[go: up one dir, main page]

CN116356317A - Metal foil with carrier and manufacturing method thereof - Google Patents

Metal foil with carrier and manufacturing method thereof Download PDF

Info

Publication number
CN116356317A
CN116356317A CN202111626386.3A CN202111626386A CN116356317A CN 116356317 A CN116356317 A CN 116356317A CN 202111626386 A CN202111626386 A CN 202111626386A CN 116356317 A CN116356317 A CN 116356317A
Authority
CN
China
Prior art keywords
layer
metal foil
carrier
metal
isolation
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202111626386.3A
Other languages
Chinese (zh)
Inventor
蒋卫平
苏陟
喻建国
姚向荣
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhuhai Dachuang Electronics Co ltd
Guangzhou Fangbang Electronics Co Ltd
Original Assignee
Zhuhai Dachuang Electronics Co ltd
Guangzhou Fangbang Electronics Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhuhai Dachuang Electronics Co ltd, Guangzhou Fangbang Electronics Co Ltd filed Critical Zhuhai Dachuang Electronics Co ltd
Priority to CN202111626386.3A priority Critical patent/CN116356317A/en
Publication of CN116356317A publication Critical patent/CN116356317A/en
Pending legal-status Critical Current

Links

Images

Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/02Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material
    • C23C28/021Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material including at least one metal alloy layer
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/0005Separation of the coating from the substrate
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/06Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
    • C23C14/14Metallic material, boron or silicon
    • C23C14/20Metallic material, boron or silicon on organic substrates
    • C23C14/205Metallic material, boron or silicon on organic substrates by cathodic sputtering
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/34Sputtering
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/1601Process or apparatus
    • C23C18/1633Process of electroless plating
    • C23C18/1646Characteristics of the product obtained
    • C23C18/165Multilayered product
    • C23C18/1653Two or more layers with at least one layer obtained by electroless plating and one layer obtained by electroplating
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C18/00Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating
    • C23C18/16Chemical coating by decomposition of either liquid compounds or solutions of the coating forming compounds, without leaving reaction products of surface material in the coating; Contact plating by reduction or substitution, e.g. electroless plating
    • C23C18/31Coating with metals
    • C23C18/32Coating with nickel, cobalt or mixtures thereof with phosphorus or boron
    • C23C18/34Coating with nickel, cobalt or mixtures thereof with phosphorus or boron using reducing agents
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D
    • C23C28/02Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material
    • C23C28/027Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D only coatings only including layers of metallic material including at least one metal matrix material comprising a mixture of at least two metals or metal phases or metal matrix composites, e.g. metal matrix with embedded inorganic hard particles, CERMET, MMC.
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D3/00Electroplating: Baths therefor
    • C25D3/02Electroplating: Baths therefor from solutions
    • C25D3/12Electroplating: Baths therefor from solutions of nickel or cobalt
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D3/00Electroplating: Baths therefor
    • C25D3/02Electroplating: Baths therefor from solutions
    • C25D3/22Electroplating: Baths therefor from solutions of zinc
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D3/00Electroplating: Baths therefor
    • C25D3/02Electroplating: Baths therefor from solutions
    • C25D3/56Electroplating: Baths therefor from solutions of alloys
    • C25D3/562Electroplating: Baths therefor from solutions of alloys containing more than 50% by weight of iron or nickel or cobalt
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D5/00Electroplating characterised by the process; Pretreatment or after-treatment of workpieces
    • C25D5/54Electroplating of non-metallic surfaces
    • C25D5/56Electroplating of non-metallic surfaces of plastics
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Landscapes

  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Composite Materials (AREA)
  • Inorganic Chemistry (AREA)
  • Laminated Bodies (AREA)

Abstract

The invention discloses a metal foil with a carrier and a manufacturing method thereof, wherein the metal foil with the carrier comprises a carrier layer, a stripping layer and a metal foil layer, the carrier layer, the stripping layer and the metal foil layer are sequentially laminated, the stripping layer is made of a metal and nonmetal composite material, and the thickness of the stripping layer is 100-1000 angstroms. The stripping layer of the metal foil with the carrier is made of the metal and nonmetal composite material, so that the problems of easy adhesion and pinhole generation caused by similar properties of metal and metal foil layers are avoided, and the problems of poor conductivity of organic matters and uneven forming thickness are also avoided. The thickness of the release layer is controlled to be in the range of 100 to 1000 angstroms so that the metal foil layer can be uniformly formed on the release layer while also facilitating separation between the release layer and the metal foil layer.

Description

一种带载体的金属箔及其制造方法Metal foil with carrier and manufacturing method thereof

技术领域technical field

本发明涉及材料技术领域,尤其涉及一种带载体的金属箔及其制造方法。The invention relates to the field of material technology, in particular to a metal foil with a carrier and a manufacturing method thereof.

背景技术Background technique

目前,基板是挠性印制电路板(Flexible Printed Circuit board,FPC)的加工材料,其通常由挠性绝缘基膜与带载体的金属箔组成的。在现有技术中制备基板时,通常先将带载体的金属箔(包括载体层和金属箔层)设有金属箔层的一侧与挠性绝缘基膜进行压合,从而得到基板,在使用基板时,需要将载体层剥离。但是,由于带载体的金属箔与挠性绝缘基膜进行压合时需要在高温条件下,而载体层与金属箔层在高温条件下容易发生相互扩散,从而导致载体层与金属箔层粘结,使得载体层与金属箔层之间难以剥离。At present, the substrate is a processing material of a flexible printed circuit board (Flexible Printed Circuit board, FPC), which usually consists of a flexible insulating base film and a metal foil with a carrier. When preparing the substrate in the prior art, usually the side of the metal foil with carrier (including the carrier layer and the metal foil layer) provided with the metal foil layer is pressed with the flexible insulating base film to obtain the substrate. When using the substrate, the carrier layer needs to be peeled off. However, since the metal foil with carrier and the flexible insulating base film need to be pressed under high temperature conditions, and the carrier layer and the metal foil layer are prone to mutual diffusion under high temperature conditions, resulting in the bonding of the carrier layer and the metal foil layer. , making it difficult to peel off between the carrier layer and the metal foil layer.

专利文件CN111286736A公开了一种带载体的金属箔的制备方法,通过在载体层和金属箔层之间设置剥离层和阻隔层使得载体层与金属箔层易于剥离,剥离层由有机高分子材料制成,此种剥离层导电性差,在剥离层成型过程中,有机物的吸附不均而导致剥离层厚度不均匀,有的地方容易剥离,有的地方难剥离。Patent document CN111286736A discloses a method for preparing a metal foil with a carrier. The carrier layer and the metal foil layer are easily peeled off by setting a peeling layer and a barrier layer between the carrier layer and the metal foil layer. The peeling layer is made of an organic polymer material. As a result, this kind of peeling layer has poor conductivity. During the molding process of the peeling layer, the adsorption of organic matter is uneven, resulting in uneven thickness of the peeling layer. Some places are easy to peel off, and some places are difficult to peel off.

