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CN116534066A - Variable frequency air conditioner for rubber wheel train - Google Patents

Variable frequency air conditioner for rubber wheel train Download PDF

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Publication number
CN116534066A
CN116534066A CN202310542986.4A CN202310542986A CN116534066A CN 116534066 A CN116534066 A CN 116534066A CN 202310542986 A CN202310542986 A CN 202310542986A CN 116534066 A CN116534066 A CN 116534066A
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unit
compressor
air
air conditioner
frequency conversion
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黄德志
黄穗
杨伟乐
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Guangzhou Jingyi Transport Refrigeration Equipment Co ltd
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Guangzhou Jingyi Transport Refrigeration Equipment Co ltd
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Priority to CN202310542986.4A priority Critical patent/CN116534066A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61DBODY DETAILS OR KINDS OF RAILWAY VEHICLES
    • B61D27/00Heating, cooling, ventilating, or air-conditioning
    • B61D27/0018Air-conditioning means, i.e. combining at least two of the following ways of treating or supplying air, namely heating, cooling or ventilating
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T30/00Transportation of goods or passengers via railways, e.g. energy recovery or reducing air resistance

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Air Conditioning Control Device (AREA)

Abstract

The invention provides a variable frequency air conditioner for a rubber-tyred train, which comprises an air conditioning unit, wherein the air conditioning unit is connected with a train body; the air conditioning unit comprises a compressor, a condensing unit, a power supply unit, a PTC heater, an evaporating unit and a control system; the power supply group is configured to supply power to each component; the control system comprises a variable frequency unit which is integrated with a compressor variable frequency output module, a fan speed regulation output module, a PTC electric heating output module and an interaction module; the compressor variable frequency output module is configured to be connected with the compressor and used for controlling the frequency of the compressor; the fan speed regulation output module is configured to be connected with the condensing unit and the evaporating unit so as to control the speeds of the condensing unit and the evaporating unit; the PTC electric heating output module is configured to be connected with the PTC heater to control the on-off of the PTC heater. The three-in-one variable frequency unit is adopted to realize the control of the compressor, the condensing unit and the evaporating unit; the user can adjust the air parameters in the vehicle according to the requirements, thereby creating a sanitary and comfortable environment.

Description

一种用于胶轮列车的变频空调An inverter air conditioner for rubber-tyred trains

技术领域technical field

本发明涉及空调技术领域,特别是涉及一种用于胶轮列车的变频空调。The invention relates to the technical field of air conditioners, in particular to an inverter air conditioner for rubber-tyred trains.

背景技术Background technique

目前我国的轨道交通产业正在迅速发展,多个地方正在筹建地铁、轻轨等。但和胶轮列车相比,其具有造价高及报批手续繁琐等缺点,因此,胶轮列车不失为不错的选择。目前,国内的多个车辆工厂都正在筹划相应的车辆开发,同地铁及轻轨相比,胶轮列车具有如下特点:(1)每公里造价1.5亿元左右,约为地铁建设造价的1/5;(2)全部工程周期约1—2年,地铁则为3—5年;(3)整体运营成本约为其他轨道交通的1/3—1/2;(4)线路建成后便于拆卸移动,而地铁和轻轨一般难以改道;(5)自动化程度高,进出站定位精度高;(6)运行噪音和污染更小,对环境干扰少,乘坐舒适性强。At present, my country's rail transit industry is developing rapidly, and many places are preparing to build subways and light rails. However, compared with rubber-tyred trains, it has disadvantages such as high cost and cumbersome approval procedures. Therefore, rubber-tyred trains are a good choice. At present, many vehicle factories in China are planning to develop corresponding vehicles. Compared with subways and light rails, rubber-tyred trains have the following characteristics: (1) The construction cost per kilometer is about 150 million yuan, which is about 1/5 of the subway construction cost (2) The entire project period is about 1-2 years, and the subway is 3-5 years; (3) The overall operating cost is about 1/3-1/2 of other rail transit; (4) It is easy to disassemble and move after the line is completed , while subways and light rails are generally difficult to divert; (5) high degree of automation, high positioning accuracy for entering and exiting stations; (6) less operating noise and pollution, less environmental interference, and strong ride comfort.

胶轮列车以轮胎的方式在普通马路上按规定线路运行,减少基建设施的投入,是一种非常灵活的交通工具。前期高耗能、重量大的定频空调设计型式已经不能满足客户的高要求。因此,需要开发性能优越、可靠性好的变频空调机组,综合轨道交通及巴士空调的优点,实现交通领域的节能减排,是一个迫切需要解决的重大问题。而变频轻量化空调是解决该问题的重要手段之一,该项目的产业化也能促进行业的技术进步和发展。Rubber-tyred trains run on regular roads in the form of tires, reducing the investment in infrastructure facilities. It is a very flexible means of transportation. The fixed-frequency air conditioner design with high energy consumption and heavy weight in the early stage can no longer meet the high requirements of customers. Therefore, it is necessary to develop inverter air-conditioning units with superior performance and good reliability, which integrates the advantages of rail transit and bus air-conditioning, and realizes energy saving and emission reduction in the transportation field, which is a major problem that needs to be solved urgently. The frequency conversion lightweight air conditioner is one of the important means to solve this problem, and the industrialization of this project can also promote the technological progress and development of the industry.

因此,针对现有技术中存在的问题,亟需提供一种结构简单、性能好的用于胶轮列车的变频空调技术显得尤为重要。Therefore, in view of the problems existing in the prior art, it is particularly important to provide an inverter air-conditioning technology with simple structure and good performance for rubber-tyred trains.

发明内容Contents of the invention

本发明的目的在于提供一种用于胶轮列车的变频空调,其采用三合一的变频单元,实现对压缩机、冷凝单元、蒸发单元的控制;用户可根据需求,调节车内的空气参数,在车内创造卫生舒适的环境。The purpose of the present invention is to provide a frequency conversion air conditioner for rubber-tired trains, which uses a three-in-one frequency conversion unit to realize the control of the compressor, condensation unit, and evaporation unit; the user can adjust the air parameters in the car according to the needs , Create a hygienic and comfortable environment in the car.

