CN116356185A - A method for promoting the plastic forming of high-difficult-formable magnesium alloys - Google Patents
A method for promoting the plastic forming of high-difficult-formable magnesium alloys Download PDFInfo
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- 229910000861 Mg alloy Inorganic materials 0.000 title claims abstract description 26
- 238000000034 method Methods 0.000 title claims abstract description 10
- 230000001737 promoting effect Effects 0.000 title claims abstract description 5
- 229910000691 Re alloy Inorganic materials 0.000 claims abstract description 38
- 229910045601 alloy Inorganic materials 0.000 claims abstract description 19
- 239000000956 alloy Substances 0.000 claims abstract description 19
- 238000005096 rolling process Methods 0.000 claims abstract description 18
- 229910052761 rare earth metal Inorganic materials 0.000 claims abstract description 14
- 150000002910 rare earth metals Chemical class 0.000 claims abstract description 11
- 230000008878 coupling Effects 0.000 claims abstract description 8
- 238000010168 coupling process Methods 0.000 claims abstract description 8
- 238000005859 coupling reaction Methods 0.000 claims abstract description 8
- 238000005516 engineering process Methods 0.000 claims abstract description 8
- 229910052688 Gadolinium Inorganic materials 0.000 claims abstract description 4
- 238000003756 stirring Methods 0.000 claims description 10
- 238000011282 treatment Methods 0.000 claims description 9
- 239000007788 liquid Substances 0.000 claims description 6
- 239000011777 magnesium Substances 0.000 claims description 6
- 229910052718 tin Inorganic materials 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 229910000748 Gd alloy Inorganic materials 0.000 claims description 5
- 150000002680 magnesium Chemical class 0.000 claims description 4
- 238000002360 preparation method Methods 0.000 claims description 4
- 238000004321 preservation Methods 0.000 claims description 4
- 239000006104 solid solution Substances 0.000 claims description 4
- 239000000243 solution Substances 0.000 claims description 4
- 230000015572 biosynthetic process Effects 0.000 claims description 3
- 238000001125 extrusion Methods 0.000 claims description 3
- 229910052692 Dysprosium Inorganic materials 0.000 claims description 2
- 229910052691 Erbium Inorganic materials 0.000 claims description 2
- 229910052689 Holmium Inorganic materials 0.000 claims description 2
- 229910001209 Low-carbon steel Inorganic materials 0.000 claims description 2
- 230000005496 eutectics Effects 0.000 claims description 2
- 238000010438 heat treatment Methods 0.000 claims description 2
- 239000012535 impurity Substances 0.000 claims description 2
- 238000002844 melting Methods 0.000 claims description 2
- 230000008018 melting Effects 0.000 claims description 2
- 238000010309 melting process Methods 0.000 claims description 2
- 239000000203 mixture Substances 0.000 claims description 2
- 238000003825 pressing Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 230000009467 reduction Effects 0.000 abstract description 5
- 239000000463 material Substances 0.000 abstract description 2
- 230000002195 synergetic effect Effects 0.000 abstract description 2
- 238000005336 cracking Methods 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 4
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 3
- 230000008901 benefit Effects 0.000 description 3
- 230000018109 developmental process Effects 0.000 description 3
- 229910052749 magnesium Inorganic materials 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000032683 aging Effects 0.000 description 2
- 238000010791 quenching Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000005728 strengthening Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000012512 characterization method Methods 0.000 description 1
- 230000001186 cumulative effect Effects 0.000 description 1
- 230000007123 defense Effects 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000004083 survival effect Effects 0.000 description 1
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- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C23/00—Alloys based on magnesium
- C22C23/06—Alloys based on magnesium with a rare earth metal as the next major constituent
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
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- C22C1/02—Making non-ferrous alloys by melting
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/06—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of magnesium or alloys based thereon
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Abstract
Description
技术领域technical field
本发明属于塑性材料加工领域,具体为一种促进高难成形镁合金塑性加工成形方法。The invention belongs to the field of plastic material processing, in particular to a method for promoting the plastic processing of high-difficulty-forming magnesium alloys.
