CN116421917A - Vehicle-mounted compressed air foam generating system with universal upgrade flow and application method thereof - Google Patents
Vehicle-mounted compressed air foam generating system with universal upgrade flow and application method thereof Download PDFInfo
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- 239000006260 foam Substances 0.000 title claims description 239
- 238000000034 method Methods 0.000 title claims description 9
- 239000007788 liquid Substances 0.000 claims description 120
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 83
- 239000011550 stock solution Substances 0.000 claims description 36
- 230000001105 regulatory effect Effects 0.000 claims description 26
- 238000004891 communication Methods 0.000 claims description 3
- 238000005187 foaming Methods 0.000 claims description 3
- 239000011259 mixed solution Substances 0.000 claims description 2
- 239000000203 mixture Substances 0.000 description 4
- 239000003570 air Substances 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000007791 liquid phase Substances 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000005514 two-phase flow Effects 0.000 description 1
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- A—HUMAN NECESSITIES
- A62—LIFE-SAVING; FIRE-FIGHTING
- A62C—FIRE-FIGHTING
- A62C31/00—Delivery of fire-extinguishing material
- A62C31/02—Nozzles specially adapted for fire-extinguishing
- A62C31/12—Nozzles specially adapted for fire-extinguishing for delivering foam or atomised foam
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- A—HUMAN NECESSITIES
- A62—LIFE-SAVING; FIRE-FIGHTING
- A62C—FIRE-FIGHTING
- A62C27/00—Fire-fighting land vehicles
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- A—HUMAN NECESSITIES
- A62—LIFE-SAVING; FIRE-FIGHTING
- A62C—FIRE-FIGHTING
- A62C31/00—Delivery of fire-extinguishing material
- A62C31/28—Accessories for delivery devices, e.g. supports
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- A—HUMAN NECESSITIES
- A62—LIFE-SAVING; FIRE-FIGHTING
- A62C—FIRE-FIGHTING
- A62C37/00—Control of fire-fighting equipment
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Abstract
Description
技术领域technical field
本发明涉及一种泡沫发生系统,具体涉及一种万升级流量的车载压缩空气泡沫发生系统及其使用方法。The invention relates to a foam generation system, in particular to a vehicle-mounted compressed air foam generation system with a flow rate of 10,000 liters and its application method.
背景技术Background technique
压缩空气泡沫灭火系统是一种新型的消防灭火技术,先将泡沫原液按一定比例与水混合,然后通过注入压缩空气使泡沫混合液发泡并喷射出去。The compressed air foam fire extinguishing system is a new type of fire extinguishing technology. First, the foam liquid is mixed with water in a certain proportion, and then the foam mixture is foamed and sprayed out by injecting compressed air.
目前的许多车载压缩空气泡沫系统,由于各个装置均安装在消防车内,受制于消防车的车内空间和车辆底盘动力源的限制,最大只能做到6000L/min混合液的压缩空气泡沫系统,且在流量很小的情况下,泡沫比例出现偏差,因此,目前国内常用的车载压缩空气泡沫系统难以满足万升级大流量的使用要求。Many of the current vehicle-mounted compressed air foam systems, because each device is installed in the fire truck, are limited by the interior space of the fire truck and the power source of the vehicle chassis, the maximum can only be a compressed air foam system with a mixture of 6000L/min , and when the flow rate is small, the foam ratio will deviate. Therefore, the commonly used vehicle-mounted compressed air foam system in China is difficult to meet the use requirements of 10,000 liters of large flow.
发明内容Contents of the invention
本发明提供了一种万升级流量的车载压缩空气泡沫发生系统及其使用方法,用于解决目前车载压缩空气泡沫系统难以满足10000L/min混合液流量的消防车使用要求以及在混合液流量很小的情况下,泡沫比例出现偏差的问题。The invention provides a vehicle-mounted compressed air foam generation system with a flow rate of 10,000 liters and its use method, which is used to solve the current vehicle-mounted compressed air foam system that is difficult to meet the requirements of fire trucks with a mixed liquid flow rate of 10,000 L/min and when the mixed liquid flow rate is small In some cases, there is a problem of deviation in the foam ratio.
