CN116356703A - Construction method for main tower upper cross beam and tower crown of cable-stayed bridge - Google Patents
Construction method for main tower upper cross beam and tower crown of cable-stayed bridge Download PDFInfo
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
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- E—FIXED CONSTRUCTIONS
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- E01D11/00—Suspension or cable-stayed bridges
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01D—CONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
- E01D2101/00—Material constitution of bridges
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Abstract
本发明提供一种斜拉桥主塔上横梁、塔冠施工方法,包括:步骤S1,在两个中塔柱合拢后,通过爬模继续进行主塔浇注,步骤S2,在合拢区空腔室内对应横桥向的两侧内壁预埋锚固螺栓,通过锚固螺栓固定牛腿,在牛腿上方设置顺桥向的分配梁,步骤S3,通过爬模系统设置对应上横梁处的外模,在外模内部绑扎对应上横梁的钢筋,将上横梁对应的钢筋与塔柱对应的钢筋进行连接;步骤S4,通过混凝土采用水平分层的方法进行上横梁浇注,使上横梁与合拢区浇注为一个整体。以合拢区为上方主塔的空腔室为基础设置底模,并通过爬模设置外模板,以此实现上横梁的施工,施工过程中采用水平分层的基础进行浇注,保证混凝土浇筑质量。
The invention provides a construction method for the upper beam and tower crown of the main tower of a cable-stayed bridge, comprising: step S1, after the two middle tower columns are closed, continue pouring the main tower through a climbing form, and step S2, in the cavity of the closed area Pre-embed anchor bolts on the inner walls on both sides corresponding to the direction of the transverse bridge, fix the corbels through the anchor bolts, and set distribution beams along the bridge direction above the corbels. In step S3, set the outer mold corresponding to the upper beam through the climbing formwork system. The steel bars corresponding to the upper beam are bound internally, and the steel bars corresponding to the upper beam are connected to the steel bars corresponding to the tower column; step S4, the upper beam is poured through the horizontal layering method of concrete, so that the upper beam and the closing area are poured as a whole. The bottom formwork is set based on the closing area as the cavity of the upper main tower, and the outer formwork is set through the climbing formwork to realize the construction of the upper beam. During the construction process, the horizontal layered foundation is used for pouring to ensure the quality of concrete pouring.
Description
技术领域technical field
本发明属于桥梁施工技术领域,具体涉及一种斜拉桥主塔上横梁、塔冠施工方法。The invention belongs to the technical field of bridge construction, and in particular relates to a construction method for the upper beam and tower crown of a main tower of a cable-stayed bridge.
背景技术Background technique
目前斜拉桥、悬索桥等含有桥塔结构的桥梁所采用的桥塔造型一般有钻石形、H形、人字形、A字形,倒Y形等等,A型桥塔为当今桥梁设计中普遍采用的一种桥塔形式,一般包括两个独立的塔柱,两个塔柱在上方合拢形成上横梁和索塔,并在索塔内设置钢锚梁进行拉索设置,索塔及上横梁的施工质量直接决定着斜拉桥的安全性和使用寿命。Currently, cable-stayed bridges, suspension bridges, and other bridges with pylon structures generally adopt pylon shapes such as diamond-shaped, H-shaped, herringbone, A-shaped, inverted Y-shaped, etc. A-shaped pylons are commonly used in bridge design today. A form of bridge tower, generally including two independent tower columns, the two tower columns are closed above to form the upper beam and the cable tower, and the steel anchor beam is set in the cable tower to set the cable, the cable tower and the upper beam Construction quality directly determines the safety and service life of cable-stayed bridges.
因此,需要提供一种针对上述现有技术不足的改进技术方案。Therefore, it is necessary to provide an improved technical solution for the above-mentioned deficiencies in the prior art.
发明内容Contents of the invention
本发明的目的是克服上述现有技术中的不足,提供一种安全、高质量的斜拉桥施工方法。The purpose of the present invention is to overcome the deficiencies in the above-mentioned prior art and provide a safe, high-quality cable-stayed bridge construction method.
