CN116355187A - Polyester material and preparation method thereof - Google Patents
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- CN116355187A CN116355187A CN202310347415.5A CN202310347415A CN116355187A CN 116355187 A CN116355187 A CN 116355187A CN 202310347415 A CN202310347415 A CN 202310347415A CN 116355187 A CN116355187 A CN 116355187A
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Abstract
Description
技术领域technical field
本发明涉及高分子材料合成技术领域,进一步地说,是涉及一种聚酯材料及其制备方法。The invention relates to the technical field of polymer material synthesis, and furthermore, relates to a polyester material and a preparation method thereof.
背景技术Background technique
近年来,随着化石能源危机日益严重,世界各国越来越重视生物质单体的开发以及利用,随之而来的,生物基材料的种类也在高速发展中,各种生物基材料的应用也越来越广泛,正在逐步取代石油基材料。In recent years, as the fossil energy crisis has become increasingly severe, countries around the world have paid more and more attention to the development and utilization of biomass monomers. Following this, the types of bio-based materials are also developing rapidly. The application of various bio-based materials It is also becoming more widespread and is gradually replacing petroleum-based materials.
生物基材料是一种绿色环保型材料,其部分原料为可再生的生物质原料,从而有效减少了不可再生化石能源的使用,大幅度缓解了环境压力,这符合当今可持续发展的趋势,有利于环境保护。Bio-based material is a kind of green and environment-friendly material, some of its raw materials are renewable biomass raw materials, thus effectively reducing the use of non-renewable fossil energy and greatly relieving environmental pressure, which is in line with the trend of sustainable development today. Conducive to environmental protection.
如今生物基聚合物种类越来越多,生物基聚酯材料也是其中之一。聚酯材料由于其良好的机械性能、成型加工性能、易降解特性等,在薄膜、纤维、板材等等很多领域均得到了非常的广泛的应用,是世界上最重要、最大用量的合成材料之一。随着聚酯材料的不断发展,聚酯种类也在不断扩宽,以适应各种不同的应用环境。在众多聚酯产品中,兼具高玻璃化转变温度和高透光率特性的产品种类稀少,是聚酯家族的短板之一。Nowadays, there are more and more types of bio-based polymers, and bio-based polyester materials are one of them. Polyester materials have been widely used in many fields such as film, fiber, sheet, etc. due to their good mechanical properties, molding and processing properties, and easy degradation characteristics. They are the most important and the largest amount of synthetic materials in the world. one. With the continuous development of polyester materials, the types of polyester are also expanding to adapt to various application environments. Among the many polyester products, there are few products with high glass transition temperature and high light transmittance, which is one of the shortcomings of the polyester family.
2,3-丁二醇是1,4-丁二醇的同分异构体,是两个支链具有不对称甲基的二醇,不对称甲基能够抑制聚酯分子链旋转,破坏分子链的规整结构,对分子链段运动有较强抑制能力,有利于提高玻璃转化温度和抑制结晶。如中国发明专利CN102093543A公开了一种聚对苯二甲酸2,3-丁二醇酯及其共聚酯的制备方法,选用二甲酸单体或二甲酯单体与2,3-丁二醇和其他反应单体制得共聚酯。反应分为三步:首先使芳香族二元酸或芳香族二元酯与线性二醇通过酯化或酯交换反应制得预聚物1,然后将芳香族二元酸或芳香族二元酯与2,3-丁二醇反应制得预聚物2,最后将两种预聚物通过酯交换反应制得产物。该方法加入线性二醇,并采用预聚物反应的方式,一定程度上缓解了2,3-丁二醇聚合困难的问题。但是该聚合方法步骤繁琐,首先需要分别进行两种预聚物的合成,连续性差,而且仅通过线性二醇无法为均衡分子量与玻璃化转变温度,顾此失彼。2,3-butanediol is an isomer of 1,4-butanediol. It is a diol with two branched asymmetric methyl groups. The asymmetric methyl group can inhibit the rotation of the polyester molecular chain and destroy the molecular chain. The regular structure of the chain has a strong ability to inhibit the movement of molecular segments, which is conducive to increasing the glass transition temperature and inhibiting crystallization. Such as Chinese invention patent CN102093543A discloses a kind of preparation method of poly(2,3-butylene terephthalate) and copolyester thereof, selects dicarboxylic acid monomer or dimethyl ester monomer and 2,3-butanediol and Other reactive monomers make copolyesters. The reaction is divided into three steps: first, the aromatic dibasic acid or aromatic dibasic ester and linear diol are reacted to obtain prepolymer 1 through esterification or transesterification, and then the aromatic dibasic acid or aromatic dibasic ester Reaction with 2,3-butanediol to prepare
中国发明专利CN103159907A公开了一种基于2,3-丁二醇的高分子量聚酯塑料及其制备方法,该专利利用芳香族二元酸或芳香族二元酯与2,3-丁二醇并辅以脂肪族二元酸、脂肪族二元醇、脂环族二元醇中的一种或几种制备2,3-丁二醇基酯塑料,该专利通过酯化以及酯交换制得的聚酯重均分子量极低,仅仅只能达到5000以下,需要后续以异氰酸酯为扩链剂在双螺杆挤出机中继续反应才能获得一定分子量的产品,步骤同样繁琐,而且其酯交换阶段温度高达240~280℃,众所周知聚酯反应中经历长时间高温必然会伴随着剧烈的副反应,产品黄变现象在所难免,影响产品美观度和透光率。Chinese invention patent CN103159907A discloses a high molecular weight polyester plastic based on 2,3-butanediol and its preparation method. Supplemented with one or more of aliphatic dibasic acids, aliphatic diols, and alicyclic diols to prepare 2,3-butanediol-based ester plastics, which are produced by esterification and transesterification in this patent The weight-average molecular weight of polyester is extremely low, which can only reach less than 5000. It is necessary to continue to react in a twin-screw extruder with isocyanate as a chain extender to obtain a product with a certain molecular weight. The steps are also cumbersome, and the temperature in the transesterification stage is as high as 240-280°C. It is well known that long-term high temperature in the polyester reaction will inevitably be accompanied by severe side reactions, and yellowing of the product is inevitable, which will affect the aesthetics and light transmittance of the product.
