CN116374970B - Purification process and device for preparing high-purity phosphorus pentasulfide - Google Patents
Purification process and device for preparing high-purity phosphorus pentasulfide Download PDFInfo
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Abstract
Description
技术领域Technical Field
本技术属于五硫化二磷生产技术领域,尤其涉及到一种制备高纯五硫化二磷的纯化工艺与装置。The present invention belongs to the technical field of phosphorus pentasulfide production, and in particular relates to a purification process and device for preparing high-purity phosphorus pentasulfide.
背景技术Background technique
五硫化二磷[P2S5,又称为十硫化四磷(P4S10)]广泛地应用于农药(乐果、辛硫磷、乙基1605 等)、润滑油添加剂、有色金属选矿浮选剂及医药等行业,尤其是润滑油级(优级品以上)的高纯五硫化二磷产品,具有非常重要的用途,需求量比较旺盛,市场前景非常良好。Phosphorus pentasulfide [P 2 S 5 , also known as tetraphosphorus decasulfide (P 4 S 10 )] is widely used in pesticides (dimethoate, phoxim, ethyl 1605, etc.), lubricant additives, non-ferrous metal flotation agents and pharmaceutical industries, especially lubricant grade (superior grade and above) high-purity phosphorus pentasulfide products, which have very important uses, are in great demand and have very good market prospects.
而五硫化二磷产品纯度不仅与产品中五硫化二磷组分含量有关,而且还与其中含有的硫和磷元素及其多硫化物(P4Sx,x=2,3,5,6,7,9)、重质盐 [主要是含硫盐(如硫化钙等)、含磷盐(如磷酸钙等)、含硫磷复盐(硫代磷酸盐等)、硫酸钙]及有机杂质有关[见国标GB/T 13258-2016(《工业五硫化二磷》)],尤其是有机杂质,对五硫化二磷产品质量影响很大,当有机杂质含量超过0.3 %时,五硫化二磷的色泽、物性等会显著变化,品质变差,这严重限制五硫化二磷的应用,比如当五硫化二磷用于润滑油行业时,有机杂质不能超过0.1%。The purity of phosphorus pentasulfide products is not only related to the content of phosphorus pentasulfide components in the product, but also to the sulfur and phosphorus elements and their polysulfides ( P4Sx , x =2,3,5,6,7,9), heavy salts [mainly sulfur-containing salts (such as calcium sulfide, etc.), phosphorus-containing salts (such as calcium phosphate, etc.), sulfur-phosphorus complex salts (thiophosphates, etc.), calcium sulfate] and organic impurities [see national standard GB/T 13258-2016 (Industrial Phosphorus Pentasulfide)]. Organic impurities, in particular, have a great influence on the quality of phosphorus pentasulfide products. When the content of organic impurities exceeds 0.3%, the color and physical properties of phosphorus pentasulfide will change significantly and the quality will deteriorate, which seriously limits the application of phosphorus pentasulfide. For example, when phosphorus pentasulfide is used in the lubricating oil industry, the organic impurities cannot exceed 0.1%.
因此,若想获得高纯五硫化二磷产品,必须对合成生产出的五硫化二磷粗产品进行纯化以脱除多硫化磷、磷盐、硫盐等杂质,尤其是必须脱除有机杂质。Therefore, if a high-purity phosphorus pentasulfide product is to be obtained, the crude phosphorus pentasulfide product produced by synthesis must be purified to remove impurities such as phosphorus polysulfide, phosphorus salts, sulfur salts, and especially organic impurities.
目前,五硫化二磷粗产品的纯化主要采用蒸馏技术,现有用于五硫化二磷的蒸馏技术根据操作压力的不同可分为常压简单蒸馏技术和减压蒸馏技术。At present, the purification of crude phosphorus pentasulfide products mainly adopts distillation technology. The existing distillation technology used for phosphorus pentasulfide can be divided into normal pressure simple distillation technology and reduced pressure distillation technology according to different operating pressures.
常压简单蒸馏技术就是常压(或微正压)和高温(515 ℃左右)条件下纯化粗产品来获得高纯五硫化二磷产品,比如专利200610019731.6,该类技术工艺较简单,且为常压操作,操作简便,设备气密性要求较低,但蒸馏纯化效果较差,对多硫化磷等杂质脱除不彻底,产品质量较差,尤其是难以脱除有机杂质,且蒸馏温度较高,能耗也高。Atmospheric pressure simple distillation technology is to purify the crude product under normal pressure (or slightly positive pressure) and high temperature (about 515 ℃) to obtain high-purity phosphorus pentasulfide product, such as patent 200610019731.6. This type of technical process is relatively simple and is operated at normal pressure. It is easy to operate and has low air tightness requirements for equipment. However, the distillation purification effect is poor, impurities such as polysulfide are not completely removed, and the product quality is poor. In particular, it is difficult to remove organic impurities, and the distillation temperature is high, and the energy consumption is also high.
减压蒸馏技术是在负压(20 KPaA或更低)和较低温度(380 ℃左右)条件下纯化粗产品而获得高纯五硫化二磷产品,比如专利CN101712464A、200810233489.1、CN101844755A和CN101402450B等,与常压简单蒸馏相比,减压蒸馏蒸馏温度较低,能耗较低,五硫化二磷组分含量较高,产品质量较好,但也无法彻底脱除有机杂质,这严重影响了五硫化二磷产品的纯度和品质。The vacuum distillation technology is to purify the crude product under negative pressure (20 KPaA or lower) and relatively low temperature (about 380 °C) to obtain a high-purity phosphorus pentasulfide product, such as patents CN101712464A, 200810233489.1, CN101844755A and CN101402450B. Compared with simple distillation at normal pressure, vacuum distillation has a lower distillation temperature, lower energy consumption, higher content of phosphorus pentasulfide components, and better product quality. However, it is also impossible to completely remove organic impurities, which seriously affects the purity and quality of the phosphorus pentasulfide product.
另外,五硫化二磷粗产品中杂质成分非常复杂,且难以分离,既有未反应完的单质硫、单质磷及副产物多硫磷化物(P4Sx,x=2,3,5,6,7,9),又有沸点较高的重质盐杂质[主要是含硫盐(如硫化钙等)、含磷盐(如磷酸钙等)、含硫磷复盐(硫代磷酸盐等)、硫酸钙],另外还含有有机杂质,通过一次蒸馏难以将如此多的杂质都脱除掉,尤其是有机杂质。In addition, the impurity composition of the crude phosphorus pentasulfide product is very complex and difficult to separate. It contains unreacted elemental sulfur, elemental phosphorus and by-product polysulfide phosphides ( P4Sx , x=2,3,5,6,7,9), heavy salt impurities with higher boiling points [mainly sulfur-containing salts (such as calcium sulfide, etc.), phosphorus-containing salts (such as calcium phosphate, etc.), sulfur-phosphorus complex salts (thiophosphates, etc.), calcium sulfate], and organic impurities. It is difficult to remove so many impurities, especially organic impurities, through a single distillation.
因此,开发能深度脱除产品中的杂质,尤其是有机杂质,而获得高纯五硫化二磷的纯化技术具有重要的意义。Therefore, it is of great significance to develop a purification technology that can deeply remove impurities, especially organic impurities, from the product to obtain high-purity phosphorus pentasulfide.
发明内容Summary of the invention
针对五硫化二磷粗产品物性复杂,熔沸点高,有毒易燃易爆,分离处理是需要高温操作、熔盐换热等几乎所有化工苛刻的工艺技术,处理技术难度大,能耗高,预防事故要求高;而相对蒸馏技术,精馏技术更为复杂,实施难度更大,能耗更高,设备投资和运行成本更高。因此,分离处理要求很高的五硫化二磷纯化和技术实施难度更高技术更复杂的精馏技术的结合,实施起来技术难度高,基本超出了当前五硫化二磷分离处理技术水平,投资也很高,在产品质量要求不高的情况下和尽可能低成本运行的条件下,一般采用技术难度小投资少成本低的蒸馏,而不用精馏,但当对产品纯度和质量提出更高要求时,如实现五硫化二磷的产品中,纯度达99.0wt%以上,总杂质含量低于0.4wt%,其中,有机杂质含量低于0.1wt%,磷元素含量高于28.0%,硫元素含量高于71.0%以上,符合中华人民共和国国家标准《工业五硫化二磷》(GB/T13258-2016)所规定的优级品高纯五硫化二磷产品要求时,传统的蒸馏技术就无法满足要求了,就必须使用分离效果更好更先进的精馏技术了。Due to the complex physical properties of crude phosphorus pentasulfide, high melting and boiling points, and toxic, flammable and explosive properties, separation and processing requires almost all of the harsh chemical process technologies, such as high-temperature operation and molten salt heat exchange. The processing technology is difficult, energy consumption is high, and accident prevention requirements are high. Compared with distillation technology, rectification technology is more complex, more difficult to implement, has higher energy consumption, and higher equipment investment and operating costs. Therefore, the combination of the purification of phosphorus pentasulfide, which has high requirements for separation and treatment, and the distillation technology, which has higher technical implementation difficulty and more complex technology, has high technical difficulty in implementation, which basically exceeds the current technical level of phosphorus pentasulfide separation and treatment, and the investment is also high. Under the condition of low product quality requirements and the lowest possible cost operation, distillation with low technical difficulty, low investment and low cost is generally used instead of distillation. However, when higher requirements are placed on product purity and quality, such as achieving a phosphorus pentasulfide product with a purity of more than 99.0wt%, a total impurity content of less than 0.4wt%, of which the organic impurity content is less than 0.1wt%, a phosphorus content of more than 28.0%, and a sulfur content of more than 71.0%, which meets the requirements of the superior high-purity phosphorus pentasulfide product specified in the National Standard of the People's Republic of China "Industrial Phosphorus Pentasulfide" (GB/T13258-2016), the traditional distillation technology cannot meet the requirements, and it is necessary to use a more advanced distillation technology with better separation effect.
针对现有技术存在的不足,本发明的目的在于提供一种制备高纯五硫化二磷的工艺及装置,本发明采用精馏的方式纯化粗品而获得高纯五硫化二磷,既提高产品中五硫化二磷含量,又降低多硫磷化物等杂质的含量,尤其是可彻底脱除有机杂质,可生产出低有机杂质的高纯五硫化二磷产品。In view of the shortcomings of the prior art, the object of the present invention is to provide a process and an apparatus for preparing high-purity phosphorus pentasulfide. The present invention adopts a distillation method to purify a crude product to obtain high-purity phosphorus pentasulfide, which not only increases the content of phosphorus pentasulfide in the product, but also reduces the content of impurities such as polysulfide phosphides, especially can completely remove organic impurities, and can produce a high-purity phosphorus pentasulfide product with low organic impurities.
第一方面,本发明提供了一种制备高纯五硫化二磷纯化工艺。In a first aspect, the present invention provides a purification process for preparing high-purity phosphorus pentasulfide.
