CN116460720B - An automatic processing device for substation structure accessories - Google Patents
An automatic processing device for substation structure accessories Download PDFInfo
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- CN116460720B CN116460720B CN202310712670.5A CN202310712670A CN116460720B CN 116460720 B CN116460720 B CN 116460720B CN 202310712670 A CN202310712670 A CN 202310712670A CN 116460720 B CN116460720 B CN 116460720B
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- accessory body
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- telescopic rod
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- 238000012545 processing Methods 0.000 title claims abstract description 23
- 239000004575 stone Substances 0.000 claims abstract description 60
- 230000005540 biological transmission Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 9
- 238000010586 diagram Methods 0.000 description 4
- 238000013519 translation Methods 0.000 description 3
- 230000008602 contraction Effects 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000003990 capacitor Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000011120 plywood Substances 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 230000000750 progressive effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0092—Grinding attachments for lathes or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)
Abstract
本发明揭示了一种变电站构架配件自动加工装置,包括配件本体、磨削石板和摆动结构,配件本体竖向移动,磨削石板与配件本体弧形外壁接触,摆动结构用于驱动磨削石板沿配件本体弧形外壁轨迹移动;通过控制磨削石板能够沿配件本体弧形外壁移动,从而实现了磨削石板对配件本体外壁的自动打磨加工工作,方便使打磨轨迹与配件本体弧形外壁轨迹重合,从而保证了配件本体外壁上不同弧形位置的磨削量保持一致,提高配件本体外壁的平整性和弧形的规则度,提高配件本体加工质量,同时有效简化了打磨方式,只需使配件本体保持竖直移动即可实现自动打磨工作,无需根据配件本体打磨位置的不同而调整配件本体位置或角度,提高了配件本体加工的工作效率。
The invention discloses an automatic processing device for substation frame accessories, which includes an accessory body, a grinding stone plate and a swing structure. The accessory body moves vertically, the grinding stone plate is in contact with the arc-shaped outer wall of the accessory body, and the swing structure is used to drive the grinding stone plate along the edge. The arc-shaped outer wall of the accessory body moves along the trajectory; by controlling the grinding stone plate, it can move along the arc-shaped outer wall of the accessory body, thereby realizing the automatic grinding process of the accessory body outer wall by the grinding stone plate, and making it convenient for the grinding trajectory to coincide with the arc-shaped outer wall trajectory of the accessory body. , thus ensuring that the grinding amount at different arc-shaped positions on the outer wall of the accessory body is consistent, improving the flatness of the outer wall of the accessory body and the regularity of the arc, improving the processing quality of the accessory body, and effectively simplifying the grinding method. Only the accessory needs to be Automatic grinding work can be realized by keeping the main body moving vertically. There is no need to adjust the position or angle of the accessory body according to the different grinding positions of the accessory body, which improves the efficiency of accessory body processing.
Description
技术领域Technical field
本发明涉及变电站配件加工的技术领域,特别是涉及一种变电站构架配件自动加工装置。The present invention relates to the technical field of substation parts processing, and in particular to an automatic processing device for substation frame parts.
背景技术Background technique
变电站是电力输送系统中用于对电压和电流进行调节、变换、分配的电力控制中转站,变电站主要由变压器、高压断路器、隔离开关、母线、避雷器、电容器、电抗器、继电保护装置、自动装置、测控装置、计量装置、自动化系统等众多设备组成,而为实现对该众多设备的固定和组装,因此也需要大量构架、配件等结构,如附图1中的配件本体,其形状是由位于中间的弧形部分和位于弧形部分两端的平面部分组成,并且平面部分上开设有固定孔,配件本体主要用于变电站中各类电器的安装固定,车间在加工成型配件本体后,需要对其弧形外壁进行打磨处理,从而去除外壁上的灰尘、油层或残渣等杂质,而传统的打磨设备,如皮带打磨机或砂轮打磨机等均无法控制机器上的打磨单元沿配件本体弧形外壁轨迹移动,因此尽管传统打磨设备能够对配件本体进行打磨,但是其在配件本体弧形外壁上不同位置的磨削量无法保持一致,因此配件本体加工后其外壁的平整性较差,配件本体加工质量较低。A substation is a power control transfer station used to regulate, transform, and distribute voltage and current in the power transmission system. The substation mainly consists of transformers, high-voltage circuit breakers, isolation switches, busbars, lightning arresters, capacitors, reactors, relay protection devices, It is composed of many equipments such as automatic devices, measurement and control devices, metering devices, and automation systems. In order to fix and assemble these many devices, a large number of structures, accessories and other structures are also required. For example, the accessory body in Figure 1 has the shape of It consists of an arc-shaped part in the middle and flat parts at both ends of the arc-shaped part, and there are fixing holes on the flat part. The accessory body is mainly used for the installation and fixation of various electrical appliances in substations. After the workshop processes and shapes the accessory body, it needs The arc-shaped outer wall is polished to remove impurities such as dust, oil layer or residue on the outer wall. However, traditional grinding equipment, such as belt grinders or grinding wheel grinders, cannot control the arc shape of the grinding unit on the machine along the accessory body. The outer wall track moves, so although traditional grinding equipment can polish the accessory body, the grinding amount at different positions on the arc-shaped outer wall of the accessory body cannot be consistent. Therefore, the outer wall of the accessory body after processing has poor smoothness. Processing quality is lower.
