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CN116495782A - High-stability nano cesium tungsten bronze transparent heat-insulating powder and preparation method and application thereof - Google Patents

High-stability nano cesium tungsten bronze transparent heat-insulating powder and preparation method and application thereof Download PDF

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CN116495782A
CN116495782A CN202310550792.9A CN202310550792A CN116495782A CN 116495782 A CN116495782 A CN 116495782A CN 202310550792 A CN202310550792 A CN 202310550792A CN 116495782 A CN116495782 A CN 116495782A
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张经纬
郭建辉
季晓广
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Abstract

The invention belongs to the field of nano materials, and relates to high-stability transparent heat-insulating powder of cesium tungsten bronze, and a preparation method and application thereof. Reducing the tungsten-containing compound into low-valence tungsten atoms by using a solid phase method and using a metal simple substance as a reducing agent, and oxidizing to obtain a small-size high-valence tungsten compound; mixing the powder with cesium salt, and calcining to obtain high-stability small-size nano cesium tungsten bronze powder, wherein the particle size is 0.1-50 nm. Or directly mixing metal salt with cesium salt and tungsten-containing compound, and calcining in a certain atmosphere to obtain cesium tungsten bronze powder with a primary particle size of nanometer grade and a particle size of 50-200 nm. The introduction of metal elements in the method ensures that metal is easily oxidized to generate metal oxide in the solid phase method preparation, powder grinding and use process of the cesium tungsten bronze material as a transparent heat-insulating coating or film, can be used as a passivation layer of cesium tungsten bronze, can stabilize cesium tungsten bronze nano-particles and improves weather resistance of the cesium tungsten bronze in the use process.

Description

一种高稳定纳米铯钨青铜透明隔热粉体及其制备方法和应用A kind of highly stable nano-cesium tungsten bronze transparent heat-insulating powder and its preparation method and application

技术领域technical field

本发明属于纳米材料技术领域,涉及一种高稳定纳米铯钨青铜透明隔热粉体及其制备方法和应用。The invention belongs to the technical field of nanomaterials, and relates to a highly stable nano-cesium tungsten bronze transparent heat-insulating powder and a preparation method and application thereof.

背景技术Background technique

铯钨青铜材料(CsxWO3(0<x≤0.33))是一种非化学计量比化合物,具有可见光透过率高,以及优异的近红外遮蔽性能(可以遮蔽波长大于1000 nm的近红外光)的特点。但在实际使用中铯钨青铜并不稳定,而造成其不稳定的主要原因有:一方面,铯钨青铜因其材料本身特性,Cs+贡献大量电子,体系中产生的氧空位会导致一部分+6价的W原子被还原成+5价,造成材料表面为还原态的化学环境,而该还原态化学环境在实际工作条件下容易由于光和热等作用而遭到破坏,使铯钨青铜在使用过程中被氧化[Chem., 2006, 12(29),7717-7723.],并使得晶格中的Cs+离子从钨青铜中析出,造成钨青铜的结晶性差,材料不稳定、耐候性差等问题,最终使铯钨青铜丧失近红外光屏蔽性能。另一方面,固相法制备铯钨青铜得到的颗粒尺寸一般较大,为提高可见光透过率,常常需要通过研磨进行二次粉碎,而机械研磨会造成材料表面的非晶化,影响铯钨青铜的光学稳定性[Cryst. Eng. Comm.,2018, 20, 1509–1519.]。Cesium tungsten bronze material (Cs x WO 3 (0<x≤0.33)) is a non-stoichiometric compound with high visible light transmittance and excellent near-infrared shielding performance (it can shield near-infrared wavelengths greater than 1000 nm light) characteristics. However, cesium tungsten bronze is not stable in actual use, and the main reasons for its instability are: On the one hand, due to the characteristics of cesium tungsten bronze, Cs + contributes a large number of electrons, and the oxygen vacancies generated in the system will lead to a part of + The 6-valent W atom is reduced to +5 valence, resulting in a reduced chemical environment on the surface of the material, and the reduced chemical environment is easily destroyed by light and heat under actual working conditions, making cesium tungsten bronze It is oxidized during use [Chem., 2006, 12(29), 7717-7723.], and causes the Cs + ions in the crystal lattice to precipitate from tungsten bronze, resulting in poor crystallinity of tungsten bronze, material instability and poor weather resistance And other problems, eventually make cesium tungsten bronze lose the near-infrared light shielding performance. On the other hand, the particle size of cesium tungsten bronze prepared by the solid phase method is generally large. In order to improve the visible light transmittance, it is often necessary to carry out secondary crushing through grinding, and mechanical grinding will cause the surface of the material to be amorphized, affecting the cesium tungsten. Optical stability of bronze [Cryst. Eng. Comm.,2018, 20, 1509–1519.].

因此,针对铯钨青铜中钨元素易被氧化,铯离子析出,造成材料光学性质不稳定的问题,研究者们主要探索了以下几种解决途径:(1)利用元素掺杂,提高材料的稳定性。向铯钨青铜晶格中引入外来原子以调控其稳定性和光学性能。运用水热法合成Mo掺杂小尺寸钨青铜,进而使红外光阻隔率有较大提高[Appl. Surf. Sci., 2017, 399, 41–47. ];(2)在铯钨青铜外层包覆惰性氧化物复合层。主要方法是将研磨后的铯钨青铜浆料与SiO2[J.Mater. Chem. C, 2015, 3 (31), 8050–8060.]、Al2O3、ZnO[Ceram. Int., 2018, 44,2738-2744.]或g-C3N4复合[Appl. Catal. B: Environ., 2018, 229, 218–226.],使非晶化的WO3夹在铯钨青铜和惰性层中间,限制WO3反应区域,能一定程度的稳定铯钨青铜。虽然上述方式在一定程度上减缓了铯钨青铜的氧化,但制备方法过程复杂,存在洗涤、干燥、废液难处理等问题。因此低成本、高效制备小尺寸高稳定铯钨青铜纳米粉体材料,仍一直是研究的热门课题。Therefore, in view of the problem that the tungsten element in cesium tungsten bronze is easily oxidized and cesium ions are precipitated, resulting in unstable optical properties of the material, researchers have mainly explored the following solutions: (1) Use element doping to improve the stability of the material sex. Introducing foreign atoms into cesium tungsten bronze lattice to tune its stability and optical properties. Mo-doped small-sized tungsten bronze was synthesized by hydrothermal method, which greatly improved the infrared light blocking rate [Appl. Surf. Sci., 2017, 399, 41–47. ]; (2) in the outer layer of cesium tungsten bronze Coated with an inert oxide composite layer. The main method is to mix the ground cesium tungsten bronze slurry with SiO 2 [J.Mater. Chem. C, 2015, 3 (31), 8050–8060.], Al 2 O 3 , ZnO [Ceram. Int., 2018 , 44,2738-2744.] or gC 3 N 4 complex [Appl. Catal. B: Environ., 2018, 229, 218–226.], making amorphous WO 3 sandwiched between cesium tungsten bronze and an inert layer , limit the WO 3 reaction area, and can stabilize cesium tungsten bronze to a certain extent. Although the above method slows down the oxidation of cesium tungsten bronze to a certain extent, the preparation method is complicated, and there are problems such as washing, drying, and difficult disposal of waste liquid. Therefore, the low-cost and high-efficiency preparation of small-sized and highly stable cesium tungsten bronze nano-powder materials has always been a hot research topic.

由于固相法是本领域公认的最易进行工业化的方法,但利用固相法制备高稳定性小尺寸铯钨青铜纳米粉体,尚缺乏纳米颗粒的制备技术,因此基于固相法发展新的规模化制备高稳定性铯钨青铜纳米粉体的方法,是目前本领域面临的一个瓶颈问题。Since the solid-phase method is recognized in the field as the easiest method for industrialization, but the preparation of high-stability and small-sized cesium tungsten bronze nano-powders by the solid-phase method still lacks the preparation technology of nanoparticles, so the development of new methods based on the solid-phase method The method for large-scale preparation of high-stability cesium tungsten bronze nano-powders is a bottleneck problem in this field.

