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CN116395965A - Glaze with imitation marble light sensation and application of glaze in preparation of ceramic tile with imitation marble light sensation with high fidelity - Google Patents

Glaze with imitation marble light sensation and application of glaze in preparation of ceramic tile with imitation marble light sensation with high fidelity Download PDF

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Publication number
CN116395965A
CN116395965A CN202310426845.6A CN202310426845A CN116395965A CN 116395965 A CN116395965 A CN 116395965A CN 202310426845 A CN202310426845 A CN 202310426845A CN 116395965 A CN116395965 A CN 116395965A
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parts
glaze
kaolin
light sensation
composite
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CN116395965B (en
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麦文英
汪加武
王礼
黄大泱
曾亚丽
石献忠
卢佩玉
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Guangdong Oubrunei Ceramics Co ltd
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Guangdong Oubrunei Ceramics Co ltd
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C8/00Enamels; Glazes; Fusion seal compositions being frit compositions having non-frit additions
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03CCHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C1/00Ingredients generally applicable to manufacture of glasses, glazes, or vitreous enamels
    • C03C1/02Pretreated ingredients
    • C03C1/026Pelletisation or prereacting of powdered raw materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/45Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
    • C04B41/50Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials
    • C04B41/5022Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements with inorganic materials with vitreous materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B41/00After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
    • C04B41/80After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only ceramics
    • C04B41/81Coating or impregnation
    • C04B41/85Coating or impregnation with inorganic materials
    • C04B41/86Glazes; Cold glazes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/60Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Ceramic Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Inorganic Chemistry (AREA)
  • Structural Engineering (AREA)
  • Glass Compositions (AREA)

Abstract

The invention discloses a glaze with a marble-like light sensation and application thereof in preparing a ceramic tile with a high fidelity marble-like light sensation, wherein the glaze comprises the following raw materials: potassium feldspar, quartz, talcum powder, calcium borate, modified kaolin and composite matt material; the specific formula comprises the following raw materials: 20-50 parts of potassium feldspar, 20-50 parts of quartz, 5-10 parts of talcum powder, 5-10 parts of calcium borate, 10-20 parts of modified kaolin and 8-15 parts of composite matt material; the dispersibility of the kaolin in the glaze is improved after the modification treatment of stearic acid and octadecyl trimethyl ammonium bromide, so that the connection strength between the components of the glaze is enhanced, and the glaze prepared under a specific proportion improves the glossiness of the glaze, achieves the purposes of smooth and fine glaze and low glossiness, and ensures better wear resistance and light sensation.

Description

一种具有仿大理石光感的釉料及其在制备高逼真度的仿大理 石光感的瓷砖中的应用A kind of glaze material with imitation marble light feeling and its application in the preparation of high fidelity imitation marble The application of stone light-sensitive ceramic tiles

技术领域technical field

本发明涉及瓷砖釉料技术领域,具体涉及一种具有仿大理石光感的釉料及其在制备高逼真度的仿大理石光感的瓷砖中的应用。The invention relates to the technical field of ceramic tile glazes, in particular to a glaze with a marble-imitating light effect and its application in preparing high-fidelity marble-imitating light-sensitive ceramic tiles.

背景技术Background technique

仿大理石瓷砖所施的釉料一般以天然矿石为原料,经研磨、加水调制后,涂敷于坯体表面,经一定温度的焙烧而熔融,温度下降时,形成陶瓷表面的玻璃质薄层,它使陶瓷器增加机械强度、热稳定性、介电强度和防止液体、气体的侵蚀,而且还有增加瓷砖美观和便于洗拭、不被尘土粘染等作用;The glaze applied to imitation marble tiles is generally made of natural ore. After grinding and adding water, it is coated on the surface of the green body and melted by roasting at a certain temperature. When the temperature drops, a glassy thin layer on the ceramic surface is formed. It increases the mechanical strength, thermal stability, and dielectric strength of ceramics and prevents liquid and gas erosion, and also increases the appearance of ceramic tiles, facilitates cleaning, and is not stained by dust;

现有仿大理石的釉料使用的天然矿物属于不可再生资源,长期大量开采不利于长远的发展,而且釉料要么表面粗糙光泽度低,要么釉面光滑光泽度高,二者不得兼顾,也有光感好的仿大理石釉料,他们在原普通哑光釉面的基础上,通过添加柔抛光设备将釉面柔抛,这种柔抛虽然光泽度低,但大大增加了生产成本,也有在高亮釉面上喷低光泽墨水的柔光釉,这种工艺虽操作简单,但是瓷砖表面的光感不均匀。The natural minerals used in the existing marble-like glazes are non-renewable resources. Long-term large-scale mining is not conducive to long-term development, and the glazes either have a rough surface with low gloss or a smooth glaze with high gloss. Good imitation marble glaze. On the basis of the original ordinary matte glaze, they add soft polishing equipment to polish the glaze softly. Although this soft polishing has low gloss, it greatly increases the production cost. Soft glaze with low-gloss ink sprayed on the glaze. Although this process is simple to operate, the light perception on the surface of the tile is uneven.

发明内容Contents of the invention

针对现有技术的缺陷,本发明的目的是提供一种具有仿大理石光感的釉料及其在制备高逼真度的仿大理石光感的瓷砖中的应用,以解决上述背景技术中提出的问题。Aiming at the defects of the prior art, the purpose of the present invention is to provide a glaze material with imitation marble light effect and its application in the preparation of high-fidelity marble imitation light effect ceramic tiles, so as to solve the problems raised in the above-mentioned background technology.