发明内容Contents of the invention

本发明的目的在于提供一种带载体的金属箔及其制造方法,剥离层厚度均匀,使载体层与金属箔层易于完全、稳定地剥离。The object of the present invention is to provide a metal foil with a carrier and its manufacturing method, the thickness of the peeling layer is uniform, so that the carrier layer and the metal foil layer can be easily and completely and stably peeled off.

为达此目的,本发明采用以下技术方案:For reaching this purpose, the present invention adopts following technical scheme:

一方面,提供一种带载体的金属箔,包括载体层、剥离层和金属箔层,所述载体层、所述剥离层和所述金属箔层依次层叠设置,所述剥离层为金属与非金属复合材料,所述剥离层的厚度为100~1000埃。In one aspect, a metal foil with a carrier is provided, comprising a carrier layer, a peeling layer and a metal foil layer, the carrier layer, the peeling layer and the metal foil layer are stacked in sequence, and the peeling layer is made of metal and non-metallic In the metal composite material, the peeling layer has a thickness of 100-1000 angstroms.

作为本发明的一种优选方案,所述带载体的金属箔还包括第一隔离层和第二隔离层,所述第一隔离层设置在所述载体层与所述剥离层之间,所述第二隔离层设置在所述金属箔层与所述剥离层之间,所述第一隔离层为镍层或镍合金层,所述第二隔离层为铜层。As a preferred solution of the present invention, the metal foil with a carrier further includes a first isolation layer and a second isolation layer, the first isolation layer is arranged between the carrier layer and the peeling layer, the The second isolation layer is arranged between the metal foil layer and the peeling layer, the first isolation layer is a nickel layer or a nickel alloy layer, and the second isolation layer is a copper layer.

作为本发明的一种优选方案,所述带载体的金属箔还包括第三隔离层,所述第三隔离层设置在所述第二隔离层与所述金属箔层之间,所述金属箔层为铜箔,所述第三隔离层为铝层。As a preferred solution of the present invention, the metal foil with a carrier further includes a third isolation layer, the third isolation layer is arranged between the second isolation layer and the metal foil layer, and the metal foil layer is copper foil, and the third isolation layer is an aluminum layer.

作为本发明的一种优选方案,所述带载体的金属箔还包括第四隔离层,所述第四隔离层设置在所述第二隔离层与所述第三隔离层之间,所述第四隔离层采用非金属材料制作。As a preferred solution of the present invention, the metal foil with a carrier further includes a fourth isolation layer, the fourth isolation layer is arranged between the second isolation layer and the third isolation layer, and the fourth isolation layer The four isolation layers are made of non-metallic materials.

另一方面,提供一种上述任一技术方案所述的带载体的金属箔的制造方法,包括如下步骤:In another aspect, there is provided a method for manufacturing a metal foil with a carrier described in any of the above technical solutions, comprising the following steps:

S10.对载体层的至少一面进行平滑处理,形成平滑面;S10. smoothing at least one side of the carrier layer to form a smooth surface;

S20.对所述载体层的所述平滑面进行电晕处理,再将所述载体层置于镀液中进行电镀处理,在所述平滑面上形成剥离层;S20. Corona treatment is performed on the smooth surface of the carrier layer, and then the carrier layer is placed in a plating solution for electroplating treatment to form a peeling layer on the smooth surface;

S30.在所述剥离层上形成金属箔层。S30. Forming a metal foil layer on the release layer.

作为本发明的一种优选方案,通过机械研磨处理对所述载体层的表面进行平滑处理,使其平均表面粗度达到0.01~10μm,然后对平均表面粗度在0.01~10μm范围内的表面进行电化学处理,得到平均表面粗度达到0.01~2μm的所述平滑面。As a preferred solution of the present invention, the surface of the carrier layer is smoothed by mechanical grinding treatment, so that the average surface roughness reaches 0.01-10 μm, and then the surface with the average surface roughness in the range of 0.01-10 μm is subjected to Electrochemical treatment to obtain the smooth surface with an average surface roughness of 0.01-2 μm.

作为本发明的一种优选方案,所述镀液的配制方法为:将络合剂焦磷酸钾、硫酸锌、添加剂A和添加剂B分别溶于水,澄清后混合制得所述镀液,所述添加剂A为Co、Fe、Mn、Al、Ti的可溶性盐中的一种或多种的任意比例的混合物,所述添加剂B为乙二酸、硫代硫酸钠、甲酸、次亚磷酸钠、氯化铵中的一种或几种的混合物。As a preferred version of the present invention, the preparation method of the plating solution is as follows: the complexing agent potassium pyrophosphate, zinc sulfate, additive A and additive B are dissolved in water respectively, and after clarification, the plating solution is mixed to obtain the plating solution. Said additive A is a mixture of one or more of the soluble salts of Co, Fe, Mn, Al, Ti in any proportion, said additive B is oxalic acid, sodium thiosulfate, formic acid, sodium hypophosphite, One or more mixtures of ammonium chloride.

作为本发明的一种优选方案,控制所述镀液的温度为25℃,将所述载体层放入所述镀液中,在电压为20V,电流为5A的直流电的作用下,电镀一层纳米级复合锌镀层作为所述剥离层,电镀时间为3s。As a preferred solution of the present invention, the temperature of the plating solution is controlled to be 25° C., the carrier layer is put into the plating solution, and a layer of The nanoscale composite zinc coating is used as the peeling layer, and the electroplating time is 3s.

作为本发明的一种优选方案,在所述剥离层上溅射第一金属层,在所述第一金属层上电镀第二金属层,所述第一金属层和所述第二金属层构成所述金属箔层。As a preferred solution of the present invention, a first metal layer is sputtered on the peeling layer, a second metal layer is electroplated on the first metal layer, and the first metal layer and the second metal layer constitute The metal foil layer.

作为本发明的一种优选方案,在所述剥离层上溅射所述第一金属层时,电流优选采用6-12A,电压优选采用300-500V,真空度优选为0.1-0.5Pa,溅射速度优选为4-10m/min。As a preferred solution of the present invention, when sputtering the first metal layer on the peeling layer, the current is preferably 6-12A, the voltage is preferably 300-500V, and the vacuum degree is preferably 0.1-0.5Pa. The speed is preferably 4-10 m/min.

本发明的有益效果:Beneficial effects of the present invention:

本发明的带载体的金属箔的剥离层采用金属与非金属复合材料制作,即避免了由于金属与金属箔层属性相似导致容易发生粘连、产生针孔的问题,又避免了有机物导电性差,成型厚度不均的问题。将剥离层的厚度控制为100~1000埃的范围,使得金属箔层能在剥离层上均匀的形成,同时也便于剥离层与金属箔层之间的分离。The peeling layer of the metal foil with a carrier of the present invention is made of metal and non-metal composite materials, which avoids the problems of easy adhesion and pinholes caused by the similar properties of the metal and metal foil layers, and avoids the poor conductivity of organic matter. The problem of uneven thickness. The thickness of the peeling layer is controlled within the range of 100-1000 angstroms, so that the metal foil layer can be uniformly formed on the peeling layer, and at the same time, the separation between the peeling layer and the metal foil layer is facilitated.

