CN116398315A - Diesel engine combustion chamber, piston and diesel engine - Google Patents
Diesel engine combustion chamber, piston and diesel engine Download PDFInfo
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- CN116398315A CN116398315A CN202310307079.1A CN202310307079A CN116398315A CN 116398315 A CN116398315 A CN 116398315A CN 202310307079 A CN202310307079 A CN 202310307079A CN 116398315 A CN116398315 A CN 116398315A
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- 238000002485 combustion reaction Methods 0.000 title claims abstract description 199
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- 239000004071 soot Substances 0.000 abstract description 8
- 239000000295 fuel oil Substances 0.000 abstract 2
- 239000000446 fuel Substances 0.000 description 63
- 239000000203 mixture Substances 0.000 description 7
- 238000002347 injection Methods 0.000 description 5
- 239000007924 injection Substances 0.000 description 5
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 239000001301 oxygen Substances 0.000 description 4
- 229910052760 oxygen Inorganic materials 0.000 description 4
- 230000035515 penetration Effects 0.000 description 4
- 206010021143 Hypoxia Diseases 0.000 description 3
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02F—CYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
- F02F3/00—Pistons
- F02F3/26—Pistons having combustion chamber in piston head
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02F—CYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
- F02F3/00—Pistons
- F02F3/28—Other pistons with specially-shaped head
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/10—Internal combustion engine [ICE] based vehicles
- Y02T10/12—Improving ICE efficiencies
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Abstract
Description
技术领域technical field
本发明涉及柴油机技术领域,特别是涉及一种柴油机燃烧室、活塞和柴油机。The invention relates to the technical field of diesel engines, in particular to a combustion chamber of a diesel engine, a piston and a diesel engine.
背景技术Background technique
由于节能减排形势日益严峻,对于柴油机的排放水平的要求也越来越严格,尤其是碳烟颗粒以及NOx的排放水平。燃油以喷注油束形式进入缸内,并集中在油束周围燃烧,造成油束附近局部高温贫氧,大量生成碳烟颗粒以及NOx。因此,需要将燃油在缸内分布得更为广泛,充分利用缸内各处空气和空间,减少高温贫氧情况发生,才能改善柴油机油耗和降低碳烟颗粒以及NOx的排放水平。Due to the increasingly severe situation of energy saving and emission reduction, the requirements for the emission level of diesel engines are becoming more and more stringent, especially the emission levels of soot particles and NOx . Fuel enters the cylinder in the form of injected oil beams, and burns around the oil beams, resulting in local high temperature and oxygen deficiency near the oil beams, and a large amount of soot particles and NOx are generated. Therefore, it is necessary to distribute the fuel more widely in the cylinder, make full use of the air and space in the cylinder, and reduce the occurrence of high temperature and oxygen deficiency, so as to improve the fuel consumption of diesel engines and reduce the emission levels of soot particles and NOx .
发明内容Contents of the invention
基于此,有必要针对如何充分利用柴油机缸内各处空气和空间问题,提供一种柴油机燃烧室、活塞和柴油机。Based on this, it is necessary to provide a combustion chamber, a piston and a diesel engine for how to make full use of the air and space in the cylinder of the diesel engine.
一种柴油机燃烧室,包括:A combustion chamber of a diesel engine, comprising:
基底,具有顶面;a base having a top surface;
第一燃烧腔,凹设于所述顶面;The first combustion chamber is recessed on the top surface;
第二燃烧腔,绕所述第一燃烧腔的周向凹设于顶面上;The second combustion chamber is recessed on the top surface around the circumference of the first combustion chamber;
节流脊,绕所述第一燃烧腔的周向凸设于所述第一燃烧腔和所述第二燃烧腔之间,节流脊是一个很高的环形凸起脊带,以此分隔双腔,在所述节流脊的凸设方向上,所述节流脊的凸点位置高于所述第二燃烧腔的凹点位置。A throttling ridge is protrudingly arranged between the first combustion chamber and the second combustion chamber around the circumference of the first combustion chamber, and the throttling ridge is a very high annular raised ridge strip, thereby separating In the double cavity, in the convex direction of the throttle ridge, the position of the convex point of the throttle ridge is higher than the position of the concave point of the second combustion chamber.