为了实现上述目的,本发明采用以下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:

一种用于胶轮列车的变频空调,包括空调机组,所述空调机组与车体固定连接;所述空调机组包括压缩机、冷凝单元、电源组、PTC加热器、蒸发单元以及控制系统;所述电源组配置为向各部件供电;A frequency conversion air conditioner for rubber-tyred trains, comprising an air-conditioning unit fixedly connected to the vehicle body; the air-conditioning unit includes a compressor, a condensing unit, a power pack, a PTC heater, an evaporation unit and a control system; The power pack is configured to supply power to the components;

所述控制系统配置为接收外部网或外部设备的信号,并进行数据交互;控制系统包括变频单元;所述变频单元集成有压缩机变频输出模块、风机调速输出模块、PTC电加热输出模块和交互模块;The control system is configured to receive signals from an external network or external equipment, and perform data interaction; the control system includes a frequency conversion unit; the frequency conversion unit integrates a compressor frequency conversion output module, a fan speed control output module, a PTC electric heating output module and interactive module;

所述压缩机变频输出模块配置为与压缩机连接,用于控制压缩机的频率;所述风机调速输出模块配置为与冷凝单元、蒸发单元连接,以控制冷凝单元、蒸发单元的速度;所述PTC电加热输出模块配置为与PTC加热器连接,以控制PTC加热器通断;The compressor frequency conversion output module is configured to be connected to the compressor to control the frequency of the compressor; the fan speed regulation output module is configured to be connected to the condensing unit and the evaporating unit to control the speed of the condensing unit and the evaporating unit; The PTC electric heating output module is configured to be connected to the PTC heater to control the on-off of the PTC heater;

所述交互模块包括模拟量输入电路、CAN接口通讯电路、数字量输入电路、数字量输出电路以及操作面板;所述模拟量输入电路配置为与低压传感器、高压传感器连接,所述CAN接口通讯电路配置为与车体的控制单元连接,进行数据交互;所述数字量输入电路配置为压缩机、冷凝单元、PTC加热器、蒸发单元连接,用于获取压缩机、冷凝单元、PTC加热器、蒸发单元的数据;所述数字量输出电路配置为与新风阀、四通换向阀连接;所述操作面板配置为与CAN接口通讯电路的输入端口连接。The interactive module includes an analog input circuit, a CAN interface communication circuit, a digital input circuit, a digital output circuit and an operation panel; the analog input circuit is configured to be connected to a low-voltage sensor and a high-voltage sensor, and the CAN interface communication circuit It is configured to be connected with the control unit of the car body for data interaction; the digital input circuit is configured to be connected to a compressor, a condensing unit, a PTC heater, and an evaporating unit, and is used to obtain The data of the unit; the digital output circuit is configured to be connected to the fresh air valve and the four-way reversing valve; the operation panel is configured to be connected to the input port of the CAN interface communication circuit.

所述空调机组的结构设置为车顶单元式,并安装在所述车体顶部。The structure of the air-conditioning unit is set as a roof unit type, and is installed on the top of the vehicle body.

具体的,上述技术方案,空调机组采用一体化结构,使设备布置简单,安装简易、操作安全。且配电简单,与车体的电气连接只是3个航空插头,节约了布线成本和车辆空间。变频单元采用三合一变频器,该变频器安装在空调机组内,由直流600V供电,通过CAN接口通讯电路与在司机室的整车控制单元连接,接收来自司机室面板的命令,从而控制空调负载运行,达到调节温度的目的。其中,变频单元与压缩机连接,以控制压缩机的频率。变频单元控制通风机、冷凝风机的速度。当变频单元处于制暖工况时,可驱动四通换向阀的动作,使空调机组工作在热泵工况下,同时也兼备除霜的功能。当新风大于5度时,允许PTC加热器和压缩机同时开启。Specifically, in the above technical solution, the air-conditioning unit adopts an integrated structure, which makes the equipment layout simple, easy to install, and safe to operate. And the power distribution is simple, and the electrical connection with the car body is only 3 aviation plugs, which saves wiring costs and vehicle space. The frequency conversion unit adopts a three-in-one frequency converter, which is installed in the air-conditioning unit and powered by DC 600V. It is connected to the vehicle control unit in the driver's cab through the CAN interface communication circuit, and receives commands from the driver's cab panel to control the air conditioner. Load operation to achieve the purpose of temperature regulation. Wherein, the frequency conversion unit is connected with the compressor to control the frequency of the compressor. The frequency conversion unit controls the speed of the ventilator and condensing fan. When the frequency conversion unit is in the heating working condition, it can drive the action of the four-way reversing valve, so that the air conditioning unit works in the heat pump working condition, and also has the function of defrosting. When the fresh air is greater than 5 degrees, the PTC heater and compressor are allowed to be turned on at the same time.

具体的,所述变频单元将压缩机、控制器和风机电源整合在一起,且带有CAN通讯功能。空调机组由多合一变频单元控制,可实现通风、制冷、制暖的自动控制。控制系统和外部的MVB网络及硬线信号相连,控制器接收来自客室的信号,同时也将状态反馈给客室。新风从机组侧端经汽水分离装置、新风道进入机组内部,新风与回风在蒸发器前混合。机组采用机电一体化设计,可根据客室需要自动调节频率状态,实现制冷能力调节,保证在任何工况下实现空调机组的最佳制冷能力输出。Specifically, the frequency conversion unit integrates a compressor, a controller and a fan power supply, and has a CAN communication function. The air conditioning unit is controlled by an all-in-one frequency conversion unit, which can realize automatic control of ventilation, cooling and heating. The control system is connected with the external MVB network and hard-wired signals, the controller receives the signal from the passenger room, and also feeds back the status to the passenger room. The fresh air enters the unit from the side of the unit through the steam-water separator and the fresh air duct, and the fresh air and return air are mixed in front of the evaporator. The unit adopts a mechanical and electrical integration design, which can automatically adjust the frequency state according to the needs of the passenger room, realize the adjustment of cooling capacity, and ensure the best cooling capacity output of the air conditioning unit under any working conditions.