为实现上述目的,本发明的技术方案如下:To achieve the above object, the technical scheme of the present invention is as follows:
一种万升级流量的车载压缩空气泡沫发生系统,其特殊之处在于:包括车载控制单元、气液混合单元、大流量泡沫单元、压缩空气流量调节单元、水-泡沫混合管路单元、车载水泵单元和气液混合单元,以及与车载控制单元连接的进水口、第一压力传感器、泡沫原液入口、第一流量计、第二流量计、空气入口、气体流量计和气量调节阀;A vehicle-mounted compressed air foam generating system with a flow rate of 10,000 liters, which is special in that it includes a vehicle-mounted control unit, a gas-liquid mixing unit, a large-flow foam unit, a compressed air flow adjustment unit, a water-foam mixing pipeline unit, and a vehicle-mounted water pump The unit and the gas-liquid mixing unit, and the water inlet connected to the vehicle control unit, the first pressure sensor, the foam stock solution inlet, the first flow meter, the second flow meter, the air inlet, the gas flow meter and the gas volume regulating valve;
所述大流量供气单元的输入端通过所述空气入口与外部供气装置连接,用于向大流量供气单元提供空气;所述大流量供气单元的输出端依次通过气体流量计和气量调节阀与所述压缩空气流量调节单元连接,气体流量计和气量调节阀用于向车载控制单元反馈压缩空气的输出量,并通过车载控制单元调节压缩空气的输出量;所述压缩空气流量调节单元的输出端与所述气液混合单元的气体输入端相连接,用于向气液混合单元提供压缩空气;所述大流量泡沫单元的输入端通过所述泡沫原液入口与外部泡沫供应装置连接,用于向大流量泡沫单元提供泡沫原液;所述大流量泡沫单元的输出端通过第一流量计和第二流量计与水-泡沫混合管路单元的第一输入端连接,车载控制单元通过第一流量计和第二流量计调节进入水-泡沫混合管路单元中的泡沫原液的输入量;所述水-泡沫混合管路单元的第二输入端通过进水口与外部供水装置连接,用于向水-泡沫混合管路单元提供水;所述水-泡沫混合管路单元的输出端与车载水泵单元的输入端连接,所述车载水泵单元的输出端与气液混合单元的液体输入端连接,通过车载水泵单元提供动力,使得水-泡沫混合管路单元中的混合液向气液混合单元输入;所述车载水泵单元与车载控制单元连接;所述气液混合单元用于将压缩空气注入到水和泡沫的混合液中使其发泡并输出;所述第一压力传感器安装于气液混合单元内,用于向车载控制单元传输气液混合单元内的压力情况。The input end of the large-flow air supply unit is connected to the external air supply device through the air inlet, and is used to provide air to the large-flow air supply unit; the output end of the large-flow air supply unit passes through the gas flow meter and the gas volume The regulating valve is connected with the compressed air flow regulating unit, the gas flowmeter and the gas volume regulating valve are used to feed back the output of compressed air to the vehicle control unit, and adjust the output of compressed air through the vehicle control unit; the compressed air flow regulation The output end of the unit is connected to the gas input end of the gas-liquid mixing unit for supplying compressed air to the gas-liquid mixing unit; the input end of the large-flow foam unit is connected to an external foam supply device through the foam raw liquid inlet , used to provide foam stock solution to the large-flow foam unit; the output end of the large-flow foam unit is connected to the first input end of the water-foam mixing pipeline unit through the first flowmeter and the second flowmeter, and the vehicle-mounted control unit passes through The first flow meter and the second flow meter adjust the input amount of the foam stock solution entering the water-foam mixing pipeline unit; the second input end of the water-foam mixing pipeline unit is connected with the external water supply device through the water inlet, with To provide water to the water-foam mixing line unit; the output end of the water-foam mixing line unit is connected to the input end of the vehicle-mounted water pump unit, and the output end of the vehicle-mounted water pump unit is connected to the liquid input end of the gas-liquid mixing unit Connect, provide power through the vehicle-mounted water pump unit, so that the mixed liquid in the water-foam mixing pipeline unit is input to the gas-liquid mixing unit; the vehicle-mounted water pump unit is connected with the vehicle-mounted control unit; the gas-liquid mixing unit is used to compress air Inject into the mixed liquid of water and foam to make it foam and output; the first pressure sensor is installed in the gas-liquid mixing unit, and is used to transmit the pressure situation in the gas-liquid mixing unit to the vehicle control unit.
