CN116535147B - Method for preparing self-compacting concrete by utilizing tailing sand and application - Google Patents
Method for preparing self-compacting concrete by utilizing tailing sand and application Download PDFInfo
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- CN116535147B CN116535147B CN202310624965.7A CN202310624965A CN116535147B CN 116535147 B CN116535147 B CN 116535147B CN 202310624965 A CN202310624965 A CN 202310624965A CN 116535147 B CN116535147 B CN 116535147B
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- 239000004576 sand Substances 0.000 title claims abstract description 82
- 239000011376 self-consolidating concrete Substances 0.000 title claims abstract description 44
- 238000000034 method Methods 0.000 title claims abstract description 28
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 73
- 239000004568 cement Substances 0.000 claims abstract description 65
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 63
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 42
- 235000019738 Limestone Nutrition 0.000 claims abstract description 34
- 239000006028 limestone Substances 0.000 claims abstract description 34
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 30
- 150000002505 iron Chemical class 0.000 claims abstract description 28
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims abstract description 23
- 239000011574 phosphorus Substances 0.000 claims abstract description 23
- 229910052698 phosphorus Inorganic materials 0.000 claims abstract description 23
- 238000002360 preparation method Methods 0.000 claims abstract description 23
- 239000002994 raw material Substances 0.000 claims abstract description 18
- 239000010453 quartz Substances 0.000 claims abstract description 15
- 239000010881 fly ash Substances 0.000 claims abstract description 14
- 238000005260 corrosion Methods 0.000 claims abstract description 11
- 238000004519 manufacturing process Methods 0.000 claims abstract description 8
- 239000013556 antirust agent Substances 0.000 claims abstract 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 70
- 239000000843 powder Substances 0.000 claims description 45
- 229910052742 iron Inorganic materials 0.000 claims description 35
- 239000000203 mixture Substances 0.000 claims description 27
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 24
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 claims description 21
- XPBBUZJBQWWFFJ-UHFFFAOYSA-N fluorosilane Chemical compound [SiH3]F XPBBUZJBQWWFFJ-UHFFFAOYSA-N 0.000 claims description 19
- 239000003112 inhibitor Substances 0.000 claims description 17
- 239000002245 particle Substances 0.000 claims description 15
- 238000003756 stirring Methods 0.000 claims description 15
- 239000004927 clay Substances 0.000 claims description 13
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 claims description 12
- 239000002002 slurry Substances 0.000 claims description 11
- 238000002791 soaking Methods 0.000 claims description 11
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical class [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 claims description 10
- 229910019142 PO4 Inorganic materials 0.000 claims description 9
- 239000010452 phosphate Substances 0.000 claims description 9
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 claims description 9
- HJVAFZMYQQSPHF-UHFFFAOYSA-N 2-[bis(2-hydroxyethyl)amino]ethanol;boric acid Chemical group OB(O)O.OCCN(CCO)CCO HJVAFZMYQQSPHF-UHFFFAOYSA-N 0.000 claims description 7
- REYJJPSVUYRZGE-UHFFFAOYSA-N Octadecylamine Chemical compound CCCCCCCCCCCCCCCCCCN REYJJPSVUYRZGE-UHFFFAOYSA-N 0.000 claims description 7
- 229920005646 polycarboxylate Polymers 0.000 claims description 7
- 238000000498 ball milling Methods 0.000 claims description 5
- 238000001816 cooling Methods 0.000 claims description 5
- 238000001914 filtration Methods 0.000 claims description 5
- 238000002156 mixing Methods 0.000 claims description 5
- DGVVJWXRCWCCOD-UHFFFAOYSA-N naphthalene;hydrate Chemical compound O.C1=CC=CC2=CC=CC=C21 DGVVJWXRCWCCOD-UHFFFAOYSA-N 0.000 claims description 5
- 239000004575 stone Substances 0.000 claims description 2
- 230000007797 corrosion Effects 0.000 claims 1
- 238000005406 washing Methods 0.000 claims 1
- 239000004567 concrete Substances 0.000 abstract description 22
- 239000004615 ingredient Substances 0.000 abstract description 9
- 238000005204 segregation Methods 0.000 abstract description 8
- 230000000740 bleeding effect Effects 0.000 abstract description 4
- 238000011049 filling Methods 0.000 abstract description 4
- 238000004078 waterproofing Methods 0.000 description 23
- 230000000052 comparative effect Effects 0.000 description 12
- UFWIBTONFRDIAS-UHFFFAOYSA-N Naphthalene Chemical compound C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 10
- 230000000694 effects Effects 0.000 description 6
- 238000000465 moulding Methods 0.000 description 5
- 239000002893 slag Substances 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 229910000831 Steel Inorganic materials 0.000 description 3
- 230000002528 anti-freeze Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 3
- PASHVRUKOFIRIK-UHFFFAOYSA-L calcium sulfate dihydrate Chemical compound O.O.[Ca+2].[O-]S([O-])(=O)=O PASHVRUKOFIRIK-UHFFFAOYSA-L 0.000 description 3
- 239000002131 composite material Substances 0.000 description 3
- 239000006185 dispersion Substances 0.000 description 3
- 230000003449 preventive effect Effects 0.000 description 3
- 239000010959 steel Substances 0.000 description 3
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 2
- BPQQTUXANYXVAA-UHFFFAOYSA-N Orthosilicate Chemical compound [O-][Si]([O-])([O-])[O-] BPQQTUXANYXVAA-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical compound [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 description 2
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000002209 hydrophobic effect Effects 0.000 description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000011707 mineral Substances 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000000518 rheometry Methods 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 239000004094 surface-active agent Substances 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 229910021578 Iron(III) chloride Inorganic materials 0.000 description 1
- 239000006004 Quartz sand Substances 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- -1 admixtures Substances 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- 229940037003 alum Drugs 0.000 description 1
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 1
- 239000010428 baryte Substances 0.000 description 1
- 229910052601 baryte Inorganic materials 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- 229910001748 carbonate mineral Inorganic materials 0.000 description 1
- 239000003518 caustics Substances 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000011456 concrete brick Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 230000003628 erosive effect Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000009415 formwork Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000002440 industrial waste Substances 0.000 description 1
- RBTARNINKXHZNM-UHFFFAOYSA-K iron trichloride Chemical compound Cl[Fe](Cl)Cl RBTARNINKXHZNM-UHFFFAOYSA-K 0.000 description 1
- 239000002075 main ingredient Substances 0.000 description 1
- 239000010811 mineral waste Substances 0.000 description 1
- 239000012778 molding material Substances 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 229910052604 silicate mineral Inorganic materials 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002910 solid waste Substances 0.000 description 1
- 239000003381 stabilizer Substances 0.000 description 1
- 238000010561 standard procedure Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B18/00—Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B18/04—Waste materials; Refuse
- C04B18/12—Waste materials; Refuse from quarries, mining or the like
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B7/00—Hydraulic cements
- C04B7/22—Iron ore cements ; Iron rich cements, e.g. Ferrari cements, Kühl cements
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B7/00—Hydraulic cements
- C04B7/24—Cements from oil shales, residues or waste other than slag
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B7/00—Hydraulic cements
- C04B7/36—Manufacture of hydraulic cements in general
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D19/00—Structural or constructional details of bridges
- E01D19/02—Piers; Abutments ; Protecting same against drifting ice
-
- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D21/00—Methods or apparatus specially adapted for erecting or assembling bridges
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
- C04B2201/50—Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Structural Engineering (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Civil Engineering (AREA)
- Architecture (AREA)
- Inorganic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Mining & Mineral Resources (AREA)
- Environmental & Geological Engineering (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
Abstract
Description
技术领域Technical Field
本发明属于混凝土技术领域,具体涉及一种利用尾矿砂制备自密实混凝土的方法和应用。The invention belongs to the technical field of concrete, and particularly relates to a method for preparing self-compacting concrete by utilizing tailings sand and application thereof.
