CN116454705A - Wire and cable end connecting device and method - Google Patents
Wire and cable end connecting device and method Download PDFInfo
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- CN116454705A CN116454705A CN202310370918.4A CN202310370918A CN116454705A CN 116454705 A CN116454705 A CN 116454705A CN 202310370918 A CN202310370918 A CN 202310370918A CN 116454705 A CN116454705 A CN 116454705A
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/033—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for wrapping or unwrapping wire connections
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/28—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for wire processing before connecting to contact members, not provided for in groups H01R43/02 - H01R43/26
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G1/00—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
- H02G1/12—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof
- H02G1/1202—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for removing insulation or armouring from cables, e.g. from the end thereof by cutting and withdrawing insulation
- H02G1/1248—Machines
- H02G1/1268—Machines the cutting element making a longitudinal in combination with a transverse or a helical cut
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/82—Recycling of waste of electrical or electronic equipment [WEEE]
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Abstract
本发明公开了一种电线电缆端头连接装置,包括安装板、固定架、夹持机构、剥皮机构和绞合机构,所述安装板上端左右对称设置有固定架,固定架上均安装有夹持机构和剥皮机构,安装板前端设置有绞合机构,本发明能够对多根不同直径的电线和电缆端头进行多次且同步夹持的稳定固定、对多根电线和电缆端头的外皮进行同步旋切和外推剥皮以及对多组电线和电缆端头同步进行竖直和水平转动缠绕相结合的充分绞接固定,不仅保证了绞接牢固度一致性,还大大提高了工作效率和适应性。
The invention discloses a wire and cable terminal connection device, which includes a mounting plate, a fixing frame, a clamping mechanism, a peeling mechanism and a twisting mechanism. The upper end of the mounting plate is symmetrically arranged with fixing frames, and clamps are installed on the fixing frames. Holding mechanism and peeling mechanism, the front end of the mounting plate is provided with a twisting mechanism, the present invention can carry out multiple and synchronous clamping and fixing of multiple wires and cable ends with different diameters, and the sheath of multiple wires and cable ends Synchronous rotary cutting and extrapolation stripping, as well as synchronous vertical and horizontal rotation and winding of multiple sets of wires and cable ends, fully splice and fix, which not only ensures the consistency of splicing firmness, but also greatly improves work efficiency and adaptability.
Description
技术领域technical field
本发明涉及电线电缆端头连接技术领域,具体为一种电线电缆端头连接装置。The invention relates to the technical field of wire and cable end connections, in particular to a wire and cable end connection device.
背景技术Background technique
电线是指芯数少、产品直径小、结构简单的产品,用于电力、通信及相关传输用途的材料;电缆端头是用于装配到电线路的首末端,用以完成与其他电气设备连接的装置。Wire refers to a product with a small number of cores, a small product diameter, and a simple structure. It is a material used for power, communication, and related transmission purposes; the cable end is used to assemble to the beginning and end of the electric line to complete the connection with other electrical equipment. installation.
在电气工程施工项目上,经常需要将两根或者多根电线与电缆端头连接在一块,通常是人工先通过剥线钳对电缆端头进行剥皮,然后再通过手动绞接方式;通过人工手动进行连接的方式存在一些不足:1、通过手动的方式一次只能够对一根电线进行剥皮和绞接,无法同时对多根电线和电缆端头进行剥皮和绞接,从而降低了工作效率。In electrical engineering construction projects, it is often necessary to connect two or more wires and cable ends together, usually by manually stripping the cable ends with wire strippers, and then manually splicing; There are some deficiencies in the way of connecting: 1. Only one electric wire can be stripped and spliced at a time manually, and multiple electric wires and cable ends cannot be stripped and spliced at the same time, thereby reducing work efficiency.
2、通过手动绞接的方式无法对电线和电缆端头的连接位置进行稳定固定并且进行稳定绞接,而且手动铰接的电线牢固度不统一,容易发生电线不导电或者漏电的事故。2. The connection position of the wire and the cable end cannot be stably fixed and spliced stably by manual splicing, and the firmness of the manually spliced wires is not uniform, and accidents of non-conduction or leakage of electric wires are prone to occur.
发明内容Contents of the invention
要解决的技术问题:本发明提供的一种电线电缆端头连接装置,可以解决上述背景技术中指出的难题。Technical problem to be solved: a wire and cable terminal connection device provided by the present invention can solve the problems pointed out in the above-mentioned background technology.
技术方案:为达到以上目的,本发明采用以下技术方案,一种电线电缆端头连接装置,包括安装板,所述安装板上端左右对称设置有固定架,固定架上均安装有夹持机构和剥皮机构,安装板前端设置有绞合机构。Technical solution: In order to achieve the above purpose, the present invention adopts the following technical solution, a wire and cable terminal connection device, including a mounting plate, a fixing frame is arranged symmetrically on the left and right sides of the mounting plate, and a clamping mechanism and a clamping mechanism are installed on the fixing frame. Peeling mechanism, the front end of the mounting plate is provided with a twisting mechanism.