发明内容Contents of the invention

针对现有固相法制备铯钨青铜颗粒尺寸大,不稳定,易造成材料光学性质不稳定的技术问题,本发明提出一种高稳定纳米铯钨青铜透明隔热粉体及其制备方法和应用。本发明制备过程简单、成本低、团聚少、纯度高,重复性好,利用固相法反应,除了有少量水和二氧化碳生成外,无其他“三废”排放,有利于工业化。且将金属单质与含钨化合物原料依次经还原反应和氧化反应得到小尺寸含钨化合物后再与铯盐混合煅烧,所制备的高稳定纳米铯钨青铜透明隔热粉体颗粒尺寸为0.1~50 nm;本发明采用金属盐直接与铯盐和钨盐混合均匀后,在一定气氛下煅烧,得到一次颗粒尺寸为纳米级的纯相铯钨青铜。在应用于汽车和建筑玻璃的隔热保温材料时,在保证可见光透过率在70%以上的同时,近红外光阻隔率可高达95%以上,紫外光阻隔率为99%以上,具有广阔的发展应用前景。Aiming at the technical problem that the particle size of cesium tungsten bronze prepared by the existing solid-state method is large, unstable, and easily causes unstable optical properties of the material, the present invention proposes a highly stable nano-cesium tungsten bronze transparent heat-insulating powder and its preparation method and application . The invention has the advantages of simple preparation process, low cost, less agglomeration, high purity and good repeatability. The solid-phase method is used for reaction, and there is no discharge of other "three wastes" except a small amount of water and carbon dioxide, which is beneficial to industrialization. And the metal element and the tungsten-containing compound raw materials are successively reduced and oxidized to obtain a small-sized tungsten-containing compound, and then mixed with cesium salt and calcined, the prepared high-stable nano-cesium tungsten bronze transparent heat-insulating powder has a particle size of 0.1~50 nm; In the present invention, the metal salt is directly mixed with cesium salt and tungsten salt, and then calcined in a certain atmosphere to obtain a pure-phase cesium tungsten bronze with a primary particle size of nanometer. When applied to heat insulation materials for automobiles and building glass, while ensuring the visible light transmittance is above 70%, the near-infrared light blocking rate can be as high as 95%, and the ultraviolet light blocking rate can be above 99%. Development and application prospects.

为了达到上述目的,本发明的技术方案是这样实现的:In order to achieve the above object, the technical solution of the present invention is achieved in that:

一种高稳定纳米铯钨青铜透明隔热粉体,利用固相法以金属单质或金属盐与含钨化合物和铯盐混合均匀后煅烧得到,以金属单质作为原料时,所述的高稳定纳米铯钨青铜透明隔热粉体的颗粒尺寸为0.1~50 nm;以金属盐作为原料时,所述的高稳定纳米铯钨青铜透明隔热粉体的颗粒尺寸为50~200 nm。A high-stable nano-cesium tungsten bronze transparent heat-insulating powder is obtained by using a solid-phase method to uniformly mix a metal element or a metal salt with a tungsten-containing compound and a cesium salt, and then calcined. When the metal element is used as a raw material, the high-stable nanometer The particle size of the cesium tungsten bronze transparent heat-insulating powder is 0.1-50 nm; when metal salt is used as the raw material, the particle size of the highly stable nano-cesium tungsten bronze transparent heat-insulating powder is 50-200 nm.

进一步,所述金属单质为镁、铝、铁、镍、铜、锌、锆、锡、锑、钨或铋中的任意一种;金属盐中金属为镁、铝、铁、镍、铜、锌、锆、锡、锑、钨或铋中的任意一种,金属盐为金属的碳酸盐、柠檬酸盐、异丙醇盐、醋酸盐、草酸盐、异辛酸盐、乙酰丙酮盐、甲基磺酸盐或偏酸盐中的任意一种。Further, the metal element is any one of magnesium, aluminum, iron, nickel, copper, zinc, zirconium, tin, antimony, tungsten or bismuth; the metal in the metal salt is magnesium, aluminum, iron, nickel, copper, zinc , zirconium, tin, antimony, tungsten or bismuth, the metal salt is carbonate, citrate, isopropoxide, acetate, oxalate, isooctanoate, acetylacetonate , methanesulfonate or meta-acid in any one.

所述的高稳定纳米铯钨青铜透明隔热粉体的制备方法,当原料为金属单质时,步骤如下:The preparation method of the highly stable nano-cesium tungsten bronze transparent heat-insulating powder, when the raw material is a simple metal, the steps are as follows:

(1)将金属单质与含钨化合物原料混合,依次经还原反应和氧化反应后,得到小尺寸含钨化合物;(1) Mix the elemental metal with the tungsten-containing compound raw materials, and then undergo a reduction reaction and an oxidation reaction in turn to obtain a small-sized tungsten-containing compound;

(2)将步骤(1)所得的小尺寸含钨化合物与铯盐混合均匀后,煅烧,得到颗粒尺寸为0.1~50 nm的高稳定纳米铯钨青铜透明隔热粉体。(2) After uniformly mixing the small-sized tungsten-containing compound obtained in step (1) with cesium salt, calcining to obtain a highly stable nano-cesium tungsten bronze transparent heat-insulating powder with a particle size of 0.1-50 nm.

进一步,所述步骤(1)中金属单质为镁、铝、铁、镍、铜、锌、锆、锡、锑、钨或铋中的任意一种;含钨化合物原料为钨酸、钨酸铵、仲钨酸铵、偏钨酸铵或三氧化钨中的任意一种;金属单质与含钨化合物原料中钨原子的摩尔比为(0.001~1.5):1。Further, the metal element in the step (1) is any one of magnesium, aluminum, iron, nickel, copper, zinc, zirconium, tin, antimony, tungsten or bismuth; the raw material of the tungsten-containing compound is tungstic acid, ammonium tungstate , ammonium paratungstate, ammonium metatungstate or tungsten trioxide; the molar ratio of the metal element to the tungsten atom in the tungsten-containing compound raw material is (0.001~1.5):1.

进一步,所述步骤(1)中还原反应为室温球磨过程,球磨时间为0.5~24 h,球磨转速为50~1000r/min;氧化反应为一定气氛煅烧过程,气氛为氮气、氩气、氨气、氧气、氨氩混合气、氢氩混合气或空气中的任意一种,煅烧的温度为200~1000℃,煅烧的时间为1~12 h,小尺寸含钨化合物的颗粒尺寸为0.1~50nm。Further, the reduction reaction in the step (1) is a ball milling process at room temperature, the ball milling time is 0.5~24 h, and the ball milling speed is 50~1000r/min; the oxidation reaction is a calcination process in a certain atmosphere, and the atmosphere is nitrogen, argon, ammonia , Oxygen, ammonia-argon mixed gas, hydrogen-argon mixed gas or any one of air, the calcination temperature is 200~1000℃, the calcination time is 1~12 h, and the particle size of the small-sized tungsten-containing compound is 0.1~50nm .

优选地,所述氧化反应在氧气或空气气氛煅烧,煅烧的温度为300~1000℃,煅烧的时间为1~6 h。Preferably, the oxidation reaction is calcined in an oxygen or air atmosphere, the calcining temperature is 300-1000° C., and the calcining time is 1-6 h.

进一步,所述步骤(2)中铯盐为碳酸铯、碳酸氢铯、硫酸铯、硝酸铯、甲酸铯、乙酸铯、草酸铯、氢氧化铯或氧化铯中的任意一种,铯盐与小尺寸含钨化合物中钨原子的摩尔比为(0.1~0.5):1;煅烧的气氛为氮气、氩气或真空条件下,煅烧的温度为200~1000℃,升温速率为1~50℃/min,煅烧的时间为1~12 h。Further, the cesium salt in the step (2) is any one of cesium carbonate, cesium bicarbonate, cesium sulfate, cesium nitrate, cesium formate, cesium acetate, cesium oxalate, cesium hydroxide or cesium oxide, cesium salt and small Size The molar ratio of tungsten atoms in the tungsten-containing compound is (0.1~0.5):1; the calcination atmosphere is nitrogen, argon or vacuum, the calcination temperature is 200~1000°C, and the heating rate is 1~50°C/min , the calcination time is 1~12 h.

进一步,所述的高稳定纳米铯钨青铜透明隔热粉体的制备方法,当原料为金属盐时,将金属盐与含钨化合物原料、铯盐直接混合均匀后,煅烧,得到颗粒尺寸为50~200 nm的高稳定纳米铯钨青铜透明隔热粉体。Further, in the preparation method of the highly stable nano-cesium tungsten bronze transparent heat-insulating powder, when the raw material is a metal salt, the metal salt is directly mixed with the tungsten-containing compound raw material and the cesium salt, and then calcined to obtain a particle size of 50 ~200 nm highly stable nano-cesium tungsten bronze transparent heat-insulating powder.