其中,五硫化二磷粗产品中杂质成分非常多且成分复杂,既含有比五硫化二磷沸点高的重质盐杂质[主要是含硫盐(如硫化钙等)、含磷盐(如磷酸钙等)、含硫磷复盐(硫代磷酸盐等)、硫酸钙及其他比五硫化二磷沸点高的高沸点杂质],又含有比五硫化二磷沸点低的轻硫磷杂质[主要是多硫磷化物、单质磷(白磷)、单质硫(硫磺)等],还含有比五硫化二磷沸点低的有机杂质。有机杂质多为合成五硫化二磷过程中所需的原料单质硫和单质硫携带的沸点为150-280 ℃的有机物。Among them, the impurities in the crude product of phosphorus pentasulfide are very numerous and complex, containing heavy salt impurities with higher boiling points than phosphorus pentasulfide [mainly sulfur-containing salts (such as calcium sulfide, etc.), phosphorus-containing salts (such as calcium phosphate, etc.), sulfur-phosphorus complex salts (thiophosphates, etc.), calcium sulfate and other high-boiling impurities with higher boiling points than phosphorus pentasulfide], light sulfur-phosphorus impurities with lower boiling points than phosphorus pentasulfide [mainly polysulfur phosphides, elemental phosphorus (white phosphorus), elemental sulfur (sulfur), etc.], and organic impurities with lower boiling points than phosphorus pentasulfide. Most of the organic impurities are elemental sulfur, the raw material required in the synthesis of phosphorus pentasulfide, and organic matter with a boiling point of 150-280 ℃ carried by elemental sulfur.
所述的五硫化二磷粗产品中五硫化二磷纯品含量一般为85-90 wt.%;The content of pure phosphorus pentasulfide in the crude phosphorus pentasulfide product is generally 85-90 wt.%;
比五硫化二磷沸点高的重质盐杂质含量一般为3-5 wt.%,其沸点为520-550 ℃;The impurity content of heavy salts with higher boiling points than phosphorus pentasulfide is generally 3-5 wt.%, and its boiling point is 520-550 °C;
比五硫化二磷沸点低的轻硫磷杂质含量一般为5-8 wt.%,其沸点为286-510 ℃;The impurity content of light sulfur phosphorus, which has a lower boiling point than phosphorus pentasulfide, is generally 5-8 wt.%, and its boiling point is 286-510 °C;
比五硫化二磷沸点低的有机杂质含量一般为2-4 wt.%,其沸点为120-280 ℃。The content of organic impurities with a lower boiling point than phosphorus pentasulfide is generally 2-4 wt.%, and its boiling point is 120-280 °C.
基于五硫化二磷粗产品杂质组分多且成分复杂的物性特点,本工艺采用多步精馏纯化工艺对五硫化二磷粗产品进行纯化而获得高纯五硫化二磷。具体工艺流程如下。Based on the physical properties of crude phosphorus pentasulfide, which has many impurity components and complex composition, this process uses a multi-step distillation purification process to purify the crude phosphorus pentasulfide product to obtain high-purity phosphorus pentasulfide. The specific process flow is as follows.
五硫化二磷粗产品以一定相态形式加入到多步精馏装置内进行纯化,首先进行脱重质盐精馏,在一定温度和压力下,粗产品被精馏分离成以沸点比五硫化二磷高的重质盐杂质为主的重组分和以五硫化二磷及沸点比五硫化二磷低的轻硫磷杂质和有机杂质等杂质以主的轻组分并排出。The crude product of phosphorus pentasulfide is added to a multi-step distillation device in a certain phase form for purification. First, heavy salt removal distillation is performed. At a certain temperature and pressure, the crude product is distilled and separated into heavy components mainly composed of heavy salt impurities with higher boiling points than phosphorus pentasulfide and light components mainly composed of phosphorus pentasulfide and light sulfur impurities with lower boiling points than phosphorus pentasulfide and organic impurities, and the impurities are discharged.
排出的脱重质盐精馏的重组分(主要是重质盐杂质)作为废物集中处理。The discharged heavy components (mainly heavy salt impurities) of the heavy salt removal distillation are treated as waste in a centralized manner.
排出的脱重质盐精馏的轻组分(主要是五硫化二磷、轻硫磷杂质和有机杂质)进行脱轻杂质精馏,在一定温度和压力下,脱重质盐精馏的轻组分被精馏分离成以五硫化二磷为主的重组分和以轻硫磷杂质和有机杂质组成的轻杂质组分为主的轻组分并排出。The discharged light components (mainly phosphorus pentasulfide, light sulfur phosphorus impurities and organic impurities) of the heavy salt removal distillation are subjected to light impurity removal distillation. Under a certain temperature and pressure, the light components of the heavy salt removal distillation are separated by distillation into heavy components mainly composed of phosphorus pentasulfide and light impurity components mainly composed of light sulfur phosphorus impurities and organic impurities and are discharged.
以五硫化二磷为主的脱轻杂质精馏的重组分作为五硫化二磷产品回收。The heavy components of the distillation for removing light impurities mainly containing phosphorus pentasulfide are recovered as phosphorus pentasulfide product.
排出的脱轻杂质精馏的轻组分(主要是轻硫磷杂质和有机杂质)进行脱有机杂质精馏,在一定温度和压力下,脱轻杂质精馏的轻组分被精馏分离成以轻硫磷杂质为主的重组分和以有机杂质为主的轻组分并排出。The discharged light components (mainly light sulfur and phosphorus impurities and organic impurities) of the light impurity removal distillation are subjected to organic impurity removal distillation. Under a certain temperature and pressure, the light components of the light impurity removal distillation are separated by distillation into heavy components mainly composed of light sulfur and phosphorus impurities and light components mainly composed of organic impurities and discharged.
排出的脱有机杂质精馏的重组分(主要是轻硫磷杂质)作为硫磷原料返回五硫化二磷合成单元重新回用,而排出的脱有机杂质精馏的轻组分(主要是有机杂质)作为废物集中处理。The discharged heavy components (mainly light sulfur and phosphorus impurities) from the removal of organic impurities distillation are returned to the phosphorus pentasulfide synthesis unit as sulfur and phosphorus raw materials for reuse, while the discharged light components (mainly organic impurities) from the removal of organic impurities distillation are treated as waste in a centralized manner.
通过脱重质盐精馏、脱轻杂质精馏和脱有机杂质精馏等多步精馏而将五硫化二磷粗产品中各种杂质尤其是有机杂质除去而获得高纯五硫化二磷产品,并可将杂质中多硫磷化物、单质磷和单质硫等含硫或磷的杂质作为硫磷原料回用。Various impurities, especially organic impurities, in the crude phosphorus pentasulfide product are removed by multiple distillation steps such as heavy salt removal distillation, light impurity removal distillation and organic impurity removal distillation to obtain a high-purity phosphorus pentasulfide product, and sulfur- or phosphorus-containing impurities such as polysulfide phosphides, elemental phosphorus and elemental sulfur in the impurities can be recycled as sulfur and phosphorus raw materials.
其中,精馏进料时五硫化二磷粗产品可为气态也可为液态。Among them, during the distillation feeding, the crude phosphorus pentasulfide product can be in gaseous state or in liquid state.
多步精馏既可为常压精馏,又可为减压精馏,也可为常压精馏和减压精馏结合的方式,优选减压精馏。The multi-step distillation may be atmospheric distillation, vacuum distillation, or a combination of atmospheric distillation and vacuum distillation, with vacuum distillation being preferred.
其中,在常压精馏、减压精馏或常压精馏与减压精馏结合方式,精馏压力应尽可能的低,以降低对应精馏温度的沸点,从而降低精馏操作温度。Among them, in atmospheric distillation, vacuum distillation or a combination of atmospheric distillation and vacuum distillation, the distillation pressure should be as low as possible to reduce the boiling point of the corresponding distillation temperature, thereby reducing the distillation operating temperature.
即当为常压精馏时,精馏压力为零压力(表压)或微正压。优选地,常压精馏的操作压力为100-110 KPaA。That is, when it is atmospheric distillation, the distillation pressure is zero pressure (gauge pressure) or slightly positive pressure. Preferably, the operating pressure of atmospheric distillation is 100-110 KPaA.
当为减压精馏时,精馏压力为绝对零压力(绝对真空)或略大于绝对零压力(高真空)。优选地,减压精馏的操作压力为10-20 KPaA。When vacuum distillation is used, the distillation pressure is absolute zero pressure (absolute vacuum) or slightly greater than absolute zero pressure (high vacuum). Preferably, the operating pressure of vacuum distillation is 10-20 KPaA.
对应地,无论是常压精馏还是减压精馏,其精馏温度由精馏物性(沸点)和操作压力确定。即,精馏操作温度为在操作压力下对应的精馏轻组分的沸点温度。Correspondingly, whether it is atmospheric distillation or vacuum distillation, the distillation temperature is determined by the distillation physical properties (boiling point) and the operating pressure. That is, the distillation operating temperature is the boiling point temperature of the distillation light component corresponding to the operating pressure.
在脱重质盐精馏阶段、脱轻杂质精馏阶段和脱有机杂质精馏阶段中,其轻组分分别为五硫化二磷及沸点低于五硫化二磷的物料组成混合物、沸点低于五硫化二磷的物料组成的混合料、有机杂质,则在这三个精馏段中,操作温度分别为对应混合物的沸点。In the heavy salt removal distillation stage, the light impurity removal distillation stage and the organic impurity removal distillation stage, the light components are respectively a mixture of phosphorus pentasulfide and materials with a boiling point lower than phosphorus pentasulfide, a mixture of materials with a boiling point lower than phosphorus pentasulfide, and organic impurities. In these three distillation sections, the operating temperatures are the boiling points of the corresponding mixtures.
多步精馏可为间歇精馏也可为连续精馏,优选连续精馏。The multi-step distillation may be batch distillation or continuous distillation, and continuous distillation is preferred.
多步精馏时五硫化二磷粗产品进料可为气态形式也可为液态形式,优选为液态形式。In the multi-step distillation, the crude phosphorus pentasulfide product feed can be in gaseous form or in liquid form, preferably in liquid form.
多步精馏主要包括脱重质盐精馏、脱轻杂质精馏和脱有机杂质精馏等步骤顺序,可以按上述步骤顺序逐步进行,也可以按脱轻杂质精馏、脱有机杂质精馏和脱重质盐精馏的步骤或脱有机杂质精馏、脱轻杂质精馏和脱重质盐精馏的步骤顺序或其他步骤顺序进行,优选按脱重质盐精馏、脱轻杂质精馏和脱有机杂质精馏等步骤循序进行。The multi-step distillation mainly includes the steps of heavy salt removal distillation, light impurity removal distillation and organic impurity removal distillation, etc., which can be carried out step by step according to the above step sequence, or according to the steps of light impurity removal distillation, organic impurity removal distillation and heavy salt removal distillation, or the steps of organic impurity removal distillation, light impurity removal distillation and heavy salt removal distillation, or other step sequences. It is preferably carried out in sequence according to the steps of heavy salt removal distillation, light impurity removal distillation and organic impurity removal distillation.
