CN116538193B - Linear ball guide cylinder and assembly method thereof - Google Patents
Linear ball guide cylinder and assembly method thereof Download PDFInfo
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- CN116538193B CN116538193B CN202310515788.9A CN202310515788A CN116538193B CN 116538193 B CN116538193 B CN 116538193B CN 202310515788 A CN202310515788 A CN 202310515788A CN 116538193 B CN116538193 B CN 116538193B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C29/00—Bearings for parts moving only linearly
- F16C29/04—Ball or roller bearings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C43/00—Assembling bearings
- F16C43/04—Assembling rolling-contact bearings
- F16C43/06—Placing rolling bodies in cages or bearings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H25/00—Gearings comprising primarily only cams, cam-followers and screw-and-nut mechanisms
- F16H25/18—Gearings comprising primarily only cams, cam-followers and screw-and-nut mechanisms for conveying or interconverting oscillating or reciprocating motions
- F16H25/20—Screw mechanisms
- F16H25/22—Screw mechanisms with balls, rollers, or similar members between the co-operating parts; Elements essential to the use of such members
- F16H25/2204—Screw mechanisms with balls, rollers, or similar members between the co-operating parts; Elements essential to the use of such members with balls
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E30/00—Energy generation of nuclear origin
- Y02E30/30—Nuclear fission reactors
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- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Bearings For Parts Moving Linearly (AREA)
Abstract
本发明提供一种直线滚珠导筒及其装配方法,涉及传动导向装置技术领域。直线滚珠导筒包括导筒本体、保持器、滚珠和导筒端盖;导筒本体的两端内侧还设置有第一弧形槽,第一弧形槽靠近导筒端盖的一端设置有第一L型凹槽,两个导筒端盖的端部内侧还设置有第二弧形槽,第二弧形槽靠近导筒本体的一端设置有第二L型凹槽,两个导筒端盖分别螺纹连接在导筒本体的两端、并使第一弧形槽和第二弧形槽组合形成C形槽、使第一L型凹槽和第二L型凹槽组合形成U形槽,保持器上设置有间隔均匀的滚珠槽,滚珠装配在滚珠槽内、且位于C形槽内。直线滚珠导筒设计合理、制造加工容易、精度能得到保证,滚珠之间不会发生卡滞现象、运动流畅且不易脱落,拆装简便。
The invention provides a linear ball guide cylinder and an assembly method thereof, and relates to the technical field of transmission guide devices. The linear ball guide cylinder includes a guide cylinder body, a retainer, balls and a guide cylinder end cover; a first arc-shaped groove is also provided on the inside of both ends of the guide cylinder body, and a third arc-shaped groove is provided at one end of the first arc groove close to the guide cylinder end cover. An L-shaped groove, and a second arc-shaped groove is provided inside the ends of the two guide cylinder end covers. The second arc-shaped groove is provided with a second L-shaped groove at one end close to the guide cylinder body. The two guide cylinder ends The covers are threadedly connected to both ends of the guide cylinder body, and the first arc-shaped groove and the second arc-shaped groove are combined to form a C-shaped groove, and the first L-shaped groove and the second L-shaped groove are combined to form a U-shaped groove. , the cage is provided with evenly spaced ball grooves, and the balls are assembled in the ball grooves and located in the C-shaped groove. The linear ball guide barrel has reasonable design, easy manufacturing and processing, and guaranteed accuracy. There will be no jamming phenomenon between the balls, the movement is smooth and not easy to fall off, and it is easy to disassemble and assemble.
Description
技术领域Technical field
本发明涉及传动导向装置技术领域,具体而言,涉及一种直线滚珠导筒及其装配方法。The present invention relates to the technical field of transmission guide devices, and specifically to a linear ball guide cylinder and an assembly method thereof.
背景技术Background technique
直线导筒在各种工业设备和精密仪器上使用广泛。为了保证运动机构的传动精度,常常会在运动机构上设置相应的传动导向装置,常见的导向装置通常是由导筒和导柱组成,利用导筒和导柱的相对运动为运动机构进行导向。Linear guides are widely used in various industrial equipment and precision instruments. In order to ensure the transmission accuracy of the motion mechanism, a corresponding transmission guide device is often installed on the motion mechanism. A common guide device usually consists of a guide cylinder and a guide post, and the relative motion of the guide cylinder and the guide post is used to guide the motion mechanism.
例如,专利申请CN105443697A公开的一种直线滚珠导套在转轴上开设有多条圆弧形的滚动沟道来提高额定载荷。但是,该装置的滚动沟道开设在轴承套外壳的内部,导致其制造加工困难、精度难以保证,并且没有使用保持器,滚珠之间容易干涉而发生卡滞现象,导致滚珠在运动过程中滚动不流畅。For example, patent application CN105443697A discloses a linear ball guide bush with multiple arc-shaped rolling grooves on the rotating shaft to increase the rated load. However, the rolling groove of this device is located inside the bearing sleeve shell, making it difficult to manufacture and process, and difficult to ensure accuracy. Moreover, without using a retainer, the balls easily interfere with each other and become stuck, causing the balls to roll during motion. not fluent.