所述固定架包括连接板、竖板、连接座和伸缩气缸,连接板与安装板相连接,固定架下端中部均通过铰链安装有竖板,固定架下端靠近外侧位置均安装有连接座,连接座通过销轴与伸缩气缸的伸缩端相连接,竖板和伸缩气缸的固定端均与连接板上端相连接,所述固定架上端面从前到后均匀开设有多个固定凹槽,左右两侧的固定凹槽为交错设置,固定凹槽中从左往右依次开设有矩形槽、阶梯槽和半弧槽,夹持机构包括预夹单元和用于再次固定的夹紧单元,预夹单元、夹紧单元和剥皮机构分别设置在矩形槽、阶梯槽和半弧槽中;The fixed frame includes a connecting plate, a vertical plate, a connecting seat and a telescopic cylinder. The connecting plate is connected with the mounting plate. The seat is connected with the telescopic end of the telescopic cylinder through the pin shaft, and the fixed end of the vertical plate and the telescopic cylinder is connected with the upper end of the connecting plate. The upper end surface of the fixed frame is uniformly provided with a plurality of fixed grooves from front to back, and the left and right sides The fixed grooves are arranged in a staggered manner. There are rectangular grooves, stepped grooves and semi-arc grooves in the fixed grooves from left to right. The clamping mechanism includes a pre-clamping unit and a clamping unit for re-fixing. The pre-clamping unit, The clamping unit and the peeling mechanism are respectively arranged in the rectangular groove, the stepped groove and the semi-arc groove;
所述预夹单元包括预夹板和连接弹簧,矩形槽前后两侧内壁均通过连接弹簧安装有预夹板,预夹板上部为用于导向的倾斜结构,预夹板下部为与电线相配合的圆弧结构。The pre-clamping unit includes a pre-clamping plate and a connecting spring. The inner walls of the front and rear sides of the rectangular slot are equipped with a pre-clamping plate through the connecting spring. The upper part of the pre-clamping plate is an inclined structure for guiding, and the lower part of the pre-clenching plate is a circular arc structure matched with the wire .
所述剥皮机构包括旋切单元、半齿轮、齿条、多杆架和电动伸缩杆,所述半弧槽内设置有半齿轮,半弧槽内下方设置有与半弧槽均相连通的通槽,齿条内滑动连接在通槽内,且齿条延伸到通槽外的一端设置有拉手,半齿轮通过啮合的方式与齿条相连接,半齿轮内壁设置有用于直径可适应性调节切线的旋切单元,固定架内部开设有与通槽相连通的安装槽,旋切单元左端面均与多杆架相连接,多杆架左端与电动伸缩杆的伸缩端相连接,电动伸缩杆固定端安装在安装槽内壁上。The peeling mechanism includes a rotary cutting unit, a half gear, a rack, a multi-rod frame and an electric telescopic rod, a half gear is arranged in the half-arc groove, and a communication channel connected with the half-arc groove is arranged at the bottom of the half-arc groove. Slot, the rack is slidingly connected in the through groove, and the end of the rack extending out of the through groove is provided with a handle, the half gear is connected with the rack by meshing, and the inner wall of the half gear is provided with a diameter adaptable adjustment tangent The rotary cutting unit has a mounting groove connected to the through groove inside the fixed frame, the left end of the rotary cutting unit is connected with the multi-rod frame, the left end of the multi-rod frame is connected with the telescopic end of the electric telescopic rod, and the electric telescopic rod is fixed. The end is installed on the inner wall of the installation groove.
所述绞合机构为通过电机座安装在地面上的转动电机,转动电机的输出端安装有升降机,升降机的升降端安装有用于对电线连接的绞接单元。The twisting mechanism is a rotating motor installed on the ground through a motor base, an elevator is installed at the output end of the rotating motor, and a twisting unit for connecting electric wires is installed at the lifting end of the elevator.
进一步的,所述安装板上端面均开设有用于调节两连接板之间间距的滑动槽,连接板下端安装有滑块,滑块滑动连接的方式安装在滑动槽内。Further, the upper surface of the mounting plate is provided with a sliding groove for adjusting the distance between the two connecting plates, and a slider is installed at the lower end of the connecting plate, and the slider is installed in the sliding groove in a sliding connection manner.
进一步的,所述夹紧单元包括左夹爪、右夹爪、抵紧弹簧、滑动杆、配合块、螺杆和转动把手,左夹爪和右夹爪为弧形结构且夹持面上均设置有多个橡胶凸起,左夹爪和右夹爪下端通过销轴转动连接且是左右交错设置,左夹爪和右夹爪外壁均安装有抵紧弹簧,销轴下端连接有滑动杆,固定架靠近下侧位置均开设有移动腔,且移动腔均与阶梯槽相连通,移动腔中设置有螺杆,移动腔中与滑动杆相对应位置均设置有与螺杆螺纹连接的配合块,滑动杆下端通过滑动连接的方式固定在配合块倾斜面的移动槽中,螺杆一端连接有转动把手。Further, the clamping unit includes a left jaw, a right jaw, a pressing spring, a sliding rod, a matching block, a screw rod and a rotating handle. There are multiple rubber protrusions, the lower ends of the left jaw and the right jaw are connected by rotation through the pin shaft and are arranged staggered left and right, the outer walls of the left jaw and the right jaw are equipped with springs, and the lower end of the pin shaft is connected with a sliding rod, fixed The position near the lower side of the frame is provided with moving chambers, and the moving chambers are all connected with the stepped grooves. Screw rods are arranged in the moving chambers, and matching blocks threaded with the screw rods are arranged in the corresponding positions of the moving chambers and the sliding rods. The lower end is fixed in the moving groove on the inclined surface of the mating block through a sliding connection, and one end of the screw rod is connected with a rotating handle.
