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CN116531379B - Bulleprazole sustained-release composition and preparation method and application thereof - Google Patents

Bulleprazole sustained-release composition and preparation method and application thereof Download PDF

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CN116531379B
CN116531379B CN202310259574.XA CN202310259574A CN116531379B CN 116531379 B CN116531379 B CN 116531379B CN 202310259574 A CN202310259574 A CN 202310259574A CN 116531379 B CN116531379 B CN 116531379B
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翟光喜
张城
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Abstract

本发明属于药物制剂领域,涉及一种布瑞哌唑缓释组合物及其制备方法与应用。微观形貌是平均粒径为10~30μm的球形颗粒,由载体和布瑞哌唑构成,球形颗粒中布瑞哌唑重量含量为3~45%;载体按照质量份数计由1~5份聚乳酸、2~10份聚乳酸‑羟基乙酸共聚物以及1~6份聚己内酯组成;聚乳酸‑羟基乙酸共聚物中乳酸单元与羟基乙酸单元的比例为75:25~50:50。本发明提供的布瑞哌唑缓释组合物载药量高,平均粒径符合肌内或皮下注射标准,突释率低,能够有效实现布瑞哌唑的长效缓释,延长药物在体内的半衰期,降低血药浓度的波动,提高药物的生物利用度,减少给药频率,提高精神病患者的顺应性,增强治疗效果。

The present invention belongs to the field of pharmaceutical preparations, and relates to a brepirazole sustained-release composition and its preparation method and application. The microscopic morphology is a spherical particle with an average particle size of 10 to 30 μm, which is composed of a carrier and brepirazole, and the weight content of brepirazole in the spherical particles is 3 to 45%; the carrier is composed of 1 to 5 parts of polylactic acid, 2 to 10 parts of polylactic acid-glycolic acid copolymer and 1 to 6 parts of polycaprolactone according to the mass fraction; the ratio of lactic acid unit to glycolic acid unit in the polylactic acid-glycolic acid copolymer is 75:25 to 50:50. The brepirazole sustained-release composition provided by the present invention has a high drug loading, an average particle size that meets the standards for intramuscular or subcutaneous injection, a low burst rate, and can effectively achieve long-term sustained release of brepirazole, prolong the half-life of the drug in the body, reduce the fluctuation of blood drug concentration, improve the bioavailability of the drug, reduce the frequency of administration, improve the compliance of mental patients, and enhance the therapeutic effect.

Description

一种布瑞哌唑缓释组合物及其制备方法与应用A breprazol sustained-release composition and its preparation method and application

技术领域Technical Field

本发明属于药物制剂领域,涉及一种布瑞哌唑缓释组合物及其制备方法与应用。The invention belongs to the field of pharmaceutical preparations and relates to a brepazine sustained-release composition and a preparation method and application thereof.

背景技术Background Art

公开该背景技术部分的信息仅仅旨在增加对本发明的总体背景的理解,而不必然被视为承认或以任何形式暗示该信息构成已经成为本领域一般技术人员所公知的现有技术。The information disclosed in this background technology section is only intended to enhance the understanding of the overall background of the invention, and should not necessarily be regarded as an admission or any form of suggestion that the information constitutes the prior art already known to a person skilled in the art.

布瑞哌唑是继阿立哌唑之后的第三代非典型抗精神病药物,据发明人研究了解,目前上市的布瑞哌唑的剂型只有片剂和口崩片,然而精神病患者通常对口服给药表现出较差的顺应性,导致难以定期给药,降低治疗效果。此外,上述口服剂型给药后由于首过效应包括胃肠道酶和肝脏代谢的影响,导致药物的吸收减少,生物利用度较低且血药浓度波动较大。Brepirapazole is a third-generation atypical antipsychotic drug after aripiprazole. According to the inventors' research, the only dosage forms of Brepirapazole on the market are tablets and orodisintegrating tablets. However, psychiatric patients usually show poor compliance with oral administration, which makes it difficult to administer the drug regularly, reducing the therapeutic effect. In addition, after administration of the above oral dosage forms, due to the first-pass effect including the influence of gastrointestinal enzymes and liver metabolism, the absorption of the drug is reduced, the bioavailability is low, and the blood drug concentration fluctuates greatly.

发明内容Summary of the invention

为了解决现有技术的不足,本发明的目的是提供一种布瑞哌唑缓释组合物及其制备方法与应用,本发明提供的布瑞哌唑缓释组合物载药量高,平均粒径符合肌内或皮下注射标准,突释率低,能够有效实现布瑞哌唑的长效缓释,延长药物在体内的半衰期,降低血药浓度的波动,提高药物的生物利用度,减少给药频率,提高精神病患者的顺应性,增强治疗效果。In order to solve the deficiencies of the prior art, the purpose of the present invention is to provide a brepizole sustained-release composition and a preparation method and application thereof. The brepizole sustained-release composition provided by the present invention has a high drug loading, an average particle size that meets the standards for intramuscular or subcutaneous injection, a low burst rate, and can effectively achieve long-term sustained release of brepizole, prolong the half-life of the drug in the body, reduce the fluctuation of blood drug concentration, improve the bioavailability of the drug, reduce the frequency of administration, improve the compliance of patients with mental illness, and enhance the treatment effect.

为了实现上述目的,本发明的技术方案为:In order to achieve the above object, the technical solution of the present invention is:

一方面,一种布瑞哌唑缓释组合物,微观形貌为球形颗粒,球形颗粒的平均粒径为10~30μm;所述球形颗粒由载体和布瑞哌唑构成,布瑞哌唑均匀分布在载体中,球形颗粒中布瑞哌唑重量含量为3~45%;所述载体按照质量份数计由1~5份聚乳酸、2~10份聚乳酸-羟基乙酸共聚物以及1~6份聚己内酯组成;所述聚乳酸-羟基乙酸共聚物中乳酸单元与羟基乙酸单元的比例为75:25~50:50,所述聚乳酸-羟基乙酸共聚物以羧酸封端,所述聚乳酸的重均分子量为20000~40000Da,所述聚乳酸-羟基乙酸共聚物的重均分子量为15000~35000Da,所述聚己内酯的重均分子量为30000~45000Da。On the one hand, a brepazine sustained-release composition has a microscopic morphology of spherical particles, and the average particle size of the spherical particles is 10 to 30 μm; the spherical particles are composed of a carrier and brepazole, brepazole is uniformly distributed in the carrier, and the weight content of brepazole in the spherical particles is 3 to 45%; the carrier is composed of 1 to 5 parts of polylactic acid, 2 to 10 parts of polylactic acid-glycolic acid copolymer and 1 to 6 parts of polycaprolactone in terms of mass fractions; the ratio of lactic acid units to glycolic acid units in the polylactic acid-glycolic acid copolymer is 75:25 to 50:50, the polylactic acid-glycolic acid copolymer is terminated with carboxylic acid, the weight average molecular weight of the polylactic acid is 20,000 to 40,000 Da, the weight average molecular weight of the polylactic acid-glycolic acid copolymer is 15,000 to 35,000 Da, and the weight average molecular weight of the polycaprolactone is 30,000 to 45,000 Da.

聚乳酸以乳酸为主要原料聚合而得,具有热塑性和生物降解特性。Polylactic acid is obtained by polymerization with lactic acid as the main raw material and has thermoplastic and biodegradable properties.

聚乳酸-羟基乙酸共聚物是一种由一定比例的乳酸和羟基乙酸聚合而成的可生物降解高分子材料,具有良好的生物相容性及降解时间的可控性。其在体内的降解产物为乳酸和羟基乙酸,前者在体内最终以二氧化碳和水的形式排出,后者可参与三羧酸循环或随尿液排出体外。Poly(lactic acid-glycolic acid copolymer) is a biodegradable polymer material made of a certain proportion of lactic acid and glycolic acid. It has good biocompatibility and controllable degradation time. Its degradation products in the body are lactic acid and glycolic acid. The former is eventually excreted in the form of carbon dioxide and water, while the latter can participate in the tricarboxylic acid cycle or be excreted in urine.

聚己内酯是一种聚酯类可生物降解的疏水性高分子材料,具有良好的生物相容性以及长效降解机制。Polycaprolactone is a polyester-based biodegradable hydrophobic polymer material with good biocompatibility and long-term degradation mechanism.

本发明通过选择上述三种高分子材料并调节三种比例,可制得平均粒径符合皮下或肌内注射标准且具有良好药物释放特性的缓释组合物,用于延长药物在体内的半衰期,降低血药浓度的波动,提高药物的生物利用度,减少给药频率,提高精神病患者的顺应性,增强治疗效果。The present invention selects the above three polymer materials and adjusts the three ratios to prepare a sustained-release composition with an average particle size that meets the subcutaneous or intramuscular injection standards and has good drug release characteristics, which is used to prolong the half-life of the drug in the body, reduce the fluctuation of blood drug concentration, improve the bioavailability of the drug, reduce the frequency of administration, improve the compliance of psychiatric patients, and enhance the treatment effect.

用于注射的缓释组合物,粒径大于100μm会存在堵塞针头问题,而粒径小于10μm则会被树突状细胞和巨噬细胞摄取,因此粒径在10-100μm之间的缓释组合物适合通过肌内或皮下注射给药。本发明提供的布瑞哌唑缓释组合物平均粒径为10~30μm,复合符合肌内或皮下注射标准。经过测试,本发明提供的布瑞哌唑缓释组合物对内径为0.26mm的5号针头(25G)的通针性良好,可进一步减轻注射时患者的疼痛感。For sustained-release compositions for injection, if the particle size is greater than 100 μm, there will be a problem of needle clogging, while if the particle size is less than 10 μm, it will be taken up by dendritic cells and macrophages. Therefore, sustained-release compositions with a particle size between 10-100 μm are suitable for administration by intramuscular or subcutaneous injection. The average particle size of the sustained-release composition of brepirazole provided by the present invention is 10 to 30 μm, and the composite meets the standards for intramuscular or subcutaneous injection. After testing, the sustained-release composition of brepirazole provided by the present invention has good needleability for a No. 5 needle (25G) with an inner diameter of 0.26 mm, which can further reduce the pain of the patient during injection.

另一方面,一种上述布瑞哌唑缓释组合物的制备方法,包括如下步骤:On the other hand, a method for preparing the above-mentioned breprazol sustained-release composition comprises the following steps:

将聚乳酸、聚乳酸-羟基乙酸共聚物、聚己内酯和布瑞哌唑加入至有机溶剂中混合均匀获得油相,所述有机溶剂为不与水互溶且具有挥发性的液态有机物;Adding polylactic acid, polylactic acid-co-glycolic acid, polycaprolactone and brepirazole into an organic solvent and mixing them evenly to obtain an oil phase, wherein the organic solvent is a volatile liquid organic substance that is immiscible with water;

将聚乙烯醇溶解至水中形成水相;dissolving polyvinyl alcohol into water to form an aqueous phase;

将所述油相与所述水相混合制成水包油乳状液;mixing the oil phase with the water phase to form an oil-in-water emulsion;

将水包油乳状液中的有机溶剂通过挥发去除,然后离心分离获得固化组合物,将固化组合物水洗并进行真空或冷冻干燥,即得。The organic solvent in the water-in-oil emulsion is removed by volatilization, and then centrifugation is performed to obtain a solidified composition, and the solidified composition is washed with water and vacuum-dried or freeze-dried to obtain the solidified composition.

