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CN116393141B - Catalyst and method for preparing ethanol and methanol by methyl acetate hydrogenation - Google Patents

Catalyst and method for preparing ethanol and methanol by methyl acetate hydrogenation Download PDF

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CN116393141B
CN116393141B CN202310325287.4A CN202310325287A CN116393141B CN 116393141 B CN116393141 B CN 116393141B CN 202310325287 A CN202310325287 A CN 202310325287A CN 116393141 B CN116393141 B CN 116393141B
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methyl acetate
ethanol
hydrogen
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CN116393141A (en
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王力
熊宇聪
李小虎
李岳锋
程杰
林涛
万克柔
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Kaili Catalyst New Materials Co Ltd
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    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
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    • B01J37/03Precipitation; Co-precipitation
    • B01J37/031Precipitation
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    • C07C29/00Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring
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Abstract

The invention discloses a catalyst and a method for preparing ethanol and methanol by methyl acetate hydrogenation, wherein the catalyst is a composite oxide catalyst prepared by adopting a precipitation and hydrothermal two-step method, cu is taken as a main active component, any one or more of Zn, mn, zr, ce and Mg are taken as auxiliary agents, alumina is taken as a carrier, and the mass of the catalyst is 100 percent, wherein the mass of Cu is 20-50 percent, the mass of Mg is 5-15 percent, and the mass of the rest auxiliary agents is 3-8 percent. Compared with the traditional coprecipitation and impregnation methods, the catalyst prepared by the two-step method has a hydrotalcite-like layered porous structure, so that Cu active components can be effectively dispersed, and interaction between an auxiliary agent and Cu in the catalyst is improved. The catalyst is used for continuously catalyzing methyl acetate hydrogenation to prepare ethanol and methanol, and improves the selectivity of ethanol and the stability of the catalyst.

Description

一种醋酸甲酯加氢制乙醇和甲醇催化剂及方法A catalyst and method for hydrogenating methyl acetate to produce ethanol and methanol

技术领域Technical Field

本发明属于酯加氢技术领域,具体涉及一种类水滑石层状多孔结构铜基复合催化剂,以及采用该催化剂催化醋酸甲酯加氢制备乙醇和甲醇的方法。The invention belongs to the technical field of ester hydrogenation, and particularly relates to a hydrotalcite-like layered porous copper-based composite catalyst and a method for preparing ethanol and methanol by hydrogenating methyl acetate using the catalyst.

背景技术Background Art

乙醇俗称酒精(C2H5OH)是一种无色透明液体,容易燃烧挥发,具有特殊香味,被广泛用于食品,医药,化工,印染,国防等社会方面。乙醇具有较强的渗透性、溶解性以及杀菌力,可以用来制备食品防腐剂、消毒剂和萃取剂等各类有机溶剂。作为重要的有机化工原料,乙醇还可以用来制取乙醛、乙醚、丁二烯、氯乙烷等化学品。此外,乙醇热值较低、汽化潜热较高、抗爆性能好、含氧量高,可以用来生产乙醇汽油作为汽车燃料,被认为是21世纪的“绿色能源”。而甲醇作为最简单的饱和一元醇,在世界交易化学品中排行前五,广泛应用在交通、农业国防等工业领域,用来合成甲醛、醋酸、氯甲烷、甲氨、农药、医药等大宗化学品和农药医药等精细化学品。同时甲醇燃烧时热效高、抗爆性好,深加工之后作为清洁燃料,可加入汽油掺烧,对实现能源多元化、改善能源结构、保障能源安全具有重要意义。Ethanol, commonly known as alcohol (C 2 H 5 OH), is a colorless, transparent liquid that is easy to burn and volatilize, has a special aroma, and is widely used in food, medicine, chemicals, printing and dyeing, national defense and other social aspects. Ethanol has strong permeability, solubility and bactericidal power, and can be used to prepare various organic solvents such as food preservatives, disinfectants and extractants. As an important organic chemical raw material, ethanol can also be used to produce chemicals such as acetaldehyde, ether, butadiene, and ethyl chloride. In addition, ethanol has a low calorific value, high latent heat of vaporization, good anti-explosion performance, and high oxygen content. It can be used to produce ethanol gasoline as automobile fuel and is considered to be the "green energy" of the 21st century. Methanol, as the simplest saturated monohydric alcohol, ranks among the top five traded chemicals in the world. It is widely used in industrial fields such as transportation, agriculture and national defense, and is used to synthesize bulk chemicals such as formaldehyde, acetic acid, methyl chloride, methylamine, pesticides, and medicines, as well as fine chemicals such as pesticides and medicines. At the same time, methanol has high thermal efficiency and good anti-explosion properties when burned. After deep processing, it can be added to gasoline as a clean fuel. It is of great significance to achieving energy diversification, improving energy structure, and ensuring energy security.

目前,乙醇主要通过生物质发酵法和化学合成法获得,而大部分甲醇以化石能源为原料间接经过合成气催化合成获得,这些工艺不仅路线长,能耗较高,而且选择性较低。专利CN101665408A公开了一种利用枯叶化学反应同时制备甲醇和乙醇的方法,将枯叶气化,然后调节气化产物中的碳氢比,达到适合于合成甲醇和乙醇的碳氢比。然而枯叶气化会产生大量一氧化碳等有毒气体,而且产率低。将醋酸酯化后在铜基催化剂上加氢可以制得等摩尔的乙醇和甲醇,不仅产率高,而且对设备的成本和要求较低,是近年来非常具有吸引力的乙醇生产路线之一。此外,我国维尼纶行业每年副产百万吨以上的醋酸甲酯,会进一步加速醋酸甲酯加氢制备乙醇技术快速发展。目前工业应用的铜基催化剂普遍存在活性组分分散度较低、易烧结以及抗杂质干扰能力较弱等,导致催化剂的活性降低,稳定性变差。At present, ethanol is mainly obtained by biomass fermentation and chemical synthesis, while most methanol is indirectly obtained by catalytic synthesis of synthesis gas using fossil energy as raw materials. These processes not only have long routes, high energy consumption, but also low selectivity. Patent CN101665408A discloses a method for preparing methanol and ethanol simultaneously by chemical reaction of dead leaves, gasifying the dead leaves, and then adjusting the carbon-hydrogen ratio in the gasification product to reach a carbon-hydrogen ratio suitable for synthesizing methanol and ethanol. However, the gasification of dead leaves will produce a large amount of toxic gases such as carbon monoxide, and the yield is low. After esterification of acetic acid, hydrogenation on a copper-based catalyst can produce equimolar ethanol and methanol, which not only has a high yield, but also has low cost and requirements for equipment. It is one of the most attractive ethanol production routes in recent years. In addition, my country's vinylon industry produces more than one million tons of methyl acetate as a byproduct every year, which will further accelerate the rapid development of methyl acetate hydrogenation technology for preparing ethanol. The copper-based catalysts currently used in industry generally have low dispersion of active components, easy sintering, and weak resistance to impurity interference, resulting in reduced activity and poor stability of the catalyst.

