CN116335935A - Axial piston pump one-way control valve and control method - Google Patents
Axial piston pump one-way control valve and control method Download PDFInfo
- Publication number
- CN116335935A CN116335935A CN202310329187.9A CN202310329187A CN116335935A CN 116335935 A CN116335935 A CN 116335935A CN 202310329187 A CN202310329187 A CN 202310329187A CN 116335935 A CN116335935 A CN 116335935A
- Authority
- CN
- China
- Prior art keywords
- hole
- valve
- valve core
- oil duct
- spring
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
- F04B53/10—Valves; Arrangement of valves
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B53/00—Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
- F04B53/22—Arrangements for enabling ready assembly or disassembly
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Safety Valves (AREA)
Abstract
本发明公开了一种轴向柱塞泵单向控制阀及控制方法,单向控制阀包括阀套(1),阀套(1)内设有滑动连接的阀芯(3),阀芯(3)的一侧设有与阀套(1)连接的弹簧(2),阀芯(3)的另一侧设有堵头(5),堵头(5)轴向上设有导向孔(50),导向孔(50)内设有顶杆(4);阀套(1)的侧壁上设有排液孔道(10)和补液孔道(11);阀芯(3)上设有第一油道(30)和第二油道(31),第一油道(30)的一端和第二油道(31)的一端均连通阀套(1)的内腔,第一油道(30)的另一端位于排液孔道(10)和补液孔道(11)之间,第二油道(31)的另一端连通补液孔道(11)。本发明具有响应速度快和故障率低的优点。
The invention discloses a one-way control valve of an axial piston pump and a control method thereof. The one-way control valve comprises a valve sleeve (1), and a slidingly connected valve core (3) is arranged inside the valve sleeve (1). The valve core ( 3) One side is provided with a spring (2) connected to the valve sleeve (1), the other side of the valve core (3) is provided with a plug (5), and the plug (5) is provided with a guide hole ( 50), the guide hole (50) is provided with a ejector rod (4); the side wall of the valve sleeve (1) is provided with a liquid discharge channel (10) and a liquid replenishment channel (11); the valve core (3) is provided with a second One oil passage (30) and the second oil passage (31), one end of the first oil passage (30) and one end of the second oil passage (31) are all connected to the inner cavity of the valve sleeve (1), and the first oil passage ( The other end of 30) is located between the liquid discharge hole (10) and the liquid replenishment hole (11), and the other end of the second oil passage (31) communicates with the liquid replenishment hole (11). The invention has the advantages of fast response speed and low failure rate.
Description
技术领域technical field
本发明属于轴向柱塞泵领域,尤其涉及一种轴向柱塞泵单向控制阀及控制方法。The invention belongs to the field of axial plunger pumps, and in particular relates to a one-way control valve and a control method for axial plunger pumps.
背景技术Background technique
轴向柱塞泵是容积式液压泵的一种,由于其结构紧凑、径向尺寸小、转动惯量小,在农业机械、工程机械、冶金、航空等领域具有广泛应用。Axial piston pump is a kind of positive displacement hydraulic pump. Due to its compact structure, small radial size and small moment of inertia, it is widely used in agricultural machinery, engineering machinery, metallurgy, aviation and other fields.
轴向柱塞泵一般都有高压溢流单向阀,现有高压溢流单向阀的结构如图3所示,其作用是限定柱塞泵运行压力峰值,并与其他零件组成单向阀,以实现柱塞泵低压容腔补油。现有高压溢流单向阀为分体式结构,由高压溢流阀和单向阀组成,其中,高压溢流阀作为单向阀的阀芯使用,与单向阀的其他零件装配后,即形成了高压溢流单向阀。在控制轴向柱塞泵补油通断时,高压溢流阀作为单向阀阀芯需要在单向阀的孔道内反复滑动。上述结构的高压溢流单向阀,在LHPV-37-L-01C型轴向柱塞泵上就配套带有。Axial piston pumps generally have a high-pressure relief check valve. The structure of the existing high-pressure relief check valve is shown in Figure 3. Its function is to limit the peak operating pressure of the plunger pump and form a check valve with other parts. , to realize oil replenishment in the low-pressure chamber of the plunger pump. The existing high-pressure relief check valve is a split structure consisting of a high-pressure relief valve and a check valve. The high-pressure relief valve is used as the spool of the check valve. After being assembled with other parts of the check valve, A high pressure relief check valve is formed. When controlling the charge on and off of the axial piston pump, the high-pressure relief valve, as the spool of the check valve, needs to slide repeatedly in the channel of the check valve. The high-pressure overflow check valve with the above structure is matched with the LHPV-37-L-01C axial piston pump.
