CN116337430A - Electromagnetic loading device for simulating stress condition of propeller - Google Patents
Electromagnetic loading device for simulating stress condition of propeller Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于电机轴系可靠性测试技术领域,具体涉及一种模拟螺旋桨受力情况的电磁加载装置。The invention belongs to the technical field of reliability testing of electric motor shafting, and in particular relates to an electromagnetic loading device for simulating the stress situation of a propeller.
背景技术Background technique
现有的航空、船舶螺旋桨电机,其主要功能是驱动螺旋桨旋转后产生的轴向力作为动力源。如图1所示,螺旋桨旋转时的受力情况包括以下几点,1)旋转时克服流体阻力受到的切向力,即转换为螺旋桨驱动装置输出轴上的扭矩;2)旋转后作用在螺旋桨上的轴向力(推力/拉力);3)因流体轴向流速在径向上分布不均产生的倾覆力;4)螺旋桨自身重力产生的径向力;5)螺旋桨动不平衡和流体紊流产生的径向力;6)流体流动状态时刻改变产生的交变力、振动和冲击等交变载荷。The main function of existing aviation and ship propeller motors is to drive the axial force generated after the propeller rotates as a power source. As shown in Figure 1, the stress situation when the propeller rotates includes the following points, 1) the tangential force received by overcoming the fluid resistance during rotation, that is, converted into the torque on the output shaft of the propeller drive device; 2) acting on the propeller after rotation 3) The overturning force caused by the uneven distribution of the axial velocity of the fluid in the radial direction; 4) The radial force generated by the propeller's own gravity; 5) The propeller dynamic unbalance and fluid turbulence Radial force generated; 6) Alternating loads such as alternating force, vibration and impact generated by the momentary change of fluid flow state.
作用在螺旋桨上的各种力,经螺旋桨、输出轴、轴承、壳体和固定支架的传递作用到螺旋桨驱动装置上,其中轴承可靠性是影响螺旋桨驱动装置可靠性的关键因素。为了通过检验螺旋桨驱动装置和轴承的可靠性,试车试验时需将螺旋桨实际受力情况对轴承的影响考虑其中,从而验证螺旋桨驱动装置的设计和轴承选型是否合理。Various forces acting on the propeller are transferred to the propeller drive device through the propeller, output shaft, bearing, housing and fixed bracket, and the reliability of the bearing is the key factor affecting the reliability of the propeller drive device. In order to verify the reliability of the propeller drive and bearings, it is necessary to take into account the influence of the propeller’s actual stress on the bearings during the test run, so as to verify whether the design of the propeller drive and the selection of bearings are reasonable.
考虑到流体流动的复杂性,螺旋桨旋转时同时受到多个方向、大小不定的作用力。传统的模拟螺旋桨负载的方式是模拟轴向作用力,并将其施加在螺旋桨驱动装置的输出轴上。目前轴向力的加载方式有机械加载方式和电磁加载方式,轴向力机械加载装置结构较为复杂,装置占用空间大,控制方式不灵活。轴向力电磁加载装置利用电磁原理大大简化了装置的结构,减小了占用空间;电磁铁产生的磁力是一种场力,受力物体不需要与电磁铁接触,磁场强度与所通电流成正比,易于控制磁力大小。可用电磁力模拟螺旋桨对轴系施加的载荷可以真实地模拟轴系的受力与运动状态。Considering the complexity of fluid flow, the propeller is simultaneously subjected to forces of various directions and sizes when it rotates. The traditional way to simulate propeller loads is to simulate an axial force and apply it to the output shaft of the propeller drive. At present, the loading methods of axial force include mechanical loading method and electromagnetic loading method. The structure of the mechanical loading device for axial force is relatively complicated, the device takes up a large space, and the control method is not flexible. The axial force electromagnetic loading device uses the electromagnetic principle to greatly simplify the structure of the device and reduce the occupied space; the magnetic force generated by the electromagnet is a field force, and the object under force does not need to be in contact with the electromagnet, and the magnetic field strength is proportional to the current. Proportional, easy to control the size of the magnetic force. The electromagnetic force can be used to simulate the load exerted by the propeller on the shaft system, which can truly simulate the force and motion state of the shaft system.