为了获得平均粒径符合皮下或肌内注射标准且具有良好药物释放特性的缓释组合物,其制备方法包括喷雾干燥、膜乳化和乳化。制备方法对缓释组合物的包封率及粒径分布影响显著。包封率过低会导致缓释组合物制备过程中原辅料的浪费,提高制备成本。缓释组合物粒径影响复溶后的稳定性以及注射给药时的通针性。此外缓释组合物粒径与其降解速率之间存在线性关系,在粒径较小的缓释组合物中,酸降解产物可以很容易地扩散至表面,而在粒径较大的缓释组合物中,酸降解产物必须移动更长的距离才能到达表面,在此期间,可能会加速缓释组合物降解过程的自催化循环。因此缓释组合物粒径分布的控制对保证缓释组合物缓释效果具有重要意义。喷雾干燥法制得缓释组合物的包封率较高,但粒径分布通常较宽,且设备的安装及维护成本较高,使用后的清洗难度大。膜乳化法制得缓释组合物的粒径分布较窄,但对设备要求较高,要求膜材质的机械强度足够强且孔径大小稳定。因此,本发明采用乳化法制备布瑞哌唑缓释组合物。乳化法通过机械搅拌、均质或超声等物理手段使包载药物的组合物材料微滴均匀分散于与其不混溶的连续相中,并进一步采用挥发除去微滴中的有机溶剂使其固化从而得到缓释组合物。乳化法制得布瑞哌唑缓释组合物的包封率较高且粒径分布较窄,对设备条件要求较低,适用于工业化生产。In order to obtain a sustained-release composition with an average particle size that meets the standard for subcutaneous or intramuscular injection and has good drug release characteristics, its preparation method includes spray drying, membrane emulsification and emulsification. The preparation method has a significant effect on the encapsulation rate and particle size distribution of the sustained-release composition. Too low an encapsulation rate will lead to waste of raw materials and auxiliary materials in the preparation process of the sustained-release composition, increasing the preparation cost. The particle size of the sustained-release composition affects the stability after reconstitution and the needle permeability during injection. In addition, there is a linear relationship between the particle size of the sustained-release composition and its degradation rate. In a sustained-release composition with a smaller particle size, the acid degradation product can easily diffuse to the surface, while in a sustained-release composition with a larger particle size, the acid degradation product must move a longer distance to reach the surface, during which time the autocatalytic cycle of the degradation process of the sustained-release composition may be accelerated. Therefore, the control of the particle size distribution of the sustained-release composition is of great significance to ensure the sustained-release effect of the sustained-release composition. The spray drying method has a higher encapsulation rate for the sustained-release composition, but the particle size distribution is usually wider, and the installation and maintenance costs of the equipment are higher, and the cleaning after use is difficult. The particle size distribution of the sustained-release composition obtained by the membrane emulsification method is relatively narrow, but the equipment requirements are relatively high, requiring the mechanical strength of the membrane material to be sufficiently strong and the pore size to be stable. Therefore, the present invention adopts an emulsification method to prepare a brepazine sustained-release composition. The emulsification method uses physical means such as mechanical stirring, homogenization or ultrasound to uniformly disperse the droplets of the composition material containing the drug in a continuous phase that is immiscible with it, and further uses volatilization to remove the organic solvent in the droplets to solidify it to obtain a sustained-release composition. The brepazine sustained-release composition obtained by the emulsification method has a high encapsulation rate and a narrow particle size distribution, and has low requirements on equipment conditions, and is suitable for industrial production.

第三方面,一种上述布瑞哌唑缓释组合物在制备辅助治疗成人重度抑郁障碍的药物、治疗成人精神分裂症的药物、治疗儿童精神分裂症的药物、改善成人精神分裂症的药物和/或改善儿童精神分裂症的药物中的应用。In a third aspect, a method for preparing a drug for assisting the treatment of major depressive disorder in adults, a drug for treating schizophrenia in adults, a drug for treating schizophrenia in children, a drug for improving schizophrenia in adults and/or a drug for improving schizophrenia in children is provided.

本发明的有益效果为:The beneficial effects of the present invention are:

1.本发明采用聚乳酸、聚乳酸-羟基乙酸共聚物和聚己内酯为载体材料,这些高分子材料均具有可生物降解性以及生物相容性,因此使得布瑞哌唑缓释组合物具有生物相容性以及缓释效果。1. The present invention uses polylactic acid, polylactic acid-glycolic acid copolymer and polycaprolactone as carrier materials. These polymer materials are biodegradable and biocompatible, so that the brepazine sustained-release composition has biocompatibility and sustained-release effect.

2.本发明提供的布瑞哌唑缓释组合物成球形,表面光滑存在少许微孔,组合物之间没有粘连现象,流动性以及再分散性良好。2. The breprazol sustained-release composition provided by the present invention is spherical, has a smooth surface with a few micropores, has no adhesion between the compositions, and has good fluidity and redispersibility.

3.本发明提供的布瑞哌唑缓释组合物,载药量高且包封率大(可大于95%),原料利用率高,能够有效节约制备成本。3. The brepazine sustained-release composition provided by the present invention has a high drug loading and a large encapsulation rate (which can be greater than 95%), and a high raw material utilization rate, which can effectively save the preparation cost.

4.本发明提供的布瑞哌唑缓释组合物的37℃体外释放突释率低,能够实现长达3周的缓释效果,相比布瑞哌唑片剂具有生物利用度高,极大降低给药频率,提高患者顺应性的优势。4. The brepizole sustained-release composition provided by the present invention has a low burst release rate at 37°C in vitro and can achieve a sustained-release effect of up to 3 weeks. Compared with brepizole tablets, it has the advantages of high bioavailability, greatly reducing the frequency of administration, and improving patient compliance.

5.本发明提供的布瑞哌唑缓释组合物的残留溶剂以及杂质含量符合人用药品注册技术要求国际协调会ICH(Q3C)的指导原则和标准。5. The residual solvent and impurity contents of the breprazol sustained-release composition provided by the present invention comply with the guidelines and standards of the International Conference on Harmonization of Technical Requirements for Registration of Pharmaceuticals for Human Use (ICH) (Q3C).

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

构成本发明的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。The accompanying drawings in the specification, which constitute a part of the present invention, are used to provide a further understanding of the present invention. The exemplary embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute improper limitations on the present invention.

图1为本发明实施例1制备的布瑞哌唑缓释组合物的X射线衍射图,a为布瑞哌唑,b为载药缓释组合物,c为未载药缓释组合物;FIG1 is an X-ray diffraction diagram of the brepizole sustained-release composition prepared in Example 1 of the present invention, wherein a is brepizole, b is the drug-loaded sustained-release composition, and c is the un-drug-loaded sustained-release composition;

图2为本发明实施例1制备的布瑞哌唑缓释组合物的复溶于去离子水的光镜图,A:×4,B:×10,C:×40,D:×100;FIG2 is a light microscopic image of the breprazol sustained-release composition prepared in Example 1 of the present invention, which is redissolved in deionized water, A: ×4, B: ×10, C: ×40, D: ×100;

图3为本发明实施例1制备的布瑞哌唑缓释组合物的扫描电镜图;FIG3 is a scanning electron micrograph of the breprazol sustained-release composition prepared in Example 1 of the present invention;

图4为本发明实施例2制备的布瑞哌唑缓释组合物的扫描电镜图;FIG4 is a scanning electron micrograph of the breprazol sustained-release composition prepared in Example 2 of the present invention;

图5为本发明实施例3制备的布瑞哌唑缓释组合物的扫描电镜图;FIG5 is a scanning electron micrograph of the breprazol sustained-release composition prepared in Example 3 of the present invention;

图6为本发明实施例4制备的布瑞哌唑缓释组合物的扫描电镜图;FIG6 is a scanning electron micrograph of the breprazol sustained-release composition prepared in Example 4 of the present invention;

图7为本发明实施例13制备的布瑞哌唑缓释组合物的37℃体外累积释放曲线。FIG. 7 is an in vitro cumulative release curve at 37° C. of the breprazol sustained-release composition prepared in Example 13 of the present invention.

具体实施方式DETAILED DESCRIPTION

应该指出,以下详细说明都是示例性的,旨在对本发明提供进一步的说明。除非另有指明,本文使用的所有技术和科学术语具有与本发明所属技术领域的普通技术人员通常理解的相同含义。It should be noted that the following detailed descriptions are exemplary and are intended to provide further explanation of the present invention. Unless otherwise specified, all technical and scientific terms used herein have the same meanings as those commonly understood by those skilled in the art to which the present invention belongs.

需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本发明的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。It should be noted that the terms used herein are only for describing specific embodiments and are not intended to limit exemplary embodiments according to the present invention. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprising" and/or "including" are used in this specification, it indicates the presence of features, steps, operations, devices, components and/or combinations thereof.

鉴于现有布瑞哌唑的剂型存在患者顺应性差,首过效应导致的药物的吸收减少、生物利用度较低且血药浓度波动较大等问题,本发明提出了一种布瑞哌唑缓释组合物及其制备方法与应用。In view of the problems of poor patient compliance, reduced drug absorption due to first-pass effect, low bioavailability and large fluctuations in blood drug concentration in existing brepazine dosage forms, the present invention proposes a brepazine sustained-release composition and a preparation method and application thereof.

本发明的一种典型实施方式,提供了一种布瑞哌唑缓释组合物,微观形貌为球形颗粒,球形颗粒的平均粒径为10~30μm;所述球形颗粒由载体和布瑞哌唑构成,布瑞哌唑均匀分布在载体中,球形颗粒中布瑞哌唑重量含量为3~45%;所述载体按照质量份数计由1~5份聚乳酸、2~10份聚乳酸-羟基乙酸共聚物以及1~6份聚己内酯组成;所述聚乳酸-羟基乙酸共聚物中乳酸单元与羟基乙酸单元的比例为75:25~50:50,所述聚乳酸-羟基乙酸共聚物以羧酸封端,所述聚乳酸的重均分子量为20000~40000Da,所述聚乳酸-羟基乙酸共聚物的重均分子量为15000~35000Da,所述聚己内酯的重均分子量为30000~45000Da。A typical embodiment of the present invention provides a brepazine sustained-release composition, which has a microscopic morphology of spherical particles, and an average particle size of the spherical particles is 10 to 30 μm; the spherical particles are composed of a carrier and brepazole, and brepazole is uniformly distributed in the carrier, and the weight content of brepazole in the spherical particles is 3 to 45%; the carrier is composed of 1 to 5 parts of polylactic acid, 2 to 10 parts of polylactic acid-glycolic acid copolymer and 1 to 6 parts of polycaprolactone in terms of mass fractions; the ratio of lactic acid units to glycolic acid units in the polylactic acid-glycolic acid copolymer is 75:25 to 50:50, the polylactic acid-glycolic acid copolymer is terminated with carboxylic acid, the weight average molecular weight of the polylactic acid is 20,000 to 40,000 Da, the weight average molecular weight of the polylactic acid-glycolic acid copolymer is 15,000 to 35,000 Da, and the weight average molecular weight of the polycaprolactone is 30,000 to 45,000 Da.

在一些实施例中,聚己内酯和聚乳酸-羟基乙酸共聚物的质量比为3.5~4.5:10。研究表明,该条件下的载药聊更高。In some embodiments, the mass ratio of polycaprolactone to polylactic-co-glycolic acid is 3.5-4.5: 10. Studies have shown that the drug loading rate is higher under this condition.

在一些实施例中,聚乳酸和聚乳酸-羟基乙酸共聚物的质量比为1.5~2.5:10。研究表明,该配比条件下,不仅具有更高的载药量以及合适的平均粒径,而且具有更合适的流动相和再分散性。In some embodiments, the mass ratio of polylactic acid to polylactic acid-glycolic acid copolymer is 1.5 to 2.5: 10. Studies have shown that under this ratio, not only does it have a higher drug loading and a suitable average particle size, but it also has a more suitable mobile phase and redispersibility.

