CN116404839B - Magnetic-focusing disc type permanent magnet motor and installation method thereof - Google Patents
Magnetic-focusing disc type permanent magnet motor and installation method thereof Download PDFInfo
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- CN116404839B CN116404839B CN202310614351.0A CN202310614351A CN116404839B CN 116404839 B CN116404839 B CN 116404839B CN 202310614351 A CN202310614351 A CN 202310614351A CN 116404839 B CN116404839 B CN 116404839B
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/34—Testing dynamo-electric machines
- G01R31/343—Testing dynamo-electric machines in operation
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/22—Rotating parts of the magnetic circuit
- H02K1/27—Rotor cores with permanent magnets
- H02K1/2793—Rotors axially facing stators
- H02K1/2795—Rotors axially facing stators the rotor consisting of two or more circumferentially positioned magnets
- H02K1/2798—Rotors axially facing stators the rotor consisting of two or more circumferentially positioned magnets where both axial sides of the stator face a rotor
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
- H02K15/03—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies having permanent magnets
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K21/00—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets
- H02K21/02—Details
- H02K21/021—Means for mechanical adjustment of the excitation flux
- H02K21/022—Means for mechanical adjustment of the excitation flux by modifying the relative position between field and armature, e.g. between rotor and stator
- H02K21/025—Means for mechanical adjustment of the excitation flux by modifying the relative position between field and armature, e.g. between rotor and stator by varying the thickness of the air gap between field and armature
- H02K21/026—Axial air gap machines
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K21/00—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets
- H02K21/12—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets
- H02K21/24—Synchronous motors having permanent magnets; Synchronous generators having permanent magnets with stationary armatures and rotating magnets with magnets axially facing the armatures, e.g. hub-type cycle dynamos
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K2201/00—Specific aspects not provided for in the other groups of this subclass relating to the magnetic circuits
- H02K2201/03—Machines characterised by aspects of the air-gap between rotor and stator
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
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Abstract
本发明公开了一种聚磁式盘式永磁电机及其安装方法,聚磁式盘式永磁电机包括定子机构和转子机构;定子机构包括定子铁心,定子铁心上绕有电枢绕组;转子机构包括转子组件,转子组件包括转子铁心、环形Halbach阵列的永磁体和矩形永磁体;其中转子铁心呈环形,其外周面沿圆周方向均匀插入有多个呈V型的矩形永磁体。本发明采用了呈V型布置的矩形永磁体和环形Halbach阵列的永磁体相组合,可以改善气隙内磁场分布,提高磁通利用率和输出性能,进而提高了电机转矩和功率密度。
The invention discloses a magnet-condensing disc-type permanent magnet motor and an installation method thereof. The magnet-concentrating disc-type permanent magnet motor includes a stator mechanism and a rotor mechanism; the stator mechanism includes a stator core, and an armature winding is wound around the stator core; and the rotor The mechanism includes a rotor assembly, which includes a rotor core, annular Halbach array permanent magnets and rectangular permanent magnets; the rotor core is annular, and its outer peripheral surface has multiple V-shaped rectangular permanent magnets evenly inserted along the circumferential direction. The present invention uses a combination of rectangular permanent magnets arranged in a V-shape and annular Halbach array permanent magnets, which can improve the magnetic field distribution in the air gap, improve the magnetic flux utilization and output performance, and thereby increase the motor torque and power density.
Description
技术领域Technical field
本发明涉及一种聚磁式盘式永磁电机及其安装方法。The invention relates to a magnet-condensing disk-type permanent magnet motor and an installation method thereof.
背景技术Background technique
盘式永磁电机作为电动车辆轮毂动力的动力源,能够简化电动车辆的机械部分,提高效率和功率密度。As the power source of the wheel hub power of electric vehicles, disc permanent magnet motors can simplify the mechanical parts of electric vehicles and improve efficiency and power density.
但是,由于盘式永磁电机特殊的结构,其永磁体均为表贴式结构,其交直轴电感接近相等,弱磁性能较差,且弱磁扩速能力受限于逆变器输出的最大定子电压。当定子电压达到最大值后,无法再提高转速,只能通过降低永磁磁通来实现弱磁控制,这样会导致转矩下降和效率降低。However, due to the special structure of the disk permanent magnet motor, its permanent magnets are all surface-mounted structures, and their vertical and horizontal axis inductances are close to equal. The field weakening performance is poor, and the field weakening speed expansion capability is limited by the maximum output of the inverter. stator voltage. When the stator voltage reaches the maximum value, the speed cannot be increased and field weakening control can only be achieved by reducing the permanent magnet flux, which will lead to a decrease in torque and efficiency.
所以,盘式永磁电机在基速以上高速运行时需要进行弱磁控制,这也限制了它的使用范围。Therefore, the disk permanent magnet motor requires field weakening control when running at high speeds above the base speed, which also limits its scope of use.
发明内容Contents of the invention
本发明的主要目的是为了提供一种聚磁式盘式永磁电机及其安装方法,减少磁通损失,提高磁场在气隙内的均匀程度,从而提高电机的弱磁扩速能力。The main purpose of the present invention is to provide a magnet-condensing disk-type permanent magnet motor and its installation method, which can reduce the magnetic flux loss and improve the uniformity of the magnetic field in the air gap, thereby improving the field-weakening speed expansion capability of the motor.