CN 110146299 A公开了“一种电磁轴向力加载装置”,包括连接轴,连接轴的左端部设有花键、中部偏右的部位设有凸台、右端部设有法兰盘;一铁盘的中心孔与连接轴的中部配合,并在两者配合的部位设有绝缘垫圈;铁盘的右侧面与凸台的左侧面对应接触,并在两者对应接触的部位设有绝缘垫圈;一螺母与连接轴中部螺纹配合连接,螺母的右侧面与铁盘的左侧面对应接触,并在两者对应接触的部位设有绝缘垫圈;多个电磁铁支架等距离设在铁盘的一圆周上,每个电磁铁支架设有一个电磁铁构件,且均与铁盘的左侧面垂直。这个加载装置能够精确调整轴向加载力,保证测功机轴端不受轴向力,但没有考虑螺旋桨受到的径向加载力和螺旋桨对螺旋桨驱动装置输出轴的扭矩影响,其电磁铁支架在大吸力作用下易变形,并且试验的扭矩来自于外接测功机,整个测试系统过于庞大,无法完成环境试验舱内的模拟试验。CN 110146299 A discloses "an electromagnetic axial force loading device", which includes a connecting shaft, a spline is provided at the left end of the connecting shaft, a boss is provided at the right part of the middle part, and a flange is provided at the right end; an iron The central hole of the disc is matched with the middle part of the connecting shaft, and an insulating washer is provided at the part where the two cooperate; the right side of the iron disc is in corresponding contact with the left side of the boss, and a An insulating washer; a nut is threadedly connected with the middle part of the connecting shaft, the right side of the nut is in corresponding contact with the left side of the iron plate, and an insulating washer is provided at the corresponding contact position of the two; multiple electromagnet brackets are equidistantly arranged On a circumference of the iron plate, each electromagnet support is provided with an electromagnet component, and is perpendicular to the left side of the iron plate. This loading device can accurately adjust the axial loading force to ensure that the shaft end of the dynamometer is not subject to axial force, but it does not consider the radial loading force on the propeller and the torque effect of the propeller on the output shaft of the propeller drive device. The electromagnet bracket is in It is easy to deform under the action of high suction, and the torque of the test comes from an external dynamometer. The entire test system is too large to complete the simulation test in the environmental test chamber.
发明内容Contents of the invention
本发明的目的在于提供一种模拟螺旋桨受力情况的电磁加载装置,该电磁加载装置能够精确模拟螺旋桨传递给轴承的轴向力、倾覆力、径向力和振动、冲击等交变载荷以及螺旋桨旋转时在螺旋桨驱动装置输出轴上产生的扭矩,占用空间小,结构简单,制造成本低。The object of the present invention is to provide an electromagnetic loading device for simulating the stress on the propeller, which can accurately simulate the axial force, overturning force, radial force, vibration, impact and other alternating loads transmitted to the bearing by the propeller and the propeller The torque generated on the output shaft of the propeller driving device when rotating has the advantages of small space occupation, simple structure and low manufacturing cost.