附图说明Description of drawings

图1为本发明实施例一的带载体的金属箔的结构示意图;1 is a schematic structural view of a metal foil with a carrier according to Embodiment 1 of the present invention;

图2为本发明实施例二的带载体的金属箔的结构示意图;2 is a schematic structural view of a metal foil with a carrier according to Embodiment 2 of the present invention;

图3为本发明实施例三的带载体的金属箔的结构示意图;3 is a schematic structural view of a metal foil with a carrier according to Embodiment 3 of the present invention;

图4为本发明实施例四的带载体的金属箔的结构示意图;4 is a schematic structural view of a metal foil with a carrier according to Embodiment 4 of the present invention;

图5为本发明实施例五的带载体的金属箔的结构示意图。FIG. 5 is a schematic structural view of a metal foil with a carrier according to Embodiment 5 of the present invention.

图中:In the picture:

1、载体层;2、剥离层;3、金属箔层;4、第一隔离层;5、第二隔离层;6、第三隔离层;7、第四隔离层;8、阻隔层;81、耐高温层;82、金属粘结层;821、第一粘接层;822、第二粘接层。1. Carrier layer; 2. Peeling layer; 3. Metal foil layer; 4. First isolation layer; 5. Second isolation layer; 6. Third isolation layer; 7. Fourth isolation layer; 8. Barrier layer; 81 . High temperature resistant layer; 82. Metal bonding layer; 821. First bonding layer; 822. Second bonding layer.

具体实施方式Detailed ways

下面结合附图并通过具体实施方式来进一步说明本发明的技术方案。The technical solutions of the present invention will be further described below in conjunction with the accompanying drawings and through specific implementation methods.

在本发明中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征之“上”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征之“下”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise clearly specified and limited, a first feature being "on" or "under" a second feature may include direct contact between the first and second features, and may also include the first and second features Not in direct contact but through another characteristic contact between them. Moreover, the first feature being "on" the second feature includes the first feature being directly above and obliquely above the second feature, or simply means that the first feature is horizontally higher than the second feature. "Below" the first feature below the second feature includes that the first feature is directly below and obliquely below the second feature, or simply means that the level of the first feature is smaller than that of the second feature.

此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者多个该特征。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of these features.

如图1所示,实施例一的带载体的金属箔包括载体层1、剥离层2和金属箔层3,载体层1、剥离层2和金属箔层3依次层叠设置,剥离层2为金属与非金属复合材料,剥离层2的厚度为100~1000埃。As shown in Figure 1, the metal foil with a carrier in Example 1 includes a carrier layer 1, a peeling layer 2 and a metal foil layer 3, the carrier layer 1, the peeling layer 2 and the metal foil layer 3 are stacked in sequence, and the peeling layer 2 is a metal foil layer. With non-metallic composite materials, the thickness of the peeling layer 2 is 100-1000 angstroms.

本发明的带载体的金属箔的剥离层2采用金属与非金属复合材料制作,即避免了由于金属与金属箔层3属性相似导致容易发生粘连、产生针孔的问题,又避免了有机物导电性差,成型厚度不均的问题。将剥离层2的厚度控制为100~1000埃的范围,使得金属箔层3能在剥离层2上均匀的形成,同时也便于剥离层2与金属箔层3之间的分离。The release layer 2 of the metal foil with a carrier of the present invention is made of metal and non-metal composite materials, which avoids the problems of easy adhesion and pinholes due to the similar properties of the metal and metal foil layers 3, and avoids the poor conductivity of organic matter , The problem of uneven molding thickness. The thickness of the peeling layer 2 is controlled within the range of 100-1000 angstroms, so that the metal foil layer 3 can be uniformly formed on the peeling layer 2 , and at the same time, the separation between the peeling layer 2 and the metal foil layer 3 is facilitated.

具体的,剥离层2通过电镀的方式将无机金属离子和有机官能团结合在一起,剥离层2厚度薄且均匀,能使压合后的金属箔层3完全、稳定地与载体层1剥离。剥离层2包括按原子百分比计的5%~40%的金属,其余部分为非金属,其中的金属是选自镍、铬、钛、铜、锰、铁、钴、钨、钼、钽及其混合物,其中的非金属选自上述金属的氧化物、磷酸盐和铬酸盐的混合物。载体层1采用金属或合金材料,例如,可以为铝箔、不锈钢箔、钛箔、铜箔、铝合金箔、钛合金箔或铜合金箔等。Specifically, the peeling layer 2 combines inorganic metal ions and organic functional groups by electroplating. The peeling layer 2 is thin and uniform in thickness, so that the laminated metal foil layer 3 can be completely and stably peeled off from the carrier layer 1 . The peeling layer 2 includes 5% to 40% metal by atomic percentage, and the remainder is nonmetal, wherein the metal is selected from nickel, chromium, titanium, copper, manganese, iron, cobalt, tungsten, molybdenum, tantalum and the like. Mixtures wherein the non-metal is selected from mixtures of oxides, phosphates and chromates of the above metals. The carrier layer 1 is made of metal or alloy material, such as aluminum foil, stainless steel foil, titanium foil, copper foil, aluminum alloy foil, titanium alloy foil or copper alloy foil.

如图2所示,实施例二的带载体的金属箔还包括第一隔离层4和第二隔离层5,第一隔离层4设置在载体层1与剥离层2之间,第二隔离层5设置在金属箔层3与剥离层2之间,第一隔离层4为镍层或镍合金层,第二隔离层5为铜层。第一隔离层4和第二隔离层5可以提高剥离层2的耐热性,面对高温环境时,也可以不影响剥离效果。第一隔离层4的厚度优选为0.001~5μm,更优选为0.005~3μm。这是因为,当第一隔离层4的厚度小于0.001μm时,容易受到金属箔层3贴合于基材时的高温的影响,有可能难以剥离,当第一隔离层4的厚度比5μm厚,也不能进一步提高其功能。As shown in Figure 2, the metal foil with carrier of Embodiment 2 also includes a first isolation layer 4 and a second isolation layer 5, the first isolation layer 4 is arranged between the carrier layer 1 and the release layer 2, and the second isolation layer 5 is arranged between the metal foil layer 3 and the peeling layer 2, the first isolation layer 4 is a nickel layer or a nickel alloy layer, and the second isolation layer 5 is a copper layer. The first isolation layer 4 and the second isolation layer 5 can improve the heat resistance of the peeling layer 2 , and may not affect the peeling effect when facing a high temperature environment. The thickness of the first isolation layer 4 is preferably 0.001-5 μm, more preferably 0.005-3 μm. This is because, when the thickness of the first separation layer 4 is less than 0.001 μm, it is easily affected by the high temperature when the metal foil layer 3 is attached to the base material, and it may be difficult to peel off. When the thickness of the first separation layer 4 is thicker than 5 μm , nor can its function be further improved.