进一步地,所述大流量泡沫单元包括与泡沫原液入口相连接的第一流量泡沫装置和第二流量泡沫装置,第一流量泡沫装置和第二流量泡沫装置并联;Further, the large-flow foam unit includes a first-flow foam device and a second-flow foam device connected to the foam stock solution inlet, and the first-flow foam device and the second-flow foam device are connected in parallel;
所述第一泡沫流量装置包括与泡沫原液入口依次连接的第一过滤器和第一并联支路;The first foam flow device includes a first filter and a first parallel branch sequentially connected to the foam raw liquid inlet;
所述第一并联支路的输出端与所述第一流量计连接;The output end of the first parallel branch is connected to the first flowmeter;
所述第一并联支路包括两条并联的第一支路,所述第一支路上包括依次连接的大流量泡沫螺杆泵和第一止回阀;第一过滤器的输出端与大流量泡沫螺杆泵的输入端连接;第一止回阀的输出端与第一流量计的输入端连接;The first parallel branch includes two parallel first branches, and the first branch includes a large-flow foam screw pump and a first check valve connected in sequence; the output end of the first filter is connected to the large-flow foam The input end of the screw pump is connected; the output end of the first check valve is connected with the input end of the first flowmeter;
所述第二泡沫流量装置包括与泡沫原液入口依次连接的第二过滤器和第二并联支路;The second foam flow device includes a second filter and a second parallel branch sequentially connected to the foam raw liquid inlet;
所述第二并联支路包括两条并联的第二支路,所述第二支路上设置有依次连接的小流量泡沫螺杆泵和第二止回阀,所述第二过滤器的输出端与小流量泡沫螺杆泵的输入端相连接,所述第二止回阀的输出端和第二流量计的输入端连接;The second parallel branch includes two parallel second branches, and the second branch is provided with a small-flow foam screw pump and a second check valve connected in sequence, and the output end of the second filter is connected to the second check valve. The input end of the small-flow foam screw pump is connected, and the output end of the second check valve is connected to the input end of the second flowmeter;
所述第一流量计和第二流量计的输出端通过气动球阀和所述水-泡沫混合管路单元的第一输入端连接。The output ends of the first flow meter and the second flow meter are connected to the first input end of the water-foam mixing line unit through a pneumatic ball valve.
进一步地,连接所述第一过滤器、大流量泡沫螺杆泵、第一止回阀和第一流量计管道的公称直径,大于连接所述第二过滤器、小流量泡沫螺杆泵、第二止回阀和第二流量计管道的公称直径。Further, the nominal diameter of the pipeline connecting the first filter, the large-flow foam screw pump, the first check valve and the first flow meter is larger than that connecting the second filter, the small-flow foam screw pump, and the second check valve. Nominal diameter of return valve and second flowmeter piping.
进一步地,所述水-泡沫混合管路单元包括水-泡沫混合器;Further, the water-foam mixing pipeline unit includes a water-foam mixer;
所述进水口和所述水-泡沫混合器的第二输入端连接,所述第一流量计和第二流量计通过气动球阀和所述水-泡沫混合器的第一输入端连接;The water inlet is connected to the second input end of the water-foam mixer, and the first flow meter and the second flow meter are connected to the first input end of the water-foam mixer through a pneumatic ball valve;
所述水-泡沫混合器的输出端和所述车载水泵单元连接。The output end of the water-foam mixer is connected with the vehicle water pump unit.
进一步地,所述车载水泵单元包括车载消防水泵,所述车载消防水泵的输入端和所述水-泡沫混合器的输出端连接,所述车载消防水泵的输出端和所述气液混合单元的液体输入端连接,所述车载消防水泵还与车载控制单元连接;Further, the vehicle-mounted water pump unit includes a vehicle-mounted fire-fighting water pump, the input end of the vehicle-mounted fire-fighting water pump is connected to the output end of the water-foam mixer, and the output end of the vehicle-mounted fire-fighting water pump is connected to the gas-liquid mixing unit. The liquid input terminal is connected, and the vehicle-mounted fire pump is also connected with the vehicle-mounted control unit;
所述气液混合单元包括混合液流量计、气液混合装置、压缩空气泡沫单元总出口;The gas-liquid mixing unit includes a mixed liquid flowmeter, a gas-liquid mixing device, and a main outlet of the compressed air foam unit;
所述气液混合装置的液体输入端与所述车载消防水泵的输出端连接,所述气液混合装置的输出端与所述压缩空气泡沫单元总出口连接;The liquid input end of the gas-liquid mixing device is connected to the output end of the vehicle-mounted fire pump, and the output end of the gas-liquid mixing device is connected to the general outlet of the compressed air foam unit;
所述混合液流量计位于所述车载消防水泵和所述气液混合装置之间的管道上,用于监测混合液的流量;所述气液混合装置和所述压缩空气泡沫单元总出口之间的管道上设置有气动蝶阀,用于控制压缩空气泡沫单元总出口的开关或闭合;The mixed liquid flow meter is located on the pipeline between the vehicle-mounted fire pump and the gas-liquid mixing device for monitoring the flow of the mixed liquid; between the gas-liquid mixing device and the main outlet of the compressed air foam unit There is a pneumatic butterfly valve on the pipeline, which is used to control the opening or closing of the main outlet of the compressed air foam unit;
所述气液混合装置的气体输入端与压缩空气流量调节单元的输出端连接;The gas input end of the gas-liquid mixing device is connected to the output end of the compressed air flow adjustment unit;
所述第一压力传感器设置在所述气液混合装置上,用于向车载控制单元反馈气液混合装置内的压力。The first pressure sensor is arranged on the gas-liquid mixing device, and is used to feed back the pressure in the gas-liquid mixing device to the vehicle control unit.
