CN116396105A - A method of preparing ceramic tiles with clear texture by using 3D digital spray glaze technology - Google Patents
A method of preparing ceramic tiles with clear texture by using 3D digital spray glaze technology Download PDFInfo
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- CN116396105A CN116396105A CN202310283792.7A CN202310283792A CN116396105A CN 116396105 A CN116396105 A CN 116396105A CN 202310283792 A CN202310283792 A CN 202310283792A CN 116396105 A CN116396105 A CN 116396105A
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- 239000000919 ceramic Substances 0.000 title claims abstract description 55
- 238000000034 method Methods 0.000 title claims abstract description 28
- 238000005516 engineering process Methods 0.000 title claims abstract description 22
- 239000007921 spray Substances 0.000 title description 25
- 239000011029 spinel Substances 0.000 claims abstract description 50
- 229910052596 spinel Inorganic materials 0.000 claims abstract description 50
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims abstract description 47
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 20
- 239000002904 solvent Substances 0.000 claims abstract description 19
- 239000000463 material Substances 0.000 claims abstract description 16
- 238000005507 spraying Methods 0.000 claims abstract description 16
- 238000000227 grinding Methods 0.000 claims abstract description 9
- 238000002156 mixing Methods 0.000 claims abstract 5
- 239000000203 mixture Substances 0.000 claims description 33
- 238000003756 stirring Methods 0.000 claims description 22
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 13
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical class O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 claims description 13
- BSMGLVDZZMBWQB-UHFFFAOYSA-N 2-methyl-1-phenylpropan-1-one Chemical compound CC(C)C(=O)C1=CC=CC=C1 BSMGLVDZZMBWQB-UHFFFAOYSA-N 0.000 claims description 12
- HJOVHMDZYOCNQW-UHFFFAOYSA-N isophorone Chemical compound CC1=CC(=O)CC(C)(C)C1 HJOVHMDZYOCNQW-UHFFFAOYSA-N 0.000 claims description 12
- GFQYVLUOOAAOGM-UHFFFAOYSA-N zirconium(iv) silicate Chemical compound [Zr+4].[O-][Si]([O-])([O-])[O-] GFQYVLUOOAAOGM-UHFFFAOYSA-N 0.000 claims description 12
- 238000006243 chemical reaction Methods 0.000 claims description 11
- 239000003086 colorant Substances 0.000 claims description 11
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 10
- 229910052782 aluminium Inorganic materials 0.000 claims description 10
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 10
- 239000011777 magnesium Substances 0.000 claims description 10
- 229910052749 magnesium Inorganic materials 0.000 claims description 10
- 239000000049 pigment Substances 0.000 claims description 7
- 239000005995 Aluminium silicate Substances 0.000 claims description 6
- 229910021532 Calcite Inorganic materials 0.000 claims description 6
- 235000012211 aluminium silicate Nutrition 0.000 claims description 6
- DLHONNLASJQAHX-UHFFFAOYSA-N aluminum;potassium;oxygen(2-);silicon(4+) Chemical compound [O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[O-2].[Al+3].[Si+4].[Si+4].[Si+4].[K+] DLHONNLASJQAHX-UHFFFAOYSA-N 0.000 claims description 6
- 239000007864 aqueous solution Substances 0.000 claims description 6
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 claims description 6
- 239000000292 calcium oxide Substances 0.000 claims description 6
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 claims description 6
- 150000001868 cobalt Chemical class 0.000 claims description 6
- 229910001648 diaspore Inorganic materials 0.000 claims description 6
- 239000002270 dispersing agent Substances 0.000 claims description 6
- 239000001023 inorganic pigment Substances 0.000 claims description 6
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims description 6
- 239000002932 luster Substances 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 claims description 6
- 239000012860 organic pigment Substances 0.000 claims description 6
- 239000002994 raw material Substances 0.000 claims description 6
- 239000011347 resin Substances 0.000 claims description 6
- 229920005989 resin Polymers 0.000 claims description 6
- 239000000377 silicon dioxide Substances 0.000 claims description 6
- 235000012239 silicon dioxide Nutrition 0.000 claims description 6
- 239000002002 slurry Substances 0.000 claims description 6
- 239000004094 surface-active agent Substances 0.000 claims description 6
- 238000002360 preparation method Methods 0.000 claims description 5
- 239000002244 precipitate Substances 0.000 claims description 3
- 238000010304 firing Methods 0.000 claims description 2
- 238000001035 drying Methods 0.000 claims 3
- 235000019441 ethanol Nutrition 0.000 claims 3
- -1 butyl pyridine sulfonate Chemical compound 0.000 claims 2
- LVZWSLJZHVFIQJ-UHFFFAOYSA-N Cyclopropane Chemical compound C1CC1 LVZWSLJZHVFIQJ-UHFFFAOYSA-N 0.000 claims 1
- 239000005977 Ethylene Substances 0.000 claims 1
- 239000004411 aluminium Substances 0.000 claims 1
- 238000001354 calcination Methods 0.000 claims 1
- 238000004140 cleaning Methods 0.000 claims 1
- 229920001577 copolymer Polymers 0.000 claims 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims 1
- 239000002245 particle Substances 0.000 claims 1
- 239000012466 permeate Substances 0.000 claims 1
- 238000005498 polishing Methods 0.000 claims 1
- 238000003825 pressing Methods 0.000 claims 1
- 239000010453 quartz Substances 0.000 claims 1
- 230000001105 regulatory effect Effects 0.000 claims 1
- 238000007873 sieving Methods 0.000 claims 1
- 239000004575 stone Substances 0.000 claims 1
- 238000009966 trimming Methods 0.000 claims 1
- 239000000126 substance Substances 0.000 abstract description 4
- 238000005245 sintering Methods 0.000 abstract description 3
