CN116355537A - Optical fiber polishing liquid, preparation method and optical fiber polishing process - Google Patents
Optical fiber polishing liquid, preparation method and optical fiber polishing process Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09G—POLISHING COMPOSITIONS; SKI WAXES
- C09G1/00—Polishing compositions
- C09G1/02—Polishing compositions containing abrasives or grinding agents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
- B24B49/006—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation taking regard of the speed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
- B24B49/16—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation taking regard of the load
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Abstract
本发明涉及一种光纤抛光研磨液、制备方法及光纤抛光研磨工艺,属于光纤加工技术领域。光纤抛光研磨液包括纳米氧化铈粉、纯化水、亲水性分散剂、水溶性悬浮剂、二元醇单体保湿剂;其中,纳米氧化铈粉、纯化水、二元醇单体保湿剂重量比为(2‑4):(4‑8):(1‑3),分散剂为纯化水重量的3%‑15%,悬浮剂为纯化水重量的5%‑10%;纳米氧化铈粉的粒度范围为0.2um≤α≤0.7um。通过该研磨液,能够使得光纤抛光研磨效果良好以及光学性能良好。此外,将纳米氧化铈粉的粒度范围设置为0.2um≤α≤0.7um,纯化水、亲水性分散剂、水溶性悬浮剂、二元醇单体保湿剂的成分用量基于该粒度范围进行适配调整,以在降低成本的同时实现符合预期的光纤研磨效果。The invention relates to an optical fiber polishing liquid, a preparation method and an optical fiber polishing process, belonging to the technical field of optical fiber processing. Optical fiber polishing slurry includes nano cerium oxide powder, purified water, hydrophilic dispersant, water-soluble suspending agent, glycol monomer moisturizer; wherein, the weight of nano cerium oxide powder, purified water, glycol monomer moisturizer The ratio is (2-4): (4-8): (1-3), the dispersant is 3%-15% of the weight of purified water, the suspending agent is 5%-10% of the weight of purified water; nano cerium oxide powder The particle size range is 0.2um≤α≤0.7um. Through the polishing liquid, the fiber polishing effect and optical performance can be made good. In addition, the particle size range of nano-cerium oxide powder is set to 0.2um≤α≤0.7um, and the dosage of purified water, hydrophilic dispersant, water-soluble suspending agent, and glycol monomer humectant is adjusted based on the particle size range. Adjustments can be made to achieve the desired fiber polishing results while reducing costs.
Description
技术领域technical field
本发明属于光纤加工技术领域,具体地,涉及一种光纤抛光研磨液、制备方法及光纤抛光研磨工艺。The invention belongs to the technical field of optical fiber processing, and in particular relates to an optical fiber polishing liquid, a preparation method and an optical fiber polishing process.
背景技术Background technique
光纤通信是以光纤为传输媒质,以光信号为信息载体的通信方式。现代通信网的三大支柱是光纤通信、卫星通信和无线电通信,而其中光纤通信是主体。光纤在信息高速公路的基础设施建设中具有不可替代的作用。Optical fiber communication uses optical fiber as the transmission medium and optical signal as the information carrier. The three pillars of modern communication network are optical fiber communication, satellite communication and radio communication, among which optical fiber communication is the main body. Optical fiber plays an irreplaceable role in the infrastructure construction of the information highway.
光纤通信主要通过光纤线路进行通信,其中光纤线路由光纤、光纤接头和光纤连接器组成,光纤线路的功能是把来自光发射机的光信号,以尽可能小的畸变和衰减传输到光接收机。光纤连接器,俗称活接头,主要用于实现系统中设备间、设备与仪表间、设备与光纤间以及光纤与光纤间的非永久性固定连接,是光纤通信系统中各种装置连接所必不可少的器件,也是目前使用量最大的光纤器件。光纤连接器包括FC、SC、ST、LC、D4、DIN、MU、MT等连接器Optical fiber communication mainly communicates through optical fiber lines. The optical fiber line is composed of optical fiber, optical fiber joints and optical fiber connectors. The function of the optical fiber line is to transmit the optical signal from the optical transmitter to the optical receiver with as little distortion and attenuation as possible. . Optical fiber connectors, commonly known as live joints, are mainly used to realize non-permanent fixed connections between equipment, between equipment and instruments, between equipment and optical fibers, and between optical fibers and optical fibers in the system. It is necessary for the connection of various devices in optical fiber communication systems. It is also the most widely used optical fiber device at present. Optical fiber connectors include FC, SC, ST, LC, D4, DIN, MU, MT and other connectors
目前MT活动光纤连接器的插入损耗已经能够达到小于0.2dB,多模回波损耗也可达到40dB(PC面)和65dB(APC面)以上。然而,由于光纤属于硬脆性材料,该类材料的弹性极限与强度极限的理论值很接近,机械加工过程中当其承受载荷略高于弹性极限时就会发生断裂破坏,导致加工表面产生裂纹、破碎和凹坑,影响材料表面质量和光学性能。因此,MT连接器的加工质量难以控制,严重影响产品性能和生产成本。而MT连接器在高端应用领域要求其具有纳米级超光滑加工表面且材料性能保持良好,在此情况下,对MT连接器加工工艺中核心抛光研磨液配方具有较高要求,而现有的抛光研磨液研磨加工后光纤纤芯容易凹陷,连接器物理对接时有间隙,增大产品的回波损耗。At present, the insertion loss of the MT active fiber optic connector can reach less than 0.2dB, and the multimode return loss can also reach more than 40dB (PC side) and 65dB (APC side). However, since the optical fiber is a hard and brittle material, the elastic limit of this type of material is very close to the theoretical value of the strength limit. During machining, when the load is slightly higher than the elastic limit, it will break and damage, resulting in cracks on the processed surface. Chipping and pitting, affecting the surface quality and optical properties of the material. Therefore, the processing quality of MT connectors is difficult to control, which seriously affects product performance and production costs. However, MT connectors require nano-scale ultra-smooth processing surfaces and good material properties in high-end applications. The optical fiber core is easy to sag after the polishing process, and there is a gap when the connector is physically docked, which increases the return loss of the product.
因此,有必要提供一种光纤抛光研磨液、制备方法及光纤抛光研磨工艺,以克服上述问题。Therefore, it is necessary to provide an optical fiber polishing slurry, a preparation method and an optical fiber polishing process to overcome the above problems.
发明内容Contents of the invention
本发明的目的在于提供一种光纤抛光研磨液、制备方法及光纤抛光研磨工艺,以提高光纤端面抛光研磨质量以及光纤连接器的光学性能。The object of the present invention is to provide an optical fiber polishing liquid, a preparation method and an optical fiber polishing process, so as to improve the optical performance of optical fiber end surface polishing and grinding of optical fiber connectors.
为了实现上述目的,本发明的第一方面提供一种光纤抛光研磨液,包括纳米氧化铈粉、纯化水、亲水性分散剂、水溶性悬浮剂、二元醇单体保湿剂;In order to achieve the above object, the first aspect of the present invention provides an optical fiber polishing slurry, including nano cerium oxide powder, purified water, hydrophilic dispersant, water-soluble suspending agent, glycol monomer humectant;
其中,所述纳米氧化铈粉、所述纯化水、所述二元醇单体保湿剂重量比为(2-4):(4-8):(1-3),所述分散剂为所述纯化水重量的3%-15%,所述悬浮剂为所述纯化水重量的5%-10%;Wherein, the weight ratio of the nano cerium oxide powder, the purified water, and the glycol monomer humectant is (2-4): (4-8): (1-3), and the dispersant is the 3%-15% of the weight of the purified water, and the suspending agent is 5%-10% of the weight of the purified water;
所述纳米氧化铈粉的粒度范围为0.2um≤α≤0.7um。The particle size range of the nano cerium oxide powder is 0.2um≤α≤0.7um.
在一些实施例中,所述纳米氧化铈粉的粒度范围为0.3um≤α≤0.5um。In some embodiments, the particle size range of the nano-cerium oxide powder is 0.3um≤α≤0.5um.
在一些实施例中,所述分散剂包括含亲水基团的改性聚醚磷酸酯类化合物。In some embodiments, the dispersant includes a modified polyether phosphate compound containing a hydrophilic group.
在一些实施例中,所述分散剂为广州市润宏化工有限公司型号为8605分散剂。In some embodiments, the dispersant is Guangzhou Runhong Chemical Co., Ltd. model 8605 dispersant.