另一方面,本发明提供了一种实现制备高纯五硫化二磷工艺的所需纯化装置,所述的装置主要包括:进料设备、多步精馏设备、精馏组分储存设备组成。其中,多步精馏设备主要包括脱重质盐精馏设备、脱硫磷物精馏设备和脱有机杂质精馏设备。精馏组分存储设备主要包括重质盐杂质存储设备、高纯五硫化二磷产品存储设备、轻硫磷杂质存储设备和有机杂质存储设备。On the other hand, the present invention provides a purification device required for realizing the process of preparing high-purity phosphorus pentasulfide, and the device mainly comprises: a feeding device, a multi-step distillation device, and a distillation component storage device. Among them, the multi-step distillation device mainly comprises a heavy salt removal distillation device, a sulfur phosphorus removal distillation device, and an organic impurity removal distillation device. The distillation component storage device mainly comprises a heavy salt impurity storage device, a high-purity phosphorus pentasulfide product storage device, a light sulfur phosphorus impurity storage device, and an organic impurity storage device.
所述的进料设备可为气态进料设备,也可为液态进料设备,其进料口与合成五硫化二磷系统相连,其出料口与多步精馏设备的进料口相连。The feeding equipment can be gaseous feeding equipment or liquid feeding equipment, the feeding port of which is connected to the phosphorus pentasulfide synthesis system, and the discharging port of which is connected to the feeding port of the multi-step distillation equipment.
所述的多步精馏设备主要包括脱重质盐精馏设备、脱轻杂质精馏设备和脱有机杂质精馏设备,其进料口与进料设备的出料口相连,其出重质盐杂质口、出五硫化二磷口、出轻硫磷杂质口和出有机杂质口分别与精馏组分存储设备的进重质盐杂质口、进五硫化二磷口、进轻硫磷杂质口和进有机杂质口相连。The multi-step distillation equipment mainly includes a heavy salt removal distillation equipment, a light impurity removal distillation equipment and an organic impurity removal distillation equipment, wherein the feed port is connected to the feed port of the feed equipment, and the heavy salt impurity outlet, phosphorus pentasulfide outlet, light sulfur phosphorus impurity outlet and organic impurity outlet are respectively connected to the heavy salt impurity inlet, phosphorus pentasulfide inlet, light sulfur phosphorus impurity inlet and organic impurity inlet of the distillation component storage device.
其中,多步精馏设备主要包括脱重质盐精馏设备、脱轻杂质精馏设备和脱有机杂质精馏设备,多步精馏设备可为脱重质盐精馏设备、脱轻杂质精馏设备和脱有机杂质精馏设备集成于一体的整体设备,也可为脱重质盐精馏设备、脱轻杂质精馏设备和脱有机杂质精馏独立分散的组合设备,优化组合设备。Among them, the multi-step distillation equipment mainly includes heavy salt removal distillation equipment, light impurity removal distillation equipment and organic impurity removal distillation equipment. The multi-step distillation equipment can be an integrated equipment in which the heavy salt removal distillation equipment, the light impurity removal distillation equipment and the organic impurity removal distillation equipment are integrated, or it can be a combined equipment in which the heavy salt removal distillation equipment, the light impurity removal distillation equipment and the organic impurity removal distillation equipment are independently dispersed, and the combined equipment is optimized.
组成多步精馏设备的脱重质盐精馏设备、脱轻杂质精馏设备和脱有机杂质精馏设备可为常压精馏设备,也可为减压精馏设备,优选减压精馏设备。The heavy salt removal distillation equipment, light impurity removal distillation equipment and organic impurity removal distillation equipment constituting the multi-step distillation equipment can be atmospheric pressure distillation equipment or vacuum pressure distillation equipment, preferably vacuum pressure distillation equipment.
组成多步精馏设备的脱重质盐精馏设备、脱轻杂质精馏设备和脱有机杂质精馏设备可为间歇精馏设备,也可为连续精馏设备,优选连续精馏设备。The heavy salt removal distillation equipment, light impurity removal distillation equipment and organic impurity removal distillation equipment constituting the multi-step distillation equipment can be intermittent distillation equipment or continuous distillation equipment, preferably continuous distillation equipment.
组成多步精馏设备的脱重质盐精馏设备、脱轻杂质精馏设备和脱有机杂质精馏设备可为填料精馏设备,可为塔板精馏设备,也可为填料和塔板组合式精馏设备,优选填料精馏设备。The heavy salt removal distillation equipment, light impurity removal distillation equipment and organic impurity removal distillation equipment constituting the multi-step distillation equipment can be packed distillation equipment, can be tower plate distillation equipment, and can also be a combined packing and tower plate distillation equipment, preferably a packed distillation equipment.
与现有高纯五硫化二磷生产所采用的蒸馏纯化技术相比,本发明采用多步精馏的方式,由于采用精馏技术,其分离纯化效果远比蒸馏的好,且精馏采用多步进行,组分逐个被分离出来,增强了分离效果。因此,本发明的技术可将五硫化二磷粗产品中杂质分步逐个脱除,脱除效果好,尤其是可将有机杂质彻底脱除,实现有机杂质低于0.1%,较大幅度地提高五硫化二磷产品纯度,产品质量好,能满足对五硫化二磷产品质量要求更高的润滑油行业等行业需要。Compared with the distillation purification technology used in the existing high-purity phosphorus pentasulfide production, the present invention adopts a multi-step distillation method. Due to the use of distillation technology, its separation and purification effect is much better than distillation, and the distillation is carried out in multiple steps, and the components are separated one by one, which enhances the separation effect. Therefore, the technology of the present invention can remove impurities in the crude phosphorus pentasulfide product step by step, with good removal effect, especially can completely remove organic impurities, to achieve organic impurities below 0.1%, greatly improve the purity of phosphorus pentasulfide products, the product quality is good, and can meet the needs of industries such as the lubricating oil industry that have higher requirements for the quality of phosphorus pentasulfide products.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为一种制备高纯五硫化二磷纯化工艺流程示意图,1: 进料设备,1-1: 进料设备出料口,2: 多步精馏设备,2A: 脱重质盐精馏设备,2B: 脱轻杂质精馏设备,2C: 脱有机杂质精馏设备,2-1:多步精馏设备进料口,2-2:多步精馏设备出重质盐杂质口,2-3: 多步精馏设备出五硫化二磷口,2-4: 多步精馏设备出轻硫磷杂质口,2-5: 多步精馏设备出有机杂质口, 3: 精馏组分存储设备,3A: 重质盐存储设备,3B: 高纯五硫化二磷存储设备,3C: 轻硫磷杂质存储设备,3D: 有机杂质存储设备,3-1: 精馏组分存储设备进重质盐杂质口,3-2: 精馏组分存储设备进五硫化二磷口,3-3: 精馏组分存储设备进轻硫磷杂质口,3-4: 精馏组分存储设备进有机杂质口。FIG1 is a schematic diagram of a purification process for preparing high-purity phosphorus pentasulfide, 1: feeding equipment, 1-1: feeding equipment outlet, 2: multi-step distillation equipment, 2A: heavy salt removal distillation equipment, 2B: light impurity removal distillation equipment, 2C: organic impurity removal distillation equipment, 2-1: multi-step distillation equipment feeding port, 2-2: multi-step distillation equipment heavy salt impurity outlet, 2-3: multi-step distillation equipment phosphorus pentasulfide outlet, 2-4: multi-step distillation equipment light sulfur phosphorus impurity outlet, 2-5: multi-step distillation equipment organic impurity outlet, 3: distillation component storage equipment, 3A: heavy salt storage equipment, 3B: high-purity phosphorus pentasulfide storage equipment, 3C: light sulfur phosphorus impurity storage equipment, 3D: organic impurity storage equipment, 3-1: distillation component storage equipment heavy salt impurity inlet, 3-2: distillation component storage equipment phosphorus pentasulfide inlet, 3-3: The distillation component storage device enters the light sulfur phosphorus impurity port, 3-4: the distillation component storage device enters the organic impurity port.
图2为另一种制备高纯五硫化二磷纯化工艺流程示意图,1: 进料设备,1-1: 进料设备出料口,2: 多步精馏设备,2A: 脱重质盐精馏设备,2B: 脱轻杂质精馏设备,2C: 脱有机杂质精馏设备,2-1:多步精馏设备进料口,2-2:多步精馏设备出重质盐杂质口,2-3: 多步精馏设备出五硫化二磷口,2-4: 多步精馏设备出轻硫磷杂质口,2-5: 多步精馏设备出有机杂质口,3: 精馏组分存储设备,3A: 重质盐存储设备,3B: 高纯五硫化二磷存储设备,3C: 轻硫磷杂质存储设备,3D: 有机杂质存储设备,3-1: 精馏组分存储设备进重质盐杂质口,3-2: 精馏组分存储设备进五硫化二磷口,3-3: 精馏组分存储设备进轻硫磷杂质口,3-4: 精馏组分存储设备进有机杂质口,a: 五硫化二磷粗产品,b:重质盐杂质,c: 高纯五硫化二磷,d: 轻硫磷杂质,e: 有机杂质。FIG2 is another schematic diagram of a purification process for preparing high-purity phosphorus pentasulfide, 1: feed equipment, 1-1: feed equipment outlet, 2: multi-step distillation equipment, 2A: heavy salt removal distillation equipment, 2B: light impurity removal distillation equipment, 2C: organic impurity removal distillation equipment, 2-1: multi-step distillation equipment feed inlet, 2-2: multi-step distillation equipment outlet for heavy salt impurities, 2-3: multi-step distillation equipment outlet for phosphorus pentasulfide, 2-4: multi-step distillation equipment outlet for light sulfur phosphorus impurities, 2-5: multi-step distillation equipment outlet for organic impurities, 3: distillation component storage equipment, 3A: heavy salt storage equipment, 3B: high-purity phosphorus pentasulfide storage equipment, 3C: light sulfur phosphorus impurity storage equipment, 3D: organic impurity storage equipment, 3-1: distillation component storage equipment inlet for heavy salt impurities, 3-2: distillation component storage equipment inlet for phosphorus pentasulfide, 3-3: The distillation component storage device enters the light sulfur phosphorus impurity port, 3-4: the distillation component storage device enters the organic impurity port, a: crude phosphorus pentasulfide product, b: heavy salt impurities, c: high-purity phosphorus pentasulfide, d: light sulfur phosphorus impurities, e: organic impurities.