- 230000000052 comparative effect Effects 0.000 description 7
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 6
- QJXPOPLHXFCJNC-UHFFFAOYSA-N butyl pyridin-1-ium-1-sulfonate Chemical compound CCCCOS(=O)(=O)[N+]1=CC=CC=C1 QJXPOPLHXFCJNC-UHFFFAOYSA-N 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 239000000243 solution Substances 0.000 description 6
- ICSWLKDKQBNKAY-UHFFFAOYSA-N 1,1,3,3,5,5-hexamethyl-1,3,5-trisilinane Chemical compound C[Si]1(C)C[Si](C)(C)C[Si](C)(C)C1 ICSWLKDKQBNKAY-UHFFFAOYSA-N 0.000 description 5
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 5
- 229920006228 ethylene acrylate copolymer Polymers 0.000 description 5
- 230000035515 penetration Effects 0.000 description 5
- 239000000047 product Substances 0.000 description 5
- 239000011044 quartzite Substances 0.000 description 5
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 3
- NIPNSKYNPDTRPC-UHFFFAOYSA-N N-[2-oxo-2-(2,4,6,7-tetrahydrotriazolo[4,5-c]pyridin-5-yl)ethyl]-2-[[3-(trifluoromethoxy)phenyl]methylamino]pyrimidine-5-carboxamide Chemical compound O=C(CNC(=O)C=1C=NC(=NC=1)NCC1=CC(=CC=C1)OC(F)(F)F)N1CC2=C(CC1)NN=N2 NIPNSKYNPDTRPC-UHFFFAOYSA-N 0.000 description 3
- 239000013049 sediment Substances 0.000 description 3
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 description 3
- ZNCPFRVNHGOPAG-UHFFFAOYSA-L sodium oxalate Chemical compound [Na+].[Na+].[O-]C(=O)C([O-])=O ZNCPFRVNHGOPAG-UHFFFAOYSA-L 0.000 description 3
- 229940039790 sodium oxalate Drugs 0.000 description 3
- OPNWGGRJSXYWRA-UHFFFAOYSA-M 1-butylpyridin-1-ium;hydrogen sulfate Chemical compound OS([O-])(=O)=O.CCCC[N+]1=CC=CC=C1 OPNWGGRJSXYWRA-UHFFFAOYSA-M 0.000 description 2
- KPPZVGULRLEVCE-UHFFFAOYSA-N 2-butylpyridine sulfuric acid Chemical compound S(=O)(=O)(O)O.C(CCC)C1=NC=CC=C1 KPPZVGULRLEVCE-UHFFFAOYSA-N 0.000 description 2
- VQEHIYWBGOJJDM-UHFFFAOYSA-H lanthanum(3+);trisulfate Chemical compound [La+3].[La+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O VQEHIYWBGOJJDM-UHFFFAOYSA-H 0.000 description 2
- 229910052573 porcelain Inorganic materials 0.000 description 2
- 238000007781 pre-processing Methods 0.000 description 2
- 239000000454 talc Substances 0.000 description 2
- 235000012222 talc Nutrition 0.000 description 2
- 229910052623 talc Inorganic materials 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000011449 brick Substances 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- ZHIMWHGEMSAQBS-UHFFFAOYSA-N lanthanum sulfuric acid Chemical compound [La].S(O)(O)(=O)=O ZHIMWHGEMSAQBS-UHFFFAOYSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000011056 performance test Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/80—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
- C04B41/81—Coating or impregnation
- C04B41/89—Coating or impregnation for obtaining at least two superposed coatings having different compositions
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C1/00—Ingredients generally applicable to manufacture of glasses, glazes, or vitreous enamels
- C03C1/02—Pretreated ingredients
- C03C1/026—Pelletisation or prereacting of powdered raw materials
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C8/00—Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
- C03C8/14—Glass frit mixtures having non-frit additions, e.g. opacifiers, colorants, mill-additions
- C03C8/20—Glass frit mixtures having non-frit additions, e.g. opacifiers, colorants, mill-additions containing titanium compounds; containing zirconium compounds
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/52—Multiple coating or impregnating multiple coating or impregnating with the same composition or with compositions only differing in the concentration of the constituents, is classified as single coating or impregnation
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Structural Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Finishing Walls (AREA)
Abstract
Description
技术领域technical field
本发明涉及瓷砖制备技术领域,具体涉及一种采用3D数码喷釉技术制备纹理清晰的瓷砖的方法。The invention relates to the technical field of ceramic tile preparation, in particular to a method for preparing ceramic tiles with clear textures by using a 3D digital glaze spraying technology.
背景技术Background technique
在现代装饰材料中随着人们生活水平的提高,具有立体凹凸效果纹理的瓷砖,越来越受到市场欢迎,具有凹凸效果纹理的瓷砖是通过压砖成型模具或者雕刻模具来压制出表面具有众多不规则分布且形状不规的凹面、凸面的砖坯,然后通过施釉、印花装饰达成具有凹凸纹理效果。随着3D喷墨技术的发展,现阶段制作的具有凹凸纹理效果的瓷砖大多经过将具有纹理图案的墨水打印在坯体上,然后淋施釉面、烧结,形成具有凹凸质感的瓷质砖。In modern decorative materials, with the improvement of people's living standards, ceramic tiles with three-dimensional concave-convex effect textures are becoming more and more popular in the market. Regularly distributed and irregularly shaped concave and convex adobes are then glazed and printed to achieve a concave-convex texture effect. With the development of 3D inkjet technology, most of the tiles with concave-convex texture effect produced at this stage are printed with ink with texture patterns on the body, and then glazed and sintered to form porcelain tiles with concave-convex texture.
现有的瓷砖为了提升釉面的光泽度,就需要对釉料的配方进行调节,使得其具有很高的透光性,也就降低了烧成后釉面中晶体的含量,降低了瓷质砖的耐磨性能,其莫氏硬度较低极易磨穿。In order to improve the gloss of the glazed surface of the existing ceramic tiles, it is necessary to adjust the formula of the glaze to make it have high light transmission, which also reduces the content of crystals in the glazed surface after firing and reduces the quality of porcelain. The wear resistance of bricks is low in Mohs hardness and easy to wear through.
发明内容Contents of the invention
针对现有技术的缺陷,本发明的目的是提供一种采用3D数码喷釉技术制备纹理清晰的瓷砖的方法,以解决上述背景技术中提出的问题。Aiming at the defects of the prior art, the object of the present invention is to provide a method for preparing ceramic tiles with clear texture by using 3D digital spray glaze technology, so as to solve the problems raised in the above-mentioned background technology.
