CN116473845A - Equipment and method for processing traditional Chinese medicine decoction pieces - Google Patents
Equipment and method for processing traditional Chinese medicine decoction pieces Download PDFInfo
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- 238000012545 processing Methods 0.000 title claims abstract description 41
- 239000003814 drug Substances 0.000 title claims description 12
- 238000000034 method Methods 0.000 title abstract description 26
- 241000411851 herbal medicine Species 0.000 claims abstract description 49
- 239000000463 material Substances 0.000 claims abstract description 40
- 239000007921 spray Substances 0.000 claims abstract description 28
- 239000010865 sewage Substances 0.000 claims abstract description 26
- 238000007605 air drying Methods 0.000 claims abstract description 21
- 238000003672 processing method Methods 0.000 claims abstract description 4
- 238000003756 stirring Methods 0.000 claims description 11
- 230000005484 gravity Effects 0.000 claims description 9
- 238000010438 heat treatment Methods 0.000 claims description 9
- 238000005507 spraying Methods 0.000 claims description 6
- 238000005096 rolling process Methods 0.000 claims description 5
- 238000005520 cutting process Methods 0.000 abstract description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 21
- 239000012535 impurity Substances 0.000 description 8
- 238000010586 diagram Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 5
- 238000000746 purification Methods 0.000 description 4
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 238000004140 cleaning Methods 0.000 description 2
- 229940079593 drug Drugs 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 241000037740 Coptis chinensis Species 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
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Abstract
本发明涉及中药材炮制设备技术领域,提出了中药饮片炮制设备及炮制方法,包括箱体和设置于箱体内的喷淋机构、风干机构、切片机构、污水收集箱、切片收集机构,切片机构设置在所述风干机构的出口处,切片机构包括切刀、支撑板、滑动底板、第一液压气缸和第二液压气缸,待炮制的中药材依次经过水选过程和风选过程,由第二滚轮组输送至切片机构的滑动底板上,第一液压气缸控制切刀下落,经过间隔分布的切刀的切制,得到尺寸均匀的中药材切片,第二液压气缸通过控制滑动底板的滑动,使得中药材切片掉落至下方的切片收集机构。利用该装置进行炮制的方法,能使得切制效率更高、所得到的中药材切片大小更加均匀。
The invention relates to the technical field of processing equipment for Chinese herbal medicines, and proposes processing equipment and processing methods for Chinese herbal medicines, including a box body and a spray mechanism, an air-drying mechanism, a slicing mechanism, a sewage collection box, and a slice collection mechanism arranged in the box. The cylinder controls the falling of the cutter, and after cutting by the cutters distributed at intervals, slices of Chinese herbal medicines with uniform size are obtained. The second hydraulic cylinder controls the sliding of the sliding bottom plate to make the slices of Chinese herbal medicines fall to the slice collection mechanism below. The method of processing by using the device can make the cutting efficiency higher, and the obtained sliced Chinese medicinal materials have a more uniform size.
Description
技术领域technical field
本发明涉及中药材炮制设备,特别涉及中药饮片炮制设备及炮制方法。The invention relates to equipment for processing Chinese herbal medicines, in particular to equipment and methods for processing Chinese herbal medicines.
背景技术Background technique
中药材必须经过炮制,制成中药饮片之后才能入药,这是中医临床用药的一个特点,也是中医药的一大特色。中药炮制技术是根据中医药理论,按照中医医疗、中药调配以及中药制剂的不同需要,结合药材自身性质,将中药材制成中药饮片的一整套制药技术。Chinese herbal medicines must be processed and made into Chinese herbal decoction pieces before they can be used as medicine. This is a characteristic of TCM clinical medicine, and it is also a major feature of TCM. Traditional Chinese medicine processing technology is a complete set of pharmaceutical technology for making Chinese medicinal materials into Chinese medicinal slices according to the theory of traditional Chinese medicine, according to the different needs of traditional Chinese medical treatment, traditional Chinese medicine preparation and traditional Chinese medicine preparations, and combining the properties of the medicinal materials themselves.