图3为又一种制备高纯五硫化二磷纯化工艺流程示意图,1: 进料设备,1-1: 进料设备出料口,2: 多步精馏设备,2A: 脱重质盐精馏设备,2B: 脱轻杂质精馏设备,2C: 脱有机杂质精馏设备,2-1:多步精馏设备进料口,2-2:多步精馏设备出重质盐杂质口,2-3: 多步精馏设备出五硫化二磷口,2-4: 多步精馏设备出轻硫磷杂质口,2-5: 多步精馏设备出有机杂质口,2-6: 脱重质盐精馏设备出轻组分口,2-7: 脱轻杂质精馏设备进料口,2-8:脱轻杂质精馏设备出有轻组分口,2-9: 脱有机杂质精馏设备进料口,3: 精馏组分存储设备,3A: 重质盐存储设备,3B: 高纯五硫化二磷存储设备,3C: 轻硫磷杂质存储设备,3D:有机杂质存储设备,3-1: 精馏组分存储设备进重质盐杂质口,3-2: 精馏组分存储设备进五硫化二磷口,3-3: 精馏组分存储设备进轻硫磷杂质口,3-4: 精馏组分存储设备进有机杂质口。a: 五硫化二磷粗产品,b:重质盐杂质,c: 高纯五硫化二磷,d: 轻硫磷杂质,e: 有机杂质。FIG3 is a schematic diagram of another process flow for preparing high-purity phosphorus pentasulfide, 1: feeding equipment, 1-1: feeding equipment outlet, 2: multi-step distillation equipment, 2A: heavy salt removal distillation equipment, 2B: light impurity removal distillation equipment, 2C: organic impurity removal distillation equipment, 2-1: multi-step distillation equipment feeding port, 2-2: multi-step distillation equipment outlet for heavy salt impurities, 2-3: multi-step distillation equipment outlet for phosphorus pentasulfide, 2-4: multi-step distillation equipment outlet for light sulfur phosphorus impurities, 2-5: multi-step distillation equipment outlet for organic impurities, 2-6: outlet for light components of heavy salt removal distillation equipment, 2-7: feeding port of light impurity removal distillation equipment, 2-8: outlet for light components of light impurity removal distillation equipment, 2-9: feeding port of organic impurity removal distillation equipment, 3: distillation component storage equipment, 3A: heavy salt storage equipment, 3B: High-purity phosphorus pentasulfide storage equipment, 3C: light phosphorus pentasulfide impurity storage equipment, 3D: organic impurity storage equipment, 3-1: distillation component storage equipment inlet for heavy salt impurities, 3-2: distillation component storage equipment inlet for phosphorus pentasulfide, 3-3: distillation component storage equipment inlet for light phosphorus pentasulfide impurities, 3-4: distillation component storage equipment inlet for organic impurities. a: crude phosphorus pentasulfide product, b: heavy salt impurities, c: high-purity phosphorus pentasulfide, d: light phosphorus pentasulfide impurities, e: organic impurities.
具体实施方式Detailed ways
如图1所示工艺流程如下:As shown in Figure 1, the process flow is as follows:
五硫化二磷粗产品a通过进料设备1以一定相态形式加入到多步精馏装置2内进行纯化,首先进行脱重质盐精馏,在一定温度和压力下,粗产品a被精馏分离成以沸点比五硫化二磷高的重质盐杂质b为主的重组分和以五硫化二磷c及沸点比五硫化二磷低的轻硫磷杂质d和有机杂质e等杂质以主的轻组分并排出,The crude phosphorus pentasulfide product a is fed into a multi-step distillation device 2 in a certain phase form through a feed device 1 for purification. First, a heavy salt removal distillation is performed. At a certain temperature and pressure, the crude product a is distilled and separated into a heavy component mainly composed of a heavy salt impurity b with a higher boiling point than phosphorus pentasulfide and a light component mainly composed of phosphorus pentasulfide c and light sulfur impurities d with a lower boiling point than phosphorus pentasulfide and organic impurities e and the like, and the components are discharged.
从多步精馏设备2排出的脱重质盐精馏的重组分(主要是重质盐杂质b)由精馏组分存储设备3收集并收集作为废物集中处理。The heavy components (mainly heavy salt impurities b) of the heavy salt removal distillation discharged from the multi-step distillation device 2 are collected by the distillation component storage device 3 and collected as waste for centralized treatment.
从多步精馏设备2排出的脱重质盐精馏的轻组分(主要是五硫化二磷c、轻硫磷杂质d和有机杂质e)进行脱轻杂质精馏,在一定温度和压力下,脱重质盐精馏的轻组分被精馏分离成以五硫化二磷c为主的重组分和以轻硫磷杂质d和有机杂质e组成的轻杂质组分为主的轻组分并排出。The light components (mainly phosphorus pentasulfide c, light sulfur phosphorus impurities d and organic impurities e) discharged from the multi-step distillation equipment 2 are subjected to light impurity removal distillation. At a certain temperature and pressure, the light components of the heavy salt removal distillation are distilled and separated into heavy components mainly composed of phosphorus pentasulfide c and light impurity components mainly composed of light sulfur phosphorus impurities d and organic impurities e, and are discharged.
以五硫化二磷c为主的脱轻杂质精馏的重组分从多步精馏设备2排出后被精馏组分存储设备3收集并作为五硫化二磷产品回收。The heavy components of the light impurity removal distillation, mainly phosphorus pentasulfide c, are discharged from the multi-step distillation device 2 and collected by the distillation component storage device 3 and recovered as phosphorus pentasulfide product.
排出的脱轻杂质精馏的轻组分(主要是轻硫磷杂质d和有机杂质e)进行脱有机杂质精馏,在一定温度和压力下,脱轻杂质精馏的轻组分被精馏分离成以轻硫磷杂质d为主的重组分和以有机杂质e为主的轻组分并排出。The discharged light components of the light impurity removal distillation (mainly light sulfur and phosphorus impurities d and organic impurities e) are subjected to organic impurity removal distillation. At a certain temperature and pressure, the light components of the light impurity removal distillation are distilled and separated into heavy components mainly composed of light sulfur and phosphorus impurities d and light components mainly composed of organic impurities e and are discharged.
排出的脱有机杂质精馏的重组分(主要是轻硫磷杂质)从多步精馏设备2排出后被精馏组分存储设备3收集并作为硫磷原料返回五硫化二磷合成单元重新回用,而排出的脱有机杂质精馏的轻组分(主要是有机杂质)从多步精馏设备2排出后被精馏组分存储设备3收集并作为废物集中处理。The discharged heavy components (mainly light sulfur and phosphorus impurities) of the organic impurity removal distillation are discharged from the multi-step distillation equipment 2, collected by the distillation component storage equipment 3 and returned to the phosphorus pentasulfide synthesis unit as sulfur and phosphorus raw materials for reuse, while the discharged light components (mainly organic impurities) of the organic impurity removal distillation are discharged from the multi-step distillation equipment 2, collected by the distillation component storage equipment 3 and treated as waste in a centralized manner.
通过脱重质盐精馏、脱轻杂质精馏和脱有机杂质精馏等多步精馏而将五硫化二磷粗产品中各种杂质尤其是有机杂质除去而获得高纯五硫化二磷产品,并可将杂质中多硫磷化物、单质磷和单质硫等含硫或磷的杂质作为硫磷原料回用。Various impurities, especially organic impurities, in the crude phosphorus pentasulfide product are removed by multiple distillation steps such as heavy salt removal distillation, light impurity removal distillation and organic impurity removal distillation to obtain a high-purity phosphorus pentasulfide product, and sulfur- or phosphorus-containing impurities such as polysulfide phosphides, elemental phosphorus and elemental sulfur in the impurities can be recycled as sulfur and phosphorus raw materials.
其中,精馏进料时五硫化二磷粗产品可为气态也可为液态。Among them, during the distillation feeding, the crude phosphorus pentasulfide product can be in gaseous state or in liquid state.
多步精馏可为间歇精馏也可为连续精馏,优选连续精馏。The multi-step distillation may be batch distillation or continuous distillation, and continuous distillation is preferred.
多步精馏时五硫化二磷产品进料可为气态形式也可为液态形式,优选为液态形式。In the multi-step distillation, the phosphorus pentasulfide product feed can be in gaseous form or in liquid form, preferably in liquid form.
上述步骤中的多步精馏主要包括脱重质盐精馏、脱轻杂质精馏和脱有机杂质精馏等步骤顺序,可以按上述步骤顺序逐步进行,也可以按脱轻杂质精馏、脱有机杂质精馏和脱重质盐精馏的步骤或脱有机杂质精馏、脱轻杂质精馏和脱重质盐精馏的步骤顺序或其他步骤顺序进行,优选按脱重质盐精馏、脱轻杂质精馏和脱有机杂质精馏等步骤循序进行。The multi-step distillation in the above steps mainly includes the steps of heavy salt removal distillation, light impurity removal distillation and organic impurity removal distillation, etc., which can be carried out step by step in the above step sequence, or in the steps of light impurity removal distillation, organic impurity removal distillation and heavy salt removal distillation, or in the order of organic impurity removal distillation, light impurity removal and heavy salt removal distillation, or other step sequences. It is preferably carried out in the order of heavy salt removal distillation, light impurity removal distillation and organic impurity removal distillation.
所述的五硫化二磷粗产品中五硫化二磷纯品含量一般为85-90 wt.%,沸点为520-550 ℃的重质盐杂质含量一般为3-5 wt.%,沸点为286-510 ℃的轻硫磷杂质一般为5-8wt.%,沸点为120-280 ℃的有机杂质一般为2-4 wt.%。The content of pure phosphorus pentasulfide in the crude phosphorus pentasulfide product is generally 85-90 wt.%, the content of heavy salt impurities with a boiling point of 520-550°C is generally 3-5 wt.%, the content of light sulfur impurities with a boiling point of 286-510°C is generally 5-8 wt.%, and the content of organic impurities with a boiling point of 120-280°C is generally 2-4 wt.%.
多步精馏既可为常压精馏,又可为减压精馏,也可为常压精馏和减压精馏结合的方式,优选减压精馏。The multi-step distillation may be atmospheric distillation, vacuum distillation, or a combination of atmospheric distillation and vacuum distillation, with vacuum distillation being preferred.
其中,在常压精馏、减压精馏或常压精馏与减压精馏结合方式,精馏压力应尽可能的低,以降低对应精馏温度的沸点,从而降低精馏操作温度。Among them, in atmospheric distillation, vacuum distillation or a combination of atmospheric distillation and vacuum distillation, the distillation pressure should be as low as possible to reduce the boiling point of the corresponding distillation temperature, thereby reducing the distillation operating temperature.
即当为常压精馏时,精馏压力为零压力(表压)或微正压。优选地,常压精馏的操作压力为100-110 KPaA。That is, when it is atmospheric distillation, the distillation pressure is zero pressure (gauge pressure) or slightly positive pressure. Preferably, the operating pressure of atmospheric distillation is 100-110 KPaA.