CN102327774A公开了一种醋酸酯加氢制备乙醇的催化剂,活性金属铜占比30~60%,助剂金属占比5~40%,载体占比20~50%;其中,助剂金属为Mg、Zn、Mn、Ni、Sn、Ag、Pd和镧系元素中的一种或两种以上任意组合,载体为二氧化硅或氧化铝。实施案例中,在反应压力3MPa、温度210℃、液体空速1.2g/gcat·h,转化率85%,选择性79%。CN102327774A discloses a catalyst for preparing ethanol by hydrogenating acetate, wherein active metal copper accounts for 30-60%, auxiliary metal accounts for 5-40%, and carrier accounts for 20-50%; wherein the auxiliary metal is one or any combination of two or more of Mg, Zn, Mn, Ni, Sn, Ag, Pd and lanthanide elements, and the carrier is silicon dioxide or aluminum oxide. In the implementation case, at a reaction pressure of 3MPa, a temperature of 210°C, and a liquid space velocity of 1.2g/gcat·h, the conversion rate is 85% and the selectivity is 79%.

CN111151261A公开一种醋酸甲酯加氢催化剂及其用途,该催化剂包括Cu、Zn、Mn与La氧化物的一种或两种、二氧化硅,采用了共沉淀—蒸氨的制备方法,虽然使得活性组分均匀分散,各项性能良好,但制备过程耗时长并持续伴有大量刺激性气体氨气的释放。CN111151261A discloses a methyl acetate hydrogenation catalyst and its use. The catalyst comprises one or two of Cu, Zn, Mn and La oxides and silicon dioxide. The catalyst adopts a co-precipitation-ammonia evaporation preparation method. Although the active components are evenly dispersed and various properties are good, the preparation process is time-consuming and is continuously accompanied by the release of a large amount of irritating gas ammonia.

CN106518619A发明公开了一种醋酸酯制备乙醇的方法,所述Cu-M/SiO2催化剂中,Cu为活性组分,CuO占催化剂总量的10~85wt%;M为Mn、Zn、Fe、Co、Ni中的一种或两种以上,占比0.1~20wt%;SiO2的占比10~89.9wt%。本发明所述催化剂需要在含CO的氢气中(合成气)中才能显著增加醋酸甲酯加氢反应的活性,明显提高反应产物的收率。CN106518619A invention discloses a method for preparing ethanol from acetate, wherein in the Cu-M/SiO2 catalyst, Cu is an active component, CuO accounts for 10-85wt% of the total catalyst; M is one or more of Mn, Zn, Fe, Co, and Ni, accounting for 0.1-20wt%; SiO2 accounts for 10-89.9wt%. The catalyst of the present invention needs to be in hydrogen containing CO (synthesis gas) to significantly increase the activity of methyl acetate hydrogenation reaction and significantly improve the yield of the reaction product.

发明内容Summary of the invention

针对上述现有技术存在的问题,本发明的目的之一是提供一种层状高分散铜基复合催化剂,同时提供一种采用该催化剂在较温和的条件下催化醋酸甲酯加氢制备乙醇和甲醇的方法。In view of the problems existing in the above-mentioned prior art, one of the objects of the present invention is to provide a layered highly dispersed copper-based composite catalyst, and at the same time to provide a method for catalyzing the hydrogenation of methyl acetate to prepare ethanol and methanol under relatively mild conditions using the catalyst.

为了实现上述目的,本发明采取的铜基复合催化剂为类水滑石多孔层状结构,其以Cu为活性组分,Zn、Mn、Zr、Ce中任意一种或多种和Mg作为助剂,氧化铝为载体;以催化剂的质量为100%计,活性组分的质量为20%~50%,Mg的质量为5%~15%,其余助剂的质量为3%~10%,优选活性组分的质量分数为40%~45%,Mg的质量为8%~10%,其余助剂的质量为5%~7%。In order to achieve the above-mentioned purpose, the copper-based composite catalyst adopted by the present invention is a hydrotalcite-like porous layered structure, which uses Cu as an active component, any one or more of Zn, Mn, Zr, Ce and Mg as additives, and alumina as a carrier; based on the mass of the catalyst as 100%, the mass of the active component is 20% to 50%, the mass of Mg is 5% to 15%, and the mass of the remaining additives is 3% to 10%. Preferably, the mass fraction of the active component is 40% to 45%, the mass of Mg is 8% to 10%, and the mass of the remaining additives is 5% to 7%.