中药炮制是根据中医药理论和医疗、调剂、贮藏等不同要求以及药材自身的性质,分别采用修治、水制、火制及增添辅料制作等方法,对生药进行加工的特殊技术,其上可追溯到药材的种植、采集或饲养,其中以炒、炙、烫、煅、煨和火制方法最为常用,故名“炮制”。根据《全国中药饮片炮制规范》,药材凡经净制、切制或炮炙等处理后,均称为“饮片”;药材必须净制后方可进行切制或炮炙等处理。包括以下过程:净制、软化、干燥、切制、炮炙等。Traditional Chinese medicine processing is a special technology for processing crude drugs according to the different requirements of traditional Chinese medicine theory and medical treatment, dispensing, storage, etc., as well as the properties of the medicinal materials themselves, using methods such as repairing, water processing, fire processing, and adding auxiliary materials. According to the "National Standards for the Processing of Decoction Pieces of Traditional Chinese Medicine", medicinal materials that have been purified, cut or roasted are called "decoction pieces"; medicinal materials must be purified before cutting or roasting. Including the following processes: cleaning, softening, drying, cutting, roasting, etc.
CN112902610B公开了黄连饮片加工用炮制装置及基于该装置的炮制工艺,设有烘干单元、搅拌机构等,该装置只适用于黄连饮片的炮制,对于一些需要切制成块或成片的中药材来说,不具有通用性。CN112902610B discloses a processing device for processing Coptis chinensis pieces and a processing technology based on the device. It is provided with a drying unit and a stirring mechanism.
对于现有的其他炮制装置,在切制过程往往效率较低,需要一刀一刀进行,并且得到的中药材切片大小不一,影响后续的炒制过程及最终的成品大小。For other existing processing devices, the efficiency of the cutting process is often low, and it needs to be cut one by one, and the obtained slices of Chinese medicinal materials are of different sizes, which affects the subsequent frying process and the final product size.
发明内容Contents of the invention
本发明所要解决的技术问题是,克服现有技术存在的上述缺陷,提供具有通用性、能够对中药材进行净制、切制、炮制,并且切制效率更高、所得到的中药材切片大小更加均匀的中药饮片炮制设备。The technical problem to be solved by the present invention is to overcome the above-mentioned defects existing in the prior art, and to provide a Chinese herbal medicine preparation processing equipment with versatility, capable of cleaning, cutting and processing Chinese herbal medicines, with higher cutting efficiency and more uniform sliced sizes of Chinese herbal medicines.
本发明解决其技术问题采用的技术方案是:中药饮片炮制设备,包括箱体和设置于箱体内的喷淋机构、风干机构、切片机构、污水收集箱、切片收集机构,所述污水收集箱设置在所述喷淋机构、风干机构的下方,所述切片机构设置在所述风干机构的出口处,所述切片机构包括切刀、支撑板、滑动底板、第一液压气缸和第二液压气缸,所述切刀间隔分布在所述支撑板上,所述滑动底板设置在切刀的下方,所述滑动底板上设有与所述切刀相适配的切刀孔,所述支撑板与所述第一液压气缸连接,所述滑动底板与第二液压气缸连接,所述第二液压气缸通过控制滑动底板的滑动,使得位于滑动底板上的中药材切片掉落至下方的切片收集机构。The technical solution adopted by the present invention to solve the technical problem is: Chinese herbal medicine processing equipment, including a box body and a spraying mechanism, an air-drying mechanism, a slicing mechanism, a sewage collection box, and a sectioning collection mechanism arranged in the box. The sewage collection box is arranged below the spraying mechanism and the air-drying mechanism. The slicing mechanism is arranged at the outlet of the air-drying mechanism. , the sliding bottom plate is provided with a cutter hole adapted to the cutter, the support plate is connected to the first hydraulic cylinder, the sliding bottom plate is connected to the second hydraulic cylinder, and the second hydraulic cylinder controls the sliding of the sliding bottom plate so that the Chinese herbal medicine slices on the sliding bottom plate fall to the slice collection mechanism below.
