CN116285169A - A kind of fluorine-containing resin-based resin composition and its application - Google Patents
A kind of fluorine-containing resin-based resin composition and its application Download PDFInfo
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Abstract
本发明提供一种含氟树脂基树脂组合物及其应用,所述含氟树脂基树脂组合物以重量份计包括20~70份含氟树脂和30~70份火焰法二氧化硅;所述二氧化硅的纯度>99.99%,平均粒径D50为5‑10μm。本发明的含氟树脂基树脂组合物中通过火焰法二氧化硅的纯度和粒径协同带来更低介电损耗以及更高的电气强度,并且具有较低的介电常数,使得包含该含氟树脂基树脂组合物的基板获得了更优异的综合性能,满足高频通信领域对覆铜板材料的各项性能要求。The invention provides a fluorine-containing resin-based resin composition and its application. The fluorine-containing resin-based resin composition includes 20-70 parts of fluorine-containing resin and 30-70 parts of flame-processed silica in parts by weight; The purity of silicon dioxide is >99.99%, and the average particle size D50 is 5‑10 μm. In the fluorine-containing resin-based resin composition of the present invention, the purity and particle size of the flame-processed silica synergistically bring about lower dielectric loss and higher electric strength, and have a lower dielectric constant, so that the containing The substrate of the fluororesin-based resin composition obtains more excellent comprehensive performance, and meets various performance requirements for copper clad laminate materials in the high-frequency communication field.
Description
技术领域technical field
本发明属于层压板技术领域,涉及一种含氟树脂基树脂组合物及其应用。The invention belongs to the technical field of laminated boards, and relates to a fluorine-containing resin-based resin composition and an application thereof.
背景技术Background technique
近些年,随着5G通讯技术、卫星通讯、雷达系统、汽车防撞系统、电子导航以及高集成电路技术的不断发展,电子产品不断朝着信号传输高频化、高速化的方向发展。在高频覆铜板领域,以聚四氟乙烯(PTFE)为代表的含氟树脂拥有其他聚合物树脂无法比拟的低介电常数、低介电损耗、高热稳定性和化学稳定性等多种优异性能,是一种理想的覆铜板基体材料。In recent years, with the continuous development of 5G communication technology, satellite communication, radar system, automobile anti-collision system, electronic navigation and high integrated circuit technology, electronic products continue to develop in the direction of high-frequency and high-speed signal transmission. In the field of high-frequency copper-clad laminates, fluorine-containing resins represented by polytetrafluoroethylene (PTFE) have many advantages such as low dielectric constant, low dielectric loss, high thermal stability and chemical stability that other polymer resins cannot match. It is an ideal base material for copper clad laminates.
自上世纪50年代PTFE基覆铜板发明以来,研究人员经过配方和参数的不断优化,逐步完善其制造工艺。含氟树脂的高分子链柔性较大,通常需要引入无机填料以提高含氟树脂基覆铜板的机械强度;球形二氧化硅具有良好的填充性能,是目前氟树脂基覆铜板中最常见的无机填料。例如CN104175686A公开了一种微波用电路PTFE复合介质基板的制备方法,所述方法包括:首先将氟树脂乳液、无机填料和增稠剂进行混合,制得稳定均匀的分散液,然后将分散液涂覆在可离型的基材上,烘烤后将树脂层和基材分离,将分离得到的树脂层与铜箔进行叠合,高温层压烧结,得到双面覆铜箔的PTFE复合介质基板;其中,所述无机填料优选为二氧化硅和/或二氧化钛。CN101838431A公开了一种氟树脂混合物、使用其制作的覆铜板,该氟树脂混合物包括聚四氟乙烯全氟烷基乙烯基醚乳液、聚四氟乙烯乳液、无机填料和稀释剂,所述无机填料为硅微粉、高岭土或钛白粉。US4849284A公开了以硅微粉为主要填料的PTFE乳液来制作低介电常数和低热膨胀系数的高频覆铜板。但是,大量无机填料的引入通常会伴随着介电性能、绝缘可靠性能的下降,而随着通信技术的革新和高频高速化发展,上述包含了二氧化硅等无机填料的覆铜板,在介电性能、可靠性、稳定性等方面难以满足电子产品的性能要求。Since the invention of PTFE-based CCL in the 1950s, researchers have gradually improved its manufacturing process through continuous optimization of formula and parameters. The polymer chain of fluorine-containing resin is relatively flexible, and it is usually necessary to introduce inorganic fillers to improve the mechanical strength of fluorine-containing resin-based copper-clad laminates; spherical silica has good filling properties, and is currently the most common inorganic filler in fluororesin-based copper-clad laminates. filler. For example, CN104175686A discloses a method for preparing a microwave circuit PTFE composite dielectric substrate. The method includes: first mixing a fluororesin emulsion, an inorganic filler and a thickener to obtain a stable and uniform dispersion, and then coating the dispersion Cover on a releaseable substrate, separate the resin layer from the substrate after baking, laminate the separated resin layer with copper foil, laminate and sinter at high temperature, and obtain a PTFE composite dielectric substrate with double-sided copper foil clad ; Wherein, the inorganic filler is preferably silicon dioxide and/or titanium dioxide. CN101838431A discloses a fluororesin mixture and a copper clad laminate made using it. The fluororesin mixture includes a polytetrafluoroethylene perfluoroalkyl vinyl ether emulsion, a polytetrafluoroethylene emulsion, an inorganic filler and a diluent. The inorganic filler It is silica powder, kaolin or titanium dioxide. US4849284A discloses a PTFE emulsion with silicon micropowder as the main filler to make a high-frequency copper-clad laminate with low dielectric constant and low thermal expansion coefficient. However, the introduction of a large amount of inorganic fillers is usually accompanied by a decline in dielectric properties and insulation reliability. With the innovation of communication technology and the development of high-frequency and high-speed development, the above-mentioned copper clad It is difficult to meet the performance requirements of electronic products in terms of electrical performance, reliability, and stability.