进一步,所述金属盐中金属为镁、铝、铁、镍、铜、锌、锆、锡、锑、钨或铋中的任意一种;金属盐为金属的碳酸盐、柠檬酸盐、异丙醇盐、醋酸盐、草酸盐、异辛酸盐、乙酰丙酮盐、甲基磺酸盐或偏酸盐中的任意一种;金属盐中金属元素与含钨化合物原料中钨原子的摩尔比为(0.001~1.5):1。Further, the metal in the metal salt is any one of magnesium, aluminum, iron, nickel, copper, zinc, zirconium, tin, antimony, tungsten or bismuth; the metal salt is carbonate, citrate, iso Any one of propoxide, acetate, oxalate, isooctanoate, acetylacetonate, methanesulfonate or metasalt; the difference between the metal element in the metal salt and the tungsten atom in the raw material of the tungsten-containing compound The molar ratio is (0.001~1.5):1.

优选地,所述金属盐为易分解的金属盐,如碳酸镁、柠檬酸镁、碳酸铝、乙酰丙酮铝、异丙醇铝、醋酸铁、柠檬酸亚铁、草酸镍、醋酸铜、异辛酸锌、乙酰丙酮锌、乙酸锆、柠檬酸锆、甲基磺酸锡、乙酸锡、醋酸锑、偏钨酸或草酸铋等中的任意一种。Preferably, the metal salt is an easily decomposed metal salt, such as magnesium carbonate, magnesium citrate, aluminum carbonate, aluminum acetylacetonate, aluminum isopropoxide, iron acetate, ferrous citrate, nickel oxalate, copper acetate, isooctanoic acid Any one of zinc, zinc acetylacetonate, zirconium acetate, zirconium citrate, tin methanesulfonate, tin acetate, antimony acetate, metatungstic acid, or bismuth oxalate.

进一步,所述铯盐为碳酸铯、碳酸氢铯、硫酸铯、硝酸铯、甲酸铯、乙酸铯、草酸铯、氢氧化铯或氧化铯中的任意一种,铯盐与含钨化合物原料中钨原子的摩尔比为(0.1~0.5):1;煅烧的气氛为氮气、氩气或真空条件下,煅烧的温度为200~1000℃,升温速率为1~50℃/min,煅烧的时间为1~12 h。Further, the cesium salt is any one of cesium carbonate, cesium bicarbonate, cesium sulfate, cesium nitrate, cesium formate, cesium acetate, cesium oxalate, cesium hydroxide or cesium oxide, cesium salt and tungsten in the tungsten-containing compound raw material The molar ratio of atoms is (0.1~0.5):1; the calcination atmosphere is nitrogen, argon or vacuum, the calcination temperature is 200~1000°C, the heating rate is 1~50°C/min, and the calcination time is 1 ~12 h.

优选地,所述煅烧的气氛为氮气、氩气或真空条件,煅烧的温度为300~1000℃。Preferably, the calcination atmosphere is nitrogen, argon or vacuum condition, and the calcination temperature is 300-1000°C.

进一步,上述的高稳定纳米铯钨青铜透明隔热粉体的制备方法可理解为:Further, the preparation method of the above-mentioned highly stable nano-cesium tungsten bronze transparent heat-insulating powder can be understood as:

A、将金属单质与含钨化合物原料混合,依次经还原反应和氧化反应,得到小尺寸的含钨化合物;A. Mix the metal element with the tungsten-containing compound raw material, and then undergo reduction reaction and oxidation reaction in turn to obtain a small-sized tungsten-containing compound;

B、将步骤A所得的小尺寸的含钨化合物与铯盐混合均匀后,煅烧,得到高稳定纳米铯钨青铜透明隔热粉体,其颗粒尺寸为0.1~50 nm。B. After uniformly mixing the small-sized tungsten-containing compound obtained in step A with cesium salt, calcining to obtain a highly stable nano-cesium tungsten bronze transparent heat-insulating powder, the particle size of which is 0.1-50 nm.

或C、直接将金属盐与含钨化合物原料、铯盐混合后,在一定气氛中煅烧,可得到一次颗粒为纳米级高稳定的铯钨青铜透明隔热粉体,其颗粒尺寸为50~200 nm。Or C. After directly mixing the metal salt with the tungsten-containing compound raw material and cesium salt, calcining in a certain atmosphere, the primary particle can be obtained as a nano-scale highly stable cesium tungsten bronze transparent heat-insulating powder, and its particle size is 50~200 nm.

进一步,上述方法制备的高稳定纳米铯钨青铜透明隔热粉体,其分子式为CsxWO3,其中0.2≤x≤0.33。Further, the highly stable nano-cesium tungsten bronze transparent heat-insulating powder prepared by the above method has a molecular formula of Cs x WO 3 , where 0.2≤x≤0.33.

进一步,所述的高稳定纳米铯钨青铜透明隔热粉体在可见光透过率大于70%的同时,紫外光吸收率在99%以上,近红外光阻隔率在95%以上。Further, the highly stable nano-cesium tungsten bronze transparent heat-insulating powder has a visible light transmittance greater than 70%, an ultraviolet light absorption rate of more than 99%, and a near-infrared light blocking rate of more than 95%.

所述的高稳定纳米铯钨青铜透明隔热粉体在透明隔热涂料和薄膜中的应用,其应用方法为:将纳米铯钨青铜透明隔热粉体经研磨后得到高稳定铯钨青铜纳米分散浆作为涂料使用,铯钨青铜纳米分散浆与聚乙烯醇缩丁醛(PVB)复合制备成透明隔热薄膜。The application of the highly stable nano-cesium tungsten bronze transparent heat-insulating powder in transparent heat-insulating coatings and films is as follows: the nano-cesium tungsten bronze transparent heat-insulating powder is ground to obtain a high-stable cesium tungsten bronze nanometer The dispersion slurry is used as a coating, and the cesium tungsten bronze nano-dispersion slurry is compounded with polyvinyl butyral (PVB) to prepare a transparent heat-insulating film.

进一步,将其与聚乙烯醇缩丁醛复合制备成透明隔热薄膜后,在“双85”试验箱中(温度85℃,湿度为85%)加速老化60天,近红外光阻隔率仅下降3.8%。Furthermore, after compounding it with polyvinyl butyral to prepare a transparent heat-insulating film, in the "Double 85" test box (temperature 85 ° C, humidity 85%) accelerated aging for 60 days, the near-infrared light rejection rate only decreased 3.8%.

本发明具有以下有益效果:The present invention has the following beneficial effects:

1、本发明利用固相法,以金属单质为还原剂,将含钨的化合物还原为低价态的钨原子,而后再经氧化,得到小尺寸高价钨化合物。将经还原氧化得到的小尺寸钨化合物与铯盐混合后,在一定气氛中进行煅烧,得到的一种高稳定纳米铯钨青铜透明隔热粉体(颗粒尺寸0.1~50 nm),纯度高,透明隔热性能好,相比于未金属掺杂的铯钨青铜,具有更加优异的耐湿热性能。另外,本发明采用金属盐直接与铯盐和钨盐混合均匀后,在一定气氛下煅烧,得到一次颗粒尺寸为纳米级的纯相铯钨青铜(颗粒尺寸50~200nm)。本发明的固相法制备工艺路线简单,高效、原料易得,无工业“三废”排放,有利于工业化。1. The present invention utilizes the solid-phase method to reduce tungsten-containing compounds to low-valence tungsten atoms, and then oxidize them to obtain small-sized high-valent tungsten compounds by using simple metals as reducing agents. After mixing the small-sized tungsten compound obtained by reduction and oxidation with cesium salt, it is calcined in a certain atmosphere to obtain a highly stable nano-cesium tungsten bronze transparent heat-insulating powder (particle size 0.1~50 nm), with high purity, Transparent heat insulation performance is good, compared with non-metal-doped cesium tungsten bronze, it has more excellent moisture and heat resistance performance. In addition, the present invention directly mixes the metal salt with cesium salt and tungsten salt evenly, and then calcines in a certain atmosphere to obtain pure-phase cesium tungsten bronze with a primary particle size of nanoscale (particle size 50-200nm). The solid-phase method of the invention has a simple preparation process route, high efficiency, easy-to-obtain raw materials, no industrial "three wastes" discharge, and is beneficial to industrialization.