当为减压精馏时,精馏压力为绝对零压力(绝对真空)或略大于绝对零压力(高真空)。优选地,减压精馏的操作压力为10-20 KPaA。When vacuum distillation is used, the distillation pressure is absolute zero pressure (absolute vacuum) or slightly greater than absolute zero pressure (high vacuum). Preferably, the operating pressure of vacuum distillation is 10-20 KPaA.
对应地,无论是常压精馏还是减压精馏,其精馏温度由精馏物性(沸点)和操作压力确定。即,精馏操作温度为在操作压力下对应的精馏轻组分的沸点温度。Correspondingly, whether it is atmospheric distillation or vacuum distillation, the distillation temperature is determined by the distillation physical properties (boiling point) and the operating pressure. That is, the distillation operating temperature is the boiling point temperature of the distillation light component corresponding to the operating pressure.
在脱重质盐精馏阶段、脱轻杂质精馏阶段和脱有机杂质精馏阶段中,其轻组分分别为五硫化二磷及沸点低于五硫化二磷的物料组成混合物、沸点低于五硫化二磷的物料组成的混合料、有机杂质,则在这三个精馏段中,操作温度分别为对应混合物的沸点,具体为:In the heavy salt removal distillation stage, the light impurity removal distillation stage and the organic impurity removal distillation stage, the light components are respectively phosphorus pentasulfide and a mixture of materials with a boiling point lower than phosphorus pentasulfide, a mixture of materials with a boiling point lower than phosphorus pentasulfide, and organic impurities. In these three distillation sections, the operating temperatures are the boiling points of the corresponding mixtures, specifically:
常压精馏中,在精馏温度为520-550 ℃时,实现重质盐杂质与五硫化二磷及沸点低于五硫化二磷的物料组成混合物的分离;进一步在精馏温度为286-510 ℃时,实现五硫化二磷与沸点低于五硫化二磷的物料组成的混合料(具体为轻硫磷杂质和有机杂质)的分离;进一步在精馏温度为120-280 ℃时,实现轻硫磷杂质与有机杂质的分离。In atmospheric distillation, when the distillation temperature is 520-550°C, the separation of the mixture consisting of heavy salt impurities and phosphorus pentasulfide and materials with a boiling point lower than phosphorus pentasulfide is achieved; further, when the distillation temperature is 286-510°C, the separation of phosphorus pentasulfide and a mixture consisting of materials with a boiling point lower than phosphorus pentasulfide (specifically light phosphorus pentasulfide impurities and organic impurities) is achieved; further, when the distillation temperature is 120-280°C, the separation of light phosphorus pentasulfide impurities and organic impurities is achieved.
减压精馏中,在10-20KPaA下,在精馏温度为390-430 ℃时,实现重质盐杂质与五硫化二磷及沸点低于五硫化二磷的物料组成混合物的分离;进一步在精馏温度为190℃-380 ℃时,实现五硫化二磷与沸点低于五硫化二磷的物料组成的混合料(具体为轻硫磷杂质和有机杂质)的分离;进一步在精馏温度为60-160 ℃时,实现轻硫磷杂质与有机杂质的分离。In the vacuum distillation, at 10-20KPaA, when the distillation temperature is 390-430°C, the separation of the mixture consisting of heavy salt impurities and phosphorus pentasulfide and materials with a boiling point lower than phosphorus pentasulfide is achieved; further, when the distillation temperature is 190°C-380°C, the separation of phosphorus pentasulfide and a mixture consisting of materials with a boiling point lower than phosphorus pentasulfide (specifically light phosphorus pentasulfide impurities and organic impurities) is achieved; further, when the distillation temperature is 60-160°C, the separation of light phosphorus pentasulfide impurities and organic impurities is achieved.
本发明的技术方案相对于传统的采用蒸馏技术相比,本发明采用了分离效果更好的精馏技术,精馏比蒸馏分离效果好,是由于a)精馏是蒸馏的一种特殊形式,相当于是多段精馏;b)蒸馏只有提馏段,而精馏不仅有提馏段,还有精馏段,增强了分离效果;c)精馏有回流和再热,这可使下部产生蒸汽,并和上部蒸汽被冷凝并回流的液体实现逆向交换,且这种交换可多次进行,大大增强了气液传质效果,使液相中清组分更能彻底地进入到气相中,增强了分离效果。精馏采用多步精馏,将粗产品中各组分逐步逐个分离出来,增强了分离效果。Compared with the traditional distillation technology, the technical solution of the present invention adopts the distillation technology with better separation effect. The separation effect of distillation is better than that of distillation because a) distillation is a special form of distillation, which is equivalent to multi-stage distillation; b) distillation has only a stripping section, while distillation has not only a stripping section, but also a distillation section, which enhances the separation effect; c) distillation has reflux and reheating, which can generate steam in the lower part and realize reverse exchange with the liquid condensed and refluxed by the upper steam, and this exchange can be carried out many times, which greatly enhances the gas-liquid mass transfer effect, so that the clear components in the liquid phase can enter the gas phase more thoroughly, and enhance the separation effect. Distillation adopts multi-step distillation to gradually separate the components in the crude product one by one, which enhances the separation effect.
实施例1Example 1
在上述工艺介绍下,本实施例以气相进料在一体式多步式精馏设备内连续常压精馏纯化方式为实施例来详细阐述,其工艺流程及所用纯化装置见图2。Based on the above process introduction, this embodiment is described in detail by taking the continuous atmospheric distillation purification of gaseous feed in an integrated multi-step distillation device as an example. The process flow and the purification device used are shown in FIG2 .
本实施例所用的纯化装置主要包括:进料设备1、多步精馏设备2、精馏组分存储设备3。其中,所用的多步精馏装置为隔板式塔板精馏塔。The purification device used in this embodiment mainly includes: a feed device 1, a multi-step distillation device 2, and a distillation component storage device 3. The multi-step distillation device used is a baffle plate distillation tower.
所述的进料设备1为离心式气体输送泵,主要向多步精馏设备供五硫化二磷粗产品,其出料口1-1与多步精馏设备2的进料口2-1相连。The feeding device 1 is a centrifugal gas delivery pump, which mainly supplies crude phosphorus pentasulfide product to the multi-step distillation device, and its discharge port 1-1 is connected to the feeding port 2-1 of the multi-step distillation device 2.
所述的多步精馏设备2为一体式的隔板塔板精馏塔,主要用于对五硫化二磷粗产品进行精馏纯化,精馏塔体下部由隔板分成两个区,靠近进料口侧的为脱轻杂质精馏设备(段)2B,另外一侧为脱重质盐精馏设备(段)2A,精馏塔上部为脱有机杂质精馏设备(段)2C。The multi-step distillation equipment 2 is an integrated baffle plate distillation tower, which is mainly used for distilling and purifying crude phosphorus pentasulfide products. The lower part of the distillation tower body is divided into two zones by a baffle. The side close to the feed inlet is the light impurity removal distillation equipment (section) 2B, and the other side is the heavy salt removal distillation equipment (section) 2A. The upper part of the distillation tower is the organic impurity removal distillation equipment (section) 2C.
多步精馏设备2的塔釜下部有出重质盐杂质口2-2,其与精馏组分存储设备3的进重质盐杂质口相连;多步精馏设备2的塔顶有出有机杂质口2-5,其与精馏组分存储设备3的进有机杂质口2-5相连;多步精馏设备2的脱重质盐精馏设备(段)2A侧壁上有出五硫化二磷口2-3,其与精馏组分存储设备3的进五硫化二磷口2-3相连;多步精馏设备2的脱有机杂质设备(段)2C侧壁上有出轻硫磷杂质口2-4,其与精馏组分存储设备3的进轻硫磷杂质口2-3相连。The lower part of the tower kettle of the multi-step distillation equipment 2 is provided with a heavy salt impurity outlet 2-2, which is connected to the heavy salt impurity inlet of the distillation component storage device 3; the tower top of the multi-step distillation equipment 2 is provided with an organic impurity outlet 2-5, which is connected to the organic impurity inlet 2-5 of the distillation component storage device 3; the side wall of the heavy salt removal distillation equipment (section) 2A of the multi-step distillation equipment 2 is provided with a phosphorus pentasulfide outlet 2-3, which is connected to the phosphorus pentasulfide inlet 2-3 of the distillation component storage device 3; the side wall of the organic impurity removal equipment (section) 2C of the multi-step distillation equipment 2 is provided with a light sulfur phosphorus impurity outlet 2-4, which is connected to the light sulfur phosphorus impurity inlet 2-3 of the distillation component storage device 3.
所述的精馏组分存储设备3主要包括重质盐存储设备3A,高纯五硫化二磷存储设备3B,轻硫磷杂质存储设备3C,有机杂质存储设备3D。The distillation component storage device 3 mainly includes a heavy salt storage device 3A, a high-purity phosphorus pentasulfide storage device 3B, a light phosphorus sulfur impurity storage device 3C, and an organic impurity storage device 3D.
精馏组分存储设备3的进重质盐杂质口3-1与多步精馏设备2出重质盐杂质口2-2相连,用于将重质盐杂质输送至重质盐杂质存储设备3A内;精馏组分存储设备3的进五硫化二磷口3-2与多步精馏设备2出五硫化二磷口2-3相连,用于将五硫化二磷输送至五硫化二磷存储设备3B内;精馏组分存储设备3的进轻硫磷杂质口3-3与多步精馏设备2出轻硫磷杂质2-4相连,用于将轻硫磷杂质输送至轻硫磷杂质存储设备3C内;精馏组分存储设备3的进有机杂质口3-4与多步精馏设备2出进有机杂质2-5相连,用于将进有机杂质输送至进有机杂质存储设备3D内。The heavy salt impurity inlet 3-1 of the distillation component storage device 3 is connected to the heavy salt impurity outlet 2-2 of the multi-step distillation device 2, so as to transport the heavy salt impurities to the heavy salt impurity storage device 3A; the phosphorus pentasulfide inlet 3-2 of the distillation component storage device 3 is connected to the phosphorus pentasulfide outlet 2-3 of the multi-step distillation device 2, so as to transport the phosphorus pentasulfide to the phosphorus pentasulfide storage device 3B; the light phosphorus sulfur impurity inlet 3-3 of the distillation component storage device 3 is connected to the light phosphorus sulfur impurity outlet 2-4 of the multi-step distillation device 2, so as to transport the light phosphorus sulfur impurities to the light phosphorus sulfur impurity storage device 3C; the organic impurity inlet 3-4 of the distillation component storage device 3 is connected to the organic impurity inlet 2-5 of the multi-step distillation device 2, so as to transport the organic impurities to the organic impurity inlet 3D.
