CN116356317A - Metal foil with carrier and manufacturing method thereof - Google Patents
Metal foil with carrier and manufacturing method thereof Download PDFInfo
- Publication number
- CN116356317A CN116356317A CN202111626386.3A CN202111626386A CN116356317A CN 116356317 A CN116356317 A CN 116356317A CN 202111626386 A CN202111626386 A CN 202111626386A CN 116356317 A CN116356317 A CN 116356317A
- Authority
- CN
- China
- Prior art keywords
- layer
- metal foil
- carrier
- metal
- isolation
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 171
- 239000002184 metal Substances 0.000 title claims abstract description 170
- 239000011888 foil Substances 0.000 title claims abstract description 116
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 17
- 239000002131 composite material Substances 0.000 claims abstract description 7
- 238000002955 isolation Methods 0.000 claims description 61
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical group [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 22
- 238000007747 plating Methods 0.000 claims description 18
- 239000000654 additive Substances 0.000 claims description 17
- 230000000996 additive effect Effects 0.000 claims description 15
- 230000003746 surface roughness Effects 0.000 claims description 14
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical group [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 13
- 229910052759 nickel Inorganic materials 0.000 claims description 11
- 239000000203 mixture Substances 0.000 claims description 10
- 229910052802 copper Inorganic materials 0.000 claims description 9
- 239000010949 copper Substances 0.000 claims description 9
- 238000009713 electroplating Methods 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 9
- MUBZPKHOEPUJKR-UHFFFAOYSA-N oxalic acid group Chemical group C(C(=O)O)(=O)O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 claims description 9
- 229910052742 iron Inorganic materials 0.000 claims description 8
- 229910052748 manganese Inorganic materials 0.000 claims description 8
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims description 7
- 229910052782 aluminium Inorganic materials 0.000 claims description 7
- 238000004544 sputter deposition Methods 0.000 claims description 7
- 239000011701 zinc Substances 0.000 claims description 7
- 229910052725 zinc Inorganic materials 0.000 claims description 7
- NLXLAEXVIDQMFP-UHFFFAOYSA-N Ammonia chloride Chemical group [NH4+].[Cl-] NLXLAEXVIDQMFP-UHFFFAOYSA-N 0.000 claims description 6
- BDAGIHXWWSANSR-UHFFFAOYSA-N methanoic acid Chemical group OC=O BDAGIHXWWSANSR-UHFFFAOYSA-N 0.000 claims description 6
- NWONKYPBYAMBJT-UHFFFAOYSA-L zinc sulfate Chemical compound [Zn+2].[O-]S([O-])(=O)=O NWONKYPBYAMBJT-UHFFFAOYSA-L 0.000 claims description 6
- 229910000368 zinc sulfate Inorganic materials 0.000 claims description 6
- 229960001763 zinc sulfate Drugs 0.000 claims description 6
- 229910000990 Ni alloy Inorganic materials 0.000 claims description 5
- 239000007769 metal material Substances 0.000 claims description 5
- KWSLGOVYXMQPPX-UHFFFAOYSA-N 5-[3-(trifluoromethyl)phenyl]-2h-tetrazole Chemical group FC(F)(F)C1=CC=CC(C2=NNN=N2)=C1 KWSLGOVYXMQPPX-UHFFFAOYSA-N 0.000 claims description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical group [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 4
- 239000011889 copper foil Substances 0.000 claims description 4
- 238000003851 corona treatment Methods 0.000 claims description 4
- 238000002360 preparation method Methods 0.000 claims description 4
- 229910001379 sodium hypophosphite Inorganic materials 0.000 claims description 4
- 239000010936 titanium Substances 0.000 claims description 4
- 229910052719 titanium Inorganic materials 0.000 claims description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
- OSWFIVFLDKOXQC-UHFFFAOYSA-N 4-(3-methoxyphenyl)aniline Chemical group COC1=CC=CC(C=2C=CC(N)=CC=2)=C1 OSWFIVFLDKOXQC-UHFFFAOYSA-N 0.000 claims description 3
- 235000019270 ammonium chloride Nutrition 0.000 claims description 3
- 239000011248 coating agent Substances 0.000 claims description 3
- 238000000576 coating method Methods 0.000 claims description 3
- 239000008139 complexing agent Substances 0.000 claims description 3
- 235000019253 formic acid Nutrition 0.000 claims description 3
- 238000000227 grinding Methods 0.000 claims description 3
- 238000009499 grossing Methods 0.000 claims description 3
- 235000006408 oxalic acid Nutrition 0.000 claims description 3
- 150000003839 salts Chemical class 0.000 claims description 3
- AKHNMLFCWUSKQB-UHFFFAOYSA-L sodium thiosulfate Chemical group [Na+].[Na+].[O-]S([O-])(=O)=S AKHNMLFCWUSKQB-UHFFFAOYSA-L 0.000 claims description 3
- 235000019345 sodium thiosulphate Nutrition 0.000 claims description 3
- RYCLIXPGLDDLTM-UHFFFAOYSA-J tetrapotassium;phosphonato phosphate Chemical compound [K+].[K+].[K+].[K+].[O-]P([O-])(=O)OP([O-])([O-])=O RYCLIXPGLDDLTM-UHFFFAOYSA-J 0.000 claims description 3
- 229910052755 nonmetal Inorganic materials 0.000 abstract description 6
- 238000000926 separation method Methods 0.000 abstract description 5
- 239000010410 layer Substances 0.000 description 289
- 230000004888 barrier function Effects 0.000 description 16
- XEEYBQQBJWHFJM-UHFFFAOYSA-N iron Substances [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 12
- 239000002356 single layer Substances 0.000 description 9
- 239000012790 adhesive layer Substances 0.000 description 8
- 239000000956 alloy Substances 0.000 description 8
- 229910045601 alloy Inorganic materials 0.000 description 7
- 239000011572 manganese Substances 0.000 description 7
- 239000000463 material Substances 0.000 description 7
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 5
- LGQLOGILCSXPEA-UHFFFAOYSA-L nickel sulfate Chemical compound [Ni+2].[O-]S([O-])(=O)=O LGQLOGILCSXPEA-UHFFFAOYSA-L 0.000 description 5