发明内容Contents of the invention
为解决上述技术问题,本发明提供一种变电站构架配件自动加工装置。In order to solve the above technical problems, the present invention provides an automatic processing device for substation structure accessories.
为了达到上述目的,本发明所采用的技术方案是:In order to achieve the above objects, the technical solutions adopted by the present invention are:
一种变电站构架配件自动加工装置,包括配件本体、磨削石板和摆动结构,配件本体竖向移动,磨削石板与配件本体弧形外壁接触,摆动结构用于驱动磨削石板沿配件本体弧形外壁轨迹移动;An automatic processing device for substation structure accessories, including an accessory body, a grinding stone plate and a swing structure. The accessory body moves vertically, the grinding stone plate contacts the arc-shaped outer wall of the accessory body, and the swing structure is used to drive the grinding stone plate along the arc of the accessory body. Outer wall trajectory movement;
所述摆动结构包括竖直状态的支柱,支柱上转动设置有直角臂和伸缩杆,直角臂远离支柱的端部滑动套设有延伸套筒,直角臂的拐角位置转动设置有中间杆,伸缩杆的活动端与延伸套筒转动连接,磨削石板设置在伸缩杆的活动端上,伸缩杆的固定端上滑动套设有双孔滑套,中间杆滑动穿过双孔滑套,并且中间杆与伸缩杆相互垂直;The swing structure includes a pillar in a vertical state. A right-angle arm and a telescopic rod are rotated on the pillar. The end of the right-angle arm away from the pillar is slidably provided with an extension sleeve. The corner position of the right-angle arm is provided with an intermediate rod and a telescopic rod. The movable end of the telescopic rod is rotatably connected to the extension sleeve. The grinding stone plate is set on the movable end of the telescopic rod. The sliding sleeve on the fixed end of the telescopic rod is equipped with a double-hole sliding sleeve. The middle rod slides through the double-hole sliding sleeve, and the middle rod slides through the double-hole sliding sleeve. Perpendicular to the telescopic pole;
还包括转盘,转盘上偏心设置有偏心柱,偏心柱的顶部与双孔滑套转动连接。It also includes a turntable, an eccentric column is eccentrically arranged on the turntable, and the top of the eccentric column is rotationally connected to the double-hole sliding sleeve.
进一步地,还包括基板,支柱固定在基板上,支柱外壁上转动套设有辅助环,直角臂和伸缩杆均通过辅助环转动安装在支柱上,基板底部设有第一电机,第一电机的输出端与转盘传动连接,基板的端部相对设置有两个基架,基架内设置有移动结构,移动结构能够带动配件本体进行竖直平移运动;Further, it also includes a base plate, the pillar is fixed on the base plate, the outer wall of the pillar is rotated with an auxiliary ring, and the right-angle arm and the telescopic rod are rotated and installed on the pillar through the auxiliary ring. The bottom of the base plate is provided with a first motor, and the first motor is The output end is connected to the turntable transmission, and the ends of the base plate are provided with two base frames opposite each other. A moving structure is provided in the base frame, and the moving structure can drive the accessory body to perform vertical translational movement;
其中,第一电机带动转盘在规定角度内进行往复转动。Among them, the first motor drives the turntable to reciprocate within a prescribed angle.
进一步地,所述伸缩杆的活动端上滑动套设有第一活动套,第一活动套与伸缩杆活动端之间连接有板簧,第一活动套外壁上开设有长豁口,长豁口内滑动设有限位柱,限位柱的端部固定在伸缩杆活动端外壁上,第一活动套与磨削石板连接。Further, the sliding sleeve on the movable end of the telescopic rod is provided with a first movable sleeve, a leaf spring is connected between the first movable sleeve and the movable end of the telescopic rod, and a long gap is provided on the outer wall of the first movable sleeve. A limit column is slidably provided, the end of the limit column is fixed on the outer wall of the movable end of the telescopic rod, and the first movable sleeve is connected to the grinding stone plate.