2、本方法中金属元素的引入,使得在铯钨青铜材料的固相法制备、粉体研磨、作为透明隔热涂层或薄膜使用过程中,金属易被氧化生成金属氧化物,可作为铯钨青铜的钝化层,能稳定铯钨青铜纳米颗粒,提高铯钨青铜在使用过程中的耐候性。并且本发明进一步研究发现,将金属单质与含钨化合物原料混合并依次进行还原和氧化反应后,金属元素的引入提供了金属与钨化合物颗粒之间的界面,限制了颗粒的长大,得到了更小尺寸(颗粒尺寸0.1~50 nm)的钨化合物,以其为原料,可得到粒径分布均匀、颗粒尺寸小的纳米级铯钨青铜粉体(颗粒尺寸0.1~50nm)。2. The introduction of metal elements in this method makes the metal easily oxidized to form metal oxides during the solid-phase preparation of cesium tungsten bronze materials, powder grinding, and use as transparent heat-insulating coatings or films, which can be used as cesium tungsten bronze materials. The passivation layer of tungsten bronze can stabilize cesium tungsten bronze nanoparticles and improve the weather resistance of cesium tungsten bronze during use. Moreover, the present invention further researches and finds that after mixing the elemental metal with the tungsten-containing compound raw material and carrying out the reduction and oxidation reactions in sequence, the introduction of the metal element provides the interface between the metal and the tungsten compound particles, which limits the growth of the particles, and obtains Tungsten compounds with a smaller size (particle size 0.1-50 nm) can be used as raw materials to obtain nano-scale cesium tungsten bronze powder (particle size 0.1-50 nm) with uniform particle size distribution and small particle size.

3、本发明制备的高稳定纳米铯钨青铜粉体适用于汽车和建筑玻璃的隔热保温,在保证可见光透过率(Tλ=550 nm)在70%以上的同时,近红外光阻隔率(Tλ=950 nm)可高达95%以上,紫外光阻隔率(Tλ=320 nm)为99%以上,具有广阔的发展应用前景。本发明进行的“双85”耐老化试验结果表明,金属掺杂的铯钨青铜的耐老化性明显优于未金属掺杂的样品,在温度为85℃,湿度为85%的条件下,老化60天,金属掺杂样品的近红外光在波长为950 nm处的阻隔率仅下降3.8%;而未掺杂的样品相同条件下阻隔率降低了7.7%,市售铯钨青铜纳米粉体相同条件下阻隔率降低了8.9%。本发明解决了现有固相法制备铯钨青铜颗粒尺寸大,在使用过程中易造成材料光学性质不稳定的问题。3. The highly stable nano-cesium tungsten bronze powder prepared by the present invention is suitable for heat insulation of automobiles and architectural glass. While ensuring that the visible light transmittance (T λ=550 nm ) is above 70%, the near-infrared light rejection rate (T λ=950 nm ) can be as high as more than 95%, and the ultraviolet light blocking rate (T λ=320 nm ) is more than 99%, which has broad development and application prospects. The results of the "Double 85" aging resistance test carried out by the present invention show that the aging resistance of metal-doped cesium tungsten bronze is significantly better than that of non-metal-doped samples. After 60 days, the near-infrared light rejection rate of the metal-doped sample decreased by only 3.8% at a wavelength of 950 nm; while the rejection rate of the undoped sample decreased by 7.7% under the same conditions, which was the same as that of the commercially available cesium tungsten bronze nanopowder. Under these conditions, the barrier rate decreased by 8.9%. The invention solves the problem that the particle size of the cesium tungsten bronze prepared by the existing solid state method is large, and the optical properties of the material are easily unstable during use.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. Those skilled in the art can also obtain other drawings based on these drawings without creative work.

图1为本发明实施例1制备的小尺寸三氧化钨的SEM图。Figure 1 is an SEM image of small-sized tungsten trioxide prepared in Example 1 of the present invention.

图2为本发明实施例2制备的铯钨青铜纳米材料的SEM图。FIG. 2 is an SEM image of the cesium tungsten bronze nanomaterial prepared in Example 2 of the present invention.

图3为本发明实施例2制备的铯钨青铜纳米材料的TEM图。FIG. 3 is a TEM image of the cesium tungsten bronze nanomaterial prepared in Example 2 of the present invention.

图4为本发明实施例2制备的铯钨青铜纳米材料的XRD图。FIG. 4 is an XRD pattern of the cesium tungsten bronze nanomaterial prepared in Example 2 of the present invention.

图5为本发明实施例2制备的铯钨青铜纳米材料与PVB复合胶片在“双85”试验箱中老化4天和60天的光谱图。Fig. 5 is the spectrograms of cesium tungsten bronze nanomaterials and PVB composite film prepared in Example 2 of the present invention aged in a "double 85" test chamber for 4 days and 60 days.

图6为本发明实施例3制备的铯钨青铜纳米材料的SEM图。FIG. 6 is an SEM image of the cesium tungsten bronze nanomaterial prepared in Example 3 of the present invention.

图7为本发明实施例3制备的铯钨青铜纳米材料的XRD图。FIG. 7 is an XRD pattern of the cesium tungsten bronze nanomaterial prepared in Example 3 of the present invention.

图8为本发明对比例制备的直接采用铯源和氧化钨制备的铯钨青铜纳米材料的SEM图。Fig. 8 is an SEM image of cesium tungsten bronze nanomaterials prepared directly using cesium source and tungsten oxide prepared in the comparative example of the present invention.

图9为本发明对比例制备的铯钨青铜纳米材料与PVB复合胶片在“双85”试验箱中老化60天的光谱图。Fig. 9 is a spectrogram of the cesium tungsten bronze nanomaterial and PVB composite film prepared in the comparative example of the present invention aged in a "double 85" test chamber for 60 days.

图10为市售铯钨青铜纳米粉体制备的PVB复合胶片在“双85”试验箱中老化60天的光谱图。Figure 10 is the spectrogram of the PVB composite film made of commercially available cesium tungsten bronze nanopowder aged in the "Double 85" test chamber for 60 days.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有付出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

本发明各实施例中所用原材料均为市售商品。The raw materials used in each embodiment of the present invention are commercially available commodities.

实施例1Example 1

一种高稳定纳米铯钨青铜透明隔热粉体的制备方法,步骤如下:A preparation method of a highly stable nano-cesium tungsten bronze transparent heat-insulating powder, the steps are as follows:

称量150 g三氧化钨,放置于真空球磨罐中,称取1 g镁混合均匀。充入氮气保护,在100 r/min的转速下球磨24 h,完成还原反应,而后将球磨后的粉末在空气气氛下,在管式炉中300℃进行氧化反应6 h,得到小尺寸三氧化钨,形貌如图1所示,颗粒尺寸≤50 nm。Weigh 150 g of tungsten trioxide, place it in a vacuum ball mill jar, weigh 1 g of magnesium and mix it evenly. Filled with nitrogen protection, ball milled at 100 r/min for 24 h to complete the reduction reaction, and then the ball milled powder was oxidized in a tube furnace at 300 °C for 6 h in an air atmosphere to obtain small-sized trioxide Tungsten, the morphology is shown in Figure 1, and the particle size is ≤50 nm.

取110 g得到的小尺寸三氧化钨加入碳酸铯40 g混合均匀后,氮气气氛下,以1℃/min升温速率,在800℃下进行反应2 h,即可制得纯相为Cs0.32WO3的高稳定铯钨青铜纳米颗粒。Take 110 g of the obtained small-sized tungsten trioxide, add 40 g of cesium carbonate and mix evenly, and react at 800 °C for 2 h at a heating rate of 1 °C/min under nitrogen atmosphere to obtain the pure phase Cs 0.32 WO 3 highly stable cesium tungsten bronze nanoparticles.

实施例2Example 2

一种高稳定纳米铯钨青铜透明隔热粉体的制备方法,步骤如下:A preparation method of a highly stable nano-cesium tungsten bronze transparent heat-insulating powder, the steps are as follows:

称量200 g三氧化钨,放置于真空球磨罐中,金属铝粉1.0 g。球磨罐洗气三次后,抽真空后进行球磨,在200 r/min的转速下机械球磨10 h。将球磨后的粉末在空气气氛下,600℃进行氧化反应2 h,即可得到小尺寸三氧化钨。Weigh 200 g of tungsten trioxide, place it in a vacuum ball mill jar, and add 1.0 g of metal aluminum powder. After the ball mill tank was air-washed three times, the ball mill was carried out after vacuuming, and the ball mill was mechanically milled at a speed of 200 r/min for 10 h. Small-sized tungsten trioxide can be obtained by oxidation of the ball-milled powder at 600 °C for 2 h in an air atmosphere.

取145 g经还原氧化后的三氧化钨粉体,加入碳酸氢铯40 g,放置于研钵中混合均匀后,氩气气氛下,以3℃/min升温速率,在700℃下反应2 h,直至温度降低至室温后取出,即可制得高稳定铯钨青铜Cs0.32WO3纳米颗粒。Take 145 g of reduced and oxidized tungsten trioxide powder, add 40 g of cesium bicarbonate, place it in a mortar and mix evenly, and react at 700 °C for 2 h under an argon atmosphere at a heating rate of 3 °C/min , until the temperature is lowered to room temperature and taken out, the highly stable cesium tungsten bronze Cs 0.32 WO 3 nanoparticles can be prepared.