本发明铜基复合催化剂采用以下方法制备:The copper-based composite catalyst of the present invention is prepared by the following method:

(1)将硝酸铜、助剂的可溶性盐以及氧化铝源溶解于去离子水中,配制成金属离子的总浓度为0.04~2mol/L的盐溶液;在50~80℃条件下,将盐溶液逐滴加入到1~3mol/L的沉淀剂水溶液中,剧烈搅拌为均匀溶液,所得溶液的终点pH值为6~10;所述沉淀剂为碳酸铵、碳酸钠、尿素中任意一种和氢氧化钠摩尔比为1:2~4的混合碱。(1) Dissolving copper nitrate, a soluble salt of an auxiliary agent and an alumina source in deionized water to prepare a salt solution with a total metal ion concentration of 0.04 to 2 mol/L; adding the salt solution dropwise to a 1 to 3 mol/L aqueous solution of a precipitant at 50 to 80° C. and stirring vigorously to obtain a uniform solution, wherein the end point pH value of the obtained solution is 6 to 10; the precipitant is a mixed alkali of any one of ammonium carbonate, sodium carbonate, and urea and sodium hydroxide in a molar ratio of 1:2 to 4.

(2)向步骤(1)的均匀溶液中加入模板剂,在50~80℃条件下搅拌1~5小时;所述模板剂为十六烷基三甲基溴化铵、聚乙二醇、泊洛沙姆P123中任意一种。(2) adding a template to the uniform solution of step (1), and stirring at 50-80° C. for 1-5 hours; the template is any one of hexadecyltrimethylammonium bromide, polyethylene glycol, and poloxamer P123.

(3)将步骤(2)搅拌后得到的混合物转移至封闭高压反应釜,在80~120℃下水热处理20~30小时;离心过滤,用去离子水或乙醇洗涤所得固体,然后于80~150℃干燥10~18小时,再于马弗炉中300~600℃焙烧4~8小时,得到催化剂。(3) transferring the mixture obtained after stirring in step (2) to a closed high-pressure reactor, subjecting it to a hydrothermal treatment at 80-120° C. for 20-30 hours; centrifugation and filtration, washing the obtained solid with deionized water or ethanol, and then drying it at 80-150° C. for 10-18 hours, and then calcining it in a muffle furnace at 300-600° C. for 4-8 hours to obtain a catalyst.

上述步骤(1)中,所述的氧化铝源为硝酸铝、铝溶胶、异丙醇铝中任意一种或多种,助剂的可溶性盐为硝酸锰、硼酸锆,硝酸锌、硝酸铈中任意一种和硝酸镁的混合物。In the above step (1), the alumina source is any one or more of aluminum nitrate, aluminum sol, and aluminum isopropoxide, and the soluble salt of the auxiliary agent is a mixture of any one of manganese nitrate, zirconium borate, zinc nitrate, cerium nitrate, and magnesium nitrate.

上述步骤(2)中,所述模板剂与步骤(1)中金属离子总摩尔量之比为0.01~0.08:1。In the above step (2), the ratio of the template to the total molar amount of metal ions in step (1) is 0.01 to 0.08:1.

本发明提供的醋酸甲酯加氢制备乙醇和甲醇的方法为:将上述铜基复合催化剂压片成10~60目的颗粒,装填于连续固定床反应器中,用氢气还原催化剂后,将醋酸甲酯预热至150~280℃,以质量空速为1~6.0h-1通入连续固定床反应器,并继续通入氢气,控制氢气与醋酸甲酯的摩尔比为5~25:1,在温度为170~350℃、压力为0.5~8.0MPa下进行催化加氢反应,获得乙醇和甲醇。The method for preparing ethanol and methanol by hydrogenating methyl acetate provided by the present invention comprises: pressing the copper-based composite catalyst into 10-60 mesh particles, loading the particles into a continuous fixed bed reactor, reducing the catalyst with hydrogen, preheating methyl acetate to 150-280° C., introducing the methyl acetate into the continuous fixed bed reactor at a mass space velocity of 1-6.0 h -1 , and continuously introducing hydrogen, controlling the molar ratio of hydrogen to methyl acetate to be 5-25:1, and carrying out catalytic hydrogenation reaction at a temperature of 170-350° C. and a pressure of 0.5-8.0 MPa to obtain ethanol and methanol.

进一步优选上述氢气还原催化剂的条件为:压力0.1~5.0MPa,氢气体积空速3000~8000h-1,以0.5~5℃/min的速率升温至180~250℃,还原1~24小时。Further preferred conditions for reducing the catalyst with hydrogen are: pressure 0.1-5.0 MPa, hydrogen volume space velocity 3000-8000 h -1 , heating to 180-250° C. at a rate of 0.5-5° C./min, and reduction for 1-24 hours.

上述醋酸甲酯加氢制备乙醇和甲醇的方法中,优选将醋酸甲酯预热至190~220℃,以质量空速为0.5~3.0h-1通入连续固定床反应器,并继续通入氢气,控制氢气与醋酸甲酯的摩尔比为8~15:1,在温度为180~230℃、压力为1.0~5.0MPa下进行催化加氢反应。In the above method for preparing ethanol and methanol by hydrogenation of methyl acetate, methyl acetate is preferably preheated to 190-220° C., introduced into a continuous fixed bed reactor at a mass space velocity of 0.5-3.0 h -1 , and hydrogen is continuously introduced, the molar ratio of hydrogen to methyl acetate is controlled to be 8-15:1, and the catalytic hydrogenation reaction is carried out at a temperature of 180-230° C. and a pressure of 1.0-5.0 MPa.

本发明的有益效果如下:The beneficial effects of the present invention are as follows:

1、本发明采用均匀沉淀和水热自组装两步法制备成铜基复合催化剂,与传统共沉淀和浸渍法相比,本发明采用两步法制备的催化剂不仅活性组分含量高,而且具有类水滑石层状多孔结构,有利于反应物和产物的内外扩散,能够促进活性组分Cu的分散,提高了催化剂中助剂和Cu之间的相互作用,暴露更多的催化活性中心,使得催化剂具有高的反应活性和稳定性。1. The present invention adopts a two-step method of uniform precipitation and hydrothermal self-assembly to prepare a copper-based composite catalyst. Compared with the traditional co-precipitation and impregnation method, the catalyst prepared by the two-step method of the present invention not only has a high content of active components, but also has a hydrotalcite-like layered porous structure, which is conducive to the internal and external diffusion of reactants and products, can promote the dispersion of the active component Cu, improve the interaction between the additive and Cu in the catalyst, expose more catalytic active centers, and make the catalyst have high reaction activity and stability.