进一步地,所述大流量供气单元包括进气节流阀、螺杆式空气压缩机、第二压力传感器以及气体缓冲罐;Further, the large-flow air supply unit includes an intake throttle valve, a screw air compressor, a second pressure sensor, and a gas buffer tank;
所述进气节流阀的输入端与所述空气入口连接,进气节流阀的输出端与所述螺杆式空气压缩机的输入端连接,所述螺杆式空气压缩机的输出端与气体缓冲罐的输入端连接,所述气体缓冲罐的输出端与所述压缩空气流量调节单元的输入端连接;The input end of the intake throttle valve is connected to the air inlet, the output end of the intake throttle valve is connected to the input end of the screw air compressor, and the output end of the screw air compressor is connected to the air inlet. The input end of the buffer tank is connected, and the output end of the gas buffer tank is connected with the input end of the compressed air flow adjustment unit;
所述第二压力传感器位于所述螺杆式空气压缩机和气体缓冲罐之间的管道上;所述第二压力传感器与进气节流阀构成闭环控制回路,并根据气体缓冲罐内的压力控制进入气体缓冲罐内的压缩空气的量。The second pressure sensor is located on the pipeline between the screw air compressor and the gas buffer tank; the second pressure sensor and the intake throttle valve form a closed-loop control circuit, and are controlled according to the pressure in the gas buffer tank The amount of compressed air entering the gas buffer tank.
进一步地,所述大流量供气单元还包括空气滤清器、油气分离器和安全阀;Further, the large-flow air supply unit also includes an air filter, an oil-gas separator and a safety valve;
所述空气滤清器位于所述空气入口和进气节流阀之间的管道上,所述油气分离器位于所述第二压力传感器和所述螺杆式空气压缩机之间的管道上,所述安全阀安装在所述气体缓冲罐上。The air filter is located on the pipeline between the air inlet and the intake throttle valve, the oil-gas separator is located on the pipeline between the second pressure sensor and the screw air compressor, so The safety valve is installed on the gas buffer tank.
进一步地,所述压缩空气流量调节单元包括单向阀,所述气体流量计、所述气量调节阀和所述单向阀依次连接;Further, the compressed air flow regulating unit includes a one-way valve, and the gas flow meter, the gas volume regulating valve and the one-way valve are connected in sequence;
所述气体流量计的输入端与所述气体缓冲罐的输出端连接,所述单向阀的输出端与所述气液混合装置的气体输入端连接。The input end of the gas flow meter is connected to the output end of the gas buffer tank, and the output end of the one-way valve is connected to the gas input end of the gas-liquid mixing device.
进一步地,所述车载控制单元包括用于与外部系统通信的CAN通信接口。Further, the vehicle control unit includes a CAN communication interface for communicating with external systems.
一种基于上述所述的万升级流量的车载压缩空气泡沫发生系统的使用方法,其特殊之处在于,包括如下步骤:A method for using a vehicle-mounted compressed air foam generating system based on the above-mentioned 10,000-liter flow rate, which is special in that it includes the following steps:
步骤1,车载控制单元控制泡沫原液入口打开,使得泡沫原液从泡沫原液入口进入大流量泡沫单元,同时车载控制单元控制进水口打开,使得水从进水口进入水-泡沫混合管路单元;
步骤2,泡沫原液通过大流量泡沫单元后,再通过第一流量计或第二流量计进入水-泡沫混合管路单元,车载控制单元通过第一流量计或第二流量计控制水-泡沫混合管路单元内的泡沫原液和水的比例为1%-6%之间混合,生成混合液;Step 2: After the foam stock solution passes through the large-flow foam unit, it enters the water-foam mixing pipeline unit through the first flow meter or the second flow meter, and the vehicle-mounted control unit controls the water-foam mixing through the first flow meter or the second flow meter The ratio of foam stock solution and water in the pipeline unit is mixed between 1% and 6% to form a mixed solution;
步骤3,车载控制单元控制空气入口打开,使得空气从空气入口进入大流量供气单元;
步骤4,车载控制单元控制车载水泵单元启动,车载水泵单元将水-泡沫混合管路单元的混合液输入到气液混合单元中;Step 4, the vehicle-mounted control unit controls the vehicle-mounted water pump unit to start, and the vehicle-mounted water pump unit inputs the mixed liquid of the water-foam mixing pipeline unit into the gas-liquid mixing unit;
步骤5,空气通过大流量供气单元压缩后,再通过气体流量计、气量调节阀和压缩空气流量调节单元进入气液混合单元,车载控制单元通过气体流量计和气量调节阀对压缩空气的量进行调节,确保进入气液混合单元内的空气体积为混合液体积的5-10倍;Step 5: After the air is compressed by the large-flow air supply unit, it enters the gas-liquid mixing unit through the gas flow meter, the air volume regulating valve and the compressed air flow regulating unit. Adjust to ensure that the volume of air entering the gas-liquid mixing unit is 5-10 times the volume of the mixed liquid;
步骤6,混合液和压缩空气在气液混合单元内充分发泡后输出,混合液和压缩空气在发泡过程中,第一压力传感器向车载控制单元实时传输压力情况。Step 6: The mixed liquid and compressed air are fully foamed in the gas-liquid mixing unit and then output. During the foaming process of the mixed liquid and compressed air, the first pressure sensor transmits the pressure situation to the vehicle control unit in real time.
