CN116514449A - A low-temperature early-strength coagulant for magnesite cementitious materials and its preparation method and use method - Google Patents
A low-temperature early-strength coagulant for magnesite cementitious materials and its preparation method and use method Download PDFInfo
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- C04B40/00—Processes, in general, for influencing or modifying the properties of mortars, concrete or artificial stone compositions, e.g. their setting or hardening ability
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- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/30—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing magnesium cements or similar cements
- C04B28/32—Magnesium oxychloride cements, e.g. Sorel cement
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- C04B38/00—Porous mortars, concrete, artificial stone or ceramic ware; Preparation thereof
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- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/20—Resistance against chemical, physical or biological attack
- C04B2111/27—Water resistance, i.e. waterproof or water-repellent materials
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- C04B2111/40—Porous or lightweight materials
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- C04B2201/50—Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength
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Abstract
Description
技术领域technical field
本发明属于菱镁胶凝材料改性剂技术领域,具体涉及一种菱镁胶凝材料用低温早强促凝剂及制备方法、使用方法。The invention belongs to the technical field of modifiers for magnesite gelling materials, and in particular relates to a low-temperature early-strength coagulation accelerator for magnesite gelling materials, a preparation method, and a use method.
背景技术Background technique
水泥是建筑工程和道路工程中最重要的材料之一。作为一种无机胶凝材料,能通过水合反应,从具有流动性的浆体固化成具有很高机械强度的石状体。与传统硅酸盐水泥、铁铝酸盐水泥、硫铝酸盐水泥等水硬性胶凝材料不同,菱镁胶凝材料又称菱镁水泥,是一种气硬性胶凝材料,是一种只能在空气中水合并保持强度发展的气硬性胶凝材料。因其力学性能优异、凝结速度快、粘结力强、表面光滑美观和阻燃隔热等性能特点而被广泛应用于建筑工程、交通工程、装饰材料和耐火制品等,并且在取代钢材、木材等方面具有广泛的前景。我国是世界上镁资源最丰富的国家,同时菱镁水泥生产工艺相对简单且生产过程能耗低。制备镁水泥制品时还能与植物秸秆、木屑、粉煤灰、矿渣、硅灰等工农业废弃物共同利用而起到废物回收的作用。但是这种材料在20-35℃的温度条件下才能正常反应,在15℃以下反应速度慢,早期强度低、脱模时间长,且室温养护周期长。目前为解决脱模问题,采用暖房恒温恒湿养护方案,该方案提高生产成本,增加了能源消耗。因此研发一种低温早强促凝剂是目前菱镁水泥发展中亟需解决的关键问题。Cement is one of the most important materials in construction and road engineering. As an inorganic gelling material, it can solidify from a fluid slurry into a stone-like body with high mechanical strength through hydration reaction. Different from hydraulic cementing materials such as traditional Portland cement, iron-aluminate cement, and sulphoaluminate cement, magnesite cementing material, also known as magnesite cement, is an air-hardening cementing material. An air-hardening cementitious material that can hydrate in air and maintain strength development. Because of its excellent mechanical properties, fast setting speed, strong cohesive force, smooth and beautiful surface, flame retardant and heat insulation, it is widely used in construction engineering, traffic engineering, decorative materials and refractory products, etc., and is replacing steel, wood, etc. etc. have broad prospects. my country is the country with the most abundant magnesium resources in the world. At the same time, the production process of magnesite cement is relatively simple and the energy consumption of the production process is low. When preparing magnesium cement products, it can also be used together with industrial and agricultural waste such as plant straw, wood chips, fly ash, slag, and silica fume to recycle waste. However, this material can only react normally at a temperature of 20-35°C, and the reaction speed is slow below 15°C, the early strength is low, the demoulding time is long, and the curing period at room temperature is long. At present, in order to solve the demoulding problem, a greenhouse constant temperature and humidity maintenance scheme is adopted, which increases production costs and energy consumption. Therefore, the development of a low-temperature early-strength coagulant is a key problem that needs to be solved urgently in the development of magnesite cement.
公开号为CN1477076A中国发明专利申请公开了“凌美胶凝材料低温早强促凝剂的制备方法”,其技术方案为采用25-35%NaOH溶液、15%-25%中和剂、20%-30%氯代酸、20%-30%水为原料,将上述各原料按百分比计量后加入反应釜中在80-95℃温度条件下搅拌100-150分钟后取出装罐。但其存在的缺点是提高1d强度。The publication number is CN1477076A Chinese invention patent application discloses "preparation method of low-temperature early-strength coagulant for Lingmei gelling material", and its technical scheme is to use 25-35% NaOH solution, 15%-25% neutralizer, 20% -30% chlorinated acid and 20%-30% water are used as raw materials. The above-mentioned raw materials are measured according to percentages and then added to the reaction kettle, stirred at 80-95°C for 100-150 minutes, and then taken out and filled into cans. But its disadvantage is to increase the 1d intensity.
发明内容Contents of the invention
本发明提供一种菱镁胶凝材料用低温早强促凝剂及制备方法、使用方法,解决上述技术问题。The invention provides a low-temperature early-strength coagulation accelerator for magnesite cementitious materials, a preparation method and a use method, so as to solve the above-mentioned technical problems.