背景技术Background Art
自密实混凝土是指在自身重力作用下,能够流动、密实,即使存在致密钢筋也能完全填充模板,同时获得很好均质性,并且不需要附加振动的混凝土。随着建筑技术的发展,自密实混凝土由于具有良好的密实、生产效率、工作环境等优点,越来越受到青睐。然而,自密实混凝土仍然存在硬化后耐久性较差,不耐寒以及干燥收缩的情况,这也直接影响了其应用。Self-compacting concrete refers to concrete that can flow and compact under its own gravity, can completely fill the formwork even in the presence of dense steel bars, and has good homogeneity and does not require additional vibration. With the development of construction technology, self-compacting concrete has become increasingly popular due to its advantages such as good compactness, production efficiency, and working environment. However, self-compacting concrete still has poor durability after hardening, is not cold-resistant, and shrinks when drying, which directly affects its application.
尾矿砂是由选矿厂排放的尾矿矿浆经自然脱水后形成的固体矿物废,是一种复合的硅酸盐或碳酸盐矿物材料。尾矿砂种类多样,有石英砂尾矿砂、铁尾矿砂、磷尾矿砂等。随着我国矿产资源的的不断开发,尾矿废弃物的量也越来越大,若不加以利用,不仅需要大量的堆场还会造成一定的污染。若将尾矿砂用于混凝土中,不仅能将其综合利用,缓解砂石资源紧缺问题,还能有效其带来的污染问题。Tailings sand is a solid mineral waste formed by natural dehydration of tailings slurry discharged from the ore dressing plant. It is a composite silicate or carbonate mineral material. There are various types of tailings sand, including quartz sand tailings sand, iron tailings sand, phosphate tailings sand, etc. With the continuous development of my country's mineral resources, the amount of tailings waste is also increasing. If it is not utilized, it will not only require a large number of storage yards but also cause certain pollution. If tailings sand is used in concrete, it can not only be comprehensively utilized to alleviate the shortage of sand and gravel resources, but also effectively solve the pollution problems caused by it.
目前将尾矿砂用于混凝土的报道越来越多,如申请号为202110427223.6的专利,公开了一种防辐射自密实混凝土,组分包括防辐射水泥、掺合料、铁尾矿砂、重晶石碎石、高效减水剂、流变剂、稳定剂和水,其采用铁尾矿砂作为细骨料,消纳了工业固体废弃物,节约了天然矿产资源;申请号为201811414174.7的专利,公开了一种自密实复合混凝土,包括A组分、B组分和C组分,其中B组分由以下重量份的原料制成:炉渣40-50份、钢渣12-15份,铁尾矿砂30-35份,以特定的炉渣、钢渣和铁尾矿砂复配作为骨料组分,充分利用工业废渣,节约成分,同时保持混凝土形成的混凝土砖的强度。以上两个专利均是以铁尾矿砂做原料添加,且用量较少,虽然能解决铁尾矿砂堆积问题,但用量有限,且无法解决其他尾矿砂问题。有鉴于此,开发一种能利用多种尾矿砂制备自密实混凝土的方法显得很有必要。At present, there are more and more reports on the use of tailings sand in concrete. For example, the patent with application number 202110427223.6 discloses a radiation-proof self-compacting concrete, whose components include radiation-proof cement, admixtures, iron tailings sand, barite crushed stone, high-efficiency water reducer, rheological agent, stabilizer and water. It uses iron tailings sand as fine aggregate, which absorbs industrial solid waste and saves natural mineral resources; the patent with application number 201811414174.7 discloses a self-compacting composite concrete, including component A, component B and component C, wherein component B is made of the following raw materials in parts by weight: 40-50 parts of slag, 12-15 parts of steel slag, and 30-35 parts of iron tailings sand. Specific slag, steel slag and iron tailings sand are compounded as aggregate components to make full use of industrial waste slag, save ingredients, and maintain the strength of concrete bricks formed by concrete. The above two patents both use iron tailings as raw materials, and the amount used is relatively small. Although they can solve the problem of iron tailings accumulation, the amount used is limited, and they cannot solve other tailings problems. In view of this, it is necessary to develop a method for preparing self-compacting concrete using a variety of tailings.
发明内容Summary of the invention
针对现有技术的不足,本发明提供一种利用尾矿砂制备自密实混凝土的方法和应用,该自密实混凝土以尾矿砂为主要原料,通过预处理后并优化配料和制备方法,得到的自密实混凝土具有优良的抗压强度,抗渗等级高,填充性、流动性好,离析率和泌水率低,耐久性好,整体性能优异,成本低,可应用于桥梁和桥墩制造领域。In view of the deficiencies in the prior art, the present invention provides a method and application of preparing self-compacting concrete using tailings sand. The self-compacting concrete uses tailings sand as the main raw material. After pretreatment and optimization of ingredients and preparation method, the obtained self-compacting concrete has excellent compressive strength, high impermeability grade, good filling and fluidity, low segregation rate and water bleeding rate, good durability, excellent overall performance, low cost, and can be applied to the field of bridge and pier manufacturing.