与现有技术相比,本发明的有益效果如下:Compared with the prior art, the beneficial effects of the present invention are as follows:
(1)本发明通过先将泡沫和水混合形成混合液,再经气液混合装置将压缩空气注入到泡沫混合液中使其发泡,降低了泡沫泵的工作压力。(1) The present invention first mixes foam and water to form a mixed liquid, and then injects compressed air into the foam mixed liquid through a gas-liquid mixing device to make it foam, thereby reducing the working pressure of the foam pump.
(2)本发明中通过大流量泡沫单元中设置并联的第一流量泡沫装置和第二流量泡沫装置,让车载压缩空气泡沫发生系统能够同时满足大流量的使用情况以及小流量的使用情况。(2) In the present invention, the first flow foam device and the second flow foam device connected in parallel are arranged in the large flow foam unit, so that the vehicle-mounted compressed air foam generation system can simultaneously meet the use conditions of large flow and small flow.
(3)本发明能够通过流量计以及泡沫螺杆泵、止回阀、气动蝶阀、气动球阀、气量调节阀对空气、水、泡沫实现精确控制,使得泡沫和水的比例为1%-6%之间以及气体体积为混合液体积的5-10倍。(3) The present invention can realize precise control of air, water, and foam through flow meters, foam screw pumps, check valves, pneumatic butterfly valves, pneumatic ball valves, and air volume regulating valves, so that the ratio of foam to water is between 1% and 6%. The space and the gas volume are 5-10 times the volume of the mixed liquid.
附图说明Description of drawings
图1是本发明实施例中的车载压缩空气泡沫发生系统示意图。Fig. 1 is a schematic diagram of a vehicle-mounted compressed air foam generation system in an embodiment of the present invention.
图2是本发明实施例中的车载压缩空气泡沫发生系统的具体结构图。Fig. 2 is a specific structural diagram of the vehicle-mounted compressed air foam generation system in the embodiment of the present invention.
附图中标记如下:The marks in the attached drawings are as follows:
1、进水口,2、水-泡沫混合器,3、车载消防水泵,4、混合液流量计,5、第一压力传感器,6、气液混合装置,7、气动蝶阀,8、压缩空气泡沫单元总出口,9、单向阀,10、泡沫原液入口,11、第一过滤器,12、第二过滤器,13、大流量泡沫螺杆泵,14、小流量泡沫螺杆泵,15、第一止回阀,16、第二止回阀,17、第一流量计,18、第二流量计,19、气动球阀,20、空气入口,21、空气滤清器,22、进气节流阀,23、螺杆式空气压缩机,24、油气分离器,25、第二压力传感器,26、气体缓冲罐,27、安全阀,28、气体流量计,29、气量调节阀。1. Water inlet, 2. Water-foam mixer, 3. Vehicle-mounted fire pump, 4. Mixed liquid flow meter, 5. First pressure sensor, 6. Gas-liquid mixing device, 7. Pneumatic butterfly valve, 8. Compressed air foam Unit total outlet, 9, one-way valve, 10, foam stock solution inlet, 11, first filter, 12, second filter, 13, large flow foam screw pump, 14, small flow foam screw pump, 15, first Check valve, 16, second check valve, 17, first flow meter, 18, second flow meter, 19, pneumatic ball valve, 20, air inlet, 21, air filter, 22, air intake throttle valve , 23, screw air compressor, 24, oil-gas separator, 25, second pressure sensor, 26, gas buffer tank, 27, safety valve, 28, gas flow meter, 29, gas volume regulating valve.
具体实施方式Detailed ways
下面通过附图以及具体实施方式对本发明做进一步阐述。The present invention will be further elaborated below through the accompanying drawings and specific embodiments.