本发明解决技术问题采用如下技术方案:The present invention solves technical problem and adopts following technical scheme:
本发明提供了一种采用3D数码喷釉技术制备纹理清晰的瓷砖的方法,包括以下步骤:The invention provides a method for preparing ceramic tiles with clear texture by adopting 3D digital spray glaze technology, comprising the following steps:
步骤一、瓷砖坯体制作:将混合瓷砖浆料压制成型,脱模后取出坯体,烘干并修坯得到瓷砖坯体;Step 1. Production of tile body: Press the mixed tile slurry into shape, take out the body after demoulding, dry and repair the body to obtain the tile body;
步骤二、制备底墨:Step 2. Prepare the base ink:
(1)、将色料50-100g、改性滑石粉30-50g、环硅丙烷20-25g、树脂30-50g在容器内搅拌与相应钴盐的水溶液混合,持续搅拌并调节pH值至7-8,反应5-6h得到混合物A;(1) Stir 50-100g of colorant, 30-50g of modified talc, 20-25g of cyclosilane, and 30-50g of resin in a container and mix them with the corresponding cobalt salt aqueous solution, keep stirring and adjust the pH value to 7 -8, react 5-6h to obtain mixture A;
将滑石粉送入到3-5倍的质量分数5%的盐酸溶液中搅拌均匀,然后加入滑石粉总量2-5%的硅溶胶、1-5%的草酸钠和1-3%的硫酸镧,搅拌充分,再水下、干燥,即可;Put the talcum powder into 3-5 times the mass fraction of 5% hydrochloric acid solution and stir evenly, then add 2-5% silica sol, 1-5% sodium oxalate and 1-3% sulfuric acid Lanthanum, stir well, then submerge and dry;
通过滑石粉经过本发明的特定工艺优化后,产品的性能得到进一步的改进;After the talc powder is optimized through the specific process of the present invention, the performance of the product is further improved;
(2)、向混合物A中加入分散剂和表面活性剂在容器内搅拌后静置1-2小时,除去上层的分层水,沉淀物经烘干、煅烧后过筛得到底料;(2) Add a dispersant and a surfactant to the mixture A, stir in the container and let it stand for 1-2 hours to remove the stratified water in the upper layer, and the sediment is dried, calcined and sieved to obtain the bottom material;
(3)、将底料、乙烯丙烯酸酯共聚物、异佛尔酮和油墨乙醇溶剂加入到容器内分散均匀得到底墨;(3) Add the primer, ethylene acrylate copolymer, isophorone and ink ethanol solvent into the container to disperse evenly to obtain the primer;
步骤三:瓷砖坯体喷墨:通过3D喷墨设备为瓷砖坯体喷施一层底墨,使底墨渗透瓷砖坯体形成图案层;Step 3: Inkjet the tile body: Spray a layer of primer on the tile body through 3D inkjet equipment, so that the primer penetrates into the tile body to form a pattern layer;
步骤四:制备改性釉料:Step 4: Prepare the modified glaze:
S1、将尖晶石、甲基苯丙酮、硅酸锆以2000-2500r/min转速下研磨5小时,然后加入磺酸丁基吡啶硫酸氢盐反应,最后采用无水乙醇清洗干燥后即得预处理尖晶石;S1. Grind spinel, methylpropiophenone, and zirconium silicate at a speed of 2000-2500r/min for 5 hours, then add butyl pyridinium sulfonate for reaction, and finally wash and dry with absolute ethanol to obtain the pre- processing spinel;
S2、将预处理尖晶石与透明釉料混合在一起形成混合物料,然后与水混合反复研磨,最后加入乙醇溶剂调整粘度和密度,即得改性釉料;S2. Mix the pretreated spinel with the transparent glaze to form a mixture, then mix it with water and grind it repeatedly, and finally add ethanol solvent to adjust the viscosity and density to obtain the modified glaze;
步骤五:制备纹理清晰的瓷砖:设置相应的3D数码喷釉参数喷施改性釉料,瓷砖泥坯入窑烧成,经抛光修整得到纹理清晰的瓷砖;Step 5: Prepare ceramic tiles with clear texture: set the corresponding 3D digital spray glaze parameters to spray modified glaze, the tile mud is fired in the kiln, and polished and trimmed to obtain ceramic tiles with clear texture;
优选地,所述瓷砖坯体表面进行抛磨处理,便于釉料的附着。Preferably, the surface of the ceramic tile body is polished to facilitate the adhesion of the glaze.
优选地,所述色料由无机颜料、有机颜料、金属光泽颜料中的一种或多种混合。Preferably, the colorant is mixed with one or more of inorganic pigments, organic pigments and metallic luster pigments.
优选地,所述尖晶石由经烧结的镁或铝尖晶石组成,所述经烧结的镁或铝尖晶石的平均显微结构粒度为1-5μm。Preferably, the spinel consists of sintered magnesium or aluminum spinel having an average microstructural grain size of 1-5 μm.
优选地,所述改性釉料包括以下原料:尖晶石30-40g、甲基苯丙酮20-30g、硅酸锆10-20g、磺酸丁基吡啶硫酸氢盐10-20g、透明釉料100-200g、乙醇溶剂30-50g。Preferably, the modified glaze includes the following raw materials: 30-40g of spinel, 20-30g of methylpropiophenone, 10-20g of zirconium silicate, 10-20g of butylpyridine hydrogensulfate, transparent glaze 100-200g, ethanol solvent 30-50g.
优选地,所述透明釉料由二氧化硅、纳米水铝石、钾长石、方解石、高岭土、石英石、氧化铝、氧化钙中的一种或多种混合。Preferably, the transparent glaze is mixed with one or more of silica, nano-diaspore, potassium feldspar, calcite, kaolin, quartzite, alumina, and calcium oxide.
优选地,所述制备改性釉料中研磨的时间为10-12小时,混合物料与水的质量比为2:1。Preferably, the grinding time in the preparation of the modified glaze is 10-12 hours, and the mass ratio of the mixed material to water is 2:1.
优选地,所述釉料的施釉厚度为0.3-0.5mm,所述釉料的施釉量为350-400g/㎡。Preferably, the glaze thickness of the glaze is 0.3-0.5mm, and the glaze amount of the glaze is 350-400g/㎡.