CN113652042A公开了采用化学法球硅,纯度达到99.99%,可以得到优异的介电性能和耐电压性能,但该发明采用二氧化硅粒径小,导致介电损耗无法做到更低。CN112574521A公开了一种含氟树脂组合物,所述含氟树脂组合物包括如下组分:含氟聚合物30wt%-70wt%无机填料30wt%-70wt%;所述无机填料包括如下粒径分布:D10为大于1.5μm,D50为10-15μm;虽然D50粒径大,介电损耗有所改善,但板材绝缘性能无法做到更高。CN113652042A discloses the use of chemical spherical silicon with a purity of 99.99%, which can obtain excellent dielectric properties and withstand voltage performance, but the invention uses silicon dioxide with a small particle size, resulting in a dielectric loss that cannot be lowered. CN112574521A discloses a fluorine-containing resin composition, the fluorine-containing resin composition includes the following components: fluorine-containing polymer 30wt%-70wt% inorganic filler 30wt%-70wt%; the inorganic filler includes the following particle size distribution: D10 is greater than 1.5 μm, and D50 is 10-15 μm; although the D50 particle size is large and the dielectric loss has been improved, the insulation performance of the board cannot be higher.
因此,在本领域中,期望开发一种能够使得覆铜板具有更优异的介电性能,更高的电气强度的材料。Therefore, in this field, it is expected to develop a material that can make the copper clad laminate have more excellent dielectric properties and higher electric strength.
发明内容Contents of the invention
针对现有技术的不足,本发明的目的在于提供一种含氟树脂基树脂组合物及其应用。Aiming at the deficiencies of the prior art, the object of the present invention is to provide a fluorine-containing resin-based resin composition and its application.
为达此目的,本发明采用以下技术方案:For reaching this purpose, the present invention adopts following technical scheme:
第一方面,本发明提供一种含氟树脂基树脂组合物,所述含氟树脂基树脂组合物以重量份计包括20~70份含氟树脂和30~70份火焰法二氧化硅;所述二氧化硅的纯度>99.99%,平均粒径D50为5-10μm。In the first aspect, the present invention provides a fluorine-containing resin-based resin composition, which includes 20-70 parts by weight of fluorine-containing resin and 30-70 parts of flame-processed silica; The purity of the silicon dioxide is >99.99%, and the average particle diameter D50 is 5-10 μm.
在本发明中,通过选择纯度大于99.99%的火焰法二氧化硅,并要求二氧化硅粒径D50在5-10μm,在二氧化硅纯度和粒径协同效应下,可以带来更优异的综合性能,获得低的介电常数,更低的介电损耗,以及更高电气强度,满足高频通信领域对覆铜板材料的各项性能要求。In the present invention, by selecting flame-process silica with a purity greater than 99.99%, and requiring the silica particle size D50 to be 5-10 μm, under the synergistic effect of silica purity and particle size, a more excellent comprehensive Performance, low dielectric constant, lower dielectric loss, and higher electrical strength, meeting the performance requirements of copper clad laminate materials in the high-frequency communication field.