专利申请CN209164379U和CN207357953U公开的直线滚珠导套,在一定程度上改善了滚动沟道(即滚珠通道)加工困难的问题,但是其滚珠通道上也不易安装保持器,从而导致滚珠在运动过程中发生卡滞现象。The linear ball guide bushes disclosed in the patent applications CN209164379U and CN207357953U have improved the problem of difficult processing of the rolling groove (i.e. ball channel) to a certain extent. However, it is not easy to install a retainer on the ball channel, causing the ball to break during movement. Stuck phenomenon.
发明内容Contents of the invention
本发明的目的包括提供一种直线滚珠导筒及其装配方法,其设计合理、制造加工容易、精度能得到保证,滚珠之间不会发生卡滞现象、运动流畅且不易脱落,拆装简便。The object of the present invention is to provide a linear ball guide cylinder and an assembly method thereof, which are reasonably designed, easy to manufacture and process, and can ensure accuracy. The balls will not get stuck between the balls, move smoothly, are not easy to fall off, and are easy to disassemble and assemble.
本发明的实施例可以这样实现:Embodiments of the present invention can be implemented as follows:
第一方面,本发明提供一种直线滚珠导筒,直线滚珠导筒包括导筒本体、保持器、滚珠和导筒端盖;In a first aspect, the present invention provides a linear ball guide cylinder. The linear ball guide cylinder includes a guide cylinder body, a retainer, balls and a guide cylinder end cover;
导筒本体的两端均设置有外螺纹,导筒本体的两端内侧还设置有第一弧形槽,第一弧形槽靠近导筒端盖的一端设置有第一L型凹槽,两个导筒端盖的端部均设置有内螺纹,两个导筒端盖的端部内侧还设置有第二弧形槽,第二弧形槽靠近导筒本体的一端设置有第二L型凹槽,两个导筒端盖分别螺纹连接在导筒本体的两端、并使第一弧形槽和第二弧形槽组合形成C形槽、使第一L型凹槽和第二L型凹槽组合形成U形槽,C形槽和U形槽的开口均朝向导筒本体的中心线,保持器为梅花状的环形结构,保持器上设置有间隔均匀的滚珠槽,滚珠装配在滚珠槽内、且位于C形槽内。Both ends of the guide barrel body are provided with external threads, and a first arc-shaped groove is provided on the inside of both ends of the guide barrel body. A first L-shaped groove is provided at one end of the first arc-shaped groove close to the end cover of the guide barrel. The ends of each guide cylinder end cap are provided with internal threads. A second arc-shaped groove is also provided inside the ends of the two guide cylinder end caps. A second L-shaped groove is provided at one end of the second arc-shaped groove close to the guide cylinder body. groove, the two guide barrel end caps are threadedly connected to both ends of the guide barrel body, and the first arc-shaped groove and the second arc-shaped groove are combined to form a C-shaped groove, so that the first L-shaped groove and the second L-shaped groove are The combination of grooves forms a U-shaped groove. The openings of the C-shaped groove and the U-shaped groove are all facing the center line of the guide barrel body. The retainer is a plum blossom-shaped annular structure. The retainer is provided with evenly spaced ball grooves. The balls are assembled on In the ball groove and located in the C-shaped groove.
本发明实施例提供的直线滚珠导筒的有益效果包括:The beneficial effects of the linear ball guide provided by the embodiment of the present invention include:
1.容置保持器的L型凹槽和容置滚珠的弧形槽都开设在导筒本体和/或导筒端盖的端部,且L型凹槽和弧形槽都不是沿导筒本体的长度方向延伸、而是在垂直于长度方向的平面内,在加工形成这些槽时,只需要夹持住工件、并控制刀具在水平面内运动一圈,就可以完成一个槽的成型,设计合理、制造加工容易、精度能得到保证;1. The L-shaped groove that accommodates the retainer and the arc-shaped groove that accommodates the balls are both located at the end of the guide barrel body and/or the guide barrel end cover, and neither the L-shaped groove nor the arc-shaped groove is along the guide barrel. The body extends in the length direction, but in a plane perpendicular to the length direction. When forming these grooves, you only need to hold the workpiece and control the tool to move around in the horizontal plane to complete the formation of a groove. Design Reasonable, easy to manufacture and process, and accuracy can be guaranteed;
2.在C形槽的底部设置有U形槽,在U形槽内装载保持器,保持器上设置有间隔均匀的滚珠槽,再将滚珠装配在滚珠槽内、且位于C形槽内,可以稳定滚珠之间的相对位置,滚珠之间不会发生卡滞现象、运动流畅且不易脱落;2. A U-shaped groove is provided at the bottom of the C-shaped groove, and a retainer is loaded in the U-shaped groove. The cage is provided with evenly spaced ball grooves, and then the balls are assembled in the ball groove and located in the C-shaped groove. It can stabilize the relative position between the balls, and the balls will not get stuck, move smoothly and are not easy to fall off;
3.保持器和滚珠相对于夹持在导筒本体与导筒端盖之间,拆装简便。3. The retainer and the balls are relatively clamped between the guide cylinder body and the guide cylinder end cover, making it easy to disassemble and assemble.