综上,2,3-丁二醇是一种制备高玻璃化转变温度和高透明度聚酯材料的优秀生物基单体,有助于缓解当今面临的能源枯竭的问题,有助于弥补聚酯材料在高Tg透明材料领域的不足,但由于2,3-丁二醇两个羟基都是仲羟基,反应活性较低,同时不对称的甲基由增加了空间位阻,使其聚合较困难,很难得到高分子量的聚酯,限制了其发展。In summary, 2,3-butanediol is an excellent bio-based monomer for the preparation of polyester materials with high glass transition temperature and high transparency. The material is deficient in the field of high Tg transparent materials, but because the two hydroxyl groups of 2,3-butanediol are secondary hydroxyl groups, the reactivity is low, and the asymmetric methyl group increases the steric hindrance, making it difficult to polymerize , it is difficult to obtain high molecular weight polyester, which limits its development.
发明内容Contents of the invention
为解决上述问题,本发明提供一种聚酯材料及其制备方法。本发明提供的聚酯材料是一种具有高透明度、高玻璃转化温度、高分子量的无定型聚酯材料,进一步丰富和优化了聚酯产品的种类。To solve the above problems, the present invention provides a polyester material and a preparation method thereof. The polyester material provided by the invention is an amorphous polyester material with high transparency, high glass transition temperature and high molecular weight, which further enriches and optimizes the types of polyester products.
首先,本发明的目的之一是提供一种聚酯材料。First, one of the objects of the present invention is to provide a polyester material.
具体地,所述聚酯材料包括由芳香族二元酸或芳香族二元酯、脂肪族二元醇聚合得到,结构通式为:Specifically, the polyester material is obtained by polymerization of aromatic dibasic acids or aromatic dibasic esters, and aliphatic diols, and the general structural formula is:
其中,in,
R1为芳香环中的一种或组合,优选为中的一种或组合;和/或,R 1 is one or a combination of aromatic rings, preferably one or a combination of; and/or,
R2为C2~C6线性直链烷二醇中的一种或组合,优选为C4~C6线性直链烷二醇中的一种或组合;R 2 is one or a combination of C 2 -C 6 linear linear alkanediols, preferably one or a combination of C 4 -C 6 linear linear alkanediols;
x为0.30~0.80摩尔分数,优选为0.35~0.65摩尔分数;y为0.08~0.40摩尔分数,优选为0.15~0.30摩尔分数;z为0~0.40摩尔分数,优选为0.10~0.35摩尔分数。x is 0.30-0.80 mole fraction, preferably 0.35-0.65 mole fraction; y is 0.08-0.40 mole fraction, preferably 0.15-0.30 mole fraction; z is 0-0.40 mole fraction, preferably 0.10-0.35 mole fraction.
本发明的目的之二是提供所述目的之一的聚酯材料的制备方法。The second object of the present invention is to provide the preparation method of the polyester material according to one of the objects.
包括以下步骤:Include the following steps:
将芳香族二元酸或芳香族二元酯、脂肪族二元醇、催化剂、抗氧剂充分混合后,先进行酯交换反应得到预聚物,然后进行缩聚反应制得所述聚酯材料。After fully mixing aromatic dibasic acid or aromatic dibasic ester, aliphatic dibasic alcohol, catalyst, and antioxidant, first perform transesterification to obtain a prepolymer, and then perform polycondensation to obtain the polyester material.
具体地,所述制备方法包括以下步骤:Specifically, the preparation method comprises the following steps:
S1、酯交换反应S1, transesterification reaction
将芳香族二元酸或芳香族二元酯、脂肪族二元醇、催化剂、抗氧剂加入反应釜中充分混合,在保护性气体条件下,反应体系在2~4h内缓慢升温180~220℃,优选为200~220℃,并在此温度下保持2~6h,缓慢升温过程也能够有效防止高温条件下二醇类物质单体的大量蒸发排出。Add aromatic dibasic acid or aromatic dibasic ester, aliphatic dibasic alcohol, catalyst, and antioxidant into the reaction kettle and mix thoroughly. Under the condition of protective gas, the temperature of the reaction system is slowly raised to 180~220℃ within 2~4 hours. °C, preferably 200-220 °C, and kept at this temperature for 2-6 hours. The slow heating process can also effectively prevent a large amount of diol monomers from evaporating and discharging under high temperature conditions.
值得一提的是,本装置在传统冷凝装置基础上,增装韦氏分馏柱,其作用在于控制韦氏分馏柱的温度,使二醇类单体物质可以回流至反应釜内继续参加反应,而反应生成的小分子排除反应釜外,以使反应温度可以提升至单体沸点以上,且有效降低单体损耗。It is worth mentioning that on the basis of the traditional condensing device, this device is equipped with a Webster fractionation column, whose function is to control the temperature of the Webster fractionation column, so that the diol monomers can return to the reactor to continue to participate in the reaction. The small molecules produced by the reaction are excluded from the reactor, so that the reaction temperature can be raised above the boiling point of the monomer, and the loss of the monomer can be effectively reduced.
进一步地,芳香族二元酸或芳香族二元酯与脂肪族二元醇的用量的摩尔比为1:1.2~1:2,优选为1:1.4~1:1.8。Further, the molar ratio of the amount of aromatic dibasic acid or aromatic dibasic ester to aliphatic dihydric alcohol is 1:1.2-1:2, preferably 1:1.4-1:1.8.
进一步地,催化剂的用量为芳香族二元酸或芳香族二元酯与脂肪族二元醇总质量的0.05~1.0%;优选为0.2~0.6%。Further, the amount of the catalyst used is 0.05-1.0% of the total mass of the aromatic dibasic acid or aromatic dibasic ester and the aliphatic dihydric alcohol; preferably 0.2-0.6%.
