CN116290809A - Modular Construction Method of Riser in Super High-rise Tube Well - Google Patents
Modular Construction Method of Riser in Super High-rise Tube Well Download PDFInfo
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- E—FIXED CONSTRUCTIONS
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- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
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- E—FIXED CONSTRUCTIONS
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- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F17/00—Vertical ducts; Channels, e.g. for drainage
- E04F17/08—Vertical ducts; Channels, e.g. for drainage for receiving utility lines, e.g. cables, pipes
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Abstract
Description
技术领域technical field
本发明涉及建筑施工技术领域,尤其涉及一种超高层管井立管模块化施工方法。The invention relates to the technical field of building construction, in particular to a modular construction method for super high-rise pipe well standpipes.
背景技术Background technique
随着国内建筑业的快速发展,工厂化预制加工及装配化、模块化施工发展的趋势越来越明显。国内超高层竖井立管常规采用逐层单根安装的方法,必须在狭小的管道井里进行大量的吊装及焊接作业,施工难度大,施工工效较低。且超高层建筑一般位于城市核心地段,加工场地有限,而常规的立管安装需提供足够的场地,配备相应的人员、机械设备等,部品部件的加工精度欠佳;对现场施工条件、天气条件等要求较高,工期不能得到有效管控;现场大量焊接加工作业对水土、环境等污染较重,难以实现绿色施工。With the rapid development of the domestic construction industry, the trend of factory prefabrication, assembly and modular construction is becoming more and more obvious. Domestic super-high-rise shaft risers are conventionally installed layer by layer, and a large number of hoisting and welding operations must be carried out in narrow pipe shafts. The construction is difficult and the construction efficiency is low. In addition, super high-rise buildings are generally located in the core area of the city, and the processing space is limited, while the conventional riser installation needs to provide enough space, equipped with corresponding personnel, mechanical equipment, etc., and the processing accuracy of parts and components is not good; the site construction conditions and weather conditions Due to high requirements, the construction period cannot be effectively controlled; a large number of welding processing operations on site have serious pollution to water, soil, and the environment, making it difficult to achieve green construction.
发明内容Contents of the invention
为至少部分解决上述现有技术中存在的问题,本发明提供了一种超高层管井立管模块化施工方法,实现了流水化作业,不受现场条件制约,保证了施工质量。In order to at least partially solve the problems in the above-mentioned prior art, the present invention provides a modular construction method for super high-rise tube well risers, which realizes streamlined operation without being restricted by site conditions and ensures construction quality.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种超高层管井立管模块化施工方法,其包括以下步骤:A super high-rise tube well riser modular construction method, which comprises the following steps:
步骤一、利用BIM技术,根据管井综合排布图进行二次深化,绘制预制管组管井排布图;再根据预制管组管井排布图绘制零件加工图,依据零件加工图进行制作;
步骤二、按照预制管组管井排布图尺寸及管径,对管组管架进行切割、拼装、组合焊接,管架加工完成后进行就位,管架上布置有供套设管组的管套;
步骤三、根据预制管组管井排布图将管组中的管道逐根安装在管架上,管道位置与管架上套管位置一一对应;Step 3: Install the pipes in the pipe group on the pipe rack one by one according to the layout diagram of the prefabricated pipe group and pipe wells, and the position of the pipes corresponds to the position of the casing on the pipe rack;
步骤四、于管架上对应每根管道安装管卡,通过微调管卡的位置,保证安装后的管道位置位于套管中心;Step 4: Install pipe clips corresponding to each pipe on the pipe rack, and ensure that the installed pipe position is located in the center of the casing by fine-tuning the position of the pipe clips;
步骤五、按照预制管组管井排布图,按需在管道上预留三通接口;
步骤六、将组装好的模块化管组进行编号,利用二维码技术对模块化管组进行编码储运;
步骤七、模块化管组现场吊运,包括管组吊运至卸料平台、楼内水平运输、管井内吊装;Step 7. On-site hoisting of the modular tube group, including hoisting of the tube group to the unloading platform, horizontal transportation in the building, and hoisting in the tube well;
步骤八、在模块化管组的相应就位楼层结构安装可动支架,可动支架竖向安装,将模块化管组的管架对接安装在可动支架上,对接安装完成后继续下降模块化管组,可动支架调至水平方向,可动支架与楼层结构固定,模块化管组与可动支架固定;Step 8. Install the movable support on the corresponding in-place floor structure of the modular pipe group. The movable support is installed vertically, and the pipe frame of the modular pipe group is docked and installed on the movable support. After the docking installation is completed, continue to lower the modularization Pipe group, the movable support is adjusted to the horizontal direction, the movable support is fixed to the floor structure, and the modular pipe group is fixed to the movable support;
步骤九、采用步骤七和步骤八对相邻管组进行吊装就位,相邻管组就位后进行管组对接施工。Step 9: Use steps 7 and 8 to hoist the adjacent pipe groups into place, and carry out pipe group docking construction after the adjacent pipe groups are in place.