本发明的技术方案是这样实现的:Technical scheme of the present invention is realized like this:
一种菱镁胶凝材料用低温早强促凝剂,由以下重量份的组分组成:A low-temperature early-strength coagulation accelerator for magnesite cementitious materials, consisting of the following components by weight:
冰乙酸1.2-4.5份,三氟甲磺酸钠0.1-4.2份,苯甲酸铝1.2-4.0份,二苄叉山梨醇0.5-2.5份,4-乙氧基-4-氧代丁酸1.5-3.0份,聚乙烯基环己烷0.9-1.5份,无定形硅酸钠1.3-5.6份,月桂酸二乙醇酰胺2.2-4.5份,月桂酰胺基丙基二甲基叔胺1.1-3.3份,有机硅防水剂0.5-1份,乙醇20-35份,水35-50份。Glacial acetic acid 1.2-4.5 parts, sodium trifluoromethanesulfonate 0.1-4.2 parts, aluminum benzoate 1.2-4.0 parts, dibenzylidene sorbitol 0.5-2.5 parts, 4-ethoxy-4-oxobutanoic acid 1.5- 3.0 parts, 0.9-1.5 parts of polyvinylcyclohexane, 1.3-5.6 parts of amorphous sodium silicate, 2.2-4.5 parts of lauric acid diethanolamide, 1.1-3.3 parts of lauryl amidopropyl dimethyl tertiary amine, organic 0.5-1 part of silicon waterproofing agent, 20-35 parts of ethanol, and 35-50 parts of water.
进一步的,所述的有机硅防水剂为甲基硅酸、甲基硅酸钠、甲基硅酸钾中的任意一种。Further, the silicone waterproofing agent is any one of methyl silicic acid, sodium methyl silicate and potassium methyl silicate.
进一步的冰乙酸2.5份,三氟甲磺酸钠3.5份,苯甲酸铝3.0份,二苄叉山梨醇1.7份,4-乙氧基-4-氧代丁酸1.6份,聚乙烯基环己烷1.2份,无定形硅酸钠4.5份,月桂酸二乙醇酰胺3.0份,月桂酰胺基丙基二甲基叔胺2.3份,甲基硅酸钠0.7份,乙醇30份,水46份。Further glacial acetic acid 2.5 parts, sodium triflate 3.5 parts, aluminum benzoate 3.0 parts, dibenzylidene sorbitol 1.7 parts, 4-ethoxy-4-oxobutanoic acid 1.6 parts, polyvinylcyclohexyl 1.2 parts of alkanes, 4.5 parts of amorphous sodium silicate, 3.0 parts of lauric acid diethanolamide, 2.3 parts of lauryl amidopropyl dimethyl tertiary amine, 0.7 parts of sodium methyl silicate, 30 parts of ethanol, and 46 parts of water.
更进一步的:所述有机硅防水剂为甲基硅酸钾,甲基硅酸钾的重量份为0.5-0.7份。Further: the organosilicon waterproofing agent is potassium methyl silicate, and the weight part of potassium methyl silicate is 0.5-0.7 parts.
一种菱镁胶凝材料用低温早强促凝剂的制备方法,包括以下步骤:A preparation method of a low-temperature early-strength coagulant for magnesite cementitious materials, comprising the following steps:
(1)按照上述任意一种菱镁胶凝材料用低温早强促凝剂的的配方,分别称取冰乙酸、三氟甲磺酸钠、苯甲酸铝、二苄叉山梨醇、4-乙氧基-4-氧代丁酸、聚乙烯基环己烷、无定形硅酸钠、月桂酸二乙醇酰胺、月桂酰胺基丙基二甲基叔胺、有机硅防水剂、乙醇和水。(1) According to the formula of the low-temperature early-strength coagulant for any of the above-mentioned magnesite gelling materials, weigh glacial acetic acid, sodium trifluoromethanesulfonate, aluminum benzoate, dibenzylidene sorbitol, and 4-ethylhexyl alcohol respectively. Oxy-4-oxobutanoic acid, polyvinylcyclohexane, amorphous sodium silicate, lauric acid diethanolamide, lauramidopropyldimethyl tertiary amine, silicone water repellent, ethanol and water.
(2)将步骤(1)中的三氟甲磺酸钠、苯甲酸铝、二苄叉山梨醇、4-乙氧基-4-氧代丁酸、乙醇依次加入反应釜混合均匀,开始加热搅拌,直至三氟甲磺酸钠、苯甲酸铝、二苄叉山梨醇全部溶解后,用恒流泵以20mL/min的流速依次向反应釜缓慢加入步骤(1)中的冰乙酸、聚乙烯基环己烷、月桂酸二乙醇酰胺、月桂酰胺基丙基二甲基叔胺,混合搅拌均匀后得到混合有机溶液。(2) Add sodium trifluoromethanesulfonate, aluminum benzoate, dibenzylidene sorbitol, 4-ethoxy-4-oxobutanoic acid, and ethanol in the step (1) into the reaction kettle and mix evenly, start heating Stir until sodium trifluoromethanesulfonate, aluminum benzoate and dibenzylidene sorbitol are all dissolved, then slowly add glacial acetic acid and polyethylene in step (1) to the reaction kettle at a flow rate of 20mL/min with a constant flow pump. Cyclohexane, lauric acid diethanolamide, lauryl amidopropyl dimethyl tertiary amine, mixed and stirred evenly to obtain a mixed organic solution.
(3)将步骤(1)称取的无定形硅酸钠和水在20-25℃下混合搅拌,得到混合水溶液,并在搅拌条件下向其中缓慢加入步骤(1)中称取的有机硅防水剂,搅拌后得到均匀的混合水溶液。(3) Mix and stir the amorphous sodium silicate and water weighed in step (1) at 20-25°C to obtain a mixed aqueous solution, and slowly add the organosilicon weighed in step (1) to it under stirring conditions Waterproofing agent, after stirring, a uniform mixed aqueous solution is obtained.
