CN116448755A - Slurry shield rock slag migration condition test device and method - Google Patents
Slurry shield rock slag migration condition test device and method Download PDFInfo
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- CN116448755A CN116448755A CN202310383291.6A CN202310383291A CN116448755A CN 116448755 A CN116448755 A CN 116448755A CN 202310383291 A CN202310383291 A CN 202310383291A CN 116448755 A CN116448755 A CN 116448755A
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Abstract
Description
技术领域technical field
本发明涉及地下工程试验技术领域,具体涉及一种泥水盾构岩渣运移情况试验装置及方法。The invention relates to the technical field of underground engineering tests, in particular to a test device and method for muddy water shield rock slag migration.
背景技术Background technique
这里的陈述仅提供与本发明相关的背景技术,而不必然地构成现有技术。The statements herein merely provide background information related to the present invention and do not necessarily constitute prior art.
泥水盾构在开挖某些地层时(地层含砾石、卵石、漂石等),刀盘切削下的渣土中会伴随岩渣,这会降低泥浆的携渣能力,甚至岩渣会淤积在泥水仓和排浆管。这严重影响泥水盾构的泥浆循环,使得渣土排除不畅,降低了隧道施工效率。另外,岩渣的不良运移和岩渣淤积会导致泥水仓压力异常,严重影响开挖面的稳定性并对盾构机器造成损伤,这给工程带来极大的安全隐患。所以,研究泥水盾构岩渣的运移会给地层适配性泥浆的调配提供参考意见,是提高泥浆携渣能力,保证隧道施工安全高效的先决条件。When the mud-water shield is excavating certain strata (the stratum contains gravel, pebbles, boulders, etc.), the muck cut by the cutter head will be accompanied by rock slag, which will reduce the slag-carrying ability of the mud, and even the rock slag will be deposited in the Sludge tank and slurry discharge pipe. This seriously affects the mud circulation of the mud-water shield, which makes the removal of muck difficult and reduces the efficiency of tunnel construction. In addition, the poor migration and deposition of rock slag will lead to abnormal pressure in the mud tank, which will seriously affect the stability of the excavation surface and cause damage to the shield machine, which brings great safety hazards to the project. Therefore, the research on the migration of slag in mud-water shield will provide reference for the deployment of formation-adaptive mud, which is a prerequisite for improving the slag-carrying capacity of mud and ensuring safe and efficient tunnel construction.
泥水盾构在开挖某些地层时(地层含砾石、卵石、漂石等),切削的渣土中的岩渣,淤积在泥水仓和排浆管将严重影响泥水盾构的泥浆循环,使得渣土排除不畅,降低了隧道施工效率。另外在泥水盾构的掘进过程中地层往往复杂多变,泥水盾构的输送状态也会进行切换调整。泥水盾构不同输送状态下岩渣的不良运移和岩渣淤积会导致泥水仓压力异常,严重影响开挖面的稳定性并对盾构机器造成损伤,这给工程带来极大的安全隐患。所以,研究泥水盾构不同输送状态和输送状态切换时岩渣的运移会给地层适配性泥浆的调配和盾构的开挖状态调整提供参考意见,保证隧道施工安全高效的先决条件。When the mud-water shield is excavating certain strata (the stratum contains gravel, pebbles, boulders, etc.), the rock slag in the cut muck will be deposited in the mud-water tank and the slurry discharge pipe, which will seriously affect the mud circulation of the mud-water shield, making Poor removal of slag reduces the efficiency of tunnel construction. In addition, during the excavation process of the mud-water shield, the strata are often complex and changeable, and the conveying state of the mud-water shield will also be switched and adjusted. The poor migration and sedimentation of rock slag under different conveying conditions of the slurry shield will lead to abnormal pressure in the slurry tank, which will seriously affect the stability of the excavation surface and cause damage to the shield machine, which will bring great safety hazards to the project . Therefore, the study of the different conveying states of the mud-water shield and the migration of rock slag when the conveying state is switched will provide a reference for the deployment of stratum-adaptive mud and the adjustment of the excavation state of the shield, which is a prerequisite for ensuring safe and efficient tunnel construction.
专利申请CN115219385A公开了泥水盾构开挖面泥浆流态的模拟试验装置,通过颗粒示踪法研究了泥浆在开挖面的渗透特点,但是发明人发现,上述专利申请的技术方案并不能模拟岩渣在整个泥水循环的运移,而且不能模拟泥水盾构不同输送状态和输送状态切换时岩渣的运移。The patent application CN115219385A discloses a simulation test device for the mud flow state of the excavation face of the mud-water shield, and the penetration characteristics of the mud in the excavation face are studied by the particle tracer method, but the inventor finds that the technical scheme of the above-mentioned patent application cannot simulate the flow state of the rock. The migration of slag in the whole mud-water cycle, and the migration of rock slag when the mud-water shield is in different conveying states and when the conveying state is switched cannot be simulated.
发明内容Contents of the invention
针对现有技术存在的不足,本发明的目的是提供一种泥水盾构岩渣运移情况试验装置,能够模拟泥水盾构不同输送状态和输送状态切换时的岩渣的运移。In view of the deficiencies in the prior art, the object of the present invention is to provide a muddy water shield rock slag migration test device, which can simulate the rock slag migration in different conveying states of the muddy water shield and when the conveying state is switched.