发明的上述目的是通过以下技术方案得以实现的:The above-mentioned purpose of invention is achieved through the following technical solutions:
一种模拟螺旋桨受力情况的电磁加载装置,包括支板、转接轴、磁性圆盘、螺旋桨驱动装置、径向电磁加载机构、轴向电磁加载机构、扭矩电磁加载机构和可控电源模块;An electromagnetic loading device for simulating the stress on the propeller, including a support plate, an adapter shaft, a magnetic disc, a propeller driving device, a radial electromagnetic loading mechanism, an axial electromagnetic loading mechanism, a torque electromagnetic loading mechanism and a controllable power supply module;
所述螺旋桨驱动装置固定连接在支板外侧,所述螺旋桨驱动装置的输出轴通过转接轴与磁性圆盘固定连接,所述螺旋桨驱动装置的输出轴、转接轴及磁性圆盘同轴,所述支板内侧沿远离支板方向依次设有径向电磁加载机构和轴向电磁加载机构;The propeller driving device is fixedly connected to the outside of the support plate, the output shaft of the propeller driving device is fixedly connected to the magnetic disk through the adapter shaft, and the output shaft, the adapter shaft and the magnetic disk of the propeller driving device are coaxial, The inner side of the support plate is sequentially provided with a radial electromagnetic loading mechanism and an axial electromagnetic loading mechanism along the direction away from the support plate;
所述径向电磁加载机构包括环状的安装架和径向电磁铁,所述磁性圆盘嵌套在安装架内侧,所述安装架与磁性圆盘同轴,所述径向电磁铁沿安装架的周向分布,所述安装架的端部与支板连接;The radial electromagnetic loading mechanism includes a ring-shaped mounting frame and a radial electromagnet, the magnetic disk is nested inside the mounting frame, the mounting frame is coaxial with the magnetic disk, and the radial electromagnet is installed along the The circumferential distribution of the frame, the end of the mounting frame is connected with the support plate;
所述轴向电磁加载机构包括盖板和轴向电磁铁,所述盖板位于安装架另一端并与磁性圆盘相对,所述轴向电磁铁设置在盖板朝向磁性圆盘的一侧面上,所述盖板与安装架连接;The axial electromagnetic loading mechanism includes a cover plate and an axial electromagnet, the cover plate is located at the other end of the mounting bracket and opposite to the magnetic disc, and the axial electromagnet is arranged on the side of the cover plate facing the magnetic disc , the cover plate is connected to the mounting frame;
所述扭矩电磁加载机构包括定子和转子,所述定子包括定子铁芯、定子绕组和负载,所述定子铁芯固定在安装架内侧周向,所述定子铁芯上缠绕定子绕组,所述定子绕组与负载串联;所述转子包括转子铁芯和转子磁钢,所述转子铁芯固定安装在磁性圆盘外侧周向并与定子铁芯相对设置,所述转子磁钢固定在转子铁芯上;所述定子绕组中的电流产生的磁场与转子磁钢的磁场相互作用,产生阻碍磁性圆盘旋转的扭矩;The torque electromagnetic loading mechanism includes a stator and a rotor. The stator includes a stator core, a stator winding and a load. The stator core is fixed on the inner circumference of the mounting bracket, and the stator winding is wound on the stator core. The winding is connected in series with the load; the rotor includes a rotor iron core and a rotor magnetic steel, the rotor iron core is fixedly installed on the outer circumference of the magnetic disk and is opposite to the stator iron core, and the rotor magnetic steel is fixed on the rotor iron core ; The magnetic field generated by the current in the stator winding interacts with the magnetic field of the rotor magnet to generate a torque that hinders the rotation of the magnetic disc;
所述可控电源模块包括控制器、直流电源和信号发生器,所述控制器分别电连接直流电源和信号发生器,所述控制器还分别电连接径向电磁铁的线圈绕组和轴向电磁铁的线圈绕组。The controllable power supply module includes a controller, a DC power supply and a signal generator, the controller is electrically connected to the DC power supply and the signal generator respectively, and the controller is also electrically connected to the coil winding of the radial electromagnet and the axial electromagnetic Iron coil windings.
上述的模拟螺旋桨受力情况的电磁加载装置,其中,所述轴向电磁铁为2~5块,所述轴向电磁铁包括沿磁性圆盘的轴线方向设置的中心电磁铁和分布在中心电磁铁周向上的侧电磁铁。The above-mentioned electromagnetic loading device for simulating the force on the propeller, wherein the axial electromagnets are 2 to 5 pieces, and the axial electromagnets include a central electromagnet arranged along the axial direction of the magnetic disk and a central electromagnet distributed in the central electromagnet. Iron circumferential side electromagnet.