本发明解决技术问题采用如下技术方案:The present invention solves technical problem and adopts following technical scheme:

本发明提供了一种具有仿大理石光感的釉料,包括以下原料:The invention provides a kind of glaze material with imitation marble light feeling, comprising following raw materials:

钾长石、石英、滑石粉、硼酸钙、改性高岭土、复合无光料;Potassium feldspar, quartz, talc powder, calcium borate, modified kaolin, composite matte material;

其具体配方包括以下原料:钾长石20-50份、石英20-50份、滑石粉5-10份、硼酸钙5-10份、改性高岭土10-20份、复合无光料8-15份。Its specific formula includes the following raw materials: 20-50 parts of potassium feldspar, 20-50 parts of quartz, 5-10 parts of talcum powder, 5-10 parts of calcium borate, 10-20 parts of modified kaolin, 8-15 parts of composite matte material share.

优选地,所述一种具有仿大理石光感的釉料包括以下原料:Preferably, the glaze with imitation marble light perception comprises the following raw materials:

钾长石30份、石英35份、滑石粉8份、硼酸钙8份、改性高岭土16份、复合无光料12份。30 parts of potassium feldspar, 35 parts of quartz, 8 parts of talc powder, 8 parts of calcium borate, 16 parts of modified kaolin, 12 parts of composite matte material.

优选地,所述改性高岭土的制备包括以下步骤:Preferably, the preparation of the modified kaolin comprises the following steps:

S1、将高岭土粉碎成颗粒状,然后加水球磨至过200-300目筛,经气流干燥后得到高岭土微粉;S1. Grinding the kaolin into granules, then ball milling with water to pass through a 200-300 mesh sieve, and air drying to obtain kaolin powder;

S2、按质量份数计在100-150份高岭土微粉中加入10-15份的硬脂酸和20-30份的十八烷基三甲基溴化铵,超声震荡10-15min得到超声混合液;S2. Add 10-15 parts of stearic acid and 20-30 parts of octadecyltrimethylammonium bromide to 100-150 parts of kaolin micropowder in parts by mass, and ultrasonically vibrate for 10-15 minutes to obtain an ultrasonic mixture ;

S3、将超声混合液升温至70-80℃,然后依次加入3-4份锡晶料、1-2份白玻璃、2-4份氧化镁、1-3份碳酸钙并搅拌60-80min,保温反应1-2h,最后经抽滤、洗涤、干燥后得到改性高岭土。S3. Raise the temperature of the ultrasonic mixture to 70-80°C, then sequentially add 3-4 parts of tin crystal material, 1-2 parts of white glass, 2-4 parts of magnesium oxide, and 1-3 parts of calcium carbonate, and stir for 60-80 minutes. Heat preservation reaction for 1-2 hours, and finally obtain modified kaolin after suction filtration, washing and drying.

优选地,所述球磨时加入水的质量为高岭土的8-10%,所述高岭土研磨后的粒径为0.1-0.3μm。Preferably, the mass of water added during the ball milling is 8-10% of the kaolin, and the particle size of the kaolin after grinding is 0.1-0.3 μm.

优选地,所述高岭土内二氧化硅的质量百分含量为45-65%,三氧化二铝的质量百分含量为35-55%。Preferably, the mass percentage of silicon dioxide in the kaolin is 45-65%, and the mass percentage of aluminum oxide is 35-55%.

优选地,所述高岭土改性后的的含水率小于2%,其中0.25-0.3μm粒径的颗粒含量不超过50%。Preferably, the water content of the modified kaolin is less than 2%, and the content of particles with a particle size of 0.25-0.3 μm does not exceed 50%.

优选地,所述复合无光料的制备方法包括如下步骤:Preferably, the preparation method of the composite matte material comprises the following steps:

(1)、将氧化钡和氧化锰加入去离子水中以2400转/min分散均匀,制得质量浓度为25%的混合溶液,在搅拌条件下将氢氧化钠溶液滴加至混合溶液中,反应后得到混合物A;(1) Add barium oxide and manganese oxide to deionized water and disperse evenly at 2400 rpm to prepare a mixed solution with a mass concentration of 25%. Add sodium hydroxide solution dropwise to the mixed solution under stirring conditions, and react After obtaining mixture A;

(2)、将混合物A加入恒温磁力搅拌水浴锅中,升温至75℃后高速分散反应10h,加入甲醇后沉淀,烘干后经研磨即可得到复合无光料。(2) Add the mixture A into a constant temperature magnetic stirring water bath, heat up to 75°C, and then disperse and react at a high speed for 10 hours, add methanol and precipitate, dry and grind to obtain a composite matte material.

优选地,所述复合无光料包括如下质量分数原料:氧化钡20-30份、氧化锰10-30份、甲醇5-10份、去离子水100-200。Preferably, the composite matt material includes the following raw materials in mass fractions: 20-30 parts of barium oxide, 10-30 parts of manganese oxide, 5-10 parts of methanol, and 100-200 parts of deionized water.

优选地,所述仿大理石光感釉的制备包括如下步骤:Preferably, the preparation of the imitation marble photosensitive glaze comprises the following steps:

步骤一、将钾长石、石英、滑石粉、硼酸钙、改性高岭土、复合无光料研磨后混合均匀得到干粉釉料;Step 1. Grinding potassium feldspar, quartz, talcum powder, calcium borate, modified kaolin, and composite matte material and mixing evenly to obtain a dry powder glaze;

步骤二、将干粉釉料与水按照重量比100:40-50混合,得到浓度为40-50%的仿大理石光感的釉料;Step 2, mixing the dry powder glaze and water in a weight ratio of 100:40-50 to obtain a marble-like glaze with a concentration of 40-50%;

步骤三、将釉料在135-1500℃下烧制8-10h,最后得到仿大理石光感的釉。Step 3: firing the glaze at 135-1500° C. for 8-10 hours to finally obtain a marble-like glaze.