为了实现上述目的,本发明提供如下技术方案:In order to achieve the above object, the present invention provides the following technical solutions:
一种斜拉桥主塔上横梁、塔冠施工方法,包括:A construction method for the upper beam and tower crown of a main tower of a cable-stayed bridge, comprising:
步骤S1,在两个中塔柱合拢后,通过爬模继续进行主塔浇注,直至浇注至上横梁设计标高处;其中,主塔对应合拢区的部分设有空腔室;Step S1, after the two middle tower columns are closed, continue to pour the main tower through the climbing form until the pouring reaches the design elevation of the upper beam; wherein, the part of the main tower corresponding to the closing area is provided with an empty chamber;
步骤S2,在合拢区空腔室内对应横桥向的两侧内壁预埋锚固螺栓,通过锚固螺栓固定牛腿,在牛腿上方设置顺桥向的分配梁,两个承重梁分别位于所述分配梁的两端,在两个承重梁之间设置有多个工字钢,在工字钢上方通过方木进行上横梁底模支撑;Step S2, pre-embed anchor bolts on the inner walls of both sides corresponding to the transverse bridge direction in the cavity of the closing area, fix the corbels through the anchor bolts, and set a distribution beam along the bridge direction above the corbels, and the two load-bearing beams are respectively located in the distribution beams. At both ends of the beam, multiple I-beams are arranged between the two load-bearing beams, and the upper beam bottom form is supported by square wood above the I-beams;
步骤S3,通过爬模系统设置对应上横梁处的外模,在外模内部绑扎对应上横梁的钢筋,将上横梁对应的钢筋与塔柱对应的钢筋进行连接;Step S3, setting the outer form corresponding to the upper beam through the climbing formwork system, binding the steel bar corresponding to the upper beam inside the outer mold, and connecting the steel bar corresponding to the upper beam with the steel bar corresponding to the tower column;
步骤S4,通过混凝土采用水平分层的方法进行上横梁浇注,使上横梁与合拢区浇注为一个整体。In step S4, the upper beam is poured by using the method of horizontal layering through the concrete, so that the upper beam and the closing area are poured as a whole.
优选,塔冠为类锥形结构,在爬模进行索塔浇注过程中,顺桥向方向的爬模可以爬升至塔冠所对应节段,横桥向方向的爬模在爬升塔冠下方一个节段后停止爬升,并利用横桥向的爬模架体上进行塔冠模板的施工。Preferably, the tower crown is a cone-like structure. During the casting process of the cable tower by the climbing formwork, the climbing formwork along the direction of the bridge can climb to the corresponding section of the tower crown, and the climbing formwork in the direction of the transverse bridge is one step below the climbing tower crown. Stop climbing after the section, and use the climbing formwork body in the direction of the bridge to carry out the construction of the tower crown formwork.
优选,所述方法还包括:Preferably, the method also includes:
步骤S5,待上横梁凝固是预设强度,对底模和外模进行拆除,拆除完成后通过爬模系统逐节进行索塔浇注;Step S5, after the upper beam is solidified to a preset strength, the bottom mold and the outer mold are removed, and after the removal is completed, the cable tower is poured section by section through the climbing formwork system;
逐节进行索塔浇注过程中同步进行钢锚梁施工,使钢锚梁与索塔一体浇注。The steel anchor beam construction is carried out synchronously during the pouring process of the cable tower section by section, so that the steel anchor beam and the cable tower are poured together.
优选,在上横梁的混凝土浇注时在其顶面预埋锥形螺母,通过锥形螺母搭设钢锚梁调节支架;Preferably, the conical nut is pre-embedded on the top surface of the upper beam when the concrete is poured, and the steel anchor beam adjustment bracket is erected through the conical nut;
上横梁浇注完成后,在预埋件上安装钢锚梁调节支架,起吊钢锚梁至调节支架进行初定位;After the pouring of the upper beam is completed, the steel anchor beam adjustment bracket is installed on the embedded parts, and the steel anchor beam is lifted to the adjustment bracket for initial positioning;
将索导管通过法兰与钢锚梁连接,测量复核索导管位置,钢锚梁精确定位后,与塔柱劲性骨架焊接固定;Connect the cable conduit to the steel anchor beam through the flange, measure and double-check the position of the cable conduit, and after the steel anchor beam is accurately positioned, weld and fix it with the rigid frame of the tower column;
进行索塔钢筋绑扎,将钢锚梁与一体浇注为一个整体。Bind the steel bars of the cable tower, and pour the steel anchor beams into a whole.
