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CN116446923A - Superimposed shield tunnel support trolley and its pipe joint correction method and support method - Google Patents

Superimposed shield tunnel support trolley and its pipe joint correction method and support method Download PDF

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Publication number
CN116446923A
CN116446923A CN202310252982.2A CN202310252982A CN116446923A CN 116446923 A CN116446923 A CN 116446923A CN 202310252982 A CN202310252982 A CN 202310252982A CN 116446923 A CN116446923 A CN 116446923A
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China
Prior art keywords
support
supporting
tunnel
trolley
pipe joint
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Pending
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CN202310252982.2A
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Chinese (zh)
Inventor
王炜
周艳家
刘招伟
姚爱军
杨国华
刘啸辰
龚逸非
袁凯
王帅
张立
李彦霖
姚三瑞
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Beijing University of Technology
Third Engineering Co Ltd of China Railway Electrification Engineering Group Co Ltd
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Beijing University of Technology
Third Engineering Co Ltd of China Railway Electrification Engineering Group Co Ltd
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Application filed by Beijing University of Technology, Third Engineering Co Ltd of China Railway Electrification Engineering Group Co Ltd filed Critical Beijing University of Technology
Priority to CN202310252982.2A priority Critical patent/CN116446923A/en
Publication of CN116446923A publication Critical patent/CN116446923A/en
Priority to NL2035454A priority patent/NL2035454B1/en
Pending legal-status Critical Current

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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/40Devices or apparatus specially adapted for handling or placing units of linings or supporting units for tunnels or galleries
    • E21D11/406Placing endless lining elements, e.g. from reels
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/08Lining with building materials with preformed concrete slabs
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/04Lining with building materials
    • E21D11/12Temporary supports for use during building; Accessories
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D11/00Lining tunnels, galleries or other underground cavities, e.g. large underground chambers; Linings therefor; Making such linings in situ, e.g. by assembling
    • E21D11/40Devices or apparatus specially adapted for handling or placing units of linings or supporting units for tunnels or galleries
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21DSHAFTS; TUNNELS; GALLERIES; LARGE UNDERGROUND CHAMBERS
    • E21D9/00Tunnels or galleries, with or without linings; Methods or apparatus for making thereof; Layout of tunnels or galleries
    • E21D9/06Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining
    • E21D9/0607Making by using a driving shield, i.e. advanced by pushing means bearing against the already placed lining the shield being provided with devices for lining the tunnel, e.g. shuttering
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21FSAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
    • E21F17/00Methods or devices for use in mines or tunnels, not covered elsewhere
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21FSAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
    • E21F17/00Methods or devices for use in mines or tunnels, not covered elsewhere
    • E21F17/18Special adaptations of signalling or alarm devices
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/20Hydro energy

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  • Engineering & Computer Science (AREA)
  • Mining & Mineral Resources (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Geology (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Environmental & Geological Engineering (AREA)
  • Lining And Supports For Tunnels (AREA)
  • Excavating Of Shafts Or Tunnels (AREA)

Abstract

本发明公开了一种叠合盾构隧道支撑台车及其管节修正方法、支护方法,属于隧道工程技术领域,支撑台车包括台车本体,台车本体周向布设有若干对能够伸缩的支撑脚,台车本体上设有用于测量管节直径大小的测量装置。管节修正方法包括S1、测量管节初始洞径Dn;S2、监测支撑脚对应管节的变化洞径Dnt;S3、根据收敛值ΔDn进行修正。支护方法包括S1、下行隧道内预设初始管节支护数量并布设支撑台车;S2、盾构行进至末端的支撑台车管节末端上方时暂停开挖,所有支撑台车移动一个管节;S4、盾构再次暂停开挖时,所有支撑台车再次移动一个管节;S5、重复步骤S4步骤,直至上行隧道完成开挖。既能够有效对下行隧道进行支撑,而且能够对变形管节进行修正。

The invention discloses a support trolley for a superimposed shield tunnel, its pipe joint correction method, and a support method, which belong to the technical field of tunnel engineering. The support trolley includes a trolley body. The supporting feet, the trolley body is equipped with a measuring device for measuring the diameter of the pipe joint. The pipe joint correction method includes S1, measuring the initial pipe joint diameter Dn; S2, monitoring the change hole diameter Dn t of the supporting foot corresponding to the pipe joint; S3, correcting according to the convergence value ΔDn. The support method includes S1, preset the number of initial pipe joint support in the down tunnel and arrange support trolleys; S2, stop excavation when the shield machine travels above the end of the end support trolley pipe joints, and all support trolleys move one pipe joint Section; S4, when the excavation of the shield machine is suspended again, all supporting trolleys move one pipe section again; S5, step S4 is repeated until the excavation of the uplink tunnel is completed. It can not only effectively support the down tunnel, but also correct the deformed pipe joint.

Description

叠合盾构隧道支撑台车及其管节修正方法、支护方法Superimposed shield tunnel support trolley and its pipe joint correction method and support method

技术领域technical field

本发明涉及隧道工程技术领域,特别是涉及一种叠合盾构隧道支撑台车及其管节修正方法、支护方法。The invention relates to the technical field of tunnel engineering, in particular to a support trolley for a superimposed shield tunnel and a pipe joint correction method and support method thereof.

背景技术Background technique

随着地下设施的日益增多,不可避免会出现新建盾构隧道近接运营隧道施工,由于受到周边环境因素的限制,有些区段会将两隧道空间位置由水平并行式改为上下重叠式,即叠合盾构隧道。从国内外工程实践来看长距离小净距的叠合隧道工程实例较少,且主要为短距离小角度重叠交叉隧道。下行盾构隧道先行施工完成后,上行盾构隧道施工过程中,不可避免的会对下行已建盾构隧道产生扰动发生变形,为了减小叠合隧道施工的相互影响,有必要在下行隧道内进行支撑,尽可能减小施工影响。目前,对于涉及重叠隧道的工程中对于已建成隧道内的支撑体系主要采用钢支撑体系,利用支撑在管片上的钢支撑承受外部荷载,减小管片的变形。但钢支撑体系安装和在隧道内的运输比较困难,且无法在隧道管片发生变形收敛时,对管片收敛处进行修正,智能化程度较低。With the increasing number of underground facilities, it is inevitable that new shield tunnels will be constructed close to the operating tunnels. Due to the limitations of surrounding environmental factors, in some sections, the spatial position of the two tunnels will be changed from horizontal parallel to vertical overlapping, that is, overlapping combined shield tunnel. From the engineering practice at home and abroad, there are few examples of superimposed tunnel projects with long distance and small clear distance, and they are mainly short-distance and small-angle superimposed cross tunnels. After the construction of the downlink shield tunnel is completed, the uplink shield tunnel will inevitably be disturbed and deformed during the construction of the uplink shield tunnel. In order to reduce the mutual influence of the superimposed tunnel construction, it is necessary to Support to minimize the impact of construction as much as possible. At present, for projects involving overlapping tunnels, the steel support system is mainly used for the support system in the completed tunnel, and the steel support supported on the segment is used to bear the external load and reduce the deformation of the segment. However, it is difficult to install and transport the steel support system in the tunnel, and it is impossible to correct the convergence of the segment when the deformation and convergence of the tunnel segment occurs, and the degree of intelligence is low.