在本发明中,所述含氟树脂基树脂组合物中含氟树脂的含量可以为20份、25份、30份、40份、50份、60份或70份,所述二氧化硅的含量为30份、份、35份、40份、45份、50份、55份、60份、65份或70份。In the present invention, the content of fluorine-containing resin in the fluorine-containing resin-based resin composition can be 20 parts, 25 parts, 30 parts, 40 parts, 50 parts, 60 parts or 70 parts, and the content of silicon dioxide is 30 parts, parts, 35 parts, 40 parts, 45 parts, 50 parts, 55 parts, 60 parts, 65 parts or 70 parts.
在本发明中,所述二氧化硅的纯度>99.99%,例如可以为99.992%、99.994%、99.996%、99.998%或99.999%。当二氧化硅纯度>99.99%时,含有该含氟树脂基树脂组合物的板材的介电损耗明显降低。In the present invention, the purity of the silicon dioxide is >99.99%, such as 99.992%, 99.994%, 99.996%, 99.998% or 99.999%. When the silicon dioxide purity is greater than 99.99%, the dielectric loss of the plate containing the fluorine-containing resin-based resin composition is significantly reduced.
在本发明中,所述火焰法二氧化硅的粒径D50为5-10μm,例如5μm、5.5μm、5.8μm、6μm、6.5μm、7μm、7.5μm、8μm、8.5μm、9μm、9.5μm或10μm。当二氧化硅的平均粒径D50小于5μm时,含有该含氟树脂基树脂组合物的板材的损耗无法做到更低,且当D50过低时,板材的绝缘性能也无法做到更高,当平均粒径D50大于10μm时,含有该含氟树脂基树脂组合物的板材的绝缘性无法做到更高。进一步优选为5.5-6.9μm,板材介电损耗和电气强度进一步优化。In the present invention, the particle size D50 of the flame method silica is 5-10 μm, such as 5 μm, 5.5 μm, 5.8 μm, 6 μm, 6.5 μm, 7 μm, 7.5 μm, 8 μm, 8.5 μm, 9 μm, 9.5 μm or 10 μm. When the average particle size D50 of silicon dioxide is less than 5 μm, the loss of the plate containing the fluorine-containing resin-based resin composition cannot be lowered, and when the D50 is too low, the insulation performance of the plate cannot be higher, When the average particle diameter D50 is larger than 10 μm, the insulating properties of the board containing the fluorine-containing resin-based resin composition cannot be made higher. It is further preferably 5.5-6.9 μm, and the dielectric loss and electric strength of the plate are further optimized.
优选地,所述火焰法二氧化硅的D100≤30μm,例如D100为30μm、25μm、20μm、18μm或15μm等,当D100大于30μm时,会导致板材电气强度无法做到更高。Preferably, the D100 of the flame-processed silica is ≤ 30 μm, for example, the D100 is 30 μm, 25 μm, 20 μm, 18 μm or 15 μm, etc. When the D100 is greater than 30 μm, the electrical strength of the sheet cannot be made higher.
在本发明中,所述二氧化硅的纯度采用电感耦合原子发射光谱仪ICP-AES测定,所述二氧化硅的平均粒径通过马尔文3000激光粒度分析仪测试得到。In the present invention, the purity of the silicon dioxide is measured by an inductively coupled atomic emission spectrometer ICP-AES, and the average particle size of the silicon dioxide is measured by a Malvern 3000 laser particle size analyzer.
在本发明中,所述火焰法二氧化硅的制备方法包括以下步骤:将纯度>99.99%的高纯熔融硅微粉进行破碎、分级,得到平均粒径D50为5-10μm的熔融硅微粉,通过火焰法制备得到所述火焰法二氧化硅。In the present invention, the preparation method of the flame-processed silica comprises the following steps: crushing and classifying high-purity fused silica powder with a purity >99.99%, to obtain fused silica powder with an average particle diameter D50 of 5-10 μm, and passing The flame method is prepared to obtain the flame method silica.
优选地,所述火焰法二氧化硅的电导率小于等于20μS/cm,例如20μS/cm、18μS/cm、16μS/cm、14μS/cm、12μS/cm、10μS/cm、8μS/cm、5μS/cm、3μS/cm等。Preferably, the conductivity of the flame-processed silica is less than or equal to 20 μS/cm, such as 20 μS/cm, 18 μS/cm, 16 μS/cm, 14 μS/cm, 12 μS/cm, 10 μS/cm, 8 μS/cm, 5 μS/cm cm, 3μS/cm, etc.
在本发明中所述火焰法二氧化硅的电导率通过Star A212型电导率仪测定。In the present invention, the electrical conductivity of the flame-processed silica is measured by a Star A212 electrical conductivity meter.