本发明制备的具有仿大理石光感的釉料及其在制备高逼真度的仿大理石光感的瓷砖中的应用,釉料中的高岭土经过硬脂酸、十八烷基三甲基溴化铵改性处理之后的分散性得到改善,从而增强釉料成分之间的连接强度,使制得的仿大理石光感的瓷砖硬度较好。The marble-imitating light-sensitive glaze prepared by the present invention and its application in preparing high-fidelity marble-like light-sensitive ceramic tiles, the kaolin in the glaze is modified by stearic acid and octadecyltrimethylammonium bromide The dispersibility after the anti-aging treatment is improved, thereby enhancing the connection strength between the glaze components, so that the hardness of the prepared marble-like light-sensitive tiles is better.

与现有与现有技术相比,本发明具有如下的有益效果:Compared with prior art and prior art, the present invention has the following beneficial effects:

本发明以天然矿物为基体,与改性高岭土和复合无光料混合制备得到,在特定的配比下制得的釉料,提高釉面的光泽度,达到釉面光滑细腻,光泽度低的目的,保证其耐磨性和光感较好。The present invention uses natural minerals as a matrix and mixes them with modified kaolin and composite matting materials. The glaze prepared under a specific ratio can improve the gloss of the glazed surface and achieve a smooth and delicate glazed surface with low glossiness. The purpose is to ensure that its wear resistance and light perception are better.

具体实施方式Detailed ways

下面结合具体实施例,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with specific embodiments. Apparently, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.

本实施例的本发明提供了一种具有仿大理石光感的釉料,包括以下原料:The present invention of the present embodiment provides a kind of glaze material with imitation marble light feeling, comprises following raw material:

钾长石、石英、滑石粉、硼酸钙、改性高岭土、复合无光料;Potassium feldspar, quartz, talc powder, calcium borate, modified kaolin, composite matte material;

其具体配方包括以下原料:钾长石20-50份、石英20-50份、滑石粉5-10份、硼酸钙5-10份、改性高岭土10-20份、复合无光料8-15份。Its specific formula includes the following raw materials: 20-50 parts of potassium feldspar, 20-50 parts of quartz, 5-10 parts of talcum powder, 5-10 parts of calcium borate, 10-20 parts of modified kaolin, 8-15 parts of composite matte material share.

本实施例的具有仿大理石光感的釉料包括以下原料:The glaze material with imitation marble light feeling of the present embodiment comprises following raw material:

钾长石30份、石英35份、滑石粉8份、硼酸钙8份、改性高岭土16份、复合无光料12份。30 parts of potassium feldspar, 35 parts of quartz, 8 parts of talc powder, 8 parts of calcium borate, 16 parts of modified kaolin, 12 parts of composite matte material.

本实施例的改性高岭土的制备包括以下步骤:The preparation of the modified kaolin of the present embodiment comprises the following steps:

S1、将高岭土粉碎成颗粒状,然后加水球磨至过200-300目筛,经气流干燥后得到高岭土微粉;S1. Grinding the kaolin into granules, then ball milling with water to pass through a 200-300 mesh sieve, and air drying to obtain kaolin powder;

S2、按质量份数计在100-150份高岭土微粉中加入10-15份的硬脂酸和20-30份的十八烷基三甲基溴化铵,超声震荡10-15min得到超声混合液;S2. Add 10-15 parts of stearic acid and 20-30 parts of octadecyltrimethylammonium bromide to 100-150 parts of kaolin micropowder in parts by mass, and ultrasonically vibrate for 10-15 minutes to obtain an ultrasonic mixture ;

S3、将超声混合液升温至70-80℃,然后依次加入3-4份锡晶料、1-2份白玻璃、2-4份氧化镁、1-3份碳酸钙并搅拌60-80min,保温反应1-2h,最后经抽滤、洗涤、干燥后得到改性高岭土。S3. Raise the temperature of the ultrasonic mixture to 70-80°C, then sequentially add 3-4 parts of tin crystal material, 1-2 parts of white glass, 2-4 parts of magnesium oxide, and 1-3 parts of calcium carbonate, and stir for 60-80 minutes. Heat preservation reaction for 1-2 hours, and finally obtain modified kaolin after suction filtration, washing and drying.

本实施例的球磨时加入水的质量为高岭土的8-10%,高岭土研磨后的粒径为0.1-0.3μm。The mass of water added during ball milling in this embodiment is 8-10% of the kaolin, and the particle size of the kaolin after grinding is 0.1-0.3 μm.

本实施例的高岭土内二氧化硅的质量百分含量为45-65%,三氧化二铝的质量百分含量为35-55%。The mass percentage of silicon dioxide in the kaolin of this embodiment is 45-65%, and the mass percentage of aluminum oxide is 35-55%.

本实施例的高岭土改性后的的含水率小于2%,其中0.25~0.3μm粒径的颗粒含量不超过50%。The water content of the modified kaolin in this embodiment is less than 2%, and the content of particles with a particle diameter of 0.25-0.3 μm does not exceed 50%.