背景技术Background technique
进入现代化社会之后,化石能源、钢铁资源等消耗加快,能源枯竭问题越来越严重,人类生存危机显现,节能、减排成为国内外关注的焦点。镁合金是一种最轻的工程金属材料,其在汽车、轨道、航空、国防军工等领域具有重要的应用价值。我国是镁资源大国,也是镁合金开发应用强国,大力发挥我国镁资源优势,不断将开发的镁合金产品、技术应用于我国的工业领域将有助于我国产业装备的升级换代。After entering the modern society, the consumption of fossil energy and iron and steel resources has accelerated, the problem of energy depletion has become more and more serious, and the crisis of human survival has emerged. Energy conservation and emission reduction have become the focus of attention at home and abroad. Magnesium alloy is the lightest engineering metal material, which has important application value in the fields of automobile, track, aviation, national defense and military industry. my country is a country with large magnesium resources and a strong country in the development and application of magnesium alloys. Vigorously exerting the advantages of magnesium resources in my country and continuously applying the developed magnesium alloy products and technologies to my country's industrial fields will help the upgrading of my country's industrial equipment.
然而,纯镁及大部分镁合金都具有密排六方结构(HCP),室温下晶格的c/a=1.6236,非常接近理想的c/a=1.633,其在室温下仅有2独立的基面滑移系,导致其塑性变形能力较差,特别是在轧制过程中往往表现为轧制困难、表面微裂纹及严重的边裂现象,这严重制约了镁合金板材的发展和应用。However, pure magnesium and most magnesium alloys have a hexagonal close-packed structure (HCP), and the lattice c/a=1.6236 at room temperature is very close to the ideal c/a=1.633, which has only 2 independent groups at room temperature. The surface slip system leads to poor plastic deformation ability, especially in the rolling process, which often manifests as difficult rolling, surface microcracks and serious edge cracks, which seriously restricts the development and application of magnesium alloy sheets.
作为重要的镁合金产品,Mg-RE合金一直是国内外学者关注的焦点,现有已开的Mg-RE合金中主要集中于Mg-Gd、Mg-Y等合金体系,它们具有良好的室温和高温力学性能,其产品主要以挤压为主。目前强度超过500MPa以上的超高镁合金主要集中于Mg-Gd系合金,这主要因为Gd元素在高温条件下具有很高的平衡固溶度,而在低温下平衡固溶度严重降低,因此Mg-Gd系合金特别是Gd含量在10wt.%以上的合金具有非常显著的时效强化效果,经过变形、时效等处理之后,Mg-Gd系合金往往会产生较高的强化效果,目前已知室温强度最高的镁合金为Mg-Gd系合金,其强度可达700MPa以上。As an important magnesium alloy product, Mg-RE alloy has always been the focus of domestic and foreign scholars. The existing Mg-RE alloys mainly focus on Mg-Gd, Mg-Y and other alloy systems, which have good room temperature and High-temperature mechanical properties, its products are mainly extrusion-based. At present, ultra-high magnesium alloys with a strength of more than 500 MPa are mainly concentrated in Mg-Gd alloys, mainly because the Gd element has a high equilibrium solid solubility at high temperature, but the equilibrium solid solubility is seriously reduced at low temperature, so Mg -Gd alloys, especially alloys with a Gd content above 10wt.%, have a very significant aging strengthening effect. After deformation, aging and other treatments, Mg-Gd alloys tend to have a higher strengthening effect. Currently, the room temperature strength is known The highest magnesium alloy is Mg-Gd series alloy, its strength can reach more than 700MPa.