优选地,所述二氧化硅包括经过表面处理的二氧化硅;Preferably, the silica includes surface-treated silica;
优选地,所述表面处理的试剂包括硅烷偶联剂、硼酸酯偶联剂、锆酸酯偶联剂或磷酸酯偶联剂中的任意一种或至少两种的组合,进一步优选为硅烷偶联剂;Preferably, the surface treatment agent includes any one or a combination of at least two of silane coupling agent, borate coupling agent, zirconate coupling agent or phosphate coupling agent, more preferably silane coupling agent;
优选地,所述硅烷偶联剂包括含氟硅烷偶联剂、胺基硅烷偶联剂或环氧基硅烷偶联剂中的任意一种或至少两种的组合;Preferably, the silane coupling agent includes any one or a combination of at least two of fluorine-containing silane coupling agents, amino silane coupling agents or epoxy silane coupling agents;
优选地,以待表面处理的二氧化硅的质量为100%计,所述表面处理的试剂的用量为0.05~1%,例如0.05%、0.08%、0.1%、0.3%、0.5%、0.7%、0.9%或1%。Preferably, based on 100% of the mass of silicon dioxide to be surface treated, the amount of the surface treatment reagent is 0.05-1%, such as 0.05%, 0.08%, 0.1%, 0.3%, 0.5%, 0.7% , 0.9% or 1%.
优选地,所述含氟树脂选自聚四氟乙烯、聚四氟乙烯-氟丙基全氟乙烯基醚共聚物、聚全氟乙丙烯、聚四氟乙烯-全氟烷氧基全氟乙烯基醚共聚物、聚偏氟乙烯乳液、乙烯-四氟乙烯共聚物、聚三氟氯乙烯或乙烯-三氟氯乙烯共聚物中的任意一种或至少两种的组合。Preferably, the fluorine-containing resin is selected from polytetrafluoroethylene, polytetrafluoroethylene-fluoropropyl perfluorovinyl ether copolymer, polyperfluoroethylene propylene, polytetrafluoroethylene-perfluoroalkoxy perfluoroethylene Any one or a combination of at least two of base ether copolymers, polyvinylidene fluoride emulsions, ethylene-tetrafluoroethylene copolymers, polychlorotrifluoroethylene or ethylene-trifluoroethylene copolymers.
在本发明中,所述含氟树脂由含氟树脂乳液提供。In the present invention, the fluorine-containing resin is provided by a fluorine-containing resin emulsion.
优选地,所述含氟树脂基树脂组合物还包括其他填料,所述其他填料包括二氧化钛、钛酸钡、钛酸锶、短切玻纤、氧化铝、氮化硼、氮化硅、空心玻璃微珠或空心二氧化硅中的任意一种或至少两种的组合。Preferably, the fluorine-containing resin-based resin composition also includes other fillers, and the other fillers include titanium dioxide, barium titanate, strontium titanate, chopped glass fiber, aluminum oxide, boron nitride, silicon nitride, hollow glass Any one or a combination of at least two of microbeads or hollow silica.
优选地,所述短切玻纤直径在0.5-10μm(例如0.5μm、1μm、3μm、5μm、5.5μm、5.8μm、6μm、6.5μm、7μm、7.5μm、8μm、8.5μm、9μm、9.5μm或10μm),除短切玻纤之外的其他填料D50在5-10μm(例如5μm、5.5μm、5.8μm、6μm、6.5μm、7μm、7.5μm、8μm、8.5μm、9μm、9.5μm或10μm)。Preferably, the chopped glass fiber has a diameter of 0.5-10 μm (for example, 0.5 μm, 1 μm, 3 μm, 5 μm, 5.5 μm, 5.8 μm, 6 μm, 6.5 μm, 7 μm, 7.5 μm, 8 μm, 8.5 μm, 9 μm, 9.5 μm or 10μm), other fillers except chopped glass fiber D50 at 5-10μm (such as 5μm, 5.5μm, 5.8μm, 6μm, 6.5μm, 7μm, 7.5μm, 8μm, 8.5μm, 9μm, 9.5μm or 10μm ).
优选地,所述含氟树脂基树脂组合物中其他填料的添加量为0-10重量份,例如0.5重量份、1重量份、2重量份、3重量份、4重量份、5重量份、6重量份、7重量份、8重量份、9重量份或10重量份。Preferably, the amount of other fillers added in the fluorine-containing resin-based resin composition is 0-10 parts by weight, such as 0.5 parts by weight, 1 part by weight, 2 parts by weight, 3 parts by weight, 4 parts by weight, 5 parts by weight, 6 parts by weight, 7 parts by weight, 8 parts by weight, 9 parts by weight or 10 parts by weight.
优选地,所述含氟树脂基树脂组合物还包括增稠剂。Preferably, the fluorine-containing resin-based resin composition further includes a thickener.