一种万升级流量的车载压缩空气泡沫发生系统,如图1所示,包括车载控制单元、大流量供气单元、大流量泡沫单元、压缩空气流量调节单元、水-泡沫混合管路单元、车载水泵单元以及气液混合单元。其中图1中的虚线代表车载控制单元控制信号的传播路线和方向。A vehicle-mounted compressed air foam generation system with a flow rate of 10,000 liters, as shown in Figure 1, includes a vehicle-mounted control unit, a large-flow air supply unit, a large-flow foam unit, a compressed air flow adjustment unit, a water-foam mixing pipeline unit, a vehicle-mounted Water pump unit and gas-liquid mixing unit. The dotted line in FIG. 1 represents the transmission route and direction of the control signal of the vehicle control unit.
车载水泵单元,用于对泡沫和水混合得到的混合液提供动力,使得混合液能够进入气液混合单元,可以直接通过从消防车底盘上取力驱动消防水泵来实现。The vehicle-mounted water pump unit is used to provide power for the mixed liquid obtained by mixing foam and water, so that the mixed liquid can enter the gas-liquid mixing unit, which can be realized by directly driving the fire water pump from the chassis of the fire truck.
大流量泡沫单元,采用液压马达驱动螺杆式泡沫泵和伺服电机驱动螺杆式泡沫泵相结合的方式进行工作,根据泡沫流量计提供的流量信号控制螺杆式泡沫泵的转速,从而精准控制泡沫原液流量,实现混合比的精确控制。The large-flow foam unit uses a combination of a hydraulic motor-driven screw foam pump and a servo motor-driven screw foam pump to control the speed of the screw foam pump according to the flow signal provided by the foam flow meter, thereby accurately controlling the flow of the foam stock solution , to achieve precise control of the mixing ratio.
大流量供气单元,采用单独的柴油机驱动螺杆空气压缩机,并配以稳压缓冲罐等附件,独立成撬,主框架为箱体结构,设计有拉壁钩,可作为单独的气源车使用,使用时只需将气体缓冲罐后压缩空气输出管道与用气管道快速对接即可。The large-flow air supply unit adopts a separate diesel engine to drive the screw air compressor, and is equipped with accessories such as a pressure-stabilizing buffer tank. It is independently skidded. The main frame is a box structure and is designed with a wall hook, which can be used as a separate air source vehicle. In use, you only need to quickly connect the compressed air output pipeline behind the gas buffer tank with the gas pipeline.
水-泡沫混合管路单元,用于实时检测泡沫混合液流量,并实现泡沫原液与水的充分混合。The water-foam mixing pipeline unit is used to detect the flow rate of the foam mixture in real time and realize the full mixing of the foam liquid and water.
压缩空气流量调节单元,用于实时动态调节压缩空气的注入量,使泡沫原液和水的混合液发泡充分,发泡倍数满足使用要求。The compressed air flow adjustment unit is used to dynamically adjust the injected amount of compressed air in real time, so that the mixture of foam stock solution and water can fully foam, and the foaming ratio can meet the requirements of use.
气液混合单元,用于实现气液两相流的均匀掺混,防止气液相堵。The gas-liquid mixing unit is used to achieve uniform mixing of gas-liquid two-phase flow and prevent gas-liquid phase blockage.
车载控制单元,可根据车载水泵单元的工作状态,实时检测水流量,从而对泡沫原液流量、空气流量进行动态调节,实现压缩空气和泡沫发生混合时的比例精确控制;尤其具备CAN通信接口,并支持所有重要的总线协议,可与外部的消防车底盘控制系统进行数据交互,实现车载消防装置之间的联动控制。The on-board control unit can detect the water flow in real time according to the working status of the on-board water pump unit, so as to dynamically adjust the foam liquid flow and air flow, and realize the precise control of the ratio of compressed air and foam when mixed; especially with CAN communication interface, and It supports all important bus protocols, and can exchange data with the external fire truck chassis control system to realize linkage control between on-board fire fighting devices.
车载控制单元的输出端分别与车载水泵单元、大流量泡沫单元的输入端和大流量供气单元的输入端连接,车载控制单元控制大流量泡沫单元提供泡沫原液,大流量供气单元提供压缩空气。The output end of the on-board control unit is respectively connected with the on-board water pump unit, the input end of the large-flow foam unit and the input end of the large-flow air supply unit. The on-board control unit controls the large-flow foam unit to provide foam stock solution, and the large-flow air supply unit provides compressed air. .