上述的模拟螺旋桨受力情况的电磁加载装置,其中,所述径向电磁铁为1~2块,所述径向电磁铁设置在安装架内侧,所述径向电磁铁沿安装架竖直的直径方向上设置。The above-mentioned electromagnetic loading device for simulating the force of the propeller, wherein the radial electromagnet is 1 to 2 pieces, the radial electromagnet is arranged inside the mounting frame, and the radial electromagnet is vertically arranged along the mounting frame. set in the diameter direction.
上述的模拟螺旋桨受力情况的电磁加载装置,其中,所述磁性圆盘截面呈U形,所述磁性圆盘包括圆盘本体和圆盘本体外周伸出的支撑环,所述支撑环垂直圆盘本体,所述圆盘本体的中央与转接轴一端固定连接。The above-mentioned electromagnetic loading device for simulating the stress on the propeller, wherein the cross-section of the magnetic disc is U-shaped, the magnetic disc includes a disc body and a support ring protruding from the outer periphery of the disc body, and the support ring is perpendicular to the circle The disk body, the center of the disk body is fixedly connected with one end of the adapter shaft.
上述的模拟螺旋桨受力情况的电磁加载装置,其中,多个所述轴向电磁铁靠磁性圆盘一侧的端面齐平并与圆盘本体平行,所述轴向电磁铁端面与圆盘本体之间设有1~2mm的间隙。The above-mentioned electromagnetic loading device for simulating the stressed situation of the propeller, wherein, the end faces of the plurality of axial electromagnets on the side of the magnetic disc are flush and parallel to the disc body, and the end faces of the axial electromagnets are parallel to the disc body. A gap of 1 to 2 mm is provided between them.
上述的模拟螺旋桨受力情况的电磁加载装置,其中,所述径向电磁铁位于圆盘本体所在立面上,所述径向电磁铁靠近圆盘本体一侧呈与圆盘本体同心的圆弧面,所述径向电磁铁的圆弧面与圆盘本体外圆之间设有1~2mm的间隙。The above electromagnetic loading device for simulating the stress on the propeller, wherein the radial electromagnet is located on the elevation of the disc body, and the side of the radial electromagnet close to the disc body forms an arc concentric with the disc body On the surface, a gap of 1-2 mm is provided between the arc surface of the radial electromagnet and the outer circle of the disk body.
上述的模拟螺旋桨受力情况的电磁加载装置,其中,所述圆盘本体中央靠近转接轴一侧设有定位止口,所述转接轴设有与定位止口适配的安装止口。In the above electromagnetic loading device for simulating the stress on the propeller, a positioning notch is provided at the center of the disc body near the adapter shaft, and the adapter shaft is provided with an installation notch that matches the positioning notch.
上述的模拟螺旋桨受力情况的电磁加载装置,其中,所述转子铁芯呈环状并套设在支撑环外周,多个所述转子磁钢均匀分布在转子铁芯外周,所述定子铁芯与转子磁钢位于垂直转接轴轴线的同一立面上,所述定子铁芯内侧与转子磁钢外侧均设有与转接轴同心的圆弧面,所述定子铁芯的圆弧面与转子磁钢的圆弧面之间设有0.5~1mm的间隙。The above-mentioned electromagnetic loading device for simulating the stress on the propeller, wherein the rotor core is ring-shaped and sleeved on the outer circumference of the support ring, a plurality of the rotor magnetic steels are evenly distributed on the outer circumference of the rotor core, and the stator core The rotor magnetic steel is located on the same elevation as the axis of the vertical transfer shaft, and the inner side of the stator core and the outer side of the rotor magnetic steel are provided with an arc surface concentric with the transfer shaft. A gap of 0.5-1 mm is provided between the arc surfaces of the rotor magnetic steel.