本发明的目的可以通过采用如下技术方案达到:The object of the present invention can be achieved by adopting the following technical solutions:
一种聚磁式盘式永磁电机,其特征在于:包括定子机构和转子机构;A magnet-condensing disk-type permanent magnet motor is characterized by: including a stator mechanism and a rotor mechanism;
所述定子机构包括定子铁心,所述定子铁心上绕有电枢绕组;The stator mechanism includes a stator core, and an armature winding is wound around the stator core;
所述转子机构包括转子组件,转子组件包括转子铁心、环形Halbach阵列的永磁体和矩形永磁体;The rotor mechanism includes a rotor assembly, which includes a rotor core, an annular Halbach array of permanent magnets and a rectangular permanent magnet;
其中转子铁心呈环形,其外周面沿圆周方向均匀插入有多个呈V型的矩形永磁体,所述呈V型的矩形永磁体为两个矩形永磁体左右间隔呈V型布置;The rotor core is annular, and its outer peripheral surface has a plurality of V-shaped rectangular permanent magnets evenly inserted along the circumferential direction. The V-shaped rectangular permanent magnets are two rectangular permanent magnets spaced left and right in a V-shaped arrangement;
所述环形Halbach阵列的永磁体固定在所述转子铁心的内侧,所述环形Halbach阵列的永磁体一侧靠近所述定子机构,且与所述定子铁心之间留有气隙;The permanent magnets of the annular Halbach array are fixed inside the rotor core, one side of the permanent magnets of the annular Halbach array is close to the stator mechanism, and there is an air gap between the permanent magnets and the stator core;
所述呈V型的矩形永磁体沿宽度方向充磁,沿转子铁心圆周方向相邻的两个所述呈V型的矩形永磁体之间的充磁方向相反。The V-shaped rectangular permanent magnets are magnetized along the width direction, and the magnetizing directions between two adjacent V-shaped rectangular permanent magnets along the circumferential direction of the rotor core are opposite.
优选的,所述转子铁心外周面沿圆周方向均匀插入有多个呈V+1型的矩形永磁体,所述呈V+1型的矩形永磁体由两个左右间隔呈V型布置的矩形永磁体且两者之间横放有另一矩形永磁体构成,所述V+1型的矩形永磁体结构代替所述呈V型的矩形永磁体。Preferably, a plurality of V+1-shaped rectangular permanent magnets are evenly inserted into the outer circumferential surface of the rotor core along the circumferential direction. The V+1-shaped rectangular permanent magnets are composed of two rectangular permanent magnets spaced left and right and arranged in a V-shape. The V+1-shaped rectangular permanent magnet structure replaces the V-shaped rectangular permanent magnet.
优选的,所述转子铁心外周面沿圆周方向均匀插入有多个呈U型的矩形永磁体,所述呈U型的矩形永磁体为两个矩形永磁体左右间隔且相互平行布置,所述呈U型的矩形永磁体代替所述呈V型的矩形永磁体。Preferably, a plurality of U-shaped rectangular permanent magnets are evenly inserted into the outer circumferential surface of the rotor core along the circumferential direction. The U-shaped rectangular permanent magnets are two rectangular permanent magnets spaced left and right and arranged parallel to each other. U-shaped rectangular permanent magnets replace the V-shaped rectangular permanent magnets.
优选的,所述转子铁心外周面沿圆周方向均匀插入有多个呈U+1型的矩形永磁体,所述呈U+1型的矩形永磁体由两个矩形永磁体左右相互平行布置且两者之间横放有另一矩形永磁体构成,所述呈U+1型的矩形永磁体代替所述呈V型的矩形永磁体。Preferably, a plurality of U+1-shaped rectangular permanent magnets are evenly inserted into the outer circumferential surface of the rotor core along the circumferential direction. The U+1-shaped rectangular permanent magnets are composed of two rectangular permanent magnets arranged parallel to each other on the left and right. There is another rectangular permanent magnet placed horizontally between them, and the U+1-shaped rectangular permanent magnet replaces the V-shaped rectangular permanent magnet.
优选的,所述环形Halbach阵列的永磁体沿圆周方向按一定规律充磁,每个分段旋转一个角度,以形成一个正弦波型的磁场分布。Preferably, the permanent magnets of the annular Halbach array are magnetized according to a certain rule along the circumferential direction, and each segment is rotated by an angle to form a sinusoidal wave magnetic field distribution.
优选的,所述环形Halbach阵列的永磁体极数与多个所述呈V型的矩形永磁体极数相同。Preferably, the number of poles of the permanent magnets of the annular Halbach array is the same as the number of poles of the plurality of V-shaped rectangular permanent magnets.
优选的,所述多个呈V型的矩形永磁体的充磁方向和环形Halbach阵列的永磁体的充磁方向相结合,以形成磁场聚磁,每个所述呈V型的矩形永磁体中心线与环形Halbach阵列的永磁体磁极中心线对齐。Preferably, the magnetizing direction of the plurality of V-shaped rectangular permanent magnets is combined with the magnetizing direction of the permanent magnets of the annular Halbach array to form a magnetic field concentration, and the center of each of the V-shaped rectangular permanent magnets is The lines are aligned with the center lines of the permanent magnet poles of the annular Halbach array.
优选的,所述定子铁心呈I型。Preferably, the stator core is in type I.
优选的,所述定子机构包括多个沿圆周方向均匀分布的多个定子铁心,所述转子组件设有两个,且它们沿所述定子机构轴向中心线对称。Preferably, the stator mechanism includes a plurality of stator cores evenly distributed along the circumferential direction, and the rotor assembly is provided with two, and they are symmetrical along the axial centerline of the stator mechanism.