进一步地,抗氧剂的用量为芳香族二元酸或芳香族二元酯与脂肪族二元醇总质量的0.01~0.2%;更选为0.01~0.1%。Further, the amount of the antioxidant is 0.01-0.2% of the total mass of the aromatic dibasic acid or aromatic dibasic ester and the aliphatic dihydric alcohol; more preferably 0.01-0.1%.
优选地,在本发明一优选实施例中,芳香族二元酸或芳香族二元酯为对苯二甲酸、间苯二甲酸、邻苯二甲酸、对苯二甲酸二甲酯中的一种或组合。Preferably, in a preferred embodiment of the present invention, the aromatic dibasic acid or aromatic dibasic ester is one of terephthalic acid, isophthalic acid, phthalic acid, and dimethyl terephthalate or a combination.
优选地,在本发明一优选实施例中,脂肪族二元醇为1,4-环己二醇、2,3-丁二醇、C2~C6线性直链烷二醇的混合物,其中,在脂肪族二元醇中,1,4-环己二醇占脂肪族二元醇总摩尔比的8~40%,2,3-丁二醇占脂肪族二元醇总摩尔比的30~80%,直链烷二醇占脂肪族二元醇总摩尔比的0~40%。Preferably, in a preferred embodiment of the present invention, the aliphatic diol is a mixture of 1,4-cyclohexanediol, 2,3-butanediol, and C 2 -C 6 linear linear alkanediol, wherein , in aliphatic diols, 1,4-cyclohexanediol accounts for 8 to 40% of the total molar ratio of aliphatic diols, and 2,3-butanediol accounts for 30% of the total molar ratio of aliphatic diols ~80%, linear alkanediol accounts for 0~40% of the total molar ratio of aliphatic dihydric alcohols.
优选地,在本发明一优选实施例中,C2~C6线性直链烷二醇为乙二醇、1,3-丙二醇、1,4-丁二醇、1,5-戊二醇、1,6-己二醇中的一种或组合。Preferably, in a preferred embodiment of the present invention, the C 2 -C 6 linear linear alkanediol is ethylene glycol, 1,3-propanediol, 1,4-butanediol, 1,5-pentanediol, One or a combination of 1,6-hexanediol.
优选地,在本发明一优选实施例中,催化剂为二氧化硒、三氧化二锑、乙二醇锑、对甲苯磺酸、乙酸盐、碳原子数为1~12的烷基铝、有机锡类化合物、钛酸酯中的一种或者组合;优选为辛酸亚锡。Preferably, in a preferred embodiment of the present invention, the catalyst is selenium dioxide, antimony trioxide, antimony ethylene glycol, p-toluenesulfonic acid, acetate, alkylaluminum with 1 to 12 carbon atoms, organic One or a combination of tin compounds and titanates; preferably stannous octoate.
优选地,在本发明一优选实施例中,抗氧剂为磷酸、亚磷酸、磷酸酯、亚磷酸酯、磷酸苯酯中的一种或者组合。Preferably, in a preferred embodiment of the present invention, the antioxidant is one or a combination of phosphoric acid, phosphorous acid, phosphoric acid ester, phosphorous acid ester, and phenyl phosphate.
S2、缩聚反应S2, polycondensation reaction
先将反应体系的温度升至200~240℃,优选为210~230℃,并在3~10kPa下预缩聚1~4h;然后将反应体系抽真空至500Pa以下,终缩聚2~12h,完成反应。其中,缩聚的反应温度既能保证反应体系具有相当的反应速度,还能防止体系出现大量的热降解反应。First raise the temperature of the reaction system to 200-240°C, preferably 210-230°C, and pre-condense at 3-10kPa for 1-4h; then vacuumize the reaction system to below 500Pa, and finally polycondense for 2-12h to complete the reaction . Among them, the reaction temperature of polycondensation can not only ensure that the reaction system has a considerable reaction speed, but also prevent a large number of thermal degradation reactions in the system.
相对于现有技术,本发明的有益效果为:Compared with the prior art, the beneficial effects of the present invention are:
1、本发明利用生物基2,3-丁二醇、生物基直链二醇为原料制备了聚酯材料,响应国家双碳战略,缓解了石化能源即将面临的枯竭问题。1. The present invention uses
2、本发明优化了反应工艺,增添韦氏分馏柱以及改良反应温度,有效提高了反应效率,抑制了黄变现象,材料的分子量和美观度明显提升。2. The present invention optimizes the reaction process, adds a Webster fractionation column and improves the reaction temperature, effectively improves the reaction efficiency, suppresses the yellowing phenomenon, and significantly improves the molecular weight and aesthetics of the material.
3、本发明通过将1,4-环己二醇和直链二醇同时引入到聚酯材料中,与2,3-丁二醇成功地制得了聚酯材料,解决了2,3-丁二醇聚合难的的问题,平衡了分子量与玻璃化转变温度之间的关系,获得了兼具较高分子量和高Tg的聚酯材料,丰富和优化了聚酯材料种类。3. The present invention introduces 1,4-cyclohexanediol and straight-chain diol into the polyester material at the same time, and successfully prepares the polyester material with 2,3-butanediol, solving the problem of 2,3-butanediol The problem of difficult alcohol polymerization balances the relationship between molecular weight and glass transition temperature, obtains polyester materials with both high molecular weight and high Tg, and enriches and optimizes the types of polyester materials.
4、本发明通过1,4-环己二醇替代部分2,3-丁二醇制备聚酯材料,利用了1,4-环己二醇高于2,3-丁二醇的反应活性,并进一步改善了玻璃化转变温度和外观。4. The present invention prepares polyester materials by substituting 1,4-cyclohexanediol for part of 2,3-butanediol, utilizing the higher reactivity of 1,4-cyclohexanediol than 2,3-butanediol, And further improved the glass transition temperature and appearance.
5、本发明通过芳香族二元酸或二元酯,2,3-丁二醇,1,4-环己二醇和直链二醇制得的聚酯材料具有高玻璃化转变温度,使用温度上限高,足以满足日常生活中绝大部分中高温使用需求,应用前景广泛。5. The polyester material prepared by the present invention through aromatic dibasic acid or dibasic ester, 2,3-butanediol, 1,4-cyclohexanediol and linear diol has a high glass transition temperature, and the use temperature is The upper limit is high, which is enough to meet most of the needs of medium and high temperature use in daily life, and has a wide application prospect.