上述的模拟螺旋桨受力情况的电磁加载装置,其中,所述支板、安装架和盖板均为非导磁材料制成。In the above electromagnetic loading device for simulating the stress on the propeller, the support plate, the mounting frame and the cover plate are all made of non-magnetic conductive materials.
上述的模拟螺旋桨受力情况的电磁加载装置,其中,支板、安装架和盖板上均设有通孔。In the above electromagnetic loading device for simulating the stress on the propeller, the support plate, the mounting frame and the cover plate are all provided with through holes.
本发明相比现有技术具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
本发明采用径向电磁加载机构、轴向电磁加载机构和可控电源模块,可实现同步模拟螺旋桨工作时受到的交变力、振动和冲击等交变载荷,验证螺旋桨驱动装置的设计和轴承选型是否合理可靠;采用扭矩加载机构外接负载,可模拟螺旋桨驱动装置输出轴受到的螺旋桨负载扭矩,无需外接测功机就可模拟螺旋桨受到的扭矩情况。The invention adopts a radial electromagnetic loading mechanism, an axial electromagnetic loading mechanism and a controllable power supply module, which can realize synchronous simulation of alternating loads such as alternating force, vibration and impact when the propeller is working, and verify the design of the propeller driving device and the selection of bearings. Whether the model is reasonable and reliable; the external load of the torque loading mechanism can be used to simulate the propeller load torque on the output shaft of the propeller drive device, and the torque on the propeller can be simulated without an external dynamometer.
本发明通过选择轴向电磁铁、径向电磁铁的安装数量和位置,可同步模拟螺旋桨受到的轴向力、倾覆力和径向力。The invention can simultaneously simulate the axial force, overturning force and radial force received by the propeller by selecting the installation quantity and positions of the axial electromagnet and the radial electromagnet.
本发明的采用封闭式一体化结构,体积小、结构紧凑,系统刚性强、变形小、电磁力控制精确、灵活,可以放置于环境试验舱中进行模拟试验。The invention adopts a closed integrated structure, has small volume, compact structure, strong system rigidity, small deformation, precise and flexible electromagnetic force control, and can be placed in an environmental test chamber for simulation tests.
附图说明Description of drawings
图1是螺旋桨受力分析示意图;Figure 1 is a schematic diagram of propeller force analysis;
图2是本发明结构示意图;Fig. 2 is a structural representation of the present invention;
图3是本发明另一视角的结构示意图;Fig. 3 is a structural schematic diagram of another perspective of the present invention;
图4是本发明爆炸图;Fig. 4 is an explosion diagram of the present invention;
图5是本发明剖视结构示意图;Fig. 5 is a schematic cross-sectional structure diagram of the present invention;
图6是本发明为一个径向电磁铁、一个中心电磁铁和一个侧电磁铁的工作原理框图。Fig. 6 is a block diagram of the working principle of the present invention as a radial electromagnet, a central electromagnet and a side electromagnet.
附图标记:1、支板;2、转接轴;3、磁性圆盘;31、圆盘本体;32、支撑环;33、定位止口;4、螺旋桨驱动装置;5、径向电磁加载机构;51、安装架;52、径向电磁铁;6、轴向电磁加载机构;61、盖板;62、轴向电磁铁;621、中心电磁铁;622、侧电磁铁;7、扭矩电磁加载机构;71、定子;711、定子铁芯;712、定子绕组;72、转子;721、转子铁芯;722、转子磁钢;73、负载;8、可控电源模块;81、控制器;811、第一控制器;812、第二控制器;813、第三控制器;82、直流电源;83、信号发生器;831、第一信号发生器;832、第二信号发生器;833、第三信号发生器;9、通孔。Reference signs: 1. support plate; 2. adapter shaft; 3. magnetic disc; 31. disc body; 32. support ring; 33. positioning notch; 4. propeller driving device; 5. radial electromagnetic loading Mechanism; 51, mounting frame; 52, radial electromagnet; 6, axial electromagnetic loading mechanism; 61, cover plate; 62, axial electromagnet; 621, central electromagnet; 622, side electromagnet; 7, torque electromagnetic Loading mechanism; 71, stator; 711, stator core; 712, stator winding; 72, rotor; 721, rotor core; 722, rotor magnetic steel; 73, load; 8, controllable power module; 81, controller; 811. First controller; 812. Second controller; 813. Third controller; 82. DC power supply; 83. Signal generator; 831. First signal generator; 832. Second signal generator; 833. The third signal generator; 9. Through holes.