为实现上述目的,本发明提供一种利用尾矿砂制备自密实混凝土的方法,包括以下具体步骤:To achieve the above object, the present invention provides a method for preparing self-compacting concrete using tailings sand, comprising the following specific steps:
S1.原料准备:准备重量份的原料组分改性水泥600-800份、改性铁尾矿砂200-300份、磷尾矿砂100-200份、石灰石尾矿砂150-200份、石英尾矿砂50-100份、粉煤灰60-80份、减水剂12-18份、防水剂10-20份、防腐防锈剂5-10份、水200-300份,备用;S1. Raw material preparation: prepare 600-800 parts by weight of raw material components of modified cement, 200-300 parts of modified iron tailings, 100-200 parts of phosphate tailings, 150-200 parts of limestone tailings, 50-100 parts of quartz tailings, 60-80 parts of fly ash, 12-18 parts of water reducer, 10-20 parts of waterproofing agent, 5-10 parts of anticorrosion and rust inhibitor, 200-300 parts of water, set aside;
S2.改性水泥的制备:将磷尾矿粉、石灰石尾矿粉、水泥熟料、铁尾矿粉、黏土分别加入到搅拌机内,以300-500r/min的转速搅拌1-2h,加入适量水,继续搅拌0.5-1h,送入成型机制成矩形块,再送入回转窑500-800℃下高温焙烧3-5h,冷却后,粉碎,即得改性水泥;S2. Preparation of modified cement: Phosphorus tailings powder, limestone tailings powder, cement clinker, iron tailings powder, and clay were added to a mixer, stirred at a speed of 300-500r/min for 1-2h, an appropriate amount of water was added, stirring was continued for 0.5-1h, and the mixture was fed into a molding machine to form a rectangular block, and then fed into a rotary kiln at 500-800°C for calcination for 3-5h, cooled, and crushed to obtain modified cement;
S3.改性铁尾矿砂的制备:将铁尾矿砂加入到球磨机内,球磨1-2h,然后加入到30%盐酸溶液中浸泡2-4h,用水冲洗后,加入到氟硅烷乙醇溶液中浸泡0.5-1h,滤干,得到改性铁尾矿砂;S3. Preparation of modified iron tailings: The iron tailings were added to a ball mill, ball milled for 1-2 h, then added to a 30% hydrochloric acid solution and soaked for 2-4 h, rinsed with water, added to a fluorosilane ethanol solution and soaked for 0.5-1 h, filtered and dried to obtain modified iron tailings;
S4.按配比先将改性水泥与防腐防锈剂在搅拌机内搅拌混合均匀,然后加入水继续搅拌,静置0.5-1h,加入改性铁尾矿砂、磷尾矿砂、石灰石尾矿砂、石英尾矿砂、粉煤灰,继续搅拌均匀,得到砂石浆料;S4. The modified cement and the anticorrosion and rust inhibitor are first mixed in a mixer according to the ratio, and then water is added and stirred. After standing for 0.5-1h, modified iron tailings, phosphorus tailings, limestone tailings, quartz tailings, and fly ash are added and stirred to obtain a sand and gravel slurry;
S5.按配比将减水剂、防水剂依次加入到S4所得砂石浆料中,搅拌均匀,倒入模具,制成自密实混凝土。S5. Add the water reducing agent and waterproofing agent to the sand and gravel slurry obtained in S4 in sequence according to the proportion, stir evenly, pour into a mold, and make self-compacting concrete.
本发明以尾矿为主要原料,通过利用不同的尾矿进行配比,将各种尾矿充分利用,同时将一定的磷尾矿粉、石灰石尾矿粉、铁尾矿粉通过与水泥熟料配合,制成改性水泥,通过上述尾矿中有利元素增加助熔作用,以及石灰石和磷石膏等成分,可有效提高水泥的强度、粘结性及质量;由于铁尾矿砂多棱角,且啮合力大,通过对铁尾矿砂进行球磨处理,增加其流变性,使用酸液处理,可溶解出部分氯化铁物质,在其表面形成空隙,最后利用氟硅烷浸泡,在其空隙及表面形成一定的基团,增加其表面活性,与其它物质结合性好,得到改性铁尾矿砂,流变性好,不产生离析和泌水,稳定;将防腐防锈剂与改性水泥先预混合,将防腐防锈剂充分与水泥渗透结合,可有效提高混凝土的防腐性能;通过加入减水剂,提高分散作用的同时可有效防止粒子凝聚,可减少泌水,有效提高混凝土的自密性和耐久性;通过加入防水剂,提高混凝土的防水性能和防腐性,增加耐久性。The invention uses tailings as the main raw material, and makes full use of various tailings by using different tailings for proportioning. At the same time, certain phosphorus tailings powder, limestone tailings powder and iron tailings powder are mixed with cement clinker to make modified cement. The beneficial elements in the tailings increase the fluxing effect, and the components such as limestone and phosphogypsum can effectively improve the strength, adhesion and quality of cement. Since the iron tailings sand has many edges and corners and a large meshing force, the iron tailings sand is ball-milled to increase its rheological properties, and is treated with acid to dissolve part of the ferric chloride substance, forming gaps on its surface, and finally By soaking in fluorosilane, certain groups are formed in the gaps and surface of the concrete, increasing its surface activity and combining well with other substances to obtain modified iron tailings sand with good rheology, no segregation and water seepage, and stability. The anti-corrosion and rust inhibitor is pre-mixed with the modified cement, and the anti-corrosion and rust inhibitor is fully infiltrated and combined with the cement, which can effectively improve the anti-corrosion performance of the concrete. By adding a water reducer, the dispersion effect can be improved while effectively preventing particle agglomeration, which can reduce water seepage and effectively improve the self-compactness and durability of the concrete. By adding a waterproofing agent, the waterproof performance and anti-corrosion of the concrete are improved, and the durability is increased.
进一步地,上述技术方案中,步骤S2中,按重量份计,所述改性水泥由以下的成分组成:磷尾矿粉20-30份、石灰石尾矿粉20-30份、水泥熟料30-40份、铁尾矿粉2-4份、黏土3-6份。本技术方案中,使用磷尾矿粉和石灰石尾矿粉与水泥熟料混合,充分利用磷尾矿粉中磷石膏及石灰石尾矿份中石灰石组成胶凝材料,提高水泥熟料的质量、强度和耐热性;黏土主要成分是硅酸盐,颗粒细小,但是其一般是片状、管状或棒状,可提高混凝土的抗裂性能,同时由于其粘性较高,可提高混凝土的粘结性能和密实性,从而提高抗盐性能;得到的改性水泥不仅具有高粘结性、强度等综合性能,同时可大大减低成本。Further, in the above technical scheme, in step S2, the modified cement is composed of the following components by weight: 20-30 parts of phosphorus tailings powder, 20-30 parts of limestone tailings powder, 30-40 parts of cement clinker, 2-4 parts of iron tailings powder, and 3-6 parts of clay. In this technical scheme, phosphorus tailings powder and limestone tailings powder are mixed with cement clinker, and the phosphogypsum in the phosphorus tailings powder and the limestone in the limestone tailings are fully utilized to form cementitious materials, thereby improving the quality, strength and heat resistance of cement clinker; the main component of clay is silicate, and the particles are small, but it is generally in the form of flakes, tubes or rods, which can improve the crack resistance of concrete, and at the same time, due to its high viscosity, it can improve the bonding performance and compactness of concrete, thereby improving salt resistance; the obtained modified cement not only has comprehensive properties such as high bonding and strength, but also can greatly reduce costs.