在一些实施例中,聚乳酸1.5~2.5份,聚乳酸-羟基乙酸共聚物10份,聚己内酯3~5份。优选地,聚乳酸2份,聚乳酸-羟基乙酸共聚物10份,聚己内酯4份。In some embodiments, polylactic acid is 1.5-2.5 parts, polylactic acid-co-glycolic acid is 10 parts, and polycaprolactone is 3-5 parts. Preferably, polylactic acid is 2 parts, polylactic acid-co-glycolic acid is 10 parts, and polycaprolactone is 4 parts.

所述聚乳酸-羟基乙酸共聚物中乳酸单元与羟基乙酸单元的比例可以为75:25~65:35、65:35~50:50、75:25、65:35、50:50等,在一些实施例中,所述聚乳酸-羟基乙酸共聚物中乳酸单元与羟基乙酸单元的比例为75:25~65:35;优选为75:25。研究表明乳酸单元与羟基乙酸单元的比例影响组合物的突释率和缓释效果,在75:25~65:35范围波动时,随着的乳酸单元含量的升高,突释率降低、缓释时间延长,当乳酸单元与羟基乙酸单元的比例为75:25时,突释率更低、缓释效果更好。The ratio of lactic acid units to glycolic acid units in the polylactic acid-glycolic acid copolymer can be 75:25 to 65:35, 65:35 to 50:50, 75:25, 65:35, 50:50, etc. In some embodiments, the ratio of lactic acid units to glycolic acid units in the polylactic acid-glycolic acid copolymer is 75:25 to 65:35; preferably 75:25. Studies have shown that the ratio of lactic acid units to glycolic acid units affects the burst rate and sustained release effect of the composition. When it fluctuates in the range of 75:25 to 65:35, as the content of lactic acid units increases, the burst rate decreases and the sustained release time is prolonged. When the ratio of lactic acid units to glycolic acid units is 75:25, the burst rate is lower and the sustained release effect is better.

在一些实施例中,球形颗粒中布瑞哌唑重量含量为13~35%,优选为28~33%,进一步优选为31.78%。In some embodiments, the weight content of breprazol in the spherical particles is 13-35%, preferably 28-33%, and more preferably 31.78%.

在一些实施例中,球形颗粒的平均粒径为11~20μm,优选为13~17μm,进一步优选为14.6μm。In some embodiments, the average particle size of the spherical particles is 11-20 μm, preferably 13-17 μm, and more preferably 14.6 μm.

本发明的另一种实施方式,提供了一种上述布瑞哌唑缓释组合物的制备方法,包括如下步骤:Another embodiment of the present invention provides a method for preparing the above-mentioned breprazol sustained-release composition, comprising the following steps:

将聚乳酸、聚乳酸-羟基乙酸共聚物、聚己内酯和布瑞哌唑加入至有机溶剂中混合均匀获得油相,所述有机溶剂为不与水互溶且具有挥发性的液态有机物;Adding polylactic acid, polylactic acid-co-glycolic acid, polycaprolactone and brepirazole into an organic solvent and mixing them evenly to obtain an oil phase, wherein the organic solvent is a volatile liquid organic substance that is immiscible with water;

将聚乙烯醇溶解至水中形成水相;dissolving polyvinyl alcohol into water to form an aqueous phase;

将所述油相与所述水相混合制成水包油乳状液;mixing the oil phase with the water phase to form an oil-in-water emulsion;

将水包油乳状液中的有机溶剂通过挥发去除,然后离心分离获得固化组合物,将固化组合物水洗并进行真空或冷冻干燥,即得。The organic solvent in the water-in-oil emulsion is removed by volatilization, and then centrifugation is performed to obtain a solidified composition, and the solidified composition is washed with water and vacuum-dried or freeze-dried to obtain the solidified composition.

在一些实施例中,所述有机溶剂为二氯甲烷。研究表明,当采用二氯甲烷作为有机溶剂时,制备的效果更好。In some embodiments, the organic solvent is dichloromethane. Studies have shown that when dichloromethane is used as the organic solvent, the preparation effect is better.

在一种或多种实施例中,二氯甲烷与布瑞哌唑的质量比为44.2~132.5:1,更优选地为51~94.6:1,进一步优选地为56.3:1。In one or more embodiments, the mass ratio of dichloromethane to brepazole is 44.2-132.5:1, more preferably 51-94.6:1, and further preferably 56.3:1.

在一种或多种实施例中,布瑞哌唑、聚乳酸-羟基乙酸共聚物和二氯甲烷的质量与布瑞哌唑和聚乳酸-羟基乙酸共聚物的质量之比为15.7~45.2:1,优选为18~32.5:1,进一步优选为19.8:1。In one or more embodiments, the ratio of the mass of brepizole, polylactic acid-co-glycolic acid and dichloromethane to the mass of brepizole and polylactic acid-co-glycolic acid is 15.7-45.2:1, preferably 18-32.5:1, and more preferably 19.8:1.

在一种或多种实施例中,二氯甲烷与聚乳酸-羟基乙酸共聚物的质量之比为22.1~66.3:1,更优选地为25.5~47.3:1,进一步优选地为28.1:1。In one or more embodiments, the mass ratio of dichloromethane to poly(lactic acid-co-glycolic acid) is 22.1-66.3:1, more preferably 25.5-47.3:1, and further preferably 28.1:1.

在一些实施例中,油相中,聚乳酸-羟基乙酸共聚物的浓度为2~6%(w/v,质量体积比),更优选地为2.8~5.2%(w/v,质量体积比),进一步优选地为4.71%(w/v,质量体积比)。In some embodiments, in the oil phase, the concentration of polylactic acid-glycolic acid copolymer is 2-6% (w/v, mass volume ratio), more preferably 2.8-5.2% (w/v, mass volume ratio), and further preferably 4.71% (w/v, mass volume ratio).

在一些实施例中,油相中,聚乳酸、聚乳酸-羟基乙酸共聚物和聚己内酯的质量比为1~5:10:1~6,优选为2:10:3~5,进一步优选为1:5:2。In some embodiments, in the oil phase, the mass ratio of polylactic acid, polylactic acid-co-glycolic acid and polycaprolactone is 1-5:10:1-6, preferably 2:10:3-5, and more preferably 1:5:2.

在一些实施例中,布瑞哌唑的质量与聚乳酸、聚乳酸-羟基乙酸共聚物和聚己内酯的总质量比为1:1~6,优选为1:1.5~4,进一步优选为1:2。In some embodiments, the mass ratio of brepazole to the total mass of polylactic acid, polylactic acid-co-glycolic acid and polycaprolactone is 1:1-6, preferably 1:1.5-4, and more preferably 1:2.

在一些实施例中,水相中聚乙烯醇的浓度为0.1~0.9%(w/v),优选为0.26~0.74%(w/v),进一步优选地为0.61%(w/v)。In some embodiments, the concentration of polyvinyl alcohol in the aqueous phase is 0.1-0.9% (w/v), preferably 0.26-0.74% (w/v), and more preferably 0.61% (w/v).

在一些实施例中,水相和油相的体积比为50~150:1,更优选地为70.27~129.73:1,进一步优选地为102.55:1。In some embodiments, the volume ratio of the water phase to the oil phase is 50 to 150:1, more preferably 70.27 to 129.73:1, and further preferably 102.55:1.

在一些实施例中,制成水包油乳状液的过程中,采用高速乳化器进行剪切乳化,剪切速率为1500~4000rpm,优选为1500~3000rpm,进一步优选为2500~3000rpm,更进一步优选为3000rpm。研究表明,剪切速率影响组合物的平均粒径,当剪切速率为1500~3000rpm时,能够保证平均粒径为10~30μm。当剪切速率为2500~3000rpm,尤其为3000rpm时,能够保证平均粒径为10~20μm。In some embodiments, in the process of preparing the oil-in-water emulsion, a high-speed emulsifier is used for shear emulsification, and the shear rate is 1500-4000rpm, preferably 1500-3000rpm, more preferably 2500-3000rpm, and more preferably 3000rpm. Studies have shown that the shear rate affects the average particle size of the composition. When the shear rate is 1500-3000rpm, the average particle size can be guaranteed to be 10-30μm. When the shear rate is 2500-3000rpm, especially 3000rpm, the average particle size can be guaranteed to be 10-20μm.

剪切时间也会影响组合物的平均粒径,在一种或多种实施例中,剪切时间为30~70s,优选为40~70s,进一步优选为60s。研究表明,当剪切时间为60s时,具有更高的载药量和包封率。The shearing time also affects the average particle size of the composition. In one or more embodiments, the shearing time is 30 to 70 seconds, preferably 40 to 70 seconds, and more preferably 60 seconds. Studies have shown that when the shearing time is 60 seconds, the drug loading and encapsulation efficiency are higher.

在一些实施例中,挥发去除水包油乳状液中的有机溶剂的方式为搅拌。搅拌速率为350~450rpm,搅拌时间为3.5~4.5h。In some embodiments, the method of volatilizing and removing the organic solvent in the oil-in-water emulsion is stirring. The stirring rate is 350-450 rpm and the stirring time is 3.5-4.5 hours.

在一些实施例中,固化组合物水洗后进行冷冻干燥。In some embodiments, the solidified composition is washed with water and then freeze-dried.

本发明的第三种实施方式,提供了一种上述布瑞哌唑缓释组合物在制备辅助治疗成人重度抑郁障碍的药物、治疗成人精神分裂症的药物、治疗儿童精神分裂症的药物、改善成人精神分裂症的药物和/或改善儿童精神分裂症的药物中的应用。A third embodiment of the present invention provides a use of the above-mentioned breprazol sustained-release composition in the preparation of a drug for auxiliary treatment of adult major depressive disorder, a drug for treating adult schizophrenia, a drug for treating childhood schizophrenia, a drug for improving adult schizophrenia and/or a drug for improving childhood schizophrenia.

具体地,所述药物的剂型为注射剂。Specifically, the dosage form of the drug is an injection.

为了使得本领域技术人员能够更加清楚地了解本发明的技术方案,以下将结合具体的实施例详细说明本发明的技术方案。In order to enable those skilled in the art to more clearly understand the technical solution of the present invention, the technical solution of the present invention will be described in detail below in conjunction with specific embodiments.

实施例1Example 1

将4mg聚乳酸、20mg聚乳酸-羟基乙酸共聚物(75:25)、8mg聚己内酯和16mg布瑞哌唑超声溶解于0.5mL二氯甲烷中形成油相,其中聚乳酸的重均分子量为30000Da,聚乳酸-羟基乙酸共聚物的重均分子量为27000Da,特性粘度为0.3dL/g,官能团封端为羧酸封端,聚己内酯的重均分子量为35000Da。将油相倒入50mL 0.5%(w/v)聚乙烯醇水溶液中,用高速乳化器以3000rpm剪切60s,形成水包油乳状液,进一步用磁力搅拌器以400rpm的速度搅拌4h挥发油相液滴中的二氯甲烷以固化组合物。通过离心收集固化组合物,用去离子水洗涤组合物并冷冻干燥即得。4 mg of polylactic acid, 20 mg of polylactic acid-co-glycolic acid (75:25), 8 mg of polycaprolactone and 16 mg of brepazole were ultrasonically dissolved in 0.5 mL of dichloromethane to form an oil phase, wherein the weight average molecular weight of polylactic acid was 30000 Da, the weight average molecular weight of polylactic acid-co-glycolic acid was 27000 Da, the intrinsic viscosity was 0.3 dL/g, the functional group end-capping was carboxylic acid end-capping, and the weight average molecular weight of polycaprolactone was 35000 Da. The oil phase was poured into 50 mL of 0.5% (w/v) polyvinyl alcohol aqueous solution, sheared at 3000 rpm for 60 s with a high-speed emulsifier to form an oil-in-water emulsion, and further stirred at 400 rpm with a magnetic stirrer for 4 h to volatilize the dichloromethane in the oil phase droplets to solidify the composition. The solidified composition was collected by centrifugation, washed with deionized water and freeze-dried to obtain the resultant.

