CN116286089A - Device and method for removing organic sulfur from dry gas - Google Patents
Device and method for removing organic sulfur from dry gas Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及石油化工领域,具体来说,涉及一种干气脱有机硫装置及其方法。The invention relates to the field of petrochemical industry, in particular to a device for removing organic sulfur from dry gas and a method thereof.
背景技术Background technique
调研发现,部分炼油企业生产的干气(又称燃料气)经过MDEA胺液抽提脱除硫化氢后,还夹带有少量的甲硫醇、二甲二硫醚,以及微量的甲硫醚和二硫化碳,总含量在100-1000mg/Nm3不等。而干气一般作为炼油企业的燃料使用,燃烧后排放废气中SO2含量要求不超过100 mg/Nm3,部分城市或地区要求不超过50mg/Nm3,因此大部分企业要求将干气脱硫至50mg/Nm3以下,甚至20mg/Nm3以下。The survey found that after the dry gas (also known as fuel gas) produced by some refineries was extracted with MDEA amine liquid to remove hydrogen sulfide, it also contained a small amount of methyl mercaptan, dimethyl disulfide, and trace amounts of methyl sulfide and Carbon disulfide, the total content ranges from 100-1000mg/ Nm3 . Dry gas is generally used as fuel in oil refineries, and the SO 2 content in the exhaust gas after combustion is required to be no more than 100 mg/Nm 3 , and some cities or regions require no more than 50 mg/Nm 3 , so most companies require that the dry gas be desulfurized to Below 50mg/Nm 3 , even below 20mg/Nm 3 .
国内炼油企业普遍都建设有MDEA胺液抽提对干气进行脱除硫化氢,大都能脱除至20-50mg/Nm3以下,但MDEA胺液抽提对有机硫基本上没有脱除效果,目前很少有对干气脱除有机硫的技术。Domestic oil refining companies generally have MDEA amine extraction to remove hydrogen sulfide from dry gas, and most of them can remove hydrogen sulfide to below 20-50mg/Nm 3 , but MDEA amine extraction basically has no effect on organic sulfur removal. At present, there are few technologies for removing organic sulfur from dry gas.
发明内容Contents of the invention
针对相关技术中的上述技术问题,本发明提出一种干气脱有机硫装置及其方法,通过设置硫醇转化塔和柴油吸收脱硫塔,并在硫醇转化塔内设置硫醇转化剂,在柴油吸收脱硫塔内设置吸收脱硫塔填料、聚结分离器和液体分布器,对含有机硫干气进行两步脱硫,将干气总硫含量脱除至20mg/Nm3以下,解决现有技术中鲜有干气脱除有机硫技术的问题,实现高效进行干气脱除有机硫的技术效果。Aiming at the above-mentioned technical problems in the related art, the present invention proposes a dry gas organic sulfur removal device and method thereof. By setting a mercaptan conversion tower and a diesel absorption desulfurization tower, and setting a mercaptan conversion agent in the mercaptan conversion tower, the The diesel absorption desulfurization tower is equipped with absorption desulfurization tower packing, coalescing separator and liquid distributor, and performs two-step desulfurization on the dry gas containing organic sulfur, and removes the total sulfur content of the dry gas to below 20mg/Nm 3 , which solves the existing technology There are few technical problems in dry gas removal of organic sulfur in China, and the technical effect of efficient dry gas removal of organic sulfur is achieved.
为实现上述技术目的,一方面,本发明提供一种干气脱有机硫装置,包括硫醇转化塔,所述硫醇转化塔与剂碱罐连接,所述硫醇转化塔与柴油吸收脱硫塔连接,所述硫醇转化塔与外部干气输入单元连接,所述柴油吸收脱硫塔与外部干气输出单元连接;In order to achieve the above-mentioned technical purpose, on the one hand, the present invention provides a dry gas organic sulfur removal device, comprising a mercaptan conversion tower, the mercaptan conversion tower is connected with an alkali tank, and the mercaptan conversion tower is connected with a diesel absorption desulfurization tower Connected, the mercaptan conversion tower is connected with the external dry gas input unit, and the diesel absorption desulfurization tower is connected with the external dry gas output unit;
所述硫醇转化塔内设有硫醇转化剂,所述硫醇转化塔的顶部设有第一干气出口,所述硫醇转化塔的顶侧部设有碱液进口,所述硫醇转化塔的底侧部设有第一干气进口,所述第一干气进口位于所述硫醇转化剂的下方,所述硫醇转化塔的底部设有碱液出口,所述第一干气进口与所述外部干气输入单元连接,所述碱液进口通过碱液泵与所述剂碱罐的底部出口连接,所述剂碱罐的底部出口还与所述碱液出口连接;The mercaptan conversion tower is provided with a mercaptan conversion agent, the top of the mercaptan conversion tower is provided with a first dry gas outlet, and the top side of the mercaptan conversion tower is provided with an alkali liquor inlet, and the mercaptan conversion tower is provided with a lye inlet. The bottom side of the conversion tower is provided with a first dry gas inlet, the first dry gas inlet is located below the mercaptan conversion agent, the bottom of the mercaptan conversion tower is provided with an alkali outlet, and the first dry gas The gas inlet is connected to the external dry gas input unit, the lye inlet is connected to the bottom outlet of the alkali agent tank through the lye pump, and the bottom outlet of the alkali agent tank is also connected to the lye outlet;
所述柴油吸收脱硫塔内部从上到下依次设有聚结分离器、液体分离器和吸收脱硫塔填料,所述柴油吸收脱硫塔的顶部设有第二干气出口,所述柴油吸收脱硫塔的上侧部设有柴油进口,所述柴油吸收脱硫塔的底侧部设有第二干气进口,所述第二干气进口位于所述吸收脱硫塔填料的下方,所述柴油吸收脱硫塔的底部设有柴油出口,所述第二干气进口与所述硫醇转化塔的所述第一干气出口连接,所述第二干气出口与所述外部干气输出单元连接,所述柴油出口依次通过循环柴油泵和柴油冷却器与所述柴油进口连接。The interior of the diesel absorption desulfurization tower is provided with a coalescing separator, a liquid separator and an absorption desulfurization tower packing in sequence from top to bottom, and the top of the diesel absorption desulfurization tower is provided with a second dry gas outlet, and the diesel absorption desulfurization tower The upper side of the diesel absorption desulfurization tower is provided with a diesel inlet, the bottom side of the diesel absorption desulfurization tower is provided with a second dry gas inlet, the second dry gas inlet is located below the packing of the absorption desulfurization tower, and the diesel absorption desulfurization tower The bottom of the tank is provided with a diesel outlet, the second dry gas inlet is connected with the first dry gas outlet of the mercaptan conversion tower, the second dry gas outlet is connected with the external dry gas output unit, the The diesel outlet is connected with the diesel inlet through a circulation diesel pump and a diesel cooler in sequence.