优选地,所述增稠剂为聚氧乙烯基联苯乙烯化苯基醚、十二烷基苯磺酸钠、壬基酚聚氧乙烯醚、十二烷基硫酸钠或聚二甲基硅烷中的任意一种或者至少两种的组合。Preferably, the thickener is polyoxyethylene distyrenated phenyl ether, sodium dodecylbenzenesulfonate, nonylphenol polyoxyethylene ether, sodium lauryl sulfate or polydimethylsilane Any one or a combination of at least two of them.
第二方面,本发明提供一种树脂膜,所述树脂膜包括如第一方面所述的含氟树脂基树脂组合物。In a second aspect, the present invention provides a resin film comprising the fluorine-containing resin-based resin composition as described in the first aspect.
将第一方面的树脂组合物用涂覆机涂覆在PI膜(聚酰亚胺膜)的表面上,得到涂胶的PI膜,将涂胶的PI膜置于高温烘箱中烘烤,冷却后将树脂层与PI膜进行剥离获得树脂膜。The resin composition of the first aspect is coated on the surface of PI film (polyimide film) with coating machine, obtains the PI film of gluing, places the PI film of gluing in high-temperature oven to bake, cools Finally, the resin layer and the PI film are peeled off to obtain a resin film.
第三方面,本发明提供一种预浸料,所述预浸料包括增强材料,以及通过浸渍附着于所述增强材料上的如第一方面所述的含氟树脂基树脂组合物。In a third aspect, the present invention provides a prepreg, the prepreg comprising a reinforcing material, and the fluorine-containing resin-based resin composition as described in the first aspect attached to the reinforcing material by impregnation.
优选地,所述的增强材料为天然纤维、有机合成纤维、有机织物、无机纤维中的一种或至少两种的组合。Preferably, the reinforcing material is one or a combination of at least two of natural fibers, organic synthetic fibers, organic fabrics, and inorganic fibers.
第四方面,本发明提供一种覆金属箔板,所述覆金属箔板包括至少一张如第二方面所述的树脂膜或至少一张如第三方面的预浸料及覆于叠合后的预浸料两侧的金属箔。In a fourth aspect, the present invention provides a metal-clad board, the metal-clad board includes at least one resin film as described in the second aspect or at least one prepreg as described in the third aspect and is laminated Metal foil on both sides of the prepreg.
第五方面,本发明提供一种印制电路板,所述印制电路板包括如第二方面所述的树脂膜、如第三方面所述的预浸料或如第四方面所述的覆铜板中的至少一种。In a fifth aspect, the present invention provides a printed circuit board, which includes the resin film as described in the second aspect, the prepreg as described in the third aspect, or the coating as described in the fourth aspect. At least one of the copper plates.
相对于现有技术,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
本发明的含氟树脂基树脂组合物中通过火焰法二氧化硅的纯度和粒径协同带来更低介电损耗以及更高的电气强度,并且具有较低的介电常数,使得包含该含氟树脂基树脂组合物的基板获得了更优异的综合性能,满足高频通信领域对覆铜板材料的各项性能要求。In the fluorine-containing resin-based resin composition of the present invention, the purity and particle size of the flame-processed silica synergistically bring about lower dielectric loss and higher electric strength, and have a lower dielectric constant, so that the containing The substrate of the fluororesin-based resin composition obtains more excellent comprehensive performance, and meets various performance requirements for copper clad laminate materials in the high-frequency communication field.
具体实施方式Detailed ways
下面通过具体实施方式来进一步说明本发明的技术方案。本领域技术人员应该明了,所述实施例仅仅是帮助理解本发明,不应视为对本发明的具体限制。The technical solutions of the present invention will be further described below through specific embodiments. It should be clear to those skilled in the art that the examples are only for helping to understand the present invention, and should not be regarded as specific limitations on the present invention.
实施例1Example 1
本实施例提供一种含氟树脂基树脂组合物,以重量份计包括20份聚四氟乙烯(PTFE乳液,树脂固含量为60%,晨光公司的SN-1,添加量为33.4份)、10份二氧化钛(D50为5.5μm,山东国瓷的STO-500D)和70份二氧化硅(火焰法制备得到,D50为5μm,D100为15μm,纯度为99.994%,来自江苏联瑞)。The present embodiment provides a fluorine-containing resin-based resin composition, which includes 20 parts by weight of polytetrafluoroethylene (PTFE emulsion, the resin solid content is 60%, the SN-1 of Chenguang Company, the addition amount is 33.4 parts), 10 parts of titanium dioxide (D50 is 5.5 μm, STO-500D of Shandong Guoci) and 70 parts of silicon dioxide (prepared by flame method, D50 is 5 μm, D100 is 15 μm, purity is 99.994%, from Jiangsu Lianrui).