进一步的,所述旋切单元包括弧形块、旋切刀、弹簧弧杆、弹簧伸缩杆、连杆和弧板,所述半齿轮内壁上均匀安装有多个弹簧伸缩杆,弹簧伸缩杆上均安装有弧形块,多个弧形块之间通过弹簧弧杆相连接,弧形块内壁中部均安装有旋切刀,弧形块左端面均开设有用于连杆滑动的槽,弧形块左端均滑动连接有连杆,连杆另一端均与弧板上开设的外移槽中滑动连接,弧板靠近半齿轮一侧端面安装有限位滑杆,限位滑杆与半齿轮端面滑动连接,弧板远离半齿轮的端面均与多杆架相连接。Further, the rotary cutting unit includes an arc block, a rotary cutter, a spring arc rod, a spring telescopic rod, a connecting rod and an arc plate, and a plurality of spring telescopic rods are evenly installed on the inner wall of the half gear, and on the spring telescopic rod Arc-shaped blocks are installed, and multiple arc-shaped blocks are connected by spring arc rods. The middle part of the inner wall of the arc-shaped block is equipped with a rotary cutter, and the left end of the arc-shaped block is provided with a groove for the sliding of the connecting rod. The left end of the block is slidably connected with a connecting rod, and the other end of the connecting rod is slidably connected with the outward movement groove opened on the arc plate. A limit slide bar is installed on the end face of the arc plate close to the side of the half gear, and the limit slide bar slides with the end face of the half gear. Connection, the end face of the arc plate away from the half gear is connected with the multi-rod frame.
进一步的,所述绞接单元包括悬板、旋转电机、传动轴、皮带、U形卡板、L形架、小型电机、带动杆和绞压半环,所述悬板下端中部开设有用于安装旋转电机的安装孔,旋转电机左右两侧均线性转动安装有多个传动轴,皮带套设在旋转电机的输出轴和多个传动轴外壁上,旋转电机的输出轴和多个传动轴的连接端均安装有U形卡板,U形卡板的侧面均固定有用于安装小型电机的L形架,小型电机输出轴外壁固定套设安装有多个带动杆,带动杆另一端均与绞压半环端面相连接,绞压半环设置在U形卡板内部上端。Further, the splicing unit includes a suspension plate, a rotating motor, a transmission shaft, a belt, a U-shaped clamp, an L-shaped frame, a small motor, a driving rod, and a twisted half ring. The installation hole of the rotary motor, the left and right sides of the rotary motor are linearly rotated and installed with multiple transmission shafts, the belt is sleeved on the output shaft of the rotary motor and the outer wall of the multiple transmission shafts, the connection between the output shaft of the rotary motor and the multiple transmission shafts Both ends are equipped with U-shaped clamps, and the sides of the U-shaped clamps are fixed with L-shaped frames for installing small motors. The outer wall of the output shaft of the small motor is fixed and installed with multiple drive rods. The other ends of the drive rods are connected to the twisted The end faces of the half-rings are connected, and the twisted half-rings are arranged on the inner upper end of the U-shaped clamping plate.
进一步的,U形卡板为上部宽下部窄的结构,U形卡板的下部内壁为从下向上间距之间减小的倾斜结构,所述绞压半环内壁设置有多个橡胶防滑块。Further, the U-shaped clamping plate has a wide upper part and a narrower lower part. The inner wall of the lower part of the U-shaped clamping plate is an inclined structure with a decreasing distance from bottom to top. The inner wall of the twisted half-ring is provided with a plurality of rubber anti-skid blocks.
进一步的,采用所述的电线电缆端头连接装置配合完成,包括以下步骤:S1:电线批量放置:将电线和电缆端头分别一一的放置在左右两侧的固定凹槽中,根据所需要连接的电线连接端长度选择电线和电缆端头伸出固定凹槽的长度。Further, use the described wire and cable terminal connection device to complete the cooperation, including the following steps: S1: Place the wires in batches: place the wires and cable terminals in the fixing grooves on the left and right sides one by one, according to the needs Connected wire end length Select the length by which the wire and cable ends protrude from the retaining groove.
S2:同步夹紧固定:先通过预夹单元对电线进行自动夹持预固定,再通过夹紧单元对批量电线进行同步再次夹持固定。S2: Synchronous clamping and fixing: First, the wires are automatically clamped and pre-fixed by the pre-clamping unit, and then the bulk wires are clamped and fixed again synchronously by the clamping unit.
S3:旋切剥皮:通过半齿轮与齿条配合带动旋切单元往复转动对电线皮进行切断,再通过电动伸缩杆带动旋切单元外移将切断的电线皮推出掉落。S3: Rotary cutting and peeling: the half gear and the rack drive the rotary cutting unit to reciprocate to cut the wire skin, and then the electric telescopic rod drives the rotary cutting unit to move outward to push out the cut wire skin.
S4:电线芯绞接:通过伸缩气缸收缩带动固定架倾斜,使两侧电线芯呈x交叉,绞合机构移动到交错位置卡住竖直转动,将两电线芯绞合后,绞合机构再向下移动同时伸缩气缸恢复原位,通过绞合机构再绕电线芯转动进行绞接。S4: Wire core splicing: The telescopic cylinder shrinks to drive the fixed frame to tilt, so that the wire cores on both sides are x crossed, and the twisting mechanism moves to the staggered position to block the vertical rotation. After the two wire cores are twisted, the twisting mechanism again When moving down, the telescopic cylinder returns to its original position, and then twists around the wire core through the twisting mechanism.
有益效果Beneficial effect
1、本发明能够对多根不同直径的电线和电缆端头进行多次且同步夹持的稳定固定、对多根电线和电缆端头的外皮进行同步旋切和外推剥皮以及对多组电线和电缆端头同步进行竖直和水平转动缠绕相结合的充分绞接固定,不仅保证了绞接牢固度一致性,还大大提高了工作效率和适应性。1. The present invention can stably fix many wires and cable ends with different diameters and clamp them synchronously, perform synchronous rotary cutting and extrapolation and peeling on the outer skins of multiple wires and cable ends, and multiple groups of wires The fully spliced fixation combined with the combination of vertical and horizontal rotation and winding synchronously with the cable end not only ensures the consistency of spliced firmness, but also greatly improves work efficiency and adaptability.