6、本发明获得的聚酯材料为无定型材料,具有良好的透光率以及低雾度,无明显发黄现象,美观度好,此聚酯材料可应用于透明封装及其他一些对透明度和使用温度需求较高的领域。6. The polyester material obtained in the present invention is an amorphous material, has good light transmittance and low haze, has no obvious yellowing phenomenon, and has good aesthetics. This polyester material can be applied to transparent packaging and other transparency and Use in areas with high temperature requirements.
附图说明Description of drawings
图1为本发明优选实施例1制备得到的聚酯材料的核磁谱图;Fig. 1 is the nuclear magnetic spectrogram of the polyester material that preferred embodiment 1 of the present invention prepares;
具体实施方式Detailed ways
下面结合具体附图及实施例对本发明进行具体的描述,有必要在此指出的是以下实施例只用于对本发明的进一步说明,不能理解为对本发明保护范围的限制,本领域技术人员根据本发明内容对本发明做出的一些非本质的改进和调整仍属本发明的保护范围.Below in conjunction with specific accompanying drawing and embodiment the present invention is carried out concrete description, it is necessary to point out here that following embodiment is only used for further explanation of the present invention, can not be interpreted as the restriction to protection scope of the present invention, those skilled in the art according to the present invention Summary of the invention Some non-essential improvements and adjustments made to the present invention still belong to the protection scope of the present invention.
以下实施例中使用的原料和试剂等均来自于为市售产品。The raw materials and reagents used in the following examples are from commercially available products.
实施例1Example 1
将对苯二甲酸二甲酯、2,3-丁二醇、1,4-环己二醇、乙二醇加入反应釜中,其中对苯二甲酸二甲酯与二醇的摩尔比为1:1.2,三种二醇的摩尔比为0.35:0.3:0.35。辛酸亚锡(总质量的0.3%)以及亚磷酸三苯酯(总质量的0.03%)加入带有回流冷凝管的反应釜中,在氮气氛围下充分混合。Add dimethyl terephthalate, 2,3-butanediol, 1,4-cyclohexanediol, and ethylene glycol into the reaction kettle, wherein the molar ratio of dimethyl terephthalate to diol is 1 :1.2, the molar ratio of the three diols is 0.35:0.3:0.35. Stannous octoate (0.3% of the total mass) and triphenyl phosphite (0.03% of the total mass) were added into a reaction kettle with a reflux condenser, and fully mixed under a nitrogen atmosphere.
将体系在2h内缓慢升温至200℃,保持常压,在200℃下反应4h,排出甲醇;然后将体系升温至220℃,气压降至5kPa,继续预聚2h,最后体系持续抽至真空,继续缩聚直至反应结束,得到的聚酯材料结构如下,其中,x=0.35,y=0.30,z=0.35。Slowly raise the temperature of the system to 200°C within 2 hours, maintain normal pressure, react at 200°C for 4 hours, and discharge methanol; then raise the temperature of the system to 220°C, reduce the pressure to 5kPa, continue prepolymerization for 2 hours, and finally continue to vacuum the system. Continue polycondensation until the end of the reaction, the obtained polyester material has the following structure, wherein, x=0.35, y=0.30, z=0.35.
图1为本实施例制得的聚酯材料的核磁谱图,由图可知,5.39ppm(d,d`)处对应分子链中不同手性2,3-BDO中的-O-CH(CH3)-的吸收峰,1.44ppm(c,i,i`)处对应分子链中以及分子链端的不同手性2,3-BDO结构单元的-CH3特征吸收峰,3.92ppm和4.03ppm(h,h`)处对应链端处2,3-BDO中的HO-CH(CH3)-的吸收峰,4.52ppm和4.57ppm(g,g`)处对应链端处2,3-BDO中的HO-CH(CH3)-CH(CH3)-的特征吸收峰为,8.05ppm(a)处对应苯环(CH)上的特征吸收峰,4.69ppm(b)处对应EG中的-O-CH2-CH2-O-的特征吸收峰,5.18ppm(e)处对应1,4-CHD单体中的-O-CH-的吸收峰,2.17ppm~1.80ppm(f)处对应六元环上-CH2-的吸收峰。Figure 1 is the NMR spectrum of the polyester material prepared in this example. It can be seen from the figure that 5.39ppm (d, d`) corresponds to -O-CH (CH 3 )- The absorption peak at 1.44ppm (c,i,i`) corresponds to the -CH 3 characteristic absorption peaks of different chiral 2,3-BDO structural units in the molecular chain and at the end of the molecular chain, 3.92ppm and 4.03ppm ( h, h`) corresponds to the absorption peak of HO-CH(CH 3 )- in 2,3-BDO at the chain end, and 4.52ppm and 4.57ppm (g,g`) correspond to the 2,3-BDO at the chain end The characteristic absorption peak of HO-CH(CH 3 )-CH(CH 3 )- in is, 8.05ppm (a) corresponds to the characteristic absorption peak on the benzene ring (CH), and 4.69ppm (b) corresponds to the characteristic absorption peak in EG The characteristic absorption peak of -O-CH 2 -CH 2 -O-, at 5.18ppm (e), corresponds to the absorption peak of -O-CH- in 1,4-CHD monomer, at 2.17ppm~1.80ppm (f) It corresponds to the absorption peak of -CH 2 - on the six-membered ring.
实施例2Example 2
将对苯二甲酸二甲酯、2,3-丁二醇、1,4-环己二醇、乙二醇加入反应釜中,其中对苯二甲酸二甲酯与二醇的摩尔比为1:1.5,三种二醇的摩尔比为0.65:0.08:0.27。辛酸亚锡(总质量的0.05%)以及亚磷酸(总质量的0.1%)加入带有回流冷凝管的反应釜中,在氮气氛围下充分混合。Add dimethyl terephthalate, 2,3-butanediol, 1,4-cyclohexanediol, and ethylene glycol into the reaction kettle, wherein the molar ratio of dimethyl terephthalate to diol is 1 :1.5, the molar ratio of the three diols is 0.65:0.08:0.27. Add stannous octoate (0.05% of the total mass) and phosphorous acid (0.1% of the total mass) into a reaction kettle with a reflux condenser, and mix thoroughly under a nitrogen atmosphere.
