CN116430630A - A large-area PEDOT-like electrochromic device and its preparation method - Google Patents
A large-area PEDOT-like electrochromic device and its preparation method Download PDFInfo
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/15—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on an electrochromic effect
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/15—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on an electrochromic effect
- G02F1/1514—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on an electrochromic effect characterised by the electrochromic material, e.g. by the electrodeposited material
- G02F1/1516—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on an electrochromic effect characterised by the electrochromic material, e.g. by the electrodeposited material comprising organic material
- G02F1/15165—Polymers
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- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Electrochromic Elements, Electrophoresis, Or Variable Reflection Or Absorption Elements (AREA)
Abstract
本发明公开了一种大面积PEDOT类电致变色器件及其制备方法,该方法包含:S1、备料;S2、预清洗;S3、老化;S4、贴胶保护;S5、电镀:在电镀基底上分别电沉积A层电致变色层和B层离子存储层;S6、印刷导线:印刷A层和B层线路;S7、导线固化;S8、围坝胶:将Dam胶通过点胶工艺打印在A层,然后经紫外或热固化形成围坝;S9、刮涂或点胶传输层;S10、真空除泡;S11、封装胶:将封装胶通过点胶工艺打印在A层围坝胶外围;S12、器件封装。本发明还提供了该方法制备的大面积PEDOT类电致变色器件。本发明提供的制备方法,可以得到均匀、优质的PEDOT膜,能够提高良品率,大幅降低成本。
The invention discloses a large-area PEDOT electrochromic device and a preparation method thereof. The method comprises: S1, material preparation; S2, pre-cleaning; S3, aging; S4, glue protection; S5, electroplating: on an electroplating substrate Electrodeposit the A-layer electrochromic layer and the B-layer ion storage layer respectively; S6, printed wires: print the A-layer and B-layer lines; S7, wire curing; S8, dam glue: print the Dam glue on the A layer, and then cured by UV or heat to form the dam; S9, scrape coating or dispensing transfer layer; S10, vacuum defoaming; S11, packaging glue: print the packaging glue on the periphery of the dam glue of layer A through the dispensing process; S12 , Device packaging. The invention also provides the large-area PEDOT electrochromic device prepared by the method. The preparation method provided by the invention can obtain a uniform and high-quality PEDOT film, which can improve the yield and greatly reduce the cost.
Description
技术领域technical field
本发明涉及一种电致变色技术领域的大面积电致变色器件及其制备方法,具体地,涉及一种大面积PEDOT类电致变色器件及其制备方法。The invention relates to a large-area electrochromic device in the field of electrochromic technology and a preparation method thereof, in particular to a large-area PEDOT type electrochromic device and a preparation method thereof.
背景技术Background technique
电致变色器件可在外界电压驱动下发生可逆性颜色和透光度的变化。PEDOT(聚乙烯二氧噻吩)具有分子结构简单、能隙小、电导率高等特点,被广泛用作电致变色材料的研究。电镀工艺常被使用制备均匀的PEDOT电致变色材料来保证器件性能稳定。但传统的电镀方法常用来制备小面积PEDOT类电致变色器件。在电镀制备大面积器件时难以得到均匀、优质的PEDOT膜,导致良品率大幅降低,成本大幅上升。Electrochromic devices can undergo reversible color and light transmittance changes under the drive of external voltage. PEDOT (polyethylenedioxythiophene) has the characteristics of simple molecular structure, small energy gap and high conductivity, and is widely used in the research of electrochromic materials. The electroplating process is often used to prepare uniform PEDOT electrochromic materials to ensure stable device performance. However, the traditional electroplating method is often used to prepare small-area PEDOT-like electrochromic devices. It is difficult to obtain a uniform and high-quality PEDOT film when preparing large-area devices by electroplating, resulting in a significant reduction in yield and a significant increase in cost.
发明内容Contents of the invention
本发明的目的是提供一种大面积PEDOT类电致变色器件及其制备方法,能够解决背景技术中所提到的现有电镀工艺存在的问题。The purpose of the present invention is to provide a large-area PEDOT-based electrochromic device and its preparation method, which can solve the problems existing in the existing electroplating process mentioned in the background art.