- 229910000363 nickel(II) sulfate Inorganic materials 0.000 description 5
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 description 4
- 229910021586 Nickel(II) chloride Inorganic materials 0.000 description 4
- QMMRZOWCJAIUJA-UHFFFAOYSA-L nickel dichloride Chemical compound Cl[Ni]Cl QMMRZOWCJAIUJA-UHFFFAOYSA-L 0.000 description 4
- 239000001509 sodium citrate Substances 0.000 description 4
- NLJMYIDDQXHKNR-UHFFFAOYSA-K sodium citrate Chemical compound O.O.[Na+].[Na+].[Na+].[O-]C(=O)CC(O)(CC([O-])=O)C([O-])=O NLJMYIDDQXHKNR-UHFFFAOYSA-K 0.000 description 4
- 239000000758 substrate Substances 0.000 description 4
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 3
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 3
- 239000004327 boric acid Substances 0.000 description 3
- 238000005352 clarification Methods 0.000 description 3
- 239000002905 metal composite material Substances 0.000 description 3
- 239000005416 organic matter Substances 0.000 description 3
- 230000003647 oxidation Effects 0.000 description 3
- 238000007254 oxidation reaction Methods 0.000 description 3
- 229910000570 Cupronickel Inorganic materials 0.000 description 2
- AEMRFAOFKBGASW-UHFFFAOYSA-N Glycolic acid Chemical compound OCC(O)=O AEMRFAOFKBGASW-UHFFFAOYSA-N 0.000 description 2
- 229910017709 Ni Co Inorganic materials 0.000 description 2
- 229910003267 Ni-Co Inorganic materials 0.000 description 2
- 229910018104 Ni-P Inorganic materials 0.000 description 2
- 229910003262 Ni‐Co Inorganic materials 0.000 description 2
- 229910018536 Ni—P Inorganic materials 0.000 description 2
- VMHLLURERBWHNL-UHFFFAOYSA-M Sodium acetate Chemical compound [Na+].CC([O-])=O VMHLLURERBWHNL-UHFFFAOYSA-M 0.000 description 2
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 2
- 229910000361 cobalt sulfate Inorganic materials 0.000 description 2
- 229940044175 cobalt sulfate Drugs 0.000 description 2
- KTVIXTQDYHMGHF-UHFFFAOYSA-L cobalt(2+) sulfate Chemical compound [Co+2].[O-]S([O-])(=O)=O KTVIXTQDYHMGHF-UHFFFAOYSA-L 0.000 description 2
- YOCUPQPZWBBYIX-UHFFFAOYSA-N copper nickel Chemical compound [Ni].[Cu] YOCUPQPZWBBYIX-UHFFFAOYSA-N 0.000 description 2
- 235000016337 monopotassium tartrate Nutrition 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- LNOPIUAQISRISI-UHFFFAOYSA-N n'-hydroxy-2-propan-2-ylsulfonylethanimidamide Chemical compound CC(C)S(=O)(=O)CC(N)=NO LNOPIUAQISRISI-UHFFFAOYSA-N 0.000 description 2
- KYKNRZGSIGMXFH-ZVGUSBNCSA-M potassium bitartrate Chemical compound [K+].OC(=O)[C@H](O)[C@@H](O)C([O-])=O KYKNRZGSIGMXFH-ZVGUSBNCSA-M 0.000 description 2
- 229940086065 potassium hydrogentartrate Drugs 0.000 description 2
- 239000001632 sodium acetate Substances 0.000 description 2
- 235000017281 sodium acetate Nutrition 0.000 description 2
- 239000011684 sodium molybdate Substances 0.000 description 2
- 235000015393 sodium molybdate Nutrition 0.000 description 2
- TVXXNOYZHKPKGW-UHFFFAOYSA-N sodium molybdate (anhydrous) Chemical compound [Na+].[Na+].[O-][Mo]([O-])(=O)=O TVXXNOYZHKPKGW-UHFFFAOYSA-N 0.000 description 2
- CJUUXVFWKYRHAR-UHFFFAOYSA-M 1-Naphthaleneacetic acid sodium salt Chemical compound [Na+].C1=CC=C2C(CC(=O)[O-])=CC=CC2=C1 CJUUXVFWKYRHAR-UHFFFAOYSA-M 0.000 description 1
- 229910000838 Al alloy Inorganic materials 0.000 description 1
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 1
- 229910000881 Cu alloy Inorganic materials 0.000 description 1
- SNRUBQQJIBEYMU-UHFFFAOYSA-N Dodecane Natural products CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 description 1
- KCXVZYZYPLLWCC-UHFFFAOYSA-N EDTA Chemical compound OC(=O)CN(CC(O)=O)CCN(CC(O)=O)CC(O)=O KCXVZYZYPLLWCC-UHFFFAOYSA-N 0.000 description 1
- 206010014357 Electric shock Diseases 0.000 description 1
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 description 1
- ZOKXTWBITQBERF-UHFFFAOYSA-N Molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 1
- 229910003296 Ni-Mo Inorganic materials 0.000 description 1
- 229910018605 Ni—Zn Inorganic materials 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- WINXNKPZLFISPD-UHFFFAOYSA-M Saccharin sodium Chemical compound [Na+].C1=CC=C2C(=O)[N-]S(=O)(=O)C2=C1 WINXNKPZLFISPD-UHFFFAOYSA-M 0.000 description 1
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 1
- DBMJMQXJHONAFJ-UHFFFAOYSA-M Sodium laurylsulphate Chemical compound [Na+].CCCCCCCCCCCCOS([O-])(=O)=O DBMJMQXJHONAFJ-UHFFFAOYSA-M 0.000 description 1
- 229910001069 Ti alloy Inorganic materials 0.000 description 1
- MQRWBMAEBQOWAF-UHFFFAOYSA-N acetic acid;nickel Chemical compound [Ni].CC(O)=O.CC(O)=O MQRWBMAEBQOWAF-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- BFNBIHQBYMNNAN-UHFFFAOYSA-N ammonium sulfate Chemical compound N.N.OS(O)(=O)=O BFNBIHQBYMNNAN-UHFFFAOYSA-N 0.000 description 1
- 229910052921 ammonium sulfate Inorganic materials 0.000 description 1
- 235000011130 ammonium sulphate Nutrition 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- ZCDOYSPFYFSLEW-UHFFFAOYSA-N chromate(2-) Chemical class [O-][Cr]([O-])(=O)=O ZCDOYSPFYFSLEW-UHFFFAOYSA-N 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 239000011651 chromium Substances 0.000 description 1
- 239000010941 cobalt Substances 0.000 description 1
- 229910017052 cobalt Inorganic materials 0.000 description 1
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- WPUMTJGUQUYPIV-JIZZDEOASA-L disodium (S)-malate Chemical compound [Na+].[Na+].[O-]C(=O)[C@@H](O)CC([O-])=O WPUMTJGUQUYPIV-JIZZDEOASA-L 0.000 description 1
- 125000003438 dodecyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000002635 electroconvulsive therapy Methods 0.000 description 1
- 238000007772 electroless plating Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- WPBNNNQJVZRUHP-UHFFFAOYSA-L manganese(2+);methyl n-[[2-(methoxycarbonylcarbamothioylamino)phenyl]carbamothioyl]carbamate;n-[2-(sulfidocarbothioylamino)ethyl]carbamodithioate Chemical compound [Mn+2].[S-]C(=S)NCCNC([S-])=S.COC(=O)NC(=S)NC1=CC=CC=C1NC(=S)NC(=O)OC WPBNNNQJVZRUHP-UHFFFAOYSA-L 0.000 description 1
