CN116345366A - Marine adjustable flange with stuffing box and application method thereof - Google Patents
Marine adjustable flange with stuffing box and application method thereof Download PDFInfo
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- CN116345366A CN116345366A CN202310210032.3A CN202310210032A CN116345366A CN 116345366 A CN116345366 A CN 116345366A CN 202310210032 A CN202310210032 A CN 202310210032A CN 116345366 A CN116345366 A CN 116345366A
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- 238000000034 method Methods 0.000 title claims abstract description 11
- 238000007789 sealing Methods 0.000 claims description 31
- 238000012856 packing Methods 0.000 claims description 7
- 239000002184 metal Substances 0.000 claims description 6
- 229920001875 Ebonite Polymers 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 125000004122 cyclic group Chemical group 0.000 claims 4
- 230000006835 compression Effects 0.000 claims 1
- 238000007906 compression Methods 0.000 claims 1
- 238000009434 installation Methods 0.000 claims 1
- 239000004576 sand Substances 0.000 description 13
- 238000010586 diagram Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 230000000903 blocking effect Effects 0.000 description 2
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- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 230000002262 irrigation Effects 0.000 description 1
- 238000003973 irrigation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 239000000344 soap Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B1/00—Devices for securing together, or preventing relative movement between, constructional elements or machine parts
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G15/00—Cable fittings
- H02G15/003—Filling materials, e.g. solid or fluid insulation
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G15/00—Cable fittings
- H02G15/013—Sealing means for cable inlets
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G3/00—Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
- H02G3/02—Details
- H02G3/04—Protective tubing or conduits, e.g. cable ladders or cable troughs
- H02G3/0406—Details thereof
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G3/00—Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
- H02G3/02—Details
- H02G3/04—Protective tubing or conduits, e.g. cable ladders or cable troughs
- H02G3/0462—Tubings, i.e. having a closed section
- H02G3/0481—Tubings, i.e. having a closed section with a circular cross-section
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16B—DEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
- F16B2200/00—Constructional details of connections not covered for in other groups of this subclass
- F16B2200/50—Flanged connections
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Mechanical Engineering (AREA)
- Laying Of Electric Cables Or Lines Outside (AREA)
Abstract
Description
技术领域technical field
本发明属于船舶建造技术领域,具体涉及一种船用可调式带填料函法兰及其使用方法。The invention belongs to the technical field of ship building, and in particular relates to a ship-used adjustable flange with a stuffing box and a use method thereof.
背景技术Background technique
测深仪、计程仪是船舶用来测量水深和测量航速的仪器。测深仪、计程仪安装在船底,测深仪、计程仪上电缆会穿过一个灌沙的电缆管,以达稳定的目的,同时防止晃动磕碰和水的腐蚀。因此,测量设备(测深仪、计程仪)如何完成与罐沙管的连接是现如今亟需解决的问题。Depth sounder and log are instruments used by ships to measure water depth and speed. The depth sounder and the speed log are installed at the bottom of the ship, and the cables on the depth sounder and the speed log will pass through a cable tube filled with sand to achieve stability and prevent shaking, bumping and water corrosion. Therefore, how to complete the connection between the measuring equipment (depth sounder, log) and the tank sand pipe is a problem that needs to be solved urgently.
发明内容Contents of the invention
针对现有技术中存在的问题,本发明提供一种船用可调式带填料函法兰,本发明方便后续船舶建造过程中电缆排线布置的合理安排,使测深仪、计程仪设备的电缆得到保护。此外,本发明还要提供一种船用可调式带填料函法兰的使用方法。Aiming at the problems existing in the prior art, the present invention provides a marine adjustable flange with a stuffing box. The present invention facilitates the reasonable arrangement of the cable arrangement in the subsequent ship construction process, and makes the cables of the depth sounder and the log equipment be protected. In addition, the present invention also provides a method for using a marine adjustable flange with a stuffing box.