在一些实施例中,所述悬浮剂包括水溶性液体聚合物、乳化剂、水溶性纤维素。In some embodiments, the suspending agent includes water-soluble liquid polymers, emulsifiers, water-soluble cellulose.
在一些实施例中,其特征在于:所述二元醇单体保湿剂包括乙二醇。In some embodiments, it is characterized in that: the glycol monomer humectant includes ethylene glycol.
本发明的第二方面提供一种光纤抛光研磨液制备方法,包括以下步骤:A second aspect of the present invention provides a method for preparing an optical fiber polishing slurry, comprising the following steps:
步骤一、重量比称取如下:纳米氧化铈粉20-40重量份、纯化水40-80重量份、二元醇单体保湿剂10-30重量份,分散剂为所述纯化水重量的3%-15%、悬浮剂为所述纯化水重量的5%-10%,待用;Step 1, the weight ratio is weighed as follows: 20-40 parts by weight of nano cerium oxide powder, 40-80 parts by weight of purified water, 10-30 parts by weight of glycol monomer humectant, and the dispersant is 3 parts by weight of the purified water. %-15%, suspending agent is 5%-10% of described purified water weight, stand-by;
步骤二、将所述纯化水加入搅拌桶内低速搅拌;Step 2, adding the purified water into the mixing tank and stirring at a low speed;
步骤三、于所述纯化水内加入所述分散剂低速搅拌3-8分钟;Step 3, adding the dispersant into the purified water and stirring at a low speed for 3-8 minutes;
步骤四、于所述纯化水内加入所述纳米氧化铈粉中速搅拌8-12分钟;Step 4, adding the nano cerium oxide powder into the purified water and stirring at a medium speed for 8-12 minutes;
步骤五、于所述纯化水内加入所述悬浮剂中速搅拌12-18分钟;Step 5, adding the suspending agent into the purified water and stirring at a medium speed for 12-18 minutes;
步骤六、于所述纯化水内加入所述二元醇单体保湿剂中速搅拌8-12分钟;Step 6. Add the glycol monomer humectant into the purified water and stir at medium speed for 8-12 minutes;
步骤七、配比完成封装入库。Step 7: Complete the packaging and storage of the proportioning.
在一些实施例中,所述步骤三中,所述分散剂低速搅拌5分钟;In some embodiments, in the third step, the dispersant is stirred at a low speed for 5 minutes;
所述步骤四中,所述纳米氧化铈粉中速搅拌10分钟;In the step 4, the nano cerium oxide powder was stirred at a medium speed for 10 minutes;
所述步骤五中,所述悬浮剂中速搅拌15分钟;In the step five, the suspending agent was stirred at a medium speed for 15 minutes;
所述步骤六中,所述二元醇单体保湿剂中速搅拌10分钟。In the sixth step, the diol monomer humectant was stirred at a medium speed for 10 minutes.
本发明的第三方面提供一种光纤抛光研磨工艺,采用上述制备方法制备上述光纤抛光研磨液对光纤进行抛光研磨;The third aspect of the present invention provides an optical fiber polishing and grinding process, using the above preparation method to prepare the above optical fiber polishing slurry to polish and grind the optical fiber;
在研磨过程中,研磨压力为2000-3000克,研磨转速为120-180r/s,研磨时间为20-40s。During the grinding process, the grinding pressure is 2000-3000 grams, the grinding speed is 120-180r/s, and the grinding time is 20-40s.
在一些实施例中,所述研磨压力为2500克,所述研磨转速为150r/s,所述研磨时间为30s。In some embodiments, the grinding pressure is 2500 grams, the grinding speed is 150 r/s, and the grinding time is 30s.
本发明的有益效果:Beneficial effects of the present invention:
本发明方案中,纳米氧化铈粉的粒度α小于等予0.7um可以使得氧化铈粉粒度较小,有利于减少纳米氧化铈粉的凝结程度以及减少对光纤端面的冲击力,提高抛光研磨精度,此外,纳米氧化铈粉的粒度α大于等予0.2um,使得纳米氧化铈粉的粒度不至于过小,保证具有一定抛光研磨力,使得研磨效率较高。当纳米氧化铈粉过小时,容易产生性质变化,导致研磨液中其他助剂在研磨过程中与纳米氧化铈粉发生不可预测的反应,影响研磨液的研磨效果,以及增加研磨液的研制难度,此外,颗粒太小影响磨削速率,需要加长时间影响生产效率,以及颗粒太小会导致纳米氧化铈粉的成本增加。并且,纳米氧化铈粉为0.2um≤α≤0.7um可以由国内厂商提供,降低成本。In the scheme of the present invention, the particle size α of the nano-cerium oxide powder is less than or equal to 0.7um, which can make the particle size of the cerium oxide powder smaller, which is conducive to reducing the degree of coagulation of the nano-cerium oxide powder and reducing the impact force on the end face of the optical fiber, and improving the polishing and grinding accuracy. In addition, the particle size α of the nano-cerium oxide powder is greater than or equal to 0.2um, so that the particle size of the nano-cerium oxide powder will not be too small, ensuring a certain polishing and grinding force, and making the grinding efficiency higher. When the nano-cerium oxide powder is too small, it is easy to change its properties, which will lead to unpredictable reactions between other additives in the grinding liquid and the nano-cerium oxide powder during the grinding process, which will affect the grinding effect of the grinding liquid and increase the difficulty of developing the grinding liquid. In addition, too small particles will affect the grinding rate, it will take longer time to affect the production efficiency, and too small particles will lead to an increase in the cost of nano cerium oxide powder. Moreover, the nano cerium oxide powder with a size of 0.2um≤α≤0.7um can be provided by domestic manufacturers to reduce costs.
分散剂有利于将纳米氧化铈粉均匀分散在研磨液中;悬浮剂作用是将纳米氧化铈颗粒均匀分散于水中保持悬浮状态使其不致迅速下沉,从而保持研磨液的浓度使纳米氧化铈颗粒均匀分散在研磨液中;通常分散剂和悬浮剂容易氧化,氧化后会失去或者降低原有的分散以及悬浮作用,导致配比出的抛光研磨液中纳米氧化铈颗粒会出现聚集形成大颗粒或悬浮性不好直接影响抛光研磨效果导致光纤高度偏高,在此情况下,通过配置二元醇单体保湿剂,使得在研磨光纤时防止水分蒸发吸湿保湿,降低和延缓分散剂和悬浮剂的氧化,从而使得在研磨过程中,研磨液能够保持良好的研磨效果。The dispersant is beneficial to disperse the nano cerium oxide powder evenly in the grinding liquid; the function of the suspending agent is to evenly disperse the nano cerium oxide particles in the water to maintain a suspended state so that they will not sink rapidly, thereby maintaining the concentration of the grinding liquid so that the nano cerium oxide particles Uniformly dispersed in the grinding liquid; usually the dispersant and suspending agent are easy to oxidize, and the original dispersion and suspension effect will be lost or reduced after oxidation, resulting in the aggregation of nano-cerium oxide particles in the prepared polishing liquid to form large particles or Poor suspension directly affects the polishing and grinding effect, resulting in a high fiber optic height. In this case, by configuring a glycol monomer humectant, it can prevent moisture from evaporating, absorbing moisture, and reduce and delay the loss of dispersant and suspending agent when polishing the fiber. Oxidation, so that during the grinding process, the grinding liquid can maintain a good grinding effect.
此外,纳米氧化铈粉与所述二元醇单体保湿剂重量比为(2-4):(4-8),有利于纳米氧化铈粉在水中具有较高浓度,实现对光纤的良好研磨效果;所述分散剂为所述纯化水重量的3%-15%,有利于对浓度较高的纳米氧化铈粉分散,从而更好将纳米氧化铈粉均匀分散在研磨液中;所述悬浮剂为所述纯化水重量的5%-10%,有利于将浓度较高的纳米氧化铈颗粒均匀分散于水中保持悬浮状态使其不致迅速下沉,从而保持研磨液中纳米氧化铈颗粒浓度较高且均匀分散在研磨液中;所述纯化水、所述二元醇单体保湿剂重量比为(4-8):(1-3),有利于二元醇单体保湿剂具有较大含量,以较好防止水分蒸发从而吸湿保湿,降低和延缓分散剂和悬浮剂的氧化,从而使得在研磨过程中,研磨液能够保持良好的研磨效果。In addition, the weight ratio of nano cerium oxide powder to the diol monomer humectant is (2-4): (4-8), which is conducive to having a higher concentration of nano cerium oxide powder in water and achieving good grinding of optical fibers Effect; the dispersant is 3%-15% of the weight of the purified water, which is conducive to dispersing the nano cerium oxide powder with a higher concentration, thereby better evenly dispersing the nano cerium oxide powder in the grinding liquid; the suspension The agent is 5%-10% of the weight of the purified water, which is conducive to uniformly dispersing the higher concentration of nano-cerium oxide particles in water to maintain a suspended state so that it will not sink rapidly, thereby maintaining a relatively high concentration of nano-cerium oxide particles in the grinding liquid. High and evenly dispersed in the grinding liquid; the weight ratio of the purified water and the glycol monomer humectant is (4-8): (1-3), which is beneficial for the glycol monomer humectant to have a larger Content, in order to better prevent water evaporation and moisture absorption, reduce and delay the oxidation of dispersants and suspending agents, so that during the grinding process, the grinding liquid can maintain a good grinding effect.