- 229910021645 metal ion Inorganic materials 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 239000011733 molybdenum Substances 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- DDTIGTPWGISMKL-UHFFFAOYSA-N molybdenum nickel Chemical compound [Ni].[Mo] DDTIGTPWGISMKL-UHFFFAOYSA-N 0.000 description 1
- 229910000402 monopotassium phosphate Inorganic materials 0.000 description 1
- 235000019796 monopotassium phosphate Nutrition 0.000 description 1
- UFWIBTONFRDIAS-UHFFFAOYSA-N naphthalene-acid Natural products C1=CC=CC2=CC=CC=C21 UFWIBTONFRDIAS-UHFFFAOYSA-N 0.000 description 1
- 229940078494 nickel acetate Drugs 0.000 description 1
- KERTUBUCQCSNJU-UHFFFAOYSA-L nickel(2+);disulfamate Chemical compound [Ni+2].NS([O-])(=O)=O.NS([O-])(=O)=O KERTUBUCQCSNJU-UHFFFAOYSA-L 0.000 description 1
- HIRWGWMTAVZIPF-UHFFFAOYSA-N nickel;sulfuric acid Chemical compound [Ni].OS(O)(=O)=O HIRWGWMTAVZIPF-UHFFFAOYSA-N 0.000 description 1
- 229920000620 organic polymer Polymers 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 235000021317 phosphate Nutrition 0.000 description 1
- 150000003013 phosphoric acid derivatives Chemical class 0.000 description 1
- PJNZPQUBCPKICU-UHFFFAOYSA-N phosphoric acid;potassium Chemical compound [K].OP(O)(O)=O PJNZPQUBCPKICU-UHFFFAOYSA-N 0.000 description 1
- 239000002861 polymer material Substances 0.000 description 1
- ZNNZYHKDIALBAK-UHFFFAOYSA-M potassium thiocyanate Chemical compound [K+].[S-]C#N ZNNZYHKDIALBAK-UHFFFAOYSA-M 0.000 description 1
- 229940116357 potassium thiocyanate Drugs 0.000 description 1
- NHARPDSAXCBDDR-UHFFFAOYSA-N propyl 2-methylprop-2-enoate Chemical compound CCCOC(=O)C(C)=C NHARPDSAXCBDDR-UHFFFAOYSA-N 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- CVHZOJJKTDOEJC-UHFFFAOYSA-N saccharin Chemical compound C1=CC=C2C(=O)NS(=O)(=O)C2=C1 CVHZOJJKTDOEJC-UHFFFAOYSA-N 0.000 description 1
- 229940081974 saccharin Drugs 0.000 description 1
- 235000019204 saccharin Nutrition 0.000 description 1
- 239000000901 saccharin and its Na,K and Ca salt Substances 0.000 description 1
- 235000019265 sodium DL-malate Nutrition 0.000 description 1
- 239000012279 sodium borohydride Substances 0.000 description 1
- 229910000033 sodium borohydride Inorganic materials 0.000 description 1
- 235000019333 sodium laurylsulphate Nutrition 0.000 description 1
- 239000001394 sodium malate Substances 0.000 description 1
- 229940074404 sodium succinate Drugs 0.000 description 1
- ZDQYSKICYIVCPN-UHFFFAOYSA-L sodium succinate (anhydrous) Chemical compound [Na+].[Na+].[O-]C(=O)CCC([O-])=O ZDQYSKICYIVCPN-UHFFFAOYSA-L 0.000 description 1
- 229910052938 sodium sulfate Inorganic materials 0.000 description 1
- 235000011152 sodium sulphate Nutrition 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 229910052715 tantalum Inorganic materials 0.000 description 1
- GUVRBAGPIYLISA-UHFFFAOYSA-N tantalum atom Chemical compound [Ta] GUVRBAGPIYLISA-UHFFFAOYSA-N 0.000 description 1
- ISIJQEHRDSCQIU-UHFFFAOYSA-N tert-butyl 2,7-diazaspiro[4.5]decane-7-carboxylate Chemical compound C1N(C(=O)OC(C)(C)C)CCCC11CNCC1 ISIJQEHRDSCQIU-UHFFFAOYSA-N 0.000 description 1
- NBXZNTLFQLUFES-UHFFFAOYSA-N triethoxy(propyl)silane Chemical compound CCC[Si](OCC)(OCC)OCC NBXZNTLFQLUFES-UHFFFAOYSA-N 0.000 description 1
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 1
- YUYCVXFAYWRXLS-UHFFFAOYSA-N trimethoxysilane Chemical compound CO[SiH](OC)OC YUYCVXFAYWRXLS-UHFFFAOYSA-N 0.000 description 1
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 1
- 229910052721 tungsten Inorganic materials 0.000 description 1
- 239000010937 tungsten Substances 0.000 description 1
Images
Classifications
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/02—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material
- C23C28/021—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material including at least one metal alloy layer
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/0005—Separation of the coating from the substrate
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/06—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
- C23C14/14—Metallic material, boron or silicon
- C23C14/20—Metallic material, boron or silicon on organic substrates
- C23C14/205—Metallic material, boron or silicon on organic substrates by cathodic sputtering
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C14/00—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
- C23C14/22—Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
- C23C14/34—Sputtering
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
- C23C18/1601—Process or apparatus
- C23C18/1633—Process of electroless plating
- C23C18/1646—Characteristics of the product obtained
- C23C18/165—Multilayered product
- C23C18/1653—Two or more layers with at least one layer obtained by electroless plating and one layer obtained by electroplating
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C18/00—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
- C23C18/16—Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
- C23C18/31—Coating with metals
- C23C18/32—Coating with nickel, cobalt or mixtures thereof with phosphorus or boron
- C23C18/34—Coating with nickel, cobalt or mixtures thereof with phosphorus or boron using reducing agents
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- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C28/00—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
- C23C28/02—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material
- C23C28/027—Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material including at least one metal matrix material comprising a mixture of at least two metals or metal phases or metal matrix composites, e.g. metal matrix with embedded inorganic hard particles, CERMET, MMC.