2、通过预夹单元的预夹板和连接弹簧相配合能够对放置的电线和电缆端头进行自适应初步夹持固定,再通过夹紧单元的配合块和螺杆相配合再次对多根不同直径的电线和电缆端头进行同步稳定夹持,大大提高了稳定性和适应性。2. Through the cooperation of the pre-clamping plate of the pre-clamping unit and the connecting spring, the placed wires and cable ends can be self-adaptive and preliminarily clamped and fixed, and then multiple wires with different diameters can be clamped again through the cooperation of the clamping unit’s matching block and the screw rod. The wire and cable ends are clamped synchronously and stably, which greatly improves the stability and adaptability.
3、通过剥皮机构的旋切单元能够根据不同直径的电线和电缆端头进行自适应弹性夹紧,大大提高了适应性,然后通过半齿轮、齿条、多杆架和电动伸缩杆相互配合对多根电线和电缆端头的外皮进行同步旋切和外推剥皮,大大提高的工作效率。3. The rotary cutting unit of the peeling mechanism can perform self-adaptive elastic clamping according to different diameters of wires and cable ends, which greatly improves the adaptability, and then cooperates with each other through the half gear, rack, multi-rod frame and electric telescopic rod. The outer sheath of multiple wires and cable ends is simultaneously rotary cut and pushed outward, which greatly improves the work efficiency.
4、通过伸缩气缸与绞合机构相配合对多组电线和电缆端头先呈x交叉进行竖直转动绞合,再进行绕线转动二次水平缠绕的绞接方式,不仅提高了绞接的效率,还保证了绞接牢固度一致性。4. Through the cooperation of the telescopic cylinder and the twisting mechanism, multiple groups of wires and cable ends are first rotated and twisted vertically in an X cross, and then wound and rotated for the second horizontal winding, which not only improves the splicing efficiency. Efficiency, but also to ensure the consistency of splicing firmness.
附图说明Description of drawings
图1为本发明的俯视图。Figure 1 is a top view of the present invention.
图2为本发明图2的A放大视图。Fig. 2 is an enlarged view of A in Fig. 2 of the present invention.
图3为本发明图2的B-B向剖视图。Fig. 3 is a B-B sectional view of Fig. 2 of the present invention.
图4为本发明图2的C-C向剖视图。Fig. 4 is a cross-sectional view along line C-C of Fig. 2 of the present invention.
图5为本发明图2的D-D向剖视图。Fig. 5 is a D-D sectional view of Fig. 2 according to the present invention.
图6为本发明图2的E-E向剖视图。Fig. 6 is a sectional view along E-E of Fig. 2 of the present invention.
图7为本发明图2的F-F向剖视图。Fig. 7 is a sectional view along the line F-F of Fig. 2 of the present invention.
图8为本发明图5的G放大视图。Fig. 8 is an enlarged view of G in Fig. 5 of the present invention.
图9为本发明图6的H放大视图。FIG. 9 is an enlarged view of H in FIG. 6 of the present invention.
图10为本发明图6的I-I向剖视图。Fig. 10 is a sectional view along the line I-I of Fig. 6 of the present invention.
图11为本发明弧板上开设的外移槽和连杆的配合视图。Fig. 11 is a matching view of the outward movement groove and the connecting rod opened on the arc plate of the present invention.
图12为本发明图7的J放大视图。Fig. 12 is an enlarged view of J in Fig. 7 of the present invention.
图13为本发明多杆架、电动伸缩杆和弧板的配合视图。Fig. 13 is a cooperative view of the multi-rod frame, the electric telescopic rod and the arc plate of the present invention.
图14本发明电线电缆端头连接的流程图。Fig. 14 is a flow chart of the wire and cable terminal connection of the present invention.
图中:1、安装板;2、固定架;21、连接板;22、竖板;23、连接座;24、伸缩气缸;3、夹持机构;31、预夹单元;311、预夹板;312、连接弹簧;32、夹紧单元;321、左夹爪;322、右夹爪;323、抵紧弹簧;324、滑动杆;325、配合块;326、螺杆;327、转动把手;4、剥皮机构;41、旋切单元;411、弧形块;412、旋切刀;413、弹簧弧杆;414、弹簧伸缩杆;415、连杆;416、弧板;417、限位滑杆;42、半齿轮;43、齿条;44、多杆架;45、电动伸缩杆;5、绞合机构;51、转动电机;52、升降机;53、绞接单元;531、悬板;532、旋转电机;533、传动轴;534、皮带;535、U形卡板;536、L形架;537、小型电机;538、带动杆;539、绞压半环。In the figure: 1. Mounting plate; 2. Fixing frame; 21. Connecting plate; 22. Vertical plate; 23. Connecting seat; 24. Telescopic cylinder; 3. Clamping mechanism; 31. Pre-clamping unit; 312, connecting spring; 32, clamping unit; 321, left jaw; 322, right jaw; 323, pressing against spring; 324, sliding rod; 325, matching block; 326, screw rod; 327, turning handle; 4, Peeling mechanism; 41, rotary cutting unit; 411, arc block; 412, rotary cutter; 413, spring arc rod; 414, spring telescopic rod; 415, connecting rod; 416, arc plate; 417, limit slide bar; 42, half gear; 43, rack; 44, multi-rod frame; 45, electric telescopic rod; 5, twisting mechanism; 51, rotating motor; 52, elevator; 53, splicing unit; 533, transmission shaft; 534, belt; 535, U-shaped clamping plate; 536, L-shaped frame; 537, small motor; 538, drive bar;
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
请参阅图1,本发明提供一种技术方案:一种电线电缆端头连接装置,包括安装板1,所述安装板1上端左右对称设置有固定架2,固定架2上均安装有夹持机构3和剥皮机构4,安装板1前端设置有绞合机构5。Please refer to Fig. 1, the present invention provides a technical solution: a wire and cable terminal connection device, including a mounting plate 1, the upper end of the mounting plate 1 is symmetrically arranged with a fixing frame 2, and the fixing frame 2 is equipped with a clamping The mechanism 3 and the peeling mechanism 4 are provided with a twisting mechanism 5 at the front end of the mounting plate 1 .