基于上述,在研磨过程中,光纤端面受力较为均匀且所受冲击力较小,使得光纤抛光研磨效果良好,从而具有良好的光学性能。此外,基于成本考虑,将纳米氧化铈粉的粒度范围设置为0.2um≤α≤0.7um,纯化水、亲水性分散剂、水溶性悬浮剂、二元醇单体保湿剂的成分用量基于该粒度范围进行适配调整,以在降低成本的同时实现符合预期的光纤研磨效果。Based on the above, during the polishing process, the force on the end face of the optical fiber is relatively uniform and the impact force is relatively small, so that the polishing effect of the optical fiber is good, so that it has good optical performance. In addition, based on cost considerations, the particle size range of nano cerium oxide powder is set to 0.2um≤α≤0.7um, and the dosage of purified water, hydrophilic dispersant, water-soluble suspending agent, and glycol monomer humectant is based on this The particle size range is adapted to achieve the desired optical fiber polishing effect while reducing costs.
具体实施方式Detailed ways
下面将结合本发明实施例,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其它实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
现有技术中,光纤抛光研磨液所采用的氧化铈粉末的粒度是0.8-1.5um,在研磨过程中,由于氧化铈粉末的粒度较大并且容易凝结成块,且分布不均匀,以及研磨转速较大,在此情况下,光纤端面容易受力较大以及受力不均匀导致研磨加工后纤芯容易凹陷,连接器物理对接时有间隙,增大产品回波损耗。In the prior art, the particle size of the cerium oxide powder used in optical fiber polishing liquid is 0.8-1.5um. Larger, in this case, the fiber end face is prone to large force and uneven force, which leads to the fiber core is easy to sag after grinding, and there is a gap when the connector is physically docked, which increases the return loss of the product.
基于上述问题,本发明提供了一种光纤抛光研磨液,包括纳米氧化铈粉、纯化水、亲水性分散剂、水溶性悬浮剂、二元醇单体保湿剂;其中,纳米氧化铈粉、纯化水、二元醇单体保湿剂重量比为(2-4):(4-8):(1-3),分散剂为纯化水重量的3%-15%,悬浮剂为纯化水重量的5%-10%;纳米氧化铈粉的粒度范围为0.2um≤α≤0.7um。Based on the above problems, the present invention provides a kind of optical fiber polishing slurry, comprising nano cerium oxide powder, purified water, hydrophilic dispersant, water-soluble suspending agent, glycol monomer humectant; wherein, nano cerium oxide powder, The weight ratio of purified water and glycol monomer humectant is (2-4): (4-8): (1-3), the dispersant is 3%-15% of the purified water weight, and the suspending agent is the purified water weight 5%-10%; the particle size range of nano cerium oxide powder is 0.2um≤α≤0.7um.
其中,纳米氧化铈粉的粒度范围为0.2um≤α≤0.7um表示为纳米氧化铈粉最大粒度的粒度范围,以及纳米氧化铈粉大部分的粒度控制为0.2um≤α≤0.7um,例如50%以上纳米氧化铈粉的粒度控制为0.2um≤α≤0.7um,当然根据选择也可以60%或者70%以上或者其他比例纳米氧化铈粉的粒度控制为0.2um≤α≤0.7um,该其他比例在大于50%的范围选择,使得大部分纳米氧化铈粉的粒度控制为0.2um≤α≤0.7um。纳米氧化铈粉的粒度α小于等予0.7um可以使得氧化铈粉粒度较小,有利于减少纳米氧化铈粉的凝结程度以及减少对光纤端面的冲击力,提高抛光研磨精度,此外,纳米氧化铈粉的粒度α大于等予0.2um,使得纳米氧化铈粉的粒度不至于过小,保证具有一定抛光研磨力,使得研磨效率较高。当纳米氧化铈粉过小时,容易产生性质变化,导致研磨液中其他助剂在研磨过程中与纳米氧化铈粉发生不可预测的反应,影响研磨液的研磨效果,以及增加研磨液的研制难度,此外,颗粒太小影响磨削速率,需要加长时间影响生产效率,以及颗粒太小会导致纳米氧化铈粉的成本增加。并且,纳米氧化铈粉为0.2um≤α≤0.7um可以由国内厂商提供,降低成本。Among them, the particle size range of nano cerium oxide powder is 0.2um≤α≤0.7um, which means the particle size range of the maximum particle size of nano cerium oxide powder, and most of the particle size of nano cerium oxide powder is controlled to be 0.2um≤α≤0.7um, for example, 50 The particle size of the nano cerium oxide powder is controlled to be 0.2um≤α≤0.7um. Of course, according to the choice, the particle size of the nano cerium oxide powder can be controlled to be 0.2um≤α≤0.7um. The ratio is selected in a range greater than 50%, so that the particle size of most nano cerium oxide powders is controlled to be 0.2um≤α≤0.7um. The particle size α of nano cerium oxide powder is less than or equal to 0.7um, which can make the particle size of cerium oxide powder smaller, which is beneficial to reduce the degree of coagulation of nano cerium oxide powder and reduce the impact force on the end face of the optical fiber, and improve the polishing precision. In addition, nano cerium oxide powder The particle size α of the powder is greater than or equal to 0.2um, so that the particle size of the nano-cerium oxide powder will not be too small, ensuring a certain polishing and grinding force, and making the grinding efficiency higher. When the nano-cerium oxide powder is too small, it is easy to change its properties, which will lead to unpredictable reactions between other additives in the grinding liquid and the nano-cerium oxide powder during the grinding process, which will affect the grinding effect of the grinding liquid and increase the difficulty of developing the grinding liquid. In addition, too small particles will affect the grinding rate, it will take longer time to affect the production efficiency, and too small particles will lead to an increase in the cost of nano cerium oxide powder. Moreover, the nano cerium oxide powder with a size of 0.2um≤α≤0.7um can be provided by domestic manufacturers to reduce costs.
分散剂有利于将纳米氧化铈粉均匀分散在研磨液中;悬浮剂作用是将纳米氧化铈颗粒均匀分散于水中保持悬浮状态使其不致迅速下沉,从而保持研磨液的浓度使纳米氧化铈颗粒均匀分散在研磨液中;通常分散剂和悬浮剂容易氧化,氧化后会失去或者降低原有的分散以及悬浮作用,导致配比出的抛光研磨液中纳米氧化铈颗粒会出现聚集形成大颗粒或悬浮性不好直接影响抛光研磨效果导致光纤高度偏高,在此情况下,通过配置二元醇单体保湿剂,使得在研磨光纤时防止水分蒸发吸湿保湿,降低和延缓分散剂和悬浮剂的氧化,从而使得在研磨过程中,研磨液能够保持良好的研磨效果。The dispersant is beneficial to disperse the nano cerium oxide powder evenly in the grinding liquid; the function of the suspending agent is to evenly disperse the nano cerium oxide particles in the water to maintain a suspended state so that they will not sink rapidly, thereby maintaining the concentration of the grinding liquid so that the nano cerium oxide particles Uniformly dispersed in the grinding liquid; usually the dispersant and suspending agent are easy to oxidize, and the original dispersion and suspension effect will be lost or reduced after oxidation, resulting in the aggregation of nano-cerium oxide particles in the prepared polishing liquid to form large particles or Poor suspension directly affects the polishing and grinding effect, resulting in a high fiber optic height. In this case, by configuring a glycol monomer humectant, it can prevent moisture from evaporating, absorbing moisture, and reduce and delay the loss of dispersant and suspending agent when polishing the fiber. Oxidation, so that during the grinding process, the grinding liquid can maintain a good grinding effect.