一种聚磁式盘式永磁电机的安装方法,所述安装方法包括以下步骤:An installation method of a magnet-condensing disk-type permanent magnet motor, the installation method includes the following steps:
步骤1、在将转子组件与定子组件组装前,首先对电机的磁场分布进行有限元分析,以评估磁场在气隙内的分布情况,根据分析结果调整呈V型矩形永磁体和环形Halbach阵列的永磁体的布置和充磁方向,以实现更均匀的磁场分布;Step 1. Before assembling the rotor assembly and the stator assembly, first conduct a finite element analysis of the magnetic field distribution of the motor to evaluate the distribution of the magnetic field in the air gap, and adjust the V-shaped rectangular permanent magnet and annular Halbach array based on the analysis results. The arrangement and magnetization direction of permanent magnets to achieve a more uniform magnetic field distribution;
步骤2、将定子铁心的电枢绕组与电机控制器连接,并确保连接稳定可靠,同时,优化定子铁心的几何形状和电枢绕组的布置,以减小铁损和铜损,提高电机效率;Step 2. Connect the armature winding of the stator core to the motor controller and ensure that the connection is stable and reliable. At the same time, optimize the geometry of the stator core and the layout of the armature winding to reduce iron loss and copper loss and improve motor efficiency;
步骤3、在组装过程中,确保转子铁心上的呈V型矩形永磁体与环形Halbach阵列的永磁体正确对齐,以便在气隙内形成均匀磁场,通过实验或仿真方法,研究呈V型矩形永磁体之间的角度范围对电机性能的影响,确定最佳角度范围,以提高电机磁通利用率和输出性能,同时,分析矩形永磁体与环形Halbach阵列的永磁体的磁场相互作用,计算气隙磁密,以便优化磁路设计;Step 3. During the assembly process, ensure that the V-shaped rectangular permanent magnets on the rotor core are correctly aligned with the permanent magnets of the annular Halbach array to form a uniform magnetic field in the air gap. Study the V-shaped rectangular permanent magnets through experiments or simulation methods. The influence of the angle range between magnets on motor performance, determine the optimal angle range to improve the motor flux utilization and output performance, at the same time, analyze the magnetic field interaction between the rectangular permanent magnet and the permanent magnet of the annular Halbach array, and calculate the air gap Magnetic density to optimize magnetic circuit design;
步骤4、在组装过程中,确保气隙6的宽度在整个电机周长上保持一致,根据有限元分析结果,调整气隙宽度,以实现高效磁场传输;Step 4. During the assembly process, ensure that the width of the air gap 6 remains consistent across the entire motor circumference. According to the finite element analysis results, adjust the air gap width to achieve efficient magnetic field transmission;
步骤5、将转子组件与定子组件对齐并组装在一起,完成聚磁式盘式永磁电机的组装;Step 5. Align and assemble the rotor assembly and the stator assembly together to complete the assembly of the magnet-concentrated disk permanent magnet motor;
步骤6、进行电机的初步测试,检查电机转子和定子之间是否存在摩擦,如有摩擦,调整气隙宽度,确保电机正常运转,在运行过程中,持续监测和优化电机性能,以确保高效、稳定的运行。Step 6. Conduct a preliminary test of the motor to check whether there is friction between the motor rotor and the stator. If there is friction, adjust the air gap width to ensure the normal operation of the motor. During operation, continuously monitor and optimize the motor performance to ensure high efficiency and Stable operation.
优选的,所述步骤3的实验方法分为以下几个步骤:Preferably, the experimental method of step 3 is divided into the following steps:
制作一系列不同V型矩形永磁体之间角度范围的电机转子样品,确保每个样品都使用相同的永磁体材料、转子铁心材料和制造工艺;Make a series of motor rotor samples with different angle ranges between V-shaped rectangular permanent magnets, ensuring that each sample uses the same permanent magnet material, rotor core material and manufacturing process;
搭建一个测试平台,包括一个可调节转速的驱动电机、一个测量扭矩和转速的传感器、一个测量电机电压和电流的电参数测量装置,以及一个实时采集和分析数据的计算机系统;Build a test platform, including a drive motor with adjustable speed, a sensor to measure torque and speed, an electrical parameter measurement device to measure motor voltage and current, and a computer system to collect and analyze data in real time;
将不同角度范围的电机转子样品分别安装到实验平台上的驱动电机,并连接电机电压和电流测量装置;Install the motor rotor samples in different angle ranges to the drive motors on the experimental platform, and connect the motor voltage and current measurement devices;
对每个样品进行测试,分别记录在不同工况下的扭矩、转速、电压和电流参数,在实验过程中,需要确保操作条件和测量方法的一致性;Test each sample and record the torque, speed, voltage and current parameters under different working conditions. During the experiment, it is necessary to ensure the consistency of the operating conditions and measurement methods;
将收集到的实验数据输入计算机系统进行分析,绘制扭矩、转速、电压和电流参数随V型矩形永磁体之间角度范围变化的曲线图,根据曲线图,找出使电机性能达到最优的角度范围;Input the collected experimental data into the computer system for analysis, and draw curve diagrams of the torque, speed, voltage and current parameters as the angle range between the V-shaped rectangular permanent magnets changes. Based on the curve diagram, find out the angle that optimizes the motor performance. scope;
根据数据分析结果,选取最佳角度范围的电机转子样品进行进一步测试,验证其性能是否满足预期要求,如果需要,可以对实验参数和条件进行调整,以获得更准确和可靠的结果。Based on the data analysis results, select the motor rotor sample with the best angle range for further testing to verify whether its performance meets the expected requirements. If necessary, the experimental parameters and conditions can be adjusted to obtain more accurate and reliable results.
本发明的有益技术效果:本发明采用了呈V型布置的矩形永磁体和环形Halbach阵列的永磁体相组合,可以改善气隙内磁场分布,提高磁通利用率和输出性能,进而提高了电机转矩和功率密度。Beneficial technical effects of the present invention: The present invention uses a combination of rectangular permanent magnets arranged in a V-shape and permanent magnets in an annular Halbach array, which can improve the magnetic field distribution in the air gap, improve the flux utilization and output performance, and thereby improve the efficiency of the motor. Torque and power density.