为了实现上述目的,本发明是通过如下的技术方案来实现:In order to achieve the above object, the present invention is achieved through the following technical solutions:
第一方面,本发明的实施例提供了一种泥水盾构岩渣运移情况试验装置,包括盾构机模型,盾构机模型刀盘一侧为泥水仓,另一侧为切削空间,泥水仓连接有气压源,切削空间连接有岩渣注入机构,泥水仓与泥浆注入管组连通,泥浆注入管组通过送浆管与储浆罐连接,送浆管安装有第一泥浆泵,泥水仓与排浆管一端连通,排浆管另一端连接弃浆罐,排浆管设有第二泥浆泵,送浆管和排浆管之间设有多个切换管,切换管设有开关阀以模拟泥水盾构的不同输送状态。In the first aspect, the embodiment of the present invention provides a muddy water shield rock slag migration test device, including a shield machine model, one side of the shield machine model cutter head is a muddy water warehouse, and the other side is a cutting space, and the muddy water The chamber is connected with an air pressure source, the cutting space is connected with a slag injection mechanism, the mud water chamber is connected with the mud injection pipe group, the mud injection pipe group is connected with the slurry storage tank through the slurry delivery pipe, the slurry delivery pipe is installed with the first mud pump, and the mud water chamber It is connected to one end of the slurry discharge pipe, and the other end of the slurry discharge pipe is connected to the discarded slurry tank. The slurry discharge pipe is provided with a second mud pump. There are multiple switching pipes between the slurry delivery pipe and the slurry discharge pipe. The switching pipe is equipped with a switch valve to Simulate different conveying states of slurry shield.
可选的,还包括图像采集元件,用于采集排浆管和泥水仓中的岩渣运移图像,相应的,所述盾构机模型的外壳及排浆管采用透明材料制成。Optionally, an image acquisition component is also included, which is used to collect images of rock slag migration in the slurry discharge pipe and the slurry tank. Correspondingly, the casing and the slurry discharge pipe of the shield machine model are made of transparent materials.
可选的,所述图像采集元件包括第一CCD摄像机和第二CCD摄像机,其中第一CCD摄像机用于放置在盾构机模型的正面,第二CCD摄像机用于放置在盾构机模型的侧面,第一CCD摄像机和第二CCD摄像机均与控制系统连接。Optionally, the image acquisition element includes a first CCD camera and a second CCD camera, wherein the first CCD camera is used to be placed on the front of the shield machine model, and the second CCD camera is used to be placed on the side of the shield machine model , both the first CCD camera and the second CCD camera are connected with the control system.
可选的,所述切换管具有四个,分别为第一切换管、第二切换管、第三切换管和第四切换管,沿送浆方向,送浆管依次与第一切换管、第二切换管、第三切换管和第四切换管的一端连接,沿排浆方向,排浆管依次与第四切换管、第二切换管、第三切换管和第一切换管的另一端连接。Optionally, there are four switching pipes, which are respectively the first switching pipe, the second switching pipe, the third switching pipe and the fourth switching pipe. One end of the second switching tube, the third switching tube and the fourth switching tube are connected, and along the slurry discharge direction, the slurry discharging tube is connected with the fourth switching tube, the second switching tube, the third switching tube and the other end of the first switching tube in sequence .
可选的,四个切换管均设置有开关阀,第二切换管与第三切换管之间的送浆管管段设有开关阀,第二切换管和第三切换管之间的排浆管管段设有开关阀。Optionally, the four switching pipes are all provided with switching valves, the slurry delivery pipe section between the second switching pipe and the third switching pipe is provided with switching valves, and the slurry discharge pipe between the second switching pipe and the third switching pipe The pipe section is provided with an on-off valve.
可选的,所述送浆管设有开关阀,且位于第一切换管与送浆管连接位置的下游,所述排浆管设有开关阀且位于排浆管伸入盾构机模型的管段上。Optionally, the slurry delivery pipe is provided with an on-off valve, and is located downstream of the connection position between the first switching pipe and the slurry delivery pipe, and the slurry discharge pipe is provided with a switch valve, and is located at the point where the slurry discharge pipe extends into the shield machine model. on the pipe section.
可选的,所述送浆管和排浆管均安装有压力检测元件。Optionally, both the slurry delivery pipe and the slurry discharge pipe are equipped with pressure detection elements.
可选的,所述岩渣注入机构包括岩渣仓,岩渣仓通过出料管与切削空间连接,岩渣仓还设置有加料口,出料管和加料口均设置有开关阀。Optionally, the rock slag injection mechanism includes a rock slag bin connected to the cutting space through a discharge pipe, the rock slag bin is also provided with a feeding port, and both the discharge pipe and the feeding port are provided with on-off valves.
第二方面,本发明的实施例提供了一种泥水盾构岩渣运移情况试验装置的方法,包括以下步骤:In a second aspect, the embodiments of the present invention provide a method for a muddy water shield rock slag migration test device, comprising the following steps:
预先制备泥浆材料和选取岩渣颗粒,岩渣颗粒中,按照设定的比例制作示踪颗粒;Pre-preparing mud materials and selecting rock slag particles, among the rock slag particles, making tracer particles according to the set ratio;
将制备好的泥浆材料加入储浆罐中;Add the prepared mud material into the mud storage tank;
开启第一泥浆泵和气压源,使得泥浆通过送浆管进入泥水仓,浆液填充泥水仓,利用岩渣注入机构向切削空间加入岩渣颗粒;Turn on the first mud pump and air pressure source, so that the mud enters the mud water tank through the slurry delivery pipe, the slurry fills the mud water tank, and uses the rock slag injection mechanism to add rock slag particles to the cutting space;
启动盾构机模型,根据试验目标输送状态控制第二泥浆泵和相应切换管上的阀门工作,泥浆形成稳定的循环后,采集岩渣颗粒中的示踪颗粒的运移图像。Start the shield machine model, control the second mud pump and the valve on the corresponding switching pipe according to the test target delivery state, and collect the migration images of the tracer particles in the rock slag particles after the mud forms a stable circulation.
可选的,储浆罐加入泥浆材料前,预先注入水,然后启动第一泥浆泵,并根据试验目标输送状态控制第二泥浆泵和相应切换管上的阀门工作,形成稳定的水循环,检查试验装置的气密性。Optionally, before adding mud materials into the mud storage tank, pre-inject water, then start the first mud pump, and control the second mud pump and the valves on the corresponding switching pipes according to the test target delivery state to form a stable water cycle. Check the test The airtightness of the device.