请参阅图6,所述固定架2包括连接板21、竖板22、连接座23和伸缩气缸24,连接板21与安装板1相连接,固定架2下端中部均通过铰链安装有竖板22,固定架2下端靠近外侧位置均安装有连接座23,连接座23通过销轴与伸缩气缸24的伸缩端相连接,竖板22和伸缩气缸24的固定端均与连接板21上端相连接,所述固定架2上端面从前到后均匀开设有多个固定凹槽,左右两侧的固定凹槽为交错设置,固定凹槽中从左往右依次开设有矩形槽、阶梯槽和半弧槽,夹持机构3包括预夹单元31和用于再次固定的夹紧单元32,预夹单元31、夹紧单元32和剥皮机构4分别设置在矩形槽、阶梯槽和半弧槽中。Referring to Fig. 6, the fixed frame 2 includes a connecting plate 21, a vertical plate 22, a connecting seat 23 and a telescopic cylinder 24, the connecting plate 21 is connected with the mounting plate 1, and the middle part of the lower end of the fixed frame 2 is equipped with a vertical plate 22 through a hinge. , the lower end of the fixed frame 2 is equipped with a connecting seat 23 near the outer position, the connecting seat 23 is connected with the telescopic end of the telescopic cylinder 24 through a pin shaft, and the fixed ends of the vertical plate 22 and the telescopic cylinder 24 are connected with the upper end of the connecting plate 21, The upper end surface of the fixing frame 2 is evenly provided with a plurality of fixing grooves from front to back, and the fixing grooves on the left and right sides are arranged in a staggered manner, and the fixing grooves are successively provided with rectangular grooves, stepped grooves and half-arc grooves from left to right , The clamping mechanism 3 includes a pre-clamp unit 31 and a clamping unit 32 for re-fixing, the pre-clamp unit 31, the clamping unit 32 and the peeling mechanism 4 are respectively arranged in a rectangular groove, a stepped groove and a half-arc groove.
将批量的电线一一放置在固定凹槽中,通过预夹单元31、夹紧单元32进行稳定固定,再通过剥皮机构4进行旋切剥皮后,通过伸缩气缸24收缩带动固定架2上的电线逐渐倾斜呈x交叉,再通过绞合机构5对两电线进行绞接。Place batches of electric wires one by one in the fixing groove, and stabilize them through the pre-clamping unit 31 and the clamping unit 32, and then perform rotary cutting and peeling through the peeling mechanism 4, and then shrink and drive the electric wires on the fixing frame 2 through the telescopic cylinder 24 Gradually inclined to form an x cross, and then the two wires are twisted through the twisting mechanism 5 .
请参阅图2、图3,所述预夹单元31包括预夹板311和连接弹簧312,矩形槽前后两侧内壁均通过连接弹簧312安装有预夹板311,预夹板311上部为用于导向的倾斜结构,预夹板311下部为与电线相配合的圆弧结构;通过连接弹簧312的弹性作用带动预夹板311移动,通过能够针对不同直径的电线进行初步预夹紧。Please refer to Fig. 2 and Fig. 3, the pre-clamping unit 31 includes a pre-clamping plate 311 and a connecting spring 312, the inner walls of the front and rear sides of the rectangular groove are equipped with a pre-clamping plate 311 through the connecting spring 312, and the upper part of the pre-clamping plate 311 is used for guiding. Structure, the lower part of the pre-clamping plate 311 is a circular arc structure matching with the wire; the elastic action of the connecting spring 312 drives the pre-clamping plate 311 to move, and can perform preliminary pre-clamping for wires of different diameters.
请参阅图5、图7和图8,所述剥皮机构4包括旋切单元41、半齿轮42、齿条43、多杆架44和电动伸缩杆45,所述半弧槽内设置有半齿轮42,半弧槽内下方开设有与半弧槽均相连通的通槽,齿条43内滑动连接在通槽内,且齿条43延伸到通槽外的一端设置有拉手,半齿轮42通过啮合的方式与齿条43相连接,半齿轮42内壁设置有用于直径可适应性调节切线的旋切单元41,固定架2内部开设有与通槽相连通的安装槽,旋切单元41左侧面均与多杆架44相连接,多杆架44左端与电动伸缩杆45的伸缩端相连接,电动伸缩杆45固定端安装在安装槽内壁上;通过拉动拉手带动齿条43往复移动,从而带动半齿轮42上的旋切单元41进行往复转动,对电线外皮进行切断,再通过电动伸缩杆45带动旋切单元41向外侧移动将切断的电线皮推出掉落。Referring to Fig. 5, Fig. 7 and Fig. 8, the peeling mechanism 4 includes a rotary cutting unit 41, a half gear 42, a rack 43, a multi-rod frame 44 and an electric telescopic rod 45, and a half gear is arranged in the half arc groove 42. There is a through groove connected to the half arc groove at the bottom of the half arc groove. The rack 43 is slidably connected in the through groove, and the end of the rack 43 extending outside the through groove is provided with a handle. The half gear 42 passes through The way of meshing is connected with the rack 43. The inner wall of the half gear 42 is provided with a rotary cutting unit 41 for adaptively adjusting the diameter of the tangent. The inside of the fixed frame 2 is provided with an installation groove communicating with the through groove. The left side of the rotary cutting unit 41 The surfaces are all connected with the multi-rod frame 44, the left end of the multi-rod frame 44 is connected with the telescopic end of the electric telescopic rod 45, and the fixed end of the electric telescopic rod 45 is installed on the inner wall of the installation groove; Drive the rotary cutting unit 41 on the half gear 42 to reciprocate and cut off the electric wire sheath, and then drive the rotary cutting unit 41 to move outward through the electric telescopic rod 45 to push out the cut electric wire sheath.