结论:所得缓释组合物的载药量为31.05%,包封率为93.15%,平均粒径为13.53μm。X射线衍射结果显示布瑞哌唑以无定形分散在聚乳酸-羟基乙酸共聚物中(图1)。组合物外观为白色粉末,未发生结块或黏壁现象,流动性及再分散性良好(图2)。组合物电镜外观(图3)呈圆整规则的球形,表面光滑,组合物之间没有粘连现象。组合物的体外释放(采用样品分离法,将组合物微球分散在含有释放介质(pH 7.4PBS,含有0.5%(w/v)Tween 80和0.02%(w/v)叠氮化钠)的烧瓶中,于气浴振荡器(37℃,100rpm)中孵育,在预定时间点采集适量样品离心取上清液检测药物浓度,沉淀物用等量释放介质分散后冲回烧瓶,绘制布瑞哌唑的累积释放曲线)突释率为2.14%,缓释时长为22天。Conclusion: The drug loading of the sustained-release composition obtained was 31.05%, the encapsulation efficiency was 93.15%, and the average particle size was 13.53 μm. X-ray diffraction results showed that brepazole was dispersed in the polylactic acid-glycolic acid copolymer in an amorphous form (Figure 1). The composition appeared as a white powder, without agglomeration or wall adhesion, and had good fluidity and redispersibility (Figure 2). The electron microscopic appearance of the composition (Figure 3) was a round and regular sphere with a smooth surface, and there was no adhesion between the compositions. The in vitro release of the composition (using the sample separation method, the microspheres of the composition were dispersed in a flask containing a release medium (pH 7.4 PBS, containing 0.5% (w/v) Tween 80 and 0.02% (w/v) sodium azide), incubated in an air bath oscillator (37°C, 100 rpm), and an appropriate amount of sample was collected at a predetermined time point and centrifuged to obtain the supernatant to detect the drug concentration. The precipitate was dispersed with an equal amount of release medium and then flushed back into the flask to draw the cumulative release curve of brepazole) had a burst rate of 2.14%, and the sustained release duration was 22 days.

经高效液相色谱法测得本发明所述组合物的有关物质信息如下表1所示:The relevant material information of the composition of the present invention measured by high performance liquid chromatography is shown in Table 1 below:

表1所述缓释组合物的有关物质信息Table 1 Information on related substances of the sustained-release composition

表1表明,本实施例制备的布瑞哌唑缓释组合物的有关物质含量符合ICH(Q3B)新药制剂中的杂质标准。Table 1 shows that the content of related substances in the breprazol sustained-release composition prepared in this example meets the impurity standards for new drug preparations of ICH (Q3B).

实施例2Example 2

将5.2mg聚乳酸、26mg聚乳酸-羟基乙酸共聚物(75:25)、10.4mg聚己内酯和20.8mg布瑞哌唑超声溶解于0.5mL二氯甲烷中形成油相,其中聚乳酸的重均分子量为30000Da,聚乳酸-羟基乙酸共聚物的重均分子量为27000Da,特性粘度为0.3dL/g,官能团封端为羧酸封端,聚己内酯的重均分子量为35000Da。将油相倒入35.14mL 0.74%(w/v)聚乙烯醇水溶液中,用高速乳化器以3000rpm剪切60s,形成水包油乳状液,进一步用磁力搅拌器以400rpm的速度搅拌4h挥发油相液滴中的二氯甲烷以固化组合物。通过离心收集固化组合物,用去离子水洗涤组合物并冷冻干燥即得。5.2 mg of polylactic acid, 26 mg of polylactic acid-co-glycolic acid (75:25), 10.4 mg of polycaprolactone and 20.8 mg of brepazole were ultrasonically dissolved in 0.5 mL of dichloromethane to form an oil phase, wherein the weight average molecular weight of polylactic acid was 30,000 Da, the weight average molecular weight of polylactic acid-co-glycolic acid was 27,000 Da, the intrinsic viscosity was 0.3 dL/g, the functional group end-capping was carboxylic acid end-capping, and the weight average molecular weight of polycaprolactone was 35,000 Da. The oil phase was poured into 35.14 mL of 0.74% (w/v) polyvinyl alcohol aqueous solution, sheared at 3000 rpm for 60 s with a high-speed emulsifier to form an oil-in-water emulsion, and further stirred at 400 rpm with a magnetic stirrer for 4 h to volatilize the dichloromethane in the oil phase droplets to solidify the composition. The solidified composition was collected by centrifugation, washed with deionized water and freeze-dried to obtain the resultant.

结论:所得缓释组合物的载药量为30.14%,包封率为90.42%,平均粒径为20.27μm。组合物外观为白色粉末,出现部分结块现象,流动性较差但再分散性较好。组合物电镜外观(图4)呈圆整规则的球形,表面光滑,但组合物之间有一定的聚集现象。组合物的37℃体外释放突释率为1.92%,缓释时长为25天。Conclusion: The drug loading of the obtained sustained-release composition is 30.14%, the encapsulation efficiency is 90.42%, and the average particle size is 20.27μm. The composition has the appearance of white powder, with partial agglomeration, poor fluidity but good redispersibility. The electron microscopic appearance of the composition (Figure 4) is a round and regular sphere with a smooth surface, but there is a certain aggregation phenomenon between the compositions. The 37°C in vitro release burst rate of the composition is 1.92%, and the sustained release duration is 25 days.

实施例3Example 3

将4mg聚乳酸、20mg聚乳酸-羟基乙酸共聚物(75:25)、8mg聚己内酯和16mg布瑞哌唑超声溶解于0.5mL二氯甲烷中形成油相,其中聚乳酸的重均分子量为30000Da,聚乳酸-羟基乙酸共聚物的重均分子量为27000Da,特性粘度为0.3dL/g,官能团封端为羧酸封端,聚己内酯的重均分子量为35000Da。将油相倒入75mL 0.5%(w/v)聚乙烯醇水溶液中,用高速乳化器以3000rpm剪切60s,形成水包油乳状液,进一步用磁力搅拌器以400rpm的速度搅拌4h挥发油相液滴中的二氯甲烷以固化组合物。通过离心收集固化组合物,用去离子水洗涤组合物并冷冻干燥即得。4 mg of polylactic acid, 20 mg of polylactic acid-co-glycolic acid (75:25), 8 mg of polycaprolactone and 16 mg of brepazole were ultrasonically dissolved in 0.5 mL of dichloromethane to form an oil phase, wherein the weight average molecular weight of polylactic acid was 30,000 Da, the weight average molecular weight of polylactic acid-co-glycolic acid was 27,000 Da, the intrinsic viscosity was 0.3 dL/g, the functional group end-capping was carboxylic acid end-capping, and the weight average molecular weight of polycaprolactone was 35,000 Da. The oil phase was poured into 75 mL of 0.5% (w/v) polyvinyl alcohol aqueous solution, sheared at 3,000 rpm for 60 s with a high-speed emulsifier to form an oil-in-water emulsion, and further stirred at 400 rpm with a magnetic stirrer for 4 h to volatilize the dichloromethane in the oil phase droplets to solidify the composition. The solidified composition was collected by centrifugation, washed with deionized water and freeze-dried to obtain the resultant.

结论:所得缓释组合物的载药量为29.35%,包封率为88.05%,平均粒径为14.66μm。组合物外观为白色粉末,未发生结块或黏壁现象,流动性及再分散性良好。组合物电镜外观(图5)呈圆整规则的球形,表面光滑,组合物之间没有粘连现象。组合物的37℃体外释放突释率为2.38%,缓释时长为21天。Conclusion: The drug loading of the sustained-release composition obtained is 29.35%, the encapsulation efficiency is 88.05%, and the average particle size is 14.66μm. The composition has a white powder appearance, no agglomeration or wall adhesion, and good fluidity and redispersibility. The electron microscopic appearance of the composition (Figure 5) is a round and regular sphere with a smooth surface, and there is no adhesion between the compositions. The 37°C in vitro release burst rate of the composition is 2.38%, and the sustained release duration is 21 days.

实施例4Example 4

将2.8mg聚乳酸、14mg聚乳酸-羟基乙酸共聚物(75:25)、5.6mg聚己内酯和11.2mg布瑞哌唑超声溶解于0.5mL二氯甲烷中形成油相,其中聚乳酸的重均分子量为30000Da,聚乳酸-羟基乙酸共聚物的重均分子量为27000Da,特性粘度为0.3dL/g,官能团封端为羧酸封端,聚己内酯的重均分子量为35000Da。将油相倒入64.89mL 0.26%(w/v)聚乙烯醇水溶液中,用高速乳化器以3000rpm剪切60s,形成水包油乳状液,进一步用磁力搅拌器以400rpm的速度搅拌4h挥发油相液滴中的二氯甲烷以固化组合物。通过离心收集固化组合物,用去离子水洗涤组合物并冷冻干燥即得。2.8 mg of polylactic acid, 14 mg of polylactic acid-glycolic acid copolymer (75:25), 5.6 mg of polycaprolactone and 11.2 mg of brepazole were ultrasonically dissolved in 0.5 mL of dichloromethane to form an oil phase, wherein the weight average molecular weight of polylactic acid was 30000 Da, the weight average molecular weight of polylactic acid-glycolic acid copolymer was 27000 Da, the intrinsic viscosity was 0.3 dL/g, the functional group end-capping was carboxylic acid end-capping, and the weight average molecular weight of polycaprolactone was 35000 Da. The oil phase was poured into 64.89 mL of 0.26% (w/v) polyvinyl alcohol aqueous solution, sheared at 3000 rpm for 60 s with a high-speed emulsifier to form an oil-in-water emulsion, and further stirred at 400 rpm with a magnetic stirrer for 4 h to volatilize the dichloromethane in the oil phase droplets to solidify the composition. The solidified composition was collected by centrifugation, washed with deionized water and freeze-dried to obtain the result.

结论:所得缓释组合物的载药量为27.27%,包封率为81.81%,平均粒径为12.85μm。组合物外观为白色粉末,未发生结块或黏壁现象,流动性及再分散性良好。组合物电镜外观(图6)呈圆整规则的球形,表面光滑,组合物之间没有粘连现象。组合物的37℃体外释放突释率为1.74%,缓释时长为22天。Conclusion: The drug loading of the obtained sustained-release composition is 27.27%, the encapsulation efficiency is 81.81%, and the average particle size is 12.85μm. The composition has a white powder appearance, no agglomeration or wall adhesion, and good fluidity and redispersibility. The electron microscopic appearance of the composition (Figure 6) is a round and regular sphere with a smooth surface, and there is no adhesion between the compositions. The 37°C in vitro release burst rate of the composition is 1.74%, and the sustained release duration is 22 days.

实施例5Example 5

将5.2mg聚乳酸、26mg聚乳酸-羟基乙酸共聚物(75:25)、10.4mg聚己内酯和20.8mg布瑞哌唑超声溶解于0.5mL二氯甲烷中形成油相,其中聚乳酸的重均分子量为30000Da,聚乳酸-羟基乙酸共聚物的重均分子量为27000Da,特性粘度为0.3dL/g,官能团封端为羧酸封端,聚己内酯的重均分子量为35000Da。将油相倒入64.89mL 0.26%(w/v)聚乙烯醇水溶液中,用高速乳化器以3000rpm剪切60s,形成水包油乳状液,进一步用磁力搅拌器以400rpm的速度搅拌4h挥发油相液滴中的二氯甲烷以固化组合物。通过离心收集固化组合物,用去离子水洗涤组合物并冷冻干燥即得。5.2 mg of polylactic acid, 26 mg of polylactic acid-co-glycolic acid (75:25), 10.4 mg of polycaprolactone and 20.8 mg of brepazole were ultrasonically dissolved in 0.5 mL of dichloromethane to form an oil phase, wherein the weight average molecular weight of polylactic acid was 30,000 Da, the weight average molecular weight of polylactic acid-co-glycolic acid was 27,000 Da, the intrinsic viscosity was 0.3 dL/g, the functional group end-capping was carboxylic acid end-capping, and the weight average molecular weight of polycaprolactone was 35,000 Da. The oil phase was poured into 64.89 mL of 0.26% (w/v) polyvinyl alcohol aqueous solution, sheared at 3000 rpm for 60 s with a high-speed emulsifier to form an oil-in-water emulsion, and further stirred at 400 rpm with a magnetic stirrer for 4 h to volatilize the dichloromethane in the oil phase droplets to solidify the composition. The solidified composition was collected by centrifugation, washed with deionized water and freeze-dried to obtain the resultant.