因此,Mg-RE合金一直是国内学者关注的重要镁合金产品。经过近二十年的发展,虽然已经有诸多性能优异的Mg-RE合金产品被成功开发出来,但一直存在无法快速轧制成形的难题,所以目前Mg-RE合金的轧制产品非常少,如果要想获得高质量的Mg-RE合金板材,必须通过繁琐的轧制工艺实现,主要特征是高温且多道次轧制,其轧制温度一般要高于450℃以上,单道次变形量在5-10%之间,轧制道次一般根据产品需要在10-30道次不等,这导致Mg-RE合金板材的生产效率极低、产品质量不高。因此,如何提升高稀土含量镁合金板材的生产效率,并改善其产品质量,成了影响高稀土含量镁合金板材能否广泛应用的关键。Therefore, Mg-RE alloy has always been an important magnesium alloy product concerned by domestic scholars. After nearly two decades of development, although many Mg-RE alloy products with excellent performance have been successfully developed, there has always been the problem that they cannot be rolled and formed quickly. Therefore, there are very few rolled products of Mg-RE alloys at present. In order to obtain high-quality Mg-RE alloy sheets, it must be achieved through a cumbersome rolling process. The main feature is high temperature and multi-pass rolling. The rolling temperature is generally higher than 450 °C, and the deformation in a single pass is Between 5-10%, the rolling passes generally range from 10-30 passes according to product requirements, which leads to extremely low production efficiency and low product quality of Mg-RE alloy plates. Therefore, how to improve the production efficiency of magnesium alloy sheets with high rare earth content and improve the quality of their products has become the key to whether the magnesium alloy sheets with high rare earth content can be widely used.
本发明涉及一种提升高稀土含量镁合金的轧制成形能力的方法。采用添加少量Sn并配合相应的预“热-力”耦合技术,可显著提升Mg-RE合金的单道次轧制成形能力。最终可通过单道次大压下量变形,获得表面质量良好,无裂纹、无开裂的Mg-RE合金板材,显著提升了合金板材的生产效率,节约了成本。The invention relates to a method for improving the rolling forming ability of a magnesium alloy with high rare earth content. The single-pass rolling forming ability of Mg-RE alloy can be significantly improved by adding a small amount of Sn and corresponding pre-"thermal-mechanical" coupling technology. Finally, the Mg-RE alloy sheet with good surface quality, no cracks and no cracks can be obtained through single-pass large reduction deformation, which significantly improves the production efficiency of the alloy sheet and saves costs.
发明内容Contents of the invention
本发明所要解决的问题是如何提升高稀土含量镁合金的轧制成形能力,主要采用了添加少量Sn并配合有效的预“热-力”耦合技术,在一定的轧制工艺条件下实现高稀土含量的Mg-RE合金板材的高效制备。从而获得了表面质量良好的Mg-RE合金板材产品,在提升板材产品质量和生产效率方面具有独特效果。The problem to be solved by the present invention is how to improve the rolling forming ability of magnesium alloys with high rare earth content. It mainly adopts the addition of a small amount of Sn and cooperates with effective pre-"heat-force" coupling technology to realize high rare earth content under certain rolling process conditions. Efficient preparation of Mg-RE alloy sheets with high content. As a result, Mg-RE alloy plate products with good surface quality are obtained, which has a unique effect in improving the quality and production efficiency of plate products.
本发明提供了一种改善高稀土含量镁合金的轧制成形方法,具体为高稀土含量的Mg-RE合金板材的制备,其中板材的合金成分为Mg-RE合金中添加Sn作为辅助元素,Mg-RE合金中RE总量≥13wt.%,且选自Gd、Dy、Er、Ho等重稀土元素;Sn元素不参加成相,其含量为0.4wt.%-1.0wt.%。The invention provides an improved rolling forming method of magnesium alloy with high rare earth content, specifically the preparation of Mg-RE alloy plate with high rare earth content, wherein the alloy composition of the plate is that Sn is added as an auxiliary element in Mg-RE alloy, Mg - The total amount of RE in the RE alloy is ≥13wt.%, and is selected from heavy rare earth elements such as Gd, Dy, Er, Ho, etc.; the Sn element does not participate in phase formation, and its content is 0.4wt.%-1.0wt.%.