进一步地,所述磨削石板的背面设置有凸起,凸起与第一活动套之间通过插轴转动连接。Further, a protrusion is provided on the back of the grinding stone plate, and the protrusion is rotatably connected to the first movable sleeve through an insertion shaft.
进一步地,所述移动结构包括安装在基架上的第二电机,第二电机的输出端传动设有丝杠,丝杠插入基架内并与基架转动连接,基架内滑动设置有两个滑块,丝杠穿过滑块并螺纹连接。Further, the mobile structure includes a second motor installed on the base frame. The output end of the second motor is provided with a screw screw. The screw screw is inserted into the base frame and is rotationally connected with the base frame. Two sliding parts are provided in the base frame. A slide block, the screw passes through the slide block and is threaded.
进一步地,所述基架外侧壁上竖向滑动设置有滑板,滑板上设有两个第一气缸,第一气缸的伸缩方向与滑块的移动方向垂直,第一气缸的活动端固定有直角夹板,直角夹板横向滑动安装在滑块侧壁上。Further, a sliding plate is arranged vertically on the outer wall of the base frame, and two first cylinders are provided on the sliding plate. The telescopic direction of the first cylinder is perpendicular to the moving direction of the slide block, and the movable end of the first cylinder is fixed with a right-angle The right-angle plywood is slidably installed on the side wall of the slider.
进一步地,所述基板底部固定有第二气缸,第二气缸的活动端滑动套设有第二活动套,第二活动套与第二气缸的活动端之间连接有弹簧。Further, a second cylinder is fixed at the bottom of the base plate, a second movable sleeve is provided on the sliding sleeve of the movable end of the second cylinder, and a spring is connected between the second movable sleeve and the movable end of the second cylinder.
进一步地,位于所述基架下侧的滑块底部设有托板,托板用于对配件本体底部进行托举定位。Further, a supporting plate is provided at the bottom of the slider located on the lower side of the base frame, and the supporting plate is used to lift and position the bottom of the accessory body.
与现有技术相比本发明的有益效果为:通过控制磨削石板能够沿配件本体弧形外壁移动,从而实现了磨削石板对配件本体外壁的自动打磨加工工作,方便使打磨轨迹与配件本体弧形外壁轨迹重合,从而保证了配件本体外壁上不同弧形位置的磨削量保持一致,提高配件本体外壁的平整性和弧形的规则度,提高配件本体加工质量,同时有效简化了打磨方式,只需使配件本体保持竖直移动即可实现自动打磨工作,无需根据配件本体打磨位置的不同而调整配件本体位置或角度,提高了配件本体加工的工作效率。Compared with the prior art, the beneficial effects of the present invention are: by controlling the grinding stone plate to move along the arc-shaped outer wall of the accessory body, the automatic grinding process of the outer wall of the accessory body by the grinding stone plate is realized, and the grinding track is conveniently aligned with the accessory body. The trajectory of the arc-shaped outer walls overlaps, thus ensuring that the grinding amount at different arc-shaped positions on the outer wall of the accessory body is consistent, improving the flatness of the outer wall of the accessory body and the regularity of the arc, improving the processing quality of the accessory body, and effectively simplifying the grinding method. , only need to keep the accessory body moving vertically to achieve automatic grinding work. There is no need to adjust the position or angle of the accessory body according to the different grinding positions of the accessory body, which improves the efficiency of accessory body processing.
附图说明Description of the drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明中记载的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are only These are some embodiments recorded in the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without exerting creative efforts.
图1是本发明的结构示意图;Figure 1 is a schematic structural diagram of the present invention;
图2是图1中基板仰视结构示意图;Figure 2 is a schematic diagram of the bottom structure of the substrate in Figure 1;
图3是图1中摆动结构的放大示意图;Figure 3 is an enlarged schematic diagram of the swing structure in Figure 1;
图4是图1中基架斜视放大结构示意图;Figure 4 is a schematic enlarged structural diagram of the base frame in Figure 1;
附图中标记:1、配件本体;2、磨削石板;3、支柱;4、直角臂;5、延伸套筒;6、中间杆;7、伸缩杆;8、双孔滑套;9、转盘;10、偏心柱;11、基板;12、第一电机;13、基架;14、第一活动套;15、板簧;16、限位柱;17、第二电机;18、丝杠;19、滑块;20、滑板;21、第一气缸;22、直角夹板;23、第二气缸;24、第二活动套;25、弹簧;26、托板。Markings in the drawings: 1. Accessory body; 2. Grinding stone slab; 3. Pillar; 4. Right-angle arm; 5. Extension sleeve; 6. Middle rod; 7. Telescopic rod; 8. Double-hole sliding sleeve; 9. Turntable; 10. Eccentric column; 11. Base plate; 12. First motor; 13. Base frame; 14. First movable sleeve; 15. Leaf spring; 16. Limiting column; 17. Second motor; 18. Lead screw ; 19. Slider; 20. Slide plate; 21. First cylinder; 22. Right-angle splint; 23. Second cylinder; 24. Second movable sleeve; 25. Spring; 26. Support plate.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them.