优选地,所述预处理尖晶石反应过程中加热至80℃后保温2h,然后自然冷却至室温。Preferably, the pretreated spinel is heated to 80° C. during the reaction process and then kept for 2 hours, and then naturally cooled to room temperature.
优选地,所述制备改性釉料的细度为1.5-2.0μm,釉料光泽度为5-8。Preferably, the prepared modified glaze has a fineness of 1.5-2.0 μm and a glaze gloss of 5-8.
本发明制备的采用3D数码喷釉技术制备纹理清晰的瓷砖的方法具有如下的有益效果:The method for preparing ceramic tiles with clear texture by adopting 3D digital spray glaze technology prepared by the present invention has the following beneficial effects:
本发明通过渗透的方式将底墨渗入瓷砖坯体中,喷施改性釉料后底墨在烧结后会在改性釉料中会有一定的扩散,制备的底墨加大了渗透的厚度,使装饰效果更为立体,同时在釉料中加入了硬度大、强度髙、化学稳定性好尖晶石,使得瓷砖表面形成的纹理装饰图案特别耐磨,从而使最后制备出来的瓷砖凹凸触感更强、产品图案纹理更加清晰,其莫氏硬度较高不易磨穿。The present invention infiltrates the base ink into the ceramic tile body by means of penetration. After spraying the modified glaze, the base ink will diffuse in the modified glaze after sintering, and the prepared base ink increases the penetration thickness. , so that the decorative effect is more three-dimensional. At the same time, spinel with high hardness, high strength and good chemical stability is added to the glaze, so that the texture decorative pattern formed on the surface of the tile is particularly wear-resistant, so that the final prepared tile has a concave-convex touch. Stronger, clearer product patterns and textures, and its Mohs hardness is higher and it is not easy to wear through.
具体实施方式Detailed ways
下面结合具体实施例,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with specific embodiments. Apparently, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
本实施例的本发明提供了一种采用3D数码喷釉技术制备纹理清晰的瓷砖的方法,包括以下步骤:The present invention of the present embodiment provides a kind of method that adopts 3D digital spray glaze technology to prepare the ceramic tile with clear texture, comprises the following steps:
步骤一、瓷砖坯体制作:将混合瓷砖浆料压制成型,脱模后取出坯体,烘干并修坯得到瓷砖坯体;Step 1. Production of tile body: Press the mixed tile slurry into shape, take out the body after demoulding, dry and repair the body to obtain the tile body;
步骤二、制备底墨:Step 2. Prepare the base ink:
(1)、将色料50-100g、改性滑石粉30-50g、环硅丙烷20-25g、树脂30-50g在容器内搅拌与相应钴盐的水溶液混合,持续搅拌并调节pH值至7-8,反应5-6h得到混合物A;改性滑石粉的制备方法为:将滑石粉送入到3-5倍的质量分数5%的盐酸溶液中搅拌均匀,然后加入滑石粉总量2-5%的硅溶胶、1-5%的草酸钠和1-3%的硫酸镧,搅拌充分,再水下、干燥,即可;(1) Stir 50-100g of colorant, 30-50g of modified talc, 20-25g of cyclosilane, and 30-50g of resin in a container and mix them with the corresponding cobalt salt aqueous solution, keep stirring and adjust the pH value to 7 -8, react for 5-6h to obtain mixture A; the preparation method of modified talcum powder is: send talcum powder into 3-5 times the mass fraction of 5% hydrochloric acid solution and stir evenly, then add talcum powder total amount 2- 5% silica sol, 1-5% sodium oxalate and 1-3% lanthanum sulfate, stir thoroughly, then underwater and dry;
(2)、向混合物A中加入分散剂和表面活性剂在容器内搅拌后静置1-2小时,除去上层的分层水,沉淀物经烘干、煅烧后过筛得到底料;(2) Add a dispersant and a surfactant to the mixture A, stir in the container and let it stand for 1-2 hours to remove the stratified water in the upper layer, and the sediment is dried, calcined and sieved to obtain the bottom material;
(3)、将底料、乙烯丙烯酸酯共聚物、异佛尔酮和油墨乙醇溶剂加入到容器内分散均匀得到底墨;(3) Add the primer, ethylene acrylate copolymer, isophorone and ink ethanol solvent into the container to disperse evenly to obtain the primer;
步骤三:瓷砖坯体喷墨:通过3D喷墨设备为瓷砖坯体喷施一层底墨,使底墨渗透瓷砖坯体形成图案层;Step 3: Inkjet the tile body: Spray a layer of primer on the tile body through 3D inkjet equipment, so that the primer penetrates into the tile body to form a pattern layer;
步骤四:制备改性釉料:Step 4: Prepare the modified glaze:
S1、将尖晶石、甲基苯丙酮、硅酸锆以2000-2500r/min转速下研磨5小时,然后加入磺酸丁基吡啶硫酸氢盐反应,最后采用无水乙醇清洗干燥后即得预处理尖晶石;S1. Grind spinel, methylpropiophenone, and zirconium silicate at a speed of 2000-2500r/min for 5 hours, then add butyl pyridinium sulfonate for reaction, and finally wash and dry with absolute ethanol to obtain the pre- processing spinel;
S2、将预处理尖晶石与透明釉料混合在一起形成混合物料,然后与水混合反复研磨,最后加入乙醇溶剂调整粘度和密度,即得改性釉料;S2. Mix the pretreated spinel with the transparent glaze to form a mixture, then mix it with water and grind it repeatedly, and finally add ethanol solvent to adjust the viscosity and density to obtain the modified glaze;
步骤五:制备纹理清晰的瓷砖:设置相应的3D数码喷釉参数喷施改性釉料,瓷砖泥坯入窑烧成,经抛光修整得到纹理清晰的瓷砖;Step 5: Prepare ceramic tiles with clear texture: set the corresponding 3D digital spray glaze parameters to spray modified glaze, the tile mud is fired in the kiln, and polished and trimmed to obtain ceramic tiles with clear texture;
本实施例的瓷砖坯体表面进行抛磨处理,便于釉料的附着。The surface of the ceramic tile body in this embodiment is polished to facilitate the attachment of the glaze.