结论:所得缓释组合物的载药量为27.57%,包封率为82.71%,平均粒径为20.22μm。组合物外观为白色粉末,发生明显的结块现象,流动性及再分散性较差。组合物的37℃体外释放突释率为1.35%,缓释时长为26天。Conclusion: The drug loading of the sustained-release composition was 27.57%, the encapsulation efficiency was 82.71%, and the average particle size was 20.22 μm. The composition appeared as a white powder with obvious agglomeration, poor fluidity and redispersibility. The burst release rate of the composition at 37°C in vitro was 1.35%, and the sustained-release duration was 26 days.

实施例6Example 6

将2.8mg聚乳酸、14mg聚乳酸-羟基乙酸共聚物(75:25)、5.6mg聚己内酯和11.2mg布瑞哌唑超声溶解于0.5mL二氯甲烷中形成油相,其中聚乳酸的重均分子量为30000Da,聚乳酸-羟基乙酸共聚物的重均分子量为27000Da,特性粘度为0.3dL/g,官能团封端为羧酸封端,聚己内酯的重均分子量为35000Da。将油相倒入35.14mL 0.26%(w/v)聚乙烯醇水溶液中,用高速乳化器以3000rpm剪切60s,形成水包油乳状液,进一步用磁力搅拌器以400rpm的速度搅拌4h挥发油相液滴中的二氯甲烷以固化组合物。通过离心收集固化组合物,用去离子水洗涤组合物并冷冻干燥即得。2.8 mg of polylactic acid, 14 mg of polylactic acid-glycolic acid copolymer (75:25), 5.6 mg of polycaprolactone and 11.2 mg of brepazole were ultrasonically dissolved in 0.5 mL of dichloromethane to form an oil phase, wherein the weight average molecular weight of polylactic acid was 30000 Da, the weight average molecular weight of polylactic acid-glycolic acid copolymer was 27000 Da, the intrinsic viscosity was 0.3 dL/g, the functional group end-capping was carboxylic acid end-capping, and the weight average molecular weight of polycaprolactone was 35000 Da. The oil phase was poured into 35.14 mL of 0.26% (w/v) polyvinyl alcohol aqueous solution, sheared at 3000 rpm for 60 s with a high-speed emulsifier to form an oil-in-water emulsion, and further stirred at 400 rpm with a magnetic stirrer for 4 h to volatilize the dichloromethane in the oil phase droplets to solidify the composition. The solidified composition was collected by centrifugation, washed with deionized water and freeze-dried to obtain the resultant.

结论:所得缓释组合物的载药量为26.35%,包封率为79.05%,平均粒径为17.53μm。组合物外观为白色粉末,未发生结块或黏壁现象,流动性及再分散性良好。组合物的37℃体外释放突释率为1.35%,缓释时长为24天。Conclusion: The drug loading of the sustained-release composition was 26.35%, the encapsulation efficiency was 79.05%, and the average particle size was 17.53 μm. The composition appeared as a white powder, without agglomeration or wall adhesion, and had good fluidity and redispersibility. The burst release rate of the composition at 37°C in vitro was 1.35%, and the sustained-release duration was 24 days.

实施例7Example 7

将5.2mg聚乳酸、26mg聚乳酸-羟基乙酸共聚物(75:25)、10.4mg聚己内酯和20.8mg布瑞哌唑超声溶解于0.5mL二氯甲烷中形成油相,其中聚乳酸的重均分子量为30000Da,聚乳酸-羟基乙酸共聚物的重均分子量为27000Da,特性粘度为0.3dL/g,官能团封端为羧酸封端,聚己内酯的重均分子量为35000Da。将油相倒入35.14mL 0.26%(w/v)聚乙烯醇水溶液中,用高速乳化器以3000rpm剪切60s,形成水包油乳状液,进一步用磁力搅拌器以400rpm的速度搅拌4h挥发油相液滴中的二氯甲烷以固化组合物。通过离心收集固化组合物,用去离子水洗涤组合物并冷冻干燥即得。5.2 mg of polylactic acid, 26 mg of polylactic acid-co-glycolic acid (75:25), 10.4 mg of polycaprolactone and 20.8 mg of brepazole were ultrasonically dissolved in 0.5 mL of dichloromethane to form an oil phase, wherein the weight average molecular weight of polylactic acid was 30,000 Da, the weight average molecular weight of polylactic acid-co-glycolic acid was 27,000 Da, the intrinsic viscosity was 0.3 dL/g, the functional group end-capping was carboxylic acid end-capping, and the weight average molecular weight of polycaprolactone was 35,000 Da. The oil phase was poured into 35.14 mL of 0.26% (w/v) polyvinyl alcohol aqueous solution, sheared at 3000 rpm for 60 s with a high-speed emulsifier to form an oil-in-water emulsion, and further stirred at 400 rpm with a magnetic stirrer for 4 h to volatilize the dichloromethane in the oil phase droplets to solidify the composition. The solidified composition was collected by centrifugation, washed with deionized water and freeze-dried to obtain the resultant.

结论:所得缓释组合物的载药量为27.13%,包封率为81.39%,平均粒径为24.86μm。组合物外观为白色粉末,发生明显的结块现象且严重黏壁,流动性及再分散性极差。组合物的37℃体外释放突释率为0.81%,缓释时长为28天。Conclusion: The drug loading of the obtained sustained-release composition is 27.13%, the encapsulation efficiency is 81.39%, and the average particle size is 24.86μm. The composition has a white powder appearance, with obvious agglomeration and severe wall adhesion, and poor fluidity and redispersibility. The burst release rate of the composition at 37°C in vitro is 0.81%, and the sustained-release duration is 28 days.

实施例8Example 8

将2mg聚乳酸、10mg聚乳酸-羟基乙酸共聚物(75:25)、4mg聚己内酯和8mg布瑞哌唑超声溶解于0.5mL二氯甲烷中形成油相,其中聚乳酸的重均分子量为30000Da,聚乳酸-羟基乙酸共聚物的重均分子量为27000Da,特性粘度为0.3dL/g,官能团封端为羧酸封端,聚己内酯的重均分子量为35000Da。将油相倒入50mL 0.5%(w/v)聚乙烯醇水溶液中,用高速乳化器以3000rpm剪切60s,形成水包油乳状液,进一步用磁力搅拌器以400rpm的速度搅拌4h挥发油相液滴中的二氯甲烷以固化组合物。通过离心收集固化组合物,用去离子水洗涤组合物并冷冻干燥即得。2mg polylactic acid, 10mg polylactic acid-glycolic acid copolymer (75:25), 4mg polycaprolactone and 8mg brepazole were ultrasonically dissolved in 0.5mL dichloromethane to form an oil phase, wherein the weight average molecular weight of polylactic acid was 30000Da, the weight average molecular weight of polylactic acid-glycolic acid copolymer was 27000Da, the intrinsic viscosity was 0.3dL/g, the functional group end-capping was carboxylic acid end-capping, and the weight average molecular weight of polycaprolactone was 35000Da. The oil phase was poured into 50mL 0.5% (w/v) polyvinyl alcohol aqueous solution, sheared at 3000rpm for 60s with a high-speed emulsifier to form an oil-in-water emulsion, and further stirred at a speed of 400rpm with a magnetic stirrer for 4h to volatilize the dichloromethane in the oil phase droplets to solidify the composition. The solidified composition was collected by centrifugation, washed with deionized water and freeze-dried to obtain the result.

结论:所得缓释组合物的载药量为26.81%,包封率为80.43%,平均粒径为13.64μm。组合物外观为白色粉末,未发生结块或黏壁现象,流动性及再分散性良好。组合物的37℃体外释放突释率为2.72%,缓释时长为20天。Conclusion: The drug loading of the sustained-release composition was 26.81%, the encapsulation efficiency was 80.43%, and the average particle size was 13.64 μm. The composition appeared as a white powder, without agglomeration or wall adhesion, and had good fluidity and redispersibility. The burst release rate of the composition at 37°C in vitro was 2.72%, and the sustained-release duration was 20 days.

实施例9Embodiment 9

将6mg聚乳酸、30mg聚乳酸-羟基乙酸共聚物(75:25)、12mg聚己内酯和24mg布瑞哌唑超声溶解于0.5mL二氯甲烷中形成油相,其中聚乳酸的重均分子量为30000Da,聚乳酸-羟基乙酸共聚物的重均分子量为27000Da,特性粘度为0.3dL/g,官能团封端为羧酸封端,聚己内酯的重均分子量为35000Da。将油相倒入50mL 0.5%(w/v)聚乙烯醇水溶液中,用高速乳化器以3000rpm剪切60s,形成水包油乳状液,进一步用磁力搅拌器以400rpm的速度搅拌4h挥发油相液滴中的二氯甲烷以固化组合物。通过离心收集固化组合物,用去离子水洗涤组合物并冷冻干燥即得。6 mg of polylactic acid, 30 mg of polylactic acid-co-glycolic acid (75:25), 12 mg of polycaprolactone and 24 mg of brepazole were ultrasonically dissolved in 0.5 mL of dichloromethane to form an oil phase, wherein the weight average molecular weight of polylactic acid was 30000 Da, the weight average molecular weight of polylactic acid-co-glycolic acid was 27000 Da, the intrinsic viscosity was 0.3 dL/g, the functional group end-capping was carboxylic acid end-capping, and the weight average molecular weight of polycaprolactone was 35000 Da. The oil phase was poured into 50 mL of 0.5% (w/v) polyvinyl alcohol aqueous solution, sheared at 3000 rpm for 60 s with a high-speed emulsifier to form an oil-in-water emulsion, and further stirred at 400 rpm with a magnetic stirrer for 4 h to volatilize the dichloromethane in the oil phase droplets to solidify the composition. The solidified composition was collected by centrifugation, washed with deionized water and freeze-dried to obtain the resultant.

结论:所得缓释组合物的载药量为30.26%,包封率为90.78%,平均粒径为21.66μm。组合物外观为白色粉末,部分发生结块现象,流动性较差但再分散性较好。组合物的37℃体外释放突释率为1.27%,缓释时长为26天。Conclusion: The drug loading of the sustained-release composition was 30.26%, the encapsulation efficiency was 90.78%, and the average particle size was 21.66 μm. The composition appeared as a white powder, some of which were agglomerated, with poor fluidity but good redispersibility. The burst release rate of the composition at 37°C in vitro was 1.27%, and the sustained-release duration was 26 days.