为此,专利号为“201510074563.X”,专利名称为“一种用于重叠盾构隧道施工的支撑台车及支撑台车系统”公开了一种支撑台车及支撑台车系统,支撑台车包括车架体,车架体的底部设有行走轮,车架体周向设有多个沿隧道径向设置的支撑油缸,支撑油缸端部设有托架,托架端面上设有胶皮垫,车架体上还设有用于驱动支撑油缸的泵站。通过在下行隧道内设置若干组支撑台车,能够对下行隧道的管节进行支撑,以在盾构对上行隧道进行开挖时,降低对下行隧道的扰动,随着盾构的掘进,可由首端的支撑台车开始依次移动支撑台车,从而适应盾构开挖的进度。相较于传统钢支撑体系,上述支撑台车系统在安装和运输上的方便性有了很大的进步,但仍无法对管片变形收敛处进行修正,而且上述支护方法中支撑台车移动是由首端开始先按间距进行移动,然后再依次进行移动,最后才是末端移动的支护方式,不仅繁琐、不合理,而且行进间距需复杂的计算,导致施工方式复杂,不易于推广。For this reason, the patent number is "201510074563.X", and the patent name is "a support trolley and support trolley system for the construction of overlapping shield tunnels", which discloses a support trolley and a support trolley system, a support platform The car includes a frame body. The bottom of the frame body is provided with traveling wheels. The frame body is provided with a plurality of support cylinders arranged radially along the tunnel. A bracket is provided at the end of the support cylinder, and a rubber pad is provided on the end surface of the bracket. The frame body is also provided with a pump station for driving the supporting oil cylinder. By setting up several groups of supporting trolleys in the down tunnel, the pipe joints of the down tunnel can be supported to reduce the disturbance to the down tunnel when the shield excavates the up tunnel. The support trolley at the end starts to move the support trolley in turn to adapt to the progress of shield excavation. Compared with the traditional steel support system, the convenience of installation and transportation of the support trolley system has been greatly improved, but it is still impossible to correct the convergence of segment deformation, and the support trolley movement in the above support method The support method starts from the head end and moves according to the distance, and then moves in turn, and finally moves at the end.

发明内容Contents of the invention

本发明的目的是解决上述技术问题,提供一种叠合盾构隧道支撑台车及其管节修正方法、支护方法,不仅能够对下行隧道的管节进行有效支撑,降低上行隧道施工时带来的干扰,而且能够对发生收敛式的变形的管节进行修正,承载上行隧道施工时带来的附加应力,实时且有效的保证下行隧道的安全,降低管节变形问题。The purpose of the present invention is to solve the above-mentioned technical problems, and to provide a superimposed shield tunnel support trolley and its pipe joint correction method and support method. In addition, it can correct the pipe joints with convergent deformation, bear the additional stress brought by the construction of the uplink tunnel, ensure the safety of the downlink tunnel in real time and effectively, and reduce the deformation of the pipe joints.

为实现上述目的,本发明提供了如下方案:本发明公开了一种叠合盾构隧道支撑台车,包括能够沿隧道的轨道行走的台车本体,所述台车本体的周向均匀的布设有若干对能够伸缩的支撑脚,每对中的两个所述支撑脚沿隧道管节的径向对称设置,所述台车本体上设有用于测量每对所述支撑脚所对应的管节处直径大小的测量装置。In order to achieve the above object, the present invention provides the following solution: The present invention discloses a support trolley for a superimposed shield tunnel, which includes a trolley body capable of walking along the track of the tunnel, and the circumferential direction of the trolley body is uniformly arranged There are several pairs of telescopic support feet, and the two support feet in each pair are arranged symmetrically along the radial direction of the tunnel pipe joint. A measuring device for diameter.

优选地,所述台车本体包括台车支架,所述台车支架的底部设有自带车轮锁止器的轨道轮,所述台车支架的顶部固定有核心轴筒,所述核心轴筒外套设有承载轴筒,所述承载轴筒和所述核心轴筒之间通过轴承转动连接,所述核心轴筒上设有用于对所述承载轴筒制动的制动器,所述支撑脚周向布置在所述承载轴筒的外壁上。Preferably, the trolley body includes a trolley bracket, the bottom of the trolley bracket is provided with a track wheel with a wheel locker, the top of the trolley bracket is fixed with a core shaft tube, and the core shaft tube The outer shell is provided with a bearing shaft tube, and the bearing shaft tube is rotatably connected with the core shaft tube, and the core shaft tube is provided with a brake for braking the bearing shaft tube. Arranged on the outer wall of the bearing shaft cylinder.

优选地,所述制动器为电液制动器,所述核心轴筒内设有液压伺服控制器,所述电液制动器通过油压管与所述液压伺服控制器连接。Preferably, the brake is an electro-hydraulic brake, a hydraulic servo controller is provided in the core shaft cylinder, and the electro-hydraulic brake is connected to the hydraulic servo controller through an oil pressure pipe.

优选地,所述支撑脚为伺服液压千斤顶,所述伺服液压千斤顶的伸缩端设有弧形脚撑,所述伺服液压千斤顶的固定端固定连接在所述承载轴筒的外壁上,所述伺服液压千斤顶通过油压管与所述液压伺服控制器连接。Preferably, the supporting foot is a servo hydraulic jack, the telescoping end of the servo hydraulic jack is provided with an arc-shaped foot support, the fixed end of the servo hydraulic jack is fixedly connected to the outer wall of the bearing shaft cylinder, and the servo hydraulic jack The hydraulic jack is connected with the hydraulic servo controller through an oil pressure pipe.

优选地,所述测量装置包括周向布设在所述承载轴筒外壁上的测距装置,所述测距装置与所述支撑脚的数量和布置位置相对应。Preferably, the measuring device includes a distance measuring device arranged circumferentially on the outer wall of the bearing shaft cylinder, and the distance measuring device corresponds to the number and arrangement position of the support feet.