请参阅图6,所述绞合机构5包括通过电机座安装在地面上的转动电机51,转动电机51的输出端安装有升降机52,升降机52的升降端安装有用于对电线连接的绞接单元53。通过转动电机51启动将绞接单元53从横向放置转动为纵向放置,与呈x交叉的电线上下对应,再通过升降机52下降带动绞接单元53卡在交错位置,进行转动绞合。Please refer to Fig. 6, described twisting mechanism 5 comprises the rotating motor 51 that is installed on the ground by motor base, and the output end of rotating motor 51 is equipped with elevator 52, and the lifting end of elevator 52 is equipped with the splicing unit that is used for electric wire connection 53. Start by turning the motor 51 to rotate the splicing unit 53 from horizontal placement to vertical placement, corresponding to the up and down wires crossed by x, and then descend by the elevator 52 to drive the splicing unit 53 to be stuck in the staggered position for rotation and twisting.
所述安装板1上端面均开设有用于调节两连接板21之间间距的滑动槽,连接板21下端安装有滑块211,滑块211滑动连接的方式安装在滑动槽内。通过滑块211带动连接板21在滑动槽中移动,从而将两连接板21之间间距进行调节,能够根据不同长度绞合电线芯进行两间距的调节。The upper end surface of the mounting plate 1 is provided with a sliding groove for adjusting the distance between the two connecting plates 21, the lower end of the connecting plate 21 is equipped with a slider 211, and the sliding block 211 is installed in the sliding groove in a sliding connection manner. The connecting plate 21 is driven by the slider 211 to move in the sliding groove, so that the distance between the two connecting plates 21 is adjusted, and the distance between the two connecting plates 21 can be adjusted according to different lengths of twisted wire cores.
请参阅图2、图4,所述夹紧单元32包括左夹爪321、右夹爪322、抵紧弹簧323、滑动杆324、配合块325、螺杆326和转动把手327,左夹爪321和右夹爪322为弧形结构且夹持面上均设置有多个橡胶凸起,左夹爪321和右夹爪322下端通过销轴转动连接且是左右交错设置,左夹爪321和右夹爪322外壁均安装有抵紧弹簧323,销轴下端连接有滑动杆324,固定架2靠近下侧位置均开设有移动腔,且移动腔均与阶梯槽相连通,移动腔中设置有螺杆326,移动腔中与滑动杆324相对应位置均设置有与螺杆326螺纹连接的配合块325,滑动杆324下端通过滑动连接的方式固定在配合块325倾斜面的移动槽中,螺杆326一端连接有转动把手327。通过转动把手327转动带动螺杆326转动,使所螺纹连接的螺杆326随之移动,由于配合块325的倾斜面带动滑动杆324向下移动,从而带动左夹爪321和右夹爪322同步转动对电线外壁进行夹紧,通过左夹爪321和右夹爪322错开设置,当遇到不同直径的电线,左夹爪321和右夹爪322之间不会相互影响,也增大了夹持面积,不仅提高了适应性,也提高了夹持稳定性。Please refer to Fig. 2, Fig. 4, described clamping unit 32 comprises left jaw 321, right jaw 322, resists spring 323, slide bar 324, fit block 325, screw rod 326 and turning handle 327, left jaw 321 and The right jaw 322 is an arc-shaped structure and a plurality of rubber protrusions are arranged on the clamping surface. The lower ends of the left jaw 321 and the right jaw 322 are rotatably connected by a pin shaft and are left and right staggered. The left jaw 321 and the right jaw The outer walls of the claws 322 are equipped with springs 323, the lower end of the pin shaft is connected with a sliding rod 324, and the fixed frame 2 is provided with a moving cavity near the lower side, and the moving cavity is connected with the stepped groove, and a screw rod 326 is arranged in the moving cavity. , the position corresponding to the sliding rod 324 in the moving cavity is provided with a matching block 325 threadedly connected with the screw rod 326, the lower end of the sliding rod 324 is fixed in the moving groove on the inclined surface of the matching block 325 through a sliding connection, and one end of the screw rod 326 is connected with The handle 327 is turned. Rotate the handle 327 to drive the screw 326 to rotate, so that the threaded screw 326 moves thereupon, because the inclined surface of the mating block 325 drives the slide bar 324 to move downward, thereby driving the left jaw 321 and the right jaw 322 to rotate synchronously The outer wall of the wire is clamped, and the left jaw 321 and the right jaw 322 are staggered. When encountering wires of different diameters, the left jaw 321 and the right jaw 322 will not affect each other, and the clamping area is also increased. , not only improves the adaptability, but also improves the clamping stability.