如图3所示,实施例三的带载体的金属箔还包括第三隔离层6,第三隔离层6设置在第二隔离层5与金属箔层3之间,第三隔离层6为铝层,金属箔层3为铜箔,通过设置第三隔离层6,可以提高引线结合性能。As shown in Figure 3, the metal foil with carrier of embodiment three also includes a third isolation layer 6, the third isolation layer 6 is arranged between the second isolation layer 5 and the metal foil layer 3, the third isolation layer 6 is aluminum layer, the metal foil layer 3 is copper foil, and the wire bonding performance can be improved by setting the third isolation layer 6 .

如图4所示,实施例四的带载体的金属箔还包括第四隔离层7,第四隔离层7设置在第二隔离层5与第三隔离层6之间,第四隔离层7采用非金属材料制作。第二隔离层5和第三隔离层6均为金属层,二者之间容易发生相互渗透,非金属材料制作的第四隔离层7能够防止第二隔离层5与第三隔离层6之间相互渗透。As shown in Figure 4, the metal foil with a carrier of the fourth embodiment also includes a fourth isolation layer 7, the fourth isolation layer 7 is arranged between the second isolation layer 5 and the third isolation layer 6, and the fourth isolation layer 7 adopts Made of non-metallic materials. Both the second isolation layer 5 and the third isolation layer 6 are metal layers, and interpenetration easily occurs between the two. The fourth isolation layer 7 made of non-metallic material can prevent the gap between the second isolation layer 5 and the third isolation layer 6. mutual penetration.

本发明的实施例还提供一种带载体的金属箔的制造方法,包括如下步骤:Embodiments of the present invention also provide a method for manufacturing a metal foil with a carrier, comprising the following steps:

S10.对载体层1的至少一面进行平滑处理,形成平滑面;S10. smoothing at least one side of the carrier layer 1 to form a smooth surface;

S20.对载体层1的平滑面进行电晕处理,再将载体层1置于镀液中进行电镀处理,在平滑面上形成剥离层2;S20. Corona treatment is performed on the smooth surface of the carrier layer 1, and then the carrier layer 1 is placed in a plating solution for electroplating treatment to form a peeling layer 2 on the smooth surface;

S30.在剥离层2上形成金属箔层3。S30 . Forming the metal foil layer 3 on the release layer 2 .

电晕处理是一种电击处理,能使载体层1的表面具有更高的附着性,便于在载体层1上形成厚度均匀的剥离层2。Corona treatment is a kind of electric shock treatment, which can make the surface of the carrier layer 1 have higher adhesion, and facilitate the formation of a peeling layer 2 with uniform thickness on the carrier layer 1 .

进一步的,在步骤S10中,通过机械研磨处理对载体层1的表面进行平滑处理,使其平均表面粗度达到0.01~10μm,然后对平均表面粗度在0.01~10μm范围内的表面进行电化学处理,得到平均表面粗度达到0.01~2μm的平滑面。载体层1的表面粗度在2μm以上时,也会显著影响金属箔层3的表面粗度。此外,载体层1的表面粗度在0.01μm以下时,很难在技术上稳定地制造且价格较高,不利于实用。因此,载体层1的平滑化面的平均表面粗度优选为0.01μm~2μm。Further, in step S10, the surface of the carrier layer 1 is smoothed by mechanical grinding treatment, so that the average surface roughness reaches 0.01-10 μm, and then the surface with the average surface roughness in the range of 0.01-10 μm is electrochemically After treatment, a smooth surface with an average surface roughness of 0.01-2 μm can be obtained. When the surface roughness of the carrier layer 1 is 2 μm or more, the surface roughness of the metal foil layer 3 is also significantly affected. In addition, when the surface roughness of the carrier layer 1 is less than 0.01 μm, it is difficult to manufacture stably technically and the price is high, which is not conducive to practical use. Therefore, the average surface roughness of the smoothed surface of the carrier layer 1 is preferably 0.01 μm to 2 μm.

在步骤S20中,镀液的配制方法为:将络合剂焦磷酸钾、硫酸锌、添加剂A和添加剂B分别溶于水,澄清后混合制得镀液,添加剂A为Co、Fe、Mn、Al、Ti的可溶性盐中的一种或多种的任意比例的混合物,添加剂B为乙二酸、硫代硫酸钠、甲酸、次亚磷酸钠、氯化铵中的一种或几种的混合物。In step S20, the preparation method of the plating solution is: the complexing agent potassium pyrophosphate, zinc sulfate, additive A and additive B are dissolved in water respectively, and after clarification, the plating solution is obtained by mixing, and the additive A is Co, Fe, Mn, A mixture of one or more of soluble salts of Al and Ti in any proportion, and additive B is a mixture of one or more of oxalic acid, sodium thiosulfate, formic acid, sodium hypophosphite, and ammonium chloride .

进一步的,控制镀液的温度为25℃,将载体层1放入镀液中,在电压为20V,电流为5A的直流电的作用下,电镀一层纳米级复合锌镀层作为剥离层2,电镀时间为3s。Further, control the temperature of the plating solution to 25°C, put the carrier layer 1 into the plating solution, and electroplate a layer of nano-scale composite zinc coating as the peeling layer 2 under the action of a direct current with a voltage of 20V and a current of 5A. The time is 3s.

在另一个实施例中,镀液的配制方法为:将酒石酸氢钾、硫酸锌、添加剂A分别溶于水,澄清后混合,控制镀液中各个物质的含量如下:酒石酸氢钾20~60g/L,硫酸锌8~16g/L,添加剂A5~20g/L,镀液pH=3.0~5.0,添加剂A为3-(2,3-环氧丙氧)丙基三甲氧基硅烷、3-(2,3-环氧丙氧)丙基三乙氧基硅烷、3-(2,3-环氧丙氧)丙基甲氧基二乙氧基硅烷或3-(甲基丙烯酰氧)丙基三甲氧基硅烷中的至少一种与硫氰酸钾、磷酸二氢钾、乙酸钠或硫酸铵中的至少一种按照任意配比混合后的混合物。In another embodiment, the preparation method of plating solution is: potassium hydrogen tartrate, zinc sulfate, additive A are dissolved in water respectively, mix after clarification, control the content of each substance in the plating solution as follows: potassium hydrogen tartrate 20~60g/ L, zinc sulfate 8~16g/L, additive A5~20g/L, bath pH=3.0~5.0, additive A is 3-(2,3-epoxypropoxy)propyltrimethoxysilane, 3-( 2,3-Glycidoxy)propyltriethoxysilane, 3-(2,3-Glycidoxy)propylmethoxydiethoxysilane or 3-(methacryloyloxy)propane A mixture of at least one of trimethoxysilane and at least one of potassium thiocyanate, potassium dihydrogen phosphate, sodium acetate or ammonium sulfate in any proportion.