实施例10Example 10

将2.8mg聚乳酸、14mg聚乳酸-羟基乙酸共聚物(75:25)、5.6mg聚己内酯和11.2mg布瑞哌唑超声溶解于0.5mL二氯甲烷中形成油相,其中聚乳酸的重均分子量为30000Da,聚乳酸-羟基乙酸共聚物的重均分子量为27000Da,特性粘度为0.3dL/g,官能团封端为羧酸封端,聚己内酯的重均分子量为35000Da。将油相倒入35.14mL 0.74%(w/v)聚乙烯醇水溶液中,用高速乳化器以3000rpm剪切60s,形成水包油乳状液,进一步用磁力搅拌器以400rpm的速度搅拌4h挥发油相液滴中的二氯甲烷以固化组合物。通过离心收集固化组合物,用去离子水洗涤组合物并冷冻干燥即得。2.8 mg of polylactic acid, 14 mg of polylactic acid-glycolic acid copolymer (75:25), 5.6 mg of polycaprolactone and 11.2 mg of brepazole were ultrasonically dissolved in 0.5 mL of dichloromethane to form an oil phase, wherein the weight average molecular weight of polylactic acid was 30000 Da, the weight average molecular weight of polylactic acid-glycolic acid copolymer was 27000 Da, the intrinsic viscosity was 0.3 dL/g, the functional group end-capping was carboxylic acid end-capping, and the weight average molecular weight of polycaprolactone was 35000 Da. The oil phase was poured into 35.14 mL of 0.74% (w/v) polyvinyl alcohol aqueous solution, sheared at 3000 rpm for 60 s with a high-speed emulsifier to form an oil-in-water emulsion, and further stirred at 400 rpm with a magnetic stirrer for 4 h to volatilize the dichloromethane in the oil phase droplets to solidify the composition. The solidified composition was collected by centrifugation, washed with deionized water and freeze-dried to obtain the resultant.

结论:所得缓释组合物的载药量为26.73%,包封率为80.19%,平均粒径为18.12μm。组合物外观为白色粉末,未发生结块或黏壁现象,流动性及再分散性良好。组合物的37℃体外释放突释率为2.35%,缓释时长为23天。Conclusion: The drug loading of the sustained-release composition was 26.73%, the encapsulation efficiency was 80.19%, and the average particle size was 18.12 μm. The composition appeared as a white powder, without agglomeration or wall adhesion, and had good fluidity and redispersibility. The burst release rate of the composition at 37°C in vitro was 2.35%, and the sustained-release duration was 23 days.

实施例11Embodiment 11

将2.8mg聚乳酸、14mg聚乳酸-羟基乙酸共聚物(75:25)、5.6mg聚己内酯和11.2mg布瑞哌唑超声溶解于0.5mL二氯甲烷中形成油相,其中聚乳酸的重均分子量为30000Da,聚乳酸-羟基乙酸共聚物的重均分子量为27000Da,特性粘度为0.3dL/g,官能团封端为羧酸封端,聚己内酯的重均分子量为35000Da。将油相倒入64.89mL mL 0.74%(w/v)聚乙烯醇水溶液中,用高速乳化器以3000rpm剪切60s,形成水包油乳状液,进一步用磁力搅拌器以400rpm的速度搅拌4h挥发油相液滴中的二氯甲烷以固化组合物。通过离心收集固化组合物,用去离子水洗涤组合物并冷冻干燥即得。2.8 mg of polylactic acid, 14 mg of polylactic acid-glycolic acid copolymer (75:25), 5.6 mg of polycaprolactone and 11.2 mg of brepazole were ultrasonically dissolved in 0.5 mL of dichloromethane to form an oil phase, wherein the weight average molecular weight of polylactic acid was 30000 Da, the weight average molecular weight of polylactic acid-glycolic acid copolymer was 27000 Da, the intrinsic viscosity was 0.3 dL/g, the functional group end-capping was carboxylic acid end-capping, and the weight average molecular weight of polycaprolactone was 35000 Da. The oil phase was poured into 64.89 mL of 0.74% (w/v) polyvinyl alcohol aqueous solution, sheared at 3000 rpm for 60 s with a high-speed emulsifier to form an oil-in-water emulsion, and further stirred at 400 rpm with a magnetic stirrer for 4 h to volatilize the dichloromethane in the oil phase droplets to solidify the composition. The solidified composition was collected by centrifugation, washed with deionized water and freeze-dried to obtain the result.

结论:所得缓释组合物的载药量为27.33%,包封率为81.99%,平均粒径为13.47μm。组合物外观为白色粉末,未发生结块或黏壁现象,流动性及再分散性良好。组合物的37℃体外释放突释率为3.08%,缓释时长为21天。Conclusion: The drug loading of the sustained-release composition was 27.33%, the encapsulation efficiency was 81.99%, and the average particle size was 13.47 μm. The composition appeared as a white powder, without agglomeration or wall adhesion, and had good fluidity and redispersibility. The burst release rate of the composition at 37°C in vitro was 3.08%, and the sustained-release duration was 21 days.

通过气相色谱法测得以上实施例中布瑞哌唑缓释组合物的残留有机溶剂二氯甲烷含量为230~260ppm,符合ICH(Q3C)标准。The residual organic solvent dichloromethane content of the brepazine sustained-release composition in the above example was measured by gas chromatography to be 230-260 ppm, which was in compliance with the ICH (Q3C) standard.

实施例12:药载比的选择Example 12: Selection of drug loading ratio

将4mg聚乳酸、20mg聚乳酸-羟基乙酸共聚物(75:25)、8mg聚己内酯和不同量布瑞哌唑(如表2所示)超声溶解于0.5mL二氯甲烷中形成油相,其中聚乳酸的重均分子量为30000Da,聚乳酸-羟基乙酸共聚物的重均分子量为27000Da,特性粘度为0.3dL/g,官能团封端为羧酸封端,聚己内酯的重均分子量为35000Da。将油相倒入50mL 0.5%(w/v)聚乙烯醇水溶液中,用高速乳化器以3000rpm剪切60s,形成水包油乳状液,进一步用磁力搅拌器以400rpm的速度搅拌4h挥发油相液滴中的二氯甲烷以固化组合物。通过离心收集固化组合物,用去离子水洗涤组合物并冷冻干燥即得。4 mg of polylactic acid, 20 mg of polylactic acid-co-glycolic acid (75:25), 8 mg of polycaprolactone and different amounts of brepazole (as shown in Table 2) were ultrasonically dissolved in 0.5 mL of dichloromethane to form an oil phase, wherein the weight average molecular weight of polylactic acid was 30000 Da, the weight average molecular weight of polylactic acid-co-glycolic acid was 27000 Da, the intrinsic viscosity was 0.3 dL/g, the functional group end-capping was carboxylic acid end-capping, and the weight average molecular weight of polycaprolactone was 35000 Da. The oil phase was poured into 50 mL of 0.5% (w/v) polyvinyl alcohol aqueous solution, sheared at 3000 rpm for 60 s with a high-speed emulsifier to form an oil-in-water emulsion, and further stirred at 400 rpm with a magnetic stirrer for 4 h to volatilize the dichloromethane in the oil phase droplets to solidify the composition. The solidified composition was collected by centrifugation, washed with deionized water and freeze-dried to obtain the result.

不同药载比对缓释组合物的影响如表2所示。The effects of different drug loading ratios on the sustained-release composition are shown in Table 2.

表2不同药载比对缓释组合物的影响Table 2 Effects of different drug loading ratios on sustained-release compositions

结论:药载比高于或低于1:2均会使缓释组合物对布瑞哌唑的包封率下降。Conclusion: The drug-loading ratio higher or lower than 1:2 will reduce the encapsulation efficiency of brepazole in the sustained-release composition.

实施例13:聚乳酸-羟基乙酸共聚物中乳酸与羟基乙酸比例的选择Example 13: Selection of the ratio of lactic acid to glycolic acid in polylactic acid-glycolic acid copolymer

将4mg聚乳酸、20mg聚乳酸-羟基乙酸共聚物(75:25或65:35或50:50)、8mg聚己内酯和16mg布瑞哌唑超声溶解于0.5mL二氯甲烷中形成油相,其中聚乳酸的重均分子量为30000Da,聚乳酸-羟基乙酸共聚物的重均分子量为27000Da,特性粘度为0.3dL/g,官能团封端为羧酸封端,聚己内酯的重均分子量为35000Da。将油相倒入50mL 0.5%(w/v)聚乙烯醇水溶液中,用高速乳化器以3000rpm剪切60s,形成水包油乳状液,进一步用磁力搅拌器以400rpm的速度搅拌4h挥发油相液滴中的二氯甲烷以固化组合物。通过离心收集固化组合物,用去离子水洗涤组合物并冷冻干燥即得。4 mg of polylactic acid, 20 mg of polylactic acid-glycolic acid copolymer (75:25 or 65:35 or 50:50), 8 mg of polycaprolactone and 16 mg of brepazole were ultrasonically dissolved in 0.5 mL of dichloromethane to form an oil phase, wherein the weight average molecular weight of polylactic acid was 30000 Da, the weight average molecular weight of polylactic acid-glycolic acid copolymer was 27000 Da, the intrinsic viscosity was 0.3 dL/g, the functional group end-capping was carboxylic acid end-capping, and the weight average molecular weight of polycaprolactone was 35000 Da. The oil phase was poured into 50 mL of 0.5% (w/v) polyvinyl alcohol aqueous solution, sheared at 3000 rpm for 60 s with a high-speed emulsifier to form an oil-in-water emulsion, and further stirred at 400 rpm with a magnetic stirrer for 4 h to volatilize the dichloromethane in the oil phase droplets to solidify the composition. The solidified composition was collected by centrifugation, washed with deionized water and freeze-dried to obtain the resultant.

不同聚乳酸-羟基乙酸共聚物型号对缓释组合物的影响如表3所示。The effects of different poly(lactic acid-glycolic acid) copolymer models on the sustained-release composition are shown in Table 3.

结论:聚乳酸-羟基乙酸共聚物中乳酸与羟基乙酸比例对缓释组合物的37℃体外释放特性影响显著(图6),缓释组合物中聚乳酸-羟基乙酸共聚物的乳酸与羟基乙酸比例为75:25时,突释率最低且缓释效果最佳。Conclusion: The ratio of lactic acid to glycolic acid in polylactic acid-glycolic acid copolymer has a significant effect on the in vitro release characteristics of the sustained-release composition at 37°C (Figure 6). When the ratio of lactic acid to glycolic acid in the polylactic acid-glycolic acid copolymer in the sustained-release composition is 75:25, the burst release rate is the lowest and the sustained-release effect is the best.

实施例14:组合物中三种聚合物比例的选择Example 14: Selection of the ratio of three polymers in the composition

将一定质量的聚乳酸(A)、20mg聚乳酸-羟基乙酸共聚物(75:25)(B)、一定质量的聚己内酯(C)和相当于1/2三种聚合物质量的布瑞哌唑超声溶解于0.5mL二氯甲烷中形成油相,其中聚乳酸的重均分子量为30000Da,聚乳酸-羟基乙酸共聚物的重均分子量为27000Da,特性粘度为0.3dL/g,官能团封端为羧酸封端,聚己内酯的重均分子量为35000Da。将油相倒入50mL 0.5%(w/v)聚乙烯醇水溶液中,用高速乳化器以不同剪切速率剪切60s,形成水包油乳状液,进一步用磁力搅拌器以400rpm的速度搅拌4h挥发油相液滴中的二氯甲烷以固化组合物。通过离心收集固化组合物,用去离子水洗涤组合物并冷冻干燥即得。A certain mass of polylactic acid (A), 20 mg of polylactic acid-glycolic acid copolymer (75:25) (B), a certain mass of polycaprolactone (C) and brepazole equivalent to 1/2 of the mass of the three polymers are ultrasonically dissolved in 0.5 mL of dichloromethane to form an oil phase, wherein the weight average molecular weight of polylactic acid is 30000 Da, the weight average molecular weight of polylactic acid-glycolic acid copolymer is 27000 Da, the intrinsic viscosity is 0.3 dL/g, the functional group end-capping is carboxylic acid end-capping, and the weight average molecular weight of polycaprolactone is 35000 Da. The oil phase is poured into 50 mL of 0.5% (w/v) polyvinyl alcohol aqueous solution, sheared at different shear rates for 60 s with a high-speed emulsifier to form an oil-in-water emulsion, and further stirred at a speed of 400 rpm with a magnetic stirrer for 4 hours to volatilize the dichloromethane in the oil phase droplets to solidify the composition. The solidified composition is collected by centrifugation, washed with deionized water and freeze-dried to obtain the result.