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- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D3/00—Electroplating: Baths therefor
- C25D3/02—Electroplating: Baths therefor from solutions
- C25D3/12—Electroplating: Baths therefor from solutions of nickel or cobalt
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D3/00—Electroplating: Baths therefor
- C25D3/02—Electroplating: Baths therefor from solutions
- C25D3/22—Electroplating: Baths therefor from solutions of zinc
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- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D3/00—Electroplating: Baths therefor
- C25D3/02—Electroplating: Baths therefor from solutions
- C25D3/56—Electroplating: Baths therefor from solutions of alloys
- C25D3/562—Electroplating: Baths therefor from solutions of alloys containing more than 50% by weight of iron or nickel or cobalt
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- C25D5/00—Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
- C25D5/54—Electroplating of non-metallic surfaces
- C25D5/56—Electroplating of non-metallic surfaces of plastics
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Abstract
Description
技术领域technical field
本发明涉及材料技术领域,尤其涉及一种带载体的金属箔及其制造方法。The invention relates to the field of material technology, in particular to a metal foil with a carrier and a manufacturing method thereof.
背景技术Background technique
目前,基板是挠性印制电路板(Flexible Printed Circuit board,FPC)的加工材料,其通常由挠性绝缘基膜与带载体的金属箔组成的。在现有技术中制备基板时,通常先将带载体的金属箔(包括载体层和金属箔层)设有金属箔层的一侧与挠性绝缘基膜进行压合,从而得到基板,在使用基板时,需要将载体层剥离。但是,由于带载体的金属箔与挠性绝缘基膜进行压合时需要在高温条件下,而载体层与金属箔层在高温条件下容易发生相互扩散,从而导致载体层与金属箔层粘结,使得载体层与金属箔层之间难以剥离。At present, the substrate is a processing material of a flexible printed circuit board (Flexible Printed Circuit board, FPC), which usually consists of a flexible insulating base film and a metal foil with a carrier. When preparing the substrate in the prior art, usually the side of the metal foil with carrier (including the carrier layer and the metal foil layer) provided with the metal foil layer is pressed with the flexible insulating base film to obtain the substrate. When using the substrate, the carrier layer needs to be peeled off. However, since the metal foil with carrier and the flexible insulating base film need to be pressed under high temperature conditions, and the carrier layer and the metal foil layer are prone to mutual diffusion under high temperature conditions, resulting in the bonding of the carrier layer and the metal foil layer. , making it difficult to peel off between the carrier layer and the metal foil layer.
专利文件CN111286736A公开了一种带载体的金属箔的制备方法,通过在载体层和金属箔层之间设置剥离层和阻隔层使得载体层与金属箔层易于剥离,剥离层由有机高分子材料制成,此种剥离层导电性差,在剥离层成型过程中,有机物的吸附不均而导致剥离层厚度不均匀,有的地方容易剥离,有的地方难剥离。Patent document CN111286736A discloses a method for preparing a metal foil with a carrier. The carrier layer and the metal foil layer are easily peeled off by setting a peeling layer and a barrier layer between the carrier layer and the metal foil layer. The peeling layer is made of an organic polymer material. As a result, this kind of peeling layer has poor conductivity. During the molding process of the peeling layer, the adsorption of organic matter is uneven, resulting in uneven thickness of the peeling layer. Some places are easy to peel off, and some places are difficult to peel off.
发明内容Contents of the invention
本发明的目的在于提供一种带载体的金属箔及其制造方法,剥离层厚度均匀,使载体层与金属箔层易于完全、稳定地剥离。The object of the present invention is to provide a metal foil with a carrier and its manufacturing method, the thickness of the peeling layer is uniform, so that the carrier layer and the metal foil layer can be easily and completely and stably peeled off.
为达此目的,本发明采用以下技术方案:For reaching this purpose, the present invention adopts following technical scheme:
一方面,提供一种带载体的金属箔,包括载体层、剥离层和金属箔层,所述载体层、所述剥离层和所述金属箔层依次层叠设置,所述剥离层为金属与非金属复合材料,所述剥离层的厚度为100~1000埃。In one aspect, a metal foil with a carrier is provided, comprising a carrier layer, a peeling layer and a metal foil layer, the carrier layer, the peeling layer and the metal foil layer are stacked in sequence, and the peeling layer is made of metal and non-metallic In the metal composite material, the peeling layer has a thickness of 100-1000 angstroms.
作为本发明的一种优选方案,所述带载体的金属箔还包括第一隔离层和第二隔离层,所述第一隔离层设置在所述载体层与所述剥离层之间,所述第二隔离层设置在所述金属箔层与所述剥离层之间,所述第一隔离层为镍层或镍合金层,所述第二隔离层为铜层。As a preferred solution of the present invention, the metal foil with a carrier further includes a first isolation layer and a second isolation layer, the first isolation layer is arranged between the carrier layer and the peeling layer, the The second isolation layer is arranged between the metal foil layer and the peeling layer, the first isolation layer is a nickel layer or a nickel alloy layer, and the second isolation layer is a copper layer.