具体的,空调机组的结构型式为车顶单元式,安装在车顶。机组从箱体底部前后两侧送风,底部左右回风,新风从机组箱体两侧导入。空调机组送风经由客室车上风道均匀导入车内,与空调机组配套的电气控制系统集成在空调单元里面。Specifically, the structural type of the air-conditioning unit is a roof unit type, which is installed on the roof of the vehicle. The unit supplies air from the front and rear sides of the bottom of the box, returns air from the bottom left and right, and fresh air is introduced from both sides of the box. The air supplied by the air-conditioning unit is evenly introduced into the car through the upper air duct of the passenger car, and the electrical control system matched with the air-conditioning unit is integrated in the air-conditioning unit.

具体的,空调机组的制冷回路由压缩机、冷凝器、膨胀阀、蒸发器等主要部件组成,通过铜管钎焊连接形成封闭的制冷系统。空调机组制冷时,在制冷回路中,压缩机将低温低压的气态制冷剂压缩成高温高压的过热气体进入冷凝器,通过冷凝风机使外界空气与冷凝器进行强制换热,冷凝成液体。冷凝器内的液体通过膨胀阀进行节流降压进入到蒸发器,通过通风机使客室与外界新风组成的混合空气与换热器进行强制换热,蒸发器内的液体蒸发成为低压气体,再被压缩机吸入,完成一个制冷循环。压缩机连续工作,达到连续制冷的效果。车内空气被通风机从回风口吸入与新风混合后经过蒸发器除湿降温,并由出风口吹出,向车内提供冷量,在制冷系统连续工作下使车内温度逐渐降低,并由空调机组本身自动控制车内温度,车内温度可在设定温度范围内调节。空调机组制热时,压缩机排出过热气态冷媒通过四通阀进入室内热交换器,在室内热交换器中利用室内侧风机降温,变成过冷液态冷媒流出(室内侧风机将通过室内侧换热器加热的循环风送到车内);经过电子膨胀阀的节流,液态冷媒进入室外换热器中蒸发吸热,变成低温低压气态冷媒回到压缩机,完成制热过程。Specifically, the refrigeration circuit of the air-conditioning unit is composed of compressors, condensers, expansion valves, evaporators and other main components, which are brazed and connected by copper tubes to form a closed refrigeration system. When the air conditioner unit is cooling, in the refrigeration circuit, the compressor compresses the low-temperature and low-pressure gaseous refrigerant into high-temperature and high-pressure superheated gas into the condenser, and the external air and the condenser are forced to exchange heat through the condensing fan to condense into liquid. The liquid in the condenser enters the evaporator through the throttling and reducing pressure of the expansion valve, and the mixed air composed of the passenger room and the outside fresh air is forced to exchange heat with the heat exchanger through the fan, and the liquid in the evaporator evaporates into a low-pressure gas, and then Inhaled by the compressor to complete a refrigeration cycle. The compressor works continuously to achieve the effect of continuous refrigeration. The air in the car is inhaled by the ventilator from the air return port and mixed with the fresh air, then passes through the evaporator to dehumidify and cool down, and is blown out from the air outlet to provide cooling capacity to the car. It automatically controls the temperature inside the car, and the temperature inside the car can be adjusted within the set temperature range. When the air conditioner unit is heating, the superheated gaseous refrigerant discharged from the compressor enters the indoor heat exchanger through the four-way valve. The circulating air heated by the heater is sent to the car); through the throttling of the electronic expansion valve, the liquid refrigerant enters the outdoor heat exchanger to evaporate and absorb heat, and becomes a low-temperature and low-pressure gaseous refrigerant and returns to the compressor to complete the heating process.

以上的,所述变频单元配置为接收压力开关信号,调整压缩机的频率,以实现保护压缩机。As mentioned above, the frequency conversion unit is configured to receive the pressure switch signal and adjust the frequency of the compressor, so as to protect the compressor.

具体的,变频单元接收压力开关的信号,从而对压缩机有保护作用。Specifically, the frequency conversion unit receives the signal of the pressure switch, thereby protecting the compressor.

以上的,所述变频单元配置为接收温度传感器信号,实现空调状态的控制。As mentioned above, the frequency conversion unit is configured to receive the temperature sensor signal to realize the control of the air conditioner state.

以上的,所述冷凝单元采用并联的方式连接。As above, the condensing units are connected in parallel.

具体的,采用并联冷凝单元的方式,使冷凝单元(即冷凝器等)利用率得到大幅度提高,半载时冷凝温度较常规设计低,从而提高了空调机组的能效比。Specifically, the use of parallel condensing units greatly improves the utilization rate of condensing units (ie, condensers, etc.), and the condensing temperature at half-load is lower than that of conventional designs, thereby improving the energy efficiency ratio of air-conditioning units.

以上的,所述压缩机为卧式涡旋变频压缩机。As above, the compressor is a horizontal scroll variable frequency compressor.

具体的,压缩机采用成熟稳定的卧式涡旋变频压缩机,噪音低,效率高,可靠性好。由于使用了变频压缩机,冷量调节范围大,并具有节能效果。其制暖采用热泵形式,在冬天的时候调换室内和室外换热器的功能,节省了常规的电加热,具有绿色环保、节能减排的优点。Specifically, the compressor adopts a mature and stable horizontal scroll inverter compressor with low noise, high efficiency and good reliability. Due to the use of frequency conversion compressors, the cooling capacity can be adjusted in a large range and has energy-saving effects. Its heating is in the form of a heat pump, which switches the functions of the indoor and outdoor heat exchangers in winter, saving conventional electric heating, and has the advantages of environmental protection, energy saving and emission reduction.

以上的,所述空调机组包括箱体,所述压缩机、冷凝单元、电源组、PTC加热器、蒸发单元设置在箱体内;所述箱体底部的前后两侧设有送风口,左右两侧设有回风口。As mentioned above, the air conditioner unit includes a box, and the compressor, condensing unit, power pack, PTC heater, and evaporation unit are arranged in the box; the front and rear sides of the bottom of the box are provided with air outlets, and the left and right sides There is a return air outlet.

具体的,空调机组采用底部送风、底部回风的机械结构,箱体用铝合金材料制成;箱体结构为焊接及拉铆固定,大量使用铆接,简化钣金加工及装配,实现轻量化设计。Specifically, the air conditioning unit adopts the mechanical structure of bottom air supply and bottom return air, and the box body is made of aluminum alloy; the box body structure is fixed by welding and riveting, and a large number of riveting is used to simplify sheet metal processing and assembly to achieve light weight design.

