CN116553194B - Single-block material taking steel plate stacker based on laser radar and using method thereof - Google Patents
Single-block material taking steel plate stacker based on laser radar and using method thereof Download PDFInfo
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- CN116553194B CN116553194B CN202310713186.4A CN202310713186A CN116553194B CN 116553194 B CN116553194 B CN 116553194B CN 202310713186 A CN202310713186 A CN 202310713186A CN 116553194 B CN116553194 B CN 116553194B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/02—Stacking of articles by adding to the top of the stack
- B65G57/03—Stacking of articles by adding to the top of the stack from above
- B65G57/04—Stacking of articles by adding to the top of the stack from above by suction or magnetic devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/02—Stacking of articles by adding to the top of the stack
- B65G57/16—Stacking of articles of particular shape
- B65G57/20—Stacking of articles of particular shape three-dimensional, e.g. cubiform, cylindrical
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
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Abstract
本发明涉及智能搬运设备技术领域,提供了一种基于激光雷达的单块取料钢板堆垛机及其使用方法。其中,基于激光雷达的单块取料钢板堆垛机包括机架、磁吸附单元和液压泵;所述磁吸附单元设置在机架上,用于实现节能;所述液压泵用于给磁吸附单元提供动力。本发明利用磁吸附原理对单块钢板进行无人化取料操作,解决了单块钢板取料不便的问题,使用磁吸附取料便于对供电进行调整以节能,结合激光测量技术计算单块钢板尺寸从而计算得到所需磁力,通过调整磁吸附收取待取单块钢板的过程中的磁力,分段调整供电实现智能节能。
The invention relates to the technical field of intelligent handling equipment, and provides a single-piece steel plate stacker based on laser radar and a method of using the same. Among them, the single-piece steel plate stacker based on laser radar includes a frame, a magnetic adsorption unit and a hydraulic pump; the magnetic adsorption unit is set on the frame to achieve energy saving; the hydraulic pump is used to provide magnetic adsorption unit provides power. The present invention uses the principle of magnetic adsorption to perform unmanned retrieval operation on a single steel plate, solving the problem of inconvenient retrieval of a single steel plate. Using magnetic adsorption to retrieve materials facilitates adjustment of power supply to save energy, and combines laser measurement technology to calculate the single steel plate. The size is thus calculated to obtain the required magnetic force. By adjusting the magnetic adsorption to collect the magnetic force during the process of picking up a single steel plate, the power supply is adjusted in sections to achieve intelligent energy saving.
Description
技术领域Technical field
本发明涉及智能搬运设备技术领域,特别是涉及一种基于激光雷达的单块取料钢板堆垛机及其使用方法。The present invention relates to the technical field of intelligent handling equipment, and in particular to a single-piece steel plate stacker based on laser radar and a method of using the same.
背景技术Background technique
堆垛机是现代制造企业立体仓储物流系统中重要的搬运设备,主要用来运输各种物料,为系统的柔性化、集成化、高效运行提供保证。Stackers are important handling equipment in the three-dimensional warehousing and logistics systems of modern manufacturing enterprises. They are mainly used to transport various materials and provide guarantee for the flexibility, integration and efficient operation of the system.
目前在冶金行业的带钢生产线中,需要对钢板进行取料、移动和放料等操作。生产车间中,需要对单块钢板进行取料操作的场景较多,现有的钢材堆垛机能够通过托举平移装置将钢板堆从指定位置取出并托起移动至放置在指定位置,但很难从钢板堆中取出单块钢板,必须结合人工操作进行,且电力等能源消耗较大,显然存在作业效率不高和能耗成本较高的问题。At present, in the strip production line in the metallurgical industry, steel plates need to be retrieved, moved and unloaded. In the production workshop, there are many scenarios where a single steel plate needs to be retrieved. The existing steel stacker can take out the stack of steel plates from a designated position through a lifting and translation device and lift and move it to the designated position, but it is difficult to It is difficult to remove a single steel plate from the pile of steel plates and must be combined with manual operations, and energy consumption such as electricity is large. Obviously, there are problems of low operating efficiency and high energy consumption costs.
鉴于此,克服该现有技术所存在的缺陷是本技术领域亟待解决的问题。In view of this, overcoming the shortcomings of the prior art is an urgent problem to be solved in this technical field.
发明内容Contents of the invention
本发明实施例要解决的技术问题是如何在实现对单块钢板进行无人化取料作业的场景下节省作业能耗,提供一种基于激光雷达的单块取料钢板堆垛机及其使用方法。The technical problem to be solved by the embodiments of the present invention is how to save energy consumption in the scenario of unmanned retrieval of a single steel plate, and provide a single-piece retrieval steel plate stacker based on laser radar and its use method.
本发明实施例进一步要解决的技术问题是提供一种改进的基于激光雷达的单块取料钢板堆垛机及其使用方法。A further technical problem to be solved by embodiments of the present invention is to provide an improved single-piece steel plate stacker based on laser radar and a method of using the same.
本发明实施例采用如下技术方案:The embodiments of the present invention adopt the following technical solutions:
第一方面,本发明提供了一种基于激光雷达的单块取料钢板堆垛机,包括:机架1、磁吸附单元2和液压泵3;In the first aspect, the present invention provides a single-piece steel plate stacker based on laser radar, including: a frame 1, a magnetic adsorption unit 2 and a hydraulic pump 3;
所述磁吸附单元2设置在机架1上,所述磁吸附单元2移动到待取单块钢板位置完成智能分段供电磁吸附收取单块钢板;The magnetic adsorption unit 2 is arranged on the frame 1, and the magnetic adsorption unit 2 moves to the position of a single steel plate to be picked up to complete intelligent segmentation for electromagnetic adsorption to collect a single steel plate;
其中,智能分段供电磁吸附包括将待取单块钢板从钢板堆中吸附起的第一段供电磁吸附、将钢板由吸附起转换到启动移动状态的第二段供电磁吸附、移动状态中的第三段供电磁吸附、将钢板由移动状态转换到放置状态的第四供电磁吸附;Among them, the intelligent segmented electromagnetic adsorption includes the first section of the single steel plate to be taken from the steel plate pile for electromagnetic adsorption, the second section of the steel plate from adsorption to the starting moving state for electromagnetic adsorption, and the moving state. The third section is for electromagnetic adsorption, and the fourth section is for electromagnetic adsorption to convert the steel plate from a moving state to a placed state;
其中,磁吸附单元2通过自身配备的激光雷达27完成对单块钢板的尺寸采集,从而计算出相应单块钢板的重量,作为所述智能分段供电磁吸附的依据;Among them, the magnetic adsorption unit 2 completes the size collection of a single steel plate through its own equipped laser radar 27, thereby calculating the weight of the corresponding single steel plate as the basis for the intelligent segmentation for electromagnetic adsorption;
所述液压泵3用于给磁吸附单元2提供动力。The hydraulic pump 3 is used to provide power to the magnetic adsorption unit 2 .
优选的,所述磁吸附单元2包括架体21、载货台22、磁吸附板23、磁吸附头24、三脚支架25、定位激光器26、激光雷达27、双摄像头28,其中:Preferably, the magnetic adsorption unit 2 includes a frame 21, a cargo platform 22, a magnetic adsorption plate 23, a magnetic adsorption head 24, a tripod bracket 25, a positioning laser 26, a laser radar 27, and a dual camera 28, wherein:
所述载货台22设置在架体21上,所述载货台22与所述架体21连接成一体结构,用于实现支撑磁吸附单元2;The cargo platform 22 is arranged on the frame body 21, and the cargo platform 22 and the frame body 21 are connected to form an integrated structure for supporting the magnetic adsorption unit 2;
所述磁吸附板23设置在载货台22上,所述磁吸附板23与所述载货台22活页连接;所述磁吸附板23上设置有四个相同的磁吸附头24,用于实现磁吸附收取待取单块钢板;The magnetic adsorption plate 23 is arranged on the cargo platform 22, and the magnetic adsorption plate 23 is loosely connected to the cargo platform 22; four identical magnetic adsorption heads 24 are provided on the magnetic adsorption plate 23 for Realize magnetic adsorption to collect the single steel plate to be taken;
所述三脚支架25设置在载货台22上,所述三脚支架25底端与所述载货台22连接,用于实现支撑磁吸附板23的放下拉起;The tripod bracket 25 is arranged on the cargo platform 22, and the bottom end of the tripod bracket 25 is connected to the cargo platform 22, and is used to support the lowering and pulling up of the magnetic adsorption plate 23;
所述定位激光器26设置在三脚支架25上,用于实现定位待取单块钢板;The positioning laser 26 is arranged on the tripod bracket 25 and is used to position the single steel plate to be taken;
所述激光雷达27设置在三脚支架25上,用于实现测量待取单块钢板的厚度;The laser radar 27 is arranged on the tripod bracket 25 and is used to measure the thickness of a single steel plate to be taken;
所述双摄像头28设置在三脚支架25上,分别位于定位激光器26和激光雷达27两侧,用于确定定位激光器26的定位状态,以及通过立体视觉算法计算得到待取单块钢板的长和宽。The dual cameras 28 are arranged on the tripod bracket 25, respectively located on both sides of the positioning laser 26 and the laser radar 27, and are used to determine the positioning status of the positioning laser 26, and to calculate the length and width of the single steel plate to be taken through a stereoscopic vision algorithm. .
优选的,所述液压泵3设置在载货台22上,所述液压泵3一端与磁吸附板23轴连,液压泵3的另一端与三脚支架25的上端轴连;所述液压泵3带动所述磁吸附板23移动使所述磁吸附板23能够朝预设位置的方向移动,用于提供磁吸附板23绕着其与载货台22轴连部位完成旋转的动力。Preferably, the hydraulic pump 3 is arranged on the cargo platform 22, one end of the hydraulic pump 3 is axially connected to the magnetic adsorption plate 23, and the other end of the hydraulic pump 3 is axially connected to the upper end of the tripod bracket 25; the hydraulic pump 3 Driving the magnetic adsorption plate 23 to move enables the magnetic adsorption plate 23 to move in the direction of a preset position, which is used to provide the power for the magnetic adsorption plate 23 to complete rotation around the portion where it is axially connected to the cargo platform 22 .