附图说明Description of drawings
图1为按照本发明的实施例的双转子单定子聚磁式盘式永磁电机结构示意图;Figure 1 is a schematic structural diagram of a dual-rotor single-stator magnet-concentrating disc-type permanent magnet motor according to an embodiment of the present invention;
图2为按照本发明的实施例的双转子单定子聚磁式盘式永磁电机原理示意图;Figure 2 is a schematic schematic diagram of the principle of a dual-rotor single-stator magnet-concentrating disk permanent magnet motor according to an embodiment of the present invention;
图3为按照本发明的实施例的时刻双转子单定子聚磁式盘式永磁电机的主磁通(顺时针)示意图;Figure 3 is a schematic diagram of the main magnetic flux (clockwise) of a dual-rotor single-stator magnet-concentrating disk permanent magnet motor according to an embodiment of the present invention;
图4为按照本发明的实施例的时刻双转子单定子聚磁式盘式永磁电机的主磁通(逆时针)示意图;Figure 4 is a schematic diagram of the main magnetic flux (counterclockwise) of a double-rotor single-stator magnet-concentrating disk permanent magnet motor according to an embodiment of the present invention;
图5为按照本发明的实施例的单定子单转子聚磁式盘式永磁电机的原理示意图;Figure 5 is a schematic schematic diagram of the principle of a single-stator single-rotor magnet-concentrating disc-type permanent magnet motor according to an embodiment of the present invention;
图6为按照本发明的实施例的双定子单转子聚磁式盘式永磁电机的原理示意图;Figure 6 is a schematic diagram of the principle of a dual-stator single-rotor magnet-concentrating disk permanent magnet motor according to an embodiment of the present invention;
图7为按照本发明的实施例的聚磁式盘式永磁电机转子铁心插入V+1型永磁体示意图;Figure 7 is a schematic diagram of a V+1 type permanent magnet inserted into the rotor core of a magnet-condensed disk-type permanent magnet motor according to an embodiment of the present invention;
图8为按照本发明的实施例的聚磁式盘式永磁电机转子铁心插入U型永磁体示意图;Figure 8 is a schematic diagram of a U-shaped permanent magnet inserted into the rotor core of a magnet-condensed disk-type permanent magnet motor according to an embodiment of the present invention;
图9为按照本发明的实施例的聚磁式盘式永磁电机转子铁心插入U+1型永磁体示意图Figure 9 is a schematic diagram of a U+1-shaped permanent magnet inserted into the rotor core of a magnet-condensed disk-type permanent magnet motor according to an embodiment of the present invention.
图中:1-转子铁心,2-电枢绕组,3-定子铁心,4-环形Halbach阵列的永磁体,5-矩形永磁体,6-气隙。In the picture: 1-rotor core, 2-armature winding, 3-stator core, 4-annular Halbach array permanent magnets, 5-rectangular permanent magnets, 6-air gap.
具体实施方式Detailed ways
为使本领域技术人员更加清楚和明确本发明的技术方案,下面结合实施例及附图对本发明作进一步详细的描述,但本发明的实施方式不限于此。In order to make the technical solution of the present invention clearer and clearer to those skilled in the art, the present invention will be described in further detail below in conjunction with the examples and drawings, but the implementation of the present invention is not limited thereto.
如图1-图9所示,本实施例提供的聚磁式盘式永磁电机,包括定子机构和转子机构;As shown in Figures 1 to 9, the magnet-condensing disk-type permanent magnet motor provided in this embodiment includes a stator mechanism and a rotor mechanism;
定子机构包括沿圆周方向均匀分布的多个定子铁心3,定子铁心3呈I型,每个I型定子铁心3上绕有电枢绕组2;The stator mechanism includes a plurality of stator cores 3 evenly distributed along the circumferential direction. The stator cores 3 are in I-shape, and each I-shaped stator core 3 is wound with an armature winding 2;
转子机构包括两个转子组件,两个转子组件沿定子机构轴向中心线对称,每个转子组件包括转子铁心1、环形Halbach阵列的永磁体4和矩形永磁体5;The rotor mechanism includes two rotor assemblies, which are symmetrical along the axial centerline of the stator mechanism. Each rotor assembly includes a rotor core 1, annular Halbach array permanent magnets 4 and rectangular permanent magnets 5;
其中转子铁心1呈环形,其外周面沿圆周方向均匀的插入m个呈V型的矩形永磁体5,该m数量和Halbach阵列的永磁体极数一致,插入是指矩形永磁体完全插入转子铁心1外周面,矩形永磁体插入深度与环形转子铁心径向长度一致,呈V型是指两个矩形永磁体左右间隔呈V型布置,即两个矩形永磁体相邻放置构成一个呈V型的矩形永磁体5,环形Halbach阵列的永磁体4固定在转子铁心1的内侧,环形Halbach阵列的永磁体一侧靠近定子机构,且与定子铁心3之间留有气隙6;The rotor core 1 is annular, and m V-shaped rectangular permanent magnets 5 are evenly inserted into its outer circumferential surface along the circumferential direction. The m number is consistent with the number of poles of the permanent magnets in the Halbach array. Insertion means that the rectangular permanent magnets are completely inserted into the rotor. On the outer peripheral surface of core 1, the insertion depth of the rectangular permanent magnets is consistent with the radial length of the annular rotor core. The V-shape means that the two rectangular permanent magnets are spaced left and right in a V-shape arrangement, that is, the two rectangular permanent magnets are placed adjacent to form a V-shape. The rectangular permanent magnet 5, the permanent magnet 4 of the annular Halbach array is fixed on the inside of the rotor core 1, one side of the permanent magnet of the annular Halbach array is close to the stator mechanism, and there is an air gap 6 between it and the stator core 3;
呈V型的矩形永磁体5沿宽度方向(即与长度方向垂直)充磁,相邻呈V型的矩形永磁体充磁方向相反(这里指相邻的两对呈V型布置的矩形永磁体的充磁方向相反,有助于产生更均匀的磁场分布,从而提高电机的性能);The V-shaped rectangular permanent magnets 5 are magnetized along the width direction (that is, perpendicular to the length direction), and the adjacent V-shaped rectangular permanent magnets are magnetized in opposite directions (here refers to two adjacent pairs of V-shaped rectangular permanent magnets arranged in a V-shaped arrangement). The magnetizing direction is opposite, which helps to produce a more uniform magnetic field distribution, thus improving the performance of the motor);