进一步地,所述聚结分离器包括聚结分离器分布孔板,所述聚结分离器分布孔板的上部固定连接聚结分离器混编丝网,所述聚结分离器分布孔板的材质为不锈钢,所述聚结分离器混编丝网由不锈钢丝和高分子纤维编织而成,所述不锈钢丝为直线型,所述不锈钢丝的直径为0.05-0.2mm,所述不锈钢丝的表面亲水角小于等于5°,所述高分子纤维为改性聚四氟乙烯或聚苯硫醚纤维,所述高分子纤维的直径为0.1-0.3mm。Further, the coalescing separator includes a coalescing separator distribution orifice, the upper part of the coalescing separator distribution orifice is fixedly connected to the coalescing separator mixed wire mesh, and the coalescing separator distribution orifice The material is stainless steel, and the mixed wire mesh of the coalescence separator is braided by stainless steel wire and polymer fiber. The stainless steel wire is linear, and the diameter of the stainless steel wire is 0.05-0.2mm. The surface hydrophilic angle is less than or equal to 5°, the polymer fiber is modified polytetrafluoroethylene or polyphenylene sulfide fiber, and the diameter of the polymer fiber is 0.1-0.3mm.
进一步地,所述硫醇转化剂为固载有脱硫醇催化剂和氢氧化钠的活性炭,所述脱硫醇催化剂为磺化钛菁钴或钛菁钴磺酸铵,所述活性炭为椰壳、轻质木材或煤炭制成的多微孔球形、块状或圆棒状物,所述硫醇转化剂的硫吸附值大于1000mg/g,所述硫醇转化剂的抗压强度大于50N/cm。Further, the mercaptan conversion agent is activated carbon with a demercaptan catalyst and sodium hydroxide solidly loaded thereon, the demercaptan catalyst is sulfonated cyanine cobalt or ammonium cyanine cobalt sulfonate, and the activated carbon is coconut shell, light Microporous spheres, blocks or round rods made of high quality wood or coal, the sulfur adsorption value of the mercaptan conversion agent is greater than 1000mg/g, and the compressive strength of the mercaptan conversion agent is greater than 50N/cm.
进一步地,所述吸收脱硫塔填料为散堆填料或规整填料,所述吸收脱硫塔填料的填料材质为不锈钢或陶瓷。Further, the packing of the absorption desulfurization tower is random packing or structured packing, and the packing material of the packing of the absorption desulfurization tower is stainless steel or ceramics.
进一步地,所述液体分离器上均匀设有若干喷嘴向下的喷嘴,所述液体分离器与所述柴油进口连接。Further, the liquid separator is evenly provided with several nozzles with downward nozzles, and the liquid separator is connected with the diesel oil inlet.
进一步地,述柴油冷却器与所述精制柴油管连接,所述循环柴油泵与所述柴油冷却器之间的管道上连接有含硫柴油管。Further, the diesel oil cooler is connected to the refined diesel oil pipe, and a sulfur-containing diesel oil pipe is connected to the pipeline between the circulating diesel oil pump and the diesel oil cooler.