优选地,所述测距装置为激光位移传感器或超声波测距装置。Preferably, the distance measuring device is a laser displacement sensor or an ultrasonic distance measuring device.

还公开了一种叠合盾构隧道管节修正方法,采用了上述的叠合盾构隧道支撑台车,包括以下步骤:Also disclosed is a method for correcting pipe joints of a superimposed shield tunnel, using the above-mentioned superimposed shield tunnel support trolley, including the following steps:

S1、对若干对所述支撑脚按顺序进行编号,通过所述测量装置测量每对所述支撑脚所对应管节处的直径,并记为初始洞径Dn,n表示某对编号;S1. Number several pairs of the supporting feet in sequence, measure the diameter of the pipe joint corresponding to each pair of the supporting feet through the measuring device, and record it as the initial hole diameter Dn, where n represents a certain pair number;

S2、通过所述测量装置实时监测每对所述支撑脚所对应管节处的直径,并记为变化洞径Dnt,t表示某一时刻;S2. Real-time monitoring of the diameter of the pipe joints corresponding to each pair of the support feet through the measuring device, and recorded as the changing hole diameter Dn t , where t represents a certain moment;

S3、通过公式ΔDn=Dn-Dnt,得到每对所述支撑脚对应的管节在某一时刻的收敛值ΔDn,当某对所述支撑脚的对应管节的收敛值ΔDn>0时,该对所述支撑脚同步增长,且共同增长量为ΔDn,当某对所述支撑脚的ΔDn<0,该对所述支撑脚无需伸长。S3. Through the formula ΔDn=Dn-Dn t , the convergence value ΔDn of the pipe joints corresponding to each pair of the support legs at a certain moment is obtained, and when the convergence value ΔDn>0 of the corresponding pipe joints of a certain pair of the support legs, The pair of supporting legs grow synchronously, and the common growth amount is ΔDn. When ΔDn<0 of a certain pair of supporting legs, the pair of supporting legs does not need to be extended.

还公开了一种叠合盾构隧道支护方法,包括以下步骤:Also disclosed is a superimposed shield tunnel support method, comprising the following steps:

S1、沿上行隧道内盾构的行进方向,在下行隧道的重叠段内预设初始管节支护数量,并在每个管节下方的轨道上布设支撑台车进行支护;S1. Along the traveling direction of the shield in the upward tunnel, preset the number of initial pipe joint support in the overlapping section of the downward tunnel, and arrange supporting trolleys on the track below each pipe joint for support;

S2、启动所述盾构对上行隧道进行开挖,在行进至末端的所述支撑台车所在管节末端的上方时暂停开挖,由末端的所述支撑台车开始将所有所述支撑台车整体向所述盾构行进方向移动一个管节;S2. Start the shield machine to excavate the upward tunnel, and pause the excavation when it travels above the end of the pipe section where the supporting trolley at the end is located, and the supporting trolley at the end starts to move all the supporting platforms The vehicle as a whole moves one pipe section in the direction of travel of the shield;

S4、启动所述盾构继续进行开挖,直至行进至末端的所述支撑台车所在管节末端的上方时暂停开挖,再次由末端的所述支撑台车开始将所有所述支撑台车整体向所述盾构行进方向移动一个管节;S4. Start the shield and continue excavation until the end of the supporting trolley is advanced to the end of the pipe joint, and the excavation is suspended, and the supporting trolley at the end starts to move all the supporting trolleys moving one pipe section in the traveling direction of the shield machine as a whole;

S5、重复步骤S4中的步骤,直至上行隧道内与下行隧道的重叠段全部开挖完成。S5. Repeat the steps in step S4 until all the excavation of the overlapping section of the uplink tunnel and the downlink tunnel is completed.

优选地,所述初始管节支护数量根据所述盾构开挖过程产生的扰动范围确定。Preferably, the initial pipe section support quantity is determined according to the disturbance range generated during the shield excavation process.

优选地,所述支撑台车采用上述的叠合盾构隧道支撑台车,所述盾构开挖过程中各所述叠合盾构隧道支撑台车及时对管节进行修正。Preferably, the supporting trolley adopts the above-mentioned superimposed shield tunnel supporting trolley, and each superimposed shield tunnel supporting trolley corrects the pipe joints in time during the shield excavation process.

本发明相对于现有技术取得了以下技术效果:Compared with the prior art, the present invention has achieved the following technical effects:

1.本发明中的支撑台车,相较于现有技术,本支撑台车能够通过测量装置检测已建成的下行隧道的管节收敛值,并且通过支撑脚恒定的传递压力到管节上,不仅可对下行隧道的管节进行有效的支撑,而且可以根据收敛值的变化实时调整压力,达到对管节收敛式的变形进行修正,实时且有效的保证下行隧道的安全,降低上行隧道施工过程中的扰动对下行隧道带来的管节变形问题。1. Compared with the prior art, the support trolley in the present invention can detect the convergence value of the pipe joints of the completed down tunnel through the measuring device, and transmit the pressure to the pipe joints constantly through the support feet, Not only can it effectively support the pipe joints of the downlink tunnel, but it can also adjust the pressure in real time according to the change of the convergence value, so as to correct the convergent deformation of the pipe joints, ensure the safety of the downlink tunnel in real time and effectively, and reduce the construction process of the uplink tunnel. The disturbance in the tunnel will cause the deformation of the pipe section in the down tunnel.

2.本发明中的支撑台车,可衡压加载、实时调整,通过承载轴筒的转动,可使液压千斤顶对隧道环向任意位置施加恒定的荷载,并且可以通过台车上布置的测距装置实时获得隧道的收敛值,动态调整施加在管节内壁上的荷载值,做到平衡下行隧道中管节受到的上行隧道施工带来的附加压力,实时且有效的保证下行隧道的断面形态不超限,管节结构安全稳定。2. The supporting trolley in the present invention can be loaded with constant pressure and adjusted in real time. Through the rotation of the bearing shaft cylinder, the hydraulic jack can apply a constant load to any position in the tunnel ring direction, and the distance measuring device arranged on the trolley can The device obtains the convergence value of the tunnel in real time, and dynamically adjusts the load value applied to the inner wall of the pipe joint, so as to balance the additional pressure brought by the construction of the upward tunnel on the pipe joint in the downlink tunnel, and ensure that the section shape of the downlink tunnel is consistent in real time and effectively. Overrun, the pipe joint structure is safe and stable.