在其中一个实施例中,在所述节流脊的凸设方向上,所述节流脊的所述凸点位置不高于所述顶面。In one embodiment, in the protruding direction of the throttle ridge, the position of the convex point of the throttle ridge is not higher than the top surface.
在其中一个实施例中,所述第一燃烧腔的底内壁设有环绕所述基底的中心轴线布置的中心凸部,以及绕所述中心凸部周向凹设的中心环形部。In one of the embodiments, the bottom inner wall of the first combustion chamber is provided with a central convex portion arranged around the central axis of the base, and a central annular portion recessed around the central convex portion.
在其中一个实施例中,所述柴油机燃烧室还包括第一导向面,所述第一导向面分别与所述中心凸部的壁面和所述中心环形部的壁面连续,所述第一导向面与纵截面的相交线为直线或者弧线,所述纵截面与所述基底的中心轴线共面。In one of the embodiments, the combustion chamber of the diesel engine further includes a first guide surface, the first guide surface is respectively continuous with the wall surface of the central convex part and the wall surface of the central annular part, and the first guide surface The intersection line with the longitudinal section is a straight line or an arc, and the longitudinal section is coplanar with the central axis of the base.
在其中一个实施例中,所述柴油机燃烧室还包括第二导向面,所述第二导向面分别与所述中心环形部的壁面和所述节流脊的壁面连续,所述第二导向面m与纵截面的相交线为直线或者弧线,所述纵截面与所述基底的中心轴线共面。In one of the embodiments, the combustion chamber of the diesel engine further includes a second guide surface, the second guide surface is respectively continuous with the wall surface of the central annular portion and the wall surface of the throttle ridge, and the second guide surface The intersection line between m and the longitudinal section is a straight line or an arc, and the longitudinal section is coplanar with the central axis of the base.
在其中一个实施例中,所述柴油机燃烧室还包括第三导向面,所述第三导向面分别与所述第二燃烧腔的壁面和所述节流脊的壁面连续,所述第三导向面与纵截面的相交线为直线或者弧线,所述纵截面与所述基底的中心轴线共面。In one of the embodiments, the combustion chamber of the diesel engine further includes a third guide surface, the third guide surface is respectively continuous with the wall surface of the second combustion chamber and the wall surface of the throttling ridge, and the third guide surface The intersection line of the surface and the longitudinal section is a straight line or an arc, and the longitudinal section is coplanar with the central axis of the base.
在其中一个实施例中,所述柴油机燃烧室还包括第四导向面,所述第四导向面分别与所述第二燃烧腔的壁面和所述顶面连续,所述第四导向面与纵截面的相交线为直线或者弧线,所述纵截面与所述基底的中心轴线共面。In one of the embodiments, the combustion chamber of the diesel engine further includes a fourth guide surface, the fourth guide surface is respectively continuous with the wall surface of the second combustion chamber and the top surface, and the fourth guide surface is connected with the longitudinal The intersecting lines of the sections are straight lines or arcs, and the longitudinal section is coplanar with the central axis of the base.
在其中一个实施例中,所述第四导向面通过圆角连接所述顶面;In one of the embodiments, the fourth guide surface is connected to the top surface through rounded corners;
和/或,当所述第四导向面与所述纵截面的相交线为直线时,所述第四导向面与所述纵截面的相交线的延长线与所述顶面的夹角大于65°;And/or, when the intersection line of the fourth guide surface and the longitudinal section is a straight line, the angle between the extension line of the intersection line of the fourth guide surface and the longitudinal section and the top surface is greater than 65° °;
和/或,当所述第四导向面与所述纵截面的相交线为弧线时,所述第四导向面与所述纵截面的相交线的切线与所述顶面的夹角大于65°。And/or, when the intersection line of the fourth guide surface and the longitudinal section is an arc, the angle between the tangent line of the intersection line of the fourth guide surface and the longitudinal section and the top surface is greater than 65° °.