用进料设备1以1 t/h的供料速率向塔顶压力为110 KPaA的多步精馏设备2中供气态五硫化二磷粗产品a,五硫化二磷粗产品的温度为570℃,其沸点为510 ℃,其组成为:沸点为515 ℃的五硫化二磷纯品含量为90 wt.%,沸点为520-550 ℃的重质盐杂质含量为3wt.%,沸点为286-510 ℃的轻硫磷杂质为5 wt.%,沸点为120-280℃的有机杂质为2 wt.%。A gaseous crude phosphorus pentasulfide product a is supplied to a multi-step distillation device 2 with a tower top pressure of 110 KPaA by means of a feeding device 1 at a feeding rate of 1 t/h. The crude phosphorus pentasulfide product has a temperature of 570°C and a boiling point of 510°C. Its composition is as follows: the content of pure phosphorus pentasulfide with a boiling point of 515°C is 90 wt.%, the content of heavy salt impurities with a boiling point of 520-550°C is 3 wt.%, the content of light sulfur phosphorus impurities with a boiling point of 286-510°C is 5 wt.%, and the content of organic impurities with a boiling point of 120-280°C is 2 wt.%.
五硫化二磷粗产品a进入多步精馏设备2内后,与从多步精馏设备2的脱有机杂质精馏设备(段)2C下来的液体进行热质交换而降温,五硫化二磷粗产品a中的沸点较低的轻硫磷杂质d和有机杂质e以气体混合物形式上升而进入脱有机杂质设备(段)2C内,而沸点较高的五硫化二磷c和重质盐杂质b以液体混合物的形式进入塔釜内。After the crude phosphorus pentasulfide product a enters the multi-step distillation device 2, it exchanges heat and mass with the liquid coming down from the organic impurity removal distillation device (section) 2C of the multi-step distillation device 2 to cool down, and the light sulfur phosphorus impurities d and organic impurities e with lower boiling points in the crude phosphorus pentasulfide product a rise in the form of a gas mixture and enter the organic impurity removal device (section) 2C, while the phosphorus pentasulfide c and heavy salt impurities b with higher boiling points enter the tower bottom in the form of a liquid mixture.
进入脱有机杂质设备(段)2C内的轻硫磷杂质c和有机杂质d混合气体与从脱有机杂质设备(段)2C上部下来的液态物质进行热质交换而降温,当温度降至286 ℃左右时,混合气体中的沸点较高的以轻硫磷杂质d为主组分开始液化并从位于脱有机杂质设备(段)2C侧壁的出轻硫磷杂质口2-4排出,从而将轻硫磷杂质c和有机杂质d混合气体的轻硫磷杂质d分离出。其中,排出的轻硫磷杂质d的排出量为0.049 t/h,其中的轻硫磷杂质纯品、有机杂质、五硫化二磷纯品和重质盐杂质的含量分别为93 wt.%、1 wt.%、5.5 wt.%和0.5 wt.%,轻硫磷杂质的回收率为91.14%。The mixed gas of light sulfur phosphorus impurity c and organic impurity d entering the organic impurity removal device (section) 2C exchanges heat and mass with the liquid material coming down from the upper part of the organic impurity removal device (section) 2C to cool down. When the temperature drops to about 286°C, the main component of the mixed gas with a higher boiling point, light sulfur phosphorus impurity d, begins to liquefy and is discharged from the light sulfur phosphorus impurity outlet 2-4 located on the side wall of the organic impurity removal device (section) 2C, thereby separating the light sulfur phosphorus impurity d from the mixed gas of light sulfur phosphorus impurity c and organic impurity d. Among them, the discharge amount of the discharged light sulfur phosphorus impurity d is 0.049 t/h, and the contents of pure light sulfur phosphorus impurity, organic impurities, pure phosphorus pentasulfide and heavy salt impurities are 93 wt.%, 1 wt.%, 5.5 wt.% and 0.5 wt.%, respectively, and the recovery rate of light sulfur phosphorus impurities is 91.14%.
从出轻硫磷杂质口2-4排出的以轻硫磷杂质d为主的物料经进轻硫磷杂质口3-3进入到精馏组分存储设备3的轻硫磷杂质存储设备内存储3C,并作为硫或磷原料返回五硫化二磷合成系统回用。The material mainly composed of light phosphorus pentasulfide impurities d discharged from the light phosphorus pentasulfide impurity outlet 2-4 enters the light phosphorus pentasulfide impurity storage device of the distillation component storage device 3 through the light phosphorus pentasulfide impurity inlet 3-3 for storage 3C, and is returned to the phosphorus pentasulfide synthesis system for reuse as sulfur or phosphorus raw material.
分离出轻硫磷杂质d而剩余的主要组分为有机杂质e的气体继续上升并降温,当温度降至280℃时从塔顶排出,经过冷凝处理后从塔顶的出有机杂质口2-5以温度280 ℃液体形式排出。After the light sulfur phosphorus impurity d is separated, the remaining gas, which is mainly composed of organic impurities e, continues to rise and cool down. When the temperature drops to 280°C, it is discharged from the top of the tower. After condensation treatment, it is discharged from the organic impurity outlet 2-5 at the top of the tower in the form of a liquid with a temperature of 280°C.
从出有机杂质口2-5排出的以有机杂质e为主的物料经进有机杂质口3-4进入到精馏组分存储设备3的有机杂质存储设备3D内存储以便于集中处理。The material mainly composed of organic impurities e discharged from the organic impurity outlet 2-5 enters the organic impurity storage device 3D of the distillation component storage device 3 through the organic impurity inlet 3-4 for storage so as to be centrally processed.
混合气体中的沸点较低的以有机杂质e为主的气体继续上升并不断降温,当温度降至280℃时从塔顶排出,经过冷凝处理后从塔顶的出有机杂质口2-5以温度280 ℃液体形式排出;而沸点较高的轻硫磷杂质d因温度下降而液化含有极少量的五硫化二磷c和重质盐杂质b的形式进入塔釜内。The gas mainly composed of organic impurities e with a lower boiling point in the mixed gas continues to rise and cool down. When the temperature drops to 280°C, it is discharged from the top of the tower. After condensation, it is discharged from the organic impurity outlet 2-5 at the top of the tower in the form of liquid with a temperature of 280°C. The light sulfur phosphorus impurity d with a higher boiling point is liquefied due to the drop in temperature and enters the tower kettle in the form of a very small amount of diphosphorus pentasulfide c and heavy salt impurities b.
在多步精馏设备2的脱轻杂质精馏设备(段)2B内被冷却液化并流入到塔釜的五硫化二磷c和重质盐杂质b形成的混合物被重新加热至520 ℃左右并被汽化而进入到脱重质盐精馏设备(段)2A,与上部下来的液体进行热质交换而降温,其中沸点较高的以重质盐杂质b为主的物料重新液化而进入到塔釜内并从位于塔釜底部的出重质盐杂质口2-1,而沸点较低的五硫化二磷纯品以气体形式继续上升并降温,当降温至515 ℃时,以五硫化二磷c为主的物料从位于脱重质盐精馏设备(段)2A侧壁的出五硫化二磷口排出,从而将五硫化二磷和重质盐杂质分离。The mixture of phosphorus pentasulfide c and heavy salt impurity b that is cooled and liquefied in the light impurity removal distillation device (section) 2B of the multi-step distillation device 2 and flows into the tower kettle is reheated to about 520°C and vaporized and enters the heavy salt removal distillation device (section) 2A, where it exchanges heat and mass with the liquid coming down from the upper part to cool down, wherein the material mainly composed of heavy salt impurity b with a higher boiling point is reliquefied and enters the tower kettle and exits from the heavy salt impurity outlet 2-1 located at the bottom of the tower kettle, while the pure phosphorus pentasulfide with a lower boiling point continues to rise in the form of gas and cools down. When the temperature drops to 515°C, the material mainly composed of phosphorus pentasulfide c is discharged from the phosphorus pentasulfide outlet located on the side wall of the heavy salt removal distillation device (section) 2A, thereby separating phosphorus pentasulfide and heavy salt impurities.
从位于脱重质盐精馏设备(段)2A侧壁的出五硫化二磷口排出的以五硫化二磷c为主的物料的排出量为0.89 t/h。其中的五硫化二磷、有机杂质、轻硫磷杂质和重质盐杂质的含量分别为99.5 wt.%、0.05 wt.%、0.25 wt.%和0.1 wt.%,五硫化二磷组分回收率达到88.56%,其中磷元素含量为28.1%,硫元素含量为71.85%。经进五硫化二磷口进入到精馏组分存储设备3的五硫化二磷存储设备3B内存储作为高纯五硫化二磷产品。The discharge rate of the material mainly composed of phosphorus pentasulfide c discharged from the phosphorus pentasulfide outlet located on the side wall of the heavy salt removal distillation equipment (section) 2A is 0.89 t/h. The contents of phosphorus pentasulfide, organic impurities, light sulfur phosphorus impurities and heavy salt impurities are 99.5 wt.%, 0.05 wt.%, 0.25 wt.% and 0.1 wt.%, respectively. The recovery rate of phosphorus pentasulfide components reaches 88.56%, of which the phosphorus content is 28.1% and the sulfur content is 71.85%. The phosphorus pentasulfide storage device 3B of the distillation component storage device 3 is stored as a high-purity phosphorus pentasulfide product through the phosphorus pentasulfide inlet.
从塔釜底部的出重质盐杂质口排出的以重质盐杂质b为主的物料经进重质盐杂质口2-2进入到精馏组分存储设备3的重质盐杂质存储设备3A内存储以备集中处理。The material mainly composed of heavy salt impurities b discharged from the heavy salt impurity outlet at the bottom of the tower is entered into the heavy salt impurity storage device 3A of the distillation component storage device 3 through the heavy salt impurity inlet 2-2 for storage for centralized processing.
通过本实施例,可将五硫化二磷粗产品精馏分离成五硫化二磷产品、轻硫磷杂质、重质盐杂质和有机杂质。获得五硫化二磷产品中五硫化二磷、有机杂质、轻硫磷杂质和重质盐杂质的含量分别为99.5 wt.%、0.05wt.%、0.25wt.%和0.1wt.%,磷元素含量为28.1%,硫元素含量为71.85%,达到了中华人民共和国国家标准《工业五硫化二磷》(GB/T13258-2016)所规定的优级品高纯五硫化二磷产品要求,且有机杂质含量较低,为0.05wt.%,达到了润滑油制造等对五硫化二磷产品要求很高的行业对五硫化二磷产品的质量要求,且五硫化二磷组分回收率为88.55%,五硫化二磷组分回收率高。同时,91.14%的轻硫磷杂质可以得到回收,回收率较高。Through this embodiment, the crude product of phosphorus pentasulfide can be distilled and separated into phosphorus pentasulfide product, light sulfur phosphorus impurities, heavy salt impurities and organic impurities. The contents of phosphorus pentasulfide, organic impurities, light sulfur phosphorus impurities and heavy salt impurities in the obtained phosphorus pentasulfide product are 99.5 wt.%, 0.05 wt.%, 0.25 wt.% and 0.1 wt.%, respectively, the phosphorus content is 28.1%, and the sulfur content is 71.85%, which meets the requirements of the superior high-purity phosphorus pentasulfide product specified in the National Standard of the People's Republic of China "Industrial Phosphorus Pentasulfide" (GB/T13258-2016), and the organic impurity content is low, which is 0.05 wt.%, and meets the quality requirements of phosphorus pentasulfide products in industries such as lubricating oil manufacturing that have high requirements for phosphorus pentasulfide products, and the recovery rate of phosphorus pentasulfide components is 88.55%, and the recovery rate of phosphorus pentasulfide components is high. At the same time, 91.14% of the light sulfur phosphorus impurities can be recovered, and the recovery rate is high.