以上的,所述空调机组还设有换热器。As above, the air conditioning unit is also provided with a heat exchanger.

优选地,所述换热器采用直径为7mm且小节距的铜管盘管。Preferably, the heat exchanger adopts a copper tube coil with a diameter of 7 mm and a small pitch.

具体的,采用小管径的换热器代替常规使用的9.52mm直径和标准节距的铜管盘管,其优点是换热系数,减轻重量;换热器采用过冷技术,换热能力提高约3-5%。Specifically, a small-diameter heat exchanger is used to replace the conventionally used 9.52mm diameter and standard pitch copper tube coil, which has the advantage of heat transfer coefficient and weight reduction; the heat exchanger adopts supercooling technology, and the heat transfer capacity is improved About 3-5%.

以上的,所述箱体的周侧设有与箱体连接的空调减震器,所述空调减震器的安装处采用橡胶制成。As mentioned above, the air conditioner shock absorber connected with the box body is provided on the peripheral side of the box body, and the installation place of the air conditioner shock absorber is made of rubber.

以上的,所述箱体内设置有上腔体和下腔体;其中,压缩机、冷凝单元设置于上腔体内;所述电源组、PTC加热器、蒸发单元设置于下腔体内,且下腔体两侧的内壁面还设有混合风滤网、电动风阀。As above, the box is provided with an upper chamber and a lower chamber; wherein, the compressor and the condensing unit are arranged in the upper chamber; the power pack, the PTC heater, and the evaporation unit are arranged in the lower chamber, and the lower chamber The inner walls on both sides of the body are also provided with a mixed air filter and an electric air valve.

以上的,所述冷凝单元包括冷凝器与冷凝风机;所述蒸发单元包括蒸发器和蒸发风机。As mentioned above, the condensing unit includes a condenser and a condensing fan; the evaporating unit includes an evaporator and an evaporating fan.

以上的,所述箱体外侧壁上还设有新风滤网以及汽水分离器。As mentioned above, the outer wall of the box body is also provided with a fresh air filter and a steam-water separator.

以上的,所述变频单元为变频器,其供电电源为600V直流电。In the above, the frequency conversion unit is a frequency converter, and its power supply is 600V DC.

以上的,所述变频器通过脉冲宽度调制控制冷凝单元、蒸发单元的运行速度。As mentioned above, the frequency converter controls the operating speeds of the condensing unit and the evaporating unit through pulse width modulation.

以上的,所述变频单元配置为当新风大于预设温度时,驱动PTC加热器和压缩机同步开启。As mentioned above, the frequency conversion unit is configured to drive the PTC heater and the compressor to start synchronously when the fresh air is higher than the preset temperature.

本发明的有益效果:Beneficial effects of the present invention:

本发明提供了一种用于胶轮列车的变频空调,其采用三合一的变频单元,实现对压缩机、冷凝单元、蒸发单元的控制;用户可根据需求,调节车内的空气参数,在车内创造既卫生又舒适的环境。其空调机组具有性能安全可靠、容易进行维修和保养的特点;且采用机电一体化的结构设计,热泵机组具有节能舒适、环保等优点。另外,该空调机组使用环保型制冷剂,具有重量轻、耐振、抗冲击等优点。The invention provides a frequency conversion air conditioner for rubber-tyred trains, which adopts a three-in-one frequency conversion unit to realize the control of a compressor, a condensation unit, and an evaporation unit; Create a hygienic and comfortable environment inside the car. Its air-conditioning unit has the characteristics of safe and reliable performance, easy repair and maintenance; and adopts the structural design of mechanical and electrical integration, and the heat pump unit has the advantages of energy saving, comfort and environmental protection. In addition, the air conditioner unit uses an environmentally friendly refrigerant, which has the advantages of light weight, vibration resistance, and impact resistance.

附图说明Description of drawings

图1为本发明提供的变频空调的制冷制热原理图;Fig. 1 is the principle diagram of refrigeration and heating of the frequency conversion air conditioner provided by the present invention;

图2为本发明提供的变频空调的空调机组变频器的电路原理示意图;Fig. 2 is the circuit schematic diagram of the frequency converter of the air conditioning unit of the frequency conversion air conditioner provided by the present invention;

图3为本发明提供的变频空调的空调机组变频器的电路连接示意图;Fig. 3 is the circuit connection schematic diagram of the frequency converter of the air conditioning unit of the frequency conversion air conditioner provided by the present invention;

图4为本发明提供的变频空调的空调机组变频器的交互模块示意图;Fig. 4 is a schematic diagram of the interaction module of the frequency converter of the air conditioning unit of the frequency conversion air conditioner provided by the present invention;

图5为本发明提供的变频空调的空调机组变频器的交互模块电路连接示意图;Fig. 5 is a schematic diagram of the circuit connection of the interactive module of the frequency converter of the air conditioning unit of the frequency conversion air conditioner provided by the present invention;

图6为本发明提供的变频空调的空调机组箱体结构示意图;Fig. 6 is a schematic diagram of the box structure of the air conditioner unit of the inverter air conditioner provided by the present invention;

图7为本发明提供的变频空调的空调机组箱体内部结构示意图。Fig. 7 is a schematic diagram of the internal structure of the box body of the air conditioner unit of the inverter air conditioner provided by the present invention.

附图标记说明Explanation of reference signs

1压缩机,2电源组,3PTC加热器,4冷凝器,5冷凝风机,6蒸发器,7蒸发风机,8变频器,9混合风滤网,10电动风阀,11新风滤网,12汽水分离器,13空调减震器,14主回路连接器,15控制连接器,16网络连接器。1 Compressor, 2 Power pack, 3 PTC heater, 4 Condenser, 5 Condensing fan, 6 Evaporator, 7 Evaporating fan, 8 Inverter, 9 Hybrid air filter, 10 Electric air valve, 11 Fresh air filter, 12 Soda water Separator, 13 air conditioner shock absorber, 14 main circuit connector, 15 control connector, 16 network connector.

具体实施方式Detailed ways

下面结合附图对本发明的具体实施方式作进一步说明。The specific embodiments of the present invention will be further described below in conjunction with the accompanying drawings.