在可选的实施方式中,第一L型凹槽和第二L型凹槽均为环形、且与导筒本体的导筒内壁共轴心,保持器与U形槽之间均采用有间隙的动配合。In an optional embodiment, the first L-shaped groove and the second L-shaped groove are both annular and coaxial with the inner wall of the guide barrel of the guide barrel body, and there is a gap between the retainer and the U-shaped groove. dynamic coordination.
这样,减小保持器在U形槽内的摩擦力,便于保持器随滚珠在U形槽内自转。In this way, the friction force of the cage in the U-shaped groove is reduced, making it easier for the cage to rotate with the ball in the U-shaped groove.
在可选的实施方式中,导筒端盖在远离导筒本体的端面上还设置有锁紧孔,锁紧孔用于供卡簧钳插入、以拧紧导筒端盖。In an optional embodiment, the guide cylinder end cover is further provided with a locking hole on the end surface away from the guide cylinder body, and the locking hole is used for inserting a circlip plier to tighten the guide cylinder end cover.
这样,便于利用锁紧孔将导筒端盖拧紧在导筒本体上,提高装配精度,也便于拆卸。In this way, it is convenient to use the locking hole to tighten the guide cylinder end cover on the guide cylinder body, which improves assembly accuracy and facilitates disassembly.
在可选的实施方式中,保持器的外周面为波浪形表面,使保持器的外周面与U形槽的底面形成间隔的点接触。In an optional embodiment, the outer peripheral surface of the retainer is a wavy surface, so that the outer peripheral surface of the retainer forms spaced point contacts with the bottom surface of the U-shaped groove.
这样,保持器与U形槽的底面形成间隔的点接触,极大程度地降低保持器与U形槽的底面之间的摩擦力,不仅有利于滚珠运动流畅,还能够延长部件的使用寿命。In this way, the retainer forms spaced point contacts with the bottom surface of the U-shaped groove, which greatly reduces the friction between the retainer and the bottom surface of the U-shaped groove. This not only facilitates the smooth movement of the balls, but also extends the service life of the components.
在可选的实施方式中,第一弧形槽、第二弧形槽和滚珠槽均与滚珠的球面相配合。In an optional embodiment, the first arcuate groove, the second arcuate groove and the ball groove are all matched with the spherical surface of the ball.
这样,有利于C形槽和滚珠槽对滚珠形成稳定地支撑,以及C形槽对滚珠形成平顺地导向。In this way, it is helpful for the C-shaped groove and the ball groove to form stable support for the ball, and the C-shaped groove to form a smooth guide for the ball.
在可选的实施方式中,C形槽沿导筒本体轴向的截面为第一圆弧,第一圆弧的中心角a大于180°,C形槽的开口宽度h1小于滚珠的直径D。In an optional embodiment, the cross section of the C-shaped groove along the axial direction of the guide cylinder body is a first arc, the central angle a of the first arc is greater than 180°, and the opening width h1 of the C-shaped groove is smaller than the diameter D of the ball.
这样,在第一弧形槽与第二弧形槽夹持住滚珠、并形成C形槽之后,滚珠不会从C形槽的开口脱落。In this way, after the first arc-shaped groove and the second arc-shaped groove clamp the ball and form the C-shaped groove, the ball will not fall off from the opening of the C-shaped groove.
在可选的实施方式中,滚珠相对于导筒本体的导筒内壁凸出的高度L满足:0<L<D/2。In an optional embodiment, the protruding height L of the ball relative to the inner wall of the guide sleeve of the guide sleeve body satisfies: 0<L<D/2.
滚珠凸出的高度L满足上述范围,不仅能够对装入导筒本体内部的零件起到支撑和导向的作用,还能够避免凸出的高度L过大、造成滚珠在C形槽内部的体积较小、从C形槽脱落的风险过高。The protruding height L of the ball meets the above range, which not only supports and guides the parts installed inside the guide barrel body, but also prevents the protruding height L from being too large, causing the ball to become larger in the C-shaped groove. Small, the risk of falling out of the C-shaped groove is too high.