环形Halbach阵列的永磁体4沿圆周方向按一定规律充磁,每个分段旋转一个角度,从而形成一个正弦波型的磁场分布,主要是为了产生单面磁性,这种磁性特点可以在靠近定子铁心的一侧产生强大的磁场,而在另一侧抵消磁场,这有助于减少磁通损失,提高气隙磁密,从而提高电机转矩和功率密度;The permanent magnets 4 of the annular Halbach array are magnetized according to a certain rule along the circumferential direction, and each segment is rotated by an angle to form a sinusoidal magnetic field distribution, mainly to produce single-sided magnetism. This magnetic characteristic can be used close to the stator. One side of the iron core generates a strong magnetic field, while canceling the magnetic field on the other side, which helps to reduce magnetic flux loss and increase the air gap magnetic density, thus increasing the motor torque and power density;
在该电机中,通过将呈V型布置的矩形永磁体插入转子铁心1外周侧,使得转子铁心1上的凸出部分长度增大,凸极率为凸出部分长度与极距之比,增大了凸极率,增大凸极率意味着转子铁心1上产生的正弦波型和锯齿波型(由呈V型布置的矩形永磁体产生)两种不同类型的交互作用更加密切,并且在气隙(转子与定子之间的间隙)内更为均匀,这有助于提高电机的弱磁扩速能力,还有助于提高电机磁通利用率和输出性能,磁场是指转子铁心1上的呈V型布置的矩形永磁体和环形Halbach阵列的永磁体产生的磁场,其中构成V型布置的两个矩形永磁体之间的角度范围为90°-180°;In this motor, the rectangular permanent magnets arranged in a V shape are inserted into the outer peripheral side of the rotor core 1, so that the length of the protruding part on the rotor core 1 is increased, and the salient pole rate is the ratio of the protruding part length to the pole pitch. Increasing the salient pole ratio means that the two different types of sine wave type and sawtooth wave type (generated by rectangular permanent magnets arranged in a V-shape) generated on the rotor core 1 interact more closely, and in The air gap (the gap between the rotor and the stator) is more uniform, which helps to improve the motor's field weakening speed expansion capability, and also helps to improve the motor's flux utilization and output performance. The magnetic field refers to the rotor core 1 The magnetic field generated by the rectangular permanent magnets in a V-shaped arrangement and the permanent magnets in the annular Halbach array, where the angle range between the two rectangular permanent magnets constituting the V-shaped arrangement is 90°-180°;
环形Halbach阵列的永磁体极数为m,这里m数量主要考虑电机极槽数配合,不受限制,可以为18槽20极、12槽10极、9槽6极等,与呈V型的矩形永磁体极数相同,呈V型的矩形永磁体的充磁方向和环形Halbach阵列的永磁体的充磁方向相结合,以形成磁场聚磁,每个V型的矩形永磁体中心线与环形Halbach阵列的永磁体磁极中心线对齐,使两者之间的磁场可以更好地协同工作,有助于集中磁场在气隙内,减少磁通损失,提高电机转矩和功率密度,电机内的磁场通过电机定子和电机转子形成闭合回路。The number of permanent magnet poles of the annular Halbach array is m. The number of m here mainly considers the number of pole slots of the motor. It is not limited. It can be 18 slots with 20 poles, 12 slots with 10 poles, 9 slots with 6 poles, etc., and a V-shaped rectangle The number of poles of the permanent magnets is the same. The magnetizing direction of the V-shaped rectangular permanent magnets is combined with the magnetizing direction of the permanent magnets of the annular Halbach array to form a magnetic field. The center line of each V-shaped rectangular permanent magnet is consistent with the annular Halbach array. The center lines of the permanent magnet poles of the array are aligned so that the magnetic fields between the two can work better together, which helps to concentrate the magnetic field in the air gap, reduce magnetic flux loss, improve the motor torque and power density, and improve the magnetic field in the motor. A closed circuit is formed through the motor stator and motor rotor.
在本实施例中,形成磁场聚磁是为了在气隙内集中磁场,从而达到以下效果:In this embodiment, the magnetic field concentration is formed to concentrate the magnetic field in the air gap, thereby achieving the following effects:
减少磁通损失:通过聚焦磁场,使磁通更加集中在气隙内,能够减少磁通在其他区域的损失;Reduce magnetic flux loss: By focusing the magnetic field, the magnetic flux is more concentrated in the air gap, which can reduce the loss of magnetic flux in other areas;
提高电机转矩和功率密度:磁场聚焦有助于提高气隙磁密,从而使得电机产生的转矩增加,提高电机的功率密度;Improve motor torque and power density: Magnetic field focusing helps to increase the air gap magnetic density, thereby increasing the torque generated by the motor and improving the power density of the motor;
提高电机磁通利用率和输出性能:通过集中磁场,可以提高磁通在气隙内的利用效率,从而提高电机的输出性能;Improve the motor's magnetic flux utilization and output performance: By concentrating the magnetic field, the utilization efficiency of the magnetic flux in the air gap can be improved, thereby improving the motor's output performance;
提高电机的弱磁扩速能力:在气隙内集中磁场有助于提高电机在低磁场状态下的扩速能力;Improve the motor's field-weakening speed expansion capability: Concentrating the magnetic field in the air gap helps improve the motor's speed expansion capability under low magnetic field conditions;
总之,“形成磁场聚磁”的目的是优化电机的性能,通过集中磁场在气隙内,可以实现磁通损失的降低、电机转矩和功率密度的提高、电机磁通利用率和输出性能的提升以及电机弱磁扩速能力的增强。In short, the purpose of "forming magnetic field concentration" is to optimize the performance of the motor. By concentrating the magnetic field in the air gap, the reduction of magnetic flux loss, the improvement of motor torque and power density, and the improvement of motor flux utilization and output performance can be achieved. Improvement and enhancement of the motor’s field weakening speed expansion capability.