另一方面,本发明提供了一种干气脱有机硫方法,包括如下步骤:In another aspect, the present invention provides a method for removing organic sulfur from dry gas, comprising the following steps:
步骤S1,使含有机硫干气通过所述硫醇转化塔内的所述硫醇转化剂,在氧气和所述硫醇转化剂的作用下,含有机硫干气中的甲硫醇转化为二甲基二硫,同时含有机硫干气中的硫化氢转化为单质硫,将单质硫吸附在所述硫醇转化剂的微小空隙中,完成硫醇转化和脱硫化氢;使用剂碱将所述硫醇转化剂的微小空隙中的单质硫洗脱,同时使硫醇转化剂重新固载氢氧化钠和脱硫醇催化剂从而得到再生;二甲基二硫随干气继续流动进入所述柴油吸收脱硫塔,其中,所述硫醇转化塔的高径比为(3-6):1,含有机硫干气的空速为100-1000h-1,所述硫醇转化塔内温度为20-50℃;Step S1, making the dry gas containing organic sulfur pass through the mercaptan conversion agent in the mercaptan conversion tower, and under the action of oxygen and the mercaptan conversion agent, the methyl mercaptan in the dry gas containing organic sulfur is converted into Dimethyl disulfide, while the hydrogen sulfide in the dry gas containing organic sulfur is converted into elemental sulfur, and the elemental sulfur is adsorbed in the tiny gaps of the mercaptan conversion agent to complete the mercaptan conversion and hydrogen sulfide removal; The elemental sulfur in the tiny pores of the mercaptan conversion agent is eluted, and at the same time, the mercaptan conversion agent is re-immobilized with sodium hydroxide and the sweetening catalyst to be regenerated; dimethyl disulfide continues to flow into the diesel oil with the dry gas Absorption and desulfurization tower, wherein the height-to-diameter ratio of the mercaptan conversion tower is (3-6):1, the space velocity of dry gas containing organic sulfur is 100-1000h -1 , and the temperature inside the mercaptan conversion tower is 20 -50°C;
步骤S2,使含有二甲基二硫的干气通过所述柴油吸收脱硫塔的所述吸收脱硫塔填料,同时将柴油通过所述液体分离器向所述吸收脱硫塔填料自上而下淋洗,使二甲基二硫与柴油在所述吸收脱硫塔填料内接触,以使柴油洗脱二甲基二硫,脱硫后的干气通过所述聚结分离器后输出所述柴油吸收脱硫塔,完成干气脱硫。Step S2, making the dry gas containing dimethyl disulfide pass through the packing of the absorption desulfurization tower of the diesel oil absorption desulfurization tower, and at the same time, washing the diesel oil through the liquid separator to the packing of the absorption desulfurization tower from top to bottom , making dimethyl disulfide and diesel oil contact in the packing of the absorption desulfurization tower, so that the diesel oil can elute dimethyl disulfide, and the dry gas after desulfurization is output to the diesel absorption desulfurization tower after passing through the coalescence separator , complete dry gas desulfurization.
进一步地,当使用碱液将所述硫醇转化剂的微小空隙中的单质硫洗脱时,使所述剂碱罐中的碱液在所述碱液泵的作用下通过所述碱液进口进入所述硫醇转化塔,使剂碱浸泡所述硫醇转化剂以补充氢氧化钠和脱硫醇催化剂并洗脱单质硫。Further, when the lye is used to elute the elemental sulfur in the tiny gaps of the mercaptan conversion agent, the lye in the alkali tank is allowed to pass through the lye inlet under the action of the lye pump Entering the mercaptan conversion tower, soaking the mercaptan conversion agent with alkali to replenish sodium hydroxide and the mercaptan removal catalyst and to elute elemental sulfur.
进一步地,碱液中脱硫醇催化剂含量为200-500μg/g,碱液中氢氧化钠浓度为5-15%wt。Further, the sweetening catalyst content in the lye is 200-500 μg/g, and the concentration of sodium hydroxide in the lye is 5-15%wt.
进一步地,当将柴油通过所述液体分离器向所述吸收脱硫塔填料自上而下淋洗时,通过所述柴油吸收脱硫塔的所述柴油出口、所述柴油循环泵、所述柴油冷却器将进吸收脱硫塔的柴油冷却至5-10℃,同时通过所述精制柴油管补充精致柴油,其中,所述柴油吸收脱硫塔内的含有机硫干气与柴油流量体积比为300-1500:1,补充的精制柴油的硫含量小于等于10μg/g。Further, when the diesel oil is washed from top to bottom to the packing of the absorption desulfurization tower through the liquid separator, the diesel oil is cooled through the diesel oil outlet of the diesel absorption desulfurization tower, the diesel circulation pump, and the diesel oil The device cools the diesel oil entering the absorption desulfurization tower to 5-10°C, and at the same time replenishes refined diesel oil through the refined diesel oil pipe, wherein the flow volume ratio of organic sulfur-containing dry gas to diesel oil in the diesel absorption desulfurization tower is 300-1500 : 1, the sulfur content of supplemented refined diesel is less than or equal to 10μg/g.