本发明的有益效果如下:The beneficial effects of the present invention are as follows:
1.本发明的试验装置,通过设置岩渣注入机构,能够使得泥浆携带岩渣进行循环,且通过切换管和切换管上的开关阀,能够模拟泥水盾构泥浆循环系统和不同输送状态和输送状态切换时岩渣运移情况,能直观准确表现岩渣运移的规律,试验装置可以提供多种施工工况下泥浆中岩渣的运移特征,揭示泥浆循环中泥浆与岩渣的相互作用规律,弥补了泥浆中岩渣颗粒的运移规律相关研究和试验手段的空白,对于泥水盾构泥水仓压力控制、地层适配性泥浆的调配和盾构机泥浆输送状态的调整提供指导建议,保证施工的高效和安全。1. The test device of the present invention, by setting the rock slag injection mechanism, can make the mud carry rock slag to circulate, and through the switching pipe and the switch valve on the switching pipe, it can simulate the slurry circulation system of mud-water shield and different conveying states and conveying The movement of rock slag during state switching can intuitively and accurately express the law of rock slag migration. The test device can provide the migration characteristics of rock slag in mud under various construction conditions and reveal the interaction between mud and rock slag in mud circulation. It makes up for the gaps in research and test methods related to the migration of rock slag particles in the mud, and provides guidance and suggestions for the pressure control of the slurry tank of the mud-water shield, the deployment of the formation-compatible mud, and the adjustment of the mud transportation status of the shield machine. Ensure the efficiency and safety of construction.
2.本发明的试验装置,盾构机模型的外壳和排浆管均采用透明材料制成,且岩渣颗粒中具有示踪颗粒,使得泥水盾构泥浆循环系统和泥浆中渣土的运移情况可视化,能直观准确表现渣土运移的规律。2. In the test device of the present invention, the shell and the slurry discharge pipe of the shield machine model are made of transparent materials, and there are tracer particles in the slag particles, so that the slurry circulation system of the mud-water shield and the migration of the slag in the slurry Situation visualization can intuitively and accurately express the law of muck migration.
附图说明Description of drawings
构成本发明的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。The accompanying drawings constituting a part of the present invention are used to provide a further understanding of the present invention, and the schematic embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute improper limitations to the present invention.
图1是本发明实施例1整体结构示意图;Fig. 1 is a schematic diagram of the overall structure of Embodiment 1 of the present invention;
图2是本发明实施例2模拟正常开挖状态下的泥浆输送状态示意图;Fig. 2 is a schematic diagram of the mud conveying state under the simulated normal excavation state of Embodiment 2 of the present invention;
图3是本发明实施例2模拟泥水盾构旁通模式下的泥浆输送状态示意图;Fig. 3 is a schematic diagram of the mud conveying state under the simulated mud-water shield bypass mode of embodiment 2 of the present invention;
图4是本发明实施例2模拟泥水盾构隔离模式下的泥浆输送状态示意图;Fig. 4 is a schematic diagram of the mud conveying state under the simulated mud-water shield isolation mode of Embodiment 2 of the present invention;
图5是本发明实施例2模拟泥水盾构逆洗模式下的泥浆输送状态示意图;Fig. 5 is a schematic diagram of the mud conveying state under the simulated mud-water shield backwashing mode of Embodiment 2 of the present invention;
图6是本发明实施例2模拟泥水盾构停止模式下的泥浆输送状态示意图;Fig. 6 is a schematic diagram of the mud conveying state in the simulated mud-water shield stop mode of Embodiment 2 of the present invention;
图7是本发明图1中A处岩渣运移情况示意图;Fig. 7 is a schematic diagram of rock slag migration at A in Fig. 1 of the present invention;
图8是本发明图1中A处不同尺寸岩渣颗粒运移示意图;Fig. 8 is a schematic diagram of the migration of rock slag particles of different sizes at A in Fig. 1 of the present invention;
图9是本发明图1中A处不同泥浆速度下的岩渣平均速度示意图;Fig. 9 is a schematic diagram of the average velocity of rock slag under different mud velocities at A in Fig. 1 of the present invention;
图10是本发明图1的岩渣颗粒平均速度曲线图;Fig. 10 is the average velocity curve of rock slag particles of Fig. 1 of the present invention;
其中,1.储浆罐,2.弃浆罐,3.气压源,4.岩渣注入机构,5.刀具,6.排浆管,7.第二泥浆泵,8.第一泥浆泵,9.刀盘,10.支撑杆,11.第一CCD摄像机,12.第二CCD摄像机,13.上位计算机,14.第十三开关阀,15.第七开关阀,16.第十一开关阀,17.第一开关阀,18.第二开关阀,19.第三开关阀,20.第四开关阀,21.第五开关阀,22.第六开关阀,23.第八开关阀,24.第九开关阀,25.第十开关阀,26.第十二开关阀,27.第一压力计,28.第二压力计,29.第三压力计,30.传动轴,31.动力机构,32.岩渣颗粒,33.示踪颗粒,34.送浆管,35.第一切换管,36.第二切换管,37.第三切换管,38.第四切换管。Among them, 1. Mud storage tank, 2. Abandoned mud tank, 3. Air pressure source, 4. Rock slag injection mechanism, 5. Cutter, 6. Slurry discharge pipe, 7. Second mud pump, 8. First mud pump, 9. Cutterhead, 10. Support rod, 11. First CCD camera, 12. Second CCD camera, 13. Host computer, 14. Thirteenth switch valve, 15. Seventh switch valve, 16. Eleventh switch Valve, 17. first switch valve, 18. second switch valve, 19. third switch valve, 20. fourth switch valve, 21. fifth switch valve, 22. sixth switch valve, 23. eighth switch valve , 24. Ninth on-off valve, 25. Tenth on-off valve, 26. Twelfth on-off valve, 27. First pressure gauge, 28. Second pressure gauge, 29. Third pressure gauge, 30. Transmission shaft, 31 . Power mechanism, 32. Rock slag particles, 33. Tracer particles, 34. Slurry delivery pipe, 35. First switching pipe, 36. Second switching pipe, 37. Third switching pipe, 38. Fourth switching pipe.