三种聚合物比例对缓释组合物的影响如表4所示。The effects of the three polymer ratios on the sustained-release composition are shown in Table 4.

表4三种聚合物比例对缓释组合物的影响Table 4 Effect of the ratio of three polymers on sustained-release composition

结论:组合物中聚己内酯和聚乳酸-羟基乙酸共聚物的质量比值低于0.4时所得缓释组合物的载药量较低,超过0.4会导致所得缓释组合物载药量下降,因此组合物中聚己内酯和聚乳酸-羟基乙酸共聚物的质量比值最优为0.4。组合物中聚乳酸和聚乳酸-羟基乙酸共聚物的质量比值的升高会导致所得缓释组合物载药量及平均粒径的增大,但超过0.2会影响所得缓释组合物流动性及再分散性,因此组合物中聚乳酸和聚乳酸-羟基乙酸共聚物的质量比值最优为0.2。Conclusion: When the mass ratio of polycaprolactone to polylactic acid-glycolic acid copolymer in the composition is lower than 0.4, the drug loading of the obtained sustained-release composition is low, and exceeding 0.4 will lead to a decrease in the drug loading of the obtained sustained-release composition. Therefore, the optimal mass ratio of polycaprolactone to polylactic acid-glycolic acid copolymer in the composition is 0.4. The increase in the mass ratio of polylactic acid to polylactic acid-glycolic acid copolymer in the composition will lead to an increase in the drug loading and average particle size of the obtained sustained-release composition, but exceeding 0.2 will affect the fluidity and redispersibility of the obtained sustained-release composition. Therefore, the optimal mass ratio of polylactic acid to polylactic acid-glycolic acid copolymer in the composition is 0.2.

实施例15:高速乳化器剪切速率的选择Example 15: Selection of shear rate for high-speed emulsifier

将4mg聚乳酸、20mg聚乳酸-羟基乙酸共聚物(75:25)、8mg聚己内酯和16mg布瑞哌唑超声溶解于0.5mL二氯甲烷中形成油相,其中聚乳酸的重均分子量为30000Da,聚乳酸-羟基乙酸共聚物的重均分子量为27000Da,特性粘度为0.3dL/g,官能团封端为羧酸封端,聚己内酯的重均分子量为35000Da。将油相倒入50mL 0.5%(w/v)聚乙烯醇水溶液中,用高速乳化器以不同剪切速率剪切60s,形成水包油乳状液,进一步用磁力搅拌器以400rpm的速度搅拌4h挥发油相液滴中的二氯甲烷以固化组合物。通过离心收集固化组合物,用去离子水洗涤组合物并冷冻干燥即得。4 mg of polylactic acid, 20 mg of polylactic acid-co-glycolic acid (75:25), 8 mg of polycaprolactone and 16 mg of brepazole were ultrasonically dissolved in 0.5 mL of dichloromethane to form an oil phase, wherein the weight average molecular weight of polylactic acid was 30,000 Da, the weight average molecular weight of polylactic acid-co-glycolic acid was 27,000 Da, the intrinsic viscosity was 0.3 dL/g, the functional group end-capping was carboxylic acid end-capping, and the weight average molecular weight of polycaprolactone was 35,000 Da. The oil phase was poured into 50 mL of 0.5% (w/v) polyvinyl alcohol aqueous solution, sheared at different shear rates for 60 s with a high-speed emulsifier to form an oil-in-water emulsion, and further stirred at a speed of 400 rpm with a magnetic stirrer for 4 h to volatilize the dichloromethane in the oil phase droplets to solidify the composition. The solidified composition was collected by centrifugation, washed with deionized water and freeze-dried to obtain the resultant.

不同剪切速率对缓释组合物的影响如表5所示。The effects of different shear rates on the sustained-release composition are shown in Table 5.

表5不同剪切速率对缓释组合物的影响Table 5 Effect of different shear rates on sustained-release compositions

结论:剪切速率主要影响缓释组合物的平均粒径,剪切速率低于2000rpm或高于3500rpm均会使缓释组合物的平均粒径位于10~20μm之外,因此3000rpm为最佳剪切速率。Conclusion: The shear rate mainly affects the average particle size of the sustained-release composition. A shear rate lower than 2000 rpm or higher than 3500 rpm will cause the average particle size of the sustained-release composition to be outside the range of 10 to 20 μm. Therefore, 3000 rpm is the optimal shear rate.

实施例16:高速乳化器剪切时间的选择Example 16: Selection of shear time for high-speed emulsifier

将4mg聚乳酸、20mg聚乳酸-羟基乙酸共聚物(75:25)、8mg聚己内酯和16mg布瑞哌唑超声溶解于0.5mL二氯甲烷中形成油相,其中聚乳酸的重均分子量为30000Da,聚乳酸-羟基乙酸共聚物的重均分子量为27000Da,特性粘度为0.3dL/g,官能团封端为羧酸封端,聚己内酯的重均分子量为35000Da。将油相倒入50mL 0.5%(w/v)聚乙烯醇水溶液中,用高速乳化器以3000rpm剪切若干秒,形成水包油乳状液,进一步用磁力搅拌器以400rpm的速度搅拌4h挥发油相液滴中的二氯甲烷以固化组合物。通过离心收集固化组合物,用去离子水洗涤组合物并冷冻干燥即得。4 mg of polylactic acid, 20 mg of polylactic acid-co-glycolic acid (75:25), 8 mg of polycaprolactone and 16 mg of brepazole were ultrasonically dissolved in 0.5 mL of dichloromethane to form an oil phase, wherein the weight average molecular weight of polylactic acid was 30,000 Da, the weight average molecular weight of polylactic acid-co-glycolic acid was 27,000 Da, the intrinsic viscosity was 0.3 dL/g, the functional group end-capping was carboxylic acid end-capping, and the weight average molecular weight of polycaprolactone was 35,000 Da. The oil phase was poured into 50 mL of 0.5% (w/v) polyvinyl alcohol aqueous solution, sheared for several seconds at 3,000 rpm with a high-speed emulsifier to form an oil-in-water emulsion, and further stirred for 4 hours at a speed of 400 rpm with a magnetic stirrer to volatilize the dichloromethane in the oil phase droplets to solidify the composition. The solidified composition was collected by centrifugation, washed with deionized water and freeze-dried to obtain the resultant.

不同剪切时间对缓释组合物的影响如表6所示。The effects of different shearing times on the sustained-release composition are shown in Table 6.

表6不同剪切时间对缓释组合物的影响Table 6 Effect of different shearing times on sustained-release compositions

结论:剪切时间主要影响缓释组合物的平均粒径,剪切时间为30~70s所得缓释组合物的平均粒径均位于10~20μm范围内,而剪切时间60s所得缓释组合物的载药量及包封率较高,因此60s为最佳剪切时间。Conclusion: Shearing time mainly affects the average particle size of the sustained-release composition. The average particle size of the sustained-release composition obtained when the shearing time is 30-70s is in the range of 10-20μm, while the drug loading capacity and encapsulation efficiency of the sustained-release composition obtained when the shearing time is 60s are higher. Therefore, 60s is the optimal shearing time.

以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims (37)