作为本发明的一种优选方案,所述带载体的金属箔还包括第三隔离层,所述第三隔离层设置在所述第二隔离层与所述金属箔层之间,所述金属箔层为铜箔,所述第三隔离层为铝层。As a preferred solution of the present invention, the metal foil with a carrier further includes a third isolation layer, the third isolation layer is arranged between the second isolation layer and the metal foil layer, and the metal foil layer is copper foil, and the third isolation layer is an aluminum layer.
作为本发明的一种优选方案,所述带载体的金属箔还包括第四隔离层,所述第四隔离层设置在所述第二隔离层与所述第三隔离层之间,所述第四隔离层采用非金属材料制作。As a preferred solution of the present invention, the metal foil with a carrier further includes a fourth isolation layer, the fourth isolation layer is arranged between the second isolation layer and the third isolation layer, and the fourth isolation layer The four isolation layers are made of non-metallic materials.
另一方面,提供一种上述任一技术方案所述的带载体的金属箔的制造方法,包括如下步骤:In another aspect, there is provided a method for manufacturing a metal foil with a carrier described in any of the above technical solutions, comprising the following steps:
S10.对载体层的至少一面进行平滑处理,形成平滑面;S10. smoothing at least one side of the carrier layer to form a smooth surface;
S20.对所述载体层的所述平滑面进行电晕处理,再将所述载体层置于镀液中进行电镀处理,在所述平滑面上形成剥离层;S20. Corona treatment is performed on the smooth surface of the carrier layer, and then the carrier layer is placed in a plating solution for electroplating treatment to form a peeling layer on the smooth surface;
S30.在所述剥离层上形成金属箔层。S30. Forming a metal foil layer on the release layer.
作为本发明的一种优选方案,通过机械研磨处理对所述载体层的表面进行平滑处理,使其平均表面粗度达到0.01~10μm,然后对平均表面粗度在0.01~10μm范围内的表面进行电化学处理,得到平均表面粗度达到0.01~2μm的所述平滑面。As a preferred solution of the present invention, the surface of the carrier layer is smoothed by mechanical grinding treatment, so that the average surface roughness reaches 0.01-10 μm, and then the surface with the average surface roughness in the range of 0.01-10 μm is subjected to Electrochemical treatment to obtain the smooth surface with an average surface roughness of 0.01-2 μm.
作为本发明的一种优选方案,所述镀液的配制方法为:将络合剂焦磷酸钾、硫酸锌、添加剂A和添加剂B分别溶于水,澄清后混合制得所述镀液,所述添加剂A为Co、Fe、Mn、Al、Ti的可溶性盐中的一种或多种的任意比例的混合物,所述添加剂B为乙二酸、硫代硫酸钠、甲酸、次亚磷酸钠、氯化铵中的一种或几种的混合物。As a preferred version of the present invention, the preparation method of the plating solution is as follows: the complexing agent potassium pyrophosphate, zinc sulfate, additive A and additive B are dissolved in water respectively, and after clarification, the plating solution is mixed to obtain the plating solution. Said additive A is a mixture of one or more of the soluble salts of Co, Fe, Mn, Al, Ti in any proportion, said additive B is oxalic acid, sodium thiosulfate, formic acid, sodium hypophosphite, One or more mixtures of ammonium chloride.
作为本发明的一种优选方案,控制所述镀液的温度为25℃,将所述载体层放入所述镀液中,在电压为20V,电流为5A的直流电的作用下,电镀一层纳米级复合锌镀层作为所述剥离层,电镀时间为3s。As a preferred solution of the present invention, the temperature of the plating solution is controlled to be 25° C., the carrier layer is put into the plating solution, and a layer of The nanoscale composite zinc coating is used as the peeling layer, and the electroplating time is 3s.
作为本发明的一种优选方案,在所述剥离层上溅射第一金属层,在所述第一金属层上电镀第二金属层,所述第一金属层和所述第二金属层构成所述金属箔层。As a preferred solution of the present invention, a first metal layer is sputtered on the peeling layer, a second metal layer is electroplated on the first metal layer, and the first metal layer and the second metal layer constitute The metal foil layer.
作为本发明的一种优选方案,在所述剥离层上溅射所述第一金属层时,电流优选采用6-12A,电压优选采用300-500V,真空度优选为0.1-0.5Pa,溅射速度优选为4-10m/min。As a preferred solution of the present invention, when sputtering the first metal layer on the peeling layer, the current is preferably 6-12A, the voltage is preferably 300-500V, and the vacuum degree is preferably 0.1-0.5Pa. The speed is preferably 4-10 m/min.
本发明的有益效果:Beneficial effects of the present invention:
本发明的带载体的金属箔的剥离层采用金属与非金属复合材料制作,即避免了由于金属与金属箔层属性相似导致容易发生粘连、产生针孔的问题,又避免了有机物导电性差,成型厚度不均的问题。将剥离层的厚度控制为100~1000埃的范围,使得金属箔层能在剥离层上均匀的形成,同时也便于剥离层与金属箔层之间的分离。The peeling layer of the metal foil with a carrier of the present invention is made of metal and non-metal composite materials, which avoids the problems of easy adhesion and pinholes caused by the similar properties of the metal and metal foil layers, and avoids the poor conductivity of organic matter. The problem of uneven thickness. The thickness of the peeling layer is controlled within the range of 100-1000 angstroms, so that the metal foil layer can be uniformly formed on the peeling layer, and at the same time, the separation between the peeling layer and the metal foil layer is facilitated.
附图说明Description of drawings
图1为本发明实施例一的带载体的金属箔的结构示意图;1 is a schematic structural view of a metal foil with a carrier according to
图2为本发明实施例二的带载体的金属箔的结构示意图;2 is a schematic structural view of a metal foil with a carrier according to
图3为本发明实施例三的带载体的金属箔的结构示意图;3 is a schematic structural view of a metal foil with a carrier according to
图4为本发明实施例四的带载体的金属箔的结构示意图;4 is a schematic structural view of a metal foil with a carrier according to
图5为本发明实施例五的带载体的金属箔的结构示意图。FIG. 5 is a schematic structural view of a metal foil with a carrier according to Embodiment 5 of the present invention.