具体实施方式Detailed ways
为了方便叙述,本发明中如果出现“上”、“下”字样,仅表示与附图本身的上、下方向一致,并不对结构起限定作用,仅仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位,以特定的方位构造和操作,因此不能理解为对本发明的限制。For the convenience of description, if the words "up" and "down" appear in the present invention, it only means that it is consistent with the up and down directions of the drawings themselves, and does not limit the structure. It is only for the convenience of describing the present invention and simplifying the description. It is not to indicate or imply that the device or element referred to must have a particular orientation, be constructed and operate in a particular orientation, and thus should not be construed as limiting the invention.
实施例1Example 1
本实施例提供了一种泥水盾构岩渣运移情况试验装置,如图1所示,包括盾构机模型、储浆罐1、弃浆罐2、送浆管34、排浆管6、图像采集元件及控制系统等。This embodiment provides a muddy water shield slag migration test device, as shown in Fig. Image acquisition components and control systems, etc.
所述盾构机模型采用现有的室内试验用盾构机模型即可,包括圆柱型的外壳,本实施例中,所述外壳采用透明材料制成,外壳内设有刀盘,所述外壳内空间被刀盘界面划分为切削空间与泥水仓,切削空间可以通过岩渣注入机构4加入岩渣颗粒,刀盘9为圆形刀盘,刀盘9上设置有刀具5和开口,岩渣颗粒可以通过开口进入泥水仓,所述刀盘9的直径略小于外壳的内径,刀盘与转动驱动机构连接,转动驱动机构能够带动刀盘转动以模拟盾构开挖过程。The shield machine model can be an existing indoor test shield machine model, including a cylindrical shell. In this embodiment, the shell is made of transparent material, and a cutter head is arranged in the shell. The shell The inner space is divided into a cutting space and a mud tank by the interface of the cutter head. The cutting space can be filled with rock slag particles through the rock slag injection mechanism 4. The cutter head 9 is a circular cutter head, and the cutter head 9 is provided with a cutter 5 and an opening. Particles can enter the slurry tank through the opening. The diameter of the cutterhead 9 is slightly smaller than the inner diameter of the casing. The cutterhead is connected with a rotating drive mechanism, which can drive the cutterhead to rotate to simulate the shield excavation process.
所述转动驱动机构包括动力机构31,动力机构31与传动轴30连接,传动轴30伸入切削空间内部并与刀盘9的中心位置可拆卸固定连接,所述动力机构31采用电机、减速机等,也可采用液压马达等能够输出转动运动的设备。The rotary driving mechanism includes a power mechanism 31, the power mechanism 31 is connected with the transmission shaft 30, the transmission shaft 30 extends into the cutting space and is detachably and fixedly connected with the center position of the cutterhead 9, and the power mechanism 31 adopts a motor, a reducer Etc., also can adopt the equipment that can output rotational movement such as hydraulic motor.
所述泥水仓用于模拟刀盘切削下岩渣的运移,泥水仓内设置有隔板,隔板与外壳的内侧面固定,第二隔板与支撑杆10连接,支撑杆的作用是固定连接切削空间的泥浆管的管口,第二隔板底端未延伸至外壳,因此泥水仓被第二隔板分隔成的两个空间相互连通。The mud water bin is used to simulate the movement of rock slag under cutting by the cutter head. There is a partition in the mud bin, and the partition is fixed to the inner surface of the shell. The second partition is connected to the support rod 10, and the function of the support rod is to fix the The nozzle of the mud pipe connected to the cutting space, the bottom end of the second partition does not extend to the shell, so the two spaces separated by the second partition of the mud tank communicate with each other.
其中泥水仓的两个空间中,远离切削空间的空间为气压仓,气压仓与气压源3连接,气压源能够向气压仓内注入气体,使得泥水仓内的气压保持稳定。Among the two spaces of the mud tank, the space away from the cutting space is an air pressure tank, which is connected to the air pressure source 3, and the air pressure source can inject gas into the air pressure tank to keep the air pressure in the mud tank stable.
本实施例中,所述气压源3采用空气压缩机或气压室即可,能够输出设定压力的气体。In this embodiment, the air pressure source 3 may be an air compressor or an air pressure chamber, which can output gas at a set pressure.
盾构机模型内部为密封空间,能够进行泥浆的循环输送。The inside of the shield machine model is a sealed space, which can carry out circulating transportation of mud.
所述切削空间的顶部连接有岩渣注入机构4,用于向切削空间内注入岩渣颗粒。A slag injection mechanism 4 is connected to the top of the cutting space for injecting slag particles into the cutting space.
所述岩渣注入机构4包括岩渣仓,岩渣仓用于盛放岩渣颗粒,所述岩渣仓的底端与出料管的一端连接,出料管的另一端连接至切削空间,岩渣仓内的岩渣颗粒能够通过出料管送入切削空间,所述出料管上设置有出料开关阀,用于控制出料管的打开和关闭。The rock slag injection mechanism 4 includes a rock slag bin, the rock slag bin is used to hold rock slag particles, the bottom end of the rock slag bin is connected to one end of the discharge pipe, and the other end of the discharge pipe is connected to the cutting space. The rock slag particles in the rock slag bin can be sent into the cutting space through the discharge pipe, and the discharge switch valve is arranged on the discharge pipe for controlling the opening and closing of the discharge pipe.
所述岩渣仓的顶部设置有加料口,加料口处设置有加料开关阀,用于控制加料口的打开和关闭。The top of the rock slag bin is provided with a feed port, and a feed switch valve is provided at the feed port for controlling the opening and closing of the feed port.
所述盾构机模型连接有泥浆注入管组,所述泥浆注入管组包括多组上下分布的泥浆注入管。The shield machine model is connected with a mud injection pipe group, and the mud injection pipe group includes multiple groups of mud injection pipes distributed up and down.
其中位于上方的两组泥浆注入管的出浆端穿过隔板后与泥水仓靠近切削空间一侧的空间连通,用于向该空间内注入泥浆。上方的两组泥浆注入管分别安装有第一开关阀17和第二开关阀18。The slurry outlet ends of the upper two groups of slurry injection pipes pass through the partition and communicate with the space of the slurry tank near the cutting space for injecting slurry into the space. The upper two groups of mud injection pipes are respectively equipped with a first on-off valve 17 and a second on-off valve 18 .