此外,纳米氧化铈粉与二元醇单体保湿剂重量比为(2-4):(4-8),有利于纳米氧化铈粉在水中具有较高浓度,实现对光纤的良好研磨效果;分散剂为纯化水重量的3%-15%,有利于对浓度较高的纳米氧化铈粉分散,从而更好将纳米氧化铈粉均匀分散在研磨液中;悬浮剂为纯化水重量的5%-10%,有利于将浓度较高的纳米氧化铈颗粒均匀分散于水中保持悬浮状态使其不致迅速下沉,从而保持研磨液中纳米氧化铈颗粒浓度较高且均匀分散在研磨液中;纯化水、二元醇单体保湿剂重量比为(4-8):(1-3),有利于二元醇单体保湿剂具有较大含量,以较好防止水分蒸发从而吸湿保湿,降低和延缓分散剂和悬浮剂的氧化,从而使得在研磨过程中,研磨液能够保持良好的研磨效果。In addition, the weight ratio of nano cerium oxide powder to diol monomer humectant is (2-4): (4-8), which is conducive to having a higher concentration of nano cerium oxide powder in water and achieving a good grinding effect on optical fibers; The dispersant is 3%-15% of the weight of purified water, which is beneficial to disperse the nano cerium oxide powder with higher concentration, so that the nano cerium oxide powder can be evenly dispersed in the grinding liquid; the suspending agent is 5% of the weight of purified water -10%, it is beneficial to evenly disperse the nano-cerium oxide particles with higher concentration in water to maintain a suspended state so as not to sink rapidly, so as to maintain a high concentration of nano-cerium oxide particles in the grinding liquid and uniformly disperse in the grinding liquid; Purification The weight ratio of water and diol monomer humectant is (4-8): (1-3), which is beneficial for the dibasic alcohol monomer humectant to have a larger content, so as to better prevent moisture from evaporating so as to absorb moisture and keep moisture, reduce and Delay the oxidation of dispersant and suspending agent, so that the grinding liquid can maintain a good grinding effect during the grinding process.
水为纯化水,例如蒸馏水、去离子水、高纯水等,以防止水中较多杂质影响纳米氧化铈粉在水中的均匀度,提高研磨效果。The water is purified water, such as distilled water, deionized water, high-purity water, etc., to prevent more impurities in the water from affecting the uniformity of the nano-cerium oxide powder in the water and improve the grinding effect.
亲水性分散剂为具有亲水基团的改性聚醚磷酸酯类化合物,或者其他就有亲水基团的分散剂,在此不做限定,根据需要设置。The hydrophilic dispersant is a modified polyether phosphate compound with hydrophilic groups, or other dispersants with hydrophilic groups, which are not limited here and can be set as required.
水溶性悬浮剂包括水溶性液体聚合物、水溶性纤维素等至少一种,此为现有技术,在此不一一说明,其中可以根据需要添加乳化剂或者分散剂等物质。The water-soluble suspending agent includes at least one of water-soluble liquid polymers, water-soluble cellulose, etc., which is a prior art, and will not be described here one by one, wherein emulsifiers or dispersants can be added as needed.
二元醇单体保湿剂包括乙二醇、丙二醇等单分子保湿二元醇中的至少一种,在此不做限定,只要具有吸湿保湿作用,降低和延缓分散剂和悬浮剂的氧化即可。Glycol monomer humectants include at least one of monomolecular moisturizing diols such as ethylene glycol and propylene glycol, which are not limited here, as long as they have hygroscopic and moisturizing effects, and can reduce and delay the oxidation of dispersants and suspending agents .
基于上述,在研磨过程中,光纤端面受力较为均匀且所受冲击力较小,使得光纤抛光研磨效果良好,从而具有良好的光学性能。此外,基于成本考虑,将纳米氧化铈粉的粒度范围设置为0.2um≤α≤0.7um,纯化水、亲水性分散剂、水溶性悬浮剂、二元醇单体保湿剂的成分用量基于该粒度范围进行适配调整,以在降低成本的同时实现符合预期的光纤研磨效果。Based on the above, during the polishing process, the force on the end face of the optical fiber is relatively uniform and the impact force is relatively small, so that the polishing effect of the optical fiber is good, so that it has good optical performance. In addition, based on cost considerations, the particle size range of nano cerium oxide powder is set to 0.2um≤α≤0.7um, and the dosage of purified water, hydrophilic dispersant, water-soluble suspending agent, and glycol monomer humectant is based on this The particle size range is adapted to achieve the desired optical fiber polishing effect while reducing costs.
在一些实施例中,纳米氧化铈粉的粒度范围为0.3um≤α≤0.5um,有利于使得纳米氧化铈粉较小并且大小较为均匀,分散剂以及悬浮剂能够更容易对纳米氧化铈颗粒产生作用,使得纳米氧化铈颗粒能够更均匀分布于水中,以在研磨过程中,进一步具有更好的光纤研磨效果,提高光纤连接器的光学性能。In some embodiments, the particle size range of the nano-cerium oxide powder is 0.3um≤α≤0.5um, which is beneficial to make the nano-cerium oxide powder smaller and more uniform in size, and the dispersant and suspending agent can more easily produce nano-cerium oxide particles. Function, so that the nano-cerium oxide particles can be more uniformly distributed in the water, so as to further have a better optical fiber grinding effect during the grinding process and improve the optical performance of the optical fiber connector.
在一些实施例中,分散剂包括含亲水基团的改性聚醚磷酸酯类化合物,例如广州市润宏化工有限公司型号为8605分散剂。采用含亲水基团的改性聚醚磷酸酯类化合物能够具有良好的分散力以及附着力,当改性聚醚磷酸酯类化合物溶于水中时,吸附带动纳米氧化铈颗粒分散于水中,使得纳米氧化铈颗粒在水中分布更均匀,此外,改性聚醚磷酸酯类化合物具有一定的保湿性,使得改性聚醚磷酸酯类化合物的氧化性较低,有利于纳米氧化铈颗粒均匀分散更持久。In some embodiments, the dispersant includes a modified polyether phosphate compound containing a hydrophilic group, for example, the model of Guangzhou Runhong Chemical Co., Ltd. is 8605 dispersant. The use of modified polyether phosphate compounds containing hydrophilic groups can have good dispersion and adhesion. When the modified polyether phosphate compounds are dissolved in water, the adsorption drives nano-cerium oxide particles to disperse in water, making Nano cerium oxide particles are more evenly distributed in water. In addition, the modified polyether phosphate compounds have a certain degree of moisture retention, which makes the modified polyether phosphate compounds less oxidative, which is conducive to the uniform dispersion of nano cerium oxide particles. lasting.
在一些实施例中,悬浮剂包括水溶性液体聚合物、乳化剂、水溶性纤维素等,例如青岛万佳汇鑫表面材料科技有限公司型号为M-205悬浮剂,以更好的与纳米氧化铈颗粒结合,从而更好将纳米氧化铈颗粒均匀分散于水中保持悬浮状态使其不致迅速下沉,悬浮效果更好。In some embodiments, the suspending agent includes water-soluble liquid polymers, emulsifiers, water-soluble cellulose, etc., for example, the model of Qingdao Wanjia Huixin Surface Material Technology Co., Ltd. is M-205 suspending agent, to better integrate with nano-oxidation The cerium particles are combined, so that the nano-cerium oxide particles can be evenly dispersed in the water to maintain a suspended state so that they will not sink rapidly, and the suspension effect is better.
在一些实施例中,二元醇单体保湿剂包括乙二醇,该乙二醇具有保湿作用,并且乙二醇易溶于水并且具有良好的溶解渗透作用,能够将悬浮剂中的有机物以及改性聚醚磷酸酯类化合物更好溶解扩散,对悬浮剂以及分散剂具有更强的保湿作用,所形成的研磨液能够更好增强分散剂的分散效果以及悬浮剂的悬浮效果,从而进一步增强纳米氧化铈颗粒均匀分散性,提高光纤研磨效果。以及,乙二醇为中性物质,对人体腐蚀性弱,有利于操作人员操作。In some embodiments, the glycol monomer humectant includes ethylene glycol, which has a moisturizing effect, and ethylene glycol is easily soluble in water and has good dissolution and penetration, and can remove organic matter and The modified polyether phosphate compound is better dissolved and diffused, and has a stronger moisturizing effect on the suspending agent and dispersing agent. The uniform dispersion of nano-cerium oxide particles improves the optical fiber polishing effect. And, ethylene glycol is a neutral substance, which is weakly corrosive to the human body and is beneficial for operators to operate.