优选的,还包括:Preferably, it also includes:
双摄像头28配合定位激光器26通过调整出光角度扫描定位出钢板堆位置和钢板堆中最上层的待取单块钢板的位置信息,所述双摄像头28通过立体视觉算法计算所述待取单块钢板的长和宽,钢板堆垛机移动到所述待取单块钢板位置;The dual camera 28 cooperates with the positioning laser 26 to scan and locate the position of the steel plate pile and the position information of the uppermost single steel plate to be retrieved in the steel plate pile by adjusting the light angle. The dual camera 28 calculates the single steel plate to be retrieved through a stereoscopic vision algorithm. The length and width of the steel plate stacker move to the position of the single steel plate to be taken;
调整所述载货台22高度,直到双摄像头28捕捉到定位激光器26的出光点打在所述待取单块钢板的朝向定位激光器26的横切面上,保证所述待取单块钢板进入激光雷达27的有效工作范围;通过激光雷达27扫描采集所述待取单块钢板的横切面上的上表面点和下表面点,计算出所述待取单块钢板的厚度;Adjust the height of the cargo platform 22 until the dual camera 28 captures the light emitting point of the positioning laser 26 and hits the cross section of the single steel plate to be taken toward the positioning laser 26, ensuring that the single steel plate to be taken enters the laser. The effective working range of the radar 27; scan and collect the upper surface points and lower surface points on the cross section of the single steel plate to be taken by the laser radar 27, and calculate the thickness of the single steel plate to be taken;
通过所述待取单块钢板的长、宽和厚度,计算所述待取单块钢板的体积;Calculate the volume of the single steel plate to be taken based on the length, width and thickness of the single steel plate to be taken;
通过所述待取单块钢板的体积和已知所述待取单块钢板的密度,计算得到所述待取单块钢板的重量,从而计算得到分段供电磁吸附力。Based on the volume of the single steel plate to be removed and the known density of the single steel plate to be removed, the weight of the single steel plate to be removed is calculated, thereby calculating the segmented electromagnetic adsorption force.
优选的,激光雷达27沿水平方向从所述待取单块钢板的朝向定位激光器26的横切面上开始扫描,扫描范围是通过调整出光角度形成的扇形区域,通过光发出和接收的时差计算得到出光点至所述待取单块钢板的距离d,采集所述待取单块钢板的横切面上的上表面点和下表面点,计算出所述待取单块钢板的厚度,具体包括:Preferably, the laser radar 27 starts scanning along the horizontal direction from the cross section of the single steel plate to be taken toward the positioning laser 26. The scanning range is a fan-shaped area formed by adjusting the light angle, and is calculated by the time difference between light emission and reception. The distance d from the light point to the single steel plate to be taken is collected, and the upper surface points and lower surface points on the cross section of the single steel plate to be taken are collected, and the thickness of the single steel plate to be taken is calculated, which specifically includes:
当所述激光雷达27接收到的返回激光较强时,所述激光雷达27的出光点打在所述待取单块钢板内部,激光雷达27的出光点与所述定位激光器26的出光点在所述待取单块钢板的朝向定位激光器26的横切面上重合,出光点至所述待取单块钢板的最短距离为dmin;When the return laser received by the lidar 27 is strong, the light emitting point of the lidar 27 hits the inside of the single steel plate to be taken, and the light emitting point of the lidar 27 is in the same position as the light emitting point of the positioning laser 26. The cross-sections of the single steel plate to be taken toward the positioning laser 26 overlap, and the shortest distance from the light point to the single steel plate to be taken is d min ;
当所述激光雷达27沿水平方向向上扫描接收到的返回激光较弱时,所述激光雷达27的出光点打在所述待取单块钢板的横切面上的上表面点,出光点至所述待取单块钢板的距离为d0;When the laser radar 27 scans upward in the horizontal direction and receives weak return laser light, the light emission point of the laser radar 27 hits the upper surface point on the cross section of the single steel plate to be taken, and the light emission point reaches the The distance at which a single steel plate is to be taken is d 0 ;
当所述激光雷达27沿水平方向向下扫描接收到的返回激光较弱时,所述激光雷达27的出光点打在所述待取单块钢板的横切面上的下表面点,出光点至所述待取单块钢板的距离为dn;When the laser radar 27 scans downward in the horizontal direction and receives weak returning laser light, the light emission point of the laser radar 27 hits the lower surface point on the cross section of the single steel plate to be removed, and the light emission point reaches The distance between the single steel plate to be taken is d n ;
通过所述激光雷达27出光点至所述待取单块钢板的距离d={d0,d1,...,dn},计算出所述待取单块钢板厚度为 Through the distance d from the light point of the lidar 27 to the single steel plate to be taken = {d 0 , d 1 ,..., d n }, the thickness of the single steel plate to be taken is calculated as
优选的,具体包括:Preferred ones specifically include:
第一段供电磁吸附为磁吸附板23磁吸附住待取单块钢板,且在待取单块钢板脱离钢板堆之前,磁吸附头24的预设磁力设置为通过所述待取单块钢板重量计算出的所需磁力的1.5±0.2倍;The first section for electromagnetic adsorption is that the magnetic adsorption plate 23 magnetically adsorbs the single steel plate to be taken, and before the single steel plate to be taken is separated from the steel plate pile, the preset magnetic force of the magnetic adsorption head 24 is set to pass through the single steel plate to be taken. 1.5±0.2 times the required magnetic force calculated by weight;
第二段供电磁吸附为磁吸附板23拉起待取单块钢板脱离钢板堆,且处于翻转过程时,磁吸附头24的预设磁力设置为通过所述待取单块钢板重量计算出的所需磁力的1.2±0.1倍;The second section is for electromagnetic adsorption. When the magnetic adsorption plate 23 pulls the single steel plate to be taken out of the steel plate pile, and is in the turning process, the preset magnetic force of the magnetic adsorption head 24 is set to be calculated based on the weight of the single steel plate to be taken. 1.2±0.1 times the required magnetic force;
第三段供电磁吸附为磁吸附板23拉起待取单块钢板调整为倾斜状态放置在载货台22上时,磁吸附头24的预设磁力设置为通过所述待取单块钢板重量计算出的所需磁力的0.6±0.2倍;The third section is for electromagnetic adsorption. When the magnetic adsorption plate 23 pulls up the single steel plate to be picked up and adjusts it to an inclined state and places it on the cargo platform 22, the preset magnetic force of the magnetic adsorption head 24 is set to pass the weight of the single steel plate to be picked up. 0.6±0.2 times the calculated required magnetic force;
第四段供电磁吸附为磁吸附板23将钢板由移动状态转换到放置状态时,磁吸附头24的预设磁力设置为通过所述待取单块钢板重量计算出的所需磁力的1.2±0.1倍。The fourth section is for electromagnetic adsorption. When the magnetic adsorption plate 23 switches the steel plate from the moving state to the placement state, the preset magnetic force of the magnetic adsorption head 24 is set to 1.2± of the required magnetic force calculated based on the weight of the single steel plate to be taken. 0.1 times.
优选的,所述磁吸附单元2还包括L形支撑架61;Preferably, the magnetic adsorption unit 2 also includes an L-shaped support frame 61;
所述L形支撑架61的下端设置在紧贴载货台22的下方,所述L形支撑架61的上端超出所述载货台22平面与所述载货台22垂直;The lower end of the L-shaped support frame 61 is disposed close to the bottom of the cargo platform 22, and the upper end of the L-shaped support frame 61 extends beyond the plane of the cargo platform 22 and is perpendicular to the cargo platform 22;
所述磁吸附板23上设置方槽,用于磁吸附板23放下拉起时L形支撑架61的上端穿过磁吸附板23;The magnetic adsorption plate 23 is provided with a square groove for the upper end of the L-shaped support frame 61 to pass through the magnetic adsorption plate 23 when the magnetic adsorption plate 23 is put down and pulled up;
所述磁吸附单元2设置L形支撑架61且磁吸附板23与载货台22连接的位置与所述载货台22边缘具有一定距离,当磁吸附板23拉起待取单块钢板调整为倾斜状态放置在载货台22上时,所述L形支撑架61用于保护支撑所述磁吸附板23收取的待取单块钢板。The magnetic adsorption unit 2 is provided with an L-shaped support frame 61 and the position where the magnetic adsorption plate 23 is connected to the cargo platform 22 is at a certain distance from the edge of the cargo platform 22. When the magnetic adsorption plate 23 is pulled up to adjust the single steel plate to be removed, When placed on the cargo platform 22 in an inclined state, the L-shaped support frame 61 is used to protect and support the single steel plate to be picked up by the magnetic adsorption plate 23 .
优选的,当磁吸附板23拉起待取单块钢板调整为倾斜状态放置在载货台22上时,磁吸附头24的预设磁力设置为通过所述待取单块钢板重量计算出的所需磁力的0.3±0.1倍。Preferably, when the magnetic adsorption plate 23 pulls up the single steel plate to be picked up and adjusts it to an inclined state and places it on the cargo platform 22, the preset magnetic force of the magnetic adsorption head 24 is set to be calculated based on the weight of the single steel plate to be picked up. 0.3±0.1 times the required magnetic force.
优选的,所述液压泵3设置在载货台22上,所述液压泵3一端与磁吸附板23轴连,液压泵3的另一端与三脚支架25的上端轴连;所述液压泵3带动所述磁吸附板23移动使所述磁吸附板23能够朝预设位置的方向移动,用于提供磁吸附板23绕着其与载货台22轴连部位完成旋转的动力Preferably, the hydraulic pump 3 is arranged on the cargo platform 22, one end of the hydraulic pump 3 is axially connected to the magnetic adsorption plate 23, and the other end of the hydraulic pump 3 is axially connected to the upper end of the tripod bracket 25; the hydraulic pump 3 The magnetic adsorption plate 23 is driven to move so that the magnetic adsorption plate 23 can move in the direction of the preset position, which is used to provide the power for the magnetic adsorption plate 23 to complete rotation around its axis connection with the cargo platform 22
第二方面,本发明实施例在第一方面的基于激光雷达的单块取料钢板堆垛机的基础上,还提供了一种基于激光雷达的单块取料钢板堆垛机的使用方法,包括:In the second aspect, on the basis of the laser radar-based single-piece steel plate reclaiming stacker of the first aspect, the embodiment of the present invention also provides a method of using the laser radar-based single-piece steel plate reclaiming stacker. include:
双摄像头配合定位激光器通过调整出光角度扫描定位出钢板堆位置和钢板堆中最上层的待取单块钢板的位置信息,所述双摄像头通过立体视觉算法计算所述待取单块钢板的长和宽,钢板堆垛机移动到所述待取单块钢板位置;The dual cameras cooperate with the positioning laser to scan and locate the position of the steel plate pile and the position information of the uppermost single steel plate to be removed in the steel plate pile by adjusting the light angle. The dual cameras calculate the length sum of the single steel plate to be removed through a stereo vision algorithm. Width, the steel plate stacker moves to the position of the single steel plate to be picked up;
调整载货台高度,直到双摄像头捕捉到定位激光器的出光点打在所述待取单块钢板的朝向定位激光器的横切面上,保证所述待取单块钢板进入激光雷达的有效工作范围;Adjust the height of the cargo platform until the dual cameras capture the light point of the positioning laser and hit the cross section of the single steel plate to be taken toward the positioning laser, ensuring that the single steel plate to be taken enters the effective working range of the laser radar;
激光雷达扫描采集所述待取单块钢板的横切面上的上表面点和下表面点,计算出所述待取单块钢板的厚度;The laser radar scans and collects the upper surface points and lower surface points on the cross section of the single steel plate to be removed, and calculates the thickness of the single steel plate to be removed;
通过所述待取单块钢板的长、宽和厚度,计算所述待取单块钢板的体积;Calculate the volume of the single steel plate to be taken based on the length, width and thickness of the single steel plate to be taken;
通过所述待取单块钢板的体积和已知所述待取单块钢板的密度,计算得到所述待取单块钢板的重量,从而计算得到所需磁力;Through the volume of the single steel plate to be taken and the known density of the single steel plate to be taken, the weight of the single steel plate to be taken is calculated, thereby calculating the required magnetic force;
液压泵带动磁吸附板放下至与载货台水平;The hydraulic pump drives the magnetic adsorption board to be lowered to the level of the cargo platform;
所述磁吸附单元移动到待取单块钢板位置完成智能分段供电磁吸附收取单块钢板;The magnetic adsorption unit moves to the position of the single steel plate to be picked up to complete intelligent segmentation for electromagnetic adsorption to pick up the single steel plate;
其中,包括将待取单块钢板从钢板堆中吸附起的第一段供电磁吸附、将钢板由吸附起转换到启动移动状态的第二段供电磁吸附、移动状态中的第三段供电磁吸附、将钢板由移动状态转换到放置状态的第四供电磁吸附。Among them, it includes the first section for electromagnetic adsorption to absorb a single steel plate to be taken from the steel plate pile, the second section for converting the steel plate from adsorption to the start-up moving state for electromagnetic adsorption, and the third section in the moving state for electromagnetic adsorption. Adsorption, the fourth electromagnetic adsorption that converts the steel plate from the moving state to the placed state.