在可选的实施方式中,滚珠槽沿导筒本体轴向的截面为第二圆弧,第二圆弧的直径等于第一圆弧的直径、也等于滚珠的直径。In an optional embodiment, the cross section of the ball groove along the axial direction of the guide cylinder body is a second arc, and the diameter of the second arc is equal to the diameter of the first arc and the diameter of the ball.
这样,滚珠的表面与滚珠槽的内壁以及C形槽的内壁都能紧密贴合,提高滚珠转动的顺畅性和稳定性。In this way, the surface of the ball can closely fit the inner wall of the ball groove and the inner wall of the C-shaped groove, improving the smoothness and stability of the ball rotation.
在可选的实施方式中,滚珠槽沿导筒本体横向的截面为第三圆弧,第三圆弧的中心角c满足:90°≤c≤180°,保持器沿导筒本体轴向的厚度h2≤D/2。In an optional embodiment, the cross section of the ball groove along the guide barrel body is a third arc, and the center angle c of the third arc satisfies: 90°≤c≤180°. The retainer is axially oriented along the guide barrel body. Thickness h2≤D/2.
因为滚珠本身不会从C形槽脱落,所以,无需再要求保持器去限制滚珠脱落,只需要保持滚珠之间的相对位置稳定,就可以减少保持器对滚珠的包裹范围,可以减少到滚珠槽的中心角c满足:90°≤c≤180°,保持器的厚度h2≤D/2,简化保持器的结构、降低生产成本和制造难度。Because the ball itself will not fall off from the C-shaped groove, there is no need to require the retainer to limit the ball falling off. It only needs to keep the relative position between the balls stable, which can reduce the wrapping range of the ball by the cage, which can be reduced to the ball groove. The central angle c satisfies: 90° ≤ c ≤ 180°, and the thickness of the retainer h2 ≤ D/2, simplifying the structure of the retainer, reducing production costs and manufacturing difficulty.
第二方面,本发明提供一种直线滚珠导筒的装配方法,装配方法应用于前述实施方式的直线滚珠导筒,装配方法包括:In a second aspect, the present invention provides an assembly method of a linear ball guide cylinder. The assembly method is applied to the linear ball guide cylinder of the aforementioned embodiment. The assembly method includes:
步骤一:选择导筒本体的任意一端作为当前装配端,并将导筒本体竖直放置,以使当前装配端竖直向上;Step 1: Select any end of the guide tube body as the current assembly end, and place the guide tube body vertically so that the current assembly end is vertically upward;
步骤二:在步骤一中的当前装配端上的第一L型凹槽内放置保持器;Step 2: Place the retainer in the first L-shaped groove on the current assembly end in step 1;
步骤三:将滚珠放置于步骤二中的保持器上的滚珠槽内形成动配合;Step 3: Place the balls in the ball grooves on the retainer in Step 2 to form a dynamic fit;
步骤四:将导筒端盖上的内螺纹与导筒本体上的外螺纹进行螺纹副连接,使得导筒端盖上的第二L型凹槽与保持器形成动配合;Step 4: Connect the internal threads on the guide barrel end cover with the external threads on the guide barrel body so that the second L-shaped groove on the guide barrel end cover forms a dynamic fit with the retainer;
步骤五:转动导筒端盖实现其上的内螺纹与导筒本体上的外螺纹拧紧,或者通过导筒端盖上的锁紧孔、用卡簧钳拧紧导筒端盖;Step 5: Rotate the guide barrel end cover to tighten the internal threads on it with the external threads on the guide barrel body, or tighten the guide barrel end cover with circlip pliers through the locking hole on the guide barrel end cover;
步骤六:将导筒本体的另一端作为当前装配端,并将导筒本体竖直放置,以使当前装配端竖直向上;Step 6: Use the other end of the guide tube body as the current assembly end, and place the guide tube body vertically so that the current assembly end is vertically upward;
步骤七:重复步骤二至步骤五,完成导筒本体的另一端的装配。Step 7: Repeat steps 2 to 5 to complete the assembly of the other end of the guide barrel body.
这样,基于直线滚珠导筒的巧妙结构,可以采用上述简便、高效的装配方法,而且装配精度较高。In this way, based on the ingenious structure of the linear ball guide cylinder, the above-mentioned simple and efficient assembly method can be used, and the assembly accuracy is high.
附图说明Description of the drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对本发明保护范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to explain the technical solutions of the embodiments of the present invention more clearly, the drawings required to be used in the embodiments will be briefly introduced below. It should be understood that the following drawings only show some embodiments of the present invention and therefore do not It should be regarded as limiting the protection scope of the present invention. For those of ordinary skill in the art, other relevant drawings can be obtained based on these drawings without exerting creative efforts.