在一些实施例中,本发明还提供了一种光纤抛光研磨液制备方法,包括以下步骤:In some embodiments, the present invention also provides a method for preparing an optical fiber polishing slurry, comprising the following steps:
步骤一、称取氧化铈粉20-40重量份、纯化水40-80重量份、二元醇单体保湿剂10-30重量份,分散剂为纯化水3%-15%、悬浮剂为纯化水5%-10%,待用;步骤二、将纯化水加入搅拌桶内低速搅拌;步骤三、于纯化水内加入分散剂低速搅拌3-8分钟;步骤四、于纯化水内加入纳米氧化铈粉中速搅拌8-12分钟;步骤五、于纯化水内加入悬浮剂中速搅拌12-18分钟;步骤六、于纯化水内加入二元醇单体保湿剂中速搅拌8-12分钟;步骤七、配比完成封装入库。Step 1. Weigh 20-40 parts by weight of cerium oxide powder, 40-80 parts by weight of purified water, 10-30 parts by weight of glycol monomer humectant, the dispersant is 3%-15% of purified water, and the suspending agent is purified water Water 5%-10%, stand-by; step 2, add purified water to the mixing tank and stir at low speed; step 3, add dispersant to purified water and stir at low speed for 3-8 minutes; step 4, add nano-oxidized water to purified water Stir cerium powder at medium speed for 8-12 minutes; step 5, add suspending agent to purified water and stir at medium speed for 12-18 minutes; step 6, add glycol monomer humectant to purified water and stir at medium speed for 8-12 minutes ; Step 7, complete the packaging and warehousing of the proportioning.
其中,分散剂低速搅拌3-8分钟有利于分散剂更好溶解于水中;分散剂先于纳米氧化铈粉溶解于水中,有利于分散剂充分将纳米氧化铈均匀分散;悬浮剂后于纳米氧化铈粉加入水中,有利于悬浮剂对分散后的纳米氧化铈产生较好的悬浮作用;以及二元醇单体保湿剂后于悬浮剂和分散剂加入水中,有利于降低和延缓悬浮剂和分散剂氧化;纳米氧化铈粉、悬浮剂和二元醇单体保湿剂均于纯化水内中速搅拌有利于加快扩散速度,有利于各种材料充分混合。Among them, the dispersant is stirred at a low speed for 3-8 minutes, which is conducive to the better dissolution of the dispersant in water; the dispersant is dissolved in water before the nano-cerium oxide powder, which is conducive to the dispersant to fully disperse the nano-cerium oxide evenly; Adding cerium powder to water is beneficial for the suspending agent to have a better suspending effect on the dispersed nano-cerium oxide; and adding the diol monomer humectant to the water after the suspending agent and dispersing agent is beneficial to reduce and delay the suspending agent and dispersion. agent oxidation; nano cerium oxide powder, suspending agent and glycol monomer humectant are stirred in purified water at a medium speed, which is conducive to accelerating the diffusion speed and fully mixing various materials.
在一些实施例中,步骤三中,分散剂低速搅拌5分钟;步骤四中,纳米氧化铈粉中速搅拌10分钟;步骤五中,悬浮剂中速搅拌15分钟;步骤六中,二元醇单体保湿剂中速搅拌10分钟。In some embodiments, in step three, the dispersant is stirred at a low speed for 5 minutes; in step four, the nano cerium oxide powder is stirred at a medium speed for 10 minutes; in step five, the suspending agent is stirred at a medium speed for 15 minutes; in step six, the glycol Agitate the monomeric moisturizer at medium speed for 10 minutes.
在一些实施例中,本发明还提供了一种光纤抛光研磨工艺,采用根据上述制备方法制备上述光纤抛光研磨液对光纤进行抛光研磨;在研磨过程中,研磨压力为2000-3000克,研磨转速为120-180r/s,研磨时间为20-40s,有利于研磨液中纳米氧化铈的均匀度良好,从而对光纤具有良好的研磨抛光效果。In some embodiments, the present invention also provides an optical fiber polishing and grinding process, which uses the optical fiber polishing slurry prepared according to the above preparation method to polish and grind the optical fiber; during the grinding process, the grinding pressure is 2000-3000 grams, and the grinding speed The grinding time is 120-180r/s, and the grinding time is 20-40s, which is conducive to the good uniformity of nano-cerium oxide in the grinding liquid, so that it has a good grinding and polishing effect on the optical fiber.
其中,在研磨过程中所使用研磨机为胜明MT中心加压研磨机、汉鑫MT中心加压研磨机或泊尔斯MT中心加压研磨机。Among them, the grinding machine used in the grinding process is Shengming MT central pressure grinding machine, Hanxin MT central pressure grinding machine or Poers MT central pressure grinding machine.
优选的,研磨压力为2500克,研磨转速为150r/s,研磨时间为30s,以具有更好的研磨效果。Preferably, the grinding pressure is 2500 grams, the grinding speed is 150 r/s, and the grinding time is 30 s, so as to have a better grinding effect.
以下为光纤抛光研磨液制备方法以及光纤抛光研磨工艺的实施例,如下:The following is the embodiment of the preparation method of optical fiber polishing slurry and the optical fiber polishing and grinding process, as follows:
实施例1Example 1
步骤一、重量份称取如下:最大粒度为0.2um的纳米氧化铈粉20重量份、蒸馏水40重量份、乙二醇10重量份,广州市润宏化工有限公司型号为8605的分散剂为蒸馏水重量的3%、青岛万佳汇鑫表面材料科技有限公司型号为M-205的悬浮剂为蒸馏水重量的5%,待用;Step 1, the parts by weight are weighed as follows: 20 parts by weight of nano-cerium oxide powder with a maximum particle size of 0.2um, 40 parts by weight of distilled water, 10 parts by weight of ethylene glycol, and the dispersant of Guangzhou Runhong Chemical Co., Ltd. model 8605 is distilled water 3% by weight, the suspending agent of Qingdao Wanjia Huixin Surface Material Technology Co., Ltd. model M-205 is 5% by weight of distilled water, stand-by;
步骤二、将蒸馏水加入搅拌桶内低速搅拌;Step 2: Add distilled water into the mixing tank and stir at low speed;
步骤三、于蒸馏水内加入分散剂低速搅拌3分钟;Step 3: Add dispersant to distilled water and stir at low speed for 3 minutes;
步骤四、于蒸馏水内加入纳米氧化铈粉中速搅拌8分钟;Step 4: Add nano cerium oxide powder into distilled water and stir for 8 minutes at medium speed;
步骤五、于蒸馏水内加入悬浮剂中速搅拌12分钟;Step 5. Add suspending agent to distilled water and stir at medium speed for 12 minutes;
步骤六、于蒸馏水内加入乙二醇中速搅拌8分钟;Step 6: Add ethylene glycol to the distilled water and stir at medium speed for 8 minutes;
步骤七、配比完成封装入库。Step 7: Complete the packaging and storage of the proportioning.
针对MT12芯多模光纤连接器产品进行抛光研磨,取配置好后的MT光纤抛光研磨液放置于研磨平台,驱动研磨机所夹取的MT连接头接触研磨平台上的光纤抛光研磨液,驱动研磨平台转动。Polishing and grinding for MT12-core multi-mode optical fiber connector products, take the configured MT optical fiber polishing slurry and place it on the grinding platform, drive the MT connector clamped by the grinding machine to contact the optical fiber polishing slurry on the grinding platform, and drive the grinding The platform turns.
在研磨过程中,研磨压力为2000克,研磨转速为120r/s,研磨时间为20s。During the grinding process, the grinding pressure is 2000g, the grinding speed is 120r/s, and the grinding time is 20s.