图中:In the picture:
1、载体层;2、剥离层;3、金属箔层;4、第一隔离层;5、第二隔离层;6、第三隔离层;7、第四隔离层;8、阻隔层;81、耐高温层;82、金属粘结层;821、第一粘接层;822、第二粘接层。1. Carrier layer; 2. Peeling layer; 3. Metal foil layer; 4. First isolation layer; 5. Second isolation layer; 6. Third isolation layer; 7. Fourth isolation layer; 8. Barrier layer; 81 . High temperature resistant layer; 82. Metal bonding layer; 821. First bonding layer; 822. Second bonding layer.
具体实施方式Detailed ways
下面结合附图并通过具体实施方式来进一步说明本发明的技术方案。The technical solutions of the present invention will be further described below in conjunction with the accompanying drawings and through specific implementation methods.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征之“上”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征之“下”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise clearly specified and limited, a first feature being "on" or "under" a second feature may include direct contact between the first and second features, and may also include the first and second features Not in direct contact but through another characteristic contact between them. Moreover, the first feature being "on" the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is horizontally higher than the second feature. "Below" the first feature below the second feature includes that the first feature is directly below and obliquely below the second feature, or simply means that the level of the first feature is smaller than that of the second feature.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者多个该特征。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of these features.
如图1所示,实施例一的带载体的金属箔包括载体层1、剥离层2和金属箔层3,载体层1、剥离层2和金属箔层3依次层叠设置,剥离层2为金属与非金属复合材料,剥离层2的厚度为100~1000埃。As shown in Figure 1, the metal foil with a carrier in Example 1 includes a
本发明的带载体的金属箔的剥离层2采用金属与非金属复合材料制作,即避免了由于金属与金属箔层3属性相似导致容易发生粘连、产生针孔的问题,又避免了有机物导电性差,成型厚度不均的问题。将剥离层2的厚度控制为100~1000埃的范围,使得金属箔层3能在剥离层2上均匀的形成,同时也便于剥离层2与金属箔层3之间的分离。The
具体的,剥离层2通过电镀的方式将无机金属离子和有机官能团结合在一起,剥离层2厚度薄且均匀,能使压合后的金属箔层3完全、稳定地与载体层1剥离。剥离层2包括按原子百分比计的5%~40%的金属,其余部分为非金属,其中的金属是选自镍、铬、钛、铜、锰、铁、钴、钨、钼、钽及其混合物,其中的非金属选自上述金属的氧化物、磷酸盐和铬酸盐的混合物。载体层1采用金属或合金材料,例如,可以为铝箔、不锈钢箔、钛箔、铜箔、铝合金箔、钛合金箔或铜合金箔等。Specifically, the
如图2所示,实施例二的带载体的金属箔还包括第一隔离层4和第二隔离层5,第一隔离层4设置在载体层1与剥离层2之间,第二隔离层5设置在金属箔层3与剥离层2之间,第一隔离层4为镍层或镍合金层,第二隔离层5为铜层。第一隔离层4和第二隔离层5可以提高剥离层2的耐热性,面对高温环境时,也可以不影响剥离效果。第一隔离层4的厚度优选为0.001~5μm,更优选为0.005~3μm。这是因为,当第一隔离层4的厚度小于0.001μm时,容易受到金属箔层3贴合于基材时的高温的影响,有可能难以剥离,当第一隔离层4的厚度比5μm厚,也不能进一步提高其功能。As shown in Figure 2, the metal foil with carrier of
如图3所示,实施例三的带载体的金属箔还包括第三隔离层6,第三隔离层6设置在第二隔离层5与金属箔层3之间,第三隔离层6为铝层,金属箔层3为铜箔,通过设置第三隔离层6,可以提高引线结合性能。As shown in Figure 3, the metal foil with carrier of embodiment three also includes a
如图4所示,实施例四的带载体的金属箔还包括第四隔离层7,第四隔离层7设置在第二隔离层5与第三隔离层6之间,第四隔离层7采用非金属材料制作。第二隔离层5和第三隔离层6均为金属层,二者之间容易发生相互渗透,非金属材料制作的第四隔离层7能够防止第二隔离层5与第三隔离层6之间相互渗透。As shown in Figure 4, the metal foil with a carrier of the fourth embodiment also includes a
本发明的实施例还提供一种带载体的金属箔的制造方法,包括如下步骤:Embodiments of the present invention also provide a method for manufacturing a metal foil with a carrier, comprising the following steps:
S10.对载体层1的至少一面进行平滑处理,形成平滑面;S10. smoothing at least one side of the
S20.对载体层1的平滑面进行电晕处理,再将载体层1置于镀液中进行电镀处理,在平滑面上形成剥离层2;S20. Corona treatment is performed on the smooth surface of the
S30.在剥离层2上形成金属箔层3。S30 . Forming the
电晕处理是一种电击处理,能使载体层1的表面具有更高的附着性,便于在载体层1上形成厚度均匀的剥离层2。Corona treatment is a kind of electric shock treatment, which can make the surface of the
进一步的,在步骤S10中,通过机械研磨处理对载体层1的表面进行平滑处理,使其平均表面粗度达到0.01~10μm,然后对平均表面粗度在0.01~10μm范围内的表面进行电化学处理,得到平均表面粗度达到0.01~2μm的平滑面。载体层1的表面粗度在2μm以上时,也会显著影响金属箔层3的表面粗度。此外,载体层1的表面粗度在0.01μm以下时,很难在技术上稳定地制造且价格较高,不利于实用。因此,载体层1的平滑化面的平均表面粗度优选为0.01μm~2μm。Further, in step S10, the surface of the
在步骤S20中,镀液的配制方法为:将络合剂焦磷酸钾、硫酸锌、添加剂A和添加剂B分别溶于水,澄清后混合制得镀液,添加剂A为Co、Fe、Mn、Al、Ti的可溶性盐中的一种或多种的任意比例的混合物,添加剂B为乙二酸、硫代硫酸钠、甲酸、次亚磷酸钠、氯化铵中的一种或几种的混合物。In step S20, the preparation method of the plating solution is: the complexing agent potassium pyrophosphate, zinc sulfate, additive A and additive B are dissolved in water respectively, and after clarification, the plating solution is obtained by mixing, and the additive A is Co, Fe, Mn, A mixture of one or more of soluble salts of Al and Ti in any proportion, and additive B is a mixture of one or more of oxalic acid, sodium thiosulfate, formic acid, sodium hypophosphite, and ammonium chloride .