本实施例的复合无光料的制备方法包括如下步骤:The preparation method of the composite matte material of the present embodiment comprises the following steps:

(1)、将氧化钡、氧化锰和氧化锌加入去离子水中以2400转/min分散均匀,制得质量浓度为25%的混合溶液,在搅拌条件下将氢氧化钠溶液滴加至混合溶液中,反应后得到混合物A;(1) Add barium oxide, manganese oxide and zinc oxide into deionized water and disperse evenly at 2400 rpm to prepare a mixed solution with a mass concentration of 25%, and add sodium hydroxide solution dropwise to the mixed solution under stirring conditions In, the mixture A is obtained after the reaction;

(2)、将混合物A加入恒温磁力搅拌水浴锅中,升温至75℃后高速分散反应10h,加入甲醇后沉淀,烘干后经研磨即可得到复合无光料。(2) Add the mixture A into a constant temperature magnetic stirring water bath, heat up to 75°C, and then disperse and react at a high speed for 10 hours, add methanol and precipitate, dry and grind to obtain a composite matte material.

本实施例的复合无光料包括如下质量分数原料:氧化钡20-30份、氧化锰10-30份、氧化锌10-20份、甲醇5-10份、去离子水100-200。The composite matte material of this embodiment includes the following raw materials in mass fractions: 20-30 parts of barium oxide, 10-30 parts of manganese oxide, 10-20 parts of zinc oxide, 5-10 parts of methanol, and 100-200 parts of deionized water.

本实施例的仿大理石光感釉的制备包括如下步骤:The preparation of the imitation marble photosensitive glaze of the present embodiment comprises the steps:

步骤一、将钾长石、石英、滑石粉、硼酸钙、改性高岭土、复合无光料研磨后混合均匀得到干粉釉料;Step 1. Grinding potassium feldspar, quartz, talcum powder, calcium borate, modified kaolin, and composite matte material and mixing evenly to obtain a dry powder glaze;

步骤二、将干粉釉料与水按照重量比100:40-50混合,得到浓度为40-50%的仿大理石光感的釉料;Step 2, mixing the dry powder glaze and water in a weight ratio of 100:40-50 to obtain a marble-like glaze with a concentration of 40-50%;

步骤三、将釉料在1350℃-1500℃下烧制8-10h,最后得到仿大理石光感的釉。Step 3: firing the glaze material at 1350° C.-1500° C. for 8-10 hours to finally obtain a marble-imitating glaze.

实施例1.Example 1.

本实施例的本发明提供了一种具有仿大理石光感的釉料,包括以下原料:The present invention of the present embodiment provides a kind of glaze material with imitation marble light feeling, comprises following raw material:

钾长石、石英、滑石粉、硼酸钙、改性高岭土、复合无光料;Potassium feldspar, quartz, talc powder, calcium borate, modified kaolin, composite matte material;

其具体配方包括以下原料:钾长石20份、石英20份、滑石粉5份、硼酸钙5份、改性高岭土10份、复合无光料8份。Its specific formula includes the following raw materials: 20 parts of potassium feldspar, 20 parts of quartz, 5 parts of talcum powder, 5 parts of calcium borate, 10 parts of modified kaolin, and 8 parts of composite matte material.

本实施例的改性高岭土的制备包括以下步骤:The preparation of the modified kaolin of the present embodiment comprises the following steps:

S1、将高岭土粉碎成颗粒状,然后加水球磨至过200目筛,经气流干燥后得到高岭土微粉;S1, pulverizing the kaolin into granules, then adding water and ball milling to pass through a 200-mesh sieve, and obtaining kaolin micropowder after air-drying;

S2、按质量份数计在100份高岭土微粉中加入10份的硬脂酸和20份的十八烷基三甲基溴化铵,超声震荡10min得到超声混合液;S2. Add 10 parts of stearic acid and 20 parts of octadecyltrimethylammonium bromide to 100 parts of kaolin micropowder in parts by mass, and ultrasonically vibrate for 10 minutes to obtain an ultrasonic mixture;

S3、将超声混合液升温至70℃,然后依次加入3份锡晶料、1份白玻璃、2份氧化镁、1份碳酸钙并搅拌60min,保温反应1h,最后经抽滤、洗涤、干燥后得到改性高岭土。S3. Raise the temperature of the ultrasonic mixture to 70°C, then sequentially add 3 parts of tin crystal material, 1 part of white glass, 2 parts of magnesium oxide, and 1 part of calcium carbonate and stir for 60 minutes, keep the temperature for 1 hour, and finally filter, wash and dry Then get modified kaolin.

本实施例的球磨时加入水的质量为高岭土的8%,高岭土研磨后的粒径为0.1μm。The mass of water added during ball milling in this embodiment is 8% of the kaolin, and the particle size of the kaolin after grinding is 0.1 μm.

本实施例的高岭土内二氧化硅的质量百分含量为45%,三氧化二铝的质量百分含量为35%。The mass percentage of silicon dioxide in the kaolin of this embodiment is 45%, and the mass percentage of aluminum oxide is 35%.

本实施例的高岭土改性后的的含水率小于2%,其中0.25μm粒径的颗粒含量不超过50%。The water content of the modified kaolin in this embodiment is less than 2%, and the content of particles with a particle size of 0.25 μm does not exceed 50%.