2、本发明催化剂用于催化以醋酸甲酯为原料制备乙醇和甲醇的反应中,催化性能优异,醋酸甲酯转化率最高可达到97%以上,且乙醇和甲醇选择性大于98%,稳定运行2000小时,催化剂活性基本不变,具有选择性高和催化剂稳定等优点,具有广泛的应用前景。2. The catalyst of the present invention is used for catalyzing the reaction of preparing ethanol and methanol from methyl acetate as a raw material. The catalytic performance is excellent, the methyl acetate conversion rate can reach up to more than 97%, and the selectivity of ethanol and methanol is greater than 98%. The catalyst activity remains basically unchanged after stably operating for 2000 hours. It has the advantages of high selectivity and catalyst stability, and has broad application prospects.

附图说明BRIEF DESCRIPTION OF THE DRAWINGS

图1是实施例4中43%Cu-9%Mg-6%Ce/Al2O3和商用50%CuZnAl催化剂在氧化状态下的XRD图。FIG. 1 is an XRD diagram of 43% Cu-9% Mg-6% Ce/Al 2 O 3 in Example 4 and commercial 50% CuZnAl catalyst in an oxidized state.

具体实施方式DETAILED DESCRIPTION

下面结合附图和实施例对本发明进一步详细说明,但实施例并不构成对本发明要求保护范围的限制。The present invention is further described in detail below in conjunction with the accompanying drawings and examples, but the examples do not limit the scope of protection claimed for the present invention.

实施例1Example 1

(1)根据Cu:Mg:Al:Mn原子摩尔比为8:4:6:1,用去离子水将Cu(NO3)2·3H2O、Mg(NO3)2·6H2O、Al(NO3)3·9H2O和硝酸锰溶解成总金属离子浓度为1.5mol/L的盐溶液;用去离子水将摩尔比为3:1的NaOH和(NH4)2CO3溶解成沉淀剂总浓度为1.5mol/L的碱溶液,然后分别量取500mL两种溶液于烧杯中,在50℃、剧烈搅拌条件下,将盐溶液逐渐滴加至碱溶液之中,并保持1小时形成均匀溶液,所得溶液的终点pH控制在6~8之间。(1) According to the atomic molar ratio of Cu:Mg:Al:Mn being 8:4:6:1, Cu(NO 3 ) 2 ·3H 2 O, Mg(NO 3 ) 2 ·6H 2 O, Al(NO 3)3 ·9H 2 O and manganese nitrate were dissolved in deionized water to form a salt solution with a total metal ion concentration of 1.5 mol/L; NaOH and (NH 4 ) 2 CO 3 in a molar ratio of 3:1 were dissolved in deionized water to form an alkaline solution with a total precipitant concentration of 1.5 mol/L. Then, 500 mL of the two solutions were respectively measured and placed in a beaker. At 50°C and under vigorous stirring, the salt solution was gradually added dropwise to the alkaline solution and maintained for 1 hour to form a uniform solution. The endpoint pH of the obtained solution was controlled between 6 and 8.

(2)按照模板剂与金属离子总摩尔量之比为0.05:1,称取13.65g十六烷基三甲基溴化铵,在搅拌条件下加入到步骤(1)的均匀溶液中,在50℃水浴中搅拌老化3小时。(2) According to the total molar ratio of the template to the metal ion being 0.05:1, 13.65 g of hexadecyltrimethylammonium bromide was weighed and added to the uniform solution of step (1) under stirring conditions, and stirred and aged in a 50° C. water bath for 3 hours.

(3)将步骤(2)搅拌后得到的混合物转移至封闭高压反应釜,在100℃下水热处理24小时。离心过滤,将所得固体用去离子水洗涤至pH至7,然后于120℃条件下干燥12小时,再于马弗炉中550℃焙烧6小时,得到催化剂43%Cu-9%Mg-5%Mn/Al2O3。所得催化剂的低温N2物理吸附测试结果见表1。(3) The mixture obtained after stirring in step (2) was transferred to a closed autoclave and subjected to hydrothermal treatment at 100°C for 24 hours. After centrifugal filtration, the obtained solid was washed with deionized water until the pH value reached 7, then dried at 120°C for 12 hours, and then calcined in a muffle furnace at 550°C for 6 hours to obtain a catalyst 43% Cu-9% Mg-5% Mn/Al 2 O 3 . The low-temperature N 2 physical adsorption test results of the obtained catalyst are shown in Table 1.

将上述催化剂43%Cu-9%Mg-5%Mn/Al2O3压片成10~60目的颗粒,装填于连续固定床反应器中,通入高纯氢气,在压力为0.5MPa、氢气体积空速为5000h-1下,以1℃/min的速率升温至195℃,还原5小时。然后采用高压恒流泵向连续固定床反应器中打入预热至160℃的醋酸甲酯液体,醋酸甲酯的质量空速为2h-1,并继续通入氢气,控制氢气与醋酸甲酯的摩尔比为15:1,在温度为180℃、压力为3.0MPa下进行催化加氢反应,制备乙醇和甲醇。所得反应产物经气相色谱进行分析,醋酸甲酯转化率、乙醇和甲醇的选择性如表2所示。The catalyst 43% Cu-9% Mg-5% Mn/ Al2O3 was pressed into 10-60 mesh particles, loaded into a continuous fixed bed reactor, introduced with high-purity hydrogen, heated to 195°C at a rate of 1°C/min at a pressure of 0.5MPa and a hydrogen volume space velocity of 5000h -1 , and reduced for 5 hours. Then, a high-pressure constant flow pump was used to pump methyl acetate liquid preheated to 160°C into the continuous fixed bed reactor, the mass space velocity of methyl acetate was 2h -1 , and hydrogen was continued to be introduced, the molar ratio of hydrogen to methyl acetate was controlled to be 15:1, and catalytic hydrogenation reaction was carried out at a temperature of 180°C and a pressure of 3.0MPa to prepare ethanol and methanol. The obtained reaction product was analyzed by gas chromatography, and the conversion rate of methyl acetate and the selectivity of ethanol and methanol are shown in Table 2.