将体系在2h内缓慢升温至180℃,保持常压,在180℃下反应3h,排出甲醇;然后将体系升温至200℃,气压降至5kPa,继续预聚2h,最后体系持续抽至真空,继续缩聚直至反应结束,得到的聚酯材料结构如下,其中,x=0.65,y=0.08,z=0.27。Slowly raise the temperature of the system to 180°C within 2 hours, maintain normal pressure, react at 180°C for 3 hours, and discharge methanol; then raise the temperature of the system to 200°C, reduce the pressure to 5kPa, continue prepolymerization for 2 hours, and finally continue to vacuum the system. Continue polycondensation until the end of the reaction, the obtained polyester material has the following structure, wherein, x=0.65, y=0.08, z=0.27.
实施例3Example 3
将对苯二甲酸、2,3-丁二醇、1,4-环己二醇、1,4-丁二醇加入反应釜中,其中对苯二甲酸二甲酯与二醇的摩尔比为1:1.5,三种二醇的摩尔比为0.5:0.2:0.3。钛酸四丁酯(总质量的1.0%)以及磷酸三乙酯(总质量的0.2%)加入带有回流冷凝管的反应釜中,在氮气氛围下充分混合。Add terephthalic acid, 2,3-butanediol, 1,4-cyclohexanediol, and 1,4-butanediol into the reaction kettle, wherein the molar ratio of dimethyl terephthalate to diol is 1:1.5, the molar ratio of the three diols is 0.5:0.2:0.3. Tetrabutyl titanate (1.0% of the total mass) and triethyl phosphate (0.2% of the total mass) were added into a reaction kettle with a reflux condenser, and fully mixed under a nitrogen atmosphere.
将体系在2h内缓慢升温至200℃,保持常压,在200℃下反应4h,排出甲醇;然后将体系升温至220℃,气压降至5kPa,继续预聚3h,最后体系持续抽至真空,继续缩聚直至反应结束,得到的聚酯材料结构如下,其中,x=0.5,y=0.2,z=0.3。Slowly raise the temperature of the system to 200°C within 2 hours, maintain normal pressure, react at 200°C for 4 hours, and discharge methanol; then raise the temperature of the system to 220°C, drop the pressure to 5kPa, continue prepolymerization for 3 hours, and finally continue to vacuum the system. Continue polycondensation until the end of the reaction, the obtained polyester material has the following structure, wherein, x=0.5, y=0.2, z=0.3.
实施例4Example 4
将邻苯二甲酸、对苯二甲酸二甲酯、2,3-丁二醇、1,4-环己二醇、1,6-己二醇加入反应釜中,其中邻苯二甲酸、对苯二甲酸二甲酯与二醇的摩尔比为1:1.5(其中邻苯二甲酸与对苯二甲酸二甲酯的摩尔比为1:2),三种二醇的摩尔比为0.65:0.3:0.05。三氧化二锑(总质量的1.0%)以及亚磷酸三甲酯(总质量的0.1%)加入带有回流冷凝管的反应釜中,在氮气氛围下充分混合。Add phthalic acid, dimethyl terephthalate, 2,3-butanediol, 1,4-cyclohexanediol, 1,6-hexanediol into the reaction kettle, in which phthalic acid, terephthalate The molar ratio of dimethyl phthalate to diol is 1:1.5 (the molar ratio of phthalic acid to dimethyl terephthalate is 1:2), and the molar ratio of the three diols is 0.65:0.3 :0.05. Antimony trioxide (1.0% of the total mass) and trimethyl phosphite (0.1% of the total mass) were added into a reaction kettle with a reflux condenser, and fully mixed under a nitrogen atmosphere.
将体系在2h内缓慢升温至220℃,保持常压,在220℃下反应3h,排出甲醇;然后将体系升温至240℃,气压降至5kPa,继续预聚4h,最后体系持续抽至真空,继续缩聚直至反应结束,得到的聚酯材料结构如下,其中,x=0.65,y=0.3,z=0.05,R为 Slowly raise the temperature of the system to 220°C within 2 hours, maintain normal pressure, react at 220°C for 3 hours, and discharge methanol; then raise the temperature of the system to 240°C, reduce the pressure to 5kPa, continue prepolymerization for 4 hours, and finally continue to vacuum the system. Continue polycondensation until the end of the reaction, the obtained polyester material structure is as follows, wherein, x=0.65, y=0.3, z=0.05, R is
实施例5Example 5
将间苯二甲酸、2,3-丁二醇、1,4-环己二醇、1,5-戊二醇加入反应釜中,其中间苯二甲酸与二醇的摩尔比为1:1.7,三种二醇的摩尔比为0.55:0.3:0.15。乙二醇锑(总质量的0.6%)以及亚磷酸三苯酯(总质量的0.2%)加入带有回流冷凝管的反应釜中,在氮气氛围下充分混合。Add isophthalic acid, 2,3-butanediol, 1,4-cyclohexanediol, and 1,5-pentanediol into the reaction kettle, and the molar ratio of isophthalic acid to diol is 1:1.7 , the molar ratio of the three diols is 0.55:0.3:0.15. Antimony ethylene glycol (0.6% of the total mass) and triphenyl phosphite (0.2% of the total mass) were added into a reaction kettle with a reflux condenser, and mixed thoroughly under a nitrogen atmosphere.