具体实施方式Detailed ways
以下结合附图2-6本发明作进一步详细说明。The present invention will be described in further detail below in conjunction with accompanying drawings 2-6.
如图2-4所示,一种模拟螺旋桨受力情况的电磁加载装置,包括支板1、转接轴2、磁性圆盘3、螺旋桨驱动装置4、径向电磁加载机构5、轴向电磁加载机构6、扭矩电磁加载机构7和可控电源模块8。As shown in Figure 2-4, an electromagnetic loading device for simulating the propeller force, including a
如图4、5所示,支板1呈圆形,螺旋桨驱动装置4通过螺钉固定连接在支板1外侧,螺旋桨驱动装置4的输出轴通过转接轴2与磁性圆盘3固定连接,具体的,螺旋桨驱动装置4的输出轴一端固定连接转接轴2,转接轴2另一端固定连接磁性圆盘3。螺旋桨驱动装置4的输出轴、转接轴2及磁性圆盘3同轴设置,螺旋桨驱动装置4用于驱动磁性圆盘3转动,具体的,螺旋桨驱动装置4采用电动机或发动机,电动机或发动机的输出轴的转动可带动磁性圆盘3同步转动;支板1内侧沿远离支板1方向依次设有径向电磁加载机构5和轴向电磁加载机构6;轴向电磁加载机构6和径向电磁加载机构5分别作用于磁性圆盘3的轴向方向和径向方向上,采用磁性圆盘3模拟螺旋桨,可模拟螺旋桨的轴向和径向受力情况。As shown in Figures 4 and 5, the
径向电磁加载机构5包括环状的安装架51和径向电磁铁52,磁性圆盘3嵌套在安装架51内侧,安装架51与磁性圆盘3同轴,径向电磁铁52沿安装架51的周向分布,安装架51一端与支板1连接,具体的,安装架51与支板1通过螺钉可拆卸连接。The radial electromagnetic loading mechanism 5 includes an
轴向电磁加载机构6包括盖板61和轴向电磁铁62,盖板61为圆形,盖板61位于安装架51另一端并与磁性圆盘3相对,盖板61与磁性圆盘3相互平行,轴向电磁铁62设置在盖板61朝向磁性圆盘3的一侧面上,盖板61与安装架51连接,具体的,盖板61与安装架51通过螺钉可拆卸连接。The axial electromagnetic loading mechanism 6 includes a
支板1、径向电磁加载机构5、轴向电磁加载机构6组成封闭式一体结构,提高了该电磁加载装置的刚度。The
本实施例的磁性圆盘3截面呈U形,磁性圆盘3包括圆盘本体31和圆盘本体31外周伸出的支撑环32,支撑环32垂直圆盘本体31,圆盘本体31的中央与转接轴2一端固定连接。The section of the
扭矩电磁加载机构7包括定子71和转子72,定子71包括定子铁芯711、定子绕组712和负载73,定子铁芯711固定在安装架51内侧周向,定子铁芯711上缠绕定子绕组712,具体的,定子铁芯711内侧壁沿周向间隔设有若干槽口,定子绕组712经槽口缠绕在定子铁芯711上,定子绕组712与负载73串联;转子72包括转子铁芯721和转子磁钢722,转子铁芯721固定安装在磁性圆盘3外侧周向并与定子铁芯711相对设置,定子铁芯711与转子磁钢722位于垂直转接轴2轴线的同一立面上,转子磁钢722固定在转子铁芯721上;具体的,转子铁芯721外侧壁沿周向间隔设有若干槽口,转子磁钢722固定在槽口内;定子绕组712中的电流产生的磁场与转子磁钢722的磁场相互作用,产生阻碍磁性圆盘3旋转的扭矩。The torque electromagnetic loading mechanism 7 includes a