在本实施例中,在环形Halbach阵列中,永磁体沿圆周方向按一定规律充磁,具体规律是:每个相邻的永磁体磁化方向相对于前一个永磁体旋转一个固定的角度,这个角度等于360°除以环形Halbach阵列的永磁体总数,这样排列的永磁体在一侧产生强大的磁场,而在另一侧抵消磁场;In this embodiment, in the annular Halbach array, the permanent magnets are magnetized along the circumferential direction according to a certain rule. The specific rule is: the magnetization direction of each adjacent permanent magnet rotates at a fixed angle relative to the previous permanent magnet. This angle Equal to 360° divided by the total number of permanent magnets in the annular Halbach array, the permanent magnets arranged in this way produce a strong magnetic field on one side and cancel the magnetic field on the other side;
以一个简单的例子说明,假设有一个4极的环形Halbach阵列(即包含4个永磁体),在这种情况下,每个相邻永磁体的磁化方向相对于前一个永磁体旋转90°(360°/4=90°),这样排列的永磁体产生的磁场分布如下:To illustrate with a simple example, suppose there is a 4-pole annular Halbach array (that is, containing 4 permanent magnets). In this case, the magnetization direction of each adjacent permanent magnet is rotated 90° relative to the previous permanent magnet ( 360°/4=90°), the magnetic field distribution generated by the permanent magnets arranged in this way is as follows:
第一个永磁体的磁化方向垂直向上(例如沿着y轴正方向);The magnetization direction of the first permanent magnet is vertically upward (for example, along the positive y-axis direction);
第二个永磁体的磁化方向水平向右(例如沿着x轴正方向);The magnetization direction of the second permanent magnet is horizontally to the right (for example, along the positive x-axis direction);
第三个永磁体的磁化方向垂直向下(例如沿着y轴负方向);The magnetization direction of the third permanent magnet is vertically downward (for example, along the negative y-axis direction);
第四个永磁体的磁化方向水平向左(例如沿着x轴负方向);The magnetization direction of the fourth permanent magnet is horizontally to the left (for example, along the negative x-axis direction);
通过这种特殊的磁化方向排列,环形Halbach阵列能够在一侧产生高度集中的磁场,而在另一侧的磁场得到抵消,这种磁场分布有助于减少磁通损失,提高气隙磁密,从而提高电机的转矩和功率密度。Through this special arrangement of magnetization directions, the annular Halbach array can generate a highly concentrated magnetic field on one side, while the magnetic field on the other side is offset. This magnetic field distribution helps reduce magnetic flux loss and improve the air gap magnetic density. Thereby improving the torque and power density of the motor.
在本实施例中,聚磁式盘式永磁电机通过旋转在电枢绕组中产生变化的磁场,从而感应出变化的电势,以实现电机运行;In this embodiment, the magnet-condensing disc-type permanent magnet motor generates a changing magnetic field in the armature winding through rotation, thereby inducing a changing electric potential to realize motor operation;
在t0时刻,图3所示定子铁心上的电枢绕组磁通方向顺时针,图4所示的定子铁心上电枢绕组磁通方向同为逆时针;At time t0, the magnetic flux direction of the armature winding on the stator core shown in Figure 3 is clockwise, and the magnetic flux direction of the armature winding on the stator core shown in Figure 4 is also counterclockwise;
因此随着电机转子位置的不同,在电枢绕组中感应出方向相反的呈周期性变化的电势。Therefore, with the different positions of the motor rotor, a periodically changing electric potential in the opposite direction is induced in the armature winding.
在本实施例中,如图7所示,可以用V+1型的矩形永磁体结构代替呈V型的矩形永磁体5,呈V+1型的矩形永磁体5由两个左右间隔呈V型布置的矩形永磁体且两者之间横放有另一矩形永磁体构成。In this embodiment, as shown in Figure 7, the V-shaped rectangular permanent magnet 5 can be replaced by a V+1-shaped rectangular permanent magnet structure. The V+1-shaped rectangular permanent magnet 5 consists of two left and right spaced V-shaped rectangular permanent magnets. It is composed of rectangular permanent magnets arranged in a rectangular shape and another rectangular permanent magnet placed horizontally between them.
在本实施例中,如图8所示,可以用呈U型的矩形永磁体5代替呈V型的矩形永磁体5,呈U型的矩形永磁体5为两个矩形永磁体左右间隔且相互平行布置。In this embodiment, as shown in Figure 8, the V-shaped rectangular permanent magnet 5 can be replaced by a U-shaped rectangular permanent magnet 5. The U-shaped rectangular permanent magnet 5 is two rectangular permanent magnets spaced left and right and mutually separated. Parallel arrangement.
在本实施例中,如图9所示,可以用呈U+1型的矩形永磁体5代替呈V型的矩形永磁体5,呈U+1型的矩形永磁体5由两个矩形永磁体左右相互平行布置且两者之间横放有另一矩形永磁体构成。In this embodiment, as shown in Figure 9, the V-shaped rectangular permanent magnet 5 can be replaced by a U+1-shaped rectangular permanent magnet 5. The U+1-shaped rectangular permanent magnet 5 consists of two rectangular permanent magnets. The left and right sides are arranged parallel to each other and another rectangular permanent magnet is placed horizontally between them.
在上述实施例中,环形Halbach阵列的永磁体极数还分别与呈V+1型、U或U+1的极数相同,其实现效果与V型相同。In the above embodiment, the number of poles of the permanent magnets of the annular Halbach array is also the same as the number of poles of the V+1 type, U or U+1 type respectively, and its implementation effect is the same as that of the V type.
