CN116422430A - Chip crushing and centralized processing device - Google Patents
Chip crushing and centralized processing device Download PDFInfo
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- CN116422430A CN116422430A CN202310338325.XA CN202310338325A CN116422430A CN 116422430 A CN116422430 A CN 116422430A CN 202310338325 A CN202310338325 A CN 202310338325A CN 116422430 A CN116422430 A CN 116422430A
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- 230000007246 mechanism Effects 0.000 claims abstract description 39
- 238000005520 cutting process Methods 0.000 claims abstract description 34
- 230000000712 assembly Effects 0.000 claims description 6
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- 230000002093 peripheral effect Effects 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 5
- 238000009434 installation Methods 0.000 description 3
- 239000002184 metal Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/14—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
- B02C18/142—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers with two or more inter-engaging rotatable cutter assemblies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/0084—Disintegrating by knives or other cutting or tearing members which chop material into fragments specially adapted for disintegrating garbage, waste or sewage
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/02—Disintegrating by knives or other cutting or tearing members which chop material into fragments with reciprocating knives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/02—Disintegrating by knives or other cutting or tearing members which chop material into fragments with reciprocating knives
- B02C18/04—Details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C2201/00—Codes relating to disintegrating devices adapted for specific materials
- B02C2201/06—Codes relating to disintegrating devices adapted for specific materials for garbage, waste or sewage
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- Food Science & Technology (AREA)
- Environmental & Geological Engineering (AREA)
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Abstract
本发明公开了一种切屑粉碎集中处理装置,涉及到切屑粉碎技术领域,包括第一机壳、第二机壳、进料斗、切断机构、粉碎机构和导料斗,第一机壳的上端设有导料斗,导料斗的上端设有第二机壳,第二机壳的上端设有进料斗,其中,第二机壳内设有两切断机构,用于将切屑切断,第一机壳内设有粉碎机构,用于粉碎被切断后的切屑。本发明中通过切断机构的设置,可以达到预先对切屑进行切断的效果,能够将长条状或螺旋状的切屑切成小段,避免切屑在粉碎时相互缠绕,而设置的粉碎机构具有多组呈交替设置的切屑刀,能够有效提高切屑的粉碎效果。
The invention discloses a chip crushing centralized processing device, which relates to the technical field of chip crushing, and comprises a first casing, a second casing, a feeding hopper, a cutting mechanism, a crushing mechanism and a hopper. The upper end of the first casing is provided with There is a guide hopper, the upper end of the guide hopper is provided with a second casing, and the upper end of the second casing is provided with a feeding hopper, wherein, the second casing is provided with two cutting mechanisms for cutting chips, the first casing There is a crushing mechanism inside to crush the cut chips. In the present invention, through the setting of the cutting mechanism, the effect of cutting the chips in advance can be achieved, and the long or spiral chips can be cut into small pieces, so as to avoid the mutual entanglement of the chips when crushing. Alternately arranged chip knives can effectively improve the crushing effect of chips.
Description
技术领域technical field
本发明涉及到切屑粉碎技术领域,尤其涉及到一种切屑粉碎集中处理装置。The invention relates to the technical field of chip crushing, in particular to a centralized processing device for chip crushing.
背景技术Background technique
金属零件在加工的过程中会产生大量的切屑,其中不少切屑的长度较长,整体为螺旋状或长条状,长切屑堆放在一起时会相互缠绕打结,切屑之间会有大量的空隙,占用的空间较大,也会影响切屑的粉碎效果。During the processing of metal parts, a large number of chips will be generated, many of which are long in length, spiral or strip-shaped as a whole, and when the long chips are stacked together, they will be entangled and knotted, and there will be a lot of chips between the chips. The gap occupies a large space and will also affect the crushing effect of chips.
发明内容Contents of the invention
本发明的目的在于提供一种切屑粉碎集中处理装置,用于解决上述技术问题。The object of the present invention is to provide a centralized processing device for chip crushing, which is used to solve the above technical problems.
本发明采用的技术方案如下:The technical scheme that the present invention adopts is as follows:
一种切屑粉碎集中处理装置,包括第一机壳、第二机壳、进料斗、切断机构、粉碎机构和导料斗,所述第一机壳的上端设有所述导料斗,所述导料斗的上端设有所述第二机壳,所述第二机壳的上端设有所述进料斗,其中,所述第二机壳内设有两所述切断机构,用于将切屑切断,所述第一机壳内设有所述粉碎机构,用于粉碎被切断后的切屑。A chip crushing centralized processing device, comprising a first casing, a second casing, a feed hopper, a cutting mechanism, a crushing mechanism and a hopper, the upper end of the first casing is provided with the hopper, and the hopper The upper end of the hopper is provided with the second casing, and the upper end of the second casing is provided with the feeding hopper, wherein the second casing is provided with two cutting mechanisms for cutting chips , the first casing is provided with the crushing mechanism for crushing the cut chips.