一种活塞,包括如上所述的柴油机燃烧室,所述基底设置在所述活塞的端部。A piston includes the combustion chamber of a diesel engine as described above, the base is arranged at the end of the piston.
一种柴油机,包括如上所述的活塞。A diesel engine includes the above-mentioned piston.
上述柴油机燃烧室,在第一燃烧腔外围增设了第二燃烧腔,也作为燃油燃烧的一个主要空间。上述柴油机燃烧室会分流一部分燃油到第二燃烧腔,减少第一燃烧腔燃油分配量,使得燃油集中在第一燃烧腔高温贫氧燃烧的情况明显改善。因为第二燃烧腔半径更大,分流到第二燃烧腔的燃油蒸汽能够得到更长的贯穿距离,充分卷吸周围空气,并且第二燃烧腔有充足的氧气,所以也会得到良好的燃烧。In the combustion chamber of the above-mentioned diesel engine, a second combustion chamber is added on the periphery of the first combustion chamber, which is also used as a main space for fuel combustion. The combustion chamber of the above-mentioned diesel engine will divert part of the fuel to the second combustion chamber, reducing the distribution of fuel in the first combustion chamber, so that the high-temperature and oxygen-poor combustion of fuel in the first combustion chamber is significantly improved. Because the second combustion chamber has a larger radius, the fuel vapor diverted to the second combustion chamber can obtain a longer penetration distance, fully entrain the surrounding air, and the second combustion chamber has sufficient oxygen, so good combustion will also be obtained.
上述柴油机燃烧室通过在基底的顶面设置高于第二燃烧腔凹点位置的节流脊,使得节流脊与活塞上方的气缸盖之间形成一个节流通道。流向第二燃烧腔的燃油蒸汽在节流通道处被节流变扁,在周向延展铺开,充分占据和利用油束之间的空间和空气,而后再进入第二燃烧腔,从而实现高的空间占有率和空气利用率。如此上述柴油机燃烧室可以充分利用气缸内的空间和空气,改善燃油的燃烧效率,减少碳烟颗粒的排放,并且由于燃油在相同的放热量下,对气缸内的更多空间和工质进行了加热,使得气缸内的温度降低,减少高温区的产生,从而有效抑制NOx生成,进而减少NOx的排放。In the combustion chamber of the diesel engine, a throttling ridge is arranged on the top surface of the base, which is higher than the concave point of the second combustion chamber, so that a throttling passage is formed between the throttling ridge and the cylinder head above the piston. The fuel vapor flowing to the second combustion chamber is throttled and flattened at the throttling channel, spread out in the circumferential direction, fully occupies and utilizes the space and air between the oil jets, and then enters the second combustion chamber, thereby achieving high space occupancy and air utilization. In this way, the combustion chamber of the above-mentioned diesel engine can make full use of the space and air in the cylinder, improve the combustion efficiency of fuel, reduce the emission of soot particles, and due to the same heat release of fuel, more space and working fluid in the cylinder are processed Heating reduces the temperature in the cylinder and reduces the generation of high temperature areas, thereby effectively inhibiting the generation of NO x and reducing the emission of NO x .