为实现上述目的,本发明采用以下技术方案:To achieve the above object, the present invention adopts the following technical solutions:
本发明的第一方面,提供一种船用可调式带填料函法兰,包括填料函主体、中空支撑圈、可伸缩橡胶体、伸缩弹簧、可调节螺栓、环状卡圈,所述可伸缩橡胶体设置于所述填料函主体内部,所述中空支撑圈连接所述填料函主体与所述可伸缩橡胶体之间,所述环状卡圈环绕设置于所述可伸缩橡胶体的内侧壁,所述可伸缩弹簧的一端连接所述可伸缩橡胶体的外侧壁,另一端连接所述可调节螺栓,所述填料函主体的侧壁设置有与所述可调节螺栓配合安装的螺栓孔,所述填料函主体靠近设备端的一侧设置入设备电缆管。The first aspect of the present invention provides a marine adjustable flange with a stuffing box, including a stuffing box main body, a hollow support ring, a retractable rubber body, a telescopic spring, an adjustable bolt, and an annular collar. The body is arranged inside the main body of the stuffing box, the hollow supporting ring is connected between the main body of the stuffing box and the elastic rubber body, and the annular collar is arranged around the inner side wall of the elastic rubber body, One end of the telescopic spring is connected to the outer wall of the telescopic rubber body, and the other end is connected to the adjustable bolt, and the side wall of the stuffing box main body is provided with a bolt hole matched with the adjustable bolt. The side of the stuffing box body close to the equipment end is set into the equipment cable tube.
作为优选的技术方案,所述可伸缩橡胶体为长方体结构,沿所述可伸缩橡胶的长度方向开设有圆形通孔,所述环状卡圈呈螺旋状安装于所述圆形通孔的内壁。As a preferred technical solution, the stretchable rubber body is a cuboid structure, and a circular through hole is opened along the length direction of the stretchable rubber, and the annular collar is spirally installed in the circular through hole. inner wall.
作为优选的技术方案,所述可伸缩橡胶体采用硬质橡胶制作而成,所述环状卡圈采用软质橡胶制作而成。As a preferred technical solution, the stretchable rubber body is made of hard rubber, and the annular collar is made of soft rubber.
作为优选的技术方案,所述填料函主体采用不锈钢材料制作而成。As a preferred technical solution, the main body of the stuffing box is made of stainless steel.
作为优选的技术方案,所述伸缩弹簧设置为4个,所述伸缩弹簧分别连接所述可伸缩橡胶体的四个侧面。As a preferred technical solution, there are four telescopic springs, and the telescopic springs are respectively connected to four sides of the stretchable rubber body.
作为优选的技术方案,所述中空支撑圈包括4个金属薄片,所述金属薄片连接所述可伸缩橡胶体的四个拐角与所述填料函主体的内侧壁。As a preferred technical solution, the hollow supporting ring includes four metal sheets, and the metal sheets connect the four corners of the stretchable rubber body and the inner side wall of the stuffing box main body.
作为优选的技术方案,所述可伸缩橡胶体的长度小于所述填料函主体的长度。As a preferred technical solution, the length of the stretchable rubber body is less than the length of the stuffing box main body.
作为优选的技术方案,当填料函使用与控制箱时还包括密封机构,所述密封机构包括吸盘及密封橡胶体,所述吸盘的两端开口,所述吸盘开小口的一端沿开口的周向设置所述密封橡胶体,所述密封橡胶体包括外层橡胶段与内层橡胶段,所述内层橡胶段向内折叠收缩于所述外层橡胶段的内侧,所述外层橡胶段的厚度沿远离所述吸盘的方向逐渐增大,所述内层橡胶段的厚度沿远离所述吸盘的方向逐渐减小。As a preferred technical solution, when the stuffing box is used with the control box, it also includes a sealing mechanism. The sealing mechanism includes a suction cup and a sealing rubber body. The sealing rubber body is provided, the sealing rubber body includes an outer rubber section and an inner rubber section, the inner rubber section is folded inwardly and shrinks inside the outer rubber section, and the outer rubber section The thickness gradually increases along the direction away from the suction cup, and the thickness of the inner rubber section gradually decreases along the direction away from the suction cup.