优选,首节钢锚梁安装前,对塔柱和上横梁进行监测,确定首节钢锚梁的安装位置,使钢锚梁顺桥向中心线与塔柱混凝土截面中心线重叠,并根据测量结果采取钢垫板进行纠偏。Preferably, before the installation of the first steel anchor beam, the tower column and the upper beam are monitored, and the installation position of the first steel anchor beam is determined so that the steel anchor beam overlaps the center line of the concrete section of the tower column along the centerline of the bridge, and according to the measurement results, take Steel backing plate for deviation correction.
优选,钢锚梁有多个,在顺桥向投影上,多个钢锚梁呈金字塔状排列。Preferably, there are multiple steel anchor beams, and in the projection along the bridge direction, the multiple steel anchor beams are arranged in a pyramid shape.
优选,在所述上横梁上设有对应塔柱或合拢区的人孔,上横梁浇注过程中设置对应人孔的内模。Preferably, a manhole corresponding to the tower column or closing area is provided on the upper beam, and an inner mold corresponding to the manhole is provided during the pouring process of the upper beam.
优选,塔柱与合拢区沿其截面外缘、内腔室外缘均布置1层主筋,塔柱和合拢区内腔室之间设有人孔,所有通过人孔的钢筋均进行截断处理,所截断钢筋在截断处做闭合处理;上横梁浇注完成后,通过人孔对上横梁的底模进行拆除。Preferably, one layer of main reinforcement is arranged along the outer edge of the section of the tower column and the closing area and the outer edge of the inner chamber, and a manhole is provided between the tower column and the inner chamber of the closing area, and all steel bars passing through the manhole are cut off. The steel bar is closed at the cut-off point; after the upper beam is poured, the bottom form of the upper beam is removed through the manhole.
优选,混凝土浇筑前,根据混凝土流动半径均匀布置下料点,布置溜槽和串筒,混凝土进入模板内时,应控制混凝土自由下落高度不超过2m;Preferably, before concrete pouring, the feeding points are evenly arranged according to the concrete flow radius, and the chutes and stringers are arranged. When the concrete enters the formwork, the free fall height of the concrete should not exceed 2m;
混凝土浇筑采用分层的方式进行浇注,每层厚度不大于30cm,施工中应保证连续施工不中断;Concrete pouring shall be poured in layers, the thickness of each layer shall not be greater than 30cm, and continuous construction shall be ensured without interruption during construction;
混凝土振捣时,振动棒应插入下一层一定深度,振捣时插点均匀、成行或交错式移动,以免漏振,混振动棒离模板的距离宜保持在5~10cm。When vibrating concrete, the vibrating rod should be inserted into the next layer to a certain depth. When vibrating, the insertion points should be moved evenly, in a row or in a staggered manner to avoid vibration leakage. The distance between the concrete vibrating rod and the formwork should be kept at 5-10cm.
优选,在施工过程中进行塔柱监测,所述监测位置包括:Preferably, tower column monitoring is carried out during the construction process, and the monitoring positions include:
每个塔柱承台布置至少4个沉降观测点,进行承台沉降观测;Arrange at least 4 settlement observation points for each tower cap to observe the settlement of the cap;
在下塔柱、中塔柱根部各布设2个应力应变及温度测试断面,监测塔轴向受力情况;索塔布设2个应力应变及温度测试断面,监测塔横向受力情况;下横梁和上横梁跨中各布设1个断面,监测横梁受力情况。Two stress-strain and temperature test sections are arranged at the bottom of the lower tower column and the middle tower column to monitor the axial force of the tower; two stress-strain and temperature test sections are arranged on the cable tower to monitor the lateral force of the tower; A cross-section is arranged in the middle of the beam to monitor the force of the beam.
有益效果:以合拢区为上方主塔的空腔室为基础设置底模,并通过爬模设置外模板,以此实现上横梁的施工,施工过程中采用水平分层的基础进行浇注,保证混凝土浇筑质量。通过浇注与合拢区向一体的上横梁,保证主体的稳定性,同时确保后期进行钢锚梁安装后主塔的整体质量,保障斜拉桥的张拉稳定性。Beneficial effects: the bottom formwork is set on the basis of the closing area being the cavity of the upper main tower, and the outer formwork is set through the climbing formwork to realize the construction of the upper beam. During the construction process, the horizontal layered foundation is used for pouring to ensure that the concrete Pour quality. By pouring the upper beam integrated with the closing area, the stability of the main body is ensured, and at the same time, the overall quality of the main tower after the installation of the steel anchor beam is ensured to ensure the tension stability of the cable-stayed bridge.