3.本发明中的管节修正方法,通过对下行隧道管节的初始洞径和盾构开挖过程中的下行隧道管节实时变化洞径进行比对,通过反馈的收敛值调整施加的荷载,对发生收敛变化处的管节进行相应的加载,以对管节收敛变化处进行修正,智能化程度高。3. The pipe joint correction method in the present invention compares the initial hole diameter of the down tunnel pipe joint with the real-time change diameter of the down tunnel pipe joint during the shield excavation process, and adjusts the applied load through the feedback convergence value , correspondingly load the pipe joints where the convergence changes occur, so as to correct the convergence changes of the pipe joints, with a high degree of intelligence.

4.本发明中的支护方法,下行隧道中的支撑台车,根据上行隧道中的盾构掘进进度,按环做到连续不间断的支撑,使得下行隧道的支撑能够与上行隧道施工同步进行,大幅保证下行隧道管片稳定性,同时支撑台车这种由末端至首端依次按环移动的方式,相较于现有的按首端至末端顺序依次按间距移动的方式,本发明中按末端至首端顺序依次按管节移动的方式,移动顺序更加合理,移动间距无需计算更为简单,易于推广,上述这种移动方式同步性更好。4. In the support method of the present invention, the support trolley in the down tunnel, according to the progress of the shield tunneling in the up tunnel, can achieve continuous and uninterrupted support according to the ring, so that the support of the down tunnel can be carried out synchronously with the construction of the up tunnel , greatly guarantee the stability of the down tunnel segment, and at the same time support the way that the trolley moves according to the ring from the end to the head in turn, compared with the existing method of moving according to the distance from the head to the end in sequence, the present invention The method of moving pipe joints sequentially from the end to the head end makes the moving sequence more reasonable, the moving distance does not need to be calculated, it is simpler, and it is easy to popularize. The above-mentioned moving method has better synchronization.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings required in the embodiments. Obviously, the accompanying drawings in the following description are only some of the present invention. Embodiments, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without paying creative labor.

图1为支撑台车的侧视结构示意图;Fig. 1 is the side view structural schematic diagram of support trolley;

图2为图1支撑台车的AA’剖面的正视结构示意图;Fig. 2 is the schematic diagram of the front view of the AA' section of the supporting trolley in Fig. 1;

图3为支撑台车的支撑脚示意简图;Fig. 3 is a schematic diagram of the supporting feet supporting the trolley;

图4为支护方法示意图。Figure 4 is a schematic diagram of the support method.

附图标记说明:1、管节;2、轨道;3、台车支架;4、轨道轮;5、车轮锁止器;6、核心轴筒;7、轴承;8、承载轴筒;9、法兰盘A;10、法兰盘B;11、法兰螺栓;12、伺服液压千斤顶;13、连接杆底座;14、弧形脚撑;15、型钢连接杆;16、测距装置;17、靶点;18、位移数据采集箱;19、液压伺服控制器;20、油压管;21、电液制动器。Explanation of reference signs: 1. pipe joint; 2. track; 3. trolley bracket; 4. track wheel; 5. wheel locker; 6. core shaft tube; 7. bearing; 8. bearing shaft tube; 9. Flange A; 10. Flange B; 11. Flange bolts; 12. Servo hydraulic jack; 13. Connecting rod base; , target point; 18, displacement data acquisition box; 19, hydraulic servo controller; 20, oil pressure tube; 21, electro-hydraulic brake.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

实施例1Example 1

本实施例提供了一种叠合盾构隧道支撑台车,如图1至图4所示,包括能够沿隧道内的轨道2行走的台车本体,台车本体的周向均匀的布设有若干对能够伸缩的支撑脚,每对中的两个支撑脚沿隧道管节1的径向对称设置,台车本体上设有用于测量每对支撑脚所对应的管节1处直径大小的测量装置。支撑脚对数至少有两对,参考图2为设有四对支撑脚的叠合盾构隧道支撑台车,即共有八个支撑脚。This embodiment provides a support trolley for a superimposed shield tunnel, as shown in Figures 1 to 4, including a trolley body capable of walking along the track 2 in the tunnel, and several For the telescopic support feet, the two support feet in each pair are arranged symmetrically along the radial direction of the tunnel pipe section 1, and the trolley body is equipped with a measuring device for measuring the diameter of the pipe section 1 corresponding to each pair of support feet . There are at least two pairs of support legs. Referring to Figure 2, there are four pairs of support legs for a superimposed shield tunnel support trolley, that is, a total of eight support legs.

工作原理working principle

①支撑过程:台车本体沿下行隧道的轨道2移至与上行隧道重叠的重叠段后,支撑脚伸长并抵在下行隧道的管节1上,便可实现对下行隧道的重叠段支撑,以在盾构在掘进上行隧道中的重叠段时,降低对下行隧道的扰动,降低下行隧道的管节1的变形程度。①Supporting process: After the trolley body moves along the track 2 of the down tunnel to the overlapping section overlapping with the up tunnel, the supporting legs are extended and pressed against the pipe joint 1 of the down tunnel, so as to support the overlapping section of the down tunnel. In order to reduce the disturbance to the downlink tunnel and reduce the deformation degree of the pipe section 1 of the downlink tunnel when the shield machine is excavating the overlapping section in the uplink tunnel.

②修正过程:通过测量装置可预先测出每对支撑脚所支撑的管节1处的直径大小,然后实时监测盾构掘金过程中的每对支撑脚所支撑的管节1处的直径大小,然后将预先测出的直径大小与后面某一时刻测出的直径大小进行比对,并得到变化量,当后测出的直径缩小时,增大每对支撑脚的伸长量,伸长量总和与变化量相同,即可对管节1进行修正,若后测出的直径变大,则无需修正。需注意的时,每对支撑脚中的两个支撑脚伸长量需一致。② Correction process: The diameter of the pipe joint 1 supported by each pair of support feet can be measured in advance through the measuring device, and then the diameter of the pipe joint 1 supported by each pair of support feet during the shield mining process can be monitored in real time , and then compare the diameter measured in advance with the diameter measured at a later time, and get the amount of change. When the diameter measured later shrinks, increase the elongation of each pair of supporting legs, elongation If the sum of the quantities is the same as the variation, the pipe joint 1 can be corrected. If the diameter measured later becomes larger, no correction is required. It should be noted that the elongation of the two supporting legs in each pair of supporting legs must be the same.