实施例2Example 2

本实施例的步骤(1)中,用等摩尔Zr(NO3)4·5H2O替换实施例1中的硝酸锰,其他步骤与实施例1相同,得到催化剂42%Cu-9%Mg-7%Zr/Al2O3。所得催化剂的低温N2物理吸附测试结果见表1。In step (1) of this example, the manganese nitrate in Example 1 was replaced by an equal molar amount of Zr(NO 3 ) 4 ·5H 2 O, and the other steps were the same as Example 1 to obtain a catalyst 42% Cu-9% Mg-7% Zr/Al 2 O 3 . The low temperature N 2 physical adsorption test results of the obtained catalyst are shown in Table 1.

将上述催化剂42%Cu-9%Mg-7%Zr/Al2O3压片成10~60目的颗粒,装填于连续固定床反应器中,通入高纯氢气,在压力为0.5MPa、氢气体积空速为5000h-1下,以1℃/min的速率升温至195℃,还原5小时。然后采用高压恒流泵向连续固定床反应器中打入预热至170℃的醋酸甲酯液体,醋酸甲酯的质量空速为2h-1,并继续通入氢气,控制氢气与醋酸甲酯的摩尔比为15:1,在温度为170℃、压力为3.0MPa下进行催化加氢反应,制备乙醇和甲醇。所得反应产物经气相色谱进行分析,醋酸甲酯转化率、乙醇和甲醇的选择性如表2所示。The catalyst 42% Cu-9% Mg-7% Zr/ Al2O3 was pressed into 10-60 mesh particles, loaded into a continuous fixed bed reactor, introduced with high-purity hydrogen, heated to 195°C at a rate of 1°C/min at a pressure of 0.5MPa and a hydrogen volume space velocity of 5000h -1 , and reduced for 5 hours. Then, a high-pressure constant flow pump was used to pump methyl acetate liquid preheated to 170°C into the continuous fixed bed reactor, the mass space velocity of methyl acetate was 2h -1 , and hydrogen was continued to be introduced, the molar ratio of hydrogen to methyl acetate was controlled to be 15:1, and catalytic hydrogenation reaction was carried out at a temperature of 170°C and a pressure of 3.0MPa to prepare ethanol and methanol. The obtained reaction product was analyzed by gas chromatography, and the conversion rate of methyl acetate and the selectivity of ethanol and methanol are shown in Table 2.

实施例3Example 3

本实施例的步骤(1)中,用等摩尔Zn(NO3)4·6H2O替换实施例1中的硝酸锰,其他步骤与实施例1相同,得到催化剂43%Cu-9%Mg-5%Zn/Al2O3。所得新鲜催化剂经XRD表征,如图1所示,镜面尺寸。In step (1) of this example, the manganese nitrate in Example 1 was replaced by an equal molar amount of Zn(NO 3 ) 4 ·6H 2 O, and the other steps were the same as Example 1 to obtain a catalyst 43% Cu-9% Mg-5% Zn/Al 2 O 3 . The obtained fresh catalyst was characterized by XRD, as shown in FIG1 , with a mirror size of .

将上述催化剂43%Cu-9%Mg-5%Zn/Al2O3压片成10~60目的颗粒,装填于连续固定床反应器中,通入高纯氢气,在压力为0.5MPa、氢气体积空速为5000h-1下,以1℃/min的速率升温至195℃,还原5小时。然后采用高压恒流泵向连续固定床反应器中打入预热至180℃的醋酸甲酯液体,醋酸甲酯的质量空速为2.0h-1,并继续通入氢气,控制氢气与醋酸甲酯的摩尔比为15:1,在温度为180℃、压力为3.5MPa下进行催化加氢反应,制备乙醇和甲醇。所得反应产物经气相色谱进行分析,醋酸甲酯转化率、乙醇和甲醇的选择性如表2所示。The catalyst 43% Cu-9% Mg-5% Zn/ Al2O3 was pressed into 10-60 mesh particles, loaded into a continuous fixed bed reactor, introduced with high-purity hydrogen, heated to 195°C at a rate of 1°C/min at a pressure of 0.5MPa and a hydrogen volume space velocity of 5000h -1 , and reduced for 5 hours. Then, a high-pressure constant flow pump was used to pump methyl acetate liquid preheated to 180°C into the continuous fixed bed reactor, the mass space velocity of methyl acetate was 2.0h -1 , and hydrogen was continued to be introduced, the molar ratio of hydrogen to methyl acetate was controlled to be 15:1, and catalytic hydrogenation reaction was carried out at a temperature of 180°C and a pressure of 3.5MPa to prepare ethanol and methanol. The obtained reaction product was analyzed by gas chromatography, and the conversion rate of methyl acetate and the selectivity of ethanol and methanol are shown in Table 2.

实施例4Example 4

本实施例的步骤(1)中,根据Cu:Mg:Al:Ce原子摩尔比为8:4:6:0.5,用去离子水将Cu(NO3)2·3H2O、Mg(NO3)2·6H2O、Al(NO3)3·9H2O和Ce(NO3)4·6H2O溶解成总金属离子浓度为1.5mol/L的盐溶液,其他步骤与实施例1相同,得到催化剂43%Cu-9%Mg-6%Ce/Al2O3。氧化态催化剂的X射线衍射图谱如图1所示,通过Scherrer公式计算,该方法制备的催化剂在(002)晶面的晶体尺寸(9.8nm)明显小于商用50%CuZnAl催化剂(40.1nm)。In step (1) of this embodiment, according to the atomic molar ratio of Cu:Mg:Al:Ce being 8:4:6:0.5, Cu(NO 3 ) 2 ·3H 2 O, Mg(NO 3 ) 2 ·6H 2 O, Al(NO 3) 3 ·9H 2 O and Ce(NO 3 ) 4 ·6H 2 O were dissolved into a salt solution with a total metal ion concentration of 1.5 mol/L using deionized water, and the other steps were the same as those in Example 1 to obtain a catalyst 43% Cu-9% Mg-6% Ce/Al 2 O 3 . The X-ray diffraction pattern of the oxidized catalyst is shown in FIG1 . According to the calculation of the Scherrer formula, the crystal size (9.8 nm) of the catalyst prepared by this method at the (002) crystal plane is significantly smaller than that of the commercial 50% CuZnAl catalyst (40.1 nm).