为了达到上述目的,本发明提供了一种大面积PEDOT类电致变色器件的制备方法,其中,所述的方法包含:S1、备料:切割电镀基底;S2、预清洗:使用清洗液清洗电镀基底;S3、老化:将电镀基底烘烤老化;S4、贴胶保护:老化完成后在电镀基底上贴附保护胶,预留出图案电镀;S5、电镀:在电镀基底上分别电沉积A层电致变色层和B层离子存储层;S6、印刷导线:印刷A层和B层线路;S7、导线固化:将印刷完成的A层和B层烘烤固化;S8、围坝胶:将Dam胶通过点胶工艺打印在A层,然后经紫外或热固化形成围坝;S9、刮涂或点胶传输层:将凝胶电解质滴入A层围坝胶形成的凹槽内,刮涂平整;或将凝胶电解质点胶至A层围坝胶内,使传输层厚度与围坝胶厚度相同;S10、真空除泡:对凝胶电解质进行真空除泡;S11、封装胶:将封装胶通过点胶工艺打印在A层围坝胶外围,并使封装胶的厚度与围坝胶相同;S12、器件封装:在真空条件下将B层贴附于A层上,使传输层与B层表面接触的过程中进行覆盖,并黏附A层封装胶,最后通过紫外或加热固化封装胶。In order to achieve the above object, the present invention provides a method for preparing a large-area PEDOT electrochromic device, wherein the method includes: S1, preparation: cutting the electroplating substrate; S2, pre-cleaning: cleaning the electroplating substrate with a cleaning solution ; S3, Aging: Baking and aging the electroplating substrate; S4, Adhesive protection: After the aging is completed, attach a protective glue on the electroplating substrate to reserve a pattern for electroplating; S5, Electroplating: Electrodeposit a layer of electroplating on the electroplating substrate respectively Chromogenic layer and B-layer ion storage layer; S6, printed wire: print A-layer and B-layer lines; S7, wire curing: bake and cure the printed A-layer and B-layer; S8, dam glue: apply Dam glue Print on layer A by dispensing process, and then form the dam by ultraviolet or heat curing; S9, scrape coating or dispensing transfer layer: drop the gel electrolyte into the groove formed by the dam glue of layer A, and scrape it evenly; Or dispensing the gel electrolyte into the dam glue of layer A, so that the thickness of the transmission layer is the same as the thickness of the dam glue; S10, vacuum defoaming: vacuum defoaming of the gel electrolyte; S11, encapsulation glue: put the encapsulation glue through The glue dispensing process is printed on the periphery of the dam glue of layer A, and the thickness of the packaging glue is the same as that of the dam glue; S12, device packaging: attach layer B to layer A under vacuum conditions, so that the transmission layer and the surface of layer B During the contact process, it is covered, and the A layer of encapsulant is adhered, and finally the encapsulant is cured by ultraviolet light or heat.
上述的大面积PEDOT类电致变色器件的制备方法,其中,所述的电镀基底为透明ITO、AZO、FTO导电玻璃或导电膜中的任意一种。In the method for preparing large-area PEDOT-based electrochromic devices, the electroplating substrate is any one of transparent ITO, AZO, FTO conductive glass or conductive film.
上述的大面积PEDOT类电致变色器件的制备方法,其中,清洗液为丙酮、乙醇和水;按丙酮、乙醇、水的顺序清洗电镀基底。The preparation method of the above-mentioned large-area PEDOT electrochromic device, wherein, the cleaning solution is acetone, ethanol and water; the electroplating substrate is cleaned in the order of acetone, ethanol and water.
上述的大面积PEDOT类电致变色器件的制备方法,其中,电镀,A层电致变色层的材料为PEDOT,在电镀时先加瞬时高压,然后改变电流密度继续电镀;B层离子存储层的材料为PB,直接施加电流进行电镀。The preparation method of the above-mentioned large-area PEDOT electrochromic device, wherein, electroplating, the material of the electrochromic layer of the A layer is PEDOT, and the instantaneous high voltage is applied first during electroplating, and then the current density is changed to continue electroplating; the ion storage layer of the B layer The material is PB, and the electric current is directly applied for electroplating.
上述的大面积PEDOT类电致变色器件的制备方法,其中,电镀,A层电致变色层与B层离子存储层轴对称。The above-mentioned method for preparing a large-area PEDOT-based electrochromic device, wherein, electroplating, the electrochromic layer of the A layer is symmetrical to the ion storage layer of the B layer.
上述的大面积PEDOT类电致变色器件的制备方法,其中,电镀,在完成后,将电镀基底从电解槽中取出,在乙醇、去离子水中依次浸泡清洗,然后真空干燥,再揭下保护胶,暴露出未电镀区域。The preparation method of the above-mentioned large-area PEDOT electrochromic device, wherein, after the electroplating is completed, the electroplating substrate is taken out from the electrolytic tank, soaked and cleaned in ethanol and deionized water in sequence, then vacuum-dried, and then the protective glue is peeled off , exposing the unplated area.
上述的大面积PEDOT类电致变色器件的制备方法,其中,印刷导线,是将导线印刷到未电镀区域,以连接电镀基底与外部设备,并根据设计好的线路印刷导电液;导电液为银浆、铜浆或炭浆中的任意一种;印刷完成后将A层和B层放入烤箱中固化。The preparation method of the above-mentioned large-area PEDOT electrochromic device, wherein, the printing wire is to print the wire to the non-plated area to connect the electroplating substrate and external equipment, and print the conductive liquid according to the designed circuit; the conductive liquid is silver Any one of paste, copper paste or carbon paste; after printing, layer A and layer B are placed in an oven to cure.
上述的大面积PEDOT类电致变色器件的制备方法,其中,凝胶电解质,采用的材质为氯化钾、氯化钠、高氯酸锂、六氟磷酸锂、高氯酸锂、高氯酸钠的水溶液或有机溶液中的任意一种或多种;需要增加离子传输层的粘度时,加入包括聚丙烯酰胺、聚乙烯醇、聚乙二醇、聚甲基丙烯酸甲酯的高分子材料。The preparation method of the above-mentioned large-area PEDOT electrochromic device, wherein the gel electrolyte is made of potassium chloride, sodium chloride, lithium perchlorate, lithium hexafluorophosphate, lithium perchlorate, and an aqueous solution of sodium perchlorate Or any one or more of organic solutions; when it is necessary to increase the viscosity of the ion transport layer, add polymer materials including polyacrylamide, polyvinyl alcohol, polyethylene glycol, and polymethyl methacrylate.