本实施例制备的铯钨青铜的形貌如图2所示,颗粒尺寸在50 nm以下。图3为透射电子显微镜观察的铯钨青铜粉体的元素分布图,图3中可以看出金属铝掺杂在铯钨青铜中。The morphology of the cesium tungsten bronze prepared in this example is shown in Figure 2, and the particle size is below 50 nm. Figure 3 is the elemental distribution diagram of cesium tungsten bronze powder observed by transmission electron microscope, in which it can be seen that metal aluminum is doped in cesium tungsten bronze.

制备的铯钨青铜的XRD如图4所示,得到的为纯相铯钨青铜Cs0.32WO3纳米粉体(PDF#:83-1334)。本发明利用固相法,以金属单质为还原剂,将含钨的化合物还原为低价态的钨原子,而后再经氧化,得到小尺寸高价钨化合物。将经还原氧化得到的小尺寸钨化合物与铯盐混合后,在一定气氛中进行煅烧,得到的一种高稳定纳米铯钨青铜透明隔热粉体(颗粒尺寸0.1~50 nm),纯度高,透明隔热性能好,相比于未金属掺杂的铯钨青铜,具有更加优异的耐湿热性能。另外,本发明采用金属盐直接与铯盐和钨盐混合均匀后,在一定气氛下煅烧,得到一次颗粒尺寸为纳米级的纯相铯钨青铜(颗粒尺寸50~200nm)。本发明的固相法制备工艺路线简单,高效、原料易得,无工业“三废”排放,有利于工业化。The XRD of the prepared cesium tungsten bronze is shown in Figure 4, and the pure phase cesium tungsten bronze Cs 0.32 WO 3 nanopowder (PDF#:83-1334) was obtained. The invention utilizes a solid-phase method and uses simple metal as a reducing agent to reduce tungsten-containing compounds to low-valence tungsten atoms, and then oxidize to obtain small-sized high-valence tungsten compounds. After mixing the small-sized tungsten compound obtained by reduction and oxidation with cesium salt, it is calcined in a certain atmosphere to obtain a highly stable nano-cesium tungsten bronze transparent heat-insulating powder (particle size 0.1~50 nm), with high purity, Transparent heat insulation performance is good, compared with non-metal-doped cesium tungsten bronze, it has more excellent moisture and heat resistance performance. In addition, the present invention directly mixes the metal salt with cesium salt and tungsten salt evenly, and then calcines in a certain atmosphere to obtain pure-phase cesium tungsten bronze with a primary particle size of nanoscale (particle size 50-200nm). The solid-phase method of the invention has a simple preparation process route, high efficiency, easy-to-obtain raw materials, no industrial "three wastes" discharge, and is beneficial to industrialization.

本方法中金属元素的引入,使得在铯钨青铜材料的固相法制备、粉体研磨、作为透明隔热涂层或薄膜使用过程中,金属易被氧化生成金属氧化物,可作为铯钨青铜的钝化层,能稳定铯钨青铜纳米颗粒,提高铯钨青铜在使用过程中的耐候性。并且本发明进一步研究发现,将金属单质与含钨化合物原料混合并依次进行还原和氧化反应后,金属元素的引入提供了金属与钨化合物颗粒之间的界面,限制了颗粒的长大,得到了更小尺寸(0.1~50 nm)的钨化合物,以其为原料,可得到粒径分布均匀、颗粒尺寸小的纳米级铯钨青铜粉体(0.1~50nm)。The introduction of metal elements in this method makes the metal easily oxidized to form metal oxides during the solid-phase preparation of cesium tungsten bronze materials, powder grinding, and use as transparent heat-shielding coatings or films, which can be used as cesium tungsten bronze The passivation layer can stabilize cesium tungsten bronze nanoparticles and improve the weather resistance of cesium tungsten bronze during use. Moreover, the present invention further researches and finds that after mixing the elemental metal with the tungsten-containing compound raw material and carrying out the reduction and oxidation reactions in sequence, the introduction of the metal element provides the interface between the metal and the tungsten compound particles, which limits the growth of the particles, and obtains Smaller size (0.1~50nm) tungsten compounds can be used as raw materials to obtain nano-scale cesium tungsten bronze powder (0.1~50nm) with uniform particle size distribution and small particle size.

对比例comparative example

一种铯钨青铜透明隔热粉体的制备方法,步骤如下:A preparation method of cesium tungsten bronze transparent heat-insulating powder, the steps are as follows:

称量145 g三氧化钨,碳酸氢铯40 g放置于研钵中混合均匀后,氮气气氛下,以3℃/min升温速率,在700℃下反应2 h,直至温度降低至室温后取出,即可制得铯钨青铜Cs0.32WO3纳米颗粒。Weigh 145 g of tungsten trioxide and 40 g of cesium bicarbonate, place them in a mortar and mix them evenly, and react at 700°C for 2 h at a heating rate of 3°C/min under a nitrogen atmosphere until the temperature drops to room temperature, then take them out. Cesium tungsten bronze Cs 0.32 WO 3 nanoparticles can be prepared.

制备的铯钨青铜的形貌如图8所示,颗粒尺寸在200 nm左右。The morphology of the prepared cesium tungsten bronze is shown in Figure 8, and the particle size is about 200 nm.

实施例3Example 3

一种高稳定纳米铯钨青铜透明隔热粉体的制备方法,步骤如下:A preparation method of a highly stable nano-cesium tungsten bronze transparent heat-insulating powder, the steps are as follows:

称量400 g三氧化钨,加入乙酰丙酮铝10 g,加入碳酸氢铯100 g,氮气气氛下,以3℃/min升温速率,在700℃下反应2 h,自然冷却至室温,即可制得高稳定纯相铯钨青铜Cs0.30WO3纳米颗粒。制备的铯钨青铜的形貌图如图6所示,颗粒尺寸为200 nm以下,晶型结构图如图7所示,为六方相晶体结构(PDF#81-1244),晶型结构的微小差异,主要原因是铯离子掺杂量的多少所致。Weigh 400 g of tungsten trioxide, add 10 g of aluminum acetylacetonate, add 100 g of cesium bicarbonate, react at 700 °C for 2 h at a heating rate of 3 °C/min under nitrogen atmosphere, and naturally cool to room temperature to prepare Highly stable pure-phase cesium tungsten bronze Cs 0.30 WO 3 nanoparticles were obtained. The morphology of the prepared cesium tungsten bronze is shown in Figure 6, the particle size is below 200 nm, and the crystal structure is shown in Figure 7, which is a hexagonal crystal structure (PDF#81-1244). The difference is mainly due to the amount of cesium ion doping.

实施例4Example 4

一种高稳定纳米铯钨青铜透明隔热粉体的制备方法,步骤如下:A preparation method of a highly stable nano-cesium tungsten bronze transparent heat-insulating powder, the steps are as follows:

称量200 g钨酸,放置于真空球磨罐中,称量铁粉65 g加入其中。抽真空洗气后,用氮气保护,在200 r/min的转速下球磨8 h,将球磨后的粉末在空气气氛,以5℃/min升温速率,在700℃进行氧化反应1 h,得到小尺寸氧化钨。Weigh 200 g of tungstic acid, place it in a vacuum ball mill jar, and add 65 g of iron powder into it. After vacuuming and washing, under the protection of nitrogen, the ball milled at a speed of 200 r/min for 8 h, and the ball-milled powder was oxidized in an air atmosphere at a heating rate of 5 °C/min at 700 °C for 1 h to obtain a small Dimensions Tungsten Oxide.

取150 g经还原氧化后的三氧化钨粉体,加入乙酸铯23 g混合均匀后,在氩气气氛下,以20℃/min升温速率,在400℃下进行反应12 h,即可制得铯钨青铜Cs0.33WO3纳米粉体。Take 150 g of reduced and oxidized tungsten trioxide powder, add 23 g of cesium acetate and mix well, then react at 400°C for 12 hours at a heating rate of 20°C/min under an argon atmosphere to obtain Cesium tungsten bronze Cs 0.33 WO 3 nanometer powder.

实施例5Example 5

一种高稳定纳米铯钨青铜透明隔热粉体的制备方法,步骤如下:A preparation method of a highly stable nano-cesium tungsten bronze transparent heat-insulating powder, the steps are as follows:

称量360 g钨酸铵,称量草酸镍0.2 g,加入甲酸铯30 g混合均匀后,在氮气气氛下,以5℃/min升温速率,在400 ℃下进行反应12 h,即可制得铯钨青铜CsxWO3(x=0.2)纳米颗粒。Weigh 360 g of ammonium tungstate, weigh 0.2 g of nickel oxalate, add 30 g of cesium formate and mix well, then react at 400 °C for 12 h at a heating rate of 5 °C/min under nitrogen atmosphere to obtain Cesium tungsten bronze Cs x WO 3 (x=0.2) nanoparticles.

