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CN116333662A - Moisture-curing polyurethane hot-melt resin composition, adhesive and synthetic leather - Google Patents

Moisture-curing polyurethane hot-melt resin composition, adhesive and synthetic leather Download PDF

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CN116333662A
CN116333662A CN202210924932.XA CN202210924932A CN116333662A CN 116333662 A CN116333662 A CN 116333662A CN 202210924932 A CN202210924932 A CN 202210924932A CN 116333662 A CN116333662 A CN 116333662A
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mass
hot
parts
melt
moisture
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千千和宏之
小松崎邦彦
藤原丰邦
南田至彦
金川善典
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DIC Corp
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J175/00Adhesives based on polyureas or polyurethanes; Adhesives based on derivatives of such polymers
    • C09J175/04Polyurethanes
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/4009Two or more macromolecular compounds not provided for in one single group of groups C08G18/42 - C08G18/64
    • C08G18/4018Mixtures of compounds of group C08G18/42 with compounds of group C08G18/48
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/42Polycondensates having carboxylic or carbonic ester groups in the main chain
    • C08G18/4202Two or more polyesters of different physical or chemical nature
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/42Polycondensates having carboxylic or carbonic ester groups in the main chain
    • C08G18/4236Polycondensates having carboxylic or carbonic ester groups in the main chain containing only aliphatic groups
    • C08G18/4238Polycondensates having carboxylic or carbonic ester groups in the main chain containing only aliphatic groups derived from dicarboxylic acids and dialcohols
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/48Polyethers
    • C08G18/4804Two or more polyethers of different physical or chemical nature
    • C08G18/4808Mixtures of two or more polyetherdiols
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/48Polyethers
    • C08G18/4825Polyethers containing two hydroxy groups
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G18/00Polymeric products of isocyanates or isothiocyanates
    • C08G18/06Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
    • C08G18/28Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
    • C08G18/40High-molecular-weight compounds
    • C08G18/48Polyethers
    • C08G18/4854Polyethers containing oxyalkylene groups having four carbon atoms in the alkylene group
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/06Non-macromolecular additives organic
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/014Additives containing two or more different additives of the same subgroup in C08K

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Polyurethanes Or Polyureas (AREA)
  • Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)

Abstract

本发明要解决的课题在于提供对热塑性树脂层的粘接性和低温弯曲性优异的湿固化型聚氨酯热熔树脂组合物。本发明提供一种湿固化型聚氨酯热熔树脂组合物,其特征在于,含有具有异氰酸酯基的热熔氨基甲酸酯预聚物(A)和磷酸酯(B),所述热熔氨基甲酸酯预聚物(A)以包含50质量%以上的聚醚多元醇(a1)的多元醇(a)为原料,相对于所述热熔氨基甲酸酯预聚物(A)100质量份,所述磷酸酯(B)的含量超过0.2质量份。The problem to be solved by the present invention is to provide a moisture-curable polyurethane hot-melt resin composition excellent in adhesiveness to a thermoplastic resin layer and low-temperature flexibility. The invention provides a moisture-curing polyurethane hot-melt resin composition, which is characterized in that it contains a hot-melt urethane prepolymer (A) and a phosphoric acid ester (B) having an isocyanate group, and the hot-melt carbamic acid The ester prepolymer (A) is a polyol (a) containing 50% by mass or more of polyether polyol (a1) as a raw material, with respect to 100 parts by mass of the hot-melt urethane prepolymer (A), The content of the phosphoric acid ester (B) exceeds 0.2 parts by mass.

Description

湿固化型聚氨酯热熔树脂组合物、粘接剂和合成皮革Moisture-curing polyurethane hot-melt resin composition, adhesive and synthetic leather

技术领域technical field

本发明涉及湿固化型聚氨酯热熔树脂组合物、粘接剂和合成皮革。The invention relates to a moisture-curing polyurethane hot-melt resin composition, adhesive and synthetic leather.

背景技术Background technique

合成皮革中,作为表皮材料,使用聚氨酯(PU)、聚氯乙烯(PVC)、烯烃系热塑性弹性体(TPO)等,通常使用将这些表皮材料与布料、无纺布等基布用粘接剂贴合而成的材料(例如,参照专利文献1。)。其中,对于粘接剂而言,迄今为止溶剂系的粘接剂广泛普及且通常被使用,但作为面向环境的措施,地区、国家、企业要求VOC的降低,需要从溶剂系向水系、无溶剂的粘接剂的置换。In synthetic leather, polyurethane (PU), polyvinyl chloride (PVC), olefin-based thermoplastic elastomer (TPO), etc. are used as surface materials, and adhesives for base fabrics such as fabrics and non-woven fabrics are generally used. A bonded material (for example, refer to Patent Document 1.). Among them, for adhesives, solvent-based adhesives have been widely used so far and are generally used. However, as an environmental measure, regions, countries, and companies require the reduction of VOC. Replacement of the adhesive.

作为无溶剂粘接剂,对聚氨酯系的湿固化型热熔粘接剂(RHM)的研究盛行。以往的溶剂系、水系通过将低粘度的配合液涂覆于表皮层后使其干燥而除去溶剂,必要时使其熟化,从而得到牢固的被膜。其特征在于,由于粘度低,所以对表皮材料的润湿性也良好,容易得到密合性。As a solvent-free adhesive, research on a polyurethane-based moisture-curing hot-melt adhesive (RHM) has been actively conducted. In the conventional solvent-based and water-based systems, a low-viscosity compound solution is applied to the skin layer, dried to remove the solvent, and aged if necessary to obtain a firm coating. It is characterized in that, since the viscosity is low, the wettability to the skin material is also good, and it is easy to obtain adhesiveness.

另一方面,RHM使用通过热而溶解的物质,但其粘度比溶剂系、水系高,难以得到对表皮层的润湿性。其中,对于PVC表皮材料等被粘物,通常与RHM的润湿性低,即使使用以往的RHM,在粘接性方面也难以发挥充分的性能。On the other hand, RHM uses a substance that dissolves by heat, but its viscosity is higher than that of solvent-based or water-based, and it is difficult to obtain wettability to the skin layer. Among them, for adherends such as PVC skin materials, the wettability with RHM is generally low, and even if conventional RHM is used, it is difficult to exhibit sufficient performance in terms of adhesiveness.

现有技术文献prior art literature

专利文献patent documents

专利文献1:日本特表2008-514403号公报2021-73135Patent Document 1: JP 2008-514403 Gazette 2021-73135

发明内容Contents of the invention

发明要解决的课题The problem to be solved by the invention

本发明要解决的课题在于提供对热塑性树脂层的粘接性和低温弯曲性优异的湿固化型聚氨酯热熔树脂组合物。The problem to be solved by the present invention is to provide a moisture-curable polyurethane hot-melt resin composition excellent in adhesiveness to a thermoplastic resin layer and low-temperature flexibility.

用于解决课题的手段means to solve the problem

本发明提供一种湿固化型聚氨酯热熔树脂组合物,其特征在于,其为含有具有异氰酸酯基的热熔氨基甲酸酯预聚物(A)和磷酸酯(B)的湿固化型聚氨酯热熔树脂组合物,所述热熔氨基甲酸酯预聚物(A)以包含50质量%以上的聚醚多元醇(a1)的多元醇(a)为原料,相对于所述热熔氨基甲酸酯预聚物(A)100质量份,所述磷酸酯(B)的含量超过0.2质量份。The present invention provides a moisture-curing polyurethane hot-melt resin composition, which is characterized in that it is a moisture-curing polyurethane thermal A molten resin composition, wherein the hot-melt urethane prepolymer (A) is made of polyol (a) containing 50% by mass or more of polyether polyol (a1) as a raw material, relative to the hot-melt urethane For 100 parts by mass of the ester prepolymer (A), the content of the phosphoric acid ester (B) exceeds 0.2 parts by mass.

另外,本发明提供一种粘接剂,其特征在于,含有所述湿固化型聚氨酯热熔树脂组合物。另外,本发明提供一种合成皮革,其特征在于,至少具有热塑性树脂层和粘接剂层。Moreover, this invention provides the adhesive agent characterized by containing the said moisture-curable polyurethane hot-melt resin composition. In addition, the present invention provides a synthetic leather characterized by having at least a thermoplastic resin layer and an adhesive layer.

发明效果Invention effect

本发明的湿固化型聚氨酯热熔树脂组合物对热塑性树脂层的粘接性和低温弯曲性优异。因此,本发明的湿固化型聚氨酯热熔树脂组合物可以特别适合用于以热塑性树脂作为表皮材料的合成皮革的制造。The moisture-curable polyurethane hot-melt resin composition of the present invention is excellent in adhesiveness to a thermoplastic resin layer and low-temperature flexibility. Therefore, the moisture-curable polyurethane hot-melt resin composition of this invention can be used especially suitably for manufacture of the synthetic leather which uses a thermoplastic resin as a surface material.

具体实施方式Detailed ways

本发明的湿固化型聚氨酯热熔树脂组合物含有以特定的多元醇(a)为原料的具有异氰酸酯基的热熔氨基甲酸酯预聚物(A)和特定量的磷酸酯(B)。The moisture-curable polyurethane hot-melt resin composition of the present invention contains a hot-melt urethane prepolymer (A) having an isocyanate group made from a specific polyol (a) as a raw material and a specific amount of phosphoric acid ester (B).

从得到优异的低温弯曲性的方面考虑,所述具有异氰酸酯基的热熔氨基甲酸酯预聚物(A)必须以包含50质量%以上的聚醚多元醇(a1)的多元醇(a)为原料。通过这样设计,能够降低粘接剂的玻璃化转变温度,因此能够得到优异的低温弯曲性。作为所述聚醚多元醇(a1)的使用量,从可以得到更优异的低温弯曲性的方面出发,在多元醇(a)中优选为50~90质量%,更优选为55~70质量%。From the viewpoint of obtaining excellent low-temperature flexibility, the hot-melt urethane prepolymer (A) having isocyanate groups must be polyol (a) containing 50% by mass or more of polyether polyol (a1). For the raw material. By designing in this way, the glass transition temperature of the adhesive can be lowered, so excellent low-temperature flexibility can be obtained. The amount of the polyether polyol (a1) used is preferably 50 to 90% by mass, more preferably 55 to 70% by mass, in the polyol (a) from the viewpoint that more excellent low-temperature flexibility can be obtained. .

作为所述聚醚多元醇(a1),例如可以使用聚乙二醇、聚丙二醇、聚四亚甲基二醇、聚氧乙烯聚氧丙烯二醇、聚氧乙烯聚氧四亚甲基二醇、聚氧丙烯聚氧四亚甲基二醇等。这些多元醇可以单独使用,也可以并用2种以上。其中,从得到更优异的低温弯曲性的方面出发,优选聚丙二醇和/或聚四亚甲基二醇,从得到进一步更优异的耐湿热性的方面出发,更优选聚四亚甲基二醇。As the polyether polyol (a1), for example, polyethylene glycol, polypropylene glycol, polytetramethylene glycol, polyoxyethylene polyoxypropylene glycol, polyoxyethylene polyoxytetramethylene glycol, , polyoxypropylene polyoxytetramethylene glycol, etc. These polyols may be used alone or in combination of two or more. Among these, polypropylene glycol and/or polytetramethylene glycol are preferable from the viewpoint of obtaining more excellent low-temperature flexibility, and polytetramethylene glycol is more preferable from the viewpoint of obtaining further superior moisture and heat resistance. .

作为所述多元醇(a),除了所述聚醚多元醇(a)以外,还可以并用其他多元醇。作为所述其他多元醇,例如可以使用聚酯多元醇、聚碳酸酯多元醇、聚丁二烯多元醇、硅二醇、丙烯酸二醇等市售的多元醇。这些多元醇可以单独使用,也可以并用2种以上。As the polyol (a), other polyols may be used in combination in addition to the polyether polyol (a). As the other polyol, for example, commercially available polyols such as polyester polyol, polycarbonate polyol, polybutadiene polyol, silicon diol, and acrylic diol can be used. These polyols may be used alone or in combination of two or more.

作为所述多元醇(a)的数均分子量,从得到更优异的粘接性、低温弯曲性和机械强度的观点出发,分别优选为500~10000,更优选为1000~5000。需要说明的是,所述多元醇(a)的数均分子量表示通过凝胶渗透色谱(GPC)法测定的值。The number average molecular weight of the polyol (a) is preferably from 500 to 10,000, more preferably from 1,000 to 5,000, from the viewpoint of obtaining more excellent adhesiveness, low-temperature flexibility, and mechanical strength. In addition, the number average molecular weight of the said polyol (a) shows the value measured by the gel permeation chromatography (GPC) method.

所述具有异氰酸酯基的热熔氨基甲酸酯预聚物(A)例如可以使用与所述多元醇(a)和多异氰酸酯(b)的反应产物。As the isocyanate group-containing hot-melt urethane prepolymer (A), for example, a reaction product with the polyol (a) and polyisocyanate (b) can be used.

作为所述多异氰酸酯(b),例如可以使用多亚甲基多苯基多异氰酸酯、二苯基甲烷二异氰酸酯、碳二亚胺改性二苯基甲烷二异氰酸酯异氰酸酯、苯二异氰酸酯、甲苯二异氰酸酯、萘二异氰酸酯等芳香族多异氰酸酯;六亚甲基二异氰酸酯、赖氨酸二异氰酸酯、环己烷二异氰酸酯、异佛尔酮二异氰酸酯、二环己基甲烷二异氰酸酯、苯二亚甲基二异氰酸酯、四甲基苯二亚甲基二异氰酸酯等脂肪族或脂环族多异氰酸酯等。其中,从得到更优异的反应性和粘接性的方面出发,优选芳香族多异氰酸酯,更优选二苯基甲烷二异氰酸酯。As the polyisocyanate (b), for example, polymethylene polyphenyl polyisocyanate, diphenylmethane diisocyanate, carbodiimide-modified diphenylmethane diisocyanate isocyanate, phenylene diisocyanate, toluene diisocyanate can be used. , naphthalene diisocyanate and other aromatic polyisocyanates; hexamethylene diisocyanate, lysine diisocyanate, cyclohexane diisocyanate, isophorone diisocyanate, dicyclohexylmethane diisocyanate, xylylene diisocyanate , tetramethylxylylene diisocyanate and other aliphatic or alicyclic polyisocyanates, etc. Among these, aromatic polyisocyanate is preferable, and diphenylmethane diisocyanate is more preferable from the viewpoint of obtaining more excellent reactivity and adhesiveness.

所述热熔氨基甲酸酯预聚物(A)在聚合物末端、分子内具有可与空气中、涂布氨基甲酸酯预聚物的基材、被粘物中存在的水分反应而形成交联结构的异氰酸酯基。The hot-melt urethane prepolymer (A) has a polymer terminal and a molecule that can react with moisture present in the air, the substrate coated with the urethane prepolymer, and the adherend to form a Isocyanate group of cross-linked structure.

作为所述热熔氨基甲酸酯预聚物(A)的制造方法,例如可以是通过向装有所述多异氰酸酯(b)的反应容器中滴加所述多元醇(a)后进行加热,在所述多异氰酸酯(b)所具有的异氰酸酯基相对于所述多元醇(a)所具有的羟基过量的条件下使其反应而制造的。As the production method of the hot-melt urethane prepolymer (A), for example, the polyol (a) can be added dropwise to the reaction vessel containing the polyisocyanate (b) and then heated, It is manufactured by reacting the isocyanate group which the said polyisocyanate (b) has with respect to the hydroxyl group which the said polyol (a) has in excess.

从得到更优异的热熔性、粘接性和低温弯曲性的方面出发,作为使所述多元醇(a)和所述多异氰酸酯(b)反应时的、所述多元醇(a)所具有的羟基与所述多异氰酸酯(b)所含有的异氰酸酯基的摩尔比[NCO/OH]优选为1.3~2.5,更优选为1.5~2.0。From the viewpoint of obtaining more excellent hot-melt properties, adhesiveness, and low-temperature flexibility, when the polyol (a) and the polyisocyanate (b) are reacted, the polyol (a) has The molar ratio [NCO/OH] of the hydroxyl groups contained in the polyisocyanate (b) to the isocyanate groups contained in the polyisocyanate (b) is preferably 1.3 to 2.5, more preferably 1.5 to 2.0.

作为所述热熔氨基甲酸酯预聚物(A)的异氰酸酯基含有率(以下,简记为“NCO%”。),从得到更优异的热熔性、粘接性和低温弯曲性的方面出发,优选为2.0~5.0质量%,更优选为2.5~3.5质量%。需要说明的是,所述热熔氨基甲酸酯预聚物(A)的NCO%表示按照JISK 1603-1:2007、利用电位差滴定法测得的值。As the isocyanate group content (hereinafter, abbreviated as "NCO%") of the hot-melt urethane prepolymer (A), it is possible to obtain more excellent hot-melt properties, adhesiveness and low-temperature flexibility. From the aspect, it is preferably 2.0 to 5.0% by mass, and more preferably 2.5 to 3.5% by mass. In addition, NCO% of the said hot-melt urethane prepolymer (A) shows the value measured by the potentiometric titration method in accordance with JISK 1603-1:2007.

所述磷酸酯(B)在得到优异的对热塑性树脂层的粘接性方面是必须的成分。通过添加所述磷酸酯(B),使热塑性树脂与RHM的界面的相容性提高,可以得到优异的粘接性。The phosphate ester (B) is an essential component for obtaining excellent adhesiveness to the thermoplastic resin layer. By adding the said phosphate ester (B), the compatibility of the interface of a thermoplastic resin and RHM improves, and excellent adhesiveness can be obtained.

作为所述磷酸酯(B),例如可以使用下述式(1)所示的化合物,可以使用1种或并用2种以上。As the phosphoric acid ester (B), for example, a compound represented by the following formula (1) can be used, and one type or two or more types can be used in combination.

【化学式1】[chemical formula 1]

(HO)nP(O)(OR)3-n (1)(HO) n P(O)(OR) 3-n (1)

(式(1)中,n表示1或2,R表示烷基。)(In formula (1), n represents 1 or 2, and R represents an alkyl group.)

作为所述磷酸酯(B),从得到更优异的对热塑性树脂层的粘接性的方面出发,所述式(1)所示的化合物中,优选R为碳原子数1~10的化合物,更优选R为碳原子数1~8的化合物。As the phosphoric acid ester (B), among the compounds represented by the formula (1), R is preferably a compound having 1 to 10 carbon atoms from the viewpoint of obtaining more excellent adhesiveness to the thermoplastic resin layer, More preferably, R is a compound having 1 to 8 carbon atoms.

另外,从得到所述效果的方面出发,相对于所述热熔氨基甲酸酯预聚物(A)100质量份,所述磷酸酯(B)的含量必须超过0.2质量份。作为所述磷酸酯(B)的含量,从得到更优异的对热塑性树脂层的粘接性的方面考虑,相对于所述热熔氨基甲酸酯预聚物(A)100质量份,优选为0.2~1.0质量份,更优选为0.25~0.60质量份。Moreover, in order to obtain the said effect, content of the said phosphoric acid ester (B) must exceed 0.2 mass part with respect to 100 mass parts of said hot-melt urethane prepolymers (A). The content of the phosphoric acid ester (B) is preferably 100 parts by mass of the hot-melt urethane prepolymer (A) from the viewpoint of obtaining more excellent adhesiveness to the thermoplastic resin layer. 0.2 to 1.0 parts by mass, more preferably 0.25 to 0.60 parts by mass.

本发明的湿固化型聚氨酯热熔树脂组合物含有所述热熔氨基甲酸酯预聚物(A)和所述磷酸酯(B)作为必须成分,但也可以根据需要含有其它添加剂。The moisture-curable polyurethane hot-melt resin composition of the present invention contains the above-mentioned hot-melt urethane prepolymer (A) and the above-mentioned phosphoric acid ester (B) as essential components, but may contain other additives as necessary.

作为所述其他添加剂,例如可以使用氨基甲酸酯化催化剂、中和剂、交联剂、硅烷偶联剂、增稠剂、填充剂、触变赋予剂、增粘剂、蜡、热稳定剂、耐光稳定剂、荧光增白剂、发泡剂、颜料、染料、导电性赋予剂、抗静电剂、透湿性提高剂、防水剂、疏油剂、中空发泡体、阻燃剂、吸水剂、吸湿剂、除臭剂、整泡剂、防粘连剂、防水解剂等。这些添加剂可以单独使用,也可以并用2种以上。需要说明的是,本发明的湿固化型聚氨酯热熔树脂组合物即使在添加发泡剂而制成发泡体的情况下,也具有优异的粘接性和低温弯曲性。As the other additives, for example, urethanization catalysts, neutralizing agents, crosslinking agents, silane coupling agents, thickeners, fillers, thixotropy imparting agents, tackifiers, waxes, heat stabilizers can be used , light stabilizer, fluorescent whitening agent, foaming agent, pigment, dye, conductivity imparting agent, antistatic agent, moisture permeability enhancer, water repellent, oleophobic agent, hollow foam, flame retardant, water absorbing agent , Hygroscopic agent, deodorant, foam stabilizer, anti-adhesion agent, anti-hydrolysis agent, etc. These additives may be used alone or in combination of two or more. It should be noted that the moisture-curable polyurethane hot-melt resin composition of the present invention has excellent adhesiveness and low-temperature flexibility even when a foaming agent is added to form a foam.

以上,本发明的湿固化型聚氨酯热熔树脂组合物对热塑性树脂层的粘接性和低温弯曲性优异。因此,本发明的湿固化型聚氨酯热熔树脂组合物可以特别适合用于以热塑性树脂作为表皮材料的合成皮革的制造。As described above, the moisture-curable polyurethane hot-melt resin composition of the present invention is excellent in adhesiveness to a thermoplastic resin layer and low-temperature flexibility. Therefore, the moisture-curable polyurethane hot-melt resin composition of this invention can be used especially suitably for manufacture of the synthetic leather which uses a thermoplastic resin as a surface material.

接下来,对本发明的合成皮革进行说明。Next, the synthetic leather of this invention is demonstrated.

所述合成皮革至少具有热塑性树脂层和含有所述湿固化型聚氨酯热熔树脂组合物的粘接剂层,例如可举出依次层叠有基材、所述粘接剂层和热塑性树脂层的合成皮革。The synthetic leather has at least a thermoplastic resin layer and an adhesive layer containing the moisture-curable polyurethane hot-melt resin composition. leather.

作为所述基材,例如可以使用基于聚酯纤维、聚乙烯纤维、尼龙纤维、丙烯酸系纤维、聚氨酯纤维、乙酸酯纤维、人造丝纤维、聚乳酸纤维、棉、麻、丝绸、羊毛、玻璃纤维、碳纤维、它们的混纺纤维等的无纺布、机织物、针织物等。As the substrate, for example, materials based on polyester fiber, polyethylene fiber, nylon fiber, acrylic fiber, polyurethane fiber, acetate fiber, rayon fiber, polylactic acid fiber, cotton, hemp, silk, wool, glass, etc. can be used. Non-woven fabrics, woven fabrics, knitted fabrics, etc. of fibers, carbon fibers, and their blended fibers.

作为所述热塑性树脂层,例如可以使用由公知的聚氯乙烯、聚乙酸乙烯酯、聚偏二氯乙烯、聚苯乙烯、TPO(Thermoplastic Olefinic Elastomer:热塑性聚烯烃弹性体)、热塑性酯系弹性体、热塑性聚氨酯等形成的树脂层。在本发明中,即使在使用聚氯乙烯、TPO、热塑性酯系弹性体、热塑性聚氨酯作为所述热塑性树脂的情况下,也具有优异的粘接性和低温弯曲性,特别是对于难密合的聚氯乙烯,无论是发泡体还是未发泡体,都具有优异的粘接性和低温弯曲性。As the thermoplastic resin layer, for example, known polyvinyl chloride, polyvinyl acetate, polyvinylidene chloride, polystyrene, TPO (Thermoplastic Olefinic Elastomer: thermoplastic polyolefin elastomer), thermoplastic ester elastomer, etc. , thermoplastic polyurethane and other resin layers. In the present invention, even in the case of using polyvinyl chloride, TPO, thermoplastic ester elastomer, thermoplastic polyurethane as the thermoplastic resin, it has excellent adhesiveness and low-temperature flexibility, especially for difficult-to-adhesive Polyvinyl chloride, whether foamed or unfoamed, has excellent adhesion and low-temperature flexibility.

所述粘接剂层由本发明的湿固化型聚氨酯热熔树脂组合物形成,作为其形成方法,例如可举出将所述湿固化型聚氨酯热熔树脂组合物在100~140℃下熔融后,利用辊涂机、喷涂机、T-模涂机、刮刀涂布机、逗点涂布机等涂覆方式;分配器、喷墨印刷、丝网印刷、胶版印刷等精密方式;使用喷嘴涂布等涂布于所述热塑性树脂层或所述基材,然后进行贴合的方法。The adhesive layer is formed from the moisture-curable polyurethane hot-melt resin composition of the present invention. Examples of the formation method include melting the moisture-curable polyurethane hot-melt resin composition at 100 to 140°C, Coating methods such as roll coater, spray coater, T-die coater, knife coater, comma coater; precision methods such as dispenser, inkjet printing, screen printing, offset printing, etc.; nozzle coating A method of coating on the thermoplastic resin layer or the base material, and then laminating.

另外,利用所述粘接剂将2个层贴合后,可以根据需要利用公知的方法对粘接剂进行干燥、养护。In addition, after laminating the two layers with the adhesive, the adhesive may be dried and cured by a known method as necessary.

作为所述合成皮革,可以在所述热塑性树脂层上进一步设置表面处理层。作为所述表面处理层,例如可以使用由公知的溶剂系氨基甲酸酯树脂、水系氨基甲酸酯树脂、溶剂系丙烯酸树脂、水系丙烯酸树脂等形成的表面处理层。As the synthetic leather, a surface treatment layer may be further provided on the thermoplastic resin layer. As the surface treatment layer, for example, a surface treatment layer formed of known solvent-based urethane resin, water-based urethane resin, solvent-based acrylic resin, water-based acrylic resin, or the like can be used.

【实施例】【Example】

以下,使用实施例更详细地说明本发明。Hereinafter, the present invention will be described in more detail using examples.

[实施例1][Example 1]

向具备温度计、搅拌机、非活性气体导入口和回流冷凝器的四口烧瓶中加入聚四亚甲基二醇(数均分子量:2000,以下简记为“PEt-1”。)50质量份、芳香族聚酯多元醇(使1,6-己二醇和邻苯二甲酸反应而成者,数均分子量:2000,以下简记为“PEs-1”。)30质量份、脂肪族聚酯多元醇(使1,6-己二醇和癸二酸反应而成者,数均分子量:3500,以下简记为“PEs-2”。)20质量份,进行混合,在100℃下进行减压加热,由此脱水至烧瓶内的水分成为0.05质量%以下。接下来,将烧瓶内冷却至90℃,加入在70℃下熔融的4,4’-二苯基甲烷二异氰酸酯(以下简记为“MDI”。)23质量份,在氮气氛下在110℃下反应约3小时直至异氰酸酯基含量达到恒定,得到热熔氨基甲酸酯预聚物。相对于该热熔氨基甲酸酯预聚物100质量份,配合磷酸酯(磷酸单丁酯和磷酸二丁酯的混合物,平均分子量:182,以下简记为“磷酸酯(1)”。)0.37质量份,得到湿固化型聚氨酯热熔树脂组合物(1)。Add polytetramethylene glycol (number average molecular weight: 2000, hereinafter abbreviated as "PEt-1") 50 parts by mass, Aromatic polyester polyol (made by reacting 1,6-hexanediol and phthalic acid, number average molecular weight: 2000, hereinafter abbreviated as "PEs-1".) 30 parts by mass, aliphatic polyester polyol 20 parts by mass of alcohol (formed by reacting 1,6-hexanediol and sebacic acid, number average molecular weight: 3500, hereinafter abbreviated as "PEs-2") were mixed, and heated at 100°C under reduced pressure , thereby dehydrating until the water content in the flask becomes 0.05% by mass or less. Next, the inside of the flask was cooled to 90° C., 23 parts by mass of 4,4′-diphenylmethane diisocyanate (hereinafter abbreviated as “MDI”) melted at 70° C. The reaction was carried out for about 3 hours until the isocyanate group content reached a constant value to obtain a hot-melt urethane prepolymer. Phosphate (a mixture of monobutyl phosphate and dibutyl phosphate, average molecular weight: 182, hereinafter abbreviated as "phosphate (1)") was blended with respect to 100 parts by mass of the hot-melt urethane prepolymer. 0.37 parts by mass to obtain a moisture-curable polyurethane hot-melt resin composition (1).

[实施例2][Example 2]

向具备温度计、搅拌机、非活性气体导入口和回流冷凝器的四口烧瓶中加入55质量份的PEt-1、30质量份的PEs-1、脂肪族聚酯多元醇(使乙二醇、1,6-己二醇、新戊二醇和己二酸反应而得者,数均分子量:5500,以下简记为“PEs-3”。)15质量份,进行混合,在100℃下进行减压加热,由此脱水至烧瓶内的水分成为0.05质量%以下。接下来,将烧瓶内冷却至90℃,加入在70℃下熔融的MDI 20质量份,在氮气氛下在110℃下反应约3小时直至异氰酸酯基含量达到恒定,得到热熔氨基甲酸酯预聚物。相对于该热熔氨基甲酸酯预聚物100质量份,配合磷酸酯(1)0.48质量份,得到湿固化型聚氨酯热熔树脂组合物(2)。Add the PEt-1 of 55 mass parts, the PEs-1 of 30 mass parts, aliphatic polyester polyol (make ethylene glycol, 1 , obtained by reacting 6-hexanediol, neopentyl glycol and adipic acid, number average molecular weight: 5500, hereinafter abbreviated as "PEs-3".) 15 parts by mass, mixed, and depressurized at 100°C Heating dehydrates until the water content in the flask becomes 0.05% by mass or less. Next, cool the inside of the flask to 90°C, add 20 parts by mass of MDI melted at 70°C, and react for about 3 hours at 110°C under a nitrogen atmosphere until the isocyanate group content becomes constant to obtain a hot-melt urethane pre- Polymer. With respect to 100 parts by mass of this hot-melt urethane prepolymer, 0.48 parts by mass of phosphoric acid ester (1) was blended to obtain a moisture-curable polyurethane hot-melt resin composition (2).

[实施例3][Example 3]

向具备温度计、搅拌机、非活性气体导入口和回流冷凝器的四口烧瓶中加入聚丙二醇(数均分子量:2000,以下简记为“PEt-2”。)55质量份、20质量份的PEs-1、25质量份的PEs-2,进行混合,在100℃下进行减压加热,由此脱水至烧瓶内的水分成为0.05质量%以下。接下来,将烧瓶内冷却至90℃,加入在70℃下熔融的MDI 21质量份,在氮气氛下在110℃下反应约3小时直至异氰酸酯基含量达到恒定,得到热熔氨基甲酸酯预聚物。相对于该热熔氨基甲酸酯预聚物100质量份,配合磷酸酯(1)0.30质量份,得到湿固化型聚氨酯热熔树脂组合物(3)。Add polypropylene glycol (number-average molecular weight: 2000, hereinafter abbreviated as "PEt-2".) 55 parts by mass and 20 parts by mass of PEs in a four-necked flask equipped with a thermometer, a stirrer, an inert gas inlet and a reflux condenser - 1. 25 parts by mass of PEs-2 were mixed, and heated under reduced pressure at 100°C to dehydrate until the water content in the flask became 0.05% by mass or less. Next, cool the inside of the flask to 90°C, add 21 parts by mass of MDI melted at 70°C, and react for about 3 hours at 110°C under a nitrogen atmosphere until the isocyanate group content becomes constant to obtain a hot-melt urethane pre- Polymer. With respect to 100 parts by mass of the hot-melt urethane prepolymer, 0.30 parts by mass of the phosphoric acid ester (1) was blended to obtain a moisture-curable polyurethane hot-melt resin composition (3).

[实施例4][Example 4]

向具备温度计、搅拌机、非活性气体导入口和回流冷凝器的四口烧瓶中加入60质量份的PEt-1、25质量份的PEs-1、15质量份的PEs-2,进行混合,在100℃下进行减压加热,由此脱水至烧瓶内的水分成为0.05质量%以下。接下来,将烧瓶内冷却至90℃,加入在70℃下熔融的MDI 22质量份,在氮气氛下在110℃下反应约3小时直至异氰酸酯基含量达到恒定,得到热熔氨基甲酸酯预聚物。相对于该热熔氨基甲酸酯预聚物100质量份,配合磷酸酯(1)0.37质量份,得到湿固化型聚氨酯热熔树脂组合物(4)。Add the PEt-1 of 60 mass parts, the PEs-1 of 25 mass parts, the PEs-2 of 15 mass parts in the four-necked flask that possesses thermometer, stirrer, inert gas inlet and reflux condenser, mix, at 100 °C, dehydration was performed by heating under reduced pressure until the water content in the flask became 0.05% by mass or less. Next, cool the inside of the flask to 90°C, add 22 parts by mass of MDI melted at 70°C, and react for about 3 hours at 110°C under a nitrogen atmosphere until the isocyanate group content becomes constant to obtain a hot-melt urethane pre- Polymer. 0.37 parts by mass of phosphoric acid ester (1) was blended with respect to 100 parts by mass of the hot-melt urethane prepolymer to obtain a moisture-curable polyurethane hot-melt resin composition (4).

[实施例5][Example 5]

向具备温度计、搅拌机、非活性气体导入口和回流冷凝器的四口烧瓶中加入65质量份的PEt-2、25质量份的PEs-1、15质量份的PEs-2,进行混合,在100℃下进行减压加热,由此脱水至烧瓶内的水分成为0.05质量%以下。接下来,将烧瓶内冷却至90℃,加入在70℃下熔融的MDI 24质量份,在氮气氛下在110℃下反应约3小时直至异氰酸酯基含量达到恒定,得到热熔氨基甲酸酯预聚物。相对于该热熔氨基甲酸酯预聚物100质量份,配合磷酸酯(1)0.52质量份,得到湿固化型聚氨酯热熔树脂组合物(5)。Add the PEt-2 of 65 mass parts, the PEs-1 of 25 mass parts, the PEs-2 of 15 mass parts in the four-necked flask that possesses thermometer, stirrer, inert gas inlet and reflux condenser, mix, at 100 °C, dehydration was performed by heating under reduced pressure until the water content in the flask became 0.05% by mass or less. Next, cool the inside of the flask to 90°C, add 24 parts by mass of MDI melted at 70°C, and react for about 3 hours at 110°C under a nitrogen atmosphere until the isocyanate group content becomes constant to obtain a hot-melt urethane pre- Polymer. With respect to 100 parts by mass of the hot-melt urethane prepolymer, 0.52 parts by mass of the phosphoric acid ester (1) was blended to obtain a moisture-curable polyurethane hot-melt resin composition (5).

[实施例6][Example 6]

向具备温度计、搅拌机、非活性气体导入口和回流冷凝器的四口烧瓶中加入65质量份的PEt-1、15质量份的PEs-1、20质量份的PEs-3,进行混合,在100℃下进行减压加热,由此脱水至烧瓶内的水分成为0.05质量%以下。接下来,将烧瓶内冷却至90℃,加入在70℃下熔融的MDI 21质量份,在氮气氛下在110℃下反应约3小时直至异氰酸酯基含量达到恒定,得到热熔氨基甲酸酯预聚物。相对于该热熔氨基甲酸酯预聚物100质量份,配合磷酸酯(1)0.30质量份,得到湿固化型聚氨酯热熔树脂组合物(6)。Add the PEt-1 of 65 mass parts, the PEs-1 of 15 mass parts, the PEs-3 of 20 mass parts in the four-necked flask that possesses thermometer, stirrer, inert gas inlet and reflux condenser, mix, at 100 °C, dehydration was performed by heating under reduced pressure until the water content in the flask became 0.05% by mass or less. Next, cool the inside of the flask to 90°C, add 21 parts by mass of MDI melted at 70°C, and react for about 3 hours at 110°C under a nitrogen atmosphere until the isocyanate group content becomes constant to obtain a hot-melt urethane pre- Polymer. 0.30 parts by mass of phosphoric acid ester (1) was blended with respect to 100 parts by mass of the hot-melt urethane prepolymer to obtain a moisture-curable polyurethane hot-melt resin composition (6).

[实施例7][Example 7]

向具备温度计、搅拌机、非活性气体导入口和回流冷凝器的四口烧瓶中加入30质量份的PEt-1、30质量份的PEt-2、20质量份的PEs-1、20质量份的PEs-2,进行混合,在100℃下进行减压加热,由此脱水至烧瓶内的水分成为0.05质量%以下。接下来,将烧瓶内冷却至90℃,加入在70℃下熔融的MDI 22质量份,在氮气氛下在110℃下反应约3小时直至异氰酸酯基含量达到恒定,得到热熔氨基甲酸酯预聚物。相对于该热熔氨基甲酸酯预聚物100质量份,配合磷酸酯(1)0.36质量份,得到湿固化型聚氨酯热熔树脂组合物(7)。Add 30 parts by mass of PEt-1, 30 parts by mass of PEt-2, 20 parts by mass of PEs-1, and 20 parts by mass of PEs in a four-necked flask equipped with a thermometer, a stirrer, an inert gas inlet and a reflux condenser -2. Mix and heat under reduced pressure at 100° C., thereby dehydrating until the water content in the flask becomes 0.05% by mass or less. Next, cool the inside of the flask to 90°C, add 22 parts by mass of MDI melted at 70°C, and react for about 3 hours at 110°C under a nitrogen atmosphere until the isocyanate group content becomes constant to obtain a hot-melt urethane pre- Polymer. With respect to 100 parts by mass of the hot-melt urethane prepolymer, 0.36 parts by mass of the phosphoric acid ester (1) was blended to obtain a moisture-curable polyurethane hot-melt resin composition (7).

[比较例1][Comparative example 1]

向具备温度计、搅拌机、非活性气体导入口和回流冷凝器的四口烧瓶中加入55质量份的PEt-1、20质量份的PEs-1、15质量份的PEs-2,进行混合,在100℃下进行减压加热,由此脱水至烧瓶内的水分成为0.05质量%以下。接下来,将烧瓶内冷却至90℃,加入在70℃下熔融的MDI 20质量份,在氮气氛下在110℃下反应约3小时直至异氰酸酯基含量达到恒定,得到热熔氨基甲酸酯预聚物。相对于该热熔氨基甲酸酯预聚物100质量份,配合磷酸酯(1)0.11质量份,得到湿固化型聚氨酯热熔树脂组合物(R1)。Add the PEt-1 of 55 mass parts, the PEs-1 of 20 mass parts, the PEs-2 of 15 mass parts in the four-necked flask that possesses thermometer, stirrer, inert gas inlet and reflux condenser, mix, at 100 °C, dehydration was performed by heating under reduced pressure until the water content in the flask became 0.05% by mass or less. Next, cool the inside of the flask to 90°C, add 20 parts by mass of MDI melted at 70°C, and react for about 3 hours at 110°C under a nitrogen atmosphere until the isocyanate group content becomes constant to obtain a hot-melt urethane pre- Polymer. With respect to 100 parts by mass of the hot-melt urethane prepolymer, 0.11 parts by mass of the phosphoric acid ester (1) was blended to obtain a moisture-curable polyurethane hot-melt resin composition (R1).

[比较例2][Comparative example 2]

向具备温度计、搅拌机、非活性气体导入口和回流冷凝器的四口烧瓶中加入60质量份的PEt-1、25质量份的PEs-1、15质量份的PEs-2,进行混合,在100℃下进行减压加热,由此脱水至烧瓶内的水分成为0.05质量%以下。接下来,将烧瓶内冷却至90℃,加入在70℃下熔融的MDI 22质量份,在氮气氛下在110℃下反应约3小时直至异氰酸酯基含量达到恒定,得到热熔氨基甲酸酯预聚物。相对于该热熔氨基甲酸酯预聚物100质量份,配合磷酸酯(1)0.06质量份,得到湿固化型聚氨酯热熔树脂组合物(R2)。Add the PEt-1 of 60 mass parts, the PEs-1 of 25 mass parts, the PEs-2 of 15 mass parts in the four-necked flask that possesses thermometer, stirrer, inert gas inlet and reflux condenser, mix, at 100 °C, dehydration was performed by heating under reduced pressure until the water content in the flask became 0.05% by mass or less. Next, cool the inside of the flask to 90°C, add 22 parts by mass of MDI melted at 70°C, and react for about 3 hours at 110°C under a nitrogen atmosphere until the isocyanate group content becomes constant to obtain a hot-melt urethane pre- Polymer. With respect to 100 parts by mass of the hot-melt urethane prepolymer, 0.06 parts by mass of the phosphoric acid ester (1) was blended to obtain a moisture-curable polyurethane hot-melt resin composition (R2).

[比较例3][Comparative example 3]

向具备温度计、搅拌机、非活性气体导入口和回流冷凝器的四口烧瓶中加入35质量份的PEt-1、35质量份的PEs-1、30质量份的PEs-3,进行混合,在100℃下进行减压加热,由此脱水至烧瓶内的水分成为0.05质量%以下。接下来,将烧瓶内冷却至90℃,加入在70℃下熔融的MDI 19质量份,在氮气氛下在110℃下反应约3小时直至异氰酸酯基含量达到恒定,得到热熔氨基甲酸酯预聚物,得到湿固化型聚氨酯热熔树脂组合物(R3)。Add 35 mass parts of PEt-1, 35 mass parts of PEs-1, 30 mass parts of PEs-3 in a four-necked flask equipped with a thermometer, a stirrer, an inert gas inlet and a reflux condenser, mix, and mix at 100 °C, dehydration was performed by heating under reduced pressure until the water content in the flask became 0.05% by mass or less. Next, cool the inside of the flask to 90°C, add 19 parts by mass of MDI melted at 70°C, and react for about 3 hours at 110°C under a nitrogen atmosphere until the isocyanate group content becomes constant to obtain a hot-melt urethane pre- polymer to obtain a moisture-curable polyurethane hot-melt resin composition (R3).

[比较例4][Comparative example 4]

向具备温度计、搅拌机、非活性气体导入口和回流冷凝器的四口烧瓶中加入30质量份的PEt-1、45质量份的PEs-1、25质量份的PEs-3,进行混合,在100℃下进行减压加热,由此脱水至烧瓶内的水分成为0.05质量%以下。接下来,将烧瓶内冷却至90℃,加入在70℃下熔融的MDI 20质量份,在氮气氛下在110℃下反应约3小时直至异氰酸酯基含量达到恒定,得到热熔氨基甲酸酯预聚物。相对于该热熔氨基甲酸酯预聚物100质量份,配合磷酸酯(1)0.36质量份,得到湿固化型聚氨酯热熔树脂组合物(R4)。Add the PEt-1 of 30 mass parts, the PEs-1 of 45 mass parts, the PEs-3 of 25 mass parts in the four-necked flask that possesses thermometer, stirrer, inert gas inlet and reflux condenser, mix, at 100 °C, dehydration was performed by heating under reduced pressure until the water content in the flask became 0.05% by mass or less. Next, cool the inside of the flask to 90°C, add 20 parts by mass of MDI melted at 70°C, and react for about 3 hours at 110°C under a nitrogen atmosphere until the isocyanate group content becomes constant to obtain a hot-melt urethane pre- Polymer. With respect to 100 parts by mass of the hot-melt urethane prepolymer, 0.36 parts by mass of the phosphoric acid ester (1) was blended to obtain a moisture-curable polyurethane hot-melt resin composition (R4).

[数均分子量、重均分子量的测定方法][Measurement method of number average molecular weight and weight average molecular weight]

实施例和比较例中使用的多元醇的数均分子量表示通过凝胶渗透柱色谱(GPC)法在下述条件下测定得到的值。The number average molecular weight of the polyhydric alcohol used in the Example and the comparative example shows the value measured by the gel permeation column chromatography (GPC) method under the following conditions.

测定装置:高速GPC装置(东曹株式会社制“HLC-8220GPC”)Measuring device: High-speed GPC device ("HLC-8220GPC" manufactured by Tosoh Corporation)

柱:将东曹株式会社制的下述柱串联连接而使用。Column: The following columns manufactured by Tosoh Corporation were connected in series and used.

“TSKgel G5000”(7.8mmI.D.×30cm)×1根"TSKgel G5000" (7.8mmI.D.×30cm)×1

“TSKgel G4000”(7.8mmI.D.×30cm)×1根"TSKgel G4000" (7.8mmI.D.×30cm)×1

“TSKgel G3000”(7.8mmI.D.×30cm)×1根"TSKgel G3000" (7.8mmI.D.×30cm)×1

“TSKgel G2000”(7.8mmI.D.×30cm)×1根"TSKgel G2000" (7.8mmI.D.×30cm)×1

检测器:RI(差示折射计)Detector: RI (differential refractometer)

柱温:40℃Column temperature: 40°C

洗脱液:四氢呋喃(THF)Eluent: Tetrahydrofuran (THF)

流速:1.0mL/分钟Flow rate: 1.0mL/min

注入量:100μL(试样浓度0.4质量%的四氢呋喃溶液)Injection volume: 100 μL (tetrahydrofuran solution with a sample concentration of 0.4% by mass)

标准试样:使用下述的标准聚苯乙烯制作标准曲线。Standard sample: A standard curve was prepared using the following standard polystyrene.

(标准聚苯乙烯)(standard polystyrene)

东曹株式会社制“TSKgel标准聚苯乙烯A-500”"TSKgel Standard Polystyrene A-500" manufactured by Tosoh Corporation

东曹株式会社制“TSKgel标准聚苯乙烯A-1000”"TSKgel Standard Polystyrene A-1000" manufactured by Tosoh Corporation

东曹株式会社制“TSKgel标准聚苯乙烯A-2500”"TSKgel Standard Polystyrene A-2500" manufactured by Tosoh Corporation

东曹株式会社制“TSKgel标准聚苯乙烯A-5000”"TSKgel Standard Polystyrene A-5000" manufactured by Tosoh Corporation

东曹株式会社制“TSKgel标准聚苯乙烯F-1”"TSKgel Standard Polystyrene F-1" manufactured by Tosoh Corporation

东曹株式会社制“TSKgel标准聚苯乙烯F-2”"TSKgel Standard Polystyrene F-2" manufactured by Tosoh Corporation

东曹株式会社制“TSKgel标准聚苯乙烯F-4”"TSKgel Standard Polystyrene F-4" manufactured by Tosoh Corporation

东曹株式会社制“TSKgel标准聚苯乙烯F-10”"TSKgel Standard Polystyrene F-10" manufactured by Tosoh Corporation

东曹株式会社制“TSKgel标准聚苯乙烯F-20”"TSKgel Standard Polystyrene F-20" manufactured by Tosoh Corporation

东曹株式会社制“TSKgel标准聚苯乙烯F-40”"TSKgel Standard Polystyrene F-40" manufactured by Tosoh Corporation

东曹株式会社制“TSKgel标准聚苯乙烯F-80”"TSKgel Standard Polystyrene F-80" manufactured by Tosoh Corporation

东曹株式会社制“TSKgel标准聚苯乙烯F-128”"TSKgel Standard Polystyrene F-128" manufactured by Tosoh Corporation

东曹株式会社制“TSKgel标准聚苯乙烯F-288”"TSKgel Standard Polystyrene F-288" manufactured by Tosoh Corporation

东曹株式会社制“TSKgel标准聚苯乙烯F-550”"TSKgel Standard Polystyrene F-550" manufactured by Tosoh Corporation

[合成皮革的制作方法][How to make synthetic leather]

在调整为温度23℃、湿度50±5%的恒温恒湿室中,使用凹版涂布机在聚氯乙烯片上以成为40±5g/m2的方式间歇涂布实施例和比较例中得到的湿固化型聚氨酯热熔树脂组合物,使所得物与聚酯系坯料贴合,使所得物在温度23℃、湿度50±5%的条件下熟化24小时,由此得到合成皮革。In a constant temperature and constant humidity room adjusted to a temperature of 23°C and a humidity of 50±5%, the polyvinyl chloride sheet was intermittently coated with 40±5 g/m 2 of the products obtained in Examples and Comparative Examples using a gravure coater. Moisture-curable polyurethane hot-melt resin composition, the resultant is laminated with a polyester base, and the resultant is aged at a temperature of 23°C and a humidity of 50±5% for 24 hours to obtain a synthetic leather.

[粘接性的评价方法][Evaluation method of adhesiveness]

对于所得到的各合成皮革,使用Tensilon(Orientec株式会社制Tensilon万能试验机“RTC-1210A”),在十字头测度:200mm/分钟的条件下测定剥离强度,测定粘接强度,将6N/cm以上评价为“○”,将小于6N/cm评价为“×”。For each of the obtained synthetic leathers, using Tensilon (Tensilon universal testing machine "RTC-1210A" manufactured by Orientec Co., Ltd.), the peeling strength was measured under the condition of crosshead measurement: 200mm/min, and the adhesive strength was measured. 6N/cm The above evaluation was "◯", and less than 6 N/cm was evaluated as "×".

[低温弯曲性的评价方法][Evaluation method of low temperature bendability]

对所得到的各合成皮革利用挠曲计进行弯曲性试验(-10℃,100次/分钟),测定直至合成皮革的表面产生裂纹为止的次数,将20000次以上评价为“○”,将小于20000次评价为“×”。Each of the obtained synthetic leathers was subjected to a bending test (-10°C, 100 times/minute) using a flexometer, and the number of times until cracks occurred on the surface of the synthetic leather was measured, and 20,000 times or more were evaluated as "○", and less than 20,000 times were evaluated. 20,000 evaluations are "×".

【表1】【Table 1】

Figure BDA0003778059080000121
Figure BDA0003778059080000121

【表2】【Table 2】

Figure BDA0003778059080000131
Figure BDA0003778059080000131

【表3】【table 3】

Figure BDA0003778059080000141
Figure BDA0003778059080000141

表1~3中的数字表示质量份。另外,磷酸酯(B)的配合量表示相对于热熔氨基甲酸酯预聚物(A)100质量份的质量份。The numbers in Tables 1 to 3 represent parts by mass. In addition, the compounding quantity of a phosphate ester (B) shows the mass parts with respect to 100 mass parts of hot-melt urethane prepolymers (A).

可知作为本发明的湿固化型聚氨酯热熔树脂组合物的实施例1~7对聚氯乙烯的粘接性和低温弯曲性优异。It can be seen that Examples 1 to 7, which are the moisture-curable polyurethane hot-melt resin compositions of the present invention, are excellent in adhesiveness to polyvinyl chloride and low-temperature flexibility.

另一方面,比较例1和2是磷酸酯(B)的含量低于本发明中规定的范围的方式,粘接性不良。On the other hand, in Comparative Examples 1 and 2, the content of the phosphoric acid ester (B) was lower than the range prescribed in the present invention, and the adhesiveness was poor.

比较例3是聚醚多元醇(a1)的使用量低于本发明中规定的范围、且不使用磷酸酯(B)的方式,粘接性和低温弯曲性不良。In Comparative Example 3, the amount of polyether polyol (a1) used was less than the range specified in the present invention, and the phosphoric acid ester (B) was not used, and the adhesiveness and low-temperature flexibility were poor.

比较例4是聚醚多元醇(a1)的使用量低于本发明中规定的范围的方式,低温弯曲性不良。In Comparative Example 4, the usage-amount of polyether polyol (a1) was less than the range prescribed|regulated by this invention, and low-temperature flexibility was unsatisfactory.

Claims (3)

1. A moisture-curable polyurethane hot-melt resin composition comprising a hot-melt urethane prepolymer (A) having isocyanate groups and a phosphoric acid ester (B),
the hot-melt urethane prepolymer (A) is produced from a polyol (a) containing 50 mass% or more of a polyether polyol (a 1),
the content of the phosphoric acid ester (B) exceeds 0.2 parts by mass with respect to 100 parts by mass of the hot-melt urethane prepolymer (a).
2. An adhesive comprising the moisture-curable polyurethane hot-melt resin composition according to claim 1.
3. A synthetic leather comprising at least a thermoplastic resin layer and an adhesive layer containing the moisture-curable polyurethane hot-melt resin composition according to claim 1.
CN202210924932.XA 2021-12-23 2022-08-02 Moisture-curing polyurethane hot-melt resin composition, adhesive and synthetic leather Pending CN116333662A (en)

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