本实施例的复合无光料的制备方法包括如下步骤:The preparation method of the composite matte material of the present embodiment comprises the following steps:

(1)、将氧化钡、氧化锰和氧化锌加入去离子水中以2400转/min分散均匀,制得质量浓度为25%的混合溶液,在搅拌条件下将氢氧化钠溶液滴加至混合溶液中,反应后得到混合物A;(1) Add barium oxide, manganese oxide and zinc oxide into deionized water and disperse evenly at 2400 rpm to prepare a mixed solution with a mass concentration of 25%, and add sodium hydroxide solution dropwise to the mixed solution under stirring conditions In, the mixture A is obtained after the reaction;

(2)、将混合物A加入恒温磁力搅拌水浴锅中,升温至75℃后高速分散反应10h,加入甲醇后沉淀,烘干后经研磨即可得到复合无光料。(2) Add the mixture A into a constant temperature magnetic stirring water bath, heat up to 75°C, and then disperse and react at a high speed for 10 hours, add methanol and precipitate, dry and grind to obtain a composite matte material.

本实施例的复合无光料包括如下质量分数原料:氧化钡20份、氧化锰10份、氧化锌10份、甲醇5份、去离子水100。The composite matte material of this embodiment includes the following raw materials in mass fractions: 20 parts of barium oxide, 10 parts of manganese oxide, 10 parts of zinc oxide, 5 parts of methanol, and 100 parts of deionized water.

本实施例的仿大理石光感釉的制备包括如下步骤:The preparation of the imitation marble photosensitive glaze of the present embodiment comprises the steps:

步骤一、将钾长石、石英、滑石粉、硼酸钙、改性高岭土、复合无光料研磨后混合均匀得到干粉釉料;Step 1. Grinding potassium feldspar, quartz, talcum powder, calcium borate, modified kaolin, and composite matte material and mixing evenly to obtain a dry powder glaze;

步骤二、将干粉釉料与水按照重量比100:40混合,得到浓度为40%的仿大理石光感的釉料;Step 2, mixing the dry powder glaze and water at a weight ratio of 100:40 to obtain a marble-like glaze with a concentration of 40%;

步骤三、将釉料在1350℃下烧制8h,最后得到仿大理石光感的釉。Step 3: firing the glaze at 1350° C. for 8 hours to finally obtain a marble-like glaze.

实施例2.Example 2.

本实施例的本发明提供了一种具有仿大理石光感的釉料,包括以下原料:The present invention of the present embodiment provides a kind of glaze material with imitation marble light feeling, comprises following raw material:

钾长石、石英、滑石粉、硼酸钙、改性高岭土、复合无光料;Potassium feldspar, quartz, talc powder, calcium borate, modified kaolin, composite matte material;

其具体配方包括以下原料:钾长石33份、石英35份、滑石粉8份、硼酸钙8份、改性高岭土16份、复合无光料12份。Its specific formula includes the following raw materials: 33 parts of potassium feldspar, 35 parts of quartz, 8 parts of talcum powder, 8 parts of calcium borate, 16 parts of modified kaolin, and 12 parts of composite matte material.

本实施例的改性高岭土的制备包括以下步骤:The preparation of the modified kaolin of the present embodiment comprises the following steps:

S1、将高岭土粉碎成颗粒状,然后加水球磨至过260目筛,经气流干燥后得到高岭土微粉;S1, pulverizing the kaolin into granules, then adding water and ball milling to pass through a 260-mesh sieve, and obtaining kaolin micropowder after air-drying;

S2、按质量份数计在130份高岭土微粉中加入113份的硬脂酸和25份的十八烷基三甲基溴化铵,超声震荡12min得到超声混合液;S2. Add 113 parts of stearic acid and 25 parts of octadecyltrimethylammonium bromide to 130 parts of kaolin micropowder in parts by mass, and ultrasonically vibrate for 12 minutes to obtain an ultrasonic mixture;

S3、将超声混合液升温至76℃,然后依次加入3份锡晶料、1份白玻璃、3份氧化镁、2份碳酸钙并搅拌70min,保温反应1.5h,最后经抽滤、洗涤、干燥后得到改性高岭土。S3. Raise the temperature of the ultrasonic mixture to 76°C, then sequentially add 3 parts of tin crystal material, 1 part of white glass, 3 parts of magnesium oxide, and 2 parts of calcium carbonate and stir for 70 minutes, keep the temperature for 1.5 hours, and finally filter, wash, Modified kaolin is obtained after drying.

本实施例的球磨时加入水的质量为高岭土的9%,高岭土研磨后的粒径为0.2μm。The mass of water added during ball milling in this embodiment is 9% of the kaolin, and the particle size of the kaolin after grinding is 0.2 μm.

本实施例的高岭土内二氧化硅的质量百分含量为50%,三氧化二铝的质量百分含量为45%。The mass percent content of silicon dioxide in the kaolin of this embodiment is 50%, and the mass percent content of aluminum oxide is 45%.

本实施例的高岭土改性后的的含水率小于2%,其中0.27μm粒径的颗粒含量不超过50%。The water content of the modified kaolin in this embodiment is less than 2%, and the content of particles with a particle size of 0.27 μm does not exceed 50%.

本实施例的复合无光料的制备方法包括如下步骤:The preparation method of the composite matte material of the present embodiment comprises the following steps:

(1)、将氧化钡、氧化锰和氧化锌加入去离子水中以2400转/min分散均匀,制得质量浓度为25%的混合溶液,在搅拌条件下将氢氧化钠溶液滴加至混合溶液中,反应后得到混合物A;(1) Add barium oxide, manganese oxide and zinc oxide into deionized water and disperse evenly at 2400 rpm to prepare a mixed solution with a mass concentration of 25%, and add sodium hydroxide solution dropwise to the mixed solution under stirring conditions In, the mixture A is obtained after the reaction;

(2)、将混合物A加入恒温磁力搅拌水浴锅中,升温至75℃后高速分散反应10h,加入甲醇后沉淀,烘干后经研磨即可得到复合无光料。(2) Add the mixture A into a constant temperature magnetic stirring water bath, heat up to 75°C, and then disperse and react at a high speed for 10 hours, add methanol and precipitate, dry and grind to obtain a composite matte material.