在步骤S30中,在剥离层2上溅射第一金属层,在第一金属层上电镀第二金属层,第一金属层和第二金属层构成金属箔层3。通过溅射形成均匀致密的剥离层2,从而有利于提高带载体的金属箔的剥离稳定性并且能够有效地减少针孔的数量。此外,第二金属层优选采用电镀的方式来形成,在形成第二金属层之前,通过溅射形成均匀致密的第一金属层,有利于第二金属层均匀电镀,从而使得形成的第二金属层的表面粗度均一,有利于后续电路的制作,并且有利于制作更薄的第二金属层。In step S30 , the first metal layer is sputtered on the peeling layer 2 , and the second metal layer is electroplated on the first metal layer. The first metal layer and the second metal layer constitute the metal foil layer 3 . A uniform and dense peeling layer 2 is formed by sputtering, which is beneficial to improving the peeling stability of the metal foil with carrier and can effectively reduce the number of pinholes. In addition, the second metal layer is preferably formed by electroplating. Before forming the second metal layer, a uniform and dense first metal layer is formed by sputtering, which is conducive to the uniform electroplating of the second metal layer, so that the formed second metal layer The surface roughness of the layer is uniform, which is beneficial to the fabrication of subsequent circuits and to the fabrication of a thinner second metal layer.

进一步的,在剥离层2上溅射第一金属层时,电流优选采用6-12A,电压优选采用300-500V,真空度优选为0.1-0.5Pa,溅射速度优选为4-10m/min。Further, when sputtering the first metal layer on the peeling layer 2, the current is preferably 6-12A, the voltage is preferably 300-500V, the vacuum degree is preferably 0.1-0.5Pa, and the sputtering speed is preferably 4-10m/min.

当第一隔离层4为镍层时,其制造方法如下:通过将载体层1的表面浸渍于瓦特浴(硫酸镍240~300g/L、氯化镍40~70g/L、硼酸30~45mL/L、pH3.8~4.2、浴温50~60℃、电流密度0.5~8A/dm2)或氨基磺酸浴(氨基磺酸镍440~500g/L、硼酸30~50mL/L、pH3.8~4.4、浴温50~60℃、电流密度2~40A/dm2)进行电镀,或者通过将金属箔载体的表面浸渍于肼浴(作为代表例,乙酸镍60g/L、乙醇酸60g/L、乙二胺四乙酸25g/L、肼100mL/L、pH11、浴温90℃)等进行化学镀,能够在载体层1上形成镍层。When the first isolation layer 4 is a nickel layer, its manufacturing method is as follows: by immersing the surface of the carrier layer 1 in a Watt bath (nickel sulfate 240-300g/L, nickel chloride 40-70g/L, boric acid 30-45mL/ L, pH3.8~4.2, bath temperature 50~60℃, current density 0.5~8A/dm 2 ) or sulfamic acid bath (nickel sulfamate 440~500g/L, boric acid 30~50mL/L, pH3.8 ~4.4, bath temperature 50~60℃, current density 2~40A/dm 2 ) for electroplating, or by immersing the surface of the metal foil carrier in a hydrazine bath (as a representative example, nickel acetate 60g/L, glycolic acid 60g/L , ethylenediaminetetraacetic acid 25g/L, hydrazine 100mL/L, pH 11, bath temperature 90°C) and the like, a nickel layer can be formed on the carrier layer 1 .

根据需要,也可以向瓦特浴、氨基磺酸浴添加适量的光亮剂、1-萘乙酸钠、十二烷基硫酸钠、糖精等添加剂。Additives such as brightener, sodium 1-naphthalene acetate, sodium lauryl sulfate, and saccharin can also be added to the Watt bath and the sulfamic acid bath as needed.

当第一隔离层4为镍合金层时,其制造方法如下:通过将载体层1的表面浸渍于Ni-P浴(硫酸镍20~300g/L、氯化镍35~50g/L、硼酸30~50g/L、亚磷酸1~30g/L、乙酸钠酸1~30g/L、pH1~5、浴温40~70℃、电流密度1~15A/dm2)、Ni-Co浴(硫酸镍50~200g/L、硫酸钴50~200g/L、柠檬酸钠15~30g/L、pH3~6、浴温25~60℃、电流密度1~15A/dm2)、Ni-Mo浴(硫酸镍30~70g/L、钼酸钠30~120g/L、柠檬酸钠15~30g/L、pH7~12、浴温20~50℃、电流密度1~15A/dm2)、Ni-Zn浴(硫酸镍250~300g/L、硫酸锌50~400g/L、柠檬酸钠15~30g/L、pH3~6、浴温50~70℃、电流密度3~15A/dm2)或Ni-Co-Mo浴(硫酸镍50~200g/L、硫酸钴50~200g/L、钼酸钠30~120g/L、柠檬酸钠15~30g/L、pH7~12、浴温20~50℃、电流密度1~15A/dm2)等进行电镀,或者通过将金属箔载体的表面浸渍于Ni-P浴(作为代表例,氯化镍16g/L、次亚磷酸钠24g/L、琥珀酸钠16g/L、苹果酸钠18g/L、pH5.6、浴温100℃)、Ni-B浴(作为代表例,氯化镍30g/L、乙二胺60g/L、氢氧化钠40g/L、硼氢化钠0.6g/L、浴温90℃)等进行化学镀,能够在金属箔载体上形成镍合金层。When the first isolation layer 4 is a nickel alloy layer, its manufacturing method is as follows: by immersing the surface of the carrier layer 1 in a Ni-P bath (nickel sulfate 20-300g/L, nickel chloride 35-50g/L, boric acid 30 ~50g/L, phosphorous acid 1~30g/L, sodium acetate acid 1~30g/L, pH 1~5, bath temperature 40~70℃, current density 1~15A/dm 2 ), Ni-Co bath (nickel sulfate 50~200g/L, cobalt sulfate 50~200g/L, sodium citrate 15~30g/L, pH3~6, bath temperature 25~60℃, current density 1~15A/dm 2 ), Ni-Mo bath (sulfuric acid Nickel 30~70g/L, sodium molybdate 30~120g/L, sodium citrate 15~30g/L, pH7~12, bath temperature 20~50℃, current density 1~15A/dm 2 ), Ni-Zn bath (nickel sulfate 250~300g/L, zinc sulfate 50~400g/L, sodium citrate 15~30g/L, pH3~6, bath temperature 50~70℃, current density 3~15A/ dm2 ) or Ni-Co -Mo bath (nickel sulfate 50~200g/L, cobalt sulfate 50~200g/L, sodium molybdate 30~120g/L, sodium citrate 15~30g/L, pH7~12, bath temperature 20~50℃, current Density 1~15A/dm 2 ), etc., or by immersing the surface of the metal foil carrier in a Ni-P bath (as a representative example, nickel chloride 16g/L, sodium hypophosphite 24g/L, sodium succinate 16g /L, sodium malate 18g/L, pH5.6, bath temperature 100°C), Ni-B bath (as a representative example, nickel chloride 30g/L, ethylenediamine 60g/L, sodium hydroxide 40g/L, Sodium borohydride 0.6g/L, bath temperature 90 ℃) etc. to carry out electroless plating, can form nickel alloy layer on the metal foil carrier.