大流量泡沫单元的输出端与水-泡沫混合管路单元的输入端连接,将泡沫原液和水输送至水-泡沫混合管路单元,大流量泡沫单元将自身的输出的流量实时向车载控制单元传输,方便车载控制单元实时控制泡沫原液的大小,水-泡沫混合管路单元还与外部供水装置连接,使得外部供水装置直接向水-泡沫混合管路单元内部供水,车载控制单元控制泡沫原液与水在水-泡沫混合管路单元中的掺混比,并使得泡沫原液和水在进行充分混合。水-泡沫混合管路单元将水和泡沫原液混合后得到的混合液通过车载水泵单元输入气液混合单元,并通过压缩空气流量调节单元调节压缩空气的供给量,将压缩空气和水和泡沫的混合液按照一定比例注入到气液混合单元中使其发泡,发泡后的混合液最终向外输出。The output end of the large-flow foam unit is connected to the input end of the water-foam mixing pipeline unit, and the foam stock solution and water are sent to the water-foam mixing pipeline unit. The large-flow foam unit sends its output flow to the vehicle control unit in real time. transmission, which is convenient for the vehicle-mounted control unit to control the size of the foam stock solution in real time. The water-foam mixing pipeline unit is also connected to the external water supply device, so that the external water supply device directly supplies water to the inside of the water-foam mixing pipeline unit. The vehicle-mounted control unit controls the foam stock solution and The mixing ratio of water in the water-foam mixing pipeline unit, and make the foam stock solution and water fully mixed. The water-foam mixing pipeline unit mixes the water and the foam stock solution to enter the gas-liquid mixing unit through the on-board water pump unit, and adjusts the supply of compressed air through the compressed air flow adjustment unit to combine the compressed air and water and foam. The mixed liquid is injected into the gas-liquid mixing unit according to a certain ratio to make it foam, and the foamed mixed liquid is finally output outside.
如图2所示,基于上述功能描述,本发明提供了一个具体的系统结构,大流量供气单元包括依次在管道上连接的空气滤清器21、进气节流阀22、柴油机驱动的螺杆式空气压缩机23、油气分离器24、第一压力传感器25以及气体缓冲罐26,安全阀27安装在气体缓冲罐26上,空气滤清器21的输入端设置有空气入口20。As shown in Figure 2, based on the above functional description, the present invention provides a specific system structure. The large flow air supply unit includes an
大流量泡沫单元包括泡沫原液入口10以及并联的第一流量泡沫装置和第二流量泡沫装置,第一泡沫流量装置包括与泡沫原液入口10连通的第一过滤器11,第一过滤器11与第一并联支路的输入端连接,第一并联支路的输出端与第一流量计17连接。第一并联支路包括两条并联的第一支路,每个第一支路上均包括依次连接的大流量泡沫螺杆泵13和第一止回阀15,第一过滤器11、大流量泡沫螺杆泵13和第一止回阀15均安装在在公称直径为80的管道上,第一流量计17安装在公称直径为65的管道上。第二流量泡沫装置包括泡沫原液入口10连通的第二过滤器12,第二过滤器12与第二并联支路的输入端连接,第二并联支路的输出端与第二流量计18连接。第二并联支路包括两条并联的第二支路,每条第二支路上均包括依次连接的小流量泡沫螺杆泵14和第二止回阀16,第二过滤器12与小流量泡沫螺杆泵14的输入端相连接,第二止回阀16的输出端和第二流量计18的输入端连接,第二过滤器12、小流量泡沫螺杆泵14、第二止回阀16和第二流量计18均安装在在公称直径为20的管道上。水-泡沫混合单元包括水-泡沫混合器2,泡沫原液通过第一流量计17和第二流量计18输出后通过气动球阀19进入水-泡沫混合器2,水-泡沫混合器2的输入端连接有进水口1。车载水泵单元包括车载消防水泵3,气液混合单元包括混合液流量计4、第一压力传感器5、气液混合装置6、气动蝶阀7和压缩空气泡沫单元总出口8,水-泡沫混合器2的输出端与车载消防水泵3的输入端连接,车载消防水泵3的输出端通过混合液流量计4与气液混合装置6连接,气体缓冲罐26依次通过由气体流量计28、气体调节阀29和单向阀9组成的压缩空气流量调节单元,使得气体缓冲罐26与气液混合装置6连接,气液混合装置6的输出端通过气动蝶阀7和压缩空气泡沫单元总出口8连通,第一压力传感器5设置在气液混合装置6上。The large-flow foam unit includes a foam stock solution inlet 10 and a parallel first flow foam device and a second flow foam device. The first foam flow device includes a