本实施例的复合无光料包括如下质量分数原料:氧化钡25份、氧化锰20份、氧化锌15份、甲醇8份、去离子水150。The composite matte material of this embodiment includes the following raw materials in mass fractions: 25 parts of barium oxide, 20 parts of manganese oxide, 15 parts of zinc oxide, 8 parts of methanol, and 150 parts of deionized water.

本实施例的仿大理石光感釉的制备包括如下步骤:The preparation of the imitation marble photosensitive glaze of the present embodiment comprises the steps:

步骤一、将钾长石、石英、滑石粉、硼酸钙、改性高岭土、复合无光料研磨后混合均匀得到干粉釉料;Step 1. Grinding potassium feldspar, quartz, talcum powder, calcium borate, modified kaolin, and composite matte material and mixing evenly to obtain a dry powder glaze;

步骤二、将干粉釉料与水按照重量比100:45混合,得到浓度为45%的仿大理石光感的釉料;Step 2, mixing the dry powder glaze and water at a weight ratio of 100:45 to obtain a marble-like glaze with a concentration of 45%;

步骤三、将釉料在1400℃下烧制9h,最后得到仿大理石光感的釉。Step 3: firing the glaze material at 1400° C. for 9 hours to finally obtain a marble-like glaze.

实施例3.Example 3.

本实施例的本发明提供了一种具有仿大理石光感的釉料,包括以下原料:The present invention of the present embodiment provides a kind of glaze material with imitation marble light feeling, comprises following raw material:

钾长石、石英、滑石粉、硼酸钙、改性高岭土、复合无光料;Potassium feldspar, quartz, talc powder, calcium borate, modified kaolin, composite matte material;

其具体配方包括以下原料:钾长石50份、石英50份、滑石粉10份、硼酸钙10份、改性高岭土20份、复合无光料15份。The specific formula includes the following raw materials: 50 parts of potassium feldspar, 50 parts of quartz, 10 parts of talcum powder, 10 parts of calcium borate, 20 parts of modified kaolin, and 15 parts of composite matte material.

本实施例的改性高岭土的制备包括以下步骤:The preparation of the modified kaolin of the present embodiment comprises the following steps:

S1、将高岭土粉碎成颗粒状,然后加水球磨至过300目筛,经气流干燥后得到高岭土微粉;S1, pulverizing the kaolin into granules, then adding water and ball milling to pass through a 300-mesh sieve, and obtaining kaolin micropowder after air-drying;

S2、按质量份数计在150份高岭土微粉中加入15份的硬脂酸和30份的十八烷基三甲基溴化铵,超声震荡15min得到超声混合液;S2. Add 15 parts of stearic acid and 30 parts of octadecyltrimethylammonium bromide to 150 parts of kaolin micropowder in parts by mass, and ultrasonically vibrate for 15 minutes to obtain an ultrasonic mixture;

S3、将超声混合液升温至80℃,然后依次加入4份锡晶料、2份白玻璃、4份氧化镁、3份碳酸钙并搅拌80min,保温反应2h,最后经抽滤、洗涤、干燥后得到改性高岭土。S3. Raise the temperature of the ultrasonic mixture to 80°C, then sequentially add 4 parts of tin crystal material, 2 parts of white glass, 4 parts of magnesium oxide, and 3 parts of calcium carbonate and stir for 80 minutes, keep warm for 2 hours, and finally filter, wash and dry Then get modified kaolin.

本实施例的球磨时加入水的质量为高岭土的10%,高岭土研磨后的粒径为0.3μm。The mass of water added during ball milling in this embodiment is 10% of the kaolin, and the particle size of the kaolin after grinding is 0.3 μm.

本实施例的高岭土内二氧化硅的质量百分含量为65%,三氧化二铝的质量百分含量为55%。The mass percent content of silicon dioxide in the kaolin of this embodiment is 65%, and the mass percent content of aluminum oxide is 55%.

本实施例的高岭土改性后的的含水率小于2%,其中0.3μm粒径的颗粒含量不超过50%。The water content of the modified kaolin in this embodiment is less than 2%, and the content of particles with a particle size of 0.3 μm does not exceed 50%.

本实施例的复合无光料的制备方法包括如下步骤:The preparation method of the composite matte material of the present embodiment comprises the following steps:

(1)、将氧化钡、氧化锰和氧化锌加入去离子水中以2400转/min分散均匀,制得质量浓度为25%的混合溶液,在搅拌条件下将氢氧化钠溶液滴加至混合溶液中,反应后得到混合物A;(1) Add barium oxide, manganese oxide and zinc oxide into deionized water and disperse evenly at 2400 rpm to prepare a mixed solution with a mass concentration of 25%, and add sodium hydroxide solution dropwise to the mixed solution under stirring conditions In, the mixture A is obtained after the reaction;

(2)、将混合物A加入恒温磁力搅拌水浴锅中,升温至75℃后高速分散反应10h,加入甲醇后沉淀,烘干后经研磨即可得到复合无光料。(2) Add the mixture A into a constant temperature magnetic stirring water bath, heat up to 75°C, and then disperse and react at a high speed for 10 hours, add methanol and precipitate, dry and grind to obtain a composite matte material.