在本发明的描述中,需要说明的是,属于“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或者位置关系为基于附图所示的方位或者位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be noted that the terms “center”, “upper”, “lower”, “left”, “right”, “vertical”, “horizontal”, “inner”, “outer”, etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description. It does not indicate or imply that the indicated device or element must have a specific orientation or a specific orientation. construction and operation, and therefore should not be construed as limitations of the invention.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如可以是固定连接,也可以是可拆卸连接,或一体式连接;可以是机械连接,也可以是电连接;可以是直接连接,也可以是通过中间媒介间接连接,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。本实施例采用递进的方式撰写。In the description of the present invention, it should be noted that, unless otherwise clearly stated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection or a detachable connection. , or integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, or it can be an internal connection between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood on a case-by-case basis. This example is written in a progressive manner.
如图1至图3所示,本发明的一种变电站构架配件自动加工装置,包括配件本体1、磨削石板2和摆动结构,配件本体1竖向移动,磨削石板2与配件本体1弧形外壁接触,摆动结构用于驱动磨削石板2沿配件本体1弧形外壁轨迹移动;As shown in Figures 1 to 3, an automatic processing device for substation structure accessories of the present invention includes an accessory body 1, a grinding stone plate 2 and a swing structure. The accessory body 1 moves vertically, and the grinding stone plate 2 and the accessory body 1 arc The shaped outer wall contacts, and the swing structure is used to drive the grinding stone plate 2 to move along the arc-shaped outer wall trajectory of the accessory body 1;
所述摆动结构包括竖直状态的支柱3,支柱3上转动设置有直角臂4和伸缩杆7,直角臂4远离支柱3的端部滑动套设有延伸套筒5,直角臂4的拐角位置转动设置有中间杆6,伸缩杆7的活动端与延伸套筒5转动连接,磨削石板2设置在伸缩杆7的活动端上,伸缩杆7的固定端上滑动套设有双孔滑套8,中间杆6滑动穿过双孔滑套8,并且中间杆6与伸缩杆7相互垂直;The swing structure includes a pillar 3 in a vertical state. A right-angle arm 4 and a telescopic rod 7 are rotated on the pillar 3. The end of the right-angle arm 4 away from the pillar 3 is slidably equipped with an extension sleeve 5. The corner position of the right-angle arm 4 is An intermediate rod 6 is provided for rotation. The movable end of the telescopic rod 7 is rotationally connected to the extension sleeve 5. The grinding stone 2 is arranged on the movable end of the telescopic rod 7. The sliding sleeve on the fixed end of the telescopic rod 7 is provided with a double-hole sliding sleeve. 8. The middle rod 6 slides through the double-hole sliding sleeve 8, and the middle rod 6 and the telescopic rod 7 are perpendicular to each other;
还包括转盘9,转盘9上偏心设置有偏心柱10,偏心柱10的顶部与双孔滑套8转动连接。It also includes a turntable 9, an eccentric column 10 is eccentrically arranged on the turntable 9, and the top of the eccentric column 10 is rotatably connected to the double-hole sliding sleeve 8.
具体的,所述摆动结构能够驱动磨削石板2沿配件本体1弧形外壁轨迹移动,从而使磨削石板2能够对配件本体1外壁进行磨削处理,结合配件本体1的竖直移动,从而使磨削石板2对配件本体1外壁进行全面磨削处理。Specifically, the swing structure can drive the grinding stone plate 2 to move along the arc-shaped outer wall of the accessory body 1, so that the grinding stone plate 2 can grind the outer wall of the accessory body 1, combined with the vertical movement of the accessory body 1, so that The grinding stone 2 is used to completely grind the outer wall of the accessory body 1 .