附图说明Description of drawings
图1为本发明一些实施例中柴油机燃烧室的结构示意图;Fig. 1 is the structural representation of diesel engine combustion chamber in some embodiments of the present invention;
图2为图1实施例中柴油机燃烧室的结构尺寸示意图;Fig. 2 is the structural dimension schematic diagram of diesel engine combustion chamber in Fig. 1 embodiment;
图3为图1实施例中柴油机燃烧室中A处在一实施例中的结构示意图;Fig. 3 is the structural representation of A being in an embodiment in the combustion chamber of the diesel engine in the embodiment of Fig. 1;
图4为图1实施例中柴油机燃烧室中A处在又一实施例中结构示意图;Fig. 4 is a schematic view of the structure of A in another embodiment in the combustion chamber of the diesel engine in the embodiment of Fig. 1;
图5为图1实施例中柴油机燃烧室中A处在还一实施例中的结构示意图;Fig. 5 is a structural schematic view of A being in another embodiment in the combustion chamber of the diesel engine in the embodiment of Fig. 1;
图6为图1实施例中柴油机燃烧室中B处在一实施例中的结构示意图;Fig. 6 is a structural schematic view of B in an embodiment in the diesel engine combustion chamber in the embodiment of Fig. 1;
图7为图1实施例中柴油机燃烧室中B处在又一实施例中结构示意图;Fig. 7 is a schematic view showing the structure of B in another embodiment in the combustion chamber of the diesel engine in the embodiment of Fig. 1;
图8为图1实施例中柴油机燃烧室中C处在一实施例中的结构示意图;Fig. 8 is a structural schematic diagram of an embodiment in which C is in the combustion chamber of the diesel engine in the embodiment of Fig. 1;
图9为图1实施例中柴油机燃烧室中C处在又一实施例中结构示意图;Fig. 9 is a structural schematic view of another embodiment in which C is in the combustion chamber of the diesel engine in the embodiment of Fig. 1;
图10为图1实施例中柴油机燃烧室中C处在还一实施例中的结构示意图;Fig. 10 is a structural schematic diagram of another embodiment in which C is in the combustion chamber of the diesel engine in the embodiment of Fig. 1;
图11为图1实施例中柴油机燃烧室中D处在一实施例中的结构示意图;Fig. 11 is a schematic structural view of D in an embodiment in the combustion chamber of the diesel engine in the embodiment of Fig. 1;
图12为图1实施例中柴油机燃烧室中D处在又一实施例中结构示意图。Fig. 12 is a structural schematic diagram of another embodiment in which D is located in the combustion chamber of the diesel engine in the embodiment of Fig. 1 .
附图标记说明:Explanation of reference signs:
基底10;顶面11;活塞沟槽13;
第一燃烧腔100;中心凸部110;中心环形部120;The
第二燃烧腔200;the
节流脊300;throttle
第一导向面400;第二导向面410;第三导向面420;第四导向面430。The
具体实施方式Detailed ways
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图对本发明的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本发明。但是本发明能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似改进,因此本发明不受下面公开的具体实施例的限制。In order to make the above objects, features and advantages of the present invention more comprehensible, specific implementations of the present invention will be described in detail below in conjunction with the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. However, the present invention can be implemented in many other ways different from those described here, and those skilled in the art can make similar improvements without departing from the connotation of the present invention, so the present invention is not limited by the specific embodiments disclosed below.
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " Back", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inner", "Outer", "Clockwise", "Counterclockwise", "Axial" , "radial", "circumferential" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, which are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the referred device or Elements must have certain orientations, be constructed and operate in certain orientations, and therefore should not be construed as limitations on the invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In the description of the present invention, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the present invention, unless otherwise clearly specified and limited, terms such as "installation", "connection", "connection" and "fixation" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection , or integrated; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components or the interaction relationship between two components, unless otherwise specified limit. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise clearly specified and limited, the first feature may be in direct contact with the first feature or the first and second feature may be in direct contact with the second feature through an intermediary. touch. Moreover, "above", "above" and "above" the first feature on the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. "Below", "beneath" and "beneath" the first feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is less horizontally than the second feature.
需要说明的是,当元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“上”、“下”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。It should be noted that when an element is referred to as being “fixed on” or “disposed on” another element, it may be directly on the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or intervening elements may also be present. As used herein, the terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions are for the purpose of illustration only and are not intended to represent the only embodiments.
目前的多数柴油机燃烧系统,多采用在基底的顶面形成凹坑作为燃油燃烧的主要空间,顶面形成的凹坑即为燃烧室,柴油机的孔式喷油器喷出的燃油油束进入到燃烧室的凹坑内,并随着活塞向上运动进行压缩冲程,燃油逐渐被气化并与凹坑内的空气进行混合形成混合气,最后燃油燃烧膨胀推动活塞向下运动做功。Most of the current diesel engine combustion systems use pits formed on the top surface of the base as the main space for fuel combustion. The pits formed on the top surface are the combustion chambers. In the pit of the combustion chamber, as the piston moves upward to perform the compression stroke, the fuel is gradually vaporized and mixed with the air in the pit to form a mixture, and finally the fuel burns and expands to push the piston to move down to do work.