优选的,具体包括:Preferred ones specifically include:
第一段供电磁吸附为磁吸附板磁吸附住待取单块钢板,且在待取单块钢板脱离钢板堆之前,磁吸附头的预设磁力设置为通过所述待取单块钢板重量计算出的所需磁力的1.5±0.2倍;The first section for electromagnetic adsorption is a magnetic adsorption plate that magnetically adsorbs a single steel plate to be taken, and before the single steel plate to be taken is separated from the steel plate pile, the preset magnetic force of the magnetic adsorption head is set to be calculated based on the weight of the single steel plate to be taken. 1.5±0.2 times the required magnetic force;
第二段供电磁吸附为磁吸附板拉起待取单块钢板脱离钢板堆,且处于翻转过程时,磁吸附头的预设磁力设置为通过所述待取单块钢板重量计算出的所需磁力的1.2±0.1倍;The second section is for electromagnetic adsorption. The magnetic adsorption plate pulls the single steel plate to be taken out of the steel plate pile. When the flipping process is in progress, the preset magnetic force of the magnetic adsorption head is set to the required value calculated from the weight of the single steel plate to be taken. 1.2±0.1 times of magnetic force;
第三段供电磁吸附为磁吸附板拉起待取单块钢板调整为倾斜状态放置在载货台上时,磁吸附头的预设磁力设置为通过所述待取单块钢板重量计算出的所需磁力的0.6±0.2倍;The third section is for electromagnetic adsorption. When the magnetic adsorption plate pulls up the single steel plate to be picked up and adjusts it to an inclined state and places it on the cargo platform, the preset magnetic force of the magnetic adsorption head is set to be calculated based on the weight of the single steel plate to be picked up. 0.6±0.2 times the required magnetic force;
第四段供电磁吸附为磁吸附板将钢板由移动状态转换到放置状态时,磁吸附头的预设磁力设置为通过所述待取单块钢板重量计算出的所需磁力的1.2±0.1倍。The fourth section is for electromagnetic adsorption. When the magnetic adsorption plate switches the steel plate from the moving state to the placement state, the preset magnetic force of the magnetic adsorption head is set to 1.2 ± 0.1 times the required magnetic force calculated based on the weight of the single steel plate to be taken. .
与现有技术相比,本发明实施例的有益效果在于:本发明利用磁吸附原理对单块钢板进行无人化取料操作,解决了单块钢板取料不便的问题,使用磁吸附取料便于对供电进行调整以节能;将激光测量技术与堆垛机控制技术结合,使得堆垛机可以准确智能获取目标单块钢板的位置及尺寸信息,从而计算得到钢板的体积、重量、磁吸附需要释放的磁力,提高作业效率;在磁吸附收取待取单块钢板的过程中对磁力进行调整,即分段调整供电,在待取单块钢板被收取至载货台放置这个耗时较短的过程中以较高能耗保证取料任务的完成,在待取单块钢板放置于载货台后以较低能耗维持钢板状态,实现节省收取单块钢板的能耗;在实际生产车间对本发明堆垛机的应用场景中,传送带等存放钢板堆的生产设备的运行速度较为缓慢,取料完成到后续移动钢板至有效放料位置耗时较长,利用较低能耗维持钢板状态对节能有显著效果;与传统堆垛机相比较,本发明能够实现无人化收取单块钢板,同时可以大幅减少能量消耗,具有降低成本的效果。Compared with the existing technology, the beneficial effects of the embodiments of the present invention are that: the present invention uses the principle of magnetic adsorption to perform unmanned material picking operations on a single steel plate, solving the problem of inconvenience in picking up materials from a single steel plate. It uses magnetic adsorption to pick up materials. It is convenient to adjust the power supply to save energy; the combination of laser measurement technology and stacker control technology allows the stacker to accurately and intelligently obtain the position and size information of the target single steel plate, thereby calculating the volume, weight, and magnetic adsorption requirements of the steel plate. The released magnetic force improves work efficiency; the magnetic force is adjusted during the process of collecting the single steel plate to be picked up by magnetic adsorption, that is, the power supply is adjusted in sections, and the single steel plate to be picked up is collected and placed on the cargo platform, which is a short time-consuming process. In the process, higher energy consumption is used to ensure the completion of the picking task. After the single steel plate to be fetched is placed on the loading platform, the state of the steel plate is maintained with lower energy consumption, thereby saving the energy consumption of collecting the single steel plate; in the actual production workshop, the present invention In the application scenario of stacker, the operation speed of production equipment such as conveyor belts that store steel plate stacks is relatively slow. It takes a long time to complete the retrieval and subsequently move the steel plates to the effective discharge position. Using lower energy consumption to maintain the status of the steel plates is helpful for energy saving. Remarkable effect; compared with traditional stackers, the present invention can achieve unmanned collection of single steel plates, and at the same time can significantly reduce energy consumption and have the effect of reducing costs.
在本发明优选方案中,采用L形支撑架结构分担载货台和磁吸附板托起待取单块钢板的力,使待取单块钢板放置于载货台后消耗的磁力进一步降低,减少供电量以进一步节能。In the preferred solution of the present invention, an L-shaped support frame structure is used to share the force of the cargo platform and the magnetic adsorption plate to hold up the single steel plate to be removed, so that the magnetic force consumed after the single steel plate to be removed is placed on the cargo platform, further reducing the power supply to further save energy.
附图说明Description of the drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are only These are some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without exerting creative efforts.
图1是本发明实施例提供的一种基于激光雷达的单块取料钢板堆垛机的结构示意图;Figure 1 is a schematic structural diagram of a single-piece steel plate stacker based on laser radar provided by an embodiment of the present invention;
图2是本发明实施例提供的一种基于激光雷达的单块取料钢板堆垛机的上视图;Figure 2 is a top view of a laser radar-based single-piece steel plate stacker provided by an embodiment of the present invention;
图3是本发明实施例提供的一种基于激光雷达的单块取料钢板堆垛机的载货台22、液压泵3和磁吸附板23的位置关系示意图;Figure 3 is a schematic diagram of the positional relationship between the cargo platform 22, the hydraulic pump 3 and the magnetic adsorption plate 23 of a laser radar-based single-piece steel plate stacker provided by an embodiment of the present invention;
图4是本发明实施例提供的一种基于激光雷达的单块取料钢板堆垛机的载货台22、液压泵3和磁吸附板23的另一种位置关系示意图;Figure 4 is another schematic diagram of the positional relationship between the cargo platform 22, the hydraulic pump 3 and the magnetic adsorption plate 23 of a laser radar-based single-piece steel plate stacker provided by an embodiment of the present invention;
图5是本发明实施例提供的一种基于激光雷达的单块取料钢板堆垛机收取单块钢板的整体流程图;Figure 5 is an overall flow chart for collecting a single steel plate by a laser radar-based single-piece steel plate stacker according to an embodiment of the present invention;
图6是本发明实施例提供的一种基于激光雷达的单块取料钢板堆垛机的使用方法的流程图;Figure 6 is a flow chart of a method of using a laser radar-based single-piece steel plate stacker provided by an embodiment of the present invention;
图7是本发明实施例提供的一种基于激光雷达的单块取料钢板堆垛机中定位激光器26、双摄像头28和激光雷达27之间的信息示意图;Figure 7 is a schematic diagram of the information between the positioning laser 26, the dual camera 28 and the laser radar 27 in a single-piece steel plate stacker based on laser radar provided by the embodiment of the present invention;
图8是本发明实施例提供的一种基于激光雷达的单块取料钢板堆垛机的激光雷达27水平启动出光区域错误示意图;Figure 8 is a schematic diagram of the error in the horizontal activation light output area of the laser radar 27 of a single-piece steel plate stacker based on laser radar provided by the embodiment of the present invention;
图9是本发明实施例提供的一种基于激光雷达的单块取料钢板堆垛机中激光雷达27的扫描流程图;Figure 9 is a scanning flow chart of the laser radar 27 in a single-piece steel plate stacker based on laser radar provided by an embodiment of the present invention;
图10是本发明实施例提供的一种基于激光雷达的单块取料钢板堆垛机的激光雷达27的扫描示意图;Figure 10 is a schematic scanning diagram of the laser radar 27 of a single-piece steel plate stacker based on laser radar provided by the embodiment of the present invention;
图11是本发明实施例提供的一种基于激光雷达的单块取料钢板堆垛机的分段调整磁力流程图;Figure 11 is a segmented magnetic adjustment flow chart of a laser radar-based single-piece steel plate stacker provided by an embodiment of the present invention;
图12是本发明实施例提供的一种基于激光雷达的单块取料钢板堆垛机的一种取料示意图;Figure 12 is a schematic diagram of a single-piece steel plate reclaiming stacker based on laser radar provided by an embodiment of the present invention;
图13是本发明实施例提供的一种基于激光雷达的单块取料钢板堆垛机的另一种取料示意图;Figure 13 is another schematic diagram of a single-piece steel plate reclaiming stacker based on laser radar provided by an embodiment of the present invention;
图14是本发明实施例提供的一种基于激光雷达的单块取料钢板堆垛机的磁吸附板23的正视图;Figure 14 is a front view of the magnetic adsorption plate 23 of a laser radar-based single-piece steel plate stacker provided by an embodiment of the present invention;
图15是本发明实施例提供的一种基于激光雷达的单块取料钢板堆垛机的L形支撑架61保护待取单块钢板的位置结构示意图的正视图;Figure 15 is a front view of a structural schematic diagram of the position of the L-shaped support frame 61 of a laser radar-based single-piece steel plate stacker to protect the single steel plate to be taken according to the embodiment of the present invention;
图16是本发明实施例提供的一种基于激光雷达的单块取料钢板堆垛机的L形支撑架61保护待取单块钢板的位置结构示意图的右视图。Fig. 16 is a right side view of a structural schematic diagram of the position where the L-shaped support frame 61 of a single-piece steel plate stacker based on laser radar protects the single steel plate to be picked out according to the embodiment of the present invention.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention and are not intended to limit the present invention.