附图说明Description of drawings
构成本申请的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。其中:The accompanying drawings constituting a part of the present application are used to provide a further understanding of the present invention, and the schematic embodiments and descriptions of the present invention are used to explain the present invention, and do not constitute an improper limitation of the present invention. in:
图1为本发明所提供具体实施例中主塔节段划分示意图;Fig. 1 is the schematic diagram of main tower section division in the specific embodiment provided by the present invention;
图2为本发明所提供具体实施例中合拢区示意图;Fig. 2 is the schematic diagram of closing area in the specific embodiment provided by the present invention;
图3为本发明所提供具体实施例中塔冠爬模施工结构示意图;Fig. 3 is the structural representation of tower crown climbing formwork construction in the specific embodiment provided by the present invention;
图4为本发明所提供具体实施例中钢锚梁分布示意图。Fig. 4 is a schematic diagram of the distribution of steel anchor beams in a specific embodiment provided by the present invention.
图中:1、塔座;2、下塔柱;3、下横梁;4、中塔柱;5、合拢区;6、上横梁;7、索塔;8、塔冠;9、人孔;10、爬模;11、钢锚梁;12、钢架。In the figure: 1. tower base; 2. lower tower column; 3. lower beam; 4. middle tower column; 5. closing area; 6. upper beam; 7. cable tower; 8. tower crown; 9. manhole; 10. Climbing formwork; 11. Steel anchor beam; 12. Steel frame.
具体实施方式Detailed ways
下面将对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明的一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below, obviously, the described embodiments are only some of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by persons of ordinary skill in the art based on the embodiments of the present invention belong to the protection scope of the present invention.
在本发明的描述中,术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明而不是要求本发明必须以特定的方位构造和操作,因此不能理解为对本发明的限制。本发明中使用的术语“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接;可以是直接相连,也可以通过中间部件间接相连,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。In the description of the present invention, the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", " The orientations or positional relationships indicated by "top", "bottom", etc. are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and do not require that the present invention must be constructed and operated in a specific orientation, so they cannot be understood as Limitations on the Invention. The terms "connected" and "connected" used in the present invention should be understood in a broad sense, for example, it can be fixedly connected or detachably connected; it can be directly connected or indirectly connected through intermediate parts, for ordinary A skilled person can understand the specific meanings of the above terms according to specific situations.