本实施例还提供一种树脂膜和覆铜板,具体制备方法如下:This embodiment also provides a resin film and a copper clad laminate, the specific preparation method of which is as follows:
(1)将如上所述用量的PTFE乳液、二氧化钛和二氧化硅混合,高速搅拌混合2h,测得胶液的粘度为220mPa.s;将上述胶液用涂覆机涂覆在PI膜(聚酰亚胺膜)的表面上,得到涂胶的PI膜;将涂胶的PI膜置于100℃的真空烘箱中,烘烤1h,去除水分,在260℃下烘烤1h去除助剂(增稠剂),在350℃下烘烤10min,冷却后将树脂层与PI膜进行剥离,得到厚度均一表观良好的129μm的树脂膜;(1) PTFE emulsion, titanium dioxide and silicon dioxide of above-mentioned consumption are mixed, high-speed stirring mixes 2h, and the viscosity that records glue solution is 220mPa.s; Above-mentioned glue solution is coated on PI film (polyester) with coating machine imide film) to obtain a glue-coated PI film; place the glue-coated PI film in a vacuum oven at 100 ° C for 1 h to remove moisture, and bake at 260 ° C for 1 h to remove the additive (increase Thickener), baked at 350°C for 10 minutes, and peeled off the resin layer and PI film after cooling to obtain a 129 μm resin film with uniform thickness and good appearance;
(2)将步骤(1)得到的2张129μm厚的树脂膜进行叠合,尺寸大小为250mm×250mm,在叠合好的树脂膜的上下两面覆盖1OZ厚的铜箔,进行层压,施加压力为400PSI,最高温度为380℃,保留时间为60min,层压得到中间介质层厚度为0.254mm的覆铜板。(2) The two 129 μm thick resin films obtained in step (1) are laminated, and the size is 250mm × 250mm, and the upper and lower sides of the laminated resin film are covered with 1OZ thick copper foil, laminated, and applied The pressure is 400PSI, the highest temperature is 380°C, and the retention time is 60min, and laminated to obtain a copper clad laminate with an intermediate dielectric layer thickness of 0.254mm.
实施例2Example 2
本实施例提供一种含氟树脂基树脂组合物,以重量份计包括70份聚四氟乙烯(PTFE乳液,树脂固含量为60%,晨光公司的SN-1,添加量116.7份)和30份二氧化硅(火焰法制备得到,D50为5.5μm,D100为15μm,纯度为99.994%,来自江苏联瑞)。The present embodiment provides a kind of fluorine-containing resin-based resin composition, comprises 70 parts of polytetrafluoroethylene (PTFE emulsion, resin solid content is 60%, the SN-1 of morning light company, addition amount 116.7 parts) and 30 parts by weight Parts of silica (prepared by flame method, D50 is 5.5 μm, D100 is 15 μm, purity is 99.994%, from Jiangsu Lianrui).
本实施例还提供一种树脂膜和覆铜板,具体制备方法如下:This embodiment also provides a resin film and a copper clad laminate, the specific preparation method of which is as follows:
(1)将如上述用量的PTFE乳液和二氧化硅混合,加入增稠剂(聚氧乙烯基联苯乙烯化苯基醚,花王株式会社的EMULGEN A-60)0.6份,高速搅拌混合2h,测得胶液的粘度为260mPa.s;将上述胶液用涂覆机涂覆在PI膜(聚酰亚胺膜)的表面上,得到涂胶的PI膜;将涂胶的PI膜置于100℃的真空烘箱中,烘烤1h,去除水分,在260℃下烘烤1h去除助剂(增稠剂),在350℃下烘烤10min,冷却后将树脂层与PI膜进行剥离,得到厚度均一表观良好的65μm的树脂膜;(1) Mix the PTFE emulsion and silicon dioxide in the above amount, add 0.6 parts of thickener (polyoxyethylene distyrenated phenyl ether, EMULGEN A-60 from Kao Corporation), stir and mix at high speed for 2 hours, The viscosity that records glue is 260mPa.s; Above-mentioned glue is coated on the surface of PI film (polyimide film) with coating machine, obtains the PI film of gluing; Place the PI film of gluing In a vacuum oven at 100°C, bake for 1 hour to remove moisture, bake at 260°C for 1 hour to remove additives (thickeners), bake at 350°C for 10 minutes, and peel off the resin layer and PI film after cooling to obtain 65μm resin film with uniform thickness and good appearance;
(2)将步骤(1)得到的4张64.5μm厚的树脂膜进行叠合,尺寸大小为250mm×250mm,在叠合好的树脂膜的上下两面覆盖1OZ厚的铜箔,进行层压,施加压力为400PSI,最高温度为380℃,保留时间为60min,层压得到中间介质层厚度为0.254mm的覆铜板。(2) 4 sheets of 64.5 μm thick resin films obtained in step (1) are stacked, and the size is 250mm × 250mm, and the upper and lower sides of the stacked resin films are covered with 1OZ thick copper foil for lamination, The applied pressure is 400PSI, the highest temperature is 380°C, and the retention time is 60min, and laminated to obtain a copper-clad laminate with an intermediate dielectric layer thickness of 0.254mm.