本实施例的色料由无机颜料、有机颜料、金属光泽颜料中的一种或多种混合。The colorant in this embodiment is mixed by one or more of inorganic pigments, organic pigments and metallic luster pigments.
本实施例的尖晶石由经烧结的镁或铝尖晶石组成,经烧结的镁或铝尖晶石的平均显微结构粒度为1-5μm。The spinel in this embodiment is composed of sintered magnesium or aluminum spinel, and the average microstructure grain size of the sintered magnesium or aluminum spinel is 1-5 μm.
本实施例的改性釉料包括以下原料:尖晶石30-40g、甲基苯丙酮20-30g、硅酸锆10-20g、磺酸丁基吡啶硫酸氢盐10-20g、透明釉料100-200g、乙醇溶剂30-50g。The modified glaze of this embodiment includes the following raw materials: 30-40g of spinel, 20-30g of methylpropiophenone, 10-20g of zirconium silicate, 10-20g of sulfonic acid butylpyridine bisulfate, and 100g of transparent glaze -200g, ethanol solvent 30-50g.
本实施例的透明釉料由二氧化硅、纳米水铝石、钾长石、方解石、高岭土、石英石、氧化铝、氧化钙中的一种或多种混合。The transparent glaze in this embodiment is mixed with one or more of silicon dioxide, nano-diaspore, potassium feldspar, calcite, kaolin, quartzite, alumina, and calcium oxide.
本实施例的制备改性釉料中研磨的时间为10-12小时,混合物料与水的质量比为2:1。The grinding time for preparing the modified glaze in this embodiment is 10-12 hours, and the mass ratio of the mixed material to water is 2:1.
本实施例的釉料的施釉厚度为0.3-0.5mm,釉料的施釉量为350-400g/㎡。The glazing thickness of the glaze in this embodiment is 0.3-0.5mm, and the glazing amount of the glaze is 350-400g/㎡.
本实施例的预处理尖晶石反应过程中加热至80℃后保温2h,然后自然冷却至室温。During the reaction process of the pretreated spinel in this embodiment, it was heated to 80° C., kept for 2 hours, and then naturally cooled to room temperature.
本实施例的制备改性釉料的细度为1.5-2.0μm,釉料光泽度为5-8。 The fineness of the modified glaze prepared in this embodiment is 1.5-2.0 μm, and the glossiness of the glaze is 5-8.
实施例1.Example 1.
本实施例的本发明提供了一种采用3D数码喷釉技术制备纹理清晰的瓷砖的方法,包括以下步骤:The present invention of the present embodiment provides a kind of method that adopts 3D digital spray glaze technology to prepare the ceramic tile with clear texture, comprises the following steps:
步骤一、瓷砖坯体制作:将混合瓷砖浆料压制成型,脱模后取出坯体,烘干并修坯得到瓷砖坯体;Step 1. Production of tile body: Press the mixed tile slurry into shape, take out the body after demoulding, dry and repair the body to obtain the tile body;
步骤二、制备底墨:Step 2. Prepare the base ink:
(1)、将色料50g、滑石粉30g、环硅丙烷20g、树脂30g在容器内搅拌与相应钴盐的水溶液混合,持续搅拌并调节pH值至7,反应5h得到混合物A;(1) Stir 50g of colorant, 30g of talcum powder, 20g of cyclosilane, and 30g of resin in a container to mix with the corresponding cobalt salt aqueous solution, keep stirring and adjust the pH value to 7, and react for 5h to obtain mixture A;
(2)、向混合物A中加入分散剂和表面活性剂在容器内搅拌后静置1小时,除去上层的分层水,沉淀物经烘干、煅烧后过筛得到底料;(2) Add a dispersant and a surfactant to the mixture A, stir in the container and let it stand for 1 hour, remove the stratified water in the upper layer, and dry and calcinate the precipitate and sieve to obtain the bottom material;
(3)、将底料、乙烯丙烯酸酯共聚物、异佛尔酮和油墨乙醇溶剂加入到容器内分散均匀得到底墨;(3) Add the primer, ethylene acrylate copolymer, isophorone and ink ethanol solvent into the container to disperse evenly to obtain the primer;
步骤三:瓷砖坯体喷墨:通过3D喷墨设备为瓷砖坯体喷施一层底墨,使底墨渗透瓷砖坯体形成图案层;Step 3: Inkjet the tile body: Spray a layer of primer on the tile body through 3D inkjet equipment, so that the primer penetrates into the tile body to form a pattern layer;
步骤四:制备改性釉料:Step 4: Prepare the modified glaze:
S1、将尖晶石、甲基苯丙酮、硅酸锆以2000r/min转速下研磨5小时,然后加入磺酸丁基吡啶硫酸氢盐反应,最后采用无水乙醇清洗干燥后即得预处理尖晶石;S1. Grind spinel, methylpropiophenone, and zirconium silicate at 2000r/min for 5 hours, then add sulfonic acid butyl pyridinium bisulfate to react, and finally use absolute ethanol to wash and dry to obtain the pretreated tip spar;
S2、将预处理尖晶石与透明釉料混合在一起形成混合物料,然后与水混合反复研磨,最后加入乙醇溶剂调整粘度和密度,即得改性釉料;S2. Mix the pretreated spinel with the transparent glaze to form a mixture, then mix it with water and grind it repeatedly, and finally add ethanol solvent to adjust the viscosity and density to obtain the modified glaze;
步骤五:制备纹理清晰的瓷砖:设置相应的3D数码喷釉参数喷施改性釉料,瓷砖泥坯入窑烧成,经抛光修整得到纹理清晰的瓷砖;Step 5: Prepare ceramic tiles with clear texture: set the corresponding 3D digital spray glaze parameters to spray modified glaze, the tile mud is fired in the kiln, and polished and trimmed to obtain ceramic tiles with clear texture;
本实施例的瓷砖坯体表面进行抛磨处理,便于釉料的附着。The surface of the ceramic tile body in this embodiment is polished to facilitate the attachment of the glaze.
本实施例的色料由无机颜料、有机颜料、金属光泽颜料中的一种或多种混合。The colorant in this embodiment is mixed by one or more of inorganic pigments, organic pigments and metallic luster pigments.