本实施例的复合无光料包括如下质量分数原料:氧化钡30份、氧化锰30份、氧化锌20份、甲醇10份、去离子水200。The composite matte material of this embodiment includes the following raw materials in mass fractions: 30 parts of barium oxide, 30 parts of manganese oxide, 20 parts of zinc oxide, 10 parts of methanol, and 200 parts of deionized water.

本实施例的仿大理石光感釉的制备包括如下步骤:The preparation of the imitation marble photosensitive glaze of the present embodiment comprises the steps:

步骤一、将钾长石、石英、滑石粉、硼酸钙、改性高岭土、复合无光料研磨后混合均匀得到干粉釉料;Step 1. Grinding potassium feldspar, quartz, talcum powder, calcium borate, modified kaolin, and composite matte material and mixing evenly to obtain a dry powder glaze;

步骤二、将干粉釉料与水按照重量比100:50混合,得到浓度为50%的仿大理石光感的釉料;Step 2, mixing the dry powder glaze and water in a weight ratio of 100:50 to obtain a marble-like glaze with a concentration of 50%;

步骤三、将釉料在1500℃下烧制10h,最后得到仿大理石光感的釉。Step 3: firing the glaze material at 1500° C. for 10 hours to finally obtain a marble-imitating glaze.

对比例1.Comparative example 1.

与实施例3不同的是不对高岭土进行改性。The difference from Example 3 is that the kaolin is not modified.

对比例2.Comparative example 2.

与实施例3不同的是釉料在制备的过程中不添加复合无光料。The difference from Example 3 is that no composite matting material is added during the preparation of the glaze.

对比例3.Comparative example 3.

与实施例3不同的是复合无光料中的氧化钡和氧化锰超量添加。The difference from Example 3 is that barium oxide and manganese oxide are added in excess in the composite matt material.

将实施例1-3及对比例1-3产品进行性能测试;Carry out performance test with embodiment 1-3 and comparative example 1-3 product;

制作30个釉料样品,每组5个共分为6组,每组对应实施例1-3和对比例1-3并进行编号为A/B/C/D/E/F,将釉料涂布在瓷砖表面,经高温烧成后分别对A/B/C/D/E/F组的釉料样品进行检测,检测结果如下表。Make 30 glaze samples, each group of 5 is divided into 6 groups, each group corresponds to Example 1-3 and Comparative Example 1-3 and is numbered as A/B/C/D/E/F, the glaze Coated on the surface of ceramic tiles, after firing at high temperature, the glaze samples of A/B/C/D/E/F groups were tested respectively, and the test results are shown in the table below.

Figure SMS_1
Figure SMS_1

从实施例1-3可看出;使用本发明制成的具有仿大理石光感的釉料及其在制备高逼真度的仿大理石光感的瓷砖中的应用以天然矿物为基体,与改性高岭土和复合无光料混合制备得到,在特定的配比下制得的釉料,提高釉面的光泽度,达到釉面光滑细腻,光泽度低的目的。Can find out from embodiment 1-3; Use the glaze that the present invention makes with imitation marble light feeling and its application in the ceramic tile of imitation marble light feeling of preparation high fidelity take natural mineral as matrix, and modified kaolin It is prepared by mixing with compound matte material, and the glaze prepared under a specific ratio can improve the gloss of the glaze surface and achieve the purpose of smooth and delicate glaze surface with low gloss.

从对比例1、实施例3可看出,釉料中的高岭土经过硬脂酸、十八烷基三甲基溴化铵改性处理之后的分散性得到改善,从而增强釉料成分之间的连接强度,提高了釉料的硬度;From Comparative Example 1 and Example 3, it can be seen that the dispersibility of kaolin in the glaze is improved after stearic acid and octadecyltrimethylammonium bromide modification treatment, thereby enhancing the interaction between the glaze components. The connection strength increases the hardness of the glaze;

此外,从对比例2-3发现,在制备具有仿大理石光感的釉料及其在制备高逼真度的仿大理石光感的瓷砖中的应用中,其复合无光料中的氧化钡和氧化锰超量添加降低了釉料的透明度,使釉料表面的纹理失真,而且釉面的光泽度较高。In addition, it is found from Comparative Examples 2-3 that in the preparation of glazes with imitation marble light perception and its application in the preparation of high-fidelity marble-like light perception tiles, the barium oxide and manganese oxide in its composite matt material Excessive addition reduces the transparency of the glaze, distorts the texture of the glaze surface, and the gloss of the glaze is high.

本发明的创新点在于:The innovation point of the present invention is:

本发明以天然矿物为基体,与改性高岭土和复合无光料混合制备得到,在特定的配比下制得的釉料,提高釉面的光泽度,达到釉面光滑细腻,光泽度低的目的,保证其耐磨性和光感较好,同时釉料中的高岭土经过硬脂酸、十八烷基三甲基溴化铵改性处理之后的分散性得到改善,从而增强釉料成分之间的连接强度,使制得的仿大理石光感的瓷砖硬度较好。The present invention uses natural minerals as a matrix and mixes them with modified kaolin and composite matting materials. The glaze prepared under a specific ratio can improve the gloss of the glazed surface and achieve a smooth and delicate glazed surface with low glossiness. The purpose is to ensure that its wear resistance and light perception are good, and at the same time, the dispersibility of kaolin in the glaze is improved after being modified by stearic acid and octadecyltrimethylammonium bromide, so as to enhance the relationship between glaze components. Excellent connection strength, so that the hardness of the prepared marble-like light-sensitive tiles is better.