进一步地,上述技术方案中,步骤S2中,加入水后,混合料的水分含量为35-45%。本技术方案中,通过控制混合料的水分,形成具有一定控制的成型料,在烧结过程中反应更充分,得到的改性水泥稳定性好。Furthermore, in the above technical solution, in step S2, after adding water, the moisture content of the mixture is 35-45%. In this technical solution, by controlling the moisture content of the mixture, a molding material with certain control is formed, the reaction is more sufficient during the sintering process, and the obtained modified cement has good stability.
进一步地,上述技术方案中,所述改性水泥的粒径为5-20μm。Furthermore, in the above technical solution, the particle size of the modified cement is 5-20 μm.
进一步地,上述技术方案中,步骤S3中,所述氟硅烷乙醇溶液中氟硅烷的浓度为1-2%。Furthermore, in the above technical solution, in step S3, the concentration of fluorosilane in the fluorosilane ethanol solution is 1-2%.
进一步地,上述技术方案中,步骤S3中,所述改性铁尾矿砂的粒径范围为5-10mm,所述磷尾矿砂的粒径范围为0.5-5mm,所述石灰石尾矿砂的粒径范围为15-20mm,所述石英尾矿砂的粒径范围为8-15mm。Furthermore, in the above technical solution, in step S3, the particle size range of the modified iron tailings sand is 5-10 mm, the particle size range of the phosphate tailings sand is 0.5-5 mm, the particle size range of the limestone tailings sand is 15-20 mm, and the particle size range of the quartz tailings sand is 8-15 mm.
本技术方案中根据各尾矿的特性,使用不同的粒径进行配比,不仅可根据密度在使用过程中达到较高的流动性,同时在混合过程中能够相互填充,提高密实性;将尾矿砂粒径控制在20mm以下,可有效减少浆骨分离的可能;在制备混凝土的过程中同时结合粒径更小的粉煤灰,得到混凝土密实性、粘性好,提高强度的同时提高抗渗、抗离析性能。In the technical solution, different particle sizes are used for proportioning according to the characteristics of each tailings, which can not only achieve higher fluidity during use according to the density, but also can fill each other during the mixing process to improve the density; the particle size of the tailings sand is controlled below 20mm, which can effectively reduce the possibility of slurry-bone separation; in the process of preparing concrete, fly ash with a smaller particle size is combined at the same time to obtain concrete with good density and viscosity, and the strength is improved while the anti-seepage and anti-segregation properties are improved.
进一步地,上述技术方案中,所述减水剂为聚羧酸盐减水剂和萘系减水剂质量比为1:2-3的混合物。Furthermore, in the above technical solution, the water reducer is a mixture of a polycarboxylate water reducer and a naphthalene-based water reducer in a mass ratio of 1:2-3.
本技术方案中以萘系减水剂质为主要减水剂,相容性、分散性、流动性好,对凝结时间基本无影响,性价比高,但由于其坍落度损失快,因此,本发明通过同时配合聚羧酸盐减水剂,利用其分子特性,可有效解决坍落度损失快问题,同时进一步提高其分散稳定性,提高耐久性能、降低收缩变形几率。In the technical scheme, naphthalene-based water-reducing agent is used as the main water-reducing agent, which has good compatibility, dispersibility and fluidity, has little effect on the setting time, and has high cost performance. However, due to its fast slump loss, the present invention can effectively solve the problem of fast slump loss by simultaneously combining with polycarboxylate water-reducing agent and utilizing its molecular characteristics, while further improving its dispersion stability, improving durability and reducing the probability of shrinkage deformation.
进一步地,上述技术方案中,所述防水剂为无机铝盐和十八烷基胺质量比为5-8:1的混合物。本技术方案中,以具有防水、减水、抗裂、抗拉伸、抗折弯、早强、抗渗、防漏、防潮、耐酸碱等优点的无机铝盐作为防水剂主料,可形成致密的憎水物质,充填、堵塞混凝土、砂浆在硬化过程中形成的毛细孔隙和水通道,具有极强的憎水性和潮气的排斥性,防水防腐性能好,同时结合少量十八烷基胺表面活性剂,不仅可以在表面形成疏水性膜提高防水性,还可增加防冻性能。具体地,无机铝盐为硫酸铝、氯化铝、明矾、聚合氯化铝中的任一种。Further, in the above technical solution, the waterproofing agent is a mixture of inorganic aluminum salt and octadecylamine in a mass ratio of 5-8:1. In the present technical solution, an inorganic aluminum salt having the advantages of waterproofing, water reduction, crack resistance, tensile strength, bending resistance, early strength, impermeability, leakage resistance, moisture resistance, acid and alkali resistance, etc. is used as the main ingredient of the waterproofing agent, which can form a dense hydrophobic substance, fill and block the capillary pores and water channels formed in the hardening process of concrete and mortar, and has extremely strong hydrophobicity and moisture repellency, good waterproof and anti-corrosion performance, and combined with a small amount of octadecylamine surfactant, it can not only form a hydrophobic film on the surface to improve waterproofness, but also increase antifreeze performance. Specifically, the inorganic aluminum salt is any one of aluminum sulfate, aluminum chloride, alum, and polyaluminum chloride.
进一步地,上述技术方案中,所述防腐防锈剂为三乙醇胺硼酸酯。三乙醇胺硼酸酯作为一种添加剂,不仅可以增加体系的分散作用,还可在遇到金属时,在其表面形成保护膜,阻隔腐蚀物质的侵蚀,防腐防锈效果好。Furthermore, in the above technical solution, the anticorrosion and rust preventive agent is triethanolamine borate. As an additive, triethanolamine borate can not only increase the dispersion effect of the system, but also form a protective film on the surface of metal when encountering metal to block the erosion of corrosive substances, and has good anticorrosion and rust preventive effects.