位于中部的一组泥浆注入管的出浆端穿过隔板后分成两个支管,两个支管均与切削空间连通,用于向刀盘喷射泥浆,对刀盘进行冲刷,防止刀盘阻塞。位于中部的泥浆注入管安装有第三开关阀19。A group of mud injection pipes located in the middle are divided into two branch pipes after passing through the partition, and the two branch pipes are connected with the cutting space, and are used to spray mud to the cutter head to flush the cutter head and prevent the cutter head from being blocked. The mud injection pipe located in the middle is equipped with a third on-off valve 19 .
位于下方的两组泥浆注入管的出浆端设有向下90°折弯的弯头,用于向气压仓的空间注入泥浆。位于下方的两组泥浆注入管分别安装有第四开关阀20和第五开关阀21。The slurry outlet ends of the two sets of slurry injection pipes located below are provided with a 90° downward bend for injecting slurry into the space of the air pressure chamber. The two sets of mud injection pipes located below are respectively equipped with a fourth on-off valve 20 and a fifth on-off valve 21 .
五组泥浆注入管的进液端汇集后与送浆管的一端连接,送浆管的另一端连接至储浆罐1。The liquid inlet ends of the five groups of mud injection pipes are connected to one end of the slurry delivery pipe after they are collected, and the other end of the slurry delivery pipe is connected to the slurry storage tank 1 .
送浆管上安装有第一泥浆泵8,用于驱动储浆罐1内的泥浆通过送浆管进入盾构机模型。The first mud pump 8 is installed on the slurry delivery pipe, which is used to drive the mud in the slurry storage tank 1 to enter the shield machine model through the slurry delivery pipe.
所述气压仓的底部还与排浆管6的一端连通,排浆管6的另一端连接至弃浆罐2,所述排浆管6上安装有第二泥浆泵7,用于驱动泥水仓内的泥浆进入弃浆罐2。The bottom of the air chamber is also communicated with one end of the slurry discharge pipe 6, and the other end of the slurry discharge pipe 6 is connected to the slurry disposal tank 2, and the second mud pump 7 is installed on the slurry discharge pipe 6 for driving the slurry tank The mud in the mud enters the slurry tank 2.
在第一泥浆泵和第二泥浆泵的作用下,泥浆能够在储浆罐、盾构机模型和弃浆罐之间形成循环流动。Under the action of the first mud pump and the second mud pump, the mud can form a circulation flow among the mud storage tank, the shield machine model and the discarded mud tank.
所述排浆管伸入盾构机模型的管段上安装有第六开关阀22,用于控制排浆管的导通和关闭。A sixth on-off valve 22 is installed on the pipe section where the slurry discharge pipe extends into the model of the shield machine, and is used to control the conduction and closure of the slurry discharge pipe.
所述送浆管和排浆管6之间还设置有多个切换管,切换管上设置有开关阀以模拟泥水盾构不同的输送状态。A plurality of switching pipes are also arranged between the slurry feeding pipe and the slurry discharging pipe 6, and switching valves are arranged on the switching pipes to simulate different conveying states of the mud-water shield.
具体的,送浆管和排浆管之间设置有四个切换管,分别为第一切换管35、第二切换管36、第三切换管37和第四切换管38。Specifically, four switching pipes are arranged between the pulp feeding pipe and the pulp discharging pipe, which are respectively a first switching pipe 35 , a second switching pipe 36 , a third switching pipe 37 and a fourth switching pipe 38 .
其中,第一切换管35上安装有第七开关阀15,第二切换管36上安装有第八开关阀23,第三切换管37上安装有第九开关阀24,第四切换管38上安装有第十开关阀25。Among them, the seventh switching valve 15 is installed on the first switching tube 35, the eighth switching valve 23 is installed on the second switching tube 36, the ninth switching valve 24 is installed on the third switching tube 37, and the fourth switching tube 38 is installed. A tenth switching valve 25 is installed.
沿送浆管34的送浆方向,所述送浆管34依次与第一切换管35、第二切换管36、第三切换管37和第四切换管38的一端连接。Along the pulp feeding direction of the pulp feeding pipe 34 , the pulp feeding pipe 34 is sequentially connected with one end of the first switching pipe 35 , the second switching pipe 36 , the third switching pipe 37 and the fourth switching pipe 38 .
沿排浆管6的排浆方向,所述排浆管6依次与第四切换管38、第二切换管36、第三切换管37和第一切换管35的另一端连接。Along the slurry discharge direction of the slurry discharge pipe 6 , the slurry discharge pipe 6 is sequentially connected with the fourth switching pipe 38 , the second switching pipe 36 , the third switching pipe 37 and the other end of the first switching pipe 35 .
送浆管34上,位于第二切换管36、第三切换管37与其连接位置之间的管段上设置有第十一开关阀16,排浆管6上,位于第二切换管36、第三切换管37与其连接位置之间的管段上设置有第十二开关阀26。On the slurry delivery pipe 34, the eleventh on-off valve 16 is arranged on the pipe section between the second switching pipe 36, the third switching pipe 37 and their connection positions, and on the slurry discharge pipe 6, it is located on the second switching pipe 36, the third A twelfth switching valve 26 is arranged on the pipe section between the switching pipe 37 and its connection position.
所述送浆管34上设置有第十三开关阀14,用于控制送浆管34的导通和关闭,第十三开关阀14位于第一切换管35与其连接位置下游,第二切换管36与其连接位置上游之间的位置。The thirteenth on-off valve 14 is arranged on the slurry delivery pipe 34, which is used to control the conduction and closure of the slurry delivery tube 34. The thirteenth on-off valve 14 is located downstream of the first switching tube 35 and its connection position, and the second switching tube 36 and upstream of its connection.