根据需要,也可以向Ni-P浴、Ni-Co浴、Ni-Mo浴、Ni-Zn浴、Ni-Co-Mo浴添加适量的光亮剂、糖精、1-萘乙酸钠、十二烷基硫酸钠等添加剂。According to needs, you can also add an appropriate amount of brightener, saccharin, sodium 1-naphthalene acetate, dodecyl Additives such as sodium sulfate.

如图5所示,实施例五的带载体的金属箔包括载体层1、剥离层2、金属箔层3和阻隔层8,阻隔层8设置在剥离层2与金属箔层3之间。金属箔层3与阻隔层8之间的剥离强度大于剥离层2与阻隔层8之间的剥离强度,以使得在使用带载体的金属箔时,剥离层2与阻隔层8之间发生剥离,并且阻隔层8仍然保留在金属箔层3上,以使得阻隔层8能够对金属箔层3起到防氧化的作用,从而保护金属箔层3。当然,金属箔层3与阻隔层8之间的剥离强度也可以小于或剥离层2与阻隔层8之间的剥离强度,以使得在剥离带载体的金属箔时,阻隔层8能够全部留在剥离层2上,并随着载体层1和剥离层2同时从金属箔层3上剥离。As shown in FIG. 5 , the metal foil with a carrier of the fifth embodiment includes a carrier layer 1 , a release layer 2 , a metal foil layer 3 and a barrier layer 8 , and the barrier layer 8 is disposed between the release layer 2 and the metal foil layer 3 . The peel strength between the metal foil layer 3 and the barrier layer 8 is greater than the peel strength between the release layer 2 and the barrier layer 8, so that when the metal foil with a carrier is used, peeling occurs between the release layer 2 and the barrier layer 8, And the barrier layer 8 remains on the metal foil layer 3 , so that the barrier layer 8 can prevent oxidation of the metal foil layer 3 , thereby protecting the metal foil layer 3 . Of course, the peel strength between the metal foil layer 3 and the barrier layer 8 can also be less than or the peel strength between the peeling layer 2 and the barrier layer 8, so that when the metal foil with the carrier is peeled off, the barrier layer 8 can be completely left behind. on the release layer 2, and peel off from the metal foil layer 3 simultaneously with the carrier layer 1 and the release layer 2.

为了在带载体的金属箔剥离时,阻隔层8能够留在金属箔层3上,从而防止金属箔层3氧化,阻隔层8包括耐高温层81和金属粘结层82,金属粘结层82设于耐高温层81和金属箔层3之间。金属粘结层82包括能与金属箔层3粘结的第一粘接层821以及能与耐高温层81粘结的第二粘接层822。具体的,第一粘接层821为铜或锌,而第二粘接层822为镍、铁或锰。可以理解的,金属粘结层82由铜、锌、镍、铁和锰中的任意一种材料或多种制成;或者,金属粘结层82由铜或锌中的其中一种材料以及镍、铁和锰中的其中一种材料制成。金属粘结层82的结构可包括但不限于以下几种情况:(1)金属粘结层82为由第一粘接层821组成的单金属层,其中,第一粘接层821为铜或锌;(2)金属粘结层82为由第二粘接层822组成单金属层,其中,第二粘接层822为镍或铁或锰;(3)金属粘结层82为由第一粘接层821和第二粘接层822组成的单层合金结构,例如铜-镍合金制成的单层合金结构;(4)金属粘结层82包括合金层和单金属层构成的多层结构;其中,金属粘结层82的合金层由第一粘接层821和第二粘接层822制成,金属粘结层82的单金属层由第一粘接层821或第二粘接层822制成;比如,铜-镍合金制成的合金层以及锰制成的单金属层;(5)金属粘结层82为由第一粘接层821的单层结构和第二粘接层822的单层结构组成的多层结构,例如,铜金属层与镍金属层构成的多层结构。当金属粘结层82为由第一粘接层821的单层结构和第二粘接层822的单层结构组成的多层结构时,第一粘接层821的单层结构设置在金属箔层3和第二粘接层822的单层结构之间,由于第一粘接层821与金属箔层3之间的粘结力比较强,第二粘接层822与耐高温层81之间的粘结力比较强,因此通过将第一粘接层821的单层结构设置在金属箔层3和第二粘接层822的单层结构之间,使得第一粘接层821不易于与金属箔层3分离。通过设置金属粘结层82,以使得阻隔层8中的部分能够牢靠地与金属箔层3连接,当带载体的金属箔在剥离时,阻隔层8中的部分能够留在金属箔层3上,从而防止金属箔层3氧化,进而保护金属箔层3。For when the metal foil with carrier is peeled off, the barrier layer 8 can stay on the metal foil layer 3, thereby preventing the oxidation of the metal foil layer 3, the barrier layer 8 includes a high temperature resistant layer 81 and a metal bonding layer 82, and the metal bonding layer 82 It is located between the high temperature resistant layer 81 and the metal foil layer 3 . The metal bonding layer 82 includes a first bonding layer 821 capable of bonding with the metal foil layer 3 and a second bonding layer 822 capable of bonding with the high temperature resistant layer 81 . Specifically, the first adhesive layer 821 is copper or zinc, and the second adhesive layer 822 is nickel, iron or manganese. It can be understood that the metal bonding layer 82 is made of any one or more of copper, zinc, nickel, iron and manganese; or, the metal bonding layer 82 is made of one of the materials in copper or zinc and nickel , iron and manganese in one of the materials. The structure of the metal bonding layer 82 may include but not limited to the following situations: (1) The metal bonding layer 82 is a single metal layer composed of the first bonding layer 821, wherein the first bonding layer 821 is copper or Zinc; (2) metal bonding layer 82 is formed single metal layer by the second bonding layer 822, and wherein, the second bonding layer 822 is nickel or iron or manganese; (3) metal bonding layer 82 is made of the first A single-layer alloy structure composed of the bonding layer 821 and the second bonding layer 822, such as a single-layer alloy structure made of copper-nickel alloy; (4) the metal bonding layer 82 includes a multilayer composed of an alloy layer and a single metal layer structure; wherein, the alloy layer of the metal bonding layer 82 is made of the first bonding layer 821 and the second bonding layer 822, and the single metal layer of the metal bonding layer 82 is made of the first bonding layer 821 or the second bonding layer layer 822; for example, an alloy layer made of copper-nickel alloy and a single metal layer made of manganese; The single-layer structure of the layer 822 is composed of a multi-layer structure, for example, a multi-layer structure composed of a copper metal layer and a nickel metal layer. When the metal bonding layer 82 is a multilayer structure consisting of a single-layer structure of the first bonding layer 821 and a single-layer structure of the second bonding layer 822, the single-layer structure of the first bonding layer 821 is arranged on the metal foil Between layer 3 and the single-layer structure of the second adhesive layer 822, because the adhesive force between the first adhesive layer 821 and the metal foil layer 3 is relatively strong, between the second adhesive layer 822 and the high temperature resistant layer 81 The bonding force is relatively strong, so the single-layer structure of the first adhesive layer 821 is arranged between the metal foil layer 3 and the single-layer structure of the second adhesive layer 822, so that the first adhesive layer 821 is not easy to contact with The metal foil layer 3 is separated. By setting the metal bonding layer 82, so that the part in the barrier layer 8 can be firmly connected with the metal foil layer 3, when the metal foil with the carrier is peeled off, the part in the barrier layer 8 can stay on the metal foil layer 3 , thereby preventing the oxidation of the metal foil layer 3, thereby protecting the metal foil layer 3.