下面将参考附图并结合实施例来详细说明本发明。需要说明的是,在不冲突的情况下,本发明中的实施例及实施例中的特征可以相互组合。The present invention will be described in detail below with reference to the accompanying drawings and examples. It should be noted that, in the case of no conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other.
如图1-4所示,一种斜拉桥主塔上横梁、塔冠施工方法,包括:步骤S1,在两个中塔柱4合拢后,通过爬模10继续进行主塔浇注,直至浇注至上横梁6设计标高处;其中,主塔对应合拢区5的部分设有空腔室;步骤S2,在各空腔室内对应横桥向的两侧内壁预埋锚固螺栓,通过锚固螺栓固定牛腿,在牛腿上方设置顺桥向的分配梁,两个承重梁分别位于所述分配梁的两端,在两个承重梁之间设置有多个工字钢,在工字钢上方通过方木进行上横梁6底模支撑;塔柱尺寸横向为进行向上减小的渐变,在塔柱内腔室内预埋牛腿搭设支架施工。横梁两侧支架体系为15mm竹胶板+10*10cm方木+I10工字钢+I18工字钢+I45工字钢,步骤S3,通过爬模10系统设置对应上横梁6处的外模,在外模内部绑扎对应上横梁6的钢筋,将上横梁6对应的钢筋与塔柱对应的钢筋进行连接;上横梁6中间部位支架体系为15mm竹胶板+10*10cm方木+I10工字钢+I22工字钢+I45工字钢,在已浇段主塔布置牛腿及爬锥预埋件作为模板施工支架的支点,步骤S4,通过混凝土采用水平分层的方法进行上横梁6浇注。通过浇注与合拢区5向一体的上横梁6,保证主体的稳定性,同时确保后期进行钢锚梁11安装后主塔的整体质量,保障斜拉桥的张拉稳定性。混凝土浇筑采用水平分层的施工方法,混凝土入模坍落度控制在16~20cm。混凝土振捣使用插入式振动棒,振动时间不能太长,防止因振动而引起个别地方波纹管上浮现象。混凝土浇筑空间较小,灌注时,混凝土的灌入厚度应相对减少,振动到位,防止漏浆和漏振。在灌注过程中,在底模上设置观测点随时监测支架和模板的挠度,并密切注意支架的受力情况和模板的受力情况,确保安全顺利浇筑;合拢区5包括:两个对称分布的三角形或者类三棱状腔室,并在该类三棱柱内腔室上方沿主塔走势进行一节段的浇注,作为合拢区5的延伸部分,该延伸部分具有沿主塔走势延伸的内腔室,上横梁6对应设置在该延伸部分的上方;空心的塔柱和合拢区5能够在保证斜拉桥强度的同时,最大程度的降低混凝土用量,减少施工体量,加快施工效率,上横梁6除设置人孔9外为实心结构,能够增加主体强度。As shown in Figures 1-4, a construction method for the upper beam and tower crown of the main tower of a cable-stayed bridge includes: step S1, after the two middle tower columns 4 are closed, continue to pour the main tower through the climbing
在另一可选实施例中,中塔柱4通过爬模10的方法浇注至合拢区5预设标高时,将两个中塔柱4相对侧对应的爬模10拆除,并将爬模10与合拢区5的外模进行拼接;拆除爬模10后露出的爬锥锚栓进行牛腿安装。塔冠8为类锥形结构,在爬模10进行索塔7浇注过程中,顺桥向方向的爬模10可以爬升至塔冠8所对应节段,横桥向方向的爬模10在爬升塔冠8下方一个节段后停止爬升,并利用横桥向的爬模10架体上进行塔冠8模板的施工。在塔冠8模板中绑扎钢筋,通过浇注完成塔冠8施工,从而完成主塔主体的全部施工。部分利用拆除的爬模10改制架体作为后续节段模板操作平台;拆除爬模10时,操作人员在吊平台上用套筒扳手和爬锥卸具将受力螺栓和爬锥取出,以备周转使用,接着用砂浆抹平卸去爬锥后留下的孔洞。In another optional embodiment, when the middle tower column 4 is poured to the preset elevation of the
在一可选实施例中,塔冠8为空心结构,索塔7为空心结构,其内部腔室通过人孔连通塔冠8,在塔冠8侧部设有检修孔,可通过该检修孔依次进入塔冠8和索塔7进行检修。In an optional embodiment, the
在塔冠8或索塔7腔室对应钢锚梁两端的内壁分别埋设有沿钢锚梁分布的钢架12,钢架12设置在随塔冠8或索塔7的模板内侧,钢架12位于钢锚梁的两侧并与钢锚梁焊接固定,通过浇注埋设在塔冠8和索塔7处,其中,钢架12多节焊接接长,每节钢架12对应不少于两层钢锚梁,相邻两个钢架12的的接头不位于同一层钢锚梁处。Steel frames 12 distributed along the steel anchor beams are respectively embedded in the inner walls of the
位于同一层钢锚梁下沿设有水平连接架,用于在水平方向连接的钢架12,将钢架12连接为一个整体。The lower edge of the steel anchor beam on the same floor is provided with a horizontal connecting frame for connecting the steel frames 12 in the horizontal direction to connect the steel frames 12 as a whole.