本实施例中,如图1至图4所示,台车本体包括台车支架3,台车支架3的底部设有轨道轮4,轨道轮4自带车轮锁止器5。台车支架3的顶部固定有核心轴筒6,可采用焊接或螺栓连接方式,为了保证核心轴筒6具有足够的支撑强度和刚度,核心轴筒6的筒壁厚度≥50mm。核心轴筒6外套设有承载轴筒8,承载轴筒8和核心轴筒6之间通过轴承7转动连接,轴承7可采用滚珠轴承。核心轴筒6上设有用于对承载轴筒8制动的制动器21,支撑脚周向设置在承载轴筒8的外壁上。通过手动转动承载轴筒8,可改变承载轴筒8上支撑脚对应的管节1的位置,并通过制动器21锁止承载轴筒8。In this embodiment, as shown in FIGS. 1 to 4 , the trolley body includes a trolley bracket 3 , the bottom of the trolley bracket 3 is provided with a track wheel 4 , and the track wheel 4 has a wheel locker 5 . The top of the trolley bracket 3 is fixed with a core shaft tube 6, which can be welded or bolted. In order to ensure that the core shaft tube 6 has sufficient support strength and rigidity, the wall thickness of the core shaft tube 6 is ≥ 50mm. The core shaft tube 6 is provided with a bearing shaft tube 8, and the bearing shaft tube 8 and the core shaft tube 6 are rotationally connected by a bearing 7, and the bearing 7 can be a ball bearing. The core shaft cylinder 6 is provided with a brake 21 for braking the bearing shaft cylinder 8 , and the supporting feet are circumferentially arranged on the outer wall of the bearing shaft cylinder 8 . By manually rotating the bearing cylinder 8 , the position of the pipe joint 1 corresponding to the supporting foot on the bearing cylinder 8 can be changed, and the bearing cylinder 8 is locked by the brake 21 .

进一步,本实施例中,如图1至图4所示,制动器21为电液制动器,核心轴筒6内设有液压伺服控制器19,电液制动器通过油压管20与液压伺服控制器19连接。液压伺服控制器19可通过螺栓与核心轴筒6相连,并通过油压管20向电液制动器提供油压。电液制动器可通过焊接或螺栓连接在核心轴筒6的外侧。Further, in this embodiment, as shown in Figures 1 to 4, the brake 21 is an electro-hydraulic brake, the core shaft cylinder 6 is provided with a hydraulic servo controller 19, and the electro-hydraulic brake communicates with the hydraulic servo controller 19 through the oil pressure tube 20 connect. The hydraulic servo controller 19 can be connected with the core shaft cylinder 6 through bolts, and provides oil pressure to the electro-hydraulic brake through the oil pressure pipe 20 . The electro-hydraulic brake can be connected to the outside of the core shaft cylinder 6 by welding or bolts.

本实施例中,如图1至图4所示,支撑脚为伺服液压千斤顶12,伺服液压千斤顶12的伸缩端设有弧形脚撑14,弧形脚撑14的弧度与管节1的弧度相适应,弧形脚撑14和伺服液压千斤顶12的伸缩端可通过焊接方式固定,伺服液压千斤顶12的固定端固定在承载轴筒8的外壁上。伺服液压千斤顶12通过油压管20与液压伺服控制器19连接,液压伺服控制器19可通过油压管20向伺服液压千斤顶12提供油压。作为优选地,弧形脚撑14的端面还可以设置橡胶垫,以避免对管节1造成损伤。In this embodiment, as shown in Figures 1 to 4, the supporting feet are servo hydraulic jacks 12, and the telescopic end of the servo hydraulic jack 12 is provided with an arc-shaped foot support 14, and the arc of the arc-shaped foot support 14 and the arc of the pipe joint 1 Correspondingly, the telescoping end of the curved foot support 14 and the servo hydraulic jack 12 can be fixed by welding, and the fixed end of the servo hydraulic jack 12 is fixed on the outer wall of the bearing shaft cylinder 8 . The servo hydraulic jack 12 is connected to the hydraulic servo controller 19 through the oil pressure pipe 20 , and the hydraulic servo controller 19 can provide oil pressure to the servo hydraulic jack 12 through the oil pressure pipe 20 . Preferably, a rubber pad can be provided on the end surface of the arc-shaped support 14 to avoid damage to the pipe joint 1 .

进一步,本实施例中,如图1至图4所示,伺服液压千斤顶12的固定端与承载轴筒8法兰连接,具体预先在承载轴筒8的外壁上设置法兰盘A9,并用法兰螺栓11固定法兰盘A9,然后在伺服液压千斤顶12的固定端设置法兰盘B10,并用法兰螺栓11固定。然后法兰盘A9和法兰盘B10通过普通螺栓进行固定。Further, in this embodiment, as shown in Figures 1 to 4, the fixed end of the servo hydraulic jack 12 is flange-connected to the bearing shaft cylinder 8, specifically, a flange A9 is provided on the outer wall of the bearing shaft cylinder 8 in advance, and used The flange A9 is fixed by the flange bolt 11, and the flange B10 is set at the fixed end of the servo hydraulic jack 12, and fixed by the flange bolt 11. Then the flange A9 and the flange B10 are fixed by ordinary bolts.

为了提高伺服液压千斤顶12之间的连接稳定性,本实施例中,如图1至图4所示,相邻的伺服液压千斤顶12的固定端之间通过型钢连接杆15连接。具体的在每个伺服液压千斤顶12的固定端上预先焊接连接杆底座13,型钢连接杆15的两端分别安装到相邻两个伺服液压千斤顶12的连接杆底座13上。In order to improve the connection stability between the servo hydraulic jacks 12 , in this embodiment, as shown in FIG. 1 to FIG. 4 , the fixed ends of adjacent servo hydraulic jacks 12 are connected by a steel connecting rod 15 . Specifically, the connecting rod base 13 is pre-welded on the fixed end of each servo hydraulic jack 12 , and the two ends of the steel connecting rod 15 are respectively installed on the connecting rod bases 13 of two adjacent servo hydraulic jacks 12 .

本实施例中,如图1至图4所示,测量装置包括周向布设在承载轴筒8外壁上的测距装置16,测距装置16与支撑脚(伺服液压千斤顶12)的数量和布置位置相对应。两个相对的测距装置测出其与管节1的距离,再加上承载轴筒8的直径,便是此时管节1的直径。核心轴筒6的内壁设有位移数据采集箱18,位移数据采集箱18与测距装置16电连接。测距装置16把位移数据传输到位移数据采集箱18内,位移数据采集箱18通过螺栓固定在核心轴筒6上。In this embodiment, as shown in Figures 1 to 4, the measuring device includes a distance measuring device 16 arranged circumferentially on the outer wall of the bearing shaft cylinder 8, and the number and arrangement of the distance measuring device 16 and supporting feet (servo hydraulic jacks 12) corresponding to the location. Two relative distance-measuring devices measure the distance between it and the pipe joint 1, plus the diameter of the bearing shaft cylinder 8, it is the diameter of the pipe joint 1 at this time. The inner wall of the core shaft cylinder 6 is provided with a displacement data collection box 18 , and the displacement data collection box 18 is electrically connected with the distance measuring device 16 . The distance measuring device 16 transmits the displacement data to the displacement data collection box 18, and the displacement data collection box 18 is fixed on the core shaft cylinder 6 by bolts.