作为优选,还包括挡板以及磁性组件,两所述切断机构的两侧设有两所述挡板,两所述挡板上设有两所述磁性组件,每一所述磁性组件分别靠近一所述切断机构。Preferably, it also includes a baffle and a magnetic assembly, two baffles are provided on both sides of the two cutting mechanisms, two magnetic assemblies are provided on the two baffles, each of the magnetic assemblies is close to a the cutting mechanism.
作为进一步的优选,每一所述磁性组件均包括电磁板以及设于所述电磁板上端的导流板,所述导流板为三角形板状结构。As a further preference, each of the magnetic components includes an electromagnetic plate and a deflector arranged on the top of the electromagnetic plate, and the deflector is a triangular plate-shaped structure.
作为优选,每一所述切断机构均包括:Preferably, each of the cutting mechanisms includes:
刀架,所述第二机壳的下端设有支撑板,所述刀架可移动地设于所述支撑板上;knife rest, the lower end of the second casing is provided with a support plate, and the knife rest is movably arranged on the support plate;
刀片,所述刀架上间隔设有若干所述刀片;Blades, a plurality of blades are arranged at intervals on the knife holder;
气缸,所述第二机壳的外侧壁上设有所述气缸,所述气缸的伸缩杆穿过所述第二机壳并与所述刀架连接,用于驱动所述刀架移动。The air cylinder is provided on the outer wall of the second casing, and the telescopic rod of the air cylinder passes through the second casing and is connected with the knife rest, and is used to drive the knife rest to move.
作为进一步的优选,所述支撑板上开设有进料口,所述进料口处可转动地设有开合门。As a further preference, a feed port is opened on the support plate, and an opening and closing door is rotatably provided at the feed port.
作为进一步的优选,还包括驱动组件,所述导料斗的侧壁上设有所述驱动组件,所述驱动组件用于驱动所述开合门打开或关闭。As a further preference, a drive assembly is also included, the drive assembly is provided on the side wall of the hopper, and the drive assembly is used to drive the opening and closing door to open or close.
作为优选,所述粉碎机构包括旋转电机、转动轴、切屑刀组件,所述第一机壳的一侧外壁上设有四个所述旋转电机,四个所述旋转电机成矩形阵列分布,所述第一机壳内设有四个转动轴,每一所述旋转电机的输出端分别与一所述转动轴连接,每一所述转动轴上分别设有若干所述切屑刀组件。Preferably, the crushing mechanism includes a rotating motor, a rotating shaft, and a chipping knife assembly. Four rotating motors are arranged on one side of the outer wall of the first casing, and the four rotating motors are distributed in a rectangular array. There are four rotating shafts inside the first casing, the output end of each rotating motor is respectively connected to one of the rotating shafts, and each of the rotating shafts is respectively provided with a plurality of the chipping knife assemblies.
作为进一步的优选,每一所述切屑刀组件均包括连接套、切屑刀架以及切屑刀,所述连接到套设于所述转动轴上,所述连接套的两端设有两所述切屑刀架,每一所述切屑刀架的外周壁上分别设有若干所述切屑刀。As a further preference, each of the chipping knife assemblies includes a connecting sleeve, a chipping tool holder and a chipping knife, the connecting sleeve is set on the rotating shaft, and two ends of the connecting sleeve are provided with two chips. A plurality of chip knives are respectively arranged on the peripheral wall of each chip tool frame.
作为进一步的优选,每一所述转动轴上沿轴向方向分别设有若干定位孔,每一所述连接套上分别设有定位件,所述定位件设于所述定位孔内。As a further preference, each of the rotating shafts is respectively provided with a plurality of positioning holes along the axial direction, and each of the connecting sleeves is respectively provided with a positioning piece, and the positioning piece is arranged in the positioning hole.
上述技术方案具有如下优点或有益效果:The above technical solution has the following advantages or beneficial effects:
本发明中通过切断机构的设置,可以达到预先对切屑进行切断的效果,能够将长条状或螺旋状的切屑切成小段,避免切屑在粉碎时相互缠绕,而设置的粉碎机构具有多组呈交替设置的切屑刀,能够有效提高切屑的粉碎效果。In the present invention, through the setting of the cutting mechanism, the effect of cutting the chips in advance can be achieved, and the long or spiral chips can be cut into small pieces, so as to avoid the mutual entanglement of the chips when crushing. Alternately arranged chip knives can effectively improve the crushing effect of chips.