在另一可选实施例中,步骤S5,待上横梁6凝固是预设强度,对底模和外模进行拆除,拆除完成后通过爬模10系统逐节进行索塔7浇注;逐节进行索塔7浇注过程中同步进行钢锚梁11施工,使钢锚梁11与索塔7一体浇注,通过一体式浇注使钢锚梁11主塔之间的连接更为稳定。成桥后当收缩徐变完成时,斜拉索塔7端实际锚固点高程和下横梁3的高程在设计理论位置处。In another optional embodiment, in step S5, when the
钢锚梁11由受拉锚梁和锚固构造组成,其作为斜拉索锚固结构,设置于索塔7中,主要承受斜拉索的平衡水平力。锚梁与牛腿间采用栓式刚性连接。钢锚梁11为箱形结构,由腹板、顶板、底板、锚垫板、锚板、承压板、锚下加劲板及竖向加劲板等组成。钢牛腿是钢锚梁11的支承结构,每根钢锚梁11直接支承在1对钢牛腿顶板上。钢牛腿由顶板、腹板、腹板加劲板、塔壁预埋钢板、抗剪钢板、剪力钉及与劲性骨架相连的连接钢板组成。The steel anchor beam 11 is composed of a tension anchor beam and an anchor structure, which is used as a stay cable anchor structure, and is arranged in the
在另一可选实施例中,在上横梁6的混凝土浇注时在其顶面预埋锥形螺母,通过锥形螺母搭设钢锚梁11调节支架;预埋件上安装4根长约3m,直径的钢管作为托架的立柱,用2工25a作为分配梁;测量精确调整钢锚梁11位置,位置调整好后在支架上焊接限位板;上横梁6浇注完成后,在预埋件上安装钢锚梁11调节支架,起吊钢锚梁11至调节支架进行初定位;塔吊解钩,测量复核钢锚梁11位置,确保安装精度满足设计要求,将索导管通过法兰与钢锚梁11连接,测量复核索导管位置,钢锚梁11精确定位后,与塔柱劲性骨架焊接固定;进行索塔7钢筋绑扎,将钢锚梁11与一体浇注为一个整体。In another optional embodiment, the conical nut is pre-embedded on the top surface of the
在另一可选实施例中,首节钢锚梁11安装前,对塔柱和上横梁6进行监测,通过控制分析确定首节钢锚梁11的安装位置,同时,计算确定首节钢锚梁11安装的预抬高值,使钢锚梁11顺桥向中心线与塔柱混凝土截面中心线重叠,并根据测量结果采取钢垫板进行纠偏,钢锚梁11的理想目标几何线形由钢锚梁11截面中心点给出。钢锚梁11安装定位采取TCA2003全站仪三维坐标法,钢锚梁11及钢牛腿底面高程、顶面高程、平整度采用精密水准仪测量。选择气温较低且恒定、无风的时间段测量索导管锚固点、出塔点两点的三维坐标,计算出与理论坐标的偏差,利用设置在索导管四面的调节装置以及花篮螺丝进行微调。调整完毕后再次复测,直至锚固点、出塔点两点的三维坐标偏差不超过3mm。当精度满足要求后,立即将索导管与劲性骨架焊接固定。In another optional embodiment, before the first steel anchor beam 11 is installed, the tower column and the
由于钢锚梁11制造及安装的倾斜度存在偏差,随着锚梁的不断接高,预偏差在逐渐累积加大,必须控制锚梁安装累计偏差。当锚梁安装到一定高度后要进行纠偏,纠偏采用钢垫片,即根据现场锚梁和吊装的批次,在每批中设置一层纠偏垫板,在钢锚梁11分组对接牛腿位置进行设置。钢锚梁11制造时,将每个垫片上侧钢锚梁11的高度相应减小,使垫片厚度与减小后钢锚梁11高度的和同原设计钢锚梁11高度相等。Due to deviations in the inclination of the steel anchor beam 11 during manufacture and installation, the pre-deviation gradually accumulates and increases with the continuous heightening of the anchor beam, and the cumulative deviation of the installation of the anchor beam must be controlled. When the anchor beam is installed to a certain height, deflection correction must be carried out. Steel gaskets are used for deflection correction. That is, according to the batches of anchor beams and hoisting on site, a layer of deflection correction pads is set in each batch. to set. When the steel anchor beam 11 is manufactured, the height of the steel anchor beam 11 on the upper side of each spacer is correspondingly reduced, so that the thickness of the spacer is equal to that of the reduced steel anchor beam 11 height and the original design steel anchor beam 11 height.
当一批锚梁安装定位前,测量锚梁实际倾斜情况,根据测量值,确定调整值,对垫板进行切削,并随下批钢锚梁11一起安装。Before a batch of anchor beams are installed and positioned, measure the actual inclination of the anchor beams, determine the adjustment value according to the measured value, cut the backing plate, and install it together with the next batch of steel anchor beams 11 .
在另一可选实施例中,钢锚梁11有多个,在顺桥向投影上,多个钢锚梁11呈金字塔状排列。In another optional embodiment, there are multiple steel anchor beams 11 , and the plurality of steel anchor beams 11 are arranged in a pyramid shape on the projection along the bridge direction.