上述的大面积PEDOT类电致变色器件的制备方法,其中,有机溶液,采用的溶剂为碳酸丙烯酯、碳酸乙烯酯、N-甲基吡咯烷酮中的任意一种及其至少两种的混合液。The above method for preparing large-area PEDOT electrochromic devices, wherein, the organic solution, the solvent used is any one of propylene carbonate, ethylene carbonate, N-methylpyrrolidone and a mixture of at least two of them.
本发明还提供了一种上述的方法制备的大面积PEDOT类电致变色器件。The present invention also provides a large-area PEDOT electrochromic device prepared by the above method.
本发明提供的大面积PEDOT类电致变色器件及其制备方法具有以下优点:The large-area PEDOT electrochromic device provided by the present invention and its preparation method have the following advantages:
本发明在电镀制备大面积器件时,可以得到均匀、优质的PEDOT膜,能够提高良品率,大幅降低成本。The invention can obtain uniform and high-quality PEDOT film when preparing large-area devices by electroplating, can improve the yield of good products, and greatly reduce the cost.
本方法制备的大面积PEDOT类电致变色器件,工艺简单易操作,经济效益高,适合大规模工业化生产。The large-area PEDOT-like electrochromic device prepared by the method has simple and easy-to-operate technology, high economic benefit, and is suitable for large-scale industrial production.
附图说明Description of drawings
图1为本发明的大面积PEDOT类电致变色器件制备方法的工艺流程图。Fig. 1 is a process flow chart of the preparation method of the large-area PEDOT electrochromic device of the present invention.
图2为本发明的大面积PEDOT类电致变色器件的结构示意图。Fig. 2 is a schematic structural view of the large-area PEDOT-based electrochromic device of the present invention.
其中,1、A层电致变色层;2、围坝胶;3、凝胶电解质;4、B层离子存储层。Among them, 1. A-layer electrochromic layer; 2. Dam glue; 3. Gel electrolyte; 4. B-layer ion storage layer.
具体实施方式Detailed ways
以下结合附图对本发明的具体实施方式作进一步地说明。The specific embodiments of the present invention will be further described below in conjunction with the accompanying drawings.
本发明提供的大面积PEDOT类电致变色器件的制备方法,参见图1所示。The preparation method of the large-area PEDOT electrochromic device provided by the present invention is shown in FIG. 1 .
该方法包含:This method contains:
S1、备料:切割电镀基底;S1, material preparation: cutting the electroplating substrate;
S2、预清洗:使用清洗液清洗电镀基底;S2. Pre-cleaning: use a cleaning solution to clean the electroplating substrate;
S3、老化:将电镀基底烘烤老化;S3, aging: aging the electroplating substrate by baking;
S4、贴胶保护:老化完成后在电镀基底上贴附保护胶,预留出图案电镀;S4. Adhesive protection: After the aging is completed, a protective adhesive is attached to the electroplating substrate, and the pattern electroplating is reserved;
S5、电镀:在电镀基底上分别电沉积A层电致变色层1和B层离子存储层4;S5. Electroplating: Electrodeposit A layer
S6、印刷导线:印刷A层和B层线路,并根据设计好的线路印刷导电液;S6. Printing wires: Print the A-layer and B-layer lines, and print the conductive liquid according to the designed lines;
S7、导线固化:将印刷完成的A层和B层烘烤固化;S7. Wire curing: bake and cure the printed A layer and B layer;
S8、围坝胶:将Dam胶通过点胶工艺打印在A层,然后经紫外或热固化形成围坝;S8. Dam glue: Print the Dam glue on the A layer through the dispensing process, and then form the dam by UV or heat curing;
S9、刮涂或点胶传输层:将凝胶电解质3滴入A层围坝胶2形成的凹槽内,刮涂平整;或将凝胶电解质3点胶至A层围坝胶2内,使传输层厚度与围坝胶2厚度相同;S9. Scraping or dispensing transfer layer: drop the gel electrolyte 3 into the groove formed by the dam adhesive 2 of the A layer, and scrape it evenly; or dispense the gel electrolyte 3 into the dam adhesive 2 of the A layer, Make the thickness of the transmission layer the same as the thickness of the dam glue 2;
S10、真空除泡:对凝胶电解质3进行真空除泡;S10, vacuum defoaming: performing vacuum defoaming on the gel electrolyte 3;
S11、封装胶:将封装胶通过点胶工艺打印在A层围坝胶2外围,并使封装胶的厚度与围坝胶2相同;S11. Encapsulation glue: print the encapsulation glue on the periphery of the dam glue 2 of layer A through the dispensing process, and make the thickness of the encapsulation glue the same as that of the dam glue 2;
S12、器件封装:在真空条件下将B层贴附于A层上,使传输层与B层表面接触的过程中进行覆盖,并黏附A层封装胶,最后通过紫外或加热固化封装胶。S12. Device encapsulation: attach layer B to layer A under vacuum conditions, cover the transmission layer during the contact with the surface of layer B, and adhere the encapsulation glue of layer A, and finally cure the encapsulation glue by ultraviolet or heating.
优选地,S1、备料,将电镀基底切割成所需面积,切割面积由实际电镀面积决定。Preferably, S1, preparing materials, cutting the electroplating substrate into a required area, and the cutting area is determined by the actual electroplating area.