附图说明Description of drawings
图1是本发明中切屑粉碎集中处理装置结构示意图;Fig. 1 is a schematic structural view of a chip crushing centralized processing device in the present invention;
图2是本发明中切屑粉碎集中处理装置未安装进料斗时的结构示意图;Fig. 2 is a schematic view of the structure of the chip crushing centralized processing device in the present invention when the feeding hopper is not installed;
图3是本发明中的第一机壳内的结构示意图;Fig. 3 is a schematic structural view of the first casing in the present invention;
图4是本发明中的粉碎机构的结构示意图。Fig. 4 is a schematic structural view of the crushing mechanism in the present invention.
图中:1、第一机壳;2、第二机壳;3、进料斗;4、切断机构;401、刀架;402、刀片;403、气缸;5、粉碎机构;501、旋转电机;502、转动轴;503、连接套;504、切屑刀架;505、切屑刀;6、导料斗;7、支撑板;8、开合门;9、挡板;10、电磁板;11、导流板;12、密封门。In the figure: 1, the first casing; 2, the second casing; 3, the feeding hopper; 4, the cutting mechanism; 401, the tool holder; 402, the blade; 403, the cylinder; 5, the crushing mechanism; 501, the rotating motor ; Deflector; 12, sealed door.
具体实施方式Detailed ways
下面将结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Apparently, the described embodiments are part of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
在本发明的描述中,需要说明的是,如出现术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等,其所指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,如出现术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that if the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" appear ", etc., the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation , constructed and operated in a particular orientation and therefore should not be construed as limiting the invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and should not be understood as indicating or implying relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,如出现术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that, unless otherwise specified and limited, terms such as "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a A detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be a direct connection or an indirect connection through an intermediary, and it may be an internal communication between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
图1是本发明中切屑粉碎集中处理装置结构示意图;图2是本发明中切屑粉碎集中处理装置未安装进料斗时的结构示意图;图3是本发明中的第一机壳内的结构示意图;图4是本发明中的粉碎机构的结构示意图。请参见图1至图4所示,示出了一种较佳的实施例,示出的一种切屑粉碎集中处理装置,包括第一机壳1、第二机壳2、进料斗3、切断机构4、粉碎机构5和导料斗6,第一机壳1的上端设有导料斗6,导料斗6的上端设有第二机壳2,第二机壳2的上端设有进料斗3,其中,第二机壳2内设有两切断机构4,用于将切屑切断,第一机壳1内设有粉碎机构5,用于粉碎被切断后的切屑。本实施例中,参见图1所示,第一机壳1、导料斗6、第二机壳2以及进料斗3之间均通过焊接连接形成一个整体,结构上更加稳定。其中,在第一机壳1的底部可以根据需要设置有支撑腿或可伸缩式支撑腿。金属加工时产生的切屑由进料斗3进入到第二机壳2内经过切断机构4进行初步的切断,可以将长条状或螺旋状的切屑切割呈小段,避免切屑缠绕打结,影响切屑粉碎效率。经过切断后的切屑进入到第一机壳1内经过粉碎机构5进行粉碎。Fig. 1 is a schematic structural view of the chip crushing centralized processing device in the present invention; Fig. 2 is a structural schematic view of the chip crushing centralized processing device in the present invention when the feeding hopper is not installed; Fig. 3 is a structural schematic view of the first casing in the present invention ; FIG. 4 is a schematic structural view of the crushing mechanism in the present invention. Please refer to Fig. 1 to Fig. 4, which shows a preferred embodiment, a centralized treatment device for chip crushing, including a