作为优选的技术方案,所述内层橡胶段完全向内折叠收缩于所述外层橡胶段的内侧时,所述密封机构处于放松状态,此时所述外层橡胶段与所述内层橡胶段通过固定销固定,固定电缆时,拔出固定销,向外拉动内层橡胶段,内层橡胶段和外层橡胶段叠加厚度挤压电缆,完成密封固定。As a preferred technical solution, when the inner rubber section is completely folded inward and shrinks inside the outer rubber section, the sealing mechanism is in a relaxed state. At this time, the outer rubber section and the inner rubber section The section is fixed by the fixing pin. When fixing the cable, pull out the fixing pin, pull the inner rubber section outward, and the inner rubber section and the outer rubber section are superimposed and squeeze the cable to complete the sealing and fixing.
本发明的第二方面,提供一种船用可调式带填料函法兰的使用方法,采用上述的船用可调式带填料函法兰,包括以下步骤:电缆穿入前,转动可调节螺栓将伸缩弹簧往出方向旋转,进而带动可伸缩橡胶体往侧面扩大,中空支撑圈收缩,环状卡圈的内径增大,电缆通过空间扩大,电缆穿入后,将可调节螺栓转进填料函主体,压缩可伸缩橡胶体和环状卡圈将电缆紧固密封。The second aspect of the present invention provides a method for using a marine adjustable flange with a stuffing box. Using the above-mentioned adjustable marine flange with a stuffing box includes the following steps: before the cable is inserted, turn the adjustable bolt to move the telescopic spring Rotate in the outward direction, and then drive the stretchable rubber body to expand sideways, the hollow support ring shrinks, the inner diameter of the annular collar increases, and the space for the cable to pass through expands. After the cable penetrates, the adjustable bolt is turned into the main body of the stuffing box to compress The retractable rubber body and ring collar seal the cable securely.
与现有技术相比,本发明具有以下技术效果:Compared with the prior art, the present invention has the following technical effects:
(1)本发明可伸缩橡胶体和环状卡圈可根据电缆的大小进行定制,配合外部其他部件的合理结构,满足适应设备电缆孔密封的要求,使装置的适应性更好。当转动可调节扩散将伸缩弹簧往外旋转到一定位置时,电缆容易穿进设备,之后将可调节螺栓转进填料函主体,电缆能够被可伸缩橡胶体和环状卡圈紧固卡紧,密封电缆孔。(1) The stretchable rubber body and annular collar of the present invention can be customized according to the size of the cable, and cooperate with the reasonable structure of other external parts to meet the requirements of adapting to the sealing of the cable hole of the equipment, so that the adaptability of the device is better. When the adjustable diffuser is rotated to rotate the telescopic spring outward to a certain position, the cable can easily penetrate into the equipment, and then the adjustable bolt is turned into the main body of the stuffing box, and the cable can be fastened and clamped by the retractable rubber body and the ring collar, sealing cable hole.
(2)本发明结构稳定,使用寿命长,执行和解除工作状态方便,使用过程简单。(2) The structure of the present invention is stable, the service life is long, the execution and release of the working state are convenient, and the use process is simple.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. Those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1为本发明实施例1填料函法兰的主视图。Fig. 1 is a front view of a stuffing box flange in
图2为本发明实施例1填料函法兰的俯视图。Fig. 2 is a top view of a stuffing box flange in
图3为本发明实施例1填料函法兰的侧视图。Fig. 3 is a side view of the stuffing box flange in
图4为本发明实施例2填料函法兰的侧视图。Fig. 4 is a side view of the stuffing box flange of
图5为本发明实施例2填料函法兰中密封机构在放松状态下的结构示意图。Fig. 5 is a structural schematic diagram of the sealing mechanism in the relaxed state of the stuffing box flange in
图6为本发明实施例2填料函法兰中密封机构在展开状态下的结构示意图。Fig. 6 is a schematic structural view of the sealing mechanism in the expanded state of the stuffing box flange in
图7为本发明上部分电缆管穿舱图。Fig. 7 is a cabin penetration diagram of the upper part of the cable pipe of the present invention.