进一步,本实施例中,如图1至图4所示,测距装置16为激光位移传感器或超声波测距装置。考虑到成本和精度,优选激光位移传感器。且为了提高测试精度,还可以预先在管节1上布设靶点17,靶点17采用100mm×100mm的亚克力板,可以通过胶结连方式固定在管节1上。Further, in this embodiment, as shown in FIGS. 1 to 4 , the ranging device 16 is a laser displacement sensor or an ultrasonic ranging device. Considering cost and accuracy, laser displacement sensors are preferred. And in order to improve the test accuracy, the target point 17 can also be arranged on the pipe joint 1 in advance, and the target point 17 adopts an acrylic plate of 100mm×100mm, which can be fixed on the pipe joint 1 by glue connection.

实施例2Example 2

本实施例提供了一种叠合盾构隧道管节修正方法,采用了如实施例1中的叠合盾构隧道支撑台车,如图1至图4所示,包括以下步骤:This embodiment provides a method for correcting pipe joints of a superimposed shield tunnel, using the superimposed shield tunnel supporting trolley as in Embodiment 1, as shown in Figures 1 to 4, including the following steps:

S1、对若干对支撑脚按顺序进行编号,通过测量装置测量每对支撑脚所对应管节1处的直径,并记为初始洞径Dn,n表示某对编号;S1. Number several pairs of supporting feet in order, measure the diameter of the pipe joint 1 corresponding to each pair of supporting feet through the measuring device, and record it as the initial hole diameter Dn, n represents a certain pair number;

S2、通过测量装置实时监测每对支撑脚所对应管节1处的直径,并记为变化洞径Dnt,t表示某一时刻;S2. Real-time monitoring of the diameter of the pipe joint 1 corresponding to each pair of supporting feet through the measuring device, and recorded as the changing hole diameter Dn t , where t represents a certain moment;

S3、通过公式ΔDn=Dn-Dnt,得到每对支撑脚对应的管节1在某一时刻的收敛值ΔDn,当某对支撑脚的对应管节1的收敛值ΔDn>0时,该对支撑脚同步增长,且共同增长量为ΔDn,当某对支撑脚的ΔDn<0,该对支撑脚无需伸长。S3. Through the formula ΔDn=Dn-Dn t , the convergence value ΔDn of the pipe section 1 corresponding to each pair of support legs at a certain moment is obtained. When the convergence value ΔDn>0 of the corresponding pipe section 1 of a certain pair of support feet, the pair The supporting legs grow synchronously, and the common growth amount is ΔDn. When ΔDn<0 of a pair of supporting legs, the pair of supporting legs does not need to be extended.

工作过程:work process:

以设有四对(八个)支撑脚的叠合盾构隧道支撑台车为例(参考图2和图3):Take the superimposed shield tunnel supporting trolley equipped with four pairs (eight) of supporting feet as an example (refer to Figure 2 and Figure 3):

对叠合盾构隧道支撑台车四对支撑脚按顺序进行编号,并依次记为1、2、3、4,记四对支撑脚所对应管节1处的初始洞径(直径)为D1、D2、D3、D4。叠合盾构隧道支撑台车开始对管节1施加荷载,并通过台车上的测量装置实时收集管节1的收敛值,此时四对支撑脚所对应管节1处的变化洞径(直径)为D1t、D2t、D3t、D4t。通过公式ΔDn=Dn-Dnt得到叠合盾构隧道支撑台车的收敛值为ΔD1、ΔD2、ΔD3、ΔD4。计算过程如下:Number the four pairs of supporting feet of the superimposed shield tunnel supporting trolley in sequence, and record them as 1, 2, 3, and 4 in sequence, and record the initial hole diameter (diameter) at the pipe joint 1 corresponding to the four pairs of supporting feet as D1 , D2, D3, D4. The supporting trolley of the superimposed shield tunnel begins to apply load to the pipe section 1, and collects the convergence value of the pipe section 1 in real time through the measuring device on the trolley. diameter) are D1 t , D2 t , D3 t , D4 t . The convergence values ΔD1, ΔD2, ΔD3, and ΔD4 of the support trolley for the superimposed shield tunnel are obtained by the formula ΔDn=Dn-Dn t . The calculation process is as follows:

ΔD1=D1-D1tΔD1=D1- D1t ;

ΔD2=D2-D2tΔD2=D2- D2t ;

ΔD3=D2-D2tΔD3=D2- D2t ;

ΔD4=D2-D2tΔD4 = D2 - D2 t .

加载策略为当收敛值为正,即ΔDn>0,方向增加荷载,每对支撑脚增长量为ΔDn。当收敛值为负,即ΔDn<0,此此方向无需增加荷载。即若ΔD1>0,编号1的该对支撑脚进行伸长,两个支撑脚的增长量总共为ΔD1。需注意的是,两个支撑脚增长量相同。The loading strategy is that when the convergence value is positive, that is, ΔDn>0, the load is increased in the direction, and the increase of each pair of supporting feet is ΔDn. When the convergence value is negative, that is, ΔDn<0, there is no need to increase the load in this direction. That is, if ΔD1>0, the pair of supporting legs numbered 1 is extended, and the growth amount of the two supporting legs is ΔD1 in total. It should be noted that the growth of the two supporting legs is the same.

实施例3Example 3

本实施例提供了一种叠合盾构隧道支护方法,如图1至图4所示,包括以下步骤:This embodiment provides a superimposed shield tunnel support method, as shown in Figures 1 to 4, including the following steps:

S1、沿上行隧道内盾构的行进方向,在下行隧道的重叠段内预设初始管节支护数量,并在每个管节1下方的轨道2上布设支撑台车进行支护,每个管节1下方的支撑台车数量根据实际施工支护要求设置,作为优选地每个管节1下方设置一台支撑台车即可;S1. Along the traveling direction of the shield in the uplink tunnel, preset the number of initial pipe joint support in the overlapping section of the downlink tunnel, and arrange supporting trolleys on the track 2 below each pipe joint 1 for support, each The number of support trolleys under the pipe joint 1 is set according to the actual construction support requirements, as preferably, one support trolley is set under each pipe joint 1;

S2、启动盾构对上行隧道进行开挖,在行进至末端的支撑台车所在管节1的末端的上方时暂停开挖,由末端的支撑台车开始将所有支撑台车整体向盾构行进方向移动一个管节1;S2. Start the shield to excavate the upward tunnel, and stop the excavation when it travels above the end of the pipe section 1 where the supporting trolley at the end is located, and the supporting trolley at the end starts to move all the supporting trolleys towards the shield as a whole Move one pipe section 1 in the direction;

S4、启动盾构继续进行开挖,直至行进至末端的支撑台车所在管节1的末端的上方时暂停开挖,再次由末端的支撑台车开始将所有支撑台车整体向盾构行进方向移动一个管节1;S4. Start the shield machine and continue excavation until it reaches above the end of the pipe section 1 where the supporting trolley at the end is located, and then stop excavation, and then the supporting trolley at the end starts to move all the supporting trolleys towards the direction of shield tunneling as a whole Move a pipe section 1;

S5、重复步骤S4中的步骤,直至上行隧道内与下行隧道的重叠段全部开挖完成。S5. Repeat the steps in step S4 until all the excavation of the overlapping section of the uplink tunnel and the downlink tunnel is completed.