(4)将步骤(2)所得的混合有机溶液和步骤(3)所得的混合水溶液在20-25℃下混合,搅拌均匀后即得到菱镁水泥材料促凝剂。(4) Mix the mixed organic solution obtained in the step (2) and the mixed aqueous solution obtained in the step (3) at 20-25° C., and obtain the coagulant for magnesite cement material after stirring evenly.
进一步,步骤(2)中三氟甲磺酸钠、苯甲酸铝、二苄叉山梨醇、4-乙氧基-4-氧代丁酸和乙醇混合搅拌温度为28-32℃,并且保持温度不变的条件下用恒流泵以20mL/min的流速依次输送加入冰乙酸、聚乙烯基环己烷、月桂酸二乙醇酰胺、月桂酰胺基丙基二甲基叔胺,之后混合搅拌60-90分钟。Further, in step (2), sodium trifluoromethanesulfonate, aluminum benzoate, dibenzylidene sorbitol, 4-ethoxy-4-oxobutanoic acid and ethanol are mixed and stirred at a temperature of 28-32 ° C, and the temperature is kept Under constant conditions, use a constant flow pump to sequentially add glacial acetic acid, polyvinylcyclohexane, lauric acid diethanolamide, and lauryl amidopropyl dimethyl tertiary amine at a flow rate of 20 mL/min, and then mix and stir for 60- 90 minutes.
本发明还公开了一种菱镁胶凝材料用低温早强促凝剂的使用方法,具体为:低温早强促凝剂的添加量为菱镁胶凝材料(菱镁水泥原料)的0.5wt%-1.5wt%。。The invention also discloses a method for using a low-temperature early-strength coagulant accelerator for magnesite cementitious materials, specifically: the addition amount of the low-temperature early-strength coagulant accelerator is 0.5wt of magnesite cementitious material (magnesite cement raw material) % - 1.5 wt%. .
作为上述使用方法的进一步的技术方案:菱镁胶凝材料用低温早强促凝剂用恒流泵以40-60mL/min的流速加入菱镁料浆中混合均匀使用。As a further technical solution of the above method of use: the low-temperature early-strength coagulant accelerator for magnesite cementitious materials is added to the magnesite slurry at a flow rate of 40-60mL/min with a constant flow pump and mixed evenly for use.
与现有技术相比,本发明工作原理和有益效果为:Compared with the prior art, the working principle and beneficial effects of the present invention are:
1.本发明的技术方案中,研究表面在菱镁胶凝材料反应过程,初始MgO溶解在调节剂溶液中反应生成Mg(OH)2并逐渐开始解离,同时Mgcl2在液体中发生电离,产生水合氯氧镁阳离子络合物、OH-和cl-等离子,在此过程中冰乙酸、三氟甲磺酸钠复配后能够有效的引发氯氧镁阳离子络合物的生成,在此条件下溶解和水解反应持续进行。其次是结晶阶段,溶解和水解的持续进行使溶液的浓度达到一定程度后,水合氯氧镁阳离子络合物将在苯甲酸铝、二苄叉山梨醇、4-乙氧基-4-氧代丁酸共同引发下发生缩合反应,形成产物相(5.1.8相(5Mg(OH)2.Mgcl2.8H2O)和(3Mg(OH)2.Mgcl2.8H2O)的胶体颗粒并释放热量。此过程会消耗大量的游离水,使镁水泥浆体失去流动性而成凝胶状,并逐渐析出纤维状晶体。月桂酸二乙醇酰胺和月桂酰胺基丙基二甲基叔胺加速晶体形成,优化晶体搭接结构,晶体相互交错填充在未水化颗粒之间,最终生成3相和5相密实堆积,使浆体硬化并且强度不断增长硬化。1. In the technical scheme of the present invention, research surface is in the magnesite cementitious material reaction process, and initial MgO is dissolved in the conditioner solution and reacts to generate Mg(OH) 2 and begin to dissociate gradually, while Mgcl 2 ionization occurs in the liquid, Produce hydrated magnesium oxychloride cation complex, OH - and cl - plasma. During this process, the compounding of glacial acetic acid and sodium trifluoromethanesulfonate can effectively trigger the formation of magnesium oxychloride cation complex. Under this condition The dissolution and hydrolysis reactions continued. Followed by the crystallization stage, after the continuation of dissolution and hydrolysis makes the concentration of the solution reach a certain level, the magnesium oxychloride hydrate cation complex will be dissolved in aluminum benzoate, dibenzylidene sorbitol, 4-ethoxyl-4-oxo A condensation reaction occurs under the co-initiation of butyric acid, and colloidal particles of the product phase (5.1.8 phase (5Mg(OH)2.Mgcl 2 .8H2O) and (3Mg(OH)2.Mgcl 2 .8H2O) are formed and heat is released. This The process will consume a large amount of free water, making the magnesium cement slurry lose its fluidity and become gelatinous, and gradually precipitate fibrous crystals. Lauric acid diethanolamide and lauryl amidopropyl dimethyl tertiary amine accelerate crystal formation, optimize The crystal overlap structure, the crystals are interlaced and filled between the unhydrated particles, and finally generate 3-phase and 5-phase dense packing, which makes the slurry harden and the strength continues to grow and harden.