本发明的有益效果:通过设置硫醇转化塔和柴油吸收脱硫塔,并在硫醇转化塔内设置硫醇转化剂,在柴油吸收脱硫塔内设置吸收脱硫塔填料、聚结分离器和液体分布器,使含有机硫干气自下而上经过硫醇转化塔,塔内硫醇转化剂为固载氢氧化钠和脱硫剂催化剂的微孔活性炭,在干气中少量氧气作用下,干气中的甲硫醇转化为二甲基二硫,硫化氢转化为单质硫并吸附在硫醇转化剂微小空隙内,含二甲基二硫的干气再自下而上经过柴油吸收脱硫塔,冷却后柴油经过液体分布器自上而下喷淋并均匀分布于脱硫塔横截面,气相两相逆向流经脱硫塔内填料时充分接触,干气中的二甲基二硫被萃取吸收进入柴油中,经过上述两步脱硫,干气总硫可脱除至20mg/Nm3以下,根据干气中硫含量高低情况,硫醇转化塔内硫醇转化剂每3-6个月通过溶解有脱硫醇催化剂的碱液循环浸泡再生,柴油吸收脱硫塔的循环柴油通过冷媒介冷却至5-10℃,以减少净化干气中柴油组份含量,同时降低净化干气总硫含量,最终实现干气脱硫的目的。Beneficial effect of the present invention: by setting mercaptan conversion tower and diesel oil absorption desulfurization tower, and setting mercaptan conversion agent in mercaptan conversion tower, setting absorption desulfurization tower packing, coalescing separator and liquid distribution in diesel oil absorption desulfurization tower The dry gas containing organic sulfur passes through the mercaptan conversion tower from bottom to top. The mercaptan conversion agent in the tower is microporous activated carbon with solid sodium hydroxide and desulfurization agent catalyst. Methyl mercaptan in the process is converted into dimethyl disulfide, hydrogen sulfide is converted into elemental sulfur and adsorbed in the tiny pores of the mercaptan conversion agent, and the dry gas containing dimethyl disulfide passes through the diesel absorption desulfurization tower from bottom to top. After cooling, the diesel oil is sprayed from top to bottom by the liquid distributor and evenly distributed in the cross section of the desulfurization tower. The gas phase and the two phases are fully contacted when they flow through the packing in the desulfurization tower in reverse, and the dimethyl disulfide in the dry gas is extracted and absorbed into the diesel oil. In the above-mentioned two-step desulfurization, the total sulfur in the dry gas can be removed to below 20mg/ Nm3 . According to the level of sulfur in the dry gas, the mercaptan conversion agent in the mercaptan conversion tower passes through the dissolved desulfurization every 3-6 months. Alcohol catalyst is soaked and regenerated in lye circulation, and the diesel oil absorbs the circulating diesel oil from the desulfurization tower and is cooled to 5-10°C through a cold medium to reduce the content of diesel components in the purified dry gas, and at the same time reduce the total sulfur content of the purified dry gas, and finally achieve dry gas The purpose of desulfurization.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings required in the embodiments. Obviously, the accompanying drawings in the following description are only some of the present invention. Embodiments, for those of ordinary skill in the art, other drawings can also be obtained based on these drawings without any creative effort.
图1是根据本发明实施例所述的干气脱有机硫装置的结构示意图;Fig. 1 is a schematic structural view of a dry gas organic sulfur removal device according to an embodiment of the present invention;
图2是根据本发明实施例所述的干气脱有机硫装置中的液体分布器的结构仰视图;Fig. 2 is a bottom view of the structure of the liquid distributor in the dry gas organic sulfur removal device according to an embodiment of the present invention;
图3是根据本发明实施例所述的干气脱有机硫装置中的聚结分离器分布孔板的结构示意图;Fig. 3 is a schematic structural view of the distribution orifice plate of the coalescing separator in the device for removing organic sulfur from dry gas according to an embodiment of the present invention;
图4是根据本发明实施例所述的干气脱有机硫装置中的聚结分离器混编丝网的结构及铰接点示意图;Fig. 4 is a schematic diagram of the structure and hinge points of the mixed wire mesh of the coalescer separator in the device for removing organic sulfur from dry gas according to an embodiment of the present invention;
图5是根据本发明实施例所述的干气脱有机硫方法的简易流程图;Fig. 5 is a simplified flow chart of the method for removing organic sulfur from dry gas according to an embodiment of the present invention;
图中:1-硫醇转化塔;2-硫醇转化剂;3-剂碱罐;4-碱液泵;5-柴油吸收脱硫塔;6-吸收脱硫塔填料;7-聚结分离器;71-聚结分离器分布孔板;72-聚结分离器混编丝网;73-不锈钢丝;74-高分子纤维;8-液体分布器;9-柴油冷却器;10-循环柴油泵;21-含硫干气管;22-一级脱硫后干气管;23-净化干气管;24-剂碱管;25-碱液管;26-循环柴油管;27-精制柴油管;28-含硫柴油管。In the figure: 1-mercaptan conversion tower; 2-mercaptan conversion agent; 3-soda alkali tank; 4-lye pump; 5-diesel oil absorption desulfurization tower; 6-absorption desulfurization tower packing; 7-coalescence separator; 71-distribution orifice plate of coalescer separator; 72-mixed wire mesh of coalescer separator; 73-stainless steel wire; 74-polymer fiber; 8-liquid distributor; 9-diesel cooler; 10-circulation diesel pump; 21-Sulphur-containing dry gas pipe; 22-Dry gas pipe after primary desulfurization; 23-Purified dry gas pipe; 24-Agent alkali pipe; 25-Alkaline liquid pipe; Diesel pipe.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. All other embodiments obtained by persons of ordinary skill in the art based on the embodiments of the present invention belong to the protection scope of the present invention.