上述中的支撑台车可选用现有技术中的支撑台车,也可以选用实施例1中的叠合盾构隧道支撑台车,但现有的支撑台车不具备修正功能,因此若需要修正功能,则需要实施例1中的叠合盾构隧道支撑台车。The support trolley mentioned above can be selected from the support trolley in the prior art, or the support trolley of the superimposed shield tunnel in Embodiment 1 can be selected, but the existing support trolley does not have the correction function, so if it is necessary to correct function, the superimposed shield tunnel supporting trolley in Embodiment 1 is required.

工作过程:work process:

以上行隧道和下行隧道重叠段为100m为例,支撑台车数量可选择8~12台,此处以8台为例,支护总长度为八节管节1,通常管节1的长度为1.2m,因此支护总长度可看作8X1.2=9.6m,参考图4:Taking the overlapping section of the uplink tunnel and the downlink tunnel as 100m as an example, the number of supporting trolleys can be selected from 8 to 12. Here, 8 trolleys are taken as an example. The total length of support is eight pipe sections 1, usually the length of pipe section 1 is 1.2 m, so the total length of support can be regarded as 8X1.2=9.6m, refer to Figure 4:

①对8台支撑台车依次编号为1、2、3…8。① Number the 8 supporting trolleys sequentially as 1, 2, 3...8.

②上行隧道的盾构从小里程方向往大里程方向掘进,下行隧道的支撑台车可预先从从大里程方向的端头井送入隧道内,然后从大里程方向往小里程方向挨个预先布置,在既定需要支撑位置的就位,然后伸长支撑脚对管节1进行支撑加压。即1号支撑台车先向重叠段移动,移动至重叠段首端的管节1下方,即预设初始管节的第一个管节1,然后2~8号支撑台车依次进入,并对应第二个管节1至第八个管节1。②The shield tunneling of the uplink tunnel is excavated from the direction of the small mileage to the direction of the long mileage, and the supporting trolleys of the downlink tunnel can be sent into the tunnel in advance from the end shaft from the direction of the large mileage, and then pre-arranged one by one from the direction of the large mileage to the direction of the small mileage, When the predetermined supporting position is in place, the supporting legs are extended to support and pressurize the pipe joint 1. That is, the No. 1 supporting trolley moves to the overlapping section first, and moves to the bottom of the pipe section 1 at the head end of the overlapping section, that is, the first pipe section 1 of the preset initial pipe section, and then No. 2 to 8 supporting trolleys enter in sequence, and correspond to The second pipe section 1 to the eighth pipe section 1.

③上行隧道中的盾构开始开挖,当上行隧道掘进至第八环管节1的末端时暂停开挖,8号支撑台车的支撑脚收缩卸压,8号支撑台车向大里程方向移动一环管节1,然后8号支撑台车的支撑脚伸长再次对管节1施加指定荷载,随后7号支撑台车卸压向前移动一环并开始加压,逐次递进直到1号支撑台车完成加载。③The excavation of the shield tunnel in the uplink tunnel starts, and when the uplink tunnel is excavated to the end of the eighth ring pipe section 1, the excavation is suspended, the support feet of the No. Move one ring of pipe joint 1, then the support foot of No. 8 support trolley extends and applies the specified load to pipe joint 1 again, and then No. 7 support trolley depressurizes and moves forward one ring and starts to pressurize, progressively until 1 No. supporting trolley is loaded.

④启动盾构进续掘进,上行隧道中的盾构每向前掘进一环,重复步骤③中的操作完成卸压-再加载这一循环。④Start the shield machine to continue the excavation, and the shield machine in the upward tunnel advances one ring forward, and repeat the operation in step ③ to complete the depressurization-reloading cycle.

本实施例中,如图1至图4所示,初始管节支护数量根据盾构开挖过程产生的扰动范围确定。如盾构开挖扰动为9m左右,便可支护8节管节1,8X1.2m=9.6m。如盾构开挖扰动为12m左右,便可支护10节管节1,10X1.2m12m。以此类推。In this embodiment, as shown in FIGS. 1 to 4 , the number of initial pipe joint support is determined according to the disturbance range generated during the shield excavation process. If the shield excavation disturbance is about 9m, it can support 8 pipe joints 1, 8X1.2m=9.6m. If the shield excavation disturbance is about 12m, it can support 10 pipe joints 1, 10X1.2m12m. and so on.

进一步,本实施例中,如图1至图4所示,支撑台车采用实施例1中的一种叠合盾构隧道支撑台车,盾构开挖过程中各叠合盾构隧道支撑台车要及时对管节1变形进行修正,修正方法采用实施例2中的方法即可。Further, in this embodiment, as shown in Figures 1 to 4, the supporting trolley adopts a superimposed shield tunnel supporting trolley in Embodiment 1, and each superimposed shield tunnel supporting platform is The vehicle should correct the deformation of pipe joint 1 in time, and the correction method can be the method in embodiment 2.

工作过程:work process:

仍以上述重叠段为100m,支撑台车数量选择8台为例,每台支撑台车具有4对支撑脚:Still taking the above overlapping section as 100m and the number of supporting trolleys as 8 as an example, each supporting trolley has 4 pairs of supporting legs:

即在步骤②中8台支撑台车对管节1进行支撑之前,先用测量装置对1~8号的支撑台车上各自的4对支撑脚所对应的管节1所在处进行直径测距,得到初始洞径R1~R4。That is, before the 8 supporting trolleys support the pipe joint 1 in step ②, first use the measuring device to measure the diameter and distance of the pipe joint 1 corresponding to the 4 pairs of supporting feet on the supporting trolleys No. 1 to No. 8 , to obtain the initial diameter R1 ~ R4.