其主要的步骤如下:Its main steps are as follows:
(1)在高稀土含量的镁合金中添加少量Sn,主要熔炼过程如下:(1) Add a small amount of Sn to the magnesium alloy with high rare earth content, the main melting process is as follows:
首先是将制得Mg-RE合金表面进行清洁,除掉氧化皮等杂质,然后进行小块分割,放置于温度为720~800℃的电阻熔炼炉中进行保温,待合金融化后,搅拌均匀,静置10~25min后,重新将炉温升至720~800℃,保温5~10min,关闭加热炉电源,并设定炉温为650~720℃,待温度稳定后,将0.4~1.0wt.%的Sn加入到合金液中,用力搅拌,并在650~720℃保温静置10~25min后,将合金浇筑于普通低碳钢模具中。First, the surface of the prepared Mg-RE alloy is cleaned to remove impurities such as scale, and then divided into small pieces, and placed in a resistance melting furnace with a temperature of 720-800°C for heat preservation. After the alloy is melted, stir evenly. After standing still for 10-25 minutes, raise the furnace temperature to 720-800°C again, keep it warm for 5-10 minutes, turn off the power supply of the heating furnace, and set the furnace temperature to 650-720°C. After the temperature is stable, add 0.4-1.0wt. % Sn is added into the alloy liquid, vigorously stirred, and kept at 650-720° C. for 10-25 minutes, and then the alloy is poured into an ordinary low-carbon steel mold.
(2)将制得的含有少量Sn元素的Mg-Gd合金固溶处理,固溶处理温度为450~550℃,保温为5~25h后,合金中粗大的共晶相消失,从而获得了过饱和镁合金固溶体,而后采用预“热-力”耦合技术对过饱和的镁合金固溶体进行挤薄预处理,处理条件为360-400℃,保温时间为10-15min,变形量5%-10%,最后水淬。随后,将预处理产品进行轧制处理,轧制工艺为:温度为400-450℃,保温时间为5-15min,高于预“热-力”耦合处理温度。最终获得了高质量的Mg-RE合金板材,单道次下压量可达25-60%,板材厚度为2-4mm。,板材厚度为2-4mm。本发明最终Mg-RE合金板材的表面质量良好,无裂纹、无开裂,生产效率高。(2) The prepared Mg-Gd alloy containing a small amount of Sn element is solution treated, the solution treatment temperature is 450-550 ℃, and after 5-25 hours of heat preservation, the coarse eutectic phase in the alloy disappears, thus obtaining super Saturated magnesium alloy solid solution, and then use the pre-"thermal-mechanical" coupling technology to carry out extrusion thinning pretreatment on the supersaturated magnesium alloy solid solution. The treatment conditions are 360-400°C, the holding time is 10-15min, and the deformation is 5%-10%. , and finally water quenched. Subsequently, the pretreated product is subjected to rolling treatment. The rolling process is as follows: the temperature is 400-450° C., and the holding time is 5-15 minutes, which is higher than the pre-"thermal-mechanical" coupling treatment temperature. Finally, a high-quality Mg-RE alloy sheet is obtained, with a single-pass reduction of 25-60% and a sheet thickness of 2-4mm. , The thickness of the sheet is 2-4mm. The surface quality of the final Mg-RE alloy plate of the present invention is good, without cracks and cracks, and the production efficiency is high.
本发明的实质性特点及显著进步Substantive features and remarkable progress of the present invention
1、本发明涉及到添加少量Sn改善Mg-RE合金的轧制成形能力,该元素仅提升轧制成形能力,不参与成相。1. The present invention involves adding a small amount of Sn to improve the roll-formability of Mg-RE alloys. This element only improves the roll-formability and does not participate in phase formation.