在本发明的描述中,术语“内”、“外”、“纵向”、“横向”、“上”、“下”、“顶”、“底”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明而不是要求本发明必须以特定的方位构造和操作,因此不应当理解为对本发明的限制。In the description of the present invention, the terms "inside", "outer", "longitudinal", "transverse", "upper", "lower", "top", "bottom", etc. indicate an orientation or positional relationship based on the drawings. The illustrated orientation or positional relationship is only for convenience of describing the present invention and does not require that the present invention must be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
本发明中术语“第一”、“第二”等仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”等的特征可以明示或者隐含地包括一个或者更多个该特征。The terms "first", "second", etc. in the present invention are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Thus, features defined by "first," "second," etc. may explicitly or implicitly include one or more of such features.
在本申请中,除非另有明确的规定和限定,术语“连接”应做广义理解,例如,“连接”可以是固定连接,也可以是可拆卸连接,或成一体;可以是直接相连,也可以通过中间媒介间接相连。此外,术语“耦接”可以是实现信号传输的电性连接的方式。In this application, unless otherwise clearly stated and limited, the term "connection" should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral body; it can be a direct connection or a detachable connection. Can be connected indirectly through intermediaries. In addition, the term "coupling" may refer to a means of electrical connection for signal transmission.
此外,下面所描述的本发明各个实施方式中所涉及到的技术特征只要彼此之间未构成冲突就可以相互组合。In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
实施例1:Example 1:
本发明实施例提供了一种基于激光雷达的单块取料钢板堆垛机,包括:机架1、磁吸附单元2和液压泵3;本发明实施例的结构示意图如图1所示,具体如下:The embodiment of the present invention provides a single-piece steel plate stacker based on laser radar, including: a frame 1, a magnetic adsorption unit 2 and a hydraulic pump 3; the structural schematic diagram of the embodiment of the present invention is shown in Figure 1, specifically as follows:
所述磁吸附单元2设置在机架1上,所述磁吸附单元2移动到待取单块钢板位置完成智能分段供电磁吸附收取单块钢板。The magnetic adsorption unit 2 is arranged on the frame 1, and the magnetic adsorption unit 2 moves to the position of a single steel plate to be picked up to complete intelligent segmentation for electromagnetic adsorption to collect a single steel plate.
其中,智能分段供电磁吸附包括将待取单块钢板从钢板堆中吸附起的第一段供电磁吸附、将钢板由吸附起转换到启动移动状态的第二段供电磁吸附、移动状态中的第三段供电磁吸附、将钢板由移动状态转换到放置状态的第四供电磁吸附。Among them, the intelligent segmented electromagnetic adsorption includes the first section of the single steel plate to be taken from the steel plate pile for electromagnetic adsorption, the second section of the steel plate from adsorption to the starting moving state for electromagnetic adsorption, and the moving state. The third section is for electromagnetic adsorption, and the fourth section is for electromagnetic adsorption to convert the steel plate from a moving state to a placed state.
其中,磁吸附单元2通过自身配备的激光雷达27完成对单块钢板的尺寸采集,从而计算出相应单块钢板的重量,作为所述智能分段供电磁吸附的依据。Among them, the magnetic adsorption unit 2 completes the size collection of a single steel plate through its own laser radar 27, thereby calculating the weight of the corresponding single steel plate as the basis for the intelligent segmentation for electromagnetic adsorption.
所述液压泵3用于给磁吸附单元2提供动力。The hydraulic pump 3 is used to provide power to the magnetic adsorption unit 2 .
其中,本发明实施例的机械结构机架1包括底座、立柱,竖直镶嵌在底座上的驱动轮组与底座组成一个类四驱车底盘的整体,电机为驱动轮组提供动力后,驱动轮组位于底座两端的滚轮全部开始转动,此时驱动轮组带动设置在底座两端下方的移动轮组转动,实现本发明实施例的基于激光雷达的单块取料钢板堆垛机沿预定轨道前进后退;立柱垂直设置在底座上,通过设置在立柱上的电机为设置在立柱两侧的钢缆提供动力,钢缆通过转轴对磁吸附单元2产生拉力,实现钢缆带动磁吸附单元2沿竖直方向上下移动。磁吸附单元2定位并移动到钢板堆中最上层单块钢板位置后,磁吸附单元2扫描采集并计算出待取单块钢板的厚度,计算待取单块钢板的体积,从而计算得到所需磁力;磁吸附单元2利用磁吸附分段供电收取单块钢板。本发明实施例利用一种基于激光雷达的单块取料钢板堆垛机实现了无人化收取单块钢板,分段调整作业供能,降低作业能耗,提高作业效率,极大的降低了搬运单块钢板的成本。Among them, the mechanical structure frame 1 of the embodiment of the present invention includes a base and a column. The driving wheel set vertically embedded on the base and the base form a whole body similar to a four-wheel drive chassis. After the motor provides power to the driving wheel set, the driving wheel set The rollers located at both ends of the base all begin to rotate. At this time, the driving wheel set drives the mobile wheel set provided below both ends of the base to rotate, realizing the single-piece steel plate stacker based on laser radar in the embodiment of the present invention to move forward and backward along the predetermined track. ; The column is set vertically on the base, and the motor provided on the column provides power for the steel cables provided on both sides of the column. The steel cable generates pulling force on the magnetic adsorption unit 2 through the rotating shaft, so that the steel cable drives the magnetic adsorption unit 2 along the vertical direction. The direction moves up and down. After the magnetic adsorption unit 2 is positioned and moved to the position of the uppermost single steel plate in the steel plate pile, the magnetic adsorption unit 2 scans, collects and calculates the thickness of the single steel plate to be taken out, and calculates the volume of the single steel plate to be taken out, thereby calculating the required Magnetic force; the magnetic adsorption unit 2 uses magnetic adsorption segmented power supply to collect a single steel plate. The embodiment of the present invention utilizes a single-piece steel plate stacker based on laser radar to achieve unmanned collection of single steel plates, adjust the operation energy supply in sections, reduce operation energy consumption, improve operation efficiency, and greatly reduce The cost of moving a single piece of steel.
为了更好的阐述本发明收取待取单块钢板的原理,接下来对本发明实施例的基于激光雷达的单块取料钢板堆垛机做进一步的细化,相应的所述磁吸附单元2包括架体21、载货台22、磁吸附板23、磁吸附头24、三脚支架25、定位激光器26、激光雷达27、双摄像头28,其中:In order to better explain the principle of collecting single steel plates to be picked up in the present invention, the laser radar-based single-piece steel plate picking stacker according to the embodiment of the present invention will be further detailed. The corresponding magnetic adsorption unit 2 includes Frame 21, cargo platform 22, magnetic adsorption plate 23, magnetic adsorption head 24, tripod bracket 25, positioning laser 26, lidar 27, dual camera 28, including:
所述载货台22设置在架体21上,所述载货台22与所述架体21连接成一体结构,用于实现支撑磁吸附单元2;The cargo platform 22 is arranged on the frame body 21, and the cargo platform 22 and the frame body 21 are connected to form an integrated structure for supporting the magnetic adsorption unit 2;
所述磁吸附板23设置在载货台22上,所述磁吸附板23与所述载货台22活页连接;所述磁吸附板23上设置有四个相同的磁吸附头24,用于实现磁吸附收取待取单块钢板;The magnetic adsorption plate 23 is arranged on the cargo platform 22, and the magnetic adsorption plate 23 is loosely connected to the cargo platform 22; four identical magnetic adsorption heads 24 are provided on the magnetic adsorption plate 23 for Realize magnetic adsorption to collect the single steel plate to be taken;
所述三脚支架25设置在载货台22上,所述三脚支架25底端与所述载货台22连接,用于实现支撑磁吸附板23的放下拉起;The tripod bracket 25 is arranged on the cargo platform 22, and the bottom end of the tripod bracket 25 is connected to the cargo platform 22, and is used to support the lowering and pulling up of the magnetic adsorption plate 23;
所述定位激光器26设置在三脚支架25上,用于实现定位待取单块钢板;The positioning laser 26 is arranged on the tripod bracket 25 and is used to position the single steel plate to be taken;
所述激光雷达27设置在三脚支架25上,用于实现测量待取单块钢板的厚度;The laser radar 27 is arranged on the tripod bracket 25 and is used to measure the thickness of a single steel plate to be taken;
所述双摄像头28设置在三脚支架25上,分别位于定位激光器26和激光雷达27两侧,用于确定定位激光器26的定位状态,以及通过立体视觉算法计算得到待取单块钢板的长和宽。其中,相应的立体视觉算法为现有技术,本发明之中属于直接使用,在此不做赘述。The dual cameras 28 are arranged on the tripod bracket 25, respectively located on both sides of the positioning laser 26 and the laser radar 27, and are used to determine the positioning status of the positioning laser 26, and to calculate the length and width of the single steel plate to be taken through a stereoscopic vision algorithm. . Among them, the corresponding stereo vision algorithm is an existing technology and is directly used in the present invention, so no further description will be given here.