本实施例的尖晶石由经烧结的镁或铝尖晶石组成,经烧结的镁或铝尖晶石的平均显微结构粒度为1μm。The spinel in this embodiment is composed of sintered magnesium or aluminum spinel, and the average microstructure grain size of the sintered magnesium or aluminum spinel is 1 μm.
本实施例的改性釉料包括以下原料:尖晶石30g、甲基苯丙酮20g、硅酸锆10g、磺酸丁基吡啶硫酸氢盐10g、透明釉料100g、乙醇溶剂30g。The modified glaze in this embodiment includes the following raw materials: 30 g of spinel, 20 g of methylpropiophenone, 10 g of zirconium silicate, 10 g of butyl pyridinium sulfonate, 100 g of transparent glaze, and 30 g of ethanol solvent.
本实施例的透明釉料由二氧化硅、纳米水铝石、钾长石、方解石、高岭土、石英石、氧化铝、氧化钙中的一种或多种混合。The transparent glaze in this embodiment is mixed with one or more of silicon dioxide, nano-diaspore, potassium feldspar, calcite, kaolin, quartzite, alumina, and calcium oxide.
本实施例的制备改性釉料中研磨的时间为10小时,混合物料与水的质量比为2:1。The grinding time for preparing the modified glaze in this embodiment is 10 hours, and the mass ratio of the mixture material to water is 2:1.
本实施例的釉料的施釉厚度为0.3mm,釉料的施釉量为350g/㎡。The glaze thickness of the glaze in this embodiment is 0.3 mm, and the glaze amount of the glaze is 350 g/㎡.
本实施例的预处理尖晶石反应过程中加热至80℃后保温2h,然后自然冷却至室温。During the reaction process of the pretreated spinel in this embodiment, it was heated to 80° C., kept for 2 hours, and then naturally cooled to room temperature.
本实施例的制备改性釉料的细度为1.5μm,釉料光泽度为5。 The fineness of the modified glaze prepared in this embodiment is 1.5 μm, and the glossiness of the glaze is 5.
实施例2.Example 2.
本实施例的本发明提供了一种采用3D数码喷釉技术制备纹理清晰的瓷砖的方法,包括以下步骤:The present invention of the present embodiment provides a kind of method that adopts 3D digital spray glaze technology to prepare the ceramic tile with clear texture, comprises the following steps:
步骤一、瓷砖坯体制作:将混合瓷砖浆料压制成型,脱模后取出坯体,烘干并修坯得到瓷砖坯体;Step 1. Production of tile body: Press the mixed tile slurry into shape, take out the body after demoulding, dry and repair the body to obtain the tile body;
步骤二、制备底墨:Step 2. Prepare the base ink:
(1)、将色料70g、滑石粉40g、环硅丙烷22g、树脂35g在容器内搅拌与相应钴盐的水溶液混合,持续搅拌并调节pH值至7.5,反应5.5h得到混合物A;(1) Stir 70g of colorant, 40g of talcum powder, 22g of cyclosilane, and 35g of resin in a container to mix with the corresponding cobalt salt aqueous solution, keep stirring and adjust the pH value to 7.5, and react for 5.5h to obtain mixture A;
(2)、向混合物A中加入分散剂和表面活性剂在容器内搅拌后静置1.5小时,除去上层的分层水,沉淀物经烘干、煅烧后过筛得到底料;(2) Add a dispersant and a surfactant to the mixture A, stir in the container and let it stand for 1.5 hours to remove the stratified water in the upper layer, and the sediment is dried, calcined and sieved to obtain the bottom material;
(3)、将底料、乙烯丙烯酸酯共聚物、异佛尔酮和油墨乙醇溶剂加入到容器内分散均匀得到底墨;(3) Add the primer, ethylene acrylate copolymer, isophorone and ink ethanol solvent into the container to disperse evenly to obtain the primer;
步骤三:瓷砖坯体喷墨:通过3D喷墨设备为瓷砖坯体喷施一层底墨,使底墨渗透瓷砖坯体形成图案层;Step 3: Inkjet the tile body: Spray a layer of primer on the tile body through 3D inkjet equipment, so that the primer penetrates into the tile body to form a pattern layer;
步骤四:制备改性釉料:Step 4: Prepare the modified glaze:
S1、将尖晶石、甲基苯丙酮、硅酸锆以2200r/min转速下研磨5小时,然后加入磺酸丁基吡啶硫酸氢盐反应,最后采用无水乙醇清洗干燥后即得预处理尖晶石;S1. Grind spinel, methylpropiophenone and zirconium silicate at 2200r/min for 5 hours, then add sulfonic acid butyl pyridinium bisulfate for reaction, and finally wash and dry with absolute ethanol to obtain the pretreated tip spar;
S2、将预处理尖晶石与透明釉料混合在一起形成混合物料,然后与水混合反复研磨,最后加入乙醇溶剂调整粘度和密度,即得改性釉料;S2. Mix the pretreated spinel with the transparent glaze to form a mixture, then mix it with water and grind it repeatedly, and finally add ethanol solvent to adjust the viscosity and density to obtain the modified glaze;
步骤五:制备纹理清晰的瓷砖:设置相应的3D数码喷釉参数喷施改性釉料,瓷砖泥坯入窑烧成,经抛光修整得到纹理清晰的瓷砖;Step 5: Prepare ceramic tiles with clear texture: set the corresponding 3D digital spray glaze parameters to spray modified glaze, the tile mud is fired in the kiln, and polished and trimmed to obtain ceramic tiles with clear texture;
本实施例的瓷砖坯体表面进行抛磨处理,便于釉料的附着。The surface of the ceramic tile body in this embodiment is polished to facilitate the attachment of the glaze.
本实施例的色料由无机颜料、有机颜料、金属光泽颜料中的一种或多种混合。The colorant in this embodiment is mixed by one or more of inorganic pigments, organic pigments and metallic luster pigments.
本实施例的尖晶石由经烧结的镁或铝尖晶石组成,经烧结的镁或铝尖晶石的平均显微结构粒度为3μm。The spinel in this embodiment is composed of sintered magnesium or aluminum spinel, and the average microstructure grain size of the sintered magnesium or aluminum spinel is 3 μm.