支柱3的轴线和转盘9的轴线位于同一竖直面上,摆动结构的运行方式为,转动转盘9,转盘9通过偏心柱10拨动双孔滑套8在伸缩杆7上滑动,当双孔滑套8从距离支柱3的最远端朝向支柱3方向移动时,双孔滑套8通过中间杆6可推动直角臂4同步转动,此时直角臂4与伸缩杆7之间角度增大,直角臂4通过延伸套筒5推动伸缩杆7伸长,伸缩杆7带动磨削石板2同步朝向远离支柱3的方向移动,当转盘9通过偏心柱10推动双孔滑套8远离支柱3时,直角臂4与伸缩杆7之间角度减小,此时直角臂4通过延伸套筒5推动伸缩杆7收缩,伸缩杆7带动磨削石板2朝向支柱3方向移动。The axis of the pillar 3 and the axis of the turntable 9 are located on the same vertical plane. The operation mode of the swing structure is to rotate the turntable 9, and the turntable 9 moves the double-hole sliding sleeve 8 through the eccentric column 10 to slide on the telescopic rod 7. When the double-hole When the sliding sleeve 8 moves from the farthest end of the pillar 3 toward the direction of the pillar 3, the double-hole sliding sleeve 8 can push the right-angle arm 4 to rotate synchronously through the intermediate rod 6. At this time, the angle between the right-angle arm 4 and the telescopic rod 7 increases. The right-angle arm 4 pushes the telescopic rod 7 to extend through the extension sleeve 5, and the telescopic rod 7 drives the grinding stone 2 to move synchronously in the direction away from the pillar 3. When the turntable 9 pushes the double-hole sliding sleeve 8 away from the pillar 3 through the eccentric column 10, The angle between the right-angle arm 4 and the telescopic rod 7 decreases. At this time, the right-angle arm 4 pushes the telescopic rod 7 to shrink through the extension sleeve 5, and the telescopic rod 7 drives the grinding stone 2 to move toward the pillar 3.
在实际使用时,当伸缩杆7由垂直于配件本体1的方向朝向偏离配件本体1的方向转动时,磨削石板2与支柱3之间距离增大,当伸缩杆7由偏离配件本体1的方向朝向垂直于配件本体1的方向转动时,磨削石板2与支柱3之间距离缩短,因此磨削石板2的移动轨迹为开口朝向外侧的弧形,从而能够使磨削石板2沿配件本体1弧形外壁轨迹移动,由于磨削石板2的移动轨迹为弧形,因此在实际操作时,可通过调节偏心柱10的偏心半径、直角臂4两直角边长度、转盘9与支柱3之间距离等相关参数,来实现对磨削石板2弧形轨迹的调节,从而使其轨迹与配件本体1弧形外壁形状相符。In actual use, when the telescopic rod 7 rotates from a direction perpendicular to the accessory body 1 to a direction deviating from the accessory body 1 , the distance between the grinding stone 2 and the pillar 3 increases. When the telescopic rod 7 rotates from a direction deviated from the accessory body 1 When the direction is rotated in the direction perpendicular to the accessory body 1, the distance between the grinding stone plate 2 and the pillar 3 is shortened, so the movement trajectory of the grinding stone 2 is an arc shape with the opening facing the outside, so that the grinding stone 2 can be moved along the accessory body 1. The arc-shaped outer wall trajectory moves. Since the movement trajectory of the grinding stone 2 is arc-shaped, during actual operation, the eccentric radius of the eccentric column 10, the length of the two right-angled sides of the right-angle arm 4, and the distance between the turntable 9 and the pillar 3 can be adjusted. Distance and other relevant parameters are used to adjust the arc-shaped trajectory of the grinding stone plate 2, so that its trajectory matches the shape of the arc-shaped outer wall of the accessory body 1.
通过控制磨削石板2能够沿配件本体1弧形外壁移动,从而实现了磨削石板2对配件本体1外壁的自动打磨加工工作,方便使打磨轨迹与配件本体1弧形外壁轨迹重合,从而保证了配件本体1外壁上不同弧形位置的磨削量保持一致,提高配件本体1外壁的平整性和弧形的规则度,提高配件本体1加工质量,同时有效简化了打磨方式,只需使配件本体1保持竖直移动即可实现自动打磨工作,无需根据配件本体1打磨位置的不同而调整配件本体1位置或角度,提高了配件本体1加工的工作效率。By controlling the grinding stone plate 2 to move along the arc-shaped outer wall of the accessory body 1, the automatic grinding process of the outer wall of the accessory body 1 by the grinding stone plate 2 is realized, and the grinding track is conveniently coincident with the arc-shaped outer wall track of the accessory body 1, thereby ensuring The grinding amount at different arc-shaped positions on the outer wall of the accessory body 1 is kept consistent, the flatness and arc regularity of the outer wall of the accessory body 1 are improved, and the processing quality of the accessory body 1 is improved. At the same time, the grinding method is effectively simplified, and the accessory only needs to be Automatic grinding work can be realized by keeping the main body 1 moving vertically. There is no need to adjust the position or angle of the accessory body 1 according to the different grinding positions of the accessory body 1, which improves the working efficiency of the accessory body 1 processing.
如图1至图2所示,作为上述实施例的优选,还包括基板11,支柱3固定在基板11上,支柱3外壁上转动套设有辅助环,直角臂4和伸缩杆7均通过辅助环转动安装在支柱3上,基板11底部设有第一电机12,第一电机12的输出端与转盘9传动连接,基板11的端部相对设置有两个基架13,基架13内设置有移动结构,移动结构能够带动配件本体1进行竖直平移运动;As shown in Figures 1 to 2, as a preferred embodiment of the above, it also includes a base plate 11, the pillar 3 is fixed on the base plate 11, the outer wall of the pillar 3 is rotated with an auxiliary ring, and the right-angle arm 4 and the telescopic rod 7 are passed through the auxiliary ring. The ring is rotatably installed on the pillar 3. A first motor 12 is provided at the bottom of the base plate 11. The output end of the first motor 12 is drivingly connected to the turntable 9. Two base frames 13 are arranged opposite the ends of the base plate 11. There are two base frames 13 arranged inside the base frame 13. There is a moving structure, which can drive the accessory body 1 to perform vertical translation movement;
其中,第一电机12带动转盘9在规定角度内进行往复转动。Among them, the first motor 12 drives the turntable 9 to reciprocate within a prescribed angle.
具体的,第一电机12带动转盘9只进行弧形往复转动,从而能够使偏心柱10保持在转盘9右侧区域内往复移动,从而方便使磨削石板2在保持弧形移动轨迹的同时始终与配件本体1外壁接触,避免转盘9持续单向转动时,磨削石板2与配件本体1之间存在分离现象,并且磨削石板2只能够与配件本体1进行单向相对运动,并且磨削石板2只能够对配件本体1进行单向移动轨迹的打磨工作,通过磨削石板2往复运动,可实现磨削石板2对配件本体1的双向打磨方式。Specifically, the first motor 12 drives the turntable 9 to only perform arc-shaped reciprocating rotation, so that the eccentric column 10 can be kept reciprocating in the area on the right side of the turntable 9, thereby facilitating the grinding stone plate 2 to always maintain the arc-shaped movement trajectory. Contact with the outer wall of the accessory body 1 to avoid separation between the grinding stone plate 2 and the accessory body 1 when the turntable 9 continues to rotate in one direction, and the grinding stone plate 2 can only perform one-way relative movement with the accessory body 1, and grinding The stone plate 2 can only perform grinding work on the accessory body 1 with a one-way movement trajectory. By reciprocating the grinding stone plate 2, the two-way polishing method of the accessory body 1 by the grinding stone plate 2 can be realized.
配件本体1固定在基架13内的移动结构上并通过移动结构能够带动配件本体1进行竖直平移运动,从而使磨削石板2全面对配件本体1进行磨削处理。The accessory body 1 is fixed on the moving structure in the base frame 13 and can drive the accessory body 1 to perform vertical translation movement through the moving structure, so that the grinding stone 2 can fully grind the accessory body 1 .
如图3所示,作为上述实施例的优选,所述伸缩杆7的活动端上滑动套设有第一活动套14,第一活动套14与伸缩杆7活动端之间连接有板簧15,第一活动套14外壁上开设有长豁口,长豁口内滑动设有限位柱16,限位柱16的端部固定在伸缩杆7活动端外壁上,第一活动套14与磨削石板2连接。As shown in Figure 3, as a preferred embodiment of the above, a first movable sleeve 14 is provided on the sliding sleeve on the movable end of the telescopic rod 7, and a leaf spring 15 is connected between the first movable sleeve 14 and the movable end of the telescopic rod 7. , a long gap is provided on the outer wall of the first movable sleeve 14, and a limit column 16 is slidably provided in the long gap. The end of the limit column 16 is fixed on the outer wall of the movable end of the telescopic rod 7. The first movable sleeve 14 is connected to the grinding stone plate 2 connect.
具体的,当配件本体1固定在移动结构上时,配件本体1可对磨削石板2进行挤压,从而使磨削石板2推动第一活动套14在伸缩杆7的活动端上滑动,板簧15发生弹性变形,板簧15反向对磨削石板2提供弹性推力,从而使磨削石板2与配件本体1之间保持贴紧状态,方便为磨削工作提供足够压力,限位柱16和长豁口可对第一活动套14在伸缩杆7活动端上的移动范围进行限位。Specifically, when the accessory body 1 is fixed on the mobile structure, the accessory body 1 can squeeze the grinding stone plate 2, so that the grinding stone plate 2 pushes the first movable sleeve 14 to slide on the movable end of the telescopic rod 7, and the grinding stone plate 2 slides on the movable end of the telescopic rod 7. The spring 15 elastically deforms, and the leaf spring 15 provides elastic thrust to the grinding stone plate 2 in the opposite direction, so that the grinding stone plate 2 and the accessory body 1 are kept in a close state to facilitate the provision of sufficient pressure for the grinding work. The limiting column 16 And the long gap can limit the moving range of the first movable sleeve 14 on the movable end of the telescopic rod 7.
如图3所示,作为上述实施例的优选,所述磨削石板2的背面设置有凸起,凸起与第一活动套14之间通过插轴转动连接。As shown in Figure 3, as a preferred embodiment of the above, a protrusion is provided on the back of the grinding stone plate 2, and the protrusion is rotationally connected to the first movable sleeve 14 through an insertion shaft.
具体的,通过使磨削石板2能够在第一活动套14上转动,可方便使磨削石板2在对配件本体1外壁进行磨削时,磨削石板2的内壁始终扣设在配件本体1弧形外壁上,保证了磨削石板2与配件本体1始终处于面接触状态,同时通过在磨削石板2的背面设置凸起,可方便为磨削石板2在第一活动套14上的转动提供活动空间,避免磨削石板2背面与第一活动套14端部之间距离较小时,第一活动套14的端部对磨削石板2的背面造成卡位阻挡。Specifically, by enabling the grinding stone plate 2 to rotate on the first movable sleeve 14, it is convenient for the grinding stone plate 2 to always be buckled on the inner wall of the accessory body 1 when grinding the outer wall of the accessory body 1. The arc-shaped outer wall ensures that the grinding stone plate 2 and the accessory body 1 are always in surface contact. At the same time, by setting a protrusion on the back of the grinding stone plate 2, the rotation of the grinding stone plate 2 on the first movable sleeve 14 can be facilitated. Provide an movable space to prevent the end of the first movable sleeve 14 from blocking the back of the grinding stone 2 when the distance between the back of the grinding stone 2 and the end of the first movable sleeve 14 is small.
如图4所示,作为上述实施例的优选,所述移动结构包括安装在基架13上的第二电机17,第二电机17的输出端传动设有丝杠18,丝杠18插入基架13内并与基架13转动连接,基架13内滑动设置有两个滑块19,丝杠18穿过滑块19并螺纹连接。As shown in Figure 4, as a preferred embodiment of the above, the moving structure includes a second motor 17 installed on the base frame 13. The output end of the second motor 17 is provided with a screw 18, and the screw 18 is inserted into the base frame. 13 and is rotatably connected with the base frame 13. Two slide blocks 19 are slidably provided in the base frame 13. The screw 18 passes through the slide blocks 19 and is threadedly connected.
具体的,配件本体1固定在滑块19上,第二电机17通过丝杠18能够推动滑块19上下移动,从而带动配件本体1进行上下移动,实现配件本体1竖直平移运动的目的。Specifically, the accessory body 1 is fixed on the slider 19, and the second motor 17 can push the slider 19 to move up and down through the screw 18, thereby driving the accessory body 1 to move up and down, achieving the purpose of vertical translation movement of the accessory body 1.
如图4所示,作为上述实施例的优选,所述基架13外侧壁上竖向滑动设置有滑板20,滑板20上设有两个第一气缸21,第一气缸21的伸缩方向与滑块19的移动方向垂直,第一气缸21的活动端固定有直角夹板22,直角夹板22横向滑动安装在滑块19侧壁上。As shown in Figure 4, as a preferred embodiment of the above embodiment, a sliding plate 20 is provided vertically sliding on the outer wall of the base frame 13. The sliding plate 20 is provided with two first cylinders 21. The telescopic direction of the first cylinder 21 is consistent with the sliding direction. The movement direction of the block 19 is vertical. The movable end of the first cylinder 21 is fixed with a right-angle splint 22. The right-angle splint 22 is slidably installed on the side wall of the slide block 19 laterally.
具体的,配件本体1的平面部分插入至直角夹板22与滑块19之间,第一气缸21收缩时,直角夹板22同步移动并将配件本体1挤压固定在滑块19上,从而能够使滑块19带动配件本体1上下移动,同时滑块19移动可以带动滑板20在基架13上竖向滑动。Specifically, the flat part of the accessory body 1 is inserted between the right-angle clamping plate 22 and the slider 19. When the first cylinder 21 contracts, the right-angle clamping plate 22 moves synchronously and squeezes and fixes the accessory body 1 on the slider 19, thereby enabling The slider 19 drives the accessory body 1 to move up and down. At the same time, the movement of the slider 19 can drive the slide plate 20 to slide vertically on the base frame 13 .
如图2所示,作为上述实施例的优选,所述基板11底部固定有第二气缸23,第二气缸23的活动端滑动套设有第二活动套24,第二活动套24与第二气缸23的活动端之间连接有弹簧25。As shown in Figure 2, as a preferred embodiment of the above, a second cylinder 23 is fixed at the bottom of the base plate 11. The sliding sleeve of the movable end of the second cylinder 23 is provided with a second movable sleeve 24. The second movable sleeve 24 is connected to the second movable sleeve 24. A spring 25 is connected between the movable ends of the cylinder 23.
具体的,当配件本体1的两个平面部分分别放置在两个基架13上的滑块19和直角夹板22之间时,第二气缸23伸长,第二气缸23可推动第二活动套24对配件本体1中部进行挤压,从而使配件本体1的平面部分与滑块19的侧壁实现面接触,此时由于两个基架13上的直角夹板22侧壁对配件本体1两侧的平面部分进行挤压,从而实现对配件本体1的定位工作,方便使配件本体1的两个平面部分保持在同一竖直面上,并且该竖直面与第二气缸23长度方向垂直。Specifically, when the two planar parts of the accessory body 1 are respectively placed between the slide blocks 19 and the right-angle clamping plates 22 on the two base frames 13, the second cylinder 23 is extended, and the second cylinder 23 can push the second movable sleeve. 24. Squeeze the middle part of the accessory body 1 so that the flat part of the accessory body 1 is in surface contact with the side walls of the slider 19. At this time, due to the right-angle splints 22 on the two base frames 13, the side walls of the accessory body 1 are in contact with each other on both sides of the accessory body 1. The flat parts of the accessory body 1 are squeezed to realize the positioning work of the accessory body 1, so that the two flat parts of the accessory body 1 can be kept on the same vertical plane, and the vertical plane is perpendicular to the length direction of the second cylinder 23.
通过设置弹簧25,可在第二活动套24与磨削石板2接触时,第二活动套24对磨削石板2产生的作用力为弹性作用力,从而方便使第一气缸21收缩并通过直角夹板22将配件本体1挤压在滑块19上,避免直接采用第二气缸23的活动端对配件本体1进行挤压时,第二气缸23与第一气缸21的伸缩方向相反而导致作用效果干涉的现象发生。By providing the spring 25, when the second movable sleeve 24 contacts the grinding stone 2, the force exerted by the second movable sleeve 24 on the grinding stone 2 is an elastic force, thereby facilitating the contraction of the first cylinder 21 and passing through the right angle. The splint 22 squeezes the accessory body 1 on the slider 19 to avoid directly using the movable end of the second cylinder 23 to squeeze the accessory body 1. The expansion and contraction directions of the second cylinder 23 and the first cylinder 21 are opposite, which will cause the effect. Interference occurs.
如图4所示,作为上述实施例的优选,位于所述基架13下侧的滑块19底部设有托板26,托板26用于对配件本体1底部进行托举定位。As shown in FIG. 4 , as a preferred embodiment of the above embodiment, the bottom of the slider 19 located on the lower side of the base frame 13 is provided with a supporting plate 26 , and the supporting plate 26 is used to lift and position the bottom of the accessory body 1 .
具体的,通过设置托板26,可在配件本体1上料时直接将配件本体1放置在滑块19和直角夹板22之间,避免了工人需要手动扶持配件本体1的操作。Specifically, by providing the supporting plate 26, the accessory body 1 can be directly placed between the slider 19 and the right-angle splint 22 when loading the accessory body 1, thus avoiding the need for workers to manually support the accessory body 1.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和变型,这些改进和变型也应视为本发明的保护范围。The above are only preferred embodiments of the present invention. It should be noted that those of ordinary skill in the art can also make several improvements and modifications without departing from the technical principles of the present invention. These improvements and modifications It should also be regarded as the protection scope of the present invention.
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CN114473759A (en) * | 2021-12-31 | 2022-05-13 | 江阴市星宇电讯设备有限公司 | Composite material mechanical arm polishing device |
CN115972057A (en) * | 2023-02-20 | 2023-04-18 | 山东鑫正达机械制造有限公司 | Processing equipment for crusher shell |
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CN210160901U (en) * | 2019-05-09 | 2020-03-20 | 东莞市合诚家具有限公司 | Processing device for single-plate bending wood furniture |
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Denomination of invention: An automatic processing device for substation structure accessories Granted publication date: 20230929 Pledgee: Shandong Zhucheng rural commercial bank Limited by Share Ltd. Pledgor: Weifang century Chenguang Power Technology Co.,Ltd. Registration number: Y2024980048127 |
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