实施例2Example 2
步骤一、重量份称取如下:最大粒度为0.7um的纳米氧化铈粉40重量份、蒸馏水80重量份、乙二醇30重量份,广州市润宏化工有限公司型号为8605的分散剂为蒸馏水重量的15%、青岛万佳汇鑫表面材料科技有限公司型号为M-205的悬浮剂为蒸馏水重量的10%,待用;Step 1, the parts by weight are weighed as follows: 40 parts by weight of nano-cerium oxide powder with a maximum particle size of 0.7um, 80 parts by weight of distilled water, 30 parts by weight of ethylene glycol, and the dispersant of Guangzhou Runhong Chemical Co., Ltd. model 8605 is distilled water 15% by weight, the suspending agent of Qingdao Wanjia Huixin Surface Material Technology Co., Ltd. model M-205 is 10% by weight of distilled water, stand-by;
步骤二、将蒸馏水加入搅拌桶内低速搅拌;Step 2: Add distilled water into the mixing tank and stir at low speed;
步骤三、于蒸馏水内加入分散剂低速搅拌8分钟;Step 3: Add dispersant to distilled water and stir at low speed for 8 minutes;
步骤四、于蒸馏水内加入纳米氧化铈粉中速搅拌12分钟;Step 4: Add nano cerium oxide powder into distilled water and stir at medium speed for 12 minutes;
步骤五、于蒸馏水内加入悬浮剂中速搅拌18分钟;Step 5. Add suspending agent to distilled water and stir at medium speed for 18 minutes;
步骤六、于蒸馏水内加入乙二醇中速搅拌12分钟;Step 6: Add ethylene glycol to the distilled water and stir at medium speed for 12 minutes;
步骤七、配比完成封装入库。Step 7: Complete the packaging and storage of the proportioning.
针对MT12芯多模光纤连接器产品进行抛光研磨,取配置好后的MT光纤抛光研磨液放置于研磨平台,驱动研磨机所夹取的MT连接头接触研磨平台上的光纤抛光研磨液,驱动研磨平台转动。Polishing and grinding for MT12-core multi-mode optical fiber connector products, take the configured MT optical fiber polishing slurry and place it on the grinding platform, drive the MT connector clamped by the grinding machine to contact the optical fiber polishing slurry on the grinding platform, and drive the grinding The platform turns.
在研磨过程中,研磨压力为3000克,研磨转速为180r/s,研磨时间为40s。During the grinding process, the grinding pressure is 3000 grams, the grinding speed is 180r/s, and the grinding time is 40s.
实施例3Example 3
步骤一、重量份称取如下:最大粒度为0.3um的纳米氧化铈粉25重量份、蒸馏水50重量份、乙二醇15重量份,广州市润宏化工有限公司型号为8605的分散剂为蒸馏水重量的6%、青岛万佳汇鑫表面材料科技有限公司型号为M-205的悬浮剂为蒸馏水重量的6%,待用;Step 1, the parts by weight are weighed as follows: 25 parts by weight of nano cerium oxide powder with a maximum particle size of 0.3um, 50 parts by weight of distilled water, 15 parts by weight of ethylene glycol, and the dispersant of Guangzhou Runhong Chemical Co., Ltd. model is 8605 is distilled water 6% of the weight, the suspending agent of Qingdao Wanjia Huixin Surface Material Technology Co., Ltd. model M-205 is 6% of the distilled water weight, stand-by;
步骤二、将蒸馏水加入搅拌桶内低速搅拌;Step 2: Add distilled water into the mixing tank and stir at low speed;
步骤三、于蒸馏水内加入分散剂低速搅拌5分钟;Step 3: Add dispersant to distilled water and stir at low speed for 5 minutes;
步骤四、于蒸馏水内加入纳米氧化铈粉中速搅拌10分钟;Step 4: Add nanometer cerium oxide powder into distilled water and stir at medium speed for 10 minutes;
步骤五、于蒸馏水内加入悬浮剂中速搅拌15分钟;Step 5. Add suspending agent to distilled water and stir at medium speed for 15 minutes;
步骤六、于蒸馏水内加入乙二醇中速搅拌10分钟;Step 6: Add ethylene glycol to the distilled water and stir at medium speed for 10 minutes;
步骤七、配比完成封装入库。Step 7: Complete the packaging and storage of the proportioning.
针对MT12芯多模光纤连接器产品进行抛光研磨,取配置好后的MT光纤抛光研磨液放置于研磨平台,驱动研磨机所夹取的MT连接头接触研磨平台上的光纤抛光研磨液,驱动研磨平台转动。Polishing and grinding for MT12-core multi-mode optical fiber connector products, take the configured MT optical fiber polishing slurry and place it on the grinding platform, drive the MT connector clamped by the grinding machine to contact the optical fiber polishing slurry on the grinding platform, and drive the grinding The platform turns.
在研磨过程中,研磨压力为2500克,研磨转速为150r/s,研磨时间为30s。During the grinding process, the grinding pressure was 2500 grams, the grinding speed was 150 r/s, and the grinding time was 30 s.
实施例4Example 4
步骤一、重量份称取如下:最大粒度为0.5um的纳米氧化铈粉35重量份、蒸馏水70重量份、乙二醇25重量份,广州市润宏化工有限公司型号为8605的分散剂为蒸馏水重量的12%、青岛万佳汇鑫表面材料科技有限公司型号为M-205的悬浮剂为蒸馏水重量的9%,待用;Step 1, the parts by weight are weighed as follows: 35 parts by weight of nano-cerium oxide powder with a maximum particle size of 0.5um, 70 parts by weight of distilled water, 25 parts by weight of ethylene glycol, and the dispersant of Guangzhou Runhong Chemical Co., Ltd. model is 8605 is distilled water 12% by weight, the suspending agent of Qingdao Wanjia Huixin Surface Material Technology Co., Ltd. model M-205 is 9% by weight of distilled water, stand-by;
步骤二、将蒸馏水加入搅拌桶内低速搅拌;Step 2: Add distilled water into the mixing tank and stir at low speed;
步骤三、于蒸馏水内加入分散剂低速搅拌5分钟;Step 3: Add dispersant to distilled water and stir at low speed for 5 minutes;
步骤四、于蒸馏水内加入纳米氧化铈粉中速搅拌10分钟;Step 4: Add nanometer cerium oxide powder into distilled water and stir at medium speed for 10 minutes;
步骤五、于蒸馏水内加入悬浮剂中速搅拌15分钟;Step 5. Add suspending agent to distilled water and stir at medium speed for 15 minutes;
步骤六、于蒸馏水内加入乙二醇中速搅拌10分钟;Step 6: Add ethylene glycol to the distilled water and stir at medium speed for 10 minutes;
步骤七、配比完成封装入库。Step 7: Complete the packaging and storage of the proportioning.
针对MT12芯多模光纤连接器产品进行抛光研磨,取配置好后的MT光纤抛光研磨液放置于研磨平台,驱动研磨机所夹取的MT连接头接触研磨平台上的光纤抛光研磨液,驱动研磨平台转动。Polishing and grinding for MT12-core multi-mode optical fiber connector products, take the configured MT optical fiber polishing slurry and place it on the grinding platform, drive the MT connector clamped by the grinding machine to contact the optical fiber polishing slurry on the grinding platform, and drive the grinding The platform turns.
在研磨过程中,研磨压力为2500克,研磨转速为150r/s,研磨时间为30s。During the grinding process, the grinding pressure was 2500 grams, the grinding speed was 150 r/s, and the grinding time was 30 s.
实施例5Example 5
步骤一、重量份称取如下:最大粒度为0.4um的纳米氧化铈粉30重量份、蒸馏水60重量份、乙二醇20重量份,广州市润宏化工有限公司型号为8605的分散剂为蒸馏水重量的9%、青岛万佳汇鑫表面材料科技有限公司型号为M-205的悬浮剂为蒸馏水重量的7%,待用;Step 1, the parts by weight are weighed as follows: 30 parts by weight of nano-cerium oxide powder with a maximum particle size of 0.4um, 60 parts by weight of distilled water, 20 parts by weight of ethylene glycol, and the dispersant of Guangzhou Runhong Chemical Co., Ltd. model 8605 is distilled water 9% of the weight, the suspending agent of Qingdao Wanjia Huixin Surface Material Technology Co., Ltd. model M-205 is 7% of the distilled water weight, stand-by;
步骤二、将蒸馏水加入搅拌桶内低速搅拌;Step 2: Add distilled water into the mixing tank and stir at low speed;
步骤三、于蒸馏水内加入所分散剂低速搅拌5分钟;Step 3: Add the dispersant to distilled water and stir at low speed for 5 minutes;
步骤四、于蒸馏水内加入纳米氧化铈粉中速搅拌10分钟;Step 4: Add nanometer cerium oxide powder into distilled water and stir at medium speed for 10 minutes;
步骤五、于蒸馏水内加入悬浮剂中速搅拌15分钟;Step 5. Add suspending agent to distilled water and stir at medium speed for 15 minutes;
步骤六、于蒸馏水内加入乙二醇中速搅拌10分钟;Step 6: Add ethylene glycol to the distilled water and stir at medium speed for 10 minutes;
步骤七、配比完成封装入库。Step 7: Complete the packaging and storage of the proportioning.