图1为本发明实施例提供的直线滚珠导筒的装配结构示意图;Figure 1 is a schematic diagram of the assembly structure of a linear ball guide provided by an embodiment of the present invention;
图2为本发明实施例提供的直线滚珠导筒的分解结构示意图;Figure 2 is a schematic exploded view of the linear ball guide provided by an embodiment of the present invention;
图3为本发明实施例提供的直线滚珠导筒的轴向全剖结构示意图;Figure 3 is a schematic diagram of the full axial cross-sectional structure of the linear ball guide provided by the embodiment of the present invention;
图4为图3中局部A的放大图;Figure 4 is an enlarged view of part A in Figure 3;
图5为图4中省去保持器和滚珠的示意图;Figure 5 is a schematic diagram of Figure 4 without the retainer and balls;
图6为导筒本体的俯视结构示意图;Figure 6 is a schematic top view of the guide cylinder body;
图7为导筒本体的轴向全剖结构示意图;Figure 7 is a schematic diagram of the axial full cross-sectional structure of the guide cylinder body;
图8为导筒端盖的仰视结构示意图;Figure 8 is a schematic structural diagram of the guide tube end cover from below;
图9为导筒端盖的轴向全剖结构示意图;Figure 9 is a schematic diagram of the axial full cross-sectional structure of the guide tube end cover;
图10为保持器的俯视结构示意图;Figure 10 is a top structural schematic diagram of the retainer;
图11为图10中沿线A-A的剖视图。FIG. 11 is a cross-sectional view along line A-A in FIG. 10 .
图标:100-直线滚珠导筒;1-导筒本体;11-外螺纹;12-第一弧形槽;13-第一L型凹槽;2-导筒端盖;21-内螺纹;22-锁紧孔;23-第二弧形槽;24-第二L型凹槽;3-C形槽;31-第一圆弧;4-U形槽;5-保持器;51-滚珠槽;52-第二圆弧;53-第三圆弧;54-第四圆弧;6-滚珠。Icon: 100-Linear ball guide barrel; 1-Guide barrel body; 11-External thread; 12-First arc groove; 13-First L-shaped groove; 2-Guide barrel end cover; 21-Internal thread; 22 -Locking hole; 23-second arc groove; 24-second L-shaped groove; 3-C-shaped groove; 31-first arc; 4-U-shaped groove; 5-retainer; 51-ball groove ; 52-Second arc; 53-Third arc; 54-Fourth arc; 6-Ball.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本发明实施例的组件可以以各种不同的配置来布置和设计。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments These are some embodiments of the present invention, rather than all embodiments. The components of the embodiments of the invention generally described and illustrated in the figures herein may be arranged and designed in a variety of different configurations.
因此,以下对在附图中提供的本发明的实施例的详细描述并非旨在限制要求保护的本发明的范围,而是仅仅表示本发明的选定实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。Therefore, the following detailed description of the embodiments of the invention provided in the appended drawings is not intended to limit the scope of the claimed invention, but rather to represent selected embodiments of the invention. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the scope of protection of the present invention.
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。It should be noted that similar reference numerals and letters represent similar items in the following figures, therefore, once an item is defined in one figure, it does not need further definition and explanation in subsequent figures.
在本发明的描述中,需要说明的是,若出现术语“上”、“下”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,或者是该发明产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be noted that if the terms "upper", "lower", "inner", "outer", etc. appear to indicate an orientation or positional relationship, they are based on the orientation or positional relationship shown in the drawings, or It is the orientation or positional relationship in which the product of the invention is usually placed when in use. It is only for the convenience of describing the invention and simplifying the description. It does not indicate or imply that the device or component referred to must have a specific orientation, be constructed and operated in a specific orientation. , therefore cannot be construed as a limitation of the present invention.
此外,若出现术语“第一”、“第二”等仅用于区分描述,而不能理解为指示或暗示相对重要性。In addition, if the terms "first", "second", etc. appear, they are only used to differentiate the description and shall not be understood as indicating or implying relative importance.
需要说明的是,在不冲突的情况下,本发明的实施例中的特征可以相互结合。It should be noted that, as long as there is no conflict, the features in the embodiments of the present invention can be combined with each other.
请参考图1至图3,本实施例提供了一种直线滚珠导筒100,直线滚珠导筒100包括导筒本体1、保持器5、滚珠6和导筒端盖2。Please refer to FIGS. 1 to 3 . This embodiment provides a linear ball guide cylinder 100 . The linear ball guide cylinder 100 includes a guide cylinder body 1 , a retainer 5 , balls 6 and a guide cylinder end cover 2 .
其中,导筒本体1、保持器5、滚珠6和导筒端盖2均是对称结构,导筒本体1的内径与导筒端盖2的内径相等、且共轴线。导筒本体1的两端均设置有外螺纹11,两个导筒端盖2的端部均设置有内螺纹21,两个导筒端盖2分别螺纹连接在导筒本体1的两端。Among them, the guide cylinder body 1, the retainer 5, the balls 6 and the guide cylinder end cover 2 are all symmetrical structures. The inner diameter of the guide cylinder body 1 and the inner diameter of the guide cylinder end cover 2 are equal and coaxial. Both ends of the guide cylinder body 1 are provided with external threads 11, and the ends of the two guide cylinder end caps 2 are provided with internal threads 21. The two guide cylinder end caps 2 are threadedly connected to the two ends of the guide cylinder body 1 respectively.