然而,如图4所示,由于单向阀的孔道壁上具有多路油道交叉,高压溢流阀因孔道壁破损容易出现滑动卡滞,致使不能及时控制补油油路通断,响应速度较慢。此外,由于传统高压溢流阀通过拉杆频繁压缩弹簧控制溢流孔道通断,拉杆存在疲劳断裂问题,故障率较高。However, as shown in Figure 4, since there are multiple oil passages intersecting on the hole wall of the check valve, the high-pressure relief valve is prone to slip and stick due to damage to the hole wall, so that the oil supply circuit cannot be controlled in time. slower. In addition, because the traditional high-pressure relief valve controls the opening and closing of the overflow channel by frequently compressing the spring through the tie rod, the tie rod has the problem of fatigue fracture and a high failure rate.
因此,现有高压溢流单向阀存在响应速度较慢和故障率较高的缺陷。Therefore, the existing high-pressure relief check valve has the defects of slow response speed and high failure rate.
发明内容Contents of the invention
本发明的目的在于,提供一种轴向柱塞泵单向控制阀及控制方法。本发明具有响应速度快和故障率低的优点。The object of the present invention is to provide a one-way control valve and a control method for an axial piston pump. The invention has the advantages of fast response speed and low failure rate.
本发明的技术方案:轴向柱塞泵单向控制阀,包括阀套,阀套内设有滑动连接的阀芯,阀芯的一侧设有与阀套连接的弹簧,阀芯的另一侧设有堵头,堵头轴向上设有导向孔,导向孔内设有顶杆;The technical scheme of the present invention: the one-way control valve of the axial plunger pump includes a valve sleeve, a valve core that is slidingly connected is arranged in the valve sleeve, a spring connected with the valve sleeve is provided on one side of the valve core, and a spring connected with the valve sleeve is provided on the other side of the valve core. There is a plug on the side, and a guide hole is arranged on the axial direction of the plug, and a ejector rod is arranged in the guide hole;
阀套的侧壁上设有排液孔道和补液孔道;The side wall of the valve sleeve is provided with a liquid discharge hole and a liquid replenishment hole;
阀芯上设有第一油道和第二油道,第一油道的一端和第二油道的一端均连通阀套的内腔,第一油道的另一端位于阀芯的侧壁上且位于排液孔道和补液孔道之间,第二油道的另一端位于阀芯的侧壁上且连通补液孔道。The spool is provided with a first oil passage and a second oil passage, one end of the first oil passage and one end of the second oil passage are connected to the inner cavity of the valve sleeve, and the other end of the first oil passage is located on the side wall of the spool It is located between the liquid discharge hole and the liquid replenishment hole, and the other end of the second oil passage is located on the side wall of the valve core and communicates with the liquid replenishment hole.
前述的轴向柱塞泵单向控制阀中,所述导向孔包括与顶杆滑动连接的中部孔,中部孔靠近阀芯的一端设有底部孔,中部孔远离阀芯的一端设有顶部孔,顶部孔、中部孔和底部孔的直径依次增加。In the one-way control valve of the aforementioned axial piston pump, the guide hole includes a middle hole that is slidingly connected with the ejector rod, the end of the middle hole close to the valve core is provided with a bottom hole, and the end of the middle hole far away from the valve core is provided with a top hole , the diameters of the top hole, middle hole, and bottom hole increase sequentially.
前述的轴向柱塞泵单向控制阀中,所述阀芯靠近顶杆的端面上设有平衡孔,平衡孔的一端连通底部孔,平衡孔的另一端连通第二油道。In the one-way control valve of the axial piston pump mentioned above, a balance hole is provided on the end surface of the valve core close to the ejector rod, one end of the balance hole is connected to the bottom hole, and the other end of the balance hole is connected to the second oil passage.
前述的轴向柱塞泵单向控制阀中,所述阀套的一端向内收缩而形成台阶面,弹簧的一端弹性连接在阀芯上,弹簧的另一端弹性连接在台阶面上。In the one-way control valve of the axial piston pump mentioned above, one end of the valve sleeve shrinks inwardly to form a stepped surface, one end of the spring is elastically connected to the valve core, and the other end of the spring is elastically connected to the stepped surface.