在可选方案中:所述喷淋机构包括第一滚轮组和多个喷淋杆,每个所述喷淋杆上设有若干个喷淋头,所述喷淋杆间隔分布在所述第一滚轮组的上方。该过程为净制过程中的水选步骤,即用水洗去附在药材表面的泥沙等杂质,中药材放置在第一滚轮组上,可以利用自身重力向前滚动,在向前滚动翻转的过程中,受到喷淋水的冲洗作用。In an optional solution: the spray mechanism includes a first roller set and a plurality of spray rods, each of the spray rods is provided with several spray heads, and the spray rods are distributed above the first roller set at intervals. This process is the water selection step in the purification process, that is to wash away the impurities such as silt attached to the surface of the medicinal materials with water. The Chinese medicinal materials are placed on the first roller group and can be rolled forward by their own gravity. During the forward rolling and turning process, they are washed by the spray water.
在可选方案中:所述风干机构包括风干机和第二滚轮组,所述风干机安装在所述第二滚轮组的上方,第一滚轮组的整体倾角大于所述第二滚轮组的整体倾角。该过程为净制过程中的风选步骤,中药材由第一滚轮组过渡到第二滚轮组,利用药材与杂质的比重不同,用风选设备去除杂质,本发明中的风选设备为风干机,风干机可以吹除附着在中药材上的水分及泥水杂质。此外,第一滚轮组大于第二滚轮组的倾角能使得中药材能更好地过渡。In an optional solution: the air drying mechanism includes an air dryer and a second roller set, the air dryer is installed above the second roller set, and the overall inclination angle of the first roller set is greater than the overall inclination angle of the second roller set. This process is the winnowing step in the purification process. The traditional Chinese medicinal materials are transferred from the first roller group to the second roller group. Using the difference in specific gravity between the medicinal materials and impurities, the impurities are removed by winnowing equipment. The winnowing equipment in the present invention is an air dryer, and the air dryer can blow off the moisture and muddy water impurities attached to the Chinese medicinal materials. In addition, the inclination angle of the first roller set is greater than that of the second roller set so that the Chinese herbal medicine can be better transitioned.
在可选方案中:所述第一滚轮组的下方设有第一过滤板,所述第二滚轮组的下方设有第二过滤板。水选过程产生的泥水通过第一过滤板进入下方的污水收集箱内,风选过程产生的泥水通过第二过滤板进入下方的污水收集箱内。In an optional solution: a first filter plate is provided below the first roller set, and a second filter plate is provided below the second roller set. The muddy water produced in the water separation process enters the sewage collection box below through the first filter plate, and the muddy water produced in the winnowing process enters the sewage collection box below through the second filter plate.
在可选方案中:所述污水收集箱的底板倾斜设置,所述污水收集箱的侧板的最低点处设有排水口。倾斜设置的污水收集箱可以将收集到的泥水汇集到低处,并通过排水口排出。In an optional solution: the bottom plate of the sewage collection box is arranged obliquely, and a drain is provided at the lowest point of the side plate of the sewage collection box. The sloping sewage collection tank can collect the collected muddy water to a low place and discharge it through the drain.
在可选方案中:所述切片收集机构设置在所述切片机构的下方,所述切片收集机构包括出料槽和第三滚轮组,所述第三滚轮组位于滑动底板的下方,所述出料槽的一端位于第三滚轮组处,所述出料槽的另一端与炒制机构连接。In an optional solution: the slice collection mechanism is arranged below the slice mechanism, the slice collection mechanism includes a discharge trough and a third roller set, the third roller set is located below the sliding bottom plate, one end of the discharge chute is located at the third roller set, and the other end of the discharge trough is connected to the frying mechanism.
在可选方案中:所述第三滚轮组和出料槽均倾斜设置。经切制后的中药材掉落至切片收集机构的第三滚轮组上,由于第三滚轮组和出料槽倾斜设置,切制成块或成片的中药材堆积后依靠自身重力可进入至炒制机构中。In an optional solution: both the third roller set and the discharge chute are arranged obliquely. The cut Chinese herbal medicines fall onto the third roller set of the slice collection mechanism. Since the third roller set and the discharge chute are arranged obliquely, the Chinese herbal medicines cut into blocks or slices can enter the frying mechanism by their own gravity after being piled up.