实施例2Example 2
在上述工艺介绍下,本实施例以液相进料在多设备组合式精馏设备内间歇减压压精馏纯化方式为实施例来详细阐述,其工艺流程及所用纯化装置见图3。Based on the above process introduction, this embodiment is described in detail by taking the intermittent reduced pressure distillation purification method of liquid feed in a multi-device combined distillation device as an example. The process flow and the purification device used are shown in Figure 3.
本实施例所用的纯化装置主要包括:进料设备1、多步精馏设备2、精馏组分存储设备3。其中,所用的多步精馏装置为多设备组合式精馏设备。The purification device used in this embodiment mainly includes: a feed device 1, a multi-step distillation device 2, and a distillation component storage device 3. Among them, the multi-step distillation device used is a multi-device combined distillation device.
所述的进料设备1为液体输送泵,主要向多步精馏设备供五硫化二磷粗产品,其出料口1-1与多步精馏设备2的进料口2-1相连。The feeding device 1 is a liquid delivery pump, which mainly supplies crude phosphorus pentasulfide product to the multi-step distillation device, and its discharge port 1 - 1 is connected to the feeding port 2 - 1 of the multi-step distillation device 2 .
所述的多步精馏设备2为多设备组合式精馏设备,主要用于对五硫化二磷粗产品进行精馏纯化,主要由脱重质盐精馏塔(脱重质盐精馏设备)2A、脱轻杂质精馏塔(脱轻杂质精馏设备)2B和脱有机杂质精馏塔(脱有机杂质精馏设备)2C组成。The multi-step distillation equipment 2 is a multi-device combined distillation equipment, which is mainly used for distilling and purifying the crude product of phosphorus pentasulfide, and is mainly composed of a heavy salt removal distillation tower (heavy salt removal distillation equipment) 2A, a light impurity removal distillation tower (light impurity removal distillation equipment) 2B and an organic impurity removal distillation tower (organic impurity removal distillation equipment) 2C.
所述的脱重质盐精馏塔2A为塔板和填料组合的复合式精馏塔,精馏段内装填料,提馏段装塔板,其进料口2-1与进料设备1的出料口1-1相连,其塔釜的出重质盐杂质口2-2与精馏组分存储设备3的进重质盐杂质口相连,塔顶的出轻质杂质口2-6与脱轻杂质精馏塔(脱轻杂质精馏设备)2B的进料口2-7相连。The heavy salt removal distillation tower 2A is a composite distillation tower composed of tower plates and fillers, with fillers in the distillation section and tower plates in the stripping section. Its feed port 2-1 is connected to the discharge port 1-1 of the feed equipment 1, its heavy salt impurity outlet 2-2 at the bottom of the tower is connected to the heavy salt impurity inlet of the distillation component storage device 3, and the light impurity outlet 2-6 at the top of the tower is connected to the feed port 2-7 of the light impurity removal distillation tower (light impurity removal distillation equipment) 2B.
所述的脱轻杂质精馏塔2B为填料式精馏塔,其进料口2-7与脱重质盐精馏塔2A的出轻质杂质口2-6相连,其塔釜的出五硫化二磷口2-3与精馏组分存储设备3的进重质盐杂质口3-2相连,塔顶的出轻质杂质口2-8与脱有机杂质精馏塔2C的进料口2-9相连。The light impurity removal distillation tower 2B is a packed distillation tower, whose feed port 2-7 is connected to the light impurity outlet 2-6 of the heavy salt removal distillation tower 2A, the phosphorus pentasulfide outlet 2-3 of the tower bottom is connected to the heavy salt impurity inlet 3-2 of the distillation component storage device 3, and the light impurity outlet 2-8 at the top of the tower is connected to the feed port 2-9 of the organic impurity removal distillation tower 2C.
所述的脱有机杂质精馏塔2C为填料式精馏塔,其进料口2-9与脱有机杂质精馏塔2A的塔顶的出轻质杂质口2-8相连,其塔釜的出轻硫磷杂质口2-4与精馏组分存储设备3的进轻硫磷杂质口3-3相连,塔顶的出有机杂质口2-5与精馏组分存储设备3的进有机杂质口3-4相连。The organic impurity removal distillation tower 2C is a packed distillation tower, whose feed port 2-9 is connected to the light impurity outlet port 2-8 at the top of the organic impurity removal distillation tower 2A, its light sulfur and phosphorus impurity outlet port 2-4 at the bottom of the tower is connected to the light sulfur and phosphorus impurity inlet port 3-3 of the distillation component storage device 3, and the organic impurity outlet port 2-5 at the top of the tower is connected to the organic impurity inlet port 3-4 of the distillation component storage device 3.
所述的精馏组分存储设备3主要包括重质盐存储设备3A,高纯五硫化二磷存储设备3B,轻硫磷杂质存储设备3C,有机杂质存储设备3D。The distillation component storage device 3 mainly includes a heavy salt storage device 3A, a high-purity phosphorus pentasulfide storage device 3B, a light phosphorus sulfur impurity storage device 3C, and an organic impurity storage device 3D.
精馏组分存储设备3的进重质盐杂质口3-1与多步精馏设备2出重质盐杂质口2-2相连,用于将重质盐杂质输送至重质盐杂质存储设备3A内;精馏组分存储设备3的进五硫化二磷口3-2与多步精馏设备2出五硫化二磷口2-3相连,用于将五硫化二磷输送至五硫化二磷存储设备3B内;精馏组分存储设备3的进轻硫磷杂质口3-3与多步精馏设备2出轻硫磷杂质2-4相连,用于将轻硫磷杂质输送至轻硫磷杂质存储设备3C内;精馏组分存储设备3的进有机杂质口3-4与多步精馏设备2出进有机杂质2-5相连,用于将进有机杂质输送至进有机杂质存储设备3D内。The heavy salt impurity inlet 3-1 of the distillation component storage device 3 is connected to the heavy salt impurity outlet 2-2 of the multi-step distillation device 2, so as to transport the heavy salt impurities to the heavy salt impurity storage device 3A; the phosphorus pentasulfide inlet 3-2 of the distillation component storage device 3 is connected to the phosphorus pentasulfide outlet 2-3 of the multi-step distillation device 2, so as to transport the phosphorus pentasulfide to the phosphorus pentasulfide storage device 3B; the light phosphorus sulfur impurity inlet 3-3 of the distillation component storage device 3 is connected to the light phosphorus sulfur impurity outlet 2-4 of the multi-step distillation device 2, so as to transport the light phosphorus sulfur impurities to the light phosphorus sulfur impurity storage device 3C; the organic impurity inlet 3-4 of the distillation component storage device 3 is connected to the organic impurity inlet 2-5 of the multi-step distillation device 2, so as to transport the organic impurities to the organic impurity inlet 3D.
用进料设备1将向塔顶压力为101 KPaA的多步精馏设备2中供液态五硫化二磷粗产品a,五硫化二磷粗产品的温度为510 ℃,其沸点为510 ℃,其组成为:五硫化二磷纯品含量为90 wt.%,沸点为515 ℃(101 KPaA)/385 ℃(10 KPaA);A feeding device 1 is used to supply a liquid crude phosphorus pentasulfide product a to a multi-step distillation device 2 with a tower top pressure of 101 KPaA. The crude phosphorus pentasulfide product has a temperature of 510°C, a boiling point of 510°C, and a composition of: a pure phosphorus pentasulfide content of 90 wt.%, a boiling point of 515°C (101 KPaA)/385°C (10 KPaA);
重质盐杂质含量为3 wt.%,沸点为520 ℃(101 KPaA)/390 ℃(10 KPaA)-550 ℃(101 KPaA)/430 ℃(10 KPaA);The heavy salt impurity content is 3 wt.%, the boiling point is 520 ℃ (101 KPaA)/390 ℃ (10 KPaA)-550 ℃ (101 KPaA)/430 ℃ (10 KPaA);
轻硫磷杂质为5 wt.%,沸点为286 ℃(101 KPaA)/190 ℃(10 KPaA)-510 ℃(101KPaA)/380 ℃(10 KPaA);The light sulfur phosphorus impurity is 5 wt.%, and the boiling point is 286 ℃ (101 KPaA)/190 ℃ (10 KPaA)-510 ℃ (101 KPaA)/380 ℃ (10 KPaA);
有机杂质为2 wt.%,沸点为120 ℃(101 KPaA)/60 ℃(10 KPaA)-280 ℃(101KPaA)/160 ℃(10 KPaA)。The organic impurities are 2 wt.%, and the boiling points are 120 ℃ (101 KPaA)/60 ℃ (10 KPaA)-280 ℃ (101 KPaA)/160 ℃ (10 KPaA).
五硫化二磷粗产品a进入多步精馏设备2内后,首先进入到脱重精馏塔2A内进行脱重精馏。After the crude phosphorus pentasulfide product a enters the multi-step distillation equipment 2, it first enters the heavy removal distillation tower 2A for heavy removal distillation.
进入脱重精馏塔2A的五硫化二磷粗产品a与从脱重精馏塔2A提馏段上升而来的高温气体进行热质传递并被加热至520 ℃左右,五硫化二磷粗产品a中沸点较低组分(五硫化二磷c、轻硫磷杂质d和有机杂质e)被气化成气体而进入到精馏段,并与精馏段上部来的液体进行热质交换而逐步降温,其中携带的沸点较高的组分(主要是重质盐杂质)重新被液化并返回到提馏段,从而将沸点较高组分和较低的组分分离,当气体降至515 ℃左右时,气体从塔顶的排出并经过冷凝后一脱重精馏塔轻组分的形式从出轻组分口2-6排出。The crude phosphorus pentasulfide product a entering the de-heavy distillation tower 2A conducts heat and mass transfer with the high-temperature gas rising from the stripping section of the de-heavy distillation tower 2A and is heated to about 520°C. The components with lower boiling points (phosphorus pentasulfide c, light sulfur phosphorus impurities d and organic impurities e) in the crude phosphorus pentasulfide product a are vaporized into gas and enter the distillation section, and are gradually cooled by heat and mass exchange with the liquid from the upper part of the distillation section. The components with higher boiling points (mainly heavy salt impurities) carried therein are re-liquefied and returned to the stripping section, thereby separating the components with higher boiling points from the components with lower boiling points. When the gas drops to about 515°C, the gas is discharged from the top of the tower and condensed into light components of the de-heavy distillation tower and discharged from the light component outlet 2-6.