实施例3Example 3
本实施例提供一种含氟树脂基树脂组合物,以重量份计包括38份聚四氟乙烯(PTFE乳液,树脂固含量为60%,晨光公司的SN-1,添加量63.3份)、2份短切纤维(短切纤维直径0.7μm,来自江苏联瑞)和60份二氧化硅(火焰法制备得到,D50为6μm,D100为18μm,纯度为99.994%,来自江苏联瑞)。The present embodiment provides a kind of fluorine-containing resin-based resin composition, comprises 38 parts of polytetrafluoroethylene (PTFE emulsion, resin solid content is 60%, the SN-1 of morning light company, addition amount 63.3 parts) in parts by weight, 2 1 part of chopped fiber (chopped fiber diameter 0.7 μm, from Jiangsu Lianrui) and 60 parts of silica (prepared by flame method, D50 is 6 μm, D100 is 18 μm, purity is 99.994%, from Jiangsu Lianrui).
本实施例还提供一种树脂膜(厚度为129μm)和覆铜板(中间介质层厚度为0.254mm),具体制备方法与实施例1相同。This embodiment also provides a resin film (with a thickness of 129 μm) and a copper clad laminate (with an intermediate dielectric layer with a thickness of 0.254 mm), the specific preparation method of which is the same as that of Embodiment 1.
实施例4Example 4
本实施例提供一种含氟树脂基树脂组合物,以重量份计包括35份聚四氟乙烯(PTFE乳液,树脂固含量为60%,晨光公司的SN-1,添加量58.3份)和65份二氧化硅(火焰法制备得到,D50为6.9μm,D100为20μm,纯度为99.996%,来自江苏联瑞)。The present embodiment provides a kind of fluorine-containing resin-based resin composition, comprises 35 parts of polytetrafluoroethylene (PTFE emulsion, resin solid content is 60%, the SN-1 of morning light company, addition amount 58.3 parts) and 65 parts by weight Parts of silica (prepared by flame method, D50 is 6.9 μm, D100 is 20 μm, purity is 99.996%, from Jiangsu Lianrui).
本实施例还提供一种树脂膜(厚度为129μm)和覆铜板(中间介质层厚度为0.254mm),具体制备方法与实施例1相同。This embodiment also provides a resin film (with a thickness of 129 μm) and a copper clad laminate (with an intermediate dielectric layer with a thickness of 0.254 mm), the specific preparation method of which is the same as that of Embodiment 1.
实施例5Example 5
本实施例提供一种含氟树脂基树脂组合物,以重量份计包括41份聚四氟乙烯乳液(PTFE乳液,树脂固含量为60%,晨光公司的SN-1,添加量68.3份)、5份四氟乙烯-全氟烷氧基乙烯基醚共聚物(PFA乳液,树脂固含量为50%,四川晨光PFA-E50,添加量10份)、4份二氧化钛(D50为5.5μm,山东国瓷的STO-500D)和50份二氧化硅(火焰法制备得到,D50为10μm,D100为28μm,纯度为99.994%,来自江苏联瑞)。The present embodiment provides a fluorine-containing resin-based resin composition, which includes 41 parts by weight of polytetrafluoroethylene emulsion (PTFE emulsion, the resin solid content is 60%, the SN-1 of Chenguang Company, the addition amount is 68.3 parts), 5 parts of tetrafluoroethylene-perfluoroalkoxy vinyl ether copolymer (PFA emulsion, the resin solid content is 50%, Sichuan Chenguang PFA-E50, the addition amount is 10 parts), 4 parts of titanium dioxide (D50 is 5.5 μ m, Shandong State Porcelain STO-500D) and 50 parts of silicon dioxide (prepared by flame method, D50 is 10 μm, D100 is 28 μm, purity is 99.994%, from Jiangsu Lianrui).
本实施例还提供一种树脂膜(厚度为64.5μm)和覆铜板(中间介质层厚度为0.254mm),具体制备方法与实施例2相同。This embodiment also provides a resin film (with a thickness of 64.5 μm) and a copper clad laminate (with an intermediate dielectric layer with a thickness of 0.254 mm), the specific preparation method of which is the same as that of Embodiment 2.