作为本发明进一步的方案,步骤二中,管架就位安装在平台上,管架就位后利用T字工具对齐管架底面,T字工具与平台固定,用夹具固定T字工具与管架相对位置。As a further solution of the present invention, in
作为本发明进一步的方案,步骤二中,管架包括型钢骨架、底板和套管,所述型钢骨架对应管组安装部位镂空,所述底板焊接固定在镂空部位,所述底板中部开孔供套管穿设固定。As a further solution of the present invention, in
作为本发明进一步的方案,步骤四中,所述管卡采用抱卡形式,两侧采用螺栓连接,对管道进行紧固,管卡与套管采用螺栓连接。As a further solution of the present invention, in
作为本发明进一步的方案,步骤六中,还包括在管道两端及三通接口位置设置塑料堵头,做好成品保护。As a further solution of the present invention, in
作为本发明进一步的方案,步骤七中,管组吊运至卸料平台包括:在就位楼层结构的楼外采用塔吊吊运,利用模块化管组管架上的预制吊耳起吊,经地面起吊就位至塔楼设备层伸缩式卸料平台上方后,此时将平台车移动至卸料平台上,将倒链一端连接在卸料平台内置吊点上,另一端与平台车相连,将平台车固定;在模块化管组平稳落在平台车上后松开塔吊吊装用钢丝绳,然后拽拉倒链,配合运输人员将模块化管组完全顺入楼内。As a further solution of the present invention, in step 7, the lifting of the pipe group to the unloading platform includes: using a tower crane to lift outside the building of the in-place floor structure, using the prefabricated lifting lugs on the modular pipe group pipe frame to lift, passing through the ground After being hoisted to the top of the telescopic unloading platform on the equipment floor of the tower, move the platform trolley to the unloading platform, connect one end of the rewinding chain to the built-in lifting point of the unloading platform, and connect the other end to the platform trolley. The car is fixed; after the modular pipe group falls on the platform vehicle smoothly, loosen the steel wire rope for hoisting the tower crane, then pull the chain down, and cooperate with the transportation personnel to completely guide the modular pipe group into the building.
作为本发明进一步的方案,步骤七中,楼内水平运输包括:模块化管组进入楼内后,利用就位楼层结构的结构钢梁上预留孔或另设工字钢夹钳,安放倒链,利用倒链将模块化管组放置在已准备好的地坦克上,然后利用地坦克将模块化管组运输至吊装指定位置或楼层存储位置,完成楼内倒运存储。As a further solution of the present invention, in step 7, the horizontal transportation in the building includes: after the modular pipe group enters the building, use the reserved holes on the structural steel beams of the in-place floor structure or set up I-shaped steel clamps to place them down Chain, use the inverted chain to place the modular tube group on the prepared ground tank, and then use the ground tank to transport the modular tube group to the designated location for hoisting or the storage location on the floor to complete the storage in the building.
作为本发明进一步的方案,步骤七中,管井内吊装包括:模块化管组按设备层采用分段吊装,从每个设备层向下方吊装,为保证模块化管组垂直起立的空间,行车吊运系统安装在设备层以上两层的管井内,在设备层上一层对应楼层内管井钢梁未做的情况下先行插入模块化管组吊装工作,待模块化管组吊装完成后进行钢梁安装工作。As a further solution of the present invention, in step 7, the hoisting in the tube well includes: the modularized tube group is hoisted in sections according to the equipment layer, and is hoisted downward from each equipment layer. The transportation system is installed in the tube wells on the two floors above the equipment floor. When the steel beams of the tube wells in the corresponding floors above the equipment floor are not done, the modular tube group is inserted first for hoisting work. After the modular tube group is hoisted, the steel beams are installed. Installation works.
本发明采用了以上技术方案,使其具有以下有益效果:The present invention adopts above technical scheme, makes it have following beneficial effect:
(1)利用BIM技术,根据管井综合排布图进行二次深化,绘制预制管组管井排布图;再根据预制管组管井排布图绘制零件加工图,依据零件加工图进行制作。深化与预制加工结合,满足工厂预制的加工深度要求;深化与施工现场实际结合,适应现场预留、预埋及安装等施工方案的要求。(1) Using BIM technology, carry out secondary deepening according to the comprehensive layout of tube wells, and draw the layout of tube wells for prefabricated tube groups; then draw parts processing drawings according to the layout of tube wells for prefabricated tube groups, and make according to the parts processing drawings. Deepen the combination with prefabrication processing to meet the processing depth requirements of factory prefabrication; deepen the actual combination with the construction site to meet the requirements of construction plans such as on-site reservation, pre-embedding and installation.
(2)通过将传统的管井为单根管道施工,现场作业较为分散,作业条件差,改变为预制组合立管,将现场分散的作业集中到加工厂,实现了流水化作业,不受现场条件制约,保证了施工质量;(2) By converting the traditional tube well into a single pipeline construction, the on-site operations are scattered and the operating conditions are poor, it is changed to a prefabricated composite riser, and the on-site scattered operations are concentrated in the processing plant, which realizes the streamlined operation and is not affected by the site conditions. constraints to ensure the construction quality;
(3)通过采用模块化预制施工技术有效提高了立管组合预制构件的精度和质量:预制立管加工厂的加工条件、检测手段、修改的便利性均大大优于现场作业,因此组合构件的各类尺寸、形位精度、外观美观度、清洁度均高于现场施工。(3) The accuracy and quality of the riser composite prefabricated components are effectively improved by adopting modular prefabrication construction technology: the processing conditions, detection methods, and modification convenience of the prefabricated riser processing plant are much better than those of on-site operations, so the composite components All kinds of dimensions, precision of form and position, aesthetic appearance and cleanliness are higher than those of on-site construction.
(4)通过采用了核心筒内安装行车吊运系统的方法对管井内模块化立管整体吊装,减少高空作业次数,有效地降低了作业危险性。(4) By adopting the method of installing the driving lifting system in the core tube to hoist the modular riser in the tube well as a whole, the number of high-altitude operations is reduced, and the operation risk is effectively reduced.
附图说明Description of drawings
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present invention. For those skilled in the art, other drawings can also be obtained based on these drawings without creative effort.
图1为本发明实施例的超高层管井立管模块化施工方法的工艺流程图。Fig. 1 is a process flow chart of a modular construction method for super high-rise tube well risers according to an embodiment of the present invention.
图2为工位校准示意图。Figure 2 is a schematic diagram of station calibration.
图3为管架加工就位示意图。Figure 3 is a schematic diagram of pipe frame processing in place.
图4为管道安装示意图。Figure 4 is a schematic diagram of pipeline installation.
图5为管卡安装示意图。Figure 5 is a schematic diagram of pipe clamp installation.
图6为管道支管三通预留示意图。Figure 6 is a schematic diagram of the reserved tee of the branch pipe of the pipeline.
图7为组合管道编码储运示意图。Fig. 7 is a schematic diagram of combined pipeline coding storage and transportation.
图8为行车吊运系统示意图。Figure 8 is a schematic diagram of the crane lifting system.
图9为可动支架安装示意图。Figure 9 is a schematic diagram of the installation of the movable support.
图10为可动支架固定示意图。Fig. 10 is a schematic diagram of fixing the movable support.
图11为管组安装示意图。Figure 11 is a schematic diagram of tube group installation.
附图中标记对应关系如下:The corresponding relationship between the symbols in the attached drawings is as follows:
1-平台;2-管架;21-型钢骨架;22-底板;23-套管;3-管道;4-管道安装车;5-管卡;6-三通接口;7-塑料堵头;8-行车吊系统;81-硬质防护;82-轨道梁;83-行车吊;84-系统提升装置;9-可动支架;10-结构钢梁。1-platform; 2-pipe frame; 21-shaped steel frame; 22-bottom plate; 23-casing; 3-pipeline; 4-pipeline installation vehicle; 5-pipe clamp; 8-travel crane system; 81-hard protection; 82-track beam; 83-travel crane; 84-system lifting device; 9-movable support; 10-structural steel beam.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。下面通过参考附图描述的实施例是示例性的,仅用于解释本发明,而不能理解为对本发明的限制。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention. The embodiments described below by referring to the figures are exemplary only for explaining the present invention and should not be construed as limiting the present invention.
下面根据本发明的整体结构,对其实施例进行说明。The embodiments of the present invention will be described below according to the overall structure of the present invention.
本发明实施例的一种超高层管井立管模块化施工方法,其工艺原理是:A kind of super high-rise pipe well riser modular construction method of the embodiment of the present invention, its technological principle is:
(1)按照BIM深化加工图和装配图对模块化管组管架进行切割、拼装、组合焊接,对管道与管架进行组合、固定、安装,完成模块化立管管组预制加工工作。(1) According to the BIM deepening processing drawing and assembly drawing, cut, assemble and weld the modular pipe stack pipe frame, assemble, fix and install the pipe and pipe frame, and complete the prefabrication processing of the modular riser pipe stack.
(2)通过塔吊楼外吊装运输,平台车楼层运输,行车吊运系统管井内垂直运输的高效运输方式,完成模块化立管管组的倒运就位工作。(2) Through the high-efficiency transportation mode of hoisting and transportation outside the tower crane building, floor transportation by platform truck, and vertical transportation in the tube well of the driving hoisting system, the reverse transportation of the modular riser tube group is completed.
(3)通过安装可动支架及对可动支架的调整固定,完成模块化管组的安装就位工作。(3) By installing the movable support and adjusting and fixing the movable support, the installation of the modular tube group is completed.
参阅图1,本发明超高层管井立管模块化施工方法的具体施工工艺流程如下:Referring to Fig. 1, the specific construction process of the super high-rise pipe well riser modular construction method of the present invention is as follows:
1)工位校准1) Station calibration
利用BIM技术,根据管井综合排布图进行二次深化,绘制预制管组管井排布图;再根据预制管组管井排布图绘制零件加工图,依据零件加工图进行制作。按照BIM预制管组管井排布图提供的尺寸对工位进行校准,确保加工尺寸准确无误,如图2所示。Using BIM technology, carry out secondary deepening according to the comprehensive layout of tube wells, and draw the tube well layout diagram of the prefabricated tube group; then draw the part processing diagram according to the tube well layout diagram of the prefabricated tube group, and make according to the part processing drawing. Calibrate the station according to the dimensions provided by the BIM prefabricated tube well layout diagram to ensure that the processing dimensions are accurate, as shown in Figure 2.
2)管架制作安装固定2) Fabricate, install and fix the pipe frame
按照BIM预制管组管井排布图尺寸及管径,对管组管架进行切割、拼装、组合焊接。管架加工完成后进行就位。According to the size and pipe diameter of the BIM prefabricated pipe group pipe well layout, the pipe group pipe frame is cut, assembled and combined welded. After the pipe frame processing is completed, it will be in place.
如图3所示,管架2包括型钢骨架21、底板22和套管23,型钢骨架21对应管组安装部位镂空,底板22焊接固定在镂空部位,底板22中部开孔供套管穿设固定。As shown in Figure 3, the
根据预制立管模块单元图纸复核安装平台长度,用钢卷尺测量管架间相对距离,并在平台1上画出管架定位,将管架2运输至安装工位,管架2就位后利用T字安装工具对齐管架底面,用螺丝拧紧T字工具与平台固定,用夹具固定T字工具与管架相对位置,相邻管架间距允许偏差±5mm,保证管架在管道安装过程中无位移,保证安装精度。Check the length of the installation platform according to the drawing of the prefabricated riser module unit, measure the relative distance between the pipe racks with a steel tape, and draw the position of the pipe rack on
套管23与底板22采用套装焊接,根据套管23加工图对管道进行切割,切割完成后的套管23由数控端面车床进行加工,增加套管23与底板22接触面积,使固定更稳固。套管22安装位置允许偏差不得超过±3mm,套管22高度允许偏差不得超过±3mm。The
根据管架加工图,对型钢进行切割,焊接组装成型钢骨架。According to the processing drawing of the pipe frame, the section steel is cut, welded and assembled into the formed steel skeleton.
将管架底板加工图输入数控等离子切割机,自动对钢板进行切割开洞,切割完成后根据钢板尺寸对型钢管架进行校核。Input the processing drawing of the bottom plate of the pipe frame into the CNC plasma cutting machine, automatically cut and open the steel plate, and check the profiled steel pipe frame according to the size of the steel plate after cutting.
管架加强肋利用切割管道底板后余下的钢板进行加工,可以节约材料。The reinforcing rib of the pipe frame is processed by the remaining steel plate after cutting the bottom plate of the pipe, which can save materials.
将检查合格的管架底板及型钢骨架进行焊接,管架底面采用满焊。The bottom plate of the pipe frame and the steel frame that have passed the inspection are welded, and the bottom surface of the pipe frame is fully welded.
管架完成后,对管架底面及套管漏出底面部分进行除锈刷漆处理。After the pipe frame is completed, the bottom surface of the pipe frame and the part of the casing leaking out of the bottom surface shall be derusted and painted.
3)管道安装3) Pipe installation
根据BIM管井排布图将管道逐根安装在管架上,管道位置与管架位置一一对应。管道安装前对管道进行加工,加工流程为:管道切割→管口清理→打坡口→对口并检验平直度→对接处点焊固定→校正平直度→管道施焊→检查焊缝、防腐。Install the pipes on the pipe rack one by one according to the BIM pipe well layout, and the positions of the pipes correspond to the positions of the pipe racks one by one. Pipelines are processed before installation. The processing flow is: pipe cutting → nozzle cleaning → beveling → alignment and straightness inspection → spot welding at the butt joint → correction of straightness → welding of pipes → inspection of weld seams and anti-corrosion .
管道下料,应将焊缝、法兰及其他连接件设置于便于检修的位置,需预留出现场后续施工位置,不宜紧贴墙壁等。开孔位置不得在管道焊缝及其边缘,切割后的半成品管道应按管组及系统做好标识,如图4所示。For pipeline blanking, welds, flanges and other connecting parts should be placed in positions that are convenient for inspection and maintenance, and a location for subsequent construction on site should be reserved, and it is not suitable to be close to the wall. The opening position shall not be at the pipe weld and its edge, and the semi-finished pipe after cutting shall be marked according to the pipe group and system, as shown in Figure 4.
4)管卡安装调整4) Pipe clamp installation and adjustment
将自制管道安装车4高度调整至管道3与管架2的套管23切面标高,利用行车将已做好除锈、刷漆工序的管道移动至组装工位。放置于管道安装车。根据预制管组单元结图纸将管道穿入套管,待管道就位后,于管道与套管缝隙处填塞木方,以起到临时固定管道作用,再安装对应管道的抱卡,首先安装管道下方的抱卡,安装紧固后撤出管道安装车及木方,将上方抱卡安装完成。Adjust the height of the self-made
将管卡5安装在支架上,管卡采用抱卡的形式,两侧采用螺栓连接,对立管进行紧固。抱卡钢板与预制套管钢板采用螺栓连接。抱卡钢板使用可调节螺栓孔,保证安装后的管道位置位于套管中心,如图5所示。Install the
通过微调管卡的位置,保证安装后的管道位置位于套管中心。将管卡位置调整后对螺栓进行紧固。By fine-tuning the position of the pipe clip, ensure that the installed pipe position is located in the center of the casing. Adjust the position of the pipe clamp and tighten the bolts.
5)管道支管预留5) Pipe branch reserved
按照管井立管BIM综合排布图,在需要预留立管三通的位置预留三通接口6,如图6所示。According to the BIM comprehensive layout diagram of the tube well riser, reserve the
6)管道标号包装运输6) Pipe label packaging and transportation
将组装好的管组进行编号,利用二维码技术对预制模块进行编码储运,提高模块化立管信息的可追溯性和管理效率,保证严格按照各预制立管单元的编号有序拼装。在管道两端及三通甩口位置加塑料堵头7,做好成品保护,如图7所示。The assembled pipe groups are numbered, and the prefabricated modules are coded, stored and transported using the two-dimensional code technology to improve the traceability and management efficiency of the modular riser information, and ensure the orderly assembly of each prefabricated riser unit in strict accordance with the number. Add plastic plugs 7 at both ends of the pipe and at the position of the tee opening to protect the finished product, as shown in Figure 7.
模块化立管管组出厂前再先进行自检,然后报监理验收检查,验收合格后才允许出厂运输,所有焊缝应进行厂内探伤试验。The modular riser pipe group will undergo self-inspection before leaving the factory, and then report to the supervisor for acceptance inspection. Only after passing the acceptance inspection can it be allowed to leave the factory for transportation. All welds should be subjected to in-factory flaw detection tests.
场外运输过程中要加强成品保护,模块组合立管管架处要加以固定,模块化组合立管管道下要铺设保护垫,避免运输工程中发生磕碰、掉漆等现象。During off-site transportation, the protection of finished products should be strengthened. The pipe frame of the modular combination riser should be fixed, and a protective pad should be laid under the modular combination riser pipe to avoid bumps and paint peeling during transportation.
7)管道现场吊运7) Pipeline on-site hoisting
(1)管组吊运至卸料平台(1) The pipe group is hoisted to the unloading platform
楼外采用塔吊吊运,利用模块化预制立管管架上的预制吊耳起吊,经地面起吊就位至塔楼设备层伸缩式卸料平台上方后,此时将平台车移动至卸料平台上,将倒链一端连接在卸料平台内置吊点上,另一端与平台车相连,将车辆固定。在模块化预制立管平稳落在平台车上后松开吊装钢丝绳。然后拽拉倒链,配合运输人员将预制管组完全顺入楼内。The outside of the building is lifted by a tower crane, using the prefabricated lugs on the modular prefabricated riser pipe frame to lift, and after the ground is hoisted to the top of the telescopic unloading platform on the equipment floor of the tower, the platform truck is moved to the unloading platform at this time , Connect one end of the upside chain to the built-in lifting point of the unloading platform, and the other end to the platform truck to fix the vehicle. Release the hoisting wire rope after the modular prefabricated riser falls smoothly on the platform vehicle. Then pull the chain up, and cooperate with the transportation personnel to completely put the prefabricated pipe group into the building.
(2)楼内水平运输(2) Horizontal transportation in the building
预制立管管组进入楼内后,利用结构钢梁上预留孔或另设工字钢夹钳,安放倒链,利用倒链将预制立管放置在已准备好的地坦克上,然后利用地坦克将预制立管运输至吊装指定位置或楼层存储位置,完成楼内倒运存储。After the prefabricated riser pipe group enters the building, use the reserved holes on the structural steel beams or set up I-shaped steel clamps to place the inverted chain, use the inverted chain to place the prefabricated riser on the prepared ground tank, and then use the inverted chain to place the prefabricated riser on the prepared ground tank The ground tank transports the prefabricated riser to the designated location for hoisting or the storage location on the floor to complete the storage in the building.
(3)管井内吊装(3) Hoisting in the tube well
预制立管管组按设备层采用分段吊装,从每个设备层向下方吊装,为保证预制管组垂直起立的空间,行车吊运系统安装在设备层以上两层的管井内,应在设备层上一层对应楼层内管井钢梁未做的情况下先行插入预制管组吊装工作,待预制管组吊装完成后进行钢梁安装工作。The prefabricated riser pipe group is hoisted in sections according to the equipment layer, and is hoisted downward from each equipment layer. In order to ensure the space for the prefabricated pipe group to stand vertically, the crane hoisting system is installed in the tube well on the two floors above the equipment layer. If the steel beams of the tube wells in the upper floor corresponding to the floor are not done, the prefabricated pipe group is inserted first for hoisting work, and the steel beam installation work is carried out after the prefabricated pipe group is hoisted.
参阅图8所示,所用的行车吊系统8由硬质防护81、轨道梁82、行车吊83、系统提升装置84、控制系统等部分组成,硬质防护81是整个行车吊系统提升时的支撑结构,也是行车吊系统运行时的支撑结构,轨道梁82设置在硬质防护81下方,行车吊83沿轨道梁底部移动,系统提升装置84可采用卷扬机,安装在硬质防护81下方,控制系统也安装在硬质防护81下方,用于控制系统提升装置84和行车吊83进行操作。整个系统通过安装在硬质防护81底层的同步卷扬机提升至指定位置后,将支撑主梁与管井核心筒钢梁埋件上预先安装的牛腿采用高强螺栓连接,这样将系统固定于核心筒墙体上。吊装完成本阶段内的构件后,系统开始下一次安装固定,循环往复,完成核心筒管井立管模块管组的安装作业。硬质防护框架顶部采用花纹钢满铺,靠近墙体部位采用翻板与密封橡胶密封,从而达到安全防护的目的。Referring to Fig. 8, the used crane system 8 is composed of
利用平台车将模块预制立管运输至立管管井处吊装指定位置后,使用行车吊系统对模块化立管进行吊装,控制行车梁及电动葫芦的运行,将吊钩调节至合适位置吊装构件。吊装操作过程如下:After using the platform truck to transport the modular prefabricated riser to the designated location for hoisting at the riser pipe well, use the crane system to hoist the modular riser, control the operation of the driving beam and electric hoist, and adjust the hook to a suitable position for hoisting components. The hoisting operation process is as follows:
①预制模块化管组设两个吊点(距管头约1.5米处),利用行车吊点配合平台车将预制管组水平运输至管井边缘指定吊装位置处后,将吊钩分别与管组两个吊点可靠连接。① There are two lifting points (about 1.5 meters away from the pipe head) for the prefabricated modular pipe group. After the prefabricated pipe group is horizontally transported to the designated lifting position on the edge of the pipe well by using the driving lifting point and the platform truck, the hooks are respectively connected to the pipe group. The two lifting points are reliably connected.
②吊点同时收绳使模块化管组向管井内斜上方移动,操作行车吊水平向筒内移动。②The lifting point draws the rope at the same time to move the modular pipe group to the obliquely upward direction in the pipe well, and the driving crane is operated to move horizontally to the inside of the pipe.
③待模块化管组约3/4进入管井后,行车吊收绳,将管组缓慢竖立。③ After about 3/4 of the modularized pipe group enters the pipe well, the crane is hoisted to receive the rope, and the pipe group is slowly erected.
④待模块化管组竖直稳定后,通过行车吊将管组移至就位位置,缓慢下落至距就位层1米处停止,起重工人在就位层上进行调整,防止管组触碰墙壁、钢梁,行车吊点松拉绳,管组垂直下落。④ After the modular pipe group is vertically stable, move the pipe group to the in-place position by the crane, and slowly drop to stop at 1 meter from the in-place floor. The lifting workers will adjust on the in-place floor to prevent the pipe Hit the wall or steel beam, loosen the stay rope at the crane point, and the pipe group will fall vertically.
8)管道就位安装8) Install the pipeline in place
(1)管组调整就位(1) Tubing set is adjusted in place
模块化预制组合立管的管架距离相应就位楼层结构约一米左右时,缓慢下放组合立管模块,根据钢构上划好固定辅助线对模块立管进行预调整。When the pipe frame of the modular prefabricated combined riser is about one meter away from the corresponding floor structure, slowly lower the combined riser module, and pre-adjust the modular riser according to the fixed auxiliary line drawn on the steel structure.
(2)可动支架安装(2) Movable bracket installation
预调整到位后,操作人员迅速将提前加工完成的可动支架9与管组管架2支架对接安装完成。可动支架9竖向安装,且只需安装可动支架中间螺栓,保证立管管组的吊装空间,如图9所示。After the pre-adjustment is in place, the operator quickly docks and installs the movable support 9 that has been processed in advance with the support of the pipe stack and
(3)可动支架固定(3) Movable bracket fixed
支架安装完成后继续下降管组,再次根据钢构上划好固辅助线对模块化管组进行调整。调整到位后,可动支架9调至水平方向,紧固所有连接螺栓,可动支架9与钢梁10满焊固定;确认立管模块管架2和可动支架9已经固定牢固后,松开吊钩进行下一组立管模组的吊装,如图10所示。After the bracket installation is completed, continue to lower the pipe group, and adjust the modular pipe group again according to the fixed auxiliary line drawn on the steel structure. After the adjustment is in place, the movable support 9 is adjusted to the horizontal direction, and all the connecting bolts are tightened, and the movable support 9 and the
9)管组对接9) Pipe group docking
采用同样的方式对下立管管组进行吊装就位,相邻管组就位后安排焊工对对接管组进行焊接施工。两组管道对口焊接,完成模块化预制立管安装后,先进行自检,然后报监理和相关质检人员验收,形成质检验收资料。对接完成的焊口还应进行超声波探伤检测,如图11所示。Use the same method to hoist the lower riser tube group into place, and arrange welders to weld the butt joint tube group after the adjacent tube group is in place. The two sets of pipes are butt welded. After the installation of the modular prefabricated riser is completed, a self-inspection is carried out first, and then it is reported to the supervisor and relevant quality inspection personnel for acceptance to form quality inspection and acceptance data. Ultrasonic flaw detection should also be carried out on the welded joints after butt joint, as shown in Figure 11.
本发明超高层管井立管模块化施工方法,具有如下优点:The super-high-rise pipe well standpipe modular construction method of the present invention has the following advantages:
(1)利用BIM技术,根据管井综合排布图进行二次深化,绘制预制管组管井排布图;再根据预制管组管井排布图绘制零件加工图,依据零件加工图进行制作。深化与预制加工结合,满足工厂预制的加工深度要求;深化与施工现场实际结合,适应现场预留、预埋及安装等施工方案的要求。(1) Use BIM technology to carry out secondary deepening according to the comprehensive layout of tube wells, and draw the layout of prefabricated tube wells; then draw part processing drawings according to the layout of prefabricated tube wells, and make according to the parts processing drawings. Deepen the combination with prefabrication to meet the processing depth requirements of factory prefabrication; deepen the combination with the actual construction site to meet the requirements of construction plans such as on-site reservation, pre-embedding and installation.
(2)通过将传统的管井为单根管道施工,现场作业较为分散,作业条件差,改变为预制组合立管,将现场分散的作业集中到加工厂,实现了流水化作业,不受现场条件制约,保证了施工质量;(2) By converting the traditional tube well into a single pipeline construction, the on-site operations are scattered and the operating conditions are poor, it is changed to a prefabricated composite riser, and the on-site scattered operations are concentrated in the processing plant, which realizes the streamlined operation and is not affected by the site conditions. constraints to ensure the construction quality;
(3)通过采用模块化预制施工技术有效提高了立管组合预制构件的精度和质量:预制立管加工厂的加工条件、检测手段、修改的便利性均大大优于现场作业,因此组合构件的各类尺寸、形位精度、外观美观度、清洁度均高于现场施工。(3) The accuracy and quality of the riser composite prefabricated components are effectively improved by adopting modular prefabrication construction technology: the processing conditions, detection methods, and modification convenience of the prefabricated riser processing plant are much better than those of on-site operations, so the composite components All kinds of dimensions, precision of form and position, aesthetic appearance and cleanliness are higher than those of on-site construction.
(4)通过采用了核心筒内安装行车吊运系统的方法对管井内模块化立管整体吊装,减少高空作业次数,有效地降低了作业危险性。(4) By adopting the method of installing the driving lifting system in the core tube, the modular riser in the tube well is hoisted as a whole, which reduces the number of high-altitude operations and effectively reduces the risk of operation.
尽管已经示出和描述了本发明的实施例,但本具体实施例仅仅是对本发明的解释,其并不是对发明的限制,描述的具体特征、结构、材料或者特点可以在任何一个或多个实施例或示例中以合适的方式结合,本领域技术人员在阅读完本说明书后可在不脱离本发明的原理和宗旨的情况下,可以根据需要对实施例做出没有创造性贡献的修改、替换和变型等,但只要在本发明的权利要求范围内都受到专利法的保护。Although the embodiments of the present invention have been shown and described, this specific embodiment is only an explanation of the present invention, and it is not a limitation of the invention. The specific features, structures, materials or characteristics described can be in any one or more Combining the embodiments or examples in a suitable manner, those skilled in the art can make modifications and replacements without creative contributions to the embodiments as required without departing from the principle and purpose of the present invention after reading this specification and modifications, etc., but as long as they are within the scope of the claims of the present invention, they are all protected by the patent law.
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CN116956419A (en) * | 2023-07-26 | 2023-10-27 | 中建安装集团有限公司 | Method for designing and building fabricated high-rise pipeline module |
CN116956419B (en) * | 2023-07-26 | 2024-03-15 | 中建安装集团有限公司 | Method for designing and building fabricated high-rise pipeline module |
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