2.本发明的技术方案中,有机硅防水剂拌合入菱镁料浆后,亲水基团朝向菱镁水泥,而疏水基团均匀排布在气孔周围,形成憎水“城墙”,阻止水分内渗,同时与菱镁水泥中镁、钙等阳离子形成稳定的络合物,使针状的518晶相变的更细小,防水剂与菱镁水泥结合更紧密,降低了水分的溶蚀破坏作用,增加制品的耐水性,另外在菱镁制品表面形成肉眼觉察不到的一层无色透明、抗紫外线的透气薄膜,当雨水吹打其上或遇潮湿空气时,水滴会自然流淌,阻止水分侵入,从而对菱镁胶凝材料后期的返卤起到有一定的抑制作用。水和乙醇作为介质,促使原料均匀分散于介质中,形成均匀稳定的混合液。最后加入硅酸钠能够有限增加混合液的粘稠度,方便后期生产,便于运输及使用,且在常温下就可保存。2. In the technical solution of the present invention, after the silicone waterproofing agent is mixed into the magnesite slurry, the hydrophilic group faces the magnesite cement, while the hydrophobic group is evenly arranged around the pores, forming a hydrophobic "city wall" to prevent Moisture infiltrates, and at the same time forms a stable complex with cations such as magnesium and calcium in magnesite cement, making the needle-shaped 518 crystal phase change smaller, and the waterproofing agent and magnesite cement are more closely combined, reducing the corrosion damage of water function, increase the water resistance of the product, and form a layer of colorless, transparent, anti-ultraviolet breathable film on the surface of the magnesite product that is invisible to the naked eye. When rainwater hits it or encounters humid air, the water droplets will flow naturally to prevent moisture Intrusion, which has a certain inhibitory effect on the later halogen return of magnesite cementitious materials. Water and ethanol are used as the medium to promote the uniform dispersion of raw materials in the medium to form a uniform and stable mixed solution. Adding sodium silicate at the end can increase the viscosity of the mixture to a limited extent, which is convenient for later production, transportation and use, and can be stored at room temperature.
3.本工艺环境友好性强,反应温度温和,无废料产生,成本低,具有较高推广价值。3. The process has strong environmental friendliness, mild reaction temperature, no waste, low cost and high promotion value.
具体实施方式Detailed ways
以下实施例用于说明本发明,但不用来限制本发明的范围,在不背离本发明的精神和实质的情况下,对本发明步骤、方法或条件所做的修改和替换,均属于本发明的范围。The following examples are used to illustrate the present invention, but are not used to limit the scope of the present invention. Without departing from the spirit and essence of the present invention, the modifications and replacements made to the steps, methods or conditions of the present invention all belong to the present invention. scope.
若未特别指明,实施例中所用的技术手段为本领域技术人员所熟知的常规手段。Unless otherwise specified, the technical means used in the embodiments are conventional means well known to those skilled in the art.
本发明提供的菱镁胶凝材料用低温早强促凝剂及制备方法,具体实施例如下:The low-temperature early-strength coagulant for magnesite cementitious material provided by the invention and preparation method thereof, specific examples are as follows:
实施例1Example 1
(1)称取冰乙酸2.5份,三氟甲磺酸钠3.5份,苯甲酸铝3.0份,二苄叉山梨醇1.7份,4-乙氧基-4-氧代丁酸1.6份,聚乙烯基环己烷1.2份,无定形硅酸钠4.5份,月桂酸二乙醇酰胺3.0份,月桂酰胺基丙基二甲基叔胺2.3份,甲基硅酸钠0.7份,乙醇30份,水46份。(1) Weigh 2.5 parts of glacial acetic acid, 3.5 parts of sodium trifluoromethanesulfonate, 3.0 parts of aluminum benzoate, 1.7 parts of dibenzylidene sorbitol, 1.6 parts of 4-ethoxy-4-oxobutanoic acid, polyethylene 1.2 parts of cyclohexane, 4.5 parts of amorphous sodium silicate, 3.0 parts of lauric acid diethanolamide, 2.3 parts of lauryl amidopropyl dimethyl tertiary amine, 0.7 parts of sodium methyl silicate, 30 parts of ethanol, 46 parts of water share.
(2)将步骤(1)中的三氟甲磺酸钠、苯甲酸铝、二苄叉山梨醇、4-乙氧基-4-氧代丁酸、乙醇依次加入反应釜混合均匀,加热至30℃条件下进行搅拌,直至所有固体全部溶解后,用恒流泵以20mL/min的流速依次向反应釜缓慢缓慢加入步骤(1)中的冰乙酸、聚乙烯基环己烷、月桂酸二乙醇酰胺、月桂酰胺基丙基二甲基叔胺,混合搅拌60min得到混合有机溶液。(2) Sodium trifluoromethanesulfonate, aluminum benzoate, dibenzylidene sorbitol, 4-ethoxy-4-oxobutanoic acid and ethanol in step (1) are added to the reaction kettle and mixed uniformly, heated to Stir at 30°C until all the solids are dissolved, then slowly add glacial acetic acid, polyvinylcyclohexane, and dilauric acid to the reaction kettle at a flow rate of 20mL/min with a constant flow pump. Ethanolamide and lauryl amidopropyl dimethyl tertiary amine were mixed and stirred for 60 minutes to obtain a mixed organic solution.