在可选方案中:所述炒制机构包括炒箱、设置在炒箱内的搅拌单元和设置在炒箱底部的加热单元。该过程即为中药饮片的炮制过程,炒制时火力应均匀,并不断翻动。应掌握加热温度、炒制时间及程度要求。通过设置在炒箱内的搅拌单元可以使得中药材的受热均匀并不断翻动,炒箱底部设置的加热单元能对炒制温度进行控制。In an optional solution: the frying mechanism includes a frying box, a stirring unit arranged in the frying box, and a heating unit arranged at the bottom of the frying box. This process is the processing process of Chinese herbal decoction pieces. When frying, the firepower should be even and stir continuously. The heating temperature, frying time and degree requirements should be mastered. The stirring unit arranged in the stir-frying box can make the Chinese herbal medicines be heated evenly and stir continuously, and the heating unit arranged at the bottom of the stir-frying box can control the frying temperature.
在可选方案中:滑动底板的侧壁设有滑动凹槽,所述箱体的内壁设有与所述滑动凹槽相适配的滑动导轨,所述箱体的侧壁设有供滑动底板进出的通孔。经风干机构风干后的中药材滚动至滑动底板上,利用切刀对置于滑动底板上的中药材进行切制成块或成片的工艺,此时,第二液压气缸通过控制滑动底板的滑动,使得位于滑动底板上的中药材切片掉落至下方的切片收集机构。In an optional solution: the side wall of the sliding bottom plate is provided with a sliding groove, the inner wall of the box body is provided with a sliding guide rail adapted to the sliding groove, and the side wall of the box body is provided with a through hole for the sliding bottom plate to enter and exit. The Chinese medicinal materials air-dried by the air-drying mechanism are rolled onto the sliding bottom plate, and the Chinese medicinal materials placed on the sliding bottom plate are cut into blocks or slices with a cutter. At this time, the second hydraulic cylinder controls the sliding of the sliding bottom plate, so that the slices of Chinese medicinal materials on the sliding bottom plate fall to the slice collection mechanism below.
在上述技术方案的基础上,本发明还提供利用所述的中药饮片炮制设备的炮制方法,包括以下步骤:On the basis of the above technical solution, the present invention also provides a processing method utilizing the described Chinese herbal medicine processing equipment, comprising the following steps:
S1、待切片的中药材放置在第一滚轮组上,在受自身重力滚动过程中经喷淋机构喷淋,然后进入第二滚轮组;S1. The Chinese herbal medicine to be sliced is placed on the first roller group, sprayed by the spray mechanism during the rolling process by its own gravity, and then enters the second roller group;
S2、经喷淋后的中药材在第二滚轮组上滚动时,受到风干机构的预干燥处理,喷淋、风干所产生的污水流至污水收集箱中;S2. When the sprayed Chinese herbal medicine rolls on the second roller set, it is pre-dried by the air-drying mechanism, and the sewage generated by spraying and air-drying flows into the sewage collection tank;
S3、经过风干后的中药材滚动至滑动底板上,第一液压气缸控制切刀对中药材进行切片工作,切制成片的中药材位于滑动底板上,此时,第二液压气缸控制滑动底板移动,位于滑动底板上的中药材切片掉落至下方的切片收集机构;S3. The air-dried Chinese medicinal materials roll onto the sliding bottom plate, and the first hydraulic cylinder controls the cutter to slice the Chinese medicinal materials. The sliced Chinese medicinal materials are located on the sliding bottom plate. At this time, the second hydraulic cylinder controls the movement of the sliding bottom plate, and the slices of Chinese medicinal materials on the sliding bottom plate fall to the slice collection mechanism below;
S4、切制成片的中药材经切片收集机构运送至炒制机构中进行炒制,得到炮制后的中药饮片,至此完成中药饮片的炮制工作。S4. The Chinese medicinal materials cut into slices are transported to the frying mechanism by the slice collection mechanism for frying, and processed Chinese herbal medicine slices are obtained, and the processing of Chinese herbal medicine slices is completed so far.