进一步,作为一种较佳的实施方式,每一切断机构4均包括:Further, as a preferred embodiment, each
刀架401,第二机壳2的下端设有支撑板7,刀架401可移动地设于支撑板7上;The
刀片402,刀架401上间隔设有若干刀片402;
气缸403,第二机壳2的外侧壁上设有气缸403,气缸403的伸缩杆穿过第二机壳2并与刀架401连接,用于驱动刀架401移动。本实施例中的两个切断机构4中的刀架401可以相互靠近或相互远离,气缸403可驱动刀架401带动刀片402移动,当两个刀架401带动刀片402相互靠近时,能够实现对切屑的切割,避免切屑之间相互缠绕打结。
进一步,作为一种较佳的实施方式,支撑板7上开设有进料口,进料口处可转动地设有开合门8。Further, as a preferred embodiment, a feeding port is opened on the
进一步,作为一种较佳的实施方式,还包括驱动组件,导料斗6的侧壁上设有驱动组件,驱动组件用于驱动开合门8打开或关闭。设置的驱动件包括电机、第一带轮、第二带轮和传送带,在进料口的两侧开设有安装槽,开合门8的两侧设有两转轴,两转轴转动安装于安装槽内,其中一个转轴上设有第一带轮,而电机设于导料斗6的内壁上,在电机的输出轴上设有第二带轮,而传送带连接第一带轮和第二带轮,当电机工作时,可以驱动第二带轮带动第一带轮旋转,从而带动转轴转动,而转轴的转动可驱动开合门8关闭或打开。Further, as a preferred embodiment, a drive assembly is also included, the drive assembly is provided on the side wall of the
其中,进料斗3的下端的开口在水平面上的正投影与出料口相正对,经过进料斗3进来的切屑直接掉落至开合门8上,此时的开合门8处于闭合状态,当切屑切割完成后,电机控制开合门8打开,使得切割后的切屑掉落至第一机壳1内进行粉碎处理。Wherein, the orthographic projection of the opening of the lower end of the feed hopper 3 on the horizontal plane is opposite to the discharge port, and the chips coming in through the feed hopper 3 directly drop onto the opening and closing
进一步,作为一种较佳的实施方式,还包括挡板9以及磁性组件,两切断机构4的两侧设有两挡板9,两挡板9上设有两磁性组件,每一磁性组件分别靠近一切断机构4。Further, as a preferred embodiment, it also includes a
进一步,作为一种较佳的实施方式,每一磁性组件均包括电磁板10以及设于电磁板10上端的导流板11,导流板11为三角形板状结构。本实施例中,参见图2所示,两个挡板9位于进料口的两端,而切断机构4位于两挡板9之间,设置的挡板9用于阻挡切屑,使得切屑能够集中在进料口位置。而设置的电磁板10用于吸附黏在切断机构4中的刀架401以及刀片402上的切屑,切屑在切断的过程中难免会有部分切屑迸溅在刀架401或刀片402上,当切割完成后,可以开启电磁板10,电磁板10通电后产生磁性,吸附刀片402或刀架401上的切屑,当电磁板10断电后,其上吸附的切屑会自动掉落至第一机壳1内。设置的导流板11能够避免切屑掉落至电磁板10的上表面,防止切屑缠绕在电磁板10的上端。Further, as a preferred embodiment, each magnetic assembly includes an
进一步,作为一种较佳的实施方式,粉碎机构5包括旋转电机501、转动轴502、切屑刀505组件,第一机壳1的一侧外壁上设有四个旋转电机501,四个旋转电机501成矩形阵列分布,第一机壳1内设有四个转动轴502,每一旋转电机501的输出端分别与一转动轴502连接,每一转动轴502上分别设有若干切屑刀505组件。其中,转动轴502的一端与旋转电机501的输出端通过联轴器连接,转动轴502的另一端与第一机壳1的内壁可转动地连接,当旋转电机501工作时,可以驱动转动轴502带动切屑刀505旋转,实现切屑的粉碎。Further, as a preferred embodiment, the crushing
进一步,作为一种较佳的实施方式,每一切屑刀505组件均包括连接套503、切屑刀架504以及切屑刀505,连接到套设于转动轴502上,连接套503的两端设有两切屑刀架504,每一切屑刀架504的外周壁上分别设有若干切屑刀505。Further, as a preferred embodiment, each chipping
进一步,作为一种较佳的实施方式,每一转动轴502上沿轴向方向分别设有若干定位孔,每一连接套503上分别设有定位件,定位件设于定位孔内。本实施例中,参见图4所示方向,所有的处于连接套503右端的切屑刀架504为第一刀架,所有的处于接套左端的切屑刀架504为第二刀架,其中一处于对角关系上的两个转动轴502上的第一刀架处于同一个平面内,另一处于对角关系上的两个转动轴502上的第一刀架不处于同一平面内,使得四个转动轴502上的刀架401之间相互错开设置,可以更加快速的粉碎切屑,提高切屑的粉碎效率。其中,定位件用于将连接套503固定在转动轴502上,定位件可以为螺栓。Further, as a preferred embodiment, each
本实施例中,在第一机壳1的一侧开设有出料口,粉碎后的切屑可以通过出料口排出,其中,在出料口处设有密封门12,需要清理第一机壳1内部的切屑时,可以打开密封门12。In this embodiment, a discharge port is provided on one side of the
以上所述仅为本发明较佳的实施例,并非因此限制本发明的实施方式及保护范围,对于本领域技术人员而言,应当能够意识到凡运用本发明说明书及图示内容所作出的等同替换和显而易见的变化所得到的方案,均应当包含在本发明的保护范围内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the implementation and protection scope of the present invention. For those skilled in the art, they should be able to realize that all equivalents made by using the description and illustrations of the present invention The solutions obtained by replacement and obvious changes shall all be included in the protection scope of the present invention.
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