采用的电镀基底为透明ITO(氧化铟锡)、AZO(铝掺杂的氧化锌)、FTO(掺杂氟的SnO2)导电玻璃或导电膜等中的任意一种。The electroplating substrate used is any one of transparent ITO (indium tin oxide), AZO (aluminum-doped zinc oxide), FTO (fluorine-doped SnO 2 ) conductive glass or conductive film.
S2、预清洗,使用清洗液清洗电镀基底,提高洁净度。S2. Pre-cleaning, using a cleaning solution to clean the electroplating substrate to improve cleanliness.
清洗液为丙酮、乙醇和水;按丙酮、乙醇、水的顺序清洗电镀基底。The cleaning solution is acetone, ethanol and water; the electroplating substrate is cleaned in the order of acetone, ethanol and water.
S3、老化,是将电镀基底置入烘箱,进行老化烘烤。S3. Aging is to place the electroplating substrate into an oven for aging and baking.
S4、贴胶保护,采用的保护胶用于隔绝电镀基底和电解液,电镀完成后揭下保护胶,暴露出未电镀区域。S4. Adhesive protection. The protective glue used is used to isolate the electroplating substrate and the electrolyte. After the electroplating is completed, the protective glue is peeled off to expose the non-plating area.
S5、电镀,A层电致变色层1的材料为PEDOT(聚乙烯二氧噻吩),在电镀时先加瞬时高压,使电镀基底表面产生大量成核位点,以保证镀膜均匀性,防止镀膜产生缺陷,该原理与无机材料结晶类似。S5, electroplating, the material of the
高压范围为3V~6V,时间为4~16s,施加高压后将电流密度改为0.06mA cm-2~0.6mA cm-2继续电镀,电镀时间为40s~260s。The high voltage range is 3V-6V, and the time is 4-16s. After the high voltage is applied, the current density is changed to 0.06mA cm -2 -0.6mA cm -2 to continue electroplating, and the electroplating time is 40s-260s.
B层离子存储层4的材料为PB(普鲁士蓝),施加电流密度为0.008mA cm-2~0.12mAcm-2,电镀时间为80s~220s。The material of the B-layer
A层电致变色层1与B层离子存储层4轴对称。The
A层电致变色层1与B层离子存储层4在电镀过程中工作电极与对电极距离为0.8cm~3.5cm。The distance between the
在电镀完成后,将电镀基底从电解槽中取出,在乙醇、去离子水中依次浸泡清洗0.5~12min,然后在50℃~85℃下真空干燥,干燥时间为0.5h~2.5h,真空度大于100kPa;再揭下保护胶,暴露出未电镀区域。After the electroplating is completed, the electroplating substrate is taken out from the electrolytic tank, soaked and washed in ethanol and deionized water for 0.5-12 minutes, and then vacuum-dried at 50°C-85°C, the drying time is 0.5h-2.5h, and the vacuum degree is greater than 100kPa; then peel off the protective glue to expose the unplated area.
S6、印刷导线,是将导线印刷到未电镀区域,以连接电镀基底与外部设备,并根据设计好的线路印刷导电液;导电液为银浆、铜浆或炭浆等中的任意一种。S6. Printing wires is to print the wires to the non-plating area to connect the electroplating substrate and external equipment, and print the conductive liquid according to the designed circuit; the conductive liquid is any one of silver paste, copper paste or carbon paste.
S7、导线固化,是在导线印刷完成后,将A层和B层放入烤箱中固化。S7. Wire curing is to put layer A and layer B into an oven for curing after the wire printing is completed.
S8、围坝胶,将Dam胶通过点胶工艺打印在A层,可以使用硅胶作为Dam胶(即,围堰胶或涂坝胶)。围坝胶2厚度为10μm~350μm。S8, dam glue, the dam glue is printed on the A layer through the dispensing process, and silica gel can be used as the dam glue (ie, cofferdam glue or dam coating glue). The thickness of the dam glue 2 is 10 μm to 350 μm.
点胶是一种工艺,也称施胶、涂胶、灌胶、滴胶等,是把电子胶水、油或者其他液体涂抹、灌封、点滴到产品上,让产品起到黏贴、灌封、绝缘、固定、表面光滑等作用。Glue dispensing is a process, also known as sizing, gluing, glue pouring, glue dropping, etc. It is to smear, fill, and drop electronic glue, oil or other liquids on the product, so that the product can stick and fill. , insulation, fixation, smooth surface and so on.
S9、刮涂或点胶传输层,采用的凝胶电解质3的材质为氯化钾、氯化钠、高氯酸锂、六氟磷酸锂、高氯酸锂、高氯酸钠等材料的水溶液或有机溶液中的任意一种或多种。S9, scraping or dispensing transfer layer, the material of the gel electrolyte 3 used is an aqueous solution or an organic solution of potassium chloride, sodium chloride, lithium perchlorate, lithium hexafluorophosphate, lithium perchlorate, sodium perchlorate, etc. any one or more of them.
需要增加离子传输层的粘度时,可适当加入包括聚丙烯酰胺、聚乙烯醇、聚乙二醇、聚甲基丙烯酸甲酯等的高分子材料。When it is necessary to increase the viscosity of the ion transport layer, polymer materials including polyacrylamide, polyvinyl alcohol, polyethylene glycol, polymethyl methacrylate and the like can be appropriately added.