将上述催化剂43%Cu-9%Mg-6%Ce/Al2O3压片成10~60目的颗粒,装填于连续固定床反应器中,通入高纯氢气,在压力为0.5MPa、氢气体积空速为5000h-1下,以1℃/min的速率升温至195℃,还原5小时。然后采用高压恒流泵向连续固定床反应器中打入预热至170℃的醋酸甲酯液体,醋酸甲酯的质量空速为2.5h-1,并继续通入氢气,控制氢气与醋酸甲酯的摩尔比为10:1,在温度为170℃、压力为4.0MPa下进行催化加氢反应,制备乙醇和甲醇。所得反应产物经气相色谱进行分析,醋酸甲酯转化率、乙醇和甲醇的选择性如表2所示。The catalyst 43% Cu-9% Mg-6% Ce/ Al2O3 was pressed into 10-60 mesh particles, loaded into a continuous fixed bed reactor, introduced with high-purity hydrogen, heated to 195°C at a rate of 1°C/min at a pressure of 0.5MPa and a hydrogen volume space velocity of 5000h -1 , and reduced for 5 hours. Then, a high-pressure constant flow pump was used to pump methyl acetate liquid preheated to 170°C into the continuous fixed bed reactor, the mass space velocity of methyl acetate was 2.5h -1 , and hydrogen was continued to be introduced, the molar ratio of hydrogen to methyl acetate was controlled to be 10:1, and catalytic hydrogenation reaction was carried out at a temperature of 170°C and a pressure of 4.0MPa to prepare ethanol and methanol. The obtained reaction product was analyzed by gas chromatography, and the conversion rate of methyl acetate and the selectivity of ethanol and methanol are shown in Table 2.

实施例5Example 5

本实施例的步骤2中,按照模板剂与金属离子总摩尔量之比为0.01:1,用30g数均分子量为4000的聚乙二醇替换实施例4中的十六烷基三甲基溴化铵,其他步骤与实施例4相同,得到催化剂43%Cu-9%Mg-6%Ce/Al2O3In step 2 of this example, the total molar ratio of the template to the metal ion is 0.01:1, 30 g of polyethylene glycol with a number average molecular weight of 4000 is used to replace the hexadecyltrimethylammonium bromide in Example 4, and the other steps are the same as Example 4 to obtain a catalyst 43% Cu-9% Mg-6% Ce/ Al2O3 .

将上述催化剂43%Cu-9%Mg-6%Ce/Al2O3压片成10~60目的颗粒,装填于连续固定床反应器中,按照实施例4的方法进行催化醋酸甲酯加氢制乙醇和甲醇。所得反应产物经气相色谱进行分析,醋酸甲酯转化率、乙醇和甲醇的选择性如表2所示。The catalyst 43% Cu-9% Mg-6% Ce/ Al2O3 was pressed into 10-60 mesh particles and loaded into a continuous fixed bed reactor to catalyze the hydrogenation of methyl acetate to ethanol and methanol according to the method of Example 4. The obtained reaction product was analyzed by gas chromatography, and the methyl acetate conversion rate and the selectivity of ethanol and methanol are shown in Table 2.

实施例6Example 6

本实施例的步骤2中,按照模板剂与金属离子总摩尔量之比为0.01:1,用87mL0.5g/mL的泊洛沙姆P123甲醇溶液替换实施例4中的十六烷基三甲基溴化铵,其他步骤与实施例4相同,得到催化剂43%Cu-9%Mg-6%Ce/Al2O3In step 2 of this example, the hexadecyltrimethylammonium bromide in Example 4 was replaced with 87 mL of 0.5 g/mL poloxamer P123 methanol solution according to the total molar ratio of the template to the metal ion being 0.01:1. The other steps were the same as those in Example 4 to obtain a catalyst 43% Cu-9% Mg-6% Ce/Al 2 O 3 .

将上述催化剂43%Cu-9%Mg-6%Ce/Al2O3压片成10~60目的颗粒,装填于连续固定床反应器中,通入高纯氢气,在压力为0.5MPa、氢气体积空速为5000h-1下,以1℃/min的速率升温至200℃,还原5小时。然后采用高压恒流泵向连续固定床反应器中打入预热至190℃的醋酸甲酯液体,醋酸甲酯的质量空速为2.5h-1,并继续通入氢气,控制氢气与醋酸甲酯的摩尔比为10:1,在温度为190℃、压力为4.0MPa下进行催化加氢反应,制备乙醇和甲醇。所得反应产物经气相色谱进行分析,醋酸甲酯转化率、乙醇和甲醇的选择性如表2所示。The catalyst 43% Cu-9% Mg-6% Ce/ Al2O3 was pressed into 10-60 mesh particles, loaded into a continuous fixed bed reactor, introduced with high-purity hydrogen, heated to 200°C at a rate of 1°C/min at a pressure of 0.5 MPa and a hydrogen volume space velocity of 5000 h -1 , and reduced for 5 hours. Then, a high-pressure constant flow pump was used to pump methyl acetate liquid preheated to 190°C into the continuous fixed bed reactor, the mass space velocity of methyl acetate was 2.5 h -1 , and hydrogen was continued to be introduced, the molar ratio of hydrogen to methyl acetate was controlled to be 10:1, and catalytic hydrogenation reaction was carried out at a temperature of 190°C and a pressure of 4.0 MPa to prepare ethanol and methanol. The obtained reaction product was analyzed by gas chromatography, and the methyl acetate conversion rate and the selectivity of ethanol and methanol are shown in Table 2.