导筒端盖2远离导筒本体1的端面上还设置有锁紧孔22,锁紧孔22用于供卡簧钳插入、以拧紧导筒端盖2。这样,便于利用锁紧孔22将导筒端盖2拧紧在导筒本体1上,提高装配精度,也便于拆卸。The end face of the guide cylinder end cover 2 away from the guide cylinder body 1 is also provided with a locking hole 22 . The locking hole 22 is used for inserting a circlip pliers to tighten the guide cylinder end cap 2 . In this way, it is convenient to use the locking hole 22 to tighten the guide cylinder end cover 2 on the guide cylinder body 1, which improves assembly accuracy and facilitates disassembly.
请参考图4至图9,导筒本体1的两端内侧还设置有第一弧形槽12,第一弧形槽12靠近导筒端盖2的一端设置有第一L型凹槽13。Please refer to FIGS. 4 to 9 . First arc-shaped grooves 12 are also provided inside both ends of the guide cylinder body 1 . A first L-shaped groove 13 is provided at one end of the first arc-shaped groove 12 close to the guide cylinder end cover 2 .
两个导筒端盖2的端部内侧还设置有第二弧形槽23,第二弧形槽23靠近导筒本体1的一端设置有第二L型凹槽24。A second arc-shaped groove 23 is also provided inside the ends of the two guide cylinder end covers 2 , and a second L-shaped groove 24 is provided at one end of the second arc-shaped groove 23 close to the guide cylinder body 1 .
两个导筒端盖2分别螺纹连接在导筒本体1的两端、并使第一弧形槽12和第二弧形槽23组合形成C形槽3、使第一L型凹槽13和第二L型凹槽24组合形成U形槽4,C形槽3和U形槽4的开口均朝向导筒本体1的中心线。The two guide cylinder end caps 2 are threadedly connected to both ends of the guide cylinder body 1, and the first arc groove 12 and the second arc groove 23 are combined to form a C-shaped groove 3, so that the first L-shaped groove 13 and The second L-shaped groove 24 is combined to form a U-shaped groove 4, and the openings of the C-shaped groove 3 and the U-shaped groove 4 are both facing the center line of the guide barrel body 1.
请查阅图4和图5,C形槽3沿导筒本体1轴向的截面为第一圆弧31,第一圆弧31的中心角a大于180°,C形槽3的开口宽度h1小于滚珠6的直径D。这样,在第一弧形槽12与第二弧形槽23夹持住滚珠6、并形成C形槽3之后,滚珠6不会从C形槽3的开口脱落。Please refer to Figures 4 and 5. The cross-section of the C-shaped groove 3 along the axial direction of the guide cylinder body 1 is a first arc 31. The central angle a of the first arc 31 is greater than 180°, and the opening width h1 of the C-shaped groove 3 is less than The diameter of ball 6 is D. In this way, after the first arc-shaped groove 12 and the second arc-shaped groove 23 clamp the ball 6 and form the C-shaped groove 3 , the ball 6 will not fall off from the opening of the C-shaped groove 3 .
滚珠6相对于导筒本体1的导筒内壁凸出的高度L满足:0<L<D/2。滚珠6凸出的高度L满足上述范围,不仅能够对装入导筒本体内部的零件起到支撑和导向的作用,还能够避免凸出的高度L过大、造成滚珠6在C形槽3内部的体积较小、从C形槽3脱落的风险过高。The protruding height L of the ball 6 relative to the inner wall of the guide cylinder of the guide cylinder body 1 satisfies: 0<L<D/2. The protruding height L of the ball 6 meets the above range, which can not only support and guide the parts installed inside the guide barrel body, but also prevent the protruding height L from being too large, causing the ball 6 to be inside the C-shaped groove 3 The size is small and the risk of falling off from the C-shaped groove 3 is too high.
第一L型凹槽13和第二L型凹槽24均为环形、且与导筒本体1的导筒内壁共轴心,保持器5与U形槽4之间均采用有间隙的动配合。这样,减小保持器5在U形槽4内的摩擦力,便于保持器5随滚珠6在U形槽4内自转。The first L-shaped groove 13 and the second L-shaped groove 24 are both annular and coaxial with the inner wall of the guide barrel of the guide barrel body 1. There is a dynamic fit between the retainer 5 and the U-shaped groove 4. . In this way, the friction force of the retainer 5 in the U-shaped groove 4 is reduced, which facilitates the rotation of the retainer 5 in the U-shaped groove 4 along with the ball 6 .