进一步的,控制镀液的温度为25℃,将载体层1放入镀液中,在电压为20V,电流为5A的直流电的作用下,电镀一层纳米级复合锌镀层作为剥离层2,电镀时间为3s。Further, control the temperature of the plating solution to 25°C, put the
在另一个实施例中,镀液的配制方法为:将酒石酸氢钾、硫酸锌、添加剂A分别溶于水,澄清后混合,控制镀液中各个物质的含量如下:酒石酸氢钾20~60g/L,硫酸锌8~16g/L,添加剂A5~20g/L,镀液pH=3.0~5.0,添加剂A为3-(2,3-环氧丙氧)丙基三甲氧基硅烷、3-(2,3-环氧丙氧)丙基三乙氧基硅烷、3-(2,3-环氧丙氧)丙基甲氧基二乙氧基硅烷或3-(甲基丙烯酰氧)丙基三甲氧基硅烷中的至少一种与硫氰酸钾、磷酸二氢钾、乙酸钠或硫酸铵中的至少一种按照任意配比混合后的混合物。In another embodiment, the preparation method of plating solution is: potassium hydrogen tartrate, zinc sulfate, additive A are dissolved in water respectively, mix after clarification, control the content of each substance in the plating solution as follows: potassium hydrogen tartrate 20~60g/ L,
在步骤S30中,在剥离层2上溅射第一金属层,在第一金属层上电镀第二金属层,第一金属层和第二金属层构成金属箔层3。通过溅射形成均匀致密的剥离层2,从而有利于提高带载体的金属箔的剥离稳定性并且能够有效地减少针孔的数量。此外,第二金属层优选采用电镀的方式来形成,在形成第二金属层之前,通过溅射形成均匀致密的第一金属层,有利于第二金属层均匀电镀,从而使得形成的第二金属层的表面粗度均一,有利于后续电路的制作,并且有利于制作更薄的第二金属层。In step S30 , the first metal layer is sputtered on the
进一步的,在剥离层2上溅射第一金属层时,电流优选采用6-12A,电压优选采用300-500V,真空度优选为0.1-0.5Pa,溅射速度优选为4-10m/min。Further, when sputtering the first metal layer on the
当第一隔离层4为镍层时,其制造方法如下:通过将载体层1的表面浸渍于瓦特浴(硫酸镍240~300g/L、氯化镍40~70g/L、硼酸30~45mL/L、pH3.8~4.2、浴温50~60℃、电流密度0.5~8A/dm2)或氨基磺酸浴(氨基磺酸镍440~500g/L、硼酸30~50mL/L、pH3.8~4.4、浴温50~60℃、电流密度2~40A/dm2)进行电镀,或者通过将金属箔载体的表面浸渍于肼浴(作为代表例,乙酸镍60g/L、乙醇酸60g/L、乙二胺四乙酸25g/L、肼100mL/L、pH11、浴温90℃)等进行化学镀,能够在载体层1上形成镍层。When the
根据需要,也可以向瓦特浴、氨基磺酸浴添加适量的光亮剂、1-萘乙酸钠、十二烷基硫酸钠、糖精等添加剂。Additives such as brightener, sodium 1-naphthalene acetate, sodium lauryl sulfate, and saccharin can also be added to the Watt bath and the sulfamic acid bath as needed.
当第一隔离层4为镍合金层时,其制造方法如下:通过将载体层1的表面浸渍于Ni-P浴(硫酸镍20~300g/L、氯化镍35~50g/L、硼酸30~50g/L、亚磷酸1~30g/L、乙酸钠酸1~30g/L、pH1~5、浴温40~70℃、电流密度1~15A/dm2)、Ni-Co浴(硫酸镍50~200g/L、硫酸钴50~200g/L、柠檬酸钠15~30g/L、pH3~6、浴温25~60℃、电流密度1~15A/dm2)、Ni-Mo浴(硫酸镍30~70g/L、钼酸钠30~120g/L、柠檬酸钠15~30g/L、pH7~12、浴温20~50℃、电流密度1~15A/dm2)、Ni-Zn浴(硫酸镍250~300g/L、硫酸锌50~400g/L、柠檬酸钠15~30g/L、pH3~6、浴温50~70℃、电流密度3~15A/dm2)或Ni-Co-Mo浴(硫酸镍50~200g/L、硫酸钴50~200g/L、钼酸钠30~120g/L、柠檬酸钠15~30g/L、pH7~12、浴温20~50℃、电流密度1~15A/dm2)等进行电镀,或者通过将金属箔载体的表面浸渍于Ni-P浴(作为代表例,氯化镍16g/L、次亚磷酸钠24g/L、琥珀酸钠16g/L、苹果酸钠18g/L、pH5.6、浴温100℃)、Ni-B浴(作为代表例,氯化镍30g/L、乙二胺60g/L、氢氧化钠40g/L、硼氢化钠0.6g/L、浴温90℃)等进行化学镀,能够在金属箔载体上形成镍合金层。When the first isolation layer 4 is a nickel alloy layer, its manufacturing method is as follows: by immersing the surface of the carrier layer 1 in a Ni-P bath (nickel sulfate 20-300g/L, nickel chloride 35-50g/L, boric acid 30 ~50g/L, phosphorous acid 1~30g/L, sodium acetate acid 1~30g/L, pH 1~5, bath temperature 40~70℃, current density 1~15A/dm 2 ), Ni-Co bath (nickel sulfate 50~200g/L, cobalt sulfate 50~200g/L, sodium citrate 15~30g/L, pH3~6, bath temperature 25~60℃, current density 1~15A/dm 2 ), Ni-Mo bath (sulfuric acid Nickel 30~70g/L, sodium molybdate 30~120g/L, sodium citrate 15~30g/L, pH7~12, bath temperature 20~50℃, current density 1~15A/dm 2 ), Ni-Zn bath (nickel sulfate 250~300g/L, zinc sulfate 50~400g/L, sodium citrate 15~30g/L, pH3~6, bath temperature 50~70℃, current density 3~15A/ dm2 ) or Ni-Co -Mo bath (nickel sulfate 50~200g/L, cobalt sulfate 50~200g/L, sodium molybdate 30~120g/L, sodium citrate 15~30g/L, pH7~12, bath temperature 20~50℃, current Density 1~15A/dm 2 ), etc., or by immersing the surface of the metal foil carrier in a Ni-P bath (as a representative example, nickel chloride 16g/L, sodium hypophosphite 24g/L, sodium succinate 16g /L, sodium malate 18g/L, pH5.6, bath temperature 100°C), Ni-B bath (as a representative example, nickel chloride 30g/L, ethylenediamine 60g/L, sodium hydroxide 40g/L, Sodium borohydride 0.6g/L, bath temperature 90 ℃) etc. to carry out electroless plating, can form nickel alloy layer on the metal foil carrier.