实施例7Example 7

本实施例的步骤(1)中,用去离子水将摩尔比为4:1的NaOH和Na2CO3溶解成沉淀剂总浓度为1.5mol/L的碱溶液,其他步骤与实施例4相同,得到催化剂43%Cu-9%Mg-6%Ce/Al2O3。所得催化剂的低温N2物理吸附测试结果见表1。In step (1) of this embodiment, NaOH and Na 2 CO 3 in a molar ratio of 4:1 are dissolved in deionized water to form an alkaline solution with a total precipitant concentration of 1.5 mol/L. The other steps are the same as those in Example 4 to obtain a catalyst 43% Cu-9% Mg-6% Ce/Al 2 O 3 . The low temperature N 2 physical adsorption test results of the obtained catalyst are shown in Table 1.

将上述催化剂43%Cu-9%Mg-6%Ce/Al2O3压片成10~60目的颗粒,装填于连续固定床反应器中,通入高纯氢气,在压力为0.5MPa、氢气体积空速为5000h-1下,以1℃/min的速率升温至190℃,还原5小时。然后采用高压恒流泵向连续固定床反应器中打入预热至200℃的醋酸甲酯液体,醋酸甲酯的质量空速为2.5h-1,并继续通入氢气,控制氢气与醋酸甲酯的摩尔比为10:1,在温度为190℃、压力为3.0MPa下进行催化加氢反应,制备乙醇和甲醇。经定量分析,醋酸甲酯转化率、乙醇和甲醇的选择性如表2所示。The catalyst 43% Cu-9% Mg-6% Ce/ Al2O3 was pressed into 10-60 mesh particles, loaded into a continuous fixed bed reactor, and introduced with high-purity hydrogen. The temperature was raised to 190°C at a rate of 1°C/min at a pressure of 0.5 MPa and a hydrogen volume space velocity of 5000 h -1 , and reduced for 5 hours. Then, a high-pressure constant flow pump was used to pump methyl acetate liquid preheated to 200°C into the continuous fixed bed reactor, and the mass space velocity of methyl acetate was 2.5 h -1 . Hydrogen was continued to be introduced, and the molar ratio of hydrogen to methyl acetate was controlled to be 10:1. The catalytic hydrogenation reaction was carried out at a temperature of 190°C and a pressure of 3.0 MPa to prepare ethanol and methanol. Quantitative analysis showed that the conversion rate of methyl acetate and the selectivity of ethanol and methanol were as shown in Table 2.

实施例8Example 8

本实施例的步骤(1)中,用去离子水将摩尔比为2:1的NaOH和尿素溶解成沉淀剂总浓度为1.5mol/L的碱溶液,其他步骤与实施例4相同,得到催化剂43%Cu-9%Mg-6%Ce/Al2O3In step (1) of this example, NaOH and urea in a molar ratio of 2:1 are dissolved in deionized water to form an alkaline solution with a total precipitant concentration of 1.5 mol/L. The other steps are the same as those of Example 4 to obtain a catalyst 43% Cu-9% Mg-6% Ce/ Al2O3 .

将上述催化剂43%Cu-9%Mg-6%Ce/Al2O3压片成10~60目的颗粒,装填于连续固定床反应器中,按照实施例7的方法进行催化醋酸甲酯加氢制乙醇和甲醇。所得反应产物经气相色谱进行分析,醋酸甲酯转化率、乙醇和甲醇的选择性如表2所示。The catalyst 43% Cu-9% Mg-6% Ce/ Al2O3 was pressed into 10-60 mesh particles and loaded into a continuous fixed bed reactor to catalyze the hydrogenation of methyl acetate to ethanol and methanol according to the method of Example 7. The obtained reaction product was analyzed by gas chromatography, and the methyl acetate conversion rate and the selectivity of ethanol and methanol are shown in Table 2.

实施例9Example 9

本实施例的步骤(1)中,用铝溶胶替换Al(NO3)3·9H2O,其他步骤与实施例8相同,得到催化剂43%Cu-9%Mg-6%Ce/Al2O3In step (1) of this example, Al(NO 3) 3 ·9H 2 O was replaced by aluminum sol, and the other steps were the same as those of Example 8, to obtain a catalyst 43% Cu-9% Mg-6% Ce/Al 2 O 3 .

将上述催化剂43%Cu-9%Mg-6%Ce/Al2O3压片成10~60目的颗粒,装填于连续固定床反应器中,通入高纯氢气,在压力为0.5MPa、氢气体积空速为5000h-1下,以1℃/min的速率升温至200℃,还原5小时。然后采用高压恒流泵向连续固定床反应器中打入预热至200℃的醋酸甲酯液体,醋酸甲酯的质量空速为2.5h-1,并继续通入氢气,控制氢气与醋酸甲酯的摩尔比为10:1,在温度为200℃、压力为4.0MPa下进行催化加氢反应,制备乙醇和甲醇。所得反应产物经气相色谱进行分析,醋酸甲酯转化率和、乙醇和甲醇的选择性如表2所示。The catalyst 43% Cu-9% Mg-6% Ce/ Al2O3 was pressed into 10-60 mesh particles, loaded into a continuous fixed bed reactor, introduced with high-purity hydrogen, heated to 200°C at a rate of 1°C/min at a pressure of 0.5MPa and a hydrogen volume space velocity of 5000h -1 , and reduced for 5 hours. Then, methyl acetate liquid preheated to 200°C was pumped into the continuous fixed bed reactor using a high-pressure constant flow pump, the mass space velocity of methyl acetate was 2.5h -1 , and hydrogen was continued to be introduced, the molar ratio of hydrogen to methyl acetate was controlled to be 10:1, and catalytic hydrogenation reaction was carried out at a temperature of 200°C and a pressure of 4.0MPa to prepare ethanol and methanol. The obtained reaction product was analyzed by gas chromatography, and the conversion rate of methyl acetate and the selectivity of ethanol and methanol are shown in Table 2.