由上述柴油机的工作过程可以知道,燃油进入到燃烧室凹坑之后,只与燃烧室凹坑内的空气进行了充分混合,与燃烧室凹坑外的空气,尤其是与燃烧室凹坑外、顶面以上的空气混合得不彻底,加重了燃油集中在局部燃烧的情况,造成柴油燃烧时的高温缺氧,进而产生大量碳烟颗粒以及NOx。From the working process of the above-mentioned diesel engine, it can be known that after the fuel enters the pit of the combustion chamber, it is only fully mixed with the air in the pit of the combustion chamber, and the air outside the pit of the combustion chamber, especially with the outside and top of the pit of the combustion chamber. The air above the surface is not mixed thoroughly, which aggravates the localized combustion of fuel, resulting in high temperature and oxygen deficiency during diesel combustion, which in turn produces a large amount of soot particles and NO x .
基于此,参阅图1,本发明一实施例提供了的活塞,具有柴油机燃烧室,柴油机燃烧室包括基底10,第一燃烧腔100、第二燃烧腔200和设置在第一燃烧腔100和第二燃烧腔200之间的节流脊300,其中基底10设置在活塞的端部,基底10可以与活塞的整体一体成型,当基底10可以与活塞的整体一体成型时,基底10上则设置有用于安装活塞环的活塞沟槽13。而在其他实施例中,基底10也可以采用组装的方式安装在活塞上。Based on this, referring to Fig. 1, the piston provided by an embodiment of the present invention has a diesel engine combustion chamber, and the diesel engine combustion chamber includes a
第一燃烧腔100凹设于基底10的顶面11上,第二燃烧腔200绕第一燃烧腔100的周向凹设在基底10的顶面11上,节流脊300绕第一燃烧腔100的周向凸设于第一燃烧腔100和第二燃烧腔200之间,当燃油进入到柴油机燃烧室内时会气化形成燃油蒸汽,而后会被节流脊300分流形成两部分,其中一部分流入到第一燃烧腔100内,另一部分流入到第二燃烧腔200内。如此使得燃油不会集中在第一燃烧腔100或者第二燃烧腔200内,避免燃油过于集中燃烧,改善燃油高温贫氧燃烧的情况。因为第二燃烧腔200半径更大,分流到第二燃烧腔200的燃油蒸汽能够得到更长的贯穿距离,充分卷吸周围空气,并且第二燃烧腔200有充足的氧气,所以也会得到良好的燃烧。The
其中,在节流脊300的凸设方向上,节流脊300的凸点位置高于第二燃烧腔200的凹点位置,当活塞安装在柴油机上后,节流脊300与位于活塞上方的气缸盖之间的距离,小于第二燃烧腔200凹点位置与气缸盖之间的距离。如此,在柴油机进行压缩冲程时,随着活塞不断靠近气缸盖,节流脊300与气缸盖的距离也会不断减小,当压缩冲程趋于结束时,即活塞运动至接近上止点时,节流脊300与气缸盖之间仍具有一定距离,且由于节流脊相较于第一燃烧腔100和第二燃烧腔200距离气缸盖更近,因此节流脊300与气缸盖之间的空间便会形成一个节流通道。Wherein, in the protruding direction of the
而在活塞运动至接近上止点时,燃油也会通过喷油嘴喷射进入到第一燃烧腔100内,当燃油进入到第一燃烧腔100内并气化形成燃油蒸汽之后,而后会被节流脊300分流形成两部分,其中一部分流入到第一燃烧腔100内,另一部分流入到第二燃烧腔200内。流向第二燃烧腔200的燃油蒸汽在节流通道处被节流变扁,在周向延展铺开,充分占据和利用油束之间的空间和空气,而后再进入第二燃烧腔200,使得燃油蒸汽能够在第二燃烧腔200以及第二燃烧腔200上方进行扩散,并在扩散的过程中充分卷吸周围的空气,燃油蒸汽便能够与第二燃烧腔200以及第二燃烧腔200上方的空气充分混合。When the piston moves close to the top dead center, the fuel will also be injected into the