针对MT12芯多模光纤连接器产品进行抛光研磨,取配置好后的MT光纤抛光研磨液放置于研磨平台,驱动研磨机所夹取的MT连接头接触研磨平台上的光纤抛光研磨液,驱动研磨平台转动。Polishing and grinding for MT12-core multi-mode optical fiber connector products, take the configured MT optical fiber polishing slurry and place it on the grinding platform, drive the MT connector clamped by the grinding machine to contact the optical fiber polishing slurry on the grinding platform, and drive the grinding The platform turns.
在研磨过程中,研磨压力为2500克,研磨转速为150r/s,研磨时间为30s。During the grinding process, the grinding pressure was 2500 grams, the grinding speed was 150 r/s, and the grinding time was 30 s.
实施例6Example 6
步骤一、重量份称取如下:粒度为0.4um的纳米氧化铈粉30重量份、蒸馏水60重量份、乙二醇20重量份,广州市润宏化工有限公司型号为8605的分散剂为蒸馏水重量的10%、青岛万佳汇鑫表面材料科技有限公司型号为M-205的悬浮剂为蒸馏水重量的5%,待用;Step 1, the parts by weight are weighed as follows: 30 parts by weight of nano-cerium oxide powder with a particle size of 0.4um, 60 parts by weight of distilled water, 20 parts by weight of ethylene glycol, and the dispersant of Guangzhou Runhong Chemical Co., Ltd. model is 8605 is the weight of distilled water 10%, the suspending agent of Qingdao Wanjia Huixin Surface Material Technology Co., Ltd. model M-205 is 5% of distilled water weight, stand-by;
步骤二、将蒸馏水加入搅拌桶内低速搅拌;Step 2: Add distilled water into the mixing tank and stir at low speed;
步骤三、于蒸馏水内加入分散剂低速搅拌5分钟;Step 3: Add dispersant to distilled water and stir at low speed for 5 minutes;
步骤四、于蒸馏水内加入纳米氧化铈粉中速搅拌10分钟;Step 4: Add nanometer cerium oxide powder into distilled water and stir at medium speed for 10 minutes;
步骤五、于蒸馏水内加入悬浮剂中速搅拌15分钟;Step 5. Add suspending agent to distilled water and stir at medium speed for 15 minutes;
步骤六、于蒸馏水内加入乙二醇中速搅拌10分钟;Step 6: Add ethylene glycol to the distilled water and stir at medium speed for 10 minutes;
步骤七、配比完成封装入库。Step 7: Complete the packaging and storage of the proportioning.
针对MT12芯多模光纤连接器产品进行抛光研磨,取配置好后的MT光纤抛光研磨液放置于研磨平台,驱动研磨机所夹取的MT连接头接触研磨平台上的光纤抛光研磨液,驱动研磨平台转动。Polishing and grinding for MT12-core multi-mode optical fiber connector products, take the configured MT optical fiber polishing slurry and place it on the grinding platform, drive the MT connector clamped by the grinding machine to contact the optical fiber polishing slurry on the grinding platform, and drive the grinding The platform turns.
在研磨过程中,研磨压力为2500克,研磨转速为150r/s,研磨时间为30s。During the grinding process, the grinding pressure was 2500 grams, the grinding speed was 150 r/s, and the grinding time was 30 s.
实施例7Example 7
步骤一、重量份称取如下:粒度为0.4um的纳米氧化铈粉30重量份、蒸馏水60重量份、乙二醇20重量份,广州市润宏化工有限公司型号为8605的分散剂为蒸馏水重量的9%、青岛万佳汇鑫表面材料科技有限公司型号为M-205的悬浮剂为蒸馏水重量的7%,待用;Step 1, the parts by weight are weighed as follows: 30 parts by weight of nano-cerium oxide powder with a particle size of 0.4um, 60 parts by weight of distilled water, 20 parts by weight of ethylene glycol, and the dispersant of Guangzhou Runhong Chemical Co., Ltd. model is 8605 is the weight of distilled water 9%, the suspending agent of Qingdao Wanjia Huixin Surface Material Technology Co., Ltd. model M-205 is 7% of distilled water weight, stand-by;
步骤二、将蒸馏水加入搅拌桶内低速搅拌;Step 2: Add distilled water into the mixing tank and stir at low speed;
步骤三、于蒸馏水内加入分散剂低速搅拌5分钟;Step 3: Add dispersant to distilled water and stir at low speed for 5 minutes;
步骤四、于蒸馏水内加入纳米氧化铈粉中速搅拌10分钟;Step 4: Add nanometer cerium oxide powder into distilled water and stir at medium speed for 10 minutes;
步骤五、于蒸馏水内加入悬浮剂中速搅拌15分钟;Step 5. Add suspending agent to distilled water and stir at medium speed for 15 minutes;
步骤六、于蒸馏水内加入乙二醇中速搅拌10分钟;Step 6: Add ethylene glycol to the distilled water and stir at medium speed for 10 minutes;
步骤七、配比完成封装入库。Step 7: Proportioning and packaging are completed.
针对MT12芯多模光纤连接器产品进行抛光研磨,取配置好后的MT光纤抛光研磨液放置于研磨平台,驱动研磨机所夹取的MT连接头接触研磨平台上的光纤抛光研磨液,驱动研磨平台转动。Polishing and grinding for MT12-core multi-mode optical fiber connector products, take the configured MT optical fiber polishing slurry and place it on the grinding platform, drive the MT connector clamped by the grinding machine to contact the optical fiber polishing slurry on the grinding platform, and drive the grinding The platform turns.
在研磨过程中,研磨压力为2000克,研磨转速为120r/s,研磨时间为20s。During the grinding process, the grinding pressure is 2000g, the grinding speed is 120r/s, and the grinding time is 20s.
对比例1Comparative example 1
步骤一、重量份称取如下:粒度为0.4um的纳米氧化铈粉40重量份、蒸馏水30重量份、乙二醇30重量份,待用;Step 1, the parts by weight are weighed as follows: 40 parts by weight of nano cerium oxide powder with a particle size of 0.4um, 30 parts by weight of distilled water, and 30 parts by weight of ethylene glycol, for use;
步骤二、将蒸馏水加入搅拌桶内低速搅拌;Step 2: Add distilled water into the mixing tank and stir at low speed;
步骤三、于蒸馏水内加入纳米氧化铈粉中速搅拌10分钟;Step 3: Add nano cerium oxide powder into distilled water and stir at medium speed for 10 minutes;
步骤四、于蒸馏水内加入乙二醇中速搅拌10分钟;Step 4: Add ethylene glycol to distilled water and stir at medium speed for 10 minutes;
步骤五、配比完成封装入库。Step 5: Proportioning and packaging are completed.
针对MT12芯多模光纤连接器产品进行抛光研磨,取配置好后的MT光纤抛光研磨液放置于研磨平台,驱动研磨机所夹取的MT连接头接触研磨平台上的光纤抛光研磨液,驱动研磨平台转动。Polishing and grinding for MT12-core multi-mode optical fiber connector products, take the configured MT optical fiber polishing slurry and place it on the grinding platform, drive the MT connector clamped by the grinding machine to contact the optical fiber polishing slurry on the grinding platform, and drive the grinding The platform turns.
在研磨过程中,研磨压力为2500克,研磨转速为150r/s,研磨时间为30s。During the grinding process, the grinding pressure was 2500 grams, the grinding speed was 150 r/s, and the grinding time was 30 s.
对比例2Comparative example 2
步骤一、重量份称取如下:粒度为0.4um的纳米氧化铈粉20重量份、蒸馏水60重量份、乙二醇20重量份,广州市润宏化工有限公司型号为8605的分散剂为蒸馏水重量的5%,待用;Step 1, the parts by weight are weighed as follows: 20 parts by weight of nano-cerium oxide powder with a particle size of 0.4um, 60 parts by weight of distilled water, 20 parts by weight of ethylene glycol, and the dispersant of Guangzhou Runhong Chemical Co., Ltd. model 8605 is the weight of distilled water 5% to be used;
步骤二、将蒸馏水加入搅拌桶内低速搅拌;Step 2: Add distilled water into the mixing tank and stir at low speed;
步骤三、于蒸馏水内加入分散剂低速搅拌5分钟;Step 3: Add dispersant to distilled water and stir at low speed for 5 minutes;
步骤四、于蒸馏水内加入纳米氧化铈粉中速搅拌10分钟;Step 4: Add nanometer cerium oxide powder into distilled water and stir at medium speed for 10 minutes;
步骤五、于蒸馏水内加入乙二醇中速搅拌10分钟;Step 5, add ethylene glycol to the distilled water and stir at a medium speed for 10 minutes;
步骤六、配比完成封装入库。Step 6: Proportioning and packaging are completed.