请参阅图7、图8,所述旋切单元41包括弧形块411、旋切刀412、弹簧弧杆413、弹簧伸缩杆414、连杆415和弧板416,所述半齿轮42内壁上均匀安装有多个弹簧伸缩杆414,弹簧伸缩杆414上均安装有弧形块411,多个弧形块411之间通过弹簧弧杆413相连接,弧形块411内壁中部均安装有旋切刀412,弧形块411左端面均开设有用于连杆415滑动的槽,弧形块411左端均滑动连接有连杆415,连杆415另一端均与弧板416上开设的外移槽中滑动连接,弧板416靠近半齿轮42一侧端面安装有限位滑杆417,限位滑杆417与半齿轮42端面滑动连接,弧板416远离半齿轮42的端面均与多杆架44相连接。通过弹簧伸缩杆414、弹簧弧杆413和弧形块411相配合能够针对不同直径的电线进行自适应贴合,而且通过弹性结构能够始终与电线外壁贴合,既能够对外皮进行切断,又不会损坏内部电线芯。Please refer to Fig. 7, Fig. 8, described rotary cutting unit 41 comprises arc block 411, rotary cutting knife 412, spring arc rod 413, spring telescopic rod 414, connecting rod 415 and arc plate 416, on the inner wall of described half gear 42 A plurality of spring telescopic rods 414 are evenly installed, and arc-shaped blocks 411 are installed on the spring telescopic rods 414, and the plurality of arc-shaped blocks 411 are connected by spring arc rods 413, and the middle part of the inner wall of the arc-shaped blocks 411 is equipped with rotary cutting Knife 412, arc block 411 left end faces are all provided with the groove that is used for connecting rod 415 slides, and arc block 411 left ends are all slidably connected with connecting rod 415, and connecting rod 415 other ends all offer in the outward movement groove that offers on the arc plate 416. Sliding connection, the arc plate 416 close to the side of the half gear 42 is equipped with a limit slide bar 417, the limit slide bar 417 is slidably connected with the end face of the half gear 42, and the end face of the arc plate 416 away from the half gear 42 is connected with the multi-rod frame 44 . Through the cooperation of the spring telescopic rod 414, the spring arc rod 413 and the arc block 411, the wires of different diameters can be adaptively fitted, and the elastic structure can always fit the outer wall of the wire, so that the outer skin can be cut without Will damage the inner wire core.
请参阅图6、图9、图10,所述绞接单元53包括悬板531、旋转电机532、传动轴533、皮带534、U形卡板535、L形架536、小型电机537、带动杆538和绞压半环539,所述悬板531下端中部开设有用于安装旋转电机532的安装孔,旋转电机532左右两侧均转动安装有多个传动轴533,皮带534套设在旋转电机532的输出轴和多个传动轴533外壁上,旋转电机532的输出轴和多个传动轴533的连接端均安装有U形卡板535,U形卡板535的侧面均固定有用于安装小型电机537的L形架536,小型电机537输出轴外壁固定套设安装有多个带动杆538,带动杆538另一端均与绞压半环539端面相连接,绞压半环539设置在U形卡板535内部上端;通过U形卡板535下移,使U形卡板535下端卡在两电线芯交错位置,旋转电机532转动带动U形卡板535竖直转动将两电线芯相缠绕几圈后,U形卡板535再次下移,使U形卡板535中的绞压半环539下压并抵紧在两电线芯上,然后小型电机537通过带动杆538带动绞压半环539绕两电线芯转动将电线芯相互紧贴缠绕固定。Please refer to Fig. 6, Fig. 9, Fig. 10, described splicing unit 53 comprises hanging plate 531, rotating motor 532, transmission shaft 533, belt 534, U-shaped clamping plate 535, L-shaped frame 536, small motor 537, driving rod 538 and twisted semi-ring 539, the middle part of the lower end of the suspension plate 531 is provided with a mounting hole for installing the rotating motor 532, and a plurality of drive shafts 533 are installed on the left and right sides of the rotating motor 532, and the belt 534 is sleeved on the rotating motor 532 On the output shaft of the rotating motor 532 and a plurality of transmission shafts 533 outer walls, the output shaft of the rotary motor 532 and the connection ends of the plurality of transmission shafts 533 are all equipped with U-shaped clamping plates 535, and the sides of the U-shaped clamping plates 535 are all fixed with small motors. The L-shaped frame 536 of 537, the small motor 537 output shaft outer wall is fixedly sleeved with a plurality of driving rods 538, and the other ends of the driving rods 538 are connected with the end faces of the twisted half rings 539, and the twisted half rings 539 are arranged on the U-shaped clamps. The inner upper end of the plate 535; the lower end of the U-shaped clamping plate 535 is stuck in the interlaced position of the two wire cores through the downward movement of the U-shaped clamping plate 535, and the rotation of the rotating motor 532 drives the U-shaped clamping plate 535 to rotate vertically to wind the two wire cores for several turns Finally, the U-shaped clamping plate 535 moves down again, so that the half-ring 539 in the U-shaped clamping plate 535 is pressed down and pressed against the two wire cores, and then the small motor 537 drives the twisting half-ring 539 through the driving rod 538 to wind The rotation of the two wire cores makes the wire cores close to each other and is wound and fixed.
U形卡板535为上部宽下部窄的结构,U形卡板535的下部内壁为从下向上间距之间减小的倾斜结构,所述绞压半环539内壁设置有多个橡胶防滑块。通过倾斜结构将两电线芯能逐渐贴合,提高拉紧的稳定性,通过上宽下窄的结构,能够准确的交叉位置竖直转动缠绕,且在之后再次下移能够对翘起的电线芯充分的下压,并大面积的贴紧缠绕,通过多个橡胶防滑块能够带动电线芯旋绕转动,减小转动打滑的情况。The U-shaped clamping plate 535 has a wide upper part and a narrower lower part. The inner wall of the lower part of the U-shaped clamping plate 535 is an inclined structure with a decreasing distance from bottom to top. Through the inclined structure, the two wire cores can be gradually attached to improve the stability of tension. Through the structure with a wide top and a narrow bottom, it can be rotated and wound vertically at an accurate cross position, and then moved down again to correct the warped wire core. Sufficiently press down and wrap tightly around a large area, and the multiple rubber anti-slip blocks can drive the wire core to rotate and reduce the situation of rotation and slippage.