作为本发明优选的实施方案,在本说明书的描述中,参考术语“优选的”、“进一步的”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。As a preferred embodiment of the present invention, in the description of this specification, descriptions with reference to the terms "preferred", "further", etc. mean that the specific features, structures, materials or characteristics described in conjunction with this embodiment or example are included in this specification. In at least one embodiment or example of the invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

以上实施例仅用来说明本发明的详细方案,本发明并不局限于上述详细方案,即不意味着本发明必须依赖上述详细方案才能实施。所属技术领域的技术人员应该明了,对本发明的任何改进,对本发明产品各原料的等效替换及辅助成分的添加、具体方式的选择等,均落在本发明的保护范围和公开范围之内。The above embodiments are only used to illustrate the detailed solutions of the present invention, and the present invention is not limited to the above detailed solutions, that is, it does not mean that the present invention can only be implemented depending on the above detailed solutions. Those skilled in the art should understand that any improvement of the present invention, the equivalent replacement of each raw material of the product of the present invention, the addition of auxiliary components, the selection of specific methods, etc., all fall within the scope of protection and disclosure of the present invention.

Claims (10)

1.一种带载体的金属箔,其特征在于,包括载体层、剥离层和金属箔层,所述载体层、所述剥离层和所述金属箔层依次层叠设置,所述剥离层为金属与非金属复合材料,所述剥离层的厚度为100~1000埃。1. a metal foil with carrier, it is characterized in that, comprise carrier layer, peeling layer and metal foil layer, described carrier layer, described peeling layer and described metal foil layer are laminated successively and set, and described peeling layer is metal As for the non-metallic composite material, the peeling layer has a thickness of 100-1000 angstroms. 2.根据权利要求1所述的带载体的金属箔,其特征在于,还包括第一隔离层和第二隔离层,所述第一隔离层设置在所述载体层与所述剥离层之间,所述第二隔离层设置在所述金属箔层与所述剥离层之间,所述第一隔离层为镍层或镍合金层,所述第二隔离层为铜层。2. The metal foil with carrier according to claim 1, further comprising a first isolation layer and a second isolation layer, the first isolation layer being arranged between the carrier layer and the release layer , the second isolation layer is disposed between the metal foil layer and the peeling layer, the first isolation layer is a nickel layer or a nickel alloy layer, and the second isolation layer is a copper layer. 3.根据权利要求2所述的带载体的金属箔,其特征在于,还包括第三隔离层,所述第三隔离层设置在所述第二隔离层与所述金属箔层之间,所述金属箔层为铜箔,所述第三隔离层为铝层。3. The metal foil with carrier according to claim 2, further comprising a third isolation layer, the third isolation layer is arranged between the second isolation layer and the metal foil layer, the The metal foil layer is copper foil, and the third isolation layer is an aluminum layer. 4.根据权利要求3所述的带载体的金属箔,其特征在于,还包括第四隔离层,所述第四隔离层设置在所述第二隔离层与所述第三隔离层之间,所述第四隔离层采用非金属材料制作。4. The metal foil with carrier according to claim 3, further comprising a fourth isolation layer, the fourth isolation layer being arranged between the second isolation layer and the third isolation layer, The fourth isolation layer is made of non-metallic material. 5.一种权利要求1至4任一项所述的带载体的金属箔的制造方法,其特征在于,包括如下步骤:5. A method for manufacturing the metal foil with carrier according to any one of claims 1 to 4, characterized in that, comprising the steps of: S10.对载体层的至少一面进行平滑处理,形成平滑面;S10. smoothing at least one side of the carrier layer to form a smooth surface; S20.对所述载体层的所述平滑面进行电晕处理,再将所述载体层置于镀液中进行电镀处理,在所述平滑面上形成剥离层;S20. Corona treatment is performed on the smooth surface of the carrier layer, and then the carrier layer is placed in a plating solution for electroplating treatment to form a peeling layer on the smooth surface; S30.在所述剥离层上形成金属箔层。S30. Forming a metal foil layer on the release layer. 6.根据权利要求5所述的带载体的金属箔的制造方法,其特征在于,通过机械研磨处理对所述载体层的表面进行平滑处理,使其平均表面粗度达到0.01~10μm,然后对平均表面粗度在0.01~10μm范围内的表面进行电化学处理,得到平均表面粗度达到0.01~2μm的所述平滑面。6. The manufacturing method of metal foil with carrier according to claim 5, characterized in that, the surface of the carrier layer is smoothed by mechanical grinding treatment, so that the average surface roughness reaches 0.01-10 μm, and then The surface with an average surface roughness in the range of 0.01-10 μm is electrochemically treated to obtain the smooth surface with an average surface roughness of 0.01-2 μm. 7.根据权利要求5所述的带载体的金属箔的制造方法,其特征在于,所述镀液的配制方法为:将络合剂焦磷酸钾、硫酸锌、添加剂A和添加剂B分别溶于水,澄清后混合制得所述镀液,所述添加剂A为Co、Fe、Mn、Al、Ti的可溶性盐中的一种或多种的任意比例的混合物,所述添加剂B为乙二酸、硫代硫酸钠、甲酸、次亚磷酸钠、氯化铵中的一种或几种的混合物。7. the manufacture method of the metal foil with carrier according to claim 5, is characterized in that, the preparation method of described plating solution is: dissolving complexing agent potassium pyrophosphate, zinc sulfate, additive A and additive B respectively in Water, clarified and mixed to prepare the plating solution, the additive A is a mixture of one or more of the soluble salts of Co, Fe, Mn, Al, Ti in any proportion, and the additive B is oxalic acid , sodium thiosulfate, formic acid, sodium hypophosphite, ammonium chloride or a mixture of several. 8.根据权利要求5所述的带载体的金属箔的制造方法,其特征在于,控制所述镀液的温度为25℃,将所述载体层放入所述镀液中,在电压为20V,电流为5A的直流电的作用下,电镀一层纳米级复合锌镀层作为所述剥离层,电镀时间为3s。8. The manufacturing method of the metal foil with carrier according to claim 5, characterized in that, the temperature of the plating solution is controlled to be 25° C., the carrier layer is put into the plating solution, and the voltage is 20V. , under the action of a direct current with a current of 5A, a layer of nano-scale composite zinc coating is electroplated as the peeling layer, and the electroplating time is 3s. 9.根据权利要求5所述的带载体的金属箔的制造方法,其特征在于,在所述剥离层上溅射第一金属层,在所述第一金属层上电镀第二金属层,所述第一金属层和所述第二金属层构成所述金属箔层。9. The manufacturing method of the metal foil with carrier according to claim 5, characterized in that, the first metal layer is sputtered on the peeling layer, and the second metal layer is electroplated on the first metal layer, so that The first metal layer and the second metal layer constitute the metal foil layer. 10.根据权利要求9所述的带载体的金属箔的制造方法,其特征在于,在所述剥离层上溅射所述第一金属层时,电流优选采用6-12A,电压优选采用300-500V,真空度优选为0.1-0.5Pa,溅射速度优选为4-10m/min。10. The manufacturing method of the metal foil with carrier according to claim 9, characterized in that, when sputtering the first metal layer on the peeling layer, the current preferably adopts 6-12A, and the voltage preferably adopts 300- 500V, the vacuum degree is preferably 0.1-0.5Pa, and the sputtering speed is preferably 4-10m/min.
CN202111626386.3A 2021-12-28 2021-12-28 Metal foil with carrier and manufacturing method thereof Pending CN116356317A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202111626386.3A CN116356317A (en) 2021-12-28 2021-12-28 Metal foil with carrier and manufacturing method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202111626386.3A CN116356317A (en) 2021-12-28 2021-12-28 Metal foil with carrier and manufacturing method thereof