本发明还提供一种由上述制备方法制备的自密实混凝土在桥梁和桥墩制造中的应用。The present invention also provides an application of the self-compacting concrete prepared by the preparation method in the manufacture of bridges and bridge piers.
本发明具有的有益效果是:The present invention has the following beneficial effects:
本发明以各种尾矿为主要原料,预处理后并优化配料和制备方法,得到的自密实混凝土具有优异的流动性和粘度,凝结后致密性好,还具有良好的防水、抗冻性能,耐久性好,同时实现了废弃物的资源化利用,成本低。The invention uses various tailings as main raw materials, pre-treats and optimizes the ingredients and preparation method, and the obtained self-compacting concrete has excellent fluidity and viscosity, good density after solidification, good waterproof and antifreeze properties, good durability, and realizes the resource utilization of waste at low cost.
本发明将一定的磷尾矿粉、石灰石尾矿粉、铁尾矿粉通过与水泥熟料配合,制成改性水泥,通过尾矿中有利元素增加助熔作用,以及石灰石和磷石膏等成分,可有效提高水泥的强度、粘结性及质量,进一步资源化利用,降低生产成本;使用物理化学相结合的方式对铁尾矿砂进行改性,可有效改善流变性和泌水性;加入复合减水剂提高相容性、分散性的同时,流动性、坍落度保持久,且耐久性提高;加入防水剂、防腐防锈剂等助剂,进一步提高混凝土防水、防腐、防锈功能,提高耐久性。The invention prepares modified cement by mixing certain phosphorus tailing powder, limestone tailing powder and iron tailing powder with cement clinker. The beneficial elements in the tailings increase the fluxing effect, and the components such as limestone and phosphogypsum can effectively improve the strength, adhesion and quality of the cement, further utilize the resources and reduce the production cost. The iron tailing sand is modified by combining physical and chemical methods to effectively improve the rheology and water seepage. The composite water reducing agent is added to improve the compatibility and dispersibility, while the fluidity and slump are maintained for a long time and the durability is improved. The waterproofing agent, anticorrosion and rust-proof agent and other additives are added to further improve the waterproofing, anticorrosion and rust-proof functions of the concrete and improve the durability.
本发明制备方法工艺简单、易行,得到的混凝土具有具有优异的流动性和粘度,凝结后致密性好,还具有良好的防水、抗冻性能,耐久性好,可应用于桥梁和桥墩制造领域。The preparation method of the invention is simple and easy to implement. The obtained concrete has excellent fluidity and viscosity, good density after solidification, good waterproof and frost resistance, good durability, and can be applied to the field of bridge and pier manufacturing.
具体实施方式DETAILED DESCRIPTION
下述实施例中的实验方法,如无特别说明,均为常规方法。下述实施例涉及的原料若无特别说明,均为普通市售品,皆可通过市场购买获得。下面结合实施例对本发明作进一步详细描述:The experimental methods in the following examples are conventional methods unless otherwise specified. The raw materials involved in the following examples are common commercial products unless otherwise specified and can be purchased from the market. The present invention is further described in detail below in conjunction with the examples:
实施例1Example 1
一种利用尾矿砂制备自密实混凝土的方法,包括以下具体步骤:A method for preparing self-compacting concrete using tailings sand comprises the following specific steps:
S1.原料准备:准备重量份的原料组分改性水泥600份、改性铁尾矿砂200份、磷尾矿砂150份、石灰石尾矿砂150份、石英尾矿砂80份、粉煤灰60份、减水剂12份、防水剂12份、防腐防锈剂5份、水200份,备用;S1. Raw material preparation: prepare 600 parts by weight of raw material components of modified cement, 200 parts of modified iron tailings, 150 parts of phosphate tailings, 150 parts of limestone tailings, 80 parts of quartz tailings, 60 parts of fly ash, 12 parts of water reducer, 12 parts of waterproofing agent, 5 parts of anticorrosion and rust inhibitor, 200 parts of water, and set aside;
S2.改性水泥的制备:将磷尾矿粉、石灰石尾矿粉、水泥熟料、铁尾矿粉、黏土分别加入到搅拌机内,以300r/min的转速搅拌2h,加入适量水,使混合料的水分含量为35-45%,继续搅拌0.5h,送入成型机制成矩形块,再送入回转窑500℃下高温焙烧5h,冷却后,粉碎,即得改性水泥;其中,按重量份计,所述改性水泥由以下的成分组成:磷尾矿粉20份、石灰石尾矿粉20份、水泥熟料30份、铁尾矿粉3份、黏土3份;S2. Preparation of modified cement: Phosphorus tailings powder, limestone tailings powder, cement clinker, iron tailings powder and clay were added to a mixer, stirred at a speed of 300r/min for 2h, an appropriate amount of water was added to make the moisture content of the mixture 35-45%, and stirring was continued for 0.5h. The mixture was sent to a molding machine to form a rectangular block, and then sent to a rotary kiln for high temperature roasting at 500°C for 5h. After cooling, the mixture was crushed to obtain modified cement; wherein, by weight, the modified cement is composed of the following ingredients: 20 parts of phosphorus tailings powder, 20 parts of limestone tailings powder, 30 parts of cement clinker, 3 parts of iron tailings powder and 3 parts of clay;
S3.改性铁尾矿砂的制备:将铁尾矿砂加入到球磨机内,球磨1h,然后加入到30%盐酸溶液中浸泡4h,用水冲洗后,加入到氟硅烷乙醇溶液中浸泡0.5h,滤干,得到改性铁尾矿砂;其中,氟硅烷乙醇溶液中氟硅烷的浓度为1-2%;S3. Preparation of modified iron tailings: adding the iron tailings to a ball mill, ball milling for 1 h, then adding it to a 30% hydrochloric acid solution and soaking it for 4 h, rinsing it with water, adding it to a fluorosilane ethanol solution and soaking it for 0.5 h, filtering it to obtain modified iron tailings; wherein the concentration of fluorosilane in the fluorosilane ethanol solution is 1-2%;
S4.按配比先将改性水泥与防腐防锈剂在搅拌机内搅拌混合均匀,然后加入水继续搅拌,静置0.5h,加入改性铁尾矿砂、磷尾矿砂、石灰石尾矿砂、石英尾矿砂、粉煤灰,继续搅拌均匀,得到砂石浆料;S4. The modified cement and the anticorrosion and rust inhibitor are first mixed in a mixer according to the ratio, and then water is added and stirred. After standing for 0.5h, modified iron tailings, phosphorus tailings, limestone tailings, quartz tailings, and fly ash are added and stirred to obtain a sand and gravel slurry;
S5.按配比将减水剂、防水剂依次加入到S4所得砂石浆料中,搅拌均匀,倒入模具,制成自密实混凝土。S5. Add the water reducing agent and waterproofing agent to the sand and gravel slurry obtained in S4 in sequence according to the proportion, stir evenly, pour into a mold, and make self-compacting concrete.