如图1~7所示,本实施例提供了一种用于胶轮列车的变频空调,包括空调机组,所述空调机组与车体固定连接;所述空调机组包括压缩机1、冷凝单元、电源组2、PTC加热器3、蒸发单元以及控制系统;所述电源组2配置为向各部件供电;As shown in Figures 1 to 7, this embodiment provides an inverter air conditioner for rubber-tyred trains, including an air conditioning unit fixedly connected to the car body; the air conditioning unit includes a compressor 1, a condensing unit, A power supply group 2, a PTC heater 3, an evaporation unit, and a control system; the power supply group 2 is configured to supply power to each component;

在本实施例中,冷凝单元包括冷凝器4与冷凝风机5;所述蒸发单元包括蒸发器6和蒸发风机7。In this embodiment, the condensing unit includes a condenser 4 and a condensing fan 5 ; the evaporating unit includes an evaporator 6 and an evaporating fan 7 .

所述控制系统配置为接收外部网或外部设备的信号,并进行数据交互;控制系统包括变频器8;所述变频器8集成有压缩机变频输出模块、风机调速输出模块、PTC电加热输出模块和交互模块;The control system is configured to receive signals from an external network or external equipment, and perform data interaction; the control system includes a frequency converter 8; the frequency converter 8 is integrated with a compressor frequency conversion output module, a fan speed regulation output module, and a PTC electric heating output modules and interactive modules;

所述压缩机变频输出模块配置为与压缩机1连接,用于控制压缩机1的频率;所述风机调速输出模块配置为与冷凝单元、蒸发单元连接,以控制冷凝单元、蒸发单元的速度;所述PTC电加热输出模块配置为与PTC加热器3连接,以控制PTC加热器3通断;The compressor frequency conversion output module is configured to be connected to the compressor 1 for controlling the frequency of the compressor 1; the fan speed regulation output module is configured to be connected to the condensing unit and the evaporating unit to control the speed of the condensing unit and the evaporating unit ; The PTC electric heating output module is configured to be connected to the PTC heater 3 to control the on-off of the PTC heater 3;

所述交互模块包括模拟量输入电路、CAN接口通讯电路、数字量输入电路、数字量输出电路以及操作面板;所述模拟量输入电路配置为与低压传感器、高压传感器连接,所述CAN接口通讯电路配置为与车体的控制单元连接,进行数据交互;所述数字量输入电路配置为压缩机1、冷凝单元、PTC加热器3、蒸发单元连接,用于获取压缩机1、冷凝单元、PTC加热器3、蒸发单元的数据;所述数字量输出电路配置为与新风阀、四通换向阀连接;所述操作面板配置为与CAN接口通讯电路的输入端口连接。The interactive module includes an analog input circuit, a CAN interface communication circuit, a digital input circuit, a digital output circuit and an operation panel; the analog input circuit is configured to be connected to a low-voltage sensor and a high-voltage sensor, and the CAN interface communication circuit It is configured to be connected with the control unit of the car body for data interaction; the digital input circuit is configured to be connected to the compressor 1, the condensing unit, the PTC heater 3, and the evaporation unit, and is used to obtain the compressor 1, the condensing unit, and the PTC heating 3, the data of the evaporation unit; the digital output circuit is configured to be connected to the fresh air valve and the four-way reversing valve; the operation panel is configured to be connected to the input port of the CAN interface communication circuit.

所述空调机组的结构设置为车顶单元式,并安装在所述车体顶部。The structure of the air-conditioning unit is set as a roof unit type, and is installed on the top of the vehicle body.

具体的,上述技术方案,空调机组采用一体化结构,使设备布置简单,安装简易、操作安全。且配电简单,与车体的电气连接只是3个航空插头,节约了布线成本和车辆空间。变频器8采用三合一变频器,该变频器8安装在空调机组内,由直流600V供电,通过CAN接口通讯电路与在司机室的整车控制单元连接,接收来自司机室面板的命令,从而控制空调负载运行,达到调节温度的目的。其中,变频器8与压缩机1连接,以控制压缩机1的频率。变频器8控制通风机、冷凝风机5的速度。当变频器8处于制暖工况时,可驱动四通换向阀的动作,使空调机组工作在热泵工况下,同时也兼备除霜的功能。当新风大于5度时,允许PTC加热器3和压缩机1同时开启。Specifically, in the above technical solution, the air-conditioning unit adopts an integrated structure, which makes the equipment layout simple, easy to install, and safe to operate. And the power distribution is simple, and the electrical connection with the car body is only 3 aviation plugs, which saves wiring costs and vehicle space. The frequency converter 8 adopts a three-in-one frequency converter. The frequency converter 8 is installed in the air-conditioning unit and powered by DC 600V. Control the load operation of the air conditioner to achieve the purpose of adjusting the temperature. Wherein, the frequency converter 8 is connected with the compressor 1 to control the frequency of the compressor 1 . The frequency converter 8 controls the speed of the ventilator and the condensation fan 5 . When the frequency converter 8 is in the heating working condition, it can drive the action of the four-way reversing valve, so that the air conditioning unit works in the heat pump working condition, and also has the function of defrosting. When the fresh air is greater than 5 degrees, the PTC heater 3 and the compressor 1 are allowed to be turned on simultaneously.

具体的,所述变频器8将压缩机1、控制器和风机电源整合在一起,且带有CAN通讯功能。空调机组由多合一变频器8控制,可实现通风、制冷、制暖的自动控制。控制系统和外部的MVB网络及硬线信号相连,控制器接收来自客室的信号,同时也将状态反馈给客室。新风从机组侧端经汽水分离装置、新风道进入机组内部,新风与回风在蒸发器6前混合。机组采用机电一体化设计,可根据客室需要自动调节频率状态,实现制冷能力调节,保证在任何工况下实现空调机组的最佳制冷能力输出。空调机组的结构型式为车顶单元式,安装在车顶。机组从箱体底部前后两侧送风,底部左右回风,新风从机组箱体两侧导入。空调机组送风经由客室车上风道均匀导入车内,与空调机组配套的电气控制系统集成在空调单元里面。Specifically, the frequency converter 8 integrates the compressor 1, the controller and the fan power supply, and has a CAN communication function. The air conditioning unit is controlled by an all-in-one frequency converter 8, which can realize automatic control of ventilation, cooling and heating. The control system is connected with the external MVB network and hard-wired signals, the controller receives the signal from the passenger room, and also feeds back the status to the passenger room. The fresh air enters the unit from the side end of the unit through the steam-water separator and the fresh air duct, and the fresh air and return air are mixed in front of the evaporator 6 . The unit adopts a mechanical and electrical integration design, which can automatically adjust the frequency state according to the needs of the passenger room, realize the adjustment of cooling capacity, and ensure the best cooling capacity output of the air conditioning unit under any working conditions. The structural type of the air conditioning unit is the roof unit type, which is installed on the roof of the vehicle. The unit supplies air from the front and rear sides of the bottom of the box, returns air from the bottom left and right, and fresh air is introduced from both sides of the box. The air supplied by the air-conditioning unit is evenly introduced into the car through the upper air duct of the passenger car, and the electrical control system matched with the air-conditioning unit is integrated in the air-conditioning unit.