上述柴油机燃烧室,在第一燃烧腔100外围增设了第二燃烧腔200,也作为燃油燃烧的一个主要空间。上述柴油机燃烧室会分流一部分燃油到第二燃烧腔200,减少第一燃烧腔100燃油分配量,使得燃油集中在第一燃烧腔100高温贫氧燃烧的情况明显改善。因为第二燃烧腔200半径更大,分流到第二燃烧腔200的燃油蒸汽能够得到更长的贯穿距离,充分卷吸周围空气,并且第二燃烧腔200有充足的氧气,所以也会得到良好的燃烧。In the combustion chamber of the above-mentioned diesel engine, a
上述柴油机燃烧室通过在基底10的顶面11设置高于第二燃烧腔200凹点位置的节流脊300,使得节流脊300与活塞上方的气缸盖之间形成一个节流通道。流向第二燃烧腔200的燃油蒸汽在节流通道处被节流变扁,在周向延展铺开,充分占据和利用油束之间的空间和空气,而后再进入第二燃烧腔200,使得燃油蒸汽能够在第二燃烧腔200以及第二燃烧腔200上方进行扩散,并在扩散的过程中充分卷吸周围的空气,燃油蒸汽便能够与第二燃烧腔200以及第二燃烧腔200上方的空气充分混合,从而实现高的空间占有率和空气利用率。如此上述柴油机燃烧室可以充分利用气缸内的空间和空气,改善燃油的燃烧效率,减少碳烟颗粒的排放,并且由于燃油在相同的放热量下,对气缸内的更多空间和工质进行了加热,使得气缸内的温度降低,减少高温区的产生,从而有效抑制NOx生成,进而减少NOx的排放。In the combustion chamber of the diesel engine, a throttling
本发明的实施例中,参阅图2,在节流脊300的凸设方向上,节流脊300的凸点位置不高于顶面11,即节流脊300的凸点位置低于或平齐于基底10的顶面11,若节流脊300高于基底10的顶面11,会导致燃油蒸汽的流动不合理,例如可能会存在节流脊300撞击气缸盖,活塞加工成本增加等缺点。可选地,节流脊300距离顶面11的最小距离,即图2中的H3,H3=0D-0.035D,同时节流脊300的直径,即图2中的D3,D3为节流脊300的凸点位置形成的轮廓直径,D3=0.52D-0.7D,D为活塞所在气缸的缸径。In the embodiment of the present invention, referring to FIG. 2 , in the protruding direction of the
进一步地,第一燃烧腔100的凹点位置距离顶面11的距离,即图2中的H1,H1=0.15D-0.18D,第一燃烧腔100的直径,即图2中的D1,D1为第一燃烧腔100绕基底10中心轴线形成的最大轮廓直径,D1=0.5D-0.65D。第二燃烧腔200的凹点位置距离顶面11的距离,即图2中的H2,H2=0.035D-0.07D,第二燃烧腔200的直径,即图2中的D2,D2为第二燃烧腔200绕基底10中心轴线形成的最大轮廓直径,D2=0.75D-0.9D。上述,H1、H2、H3以及D1、D2、D3的具体数值可以根据柴油机的喷油角度,以及柴油机燃烧室的整体形状进行调整,以保证燃油和空气能够在柴油机燃烧室内合理匹配,避免过浓或者过稀的混合气出现。Further, the distance between the position of the concave point of the
需要说明的是,在实际的使用过程中,由于基底10可以与活塞的整体一体成型,或者基底10组装在活塞上,因此基底10的中心轴线与活塞的中心轴线相互重合,也就是说,基底10的中心轴线即为活塞的中心轴线。It should be noted that, in actual use, since the base 10 can be integrally formed with the piston, or the
本发明的实施例中,参阅图1,第一燃烧腔100的底内壁设有环绕基底10中心轴线布置的中心凸部110,以及绕中心凸部110周向凹设的中心环形部120,以使得第一燃烧腔100沿基底10的中心轴线截面呈类ω状。也就是说,第一燃烧腔100的底部并不平整,因此气流在经过第一燃烧腔100内时,不平整的底部可以对燃油蒸汽在第一燃烧腔100内的回转流动进行适当干涉,以减少适合NOx生产的混合气。可选地,中心凸部110的高度,即图2中的H4,H4=0.08D-0.14D。In the embodiment of the present invention, referring to FIG. 1, the bottom inner wall of the