(3)将步骤(1)称取的无定形硅酸钠和水在优选的20℃下混合搅拌(混合搅拌温度也可以是25℃、23℃等都可以,只要处于20~25℃之间即可),得到混合水溶液,并在搅拌条件下用恒流泵以20mL/min的流速加入步骤(1)中称取的有机硅防水剂,搅拌后得到均匀的混合水溶液。(3) Mix and stir the amorphous sodium silicate and water weighed in step (1) at a preferred 20°C (the mixing and stirring temperature can also be 25°C, 23°C, etc., as long as it is between 20°C and 25°C ) to obtain a mixed aqueous solution, and add the organosilicon waterproofing agent weighed in step (1) with a constant flow pump at a flow rate of 20mL/min under stirring conditions, and obtain a uniform mixed aqueous solution after stirring.
(4)将步骤(2)所得的混合有机溶液和步骤(3)所得的混合水溶液在25℃下混合(混合搅拌温度也可以是20℃、23℃等都可以,只要处于20~25℃之间即可),搅拌均匀后即得到菱镁水泥材料促凝剂。(4) Mix the mixed organic solution obtained in step (2) and the mixed aqueous solution obtained in step (3) at 25°C (the mixing and stirring temperature can also be 20°C, 23°C, etc. time), after stirring evenly, the coagulant for magnesite cement material can be obtained.
实施例2Example 2
称取冰乙酸2.0份,三氟甲磺酸钠4.0份,苯甲酸铝1.5份,二苄叉山梨醇1.5份,4-乙氧基-4-氧代丁酸3.0份,聚乙烯基环己烷1.0份,无定形硅酸钠5.0份,月桂酸二乙醇酰胺4.2份,月桂酰胺基丙基二甲基叔胺3.3份,甲基硅酸钾1.0份,乙醇30.5份,水43份,其他步骤同实施例一。Weigh 2.0 parts of glacial acetic acid, 4.0 parts of sodium trifluoromethanesulfonate, 1.5 parts of aluminum benzoate, 1.5 parts of dibenzylidene sorbitol, 3.0 parts of 4-ethoxy-4-oxobutanoic acid, polyvinylcyclohexyl 1.0 parts of alkane, 5.0 parts of amorphous sodium silicate, 4.2 parts of lauric acid diethanolamide, 3.3 parts of lauryl amidopropyl dimethyl tertiary amine, 1.0 parts of potassium methyl silicate, 30.5 parts of ethanol, 43 parts of water, others Step is the same as embodiment one.
实施例3Example 3
称取冰乙酸1.2份,三氟甲磺酸钠4.2份,苯甲酸铝1.6份,二苄叉山梨醇2.5份,4-乙氧基-4-氧代丁酸1.5份,聚乙烯基环己烷1.5份,无定形硅酸钠4.5份,月桂酸二乙醇酰胺2.2份,月桂酰胺基丙基二甲基叔胺3.3份,有机硅防水剂0.5份,乙醇35份,水42份,制备方法其他步骤同实施例一。Weigh 1.2 parts of glacial acetic acid, 4.2 parts of sodium trifluoromethanesulfonate, 1.6 parts of aluminum benzoate, 2.5 parts of dibenzylidene sorbitol, 1.5 parts of 4-ethoxy-4-oxobutanoic acid, polyvinylcyclohexyl 1.5 parts of alkane, 4.5 parts of amorphous sodium silicate, 2.2 parts of lauric acid diethanolamide, 3.3 parts of lauryl amidopropyl dimethyl tertiary amine, 0.5 parts of silicone water repellent, 35 parts of ethanol, 42 parts of water, preparation method Other steps are the same as in Embodiment 1.
对于以上实施例1-3分别用于本发明的菱镁制品生产中,分别为应用实施例1-3,在该应用实施例中,上述的菱镁制品改性剂加入量具体见下表1所示。For above embodiment 1-3 is used in the production of magnesite product of the present invention respectively, is application example 1-3 respectively, and in this application example, above-mentioned magnesite product modifying agent add-on is specifically shown in following table 1 shown.
其中,应用方法(以氯氧镁门芯板平模生产,10℃室温为例)为:Among them, the application method (take the magnesium oxychloride door core board flat mold production, 10 ℃ room temperature as an example) is:
原料配比:轻烧氧化镁粉(活性65)100kg,氯化镁溶液(30°Bé)110kg,纤维(pp短纤)1.5kg,发泡剂(复合发泡剂):0.7kg,发泡液(发泡剂:水=1:80),低温早强促凝剂按照下表比例添加。Raw material ratio: 100kg of lightly burned magnesium oxide powder (activity 65), 110kg of magnesium chloride solution (30°Bé), 1.5kg of fiber (pp short fiber), foaming agent (composite foaming agent): 0.7kg, foaming liquid ( Foaming agent: water = 1:80), and the low-temperature early-strength coagulant is added according to the ratio in the table below.