有机溶液的溶剂优选为碳酸丙烯酯、碳酸乙烯酯、N-甲基吡咯烷酮等中的任意一种及其至少两种的混合液。The solvent of the organic solution is preferably any one of propylene carbonate, ethylene carbonate, N-methylpyrrolidone, and a mixture of at least two of them.
S10、真空除泡,真空度≤-50kPa,脱泡时间为8min~120min。S10, vacuum defoaming, vacuum degree ≤ -50kPa, defoaming time is 8min ~ 120min.
S11、封装胶,优选地采用RTV胶,然后将RTV胶通过点胶工艺打印在A层围坝胶2外围。S11. Encapsulation glue, preferably RTV glue, and then print the RTV glue on the periphery of the dam glue 2 of layer A through a glue dispensing process.
RTV是room temperature vulcanized silicone rubber的缩写,也就是室温下能硫化的硅橡胶。RTV胶贮存期长,性能稳定,可粘接常见的金属和非金属材料,适用于多种金属之间、金属和非金属材料之间的粘合、密封。RTV is the abbreviation of room temperature vulcanized silicone rubber, that is, silicone rubber that can be vulcanized at room temperature. RTV glue has a long storage period and stable performance. It can bond common metal and non-metal materials. It is suitable for bonding and sealing between various metals, metal and non-metal materials.
S12、器件封装:在真空条件下将B层贴附于A层上,真空度<-100kPa,使传输层与B层表面接触的过程中进行缓慢覆盖,并黏附A层RTV胶,最后通过紫外或加热固化RTV胶。S12. Device packaging: attach layer B to layer A under vacuum conditions, the vacuum degree is <-100kPa, so that the transmission layer is slowly covered during the contact with the surface of layer B, and the RTV glue of layer A is adhered, and finally through ultraviolet light Or heat cure RTV glue.
本发明还提供了该方法制备的大面积PEDOT类电致变色器件。参见图2所示。The invention also provides the large-area PEDOT electrochromic device prepared by the method. See Figure 2.
下面结合实施例对本发明提供的大面积PEDOT类电致变色器件及其制备方法做更进一步描述。The large-area PEDOT-based electrochromic device provided by the present invention and its preparation method will be further described below in conjunction with the examples.
实施例1Example 1
一种大面积PEDOT类电致变色器件的制备方法,包括以下步骤:A method for preparing a large-area PEDOT type electrochromic device, comprising the following steps:
S1、备料:将电镀基底切割成所需面积,切割面积由实际电镀面积决定。S1. Material preparation: Cut the electroplating substrate into the required area, and the cutting area is determined by the actual electroplating area.
电镀基底为透明ITO导电膜,厚度110μm。The electroplating substrate is a transparent ITO conductive film with a thickness of 110 μm.
S2、预清洗:使用清洗液清洗电镀基底,提高洁净度。S2. Pre-cleaning: Use a cleaning solution to clean the electroplating substrate to improve cleanliness.
清洗液为丙酮、乙醇和水;清洗顺序为丙酮、乙醇、水;清洗时间为1min。The cleaning solution is acetone, ethanol and water; the cleaning sequence is acetone, ethanol, water; the cleaning time is 1min.
S3、老化:将电镀基底置入烘箱老化烘烤。S3. Aging: putting the electroplating substrate into an oven for aging and baking.
老化温度为120℃,老化时间为50min。The aging temperature is 120° C., and the aging time is 50 minutes.
S4、贴胶保护:老化完成后在电镀基底上贴附保护胶,预留出图案电镀。S4. Adhesive protection: After the aging is completed, a protective adhesive is attached to the electroplating substrate, and the pattern electroplating is reserved.
保护胶为长方形,外围长度和宽度分别为80cm和60cm。The protective glue is rectangular, and the peripheral length and width are 80cm and 60cm respectively.
S5、电镀:在电镀基底上分别电沉积A层电致变色层1和B层离子存储层4。S5. Electroplating: A layer of
A层电致变色层1材料为PEDOT,电镀时首先施加5V的瞬时高压,持续时间15s,之后迅速将电流密度改为0.3mAcm-2,电镀时间为150s。B层离子存储层4材料为PB,施加电流密度为0.05mAcm-2,电镀时间为150s。The material of the
A层电致变色层1与B层离子存储层4轴对称。The
电镀过程中A层电致变色层1和B层离子存储层4的工作电极与对电极距离为1cm。During the electroplating process, the distance between the working electrode and the counter electrode of the
电镀完成后,将电镀基底从电解槽中取出,在乙醇、去离子水中依次浸泡清洗1min,然后在60℃下真空干燥,干燥时间为1h,真空度大于100kPa。再揭下保护胶,暴露出未电镀区域。After the electroplating is completed, the electroplating substrate is taken out of the electrolytic tank, soaked in ethanol and deionized water for 1 min, and then vacuum-dried at 60°C for 1 h, and the vacuum degree is greater than 100 kPa. Then peel off the protective glue to expose the unplated area.
S6、印刷导线:印刷A层和B层线路,根据设计好的线路印刷导电液。S6. Printing wires: Print the A-layer and B-layer lines, and print the conductive liquid according to the designed lines.
将导线印刷到未电镀区域,以连接电镀基底与外部设备,并根据设计好的线路印刷导电液,导电液选用银浆。Print the wire to the non-plated area to connect the plated substrate and external equipment, and print the conductive liquid according to the designed circuit, and the conductive liquid is silver paste.
