CN116515217A - Flexible filter film for absorbing harmful ultraviolet light and preparation method thereof - Google Patents
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Abstract
本发明提供了一种用于吸收有害紫外光的柔性滤光膜,在257nm附近有强的吸收并在222nm附近具有很高的透过率,该柔性滤光膜包括吸收材料和成膜材料,所述吸收材料包括碱基类材料,所述成膜材料为全氟塑料。本发明还提供了用于吸收有害紫外光的柔性滤光膜的制备方法。本发明提供的柔性滤光膜贴合在氯化氪准分子灯管上,可以让氯化氪准分子灯成为高效率、低成本、大照射范围的短波紫外光源,极大地提升氯化氪准分子灯的适用范围和商业价值。
The invention provides a flexible filter film for absorbing harmful ultraviolet light, which has strong absorption near 257nm and high transmittance near 222nm. The flexible filter film includes an absorbing material and a film-forming material, The absorbing material includes base material, and the film-forming material is perfluoroplastic. The invention also provides a preparation method of the flexible filter film for absorbing harmful ultraviolet light. The flexible filter film provided by the invention is attached to the krypton chloride excimer lamp tube, which can make the krypton chloride excimer lamp a short-wave ultraviolet light source with high efficiency, low cost and large irradiation range, which greatly improves the krypton chloride excimer lamp. The scope of application and commercial value of molecular lamps.
Description
此发明专利申请是申请日为2022年10月25日,申请号为CN202211313416.X的分案This invention patent application is a divisional case with an application date of October 25, 2022 and an application number of CN202211313416.X 申请。Apply.
技术领域technical field
本发明属于光吸收材料技术领域,具体涉及一种用于吸收有害紫外光的柔性滤光膜及其制备方法。The invention belongs to the technical field of light-absorbing materials, and in particular relates to a flexible filter film for absorbing harmful ultraviolet light and a preparation method thereof.
背景技术Background technique
有大量的实验证据证实222nm附近的短波紫外光对人体是安全的,但纯的短波紫外光源的缺乏一直是短波紫外光用于在人杀毒领域的瓶颈。A large amount of experimental evidence has confirmed that short-wave ultraviolet light near 222nm is safe for the human body, but the lack of pure short-wave ultraviolet light source has always been the bottleneck in the field of human antivirus for short-wave ultraviolet light.
十多年来,短波紫外LED一直未取得显著的进展。目前最有商业希望的短波紫外灯源(222nm附近紫外光)是氯化氪准分子灯。由于氯化氪准分子灯是气体放电灯,除了222nm附近紫外光外,还有一部分长波长的紫外光,已经有大量证据表明这些长波长的紫外光是对人体有害的,其危害程度取决于照射强度和剂量。For more than a decade, short-wave UV LEDs have not made significant progress. Currently the most promising short-wave UV lamp source (UV light around 222nm) is the krypton chloride excimer lamp. Since the krypton chloride excimer lamp is a gas discharge lamp, in addition to ultraviolet light near 222nm, there is also a part of long-wavelength ultraviolet light. There has been a lot of evidence that these long-wavelength ultraviolet light is harmful to the human body, and the degree of harm depends on Irradiation intensity and dose.
要使氯化氪准分子灯成为在人辐照安全灯,必须要对有害光进行过滤。用传统的滤光技术只能得到低效率、高成本、小照射范围的短波紫外光源(222nm),其商业价值非常有限。To make the krypton chloride excimer lamp a safe lamp for human irradiation, it is necessary to filter the harmful light. With the traditional filter technology, only short-wave ultraviolet light source (222nm) with low efficiency, high cost and small irradiation range can be obtained, and its commercial value is very limited.
传统的带通滤光片(膜),或窄带滤光片,其滤光原理是光的干涉原理,因此,滤光片主要应用准平行光的情况,也就是对单一角度的紫外光进行过滤才能有效滤除有害光。The traditional band-pass filter (film), or narrow-band filter, its filtering principle is the principle of light interference, therefore, the filter is mainly used in the case of quasi-parallel light, that is, to filter ultraviolet light at a single angle In order to effectively filter out harmful light.
但氯化氪准分子灯的发出的光是多光谱的、发光区域空间分布宽、发光光束角度是大角度,因此,用上述滤光片来滤除氯化氪准分子灯发出的光,不但效率低,而且也无法滤除有害光。因而无法保证人体安全性。However, the light emitted by the krypton chloride excimer lamp is multi-spectral, the spatial distribution of the luminous area is wide, and the angle of the light beam is a large angle. Therefore, using the above filter to filter out the light emitted by the krypton chloride excimer lamp not only The efficiency is low, and harmful light cannot be filtered out. Therefore, the safety of the human body cannot be guaranteed.
现有技术中,星际光(上海)实业有限公司公开了一种广谱消杀消毒系统,其通过百层纳米光学干涉镀膜(即采用干涉法进行滤光)对准分子灯的有害紫外光进行过滤,希望得到纯粹无害的222纳米紫外线,由于没有考虑大角度入射的光在滤光片上产生的强反射,使得只有垂直滤光片法线附近的小空间角的光能透过,因此,这种滤光方式难以实现大范围消杀,同时由于入射到滤光片上的紫外光没经过有效的准直,滤光后的紫外光仍然保留有很强的有害光,难以保证安全性和有效性。In the prior art, Interstellar Light (Shanghai) Industrial Co., Ltd. discloses a broad-spectrum killing and disinfection system, which uses a hundred layers of nano-optical interference coating (that is, filters light by interference method) to carry out harmful ultraviolet light of excimer lamps. Filtering, hoping to obtain pure and harmless 222nm ultraviolet rays, because the strong reflection of light incident at a large angle on the filter is not considered, so that only the light at a small space angle near the normal of the vertical filter can pass through, so , this filtering method is difficult to achieve large-scale killing. At the same time, because the ultraviolet light incident on the filter has not been effectively collimated, the filtered ultraviolet light still retains strong harmful light, which is difficult to ensure safety. and effectiveness.