生产工艺:提前一天配置好氯化镁溶液,根据生产配方及搅拌机的容量计量好轻烧氧化镁粉、氯化镁溶液、纤维、发泡剂、稀释发泡剂用水、低温早强促凝剂的投料量,向称量好的发泡剂中加入稀释发泡剂用水,配置成发泡液。依次将计量好的轻烧氧化镁粉、氯化镁溶液、纤维投入搅拌机,高速搅拌均匀,配备氯氧镁水泥料浆(菱镁水泥浆料,包括氯氧镁,硫氧镁,硫氯复合,磷酸镁这4种,其中磷酸镁反应很快不需要促凝,其余需要加促凝,而氯氧镁的强度最好。),氯氧镁料浆是由氯化镁溶液和轻烧氧化镁粉组成;低温早强促凝剂的添加量为菱镁胶凝材料(菱镁水泥原料)的0.5wt%-1.5wt%,以此比例向菱镁水泥料浆中加入低温早强促凝剂,且用恒流泵以40-60mL/min的流速加入,搅拌均匀,启动发泡机,将发泡液通过发泡机发成泡沫,将泡沫加入搅拌机中充分搅拌混合,成为均匀料浆,将配制好的料浆送入成型机或模具中,表层刮平后模板随摆渡车摆渡至养护区。待固化后开模脱板。Production process: Prepare the magnesium chloride solution one day in advance, and measure the amount of light-burned magnesium oxide powder, magnesium chloride solution, fiber, foaming agent, water for diluting the foaming agent, and low-temperature early-strength coagulant according to the production formula and the capacity of the mixer. Add water for diluting the foaming agent to the weighed foaming agent to prepare a foaming liquid. Put the measured light-burned magnesia powder, magnesium chloride solution, and fiber into the mixer in turn, stir evenly at high speed, and prepare magnesium oxychloride cement slurry (magnesite cement slurry, including magnesium oxychloride, magnesium oxysulfide, sulfur-chloride compound, phosphoric acid Magnesium these 4 kinds, among them magnesium phosphate reacts very quickly and does not need coagulation accelerator, the rest needs to add coagulation accelerator, and the strength of magnesium oxychloride is the best.), magnesium oxychloride slurry is composed of magnesium chloride solution and light-burned magnesium oxide powder; The addition of low-temperature early-strength coagulant is 0.5wt%-1.5wt% of magnesite cementitious material (magnesite cement raw material), adds low-temperature early-strength coagulant in this ratio in magnesite cement slurry, and uses Add the constant flow pump at a flow rate of 40-60mL/min, stir evenly, start the foaming machine, foam the foaming liquid through the foaming machine, add the foam into the mixer and mix thoroughly to form a uniform slurry, and prepare The slurry is fed into the molding machine or mold, and the template is ferried to the maintenance area with the ferry car after the surface is scraped. After curing, open the mold and take off the board.
实施案例1、实施案例2以及实施案例3的促凝效果以及性能参数如表一所示。The coagulation-accelerating effects and performance parameters of Implementation Case 1, Implementation Case 2, and Implementation Case 3 are shown in Table 1.
表一:应用实施例中促凝剂用量、促凝效果以及性能参数Table 1: The amount of coagulant accelerator, coagulation accelerator effect and performance parameters in the application examples
由表一的数据可以看出,实施例1、实施例2及实施例3的促凝剂应用到硫氧镁水泥制品中均具有较好的促凝效果,并且还具备优异的早期及后期强度性能,抗返卤性,易于工业化生产。It can be seen from the data in Table 1 that the coagulants of Example 1, Example 2 and Example 3 all have good coagulation accelerating effects when applied to magnesium oxysulfate cement products, and also have excellent early and late strengths performance, resistance to halogen reversion, and easy industrial production.
本发明提供的菱镁胶凝材料用低温早强促凝剂及制备方法,具体实施例除上述实施例1~3之外,还有下列实施例:The low-temperature early-strength coagulant for magnesite cementitious material provided by the invention and preparation method, specific embodiment except above-mentioned embodiment 1~3, also has following embodiment:
实施例4Example 4
称取冰乙酸4.5份,三氟甲磺酸钠0.3份,苯甲酸铝1.5份,二苄叉山梨醇1.5份,4-乙氧基-4-氧代丁酸2份,聚乙烯基环己烷1.1份,无定形硅酸钠2.7份,月桂酸二乙醇酰胺2.5份,月桂酰胺基丙基二甲基叔胺2.3份,有机硅防水剂0.6份,乙醇30份,水40份。制备方法其他步骤同实施例一。Weigh 4.5 parts of glacial acetic acid, 0.3 parts of sodium trifluoromethanesulfonate, 1.5 parts of aluminum benzoate, 1.5 parts of dibenzylidene sorbitol, 2 parts of 4-ethoxy-4-oxobutanoic acid, polyvinylcyclohexyl 1.1 parts of alkane, 2.7 parts of amorphous sodium silicate, 2.5 parts of lauric acid diethanolamide, 2.3 parts of lauryl amidopropyl dimethyl tertiary amine, 0.6 parts of silicone waterproofing agent, 30 parts of ethanol, and 40 parts of water. The other steps of the preparation method are the same as in Example 1.
实施例5Example 5
称取冰乙酸1.5份,三氟甲磺酸钠0.1份,苯甲酸铝2份,二苄叉山梨醇1份,4-乙氧基-4-氧代丁酸2.5份,聚乙烯基环己烷1.2份,无定形硅酸钠4.8份,月桂酸二乙醇酰胺3份,月桂酰胺基丙基二甲基叔胺1.9份,有机硅防水剂0.7份,乙醇25份,水38份。制备方法其他步骤同实施例一。Weigh 1.5 parts of glacial acetic acid, 0.1 part of sodium trifluoromethanesulfonate, 2 parts of aluminum benzoate, 1 part of dibenzylidene sorbitol, 2.5 parts of 4-ethoxy-4-oxobutanoic acid, polyvinylcyclohexyl 1.2 parts of alkane, 4.8 parts of amorphous sodium silicate, 3 parts of lauric acid diethanolamide, 1.9 parts of lauryl amidopropyl dimethyl tertiary amine, 0.7 parts of silicone waterproofing agent, 25 parts of ethanol, and 38 parts of water. The other steps of the preparation method are the same as in Example 1.