印刷线路宽度为0.5mm,刮刀速度为100mms-1,网板目数为300目。The width of the printed circuit is 0.5 mm, the speed of the scraper is 100 mms -1 , and the mesh number of the screen is 300 mesh.
S7、导线固化:将印刷完成的A层和B层放入烤箱中固化。S7. Wire curing: put the printed layer A and layer B into an oven for curing.
银浆导线固化温度为60℃,固化时间为50min。The curing temperature of the silver paste wire is 60°C, and the curing time is 50 minutes.
S8、围坝胶:将Dam胶通过点胶工艺打印在A层,紫外或热固化形成围坝。S8. Dam glue: Print Dam glue on layer A by dispensing process, and UV or heat curing to form the dam.
围坝胶2厚度为120μm。The thickness of the dam glue 2 is 120 μm.
S9、刮涂传输层:将凝胶电解质3滴入A层围坝胶2形成的凹槽内,刮涂平整,使传输层厚度与围坝胶2厚度相同。S9. Scrape-coating the transmission layer: drop the gel electrolyte 3 into the groove formed by the dam glue 2 of layer A, and scrape it evenly so that the thickness of the transmission layer is the same as that of the dam glue 2.
选择0.1M高氯酸锂的碳酸丙烯酯溶液作为凝胶电解质3,加入25wt.%的聚甲基丙烯酸甲酯增加凝胶电解质3的粘度。刮涂时速度设置为10mms-1。A 0.1M lithium perchlorate propylene carbonate solution was selected as the gel electrolyte 3, and 25 wt.% polymethyl methacrylate was added to increase the viscosity of the gel electrolyte 3. The speed was set at 10mms -1 when scraping.
S10、真空除泡:对凝胶电解质3进行真空除泡。S10. Vacuum defoaming: performing vacuum defoaming on the gel electrolyte 3 .
真空除泡的真空度为-60kPa,脱泡时间为10min。The vacuum degree of vacuum defoaming is -60kPa, and the defoaming time is 10min.
S11、封装胶:将RTV胶通过点胶工艺打印在A层围坝胶2外围,并使封装胶的厚度与围坝胶2相同。S11. Encapsulation glue: print the RTV glue on the periphery of the dam glue 2 of layer A through the dispensing process, and make the thickness of the encapsulation glue the same as that of the dam glue 2 .
S12、器件封装:在真空条件下将B层贴附于A层电致变色层1上,真空度<-100kPa,使传输层凝胶电解质3与B层离子存储层4接触过程中缓慢覆盖,排出气泡,并黏附A层RTV胶,最后通过紫外或加热固化RTV胶。S12. Device packaging: attach the B layer to the A
本实施例还提供了该方法制备的大面积PEDOT类电致变色器件。This embodiment also provides a large-area PEDOT electrochromic device prepared by the method.
实施例2Example 2
一种大面积PEDOT类电致变色器件的制备方法,包括以下步骤:A method for preparing a large-area PEDOT type electrochromic device, comprising the following steps:
S1、备料:将电镀基底切割成所需面积,切割面积由实际电镀面积决定。S1. Material preparation: Cut the electroplating substrate into the required area, and the cutting area is determined by the actual electroplating area.
电镀基底为透明FTO导电玻璃,厚度1.8mm。The electroplating substrate is transparent FTO conductive glass with a thickness of 1.8mm.
S2、预清洗:使用清洗液清洗电镀基底,提高洁净度。S2. Pre-cleaning: Use a cleaning solution to clean the electroplating substrate to improve cleanliness.
清洗液为丙酮、乙醇和水;清洗顺序为丙酮、乙醇、水;清洗时间为0.5min。The cleaning solution is acetone, ethanol and water; the cleaning sequence is acetone, ethanol, water; the cleaning time is 0.5min.
S3、老化:将电镀基底置入烘箱老化烘烤。S3. Aging: putting the electroplating substrate into an oven for aging and baking.
老化温度为60℃,老化时间为60min。The aging temperature is 60° C., and the aging time is 60 minutes.
S4、贴胶保护:老化完成后在电镀基底上贴附保护胶,预留出图案电镀。S4. Adhesive protection: After the aging is completed, a protective adhesive is attached to the electroplating substrate, and the pattern electroplating is reserved.
保护胶为长方形,外围长度和宽度分别为100cm和70cm。The protective glue is rectangular, and the peripheral length and width are 100cm and 70cm respectively.
S5、电镀:在电镀基底上分别电沉积A层电致变色层1和B层离子存储层4。S5. Electroplating: A layer of
A层电致变色层1材料为PEDOT,电镀时首先施加6V的瞬时高压,持续时间10s,之后迅速将电流密度改为0.25mAcm-2,电镀时间为200s。B层离子存储层4材料为PB,施加电流密度为0.01mAcm-2,电镀时间为200s。The material of the
A层电致变色层1与B层离子存储层4轴对称。The
电镀过程中A层电致变色层1和B层离子存储层4的工作电极与对电极距离为2cm。During the electroplating process, the distance between the working electrode and the counter electrode of the
电镀完成后,将电镀基底从电解槽中取出,在乙醇、去离子水中依次浸泡清洗5min,然后在70℃下真空干燥,干燥时间为1.5h,真空度大于100kPa;再揭下保护胶,暴露出未电镀区域。After the electroplating is completed, take the electroplating substrate out of the electrolytic tank, soak and wash it in ethanol and deionized water for 5 minutes, and then vacuum-dry it at 70°C for 1.5 hours, and the vacuum degree is greater than 100kPa; then peel off the protective glue and expose out of the unplated area.