具体的,空调机组的制冷回路由压缩机1、冷凝器4、膨胀阀、蒸发器6等主要部件组成,通过铜管钎焊连接形成封闭的制冷系统。空调机组制冷时,在制冷回路中,压缩机1将低温低压的气态制冷剂压缩成高温高压的过热气体进入冷凝器4,通过冷凝风机5使外界空气与冷凝器4进行强制换热,冷凝成液体。冷凝器4内的液体通过膨胀阀进行节流降压进入到蒸发器6,通过通风机使客室与外界新风组成的混合空气与换热器进行强制换热,蒸发器6内的液体蒸发成为低压气体,再被压缩机1吸入,完成一个制冷循环。压缩机1连续工作,达到连续制冷的效果。车内空气被通风机从回风口吸入与新风混合后经过蒸发器6除湿降温,并由出风口吹出,向车内提供冷量,在制冷系统连续工作下使车内温度逐渐降低,并由空调机组本身自动控制车内温度,车内温度可在设定温度范围内调节。空调机组制热时,压缩机1排出过热气态冷媒通过四通阀进入室内热交换器,在室内热交换器中利用室内侧风机降温,变成过冷液态冷媒流出(室内侧风机将通过室内侧换热器加热的循环风送到车内);经过电子膨胀阀的节流,液态冷媒进入室外换热器中蒸发吸热,变成低温低压气态冷媒回到压缩机1,完成制热过程。Specifically, the refrigeration circuit of the air-conditioning unit is composed of compressor 1, condenser 4, expansion valve, evaporator 6 and other main components, which are brazed and connected by copper tubes to form a closed refrigeration system. When the air conditioner unit is cooling, in the refrigeration circuit, the compressor 1 compresses the low-temperature and low-pressure gaseous refrigerant into high-temperature and high-pressure superheated gas and enters the condenser 4, and the external air and the condenser 4 are forced to exchange heat through the condensing fan 5, and condensed into liquid. The liquid in the condenser 4 enters the evaporator 6 through throttling and reducing the pressure through the expansion valve, and the mixed air composed of the passenger room and the outside fresh air is forced to exchange heat with the heat exchanger through the fan, and the liquid in the evaporator 6 evaporates into a low pressure The gas is then sucked by compressor 1 to complete a refrigeration cycle. The compressor 1 works continuously to achieve the effect of continuous refrigeration. The air in the car is sucked in by the ventilator from the air return port and mixed with the fresh air, then passes through the evaporator 6 to dehumidify and cool down, and is blown out from the air outlet to provide cooling capacity to the car. The unit itself automatically controls the temperature inside the vehicle, and the temperature inside the vehicle can be adjusted within the set temperature range. When the air conditioner unit is heating, the superheated gaseous refrigerant discharged from compressor 1 enters the indoor heat exchanger through the four-way valve. In the indoor heat exchanger, the indoor side fan is used to cool down, and the supercooled liquid refrigerant flows out (the indoor side fan will pass through the indoor side fan). The circulating air heated by the heat exchanger is sent to the car); through the throttling of the electronic expansion valve, the liquid refrigerant enters the outdoor heat exchanger to evaporate and absorb heat, and becomes a low-temperature and low-pressure gaseous refrigerant and returns to the compressor 1 to complete the heating process.

在本实施例中,所述变频器8配置为接收压力开关信号,调整压缩机1的频率,以实现保护压缩机1。所述变频器8配置为接收温度传感器信号,实现空调状态的控制。In this embodiment, the frequency converter 8 is configured to receive a pressure switch signal and adjust the frequency of the compressor 1 so as to protect the compressor 1 . The frequency converter 8 is configured to receive the temperature sensor signal to realize the control of the air conditioner state.

在本实施例中,所述冷凝单元采用并联的方式连接。采用并联冷凝单元的方式,使冷凝单元(即冷凝器4等)利用率得到大幅度提高,半载时冷凝温度较常规设计低,从而提高了空调机组的能效比。In this embodiment, the condensing units are connected in parallel. The use of parallel condensing units greatly improves the utilization rate of the condensing units (that is, condenser 4, etc.), and the condensing temperature at half-load is lower than that of conventional designs, thereby improving the energy efficiency ratio of the air conditioning unit.

在本实施例中,所述压缩机1为卧式涡旋变频压缩机1。压缩机1采用成熟稳定的卧式涡旋变频压缩机1,噪音低,效率高,可靠性好。由于使用了变频压缩机1,冷量调节范围大,并具有节能效果。其制暖采用热泵形式,在冬天的时候调换室内和室外换热器的功能,节省了常规的电加热,具有绿色环保、节能减排的优点。In this embodiment, the compressor 1 is a horizontal scroll variable frequency compressor 1 . The compressor 1 adopts a mature and stable horizontal scroll variable frequency compressor 1 with low noise, high efficiency and good reliability. Due to the use of the frequency conversion compressor 1, the cooling capacity can be adjusted in a large range and has an energy-saving effect. Its heating is in the form of a heat pump, which switches the functions of the indoor and outdoor heat exchangers in winter, saving conventional electric heating, and has the advantages of environmental protection, energy saving and emission reduction.

