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CN116317355A - A cooling system for a servo motor and its application method - Google Patents

A cooling system for a servo motor and its application method Download PDF

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Publication number
CN116317355A
CN116317355A CN202310284994.3A CN202310284994A CN116317355A CN 116317355 A CN116317355 A CN 116317355A CN 202310284994 A CN202310284994 A CN 202310284994A CN 116317355 A CN116317355 A CN 116317355A
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annular
cavity
heat
servo motor
heat exchange
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汪伟
程宇
梅洁阳
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Jiangsu University of Technology
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K9/00Arrangements for cooling or ventilating
    • H02K9/02Arrangements for cooling or ventilating by ambient air flowing through the machine
    • H02K9/04Arrangements for cooling or ventilating by ambient air flowing through the machine having means for generating a flow of cooling medium
    • H02K9/06Arrangements for cooling or ventilating by ambient air flowing through the machine having means for generating a flow of cooling medium with fans or impellers driven by the machine shaft
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K5/00Casings; Enclosures; Supports
    • H02K5/04Casings or enclosures characterised by the shape, form or construction thereof
    • H02K5/18Casings or enclosures characterised by the shape, form or construction thereof with ribs or fins for improving heat transfer
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K9/00Arrangements for cooling or ventilating
    • H02K9/19Arrangements for cooling or ventilating for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K9/00Arrangements for cooling or ventilating
    • H02K9/22Arrangements for cooling or ventilating by solid heat conducting material embedded in, or arranged in contact with, the stator or rotor, e.g. heat bridges
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/64Electric machine technologies in electromobility

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Motor Or Generator Cooling System (AREA)

Abstract

本发明提供了伺服电机散热领域的一种伺服电机散热系统及其使用方法,通过安装在壳体内侧且填充有导热油的环形换热腔,将电机内部热量快速的向外侧机壳的散热翅片传递,同时利用风扇叶轮和导向环,使得气流与散热翅片高效接触换热,将热量快速带离机壳附近,二者配合使用提高换热效率,同时,通过设有温度传感器、将环形换热腔分割成端部连通的内环形腔和外环形腔以及设置在环形换热腔内的叶轮筒,通过监测伺服电机内部温度,适时启动叶轮筒,使得导热油在环形换热腔内实现内外循环,加速导热油内部流动,加速换热速度,通过抽液筒,实现导热油内外循环以及上下循环,进一步提高导热油的整体换热速度。

Figure 202310284994

The invention provides a servo motor heat dissipation system in the field of servo motor heat dissipation and its use method. Through the annular heat exchange cavity installed inside the casing and filled with heat transfer oil, the heat inside the motor is quickly transferred to the heat dissipation fins of the outer casing. At the same time, the fan impeller and the guide ring are used to make the air flow and the heat dissipation fins contact and exchange heat efficiently, and the heat is quickly taken away from the vicinity of the casing. The combination of the two improves the heat exchange efficiency. The heat exchange chamber is divided into an inner annular chamber and an outer annular chamber connected at the ends, and an impeller barrel arranged in the annular heat exchange chamber. By monitoring the internal temperature of the servo motor, the impeller barrel is started in good time, so that the heat transfer oil can be realized in the annular heat exchange chamber. The internal and external circulation accelerates the internal flow of the heat transfer oil and accelerates the heat transfer speed. Through the pumping cylinder, the internal and external circulation of the heat transfer oil as well as the up and down circulation are realized, further increasing the overall heat transfer speed of the heat transfer oil.

Figure 202310284994

Description

一种伺服电机散热系统及其使用方法A cooling system for a servo motor and its application method

技术领域technical field

本发明涉及伺服电机散热领域,特别涉及一种伺服电机散热系统及其使用方法。The invention relates to the field of servo motor heat dissipation, in particular to a servo motor heat dissipation system and a use method thereof.

背景技术Background technique

伺服电机可以控制速度,位置精度非常准确,可以将电压信号转化为转矩和转速以驱动控制对象。伺服电机转子转速受输入信号控制,并能快速反应,在自动控制系统中,用作执行元件,且具有机电时间常数小、线性度高等特性,可把所收到的电信号转换成电动机轴上的角位移或角速度输出;对于伺服电机的散热可以选择自然风冷散热、强制风冷散热、液体循环散热等方式。The servo motor can control the speed, the position accuracy is very accurate, and the voltage signal can be converted into torque and speed to drive the controlled object. The rotor speed of the servo motor is controlled by the input signal and can respond quickly. In the automatic control system, it is used as an actuator, and has the characteristics of small electromechanical time constant and high linearity. It can convert the received electrical signal into the motor shaft. The angular displacement or angular velocity output; for the heat dissipation of the servo motor, you can choose natural air cooling, forced air cooling, liquid circulation and other methods.

常规的伺服电机散热系统多采用单一散热方式,但是各种单一散热方式各有优缺点,风冷散热系统结构简单但是对电机内部热量传递效率不高,液冷散热系统容易使得热量堆积在电机机壳表面。Conventional servo motor heat dissipation systems mostly use a single heat dissipation method, but each single heat dissipation method has its own advantages and disadvantages. The air-cooled heat dissipation system has a simple structure but the heat transfer efficiency within the motor is not high. shell surface.

本申请提供一种伺服电机散热系统及其使用方法,采用风冷和液冷结合方式组成散热系统。The present application provides a heat dissipation system for a servo motor and a method for using the same. The heat dissipation system is composed of a combination of air cooling and liquid cooling.

发明内容Contents of the invention

本申请的目的在于解决传统伺服电机单一散热系统方式存在的缺点,相比现有技术提供一种伺服电机散热系统及其使用方法,可以实现液冷提高内部热量向外传递的效率,风冷快速带离机壳附近的热量。The purpose of this application is to solve the shortcomings of the single heat dissipation system of the traditional servo motor. Compared with the prior art, it provides a servo motor heat dissipation system and its use method, which can realize liquid cooling and improve the efficiency of internal heat transfer to the outside, and air cooling is fast. Heat away from the vicinity of the case.

一种伺服电机散热系统,包括壳体,壳体内安装有定子,定子内侧转动连接有转子;壳体内壁设有与定子外壁抵接且内部填充有导热油的环形换热腔,壳体外壁固定连接有呈圆周分布且延伸至环形换热腔内的散热翅片,散热翅片左侧部分套设有与壳体外壁固定连接的导流环;壳体位于定子左侧的内部固定连接有隔板,隔板左侧设有与转子套接固定的风扇叶轮,壳体位于导流环左侧的外壁上开设有进气孔,壳体位于导流环右侧的外壁上开设有与导流环内腔连通的出气孔;A heat dissipation system for a servo motor, comprising a housing, a stator is installed inside the housing, and a rotor is rotatably connected to the inner side of the stator; the inner wall of the housing is provided with an annular heat exchange chamber that abuts against the outer wall of the stator and is filled with heat-conducting oil, and the outer wall of the housing is fixed It is connected with cooling fins that are distributed in a circle and extend into the annular heat exchange chamber. The left part of the cooling fins is covered with a guide ring that is fixedly connected with the outer wall of the housing; The left side of the partition is provided with a fan impeller that is socketed and fixed with the rotor, the outer wall of the housing located on the left side of the guide ring is provided with an air inlet hole, and the outer wall of the housing located on the right side of the guide ring is provided with a flow guide hole. Air outlet holes connected to the inner cavity of the ring;

环形换热腔内嵌套有将其分隔为内环形腔和外环形腔的分割环,分割环左端开设有连通内环形腔和外环形腔的流通槽,分割环右侧开设有连通内环形腔和外环形腔的流通孔;内环形腔内嵌套有叶轮筒,叶轮筒右端套接有齿轮环,齿轮环啮合有驱动齿轮,驱动齿轮固定连接有延伸至环形换热腔外侧的第一传动轴,第一传动轴通过第一传动齿轮组连接有电磁离合器的输出轴,电磁离合器的输入轴连接有第二传动轴,第二传动轴通过第二传动齿轮组与转子连接传动;The annular heat exchange chamber is nested with a split ring that divides it into an inner annular chamber and an outer annular chamber. The left end of the split ring is provided with a flow groove connecting the inner annular chamber and the outer annular chamber, and the right side of the split ring is provided with a communication groove that communicates with the inner annular chamber. and the circulation hole of the outer annular cavity; the inner annular cavity is nested with an impeller tube, the right end of the impeller tube is sleeved with a gear ring, the gear ring is meshed with a driving gear, and the driving gear is fixedly connected with the first transmission extending to the outside of the annular heat exchange cavity. shaft, the first transmission shaft is connected to the output shaft of the electromagnetic clutch through the first transmission gear set, the input shaft of the electromagnetic clutch is connected to the second transmission shaft, and the second transmission shaft is connected to the rotor through the second transmission gear set;

定子内安装有温度传感器,温度传感器通过导线与外部的伺服控制器电性连接。A temperature sensor is installed in the stator, and the temperature sensor is electrically connected with an external servo controller through a wire.

进一步的,伺服电机散热系统还包括循环机构,循环机构包括安装在壳体下方的抽液筒,抽液筒通过抽液管与环形换热腔下部腔体连通,抽液筒通过注液管与环形换热腔上部腔体连通;抽液筒内嵌套有活塞,活塞延伸至抽液筒外侧并固定连接有卡接框,卡接框卡接有偏心槽盘,偏心槽盘固定连接有延伸至壳体内的竖直轴,竖直轴通过第三传动齿轮组与第一传动轴连接传动。Further, the servo motor heat dissipation system also includes a circulation mechanism, the circulation mechanism includes a liquid pumping cylinder installed under the housing, the liquid pumping tube communicates with the lower cavity of the annular heat exchange chamber through the liquid pumping tube, and the liquid pumping tube communicates with the lower cavity of the annular heat exchange chamber through the liquid injection tube. The upper cavity of the annular heat exchange chamber is connected; the pumping tube is nested with a piston, the piston extends to the outside of the pumping tube and is fixedly connected with a clamping frame, the clamping frame is clamped with an eccentric groove plate, and the eccentric groove plate is fixedly connected with an extension To the vertical shaft in the housing, the vertical shaft is connected to the first transmission shaft through the third transmission gear set.

优选的,散热翅片为S状散热片,散热翅片延伸至外环形腔内并与分割环外端面抵接,散热翅片将外环形腔分隔为呈圆周分布的多组呈S型的流通通道。Preferably, the heat dissipation fins are S-shaped heat dissipation fins, the heat dissipation fins extend into the outer annular cavity and abut against the outer end surface of the split ring, and the heat dissipation fins divide the outer annular cavity into multiple groups of S-shaped circulation channels distributed around the circumference. aisle.

优选的,导流环的截面呈水平L形,导流环与壳体外壁焊接固定。Preferably, the section of the guide ring is horizontally L-shaped, and the guide ring is welded and fixed to the outer wall of the casing.

优选的,分割环右端与环形换热腔内壁固定连接,分割环内侧设有与其一体成型且与叶轮筒抵接滑动的挡板,齿轮环和驱动齿轮均安装在挡板的右侧。Preferably, the right end of the split ring is fixedly connected to the inner wall of the annular heat exchange chamber, and the inner side of the split ring is provided with a baffle integrally formed with it and abuts and slides with the impeller barrel, and the gear ring and the driving gear are installed on the right side of the baffle.

优选的,叶轮筒为两端具有开口的圆筒且其左端固定连接有等距分布的叶片。Preferably, the impeller cylinder is a cylinder with openings at both ends, and blades distributed equidistantly are fixedly connected to the left end thereof.

优选的,流通孔开设在叶片和挡板之间,分割环上开设有呈圆周等距分布的流通孔;流通槽为分割环和环形换热腔左侧内壁之间形成的环形间隙。Preferably, the flow holes are set between the blades and the baffle, and the flow holes distributed equidistantly around the circumference are set on the split ring; the flow groove is an annular gap formed between the split ring and the left inner wall of the annular heat exchange chamber.

优选的,抽液管与环形换热腔连通处设有避免导热油从抽液管回流环形换热腔的第一单向阀,注液管与环形换热腔连通处设有避免导热油从环形换热腔回流注液管的第二单向阀。Preferably, the connection between the liquid suction pipe and the annular heat exchange chamber is provided with a first one-way valve that prevents the heat transfer oil from flowing back into the annular heat exchange chamber from the liquid suction pipe, and the connection between the liquid injection pipe and the annular heat exchange chamber is provided to prevent the heat transfer oil from flowing back into the annular heat exchange chamber. The second one-way valve of the return flow injection pipe of the annular heat exchange chamber.

优选的,抽液筒为水平圆筒且内部设有将其分隔为两个独立腔体的分割板,抽液管和注液管均与左侧腔体连通,活塞嵌套在左侧腔体内。Preferably, the liquid pumping cylinder is a horizontal cylinder and is provided with a dividing plate inside to separate it into two independent cavities, the liquid suction tube and the liquid injection tube are both connected to the left cavity, and the piston is nested in the left cavity .

一种伺服电机散热系统的使用方法,包括如下步骤:步骤一,接通伺服电机电源,通过伺服控制器启动伺服电机和温度传感器,进行风冷和液冷的配合散热;步骤二,温度传感器对伺服电机内部的温度进行实时监测并将温度回传伺服控制器;步骤三,伺服控制器将回传的温度数据与设定的阈值进行比较,当回传的温度数据大于阈值时,启动电磁离合器,使得导热油在环形换热腔内进行内外循环;同时,抽液筒使得导热油进行上下循环。A method for using a servo motor heat dissipation system, comprising the following steps: Step 1, turn on the power supply of the servo motor, start the servo motor and a temperature sensor through a servo controller, and perform air cooling and liquid cooling for heat dissipation; Step 2, the temperature sensor The temperature inside the servo motor is monitored in real time and the temperature is sent back to the servo controller; step 3, the servo controller compares the returned temperature data with the set threshold, and when the returned temperature data is greater than the threshold, the electromagnetic clutch is activated , so that the heat transfer oil circulates inside and outside the annular heat exchange chamber; at the same time, the pumping cylinder makes the heat transfer oil circulate up and down.

相比于现有技术,本发明的优点在于:Compared with the prior art, the present invention has the advantages of:

(1)本发明通过安装在壳体内侧且填充有导热油的环形换热腔,将电机内部热量快速的向外侧机壳的散热翅片传递,同时利用风扇叶轮和导向环,使得气流与散热翅片高效接触换热,将热量快速带离机壳附近,二者配合使用提高换热效率;同时,通过设有温度传感器、将环形换热腔分割成端部连通的内环形腔和外环形腔以及设置在环形换热腔内的叶轮筒,通过监测伺服电机内部温度,适时启动叶轮筒,使得导热油在环形换热腔内实现内外循环,加速导热油内部流动,加速换热效率。(1) The present invention quickly transfers the internal heat of the motor to the heat dissipation fins of the outer casing through the annular heat exchange chamber installed inside the casing and filled with heat transfer oil, and at the same time uses the fan impeller and guide ring to make the air flow and heat dissipation The fins are in contact with heat exchange efficiently, and the heat is quickly taken away from the vicinity of the casing. The combination of the two improves the heat exchange efficiency. Cavity and the impeller barrel set in the annular heat exchange chamber, by monitoring the internal temperature of the servo motor, the impeller barrel is activated in time, so that the heat transfer oil can realize internal and external circulation in the annular heat exchange chamber, accelerate the internal flow of the heat transfer oil, and accelerate the heat exchange efficiency.

(2)本发明设有呈S型且从环形换热腔延伸至壳体外侧的散热翅片,提高了水平长度条件下散热翅片与外部气流接触的面积,同时呈S型的散热翅片将外环形腔分割成圆周分布的多个供导热油流动的S型通道,提高导热油与散热翅片的接触面积,进一步提高散热翅片对热量传递的效果。(2) The present invention is provided with S-shaped cooling fins extending from the annular heat exchange chamber to the outside of the housing, which increases the contact area between the cooling fins and the external airflow under the condition of horizontal length, and at the same time, the S-shaped cooling fins The outer annular cavity is divided into a plurality of S-shaped channels for the flow of the heat transfer oil distributed around the circumference, so as to increase the contact area between the heat transfer oil and the heat dissipation fins, and further improve the heat transfer effect of the heat dissipation fins.

(3)本发明通过安装在机壳下部且与环形换热腔上部和下部分别连通的抽液筒,实现环形换热腔内导热油的上下循环流动,使得导热油不仅进行内外循环还进行上下循环,进一步提高导热油的整体换热效率。(3) The present invention realizes the up-and-down circulation flow of the heat-conducting oil in the annular heat-exchanging chamber through the pumping cylinder installed at the lower part of the casing and communicated with the upper and lower parts of the annular heat-exchanging chamber, so that the heat-conducting oil not only circulates internally and externally but also circulates up and down circulation, further improving the overall heat transfer efficiency of the heat transfer oil.

(4)本发明公开的伺服电机散热系统的使用方法,通过温度传感器实时监测电机内部温度,在低热量产出时,利用导热油和气流进行配合散热,在高热产出时,强制导热油进行内外循环和上下循环,自动根据产热状态进行散热方式调整。(4) The use method of the servo motor heat dissipation system disclosed in the present invention monitors the internal temperature of the motor in real time through a temperature sensor. Internal and external circulation and up and down circulation, automatically adjust the heat dissipation method according to the heat production state.

附图说明Description of drawings

图1为本发明的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present invention;

图2为本发明的剖视结构示意图;Fig. 2 is the sectional structure schematic diagram of the present invention;

图3为图2中A处的放大结构示意图;Fig. 3 is the schematic diagram of the enlarged structure of place A in Fig. 2;

图4为本发明中壳体的剖视结构示意图;Fig. 4 is the sectional structure schematic diagram of housing in the present invention;

图5为本发明中散热翅片的立体结构示意图;Fig. 5 is a schematic diagram of the three-dimensional structure of heat dissipation fins in the present invention;

图6为本发明中导流环的立体结构示意图;Fig. 6 is a schematic diagram of the three-dimensional structure of the guide ring in the present invention;

图7为图2中B处的放大结构示意图;FIG. 7 is a schematic diagram of an enlarged structure at B in FIG. 2;

图8为本发明中分割环的立体结构示意图;Fig. 8 is a schematic diagram of the three-dimensional structure of the split ring in the present invention;

图9为本发明中叶轮筒的立体结构示意图;Fig. 9 is a schematic diagram of the three-dimensional structure of the impeller barrel in the present invention;

图10为本发明的纵向剖视结构示意图。Fig. 10 is a schematic longitudinal sectional structure diagram of the present invention.

图中标号说明:1、壳体;101、环形换热腔;102、进气孔;103、出气孔;2、转子;3、定子;4、散热翅片;5、隔板;6、风扇叶轮;7、导流环;8、分割环;801、挡板;802、流通孔;803、流通槽;9、叶轮筒;901、叶片;10、齿轮环;11、驱动齿轮;12、第一传动轴;13、第一传动齿轮组;14、电磁离合器;15、第二传动轴;16、第二传动齿轮组;17、抽液筒;18、抽液管;19、注液管;20、活塞;21、卡接框;22、偏心槽盘;23、竖直轴;24、第三传动齿轮组;25、温度传感器;26、伺服控制器。Explanation of symbols in the figure: 1. Shell; 101. Annular heat exchange chamber; 102. Air inlet; 103. Air outlet; 2. Rotor; 3. Stator; 4. Radiating fin; 5. Baffle; 6. Fan Impeller; 7, guide ring; 8, split ring; 801, baffle plate; 802, flow hole; 803, flow groove; 9, impeller barrel; 901, blade; 10, gear ring; 11, driving gear; 1. transmission shaft; 13. first transmission gear set; 14. electromagnetic clutch; 15. second transmission shaft; 16. second transmission gear set; 17. pumping cylinder; 18. pumping pipe; 19. liquid injection pipe; 20. Piston; 21. Clamping frame; 22. Eccentric grooved disc; 23. Vertical shaft; 24. Third transmission gear set; 25. Temperature sensor; 26. Servo controller.

具体实施方式Detailed ways

实施例将结合说明书附图,对本申请技术方案进行清楚、完整地描述,基于本申请中的实施例,本领域技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The embodiments will clearly and completely describe the technical solutions of the present application in conjunction with the accompanying drawings. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work belong to this application. The scope of the application for protection.

实施例1:Example 1:

本发明提供了一种伺服电机散热系统,请参阅图1-7,包括壳体1,壳体1内安装有定子3,定子3内侧转动连接有转子2;壳体1内壁设有与定子3外壁抵接且内部填充有导热油的环形换热腔101,壳体1外壁固定连接有呈圆周分布且延伸至环形换热腔101内的散热翅片4,散热翅片4左侧部分套设有与壳体1外壁固定连接的导流环7;壳体1位于定子3左侧的内部固定连接有隔板5,隔板5左侧设有与转子2套接固定的风扇叶轮6,壳体1位于导流环7左侧的外壁上开设有进气孔102,壳体1位于导流环7右侧的外壁上开设有与导流环7内腔连通的出气孔103;The present invention provides a cooling system for servo motors, please refer to Figures 1-7, including a housing 1, a stator 3 is installed in the housing 1, and a rotor 2 is connected to the inner side of the stator 3; The outer wall is in contact with the annular heat exchange chamber 101 filled with heat-conducting oil. The outer wall of the housing 1 is fixedly connected with heat dissipation fins 4 that are distributed in a circle and extend into the annular heat exchange chamber 101. The left part of the heat dissipation fin 4 is sheathed There is a deflector ring 7 fixedly connected to the outer wall of the housing 1; the inner part of the housing 1 located on the left side of the stator 3 is fixedly connected with a partition 5, and the left side of the partition 5 is provided with a fan impeller 6 which is socketed and fixed with the rotor 2. The outer wall of the body 1 located on the left side of the guide ring 7 is provided with an air inlet 102, and the outer wall of the housing 1 located on the right side of the guide ring 7 is provided with an air outlet 103 communicating with the inner cavity of the guide ring 7;

环形换热腔101内嵌套有将其分隔为内环形腔和外环形腔的分割环8,分割环8左端开设有连通内环形腔和外环形腔的流通槽803,分割环8右侧开设有连通内环形腔和外环形腔的流通孔802;内环形腔内嵌套有叶轮筒9,叶轮筒9右端套接有齿轮环10,齿轮环10啮合有驱动齿轮11,驱动齿轮11固定连接有延伸至环形换热腔101外侧的第一传动轴12,第一传动轴12通过第一传动齿轮组13连接有电磁离合器14的输出轴,电磁离合器14的输入轴连接有第二传动轴15,第二传动轴15通过第二传动齿轮组16与转子2连接传动;The annular heat exchange chamber 101 is nested with a split ring 8 that divides it into an inner annular chamber and an outer annular chamber. The left end of the split ring 8 is provided with a circulation groove 803 connecting the inner annular chamber and the outer annular chamber, and the right side of the split ring 8 is provided with a There is a flow hole 802 connecting the inner annular cavity and the outer annular cavity; the inner annular cavity is nested with an impeller cylinder 9, the right end of the impeller cylinder 9 is sleeved with a gear ring 10, and the gear ring 10 is meshed with a driving gear 11, and the driving gear 11 is fixedly connected There is a first transmission shaft 12 extending to the outside of the annular heat exchange chamber 101, the first transmission shaft 12 is connected to the output shaft of the electromagnetic clutch 14 through the first transmission gear set 13, and the input shaft of the electromagnetic clutch 14 is connected to the second transmission shaft 15 , the second transmission shaft 15 is connected to the rotor 2 for transmission through the second transmission gear set 16;

定子3内安装有温度传感器25,温度传感器25通过导线与外部的伺服控制器26电性连接。A temperature sensor 25 is installed inside the stator 3, and the temperature sensor 25 is electrically connected to an external servo controller 26 through wires.

具体的,环形换热腔101内的导热油对壳体1内的热量进行吸收,导热油的热量传递到散热翅片4上进行散热,同时,转子2在转动时带动风扇叶轮6转动,外部气流通过进气孔102和出气孔103注入到导流环7内,在导流环7内气流呈水平喷出,经过散热翅片4快速的将热量带离,通过风冷和液冷结合方式快速将热量带离壳体1,克服了单一风冷散热效率不高和单一液冷热量容易聚集在电机附近的问题;Specifically, the heat transfer oil in the annular heat exchange chamber 101 absorbs the heat in the housing 1, and the heat of the heat transfer oil is transferred to the cooling fins 4 for heat dissipation. At the same time, the rotor 2 drives the fan impeller 6 to rotate when it rotates, and The air flow is injected into the guide ring 7 through the air inlet hole 102 and the air outlet hole 103, and the air flow is ejected horizontally in the guide ring 7, and the heat is quickly taken away by the heat dissipation fin 4, and the combination of air cooling and liquid cooling Quickly take the heat away from the housing 1, overcoming the problems of low heat dissipation efficiency of single air cooling and easy accumulation of heat near the motor by single liquid cooling;

同时,通过温度传感器25检测定子3和转子2部位的温度情况并将温度信息回传伺服控制器26,当温度超过设定的阈值时,启动电磁离合器14,转子2通过第二传动齿轮组16带动第二传动轴15转动,第二传动轴15通过电磁离合器14和第一传动齿轮组13带动第一传动轴12转动,第一传动轴12通过驱动齿轮11带动叶轮筒9转动,叶轮筒9推动导热油在内环形腔和外环形腔内进行循环流动,加速导热油与散热翅片4的接触速度,提高换热效果,加快定子3和转子2部分的散热速度。At the same time, the temperature of the stator 3 and rotor 2 is detected by the temperature sensor 25 and the temperature information is sent back to the servo controller 26. When the temperature exceeds the set threshold, the electromagnetic clutch 14 is activated, and the rotor 2 passes through the second transmission gear set 16. Drive the second transmission shaft 15 to rotate, the second transmission shaft 15 drives the first transmission shaft 12 to rotate through the electromagnetic clutch 14 and the first transmission gear set 13, the first transmission shaft 12 drives the impeller cylinder 9 to rotate through the drive gear 11, the impeller cylinder 9 The heat transfer oil is promoted to circulate in the inner annular cavity and the outer annular cavity, and the contact speed between the heat transfer oil and the cooling fins 4 is accelerated, the heat exchange effect is improved, and the heat dissipation speed of the stator 3 and the rotor 2 is accelerated.

在本实施例中,散热翅片4为S状散热片,散热翅片4延伸至外环形腔内并与分割环8外端面抵接,散热翅片4将外环形腔分隔为呈圆周分布的多组呈S型的流通通道。In this embodiment, the heat dissipation fins 4 are S-shaped heat dissipation fins, and the heat dissipation fins 4 extend into the outer annular cavity and abut against the outer end surface of the split ring 8, and the heat dissipation fins 4 divide the outer annular cavity into circumferentially distributed Multiple sets of S-shaped circulation channels.

具体的,使得导热油在外环形腔内流动时与散热翅片4具有较大的接触面积和较长的接触时间,使得导热油和散热翅片4更加充分的换热,使得在壳体1外侧的散热翅片4与空气具有更大的接触面积,提高散热速度。Specifically, when the heat transfer oil flows in the outer annular cavity, it has a larger contact area and longer contact time with the heat dissipation fins 4, so that the heat transfer oil and the heat dissipation fins 4 can exchange heat more fully, so that The heat dissipation fins 4 have a larger contact area with the air, which improves the heat dissipation speed.

在本实施例中,导流环7的截面呈水平L形,导流环7与壳体1外壁焊接固定。In this embodiment, the section of the guide ring 7 is horizontally L-shaped, and the guide ring 7 is welded and fixed to the outer wall of the casing 1 .

具体的,使得进入到导流环7的气流在导流环7内腔的作用下变成水平气流,方便气流与呈圆周分布的散热翅片4进行均匀接触,提高气流与散热翅片4换热的效果。Specifically, the airflow entering the guide ring 7 becomes a horizontal airflow under the action of the inner cavity of the guide ring 7, which facilitates the uniform contact between the airflow and the heat dissipation fins 4 distributed in a circle, and improves the exchange rate between the airflow and the heat dissipation fins 4. heat effect.

在本实施例中,分割环8右端与环形换热腔101内壁固定连接,分割环8内侧设有与其一体成型且与叶轮筒9抵接滑动的挡板801,齿轮环10和驱动齿轮11均安装在挡板801的右侧。In this embodiment, the right end of the split ring 8 is fixedly connected to the inner wall of the annular heat exchange chamber 101, and the inner side of the split ring 8 is provided with a baffle 801 integrally formed with it and abuts and slides with the impeller barrel 9, the gear ring 10 and the driving gear 11 are both Installed on the right side of the baffle 801.

具体的,避免导热油与齿轮环10和驱动齿轮11接触。Specifically, avoid contact of the heat transfer oil with the gear ring 10 and the driving gear 11 .

在本实施例中,叶轮筒9为两端具有开口的圆筒且其左端固定连接有等距分布的叶片901。In this embodiment, the impeller cylinder 9 is a cylinder with openings at both ends, and blades 901 equidistantly distributed are fixedly connected to its left end.

具体的,叶轮筒9转动时其叶片901驱动导热油在内环形腔和外环形腔之间循环流动。Specifically, when the impeller cylinder 9 rotates, its blades 901 drive the heat transfer oil to circulate between the inner annular cavity and the outer annular cavity.

在本实施例中,流通孔802开设在叶片901和挡板801之间,分割环8上开设有呈圆周等距分布的流通孔802;流通槽803为分割环8和环形换热腔101左侧内壁之间形成的环形间隙。In this embodiment, the circulation holes 802 are provided between the blades 901 and the baffle plate 801, and the circulation holes 802 distributed equidistantly around the circumference are provided on the split ring 8; The annular gap formed between the side inner walls.

具体的,方便导热油在叶片901的驱动下在内环形腔和外环形腔之间循环流动。Specifically, it is convenient for the heat transfer oil to circulate between the inner annular cavity and the outer annular cavity driven by the blade 901 .

实施例2:Example 2:

本发明提供了一种伺服电机散热系统,请参阅图2和图7-10,本实施例与实施例1的区别在于:伺服电机散热系统还包括循环机构,循环机构包括安装在壳体1下方的抽液筒17,抽液筒17通过抽液管18与环形换热腔101下部腔体连通,抽液筒17通过注液管19与环形换热腔101上部腔体连通;抽液筒17内嵌套有活塞20,活塞20延伸至抽液筒17外侧并固定连接有卡接框21,卡接框21卡接有偏心槽盘22,偏心槽盘22固定连接有延伸至壳体1内的竖直轴23,竖直轴23通过第三传动齿轮组24与第一传动轴12连接传动。The present invention provides a servo motor heat dissipation system, please refer to Fig. 2 and Fig. 7-10, the difference between this embodiment and Embodiment 1 is: the servo motor heat dissipation system also includes a circulation mechanism, and the circulation mechanism includes a The liquid pumping tube 17 is connected with the lower cavity of the annular heat exchange chamber 101 through the liquid pumping tube 18, and the liquid pumping tube 17 is communicated with the upper cavity of the annular heat exchange cavity 101 through the liquid injection tube 19; the liquid pumping tube 17 A piston 20 is nested inside, the piston 20 extends to the outside of the pumping cylinder 17 and is fixedly connected with a clamping frame 21, the clamping frame 21 is clamped with an eccentric groove plate 22, and the eccentric groove plate 22 is fixedly connected with a frame extending into the housing 1 The vertical shaft 23 is connected to the first transmission shaft 12 through the third transmission gear set 24 for transmission.

具体的,在导热液在内环形腔和外环腔内内外循环流动的同时,抽液筒17将环形换热腔101下部的导热油间歇的抽至环形换热腔101的上部,使得环形换热腔101内的导热油不仅进行内外循环流动还实现了导热油的上下间歇循环,进而提高导热油循环效果,使得热量分布更加均匀,提高导热油整体的吸热效果。Specifically, while the heat transfer fluid circulates inside and outside the inner annular chamber and the outer annular chamber, the pumping cylinder 17 intermittently pumps the heat transfer oil from the lower part of the annular heat exchange chamber 101 to the upper part of the annular heat exchange chamber 101, so that the annular heat exchange chamber 101 The heat transfer oil in the heat chamber 101 not only circulates internally and externally, but also realizes the intermittent circulation of the heat transfer oil, thereby improving the circulation effect of the heat transfer oil, making the heat distribution more uniform, and improving the overall heat absorption effect of the heat transfer oil.

在本实施例中,抽液管18与环形换热腔101连通处设有避免导热油从抽液管18回流环形换热腔101的第一单向阀,注液管19与环形换热腔101连通处设有避免导热油从环形换热腔101回流注液管19的第二单向阀。In this embodiment, the connection between the pumping pipe 18 and the annular heat exchange chamber 101 is provided with a first one-way valve to prevent the heat transfer oil from flowing back into the annular heat exchange chamber 101 from the liquid suction pipe 18, and the liquid injection pipe 19 and the annular heat exchange chamber The connection point 101 is provided with a second one-way valve to prevent the heat transfer oil from flowing back into the liquid injection pipe 19 from the annular heat exchange chamber 101 .

具体的,保证导热油从下到上单向流动。Specifically, ensure that the heat transfer oil flows in one direction from bottom to top.

在本实施例中,抽液筒17为水平圆筒且内部设有将其分隔为两个独立腔体的分割板,抽液管18和注液管19均与左侧腔体连通,活塞20嵌套在左侧腔体内。In this embodiment, the pumping cylinder 17 is a horizontal cylinder and is provided with a dividing plate inside which divides it into two independent cavities. The pumping tube 18 and the liquid injection tube 19 are both connected to the cavity on the left side, and the piston 20 Nests in left cavity.

具体的,方便安装卡接框21和偏心槽盘22。Specifically, it is convenient to install the clamping frame 21 and the eccentric groove plate 22 .

一种伺服电机散热系统的使用方法,如上所述的伺服电机散热系统的使用方法包括如下步骤:步骤一,接通伺服电机电源,通过伺服控制器26启动伺服电机和温度传感器25,进行风冷和液冷的配合散热;步骤二,温度传感器25对伺服电机内部的温度进行实时监测并将温度回传伺服控制器26;步骤三,伺服控制器26将回传的温度数据与设定的阈值进行比较,当回传的温度数据大于阈值时,启动电磁离合器14,使得导热油在环形换热腔101内进行内外循环;同时,抽液筒17使得导热油进行上下循环。A method for using a servo motor heat dissipation system, the method for using the servo motor heat dissipation system as described above includes the following steps: step 1, turn on the power supply of the servo motor, start the servo motor and the temperature sensor 25 through the servo controller 26, and perform air cooling Cooperate with liquid cooling to dissipate heat; step 2, the temperature sensor 25 monitors the temperature inside the servo motor in real time and sends the temperature back to the servo controller 26; step 3, the servo controller 26 compares the returned temperature data with the set threshold For comparison, when the returned temperature data is greater than the threshold value, the electromagnetic clutch 14 is activated to make the heat transfer oil circulate inside and outside the annular heat exchange chamber 101; at the same time, the pumping cylinder 17 makes the heat transfer oil circulate up and down.

具体的,通过温度传感器25检测伺服电机的热量产出,在超过预定阈值时进行导热油内外循环和上下循环,使得风冷和液冷配合散热效果更好。Specifically, the heat output of the servo motor is detected by the temperature sensor 25, and when the heat output exceeds a predetermined threshold, internal and external circulation and up-and-down circulation of the heat transfer oil are performed, so that the combination of air cooling and liquid cooling has a better heat dissipation effect.

以上所述,仅为本发明较佳的具体实施方式;但本发明的保护范围并不局限于此。The above description is only a preferred embodiment of the present invention; however, the scope of protection of the present invention is not limited thereto.

Claims (10)

1. The servo motor heat dissipation system is characterized by comprising a shell (1), wherein a stator (3) is arranged in the shell (1), and a rotor (2) is rotationally connected to the inner side of the stator (3); an annular heat exchange cavity (101) which is abutted with the outer wall of the stator (3) and filled with heat conducting oil is formed in the inner wall of the shell (1), radiating fins (4) which are circumferentially distributed and extend into the annular heat exchange cavity (101) are fixedly connected to the outer wall of the shell (1), and a guide ring (7) fixedly connected with the outer wall of the shell (1) is sleeved on the left part of each radiating fin (4); the inner part of the shell (1) positioned at the left side of the stator (3) is fixedly connected with a baffle plate (5), the left side of the baffle plate (5) is provided with a fan impeller (6) which is sleeved and fixed with the rotor (2), the outer wall of the shell (1) positioned at the left side of the guide ring (7) is provided with an air inlet hole (102), and the outer wall of the shell (1) positioned at the right side of the guide ring (7) is provided with an air outlet hole (103) communicated with the inner cavity of the guide ring (7);
a dividing ring (8) for dividing the annular heat exchange cavity (101) into an inner annular cavity and an outer annular cavity is nested in the annular heat exchange cavity (101), a circulation groove (803) for communicating the inner annular cavity and the outer annular cavity is formed in the left end of the dividing ring (8), and a circulation hole (802) for communicating the inner annular cavity and the outer annular cavity is formed in the right side of the dividing ring (8); an impeller cylinder (9) is nested in the inner annular cavity, the right end of the impeller cylinder (9) is sleeved with a gear ring (10), the gear ring (10) is meshed with a driving gear (11), the driving gear (11) is fixedly connected with a first transmission shaft (12) extending to the outer side of the annular heat exchange cavity (101), the first transmission shaft (12) is connected with an output shaft of an electromagnetic clutch (14) through a first transmission gear set (13), an input shaft of the electromagnetic clutch (14) is connected with a second transmission shaft (15), and the second transmission shaft (15) is connected with a rotor (2) through a second transmission gear set (16) for transmission;
a temperature sensor (25) is arranged in the stator (3), and the temperature sensor (25) is electrically connected with an external servo controller (26) through a wire.
2. A heat dissipation system for a servo motor according to claim 1, further comprising a circulation mechanism, wherein the circulation mechanism comprises a liquid suction cylinder (17) arranged below the shell (1), the liquid suction cylinder (17) is communicated with the lower cavity of the annular heat exchange cavity (101) through a liquid suction pipe (18), and the liquid suction cylinder (17) is communicated with the upper cavity of the annular heat exchange cavity (101) through a liquid injection pipe (19); the liquid suction barrel (17) is internally nested with a piston (20), the piston (20) extends to the outer side of the liquid suction barrel (17) and is fixedly connected with a clamping frame (21), the clamping frame (21) is clamped with an eccentric groove disc (22), the eccentric groove disc (22) is fixedly connected with a vertical shaft (23) extending into the shell (1), and the vertical shaft (23) is connected with the first transmission shaft (12) through a third transmission gear set (24) for transmission.
3. A servo motor heat radiation system according to claim 1, characterized in that the heat radiation fins (4) are S-shaped heat radiation fins, the heat radiation fins (4) extend into the outer annular cavity and are abutted with the outer end surface of the dividing ring (8), and the heat radiation fins (4) divide the outer annular cavity into a plurality of groups of circulating channels which are distributed in a circumferential manner and are S-shaped.
4. The servo motor heat dissipation system according to claim 1, wherein the cross section of the guide ring (7) is in a horizontal L shape, and the guide ring (7) is welded and fixed with the outer wall of the shell (1).
5. The servo motor heat dissipation system according to claim 1, wherein the right end of the dividing ring (8) is fixedly connected with the inner wall of the annular heat exchange cavity (101), a baffle plate (801) which is integrally formed with the dividing ring (8) and is in abutting sliding connection with the impeller cylinder (9) is arranged on the inner side of the dividing ring, and the gear ring (10) and the driving gear (11) are both arranged on the right side of the baffle plate (801).
6. A servo motor heat dissipation system according to claim 5, characterized in that the impeller cylinder (9) is a cylinder with openings at both ends and the left end is fixedly connected with equally distributed blades (901).
7. The servo motor heat dissipation system as recited in claim 6, wherein the flow holes (802) are formed between the blades (901) and the baffle plates (801), and the dividing ring (8) is provided with flow holes (802) distributed at equal intervals along the circumference; the circulation groove (803) is an annular gap formed between the dividing ring (8) and the left inner wall of the annular heat exchange cavity (101).
8. The servo motor heat dissipation system according to claim 2, wherein a first one-way valve for preventing heat conduction oil from flowing back from the liquid suction pipe (18) to the annular heat exchange cavity (101) is arranged at a position where the liquid suction pipe (18) is communicated with the annular heat exchange cavity (101), and a second one-way valve for preventing heat conduction oil from flowing back from the annular heat exchange cavity (101) to the liquid injection pipe (19) is arranged at a position where the liquid injection pipe (19) is communicated with the annular heat exchange cavity (101).
9. A servo motor heat dissipation system according to claim 2, characterized in that the liquid suction cylinder (17) is a horizontal cylinder and is internally provided with a dividing plate dividing the liquid suction cylinder into two independent cavities, the liquid suction pipe (18) and the liquid injection pipe (19) are communicated with the left cavity, and the piston (20) is nested in the left cavity.
10. The method of using a heat dissipation system for a servo motor according to claim 2, comprising the steps of: step one, switching on a power supply of a servo motor, starting the servo motor and a temperature sensor (25) through a servo controller (26), and carrying out air cooling and liquid cooling in a matched mode; step two, the temperature sensor (25) monitors the temperature inside the servo motor in real time and returns the temperature to the servo controller (26); step three, the servo controller (26) compares the returned temperature data with a set threshold value, and when the returned temperature data is larger than the threshold value, the electromagnetic clutch (14) is started, so that the heat conduction oil circulates inside and outside the annular heat exchange cavity (101); simultaneously, the liquid suction cylinder (17) enables the heat conduction oil to circulate up and down.
CN202310284994.3A 2023-03-22 2023-03-22 A cooling system for a servo motor and its application method Pending CN116317355A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116838486A (en) * 2023-09-01 2023-10-03 理诚动力传控技术(苏州)股份有限公司 Electric control actuator for automobile turbocharging system
CN117439320A (en) * 2023-12-20 2024-01-23 新乡市弘升振动电机有限公司 Explosion-proof motor
CN119362776A (en) * 2024-12-23 2025-01-24 东莞市兴亚机电设备有限公司 A heat dissipation type motor with flange
CN120100708B (en) * 2025-03-28 2025-08-01 湖北左祥石油机械制造有限公司 Energy-saving slurry pump based on emulsion circulation cooling

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116838486A (en) * 2023-09-01 2023-10-03 理诚动力传控技术(苏州)股份有限公司 Electric control actuator for automobile turbocharging system
CN116838486B (en) * 2023-09-01 2023-11-07 理诚动力传控技术(苏州)股份有限公司 Electric control actuator for automobile turbocharging system
CN117439320A (en) * 2023-12-20 2024-01-23 新乡市弘升振动电机有限公司 Explosion-proof motor
CN119362776A (en) * 2024-12-23 2025-01-24 东莞市兴亚机电设备有限公司 A heat dissipation type motor with flange
CN120100708B (en) * 2025-03-28 2025-08-01 湖北左祥石油机械制造有限公司 Energy-saving slurry pump based on emulsion circulation cooling

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