2、采用预“热-力”耦合技术与Sn元素的协同技术,实现了Mg-RE合金板材的快速制备。2. The rapid preparation of Mg-RE alloy plates is realized by using the pre-"thermal-mechanical" coupling technology and the synergistic technology of Sn elements.
3、本发明涉及的轧制工艺简单、实用,不用多道次累计变形即可获得高质量的Mg-RE合金板材产品。3. The rolling process involved in the present invention is simple and practical, and high-quality Mg-RE alloy sheet products can be obtained without multi-pass cumulative deformation.
4、本发明具有明显的技术进步优势,不仅节约了Mg-RE合金板材的生产成本,而且显著提升了Mg-RE合金的生产效率。4. The present invention has obvious advantages in technological progress, not only saving the production cost of Mg-RE alloy plates, but also significantly improving the production efficiency of Mg-RE alloys.
具体实施方式(请针对实施例补充表征体现本发明的效果优点)Specific embodiments (please reflect the effect advantage of the present invention for embodiment supplementary characterization)
下面结合实施例对本发明做进一步说明,但本发明并限于以下实施例。The present invention will be further described below in conjunction with the examples, but the present invention is not limited to the following examples.
实施例1Example 1
将制备的Mg-13wt.%RE合金表面进行清洁,去除氧化皮,并将其切成小块,放置于温度为780℃的电阻炉中熔化并搅拌,而后静置15min,将炉温升至780℃,保温20min,关闭炉子电源,并设定炉子温度为700℃,待温度稳定后将0.5wt.%的Sn加入到合金液中,用力搅拌,并在700℃的温度下保温静置10min,最后浇注获得含有少量Sn的Mg-RE合金。随后在360℃挤薄处理,变形量为5%,保温10min。将预处理板材在400℃保温5min,水淬,进行轧制处理,变形量为25%,获得表面质量良好厚度为4mm的Mg-RE板材,室温屈服强度可达320MPa,延伸率为8%。Clean the surface of the prepared Mg-13wt.% RE alloy, remove the scale, cut it into small pieces, place it in a resistance furnace with a temperature of 780 ° C, melt and stir it, then let it stand for 15 minutes, and raise the temperature of the furnace to 780°C, keep warm for 20 minutes, turn off the power of the furnace, and set the temperature of the furnace to 700°C. After the temperature is stable, add 0.5wt.% Sn into the alloy liquid, stir vigorously, and keep it at 700°C for 10 minutes , and finally cast Mg-RE alloy containing a small amount of Sn. Then extrude at 360°C, with a deformation of 5%, and keep warm for 10 minutes. The pretreated plate was kept at 400°C for 5 minutes, water quenched, and rolled. The deformation was 25%, and a Mg-RE plate with a good surface quality and a thickness of 4mm was obtained. The yield strength at room temperature could reach 320MPa and the elongation was 8%.
实施例2Example 2
将制备的Mg-20wt.%RE合金表面进行清洁,去除氧化皮,并将其切成小块,放置于温度为780℃的电阻炉中熔化并搅拌,而后静置15min,将炉温升至780℃,保温20min,关闭炉子电源,并设定炉子温度为700℃,待温度稳定后将1.0wt.%的Sn加入到合金液中,用力搅拌,并在700℃的温度下保温静置10min,最后浇注获得含有少量Sn的Mg-RE合金。随后在400℃挤薄处理,变形量为10%,保温15min。将预处理板材在450℃保温15min,水淬,进行轧制处理,变形量为60%,获得表面质量良好厚度为2mm的Mg-RE板材,室温屈服强度可达450MPa,延伸率为15%。Clean the surface of the prepared Mg-20wt.% RE alloy, remove the scale, cut it into small pieces, place it in a resistance furnace with a temperature of 780 ° C, melt and stir it, then let it stand for 15 minutes, and raise the temperature of the furnace to 780°C, keep warm for 20 minutes, turn off the power of the furnace, and set the temperature of the furnace to 700°C, after the temperature is stable, add 1.0wt.% Sn into the alloy liquid, stir vigorously, and keep it at 700°C for 10 minutes , and finally cast Mg-RE alloy containing a small amount of Sn. Then extrude at 400°C with a deformation of 10% and keep warm for 15 minutes. The pretreated sheet was kept at 450°C for 15 minutes, water quenched, and rolled. The deformation was 60%, and a Mg-RE sheet with a good surface quality and a thickness of 2mm was obtained. The yield strength at room temperature could reach 450MPa and the elongation was 15%.