针对MT12芯多模光纤连接器产品进行抛光研磨,取配置好后的MT光纤抛光研磨液放置于研磨平台,驱动研磨机所夹取的MT连接头接触研磨平台上的光纤抛光研磨液,驱动研磨平台转动。Polishing and grinding for MT12-core multi-mode optical fiber connector products, take the configured MT optical fiber polishing slurry and place it on the grinding platform, drive the MT connector clamped by the grinding machine to contact the optical fiber polishing slurry on the grinding platform, and drive the grinding The platform turns.
在研磨过程中,研磨压力为2500克,研磨转速为150r/s,研磨时间为30s。During the grinding process, the grinding pressure was 2500 grams, the grinding speed was 150 r/s, and the grinding time was 30 s.
对比例3Comparative example 3
步骤一、重量份称取如下:粒度为0.4um的纳米氧化铈粉30重量份、蒸馏水60重量份、乙二醇20重量份,广州市润宏化工有限公司型号为8605的分散剂为蒸馏水重量的2%、青岛万佳汇鑫表面材料科技有限公司型号为M-205的悬浮剂为蒸馏水重量的2%,待用;Step 1, the parts by weight are weighed as follows: 30 parts by weight of nano-cerium oxide powder with a particle size of 0.4um, 60 parts by weight of distilled water, 20 parts by weight of ethylene glycol, and the dispersant of Guangzhou Runhong Chemical Co., Ltd. model is 8605 is the weight of distilled water 2% of 2%, the suspending agent of Qingdao Wanjia Huixin Surface Material Technology Co., Ltd. model M-205 is 2% of distilled water weight, stand-by;
步骤二、将蒸馏水加入搅拌桶内低速搅拌;Step 2: Add distilled water into the mixing tank and stir at low speed;
步骤三、于蒸馏水内加入分散剂低速搅拌5分钟;Step 3: Add dispersant to distilled water and stir at low speed for 5 minutes;
步骤四、于蒸馏水内加入纳米氧化铈粉中速搅拌10分钟;Step 4: Add nanometer cerium oxide powder into distilled water and stir at medium speed for 10 minutes;
步骤五、于蒸馏水内加入悬浮剂中速搅拌15分钟;Step 5. Add suspending agent to distilled water and stir at medium speed for 15 minutes;
步骤六、于蒸馏水内加入乙二醇中速搅拌10分钟;Step 6: Add ethylene glycol to the distilled water and stir at medium speed for 10 minutes;
步骤七、配比完成封装入库。Step 7: Proportioning and packaging are completed.
针对MT12芯多模光纤连接器产品进行抛光研磨,取配置好后的MT光纤抛光研磨液放置于研磨平台,驱动研磨机所夹取的MT连接头接触研磨平台上的光纤抛光研磨液,驱动研磨平台转动。Polishing and grinding for MT12-core multi-mode optical fiber connector products, take the configured MT optical fiber polishing slurry and place it on the grinding platform, drive the MT connector clamped by the grinding machine to contact the optical fiber polishing slurry on the grinding platform, and drive the grinding The platform turns.
在研磨过程中,研磨压力为2500克,研磨转速为150r/s,研磨时间为40s。During the grinding process, the grinding pressure was 2500 grams, the grinding speed was 150 r/s, and the grinding time was 40 s.
对比例4Comparative example 4
步骤一、重量份称取如下:粒度为0.4um的纳米氧化铈粉30重量份、蒸馏水50重量份、乙二醇20重量份,广州市润宏化工有限公司型号为8605的分散剂为蒸馏水重量的3%、青岛万佳汇鑫表面材料科技有限公司型号为M-205的悬浮剂为蒸馏水重量的3%,待用;Step 1, the parts by weight are weighed as follows: 30 parts by weight of nano-cerium oxide powder with a particle size of 0.4um, 50 parts by weight of distilled water, 20 parts by weight of ethylene glycol, and the dispersant of Guangzhou Runhong Chemical Co., Ltd. model 8605 is the weight of distilled water 3%, the suspending agent of Qingdao Wanjia Huixin Surface Material Technology Co., Ltd. model is M-205 is 3% of distilled water weight, stand-by;
步骤二、将蒸馏水加入搅拌桶内低速搅拌;Step 2: Add distilled water into the mixing tank and stir at low speed;
步骤三、于蒸馏水内加入分散剂低速搅拌5分钟;Step 3: Add dispersant to distilled water and stir at low speed for 5 minutes;
步骤四、于蒸馏水内加入纳米氧化铈粉中速搅拌10分钟;Step 4: Add nanometer cerium oxide powder into distilled water and stir at medium speed for 10 minutes;
步骤五、于蒸馏水内加入悬浮剂中速搅拌15分钟;Step 5. Add suspending agent to distilled water and stir at medium speed for 15 minutes;
步骤六、于蒸馏水内加入乙二醇中速搅拌10分钟;Step 6: Add ethylene glycol to the distilled water and stir at medium speed for 10 minutes;
步骤七、配比完成封装入库。Step 7: Proportioning and packaging are completed.
针对MT12芯多模光纤连接器产品进行抛光研磨,取配置好后的MT光纤抛光研磨液放置于研磨平台,驱动研磨机所夹取的MT连接头接触研磨平台上的光纤抛光研磨液,驱动研磨平台转动。Polishing and grinding for MT12-core multi-mode optical fiber connector products, take the configured MT optical fiber polishing slurry and place it on the grinding platform, drive the MT connector clamped by the grinding machine to contact the optical fiber polishing slurry on the grinding platform, and drive the grinding The platform turns.
在研磨过程中,研磨压力为2500克,研磨转速为150r/s,研磨时间为40s。During the grinding process, the grinding pressure was 2500 grams, the grinding speed was 150 r/s, and the grinding time was 40 s.
对比例5Comparative example 5
与实施例6相比,将乙二醇等量份替换成聚乙二醇,其余相同。Compared with Example 6, ethylene glycol equivalent parts are replaced with polyethylene glycol, and all the other are the same.
将上述实施例1-7和对比例1-5所得的研磨后的光纤端面按照IEC行业标准进行3D干涉测试,干涉测试仪品牌包括维度、Daisi、Sumix所得测试结果如表1所示,抛光液只对3D干涉值中纤芯凹陷以及端面效果有影响,实验对比数据只收集纤芯凹陷及端面效果两项数据。The polished fiber end faces obtained in the above-mentioned Examples 1-7 and Comparative Examples 1-5 were subjected to a 3D interference test according to the IEC industry standard. The test results obtained by the brands of the interference tester including Dimension, Daisi, and Sumix are shown in Table 1. The polishing solution It only affects the core depression and end face effect in the 3D interference value, and the experimental comparison data only collects two data of the fiber core depression and end face effect.
在表1中,根据实验数据和结果分析得出纳米氧化铈粉、纯化水、二元醇单体保湿剂重量比为(2-4):(4-8):(1-3),分散剂为纯化水重量的3%-15%,悬浮剂为纯化水重量的5%-10%;纳米氧化铈粉的粒度范围为0.2um≤α≤0.7um,通过该配比得到的光纤抛光研磨液,端面以及干涉完全能满足行业规格。In Table 1, according to the experimental data and result analysis, the weight ratio of nano cerium oxide powder, purified water, and diol monomer humectant is (2-4): (4-8): (1-3), dispersed The agent is 3%-15% of the weight of purified water, and the suspending agent is 5%-10% of the weight of purified water; the particle size range of nano-cerium oxide powder is 0.2um≤α≤0.7um, and the optical fiber polishing and grinding obtained through this ratio Fluid, face and interference fully meet industry specifications.
在说明书的描述中,参考术语“一个实施例”、“示例”、“具体示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。In the description of the specification, descriptions referring to the terms "one embodiment", "example", "specific example" and the like mean that specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one of the present invention. Examples or examples. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
以上内容仅仅是对本发明所作的举例和说明,所属本技术领域的技术人员对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代,只要不偏离发明或者超越本权利要求书所定义的范围,均应属于本发明的保护范围。The above content is only an example and description of the present invention. Those skilled in the art will make various modifications or supplements to the described specific embodiments or replace them in similar ways, as long as they do not deviate from the invention or exceed the rights of the present invention. The scope defined in the claims should all belong to the protection scope of the present invention.
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