本实施例中,所述第一泥浆泵8安装在第一切换管35与储浆罐1之间的送浆管管段上,第二泥浆泵7安装在第一切换管35与第三切换管37之间的排浆管6管段上。In this embodiment, the first mud pump 8 is installed on the slurry delivery pipe section between the first switching pipe 35 and the slurry storage tank 1, and the second mud pump 7 is installed on the first switching pipe 35 and the third switching pipe. On the 6 pipe sections of the slurry discharge pipe between 37.
所述送浆管34和排浆管6上均安装有压力检测元件,用于检测泥浆压力,用于模拟研究泥浆管路的压力特征。Both the slurry delivery pipe 34 and the slurry discharge pipe 6 are equipped with pressure detection elements for detecting the mud pressure and for simulating and studying the pressure characteristics of the mud pipeline.
所述压力检测元件采用现有的压力计即可,本实施例中,第四切换管38与泥浆注入管组之间的送浆管管段上设置有第一压力计27,第四切换管38与第二切换管36之间的排浆管6管段上设置有第二压力计28,第二泥浆泵7与第一切换管35之间的排浆管6管段上设置有第三压力计29。The pressure detection element can be an existing pressure gauge. In this embodiment, the first pressure gauge 27 is set on the slurry delivery pipe section between the fourth switching pipe 38 and the mud injection pipe group, and the fourth switching pipe 38 A second pressure gauge 28 is provided on the section of the slurry discharge pipe 6 between the second switching pipe 36 and a third pressure gauge 29 is provided on the section of the slurry discharge pipe 6 between the second mud pump 7 and the first switching pipe 35 .
所述图像采集元件包括第一CCD摄像机11和第二CCD摄像机12,所述第一CCD摄像机11于放置在盾构机模型的正面,能进行连续的图像采集,从正面记录盾构机泥浆循环和岩渣运移情况,第二CCD摄像机12用于放置在盾构机模型的侧面,能进行连续的图像采集,从侧面记录盾构机泥浆循环和岩渣运移情况,第一CCD摄像机11和第二CCD摄像机12均与控制系统连接,相应的,所述盾构机模型的外壳、泥浆注入管组、送浆管和排浆管均采用透明材料制成,能够通过两个CCD摄像机采集泥浆和岩渣的流动图像并传递给控制系统。The image acquisition element includes a first CCD camera 11 and a second CCD camera 12, the first CCD camera 11 is placed on the front of the shield machine model, can carry out continuous image acquisition, and records the shield machine mud circulation from the front and rock slag migration, the second CCD camera 12 is used to place on the side of the shield machine model, which can carry out continuous image acquisition, and record the mud circulation and rock slag migration of the shield machine from the side. The first CCD camera 11 and the second CCD camera 12 are all connected to the control system, correspondingly, the shell of the shield machine model, the mud injection pipe group, the slurry feeding pipe and the slurry discharge pipe are all made of transparent materials, which can be collected by two CCD cameras The flow image of mud and rock cinder is transmitted to the control system.
通过调整两个CCD摄像机的位置,能采集泥浆中岩渣在切削空间、泥水仓和排浆管的运移情况By adjusting the positions of the two CCD cameras, the movement of rock slag in the mud in the cutting space, mud tank and slurry discharge pipe can be collected
所述控制系统采用上位计算机13即可,在此不进行详细叙述。The control system can use the host computer 13, which will not be described in detail here.
本实施例中,所述储浆罐1、弃浆罐2、送浆管、排浆管6、切换管、盾构机模型的气压源、刀盘9、刀具5、传动轴30、动力机构31均采用可拆卸连接的方式进行装配。所有用于泥浆输送的管路的半径均为5cm。In this embodiment, the slurry storage tank 1, the slurry disposal tank 2, the slurry delivery pipe, the slurry discharge pipe 6, the switching pipe, the air pressure source of the shield machine model, the cutter head 9, the cutter 5, the transmission shaft 30, and the power mechanism 31 all adopt the mode of detachable connection to assemble. All pipes used for slurry delivery have a radius of 5 cm.
实施例2Example 2
本实施例提供了一种实施例1所述的泥水盾构岩渣运移情况试验装置的方法,包括以下步骤:This embodiment provides a method for the muddy water shield slag migration test device described in Embodiment 1, comprising the following steps:
预先制备泥浆材料和选取岩渣颗粒,岩渣颗粒中,按照设定的比例制作示踪颗粒。The mud material is prepared in advance and the rock slag particles are selected. Among the rock slag particles, tracer particles are made according to the set ratio.
所述泥浆使用15#白油、正十二烷和透明粘土按一定比例调配的。优选的,泥浆中15#白油与正十二烷的质量比为6.4:1,透明粘土的含量可调节,使得泥浆粘度和重度相似于实际泥浆。本实施例中,泥浆密度达到1.1g/cm3。The mud is prepared in a certain proportion using 15# white oil, n-dodecane and transparent clay. Preferably, the mass ratio of 15# white oil to n-dodecane in the mud is 6.4:1, and the content of transparent clay can be adjusted so that the viscosity and weight of the mud are similar to the actual mud. In this embodiment, the mud density reaches 1.1g/cm 3 .
所述岩渣颗粒采用透明土材料,优选的有两种类型。第一种是是由无定形硅粉作为骨料和透明粘土组成,通过其单体可以形成不同粒径的大多孔介质,其性质与天然粘土相似。第二种是由熔融石英砂作为骨料组成,类似于天然砂。可以利用透明土材料,依据相似理论,进行岩渣的配置。The rock slag particles are made of transparent soil material, preferably of two types. The first one is composed of amorphous silica powder as aggregate and transparent clay, through which monomers can form large porous media with different particle sizes, and its properties are similar to natural clay. The second consists of fused silica sand as the aggregate, similar to natural sand. The transparent soil material can be used to configure the rock residue according to the similarity theory.
本实施例中,岩渣颗粒是颗粒直径为0.25cm圆球型熔融石英砂,其中按照设定比例对岩渣颗粒进行着色形式示踪颗粒,设定比例为0-100%,优选的为5%。In this embodiment, the rock slag particles are spherical fused silica sand with a particle diameter of 0.25 cm, wherein the rock slag particles are colored as tracer particles according to a set ratio, and the set ratio is 0-100%, preferably 5 %.