请查阅图10,保持器5为梅花状的环形结构,保持器5上设置有间隔均匀的滚珠槽51,滚珠6装配在滚珠槽51内、且位于C形槽3内。这样,若干滚珠6均匀地被保持器5上的滚珠槽51隔开,防止滚珠6在滚动时彼此之间发生干涉而产生卡滞现象,且滚珠6的数量与保持器5上的滚珠槽51的数量相匹配。Please refer to Figure 10. The retainer 5 has a plum blossom-shaped annular structure. The retainer 5 is provided with evenly spaced ball grooves 51. The balls 6 are assembled in the ball grooves 51 and located in the C-shaped groove 3. In this way, a number of balls 6 are evenly spaced by the ball grooves 51 on the retainer 5, preventing the balls 6 from interfering with each other when rolling and causing stagnation. Moreover, the number of balls 6 is consistent with the ball grooves 51 on the retainer 5. quantity matches.
第一弧形槽12、第二弧形槽23和滚珠槽51均与滚珠6的球面配合。这样,有利于C形槽3和滚珠槽51对滚珠6形成稳定地支撑,以及C形槽3对滚珠6形成平顺地导向。The first arc groove 12 , the second arc groove 23 and the ball groove 51 are all matched with the spherical surface of the ball 6 . In this way, the C-shaped groove 3 and the ball groove 51 stably support the ball 6, and the C-shaped groove 3 guides the ball 6 smoothly.
保持器5的外周面为波浪形表面,使保持器5的外周面与U形槽4的底面形成间隔的点接触。这样,保持器5与U形槽4的底面形成间隔的点接触,极大程度地降低保持器5与U形槽4的底面之间的摩擦力,不仅有利于滚珠6运动流畅,还能够延长部件的使用寿命。The outer peripheral surface of the retainer 5 is a wavy surface, so that the outer peripheral surface of the retainer 5 and the bottom surface of the U-shaped groove 4 form spaced point contacts. In this way, the retainer 5 and the bottom surface of the U-shaped groove 4 form spaced point contacts, which greatly reduces the friction between the retainer 5 and the bottom surface of the U-shaped groove 4, which not only facilitates the smooth movement of the ball 6, but also extends the Component life.
滚珠槽51沿导筒本体1横向的截面为第三圆弧53,第三圆弧53的中心角c满足:90°≤c≤180°,因为滚珠6本身不会从C形槽3脱落,所以,无需再要求保持器5去限制滚珠6脱落,只需要保持滚珠6之间的相对位置稳定,就可以减少保持器5对滚珠6的包裹范围,可以减少到滚珠槽51的中心角c满足:90°≤c≤180°,简化保持器5的结构、降低生产成本和制造难度,也避免保持器5从导筒本体1的导筒内壁凸出、对导筒本体1内的元件造成刮伤。The cross section of the ball groove 51 along the guide cylinder body 1 is a third arc 53. The center angle c of the third arc 53 satisfies: 90°≤c≤180°, because the ball 6 itself will not fall off from the C-shaped groove 3. Therefore, there is no need to require the retainer 5 to restrict the balls 6 from falling off. It only needs to keep the relative position between the balls 6 stable, so that the wrapping range of the balls 6 by the retainer 5 can be reduced to the point where the central angle c of the ball groove 51 satisfies : 90°≤c≤180°, simplifying the structure of the retainer 5, reducing production costs and manufacturing difficulty, and also preventing the retainer 5 from protruding from the inner wall of the guide sleeve body 1 and causing scratches to the components in the guide sleeve body 1 hurt.
请查阅图11,滚珠槽51沿导筒本体1轴向的截面为第二圆弧52,滚珠槽51的底壁的外表面为第四圆弧54,第二圆弧52的直径、第一圆弧31的直径以及滚珠6的直径均相等,第四圆弧54与第二圆弧52为同心圆弧。这样,滚珠6的表面与滚珠槽51的内壁以及C形槽3的内壁都能紧密贴合,提高滚珠6转动的顺畅性和稳定性。Please refer to Figure 11. The cross section of the ball groove 51 along the axial direction of the guide cylinder body 1 is a second arc 52. The outer surface of the bottom wall of the ball groove 51 is a fourth arc 54. The diameter of the second arc 52, the first The diameters of the arc 31 and the diameters of the balls 6 are both equal, and the fourth arc 54 and the second arc 52 are concentric arcs. In this way, the surface of the ball 6 can be in close contact with the inner wall of the ball groove 51 and the inner wall of the C-shaped groove 3, thereby improving the smoothness and stability of the rotation of the ball 6.
保持器5沿导筒本体1轴向的厚度h2≤D/2,简化保持器5的结构、降低生产成本和制造难度。The thickness h2 ≤ D/2 of the retainer 5 along the axial direction of the guide cylinder body 1 simplifies the structure of the retainer 5 and reduces the production cost and manufacturing difficulty.