本实施例的改性釉料包括以下原料:尖晶石35g、甲基苯丙酮25g、硅酸锆16g、磺酸丁基吡啶硫酸氢盐15g、透明釉料155g、乙醇溶剂35g。The modified glaze of this embodiment includes the following raw materials: 35g of spinel, 25g of methylpropiophenone, 16g of zirconium silicate, 15g of butyl pyridinium sulfonate, 155g of transparent glaze, and 35g of ethanol solvent.
本实施例的透明釉料由二氧化硅、纳米水铝石、钾长石、方解石、高岭土、石英石、氧化铝、氧化钙中的一种或多种混合。The transparent glaze in this embodiment is mixed with one or more of silicon dioxide, nano-diaspore, potassium feldspar, calcite, kaolin, quartzite, alumina, and calcium oxide.
本实施例的制备改性釉料中研磨的时间为11小时,混合物料与水的质量比为2:1。The grinding time for preparing the modified glaze in this embodiment is 11 hours, and the mass ratio of the mixture material to water is 2:1.
本实施例的釉料的施釉厚度为0.4mm,釉料的施釉量为370g/㎡。The glaze thickness of the glaze in this embodiment is 0.4mm, and the glaze amount of the glaze is 370g/㎡.
本实施例的预处理尖晶石反应过程中加热至80℃后保温2h,然后自然冷却至室温。During the reaction process of the pretreated spinel in this embodiment, it was heated to 80° C., kept for 2 hours, and then naturally cooled to room temperature.
本实施例的制备改性釉料的细度为1.8μm,釉料光泽度为7。 The fineness of the modified glaze prepared in this embodiment is 1.8 μm, and the glossiness of the glaze is 7.
实施例3.Example 3.
本实施例的本发明提供了一种采用3D数码喷釉技术制备纹理清晰的瓷砖的方法,包括以下步骤:The present invention of the present embodiment provides a kind of method that adopts 3D digital spray glaze technology to prepare the ceramic tile with clear texture, comprises the following steps:
步骤一、瓷砖坯体制作:将混合瓷砖浆料压制成型,脱模后取出坯体,烘干并修坯得到瓷砖坯体;Step 1. Production of tile body: Press the mixed tile slurry into shape, take out the body after demoulding, dry and repair the body to obtain the tile body;
步骤二、制备底墨:Step 2. Prepare the base ink:
(1)、将色料100g、滑石粉50g、环硅丙烷25g、树脂50g在容器内搅拌与相应钴盐的水溶液混合,持续搅拌并调节pH值至8,反应6h得到混合物A;(1) Stir 100g of colorant, 50g of talcum powder, 25g of cyclosilane, and 50g of resin in a container to mix with the corresponding cobalt salt aqueous solution, keep stirring and adjust the pH value to 8, react for 6h to obtain mixture A;
(2)、向混合物A中加入分散剂和表面活性剂在容器内搅拌后静置2小时,除去上层的分层水,沉淀物经烘干、煅烧后过筛得到底料;(2) Add a dispersant and a surfactant to the mixture A, stir in the container and let it stand for 2 hours, remove the layered water in the upper layer, and dry and calcinate the precipitate and sieve to obtain the bottom material;
(3)、将底料、乙烯丙烯酸酯共聚物、异佛尔酮和油墨乙醇溶剂加入到容器内分散均匀得到底墨;(3) Add the primer, ethylene acrylate copolymer, isophorone and ink ethanol solvent into the container to disperse evenly to obtain the primer;
步骤三:瓷砖坯体喷墨:通过3D喷墨设备为瓷砖坯体喷施一层底墨,使底墨渗透瓷砖坯体形成图案层;Step 3: Inkjet the tile body: Spray a layer of primer on the tile body through 3D inkjet equipment, so that the primer penetrates into the tile body to form a pattern layer;
步骤四:制备改性釉料:Step 4: Prepare the modified glaze:
S1、将尖晶石、甲基苯丙酮、硅酸锆以2500r/min转速下研磨5小时,然后加入磺酸丁基吡啶硫酸氢盐反应,最后采用无水乙醇清洗干燥后即得预处理尖晶石;S1. Grind spinel, methylpropiophenone, and zirconium silicate at a speed of 2500r/min for 5 hours, then add butyl pyridinium sulfonate for reaction, and finally wash and dry with absolute ethanol to obtain the pretreated tip spar;
S2、将预处理尖晶石与透明釉料混合在一起形成混合物料,然后与水混合反复研磨,最后加入乙醇溶剂调整粘度和密度,即得改性釉料;S2. Mix the pretreated spinel with the transparent glaze to form a mixture, then mix it with water and grind it repeatedly, and finally add ethanol solvent to adjust the viscosity and density to obtain the modified glaze;
步骤五:制备纹理清晰的瓷砖:设置相应的3D数码喷釉参数喷施改性釉料,瓷砖泥坯入窑烧成,经抛光修整得到纹理清晰的瓷砖;Step 5: Prepare ceramic tiles with clear texture: set the corresponding 3D digital spray glaze parameters to spray modified glaze, the tile mud is fired in the kiln, and polished and trimmed to obtain ceramic tiles with clear texture;
本实施例的瓷砖坯体表面进行抛磨处理,便于釉料的附着。The surface of the ceramic tile body in this embodiment is polished to facilitate the attachment of the glaze.
本实施例的色料由无机颜料、有机颜料、金属光泽颜料中的一种或多种混合。The colorant in this embodiment is mixed by one or more of inorganic pigments, organic pigments and metallic luster pigments.
本实施例的尖晶石由经烧结的镁或铝尖晶石组成,经烧结的镁或铝尖晶石的平均显微结构粒度为5μm。The spinel in this embodiment is composed of sintered magnesium or aluminum spinel, and the average microstructure grain size of the sintered magnesium or aluminum spinel is 5 μm.
本实施例的改性釉料包括以下原料:尖晶石40g、甲基苯丙酮30g、硅酸锆20g、磺酸丁基吡啶硫酸氢盐20g、透明釉料200g、乙醇溶剂50g。The modified glaze of this embodiment includes the following raw materials: 40 g of spinel, 30 g of methylpropiophenone, 20 g of zirconium silicate, 20 g of butyl pyridinium sulfonate, 200 g of transparent glaze, and 50 g of ethanol solvent.