步骤2:对由盾构机模型、储浆罐1、弃浆罐2及相应的泥浆管路、开关阀形成的泥浆循环系统、盾构机模型和图像采集元件进行测试。Step 2: Test the mud circulation system formed by the shield machine model, slurry storage tank 1, discarded slurry tank 2 and corresponding mud pipelines, switch valves, shield machine model and image acquisition components.
储浆罐1加入泥浆材料前,预先注入水,然后启动第一泥浆泵8,并根据试验目标输送状态控制第二泥浆泵和相应切换管上的阀门工作,根据工程设置不同的刀盘转速,形成与施工工程相似的循环路径,形成稳定的水循环,检查试验装置的气密性。Before adding the mud material into the mud storage tank 1, pre-inject water, then start the first mud pump 8, and control the second mud pump and the valve on the corresponding switching pipe according to the test target delivery state, and set different cutterhead speeds according to the project. Form a circulation path similar to the construction project, form a stable water circulation, and check the airtightness of the test device.
步骤3:待整个试验装置的气密性合格后,在储浆罐中加入预先制备的泥浆材料。Step 3: After the airtightness of the entire test device is qualified, add the pre-prepared mud material into the mud storage tank.
步骤4:开启第一泥浆泵8和气压源3,使得泥浆通过送浆管进入泥水仓与切削空间,浆液填充泥水仓与切削空间;气压源使得泥水仓与切削空间内气压稳定,在泥浆浆液填充泥水仓与切削空间后,通过岩渣注入机构4将带有示踪颗粒33的岩渣颗粒32送入切削空间。Step 4: Turn on the first mud pump 8 and the air pressure source 3, so that the mud enters the mud water bin and the cutting space through the slurry delivery pipe, and the slurry fills the mud water bin and the cutting space; the air pressure source makes the air pressure in the mud water bin and the cutting space stable. After the muddy water tank and the cutting space are filled, the slag particles 32 with tracer particles 33 are sent into the cutting space by the slag injection mechanism 4 .
具体的,首先关闭岩渣仓出料管的出料管开关阀,然后打开加料开关阀,在岩渣仓内加入岩渣颗粒,待泥浆浆液填充泥水仓和切削空间后,打开出料管开关阀,将岩渣颗粒注入切削空间。Specifically, first close the discharge pipe switch valve of the discharge pipe of the rock slag bin, then open the feeding switch valve, add rock slag particles into the rock slag bin, and open the discharge pipe switch after the mud slurry fills the mud water bin and cutting space valve to inject rock slag particles into the cutting space.
步骤5:启动盾构机模型,根据试验目标输送状态控制第二泥浆泵和相应切换管上的阀门工作,泥浆形成稳定的循环后,采集岩渣颗粒中的示踪颗粒的运移图像。Step 5: Start the shield machine model, control the second mud pump and the valve on the corresponding switching pipe according to the test target delivery state, and collect the migration images of the tracer particles in the rock slag particles after the mud forms a stable circulation.
动力机构31带动传动轴30转动,传动轴30带动刀盘9转动,模拟盾构开挖过程,刀盘9的转速为1.2RPM,岩渣颗粒32和示踪颗粒33通过刀盘9及第一隔板上的孔洞进入泥水仓,然后经由排浆管6排出,通过CCD摄像机捕捉岩渣颗粒和示踪颗粒运移情况。期间可以通过控制阀的开关,切换不同的泥水盾构输送状态,具体的:The power mechanism 31 drives the transmission shaft 30 to rotate, and the transmission shaft 30 drives the cutter head 9 to rotate, simulating the excavation process of the shield machine. The rotation speed of the cutter head 9 is 1.2 RPM, and the rock slag particles 32 and the tracer particles 33 pass through the cutter head 9 and the first The holes on the clapboard enter the mud tank, and then are discharged through the slurry discharge pipe 6, and the rock slag particles and tracer particle migration are captured by the CCD camera. During this period, different muddy water shield conveying states can be switched through the switch of the control valve, specifically:
关闭第七开关阀15、第八开关阀23、第九开关阀24、第十开关阀25、第三开关阀19、第四开关阀20和第五开关阀21,打开第十三开关阀14、第十一开关阀16、第一开关阀17、第二开关阀18、第六开关阀22、第十二开关阀26,形成如图2所示的输送状态,可以模拟泥水盾构开挖模式(正常开挖)的岩渣运移情况。Close the seventh on-off valve 15, the eighth on-off valve 23, the ninth on-off valve 24, the tenth on-off valve 25, the third on-off valve 19, the fourth on-off valve 20 and the fifth on-off valve 21, and open the thirteenth on-off valve 14 , the eleventh on-off valve 16, the first on-off valve 17, the second on-off valve 18, the sixth on-off valve 22, and the twelfth on-off valve 26 form a conveying state as shown in Figure 2, which can simulate muddy water shield excavation Rock residue migration in normal excavation mode.
关闭第七开关阀15、第一开关阀17、第二开关阀18、第三开关阀19、第四开关阀20、第五开关阀21、第六开关阀22、第八开关阀23、第九开关阀24,打开第十三开关阀14、第十一开关阀16、第十开关阀25和第十二开关阀26,形成如图3所示的输送状态,可以模拟泥水盾构旁通模式(待机模式,例如安装管片时)的岩渣运移情况。Close the seventh on-off valve 15, the first on-off valve 17, the second on-off valve 18, the third on-off valve 19, the fourth on-off valve 20, the fifth on-off valve 21, the sixth on-off valve 22, the eighth on-off valve 23, the Nine on-off valves 24, open the thirteenth on-off valve 14, the eleventh on-off valve 16, the tenth on-off valve 25 and the twelfth on-off valve 26 to form the conveying state as shown in Figure 3, which can simulate the muddy water shield bypass Rock debris migration in standby mode (for example, when installing segments).