如图1-图4所示,本发明实施例提供的干气脱有机硫装置,包括:As shown in Figures 1-4, the dry gas removal device for organic sulfur provided by the embodiment of the present invention includes:
硫醇转化塔1,所述硫醇转化塔1与剂碱罐3连接,所述硫醇转化塔1与柴油吸收脱硫塔5连接,所述硫醇转化塔1与外部干气输入单元连接,所述柴油吸收脱硫塔5与外部干气输出单元连接;The mercaptan conversion tower 1, the mercaptan conversion tower 1 is connected with the
所述硫醇转化塔1内设有硫醇转化剂2,所述硫醇转化塔1的顶部设有第一干气出口,所述硫醇转化塔1的顶侧部设有碱液进口,所述硫醇转化塔1的底侧部设有第一干气进口,所述第一干气进口位于所述硫醇转化剂2的下方,所述硫醇转化塔1的底部设有碱液出口,所述第一干气进口与所述外部干气输入单元连接,所述碱液进口通过碱液泵4与所述剂碱罐3的底部出口连接,所述碱液出口与所述剂碱罐3的底部出口连接;The mercaptan conversion tower 1 is provided with a mercaptan conversion agent 2, the top of the mercaptan conversion tower 1 is provided with a first dry gas outlet, and the top side of the mercaptan conversion tower 1 is provided with a lye inlet, The bottom side of the mercaptan conversion tower 1 is provided with a first dry gas inlet, the first dry gas inlet is located below the mercaptan conversion agent 2, and the bottom of the mercaptan conversion tower 1 is provided with a lye outlet, the first dry gas inlet is connected to the external dry gas input unit, the lye inlet is connected to the bottom outlet of the
所述柴油吸收脱硫塔5内的上部设有聚结分离器7,所述聚结分离器7的下方设有液体分离器8,所述液体分离器8的下方设有吸收脱硫塔填料6,所述柴油吸收脱硫塔5的顶部设有第二干气出口,所述柴油吸收脱硫塔5的上侧部设有柴油进口,所述柴油吸收脱硫塔5的底侧部设有第二干气进口,所述第二干气进口位于所述吸收脱硫塔填料6的下方,所述柴油吸收脱硫塔5的底部设有柴油出口,所述第二干气进口与所述硫醇转化塔1的所述第一干气出口连接,所述第二干气出口与所述外部干气输出单元连接,所述柴油出口依次通过循环柴油泵10和柴油冷却器9与所述柴油进口连接。The upper part of the diesel oil absorption and
具体而言,所述聚结分离器7包括聚结分离器分布孔板71,所述聚结分离器分布孔板71的上部固定连接聚结分离器混编丝网72,所述聚结分离器分布孔板71的材质为不锈钢,所述聚结分离器混编丝网72由不锈钢丝73和高分子纤维74编织而成,所述不锈钢丝73为均匀直线型,所述不锈钢丝73的直径为0.05-0.2mm,所述不锈钢丝73的表面亲水角小于等于5°,所述高分子纤维74为改性聚四氟乙烯或聚苯硫醚纤维材料,所述高分子纤维74的直径为0.1-0.3mm。Specifically, the coalescing separator 7 includes a coalescing
具体而言,所述硫醇转化剂2为固载有脱硫醇催化剂和氢氧化钠的活性炭,所述脱硫醇催化剂为磺化钛菁钴或钛菁钴磺酸铵,所述活性炭为椰壳、轻质木材或煤炭制成的多微孔球形、块状或圆棒状物,所述硫醇转化剂2的硫吸附值大于1000mg/g,所述硫醇转化剂2的抗压强度大于50N/cm。Specifically, the mercaptan conversion agent 2 is activated carbon with a sweetening catalyst and sodium hydroxide solidly loaded thereon, the sweetening catalyst is sulfonated cyanine cobalt or ammonium cyanine cobalt sulfonate, and the activated carbon is coconut shell , microporous spheres, blocks or round rods made of light wood or coal, the sulfur adsorption value of the mercaptan conversion agent 2 is greater than 1000mg/g, and the compressive strength of the mercaptan conversion agent 2 is greater than 50N /cm.
具体而言,所述吸收脱硫塔填料6为散堆填料或规整填料,所述吸收脱硫塔填料6的填料材质为不锈钢或陶瓷。Specifically, the
具体而言,所述液体分离器8上均匀设有若干喷嘴向下的喷嘴,所述液体分离器8与所述柴油进口连接。Specifically, the
具体而言,所述柴油冷却器9与所述精制柴油管27连接,所述循环柴油泵10与所述柴油冷却器9之间连接有含硫柴油管28。Specifically, the
如图5所示,本发明实施例提供的干气脱有机硫方法,包括:As shown in Figure 5, the method for removing organic sulfur from dry gas provided by the embodiment of the present invention includes:
步骤S1,使含有机硫干气通过所述硫醇转化塔1内的所述硫醇转化剂2,在少量氧气和所述硫醇转化剂2的作用下,含有机硫干气中的甲硫醇转化为二甲基二硫,同时含有机硫干气中的硫化氢转化为单质硫,将单质硫吸附在所述硫醇转化剂2的微小空隙中以完成硫醇转化和脱硫化氢,使用剂碱将所述硫醇转化剂2的微小空隙中的单质硫洗脱,同时使硫醇转化剂重新固载氢氧化钠和脱硫醇催化剂从而得到再生,所述二甲基二硫随干气继续流动以进入所述柴油吸收脱硫塔5,其中,所述硫醇转化塔1的高径比为3-6:1,含有机硫干气的空速为100-1000h-1,所述硫醇转化塔1内温度为20-50℃;Step S1, making the organic sulfur-containing dry gas pass through the mercaptan conversion agent 2 in the mercaptan conversion tower 1, and under the action of a small amount of oxygen and the mercaptan conversion agent 2, formaldehyde in the organic sulfur dry gas is The mercaptan is converted into dimethyl disulfide, and the hydrogen sulfide in the organic sulfur-containing dry gas is converted into elemental sulfur at the same time, and the elemental sulfur is adsorbed in the tiny voids of the mercaptan conversion agent 2 to complete the mercaptan conversion and hydrogen sulfide removal , using a caustic soda to elute the elemental sulfur in the tiny voids of the mercaptan conversion agent 2, and at the same time make the mercaptan conversion agent re-immobilize sodium hydroxide and the demercaptan catalyst to be regenerated, and the dimethyl disulfide is The dry gas continues to flow to enter the diesel
步骤S2,使含有二甲基二硫的干气通过所述柴油吸收脱硫塔5的所述吸收脱硫塔填料6,同时将柴油通过所述液体分离器8向所述吸收脱硫塔填料6自上而下淋洗,使二甲基二硫与柴油在所述吸收脱硫塔填料6内接触,以使柴油洗脱二甲基二硫,脱硫后的干气通过所述聚结分离器7后输出所述柴油吸收脱硫塔5,完成干气脱硫。Step S2, make the dry gas containing dimethyl disulfide pass through the absorption
具体而言,当使用剂碱将所述硫醇转化剂2的微小空隙中的单质硫洗脱时,使所述剂碱罐3中的碱液在所述碱液泵4的作用下通过所述碱液进口进入所述硫醇转化塔1,使剂碱浸泡所述硫醇转化剂2以补充氢氧化钠和脱硫醇催化剂并洗脱单质硫。Specifically, when using alkali to elute the elemental sulfur in the tiny gaps of the mercaptan conversion agent 2, the lye in the
具体而言,所述剂碱罐3的碱液中脱硫醇催化剂含量为200-500μg/g,碱液中氢氧化钠浓度为5-15%wt。Specifically, the sweetening catalyst content in the lye of the
具体而言,当将柴油通过所述液体分离器8向所述吸收脱硫塔填料6自上而下淋洗时,通过所述柴油吸收脱硫塔5的所述柴油出口、所述柴油循环泵10、所述柴油冷却器9将进吸收脱硫塔的柴油冷却至5-10℃,同时通过所述精制柴油管27补充精致柴油,其中,所述柴油吸收脱硫塔5内的含有机硫干气与柴油流量体积比为300-1500:1,补充的精制柴油的硫含量小于等于10μg/g。Specifically, when the diesel oil is washed from top to bottom to the absorption desulfurization tower packing 6 through the
为了方便理解本发明的上述技术方案,以下通过具体使用方式上对本发明的上述技术方案进行详细说明。In order to facilitate the understanding of the above-mentioned technical solution of the present invention, the above-mentioned technical solution of the present invention will be described in detail below through a specific usage mode.
在实际生产环境中,根据本发明所述的干气脱有机硫装置包括硫醇转化塔1、硫醇转化剂2、剂碱罐3、碱液泵4、柴油吸收脱硫塔5、吸收脱硫塔填料6、聚结分离器7、液体分布器8、柴油冷却器9、循环柴油泵10,所述的硫醇转化剂2装填在硫醇转化塔1内,所述的吸收脱硫塔填料6装填在柴油吸收脱硫塔5中段,所述的聚结分离器7安装在柴油吸收脱硫塔5顶部,所述的液体分布器8安装在柴油吸收脱硫塔5上部吸收脱硫塔填料6上方。In the actual production environment, the dry gas organic sulfur removal device according to the present invention includes a mercaptan conversion tower 1, a mercaptan conversion agent 2, an
所述的硫醇转化塔1底侧部干气进口连接含硫干气管21,所述的硫醇转化塔1底部碱液出口连接碱液管25,所述的碱液管25连接在剂碱管24上,所述的剂碱管24一端连接剂碱罐3,所述的剂碱管24另一端连接碱液泵4和硫醇转化塔1顶侧部碱液进口,所述的硫醇转化塔1顶部干气出口连接一级脱硫后干气管22,所述的一级脱硫后干气管22另一端连接柴油吸收脱硫塔5底侧部干气进口,所述的柴油吸收脱硫塔5底部柴油出口连接循环柴油管26,所述的循环柴油管26另一端连接循环柴油泵10、柴油冷却器9和柴油吸收脱硫塔5上侧部柴油进口,所述的柴油吸收脱硫塔5上侧部柴油进口连接液体分布器8,所述的循环柴油管26在柴油循环泵10出口处连接有含硫柴油管28,所述的循环柴油管26在柴油冷却器进口处连接有精制柴油管27,所述的柴油吸收脱硫塔5顶部干气出口连接净化干气23。The dry gas inlet at the bottom side of the mercaptan conversion tower 1 is connected to the sulfur-containing dry gas pipe 21, and the lye outlet at the bottom of the mercaptan conversion tower 1 is connected to the lye pipe 25, and the lye pipe 25 is connected to the alkali On the pipe 24, one end of the agent alkali pipe 24 is connected to the agent alkali tank 3, and the other end of the agent alkali pipe 24 is connected to the lye pump 4 and the lye inlet on the top side of the mercaptan conversion tower 1, and the mercaptan The dry gas outlet at the top of the conversion tower 1 is connected to the dry gas pipe 22 after first-stage desulfurization, and the other end of the dry gas pipe 22 after the first-stage desulfurization is connected to the dry gas inlet at the bottom of the diesel absorption desulfurization tower 5, and the bottom of the diesel absorption desulfurization tower 5 is The diesel oil outlet is connected to the circulating diesel pipe 26, and the other end of the circulating diesel pipe 26 is connected to the circulating diesel pump 10, the diesel oil cooler 9 and the diesel inlet on the upper side of the diesel absorption desulfurization tower 5, and the upper side of the diesel absorption desulfurization tower 5 The diesel oil inlet is connected to the liquid distributor 8, and the circulating diesel oil pipe 26 is connected with a sulfur-containing diesel oil pipe 28 at the outlet of the diesel circulating pump 10, and the described circulating diesel oil pipe 26 is connected with a refined diesel oil pipe 27 at the inlet of the diesel oil cooler, The dry gas outlet at the top of the diesel absorption desulfurization tower 5 is connected to the purified dry gas 23 .
在具体使用时,根据本发明所述的干气脱有机硫方法包括:In specific use, the method for removing organic sulfur from dry gas according to the present invention includes:
步骤S1,含有机硫干气自下而上经过硫醇转化塔,塔内硫醇转化剂为固载氢氧化钠和脱硫剂催化剂的微孔活性炭,在干气中少量氧气作用下,干气中的甲硫醇转化为二甲基二硫,硫化氢转化为单质硫并吸附在硫醇转化剂微小空隙内,干气中硫醇和硫化氢含量可脱除至1mg/Nm3以下;Step S1, the dry gas containing organic sulfur passes through the mercaptan conversion tower from bottom to top, and the mercaptan conversion agent in the tower is microporous activated carbon with solid sodium hydroxide and desulfurization agent catalyst. Under the action of a small amount of oxygen in the dry gas, the dry gas Methyl mercaptan in the gas is converted into dimethyl disulfide, hydrogen sulfide is converted into elemental sulfur and adsorbed in the tiny pores of the mercaptan conversion agent, and the content of mercaptan and hydrogen sulfide in the dry gas can be removed to below 1mg/ Nm3 ;
步骤S2,根据干气中硫含量高低情况,硫醇转化塔内硫醇转化剂每3-6个月通过溶解有脱硫醇催化剂的碱液循环浸泡再生,一方面补充活性炭上损耗的脱硫醇催化剂和氢氧化钠,另一方面洗去吸附在活性炭微孔内的单质硫;Step S2, according to the level of sulfur content in the dry gas, the mercaptan conversion agent in the mercaptan conversion tower is regenerated by soaking in the alkali solution dissolved in the demercaptan catalyst every 3-6 months, on the one hand, replenishing the demercaptan catalyst lost on the activated carbon And sodium hydroxide, on the other hand, wash away the elemental sulfur adsorbed in the micropores of activated carbon;
步骤S3,含二甲基二硫的干气再自下而上经过柴油吸收脱硫塔,冷却后柴油经过液体分布器自上而下喷淋并均匀分布于脱硫塔横截面,气液两相逆向流经脱硫塔内填料时充分接触,干气中的二甲基二硫被萃取吸收进入柴油中,吸收脱硫塔的柴油大流量自循环,小流量连续更换。经过上述两步脱硫,干气总硫可脱除至20mg/Nm3以下。柴油吸收脱硫塔的循环柴油通过冷媒介冷却至5-10℃,以减少净化干气中柴油组份含量,同时降低净化干气总硫含量。Step S3, the dry gas containing dimethyl disulfide passes through the diesel absorption desulfurization tower from bottom to top, and after cooling, the diesel oil is sprayed from top to bottom through the liquid distributor and evenly distributed in the cross section of the desulfurization tower, and the gas-liquid two-phase reverse When flowing through the packing in the desulfurization tower, it is fully contacted, and the dimethyl disulfide in the dry gas is extracted and absorbed into the diesel oil. The diesel oil absorbed in the desulfurization tower is self-circulating at a large flow rate and continuously replaced at a small flow rate. After the above two steps of desulfurization, the total sulfur in dry gas can be removed to below 20mg/ Nm3 . Diesel oil absorption The circulating diesel oil in the desulfurization tower is cooled to 5-10°C by the cooling medium to reduce the content of diesel components in the purified dry gas, and at the same time reduce the total sulfur content of the purified dry gas.
根据本发明所述的干气脱有机硫装置及其方法,提供下列实施例。According to the device and method for removing organic sulfur from dry gas in the present invention, the following examples are provided.
实施例1:Example 1:
某炼油厂延迟焦化装置生产干气,经过MDEA胺液抽提后干气中硫化氢含量5-10mg/Nm3、甲硫醇含量50-150mg/Nm3、甲硫醚含量小于5mg/Nm3、二甲基二硫含量200-350mg/Nm3,采用本发明专利技术经过中试脱硫实验,净化干气中硫化氢和硫醇含量分别小于1mg/Nm3,总硫小于10mg/m3。Delayed coking unit of a refinery produces dry gas. After extraction with MDEA amine liquid, the hydrogen sulfide content in the dry gas is 5-10mg/Nm 3 , the content of methyl mercaptan is 50-150mg/Nm 3 , and the content of methyl sulfide is less than 5mg/Nm 3 , The content of dimethyl disulfide is 200-350mg/Nm 3 , and the patented technology of the present invention is used in the pilot desulfurization experiment. The content of hydrogen sulfide and mercaptan in the purified dry gas is less than 1mg/Nm 3 , and the total sulfur is less than 10mg/m 3 .
实施例2:Example 2:
某炼油厂延迟焦化装置生产干气,经过MDEA胺液抽提后干气中硫化氢含量5-15mg/Nm3、甲硫醇含量50-100mg/Nm3、甲硫醚含量小于5mg/Nm3、二硫化碳含量小于5mg/Nm3、二甲基二硫含量300-400mg/Nm3,采用本发明专利技术经过中试脱硫实验,净化干气中硫化氢和硫醇含量分别小于1mg/Nm3,总硫小于15mg/m3。Delayed coking unit of a refinery produces dry gas. After extraction with MDEA amine solution, the hydrogen sulfide content in the dry gas is 5-15mg/Nm 3 , the content of methyl mercaptan is 50-100mg/Nm 3 , and the content of methyl sulfide is less than 5mg/Nm 3 , the content of carbon disulfide is less than 5mg/Nm 3 , the content of dimethyl disulfide is 300-400mg/Nm 3 , and the patented technology of the present invention is used in the pilot desulfurization experiment, and the contents of hydrogen sulfide and mercaptan in the purified dry gas are respectively less than 1mg/Nm 3 , The total sulfur is less than 15 mg/m 3 .
实施例3:Example 3:
某炼油厂延迟焦化装置生产干气,干气流量30000-40000Nm3/h,操作压力0.6MPa(G),经过MDEA胺液抽提后干气中硫化氢含量5-15mg/Nm3、甲硫醇含量50-100mg/Nm3、甲硫醚含量小于5mg/Nm3、二硫化碳含量小于5mg/Nm3、二甲基二硫含量300-400mg/Nm3,采用本发明专利技术建设一套干气脱硫净化装置,脱硫后净化干气中硫化氢和硫醇含量分别小于1mg/Nm3,总硫10-20mg/m3。Delayed coking unit of a refinery produces dry gas, the flow rate of dry gas is 30000-40000Nm 3 /h, the operating pressure is 0.6MPa(G), the hydrogen sulfide content in the dry gas after MDEA amine extraction is 5-15mg/Nm 3 , methyl sulfide Alcohol content 50-100mg/Nm 3 , methyl sulfide content less than 5 mg/Nm 3 , carbon disulfide content less than 5 mg/Nm 3 , dimethyl disulfide content 300-400 mg/Nm 3 , using the patented technology of this invention to build a set of dry gas Desulfurization purification device, the content of hydrogen sulfide and mercaptan in the purified dry gas after desulfurization is less than 1mg/Nm 3 , and the total sulfur is 10-20mg/m 3 .
综上所述,借助于本发明的上述技术方案,通过设置硫醇转化塔和柴油吸收脱硫塔,并在硫醇转化塔内设置硫醇转化剂,在柴油吸收脱硫塔内设置吸收脱硫塔填料、聚结分离器和液体分布器,使含有机硫干气自下而上经过硫醇转化塔,塔内硫醇转化剂为固载氢氧化钠和脱硫剂催化剂的微孔活性炭,在干气中少量氧气作用下,干气中的甲硫醇转化为二甲基二硫,硫化氢转化为单质硫并吸附在硫醇转化剂微小空隙内,含二甲基二硫的干气再自下而上经过柴油吸收脱硫塔,冷却后柴油经过液体分布器自上而下喷淋并均匀分布于脱硫塔横截面,气相两相逆向流经脱硫塔内填料时充分接触,干气中的二甲基二硫被萃取吸收进入柴油中,经过上述两步脱硫,干气总硫可脱除至20mg/Nm3以下,根据干气中硫含量高低情况,硫醇转化塔内硫醇转化剂每3-6个月通过溶解有脱硫醇催化剂的碱液循环浸泡再生,柴油吸收脱硫塔的循环柴油通过冷媒介冷却至5-10℃,以减少净化干气中柴油组份含量,同时降低净化干气总硫含量,最终实现干气脱硫的目的。In summary, by means of the above-mentioned technical scheme of the present invention, by setting the mercaptan conversion tower and the diesel oil absorption desulfurization tower, and setting the mercaptan conversion agent in the mercaptan conversion tower, the absorption desulfurization tower packing is arranged in the diesel oil absorption desulfurization tower , a coalescing separator and a liquid distributor, so that the dry gas containing organic sulfur passes through the mercaptan conversion tower from bottom to top. Under the action of a small amount of oxygen, the methyl mercaptan in the dry gas is converted into dimethyl disulfide, and the hydrogen sulfide is converted into elemental sulfur and adsorbed in the tiny pores of the mercaptan conversion agent. The diesel oil absorbs the desulfurization tower on the upper side, and after cooling, the diesel oil is sprayed from top to bottom through the liquid distributor and evenly distributed in the cross section of the desulfurization tower. The base disulfide is extracted and absorbed into the diesel oil. After the above two steps of desulfurization, the total sulfur in the dry gas can be removed to below 20mg/ Nm3 . According to the sulfur content in the dry gas, the mercaptan conversion agent in the mercaptan conversion tower can -Regenerated by circulating immersion in alkaline solution dissolved with demercaptan catalyst for 6 months, diesel oil absorbs circulating diesel oil from the desulfurization tower and cools it to 5-10°C through a cold medium to reduce the content of diesel components in the purified dry gas, and at the same time reduce the purified dry gas Total sulfur content, and finally achieve the purpose of dry gas desulfurization.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the scope of the present invention. within the scope of protection.
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