根据需要,也可以向Ni-P浴、Ni-Co浴、Ni-Mo浴、Ni-Zn浴、Ni-Co-Mo浴添加适量的光亮剂、糖精、1-萘乙酸钠、十二烷基硫酸钠等添加剂。According to needs, you can also add an appropriate amount of brightener, saccharin, sodium 1-naphthalene acetate, dodecyl Additives such as sodium sulfate.
如图5所示,实施例五的带载体的金属箔包括载体层1、剥离层2、金属箔层3和阻隔层8,阻隔层8设置在剥离层2与金属箔层3之间。金属箔层3与阻隔层8之间的剥离强度大于剥离层2与阻隔层8之间的剥离强度,以使得在使用带载体的金属箔时,剥离层2与阻隔层8之间发生剥离,并且阻隔层8仍然保留在金属箔层3上,以使得阻隔层8能够对金属箔层3起到防氧化的作用,从而保护金属箔层3。当然,金属箔层3与阻隔层8之间的剥离强度也可以小于或剥离层2与阻隔层8之间的剥离强度,以使得在剥离带载体的金属箔时,阻隔层8能够全部留在剥离层2上,并随着载体层1和剥离层2同时从金属箔层3上剥离。As shown in FIG. 5 , the metal foil with a carrier of the fifth embodiment includes a
为了在带载体的金属箔剥离时,阻隔层8能够留在金属箔层3上,从而防止金属箔层3氧化,阻隔层8包括耐高温层81和金属粘结层82,金属粘结层82设于耐高温层81和金属箔层3之间。金属粘结层82包括能与金属箔层3粘结的第一粘接层821以及能与耐高温层81粘结的第二粘接层822。具体的,第一粘接层821为铜或锌,而第二粘接层822为镍、铁或锰。可以理解的,金属粘结层82由铜、锌、镍、铁和锰中的任意一种材料或多种制成;或者,金属粘结层82由铜或锌中的其中一种材料以及镍、铁和锰中的其中一种材料制成。金属粘结层82的结构可包括但不限于以下几种情况:(1)金属粘结层82为由第一粘接层821组成的单金属层,其中,第一粘接层821为铜或锌;(2)金属粘结层82为由第二粘接层822组成单金属层,其中,第二粘接层822为镍或铁或锰;(3)金属粘结层82为由第一粘接层821和第二粘接层822组成的单层合金结构,例如铜-镍合金制成的单层合金结构;(4)金属粘结层82包括合金层和单金属层构成的多层结构;其中,金属粘结层82的合金层由第一粘接层821和第二粘接层822制成,金属粘结层82的单金属层由第一粘接层821或第二粘接层822制成;比如,铜-镍合金制成的合金层以及锰制成的单金属层;(5)金属粘结层82为由第一粘接层821的单层结构和第二粘接层822的单层结构组成的多层结构,例如,铜金属层与镍金属层构成的多层结构。当金属粘结层82为由第一粘接层821的单层结构和第二粘接层822的单层结构组成的多层结构时,第一粘接层821的单层结构设置在金属箔层3和第二粘接层822的单层结构之间,由于第一粘接层821与金属箔层3之间的粘结力比较强,第二粘接层822与耐高温层81之间的粘结力比较强,因此通过将第一粘接层821的单层结构设置在金属箔层3和第二粘接层822的单层结构之间,使得第一粘接层821不易于与金属箔层3分离。通过设置金属粘结层82,以使得阻隔层8中的部分能够牢靠地与金属箔层3连接,当带载体的金属箔在剥离时,阻隔层8中的部分能够留在金属箔层3上,从而防止金属箔层3氧化,进而保护金属箔层3。For when the metal foil with carrier is peeled off, the
作为本发明优选的实施方案,在本说明书的描述中,参考术语“优选的”、“进一步的”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。As a preferred embodiment of the present invention, in the description of this specification, descriptions with reference to the terms "preferred", "further", etc. mean that the specific features, structures, materials or characteristics described in conjunction with this embodiment or example are included in this specification. In at least one embodiment or example of the invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
以上实施例仅用来说明本发明的详细方案,本发明并不局限于上述详细方案,即不意味着本发明必须依赖上述详细方案才能实施。所属技术领域的技术人员应该明了,对本发明的任何改进,对本发明产品各原料的等效替换及辅助成分的添加、具体方式的选择等,均落在本发明的保护范围和公开范围之内。The above embodiments are only used to illustrate the detailed solutions of the present invention, and the present invention is not limited to the above detailed solutions, that is, it does not mean that the present invention can only be implemented depending on the above detailed solutions. Those skilled in the art should understand that any improvement of the present invention, the equivalent replacement of each raw material of the product of the present invention, the addition of auxiliary components, the selection of specific methods, etc., all fall within the scope of protection and disclosure of the present invention.
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