图8为本发明测深仪或计程仪与下半部分电缆管局部图。Fig. 8 is a partial view of the depth sounder or log and the lower half of the cable pipe of the present invention.
图9为本发明电缆管结构示意图。Fig. 9 is a schematic diagram of the structure of the cable tube of the present invention.
其中,附图标记具体说明如下:填料函主体1、中空支撑圈2、环状卡圈3、可调节螺栓4、伸缩弹簧5、可伸缩橡胶体6、入设备电缆管7、带填料函的法兰8、密封机构9、吸盘10、密封橡胶体11、外层橡胶段12、内层橡胶段13、固定销14。Among them, the reference signs are specifically described as follows: stuffing box
具体实施方式Detailed ways
在本发明的描述中,需要理解的是,术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", The orientations or positional relationships indicated by "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than Nothing indicating or implying that a referenced device or element must have a particular orientation, be constructed, and operate in a particular orientation should therefore not be construed as limiting the invention.
实施例1Example 1
本实施例提供一种船用可调式带填料函法兰,包括填料函主体1、中空支撑圈2、可伸缩橡胶体6、伸缩弹簧5、可调节螺栓4、环状卡圈3,所述可伸缩橡胶体6设置于所述填料函主体1内部,所述中空支撑圈2连接所述填料函主体1与所述可伸缩橡胶体6之间,所述环状卡圈3环绕设置于所述可伸缩橡胶体6的内侧壁,所述可伸缩弹簧5的一端连接所述可伸缩橡胶体6的外侧壁,另一端连接所述可调节螺栓4,所述填料函主体1的侧壁设置有与所述可调节螺栓4配合安装的螺栓孔,所述填料函主体1靠近设备端的一侧设置入设备电缆管7。This embodiment provides a marine adjustable flange with a stuffing box, which includes a stuffing box
其中,所述可伸缩橡胶体6为长方体结构,沿所述可伸缩橡胶的长度方向开设有圆形通孔,所述环状卡圈3呈螺旋状安装于所述圆形通孔的内壁,所述可伸缩橡胶体6采用硬质橡胶制作而成,所述环状卡圈3采用软质橡胶制作而成,所述填料函主体1采用不锈钢材料制作而成。所述伸缩弹簧5设置为4个,所述伸缩弹簧5分别连接所述可伸缩橡胶体6的四个侧面。所述中空支撑圈2包括4个金属薄片,金属薄片能够承受一定的弯曲应力,所述金属薄片连接所述可伸缩橡胶体6的四个拐角与所述填料函主体1的内侧壁,伸缩弹簧5与金属薄片间隔设置。Wherein, the
本发明的实施方法包括以下步骤:Implementation method of the present invention comprises the following steps:
步骤一、在生产时,将填料函与法兰焊接固定出厂;
步骤二、电缆管子在安装前进行无缝钢管本体密性检验。
步骤三、将电缆管子和带填料函的法兰8连接。Step 3: Connect the cable pipe to the
步骤四、当转动可调节螺栓4将伸缩弹簧5往出方向旋转,进而带动可伸缩橡胶体6往侧面扩大,而中空支撑圈2会收缩,进一步扩大电缆通过空间,将电缆穿过填料函主体1;
步骤五、当电缆穿进去后,将可调节螺栓4转进填料函主体1,压缩可伸缩橡胶体6和环状卡圈3将电缆紧固密封,且具有一定防止水功能;
步骤六、之后用防水堵料堵住外边凹陷处,保护里面防水橡胶,增加耐用性;
步骤七、管子末端填料密性检验;在需要做充气试验的管子上拧开预装好的螺纹接头上的船用放泄螺塞,接上充气管,然后拧紧螺纹接头的外套螺母,打开进气阀,使管内压力保持在0.03MPa,再关闭进气阀;管子充气完毕后,在电缆管端口的填料上涂上肥皂液,结果应无气泡现象。若目视难以观察的场所,应用压力表进行测定,以压力保持1h不下降为合格;充气试验结束,仍应将船用放泄螺塞拧上支管螺纹接头,拧紧并恢复该处的密性;
步骤八、灌沙;灌沙一般不另外开口,直接利用原电缆进口。也可通过灌沙专用支管来冲灌垂直敷设的电缆管;
步骤九、垂直部分的电缆管应灌实,在折向斜平段的电缆管处,灌沙时应临时加装振荡器或人工敲击;
步骤十、灌沙电缆管灌好沙后,应将电缆管上口用填料函密封,包括支管的灌沙口。;