对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。It will be apparent to those skilled in the art that the invention is not limited to the details of the above-described exemplary embodiments, but that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Accordingly, the embodiments should be regarded in all points of view as exemplary and not restrictive, the scope of the invention being defined by the appended claims rather than the foregoing description, and it is therefore intended that the scope of the invention be defined by the appended claims rather than by the foregoing description. All changes within the meaning and range of equivalents of the elements are embraced in the present invention.

此外,应当理解,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,本领域技术人员应当将说明书作为一个整体,各实施例中的技术方案也可以经适当组合,形成本领域技术人员可以理解的其他实施方式。In addition, it should be understood that although this specification is described according to implementation modes, not each implementation mode only includes an independent technical solution, and this description in the specification is only for clarity, and those skilled in the art should take the specification as a whole , the technical solutions in the various embodiments can also be properly combined to form other implementations that can be understood by those skilled in the art.

Claims (10)

1. The glaze with the marble-like light sensation is characterized by comprising the following raw materials: potassium feldspar, quartz, talcum powder, calcium borate, modified kaolin and composite matt material;
the specific formula comprises the following raw materials: 20-50 parts of potassium feldspar, 20-50 parts of quartz, 5-10 parts of talcum powder, 5-10 parts of calcium borate, 10-20 parts of modified kaolin and 8-15 parts of composite matt material.
2. The glaze with marble-like light sensation according to claim 1, comprising the following raw materials:
30 parts of potassium feldspar, 35 parts of quartz, 8 parts of talcum powder, 8 parts of calcium borate, 16 parts of modified kaolin and 12 parts of composite matt material.
3. The glaze with a marbled light sensation according to claim 1, wherein the preparation of the modified kaolin comprises the steps of:
s1, crushing kaolin into particles, adding water, ball milling to pass through a 200-300 mesh sieve, and carrying out pneumatic drying to obtain kaolin micropowder;
s2, adding 10-15 parts of stearic acid and 20-30 parts of octadecyl trimethyl ammonium bromide into 100-150 parts of kaolin micropowder according to parts by weight, and carrying out ultrasonic vibration for 10-15min to obtain an ultrasonic mixed solution;
and S3, heating the ultrasonic mixed solution to 70-80 ℃, sequentially adding 3-4 parts of tin crystal material, 1-2 parts of white glass, 2-4 parts of magnesium oxide and 1-3 parts of calcium carbonate, stirring for 60-80min, carrying out heat preservation reaction for 1-2h, and finally carrying out suction filtration, washing and drying to obtain the modified kaolin.
4. A marbled light-sensitive glaze according to claim 3, wherein the mass of water added during ball milling is 8-10% of kaolin, and the particle size of the kaolin after grinding is 0.1-0.3 μm.
5. A marbleized glaze according to claim 3, wherein the silica content in the kaolin is 45-65% by mass and the alumina content is 35-55% by mass.
6. A marbleized glaze according to claim 3, wherein said kaolin modified has a moisture content of less than 2% and wherein the particle content of 0.25 to 0.3 μm is not more than 50%.
7. The glaze with a marbled light sensation according to claim 1, wherein the preparation method of the composite matt material comprises the following steps:
(1) Adding barium oxide and manganese oxide into deionized water, uniformly dispersing at 2400 rpm to obtain a mixed solution with the mass concentration of 25%, dropwise adding sodium hydroxide solution into the mixed solution under the stirring condition, and reacting to obtain a mixture A;
(2) Adding the mixture A into a constant-temperature magnetic stirring water bath kettle, heating to 75 ℃, performing high-speed dispersion reaction for 10 hours, adding methanol, precipitating, drying, and grinding to obtain the composite matt material.
8. The glaze with marble-like light sensation according to claim 7, wherein the composite matt material comprises the following raw materials in mass fraction: 20-30 parts of barium oxide, 10-30 parts of manganese oxide, 5-10 parts of methanol and 100-200 parts of deionized water.
9. The glaze material with a marbled light sensation according to claim 1, wherein the preparation of the marbled light sensation glaze material comprises the following steps:
grinding potassium feldspar, quartz, talcum powder, calcium borate, modified kaolin and a composite matt material, and uniformly mixing to obtain a dry powder glaze;
step two, dry powder glaze and water are mixed according to the weight ratio of 100: 40-50% of the raw materials are mixed to obtain the marble-like light-sensitive glaze with the concentration of 40-50%;
and thirdly, firing the glaze at 135-1500 ℃ for 8-10 hours to finally obtain the marble-like light-sensitive glaze.
10. A glaze having a marbleized light sensation as claimed in any one of claims 1 to 9 and its use in the preparation of high fidelity marbleized light sensation tiles.
CN202310426845.6A 2023-04-20 2023-04-20 Glaze with imitation marble light sensation and application of glaze in preparation of ceramic tile with imitation marble light sensation with high fidelity Active CN116395965B (en)

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CN119019093A (en) * 2024-09-10 2024-11-26 佛山市陶莹新型材料有限公司 A super-fouling-resistant three-dimensional transparent glaze and its preparation process

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CN111559864A (en) * 2020-07-01 2020-08-21 福建省德化县瓷国文化有限公司 Environment-friendly ceramic glaze, thermal shock resistant environment-friendly ceramic product prepared from environment-friendly ceramic glaze and preparation method of ceramic product
CN112592063A (en) * 2020-12-25 2021-04-02 肇庆乐华陶瓷洁具有限公司 High-wear-resistance marble-imitated ceramic tile and preparation method thereof

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CN107352797A (en) * 2017-09-01 2017-11-17 福建省德化友盛陶瓷有限公司 Scagliola glaze and ceramic and preparation method with Scagliola glaze
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* Cited by examiner, † Cited by third party
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