本实施例的透明釉料由二氧化硅、纳米水铝石、钾长石、方解石、高岭土、石英石、氧化铝、氧化钙中的一种或多种混合。The transparent glaze in this embodiment is mixed with one or more of silicon dioxide, nano-diaspore, potassium feldspar, calcite, kaolin, quartzite, alumina, and calcium oxide.
本实施例的制备改性釉料中研磨的时间为12小时,混合物料与水的质量比为2:1。The grinding time for preparing the modified glaze in this embodiment is 12 hours, and the mass ratio of the mixture material to water is 2:1.
本实施例的釉料的施釉厚度为0.5mm,釉料的施釉量为400g/㎡。The glazing thickness of the glaze in this embodiment is 0.5mm, and the glazing amount of the glaze is 400g/㎡.
本实施例的预处理尖晶石反应过程中加热至80℃后保温2h,然后自然冷却至室温。During the reaction process of the pretreated spinel in this embodiment, it was heated to 80° C., kept for 2 hours, and then naturally cooled to room temperature.
本实施例的制备改性釉料的细度为2.0μm,釉料光泽度为8。 The fineness of the modified glaze prepared in this embodiment is 2.0 μm, and the glossiness of the glaze is 8.
对比例1.Comparative example 1.
与实施例3不同的是使用普通的底墨。Different from embodiment 3 is to use common bottom ink.
对比例2.Comparative example 2.
与实施例3不同的是不对釉料进行改性。The difference from Example 3 is that the glaze is not modified.
对比例3.Comparative example 3.
与实施例3不同的是釉料改性的过程中不对尖晶石进行预处理。The difference from Example 3 is that the spinel is not pretreated during the glaze modification process.
将实施例1-3及对比例1-3产品进行性能测试;Carry out performance test with embodiment 1-3 and comparative example 1-3 product;
制作30个瓷砖样品,每组5个共分为6组,每组对应实施例1-3和对比例1-3并进行编号为A/B/C/D/E/F,最后分别对A/B/C/D/E/F组的瓷砖样品进行检测,检测结果如下表。Make 30 tile samples, each group of 5 is divided into 6 groups, each group corresponds to Example 1-3 and Comparative Example 1-3 and is numbered A/B/C/D/E/F, and finally A The tile samples of /B/C/D/E/F groups were tested, and the test results are shown in the table below.
从实施例1-3可看出;使用本发明制成的采用3D数码喷釉技术制备纹理清晰的瓷砖的方法制备出来的瓷砖凹凸触感更强、产品图案纹理更加清晰,其莫氏硬度较高不易磨穿。As can be seen from Examples 1-3; the ceramic tiles prepared by the method for preparing ceramic tiles with clear texture using 3D digital spray glaze technology prepared by the present invention have stronger touch feeling, clearer product pattern texture, and higher Mohs hardness Not easy to wear through.
从对比例1、实施例3可看出,制备的底墨加大了渗透的厚度,使装饰效果更为立体,纹理清晰度较好。It can be seen from Comparative Example 1 and Example 3 that the prepared primer increases the penetration thickness, makes the decorative effect more three-dimensional, and has better texture clarity.
此外,从对比例2-3发现,在采用3D数码喷釉技术制备纹理清晰的瓷砖的方法中,在釉料中加入了硬度大、强度髙、化学稳定性好尖晶石,同时改性的过程中不对尖晶石进行预处理使得瓷砖表面形成的纹理装饰图案特别耐磨。In addition, it is found from Comparative Examples 2-3 that in the method of preparing ceramic tiles with clear texture by using 3D digital spray glaze technology, spinel with high hardness, high strength and good chemical stability is added to the glaze, and the modified The lack of pretreatment of the spinel during the process makes the textured decorative pattern formed on the tile surface particularly wear-resistant.
在实施例3的基础上,通过滑石粉改性处理:On the basis of embodiment 3, by talcum powder modified treatment:
改性滑石粉的制备方法为:将滑石粉送入到4倍的质量分数5%的盐酸溶液中搅拌均匀,然后加入滑石粉总量3.5%的硅溶胶、3%的草酸钠和3%的硫酸镧,搅拌充分,再水下、干燥,即可。The preparation method of the modified talc powder is as follows: send the talc powder into 4 times the mass fraction of 5% hydrochloric acid solution and stir evenly, then add 3.5% of the total amount of talc powder into silica sol, 3% of sodium oxalate and 3% of For lanthanum sulfate, stir well, put it under water, and dry it.
本发明的创新点在于:The innovation point of the present invention is:
本发明通过渗透的方式将底墨渗入瓷砖坯体中,喷施改性釉料后底墨在烧结后会在改性釉料中会有一定的扩散,制备的底墨加大了渗透的厚度,使装饰效果更为立体,同时在釉料中加入了硬度大、强度髙、化学稳定性好尖晶石,使得瓷砖表面形成的纹理装饰图案特别耐磨,从而使最后制备出来的瓷砖凹凸触感更强、产品图案纹理更加清晰,其莫氏硬度较高不易磨穿。The present invention infiltrates the base ink into the ceramic tile body by means of penetration. After spraying the modified glaze, the base ink will diffuse in the modified glaze after sintering, and the prepared base ink increases the penetration thickness. , so that the decorative effect is more three-dimensional. At the same time, spinel with high hardness, high strength and good chemical stability is added to the glaze, so that the texture decorative pattern formed on the surface of the tile is particularly wear-resistant, so that the final prepared tile has a concave-convex touch. Stronger, clearer product patterns and textures, and its Mohs hardness is higher and it is not easy to wear through.
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。It will be apparent to those skilled in the art that the invention is not limited to the details of the above-described exemplary embodiments, but that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Accordingly, the embodiments should be regarded in all points of view as exemplary and not restrictive, the scope of the invention being defined by the appended claims rather than the foregoing description, and it is therefore intended that the scope of the invention be defined by the appended claims rather than by the foregoing description. All changes within the meaning and range of equivalents of the elements are embraced in the present invention.
此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only includes an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.
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