为了用这种滤光片得到纯的紫外光,必须经过复杂的光处理装置,比如实验室采用这种光源进行在人消杀实验,可以采用遮挡的方式,把宽展光源变为小光源,再通过准直处理,得到单一角度的光,然后用这种滤光片进行过滤。这种方法存在光能利用率低的缺点。In order to use this filter to obtain pure ultraviolet light, it must go through a complex light processing device. For example, the laboratory uses this light source for in-person killing experiments, and can use the blocking method to change the wide light source into a small light source. Then through collimation processing, a single angle of light is obtained, and then filtered with this filter. This method has the disadvantage of low utilization rate of light energy.
美国专利公开文件US20200234941A1公开了一种紫外线杀菌装置,为了在用紫外光对皮肤(手)杀毒时,消除氯化氪准分子灯发出的附加有害光,其采用了非常复杂的滤光装置,使其输出的光为准直光,然后再利用222nm的干涉滤光片滤除附加有害光,但该紫外线杀菌装置的结构复杂,光损耗大,且由于准直困难,只能对小范围区域进行杀毒。U.S. Patent Publication US20200234941A1 discloses an ultraviolet sterilizing device. In order to eliminate the additional harmful light emitted by the krypton chloride excimer lamp when ultraviolet light is used to sterilize the skin (hand), it adopts a very complicated filter device. The output light is collimated light, and then the 222nm interference filter is used to filter out the additional harmful light, but the structure of the ultraviolet sterilizer is complex, the light loss is large, and due to the difficulty of collimation, it can only be used for a small area. antivirus.
为了充分利用氯化氪准分子灯发出的222nm紫外光来实现高效、大范围的杀毒,中国专利公开文件CN202111295083.8公开了用吸收滤光片滤除准分子光中的有害光,从而保证辐照对人体的安全性,这样避免了干涉滤光片宽角度滤波效果差的问题,但这种吸收滤光片方案在滤波时也存在如下问题:In order to make full use of the 222nm ultraviolet light emitted by the krypton chloride excimer lamp to achieve high-efficiency and large-scale antivirus, the Chinese patent publication CN202111295083.8 discloses that the harmful light in the excimer light is filtered out with an absorption filter, thereby ensuring radiation. According to the safety of the human body, this avoids the problem of poor wide-angle filtering effect of interference filters, but this absorption filter scheme also has the following problems in filtering:
1、由于透过深紫外的材料非常少,这种滤光片的透光要求与干涉型带通滤光片要求相同,它要求滤光片吸收高于235nm的所有紫外光,而且在小于235nm的光具有很高的透过率。对于宽带吸收,要求吸收材料具有多个吸收峰,或者多个吸收基团,具有这种吸收基团的材料,在222nm附近一般都有较高的末端吸收(有些紫外吸收峰是出现在200nm以下,因此在检测时,会在190-200nm处看到吸收光谱向上飘移的现象,这实际上是200nm以下吸收峰靠近长波方向的末端,所以称为末端吸收。),因此,很难保证对准分子光源的滤光效率。1. Since there are very few materials that pass through deep ultraviolet light, the light transmission requirements of this filter are the same as those of the interference-type bandpass filter. It requires the filter to absorb all ultraviolet light above 235nm, and it must The light has a high transmittance. For broadband absorption, the absorbing material is required to have multiple absorption peaks, or multiple absorption groups. Materials with such absorption groups generally have higher terminal absorption near 222nm (some ultraviolet absorption peaks appear below 200nm) , so when detecting, you will see the phenomenon that the absorption spectrum shifts upward at 190-200nm, which is actually the absorption peak below 200nm is close to the end of the long-wave direction, so it is called terminal absorption.), therefore, it is difficult to ensure alignment The filter efficiency of the molecular light source.
2、这种吸收滤光片仍然是传统滤光片的形式,它采用平板或平板组合而成,由于准分子是宽空间范围,宽发射角度的紫外光,但这种光照射在平板上,对小角度(与平板法线方向的角度小),其光透过率高,但对大角度的入射光,则入射在平板上的光几乎全反射,而深紫外很容易被周围物质吸收,这不但造成灯源的光能利用率低,由于大角度的光被平板反射,使得这种灯的空间照射区域小,并且,光均匀性差,安全性难以保证,应用于大场景的在人消杀效果不理想。2. This absorption filter is still in the form of a traditional filter. It is made of a flat plate or a combination of flat plates. Since the excimer is ultraviolet light with a wide spatial range and a wide emission angle, but this light is irradiated on the flat plate, For a small angle (the angle with the normal direction of the plate is small), the light transmittance is high, but for the incident light at a large angle, the light incident on the plate is almost completely reflected, and the deep ultraviolet is easily absorbed by the surrounding substances. This not only results in a low light energy utilization rate of the light source, but also makes the spatial irradiation area of this light small due to the large-angle light being reflected by the plate, and the light uniformity is poor, and safety is difficult to guarantee. The killing effect is not ideal.
基于此,特提出本发明。Based on this, the present invention is proposed.
发明内容Contents of the invention
针对现有技术中的问题,发明人对此进行了仔细研究和分析,显然,要用滤光片对这种宽空间范围、宽角度发光的准分子光源过滤,同时保留大空间范围、宽角度光源照明特征,最好的方法是采用柔性滤光膜或者与发光管适型的吸收滤光元件。最少是照射方向是适型的,而不是采用平板滤光片。由于氯化氪准分子光源主要发射的是222nm的深紫外光,其它波长的紫外光也有,它们实际上来源于灯光中混合气体在放电过程中形成的其它能级的跃迁,主要来源于三个能级,如图1所示。Aiming at the problems in the prior art, the inventor has carried out careful research and analysis on this. Obviously, it is necessary to use a filter to filter the excimer light source with a wide spatial range and a wide angle of light, while retaining a large spatial range and a wide angle. For the lighting characteristics of the light source, the best method is to use a flexible filter film or an absorption filter element that is compatible with the luminous tube. At least the direction of illumination is conformal, rather than using a flat filter. Since the krypton chloride excimer light source mainly emits 222nm deep ultraviolet light, there are also other wavelengths of ultraviolet light. They actually come from the transition of other energy levels formed by the mixed gas in the light during the discharge process, mainly from three Energy levels, as shown in Figure 1.
对第一峰,它的峰值波长大约235nm,由于波长较短,在生物体穿透能力差,皮肤表皮和泪膜层基本挡住了它发出的光,因此,只要稍微过滤即可;对325nm的紫外光,由于波长较长,对生物体的损伤不是通过DNA的破坏实现的,而是通过其它机制产生破坏,考虑到人体本身具有修复能力,要对人体造成明显的损伤,其辐射剂量要求很高,而准分子灯发出的325nm和235nm的光能量对整个灯发出的光能量来说占比很小,在在人消杀的情况下,由于辐射强度不可能很高,因此,可不做特殊处理。For the first peak, its peak wavelength is about 235nm. Due to the short wavelength, it has poor penetrating ability in organisms, and the skin epidermis and tear film layer basically block the light it emits. Therefore, it only needs to be filtered slightly; for 325nm Due to the long wavelength of ultraviolet light, the damage to organisms is not achieved through DNA damage, but through other mechanisms. Considering that the human body itself has the ability to repair, the radiation dose required to cause obvious damage to the human body is very high. High, and the 325nm and 235nm light energy emitted by the excimer lamp account for a small proportion of the light energy emitted by the entire lamp. In the case of killing people, the radiation intensity cannot be very high, so no special deal with.
准分子灯发出的紫外光中,257nm紫外光对人危害最大。根据IEC62471标准,257nm的UVC辐射要在0.2μW/c㎡以下,才能保证长期曝辐安全,短期接触UVC辐射的辐照度不能超过1.7μW/c㎡。WS/T 367-2012《医疗机构消毒技术规范》、2009年版本《医院消毒技术规范》、紫外线杀菌灯GB19258-2003等相关标准,对紫外杀菌灯的功率强度和检测有了相关的要求。对现在的商用222nm准分子灯,要达到消毒作用,新灯的光强度,应大于90μW/c㎡,旧灯的光强需要到达70μW/c㎡,当光强低于40μW/c㎡则达不到消毒作用。目前的222nm准分子发出的紫外光中,在表面处257nm的光强度达到总光强的1.6%左右,因此,达到90μW/c㎡的257nm紫外光1.44μW/c㎡,当光源强度达到70μW/c㎡时,257nm也达到1.12μW/c㎡,即使对40μW/c㎡的达到0.64μW/c㎡,仍然远远超出了0.2μW/c㎡这个安全数值,因此,在达到要求的有效杀毒区,人群只能短时间暴露在这种光中。为了实现安全有效杀毒,需要滤除掉257nm紫外光才可以实现在人消杀的安全辐照。Among the ultraviolet light emitted by the excimer lamp, the 257nm ultraviolet light is the most harmful to humans. According to the IEC62471 standard, the 257nm UVC radiation must be below 0.2μW/c㎡ to ensure long-term exposure safety, and the irradiance of short-term exposure to UVC radiation should not exceed 1.7μW/c㎡. WS/T 367-2012 "Technical Specifications for Disinfection in Medical Institutions", "Technical Specifications for Hospital Disinfection" in 2009, GB19258-2003 for ultraviolet germicidal lamps and other relevant standards have related requirements for the power intensity and detection of ultraviolet germicidal lamps. For the current commercial 222nm excimer lamps, in order to achieve disinfection, the light intensity of new lamps should be greater than 90μW/c㎡, the light intensity of old lamps needs to reach 70μW/c㎡, and when the light intensity is lower than 40μW/c㎡, it can reach No disinfection effect. Among the ultraviolet light emitted by the current 222nm excimer, the light intensity at 257nm on the surface reaches about 1.6% of the total light intensity. At 257nm, it reaches 1.12μW/c㎡. Even if it reaches 0.64μW/c㎡ for 40μW/c㎡, it is still far beyond the safe value of 0.2μW/c㎡. Therefore, in the effective antivirus area that meets the requirements , the crowd can only be exposed to this light for a short time. In order to achieve safe and effective antivirus, it is necessary to filter out the 257nm ultraviolet light to achieve safe irradiation for human disinfection.
通过上述分析可以看出,对准分子光来说,只需要吸收掉257nm紫外光附近的紫外光即可保证人体安全,这样的光学滤光片对吸收材料的要求就较带通滤波片的要求简单得多,从而降低吸收材料的设计要求。吸收材料的吸收要求如图2所示。From the above analysis, it can be seen that for excimer light, it is only necessary to absorb the ultraviolet light near 257nm ultraviolet light to ensure the safety of the human body. Such an optical filter has higher requirements for absorbing materials than bandpass filters. Much simpler, thereby reducing the design requirements of the absorbent material. Absorption requirements for absorbent materials are shown in Figure 2.
本领域技术人员公知,很多材料薄到一定程度都很软,易于弯曲,很容易贴在灯管表面,其中,塑料是一种很好的选择,它可以通过常规的塑料加工工艺将所选吸收材料掺杂到塑料成膜材料中,形成可弯曲的软膜,贴在灯管表面。Those skilled in the art know that many materials are soft to a certain extent, easy to bend, and easy to stick on the surface of the lamp tube. Among them, plastic is a good choice, and it can absorb the selected material through conventional plastic processing technology. The material is mixed into the plastic film-forming material to form a flexible soft film, which is pasted on the surface of the lamp tube.
由于深紫外属于短波紫外,其波长短、光子能量高,对很多塑料都产生降解,为了保证柔性和耐受性,寻找不易降解的塑料是做成滤光片的优选,其中含氟塑料是非常好的成膜材料,它不但有很强的抗紫外光的降解能力,而且现在通过对材料掺杂改性技术已经非常成熟。Since DUV belongs to short-wave UV with short wavelength and high photon energy, it will degrade many plastics. In order to ensure flexibility and tolerance, it is the best choice to find plastics that are not easy to degrade to make optical filters. Among them, fluorine-containing plastics are very A good film-forming material not only has a strong ability to resist ultraviolet light degradation, but also has a very mature technology of modifying materials by doping.
为了保证滤光膜的柔性和耐受性,成膜材料最好是选用全氟材料;同时为了保证222nm的短波紫外透过,成膜材料最好是选择无定型全氟树脂。In order to ensure the flexibility and tolerance of the filter film, the film-forming material is preferably a perfluorinated material; at the same time, in order to ensure the short-wave ultraviolet transmission of 222nm, the film-forming material is preferably an amorphous perfluororesin.
在全氟材料中,对深紫外透明的全氟材料一般是无定型塑料,它通过不同塑料单体共聚或均聚而成。Among the perfluorinated materials, perfluorinated materials that are transparent to deep ultraviolet rays are generally amorphous plastics, which are formed by copolymerization or homopolymerization of different plastic monomers.
目前商用的透明全氟材料很多,比如杜邦公司的TeflonAF系列,如AF1600,它们对深紫外有很好的透明特性,在紫外光辐照下也非常稳定,可以用作膜的成膜材料,采用适当工艺将选定的吸收材料掺杂到这种塑料中即可,形成按塑料加工方法完成的柔性滤光膜。At present, there are many transparent perfluorinated materials commercially available, such as DuPont's TeflonAF series, such as AF1600, which have good transparency to deep ultraviolet rays and are also very stable under ultraviolet light irradiation, and can be used as film-forming materials for films. The selected absorbing material can be doped into this plastic by appropriate process to form a flexible filter film completed according to the plastic processing method.
比如采用商用的Teflon AF溶液,它由溶解在FC-40中的Teflon AF非晶氟聚合物制成,在溶液中添加适量的选择吸收材料的纳米粉末,摇晃或在超声中处理或其他方法处理,使纳米颗粒充分溶解在溶液中,再通过喷涂、旋转、涂刷、浸入等方式在玻璃基底上形成薄层,然后,加温烘烤,待冷却后从玻璃基底上脱下透明吸收薄膜,即得到柔性滤光膜。For example, commercial Teflon AF solution is used, which is dissolved in Made of Teflon AF amorphous fluoropolymer in FC-40, add an appropriate amount of nano-powder of selective absorption materials to the solution, shake or process in ultrasonic or other methods, so that the nanoparticles are fully dissolved in the solution, and then pass Form a thin layer on the glass substrate by spraying, spinning, brushing, dipping, etc., then heat and bake, and take off the transparent absorbing film from the glass substrate after cooling to obtain a flexible filter film.
对于紫外消杀来说,都从滤光片发出的散射光不但能对病毒消杀,而且可以克服直射光遇到障碍时的遮挡效应。尽管一些全氟材料的紫外透明不理想,但这种材料的吸收紫外能力很弱,因此也可选用透明性不是很理想的全氟材料来作为成膜材料,以降低成本。For ultraviolet disinfecting, the scattered light emitted from the filter can not only disinfect the virus, but also overcome the blocking effect when the direct light encounters obstacles. Although the UV transparency of some perfluorinated materials is not ideal, the UV absorption ability of this material is very weak. Therefore, perfluorinated materials with less than ideal transparency can also be used as film-forming materials to reduce costs.
至于吸收材料的选择,需要考虑它要跟成膜材料的性能有协同作用。例如当将紫外吸收物质加入到成膜材料中时,如吸收颗粒的尺寸过大,则分散不好,入射到颗粒上会产生很强的散射光,虽然前向散射的光是对消杀有利的,但后向散射光则可能传播到其它地方被损耗掉,因此,为了保证222nm的光有效透过,吸收材料的颗粒大小不应太大,可以是1~4倍于222nm,当然,吸收颗粒的尺寸小于222nm为好,最好是小于半波长甚至是1/4波长,但考虑到散射颗粒越小,工艺难度就越大,颗粒范围应该确保在50-800nm范围内,优选80~200nm。As for the choice of absorbent material, it needs to be considered that it has a synergistic effect with the performance of the film-forming material. For example, when adding UV-absorbing substances to the film-forming material, if the size of the absorbing particles is too large, the dispersion will not be good, and strong scattered light will be generated when incident on the particles, although forward scattered light is beneficial to killing Yes, but the backscattered light may spread to other places and be lost. Therefore, in order to ensure the effective transmission of 222nm light, the particle size of the absorbing material should not be too large, which can be 1 to 4 times that of 222nm. Of course, the absorption The particle size is better than 222nm, preferably less than half wavelength or even 1/4 wavelength, but considering that the smaller the scattering particles, the more difficult the process is, the particle range should be within the range of 50-800nm, preferably 80-200nm .
颗粒度为50-800nm的吸收材料通过将市售吸收材料与去离子水按照1:10~200的质量比混合,然后在加热条件下搅拌1-10小时得到。The absorbing material with a particle size of 50-800nm is obtained by mixing the commercially available absorbing material with deionized water at a mass ratio of 1:10-200, and then stirring under heating for 1-10 hours.
为了减少加入后引起的222nm光散射损耗,要求吸收材料的光折射率应该尽量与成膜材料一致,因此,可考虑选择有机吸收材料;同时,吸收材料的颗粒应该小,并且均匀分散在成膜材料中;考虑到很多吸收材料融入溶剂中会在短波端产生强的吸收,因此加入吸收材料后,需要避免在222nm处产生强的吸收。本发明人发现,能够符合前面列出的几项条件的吸收材料是胍盐类材料或碱基类材料。In order to reduce the 222nm light scattering loss caused by the addition, it is required that the light refractive index of the absorbing material should be as consistent as possible with the film-forming material. Therefore, organic absorbing materials can be considered; at the same time, the particles of the absorbing material should be small and uniformly dispersed in the film-forming material. In the material; considering that many absorbing materials are mixed into the solvent to produce strong absorption at the short-wave end, after adding the absorbing material, it is necessary to avoid strong absorption at 222nm. The inventors have found that the absorbent materials that can meet the several conditions listed above are guanidinium-based materials or base-based materials.
发明人经过试验发现,除了用喷涂制备柔性滤光膜外,还可以用全氟塑料单体与吸收材料进行研磨,然后按压延或挤压工艺做成滤光膜。The inventors have found through experiments that, in addition to preparing flexible filter films by spraying, they can also use perfluoroplastic monomers and absorbing materials to grind, and then make filter films by calendering or extrusion.
也可以通过适当工艺例如旋转或浸入等方式将吸收材料掺杂到全氟塑料中,做成滤光膜。It is also possible to dope the absorbing material into the perfluoroplastic through a suitable process such as spinning or immersing to make a filter film.
为了保证柔软性和保证222nm的透过性能,这种滤光膜的厚度应在0.5-1000微米之间。In order to ensure softness and transmittance at 222nm, the thickness of this filter film should be between 0.5-1000 microns.
综合上面的考虑,本发明提供了一种用于吸收有害紫外光的柔性滤光膜及其制备方法,本发明的柔性滤光膜为一种柔性且耐受短波强紫外、在222nm处具有高于85%的透过率、而在257nm处具有低于80%透过率的薄膜,可以使氯化氪准分子灯源变为高效、低成本、大照射范围的短波紫外光源,为将短波紫外光大量用于在人消杀场合提供技术保证。Based on the above considerations, the present invention provides a flexible filter film for absorbing harmful ultraviolet light and a preparation method thereof. The flexible filter film of the present invention is a flexible and resistant to short-wave strong ultraviolet light, and has a high A thin film with a transmittance of 85% and a transmittance lower than 80% at 257nm can make the krypton chloride excimer lamp source a short-wave ultraviolet light source with high efficiency, low cost, and large irradiation range. Ultraviolet light is widely used to provide technical guarantee in the occasion of human killing.
本发明的一组技术方案是,一种用于吸收有害紫外光的柔性滤光膜,在257nm附近有强的吸收并在222nm附近具有很高的透过率,该柔性滤光膜包括吸收材料和成膜材料,所述吸收材料包括胍盐类材料或碱基类材料,所述成膜材料为全氟塑料。One set of technical solutions of the present invention is a flexible filter film for absorbing harmful ultraviolet light, which has strong absorption near 257nm and high transmittance near 222nm, and the flexible filter film includes absorbing material and a film-forming material, the absorbing material includes a guanidinium-based material or a base-based material, and the film-forming material is a perfluoroplastic.
进一步地,所述胍盐类材料为异硫氰酸胍;所述碱基类材料为腺嘌呤、腺甘酸、鸟嘌呤核苷、脱氧腺苷、脱氧鸟苷、鸟嘌呤中的一种或多种。腺嘌呤(Adenine)、腺甘酸(Adenosine)、鸟嘌呤核苷(Guanosine)、脱氧腺苷(Deoxyadenosine)、脱氧鸟苷(Deoxyguanosine)、鸟嘌呤(Guanine)等在257nm附近有强的吸收并在222nm附近具有很高的透过率。Further, the guanidine salt material is guanidine isothiocyanate; the base material is one or more of adenine, adenosine, guanosine, deoxyadenosine, deoxyguanosine, and guanine kind. Adenine, Adenosine, Guanosine, Deoxyadenosine, Deoxyguanosine, Guanine, etc. have strong absorption near 257nm and at 222nm near high transmittance.
进一步地,所述成膜材料为全透明的无定型全氟塑料。Further, the film-forming material is fully transparent amorphous perfluoroplastic.
进一步地,所述柔性滤光膜的厚度在0.5-1000微米之间。Further, the thickness of the flexible filter film is between 0.5-1000 microns.
进一步地,所述吸收材料为纳米粉末,吸收材料在柔性滤光膜中的重量占比在1-15%范围内,优选5%。Further, the absorbing material is nano powder, and the weight ratio of the absorbing material in the flexible filter film is in the range of 1-15%, preferably 5%.
本发明的另一组技术方案是,一种用于吸收有害紫外光的柔性滤光膜的制备方法,包括如下的步骤:Another set of technical solutions of the present invention is a method for preparing a flexible filter film for absorbing harmful ultraviolet light, comprising the following steps:
S1:常温下,在成膜材料溶剂中添加质量百分比为1-15%的吸收材料纳米粉末,使得二者混合均匀;S1: At room temperature, add 1-15% of the absorbing material nano-powder to the film-forming material solvent so that the two are evenly mixed;
S2:将混合均匀的混合物喷涂在基底上形成涂膜;S2: Spray the uniformly mixed mixture on the substrate to form a coating film;
S3:将带有涂膜的基底在160°c~240°c的环境下保持4小时;S3: keeping the substrate with the coating film in an environment of 160 ° C ~ 240 ° C for 4 hours;
S4:冷却,将涂膜从基底上脱下,获得柔性滤光膜。S4: cooling, and taking off the coating film from the substrate to obtain a flexible filter film.
进一步地,所述吸收材料纳米粉末的颗粒度为50-800nm。Further, the particle size of the nano-powder of the absorbing material is 50-800nm.
进一步地,在步骤S1中,用强度为10-90兆帕的超声波辐照装置对混合物进行振动,以增加吸收材料在成膜材料溶剂中的混合速度。Further, in step S1, the mixture is vibrated with an ultrasonic irradiation device with an intensity of 10-90 MPa, so as to increase the mixing speed of the absorbing material in the film-forming material solvent.
本发明的另一组技术方案是,一种用于吸收有害紫外光的柔性滤光膜的制备方法,将全氟塑料单体与吸收材料进行研磨,然后按压延或挤压工艺做成柔性滤光膜。Another set of technical solutions of the present invention is a method for preparing a flexible filter film for absorbing harmful ultraviolet light, which involves grinding perfluoroplastic monomers and absorbing materials, and then making a flexible filter film by calendering or extrusion. light film.
本发明的另一组技术方案是,一种用于吸收有害紫外光的柔性滤光膜的制备方法,采用旋转或浸入的工艺,将成膜材料与吸收材料的混合物加工形成薄膜,以获得柔性滤光膜。Another set of technical proposals of the present invention is a method for preparing a flexible filter film for absorbing harmful ultraviolet light. The mixture of the film-forming material and the absorbing material is processed into a thin film by using a spinning or immersion process to obtain a flexible filter film. filter film.
本发明相对于现有技术的优点在于:The present invention has the advantage over prior art that:
1、无需将氯化氪准分子灯发出的光转化为准平直光,克服了传统的带通滤光片/膜或窄带滤光片所存在的效率低且无法滤除有害光的问题;1. There is no need to convert the light emitted by the krypton chloride excimer lamp into quasi-flat light, which overcomes the problems of low efficiency and inability to filter out harmful light in traditional band-pass filters/films or narrow-band filters;
2、不需要采用复杂的滤光装置对紫外光进行准直,不存在光损耗大、杀毒范围小的问题;2. There is no need to use complex filter devices to collimate ultraviolet light, and there is no problem of large light loss and small anti-virus range;
3、在257nm处的吸光能力远大于在222nm处的吸光能力,提高了滤光效率;3. The light absorption ability at 257nm is much greater than that at 222nm, which improves the filtering efficiency;
4、采用柔性滤光膜贴合在氯化氪准分子灯管上,避免了大角度的光会被平板反射的情况,能够确保照射空间区域大、宽角度照明、光的均匀性好。4. A flexible filter film is used to attach to the krypton chloride excimer lamp tube, which avoids the situation that the light at a large angle will be reflected by the plate, and can ensure a large irradiation space area, wide-angle illumination, and good uniformity of light.
5、采用柔性滤光膜贴合在氯化氪准分子灯管上,可以让氯化氪准分子灯成为高效率、低成本、大照射范围的短波紫外光源,极大地提升氯化氪准分子灯的适用范围和商业价值。5. A flexible filter film is used to attach the krypton chloride excimer lamp tube, which can make the krypton chloride excimer lamp a short-wave ultraviolet light source with high efficiency, low cost and large irradiation range, which greatly improves the krypton chloride excimer lamp. The scope of application and commercial value of the lamp.
附图说明Description of drawings
从下面结合附图对本发明实施例的详细描述中,本发明的这些和/或其它方面和优点将变得更加清楚并更容易理解,其中:These and/or other aspects and advantages of the present invention will become clearer and easier to understand from the following detailed description of the embodiments of the present invention in conjunction with the accompanying drawings, wherein:
图1为发明内容部分中提及的氯化氪准分子光源的光成分分析图;Fig. 1 is the light component analysis diagram of the krypton chloride excimer light source mentioned in the summary of the invention;
图2为发明内容部分中提及的光学滤光片的透过率要求曲线;Fig. 2 is the transmittance requirement curve of the optical filter mentioned in the summary of the invention;
图3为本发明实施例1所得柔性滤光膜的紫外光吸收曲线;Fig. 3 is the ultraviolet absorption curve of the flexible filter film obtained in Example 1 of the present invention;
图4是实施例1所得的柔性膜的透过率曲线;Fig. 4 is the transmittance curve of the flexible film that embodiment 1 gains;
图5为本发明实施例2所得柔性滤光膜的紫外光吸收曲线;Fig. 5 is the ultraviolet absorption curve of the flexible filter film obtained in Example 2 of the present invention;
图6为本发明实施例3所得柔性滤光膜的紫外光吸收曲线。Fig. 6 is the ultraviolet light absorption curve of the flexible filter film obtained in Example 3 of the present invention.
具体实施方式Detailed ways
为了使本领域技术人员更好地理解本发明,下面结合附图和具体实施方式对本发明作进一步详细说明。In order to enable those skilled in the art to better understand the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
需要说明的是,在本发明中,“在人消杀”所表示的意义是有普通穿着无需特别防护的人在现场的环境下进行消杀。It should be noted that, in the present invention, "in-person disinfecting" means that there are people in ordinary clothes who do not need special protection to carry out disinfection in the on-site environment.
实施例1Example 1
一种用于吸收有害紫外光的柔性滤光膜的制备方法如下:首先在常温下,将10g纯异硫氰酸胍溶入30ml去离子水中,待其完全溶解后过滤掉未溶解物质,然后将其倒入100ml全氟溶剂中,加温到80℃,通过高压均质、高速搅拌或强超声等手段处理制作成纳米油包水乳液,再将它们倒入非晶氟聚合物溶液(AF1601)中,再通过搅拌将其充分混合,然后将混合后的溶液通过喷涂手段涂布在清洁的平板玻璃上,使其形成2-5μm左右厚的薄层,然后送入高温烘烤炉中缓慢加温到去除溶剂温度以上(温度为160℃),并恒温保持4小时,然后缓慢冷却到常温,再从玻璃上将形成的膜层剥离,就得到厚度为2微米左右柔性滤光膜。经检测,该薄膜的紫外光吸收曲线如图3所示。A preparation method for a flexible filter film for absorbing harmful ultraviolet light is as follows: first, at normal temperature, 10 g of pure guanidine isothiocyanate is dissolved in 30 ml of deionized water, and after it is completely dissolved, the undissolved substances are filtered out, and then Pour it into 100ml of perfluorinated solvent, heat it to 80°C, and make it into a nano-water-in-oil emulsion by means of high-pressure homogenization, high-speed stirring or strong ultrasonic treatment, and then pour them into an amorphous fluoropolymer solution (AF1601 ), then fully mix it by stirring, and then apply the mixed solution on a clean flat glass by spraying means to form a thin layer with a thickness of about 2-5 μm, and then send it into a high-temperature baking oven to slowly Heating to above the solvent removal temperature (temperature is 160° C.), and keeping the temperature at a constant temperature for 4 hours, then slowly cooling to normal temperature, and then peeling off the formed film layer from the glass to obtain a flexible filter film with a thickness of about 2 microns. After testing, the ultraviolet light absorption curve of the film is shown in Figure 3.
由图3可见,本实施例所得柔性滤光膜的吸收曲线在222的吸收率为0.04,在235nm的吸收率为0.087、257nm的吸收率为0.168,显然,257nm的吸收率为222nm的4.2倍,235nm吸收率为222nm吸收率的2倍多。As can be seen from Figure 3, the absorption curve of the flexible filter film obtained in this embodiment has an absorption rate of 0.04 at 222, an absorption rate of 0.087 at 235nm, and an absorption rate of 0.168 at 257nm. Obviously, the absorption rate of 257nm is 4.2 times that of 222nm , 235nm absorption rate is more than 2 times of 222nm absorption rate.
如图4可知,本实施例所得柔性滤光膜在222nm处的透过率为88%,在257nm处的透过率为75%。为保证在人消杀的有效性方面,要求222nm处的透过率越高越好,但222透明度高且对紫外辐照稳定的材料很少,加入材料后由于残余吸收和散射,必然会降低222nm处的透过率,但是,加入吸收颗粒引起的前向散射虽然减小了透射率,但这部分光对杀菌也是有作用,因此,88%的透射率是非常不错的。为了保证在人消杀的安全,在保证222nm透过率高的条件下,257nm的透过率应该尽量低,滤光膜在这两个波长处的透过率差是滤光膜品质高低的关键指标,两个波长处的透过率差值越大越好。我们这里初步试验结果已经达到13%的透过率差,如果考虑散射的影响,(由于222nm的波长更短,散射更大),对于无散射状态比,可以超过15%。It can be seen from FIG. 4 that the transmittance of the flexible filter film obtained in this embodiment is 88% at 222nm, and 75% at 257nm. In order to ensure the effectiveness of human disinfection, the higher the transmittance at 222nm, the better. However, there are few materials with high transparency and stability to ultraviolet radiation at 222nm. After adding materials, due to residual absorption and scattering, it will inevitably decrease. The transmittance at 222nm, however, although the forward scattering caused by the addition of absorbing particles reduces the transmittance, this part of the light is also effective for sterilization, so the transmittance of 88% is very good. In order to ensure the safety of disinfecting people, the transmittance of 257nm should be as low as possible under the condition of high transmittance of 222nm. The transmittance difference of the filter film at these two wavelengths is the quality of the filter film. The key indicator, the greater the transmittance difference at the two wavelengths, the better. Our preliminary test results here have reached a transmittance difference of 13%. If the influence of scattering is considered (because the wavelength of 222nm is shorter and the scattering is larger), the ratio of the non-scattering state can exceed 15%.