将体系在2h内缓慢升温至220℃,保持常压,在220℃下反应4h,排出甲醇;然后将体系升温至220℃,气压降至5kPa,继续预聚4h,最后体系持续抽至真空,继续缩聚直至反应结束,得到的聚酯材料结构如下,其中,x=0.55,y=0.3,z=0.15。Slowly raise the temperature of the system to 220°C within 2 hours, maintain normal pressure, react at 220°C for 4 hours, and discharge methanol; then raise the temperature of the system to 220°C, drop the pressure to 5kPa, continue prepolymerization for 4 hours, and finally continue to vacuum the system. Continue polycondensation until the end of the reaction, the obtained polyester material has the following structure, wherein, x=0.55, y=0.3, z=0.15.
实施例6Example 6
将对苯二甲酸、对苯二甲酸二甲酯、2,3-丁二醇、1,4-环己二醇、1,4-丁二醇加入反应釜中,其中苯二甲酸、对苯二甲酸二甲酯与二醇的摩尔比为1:1.5,(其中对苯二甲酸与对苯二甲酸二甲酯摩尔比为1:1)三种二醇的摩尔比为0.35:0.3:0.35。辛酸亚锡(总质量的0.3%)以及亚磷酸三苯酯(总质量的0.1%)加入带有回流冷凝管的反应釜中,在氮气氛围下充分混合。Add terephthalic acid, dimethyl terephthalate, 2,3-butanediol, 1,4-cyclohexanediol, and 1,4-butanediol into the reaction kettle, of which phthalic acid, terephthalate The molar ratio of dimethyl diformate to diol is 1:1.5, (the molar ratio of terephthalic acid to dimethyl terephthalate is 1:1) and the molar ratio of the three diols is 0.35:0.3:0.35 . Stannous octoate (0.3% of the total mass) and triphenyl phosphite (0.1% of the total mass) were added into a reaction kettle with a reflux condenser, and fully mixed under a nitrogen atmosphere.
将体系在2h内缓慢升温至200℃,保持常压,在200℃下反应3h,排出甲醇;然后将体系升温至220℃,气压降至5kPa,继续预聚2h,最后体系持续抽至真空,继续缩聚直至反应结束,得到的聚酯材料结构如下,其中,x=0.35,y=0.3,z=0.35。Slowly raise the temperature of the system to 200°C within 2 hours, maintain normal pressure, react at 200°C for 3 hours, and discharge methanol; then raise the temperature of the system to 220°C, drop the pressure to 5kPa, continue prepolymerization for 2 hours, and finally continue to vacuum the system. Continue polycondensation until the end of the reaction, the obtained polyester material has the following structure, wherein, x=0.35, y=0.3, z=0.35.
实施例7Example 7
将对苯二甲酸、2,3-丁二醇、1,4-环己二醇、1,4-丁二醇加入反应釜中,其中对苯二甲酸与二醇的摩尔比为1:1.7,三种二醇的摩尔比为0.42:0.28:0.3。钛酸四乙酯(总质量的0.5%)以及亚磷酸三甲酯(总质量的0.1%)加入带有回流冷凝管的反应釜中,在氮气氛围下充分混合。Add terephthalic acid, 2,3-butanediol, 1,4-cyclohexanediol, and 1,4-butanediol into the reaction kettle, wherein the molar ratio of terephthalic acid to diol is 1:1.7 , the molar ratio of the three diols is 0.42:0.28:0.3. Tetraethyl titanate (0.5% of the total mass) and trimethyl phosphite (0.1% of the total mass) were added into a reaction kettle with a reflux condenser, and fully mixed under a nitrogen atmosphere.
将体系在2h内缓慢升温至210℃,保持常压,在210℃下反应3h,排出甲醇;然后将体系升温至220℃,气压降至5kPa,继续预聚2h,最后体系持续抽至真空,继续缩聚直至反应结束,得到的聚酯材料结构如下,其中,x=0.42,y=0.28,z=0.3。Slowly raise the temperature of the system to 210°C within 2 hours, maintain normal pressure, react at 210°C for 3 hours, and discharge methanol; then raise the temperature of the system to 220°C, drop the pressure to 5kPa, continue prepolymerization for 2 hours, and finally continue to vacuum the system. Continue polycondensation until the end of the reaction, the obtained polyester material has the following structure, wherein, x=0.42, y=0.28, z=0.3.
实施例8Example 8
将对苯二甲酸二甲酯、2,3-丁二醇、1,4-环己二醇、乙二醇加入反应釜中,其中对苯二甲酸二甲酯与二醇的摩尔比为1:2,三种二醇的摩尔比为0.42:0.28:0.3。二氧化硒(总质量的0.05%)以及亚磷酸三甲酯(总质量的0.1%)加入带有回流冷凝管的反应釜中,在氮气氛围下充分混合。Add dimethyl terephthalate, 2,3-butanediol, 1,4-cyclohexanediol, and ethylene glycol into the reaction kettle, wherein the molar ratio of dimethyl terephthalate to diol is 1 :2, the molar ratio of the three diols is 0.42:0.28:0.3. Selenium dioxide (0.05% of the total mass) and trimethyl phosphite (0.1% of the total mass) were added into a reaction kettle with a reflux condenser, and mixed thoroughly under a nitrogen atmosphere.
将体系在2h内缓慢升温至200℃,保持常压,在200℃下反应2h,排出甲醇;然后将体系升温至220℃,气压降至5kPa,继续预聚2h,最后体系持续抽至真空,继续缩聚直至反应结束,得到的聚酯材料结构如下,其中,x=0.42,y=0.28,z=0.3。Slowly raise the temperature of the system to 200°C within 2 hours, maintain normal pressure, react at 200°C for 2 hours, and discharge methanol; then raise the temperature of the system to 220°C, reduce the pressure to 5kPa, continue prepolymerization for 2 hours, and finally continue to vacuum the system. Continue polycondensation until the end of the reaction, the obtained polyester material has the following structure, wherein, x=0.42, y=0.28, z=0.3.
实施例9Example 9
将对苯二甲酸二甲酯、2,3-丁二醇、1,4-环己二醇加入反应釜中,其中对苯二甲酸二甲酯与二醇的摩尔比为1:1.5,两种二醇的摩尔比为0.7:0.3。辛酸亚锡(总质量的0.3%)以及亚磷酸三苯酯(总质量的0.03%)加入带有回流冷凝管的反应釜中,在氮气氛围下充分混合。Add dimethyl terephthalate, 2,3-butanediol, and 1,4-cyclohexanediol into the reaction kettle, wherein the molar ratio of dimethyl terephthalate to diol is 1:1.5, two The molar ratio of the diols is 0.7:0.3. Stannous octoate (0.3% of the total mass) and triphenyl phosphite (0.03% of the total mass) were added into a reaction kettle with a reflux condenser, and fully mixed under a nitrogen atmosphere.
将体系在2h内缓慢升温至200℃,保持常压,在200℃下反应3h,排出甲醇;然后将体系升温至220℃,气压降至5kPa,继续预聚4h,最后体系持续抽至真空,继续缩聚直至反应结束,得到的聚酯材料结构如下,其中,x=0.7,y=0.3。Slowly raise the temperature of the system to 200°C within 2 hours, maintain normal pressure, react at 200°C for 3 hours, and discharge methanol; then raise the temperature of the system to 220°C, reduce the pressure to 5kPa, continue prepolymerization for 4 hours, and finally continue to vacuum the system. Continue polycondensation until the end of the reaction, the obtained polyester material has the following structure, wherein, x=0.7, y=0.3.
对比例1Comparative example 1
将对苯二甲酸二甲酯、2,3-丁二醇、乙二醇加入反应釜中,其中对苯二甲酸二甲酯与二醇摩尔比为1:1.5,两种二醇摩尔比为0.5:0.5。辛酸亚锡(总质量的0.3%)以及亚磷酸三苯酯(总质量的0.03%)加入带有回流冷凝管的反应釜中,在氮气氛围下充分混合。Add dimethyl terephthalate, 2,3-butanediol, and ethylene glycol into the reactor, wherein the molar ratio of dimethyl terephthalate to diol is 1:1.5, and the molar ratio of the two diols is 0.5:0.5. Stannous octoate (0.3% of the total mass) and triphenyl phosphite (0.03% of the total mass) were added into a reaction kettle with a reflux condenser, and fully mixed under a nitrogen atmosphere.
将体系在2h内缓慢升温至200℃,保持常压,在200℃下反应2h,排出甲醇;然后将体系升温至220℃,气压降至5kPa,继续预聚2h,最后体系持续抽至真空,继续缩聚直至反应结束,得到的聚酯材料结构如下,其中,x=0.5,z=0.5。Slowly raise the temperature of the system to 200°C within 2 hours, maintain normal pressure, react at 200°C for 2 hours, and discharge methanol; then raise the temperature of the system to 220°C, reduce the pressure to 5kPa, continue prepolymerization for 2 hours, and finally continue to vacuum the system. Continue polycondensation until the end of the reaction, the obtained polyester material has the following structure, wherein, x=0.5, z=0.5.
对比例2Comparative example 2
将对苯二甲酸二甲酯、1,4-环己二醇、乙二醇加入反应釜中,其中苯二甲酸二甲酯与二醇摩尔比为1:1.5,两种二醇摩尔比为0.5:0.5。辛酸亚锡(总质量的0.3%)以及亚磷酸三苯酯(总质量的0.03%)加入带有回流冷凝管的反应釜中,在氮气氛围下充分混合。Add dimethyl terephthalate, 1,4-cyclohexanediol, and ethylene glycol into the reactor, wherein the molar ratio of dimethyl phthalate to diol is 1:1.5, and the molar ratio of the two diols is 0.5:0.5. Stannous octoate (0.3% of the total mass) and triphenyl phosphite (0.03% of the total mass) were added into a reaction kettle with a reflux condenser, and fully mixed under a nitrogen atmosphere.
将体系在2h内缓慢升温至200℃,保持常压,在200℃下反应2h,排出甲醇;然后将体系升温至220℃,气压降至5kPa,继续预聚2h,最后体系持续抽至真空,继续缩聚直至反应结束,得到的聚酯材料结构如下,其中,y=0.5,z=0.5Slowly raise the temperature of the system to 200°C within 2 hours, maintain normal pressure, react at 200°C for 2 hours, and discharge methanol; then raise the temperature of the system to 220°C, reduce the pressure to 5kPa, continue prepolymerization for 2 hours, and finally continue to vacuum the system. Continue polycondensation until the end of the reaction, the obtained polyester material structure is as follows, wherein, y=0.5, z=0.5
对比例3Comparative example 3
将对苯二甲酸二甲酯、2,3-丁二醇、1,4-环己二醇、乙二醇加入反应釜中,其中对苯二甲酸二甲酯与二醇摩尔比为1:1.5,三种二醇摩尔比为0.2:0.2:0.6。辛酸亚锡(总质量的0.3%)以及亚磷酸三苯酯(总质量的0.02%)加入带有回流冷凝管的反应釜中,在氮气氛围下充分混合。Add dimethyl terephthalate, 2,3-butanediol, 1,4-cyclohexanediol, and ethylene glycol into the reactor, wherein the molar ratio of dimethyl terephthalate to glycol is 1: 1.5, the molar ratio of the three diols is 0.2:0.2:0.6. Add stannous octoate (0.3% of the total mass) and triphenyl phosphite (0.02% of the total mass) into a reaction kettle with a reflux condenser, and mix thoroughly under a nitrogen atmosphere.
将体系在2h内缓慢升温至200℃,保持常压,在200℃下反应4h,排出甲醇;然后将体系升温至220℃,气压降至5kPa,继续预聚2h,最后体系持续抽至真空,继续缩聚直至反应结束,得到的聚酯材料结构如下,其中,x=0.2,y=0.2,z=0.6。Slowly raise the temperature of the system to 200°C within 2 hours, maintain normal pressure, react at 200°C for 4 hours, and discharge methanol; then raise the temperature of the system to 220°C, reduce the pressure to 5kPa, continue prepolymerization for 2 hours, and finally continue to vacuum the system. Continue polycondensation until the end of the reaction, the obtained polyester material has the following structure, wherein, x=0.2, y=0.2, z=0.6.