具体工作时,将电线和电缆端头分别一一的放置在左右两侧的固定凹槽中,电线和电缆端头位置是前后交错的,根据所需要连接的电线连接端长度选择电线和电缆端头伸出固定凹槽的长度,通过滑块211带动连接板21在滑动槽中移动,从而将两连接板21之间间距进行调节,能够根据不同长度绞合电线芯进行两间距的调节,通过连接弹簧312的弹性作用带动预夹板311移动,通过能够针对不同直径的电线进行初步预夹紧,通过转动把手327转动带动螺杆326转动,使所螺纹连接的螺杆326随之移动,由于配合块325的倾斜面带动滑动杆324向下移动,从而带动左夹爪321和右夹爪322同步转动对电线外壁进行夹紧,通过弹簧伸缩杆414、弹簧弧杆413和弧形块411相配合能够针对不同直径的电线进行自适应贴合,且通过弹性结构能够始终与电线外壁贴合,通过拉动拉手带动齿条43往复移动,从而带动半齿轮42上的旋切单元41进行往复转动,对电线外皮进行切断,再通过电动伸缩杆45带动半齿轮42和旋切单元41向外侧移动将切断的电线皮推出掉落;通过伸缩气缸24收缩带动固定架2倾斜,使两侧电线芯呈x交叉,转动电机51启动将绞接单元53从横向放置转动为竖向放置,与呈x交叉的电线上下对应,再通过升降机52下降带动U形卡板535下端卡在两电线芯交错位置,同时伸缩气缸24逐渐恢复原位,使两电线芯平行,通过U形卡板535下端倾斜结构将两电线芯能逐渐贴合,旋转电机532转动带动U形卡板535竖直转动将两电线芯相缠绕几圈后,U形卡板535再次下移,使U形卡板535中的绞压半环539下压并抵紧在两电线芯上,然后小型电机537通过带动杆538带动绞压半环539绕着两电线芯转动将电线芯相互紧贴缠绕固定。During the specific work, place the wires and cable ends in the fixed grooves on the left and right sides one by one. The positions of the wires and cable ends are staggered back and forth. The head extends out the length of the fixed groove, and the connecting plate 21 is driven to move in the sliding groove through the slider 211, thereby adjusting the distance between the two connecting plates 21, and the two distances can be adjusted according to different lengths of twisted wire cores. The elastic effect of the spring 312 drives the pre-clamping plate 311 to move. By being able to perform preliminary pre-clamping for wires of different diameters, the rotation of the handle 327 drives the rotation of the screw 326, so that the screw 326 that is threaded is moved accordingly. The inclined surface drives the sliding rod 324 to move downward, thereby driving the left jaw 321 and the right jaw 322 to rotate synchronously to clamp the outer wall of the wire, and the cooperation of the spring telescopic rod 414, the spring arc rod 413 and the arc block 411 can be aimed at different The diameter of the wire is adaptively fitted, and the elastic structure can always fit the outer wall of the wire, and the rack 43 is driven to reciprocate by pulling the handle, thereby driving the rotary cutting unit 41 on the half gear 42 to reciprocate, and the outer skin of the wire is reciprocated. Cut off, and then drive the semi-gear 42 and the rotary cutting unit 41 to move outward through the electric telescopic rod 45 to push out the cut wire sheath; the telescopic cylinder 24 shrinks to drive the fixed frame 2 to tilt, so that the wire cores on both sides are x crossed and rotated The motor 51 is activated to rotate the splicing unit 53 from the horizontal position to the vertical position, which corresponds to the up and down of the crossed wires of x, and then the lower end of the U-shaped clamping plate 535 is driven by the elevator 52 to be stuck in the staggered position of the two wire cores, and the telescopic cylinder 24 is extended at the same time Gradually return to the original position so that the two wire cores are parallel, and the two wire cores can be gradually bonded through the inclined structure of the lower end of the U-shaped clamping plate 535. The rotation of the rotating motor 532 drives the U-shaped clamping plate 535 to rotate vertically to wind the two wire cores for several turns. Finally, the U-shaped clamp 535 moves down again, so that the half-ring 539 in the U-shaped clamp 535 is pressed down and pressed against the two wire cores, and then the small motor 537 drives the twisted half-ring 539 through the driving rod 538 to wind Rotate the two wire cores so that the wire cores are tightly wound and fixed.
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下。由语句“包括一个......限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素”。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. There is no such actual relationship or order between them. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device. without further restrictions. The phrase "the inclusion of an element defined by ... does not preclude the presence of additional identical elements in the process, method, article, or apparatus comprising said element".
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
Claims (6)
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CN117937345A (en) * | 2024-03-22 | 2024-04-26 | 河间市瀛州电信器材有限公司 | Three-eye double-groove clamping plate for communication |
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CN117937345A (en) * | 2024-03-22 | 2024-04-26 | 河间市瀛州电信器材有限公司 | Three-eye double-groove clamping plate for communication |
CN117937345B (en) * | 2024-03-22 | 2024-05-28 | 河间市瀛州电信器材有限公司 | Three-eye double-groove clamping plate for communication |
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