前述的轴向柱塞泵单向控制阀中,所述阀芯的一端设有被弹簧插入的盲孔;所述第一油道包括位于阀芯外周面上的第一环形槽,第一环形槽的底面上设有第一通孔,第一通孔连通盲孔;所述第二油道包括位于阀芯外周面上的第二环形槽,第二环形槽的底面上设有第二通孔,第二通孔连通盲孔的底面。In the one-way control valve of the aforementioned axial piston pump, one end of the spool is provided with a blind hole inserted by a spring; the first oil passage includes a first annular groove on the outer peripheral surface of the spool, and the first annular The bottom surface of the groove is provided with a first through hole, and the first through hole communicates with the blind hole; the second oil passage includes a second annular groove on the outer peripheral surface of the valve core, and a second through hole is provided on the bottom surface of the second annular groove. holes, and the second through hole communicates with the bottom surface of the blind hole.
前述的轴向柱塞泵单向控制阀的控制方法,通过预设弹簧刚度,达到所需的单向控制阀的溢流压力。In the aforementioned control method of the one-way control valve of the axial piston pump, the required overflow pressure of the one-way control valve is achieved by presetting the spring stiffness.
与现有技术相比,本发明通过结构上的优化,利用阀芯在阀套内的移动,改变油液流动轨迹,不但具有单向阀功能,还具有高压溢流阀的功能,结构更加简单,只有五个零件组成,阀套内孔规整,没有交叉油道,使阀芯移动顺畅,响应速度快,改进后的阀芯为单一零件,替代现有的高压溢流阀使用,结构强度高,不易疲劳断裂,故障率明显降低。因此,本发明具有响应速度快和故障率低的优点。Compared with the prior art, the present invention uses the movement of the spool in the valve sleeve to change the oil flow track through structural optimization, and not only has the function of a one-way valve, but also has the function of a high-pressure relief valve, and the structure is simpler , composed of only five parts, the inner hole of the valve sleeve is regular, and there is no cross oil passage, so that the valve core moves smoothly and responds quickly. The improved valve core is a single part, which replaces the existing high-pressure relief valve and has high structural strength. , It is not easy to fatigue and fracture, and the failure rate is significantly reduced. Therefore, the present invention has the advantages of fast response speed and low failure rate.
附图说明Description of drawings
图1是本发明的正视图。Figure 1 is a front view of the present invention.
图2是阀芯的结构示意图。Fig. 2 is a structural schematic diagram of the spool.
图3是现有高压溢流阀的结构示意图。Fig. 3 is a structural schematic diagram of an existing high-pressure relief valve.
图4是现有单向阀的孔道的结构示意图。Fig. 4 is a structural schematic diagram of a channel of a conventional one-way valve.
附图中的标记为:1-阀套,2-弹簧,3-阀芯,4-顶杆,5-堵头,10-排液孔道,11-补液孔道,12-台阶面,30-第一油道,31-第二油道,32-平衡孔,33-盲孔,34-第一环形槽,35-第一通孔,36-第二环形槽,37-第二通孔,50-导向孔,51-中部孔,52-底部孔,53-顶部孔。The marks in the attached drawings are: 1-valve sleeve, 2-spring, 3-spool, 4-ejector, 5-plug, 10-discharging channel, 11-refilling channel, 12-step surface, 30-the first One oil passage, 31-second oil passage, 32-balance hole, 33-blind hole, 34-first annular groove, 35-first through hole, 36-second annular groove, 37-second through hole, 50 - guide hole, 51 - middle hole, 52 - bottom hole, 53 - top hole.
具体实施方式Detailed ways
下面结合附图和实施例对本发明作进一步的说明,但并不作为对本发明限制的依据。The present invention will be further described below in conjunction with the accompanying drawings and embodiments, but not as a basis for limiting the present invention.
实施例。轴向柱塞泵单向控制阀,如图1所示,包括阀套1,阀套1内设有滑动连接的阀芯3,阀芯3的一侧设有与阀套1连接的弹簧2,阀芯3的另一侧设有螺纹连接的堵头5,堵头5轴向上设有导向孔50,导向孔50内设有顶杆4;Example. The one-way control valve of the axial piston pump, as shown in Figure 1, includes a valve sleeve 1, which is provided with a slidingly connected
阀套1的侧壁上设有排液孔道10和补液孔道11;The side wall of the valve sleeve 1 is provided with a
阀芯3上设有第一油道30和第二油道31,第一油道30的一端和第二油道31的一端均连通阀套1的内腔,第一油道30的另一端位于阀芯3的侧壁上且位于排液孔道10和补液孔道11之间,第二油道31的另一端位于阀芯3的侧壁上且连通补液孔道11。The
所述导向孔50包括与顶杆4滑动连接的中部孔51,中部孔51靠近阀芯3的一端设有底部孔52,中部孔51远离阀芯3的一端设有顶部孔53,顶部孔53、中部孔51和底部孔52的直径依次增加。The
所述阀芯3靠近顶杆4的端面上设有平衡孔32,平衡孔32的一端连通底部孔52,平衡孔32的另一端连通第二油道31。A
所述阀套1的一端向内收缩而形成台阶面12,弹簧2的一端弹性连接在阀芯3上,弹簧2的另一端弹性连接在台阶面12上。One end of the valve sleeve 1 shrinks inwardly to form a
所述阀芯3的一端设有被弹簧2插入的盲孔33;所述第一油道30包括位于阀芯3外周面上的第一环形槽34,第一环形槽34的底面上设有第一通孔35,第一通孔35连通盲孔33;所述第二油道31包括位于阀芯3外周面上的第二环形槽36,第二环形槽36的底面上设有第二通孔37,第二通孔37连通盲孔33的底面。One end of the
所述的轴向柱塞泵单向控制阀的控制方法,通过预设弹簧2刚度,达到所需的单向控制阀的溢流压力,即当所需要的高压溢流压力改变的情况下,通过更换不同刚度的弹簧2即可。The control method of the one-way control valve of the axial plunger pump achieves the required relief pressure of the one-way control valve by presetting the stiffness of the
工作原理:安装于轴向柱塞泵时,阀套1的下端(即球面所在端部)位于轴向柱塞泵的工作容腔的外部,并形成油液的进口,其它部分插入到轴向柱塞泵中,包括第一环形槽34、第二环形槽36和顶部孔53均位于轴向柱塞泵的工作容腔中。Working principle: When installed in the axial piston pump, the lower end of the valve sleeve 1 (that is, the end where the spherical surface is located) is located outside the working cavity of the axial piston pump and forms the inlet of the oil, and other parts are inserted into the axial piston pump. In the plunger pump, the first
在初始状态下,在弹簧2的弹力下,阀芯3顶接在堵头5的下端面上,此时,第二环形槽36位于补液孔道11处,工作容腔依次通过补液孔道11、第二环形槽36、第二通孔37、盲孔33与阀套1连通,而第一环形槽34处于补液孔道11和排液孔道10之间,第一环形槽34与补液孔道11不连通。当外部油液从阀套1的下端进入时,外部油液顺利进入到工作容腔中,对工作容腔进行补液,此时单向控制阀的单向阀功能处于打开状态,油液单向流动进入工作容腔。In the initial state, under the elastic force of the
随着轴向柱塞泵的工作,当工作容腔中的油液压力增加到一定程度后,顶杆4在工作容腔油液压力作用下向下移动,顶杆4推动阀芯3克服弹簧弹力向下移动。当阀芯3移动一段距离后,第二环形槽36与补液孔道11断开连通,外部油液无法进入到工作容腔中,单向控制阀的单向阀功能处于关闭状态,外部油液无法进入工作容腔。随着工作容腔中的油液压力继续增加,弹簧2进一步的压缩,阀芯3的继续下移,直至工作容腔中的压力达到设定的溢流压力,第一环形槽34下移到与排液孔道10连通,工作容腔中的油液经排液孔道10、第一环形槽34、第一通孔35、盲孔33,从阀套1的下端排出,单向控制阀的溢流阀功能开启,工作容腔中的油液溢流而出,实现减压。With the work of the axial piston pump, when the oil pressure in the working chamber increases to a certain level, the
在初始状态下,阀芯3在弹簧2压力F2作用而接触在堵头5,堵头5给出阀芯3反作用力F1,单向控制阀处于单向阀功能开启的位置。而后,工作容腔油液压力在顶杆4上形成F3作用力,顶杆4受力下移h,并对阀芯3作用压力F4。阀芯3受顶杆压力F4下移距离h,并对弹簧作用压力F5,刚度为K的弹簧受压力F5作用收缩长度h。阀芯3在F2与F4作用下,处于溢流阀功能开启的位置,高压油液排出工作容腔。F1=F2,F3=F4=F5。In the initial state, the
单向阀功能关闭条件,阀芯3下移距离h≥单向阀孔口直径D1(即补液孔道11与第二环形槽36在轴向上的连通距离);The condition of the one-way valve function closing, the
高压溢流阀开启条件,阀芯下移距离h≥单向阀孔口与高压溢流孔口距离L(即第一环形槽34与排液孔道10之间的距离)。The opening condition of the high-pressure relief valve is that the valve core moves down a distance h≥the distance L between the one-way valve orifice and the high-pressure relief orifice (that is, the distance between the first
Claims (6)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202310329187.9A CN116335935B (en) | 2023-03-30 | 2023-03-30 | Axial plunger pump one-way control valve and control method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202310329187.9A CN116335935B (en) | 2023-03-30 | 2023-03-30 | Axial plunger pump one-way control valve and control method |
Publications (2)
Publication Number | Publication Date |
---|---|
CN116335935A true CN116335935A (en) | 2023-06-27 |
CN116335935B CN116335935B (en) | 2025-07-25 |
Family
ID=86875955
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202310329187.9A Active CN116335935B (en) | 2023-03-30 | 2023-03-30 | Axial plunger pump one-way control valve and control method |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN116335935B (en) |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN207500102U (en) * | 2017-04-20 | 2018-06-15 | 天津汉诺工业泵制造有限公司 | A kind of one-way overflow valve of high-pressure plunger pump |
CN214499599U (en) * | 2021-02-04 | 2021-10-26 | 湖南凯恩利液压机械有限公司 | Holding valve and hydraulic system |
CN215805475U (en) * | 2021-08-03 | 2022-02-11 | 上海羿弓氢能科技有限公司 | Load sensitive overflow valve |
CN219299660U (en) * | 2023-03-30 | 2023-07-04 | 苏州力源液压有限公司 | Slide valve type high-pressure overflow unidirectional integrated valve |
-
2023
- 2023-03-30 CN CN202310329187.9A patent/CN116335935B/en active Active
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN207500102U (en) * | 2017-04-20 | 2018-06-15 | 天津汉诺工业泵制造有限公司 | A kind of one-way overflow valve of high-pressure plunger pump |
CN214499599U (en) * | 2021-02-04 | 2021-10-26 | 湖南凯恩利液压机械有限公司 | Holding valve and hydraulic system |
CN215805475U (en) * | 2021-08-03 | 2022-02-11 | 上海羿弓氢能科技有限公司 | Load sensitive overflow valve |
CN219299660U (en) * | 2023-03-30 | 2023-07-04 | 苏州力源液压有限公司 | Slide valve type high-pressure overflow unidirectional integrated valve |
Also Published As
Publication number | Publication date |
---|---|
CN116335935B (en) | 2025-07-25 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN105134681B (en) | A kind of one-way buffer overflow valve and closed type hydraulic pump | |
CN110792650B (en) | Threaded cartridge type load retaining valve | |
CN205401290U (en) | Energy storage ware return circuit is with guide's off -load overflow valve | |
CN109026889B (en) | buffer relief valve | |
CN104455548B (en) | A kind of fluid regeneration valve and method of work thereof | |
CN107631064B (en) | It can be used for the ratio one-way flow valves of low-load | |
CN219299660U (en) | Slide valve type high-pressure overflow unidirectional integrated valve | |
CN110131433B (en) | Switching valve capable of increasing response time | |
CN207569315U (en) | Overflow valve | |
CN109826984B (en) | Pilot-operated safety valve | |
CN204591850U (en) | A kind of direct-acting type load control valve relief function being integrated in main valve plug | |
CN116335935A (en) | Axial piston pump one-way control valve and control method | |
CN208935052U (en) | A kind of Reversing valve plate with jump position and pressure holding function for agricultural machinery | |
CN113323941B (en) | Buffer device of oil cylinder and oil cylinder | |
CN207761729U (en) | A kind of engine main oil gallery pressure limiting valve and engine | |
CN205533543U (en) | Hydro -cylinder with integrated hydraulic pressure lock cylinder end | |
CN110486512B (en) | Safety valve | |
CN108005746A (en) | A kind of engine main oil gallery pressure limiting valve and engine | |
CN110778555B (en) | Embedded pressure compensation valve rod | |
CN104776218A (en) | Quick-shift hydraulic system | |
CN106545546B (en) | Working cylinder with pooling feature and the hydraulic actuating mechanism using the working cylinder | |
JP2022012406A (en) | Relief valve | |
CN201155499Y (en) | Engineering machinery one-way balance valve | |
CN112762041B (en) | A relief valve for hydraulic motor | |
CN114321058B (en) | A telescopic balancing valve |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
GR01 | Patent grant |