需要说明的,径向电磁铁52与转子铁芯721沿磁性圆盘3的轴向方向设有间隙,避免径向电磁加载机构5与扭矩电磁加载机构7相互干扰。It should be noted that there is a gap between the
如图6所示,可控电源模块8包括控制器81、直流电源82和信号发生器83,控制器81分别电连接直流电源82和信号发生器83,控制器81还分别电连接径向电磁铁52的线圈绕组和轴向电磁铁62的线圈绕组,安装在安装架51上的定子71和安装在磁性圆盘3上的转子72构成一个永磁电机装置。As shown in Figure 6, the controllable
轴向电磁铁62和径向电磁铁52通过可控电源模块8供电,结合不同控制策略,通过控制器81可控制轴向电磁铁62和径向电磁铁52产生频率、幅值交变的吸力,模拟螺旋桨旋转过程中受到的轴向力、径向力、振动和冲击等交变载荷。磁性圆盘3等同于螺旋桨,用于模拟螺旋桨的受力情况,磁性圆盘3作为轴向电磁铁62和径向电磁铁52的作用对象,通过轴向电磁铁62和径向电磁铁52的安装数量、安装位置和控制策略来控制作用在磁性圆盘3上的电磁吸力,从而模拟螺旋桨的轴向和径向受力情况。The
螺旋桨驱动装置4驱动磁性圆盘3旋转并同步带动转子72旋转的过程中,定子绕组712与负载73组成的回路会产生电流,流经定子绕组712中电流产生的磁场与转子磁钢722的磁场相互作用,产生阻碍转子72旋转的扭矩,即阻碍磁性圆盘3旋转的扭矩,通过调节负载73可以调节扭矩的大小,从而模拟螺旋桨旋转时,作用在螺旋桨驱动装置4输出轴上的扭矩。When the
轴向电磁铁62为2~5块,轴向电磁铁62包括沿磁性圆盘3的轴线方向设置的中心电磁铁621和分布在中心电磁铁621周向上的侧电磁铁622。当侧电磁铁622为两个以上时,侧电磁铁622距离中心电磁铁621之间的距离可以相同或不同。There are 2 to 5
中心电磁铁621可产生对磁性圆盘3的轴向力,模拟螺旋桨受到的轴向力;侧电磁铁622可产生对磁性圆盘3的倾覆力,模拟螺旋桨受到的倾覆力;径向电磁铁52位于磁性圆盘3的正上方或正下方,其产生的吸力与磁性圆盘3自重的合力用于模拟螺旋桨受到的径向力。The
多个轴向电磁铁62靠磁性圆盘3一侧的端面齐平并与磁性圆盘3平行,轴向电磁铁62端面与圆盘本体31之间设有1~2mm的间隙。The end surfaces of the plurality of
径向电磁铁52位于圆盘本体31所在立面上,径向电磁铁52靠近圆盘本体31一侧呈与圆盘本体31同心的圆弧面,径向电磁铁52的圆弧面与圆盘本体31外圆之间设有1~2mm的间隙。
径向电磁铁52为1~2块,径向电磁铁52设置在安装架51内侧,径向电磁铁52沿安装架51竖直的直径方向上设置。当径向电磁铁52为1块时,该径向电磁铁52可以设置在安装架51竖直的直径方向的顶部或底部;当径向电磁铁52为2块时,该径向电磁铁52可以设置在安装架51竖直的直径方向的顶部和底部。当径向电磁铁52为两个时,两个径向磁铁52距离安装架51中心距离相同。There are 1 to 2
图6中示出了电磁加载装置径向电磁铁52为一个,轴向电磁铁62中的中心电磁铁621为一个,侧电磁铁622为一个时的工作原理框图。其中信号发生器83包括第一信号发生器831、第二信号发生器832和第三信号发生器833,控制器81包括第一控制器811、第二控制器812和第三控制器813。FIG. 6 shows a block diagram of the working principle of the electromagnetic loading device when there is one
第一信号发生器831、第一控制器811及中心电磁铁621依次电连接,第一信号发生器831产生的电信号经第一控制器811控制调整并发送给中心电磁铁621的线圈绕组,中心电磁铁621产生的磁场沿轴向作用在圆盘本体31上,模拟螺旋桨受到的轴向力。The