步骤十一、首次灌沙后20小时后使用振荡器或者人工敲击后,检查电缆管能否继续灌沙。
步骤十二、如仍可以灌沙则重复步骤八、步骤九步骤操作,直到灌满为止,灌沙后应将电缆管密封。
实施例2Example 2
本实施例提供一种船用可调式填料函,本实施例中填料函的结构与实施例1的结构大致相同,区别点在于本实施例在应用到密封箱时不包括法兰结构,但增加了密封机构9,该密封机构9包括吸盘10及密封橡胶体11,吸盘10的两端开口,吸盘10开小口的一端沿开口的周向设置密封橡胶体11,密封橡胶体11包括外层橡胶段12与内层橡胶段13,内层橡胶段13向内折叠收缩于外层橡胶段12的内侧,外层橡胶段12的厚度沿远离吸盘10的方向逐渐增大,内层橡胶段13的厚度沿远离吸盘10的方向逐渐减小。内层橡胶段13向内折叠完全收缩于外层橡胶段12的内侧时,此时密封机构处于放松状态,外层橡胶段12与内层橡胶段13通过固定销14固定,方便电缆穿过,当电缆穿过后,拔出固定销14,向外拉动内层橡胶段13,内层橡胶段13和外层橡胶段12叠加厚度挤压电缆,进而密封固定。This embodiment provides a marine adjustable stuffing box. The structure of the stuffing box in this embodiment is roughly the same as that of
该密封机构9的使用场景为,当填料函定于密封箱的端部时,通过吸盘10将密封机构9吸附于填料函法兰远离密封箱的一侧,初始状态下,内层橡胶段完13全向内折叠收缩于外层橡胶段12内,此时密度橡胶体11的内径相对较大,方便电缆通过。当电缆穿过后,拔出固定销14,向外拉动内层橡胶段13,此时内层橡胶段13挤压,完成电缆的密封,若密封箱或填料函发生泄漏,吸盘10在一端时间后发生松动,此时需要填上防水堵料。The usage scenario of the
尽管上述实施例已对本发明作出具体描述,但是对于本领域的普通技术人员来说,应该理解为可以在不脱离本发明的精神以及范围之内基于本发明公开的内容进行修改或改进,这些修改和改进都在本发明的精神以及范围之内。Although the above embodiments have specifically described the present invention, those of ordinary skill in the art should understand that modifications or improvements can be made based on the content disclosed in the present invention without departing from the spirit and scope of the present invention. All modifications and improvements are within the spirit and scope of the invention.
Claims (10)
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Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN201373107Y (en) * | 2009-03-11 | 2009-12-30 | 林天伟 | Hydraulic stuffing box |
CN101994835A (en) * | 2009-08-21 | 2011-03-30 | 上海金匙环保科技有限公司 | Assembly annular synchronous displacement sealing structure |
CN105466651A (en) * | 2015-12-23 | 2016-04-06 | 中国人民解放军海军工程大学 | Sealing detection device of cable gland |
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Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN201373107Y (en) * | 2009-03-11 | 2009-12-30 | 林天伟 | Hydraulic stuffing box |
CN101994835A (en) * | 2009-08-21 | 2011-03-30 | 上海金匙环保科技有限公司 | Assembly annular synchronous displacement sealing structure |
CN105466651A (en) * | 2015-12-23 | 2016-04-06 | 中国人民解放军海军工程大学 | Sealing detection device of cable gland |
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