其中,减水剂为聚羧酸盐减水剂和萘系减水剂质量比为1:2的混合物;The water reducer is a mixture of a polycarboxylate water reducer and a naphthalene water reducer in a mass ratio of 1:2;
防水剂为无机铝盐和十八烷基胺质量比为5:1的混合物;The waterproofing agent is a mixture of inorganic aluminum salt and octadecylamine in a mass ratio of 5:1;
防腐防锈剂为三乙醇胺硼酸酯。The anticorrosion and rust inhibitor is triethanolamine borate.
实施例2Example 2
一种利用尾矿砂制备自密实混凝土的方法,包括以下具体步骤:A method for preparing self-compacting concrete using tailings sand comprises the following specific steps:
S1.原料准备:准备重量份的原料组分改性水泥700份、改性铁尾矿砂250份、磷尾矿砂100份、石灰石尾矿砂170份、石英尾矿砂50份、粉煤灰70份、减水剂15份、防水剂10份、防腐防锈剂7份、水250份,备用;S1. Raw material preparation: prepare 700 parts by weight of raw material components of modified cement, 250 parts of modified iron tailings, 100 parts of phosphate tailings, 170 parts of limestone tailings, 50 parts of quartz tailings, 70 parts of fly ash, 15 parts of water reducer, 10 parts of waterproofing agent, 7 parts of anticorrosion and rust inhibitor, 250 parts of water, and set aside;
S2.改性水泥的制备:将磷尾矿粉、石灰石尾矿粉、水泥熟料、铁尾矿粉、黏土分别加入到搅拌机内,以400r/min的转速搅拌1.5h,加入适量水,使混合料的水分含量为35-45%,继续搅拌1h,送入成型机制成矩形块,再送入回转窑600℃下高温焙烧4h,冷却后,粉碎,即得改性水泥;其中,按重量份计,所述改性水泥由以下的成分组成:磷尾矿粉25份、石灰石尾矿粉30份、水泥熟料40份、铁尾矿粉2份、黏土6份;S2. Preparation of modified cement: Phosphorus tailings powder, limestone tailings powder, cement clinker, iron tailings powder and clay were added to a mixer, stirred at a speed of 400r/min for 1.5h, an appropriate amount of water was added to make the moisture content of the mixture 35-45%, and stirring was continued for 1h. The mixture was sent to a molding machine to form rectangular blocks, and then sent to a rotary kiln for high temperature roasting at 600°C for 4h. After cooling, the blocks were crushed to obtain modified cement; wherein, by weight, the modified cement is composed of the following ingredients: 25 parts of phosphorus tailings powder, 30 parts of limestone tailings powder, 40 parts of cement clinker, 2 parts of iron tailings powder and 6 parts of clay;
S3.改性铁尾矿砂的制备:将铁尾矿砂加入到球磨机内,球磨1.5h,然后加入到30%盐酸溶液中浸泡3h,用水冲洗后,加入到氟硅烷乙醇溶液中浸泡0.5h,滤干,得到改性铁尾矿砂;其中,氟硅烷乙醇溶液中氟硅烷的浓度为1-2%;S3. Preparation of modified iron tailings: adding the iron tailings to a ball mill, ball milling for 1.5 h, then adding it to a 30% hydrochloric acid solution and soaking it for 3 h, rinsing it with water, adding it to a fluorosilane ethanol solution and soaking it for 0.5 h, filtering it to obtain modified iron tailings; wherein the concentration of fluorosilane in the fluorosilane ethanol solution is 1-2%;
S4.按配比先将改性水泥与防腐防锈剂在搅拌机内搅拌混合均匀,然后加入水继续搅拌,静置1h,加入改性铁尾矿砂、磷尾矿砂、石灰石尾矿砂、石英尾矿砂、粉煤灰,继续搅拌均匀,得到砂石浆料;S4. The modified cement and the anticorrosion and rust inhibitor are first mixed in a mixer according to the ratio, and then water is added and stirred. After standing for 1h, modified iron tailings, phosphorus tailings, limestone tailings, quartz tailings, and fly ash are added and stirred to obtain a sand and gravel slurry.
S5.按配比将减水剂、防水剂依次加入到S4所得砂石浆料中,搅拌均匀,倒入模具,制成自密实混凝土。S5. Add the water reducing agent and waterproofing agent to the sand and gravel slurry obtained in S4 in sequence according to the proportion, stir evenly, pour into a mold, and make self-compacting concrete.
其中,减水剂为聚羧酸盐减水剂和萘系减水剂质量比为1:2.5的混合物;The water reducer is a mixture of a polycarboxylate water reducer and a naphthalene water reducer in a mass ratio of 1:2.5;
防水剂为无机铝盐和十八烷基胺质量比为6:1的混合物;防腐防锈剂为三乙醇胺硼酸酯。。The waterproofing agent is a mixture of inorganic aluminum salt and octadecylamine in a mass ratio of 6:1; the anticorrosion and rust preventive agent is triethanolamine borate.
实施例3Example 3
一种利用尾矿砂制备自密实混凝土的方法,包括以下具体步骤:A method for preparing self-compacting concrete using tailings sand comprises the following specific steps:
S1.原料准备:准备重量份的原料组分改性水泥800份、改性铁尾矿砂300份、磷尾矿砂200份、石灰石尾矿砂200份、石英尾矿砂100份、粉煤灰60份、减水剂18份、防水剂20份、防腐防锈剂10份、水300份,备用;S1. Raw material preparation: prepare 800 parts by weight of raw material components of modified cement, 300 parts of modified iron tailings, 200 parts of phosphate tailings, 200 parts of limestone tailings, 100 parts of quartz tailings, 60 parts of fly ash, 18 parts of water reducer, 20 parts of waterproofing agent, 10 parts of anticorrosion and rust inhibitor, 300 parts of water, and set aside;
S2.改性水泥的制备:将磷尾矿粉、石灰石尾矿粉、水泥熟料、铁尾矿粉、黏土分别加入到搅拌机内,以500r/min的转速搅拌2h,加入适量水,使混合料的水分含量为35-45%,继续搅拌1h,送入成型机制成矩形块,再送入回转窑800℃下高温焙烧3h,冷却后,粉碎,即得改性水泥;其中,按重量份计,所述改性水泥由以下的成分组成:磷尾矿粉30份、石灰石尾矿粉25份、水泥熟料35份、铁尾矿粉4份、黏土4份;S2. Preparation of modified cement: Phosphorus tailings powder, limestone tailings powder, cement clinker, iron tailings powder and clay were added to a mixer, stirred at a speed of 500r/min for 2h, an appropriate amount of water was added to make the moisture content of the mixture 35-45%, and stirring was continued for 1h. The mixture was sent to a molding machine to form rectangular blocks, and then sent to a rotary kiln for high temperature roasting at 800°C for 3h. After cooling, the blocks were crushed to obtain modified cement; wherein, by weight, the modified cement is composed of the following ingredients: 30 parts of phosphorus tailings powder, 25 parts of limestone tailings powder, 35 parts of cement clinker, 4 parts of iron tailings powder and 4 parts of clay;
S3.改性铁尾矿砂的制备:将铁尾矿砂加入到球磨机内,球磨1-2h,然后加入到30%盐酸溶液中浸泡2-4h,用水冲洗后,加入到氟硅烷乙醇溶液中浸泡0.5-1h,滤干,得到改性铁尾矿砂;其中,氟硅烷乙醇溶液中氟硅烷的浓度为1-2%;S3. Preparation of modified iron tailings: adding the iron tailings to a ball mill, ball milling for 1-2 hours, then adding to a 30% hydrochloric acid solution and soaking for 2-4 hours, rinsing with water, adding to a fluorosilane ethanol solution and soaking for 0.5-1 hours, filtering and drying to obtain modified iron tailings; wherein the concentration of fluorosilane in the fluorosilane ethanol solution is 1-2%;
S4.按配比先将改性水泥与防腐防锈剂在搅拌机内搅拌混合均匀,然后加入水继续搅拌,静置0.5-1h,加入改性铁尾矿砂、磷尾矿砂、石灰石尾矿砂、石英尾矿砂、粉煤灰,继续搅拌均匀,得到砂石浆料;S4. The modified cement and the anticorrosion and rust inhibitor are first mixed in a mixer according to the ratio, and then water is added and stirred. After standing for 0.5-1h, modified iron tailings, phosphorus tailings, limestone tailings, quartz tailings, and fly ash are added and stirred to obtain a sand and gravel slurry;
S5.按配比将减水剂、防水剂依次加入到S4所得砂石浆料中,搅拌均匀,倒入模具,制成自密实混凝土。S5. Add the water reducing agent and waterproofing agent to the sand and gravel slurry obtained in S4 in sequence according to the proportion, stir evenly, pour into a mold, and make self-compacting concrete.
其中,减水剂为聚羧酸盐减水剂和萘系减水剂质量比为1:3的混合物;The water reducer is a mixture of a polycarboxylate water reducer and a naphthalene water reducer in a mass ratio of 1:3;
防水剂为无机铝盐和十八烷基胺质量比为8:1的混合物;The waterproofing agent is a mixture of inorganic aluminum salt and octadecylamine in a mass ratio of 8:1;
防腐防锈剂为三乙醇胺硼酸酯。The anticorrosion and rust inhibitor is triethanolamine borate.
对比例1Comparative Example 1
一种利用尾矿砂制备自密实混凝土的方法,与实施例2的区别在于:A method for preparing self-compacting concrete using tailings sand is different from Example 2 in that:
S1中水泥熟料替代改性水泥。Cement clinker replaces modified cement in S1.
对比例2Comparative Example 2
一种利用尾矿砂制备自密实混凝土的方法,与实施例2的区别在于:A method for preparing self-compacting concrete using tailings sand is different from Example 2 in that:
铁尾矿砂不改性。Iron tailings are not modified.
对比例3Comparative Example 3
一种利用尾矿砂制备自密实混凝土的方法,与实施例2的区别在于:A method for preparing self-compacting concrete using tailings sand is different from Example 2 in that:
减水剂仅为单一萘系减水剂。The water reducer is only a single naphthalene-based water reducer.
对比例4Comparative Example 4
一种利用尾矿砂制备自密实混凝土的方法,与实施例2的区别在于:A method for preparing self-compacting concrete using tailings sand is different from Example 2 in that:
防水剂仅为无机铝盐。The waterproofing agent is only inorganic aluminum salt.
对比例5Comparative Example 5
一种利用尾矿砂制备自密实混凝土的方法,包括以下具体步骤:A method for preparing self-compacting concrete using tailings sand comprises the following specific steps:
S1.原料准备:准备重量份的原料组分改性水泥600份、改性铁尾矿砂200份、磷尾矿砂150份、石灰石尾矿砂150份、石英尾矿砂80份、粉煤灰60份、减水剂12份、防水剂12份、防腐防锈剂5份、水200份,备用;S1. Raw material preparation: prepare 600 parts by weight of raw material components of modified cement, 200 parts of modified iron tailings, 150 parts of phosphate tailings, 150 parts of limestone tailings, 80 parts of quartz tailings, 60 parts of fly ash, 12 parts of water reducer, 12 parts of waterproofing agent, 5 parts of anticorrosion and rust inhibitor, 200 parts of water, and set aside;
S2.改性水泥的制备:将磷尾矿粉、石灰石尾矿粉、水泥熟料、铁尾矿粉、黏土分别加入到搅拌机内,以300r/min的转速搅拌2h,加入适量水,使混合料的水分含量为35-45%,继续搅拌0.5h,送入成型机制成矩形块,再送入回转窑500℃下高温焙烧5h,冷却后,粉碎,即得改性水泥;其中,按重量份计,所述改性水泥由以下的成分组成:磷尾矿粉20份、石灰石尾矿粉20份、水泥熟料30份、铁尾矿粉3份、黏土3份;S2. Preparation of modified cement: Phosphorus tailings powder, limestone tailings powder, cement clinker, iron tailings powder and clay were added to a mixer, stirred at a speed of 300r/min for 2h, an appropriate amount of water was added to make the moisture content of the mixture 35-45%, and stirring was continued for 0.5h. The mixture was sent to a molding machine to form a rectangular block, and then sent to a rotary kiln for high temperature roasting at 500°C for 5h. After cooling, the mixture was crushed to obtain modified cement; wherein, by weight, the modified cement is composed of the following ingredients: 20 parts of phosphorus tailings powder, 20 parts of limestone tailings powder, 30 parts of cement clinker, 3 parts of iron tailings powder and 3 parts of clay;
S3.改性铁尾矿砂的制备:将铁尾矿砂加入到球磨机内,球磨1h,然后加入到30%盐酸溶液中浸泡4h,用水冲洗后,加入到氟硅烷乙醇溶液中浸泡0.5h,滤干,得到改性铁尾矿砂;其中,氟硅烷乙醇溶液中氟硅烷的浓度为1-2%;S3. Preparation of modified iron tailings: adding the iron tailings to a ball mill, ball milling for 1 h, then adding it to a 30% hydrochloric acid solution and soaking it for 4 h, rinsing it with water, adding it to a fluorosilane ethanol solution and soaking it for 0.5 h, filtering it to obtain modified iron tailings; wherein the concentration of fluorosilane in the fluorosilane ethanol solution is 1-2%;
S4.按配比将改性水泥、改性铁尾矿砂、磷尾矿砂、石灰石尾矿砂、石英尾矿砂、粉煤灰、减水剂、防水剂、防腐防锈剂、水加入到在搅拌机内并搅拌混合均匀,倒入模具,制成自密实混凝土。S4. Add modified cement, modified iron tailings sand, phosphorus tailings sand, limestone tailings sand, quartz tailings sand, fly ash, water reducer, waterproofing agent, anticorrosion and rust inhibitor, and water into a mixer according to the proportion and mix them evenly, then pour into a mold to make self-compacting concrete.
其中,减水剂为聚羧酸盐减水剂和萘系减水剂质量比为1:2.5的混合物;The water reducer is a mixture of a polycarboxylate water reducer and a naphthalene water reducer in a mass ratio of 1:2.5;
防水剂为无机铝盐和十八烷基胺质量比为6:1的混合物;The waterproofing agent is a mixture of inorganic aluminum salt and octadecylamine in a mass ratio of 6:1;
防腐防锈剂为三乙醇胺硼酸酯The anticorrosion and rust inhibitor is triethanolamine borate
试验例Test example
分别对实施例1-3以及对比例1-5的自密实混凝土的性能进行测试,具体测试方法参照GB/T 50080-2016、GB/T 50081-2019、GB/T 50082-2009、JGJ/T283-2012相关标准方法,测试结果如表1所示。The properties of the self-compacting concrete of Examples 1-3 and Comparative Examples 1-5 were tested respectively. The specific test methods were based on the relevant standard methods of GB/T 50080-2016, GB/T 50081-2019, GB/T 50082-2009, and JGJ/T283-2012. The test results are shown in Table 1.
表1性能测试结果Table 1 Performance test results
从表1的结果可以看出,本发明利用尾矿砂制备的自密实混凝土,具有优良的抗压强度,抗渗等级高,填充性、流动性好,离析率和泌水率低,整体性能优异。It can be seen from the results in Table 1 that the self-compacting concrete prepared by using tailings sand in the present invention has excellent compressive strength, high impermeability, good filling and fluidity, low segregation rate and water bleeding rate, and excellent overall performance.
对照实施例2和对比例1,对比例1中所用水泥全为商品水泥,得到的自密实混凝土整体性能接较优,但是相对于实施例3略有下降,说明改性水泥不仅具有商品水性的性能,同时还能进一步提高混凝土的强度,降低成本。Comparing Example 2 with Comparative Example 1, the cement used in Comparative Example 1 is all commercial cement, and the overall performance of the self-compacting concrete obtained is relatively good, but slightly lower than that of Example 3, indicating that the modified cement not only has the performance of commercial water-based cement, but also can further improve the strength of concrete and reduce costs.
对照实施例2和对比例2,对比例2中的铁尾矿砂没进行改性,其性能均有所下降,特别是流动性差,离析率和泌水性显著增高,说明对铁尾矿砂进行改性可有效果改善其流变性,以及抗离析和泌水性能。Compared with Example 2 and Comparative Example 2, the iron tailings in Comparative Example 2 were not modified, and their performances were all reduced, especially the fluidity was poor, and the segregation rate and water seepage were significantly increased, indicating that modifying the iron tailings can effectively improve its rheological properties, as well as its anti-segregation and water seepage performance.
对照实施例2和对比例3,对比例3中的减水剂仅为萘系减水剂,其坍落度显著下降,流变性及抗渗性变差,说明仅仅使用单一萘系减水剂,混凝土坍落度损失快,稳定性差,从而影响其它性能。Compared with Example 2 and Comparative Example 3, the water reducer in Comparative Example 3 is only a naphthalene-based water reducer, and its slump is significantly reduced, and the rheological properties and impermeability are deteriorated, indicating that only using a single naphthalene-based water reducer, the concrete slump loss is fast, the stability is poor, thereby affecting other properties.
对照实施例2和对比例4,对比例4中防水剂仅为无机铝盐,其整体性能均下降显著,特别是泌水性和抗渗性能,说明本发明在防水剂中添加商量表面活性剂,能显著提高混凝土的防水性能,提高耐久性和防冻性。Compared with Example 2 and Example 4, the waterproofing agent in Example 4 is only inorganic aluminum salt, and its overall performance is significantly reduced, especially the water permeability and anti-seepage performance. This shows that the addition of a surfactant to the waterproofing agent of the present invention can significantly improve the waterproof performance of concrete, and improve durability and antifreeze properties.
对照实施例2和对比例5,对比例5中制备时一次性混合,其整体性能相较于实施例2中略有下降,但是其抗氯离子能力显著下降,说明预先将防腐防锈剂与改性水泥混合,能有效果提高混凝土的防腐性能。Compared with Example 2 and Example 5, the overall performance of Example 5 was slightly reduced by mixing at one time during preparation compared with Example 2, but its resistance to chloride ions was significantly reduced, indicating that mixing the anti-corrosion and rust inhibitor with the modified cement in advance can effectively improve the anti-corrosion performance of concrete.
综上所述,本发明利用尾矿砂并通过优化配料及制备方法,得到的自密实混凝土具有优良的抗压强度,抗渗等级高,填充性、流动性好,离析率和泌水率低,耐久性好,整体性能优异,成本低,可应用于桥梁和桥墩制造技术领域。In summary, the present invention utilizes tailings sand and optimizes the ingredients and preparation method to obtain a self-compacting concrete with excellent compressive strength, high impermeability, good filling and fluidity, low segregation rate and water bleeding rate, good durability, excellent overall performance, low cost, and can be applied to the field of bridge and pier manufacturing technology.
最后需要强调的是,以上所述仅为本发明的优选实施例,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种变化和更改,凡在本发明的精神和原则之内,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be emphasized that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various changes and modifications. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
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