在一些实施例中,参阅图1、图3、图4和图5,柴油机燃烧室还包括第一导向面400,第一导向面400分别与中心凸部110的壁面和中心环形部120的壁面连续,第一导向面400为绕基底10的中心轴线周向布设的圆环面。其中,第一导向面400与纵截面的相交线可以为图3实施例中的直线,也可以为弧线,纵截面与基底10的中心轴线共面。进一步地,当第一导向面400与纵截面的相交线为弧线时,该相交线可以朝向基底10的顶面11方向凸起,此处可参阅图4。而在其他实施例中,当第一导向面400与纵截面的相交线还可以往背离基底10的顶面11方向凹设,此处可参阅图5,在实际的使用过程,第一导向面400的结构可以根据柴油机的喷油角度,以及柴油机燃烧室的整体形状进行选择,以保证燃油和空气能够在柴油机燃烧室内合理匹配,避免过浓或者过稀的混合气出现。In some embodiments, referring to FIG. 1 , FIG. 3 , FIG. 4 and FIG. 5 , the combustion chamber of the diesel engine further includes a
在一些实施例中,参阅图1、图6和图7,柴油机燃烧室还包括第二导向面410,第二导向面410分别与中心环形部120的壁面和分流脊310的壁面连续,第二导向面410为绕基底10的中心轴线周向布设的圆环面。其中,第二导向面410与纵截面的相交线可以为图6实施例中的直线,也可以为弧线。进一步地,当第二导向面410与纵截面的相交线为弧线时,该相交线可以朝向基底10的顶面11方向凹设,此处可参阅图7。在实际的使用过程,第二导向面410的结构可以根据柴油机的喷油角度,以及柴油机燃烧室的整体形状进行选择,以保证燃油和空气能够在柴油机燃烧室内合理匹配,避免过浓或者过稀的混合气出现。In some embodiments, referring to Fig. 1, Fig. 6 and Fig. 7, the combustion chamber of the diesel engine further includes a
在一些实施例中,参阅图1、图8、图9和图10,第三导向面420分别与第二燃烧腔200的壁面和节流脊300的壁面连续,第三导向面420为绕基底10的中心轴线周向布设的圆环面。其中,第三导向面420与纵截面的相交线可以为图8实施例中的直线,也可以为弧线。进一步地,当第三导向面420与纵截面的相交线为弧线时,该弧线可以朝向基底10的顶面11方向凸起,此处可参阅图9。而在其他实施例中,第三导向面420与纵截面的相交线还可以往背离基底10的顶面11方向凹设,此处可参阅图10,在实际的使用过程,第三导向面420的结构可以根据柴油机的喷油角度,以及柴油机燃烧室的整体形状进行选择,以保证燃油和空气能够在柴油机燃烧室内合理匹配,避免过浓或者过稀的混合气出现。In some embodiments, referring to FIG. 1 , FIG. 8 , FIG. 9 and FIG. 10 , the
在一些实施例中,参阅图1、图11和图12,第四导向面430分别与第二燃烧腔200的壁面和基底10的顶面11连续,第四导向面430为绕基底10的中心轴线周向布设的圆环面。其中,第四导向面430与纵截面的相交线可以为图11实施例中的直线,也可以为弧线。进一步地,当第四导向面430与纵截面的相交线为弧线时,该弧线可以朝向基底10的顶面11方向凹设,此处可参阅图12,在实际的使用过程,第四导向面430的结构可以根据柴油机的喷油角度,以及柴油机燃烧室的整体形状进行选择,以保证燃油和空气能够在柴油机燃烧室内合理匹配,避免过浓或者过稀的混合气出现。In some embodiments, referring to FIG. 1 , FIG. 11 and FIG. 12 , the
其中,第四导向面430通过圆角连接基底10的顶面11,以使得第四导向面430与基底10的顶面11过渡更加圆滑。而当第四导向面430为与纵截面的相交线为直线时,第四导向面430与纵截面的相交线的延长线与基底10的顶面11的夹角大于65°,当第四导向面430与纵截面的相交线为弧线时,第四导向面430纵截面的相交线的切线与基底10的顶面11的夹角大于65°。控制第四导向面430与顶面11的夹角的目的在于,控制燃油与空气燃烧后产生的高温气体的运动方向,避免高温气体冲向气缸的缸壁,导致传热损失增大。Wherein, the