第二信号发生器832、第二控制器812及侧电磁铁622依次电连接,第二信号发生器832产生的电信号经第二控制器812控制调整并发送给侧电磁铁622的线圈绕组,侧电磁铁622产生的磁场沿轴向作用在圆盘本体31上,模拟螺旋桨受到的倾覆力。The
第三信号发生器833、第三控制器813及径向电磁铁52依次电连接;第三信号发生器833产生的电信号经第三控制器813控制调整并发送给径向电磁铁52的线圈绕组,径向电磁铁52产生的磁场沿圆盘本体31径向方向作用在圆盘本体31上,模拟螺旋桨受到的径向力。The
本实施例中,支板1、安装架51和盖板61均为非导磁材料制成。如可采用、铜或铝合金等。支板1、安装架51和盖板61均为非导磁材料制成,可以避免上述部件对轴向电磁加载机构6、径向电磁加载机构5以及扭矩电磁加载机构7的磁性干扰。In this embodiment, the
如图4所示,本实施例中,螺旋桨驱动装置4的输出轴与转接轴2通过键槽结构连接,具体的,可在转接轴2内腔沿其轴向方向设置键槽,螺旋桨驱动装置4的输出轴上设置与键槽适配的键,保证螺旋桨驱动装置4的输出轴能与转接轴2同步转动;通过螺钉将转接轴2与螺旋桨驱动装置4的输出轴在轴向方向进行固定连接。圆盘本体31中央靠近转接轴2一侧设有定位止口33,转接轴2设有与定位止口33适配的安装止口,可用螺钉将圆盘本体31与转接轴2固定连接。通过安装止口与定位止口33的配合,可以保证转接轴2与磁性圆盘3的同轴度以及安装的准确性和便捷性。As shown in Figure 4, in this embodiment, the output shaft of the
转子铁芯721呈环状并套设在支撑环32外周,转子铁芯721可随支撑环32同步转动,多个转子磁钢722均匀分布在转子铁芯721外周,定子铁芯711与转子磁钢722位于垂直转接轴2轴线的同一立面上,定子铁芯711内侧与转子磁钢722外侧均设有与转接轴2同心的圆弧面,定子铁芯711的圆弧面与转子磁钢722的圆弧面之间设有0.5~1mm的间隙。The
在一实施例中,支板1、安装架51和盖板61上均设有通孔9。In one embodiment, the
盖板61上的通孔9沿盖板61的周向均匀分布,安装架51上的通孔9沿安装架51的周向均匀分布,支板1的通孔9沿支板1的周向均匀分布。The through
通孔9可以为腰形孔、圆形孔或椭圆形孔,通孔9可用于该电磁加载装置的减重,同时还便于观察该电磁加载装内部的配合和运行情况。The through
本具体实施方式的实施例均为本发明的较佳实施例,并非依此限制本发明的保护范围,故:凡依本发明的结构、形状、原理所做的等效变化,均应涵盖于本发明的保护范围之内。The embodiments of this specific implementation mode are all preferred embodiments of the present invention, and are not intended to limit the protection scope of the present invention, so: all equivalent changes made according to the structure, shape and principle of the present invention should be covered by within the protection scope of the present invention.
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