实施例6Example 6

一种高稳定纳米铯钨青铜透明隔热粉体的制备方法,步骤如下:A preparation method of a highly stable nano-cesium tungsten bronze transparent heat-insulating powder, the steps are as follows:

称量100 g三氧化钨,放置于真空球磨罐中,称取0.1 g铜粉混合均匀。在200 r/min的转速下球磨12 h,将球磨后的粉末在空气气氛下,以5℃/min升温速率,在管式炉中200℃进行氧化反应6 h,得到小尺寸三氧化钨。Weigh 100 g of tungsten trioxide, place it in a vacuum ball mill jar, weigh 0.1 g of copper powder and mix evenly. Ball milled at 200 r/min for 12 h, and the ball milled powder was oxidized in a tube furnace at 200 °C for 6 h at a heating rate of 5 °C/min in an air atmosphere to obtain small-sized tungsten trioxide.

取50 g经还原氧化后的三氧化钨粉体,加入氢氧化铯9 g混合均匀后,氮气气氛下,以5℃/min升温速率,在600℃下进行还原反应2 h,即可制得铯钨青铜Cs0.30WO3纳米颗粒。Take 50 g of reduced and oxidized tungsten trioxide powder, add 9 g of cesium hydroxide and mix well, then carry out the reduction reaction at 600 °C for 2 h at a heating rate of 5 °C/min under a nitrogen atmosphere to obtain Cesium Tungsten Bronze Cs 0.30 WO 3 Nanoparticles.

实施例7Example 7

一种高稳定纳米铯钨青铜透明隔热粉体的制备方法,步骤如下:A preparation method of a highly stable nano-cesium tungsten bronze transparent heat-insulating powder, the steps are as follows:

称量1000 g三氧化钨,放置于真空球磨罐中,称量锌粉300 g加入其中。在300 r/min的转速下球磨2 h,将球磨后的粉末在空气气氛,放置于管式炉中,以5℃/min升温速率,在800℃进行氧化反应1 h,得到小尺寸三氧化钨。Weigh 1000 g of tungsten trioxide, place it in a vacuum ball mill jar, and add 300 g of zinc powder into it. Ball mill for 2 h at a speed of 300 r/min, place the ball milled powder in an air atmosphere in a tube furnace, and carry out an oxidation reaction at 800 °C for 1 h at a heating rate of 5 °C/min to obtain small-sized trioxide tungsten.

取500 g经还原氧化后的三氧化钨粉体,加入乙酸铯210 g放置于研钵中混合均匀后,在氩气气氛下,以50℃/min升温速率,在400℃下进行还原反应12 h,即可制得铯钨青铜Cs0.33WO3纳米颗粒。Take 500 g of reduced and oxidized tungsten trioxide powder, add 210 g of cesium acetate, place it in a mortar and mix evenly, then carry out the reduction reaction at 400 °C at a heating rate of 50 °C/min under an argon atmosphere for 12 h, cesium tungsten bronze Cs 0.33 WO 3 nanoparticles can be prepared.

实施例8Example 8

一种高稳定纳米铯钨青铜透明隔热粉体的制备方法,步骤如下:A preparation method of a highly stable nano-cesium tungsten bronze transparent heat-insulating powder, the steps are as follows:

称量64 g钨酸,15 g乙酸锆,草酸铯15 g混合均匀后,在氩气气氛下,以3℃/min升温速率,在700℃下进行还原反应2 h,即可制得铯钨青铜Cs0.33WO3纳米颗粒。Weigh 64 g of tungstic acid, 15 g of zirconium acetate, and 15 g of cesium oxalate and mix them evenly, then carry out a reduction reaction at 700°C for 2 hours at a heating rate of 3°C/min under an argon atmosphere to obtain cesium tungsten Bronze Cs 0.33 WO 3 nanoparticles.

实施例9Example 9

一种高稳定纳米铯钨青铜透明隔热粉体的制备方法,步骤如下:A preparation method of a highly stable nano-cesium tungsten bronze transparent heat-insulating powder, the steps are as follows:

称量500 g三氧化钨,放置于真空球磨罐中,称取10 g锡粉混合均匀。在200 r/min的转速下球磨24 h,将球磨后的粉末在空气气氛下,以2℃/min升温速率,在管式炉中600℃进行氧化反应2 h,得到小尺寸三氧化钨。Weigh 500 g of tungsten trioxide, place it in a vacuum ball mill jar, weigh 10 g of tin powder and mix evenly. Ball milled for 24 h at a speed of 200 r/min, and the ball-milled powder was oxidized in a tube furnace at 600 °C for 2 h at a heating rate of 2 °C/min in an air atmosphere to obtain small-sized tungsten trioxide.

取100 g经还原氧化后的三氧化钨粉体,加入碳酸氢铯25 g混合均匀后,氩气气氛下,以10℃/min升温速率,在700℃下进行还原反应2 h,即可制得铯钨青铜Cs0.30WO3纳米颗粒。Take 100 g of reduced and oxidized tungsten trioxide powder, add 25 g of cesium bicarbonate and mix well, then carry out the reduction reaction at 700 °C for 2 h at a heating rate of 10 °C/min under an argon atmosphere, and the product can be prepared Cesium tungsten bronze Cs 0.30 WO 3 nanoparticles were obtained.

实施例10Example 10

一种高稳定纳米铯钨青铜透明隔热粉体的制备方法,步骤如下:A preparation method of a highly stable nano-cesium tungsten bronze transparent heat-insulating powder, the steps are as follows:

称量50 g三氧化钨,1 g偏钨酸,氢氧化铯10 g混合均匀后,在氩气气氛下,以5℃/min升温速率,在800℃下进行还原反应1 h,即可制得铯钨青铜Cs0.30WO3纳米颗粒。Weigh 50 g of tungsten trioxide, 1 g of metatungstic acid, and 10 g of cesium hydroxide and mix them evenly, then carry out a reduction reaction at 800°C for 1 h at a heating rate of 5°C/min under an argon atmosphere to produce Cesium tungsten bronze Cs 0.30 WO 3 nanoparticles were obtained.

实施例11Example 11

一种高稳定纳米铯钨青铜透明隔热粉体的制备方法,步骤如下:A preparation method of a highly stable nano-cesium tungsten bronze transparent heat-insulating powder, the steps are as follows:

称量100 g三氧化钨,称取2 g草酸铋,草酸铯90 g混合均匀后,在氮气气氛下,以5℃/min升温速率,在400℃下进行还原反应6 h,即可制得铯钨青铜Cs0.30WO3纳米颗粒。Weigh 100 g of tungsten trioxide, weigh 2 g of bismuth oxalate and 90 g of cesium oxalate, mix them evenly, and carry out a reduction reaction at 400 °C for 6 h at a heating rate of 5 °C/min in a nitrogen atmosphere to obtain Cesium Tungsten Bronze Cs 0.30 WO 3 Nanoparticles.

实施例12Example 12

一种高稳定纳米铯钨青铜透明隔热粉体的制备方法,步骤如下:A preparation method of a highly stable nano-cesium tungsten bronze transparent heat-insulating powder, the steps are as follows:

称量200 g三氧化钨,放置于真空球磨罐中,称取35 g铝粉混合均匀。充入氮气保护,在1000 r/min的转速下球磨0.5 h,将球磨后的粉末在氮气气氛下,以4℃/min升温速率,在管式炉中400℃进行氧化反应2 h,而后重复还原氧化过程,即将氧化后的三氧化钨,再放入真空球磨罐中,充入入氮气,1000 r/min的转速下球磨0.5 h,再放入管式炉中,在管式炉中400℃进行氧化反应2 h,即可得到小尺寸三氧化钨。Weigh 200 g of tungsten trioxide, place it in a vacuum ball mill jar, weigh 35 g of aluminum powder and mix evenly. Filled with nitrogen protection, ball milled at a speed of 1000 r/min for 0.5 h, and the ball milled powder was oxidized in a tube furnace at 400 °C for 2 h at a heating rate of 4 °C/min under a nitrogen atmosphere, and then repeated Reduction and oxidation process, that is, the oxidized tungsten trioxide is put into a vacuum ball mill tank, filled with nitrogen, ball milled at a speed of 1000 r/min for 0.5 h, and then put into a tube furnace. ℃ for 2 h to obtain small-sized tungsten trioxide.