在使用时,车载控制单元控制水通过进水口1进入水-泡沫混合器2,同时车载控制单元控制泡沫通过泡沫原液入口10后,通过第一过滤器11和第二过滤器12后进入大流量泡沫螺杆泵13和/或小流量泡沫螺杆泵12向水-泡沫混合器2输入泡沫,泡沫进入水-泡沫混合器2时需要通过第一流量计17和第二流量计18的监测后才能进入,车载控制单元通过检测第一流量计17和第二流量计18的数据来检测泡沫进入水-泡沫混合器2中的量的大小,使得水和泡沫在水-泡沫混合器2内完全混合,实现了在车载消防水泵3前的水和泡沫正压混合,混合好后的混合液经过车载消防水泵3向气液混合装置6内输出混合液,在车载消防水泵3向气液混合装置6输出的过程中,混合液的流量需要通过混合液流量计4进行监控,确保进入气液混合装置6内的混合液的数量与进入的压缩空气体积对应,车载控制单元控制空气通过空气入口20进入口,将空气通过空气滤清器21进行过滤后进入柴油机驱动的螺杆式空气压缩机23,空气通过柴油机驱动的螺杆式空气压缩机23压缩后通过油气分离器24将空气中含有的油污去除后进入气体缓冲罐26,第二压力传感器25实时监测气体缓冲罐26内的压力,第二压力传感器25与进气节流阀22在大流量供气单元内部构成闭环控制回路,根据气体缓冲罐26内的压力实时调节空气入口20的流量,气体缓冲罐26内的气体通过车载控制单元控制气体流量计28进行监测和气量调节阀29进行动态调节后输入气液混合装置6,对混合液进行发泡,气液混合装置6上设置的第一压力传感器5实时将气液混合装置6中的压力数据反馈给车载控制单元,车载控制单元根据第一压力传感器5反馈的数据控制大流量供气单元的压缩空气输出压力设定值;车载水泵单元运行后车载控制单元控制气动蝶阀7打开,发泡后的混合液通过压缩空气泡沫单元总出口8输出。When in use, the on-board control unit controls water to enter the water-
发泡后的混合液在输出的时候想要达到万升级流量,那么就需要泡沫原液流量需达到660~600L/min才能满足6%混合比的使用要求,因此经过设计计算得到需要采用两台额定流量范围在38~350L/min的泡沫螺杆泵并联工作才能达到使用要求,但大流量泡沫螺杆泵启动扭矩较大,车载电源无法满足使用需求,因此采用液压马达驱动,通过车载控制单元控制大流量泡沫螺杆泵中的液压比例阀,从而实现对液压马达驱动的大流量泡沫螺杆泵的转速控制,实现泡沫原液的流量调节;同时,因车载压缩空气泡沫单元还需兼顾消防枪等小流量使用要求,又并联了一组采用直流伺服电机驱动、额定流量范围为2~20L/min的小流量泡沫螺杆泵,弥补了大流量泡沫螺杆泵无法实现小流量精准调节的不足。If the foamed mixed liquid wants to reach the flow rate of 10,000 liters when it is output, then the flow rate of the foam stock liquid needs to reach 660-600L/min to meet the use requirement of 6% mixing ratio. Therefore, it is necessary to use two rated Foam screw pumps with a flow range of 38-350L/min can only meet the requirements of use when they work in parallel. However, the starting torque of the large-flow foam screw pump is relatively large, and the on-board power supply cannot meet the use requirements. Therefore, a hydraulic motor is used to drive the large flow rate through the on-board control unit. The hydraulic proportional valve in the foam screw pump can realize the speed control of the large-flow foam screw pump driven by the hydraulic motor, and realize the flow adjustment of the foam liquid; at the same time, because the vehicle-mounted compressed air foam unit also needs to take into account the small flow requirements such as fire guns , and a group of small-flow foam screw pumps driven by DC servo motors with a rated flow range of 2-20L/min are connected in parallel, which makes up for the inability of large-flow foam screw pumps to achieve precise adjustment of small flow.
车载控制单元根据第一流量计17、第二流量计18以及进水口1完成泡沫原液和水比例混合控制的同时,根据混合液流量计4当前数值和压缩空气添加比例的设定值,先通过车载控制单元给柴油机驱动的螺杆式空气压缩机23发送运行指令和工况选择指令,然后根据气体流量计28检测的数值,实时动态控制气量调节阀29,从而实现压缩空气注入量的调节;同时,在柴油机驱动的螺杆式空气压缩机23的进气口加装了进气节流阀22,其与压缩空气输出管道上的第二压力传感器25共同构成了动态闭环控制回路,根据设定的压力值可调节进气流量,从而弥补了柴油机驱动的螺杆式空气压缩机23无法无极变速调节空气压缩机工作状态的缺陷。The on-board control unit completes the mixing control of the foam stock solution and water according to the
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