为了更好的呈现磁吸附单元2的细节,本发明实施例的基于激光雷达的单块取料钢板堆垛机在收取待取单块钢板时的上视图如图2所示。其中,定位激光器26与双摄像头28配合使用,在本发明实施例的基于激光雷达的单块取料钢板堆垛机移动的过程中,定位激光器26将激光光束投射到生产线上,扫描定位预设路线上的钢板堆位置,双摄像头28配合记录激光光束和钢板相交的位置,实现扫描定位钢板堆中最上层待取单块钢板;同时,双摄像头28通过立体视觉算法,计算还原钢板的长和宽数据。激光雷达27基于激光测距技术,激光雷达27发出的激光束在待取单块钢板表面反射或散射后,激光雷达27的接收器接收到并记录下激光束的反射或散射时间,通过计算激光束反射或散射时间与激光束速度的乘积得到激光束从发出到接收的时间差,从而计算出磁吸附单元2到待取单块钢板的距离,通过捕获投射在待取单块钢板横切面的激光线信息,测量反射或散射激光束的位置和角度,计算出待取单块钢板表面的三维坐标信息,精准确定钢板厚度。In order to better present the details of the magnetic adsorption unit 2, the top view of the laser radar-based single-piece picking steel plate stacker according to the embodiment of the present invention when picking up the single piece of steel plate to be picked is shown in Figure 2. Among them, the positioning laser 26 is used in conjunction with the dual camera 28. During the movement of the laser radar-based single-piece steel plate stacker in the embodiment of the present invention, the positioning laser 26 projects the laser beam onto the production line and scans the positioning presets. At the position of the steel plate pile on the route, the dual camera 28 cooperates to record the intersection position of the laser beam and the steel plate to realize scanning and positioning of the single steel plate to be taken out of the uppermost layer of the steel plate pile; at the same time, the dual camera 28 calculates and restores the length and length of the steel plate through a stereoscopic vision algorithm. wide data. Lidar 27 is based on laser ranging technology. After the laser beam emitted by Lidar 27 is reflected or scattered on the surface of a single steel plate to be taken, the receiver of Lidar 27 receives and records the reflection or scattering time of the laser beam. By calculating the laser The product of the beam reflection or scattering time and the laser beam speed obtains the time difference from the emission to the reception of the laser beam, thereby calculating the distance from the magnetic adsorption unit 2 to the single steel plate to be removed, by capturing the laser projected on the cross section of the single steel plate to be removed line information, measure the position and angle of the reflected or scattered laser beam, calculate the three-dimensional coordinate information of the surface of the single steel plate to be taken, and accurately determine the thickness of the steel plate.
进一步的,本发明实施例的所述液压泵3设置在载货台22上,所述液压泵3一端与磁吸附板23轴连,液压泵3的另一端与三脚支架25的上端轴连;所述液压泵3带动所述磁吸附板23移动使所述磁吸附板23能够朝预设位置的方向移动,用于提供磁吸附板23绕着其与载货台22轴连部位完成旋转的动力。Further, the hydraulic pump 3 in the embodiment of the present invention is arranged on the cargo platform 22, one end of the hydraulic pump 3 is axially connected to the magnetic adsorption plate 23, and the other end of the hydraulic pump 3 is axially connected to the upper end of the tripod bracket 25; The hydraulic pump 3 drives the magnetic adsorption plate 23 to move so that the magnetic adsorption plate 23 can move in the direction of the preset position, which is used to provide the magnetic adsorption plate 23 with a complete rotation around its axis connection with the cargo platform 22. power.
液压泵3为磁吸附单元2的磁吸附板23提供动力,在磁吸附板23收取待取单块钢板之前,载货台22、液压泵3和磁吸附板23的位置关系示意图如图3所示。在准备磁吸附收取待取单块钢板时,液压泵3通过伸长其液压杆使液压泵3与磁吸附板23的连接端将图2中的部件磁吸附板23放下至与载货台22水平,此时载货台22、液压泵3和磁吸附板23的另一种位置关系示意图如图4所示;四个磁吸附头24通过释放磁力磁吸附住待取单块钢板,在磁吸附头24拉起待取单块钢板使其脱离钢板堆后,磁吸附板23、磁吸附头24和待取单块钢板为一个整体,液压泵3与磁吸附板23的连接端将该整体拉起至倾斜状态放置在载货台22上,使该整体与载货台22垂直。磁吸附头24从磁吸附收取待取单块钢板开始至结束后持续释放磁力用于连接固定待取单块钢板。The hydraulic pump 3 provides power for the magnetic adsorption plate 23 of the magnetic adsorption unit 2. Before the magnetic adsorption plate 23 collects the single steel plate to be taken, the positional relationship between the cargo platform 22, the hydraulic pump 3 and the magnetic adsorption plate 23 is shown in Figure 3. Show. When preparing the magnetic adsorption to pick up the single steel plate to be picked up, the hydraulic pump 3 extends its hydraulic rod so that the connecting end of the hydraulic pump 3 and the magnetic adsorption plate 23 lowers the component magnetic adsorption plate 23 in Figure 2 to the cargo platform 22 Horizontal, at this time, another schematic diagram of the positional relationship between the cargo platform 22, the hydraulic pump 3 and the magnetic adsorption plate 23 is shown in Figure 4; the four magnetic adsorption heads 24 magnetically adsorb the single steel plate to be removed by releasing magnetic force. After the adsorption head 24 pulls up the single steel plate to be removed and separates it from the steel plate pile, the magnetic adsorption plate 23, the magnetic adsorption head 24 and the single steel plate to be removed become a whole, and the connection end of the hydraulic pump 3 and the magnetic adsorption plate 23 connects the whole Pull it up to a tilted state and place it on the cargo platform 22 so that the whole body is perpendicular to the cargo platform 22 . The magnetic adsorption head 24 continuously releases the magnetic force from the beginning of the magnetic adsorption to collect the single steel plate to be picked up to the end to connect and fix the single steel plate to be picked up.
本发明通过磁吸附单元2的设置,使用液压泵3带动磁吸附板23放下拉起,利用磁吸附原理完成无人化收取待取单块钢板的钢材取料操作,解决实际生产中单块钢板取料人力、时间成本过高的问题;通过机架1带动各机械结构,使整个钢材堆垛机能够运转,易于实施、可靠性高,提高现场作业效率。Through the setting of the magnetic adsorption unit 2, the present invention uses the hydraulic pump 3 to drive the magnetic adsorption plate 23 to lower and pull up, and uses the principle of magnetic adsorption to complete the unmanned steel retrieval operation of a single steel plate to be taken, solving the problem of single steel plates in actual production. The problem of excessive manpower and time costs for retrieving materials; the frame 1 drives each mechanical structure so that the entire steel stacker can operate, which is easy to implement, has high reliability, and improves on-site operation efficiency.
实施例2:Example 2:
本发明实施例提供了一种基于激光雷达的单块取料钢板堆垛机的使用方法,基于实施例1的基于激光雷达的单块取料钢板堆垛机,收取待取单块钢板的整体流程图如图5所示,通过在磁吸附收取待取单块钢板的过程中对磁力进行调整,分段调整供电,实现本发明在完成单块钢板取料作业的前提下节省作业能耗的目的,图6是本发明实施例基于激光雷达的单块取料钢板堆垛机的使用方法的流程图,具体为:The embodiment of the present invention provides a method of using a laser radar-based single-piece steel plate reclaiming stacker. Based on the laser radar-based single-piece steel plate reclaiming stacker of Embodiment 1, the entire single steel plate to be retrieved is collected. The flow chart is shown in Figure 5. By adjusting the magnetic force during the process of collecting a single steel plate by magnetic adsorption and adjusting the power supply in sections, the present invention can save energy consumption on the premise of completing the single steel plate picking operation. Purpose, Figure 6 is a flow chart of the use method of the single-piece steel plate stacker based on laser radar according to the embodiment of the present invention, specifically:
步骤201:双摄像头28配合定位激光器26通过调整出光角度扫描定位出钢板堆位置和钢板堆中最上层的待取单块钢板的位置信息,所述双摄像头28通过立体视觉算法计算所述待取单块钢板的长和宽,钢板堆垛机移动到所述待取单块钢板位置。Step 201: The dual camera 28 cooperates with the positioning laser 26 to scan and locate the position of the steel plate pile and the position information of the uppermost single steel plate to be retrieved in the steel plate pile by adjusting the light angle. The dual camera 28 calculates the position of the single steel plate to be retrieved through a stereoscopic vision algorithm. The length and width of a single steel plate, the steel plate stacker moves to the position of the single steel plate to be taken.
当本发明钢板堆垛机需要沿有钢板堆的预设路线如生产线、传送带开始水平移动时,控制器向电机发出指令,电机启动并带动驱动轮组前进后退水平移动,驱动轮组启动并带动移动轮组转动,进而带动机架1前进后退水平移动,此时本发明实施例的基于激光雷达的单块取料钢板堆垛机整体前进后退水平移动,定位激光器26将激光光束投射到生产线上,通过调整出光角度扫描定位确定预设路线上钢板堆的位置,定位激光器26投射的激光光束打到钢板堆中最上层单块钢板A上,双摄像头28采集定位激光器26投射的激光光束打到钢板A上的点,配合记录激光光束和钢板边缘相交的位置,确定钢板堆和钢板A的位置信息。当钢板堆垛机的控制器接收到定位激光器26和双摄像头28采集的钢板堆水平位置信息后,钢板堆垛机整体前进后退水平移动到钢板堆位置后停止移动;当钢板堆垛机的控制器接收到定位激光器26和双摄像头28采集的钢板A位置信息后,向电机发出指令,电机带动磁吸附单元2垂直上下移动到钢板A位置后停止移动。同时双摄像头28利用算法对采集到的立体视觉图像进行处理,计算还原出钢板A长、宽数据。When the steel plate stacker of the present invention needs to start horizontal movement along the preset route with steel plate stacks, such as a production line or a conveyor belt, the controller issues an instruction to the motor, and the motor starts and drives the driving wheel set to move forward and backward horizontally, and the driving wheel set starts and drives The moving wheel set rotates, thereby driving the frame 1 to move forward, backward, and horizontally. At this time, the laser radar-based single-piece reclaiming steel plate stacker according to the embodiment of the present invention moves forward, backward, and horizontally as a whole, and the positioning laser 26 projects the laser beam onto the production line. , determine the position of the steel plate pile on the preset route by adjusting the light angle and scanning positioning. The laser beam projected by the positioning laser 26 hits the uppermost single steel plate A in the steel plate pile. The dual camera 28 collects the laser beam projected by the positioning laser 26 and hits the The point on steel plate A is used to record the intersection position of the laser beam and the edge of the steel plate to determine the position information of the steel plate stack and steel plate A. When the controller of the steel plate stacker receives the horizontal position information of the steel plate stack collected by the positioning laser 26 and the dual camera 28, the steel plate stacker moves forward and backward horizontally to the position of the steel plate stack and then stops moving; when the control of the steel plate stacker After receiving the position information of steel plate A collected by the positioning laser 26 and the dual camera 28, it sends an instruction to the motor, and the motor drives the magnetic adsorption unit 2 to move vertically up and down to the position of steel plate A and then stops moving. At the same time, the dual cameras 28 use algorithms to process the collected stereoscopic images and calculate and restore the length and width data of steel plate A.
步骤202:调整所述载货台22高度,直到双摄像头28捕捉到定位激光器26的出光点打在所述待取单块钢板的朝向定位激光器26的横切面上,保证所述待取单块钢板进入激光雷达27的有效工作范围。Step 202: Adjust the height of the cargo platform 22 until the dual camera 28 captures the light emitting point of the positioning laser 26 and hits the cross section of the single steel plate to be picked up toward the positioning laser 26 to ensure that the single piece of steel plate to be picked is The steel plate enters the effective working range of the lidar 27.