在本实施例中,所述空调机组包括箱体,所述压缩机1、冷凝单元、电源组2、PTC加热器3、蒸发单元设置在箱体内;所述箱体底部的前后两侧设有送风口,左右两侧设有回风口。空调机组采用底部送风、底部回风的机械结构,箱体用铝合金材料制成;箱体结构为焊接及拉铆固定,大量使用铆接,简化钣金加工及装配,实现轻量化设计。In this embodiment, the air conditioner unit includes a box, and the compressor 1, the condensing unit, the power pack 2, the PTC heater 3, and the evaporation unit are arranged in the box; the front and rear sides of the bottom of the box are provided with There is an air supply port and a return air port on the left and right sides. The air conditioning unit adopts the mechanical structure of bottom air supply and bottom return air, and the box is made of aluminum alloy; the box structure is fixed by welding and riveting, and a large number of riveting is used to simplify sheet metal processing and assembly, and realize lightweight design.

在本实施例中,所述空调机组还设有换热器。所述换热器采用直径为7mm且小节距的铜管盘管。采用小管径的换热器代替常规使用的9.52mm直径和标准节距的铜管盘管,其优点是换热系数,减轻重量;换热器采用过冷技术,换热能力提高约3-5%。In this embodiment, the air conditioning unit is further provided with a heat exchanger. The heat exchanger adopts a copper tube coil with a diameter of 7mm and a small pitch. Using a heat exchanger with a small diameter to replace the conventional copper tube coil with a diameter of 9.52mm and a standard pitch has the advantage of heat transfer coefficient and weight reduction; the heat exchanger adopts supercooling technology, and the heat transfer capacity is increased by about 3- 5%.

在本实施例中,所述箱体的周侧设有与箱体连接的空调减震器13,所述空调减震器13的安装处采用橡胶制成。In this embodiment, an air-conditioning shock absorber 13 connected with the box is provided on the peripheral side of the box, and the installation place of the air-conditioning shock absorber 13 is made of rubber.

在本实施例中,所述箱体的周侧还设有主回路连接器14、控制连接器15、网络连接器16。In this embodiment, a main circuit connector 14 , a control connector 15 and a network connector 16 are also provided on the peripheral side of the box.

在本实施例中,所述箱体内设置有上腔体和下腔体;其中,压缩机1、冷凝单元设置于上腔体内;所述电源组2、PTC加热器3、蒸发单元设置于下腔体内,且下腔体两侧的内壁面还设有混合风滤网9、电动风阀10。所述箱体外侧壁上还设有新风滤网11以及汽水分离器12。In this embodiment, the box is provided with an upper chamber and a lower chamber; wherein, the compressor 1 and the condensing unit are arranged in the upper chamber; the power pack 2, the PTC heater 3, and the evaporation unit are arranged in the lower chamber. Inside the cavity, and the inner walls on both sides of the lower cavity are also provided with a mixing air filter 9 and an electric air valve 10 . A fresh air filter 11 and a steam-water separator 12 are also arranged on the outer wall of the box body.

在本实施例中,所述变频器8通过脉冲宽度调制控制冷凝单元、蒸发单元的运行速度。In this embodiment, the frequency converter 8 controls the operating speeds of the condensing unit and the evaporating unit through pulse width modulation.

在本实施例中,所述变频器8配置为当新风大于预设温度时,驱动PTC加热器3和压缩机1同步开启。In this embodiment, the frequency converter 8 is configured to drive the PTC heater 3 and the compressor 1 to start synchronously when the fresh air is higher than a preset temperature.

根据上述说明书的揭示和教导,本发明所属领域的技术人员还可以对上述实施方式进行变更和修改。因此,本发明并不局限于上面揭示和描述的具体实施方式,对发明的一些修改和变更也应当落入本发明的权利要求的保护范围内。此外,尽管本说明书中使用了一些特定的术语,但这些术语只是为了方便说明,并不对本发明构成任何限制。According to the disclosure and teaching of the above-mentioned specification, those skilled in the art to which the present invention belongs can also make changes and modifications to the above-mentioned embodiment. Therefore, the present invention is not limited to the specific embodiments disclosed and described above, and some modifications and changes to the invention should also fall within the protection scope of the claims of the present invention. In addition, although some specific terms are used in this specification, these terms are only for convenience of description and do not constitute any limitation to the present invention.

Claims (10)