当然,也可以直接将30ml异硫氰酸胍水溶液直接与200ml全氟溶剂溶入到非晶氟聚合物(AF1601)溶液中,通过高压均质、高速搅拌或强超声等手段处理制作成纳米油包水乳液(处理6小时左右),然后将混合后的溶液通过喷涂手段涂布在清洁的平板玻璃上,使其形成2-5μm左右厚的薄层,然后送入高温烘烤炉中缓慢加温到去除溶剂温度以上(温度为160℃),并恒温保持4小时,然后缓慢冷却到常温,再从平板玻璃上将形成的膜层剥离,也可得到与图3相似的吸收曲线。Of course, it is also possible to directly dissolve 30ml of guanidine isothiocyanate aqueous solution and 200ml of perfluorinated solvent into the amorphous fluoropolymer (AF1601) solution, and make nano-oil by means of high-pressure homogenization, high-speed stirring or strong ultrasonic treatment. Water-in-emulsion (treatment for about 6 hours), and then spray the mixed solution on a clean flat glass to form a thin layer of about 2-5μm thick, and then send it into a high-temperature oven for slow heating Warm to above the solvent removal temperature (temperature is 160°C), and keep at constant temperature for 4 hours, then slowly cool to room temperature, and then peel off the formed film from the flat glass, and an absorption curve similar to that shown in Figure 3 can also be obtained.
实施例2Example 2
一种用于吸收有害紫外光的柔性滤光膜的制备方法如下:首先在80℃温度下,将1g纯腺嘌呤溶入50ml去离子水中,待其完全溶解后过滤掉未溶解物质,然后,将其倒入100ml温度为90℃的全氟溶剂中,通过高压均质、高速搅拌或强超声等手段处理制作成纳米油包水乳液,再将它们倒入非晶氟聚合物溶液中(AF2400),再通过搅拌将其充分混合,然后将混合后的溶液通过喷涂手段涂布在清洁的平板玻璃上,使其形成2-5μm左右厚的薄层,然后送入高温烘烤炉中缓慢加温到去除溶剂温度以上(温度为240℃),并恒温保持4小时,然后缓慢冷却到常温,再从平板玻璃上将形成的膜层剥离,就得到厚度为2微米左右的柔性滤光膜。该薄膜的紫外光吸收曲线如图4所示。A preparation method of a flexible filter film for absorbing harmful ultraviolet light is as follows: firstly, at a temperature of 80° C., 1 g of pure adenine is dissolved in 50 ml of deionized water, and after it is completely dissolved, the undissolved substances are filtered out, and then, Pour it into 100ml of perfluorinated solvent at a temperature of 90°C, process it into a nano-water-in-oil emulsion by means of high-pressure homogenization, high-speed stirring or strong ultrasound, and then pour them into an amorphous fluoropolymer solution (AF2400 ), and then fully mix it by stirring, and then apply the mixed solution on a clean flat glass by spraying means to form a thin layer with a thickness of about 2-5 μm, and then send it into a high-temperature baking furnace to slowly add Warm to above the solvent removal temperature (the temperature is 240° C.), and keep at a constant temperature for 4 hours, then slowly cool to normal temperature, and then peel off the formed film layer from the flat glass to obtain a flexible filter film with a thickness of about 2 microns. The UV absorption curve of the film is shown in Fig. 4 .
由图4可见,本实施例所得柔性滤光膜的吸收曲线在222nm的吸收率为0.021,在235nm的吸收率为0.064、257nm的吸收率为0.150,显然,257nm的吸收率为222nm的7倍,235nm吸收率为222nm的吸收率的3倍多。As can be seen from Figure 4, the absorption curve of the flexible filter film obtained in this embodiment has an absorption rate of 0.021 at 222nm, an absorption rate of 0.064 at 235nm, and an absorption rate of 0.150 at 257nm. Obviously, the absorption rate of 257nm is 7 times that of 222nm , The absorption rate at 235nm is more than three times that at 222nm.
实施例3Example 3
一种用于吸收有害紫外光的柔性滤光膜的制备方法如下:首先在80℃温度下,将10g纯腺嘌呤溶入500ml水中(去离子水),待其完全溶解后过滤掉未溶解物质,然后,将1Kg无定型全氟材料AF2400与腺嘌呤水溶液混合,在球磨机内混合研磨成细粉,然后根据AF2400压延工艺,将其挤压成柔性滤光膜。该薄膜的紫外光吸收曲线如图5所示。A preparation method for a flexible filter film for absorbing harmful ultraviolet light is as follows: first, at a temperature of 80°C, dissolve 10g of pure adenine into 500ml of water (deionized water), and filter out undissolved substances after it is completely dissolved , Then, mix 1Kg of amorphous perfluorinated material AF2400 with adenine aqueous solution, mix and grind it into fine powder in a ball mill, and then extrude it into a flexible filter film according to the AF2400 calendering process. The UV absorption curve of the film is shown in FIG. 5 .
由图5可见,本实施例所得柔性滤光膜的吸收曲线在222nm的吸收率为0.057,在235nm的吸收率为0.072、257nm的吸收率为0.150,显然,257nm的吸收率是222nm的2.6倍,235nm的吸收率为222nm的吸收率的1.3倍多。As can be seen from Fig. 5, the absorption rate of the flexible filter film obtained in this embodiment is 0.057 at 222nm, 0.072 at 235nm, and 0.150 at 257nm. Obviously, the absorption rate at 257nm is 2.6 times that of 222nm , the absorption rate at 235nm is more than 1.3 times that at 222nm.
以上已经描述了本发明的各实施例,上述说明是示例性的,并非穷尽性的,并且也不限于所披露的各实施例。在不偏离所说明的各实施例的范围和精神的情况下,对于本技术领域的普通技术人员来说许多修改和变更都是显而易见的。因此,本发明的保护范围应该以权利要求的保护范围为准。Having described various embodiments of the present invention, the foregoing description is exemplary, not exhaustive, and is not limited to the disclosed embodiments. Many modifications and alterations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments. Therefore, the protection scope of the present invention should be determined by the protection scope of the claims.
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