在步骤③中盾构行进过程中,1~8号支撑台车上的测量装置要实时监测各自4对支撑脚的变化洞径R1t~R4t,(t表示某一时刻),然后根据公式ΔDn=Dn-Dnt得到叠合盾构隧道支撑台车的收敛值为ΔD1、ΔD2、ΔD3、ΔD4,根据ΔD1的正负值进行修正。随着上行盾构隧道的掘进,下行隧道相应位置台车开始加载,做到下行隧道的同步支撑与上行隧道施工同步进行。During the progress of the shield in step ③, the measuring devices on No. 1 to No. 8 support trolleys should monitor the changes of the four pairs of support feet in real time. ΔDn=Dn-Dn t obtains the convergence values ΔD1, ΔD2, ΔD3, and ΔD4 of the supporting trolleys of the superimposed shield tunnel, and corrects them according to the positive and negative values of ΔD1. With the excavation of the upward shield tunnel, the trolley at the corresponding position of the downward tunnel starts to load, so that the synchronous support of the downward tunnel and the construction of the upward tunnel are carried out simultaneously.

在步骤④中上行隧道中的盾构每向前掘进一环,重复步骤③中的操作完成卸压-再加载-监测-实时调整荷载这一循环。In step ④, the shield in the ascending tunnel advances one ring forward, repeating the operation in step ③ to complete the cycle of decompression-reloading-monitoring-real-time load adjustment.

本发明中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想;同时,对于本领域的一般技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处。综上所述,本说明书内容不应理解为对本发明的限制。In the present invention, specific examples have been used to illustrate the principle and implementation of the present invention. The description of the above embodiments is only used to help understand the method and core idea of the present invention; meanwhile, for those of ordinary skill in the art, according to the present invention The idea of the invention will have changes in the specific implementation and scope of application. In summary, the contents of this specification should not be construed as limiting the present invention.

Claims (10)

1. The utility model provides a coincide shield tunnel supporting trolley, its characterized in that, including the platform truck body that can follow the track walking in tunnel, a plurality of pairs of supporting legs that can stretch out and draw back have evenly been laid to the circumference of platform truck body, two in every pair the supporting legs sets up along the radial symmetry of tunnel tube coupling, be equipped with on the platform truck body and be used for measuring every to the measuring device of tube coupling department diameter size that the supporting legs corresponds.
2. The superimposed shield tunnel supporting trolley according to claim 1, wherein the trolley body comprises a trolley support, a rail wheel with a wheel locking device is arranged at the bottom of the trolley support, a nuclear mandrel is fixed at the top of the trolley support, a bearing mandrel is sleeved outside the nuclear mandrel, the bearing mandrel and the nuclear mandrel are connected in a rotating manner through a bearing, a brake for braking the bearing mandrel is arranged on the nuclear mandrel, and the supporting feet are circumferentially arranged on the outer wall of the bearing mandrel.
3. The superimposed shield tunnel supporting trolley according to claim 2, wherein the brake is an electro-hydraulic brake, a hydraulic servo controller is arranged in the core shaft tube, and the electro-hydraulic brake is connected with the hydraulic servo controller through an oil pressure pipe.
4. The superimposed shield tunnel supporting trolley according to claim 3, wherein the supporting leg is a servo hydraulic jack, an arc-shaped foot support is arranged at the telescopic end of the servo hydraulic jack, the fixed end of the servo hydraulic jack is fixedly connected to the outer wall of the bearing shaft barrel, and the servo hydraulic jack is connected with the hydraulic servo controller through an oil pressure pipe.
5. The superimposed shield tunnel supporting trolley according to claim 2, wherein the measuring device comprises distance measuring devices circumferentially arranged on the outer wall of the bearing shaft, and the distance measuring devices correspond to the number and arrangement positions of the supporting feet.
6. The superimposed shield tunnel support trolley of claim 5, wherein the distance measuring device is a laser displacement sensor or an ultrasonic distance measuring device.
7. A method for correcting a pipe joint of a superimposed shield tunnel, which adopts the superimposed shield tunnel supporting trolley according to any one of claims 1 to 6, and is characterized by comprising the following steps:
s1, numbering a plurality of pairs of supporting legs in sequence, measuring the diameter of a pipe joint corresponding to each pair of supporting legs through the measuring device, and marking as an initial hole diameter Dn, wherein n represents a certain pair of numbers;
s2, monitoring the diameters of the pipe joints corresponding to each pair of supporting legs in real time through the measuring device, and recording the diameters as the changed hole diameter Dn t T represents a certain moment;
s3, through the formula delta Dn=Dn-Dn t Obtaining the convergence value delta Dn of the pipe joint corresponding to each pair of supporting legs at a certain moment, and when the convergence value delta Dn of the corresponding pipe joint of a certain pair of supporting legs>0, the pair of support legs synchronously grow by a total amount of DeltaDn whenΔDn of a certain pair of the supporting feet<0, the pair of support legs need not be elongated.
8. The method for supporting the superimposed shield tunnel is characterized by comprising the following steps of:
s1, presetting initial pipe joint support quantity in an overlapped section of a downlink tunnel along the traveling direction of a shield in the uplink tunnel, and arranging a support trolley on a track below each pipe joint for support;
s2, starting the shield to excavate an uplink tunnel, suspending the excavation when the tunnel is moved to the position above the tail end of the pipe joint where the tail end supporting trolley is located, and starting to move all supporting trolleys integrally to the shield moving direction by one pipe joint by the tail end supporting trolley;
s4, starting the shield to continue excavation until the shield moves to the position above the tail end of the pipe section where the tail end of the supporting trolley is located, suspending excavation, and starting to move all the supporting trolleys integrally to the shield moving direction by one pipe section by the tail end of the supporting trolley;
s5, repeating the step in the step S4 until all the overlapped sections of the uplink tunnel and the downlink tunnel are excavated.
9. The method of overlapping shield tunnel support according to claim 8, wherein the number of initial pipe section supports is determined according to a disturbance range generated during the shield excavation process.
10. A method for supporting a superimposed shield tunnel according to claim 8, wherein the supporting trolley is a superimposed shield tunnel supporting trolley according to any one of claims 1 to 6, and each superimposed shield tunnel supporting trolley corrects the pipe joint in time during the shield excavation.
CN202310252982.2A 2023-03-07 2023-03-07 Superimposed shield tunnel support trolley and its pipe joint correction method and support method Pending CN116446923A (en)

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NL2035454A NL2035454B1 (en) 2023-03-07 2023-07-24 Support trolley, pipe joint correction method and supporting method for overlapping shield tunnels

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JPH03130610A (en) * 1989-10-16 1991-06-04 Hitachi Zosen Corp Position measuring method in shield excavator
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