而无法气化的液体组分逐步进入到塔釜内并被加热至525 ℃左右,液体重新被气化并进入到提馏段内与上部下来的低温液体进行热质交换而被降温,其中的沸点较低的组分以气态形式进入到精馏段,而沸点高的组分重新进入到塔釜内,从而实现液体物料中组分的分离,分离出的沸点较高的重质盐杂质b以重组分形式经塔釜底部的出重质盐杂质口2-2排出。The liquid components that cannot be vaporized gradually enter the tower kettle and are heated to about 525°C. The liquid is vaporized again and enters the distillation section to exchange heat and mass with the low-temperature liquid coming down from the upper part and is cooled. The components with lower boiling points enter the distillation section in gaseous form, while the components with higher boiling points re-enter the tower kettle, thereby realizing the separation of components in the liquid material. The separated heavy salt impurities b with higher boiling points are discharged as heavy components through the heavy salt impurity outlet 2-2 at the bottom of the tower kettle.
从脱重质盐杂质精馏塔釜底部的出重质盐杂质口2-2排出的重质盐杂质b经进重质盐杂质口3-1进入到精馏组分存储设备3中的重质盐杂质存储设备3A内储存以便集中处理。The heavy salt impurities b discharged from the heavy salt impurities outlet 2-2 at the bottom of the heavy salt impurities removal distillation tower kettle enter the heavy salt impurities storage device 3A in the distillation component storage device 3 through the heavy salt impurities inlet 3-1 for storage in order to be centrally processed.
从脱重质盐杂质精馏塔顶的出轻组分口2-6排出的脱重质盐杂质精馏轻组分c+d+e(主要是五硫化二磷、轻硫磷杂质和有机杂质)经进进料口2-7进入到脱轻质杂质精馏塔2B内进行脱轻质杂质精馏。The light components c+d+e (mainly phosphorus pentasulfide, light sulfur phosphorus impurities and organic impurities) discharged from the light component outlet 2-6 at the top of the heavy salt impurity removal distillation tower enter the light impurity removal distillation tower 2B through the feed inlet 2-7 for light impurity removal distillation.
进入到脱轻质杂质精馏塔2B内的脱重质盐杂质精馏轻组分c+d+e进行脱轻质杂质精馏,脱轻质杂质精馏塔2B塔顶操作压力和温度分别为10 KPaA和380 ℃,脱重质盐杂质精馏轻组分c+d+e被分离成脱轻杂质精馏的轻组分d+e(主要是轻硫磷杂质d和有机杂质e)和脱轻杂质精馏的重组分c(主要是五硫化二磷c)并分别从位于脱轻质杂质精馏塔2B塔顶的出轻组分口2-8和塔釜的出五硫化二磷口2-3排出。The light components c+d+e of the heavy salt impurity removal distillation entering the light impurity removal distillation tower 2B are subjected to light impurity removal distillation. The operating pressure and temperature at the top of the light impurity removal distillation tower 2B are 10 KPaA and 380°C, respectively. The light components c+d+e of the heavy salt impurity removal distillation are separated into light components d+e (mainly light sulfur and phosphorus impurities d and organic impurities e) of light impurity removal distillation and heavy components c (mainly phosphorus pentasulfide c) of light impurity removal distillation, and are discharged from the light component outlet 2-8 at the top of the light impurity removal distillation tower 2B and the phosphorus pentasulfide outlet 2-3 of the tower bottom, respectively.
从脱轻质杂质精馏塔2B出五硫化二磷口2-3排出的脱轻杂质精馏的重组分c经进五硫化二磷口3-2进入到精馏组分存储设备3中的五硫化二磷存储设备3B中作为高纯五硫化二磷产品使用。其中,排出的高纯五硫化二磷产品的质量为0.895 t,五硫化二磷、有机杂质、轻硫磷杂质和重质盐杂质的含量分别为99.7 wt.%、0.08 wt.%、0.18 wt.%和0.02wt.%,五硫化二磷组分回收率达到99.15%,其中磷元素含量为28.0%,硫元素含量为71.97%。The heavy component c of the light impurity removal distillation discharged from the phosphorus pentasulfide outlet 2-3 of the light impurity removal distillation tower 2B enters the phosphorus pentasulfide storage device 3B in the distillation component storage device 3 through the phosphorus pentasulfide inlet 3-2 and is used as a high-purity phosphorus pentasulfide product. Among them, the mass of the discharged high-purity phosphorus pentasulfide product is 0.895 t, and the contents of phosphorus pentasulfide, organic impurities, light sulfur phosphorus impurities and heavy salt impurities are 99.7 wt.%, 0.08 wt.%, 0.18 wt.% and 0.02 wt.%, respectively. The recovery rate of phosphorus pentasulfide components reaches 99.15%, of which the phosphorus content is 28.0% and the sulfur content is 71.97%.
从脱轻质杂质精馏塔2B出轻组分口2-8排出的脱轻杂质精馏的轻组分d+e经进料口2-9进入到脱有机杂质精馏塔2C内进行脱有机杂质精馏。The light components d+e discharged from the light component outlet 2-8 of the light impurity removal distillation tower 2B enter the organic impurity removal distillation tower 2C through the feed inlet 2-9 for organic impurity removal distillation.
进入到脱有机杂质精馏塔2C内的脱轻质杂质精馏的轻组分d+e进行脱有机杂质精馏,脱有机杂质精馏塔2B塔顶操作压力和温度分别为10 KPaA和160 ℃,脱轻质杂质精馏轻组分d+e被分离成脱有机杂质精馏的轻组分e(主要是有机杂质e)和脱有机杂质精馏的重组分d(主要是轻硫磷杂质d)并分别从位于脱有机杂质精馏塔2C塔顶的出有机杂质口2-5和塔釜的出轻硫磷杂质口2-4排出。其中,排出的高纯五硫化二磷产品的质量为0.0495 t,轻硫磷杂质纯品、有机杂质、五硫化二磷纯品和重质盐杂质的含量分别为94 wt.%、0.5 wt.%、5.0 wt.%和0.5 wt.%,轻硫磷杂质的回收率为93.06 %。The light component d+e of the delight impurity distillation entering the delight impurity distillation tower 2C is delighted with organic impurities. The operating pressure and temperature of the tower top of the delight impurity distillation tower 2B are 10 KPaA and 160 °C, respectively. The light component d+e of the delight impurity distillation is separated into the light component e of the delight impurity distillation (mainly organic impurities e) and the heavy component d of the delight impurity distillation (mainly light sulfur and phosphorus impurities d) and discharged from the organic impurity outlet 2-5 located at the top of the delight impurity distillation tower 2C and the light sulfur and phosphorus impurity outlet 2-4 of the tower bottom, respectively. Among them, the mass of the discharged high-purity phosphorus pentasulfide product is 0.0495 t, and the contents of pure light sulfur and phosphorus impurities, organic impurities, pure phosphorus pentasulfide and heavy salt impurities are 94 wt.%, 0.5 wt.%, 5.0 wt.% and 0.5 wt.%, respectively. The recovery rate of light sulfur and phosphorus impurities is 93.06%.
从脱有机杂质精馏塔2C出轻硫磷杂质口2-4排出的脱有机杂质精馏的重组分d经进轻硫磷杂质口3-3进入到精馏组分存储设备3中的轻硫磷杂质设备3C中存储,然后作为硫磷原料重新返回到五硫化二磷合成系统中回用。The heavy component d of the organic impurity removal distillation discharged from the light sulfur phosphorus impurity outlet 2-4 of the organic impurity removal distillation tower 2C enters the light sulfur phosphorus impurity equipment 3C in the distillation component storage device 3 through the light sulfur phosphorus impurity inlet 3-3 for storage, and then returns to the phosphorus pentasulfide synthesis system for reuse as sulfur phosphorus raw material.
从脱有机杂质精馏塔2C出有机杂质口2-5排出的脱有机杂质精馏的轻组分d经进有机杂质口3-4进入到精馏组分存储设备3中的有机杂质设备3C中存储以便集中处理。The light component d of the organic impurity removal distillation discharged from the organic impurity outlet 2-5 of the organic impurity removal distillation tower 2C enters the organic impurity device 3C in the distillation component storage device 3 through the organic impurity inlet 3-4 for storage so as to be processed centrally.
通过本实施例,可将五硫化二磷粗产品精馏分离成五硫化二磷产品、轻硫磷杂质、重质盐杂质和有机杂质。从而获得五硫化二磷产品,五硫化二磷产品中五硫化二磷、有机杂质、轻硫磷杂质和重质盐杂质的含量分别为99.7 wt.%、0.08 wt.%、0.18 wt.%和0.02wt.%,磷元素含量为28.0%,硫元素含量为71.97%,达到了中华人民共和国国家标准《工业五硫化二磷》(GB/T13258-2016)所规定的优级品高纯五硫化二磷产品要求,且有机杂质含量较低,为0.08 wt.%,达到了润滑油制造等对五硫化二磷产品要求很高的行业对五硫化二磷产品的质量要求,且五硫化二磷组分回收率为99.15%,五硫化二磷组分回收率高。同时,93.06 %的轻硫磷杂质可以得到回收,回收率较高。另外,与实施例1相比,采用负压精馏,精馏温度大幅降低,可有效降低五硫化二磷纯化过程中的能源消耗,节能效果显著。Through this embodiment, the crude phosphorus pentasulfide product can be distilled and separated into phosphorus pentasulfide product, light sulfur phosphorus impurities, heavy salt impurities and organic impurities. Thus, a phosphorus pentasulfide product is obtained, and the contents of phosphorus pentasulfide, organic impurities, light sulfur phosphorus impurities and heavy salt impurities in the phosphorus pentasulfide product are 99.7 wt.%, 0.08 wt.%, 0.18 wt.% and 0.02 wt.%, respectively, the phosphorus content is 28.0%, and the sulfur content is 71.97%, which meets the requirements of the superior high-purity phosphorus pentasulfide product specified in the National Standard of the People's Republic of China "Industrial Phosphorus Pentasulfide" (GB/T13258-2016), and the organic impurity content is low, which is 0.08 wt.%, and meets the quality requirements of phosphorus pentasulfide products in industries such as lubricating oil manufacturing that have high requirements for phosphorus pentasulfide products, and the recovery rate of phosphorus pentasulfide components is 99.15%, and the recovery rate of phosphorus pentasulfide components is high. At the same time, 93.06% of the light sulfur phosphorus impurities can be recovered, and the recovery rate is relatively high. In addition, compared with Example 1, the negative pressure distillation is adopted, and the distillation temperature is greatly reduced, which can effectively reduce the energy consumption in the purification process of phosphorus pentasulfide, and the energy saving effect is remarkable.
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