待炮制的中药材依次经过水选过程和风选过程,由第二滚轮组输送至切片机构的滑动底板上,第一液压气缸控制切刀下落,经过间隔分布的切刀的切制,得到尺寸均匀的中药材切片,切刀下落的过程中,对放置在滑动底板上的中药材同时切制,极大提高了切制效率。切制完成后,切刀收回,第二液压气缸控制滑动底板滑动,使得位于滑动底板上的中药材切片掉落至下方的切片收集机构,完成后续的炒制工艺。通过该装置,能使得切制效率更高、所得到的中药材切片大小更加均匀。The Chinese herbal medicines to be processed go through the water separation process and the winnowing process in turn, and are transported to the sliding bottom plate of the slicing mechanism by the second roller group. The first hydraulic cylinder controls the falling of the cutter. After cutting by the cutters distributed at intervals, slices of Chinese herbal medicines with uniform sizes are obtained. During the falling process of the cutters, the Chinese herbal medicines placed on the sliding bottom plate are simultaneously cut, which greatly improves the cutting efficiency. After the cutting is completed, the cutter is retracted, and the second hydraulic cylinder controls the sliding of the sliding bottom plate, so that the slices of Chinese herbal medicines located on the sliding bottom plate fall to the slice collection mechanism below, and the subsequent frying process is completed. Through the device, the cutting efficiency is higher, and the obtained Chinese herbal medicine slices are more uniform in size.
附图说明Description of drawings
图1为本发明炮制设备的整体结构示意图;Fig. 1 is the overall structural representation of processing equipment of the present invention;
图2为图1所示炮制设备的切面图;Fig. 2 is the sectional view of processing equipment shown in Fig. 1;
图3为图1所示炮制设备中的喷淋机构的结构示意图;Fig. 3 is the structural representation of the spray mechanism in the processing equipment shown in Fig. 1;
图4为图1所示炮制设备中的风干机构的结构示意图;Fig. 4 is the structural representation of the air-drying mechanism in the processing equipment shown in Fig. 1;
图5为图1所示炮制设备中的切片机构的结构示意图;Fig. 5 is a structural schematic diagram of a slicing mechanism in the processing equipment shown in Fig. 1;
图6图5所示切片机构中的切刀结构示意图;The structural schematic diagram of the cutter in the slicing mechanism shown in Fig. 6 and Fig. 5;
图7为图5所示切片机构中的滑动底板的结构示意图;Fig. 7 is a structural schematic diagram of the sliding bottom plate in the slicing mechanism shown in Fig. 5;
图8为滑动底板的滑动结构示意图;Fig. 8 is a schematic diagram of the sliding structure of the sliding bottom plate;
图9为炒制机构中的炒箱的结构示意图;Fig. 9 is the structural representation of the frying case in the frying mechanism;
图10炒箱的加热单元结构示意图。Fig. 10 is a schematic structural diagram of the heating unit of the fryer.
图中:1、箱体,2、喷淋机构,3、风干机构,4、切片机构,5、污水收集箱,6、切片收集机构,7、炒制机构,8、第一过滤板,9、第二过滤板,10、排水口,11、滑动凹槽,12、滑动导轨,201、第一滚轮组、202、喷淋杆,203、喷淋头,301、第二滚轮组,302、风干机,401、切刀,402、支撑板,403、滑动底板,404、第一液压气缸,405、第二液压气缸,406、切刀孔,601、第三滚轮组,602、出料槽,701、炒箱,702、加热单元,703、搅拌单元。Among the figure: 1, box body, 2, spraying mechanism, 3, air-drying mechanism, 4, slicing mechanism, 5, sewage collection box, 6, slice collecting mechanism, 7, frying mechanism, 8, first filter plate, 9, second filter plate, 10, water outlet, 11, sliding groove, 12, sliding guide rail, 201, first roller group, 202, spray rod, 203, spray head, 301, second roller group, 302, air dryer, 401, cutter , 402, support plate, 403, sliding bottom plate, 404, first hydraulic cylinder, 405, second hydraulic cylinder, 406, cutter hole, 601, third roller group, 602, discharge chute, 701, frying box, 702, heating unit, 703, stirring unit.
具体实施方式Detailed ways
下面将结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Apparently, the described embodiments are part of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the orientations or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus cannot be construed as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be a direct connection or an indirect connection through an intermediate medium, or it may be an internal connection between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
如图1-图2、图5-图8所示,本实施例包括箱体1和设置于箱体1内的喷淋机构2、风干机构3、切片机构4、污水收集箱5、切片收集机构6和炒制机构7,所述污水收集箱5设置在所述喷淋机构2、风干机构3的下方,所述切片机构4设置在所述风干机构3的出口处,所述切片机构4包括切刀401、支撑板402、滑动底板403、第一液压气缸404和第二液压气缸405,所述切刀401间隔分布在所述支撑板402上,所述滑动底板403设置在切刀401的下方,所述滑动底板403上设有与所述切刀401相适配的切刀孔406,所述支撑板402与所述第一液压气缸404连接,所述滑动底板403与第二液压气缸405连接,所述第二液压气缸405通过控制滑动底板403的滑动,使得位于滑动底板403上的中药材切片掉落至下方的切片收集机构6。As shown in Fig. 1-Fig. 2 and Fig. 5-Fig. 8, the present embodiment comprises a box body 1 and a spray mechanism 2 arranged in the box body 1, an air-drying mechanism 3, a slicing mechanism 4, a sewage collection box 5, a section collection mechanism 6 and a frying mechanism 7, the sewage collection box 5 is arranged under the spray mechanism 2 and the air-drying mechanism 3, the slicing mechanism 4 is arranged at the outlet of the air-drying mechanism 3, and the slicing mechanism 4 includes a cutter 401, a support plate 402, a sliding bottom plate 403, and a first hydraulic cylinder 40 4 and the second hydraulic cylinder 405, the cutter 401 is distributed on the support plate 402 at intervals, the sliding bottom plate 403 is arranged below the cutter 401, and the sliding bottom plate 403 is provided with a cutter hole 406 adapted to the cutting knife 401, the support plate 402 is connected with the first hydraulic cylinder 404, the sliding bottom plate 403 is connected with the second hydraulic cylinder 405, and the second hydraulic cylinder 405 controls the sliding of the sliding bottom plate 403 , so that the slices of Chinese herbal medicine located on the sliding bottom plate 403 fall to the slice collection mechanism 6 below.
如图3所示,本实施例中,所述喷淋机构2包括第一滚轮组201和多个喷淋杆202,每个所述喷淋杆202上设有若干个喷淋头203,所述喷淋杆202间隔分布在所述第一滚轮组201的上方。该过程为净制过程中的水选步骤,即用水洗去附在药材表面的泥沙等杂质,中药材放置在第一滚轮组201上,可以利用自身重力向前滚动,在向前滚动翻转的过程中,受到喷淋水的冲洗作用。As shown in FIG. 3 , in this embodiment, the spray mechanism 2 includes a first roller set 201 and a plurality of spray rods 202 , each of the spray rods 202 is provided with several spray heads 203 , and the spray rods 202 are distributed above the first roller set 201 at intervals. This process is the water selection step in the purification process, that is, washing with water to remove impurities such as silt attached to the surface of the medicinal materials. The Chinese medicinal materials are placed on the first roller set 201 and can be rolled forward by their own gravity. During the forward rolling and turning process, they are washed by spray water.
如图4所示,本实施例中,所述风干机构3包括风干机302和第二滚轮组301,所述风干机302安装在所述第二滚轮组301的上方,第一滚轮组201的整体倾角大于所述第二滚轮组301的整体倾角。该过程为净制过程中的风选步骤,中药材由第一滚轮组201过渡到第二滚轮组301,利用药材与杂质的比重不同,用风选设备去除杂质,本发明中的风选设备为风干机302,风干机302可以吹除附着在中药材上的水分及泥水杂质,此外,第一滚轮组201大于第二滚轮组301的倾角能使得中药材能更好地过渡。As shown in Figure 4, in this embodiment, the air drying mechanism 3 includes an air dryer 302 and a second roller set 301, the air dryer 302 is installed above the second roller set 301, and the overall inclination angle of the first roller set 201 is greater than the overall inclination angle of the second roller set 301. This process is a winnowing step in the purification process. Chinese herbal medicines are transferred from the first roller set 201 to the second roller set 301. Using the different proportions of the medicinal materials and impurities, the impurities are removed by winnowing equipment. The winnowing equipment in the present invention is air dryer 302, which can blow off the moisture and muddy water impurities attached to the Chinese medicinal materials. In addition, the inclination angle of the first roller set 201 greater than that of the second roller set 301 can make the transition of Chinese medicinal materials better.
本实施例中,所述第一滚轮组201的下方设有第一过滤板8,所述第二滚轮组301的下方设有第二过滤板9。水选过程产生的泥水通过第一过滤板8进入下方的污水收集箱内,风选过程产生的泥水通过第二过滤板9进入下方的污水收集箱内5。In this embodiment, a first filter plate 8 is provided below the first roller set 201 , and a second filter plate 9 is provided below the second roller set 301 . The muddy water produced by the water separation process enters the sewage collection box below through the first filter plate 8, and the muddy water produced by the winnowing process enters the sewage collection box 5 below through the second filter plate 9.
本实施例中,所述污水收集箱5的底板倾斜设置,所述污水收集箱5的侧板的最低点处设有排水口10。倾斜设置的污水收集箱5可以将收集到的泥水汇集到低处,并通过排水口10排出。In this embodiment, the bottom plate of the sewage collection box 5 is inclined, and the lowest point of the side plate of the sewage collection box 5 is provided with a drain port 10 . The sewage collection box 5 that is arranged at an incline can collect the collected muddy water to a low place, and discharge through the water outlet 10 .
本实施例中,所述切片收集机构6设置在所述切片机构4的下方,所述切片收集机构6包括出料槽602和第三滚轮组601,所述第三滚轮组601位于滑动底板403的下方,所述出料槽602的一端位于第三滚轮组601处,所述出料槽602的另一端与炒制机构7连接。In this embodiment, the slice collection mechanism 6 is arranged below the slice mechanism 4, and the slice collection mechanism 6 includes a discharge trough 602 and a third roller set 601, the third roller set 601 is located below the sliding bottom plate 403, one end of the discharge trough 602 is located at the third roller set 601, and the other end of the discharge trough 602 is connected to the frying mechanism 7.
本实施例中,所述第三滚轮组601和出料槽602均倾斜设置。经切制后的中药材掉落至切片收集机构的第三滚轮组601上,由于第三滚轮组601和出料槽602倾斜设置,切制成块或成片的中药材堆积后依靠自身重力可进入至炒制机构7中。In this embodiment, the third roller set 601 and the discharge chute 602 are both inclined. The cut Chinese herbal medicines fall onto the third roller set 601 of the slice collection mechanism. Since the third roller set 601 and the discharge chute 602 are arranged obliquely, the Chinese herbal medicines cut into blocks or slices can enter into the frying mechanism 7 by their own gravity after being piled up.
本实施例中,中药材前进的过程中,都是通过自身的重力作用依次经过第一滚轮组201、第二滚轮组301和第三滚轮组601。In this embodiment, the Chinese herbal medicine passes through the first roller set 201 , the second roller set 301 and the third roller set 601 sequentially through its own gravity during the advancing process.
如图9-图10所示,本实施例中,所述炒制机构7包括炒箱701、设置在炒箱701内的搅拌单元703和设置在炒箱底部的加热单元702。该过程即为中药饮片的炮制过程,炒制时火力应均匀,并不断翻动。应掌握加热温度、炒制时间及程度要求。通过设置在炒箱701内的搅拌单元703可以使得中药材的受热均匀并不断翻动,炒箱701底部设置的加热单元702能对炒制温度进行控制。As shown in FIGS. 9-10 , in this embodiment, the frying mechanism 7 includes a frying box 701 , a stirring unit 703 arranged in the frying box 701 and a heating unit 702 arranged at the bottom of the frying box. This process is the processing process of Chinese herbal decoction pieces. When frying, the firepower should be even and stir continuously. The heating temperature, frying time and degree requirements should be mastered. The stirring unit 703 arranged in the stir-frying box 701 can make the Chinese herbal medicines be heated evenly and stir continuously, and the heating unit 702 arranged at the bottom of the stir-frying box 701 can control the frying temperature.
本实施例中,滑动底板403的侧壁设有滑动凹槽11,所述箱体1的内壁设有与所述滑动凹槽11相适配的滑动导轨12,所述箱体1的侧壁设有供滑动底板402进出的通孔。经风干机构3风干后的中药材滚动至滑动底板402上,利用切刀401对置于滑动底板403上的中药材进行切制成块或成片的工艺,此时,第二液压气缸405通过控制滑动底板403的滑动,使得位于滑动底板403上的中药材切片掉落至下方的切片收集机构6。In this embodiment, the side wall of the sliding bottom plate 403 is provided with a sliding groove 11, the inner wall of the box body 1 is provided with a sliding guide rail 12 matching the sliding groove 11, and the side wall of the box body 1 is provided with a through hole for the sliding bottom plate 402 to enter and exit. The Chinese medicinal materials air-dried by the air-drying mechanism 3 are rolled onto the sliding bottom plate 402, and the Chinese medicinal materials placed on the sliding bottom plate 403 are cut into blocks or slices by the cutter 401. At this time, the second hydraulic cylinder 405 controls the sliding of the sliding bottom plate 403, so that the Chinese medicinal material slices on the sliding bottom plate 403 fall to the slice collection mechanism 6 below.
本发明还提供利用所述的中药饮片炮制设备的炮制方法,包括以下步骤:The present invention also provides a processing method utilizing the described Chinese herbal medicine processing equipment, comprising the following steps:
S1、待切片的中药材放置在第一滚轮组上,在受自身重力滚动过程中经喷淋机构喷淋,然后进入第二滚轮组;S1. The Chinese herbal medicine to be sliced is placed on the first roller group, sprayed by the spray mechanism during the rolling process by its own gravity, and then enters the second roller group;
S2、经喷淋后的中药材在第二滚轮组上滚动时,受到风干机构的预干燥处理,喷淋、风干所产生的污水流至污水收集箱中;S2. When the sprayed Chinese herbal medicine rolls on the second roller set, it is pre-dried by the air-drying mechanism, and the sewage generated by spraying and air-drying flows into the sewage collection tank;
S3、经过风干后的中药材滚动至滑动底板上,第一液压气缸控制切刀对中药材进行切片工作,切制成片的中药材位于滑动底板上,此时,第二液压气缸控制滑动底板移动,位于滑动底板上的中药材切片掉落至下方的切片收集机构;S3. The air-dried Chinese medicinal materials roll onto the sliding bottom plate, and the first hydraulic cylinder controls the cutter to slice the Chinese medicinal materials. The sliced Chinese medicinal materials are located on the sliding bottom plate. At this time, the second hydraulic cylinder controls the movement of the sliding bottom plate, and the slices of Chinese medicinal materials on the sliding bottom plate fall to the slice collection mechanism below;
S4、切制成片的中药材经切片收集机构运送至炒制机构中进行炒制,得到炮制后的中药饮片,至此完成中药饮片的炮制工作。S4. The Chinese medicinal materials cut into slices are transported to the frying mechanism by the slice collection mechanism for frying, and processed Chinese herbal medicine slices are obtained, and the processing of Chinese herbal medicine slices is completed so far.
待炮制的中药材依次经过水选过程和风选过程,经过间隔分布的切刀的切制,得到尺寸均匀的中药材切片,切刀下落的过程中,对放置在滑动底板上的中药材同时切制,极大提高了切制效率。切制完成后,切刀收回,第二液压气缸控制滑动底板滑动,使得位于滑动底板上的中药材切片掉落至下方的切片收集机构,完成后续的炒制工艺。通过该装置,能使得切制效率更高、所得到的中药材切片大小更加均匀。The Chinese herbal medicines to be processed go through the water selection process and the winnowing process in turn, and are cut by the cutters distributed at intervals to obtain slices of Chinese herbal medicines with uniform sizes. When the cutters are falling, the Chinese herbal medicines placed on the sliding bottom plate are simultaneously cut, which greatly improves the cutting efficiency. After the cutting is completed, the cutter is retracted, and the second hydraulic cylinder controls the sliding of the sliding bottom plate, so that the slices of Chinese herbal medicines located on the sliding bottom plate fall to the slice collection mechanism below, and the subsequent frying process is completed. Through the device, the cutting efficiency is higher, and the obtained Chinese herbal medicine slices are more uniform in size.
本领域的技术人员可以对本发明进行各种修改和变型,倘若这些修改和变型在本发明权利要求及其等同技术的范围之内,则这些修改和变型也在本发明的保护范围之内。Those skilled in the art can make various modifications and variations to the present invention, and if these modifications and variations are within the scope of the claims of the present invention and equivalent technologies, then these modifications and variations are also within the protection scope of the present invention.
说明书中未详细描述的内容为本领域技术人员公知的现有技术。The content not described in detail in the specification is the prior art known to those skilled in the art.
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