在一优选的实施例中,上述D1=59mm,H1=19mm,D2=100.8mm,H2=6.7mm,D3=61.2mm,H3=1.1mm,H4=9mm,同时第一导向面400、第二导向面410、第三导向面420以及第四导向面430均采用直线结构。通过对上述参数的柴油机燃烧室进行仿真,根据计算结果显示,相较于传统的柴油机燃烧室相比,上述柴油机燃烧室在相同油耗下,在柴油机最大效率工况的情况下,NOx的排放降低5.8%,而在柴油机最大扭矩工况下,NOx的排放降低9.2%。In a preferred embodiment, above-mentioned D1=59mm, H1=19mm, D2=100.8mm, H2=6.7mm, D3=61.2mm, H3=1.1mm, H4=9mm, at the same time the
本发明实施例还提供一种柴油机,包括如上任一实施例中的活塞,以及活塞的柴油机燃烧室,在第一燃烧腔100外围增设了第二燃烧腔200,也作为燃油燃烧的一个主要空间。上述柴油机燃烧室会分流一部分燃油到第二燃烧腔200,减少第一燃烧腔100燃油分配量,使得燃油集中在第一燃烧腔100高温贫氧燃烧的情况明显改善。因为第二燃烧腔200半径更大,分流到第二燃烧腔200的燃油蒸汽能够得到更长的贯穿距离,充分卷吸周围空气,并且第二燃烧腔200有充足的氧气,所以也会得到良好的燃烧。The embodiment of the present invention also provides a diesel engine, including the piston in any of the above embodiments, and the diesel engine combustion chamber of the piston, and a
上述柴油机燃烧室通过在基底的顶面设置高于第二燃烧腔200凹点位置的节流脊300,使得节流脊300与活塞上方的气缸盖之间形成一个节流通道。流向第二燃烧腔200的燃油蒸汽在节流通道处被节流变扁,在周向延展铺开,充分占据和利用油束之间的空间和空气,而后再进入第二燃烧腔200,使得燃油蒸汽能够在第二燃烧腔200以及第二燃烧腔200上方进行扩散,并在扩散的过程中充分卷吸周围的空气,燃油蒸汽便能够与第二燃烧腔200以及第二燃烧腔200上方的空气充分混合,从而实现高的空间占有率和空气利用率。如此上述柴油机燃烧室可以充分利用气缸内的空间和空气,改善燃油的燃烧效率,减少碳烟颗粒的排放,并且由于燃油在相同的放热量下,对气缸内的更多空间和工质进行了加热,使得气缸内的温度降低,减少高温区的产生,从而有效抑制NOx生成,进而减少NOx的排放。The diesel engine combustion chamber is provided with a
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-mentioned embodiments can be combined arbitrarily. To make the description concise, all possible combinations of the technical features in the above-mentioned embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, should be considered as within the scope of this specification.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the present invention, and the descriptions thereof are relatively specific and detailed, but should not be construed as limiting the patent scope of the invention. It should be noted that, for those skilled in the art, several modifications and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent for the present invention should be based on the appended claims.
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