实施例3Example 3
将制备的Mg-16wt.%RE合金表面进行清洁,去除氧化皮,并将其切成小块,放置于温度为780℃的电阻炉中熔化并搅拌,而后静置15min,将炉温升至780℃,保温20min,关闭炉子电源,并设定炉子温度为700℃,待温度稳定后将0.6wt.%的Sn加入到合金液中,用力搅拌,并在700℃的温度下保温静置10min,最后浇注获得含有少量Sn的Mg-RE合金。随后在380℃挤薄处理,变形量为6%,保温8min,水淬。将预处理板材在425℃保温10min,进行轧制处理,变形量为40%,获得表面质量良好厚度为3mm的Mg-RE板材,其室温屈服强度可达395MPa,延伸率为11%。Clean the surface of the prepared Mg-16wt.% RE alloy, remove the scale, cut it into small pieces, place it in a resistance furnace with a temperature of 780 ° C, melt and stir it, then let it stand for 15 minutes, and raise the temperature of the furnace to 780°C, keep warm for 20 minutes, turn off the power of the furnace, and set the temperature of the furnace to 700°C, after the temperature is stable, add 0.6wt.% Sn into the alloy liquid, stir vigorously, and keep it at 700°C for 10 minutes , and finally cast Mg-RE alloy containing a small amount of Sn. Then extrude at 380°C with a deformation of 6%, hold for 8 minutes, and quench in water. The pretreated sheet was kept at 425°C for 10 minutes, and then rolled, with a deformation of 40%, to obtain a Mg-RE sheet with a good surface quality and a thickness of 3mm. The yield strength at room temperature can reach 395MPa, and the elongation is 11%.
实施例4Example 4
将制备的Mg-18wt.%RE合金表面进行清洁,去除氧化皮,并将其切成小块,放置于温度为780℃的电阻炉中熔化并搅拌,而后静置15min,将炉温升至780℃,保温20min,关闭炉子电源,并设定炉子温度为700℃,待温度稳定后将1.0wt.%的Sn加入到合金液中,用力搅拌,并在700℃的温度下保温静置10min,最后浇注获得含有少量Sn的Mg-RE合金。随后在395℃挤薄处理,变形量为5%,保温10min,水淬。将预处理板材在435℃保温10min,进行轧制处理,变形量为25%,获得表面质量良好厚度为4mm的Mg-RE板材,其室温屈服强度可达387MPa,延伸率为6%。The surface of the prepared Mg-18wt.% RE alloy was cleaned, the scale was removed, and it was cut into small pieces, placed in a resistance furnace with a temperature of 780°C, melted and stirred, then left to stand for 15 minutes, and the temperature of the furnace was raised to 780°C, keep warm for 20 minutes, turn off the power of the furnace, and set the temperature of the furnace to 700°C, after the temperature is stable, add 1.0wt.% Sn into the alloy liquid, stir vigorously, and keep it at 700°C for 10 minutes , and finally cast Mg-RE alloy containing a small amount of Sn. Then extrude at 395°C with a deformation of 5%, keep it warm for 10 minutes, and quench in water. The pretreated sheet was kept at 435°C for 10 minutes, and then rolled, with a deformation of 25%, to obtain a Mg-RE sheet with a good surface quality and a thickness of 4mm. The yield strength at room temperature can reach 387MPa, and the elongation is 6%.
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