1.一种用于胶轮列车的变频空调,包括空调机组,其特征在于,所述空调机组与车体固定连接;所述空调机组包括压缩机、冷凝单元、电源组、PTC加热器、蒸发单元以及控制系统;所述电源组配置为向各部件供电;1. A frequency conversion air conditioner for rubber-tyred trains, comprising an air-conditioning unit, characterized in that, the air-conditioning unit is fixedly connected with the car body; the air-conditioning unit includes a compressor, a condensation unit, a power pack, a PTC heater, an evaporation a unit and a control system; the power pack is configured to supply power to each component; 所述控制系统配置为接收外部网或外部设备的信号,并进行数据交互;控制系统包括变频单元;所述变频单元集成有压缩机变频输出模块、风机调速输出模块、PTC电加热输出模块和交互模块;The control system is configured to receive signals from an external network or external equipment, and perform data interaction; the control system includes a frequency conversion unit; the frequency conversion unit integrates a compressor frequency conversion output module, a fan speed control output module, a PTC electric heating output module and interactive module; 所述压缩机变频输出模块配置为与压缩机连接,用于控制压缩机的频率;所述风机调速输出模块配置为与冷凝单元、蒸发单元连接,以控制冷凝单元、蒸发单元的速度;所述PTC电加热输出模块配置为与PTC加热器连接,以控制PTC加热器通断;The compressor frequency conversion output module is configured to be connected to the compressor to control the frequency of the compressor; the fan speed regulation output module is configured to be connected to the condensing unit and the evaporating unit to control the speed of the condensing unit and the evaporating unit; The PTC electric heating output module is configured to be connected to the PTC heater to control the on-off of the PTC heater; 所述交互模块包括模拟量输入电路、CAN接口通讯电路、数字量输入电路、数字量输出电路以及操作面板;所述模拟量输入电路配置为与低压传感器、高压传感器连接,所述CAN接口通讯电路配置为与车体的控制单元连接,进行数据交互;所述数字量输入电路配置为压缩机、冷凝单元、PTC加热器、蒸发单元连接,用于获取压缩机、冷凝单元、PTC加热器、蒸发单元的数据;所述数字量输出电路配置为与新风阀、四通换向阀连接;所述操作面板配置为与CAN接口通讯电路的输入端口连接。The interactive module includes an analog input circuit, a CAN interface communication circuit, a digital input circuit, a digital output circuit and an operation panel; the analog input circuit is configured to be connected to a low-voltage sensor and a high-voltage sensor, and the CAN interface communication circuit It is configured to be connected with the control unit of the car body for data interaction; the digital input circuit is configured to be connected to a compressor, a condensing unit, a PTC heater, and an evaporating unit, and is used to obtain The data of the unit; the digital output circuit is configured to be connected to the fresh air valve and the four-way reversing valve; the operation panel is configured to be connected to the input port of the CAN interface communication circuit. 2.根据权利要求1所述的变频空调,其特征在于,所述空调机组的结构设置为车顶单元式,并安装在所述车体顶部。2. The frequency conversion air conditioner according to claim 1, characterized in that, the structure of the air conditioner unit is configured as a roof unit and installed on the top of the vehicle body. 3.根据权利要求1所述的变频空调,其特征在于,所述空调机组包括箱体,所述压缩机、冷凝单元、电源组、PTC加热器、蒸发单元设置在箱体内;所述箱体底部的前后两侧设有送风口,左右两侧设有回风口。3. The frequency conversion air conditioner according to claim 1, characterized in that, the air conditioner unit comprises a casing, and the compressor, condensing unit, power pack, PTC heater, and evaporation unit are arranged in the casing; the casing There are air supply outlets on the front and rear sides of the bottom, and air return outlets on the left and right sides. 4.根据权利要求3所述的变频空调,其特征在于,所述箱体的周侧设有与箱体连接的空调减震器,所述空调减震器的安装处采用橡胶制成。4. The frequency conversion air conditioner according to claim 3, characterized in that an air conditioner shock absorber connected with the box is provided on the peripheral side of the box, and the installation place of the air conditioner shock absorber is made of rubber. 5.根据权利要求3所述的变频空调,其特征在于,所述箱体内设置有上腔体和下腔体;其中,压缩机、冷凝单元设置于上腔体内;所述电源组、PTC加热器、蒸发单元设置于下腔体内,且下腔体两侧的内壁面还设有混合风滤网、电动风阀。5. The frequency conversion air conditioner according to claim 3, wherein an upper chamber and a lower chamber are arranged in the box; wherein, the compressor and the condensing unit are arranged in the upper chamber; the power pack and the PTC heating The device and the evaporating unit are arranged in the lower cavity, and the inner walls on both sides of the lower cavity are also equipped with a mixing air filter and an electric air valve. 6.根据权利要求1所述的变频空调,其特征在于,所述冷凝单元包括冷凝器与冷凝风机;所述蒸发单元包括蒸发器和蒸发风机。6. The inverter air conditioner according to claim 1, wherein the condensing unit includes a condenser and a condensing fan; the evaporating unit includes an evaporator and an evaporating fan. 7.根据权利要求3所述的变频空调,其特征在于,所述箱体外侧壁上还设有新风滤网以及汽水分离器。7. The inverter air conditioner according to claim 3, characterized in that, a fresh air filter and a steam-water separator are also provided on the outer wall of the box. 8.根据权利要求1所述的变频空调,其特征在于,所述变频单元为变频器,其供电电源为600V直流电。8. The frequency conversion air conditioner according to claim 1, wherein the frequency conversion unit is a frequency converter, and its power supply is 600V DC. 9.根据权利要求8所述的变频空调,其特征在于,所述变频器通过脉冲宽度调制控制冷凝单元、蒸发单元的运行速度。9. The frequency conversion air conditioner according to claim 8, wherein the frequency converter controls the operating speeds of the condensing unit and the evaporating unit through pulse width modulation. 10.根据权利要求1所述的变频空调,其特征在于,所述变频单元配置为当新风大于预设温度时,驱动PTC加热器和压缩机同步开启。10. The inverter air conditioner according to claim 1, wherein the inverter unit is configured to drive the PTC heater and the compressor to start synchronously when the fresh air is greater than a preset temperature.
CN202310542986.4A 2023-05-15 2023-05-15 Variable frequency air conditioner for rubber wheel train Pending CN116534066A (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07257158A (en) * 1994-03-24 1995-10-09 Mitsubishi Heavy Ind Ltd Air conditioner for electric vehicle
CN101571312A (en) * 2009-01-22 2009-11-04 上海科泰运输制冷设备有限公司 Full variable-frequency speed-adjusting cold and warm type air-conditioning system for transportation device
CN102692050A (en) * 2012-06-13 2012-09-26 上海加冷松芝汽车空调股份有限公司 Ceiling-mounted passenger car variable-frequency air conditioner
CN105946513A (en) * 2016-07-08 2016-09-21 荆州市楚泰新能源科技有限公司 Variable-frequency energy-saving electric control assembly used for full alternating-current air conditioning system of new-energy electric bus
CN206107247U (en) * 2016-10-25 2017-04-19 襄阳明珠格力电器销售有限责任公司 Capable for equipment air conditioner of rail
CN212194991U (en) * 2020-03-16 2020-12-22 四川天喜车用空调股份有限公司 Integrated type overhead air conditioner for truck

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH07257158A (en) * 1994-03-24 1995-10-09 Mitsubishi Heavy Ind Ltd Air conditioner for electric vehicle
CN101571312A (en) * 2009-01-22 2009-11-04 上海科泰运输制冷设备有限公司 Full variable-frequency speed-adjusting cold and warm type air-conditioning system for transportation device
CN102692050A (en) * 2012-06-13 2012-09-26 上海加冷松芝汽车空调股份有限公司 Ceiling-mounted passenger car variable-frequency air conditioner
CN105946513A (en) * 2016-07-08 2016-09-21 荆州市楚泰新能源科技有限公司 Variable-frequency energy-saving electric control assembly used for full alternating-current air conditioning system of new-energy electric bus
CN206107247U (en) * 2016-10-25 2017-04-19 襄阳明珠格力电器销售有限责任公司 Capable for equipment air conditioner of rail
CN212194991U (en) * 2020-03-16 2020-12-22 四川天喜车用空调股份有限公司 Integrated type overhead air conditioner for truck

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