表1Table 1

表2Table 2

催化剂catalyst 醋酸甲酯转化率%Methyl acetate conversion % 乙醇选择性%Ethanol selectivity % 实施例1Example 1 92.392.3 98.698.6 实施例2Example 2 95.595.5 91.191.1 实施例3Example 3 93.593.5 95.695.6 实施例4Example 4 97.597.5 91.191.1 实施例5Example 5 92.592.5 96.796.7 实施例6Example 6 85.485.4 96.796.7 实施例7Example 7 92.592.5 96.796.7 实施例8Example 8 91.591.5 98.698.6 实施例9Example 9 87.587.5 96.696.6

注:一分子醋酸甲酯加氢同时生成一分子的乙醇和一分子甲醇,因此,甲醇的选择性和表中乙醇的选择性几乎相等。Note: One molecule of methyl acetate is hydrogenated to produce one molecule of ethanol and one molecule of methanol at the same time. Therefore, the selectivity of methanol is almost equal to the selectivity of ethanol in the table.

Claims (8)

1. A method for preparing methanol and ethanol by methyl acetate hydrogenation is characterized by comprising the following steps: tabletting the catalyst into 10-60 mesh particles, filling the particles into a continuous fixed bed reactor, reducing the catalyst by hydrogen, preheating methyl acetate to 150-280 ℃, introducing the catalyst into the continuous fixed bed reactor at a mass airspeed of 0.5-10.0 h -1, continuously introducing hydrogen, controlling the molar ratio of the hydrogen to the methyl acetate to be 5-40:1, and carrying out catalytic hydrogenation reaction at a temperature of 170-350 ℃ and a pressure of 0.5-8.0 MPa to obtain ethanol and methanol;
The catalyst is of a hydrotalcite-like layered porous structure, any one or more of Cu and Zn, mn, zr, ce are used as active components, mg is used as an auxiliary agent, and alumina is used as a carrier; the mass of the active component is 20-50%, the mass of Mg is 5-15% and the mass of the rest auxiliary agent is 3-10% based on 100% of the mass of the catalyst; the catalyst is prepared by the following method:
(1) Dissolving copper nitrate, soluble salt of an auxiliary agent and an alumina source into deionized water to prepare a salt solution with the total concentration of metal ions of 0.04-2 mol/L; dropwise adding the salt solution into 1-3 mol/L of precipitant aqueous solution at 50-80 ℃, and vigorously stirring to obtain a uniform solution, wherein the final pH value of the obtained solution is 6-10; the precipitant is mixed alkali of any one of ammonium carbonate, sodium carbonate and urea and sodium hydroxide in a molar ratio of 1:2-4;
(2) Adding a template agent into the uniform solution in the step (1), and stirring for 1-5 hours at 50-80 ℃; the template agent is any one of cetyl trimethyl ammonium bromide, polyethylene glycol and poloxamer P123;
(3) Transferring the mixture obtained after stirring in the step (2) to a closed high-pressure reaction kettle, and carrying out hydrothermal treatment for 20-30 hours at the temperature of 80-120 ℃; centrifugal filtration, washing the obtained solid with deionized water or ethanol, drying at 80-150 ℃ for 10-18 hours, and roasting in a muffle furnace at 300-600 ℃ for 4-8 hours to obtain the catalyst.
2. The method for preparing methanol and ethanol by hydrogenating methyl acetate according to claim 1, wherein the method comprises the following steps: the mass fraction of the active components is 40-45%, the mass fraction of Mg is 8-10% and the mass fraction of the rest auxiliary agents is 5-7% based on 100% of the mass of the catalyst.
3. The method for preparing methanol and ethanol by hydrogenating methyl acetate according to claim 1, wherein the method comprises the following steps: the alumina source is any one or more of aluminum nitrate, aluminum sol and aluminum isopropoxide.
4. The method for preparing methanol and ethanol by hydrogenating methyl acetate according to claim 1, wherein the method comprises the following steps: the soluble salt of the auxiliary agent is a mixture of any one of manganese nitrate, zirconium borate, zinc nitrate and cerium nitrate and magnesium nitrate.
5. The method for preparing methanol and ethanol by hydrogenating methyl acetate according to claim 1, wherein the method comprises the following steps: in the step (2), the ratio of the template agent to the total molar amount of the metal ions in the step (1) is 0.01-0.08:1.
6. The method for preparing methanol and ethanol by hydrogenating methyl acetate according to claim 1, wherein the conditions of the hydrogen reduction catalyst are as follows: the pressure is 0.1-5.0 MPa, the hydrogen volume airspeed is 3000-12000 h -1, the temperature is raised to 180-250 ℃ at the speed of 0.5-5 ℃/min, and the hydrogen is reduced for 1-24 hours.
7. The method for preparing methanol and ethanol by hydrogenating methyl acetate according to claim 1, wherein the conditions of the hydrogen reduction catalyst are as follows: the pressure is 0.5-1.5 MPa, the hydrogen volume airspeed is 5000-8000 h -1, the temperature is raised to 190-220 ℃ at the speed of 1-3 ℃/min, and the hydrogen is reduced for 10-12 hours.
8. The method for preparing methanol and ethanol by hydrogenating methyl acetate according to claim 1, wherein the method comprises the following steps: preheating methyl acetate to 190-220 ℃, introducing the methyl acetate into a continuous fixed bed reactor at a mass airspeed of 0.5-4.0 h -1, continuously introducing hydrogen, controlling the molar ratio of the hydrogen to the methyl acetate to be 5-30:1, and carrying out catalytic hydrogenation reaction at a temperature of 180-240 ℃ and a pressure of 1.0-5.0 MPa.
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