每个主塔共54对斜拉索,共设置27对钢锚梁11,钢锚梁11均水平放置,每根锚梁锚固一对拉索。钢锚梁11、钢牛腿在工厂各自组焊成形并进行试拼装,安装工装用临时加固匹配构件。钢锚梁11、钢牛腿整体吊装完成后,按施工进度浇筑相应节段塔柱混凝土,在张拉对应斜拉索前,释放主跨侧临时连接的高强螺栓至预紧力为0,拆除工装用临时加固匹配构件;全桥斜拉索张拉完成、二期施工完毕后,拧紧主跨侧钢锚梁11与钢牛腿间高强螺栓,完全锁死锚梁与牛腿间的相对滑动。There are 54 pairs of stay cables in each main tower, and 27 pairs of steel anchor beams 11 are arranged in total. The steel anchor beams 11 are placed horizontally, and each anchor beam anchors a pair of stay cables. The steel anchor beam 11 and the steel corbel are welded and formed respectively in the factory and then assembled for trial assembly, and the installation tool is temporarily reinforced to match the components. After the overall hoisting of the steel anchor beam 11 and the steel corbel is completed, the concrete of the tower column of the corresponding section shall be poured according to the construction progress. Temporary reinforcement matching components for tooling; after the tensioning of the stay cables of the whole bridge and the completion of the second phase of construction, tighten the high-strength bolts between the steel anchor beam 11 on the side of the main span and the steel corbel to completely lock the relative sliding between the anchor beam and the corbel .
在另一可选实施例中,在所述上横梁6上设有对应塔柱或合拢区5的人孔9,上横梁6浇注过程中设置对应人孔9的内模。上横梁6浇注完成后,通过人孔9对上横梁6的底模进行拆除。In another optional embodiment, a manhole 9 corresponding to the pylon or
塔柱与合拢区5沿其截面外缘、内腔室外缘均布置1层主筋,塔柱和合拢区5内腔室之间设有人孔9,所有通过人孔9的钢筋均进行截断处理,所截断钢筋在截断处做闭合处理;索塔7、上横梁6、合拢区5等相互交界部一定范围内壁厚逐渐加厚,壁厚在交接10米范围内,塔柱壁厚从1m逐渐变至2.2m。中塔柱4、下塔柱2、塔顶为单箱单室断面,索塔7斜拉索锚固区为单箱三室断面。中塔柱4在桥面处塔柱内侧设有1.8m×1.0m进人孔9,电力管线从该处通过。中塔柱4高采用四边型大倒角单箱单室截面,基本壁厚为1m。A layer of main reinforcement is arranged along the outer edge of the tower column and the
在另一可选实施例中,混凝土浇筑前,根据混凝土流动半径均匀布置下料点,布置溜槽和串筒,混凝土进入模板内时,应控制混凝土自由下落高度不超过2m;塔柱模板对拉长度不大于3.5米时,对拉螺杆采用标准段通长的对拉方法,PVC套管对穿于两侧模板间,套管内穿对拉螺杆,拉杆可周转使用。在浇筑厚度大于3.5米的实心段时,采用6米长的对拉螺杆与自备的Φ25钢筋(或横向主筋)焊接,焊接长度大于200mm,用母连垫固定于钢背楞上。混凝土浇筑采用分层的方式进行浇注,每层厚度不大于30cm,施工中应保证连续施工不中断;混凝土振捣时,振动棒应插入下一层一定深度,振捣时插点均匀、成行或交错式移动,以免漏振,混振动棒离模板的距离宜保持在5~10cm。在浇注完成后,混凝土养护选用洒水和养护剂养护两种方式进行,即在气温低于5℃时采用养护剂进行养护,气温高于5℃时采用洒水进行养护。In another optional embodiment, before the concrete is poured, the feeding points are evenly arranged according to the concrete flow radius, and the chute and stringer are arranged. When the concrete enters the formwork, the free fall height of the concrete should be controlled not to exceed 2m; When the length is not more than 3.5 meters, the pull screw adopts the standard length-to-length pull method. The PVC sleeve is passed between the templates on both sides, and the pull screw is passed through the sleeve. When pouring a solid section with a thickness greater than 3.5 meters, use a 6-meter-long tension screw to weld with the self-provided Φ25 steel bar (or transverse main bar), the welding length is greater than 200mm, and fix it on the steel back corrugated with a female connecting pad. Concrete pouring is poured in layers, and the thickness of each layer is not more than 30cm. During the construction, continuous construction should be ensured without interruption; when the concrete is vibrated, the vibrating rod should be inserted into the next layer to a certain depth. Move in a staggered manner to avoid vibration leakage, and the distance between the mixing vibrator and the formwork should be kept at 5-10cm. After the pouring is completed, two methods of watering and curing agent curing are used for concrete curing, that is, curing agent is used for curing when the temperature is lower than 5°C, and watering is used for curing when the temperature is higher than 5°C.