本实施例提供一种直线滚珠导筒100的装配方法,装配方法应用于前述实施方式的直线滚珠导筒100,装配方法包括:This embodiment provides an assembly method of the linear ball guide 100. The assembly method is applied to the linear ball guide 100 of the aforementioned embodiment. The assembly method includes:
步骤一:选择导筒本体1的任意一端作为当前装配端,并将导筒本体1竖直放置,以使当前装配端竖直向上;Step 1: Select any end of the guide cylinder body 1 as the current assembly end, and place the guide cylinder body 1 vertically so that the current assembly end is vertically upward;
步骤二:在步骤一中的当前装配端上的第一L型凹槽13内放置保持器5;Step 2: Place the retainer 5 in the first L-shaped groove 13 on the current assembly end in step 1;
步骤三:将滚珠6放置于步骤二中的保持器5上的滚珠槽51内形成动配合;Step 3: Place the ball 6 in the ball groove 51 on the retainer 5 in step 2 to form a dynamic fit;
步骤四:将导筒端盖2上的内螺纹21与导筒本体1上的外螺纹11进行螺纹副连接,使得导筒端盖2上的第二L型凹槽24与保持器5形成动配合;Step 4: Connect the internal thread 21 on the guide cylinder end cover 2 with the external thread 11 on the guide cylinder body 1 so that the second L-shaped groove 24 on the guide cylinder end cover 2 and the retainer 5 form a dynamic connection. Cooperate;
步骤五:转动导筒端盖2实现其上的内螺纹21与导筒本体1上的外螺纹11拧紧,或者通过导筒端盖2上的锁紧孔22、用卡簧钳拧紧导筒端盖2;Step 5: Rotate the guide cylinder end cap 2 to tighten the internal thread 21 on it with the external thread 11 on the guide cylinder body 1, or tighten the guide cylinder end with a circlip plier through the locking hole 22 on the guide cylinder end cap 2 Cover 2;
步骤六:将导筒本体1的另一端作为当前装配端,并将导筒本体1竖直放置,以使当前装配端竖直向上;Step 6: Use the other end of the guide tube body 1 as the current assembly end, and place the guide tube body 1 vertically so that the current assembly end is vertically upward;
步骤七:重复步骤二至步骤五,完成导筒本体1的另一端的装配。Step 7: Repeat steps 2 to 5 to complete the assembly of the other end of the guide tube body 1.
本实施例提供的直线滚珠导筒100及其装配方法的有益效果包括:The beneficial effects of the linear ball guide 100 and its assembly method provided by this embodiment include:
1.容置保持器5的L型凹槽和容置滚珠6的弧形槽都开设在导筒本体1和/或导筒端盖2的端部,且L型凹槽和弧形槽都不是沿导筒本体1的长度方向延伸、而是在垂直于长度方向的平面内,在加工形成这些槽时,只需要夹持住工件、并控制刀具在水平面内运动一圈,就可以完成一个槽的成型,设计合理、制造加工容易、精度能得到保证;1. The L-shaped groove for accommodating the retainer 5 and the arc-shaped groove for accommodating the balls 6 are both provided at the end of the guide cylinder body 1 and/or the guide cylinder end cover 2, and both the L-shaped groove and the arc-shaped groove are It does not extend along the length direction of the guide cylinder body 1, but in a plane perpendicular to the length direction. When processing to form these grooves, you only need to clamp the workpiece and control the tool to move around in the horizontal plane to complete a The forming of the groove is reasonably designed, easy to manufacture and process, and the accuracy can be guaranteed;
2.在C形槽3的底部设置有U形槽4,在U形槽4内装载保持器5,保持器5上设置有间隔均匀的滚珠槽51,再将滚珠6装配在滚珠槽51内、且位于C形槽3内,可以稳定滚珠6之间的相对位置,滚珠6之间不会发生卡滞现象、运动流畅且不易脱落;2. A U-shaped groove 4 is provided at the bottom of the C-shaped groove 3. A retainer 5 is loaded in the U-shaped groove 4. The retainer 5 is provided with evenly spaced ball grooves 51, and then the balls 6 are assembled in the ball grooves 51. , and is located in the C-shaped groove 3, which can stabilize the relative position between the balls 6. The balls 6 will not get stuck, move smoothly and are not easy to fall off;
3.保持器5和滚珠6相对于夹持在导筒本体1与导筒端盖2之间,拆装简便。3. The retainer 5 and the balls 6 are relatively clamped between the guide cylinder body 1 and the guide cylinder end cover 2, making it easy to disassemble and assemble.
以上,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应以权利要求的保护范围为准。The above are only specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily imagined by those skilled in the art within the technical scope disclosed by the present invention should be made. are covered by the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.
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