综上所述,在本实施例中,本实施例采用了呈V型布置的矩形永磁体和环形Halbach阵列的永磁体相组合,可以改善气隙内磁场分布,提高磁通利用率和输出性能,进而提高了电机转矩和功率密度。To sum up, in this embodiment, this embodiment uses a combination of rectangular permanent magnets arranged in a V-shape and permanent magnets in an annular Halbach array, which can improve the magnetic field distribution in the air gap and improve the magnetic flux utilization and output performance. , thereby improving the motor torque and power density.
一种聚磁式盘式永磁电机的安装方法,包括以下步骤:An installation method of a magnet-condensing disk-type permanent magnet motor includes the following steps:
步骤1、在将转子组件与定子组件组装前,首先对电机的磁场分布进行有限元分析,以评估磁场在气隙内的分布情况,根据分析结果调整呈V型矩形永磁体5和环形Halbach阵列的永磁体4的布置和充磁方向,以实现更均匀的磁场分布;Step 1. Before assembling the rotor assembly and the stator assembly, first conduct a finite element analysis of the magnetic field distribution of the motor to evaluate the distribution of the magnetic field in the air gap, and adjust the V-shaped rectangular permanent magnet 5 and the annular Halbach array based on the analysis results. The arrangement and magnetization direction of the permanent magnets 4 to achieve a more uniform magnetic field distribution;
步骤2、将定子铁心3的电枢绕组2与电机控制器连接,并确保连接稳定可靠,同时,优化定子铁心3的几何形状和电枢绕组2的布置,以减小铁损和铜损,提高电机效率,可以通过计算铁损和铜损,对定子铁心3的几何形状和电枢绕组2的布置进行优化;Step 2. Connect the armature winding 2 of the stator core 3 to the motor controller and ensure that the connection is stable and reliable. At the same time, optimize the geometry of the stator core 3 and the layout of the armature winding 2 to reduce iron loss and copper loss. To improve motor efficiency, the geometry of the stator core 3 and the layout of the armature winding 2 can be optimized by calculating iron losses and copper losses;
步骤3、在组装过程中,确保转子铁心1上的呈V型矩形永磁体5与环形Halbach阵列的永磁体4正确对齐,以便在气隙6内形成均匀磁场,通过实验或仿真方法,研究呈V型矩形永磁体5之间的角度范围对电机性能的影响,确定最佳角度范围,以提高电机磁通利用率和输出性能,同时,分析矩形永磁体5与环形Halbach阵列的永磁体4的磁场相互作用,计算气隙磁密,以便优化磁路设计;Step 3. During the assembly process, ensure that the V-shaped rectangular permanent magnets 5 on the rotor core 1 are correctly aligned with the permanent magnets 4 of the annular Halbach array to form a uniform magnetic field in the air gap 6. Through experiments or simulation methods, the research results show that The influence of the angle range between the V-shaped rectangular permanent magnets 5 on the motor performance is determined to determine the optimal angle range to improve the motor flux utilization and output performance. At the same time, the relationship between the rectangular permanent magnets 5 and the annular Halbach array permanent magnets 4 is analyzed. Magnetic field interaction, calculating the air gap magnetic density in order to optimize the magnetic circuit design;
步骤4、在组装过程中,采用精确的测量和对齐方法,如激光对齐仪,确保气隙6的宽度在整个电机周长上保持一致,根据有限元分析结果,调整气隙宽度,以实现高效磁场传输,对电机的散热性能进行优化,如采用导热材料和散热结构设计,以保持电机在高负荷运行时的稳定性和寿命;Step 4. During the assembly process, use precise measurement and alignment methods, such as laser aligners, to ensure that the width of air gap 6 remains consistent across the entire motor circumference. Based on the finite element analysis results, adjust the air gap width to achieve high efficiency. Magnetic field transmission, optimizing the heat dissipation performance of the motor, such as using thermal conductive materials and heat dissipation structure design to maintain the stability and life of the motor during high-load operation;
步骤5、将转子组件与定子组件对齐并组装在一起,完成聚磁式盘式永磁电机的组装;Step 5. Align and assemble the rotor assembly and the stator assembly together to complete the assembly of the magnet-concentrated disk permanent magnet motor;
步骤6、进行电机的初步测试,检查电机转子和定子之间是否存在摩擦,如有摩擦,调整气隙6宽度,确保电机正常运转,在运行过程中,持续监测和优化电机性能,以确保高效、稳定的运行。Step 6. Conduct a preliminary test of the motor to check whether there is friction between the motor rotor and the stator. If there is friction, adjust the width of the air gap 6 to ensure the normal operation of the motor. During operation, continuously monitor and optimize the motor performance to ensure high efficiency. , stable operation.
在本实施例中,实验方法可以分为以下几个步骤:In this embodiment, the experimental method can be divided into the following steps:
制作一系列不同V型矩形永磁体之间角度范围的电机转子样品,例如90°、120°、150°和180°等;确保每个样品都使用相同的永磁体材料、转子铁心材料和制造工艺;Make a series of motor rotor samples with different angle ranges between V-shaped rectangular permanent magnets, such as 90°, 120°, 150° and 180°, etc.; ensure that each sample uses the same permanent magnet material, rotor core material and manufacturing process ;
搭建一个测试平台,包括一个可调节转速的驱动电机、一个测量扭矩和转速的传感器、一个测量电机电压和电流的电参数测量装置,以及一个实时采集和分析数据的计算机系统;Build a test platform, including a drive motor with adjustable speed, a sensor to measure torque and speed, an electrical parameter measurement device to measure motor voltage and current, and a computer system to collect and analyze data in real time;
将不同角度范围的电机转子样品分别安装到实验平台上的驱动电机,并连接电机电压和电流测量装置;Install the motor rotor samples in different angle ranges to the drive motors on the experimental platform, and connect the motor voltage and current measurement devices;
对每个样品进行测试,分别记录在不同工况下(例如不同负载、不同转速等)的扭矩、转速、电压、电流等参数;在实验过程中,需要确保操作条件和测量方法的一致性;Test each sample and record parameters such as torque, rotational speed, voltage, current, etc. under different working conditions (such as different loads, different rotational speeds, etc.); during the experiment, it is necessary to ensure the consistency of the operating conditions and measurement methods;
将收集到的实验数据输入计算机系统进行分析,绘制扭矩、转速、电压、电流等参数随V型矩形永磁体之间角度范围变化的曲线图;根据曲线图,找出使电机性能达到最优的角度范围;Input the collected experimental data into the computer system for analysis, and draw curve diagrams of parameters such as torque, speed, voltage, and current as the angle range between V-shaped rectangular permanent magnets changes; based on the curve diagram, find out the parameters that optimize the motor performance. angle range;
根据数据分析结果,选取最佳角度范围的电机转子样品进行进一步测试,验证其性能是否满足预期要求;如果需要,可以对实验参数和条件进行调整,以获得更准确和可靠的结果;Based on the data analysis results, select the motor rotor sample with the best angle range for further testing to verify whether its performance meets the expected requirements; if necessary, the experimental parameters and conditions can be adjusted to obtain more accurate and reliable results;
通过以上实验方法,可以研究不同V型矩形永磁体之间角度范围对电机性能的影响,从而确定最佳角度范围,以提高电机磁通利用率和输出性能。Through the above experimental methods, the impact of the angle range between different V-shaped rectangular permanent magnets on motor performance can be studied, thereby determining the optimal angle range to improve the motor's flux utilization and output performance.