Publications (1)

Publication Number Publication Date
CN116356317A true CN116356317A (en) 2023-06-30

Family

ID=86926021

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202111626386.3A Pending CN116356317A (en) 2021-12-28 2021-12-28 Metal foil with carrier and manufacturing method thereof

Country Status (1)

Country Link
CN (1) CN116356317A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117286463A (en) * 2023-08-30 2023-12-26 九江德福科技股份有限公司 Preparation method of carrier copper foil with high stripping efficiency

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1599513A (en) * 2003-09-01 2005-03-23 古河电路铜箔株式会社 Ultra-thin copper foil with carrier and method of producing ultra-thin copper foil with carrier and printed circuit board,
JP2008001034A (en) * 2006-06-23 2008-01-10 Panac Co Ltd Metal deposition layer transfer film
US20150250052A1 (en) * 2014-02-28 2015-09-03 Ajinomoto Co., Inc. Method for producing printed wiring board
CN106498467A (en) * 2016-11-16 2017-03-15 山东金宝电子股份有限公司 A kind of preparation method of the ultra-thin carrier copper foil that stably can be peeled off
CN110798986A (en) * 2018-12-10 2020-02-14 广州方邦电子股份有限公司 Metal foil with carrier

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1599513A (en) * 2003-09-01 2005-03-23 古河电路铜箔株式会社 Ultra-thin copper foil with carrier and method of producing ultra-thin copper foil with carrier and printed circuit board,
JP2008001034A (en) * 2006-06-23 2008-01-10 Panac Co Ltd Metal deposition layer transfer film
US20150250052A1 (en) * 2014-02-28 2015-09-03 Ajinomoto Co., Inc. Method for producing printed wiring board
CN106498467A (en) * 2016-11-16 2017-03-15 山东金宝电子股份有限公司 A kind of preparation method of the ultra-thin carrier copper foil that stably can be peeled off
CN110798986A (en) * 2018-12-10 2020-02-14 广州方邦电子股份有限公司 Metal foil with carrier

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117286463A (en) * 2023-08-30 2023-12-26 九江德福科技股份有限公司 Preparation method of carrier copper foil with high stripping efficiency

Similar Documents

Publication Publication Date Title
CN103392028B (en) Copper foil with carrier
CN105408525B (en) Surface-treated copper foil, copper foil with carrier, base material, resin base material, printed wiring board, copper-clad laminate, and manufacturing method of printed wiring board
CN102224281B (en) Copper foil for printed circuit
CN100571483C (en) Ultra-thin copper foil with carrier and circuit boards using ultra-thin copper foil with carrier
JP4927503B2 (en) Ultra-thin copper foil with carrier and printed wiring board
CN103562440B (en) The Copper Foil used in liquid crystalline polymers copper clad laminate and this veneer sheet
CN101892499B (en) Peel-able ultra-thin copper foil using copper foil as carrier and preparation method thereof
CN105682375A (en) Copper foil with carrier, method of manufacturing the same, copper foil with carrier for printed wiring board, and printed wiring board
JP4087369B2 (en) Ultra-thin copper foil with carrier and printed wiring board
WO2012046804A1 (en) Copper foil and manufacturing method therefor, copper foil with carrier and manufacturing method therefor, printed circuit board, and multilayer printed circuit board
CN104125711A (en) Copper foil for high frequency circuit, copper-clad plate for high frequency circuit, printed wiring plate, copper foil with carrier, electronic equipment and manufacturing method for printed wiring plate
TWI735651B (en) Copper foil and copper clad laminated board with the copper foil
TW200302036A (en) Electrodeposited copper foil with carrer foil and method for manufacturing the same and copper-clad laminate using the electrodeposited copper foil with carrier foil
JP2012102407A (en) Ultra-thin copper foil with carrier and printed circuit board
JPWO2013047272A1 (en) Copper foil excellent in adhesiveness with resin, method for producing the same, and printed wiring board or battery negative electrode material using the electrolytic copper foil
JP2010006071A (en) Surface treatment copper foil, extremely thin copper foil with carrier, flexible copper clad laminate, and polyimide based flexible printed wiring board
JPS6113688A (en) Copper foil for printed circuit and method of producing same
TW201247042A (en) Composite Metal Foil, Manufacturing Method Thereof And Printed Wiring Board
TWI694757B (en) Composite metal foil, copper-clad laminate using the composite metal foil, and method for manufacturing the copper-clad laminate
CN111424294A (en) Production process of reverse copper foil
TWI773219B (en) Surface-treated copper foil for printed wiring boards, and copper-clad laminates for printed wiring boards and printed wiring boards using the same
JP5364838B1 (en) Copper foil with carrier
JP2001181886A (en) Electrolytic copper foil
JP4612978B2 (en) Composite copper foil and method for producing the same
TWI277377B (en) Method for manufacturing an electrodeposited copper foil with a high-temperature resistant carrier and an electrodeposited copper foil with a high-temperature resistant carrier obtained through the method

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination