CN116352848B

CN116352848B - GRC decorates component production facility

Info

Publication number: CN116352848B
Application number: CN202310398198.2A
Authority: CN
Inventors: 钟志平; 邹泽彬; 邓健岗; 刘亿
Original assignee: Hunan Zhongzhi Building Materials Co ltd
Current assignee: Hunan Zhongzhi Building Materials Co ltd
Priority date: 2023-04-13
Filing date: 2023-04-13
Publication date: 2023-10-13
Anticipated expiration: 2043-04-13
Also published as: CN116352848A

Abstract

The invention belongs to the technical field of GRC (glass fiber reinforced plastic) component forming, and particularly relates to GRC decorative component production equipment. Guide rail, electric putter, bearing rod, mould, thread bush, vibration tamping rod etc. are connected with electric putter, are equipped with two bearing rods in the guide rail, and the bearing rod of front side and guide rail fixed connection, the bearing rod of rear side and guide rail sliding connection, and the bearing rod of rear side is connected with electric putter's telescopic link, and the bearing rod upper end is all rotated and is connected with the mould that is used for making the mixture solidify the shaping, all sliding connection has the vibration tamping rod that is used for the mixture tamping in the thread bush. The invention drives the mould at the rear side to move back and forth through the electric push rod, can automatically complete the mould closing and disassembling work, does not need to manually hold the mould all the time, saves time and labor, and simultaneously, can rotate the handle downwards after the mixture is poured into the mould, drives the vibrating ramming rod to extend into the mould to tamp the mixture, thereby ensuring that the mixture can completely fill the interior of the mould.

Description

GRC decorates component production facility

Technical Field

The invention belongs to the technical field of GRC (glass fiber reinforced plastic) component forming, and particularly relates to GRC decorative component production equipment.

Background

GRC is a fiber concrete composite material with alkali-resistant glass fiber as a reinforcing material and cement mortar as a matrix material, and GRC is a material which expresses imagination of a designer through mold modeling, textures and colors.

The GRC vase railing is a common GRC decoration component on the market, and when GRC vase railing is produced, generally need the manual work to spray the release agent at two mould inner walls, then carry out the compound die with two moulds, two moulds are fixed to the rethread screw bolt, then in injecting the mould with the mixture, insert a reinforcing bar at the mould middle part again to improve GRC vase railing's intensity, then wait for the mixture to solidify the shaping, reverse the bolt again and dismantle the mould, above-mentioned production technology has following shortcoming:

1. the GRC vase railing has a complex mold shape, is composed of a plurality of cambered surfaces with different radians, and when the mixture is manually injected into the mold, dead angle positions are easy to appear at the connecting positions of the cambered surfaces with different radians, so that the mixture is difficult to fill the interior of the mold completely, and the manufactured GRC vase railing has defects;

2. when the mixture is manually injected into the mould, a worker is required to hold the mould all the time, and the position of the steel bar is required to be fixed by hands, so that the steel bar is prevented from shifting, the operation is troublesome, and the working efficiency is lower;

3. when the mold is assembled and disassembled, the bolts are manually screwed for many times, and when the mold is disassembled, the mold is manually broken or pried open by force, so that time and labor are wasted;

disclosure of Invention

The invention provides GRC decorative member production equipment, which can overcome the defects that the interior of a die is difficult to be fully filled with a mixture and the operation is troublesome when a GRC vase railing is produced manually, so that the working efficiency is low.

The technical implementation scheme of the invention is as follows:

the utility model provides a GRC decorates component production facility, the on-line screen storage device comprises a base, the guide rail, electric putter, the bearing rod, a mould, the thread bush, vibration ramming rod, the adapter sleeve, the handle, demoulding mechanism and stop gear, base top right rear side is connected with the guide rail, guide rail top rear side is connected with electric putter, be equipped with two bearing rods in the guide rail, the bearing rod and the guide rail fixed connection of front side, the bearing rod and the guide rail sliding connection of rear side, and the bearing rod and the telescopic link of electric putter of rear side are connected, the bearing rod upper end is all rotated and is connected with the mould that is used for making the mixture solidify fashioned, one side lower part that the mould kept away from each other all is connected with the thread bush, all slidingtype be connected with the vibration ramming rod that is used for the mixture ramming, all be connected with the adapter sleeve on the vibration ramming rod, all rotate on the adapter sleeve and be connected with the handle, handle all with its adjacent thread bush threaded connection, demoulding mechanism is used for assisting fashioned GRC railing and mould separation, stop gear is used for spacing the mould.

More preferably, demoulding mechanism is including connecting pipe, hollow frame, intake pipe, outlet duct, piston and reset spring, and the one side middle part that the mould kept away from each other all communicates there is the connecting pipe, and the one end that the connecting pipe kept away from each other all communicates there is hollow frame, and hollow frame bottom all communicates there is the intake pipe, and one side that hollow frame kept away from each other all communicates there is the outlet duct, all is connected with the piston in the outlet duct in the slidingtype, and connecting pipe and outlet duct are plugged up to the piston, all are connected with reset spring between piston and its adjacent outlet duct.

More preferably, the limiting mechanism comprises a guide rod, a limiting plate and a bolt, wherein the upper part of the right side of the bearing rod is connected with the guide rod, the guide rod is connected with the limiting plate in a sliding mode, the limiting plate blocks the lower part of the right side of the die, the middle part of the limiting plate is connected with the bolt in a threaded mode, and the left end of the bolt props against the guide rod.

More preferably, the automatic feeding device further comprises a blanking sloping plate for assisting in blanking of the formed GRC vase railing, and the top of the base is connected with the blanking sloping plate.

More preferably, the novel GRC vase railing further comprises a buffer mechanism for buffering the formed GRC vase railing, the buffer mechanism comprises a connecting plate, an inflator pump, an inflation pipe, air bags, exhaust valves and a control rod, the left side of a base is connected with the connecting plate, the inflator pump is connected to the connecting plate, two air bags are connected to the rear side of the top of a blanking sloping plate, the inflation pipe is communicated between the air bags and the air outlet of the inflator pump, the exhaust valve is arranged on the left side of the air bag on the front side, the control rod is arranged on the exhaust valve, and the upper end of the control rod is connected with the top of the air bag on the front side.

More preferably, the die comprises a die body, wherein the die body comprises a die body, a die bottom, a bearing rod, a rotating clamping block, an elastic sheet, a fixed ratchet and a reset torsion spring, the die body is further provided with a reset mechanism for driving the die to rotate upwards and reset, the reset mechanism comprises a fixed slide rail, a slide rod, a rotating clamping block, an elastic sheet, a fixed ratchet and a reset torsion spring, one sides of the bearing rods, which are far away from each other, are all connected with the fixed slide rail, the slide rod is connected with the fixed slide rod in a sliding mode, the bottom of the slide rod is connected with an adjacent air bag, the upper part of the slide rod is all rotationally connected with the rotating clamping block, the elastic sheet is connected between the rotating clamping block and the adjacent slide rod, one sides of the lower part of the die, which are far away from each other, are all connected with the reset torsion spring between the lower part of the die and the adjacent bearing rods.

More preferably, the device further comprises a limiting frame for limiting the steel bars, and the limiting frame is arranged between the tops of the two dies.

More preferably, the height of the middle part of the limiting frame is lower than the height of the periphery of the limiting frame.

The invention has the following advantages:

1. the invention drives the mould at the rear side to move back and forth through the electric push rod, can automatically complete the mould closing and disassembling work, does not need to manually hold the mould all the time, saves time and labor, and simultaneously, can rotate the handle downwards after the mixture is poured into the mould, drives the vibrating ramming rod to extend into the mould to tamp the mixture, thereby ensuring that the mixture can completely fill the interior of the mould.

2. According to the invention, the air inlet pipe is externally connected with the air pump, so that the piston can be driven to the side far away from each other to avoid blocking the connecting pipe, air can enter the die through the connecting pipe, the die is assisted to be separated from the molded GRC vase railing, and the demolding efficiency is improved.

3. After the air bag is inflated, the formed GRC vase railing can be received when falling down, so that a buffer effect is achieved, and the GRC vase railing is prevented from being broken.

4. The limiting frame can be stably placed between the tops of two dies under the action of gravity, so that the steel bars can be limited, workers do not need to hold the steel bars all the time, and time and labor are saved.

Drawings

Fig. 1 is a schematic perspective view of the present invention.

Fig. 2 is a schematic perspective view of a mold according to the present invention.

Fig. 3 is a schematic perspective view of the screw sleeve, vibrating tamper, connection sleeve and handle of the present invention.

Fig. 4 is a schematic perspective view of the demolding mechanism of the present invention.

Fig. 5 is a schematic perspective view of a limiting mechanism according to the present invention.

Fig. 6 is a schematic perspective view of a buffer mechanism according to the present invention.

Fig. 7 is a schematic perspective view of the air bag, the exhaust valve and the control rod according to the present invention.

Fig. 8 is a schematic perspective view of the reset mechanism of the present invention.

Fig. 9 is an enlarged view of section a of fig. 8 in accordance with the present invention.

Fig. 10 is a schematic perspective view of the load-bearing bar, return torsion spring and die of the present invention.

Meaning of reference numerals in the drawings: 1. the device comprises a base, 2, a guide rail, 3, an electric push rod, 4, a bearing rod, 5, a blanking inclined plate, 6, a die, 71, a threaded sleeve, 72, a vibration tamping rod, 73, a connecting sleeve, 74, a handle, 8, a demoulding mechanism, 81, a connecting pipe, 82, a hollow frame, 83, an air inlet pipe, 84, an air outlet pipe, 85, a piston, 86, a return spring, 9, a limiting mechanism, 91, a guide rod, 92, a limiting plate, 93, a bolt, 10, a buffer mechanism, 101, a connecting plate, 102, an air pump, 103, an air inflation pipe, 104, an air bag, 105, an exhaust valve, 106, a control rod, 11, a return mechanism, 111, a fixed slide rail, 112, a sliding rod, 113, a rotating clamping block, 114, a spring plate, 115, a fixed ratchet wheel, 116, a return torsion spring, 12 and a limiting frame.

Detailed Description

The following description of the technical solutions in the embodiments of the present invention will be clear and complete, and it is obvious that the described embodiments are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.

Example 1

1-5, including base 1, guide rail 2, electric putter 3, the bearing rod 4, unloading swash plate 5, mould 6, the thread bush 71, vibration ramming rod 72, adapter sleeve 73, handle 74, demoulding mechanism 8 and stop gear 9, base 1 top right side rear side welding has guide rail 2, guide rail 2 top rear side bolting has electric putter 3, be equipped with two bearing rods 4 in the guide rail 2, bearing rod 4 and guide rail 2 fixed connection of front side, bearing rod 4 and guide rail 2 sliding connection of rear side, and bearing rod 4 and electric putter 3's telescopic link of rear side are connected, base 1 top is connected with unloading swash plate 5, bearing rod 4 upper end all rotates and is connected with mould 6, electric putter 3 drive rear side's mould 6 forward motion can accomplish the compound die work, then can pour into mould 6 in the shaping, one side lower part that mould 6 kept away from each other all is connected with thread bush 71, all slide-type is connected with vibration ramming rod 72 in the thread bush 71, all slide-type is connected with vibration ramming rod 72, and the bearing rod 4 and the telescopic link of electric putter 3 of guide rail 2, and the mould 6 of vibration ramming rod 3 is connected with the mould 6 on the equal side, the mould 6 of vibration ramming rod 3 is connected with the handle 74, all is connected with the mould die clamp die 6, the vibration ramming mechanism is connected with the thread bush 73 on the adjacent mould 6, the vibration ramming rod is connected with the thread bush 73, and has the thread bush 73.

As shown in fig. 1, fig. 2 and fig. 4, demoulding mechanism 8 is including connecting pipe 81, hollow frame 82, intake pipe 83, outlet duct 84, piston 85 and reset spring 86, the middle part of one side that mould 6 kept away from each other all is linked together and is had connecting pipe 81, the one end that connecting pipe 81 kept away from each other all is linked together and is had hollow frame 82, hollow frame 82 bottom all is linked together and is had intake pipe 83, intake pipe 83 can external air pump, make in the air fills mould 6, auxiliary shaping's GRC vase railing separates with mould 6, the one side that hollow frame 82 kept away from each other all is linked together and is had outlet duct 84, all sliding connection has piston 85 in the outlet duct 84, piston 85 blocks up connecting pipe 81 and outlet duct 84, all be connected with reset spring 86 between piston 85 and its adjacent outlet duct 84.

As shown in fig. 1 and 5, the limiting mechanism 9 includes a guide rod 91, a limiting plate 92 and a bolt 93, the upper right side of the bearing rod 4 is welded with the guide rod 91, the guide rod 91 is connected with the limiting plate 92 in a sliding manner, the limiting plate 92 blocks the lower right side of the die 6, so that the die 6 can be limited, the middle of the limiting plate 92 is connected with the bolt 93 in a threaded manner, and the left end of the bolt 93 props against the guide rod 91.

Firstly, spraying a release agent on the inner wall of a die 6, driving a rear bearing rod 4 to move forwards through an electric push rod 3, driving the rear die 6 to move forwards, clamping two dies 6, pouring a mixture between the two dies 6, at the moment, vibrating a tamping rod 72 to plug a threaded sleeve 71, a piston 85 to plug a connecting pipe 81, preventing the mixture from entering the threaded sleeve 71 and the connecting pipe 81, then rotating a handle 74 downwards, under the action of the threaded sleeve 71, moving the handle 74 to the side close to each other, driving a connecting sleeve 73 and the vibrating tamping rod 72 to move to the side close to each other, enabling the vibrating tamping rod 72 to extend into the die 6, vibrating the tamping rod 72 to tamp the mixture in the die 6, enabling the mixture in the die 6 to be filled and evenly distributed, rotating the handle 74 upwards after the tamping is completed, under the action of the threaded sleeve 71, the handle 74 moves to the far side for resetting, the connecting sleeve 73 and the vibrating ramming rod 72 move to the far side for resetting, then the mixture is solidified and formed, the bolt 93 is unscrewed, then the limiting plate 92 moves downwards to prevent the right side of the die 6 from being blocked, the die 6 can rotate leftwards and be put down, then the electric push rod 3 drives the bearing rod 4 at the rear side to move backwards, the die 6 at the rear side can be driven to move backwards, the two dies 6 are separated, meanwhile, the air inlet pipe 83 can be externally connected with an air pump, air can enter the hollow frame 82 through the air inlet pipe 83, the air can squeeze the piston 85 to move to the far side for resetting, the reset spring 86 is compressed, the piston 85 can not block the connecting pipe 81 any more, the air can enter the die 6 through the connecting pipe 81, the die 6 is assisted to be separated from the formed GRC vase railing, thus accomplish drawing of patterns work, make fashioned GRC vase railing can drop to unloading swash plate 5, then GRC vase railing can roll forward and carry out the unloading, disconnect the external air pump of intake pipe 83 again, reset spring 86 resumes the original form, drive piston 85 and move to one side that is close to each other and block up connecting pipe 81 again, then rotate the reset up with mould 6, move up again limiting plate 92 and block mould 6 right side, then screw up bolt 93, can fix the position of mould 6.

As shown in fig. 1, fig. 6 and fig. 7, the air cushion device further comprises a buffer mechanism 10, the buffer mechanism 10 comprises a connecting plate 101, an inflator 102, an inflation tube 103, an air bag 104, an exhaust valve 105 and a control rod 106, the left side of the base 1 is welded with the connecting plate 101, the inflator 102 is bolted on the connecting plate 101, the rear side of the top of the blanking inclined plate 5 is connected with two air bags 104, the air bags 104 expand to be capable of receiving the formed GRC vase railing to play a role of buffering, the air bags 104 are communicated with the inflation tube 103 between the air outlets of the air bags 102, the exhaust valve 105 is arranged on the left side of the air bags 104 on the front side, the control rod 106 is arranged on the exhaust valve 105, and the upper end of the control rod 106 is connected with the top of the air bags 104 on the front side.

After the mixture is solidified and formed, the inflator pump 102 can be controlled to inflate the air bag 104 through the inflation tube 103 to expand the air bag 104, when the die 6 is separated from the formed GRC vase railing, the formed GRC vase railing can drop down onto the air bag 104, the air bag 104 plays a buffering role to prevent the GRC vase railing from being broken, the air bag 104 can be extruded and deformed at the moment, the air bag 104 at the front side can drive the control rod 106 to move down, so that the exhaust valve 105 is controlled to open, air in the air bag 104 at the front side can be discharged outwards, the air bag 104 at the front side is contracted, the formed GRC vase railing is not limited any more, and the GRC vase railing can roll forward to perform blanking.

As shown in fig. 1, 8, 9 and 10, the automatic reset device further comprises a reset mechanism 11, the reset mechanism 11 comprises a fixed slide rail 111, a slide rod 112, a rotating clamping block 113, a spring piece 114, a fixed ratchet 115 and a reset torsion spring 116, the fixed slide rail 111 is welded on one side, far away from each other, of the bearing rod 4, the slide rod 112 is connected to the fixed slide rail 111 in a sliding manner, the bottom of the slide rod 112 is connected to an adjacent air bag 104, the rotating clamping block 113 is connected to the upper portion of the slide rod 112 in a rotating manner, the spring piece 114 is connected between the rotating clamping block 113 and the adjacent slide rod 112, the fixed ratchet 115 is connected to one side, far away from each other, of the lower portion of the die 6, the reset torsion spring 116 is connected between the lower portion of the die 6 and the adjacent bearing rod 4, and the die 6 can be driven to rotate upwards to reset when the reset torsion spring 116 returns to the original state.

When the die 6 rotates left to put down, the reset torsion spring 116 deforms, the die 6 drives the fixed ratchet 115 to rotate, the fixed ratchet 115 can extrude the rotary clamping block 113 to rotate right, the elastic sheet 114 deforms, when the die 6 stops rotating, the elastic sheet 114 is restored to original shape, the rotary clamping block 113 is driven to rotate left to clamp the fixed ratchet 115, the position of the die 6 can be fixed, when the formed GRC vase railing falls down onto the air bag 104, the air bag 104 can be extruded to deform, the sliding rod 112 is driven to move downwards, the sliding rod 112 drives the rotary clamping block 113 to move downwards, the rotary clamping block 113 is separated from the fixed ratchet 115, and the reset torsion spring 116 can drive the die 6 to rotate right to reset.

As shown in fig. 1, the steel bar pouring device further comprises a limiting frame 12, wherein the limiting frame 12 is arranged between the tops of the two dies 6, the middle part of the limiting frame 12 is lower than the periphery of the limiting frame, when a worker pours the mixture between the two dies 6, a steel bar is required to be inserted into the middle part of the dies 6, then the limiting frame 12 can be sleeved on the outer side of the steel bar, the limiting frame 12 can be arranged between the tops of the two dies 6, and under the action of gravity, the limiting frame 12 can be stably arranged between the tops of the two dies 6 due to the fact that the middle part of the limiting frame 12 is lower than the periphery of the limiting frame, so that the steel bar can be limited without the worker holding the steel bar by hand all the time.

It is to be understood that the above description is intended to be illustrative only and is not intended to be limiting. Those skilled in the art will appreciate variations of the present invention that are intended to be included within the scope of the claims herein.

Claims

1. The GRC decorative member production equipment is characterized by comprising a base (1), a guide rail (2), an electric push rod (3), a bearing rod (4), a die (6), a threaded sleeve (71), a vibrating ramming rod (72), a connecting sleeve (73), a handle (74), a demoulding mechanism (8) and a limiting mechanism (9), wherein the right rear side of the top of the base (1) is connected with the guide rail (2), the rear side of the top of the guide rail (2) is connected with the electric push rod (3), two bearing rods (4) are arranged in the guide rail (2), the bearing rod (4) at the front side is fixedly connected with the guide rail (2), the bearing rod (4) at the rear side is in sliding connection with the guide rail (2), the bearing rod (4) at the rear side is connected with the telescopic rod of the electric push rod (3), the upper end of the bearing rod (4) is uniformly rotationally connected with the die (6) for solidifying a mixture, the lower part of one side, which is mutually far away from, of the die (6) is uniformly connected with the threaded sleeve (71), the vibrating ramming rod (72) for vibrating the mixture, the vibrating ramming rod (72) is uniformly connected with the handle (73) in a rotary mode, the connecting sleeve (73) is uniformly connected with the handle (73) and the vibrating rod (73), the demolding mechanism (8) is used for assisting in separating the formed GRC vase railing from the mold (6), and the limiting mechanism (9) is used for limiting the mold (6); demoulding mechanism (8) are including connecting pipe (81), hollow frame (82), intake pipe (83), outlet duct (84), piston (85) and reset spring (86), one side middle part that mould (6) kept away from each other all is linked together and is had connecting pipe (81), one end that connecting pipe (81) kept away from each other all is linked together and is had hollow frame (82), hollow frame (82) bottom all is linked together and is had intake pipe (83), one side that hollow frame (82) kept away from each other all is linked together and has outlet duct (84), all slidingtype in outlet duct (84) is connected with piston (85), piston (85) plug connecting pipe (81) and outlet duct (84), all be connected with reset spring (86) between piston (85) and its adjacent outlet duct (84).

2. The GRC decorative member production equipment according to claim 1, wherein the limiting mechanism (9) comprises a guide rod (91), a limiting plate (92) and a bolt (93), the upper right side of the bearing rod (4) is connected with the guide rod (91), the guide rod (91) is connected with the limiting plate (92) in a sliding mode, the limiting plate (92) blocks the lower right side of the die (6), the middle of the limiting plate (92) is connected with the bolt (93) in a threaded mode, and the left end of the bolt (93) props against the guide rod (91).

3. The GRC decorative member production equipment according to claim 2, further comprising a blanking sloping plate (5) for blanking the GRC vase railing for auxiliary forming, wherein the top of the base (1) is connected with the blanking sloping plate (5).

4. A GRC decoration component production facility according to claim 3, characterized by, still including being used for carrying out buffer gear (10) to fashioned GRC vase railing, buffer gear (10) are including connecting plate (101), pump (102), gas tube (103), gasbag (104), discharge valve (105) and control lever (106), base (1) left side is connected with connecting plate (101), be connected with pump (102) on connecting plate (101), unloading swash plate (5) top rear side is connected with two gasbags (104), communicate between the gas outlet of gas tube (103) of gasbag (104) and pump (102), discharge valve (105) are installed in gasbag (104) left side of front side, be equipped with control lever (106) on discharge valve (105), gasbag (104) top of control lever (106) upper end and front side are connected.

5. The GRC decorative member production equipment according to claim 4, further comprising a reset mechanism (11) for driving the die (6) to rotate upwards for reset, wherein the reset mechanism (11) comprises a fixed sliding rail (111), a sliding rod (112), a rotating clamping block (113), a spring piece (114), a fixed ratchet (115) and a reset torsion spring (116), one side, far away from each other, of the bearing rod (4) is connected with the fixed sliding rail (111), the sliding rod (112) is connected with the sliding rod (112) in a sliding manner, the bottom of the sliding rod (112) is connected with an adjacent air bag (104), the upper part of the sliding rod (112) is connected with the rotating clamping block (113) in a rotating manner, a spring piece (114) is connected between the rotating clamping block (113) and the adjacent sliding rod (112), one side, far away from each other, of the lower part of the die (6) is connected with the fixed ratchet (115), and the reset torsion spring (116) is connected between the lower part of the die (6) and the adjacent bearing rod (4).

6. The GRC decorative component production equipment according to claim 5, further comprising a limiting frame (12) for limiting the steel bar, wherein the limiting frame (12) is placed between the tops of the two molds (6).

7. A GRC dressing member production facility in accordance with claim 6 wherein the height of the central portion of the retainer (12) is lower than the height of the periphery thereof.