取100 g经还原氧化后的三氧化钨粉体,加入碳酸铯85 g混合均匀后,在氮气气氛下,以4℃/min升温速率,在800℃下进行反应3 h,即可制得高稳定铯钨青铜Cs0.30WO3纳米颗粒。Take 100 g of reduced and oxidized tungsten trioxide powder, add 85 g of cesium carbonate and mix evenly, and react at 800 °C for 3 h at a heating rate of 4 °C/min under nitrogen atmosphere to obtain high Stabilized cesium tungsten bronze Cs 0.30 WO 3 nanoparticles.

实施例13Example 13

一种高稳定纳米铯钨青铜透明隔热粉体的制备方法,步骤如下:A preparation method of a highly stable nano-cesium tungsten bronze transparent heat-insulating powder, the steps are as follows:

称量50 g三氧化钨,称取75 g醋酸锑,加入碳酸铯45 g混合均匀后,氮气气氛下,以4℃/min升温速率,在200℃下进行反应12 h,即可制得高稳定铯钨青铜Cs0.30WO3纳米颗粒。Weigh 50 g of tungsten trioxide, weigh 75 g of antimony acetate, add 45 g of cesium carbonate and mix evenly, and react at 200 °C for 12 h at a heating rate of 4 °C/min under nitrogen atmosphere to obtain high Stabilized cesium tungsten bronze Cs 0.30 WO 3 nanoparticles.

应用例Application example

透明隔热复合胶片的制备,如下所示:The preparation of transparent thermal insulation composite film is as follows:

取5 g实施例2制备好的铯钨青铜纳米粉体,将其置于烧杯中,并加入4 g分散剂以及50 g无水乙醇,超声处理10 min后倒入纳米研磨机中进行球磨分散处理(球磨介质:氧化锆珠,尺寸:0.1 mm,转速:4980 rpm),然后,用200目的筛网过滤出氧化锆珠便可得到铯钨青铜分散液。取2.5 g聚乙烯醇缩丁醛粉与15 g无水乙醇搅拌混合后密封,然后置于烘箱中以60℃加热3 h便得到混合均匀的PVB胶体。将上述制备好的PVB胶体置于脱泡盒中,其次,加入0.11 g增塑剂(三乙二醇二异辛酸酯)、0.145 g抗氧化剂(2, 6-二叔丁基-4-甲基苯酚,简称BHT)以及上述制备的铯钨青铜分散液0.2 g,放入脱泡机中脱泡10 min,将混合均匀的涂料用刮涂器涂覆在玻璃底板上,之后将覆盖着涂料的玻璃底板放在电热恒温鼓风干燥箱中烘干得到铯钨青铜透明隔热复合胶片。Take 5 g of the cesium tungsten bronze nanopowder prepared in Example 2, put it in a beaker, add 4 g of dispersant and 50 g of absolute ethanol, and after ultrasonic treatment for 10 min, pour it into a nano grinder for ball mill dispersion treatment (ball milling medium: zirconia beads, size: 0.1 mm, rotation speed: 4980 rpm), and then filter out the zirconia beads with a 200-mesh sieve to obtain a cesium tungsten bronze dispersion. Take 2.5 g of polyvinyl butyral powder and 15 g of absolute ethanol, stir and mix, seal, then place in an oven and heat at 60°C for 3 h to obtain a uniformly mixed PVB colloid. Put the PVB colloid prepared above into the defoaming box, and then add 0.11 g of plasticizer (triethylene glycol diisocaprylate), 0.145 g of antioxidant (2,6-di-tert-butyl-4- methyl phenol (BHT for short) and 0.2 g of the above-prepared cesium tungsten bronze dispersion were put into a defoamer for degassing for 10 min. The coated glass bottom plate is dried in an electric heating constant temperature blast drying oven to obtain a cesium tungsten bronze transparent heat-insulating composite film.

对本应用例制备的透明隔热复合胶片进行透明隔热性能评价。其方法为:将制备的透明隔热复合胶片放入“双85”试验箱中(温度85℃,湿度85%)评测其耐湿热能力,通过测定复合胶片的紫外-可见-近红外光谱图来评测其隔热性能(图5所示)。结果表明,未老化时,制备的透明隔热复合胶片,在950 nm处的透过率为7.2%,对应于其近红外光阻隔率为92.8%,老化4天后,材料对光的响应特性基本无变化,老化60天后,光谱图变化不明显(图5所示),近红外光在950 nm处的透过率为11%,对应其阻隔率为89%,该方法制备的铯钨青铜,在950 nm处对近红外光的阻隔率仅下降3.8%。Evaluate the transparent heat insulation performance of the transparent heat insulation composite film prepared in this application example. The method is: put the prepared transparent heat-insulating composite film into the "Double 85" test box (temperature 85 ℃, humidity 85%) to evaluate its resistance to humidity and heat, and measure the ultraviolet-visible-near-infrared spectrum of the composite film. Evaluate its thermal insulation performance (shown in Figure 5). The results show that the transmittance of the prepared transparent heat-insulating composite film at 950 nm is 7.2% when not aged, which corresponds to its near-infrared light rejection rate of 92.8%. After aging for 4 days, the response characteristics of the material to light are basically No change, after aging for 60 days, the spectral change is not obvious (as shown in Figure 5), the transmittance of near-infrared light at 950 nm is 11%, and the corresponding rejection rate is 89%. The cesium tungsten bronze prepared by this method, The blocking rate of near-infrared light at 950 nm is only decreased by 3.8%.

图10为市售铯钨青铜纳米粉体按照相同的方法与PVB复合后,制备的透明隔热复合胶片在“双85”试验箱中老化60天的光谱图。未老化时,透明隔热复合胶片在波长为950nm处的透过率5.2%,对应其阻隔率为94.8%,经60天高湿热环境老化后,在950 nm处的近红外光透过率为14.1%,对应其阻隔率为85.9%,市售铯钨青铜的在950 nm处的近红外光阻隔率下降了约8.9%。Figure 10 is the spectrogram of the commercially available cesium tungsten bronze nanopowder compounded with PVB in the same way, and the transparent heat-insulating composite film prepared after aging in the "Double 85" test chamber for 60 days. When not aged, the transmittance of the transparent heat-insulating composite film at a wavelength of 950nm is 5.2%, corresponding to its barrier rate of 94.8%. After 60 days of aging in a high-humidity environment, the near-infrared light transmittance at 950 nm 14.1%, corresponding to its rejection rate of 85.9%, the near-infrared light rejection rate of commercially available cesium tungsten bronze at 950 nm has dropped by about 8.9%.

本发明制备的高稳定纳米铯钨青铜粉体适用于汽车和建筑玻璃的隔热保温,在保证可见光透过率(Tλ=550 nm)在70%以上的同时,近红外光阻隔率(Tλ=950 nm)可高达95%以上,紫外光阻隔率(Tλ=320 nm)为99%以上,具有广阔的发展应用前景。The highly stable nano-cesium tungsten bronze powder prepared by the present invention is suitable for heat insulation and heat preservation of automobiles and building glass. While ensuring that the visible light transmittance (T λ=550 nm ) is above 70%, the near-infrared light rejection rate (T λ=950 nm ) can be as high as more than 95%, and the ultraviolet light blocking rate (T λ=320 nm ) is more than 99%, which has broad development and application prospects.

应用例对比例Application example comparison example

透明隔热复合胶片的制备,与应用例的区别仅在于:使用的是对比例制备的铯钨青铜纳米粉体,如下所示:The only difference between the preparation of the transparent heat-insulating composite film and the application example is that the cesium tungsten bronze nanopowder prepared in the comparative example is used, as follows:

取5 g对比例制备好的铯钨青铜纳米粉体,将其置于烧杯中,并加入4 g分散剂以及50 g无水乙醇,超声处理10 min后倒入纳米研磨机中进行球磨分散处理(球磨介质:氧化锆珠,尺寸:0.1 mm,转速:4980 rpm),然后,用200目的筛网过滤出氧化锆珠便可得到铯钨青铜分散液。取2.5 g聚乙烯醇缩丁醛粉与15 g无水乙醇搅拌混合后密封,然后置于烘箱中以60℃加热3 h便得到混合均匀的PVB胶体。上述制备好的PVB胶体置于脱泡盒中,其次,加入0.11 g增塑剂(三乙二醇二异辛酸酯)、0.145 g抗氧化剂(2, 6-二叔丁基-4-甲基苯酚,简称BHT)以及上述制备的铯钨青铜分散液0.2 g,脱泡处理10 min,将混合均匀的涂料用刮涂器涂覆在玻璃底板上,之后将覆盖着涂料的玻璃底板放在电热恒温鼓风干燥箱中烘干得到铯钨青铜透明隔热复合胶片。Take 5 g of the cesium tungsten bronze nanopowder prepared in the comparative example, put it in a beaker, add 4 g of dispersant and 50 g of absolute ethanol, and after ultrasonic treatment for 10 min, pour it into a nano grinder for ball milling dispersion treatment (Ball milling medium: zirconia beads, size: 0.1 mm, rotational speed: 4980 rpm), and then filter the zirconia beads with a 200-mesh sieve to obtain the cesium tungsten bronze dispersion. Take 2.5 g of polyvinyl butyral powder and 15 g of absolute ethanol, stir and mix, seal, then place in an oven and heat at 60°C for 3 h to obtain a uniformly mixed PVB colloid. The above prepared PVB colloid was placed in a defoaming box, and then, 0.11 g of plasticizer (triethylene glycol diisocaprylate), 0.145 g of antioxidant (2,6-di-tert-butyl-4-methyl phenol, referred to as BHT) and 0.2 g of the cesium tungsten bronze dispersion prepared above, degassing treatment for 10 min, and the evenly mixed coating was coated on the glass bottom plate with a scraper, and then the glass bottom plate covered with the coating was placed on the The cesium tungsten bronze transparent heat-insulating composite film is obtained by drying in an electric heating constant temperature blast drying oven.

图9为利用对比例制备的铯钨青铜透明隔热粉体,按照实施例2相同的与PVB复合的方法,制备的透明隔热复合胶片在“双85”试验箱中(温度85℃,湿度85%)老化60天后,材料对光的响应特性图。结果显示,该铯钨青铜透明隔热复合胶片,未老化时,波长在950 nm处的透过率为6.0%,对应其阻隔率为94%,经60天高温高湿环境中老化后,950 nm处的透过率为13.7%,对应其阻隔率为86.3%,对比例制备的铯钨青铜纳米材料,在950 nm处的近红外光阻隔率下降了7.7%。Figure 9 shows the cesium tungsten bronze transparent heat-insulating powder prepared by using the comparative example. According to the same method of compounding with PVB as in Example 2, the transparent heat-insulating composite film prepared in the "Double 85" test box (temperature 85 ° C, humidity 85%) after aging for 60 days, the response characteristics of the material to light. The results show that the cesium tungsten bronze transparent heat-insulating composite film, when not aged, has a transmittance of 6.0% at a wavelength of 950 nm, corresponding to a barrier rate of 94%. After aging in a high temperature and high humidity environment for 60 days, the transmittance of 950 The transmittance at nm is 13.7%, corresponding to its rejection rate of 86.3%, and the near-infrared light rejection rate at 950 nm of the cesium tungsten bronze nanomaterial prepared in the comparative example is reduced by 7.7%.

以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the scope of the present invention. within the scope of protection.

Claims (10)

1. A high-stability transparent heat-insulating powder of nano cesium tungsten bronze is characterized in that: the high-stability nano cesium tungsten bronze transparent heat-insulating powder is obtained by uniformly mixing a metal simple substance or metal salt, a tungsten-containing compound and cesium salt by a solid phase method and calcining, wherein the particle size of the high-stability nano cesium tungsten bronze transparent heat-insulating powder is 0.1-50 nm when the metal simple substance is used as a raw material; when the metal salt is used as a raw material, the particle size of the high-stability nano cesium tungsten bronze transparent heat insulation powder is 50-200 nm.
2. The high-stability nano cesium tungsten bronze transparent heat insulation powder according to claim 1, wherein the powder is characterized in that: the metal simple substance is any one of magnesium, aluminum, iron, nickel, copper, zinc, zirconium, tin, antimony, tungsten or bismuth; the metal in the metal salt is any one of magnesium, aluminum, iron, nickel, copper, zinc, zirconium, tin, antimony, tungsten or bismuth, and the metal salt is any one of carbonate, citrate, isopropoxide, acetate, oxalate, isooctanoate, acetylacetonate, methylsulfonate or metaacid salt of the metal.
3. The method for preparing the high-stability nano cesium tungsten bronze transparent heat-insulating powder according to claim 1 or 2, wherein when the raw material is a metal simple substance, the method comprises the following steps:
(1) Mixing a metal simple substance with a tungsten-containing compound raw material, and sequentially carrying out reduction reaction and oxidation reaction to obtain a small-size tungsten-containing compound;
(2) And (3) uniformly mixing the small-size tungsten-containing compound obtained in the step (1) with cesium salt, and calcining to obtain the high-stability nano cesium tungsten bronze transparent heat-insulating powder with the particle size of 0.1-50 nm.
4. The method for preparing the high-stability nano cesium tungsten bronze transparent heat insulation powder according to claim 3, which is characterized in that: the metal simple substance in the step (1) is any one of magnesium, aluminum, iron, nickel, copper, zinc, zirconium, tin, antimony, tungsten or bismuth; the tungsten-containing compound raw material is any one of tungstic acid, ammonium tungstate, ammonium paratungstate, ammonium metatungstate or tungsten trioxide; the molar ratio of the metal simple substance to tungsten atoms in the tungsten-containing compound raw material is (0.001-1.5): 1.
5. The method for preparing the high-stability nano cesium tungsten bronze transparent heat insulation powder according to claim 4, which is characterized in that: the reduction reaction in the step (1) is a room temperature ball milling process, the ball milling time is 0.5-24 h, and the ball milling rotating speed is 50-1000 r/min; the oxidation reaction is a calcination process in a certain atmosphere, the atmosphere is any one of nitrogen, argon, ammonia, oxygen, ammonia-argon mixture, hydrogen-argon mixture or air, the calcination temperature is 200-1000 ℃, the calcination time is 1-12 h, and the particle size of the small-size tungsten-containing compound is 0.1-50 nm.
6. The method for preparing the high-stability nano cesium tungsten bronze transparent heat insulation powder according to claim 5, which is characterized in that: the cesium salt in the step (2) is any one of cesium carbonate, cesium bicarbonate, cesium sulfate, cesium nitrate, cesium formate, cesium acetate, cesium oxalate, cesium hydroxide or cesium oxide, and the molar ratio of the cesium salt to tungsten atoms in the small-size tungsten-containing compound is (0.1-0.5): 1; the calcination atmosphere is nitrogen, argon or vacuum, the calcination temperature is 200-1000 ℃, the heating rate is 1-50 ℃/min, and the calcination time is 1-12 h.
7. The method for preparing the high-stability nano cesium tungsten bronze transparent heat-insulating powder according to claim 1 or 2, which is characterized in that: when the raw material is metal salt, the tungsten compound raw material and cesium salt are directly and uniformly mixed and calcined to obtain the high-stability nano cesium tungsten bronze transparent heat-insulating powder with the particle size of 50-200 nm.
8. The method for preparing the high-stability nano cesium tungsten bronze transparent heat insulation powder according to claim 7, which is characterized in that: the metal in the metal salt is any one of magnesium, aluminum, iron, nickel, copper, zinc, zirconium, tin, antimony, tungsten or bismuth; the metal salt is any one of carbonate, citrate, isopropoxide, acetate, oxalate, isooctanoate, acetylacetonate, methylsulfonate or metaacid salt of metal; the molar ratio of the metal element in the metal salt to the tungsten atom in the tungsten-containing compound raw material is (0.001-1.5): 1.
9. The method for preparing the high-stability nano cesium tungsten bronze transparent heat insulation powder according to claim 8, which is characterized in that: the cesium salt is any one of cesium carbonate, cesium bicarbonate, cesium sulfate, cesium nitrate, cesium formate, cesium acetate, cesium oxalate, cesium hydroxide or cesium oxide, and the molar ratio of the cesium salt to tungsten atoms in the tungsten-containing compound raw material is (0.1-0.5): 1; the calcination atmosphere is nitrogen, argon or vacuum, the calcination temperature is 200-1000 ℃, the heating rate is 1-50 ℃/min, and the calcination time is 1-12 h.
10. The application of the high-stability nano cesium tungsten bronze transparent heat insulation powder in transparent heat insulation paint and film as claimed in claim 1 or 2, which is characterized in that: the transparent heat-insulating powder of nano cesium tungsten bronze is ground to obtain high-stability nano cesium tungsten bronze dispersion slurry which is used as a coating, and the nano cesium tungsten bronze dispersion slurry is compounded with polyvinyl butyral to prepare the transparent heat-insulating film.
CN202310550792.9A 2023-05-16 2023-05-16 High-stability nano cesium tungsten bronze transparent heat-insulating powder and preparation method and application thereof Pending CN116495782A (en)

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