S6、印刷导线:印刷A层和B层线路,根据设计好的线路印刷导电液。S6. Printing wires: Print the A-layer and B-layer lines, and print the conductive liquid according to the designed lines.
将导线印刷到未电镀区域,以连接电镀基底与外部设备,并根据设计好的线路印刷导电液,导电液选用铜浆。Print the wire to the non-plated area to connect the plated substrate and external equipment, and print the conductive liquid according to the designed circuit, and the conductive liquid is copper paste.
印刷线路宽度为0.1mm,刮刀速度为10mms-1,网板目数为50目。The width of the printed circuit is 0.1 mm, the speed of the scraper is 10 mms -1 , and the mesh number of the screen is 50 mesh.
S7、导线固化:将印刷完成的A层和B层放入烤箱中固化。S7. Wire curing: put the printed layer A and layer B into an oven for curing.
铜浆导线固化温度为130℃,固化时间为60min。The curing temperature of the copper paste wire is 130°C, and the curing time is 60 minutes.
S8、围坝胶:将Dam胶通过点胶工艺打印在A层,然后经紫外或热固化形成围坝。S8. Dam glue: Print Dam glue on layer A by dispensing process, and then form the dam by UV or heat curing.
围坝胶2厚度为200μm。The thickness of the dam glue 2 is 200 μm.
S9、点胶传输层:将凝胶电解质3点胶至A层围坝胶2内,使传输层厚度与围坝胶2厚度相同。S9. Glue dispensing transfer layer: Dispense the gel electrolyte 3 into the dam adhesive 2 of layer A, so that the thickness of the transfer layer is the same as that of the dam adhesive 2 .
选择0.1M高氯酸锂的碳酸丙烯酯溶液作为凝胶电解质3。刮涂时速度设置为80mms-1。A 0.1M lithium perchlorate solution in propylene carbonate was selected as the gel electrolyte 3 . The speed is set at 80mms -1 when scraping.
S10、真空除泡:对凝胶电解质3进行真空除泡。S10. Vacuum defoaming: performing vacuum defoaming on the gel electrolyte 3 .
真空除泡的真空度为-80kPa,脱泡时间为60min。The vacuum degree of vacuum defoaming is -80kPa, and the defoaming time is 60min.
S11、封装胶:将RTV胶通过点胶工艺打印在A层围坝胶2外围,并使封装胶的厚度与围坝胶2相同。S11. Encapsulation glue: print the RTV glue on the periphery of the dam glue 2 of layer A through the dispensing process, and make the thickness of the encapsulation glue the same as that of the dam glue 2 .
S12、器件封装:在真空条件下将B层贴附于A层电致变色层1上,真空度<-100kPa,使传输层凝胶电解质3与B层离子存储层4接触过程中缓慢覆盖,排出气泡,并黏附A层RTV胶,最后通过紫外或加热固化RTV胶。S12. Device packaging: attach the B layer to the A
本实施例还提供了该方法制备的大面积PEDOT类电致变色器件。This embodiment also provides a large-area PEDOT electrochromic device prepared by the method.
实施例3Example 3
一种大面积PEDOT类电致变色器件的制备方法,包括以下步骤:A method for preparing a large-area PEDOT type electrochromic device, comprising the following steps:
S1、备料:将电镀基底切割成所需面积,切割面积由实际电镀面积决定。S1. Material preparation: Cut the electroplating substrate into the required area, and the cutting area is determined by the actual electroplating area.
电镀基底为透明ZTO导电玻璃,厚度1.8mm。The electroplating substrate is transparent ZTO conductive glass with a thickness of 1.8mm.
S2、预清洗:使用清洗液清洗电镀基底,提高洁净度。S2. Pre-cleaning: Use a cleaning solution to clean the electroplating substrate to improve cleanliness.
清洗液为丙酮、乙醇和水;清洗顺序为丙酮、乙醇、水;清洗时间为5min。The cleaning solution is acetone, ethanol and water; the cleaning sequence is acetone, ethanol, water; the cleaning time is 5 minutes.
S3、老化:将电镀基底置入烘箱老化烘烤。S3. Aging: putting the electroplating substrate into an oven for aging and baking.
老化温度为150℃,老化时间为120min。The aging temperature is 150° C., and the aging time is 120 minutes.
S4、贴胶保护:老化完成后在电镀基底上贴附保护胶,预留出图案电镀。S4. Adhesive protection: After the aging is completed, a protective adhesive is attached to the electroplating substrate, and the pattern electroplating is reserved.
保护胶为长方形,外围长度和宽度分别为90cm和80cm。The protective glue is rectangular, and the peripheral length and width are 90cm and 80cm respectively.