定位激光器26将激光光束投射到钢板堆的最上层钢板A上,双摄像头28采集定位激光器26投射的激光光束打到钢板A上的点,定位激光器26确定钢板A的横切面上的中心点,双摄像头28配合定位激光器26调整误差、采集激光光束与钢板A相交的位置信息,允许定位激光器26存在一定小范围误差,确定定位激光器26的出光点打在钢板A的横切面上,以保证钢板A进入激光雷达27发出的扇形激光光束区域,即有效工作范围,避免造成巨大误差,影响对钢板的取料操作,定位激光器26、双摄像头28和激光雷达27之间的信息示意图如图7所示,若定位激光器26的出光点在钢板A的下边缘上,则激光雷达27的水平启动位置为钢板A的下边缘,如图8所示,激光雷达27的扫描范围是通过调整出光角度形成的扇形区域,如图中阴影区域所示,扫描范围内包括最上层两块钢板,使后续计算出的钢板厚度为最上层两块钢板厚度。The positioning laser 26 projects the laser beam onto the uppermost steel plate A of the steel plate stack. The dual camera 28 collects the point where the laser beam projected by the positioning laser 26 hits the steel plate A. The positioning laser 26 determines the center point on the cross section of the steel plate A. The dual camera 28 cooperates with the positioning laser 26 to adjust the error and collect the position information of the intersection of the laser beam and the steel plate A, allowing the positioning laser 26 to have a certain small range of error, and determines that the light emitting point of the positioning laser 26 hits the cross section of the steel plate A to ensure that the steel plate A enters the fan-shaped laser beam area emitted by the lidar 27, that is, the effective working range, to avoid causing huge errors and affecting the picking operation of the steel plate. The information diagram between the positioning laser 26, the dual camera 28 and the lidar 27 is as shown in Figure 7 As shown in Figure 8, if the light emission point of the positioning laser 26 is on the lower edge of the steel plate A, the horizontal starting position of the laser radar 27 is the lower edge of the steel plate A. As shown in Figure 8, the scanning range of the laser radar 27 is formed by adjusting the light emission angle. fan-shaped area, as shown in the shaded area in the figure, the scanning range includes the top two steel plates, so that the subsequently calculated steel plate thickness is the thickness of the top two steel plates.
步骤203:激光雷达27扫描采集所述待取单块钢板的横切面上的上表面点和下表面点,计算出所述待取单块钢板的厚度。Step 203: The laser radar 27 scans and collects the upper surface points and lower surface points on the cross section of the single steel plate to be removed, and calculates the thickness of the single steel plate to be removed.
当本发明钢板堆垛机的控制器接收到定位激光器26和双摄像头28采集的钢板A位置信息后,启动激光雷达27,激光雷达27扫描的流程图如图9所示;When the controller of the steel plate stacker of the present invention receives the position information of steel plate A collected by the positioning laser 26 and the dual camera 28, it starts the laser radar 27. The flow chart of the laser radar 27 scanning is shown in Figure 9;
所述激光雷达27沿水平方向从所述待取单块钢板的朝向定位激光器26的横切面上开始扫描,定位激光器26投射的激光光束出光点打在钢板A的横切面上,激光雷达27和定位激光器26投射的激光光束打在钢板A上的光点重合,激光雷达27默认从该重合光点位置开始水平发出激光束扫描,扫描范围是通过调整出光角度形成的扇形区域,激光雷达27发出的激光束在钢板A的横切面反射或散射后,激光雷达27的接收器接收到并记录下激光束的反射或散射时间,通过光发出和接收的时差计算得到出光点至所述待取单块钢板的距离d,通过捕获投射在钢板A的横切面的激光线信息,测量反射或散射激光束的位置和角度,计算出钢板A表面的三维坐标信息,重构钢板A表面轮廓,根据轮廓计算钢板A体积,通过激光雷达27接收到的返回激光强弱确定其横切面的边缘,采集所述待取单块钢板的横切面上的上表面点和下表面点,计算出所述待取单块钢板的厚度,激光雷达27采集钢板A的横切面上的上表面点和下表面点的示意图如图10所示,具体包括:The laser radar 27 starts scanning in the horizontal direction from the cross section of the single steel plate to be taken towards the positioning laser 26. The laser beam projected by the positioning laser 26 hits the cross section of the steel plate A. The laser radar 27 and The laser beams projected by the positioning laser 26 coincide with the light spots on the steel plate A. The laser radar 27 starts scanning the laser beam horizontally from the coincident light spot position by default. The scanning range is a fan-shaped area formed by adjusting the light angle. The laser radar 27 emits After the laser beam is reflected or scattered on the cross section of steel plate A, the receiver of the lidar 27 receives and records the reflection or scattering time of the laser beam, and calculates the time difference between the light emission and reception to get the light point to the order to be taken. The distance d between two steel plates, by capturing the laser line information projected on the cross section of steel plate A, measuring the position and angle of the reflected or scattered laser beam, calculating the three-dimensional coordinate information of the surface of steel plate A, reconstructing the surface profile of steel plate A, according to the profile Calculate the volume of steel plate A, determine the edge of its cross-section through the intensity of the return laser received by the lidar 27, collect the upper surface points and lower surface points on the cross-section of the single steel plate to be taken, and calculate the The thickness of a single steel plate. The schematic diagram of the upper surface point and the lower surface point on the cross section of steel plate A collected by LiDAR 27 is shown in Figure 10. The details include:
当所述激光雷达27接收到的返回激光较强时,所述激光雷达27的出光点打在所述待取单块钢板内部,激光雷达27的出光点与所述定位激光器26的出光点在所述待取单块钢板的朝向定位激光器26的横切面上重合,出光点至所述待取单块钢板的最短距离为dmin,步骤202中允许定位激光器26的出光点打在钢板的横切面的中心点位置存在一定小范围误差,造成激光雷达27的出光点打在钢板的横切面的位置存在一定小范围误差;When the return laser received by the lidar 27 is strong, the light emitting point of the lidar 27 hits the inside of the single steel plate to be taken, and the light emitting point of the lidar 27 is in the same position as the light emitting point of the positioning laser 26. The cross-sections of the single steel plate to be taken are aligned with the positioning laser 26, and the shortest distance from the light emitting point to the single steel plate to be taken is d min . In step 202, the light emitting point of the positioning laser 26 is allowed to hit the transverse direction of the steel plate. There is a certain small-range error in the position of the center point of the section, resulting in a certain small-scale error in the position of the laser radar 27's light point hitting the cross-section of the steel plate;
当所述激光雷达27沿水平方向向上扫描接收到的返回激光较弱时,所述激光雷达27的出光点打在所述待取单块钢板的横切面上的上表面点,出光点至所述待取单块钢板的距离为d0;When the laser radar 27 scans upward in the horizontal direction and receives weak return laser light, the light emission point of the laser radar 27 hits the upper surface point on the cross section of the single steel plate to be taken, and the light emission point reaches the The distance at which a single steel plate is to be taken is d 0 ;
当所述激光雷达27沿水平方向向下扫描接收到的返回激光较弱时,所述激光雷达27的出光点打在所述待取单块钢板的横切面上的下表面点,出光点至所述待取单块钢板的距离为dn;When the laser radar 27 scans downward in the horizontal direction and receives weak returning laser light, the light emission point of the laser radar 27 hits the lower surface point on the cross section of the single steel plate to be removed, and the light emission point reaches The distance between the single steel plate to be taken is d n ;
其中,出光点至钢板A的横切面上的上表面点的距离d0与出光点至钢板A的横切面上的下表面点的距离dn在定位激光器26定位钢板A的横切面上的中心点存在误差时不相等,通过所述激光雷达27出光点至所述待取单块钢板的距离d={d0,d1,...,dn},计算出所述待取单块钢板厚度为 Among them, the distance d 0 from the light emitting point to the upper surface point on the cross section of steel plate A and the distance d n from the light emitting point to the lower surface point on the cross section of steel plate A are located at the center of the cross section of steel plate A where the positioning laser 26 locates If the points are not equal when there is an error, the distance d={d 0 , d 1 ,..., d n } from the light point of the laser radar 27 to the single steel plate to be removed is calculated to calculate the single steel plate to be removed. The thickness of the steel plate is
通过定位激光器26和双摄像头28的配合,确定激光雷达27的水平默认启动位置,确保了激光雷达27工作范围的正确性,使激光雷达27实现精准扫描最上层待取单块钢板,计算确定钢板A的横切面上的上表面点和下表面点从而计算厚度,避免了出光点至钢板A的横切面上的上表面点和下表面点距离的不同造成厚度计算的误差,为后续步骤精准计算该钢板所需磁力提供了支持。Through the cooperation of the positioning laser 26 and the dual camera 28, the horizontal default start position of the lidar 27 is determined, ensuring the correctness of the working range of the lidar 27, enabling the lidar 27 to accurately scan the uppermost single steel plate to be taken, and calculate and determine the steel plate The upper surface point and the lower surface point on the cross section of A are used to calculate the thickness, which avoids the thickness calculation error caused by the difference in distance from the light exit point to the upper surface point and the lower surface point on the cross section of steel plate A, and provides accurate calculation for subsequent steps. The required magnetic force of the steel plate provides the support.
步骤204:通过所述待取单块钢板的长、宽和厚度,计算所述待取单块钢板的体积。Step 204: Calculate the volume of the single steel plate to be removed based on the length, width and thickness of the single steel plate to be removed.
步骤205:通过所述待取单块钢板的体积和已知所述待取单块钢板的密度,计算得到所述待取单块钢板的重量,从而计算得到所需磁力。Step 205: Calculate the weight of the single steel plate to be removed based on the volume of the single steel plate to be removed and the known density of the single steel plate to be removed, thereby calculating the required magnetic force.
当本发明钢板堆垛机的控制器接收到激光雷达27计算钢板A的体积后,结合已知的钢板A密度参数,计算钢板A的重量与相应分段供电磁吸附力。When the controller of the steel plate stacker of the present invention receives the laser radar 27 to calculate the volume of the steel plate A, it combines the known density parameters of the steel plate A to calculate the weight of the steel plate A and the corresponding segmented electromagnetic adsorption force.
步骤206:液压泵3带动磁吸附板23放下至与载货台22水平。Step 206: The hydraulic pump 3 drives the magnetic adsorption plate 23 to be lowered to the level of the cargo platform 22.
本发明钢板堆垛机的控制器向电机发出指令,驱动液压泵3带动三脚支架25,使三脚支架25与磁吸附板23的连接端朝预设位置的方向即钢板A方向移动,实现磁吸附板23放下。The controller of the steel plate stacker of the present invention sends instructions to the motor to drive the hydraulic pump 3 to drive the tripod bracket 25, so that the connecting end of the tripod bracket 25 and the magnetic adsorption plate 23 moves in the direction of the preset position, that is, the direction of steel plate A, thereby realizing magnetic adsorption. Board 23 is put down.