在另一可选实施例中,在施工过程中进行塔柱监测,所述监测位置包括:每个塔柱承台布置至少4个沉降观测点,进行承台沉降观测;在下塔柱2、中塔柱4根部各布设2个应力应变及温度测试断面,监测塔轴向受力情况;索塔7布设2个应力应变及温度测试断面,监测塔横向受力情况;下横梁3和上横梁6跨中各布设1个断面,监测横梁受力情况。确保主塔封顶后,结构受力状态,满足设计及相关规范的要求。采取合理的控制措施,保证主塔施工过程中的稳定性和安全性,尤其是中塔柱4在施工过程中,保证塔柱外侧不出现受拉开裂。成桥后当收缩徐变完成时,斜拉索塔7端实际锚固点高程和下横梁3的高程在设计理论位置处。在主塔施工过程中应考虑塔端斜拉索锚固点高程和下横梁3顶支座垫石顶高程的预抬高。In another optional embodiment, tower column monitoring is carried out during the construction process, and the monitoring positions include: at least 4 settlement observation points are arranged on each tower column cap to observe the settlement of the cap; Two stress-strain and temperature test sections are arranged at each of the four roots of the tower column to monitor the axial force of the tower; two stress-strain and temperature test sections are arranged on the
在对全桥施工全过程进行复核和施工阶段计算后,结合施工单位和制造单位反馈的相关资料,确定塔柱预抬量。预抬量确定考虑的因素主要有:基础沉降、基础弹性压缩、塔柱自重弹性压缩、混凝土收缩徐变引起的变形、成桥索力作用下的压缩量。可以理解的是,以上描述仅为示例性的,本申请实施例对此并不进行限定。After reviewing the whole construction process of the whole bridge and calculating the construction stage, combined with the relevant information fed back by the construction unit and the manufacturing unit, the pre-lift amount of the tower column is determined. The factors considered in determining the amount of prelift mainly include: foundation settlement, foundation elastic compression, tower column self-weight elastic compression, deformation caused by concrete shrinkage and creep, and compression under the action of bridge cable forces. It can be understood that, the above description is only exemplary, and this embodiment of the present application does not limit it.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均在本发明待批权利要求保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention are within the scope of the pending rights of the present invention. within the scope of protection.
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110965470A (en) * | 2019-12-31 | 2020-04-07 | 中铁大桥局第七工程有限公司 | A main tower transverse brace structure system and construction method capable of bearing three-way loads |
CN115162165A (en) * | 2022-08-04 | 2022-10-11 | 中铁四局集团有限公司 | Construction method for closing middle tower column of highway-railway dual-purpose river-crossing A-type cable-stayed bridge |
CN115323924A (en) * | 2022-08-04 | 2022-11-11 | 中铁四局集团有限公司 | Construction method of highway-railway dual-purpose river-crossing A-type cable-stayed bridge main tower |
CN115341472A (en) * | 2022-08-04 | 2022-11-15 | 中铁四局集团有限公司 | Construction method for lower cross beam of main tower of highway-railway dual-purpose river-crossing A-type cable-stayed bridge |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN110965470A (en) * | 2019-12-31 | 2020-04-07 | 中铁大桥局第七工程有限公司 | A main tower transverse brace structure system and construction method capable of bearing three-way loads |
CN115162165A (en) * | 2022-08-04 | 2022-10-11 | 中铁四局集团有限公司 | Construction method for closing middle tower column of highway-railway dual-purpose river-crossing A-type cable-stayed bridge |
CN115323924A (en) * | 2022-08-04 | 2022-11-11 | 中铁四局集团有限公司 | Construction method of highway-railway dual-purpose river-crossing A-type cable-stayed bridge main tower |
CN115341472A (en) * | 2022-08-04 | 2022-11-15 | 中铁四局集团有限公司 | Construction method for lower cross beam of main tower of highway-railway dual-purpose river-crossing A-type cable-stayed bridge |
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