对比例4Comparative example 4
本对比例按中国专利CN 103159907A提供的制备方法及配比。采用46.6g对苯二甲酸二甲酯、32.4g的2,3-丁二醇、41.8g的1,4-环己二醇,0.12g钛酸四正丁酯加入三口瓶中,反应在氮气条件下进行。加热至220℃,待反应物形成均相体系后,控制反应温度为220℃,反应3h,在此过程中,水作为副产品从反应混合物中被蒸出,直至馏分液的量达到理论计算量的92%。0.12g三氧化二锑、0.10g磷酸三甲酯分别作为缩聚反应的催化剂(即第二催化剂)、热稳定剂加入到反应混合物中。聚合反应在250℃的温度下进行,抽真空至小于500Pa,搅拌3h,停止反应,,得到的聚酯材料结构如下,其中,x=0.5,y=0.5。This comparative example follows the preparation method and proportioning provided by Chinese patent CN 103159907A. Add 46.6g of dimethyl terephthalate, 32.4g of 2,3-butanediol, 41.8g of 1,4-cyclohexanediol, and 0.12g of tetra-n-butyl titanate into a three-necked flask, and react under nitrogen under conditions. Heat to 220°C. After the reactants form a homogeneous system, control the reaction temperature to 220°C and react for 3 hours. During this process, water is distilled from the reaction mixture as a by-product until the amount of the distillate reaches the theoretically calculated amount. 92%. 0.12 g of antimony trioxide and 0.10 g of trimethyl phosphate were respectively added to the reaction mixture as a polycondensation reaction catalyst (ie, the second catalyst) and a heat stabilizer. The polymerization reaction is carried out at a temperature of 250° C., vacuumed to less than 500 Pa, stirred for 3 hours, and the reaction is stopped. The structure of the obtained polyester material is as follows, wherein, x=0.5, y=0.5.
表1用于说明实施例1~9、对比例1~4制得的聚酯材料的性能,具体如下:Table 1 is used to illustrate the performance of the polyester material that embodiment 1~9, comparative example 1~4 make, specifically as follows:
表1的数据可以看出:本发明制备的一系列聚酯材料的玻璃化转变温度均在95℃以上,处于较高水平,透光率均保持在89%以上,也十分优异。其中,实施例9制得的聚酯材料的玻璃转化温度可达121℃,透光率可达91%,高于大部分聚酯材料。由对比例1可知,在未添加1,4-环己二醇的情况下,聚酯材料的透光率较大程度下降了,这归因于更为稳定的六元环结构,反应过程中不易发生副反应,使得体系更为均一,并且其强刚性结构进一步破坏了聚酯的结晶能力;由对比例2可知,在未添加2,3-丁二醇的情况下,聚酯材料出现了结晶现象,从而变的不透明了,玻璃转变温度也有大幅度下降了,这表明2,3-丁二醇单元具有极强的破坏结晶能力和抑制链段运动能力,对于制备高Tg透明材料至关重要;由对比例3可知,当线性二醇用量过多时,聚酯材料会出现结晶现象,因此,在制备聚酯材料时,需要严格控制线性二醇的用量也是必要的;由对比例4可知,本申请提供了一种具有较优分子量、Tg以及透光率聚酯材料的制备方法。From the data in Table 1, it can be seen that the glass transition temperatures of a series of polyester materials prepared by the present invention are all above 95°C, which is at a relatively high level, and the light transmittance is maintained above 89%, which is also very excellent. Among them, the glass transition temperature of the polyester material prepared in Example 9 can reach 121° C., and the light transmittance can reach 91%, which is higher than most polyester materials. From Comparative Example 1, it can be seen that without adding 1,4-cyclohexanediol, the light transmittance of the polyester material is greatly reduced, which is due to the more stable six-membered ring structure. Side reactions are not easy to occur, making the system more uniform, and its strong rigid structure further destroys the crystallization ability of polyester; from Comparative Example 2, it can be seen that without adding 2,3-butanediol, the polyester material appeared Crystallization phenomenon, which becomes opaque, and the glass transition temperature has also dropped significantly, which shows that the 2,3-butanediol unit has a strong ability to destroy crystallization and inhibit the movement of chain segments, which is crucial for the preparation of high Tg transparent materials Important; as can be seen from Comparative Example 3, when the amount of linear diol is too much, crystallization will occur in the polyester material. Therefore, when preparing polyester materials, it is also necessary to strictly control the amount of linear diol; it can be seen from Comparative Example 4 , This application provides a preparation method of polyester material with better molecular weight, Tg and light transmittance.
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CN102093543A (en) * | 2009-12-14 | 2011-06-15 | 上海杰事杰新材料(集团)股份有限公司 | Method for preparing 2,3-polybutylece terephthalate and copolyester thereof |
CN103159907A (en) * | 2011-12-08 | 2013-06-19 | 上海杰事杰新材料(集团)股份有限公司 | High-molecular-weight polyester plastic based on 2,3-butanediol and preparation method for same |
CN105658696A (en) * | 2013-10-24 | 2016-06-08 | 乐天精密化学株式会社 | Biodegradable polyester resin and article comprising same |
US20180265627A1 (en) * | 2015-02-06 | 2018-09-20 | Toyobo Co., Ltd. | Copolymerized polyester resin and method for producing the same |
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CN102093543A (en) * | 2009-12-14 | 2011-06-15 | 上海杰事杰新材料(集团)股份有限公司 | Method for preparing 2,3-polybutylece terephthalate and copolyester thereof |
CN103159907A (en) * | 2011-12-08 | 2013-06-19 | 上海杰事杰新材料(集团)股份有限公司 | High-molecular-weight polyester plastic based on 2,3-butanediol and preparation method for same |
CN105658696A (en) * | 2013-10-24 | 2016-06-08 | 乐天精密化学株式会社 | Biodegradable polyester resin and article comprising same |
US20180265627A1 (en) * | 2015-02-06 | 2018-09-20 | Toyobo Co., Ltd. | Copolymerized polyester resin and method for producing the same |
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