步骤207:磁吸附板23上的四个相同磁吸附头24释放预设磁力,磁吸附收取所述待取单块钢板。Step 207: The four identical magnetic adsorption heads 24 on the magnetic adsorption plate 23 release the preset magnetic force, and the magnetic adsorption picks up the single steel plate to be taken.
当本发明钢板堆垛机的控制器计算出钢板A所需磁力后,向电机发出指令,驱动液压泵3开始为磁吸附板23上的四个相同磁吸附头24供电释放预设磁力。When the controller of the steel plate stacker of the present invention calculates the magnetic force required for steel plate A, it sends an instruction to the motor to drive the hydraulic pump 3 to start supplying power to the four identical magnetic adsorption heads 24 on the magnetic adsorption plate 23 to release the preset magnetic force.
所述磁吸附单元2磁吸附收取待取单块钢板的过程中,通过调整预设磁力,分段调整供电实现节能,分段调整磁力流程图如图11所示,其中:During the magnetic adsorption process of the magnetic adsorption unit 2 to collect the single steel plate to be picked up, energy saving is achieved by adjusting the preset magnetic force and adjusting the power supply in stages. The flow chart of the staged magnetic adjustment is shown in Figure 11, in which:
第一段供电磁吸附为磁吸附板23磁吸附住待取单块钢板,且在待取单块钢板脱离钢板堆之前,初始磁吸力克服钢板堆中钢板与钢板之间的压强等作用力,如图12所示,磁吸附板23放下至于载货台22水平并磁吸附柱待取单块钢板,磁吸附收取钢板A时,预设拉力设置为通过钢板A重量计算出的所需磁力的1.5±0.2倍,则磁吸附头24的预设磁力设置为通过所述待取单块钢板重量计算出的所需磁力的1.5±0.2倍;The first section for electromagnetic adsorption is the magnetic adsorption plate 23 that magnetically adsorbs a single steel plate to be taken, and before the single steel plate to be taken is separated from the steel plate pile, the initial magnetic attraction force overcomes the pressure and other forces between the steel plates in the steel plate pile, As shown in Figure 12, the magnetic adsorption plate 23 is lowered to the level of the cargo platform 22 and the magnetic adsorption column is used to pick up a single steel plate. When the magnetic adsorption picks up the steel plate A, the preset pulling force is set to the required magnetic force calculated by the weight of the steel plate A. 1.5±0.2 times, then the preset magnetic force of the magnetic adsorption head 24 is set to 1.5±0.2 times the required magnetic force calculated based on the weight of the single steel plate to be taken;
第二段供电磁吸附为磁吸附板23拉起待取单块钢板脱离钢板堆,且处于翻转过程时,要克服灰尘、风阻等外界复杂因素保证取料过程中钢板A稳定翻转至载货台22上放置,预设拉力设置为通过钢板A重量计算出的所需磁力的1.2±0.1倍,则磁吸附头24的预设磁力设置为通过所述待取单块钢板重量计算出的所需磁力的1.2±0.1倍。The second section is for electromagnetic adsorption. The magnetic adsorption plate 23 pulls up the single steel plate to be taken out of the steel plate pile, and when it is in the turning process, external complex factors such as dust and wind resistance must be overcome to ensure that the steel plate A is turned over stably to the loading platform during the picking process. 22, and the preset pulling force is set to 1.2 ± 0.1 times the required magnetic force calculated from the weight of steel plate A, then the preset magnetic force of the magnetic adsorption head 24 is set to the required required calculated from the weight of the single steel plate to be taken. 1.2±0.1 times of magnetic force.
步骤208:液压泵3带动磁吸附板23拉起至与载货台22垂直,完成收取所述待取单块钢板。Step 208: The hydraulic pump 3 drives the magnetic adsorption plate 23 to be pulled up to be perpendicular to the cargo platform 22, thereby completing the collection of the single steel plate to be taken out.
本发明钢板堆垛机的控制器向电机发出指令驱动液压泵3带动三脚支架25,三脚支架25与磁吸附板23的连接端将磁吸附板23拉起使钢板A翻转至与载货台22形成夹角,如图13所示,磁吸附板23与钢板A为倾斜状态,实现磁吸附板23拉起,第三段供电磁吸附为磁吸附板23拉起待取单块钢板调整为倾斜状态放置在载货台22上时,仅用克服钢板A自身重量的重力,且载货台22作为平面可支撑钢板A,磁吸附头24的预设拉力适当减小,磁吸附头24的预设拉力设置为通过钢板A重量计算出的所需磁力的0.6±0.2倍,则磁吸附头24的预设磁力设置为通过所述待取单块钢板重量计算出的所需磁力的0.6±0.2倍;完成磁吸附收取钢板A。The controller of the steel plate stacker of the present invention sends instructions to the motor to drive the hydraulic pump 3 to drive the tripod bracket 25. The connection end of the tripod bracket 25 and the magnetic adsorption plate 23 pulls up the magnetic adsorption plate 23 to flip the steel plate A to the cargo platform 22. Forming an included angle, as shown in Figure 13, the magnetic adsorption plate 23 and the steel plate A are in an inclined state, so that the magnetic adsorption plate 23 can be pulled up. The third section is used for electromagnetic adsorption to pull up the magnetic adsorption plate 23 and adjust the single steel plate to be taken out to tilt. When placed on the cargo platform 22, it only needs to overcome the gravity of the steel plate A's own weight, and the cargo platform 22 can support the steel plate A as a flat surface. The preset pulling force of the magnetic adsorption head 24 is appropriately reduced. Assuming that the pulling force is set to 0.6±0.2 times the required magnetic force calculated from the weight of steel plate A, then the preset magnetic force of the magnetic adsorption head 24 is set to 0.6±0.2 times the required magnetic force calculated from the weight of the single steel plate to be taken. times; complete magnetic adsorption and collect steel plate A.
在具体实现过程中,相应的分段磁力吸附的控制会因为待取单块钢板的大小尺寸,以及相应的倾斜状态有较大的差异;例如,当待取单块钢板的长度大于磁吸附板23的长度,造成相应磁吸附板23上的四个磁吸附头24无法相对均匀的分布在所述待取单块钢板的重心附近时,相应的在第一段供电磁吸附中,靠近磁吸附板23转轴侧的两个磁吸附头24的磁吸力会相较远离磁吸附板23转轴侧的两个磁吸附头24的磁吸力要小一些,即相较上述实施例中描述的“磁吸附头24的预设磁力设置为通过所述待取单块钢板重量计算出的所需磁力的1.5±0.2倍”更多指代的是靠近磁吸附板23转轴侧的两个磁吸附头24的磁吸力,而相应的远离磁吸附板23转轴侧的两个磁吸附头24的磁吸力甚至需要在上述所需磁力的1.5倍的基础上,再进行加权达到甚至1.8倍(具体参数值则根据待取单块钢板尺寸带来的四个磁吸附头24偏离待取单块钢板重心的距离来进行设定,实际操作也可以根据多次尝试测试实验得到,在此不做具体阐述)。又例如,当待取单块钢板的长度大于磁吸附板23的长度,造成相应磁吸附板23上的四个磁吸附头24无法相对均匀的分布在所述待取单块钢板的重心附近时,相应的在第三段供电磁吸附中,“磁吸附头24的预设磁力设置为通过所述待取单块钢板重量计算出的所需磁力的0.6倍”更多指代的是远离磁吸附板23转轴侧的两个磁吸附头24的磁吸力,而相应的靠近磁吸附板23转轴侧的两个磁吸附头24的磁吸力甚至需要在上述所需磁力的0.6倍的基础上,再进行加权达到甚至0.8倍,从而弥补偏离重心带来的受力不均问题。In the specific implementation process, the control of the corresponding segmented magnetic adsorption will be greatly different due to the size of the single steel plate to be removed and the corresponding tilt state; for example, when the length of the single steel plate to be removed is larger than the magnetic adsorption plate The length of 23 causes the four magnetic adsorption heads 24 on the corresponding magnetic adsorption plate 23 to be relatively evenly distributed near the center of gravity of the single steel plate to be taken. Correspondingly, in the first section for electromagnetic adsorption, close to the magnetic adsorption The magnetic attraction force of the two magnetic adsorption heads 24 on the side of the rotation axis of the plate 23 will be smaller than the magnetic attraction force of the two magnetic adsorption heads 24 on the side of the rotation axis of the magnetic adsorption plate 23, that is, compared with the "magnetic adsorption" described in the above embodiment. The preset magnetic force of the head 24 is set to 1.5 ± 0.2 times the required magnetic force calculated from the weight of the single steel plate to be taken. "More refers to the two magnetic adsorption heads 24 close to the side of the rotating shaft of the magnetic adsorption plate 23. The magnetic attraction force, and the corresponding magnetic attraction force of the two magnetic adsorption heads 24 on the side of the rotation axis of the magnetic adsorption plate 23 even needs to be weighted to even 1.8 times on the basis of 1.5 times the above-mentioned required magnetic force (the specific parameter value is based on The distance between the four magnetic adsorption heads 24 caused by the size of the single steel plate to be removed and the center of gravity of the single steel plate to be removed is set. The actual operation can also be obtained based on multiple attempts and test experiments, which will not be explained in detail here). For another example, when the length of the single steel plate to be removed is greater than the length of the magnetic adsorption plate 23, the four magnetic adsorption heads 24 on the corresponding magnetic adsorption plate 23 cannot be relatively evenly distributed near the center of gravity of the single steel plate to be removed. Correspondingly, in the third paragraph for electromagnetic adsorption, "the preset magnetic force of the magnetic adsorption head 24 is set to 0.6 times the required magnetic force calculated based on the weight of the single steel plate to be taken" refers more to the distance away from the magnetic force. The magnetic attraction force of the two magnetic adsorption heads 24 on the side of the rotation axis of the adsorption plate 23, and the corresponding magnetic attraction force of the two magnetic adsorption heads 24 on the side of the rotation axis of the magnetic adsorption plate 23, even need to be 0.6 times the above-mentioned required magnetic force. Then weight it to even 0.8 times to make up for the uneven force problem caused by the deviation from the center of gravity.
在具体实现过程中,相应的磁吸附的加权系数,还会因为钢板的材质密度,钢板的形状表现出的重心相较四个磁吸附点的偏移距离等等因素影响,带来相应的加权值的调整,这个可以根据实际情况来进行修订,在此不做过多的限定。应当理解,实施例中所给与的加权参数值仅仅是论证可实现的参考值,不应该将其作为限定本发明有效保护范围的限缩依据。In the specific implementation process, the corresponding weighting coefficient of magnetic adsorption will also be affected by factors such as the material density of the steel plate, the offset distance of the center of gravity shown by the shape of the steel plate compared to the four magnetic adsorption points, etc. The adjustment of the value can be revised according to the actual situation, and there are no excessive restrictions here. It should be understood that the weighting parameter values given in the embodiments are only reference values for demonstrating achievability, and should not be used as a basis for limiting the effective protection scope of the present invention.
本发明通过双摄像头28的设置,使用立体视觉监测堆垛机作业情况,双摄像头28配合定位激光器26和激光雷达27,实现精确计算待取钢板尺寸参数,通过计算方法避免了实际操作中可能存在的误差;再结合磁吸附板23的放下拉起,利用磁吸附头24释放磁力实现无人化准确收取单块钢板,提高了取料的效率,通过调整磁力实现分段调整作业能耗,通过设计分段供电的方案,避免了能源成本的浪费。The present invention uses stereoscopic vision to monitor the working conditions of the stacker through the setting of dual cameras 28. The dual cameras 28 cooperate with the positioning laser 26 and the laser radar 27 to achieve accurate calculation of the dimensional parameters of the steel plate to be taken, and avoid possible problems in actual operations through the calculation method. error; combined with the lowering and pulling up of the magnetic adsorption plate 23, the magnetic adsorption head 24 is used to release the magnetic force to realize unmanned and accurate collection of a single steel plate, which improves the efficiency of material retrieval. By adjusting the magnetic force, the energy consumption of the operation can be adjusted in sections. Design a segmented power supply scheme to avoid waste of energy costs.
实施例3:Example 3:
本发明实施例3的基于激光雷达的单块取料钢板堆垛机与实施例1的基于激光雷达的单块取料钢板堆垛机基本相同,不同之处在于载货台22下设置固定的L形支撑架61,以及磁吸附板23上设置用于L形支撑架61穿过的方槽,具体为:The laser radar-based single-piece steel plate reclaiming stacker in Embodiment 3 of the present invention is basically the same as the laser radar-based single-piece steel plate reclaiming stacker in Embodiment 1, except that a fixed steel plate stacker is provided under the cargo platform 22 The L-shaped support frame 61 and the magnetic adsorption plate 23 are provided with a square slot for the L-shaped support frame 61 to pass through, specifically:
所述磁吸附单元2还包括L形支撑架61;The magnetic adsorption unit 2 also includes an L-shaped support frame 61;
所述L形支撑架61的下端设置在紧贴载货台22的下方,所述L形支撑架61的上端超出所述载货台22平面与所述载货台22垂直;The lower end of the L-shaped support frame 61 is disposed close to the bottom of the cargo platform 22, and the upper end of the L-shaped support frame 61 extends beyond the plane of the cargo platform 22 and is perpendicular to the cargo platform 22;
所述磁吸附板23上设置方槽,用于磁吸附板23放下拉起时L形支撑架61的上端穿过磁吸附板23;The magnetic adsorption plate 23 is provided with a square groove for the upper end of the L-shaped support frame 61 to pass through the magnetic adsorption plate 23 when the magnetic adsorption plate 23 is put down and pulled up;
所述磁吸附单元2设置L形支撑架61且磁吸附板23与载货台22连接的位置与所述载货台22边缘具有一定距离,当磁吸附板23拉起待取单块钢板调整为倾斜状态放置在载货台22上时,所述L形支撑架61用于保护支撑所述磁吸附板23收取的待取单块钢板。The magnetic adsorption unit 2 is provided with an L-shaped support frame 61 and the position where the magnetic adsorption plate 23 is connected to the cargo platform 22 is at a certain distance from the edge of the cargo platform 22. When the magnetic adsorption plate 23 is pulled up to adjust the single steel plate to be removed, When placed on the cargo platform 22 in an inclined state, the L-shaped support frame 61 is used to protect and support the single steel plate to be picked up by the magnetic adsorption plate 23 .
在磁吸附收取钢板A的过程中,且磁吸附板23与载货台22连接的位置与所述载货台22边缘具有一定距离时,设置2个L形支撑架61用于当磁吸附板23拉起钢板A调整为倾斜状态放置在载货台22上时支撑钢板A。如图14所示,磁吸附板23上设置方槽,用于磁吸附板23放下拉起时L形支撑架61的下端支撑钢板A。载货台22上设置方孔使得L形支撑架61能够穿过。磁吸附板23放下时,L形支撑架61位于载货台22之下,磁吸附板23磁吸附住钢板A时,钢板A位于方槽之上,钢板A与L形支撑架61无接触。如图15所示,钢板A被磁吸附板23收取并翻转调整至倾斜状态时,L形支撑架61的底座从载货台22下方升起,此时L形支撑架61保护钢板A的位置结构示意图的右视图如图16所示,L形支撑架61的下端升起至紧贴钢板A下端,此时钢板A下端被L形支撑架61保护支撑,钢板A能够稳定放置,磁吸附板23上四个磁吸附头24释放磁力形成对钢板A的拉力,磁吸附头24不需要独立承担钢板重力,由L形支撑架61和磁吸附板23分担大部分的钢板重力,此时磁吸附仅用于防止钢板翻转掉落。During the process of magnetically adsorbing and collecting steel plate A, and the position where the magnetic adsorption plate 23 is connected to the cargo platform 22 is at a certain distance from the edge of the cargo platform 22, two L-shaped support frames 61 are provided for when the magnetic adsorption plate 23 is connected to the cargo platform 22. 23. Pull up the steel plate A and adjust it to an inclined state to support the steel plate A when placing it on the cargo platform 22. As shown in Figure 14, a square groove is provided on the magnetic adsorption plate 23 for the lower end of the L-shaped support frame 61 to support the steel plate A when the magnetic adsorption plate 23 is put down and pulled up. A square hole is provided on the cargo platform 22 so that the L-shaped support frame 61 can pass through. When the magnetic adsorption plate 23 is put down, the L-shaped support frame 61 is located under the cargo platform 22. When the magnetic adsorption plate 23 magnetically adsorbs the steel plate A, the steel plate A is located above the square groove, and the steel plate A has no contact with the L-shaped support frame 61. As shown in Figure 15, when the steel plate A is collected by the magnetic adsorption plate 23 and flipped to the tilted state, the base of the L-shaped support frame 61 rises from below the cargo platform 22. At this time, the L-shaped support frame 61 protects the position of the steel plate A. The right view of the structural diagram is shown in Figure 16. The lower end of the L-shaped support frame 61 rises to be close to the lower end of the steel plate A. At this time, the lower end of the steel plate A is protected and supported by the L-shaped support frame 61. The steel plate A can be placed stably, and the magnetic adsorption plate The four magnetic adsorption heads 24 on 23 release magnetic force to form a pulling force on the steel plate A. The magnetic adsorption heads 24 do not need to bear the gravity of the steel plate independently. Most of the gravity of the steel plate is shared by the L-shaped support frame 61 and the magnetic adsorption plate 23. At this time, the magnetic adsorption It is only used to prevent the steel plate from flipping and falling.
实施例4:Example 4:
本发明实施例4基于实施例2的一种基于激光雷达的单块取料钢板堆垛机的使用方法,提供了一种更基于激光雷达的单块取料钢板堆垛机及其使用方法,本发明实施例4与实施例2的流程步骤基本相同,不同之处在于当磁吸附板23拉起待取单块钢板调整为倾斜状态放置在载货台22上时,减小该过程中的供电以实现节能,具体为:Embodiment 4 of the present invention is based on the use method of a single-piece steel plate stacker based on laser radar in Embodiment 2, and provides a single-piece steel plate stacker based on laser radar and its use method. The process steps of Embodiment 4 of the present invention are basically the same as those of Embodiment 2. The difference is that when the magnetic adsorption plate 23 pulls up the single steel plate to be taken, adjusts it to an inclined state and places it on the cargo platform 22, the process steps are reduced. Power supply to achieve energy saving, specifically:
在所述载货台22上设置L形支撑架61且磁吸附板23与载货台22连接的位置与所述载货台22边缘具有一定距离的情况下,当磁吸附板23拉起待取单块钢板调整为倾斜状态放置在载货台22上时,由于磁吸附板23上四个磁吸附头24释放磁力形成对收取的钢板A的拉力不需要独立承担钢板A重力,由L形支撑架61和磁吸附板23分担大部分的钢板A重力,磁吸附头24的预设拉力适当减小,预设拉力设置为通过钢板A重量计算出的所需磁力的0.3倍,则磁吸附头24的预设磁力设置为通过所述待取单块钢板重量计算出的所需磁力的0.3倍,节省了磁吸附头24释放磁力的电力能源。完成磁吸附收取单块钢板A。When the L-shaped support frame 61 is provided on the cargo platform 22 and the position where the magnetic adsorption plate 23 is connected to the cargo platform 22 is at a certain distance from the edge of the cargo platform 22, when the magnetic adsorption plate 23 is pulled up, When a single steel plate is adjusted to an inclined state and placed on the cargo platform 22, since the four magnetic adsorption heads 24 on the magnetic adsorption plate 23 release magnetic force to form a pulling force on the collected steel plate A, there is no need to independently bear the gravity of the steel plate A, and the L-shaped The support frame 61 and the magnetic adsorption plate 23 share most of the gravity of the steel plate A. The preset pulling force of the magnetic adsorption head 24 is appropriately reduced. The preset pulling force is set to 0.3 times the required magnetic force calculated by the weight of the steel plate A. Then the magnetic adsorption The preset magnetic force of the head 24 is set to 0.3 times the required magnetic force calculated based on the weight of the single steel plate to be taken, which saves the electric energy used by the magnetic adsorption head 24 to release the magnetic force. Complete the magnetic adsorption and collect the single steel plate A.
本发明实施例通过L形支撑架61的设置,利用L形支撑架61为钢板提供了部分支撑,减小了磁吸附头24在待取单块钢板放置于载货台22时所需释放的磁力,从而减小取料耗电量;待取单块钢板放置于载货台22至后续放料操作过程为实际生产中耗时最长的阶段,减小该过程的耗电量,使得本发明节能的效果实现巨大提升。The embodiment of the present invention uses the L-shaped support frame 61 to provide partial support for the steel plate, thereby reducing the amount of time the magnetic adsorption head 24 needs to release when a single steel plate is to be taken out and placed on the cargo platform 22 . Magnetic force, thereby reducing the power consumption of picking materials; the process from placing the single steel plate to be picked up on the loading platform 22 to the subsequent unloading operation is the longest stage in actual production, reducing the power consumption of this process, making this process The energy-saving effect of the invention has been greatly improved.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention shall be included in the protection of the present invention. within the range.
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Denomination of invention: A single piece steel plate stacker crane based on laser radar and its usage method Granted publication date: 20231212 Pledgee: Guanggu Branch of Wuhan Rural Commercial Bank Co.,Ltd. Pledgor: WUHAN KYLE OPTICS TECHNOLOGY CO.,LTD. Registration number: Y2025980010502 |