只打开第七开关阀15,其他开关阀均关闭,形成如图4所示的输送状态,可以模拟泥水盾构隔离模式(例如泥浆管道延伸时和泥浆池调整泥浆质量时)的岩渣运移情况。Only the seventh on-off valve 15 is opened, and the other on-off valves are all closed to form the conveying state as shown in Figure 4, which can simulate rock slag migration in the mud-water shield isolation mode (for example, when the mud pipeline is extended and the mud pool adjusts the mud quality). Condition.
关闭第七开关阀15、第十一开关阀16、第十开关阀25和第十二开关阀26,开启其他开关阀,形成如图5所示的泥浆输送状态,可以模拟泥水盾构逆洗模式(用于清理排浆管的堵塞时)的岩渣运移情况。Close the seventh on-off valve 15, the eleventh on-off valve 16, the tenth on-off valve 25, and the twelfth on-off valve 26, and open other on-off valves to form the mud conveying state as shown in Figure 5, which can simulate backwashing of mud-water shield The rock slag migration in the mode (used to clear the blockage of the slurry discharge pipe).
只打开第十三开关阀14、第十一开关阀16和第一开关阀17,关闭其他开关阀,形成如图6所示的泥浆输送状态,可以模拟泥水盾构停机模式的岩渣运移情况。Only open the thirteenth on-off valve 14, the eleventh on-off valve 16, and the first on-off valve 17, and close the other on-off valves to form the mud conveying state as shown in Figure 6, which can simulate rock slag migration in the muddy water shield shutdown mode Condition.
使用第一CCD摄像机11和第二CCD摄像机12采集岩渣颗粒的运移图像,设定第一CCD摄像机11和第二CCD摄像机12的帧率为25,第一CCD摄像机11能够从正面捕捉排浆管和泥水仓中岩渣运移信息。第二CCD摄像机12能从侧面捕捉排浆管和泥水仓中岩渣运移信息。CCD摄像机将信息传输给控制系统,经过数据处理后,可以得到在不同工况下岩渣的运移数据。图7为排浆管中岩渣运移情况示意图,图8为排浆管中不同尺寸岩渣颗粒运移示意图。(所用岩渣材料不同半径岩渣颗粒占比为0.15cm:0.3cm:0.5cm=3:2:1)。图9为不同泥浆速度下岩渣的平均速度示意图;图10为排浆管中岩渣的速度曲线。Use the first CCD camera 11 and the second CCD camera 12 to collect the moving images of rock slag particles, set the frame rate of the first CCD camera 11 and the second CCD camera 12 to 25, the first CCD camera 11 can capture the row from the front Clag migration information in slurry pipes and slurry tanks. The second CCD camera 12 can capture the rock slag migration information in the slurry discharge pipe and mud water bin from the side. The CCD camera transmits the information to the control system, and after data processing, the migration data of rock slag under different working conditions can be obtained. Fig. 7 is a schematic diagram of the migration of slag in the slurry discharge pipe, and Fig. 8 is a schematic diagram of the migration of slag particles of different sizes in the slurry discharge pipe. (The proportion of rock slag particles with different radii for the rock slag materials used is 0.15cm:0.3cm:0.5cm=3:2:1). Fig. 9 is a schematic diagram of the average velocity of rock slag under different mud velocities; Fig. 10 is a velocity curve of rock slag in the slurry discharge pipe.
目前对于泥水盾构泥浆携渣排渣、岩渣运移的研究较少。现有泥浆携渣能力评价主要依靠泥浆比重、粘度等指标进行评估,室内试验一般是通过进行泥浆与岩渣样本的混合输送进行研究,试验装置简单,难以模拟泥水盾构循环系统,本实施例的试验装置,通过设置岩渣注入机构,能够使得泥浆携带岩渣进行循环,且通过切换管和切换管上的开关阀,能够模拟泥水盾构泥浆循环系统和不同输送状态和输送状态切换时岩渣运移情况,能直观准确表现岩渣运移的规律,试验装置可以提供多种施工工况下泥浆中岩渣的运移特征,揭示泥浆循环中泥浆与岩渣的相互作用规律,弥补了泥浆中岩渣颗粒的运移规律相关研究和试验手段的空白,对于泥水盾构泥水仓压力控制、地层适配性泥浆的调配和盾构机泥浆输送状态的调整提供指导建议,保证施工的高效和安全,而且盾构机模型的外壳和排浆管均采用透明材料制成,且岩渣颗粒中具有示踪颗粒,使得泥水盾构泥浆循环系统和泥浆中渣土的运移情况可视化,能直观准确表现渣土运移的规律。At present, there are few studies on mud carrying slag discharge and rock slag migration in slurry shield tunneling. The evaluation of the existing mud slag-carrying capacity mainly relies on mud specific gravity, viscosity and other indicators for evaluation. Indoor tests are generally carried out by mixing and transporting mud and rock slag samples. The test device is simple and it is difficult to simulate the mud-water shield circulation system. This embodiment The test device, by setting the rock slag injection mechanism, can make the mud carry the rock slag to circulate, and through the switching pipe and the switching valve on the switching pipe, it can simulate the mud circulation system of the mud-water shield and different conveying states and when the rock is switched. The movement of slag can intuitively and accurately show the law of slag migration. The test device can provide the migration characteristics of slag in mud under various construction conditions, reveal the interaction law between mud and slag in mud circulation, and make up for the There is a gap in research and test methods related to the migration law of rock slag particles in the mud. It provides guidance and suggestions for the pressure control of the mud water shield mud tank, the deployment of formation-adaptive mud, and the adjustment of the mud transportation status of the shield machine to ensure efficient construction. It is safe and safe, and the shell and slurry discharge pipe of the shield machine model are made of transparent materials, and there are tracer particles in the rock slag particles, so that the mud circulation system of the mud-water shield and the movement of slag in the mud can be visualized, which can Intuitively and accurately express the law of muck migration.
以上所述仅为本申请的优选实施例而已,并不用于限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。The above descriptions are only preferred embodiments of the present application, and are not intended to limit the present application. For those skilled in the art, there may be various modifications and changes in the present application. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of this application shall be included within the protection scope of this application.
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