S5、电镀:在电镀基底上分别电沉积A层电致变色层1和B层离子存储层4。S5. Electroplating: A layer of
A层电致变色层1材料为PEDOT,电镀时首先施加4V的瞬时高压,持续时间5s,之后迅速将电流密度改为0.5mAcm-2,电镀时间为100s。B层离子存储层4材料为PB,施加电流密度为0.1mAcm-2,电镀时间为100s。The material of the
A层电致变色层1与B层离子存储层4轴对称。The
电镀过程中A层电致变色层1和B层离子存储层4的工作电极与对电极距离为3cm。During the electroplating process, the distance between the working electrode and the counter electrode of the
电镀完成后,将电镀基底从电解槽中取出,在乙醇、去离子水中依次浸泡清洗10min,然后在80℃下真空干燥,干燥时间为2h,真空度大于100kPa;再揭下保护胶,暴露出未电镀区域。After the electroplating is completed, take the electroplating substrate out of the electrolytic tank, soak and wash it in ethanol and deionized water for 10 minutes, and then vacuum dry it at 80°C for 2 hours, and the vacuum degree is greater than 100kPa; then peel off the protective glue to expose unplated area.
S6、印刷导线:印刷A层和B层线路,根据设计好的线路印刷导电液。S6. Printing wires: Print the A-layer and B-layer lines, and print the conductive liquid according to the designed lines.
将导线印刷到未电镀区域,以连接电镀基底与外部设备,并根据设计好的线路印刷导电液,导电液选用炭浆。Print the wire to the non-plated area to connect the plated substrate and external equipment, and print the conductive liquid according to the designed circuit, and the conductive liquid is carbon paste.
印刷线路宽度为5mm,刮刀速度为150mms-1,网板目数为500目。The width of the printed circuit is 5 mm, the speed of the scraper is 150 mms -1 , and the mesh number of the screen is 500 mesh.
S7、导线固化:将印刷完成的A层和B层放入烤箱中固化。S7. Wire curing: put the printed layer A and layer B into an oven for curing.
炭浆导线固化温度为120℃,固化时间为30min。The curing temperature of the carbon paste wire is 120°C, and the curing time is 30 minutes.
S8、围坝胶:将Dam胶通过点胶工艺打印在A层,然后经紫外或热固化形成围坝。S8. Dam glue: Print Dam glue on layer A by dispensing process, and then form the dam by UV or heat curing.
围坝胶2厚度为250μm。The thickness of the dam glue 2 is 250 μm.
S9、刮涂/点胶传输层:将凝胶电解质3滴入A层围坝胶2形成的凹槽内,刮涂平整;或将凝胶电解质3点胶至A层围坝胶2内,使传输层厚度与围坝胶2厚度相同。S9. Scrape coating/dispensing transfer layer: drop the gel electrolyte 3 into the groove formed by the dam adhesive 2 of the A layer, and scrape it evenly; or dispense the gel electrolyte 3 into the dam adhesive 2 of the A layer, Make the transfer layer the same thickness as the dam glue 2 thickness.
选择0.1M高氯酸锂的碳酸丙烯酯溶液作为凝胶电解质3。刮涂时速度设置为20mms-1。A 0.1M lithium perchlorate solution in propylene carbonate was selected as the gel electrolyte 3 . The speed is set at 20mms -1 when scraping.
S10、真空除泡:对凝胶电解质3进行真空除泡。S10. Vacuum defoaming: performing vacuum defoaming on the gel electrolyte 3 .
真空除泡的真空度为-90kPa,脱泡时间为30min。The vacuum degree of vacuum defoaming is -90kPa, and the defoaming time is 30min.
S11、封装胶:将RTV胶通过点胶工艺打印在A层围坝胶2外围,并使封装胶的厚度与围坝胶2相同。S11. Encapsulation glue: print the RTV glue on the periphery of the dam glue 2 of layer A through the dispensing process, and make the thickness of the encapsulation glue the same as that of the dam glue 2 .
S12、器件封装:在真空条件下将B层贴附于A层上,真空度<-100kPa,使传输层凝胶电解质3与B层离子存储层4接触过程中缓慢覆盖,排出气泡,并黏附A层RTV胶,最后通过紫外或加热固化RTV胶。S12. Device packaging: attach layer B to layer A under vacuum conditions, and the vacuum degree is <-100kPa, so that the gel electrolyte 3 of the transport layer and the
本实施例还提供了该方法制备的大面积PEDOT类电致变色器件。This embodiment also provides a large-area PEDOT electrochromic device prepared by the method.
本发明提供的大面积PEDOT类电致变色器件及其制备方法,能够解决背景技术中所提到的现有电镀工艺在制备大面积PEDOT类电致变色器件时,难以得到均匀、优质的PEDOT膜,导致良品率大幅降低,成本大幅上升的问题。The large-area PEDOT-type electrochromic device and its preparation method provided by the present invention can solve the difficulty in obtaining a uniform and high-quality PEDOT film when preparing a large-area PEDOT-type electrochromic device in the existing electroplating process mentioned in the background art , resulting in a significant decrease in the yield rate and a substantial increase in costs.
尽管本发明的内容已经通过上述优选实施例作了详细介绍,但应当认识到上述的描述不应被认为是对本发明的限制。在本领域技术人员阅读了上述内容后,对于本发明的多种修改和替代都将是显而易见的。因此,本发明的保护范围应由所附的权利要求来限定。Although the content of the present invention has been described in detail through the above preferred embodiments, it should be understood that the above description should not be considered as limiting the present invention. Various modifications and alterations to the present invention will become apparent to those skilled in the art upon reading the above disclosure. Therefore, the protection scope of the present invention should be defined by the appended claims.
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