1.一种布瑞哌唑缓释组合物,其特征是,微观形貌为球形颗粒,球形颗粒的平均粒径为10~30 μm;所述球形颗粒由载体和布瑞哌唑构成,布瑞哌唑均匀分布在载体中,球形颗粒中布瑞哌唑重量含量为3~45%;1. A sustained-release composition of brepirazolide, characterized in that the microscopic morphology is spherical particles, the average particle size of the spherical particles is 10-30 μm; the spherical particles are composed of a carrier and brepirazolide, the brepirazolide is uniformly distributed in the carrier, and the weight content of brepirazolide in the spherical particles is 3-45%; 所述载体由聚乳酸、聚乳酸-羟基乙酸共聚物以及聚己内酯组成;The carrier is composed of polylactic acid, polylactic acid-glycolic acid copolymer and polycaprolactone; 所述聚乳酸、聚乳酸-羟基乙酸共聚物和聚己内酯的质量比为5:10:1、1:10:3、2:10:3、5:10:3、1:10:4、1:5:2;The mass ratios of the polylactic acid, polylactic acid-co-glycolic acid and polycaprolactone are 5:10:1, 1:10:3, 2:10:3, 5:10:3, 1:10:4 and 1:5:2; 所述聚乳酸-羟基乙酸共聚物中乳酸单元与羟基乙酸单元的比例为75:25;The ratio of lactic acid units to glycolic acid units in the polylactic acid-glycolic acid copolymer is 75:25; 所述聚乳酸-羟基乙酸共聚物以羧酸封端,所述聚乳酸的重均分子量为20000~40000Da,所述聚乳酸-羟基乙酸共聚物的重均分子量为15000~35000Da,所述聚己内酯的重均分子量为30000~45000Da;The polylactic acid-co-glycolic acid is terminated with carboxylic acid, the weight average molecular weight of the polylactic acid is 20000-40000Da, the weight average molecular weight of the polylactic acid-co-glycolic acid is 15000-35000Da, and the weight average molecular weight of the polycaprolactone is 30000-45000Da; 所述布瑞哌唑缓释组合物符合肌内或皮下注射标准。The breprazol sustained-release composition meets the standards for intramuscular or subcutaneous injection. 2.如权利要求1所述的布瑞哌唑缓释组合物,其特征是,球形颗粒中布瑞哌唑重量含量为13~35%。2. The sustained-release composition of brepiraazole according to claim 1, wherein the weight content of brepiraazole in the spherical particles is 13-35%. 3.如权利要求2所述的布瑞哌唑缓释组合物,其特征是,球形颗粒中布瑞哌唑重量含量为28~33%。3. The sustained-release composition of brepizole according to claim 2, wherein the weight content of brepizole in the spherical particles is 28-33%. 4.如权利要求3所述的布瑞哌唑缓释组合物,其特征是,球形颗粒中布瑞哌唑重量含量为31.78%。4. The sustained-release composition of brepiraazole according to claim 3, wherein the weight content of brepiraazole in the spherical particles is 31.78%. 5.如权利要求1所述的布瑞哌唑缓释组合物,其特征是,球形颗粒的平均粒径为11~20μm。5. The sustained-release composition of brepazole according to claim 1, wherein the average particle size of the spherical particles is 11-20 μm. 6.如权利要求5所述的布瑞哌唑缓释组合物,其特征是,球形颗粒的平均粒径为13~17μm。6. The sustained-release composition of brepazole according to claim 5, wherein the average particle size of the spherical particles is 13-17 μm. 7.如权利要求6所述的布瑞哌唑缓释组合物,其特征是,球形颗粒的平均粒径为14.6 μm。7. The sustained-release composition of brepazole according to claim 6, wherein the average particle size of the spherical particles is 14.6 μm. 8.一种如权利要求1所述的布瑞哌唑缓释组合物的制备方法,其特征是,包括如下步骤:8. A method for preparing the breprazol sustained-release composition according to claim 1, comprising the following steps: 将聚乳酸、聚乳酸-羟基乙酸共聚物、聚己内酯和布瑞哌唑加入至有机溶剂中混合均匀获得油相,所述有机溶剂为不与水互溶且具有挥发性的液态有机物;Adding polylactic acid, polylactic acid-co-glycolic acid, polycaprolactone and brepirazole into an organic solvent and mixing them evenly to obtain an oil phase, wherein the organic solvent is a volatile liquid organic substance that is immiscible with water; 将聚乙烯醇溶解至水中形成水相;dissolving polyvinyl alcohol into water to form an aqueous phase; 将所述油相与所述水相混合制成水包油乳状液;mixing the oil phase with the water phase to form an oil-in-water emulsion; 将水包油乳状液中的有机溶剂通过挥发去除,然后离心分离获得固化组合物,将固化组合物水洗并进行真空或冷冻干燥,即得;The organic solvent in the oil-in-water emulsion is removed by volatilization, and then centrifuged to obtain a solidified composition, and the solidified composition is washed with water and vacuum-dried or freeze-dried to obtain; 所述有机溶剂为二氯甲烷;The organic solvent is dichloromethane; 布瑞哌唑的质量与聚乳酸、聚乳酸-羟基乙酸共聚物和聚己内酯的总质量比为1:2。The mass ratio of brepazole to the total mass of polylactic acid, polylactic acid-co-glycolic acid and polycaprolactone is 1:2. 9.如权利要求8所述的布瑞哌唑缓释组合物的制备方法,其特征是,二氯甲烷与布瑞哌唑的质量比为44.2~132.5:1。9. The method for preparing the brepaviridol sustained-release composition according to claim 8, wherein the mass ratio of dichloromethane to brepaviridol is 44.2-132.5:1. 10.如权利要求9所述的布瑞哌唑缓释组合物的制备方法,其特征是,二氯甲烷与布瑞哌唑的质量比为51~94.6:1。10. The method for preparing the brepiraazole sustained-release composition according to claim 9, wherein the mass ratio of dichloromethane to brepiraazole is 51-94.6:1. 11.如权利要求10所述的布瑞哌唑缓释组合物的制备方法,其特征是,二氯甲烷与布瑞哌唑的质量比为56.3:1。11. The method for preparing the brepiraazole sustained-release composition according to claim 10, wherein the mass ratio of dichloromethane to brepiraazole is 56.3:1. 12.如权利要求8所述的布瑞哌唑缓释组合物的制备方法,其特征是,布瑞哌唑、聚乳酸-羟基乙酸共聚物和二氯甲烷的质量与布瑞哌唑和聚乳酸-羟基乙酸共聚物的质量之比为15.7~45.2:1。12. The method for preparing a brepizole sustained-release composition according to claim 8, wherein the ratio of the mass of brepizole, polylactic acid-co-glycolic acid and dichloromethane to the mass of brepizole and polylactic acid-co-glycolic acid is 15.7-45.2:1. 13.如权利要求12所述的布瑞哌唑缓释组合物的制备方法,其特征是,布瑞哌唑、聚乳酸-羟基乙酸共聚物和二氯甲烷的质量与布瑞哌唑和聚乳酸-羟基乙酸共聚物的质量之比为18~32.5:1。13. The method for preparing a brepizole sustained-release composition according to claim 12, wherein the ratio of the mass of brepizole, polylactic acid-co-glycolic acid and dichloromethane to the mass of brepizole and polylactic acid-co-glycolic acid is 18-32.5:1. 14.如权利要求13所述的布瑞哌唑缓释组合物的制备方法,其特征是,布瑞哌唑、聚乳酸-羟基乙酸共聚物和二氯甲烷的质量与布瑞哌唑和聚乳酸-羟基乙酸共聚物的质量之比为19.8:1。14. The method for preparing a brepizole sustained-release composition according to claim 13, wherein the ratio of the mass of brepizole, polylactic acid-co-glycolic acid and dichloromethane to the mass of brepizole and polylactic acid-co-glycolic acid is 19.8:1. 15.如权利要求8所述的布瑞哌唑缓释组合物的制备方法,其特征是,二氯甲烷与聚乳酸-羟基乙酸共聚物的质量之比为22.1~66.3:1。15. The method for preparing the brepazole sustained-release composition according to claim 8, wherein the mass ratio of dichloromethane to polylactic acid-glycolic acid copolymer is 22.1-66.3:1. 16.如权利要求15所述的布瑞哌唑缓释组合物的制备方法,其特征是,二氯甲烷与聚乳酸-羟基乙酸共聚物的质量之比为25.5~47.3:1。16. The method for preparing the brepazole sustained-release composition according to claim 15, wherein the mass ratio of dichloromethane to polylactic acid-glycolic acid copolymer is 25.5-47.3:1. 17.如权利要求16所述的布瑞哌唑缓释组合物的制备方法,其特征是,二氯甲烷与聚乳酸-羟基乙酸共聚物的质量之比为28.1:1。17. The method for preparing the brepazole sustained-release composition according to claim 16, wherein the mass ratio of dichloromethane to polylactic acid-glycolic acid copolymer is 28.1:1. 18.如权利要求8所述的布瑞哌唑缓释组合物的制备方法,其特征是,油相中,聚乳酸-羟基乙酸共聚物的浓度为2~6%w/v。18. The method for preparing the sustained-release brepazole composition according to claim 8, wherein the concentration of the polylactic acid-glycolic acid copolymer in the oil phase is 2-6% w/v. 19.如权利要求18所述的布瑞哌唑缓释组合物的制备方法,其特征是,油相中,聚乳酸-羟基乙酸共聚物的浓度为2.8~5.2%w/v。19. The method for preparing the sustained-release brepazole composition according to claim 18, wherein the concentration of the polylactic acid-glycolic acid copolymer in the oil phase is 2.8-5.2% w/v. 20.如权利要求19所述的布瑞哌唑缓释组合物的制备方法,其特征是,油相中,聚乳酸-羟基乙酸共聚物的浓度为4.71%w/v。20. The method for preparing the sustained-release brepazole composition according to claim 19, wherein the concentration of the polylactic acid-glycolic acid copolymer in the oil phase is 4.71% w/v. 21.如权利要求8所述的布瑞哌唑缓释组合物的制备方法,其特征是,水相中聚乙烯醇的浓度为0.1~0.9%w/v。21. The method for preparing the sustained-release brepazole composition according to claim 8, wherein the concentration of polyvinyl alcohol in the aqueous phase is 0.1-0.9% w/v. 22.如权利要求21所述的布瑞哌唑缓释组合物的制备方法,其特征是,水相中聚乙烯醇的浓度为0.26~0.74%w/v。22. The method for preparing the sustained-release brepazole composition according to claim 21, wherein the concentration of polyvinyl alcohol in the aqueous phase is 0.26-0.74% w/v. 23.如权利要求22所述的布瑞哌唑缓释组合物的制备方法,其特征是,水相中聚乙烯醇的浓度为0.61%w/v。23. The method for preparing the sustained-release brepazole composition according to claim 22, wherein the concentration of polyvinyl alcohol in the aqueous phase is 0.61% w/v. 24.如权利要求8所述的布瑞哌唑缓释组合物的制备方法,其特征是,水相和油相的体积比为50~150:1。24. The method for preparing the brepaviridol sustained-release composition according to claim 8, wherein the volume ratio of the aqueous phase to the oil phase is 50-150:1. 25.如权利要求24所述的布瑞哌唑缓释组合物的制备方法,其特征是,水相和油相的体积比为70.27~129.73:1。25. The method for preparing the brepaviridol sustained-release composition according to claim 24, wherein the volume ratio of the aqueous phase to the oil phase is 70.27-129.73:1. 26.如权利要求25所述的布瑞哌唑缓释组合物的制备方法,其特征是,水相和油相的体积比为102.55:1。26. The method for preparing the brepaviridol sustained-release composition according to claim 25, wherein the volume ratio of the aqueous phase to the oil phase is 102.55:1. 27.如权利要求8所述的布瑞哌唑缓释组合物的制备方法,其特征是,制成水包油乳状液的过程中,采用高速乳化器进行剪切乳化,剪切速率为1500~4000rpm。27. The method for preparing the sustained-release brepazole composition according to claim 8, characterized in that in the process of preparing the oil-in-water emulsion, a high-speed emulsifier is used for shear emulsification at a shear rate of 1500-4000 rpm. 28.如权利要求27所述的布瑞哌唑缓释组合物的制备方法,其特征是,制成水包油乳状液的过程中,采用高速乳化器进行剪切乳化,剪切速率为1500~3000 rpm。28. The method for preparing the sustained-release brepazole composition according to claim 27, characterized in that in the process of preparing the oil-in-water emulsion, a high-speed emulsifier is used for shear emulsification at a shear rate of 1500-3000 rpm. 29.如权利要求27所述的布瑞哌唑缓释组合物的制备方法,其特征是,制成水包油乳状液的过程中,采用高速乳化器进行剪切乳化,剪切速率为2500~3000rpm。29. The method for preparing the brepaviridol sustained-release composition according to claim 27, wherein in the process of preparing the oil-in-water emulsion, a high-speed emulsifier is used for shear emulsification at a shear rate of 2500-3000 rpm. 30.如权利要求29所述的布瑞哌唑缓释组合物的制备方法,其特征是,制成水包油乳状液的过程中,采用高速乳化器进行剪切乳化,剪切速率为3000 rpm。30. The method for preparing the sustained-release brepazole composition according to claim 29, characterized in that in the process of preparing the oil-in-water emulsion, a high-speed emulsifier is used for shear emulsification at a shear rate of 3000 rpm. 31.如权利要求8所述的布瑞哌唑缓释组合物的制备方法,其特征是,制成水包油乳状液的过程中,采用高速乳化器进行剪切乳化,剪切时间为30~70s。31. The method for preparing the sustained-release brepazole composition according to claim 8, characterized in that in the process of preparing the oil-in-water emulsion, a high-speed emulsifier is used for shear emulsification, and the shear time is 30-70 seconds. 32.如权利要求31所述的布瑞哌唑缓释组合物的制备方法,其特征是,制成水包油乳状液的过程中,采用高速乳化器进行剪切乳化,剪切时间为40~70s。32. The method for preparing the sustained-release brepazole composition according to claim 31, characterized in that in the process of preparing the oil-in-water emulsion, a high-speed emulsifier is used for shear emulsification, and the shear time is 40-70 seconds. 33.如权利要求32所述的布瑞哌唑缓释组合物的制备方法,其特征是,制成水包油乳状液的过程中,采用高速乳化器进行剪切乳化,剪切时间为60s。33. The method for preparing the sustained-release brepazole composition according to claim 32, characterized in that in the process of preparing the oil-in-water emulsion, a high-speed emulsifier is used for shear emulsification, and the shear time is 60 seconds. 34.如权利要求8所述的布瑞哌唑缓释组合物的制备方法,其特征是,挥发去除水包油乳状液中的有机溶剂的方式为搅拌。34. The method for preparing the sustained-release brepazole composition according to claim 8, wherein the method for volatilizing and removing the organic solvent in the oil-in-water emulsion is stirring. 35.如权利要求34所述的布瑞哌唑缓释组合物的制备方法,其特征是,搅拌速率为350~450 rpm,搅拌时间为3.5~4.5 h。35. The method for preparing the brepaviridol sustained-release composition according to claim 34, characterized in that the stirring rate is 350-450 rpm and the stirring time is 3.5-4.5 h. 36.如权利要求8所述的布瑞哌唑缓释组合物的制备方法,其特征是,固化组合物水洗后进行冷冻干燥。36. The method for preparing the sustained-release composition of brepazine as claimed in claim 8, wherein the solidified composition is washed with water and then freeze-dried. 37.一种权利要求1~7任一所述的布瑞哌唑缓释组合物在制备辅助治疗成人重度抑郁障碍的药物、治疗成人精神分裂症的药物、改善成人精神分裂症的药物中的应用。37. Use of the breprazol sustained-release composition according to any one of claims 1 to 7 in the preparation of a drug for assisting the treatment of adult major depressive disorder, a drug for treating adult schizophrenia, or a drug for improving adult schizophrenia.
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