在本实施例中,在根据曲线图找出使电机性能达到最优的角度范围时,可以参考以下几个关键参数:In this embodiment, when finding the angle range that optimizes motor performance based on the curve graph, you can refer to the following key parameters:
输出扭矩:在不同角度范围下,观察输出扭矩的变化,优化目标是寻找使输出扭矩最大的角度范围,在曲线图中,找到扭矩达到峰值的点,相应的角度范围即为最优;Output torque: Observe the changes in output torque under different angle ranges. The optimization goal is to find the angle range that maximizes the output torque. In the curve chart, find the point where the torque reaches the peak, and the corresponding angle range is the optimal;
转速:分析在不同角度范围下,电机的转速表现,理想情况下,我们希望在最大扭矩下保持较高的转速,转速稳定性也是一个重要因素,可以通过观察曲线平滑程度来评估;Speed: Analyze the speed performance of the motor in different angle ranges. Ideally, we want to maintain a high speed at the maximum torque. Speed stability is also an important factor and can be evaluated by observing the smoothness of the curve;
电机效率:电机效率是指电机将输入的电能转换为输出机械能的效果,通过测量电压、电流和输出扭矩,可以计算出电机的效率,在曲线图中,找到使电机效率最大的角度范围;Motor efficiency: Motor efficiency refers to the effect of the motor converting input electrical energy into output mechanical energy. By measuring voltage, current and output torque, the efficiency of the motor can be calculated. In the curve chart, find the angle range that maximizes the motor efficiency;
磁通利用率:磁通利用率反映了电机中磁场的有效利用程度,优化目标是在最大扭矩和高效率的基础上,寻找能提高磁通利用率的角度范围;Magnetic flux utilization: The magnetic flux utilization reflects the effective utilization of the magnetic field in the motor. The optimization goal is to find the angle range that can improve the magnetic flux utilization on the basis of maximum torque and high efficiency;
综合考虑以上参数,可以根据曲线图找到使电机性能达到最优的角度范围,具体操作时,可以通过对比不同角度范围下各参数的表现,找到一个综合性能最优的角度范围,此外,根据实际应用需求,可以适当调整优化权重,以满足特定场景下的性能要求。Considering the above parameters comprehensively, you can find the angle range that optimizes the motor performance according to the curve. During specific operations, you can find an angle range with the best comprehensive performance by comparing the performance of each parameter in different angle ranges. In addition, according to the actual According to application requirements, the optimization weights can be appropriately adjusted to meet the performance requirements in specific scenarios.
在本实施例中,通过安装方法,解决了以下技术问题,并实现了相应的技术效果:In this embodiment, through the installation method, the following technical problems are solved and corresponding technical effects are achieved:
优化磁场分布:有限元分析和磁场布置调整有助于在气隙内实现更均匀的磁场分布,从而提高电机的磁通利用率和输出性能;Optimize magnetic field distribution: Finite element analysis and magnetic field layout adjustment help achieve a more uniform magnetic field distribution within the air gap, thereby improving the motor’s flux utilization and output performance;
提高磁通利用率:通过实验或仿真方法,研究呈V型矩形永磁体之间的角度范围对电机性能的影响,确定最佳角度范围,以提高电机磁通利用率和输出性能;Improve flux utilization: Through experiments or simulation methods, study the impact of the angle range between V-shaped rectangular permanent magnets on motor performance, and determine the optimal angle range to improve the motor flux utilization and output performance;
减少摩擦损失:确保气隙宽度在整个电机周长上保持一致,以实现高效磁场传输,减少电机转子和定子之间的摩擦损失,提高电机的运行效率和寿命;Reduce friction loss: Ensure that the air gap width remains consistent across the entire motor circumference to achieve efficient magnetic field transmission, reduce friction loss between the motor rotor and stator, and improve the operating efficiency and life of the motor;
综上所述,该安装方法不仅解决了电机性能相关的技术问题,还提高了电机的整体性能和效率,具有显著的技术效果。To sum up, this installation method not only solves technical problems related to motor performance, but also improves the overall performance and efficiency of the motor, which has significant technical effects.
以上所述,仅为本发明进一步的实施例,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明所公开的范围内,根据本发明的技术方案及其构思加以等同替换或改变,都属于本发明的保护范围。The above are only further embodiments of the present invention, but the protection scope of the present invention is not limited thereto. Any person familiar with the technical field can, within the scope disclosed by the present invention, according to the technical solution of the present invention and its Equivalent substitutions or changes in the concept all fall within the protection scope of the present invention.
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