实施例6Example 6
称取冰乙酸2份,三氟甲磺酸钠0.9份,苯甲酸铝1.2份,二苄叉山梨醇0.9份,4-乙氧基-4-氧代丁酸2.8份,聚乙烯基环己烷1份,无定形硅酸钠1.9份,月桂酸二乙醇酰胺3.5份,月桂酰胺基丙基二甲基叔胺2.1份,有机硅防水剂0.9份,乙醇21份,水39份。制备方法其他步骤同实施例一。Weigh 2 parts of glacial acetic acid, 0.9 parts of sodium trifluoromethanesulfonate, 1.2 parts of aluminum benzoate, 0.9 parts of dibenzylidene sorbitol, 2.8 parts of 4-ethoxy-4-oxobutanoic acid, polyvinylcyclohexyl 1 part of alkane, 1.9 parts of amorphous sodium silicate, 3.5 parts of lauric acid diethanolamide, 2.1 parts of lauryl amidopropyl dimethyl tertiary amine, 0.9 parts of silicone waterproofing agent, 21 parts of ethanol, and 39 parts of water. The other steps of the preparation method are the same as in Example 1.
实施例7Example 7
称取冰乙酸2.6份,三氟甲磺酸钠1.6份,苯甲酸铝4.0份,二苄叉山梨醇1.3份,4-乙氧基-4-氧代丁酸2.1份,聚乙烯基环己烷1.3份,无定形硅酸钠4.6份,月桂酸二乙醇酰胺3.8份,月桂酰胺基丙基二甲基叔胺3.2份,有机硅防水剂0.9份,乙醇32份,水46份。制备方法其他步骤同实施例一。Weigh 2.6 parts of glacial acetic acid, 1.6 parts of sodium trifluoromethanesulfonate, 4.0 parts of aluminum benzoate, 1.3 parts of dibenzylidene sorbitol, 2.1 parts of 4-ethoxy-4-oxobutanoic acid, polyvinylcyclohexyl 1.3 parts of alkane, 4.6 parts of amorphous sodium silicate, 3.8 parts of lauric acid diethanolamide, 3.2 parts of lauryl amidopropyl dimethyl tertiary amine, 0.9 parts of silicone waterproofing agent, 32 parts of ethanol, and 46 parts of water. The other steps of the preparation method are the same as in Example 1.
实施例8Example 8
称取冰乙酸4.3份,三氟甲磺酸钠4.1份,苯甲酸铝3.9份,二苄叉山梨醇0.5份,4-乙氧基-4-氧代丁酸2.8份,聚乙烯基环己烷1.4份,无定形硅酸钠5.5份,月桂酸二乙醇酰胺2.3份,月桂酰胺基丙基二甲基叔胺3.2份,有机硅防水剂0.9份,乙醇33份,水41份。制备方法其他步骤同实施例一。Weigh 4.3 parts of glacial acetic acid, 4.1 parts of sodium trifluoromethanesulfonate, 3.9 parts of aluminum benzoate, 0.5 parts of dibenzylidene sorbitol, 2.8 parts of 4-ethoxy-4-oxobutanoic acid, polyvinylcyclohexyl 1.4 parts of alkane, 5.5 parts of amorphous sodium silicate, 2.3 parts of lauric acid diethanolamide, 3.2 parts of lauryl amidopropyl dimethyl tertiary amine, 0.9 parts of silicone waterproofing agent, 33 parts of ethanol, and 41 parts of water. The other steps of the preparation method are the same as in Example 1.
实施例9Example 9
称取冰乙酸3.9份,三氟甲磺酸钠3.2份,苯甲酸铝2.5份,二苄叉山梨醇2.5份,4-乙氧基-4-氧代丁酸2.6份,聚乙烯基环己烷1.3份,无定形硅酸钠4.5份,月桂酸二乙醇酰胺3.2份,月桂酰胺基丙基二甲基叔胺2.3份,有机硅防水剂0.8份,乙醇31份,水42份。制备方法其他步骤同实施例一。Weigh 3.9 parts of glacial acetic acid, 3.2 parts of sodium trifluoromethanesulfonate, 2.5 parts of aluminum benzoate, 2.5 parts of dibenzylidene sorbitol, 2.6 parts of 4-ethoxy-4-oxobutanoic acid, polyvinylcyclohexyl 1.3 parts of alkane, 4.5 parts of amorphous sodium silicate, 3.2 parts of lauric acid diethanolamide, 2.3 parts of lauryl amidopropyl dimethyl tertiary amine, 0.8 parts of silicone waterproofing agent, 31 parts of ethanol, and 42 parts of water. The other steps of the preparation method are the same as in Example 1.
实施例10Example 10
称取冰乙酸1.3份,三氟甲磺酸钠0.2份,苯甲酸铝1.3份,二苄叉山梨醇0.6份,4-乙氧基-4-氧代丁酸3.0份,聚乙烯基环己烷1份,无定形硅酸钠1.4份,月桂酸二乙醇酰胺4.4份,月桂酰胺基丙基二甲基叔胺1.2份,有机硅防水剂0.9份,乙醇27份,水46份。制备方法其他步骤同实施例一。Weigh 1.3 parts of glacial acetic acid, 0.2 parts of sodium trifluoromethanesulfonate, 1.3 parts of aluminum benzoate, 0.6 parts of dibenzylidene sorbitol, 3.0 parts of 4-ethoxy-4-oxobutanoic acid, polyvinylcyclohexyl 1 part of alkane, 1.4 parts of amorphous sodium silicate, 4.4 parts of lauric acid diethanolamide, 1.2 parts of lauryl amidopropyl dimethyl tertiary amine, 0.9 parts of silicone waterproofing agent, 27 parts of ethanol, and 46 parts of water. The other steps of the preparation method are the same as in Example 1.
实施例11Example 11
称取冰乙酸4份,三氟甲磺酸钠2.8份,苯甲酸铝1.5份,二苄叉山梨醇1.4份,4-乙氧基-4-氧代丁酸1.7份,聚乙烯基环己烷0.9份,无定形硅酸钠1.3份,月桂酸二乙醇酰胺2.5份,月桂酰胺基丙基二甲基叔胺1.4份,有机硅防水剂0.6份,乙醇29份,水35份。制备方法其他步骤同实施例一。Weigh 4 parts of glacial acetic acid, 2.8 parts of sodium trifluoromethanesulfonate, 1.5 parts of aluminum benzoate, 1.4 parts of dibenzylidene sorbitol, 1.7 parts of 4-ethoxy-4-oxobutanoic acid, polyvinylcyclohexyl 0.9 parts of alkane, 1.3 parts of amorphous sodium silicate, 2.5 parts of lauric acid diethanolamide, 1.4 parts of lauryl amidopropyl dimethyl tertiary amine, 0.6 parts of silicone waterproofing agent, 29 parts of ethanol, and 35 parts of water. The other steps of the preparation method are the same as in Example 1.
实施例12Example 12
称取冰乙酸1.9份,三氟甲磺酸钠4份,苯甲酸铝3.8份,二苄叉山梨醇0.6份,4-乙氧基-4-氧代丁酸1.9份,聚乙烯基环己烷1.2份,无定形硅酸钠5.6份,月桂酸二乙醇酰胺4.5份,月桂酰胺基丙基二甲基叔胺1.1份,有机硅防水剂0.9份,乙醇33份,水50份。制备方法其他步骤同实施例一。Weigh 1.9 parts of glacial acetic acid, 4 parts of sodium trifluoromethanesulfonate, 3.8 parts of aluminum benzoate, 0.6 parts of dibenzylidene sorbitol, 1.9 parts of 4-ethoxy-4-oxobutanoic acid, polyvinylcyclohexyl 1.2 parts of alkane, 5.6 parts of amorphous sodium silicate, 4.5 parts of lauric acid diethanolamide, 1.1 parts of lauryl amidopropyl dimethyl tertiary amine, 0.9 parts of silicone waterproofing agent, 33 parts of ethanol, and 50 parts of water. The other steps of the preparation method are the same as in Example 1.
上述实施例制备的菱镁胶凝材料用低温早强促凝剂,也同样能解决现有技术中所述的技术问题,使用后的干密度和抗返卤性与表一中的干密度和抗返卤性分别相同。The low-temperature early-strength coagulant for the magnesite cementitious material prepared by the above-described embodiment can also solve the technical problems described in the prior art, and the dry density and anti-halogenation resistance after use are the same as those in Table 1. The reversion resistance was the same.
具体使用时:When using it specifically:
实施例4,用量1.4%,脱模时间380min,28天抗折强度0.48,28天抗压强度0.76;Example 4, dosage 1.4%, demoulding time 380min, 28-day flexural strength 0.48, 28-day compressive strength 0.76;
实施例5,用量0.6%,脱模时间610min,28天抗折强度0.38,28天抗压强度0.63;Example 5, dosage 0.6%, demoulding time 610min, 28-day flexural strength 0.38, 28-day compressive strength 0.63;
实施例6,用量0.7%,脱模时间570min,28天抗折强度0.40,28天抗压强度0.67;Example 6, dosage 0.7%, demoulding time 570min, 28-day flexural strength 0.40, 28-day compressive strength 0.67;
实施例7,用量0.8%,脱模时间550min,28天抗折强度0.39,28天抗压强度0.71;Example 7, dosage 0.8%, demoulding time 550min, 28-day flexural strength 0.39, 28-day compressive strength 0.71;
实施例8,用量0.9%,脱模时间535min,28天抗折强度0.44,28天抗压强度0.73;Example 8, dosage 0.9%, demoulding time 535min, 28-day flexural strength 0.44, 28-day compressive strength 0.73;
实施例9,用量1.0%,脱模时间493min,28天抗折强度0.43,28天抗压强度0.72;Example 9, dosage 1.0%, demoulding time 493min, 28-day flexural strength 0.43, 28-day compressive strength 0.72;
实施例10,用量1.1%,脱模时间490min,28天抗折强度0.39,28天抗压强度0.71;Example 10, dosage 1.1%, demoulding time 490min, 28-day flexural strength 0.39, 28-day compressive strength 0.71;
实施例11,用量1.2%,脱模时间450min,28天抗折强度0.40,28天抗压强度0.70;Example 11, dosage 1.2%, demoulding time 450min, 28-day flexural strength 0.40, 28-day compressive strength 0.70;
实施例12,用量1.3%,脱模时间505min,28天抗折强度0.40,28天抗压强度0.77。Example 12, the dosage is 1.3%, the demoulding time is 505min, the 28-day flexural strength is 0.40, and the 28-day compressive strength is 0.77.
上述仅为本发明优选的实施例,并不限制于本发明。对于所属领域的技术人员来说,在上述说明的基础上还可以做出其他不同形式的变化或变动。这里无需也无法对所有的实施例来举例说明。而由此方案所引伸出的显而易见的变化或变动仍处于本发明的保护范围之内。The above are only preferred embodiments of the present invention, and do not limit the present invention. For those skilled in the art, other changes or changes in different forms can be made on the basis of the above description. It is not necessary and not possible to illustrate all embodiments here. However, the obvious changes or changes derived from this solution are still within the protection scope of the present invention.
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