实施例6Example 6
本实施例提供一种含氟树脂基树脂组合物,以重量份计包括46份全氟乙烯丙烯共聚物(FEP乳液,树脂固含量为50%,日本大金公司的ND-110,添加量92份)、4份二氧化钛(D50为5.5μm,山东国瓷的STO-500D)和50份二氧化硅(火焰法制备得到,D50为10μm,D100为28μm,纯度为99.994%,来自江苏联瑞)。The present embodiment provides a kind of fluorine-containing resin-based resin composition, comprises 46 parts by weight of perfluoroethylene propylene copolymer (FEP emulsion, resin solid content is 50%, ND-110 of Japanese Daikin Company, addition amount 92 ), 4 parts of titanium dioxide (D50 is 5.5 μm, STO-500D of Shandong Guoci) and 50 parts of silicon dioxide (prepared by flame method, D50 is 10 μm, D100 is 28 μm, purity is 99.994%, from Jiangsu Lianrui) .
本实施例还提供一种树脂膜(厚度为64.5μm)和覆铜板(中间介质层厚度为0.254mm),具体制备方法与实施例2相同。This embodiment also provides a resin film (with a thickness of 64.5 μm) and a copper clad laminate (with an intermediate dielectric layer with a thickness of 0.254 mm), the specific preparation method of which is the same as that of Embodiment 2.
实施例7Example 7
本实施例提供一种含氟树脂基树脂组合物,以重量份计包括35份聚四氟乙烯(PTFE乳液,树脂固含量为60%,晨光公司的SN-1,添加量58.3份)和65份二氧化硅(火焰法制备得到,D50为6μm,D100为18μm,纯度为99.996%,来自江苏联瑞;表面处理的试剂为环氧基硅烷偶联剂(信越化学的KBM403),试剂的用量为二氧化硅用量的0.3%)。The present embodiment provides a kind of fluorine-containing resin-based resin composition, comprises 35 parts of polytetrafluoroethylene (PTFE emulsion, resin solid content is 60%, the SN-1 of morning light company, addition amount 58.3 parts) and 65 parts by weight Parts of silicon dioxide (prepared by flame method, D50 is 6 μm, D100 is 18 μm, purity is 99.996%, from Jiangsu Lianrui; the reagent for surface treatment is epoxy silane coupling agent (KBM403 of Shin-Etsu Chemical), the amount of reagent 0.3% of the amount of silicon dioxide).
本实施例还提供一种树脂膜(厚度为129μm)和覆铜板(中间介质层厚度为0.254mm),具体制备方法与实施例1相同。This embodiment also provides a resin film (with a thickness of 129 μm) and a copper clad laminate (with an intermediate dielectric layer with a thickness of 0.254 mm), the specific preparation method of which is the same as that of Embodiment 1.
实施例8Example 8
本实施例提供一种含氟树脂基树脂组合物,以重量份计包括35份聚四氟乙烯(PTFE乳液,树脂固含量为60%,晨光公司的SN-1,添加量58.3份)和65份二氧化硅(火焰法制备得到,D50为9μm,D100为25μm,纯度为99.994%,来自江苏联瑞;表面处理的试剂为全氟硅烷偶联剂(山东硅科的F823),试剂的用量为二氧化硅用量的0.3%)。The present embodiment provides a kind of fluorine-containing resin-based resin composition, comprises 35 parts of polytetrafluoroethylene (PTFE emulsion, resin solid content is 60%, the SN-1 of morning light company, addition amount 58.3 parts) and 65 parts by weight Part silicon dioxide (prepared by flame method, D50 is 9 μm, D100 is 25 μm, purity is 99.994%, comes from Jiangsu Lianrui; the reagent for surface treatment is perfluorosilane coupling agent (F823 of Shandong Silicon Branch), the amount of reagent 0.3% of the amount of silicon dioxide).
本实施例还提供一种树脂膜(厚度为129μm)和覆铜板(中间介质层厚度为0.254mm),具体制备方法与实施例1相同。This embodiment also provides a resin film (with a thickness of 129 μm) and a copper clad laminate (with an intermediate dielectric layer with a thickness of 0.254 mm), the specific preparation method of which is the same as that of Embodiment 1.
实施例9Example 9
本实施例提供一种含氟树脂基树脂组合物,以重量份计包括35份聚四氟乙烯(PTFE乳液,树脂固含量为60%,晨光公司的SN-1,添加量58.3份)和65份二氧化硅(火焰法制备得到,D50为6.5μm,D100为36μm,纯度为99.996%,来自江苏联瑞)。The present embodiment provides a kind of fluorine-containing resin-based resin composition, comprises 35 parts of polytetrafluoroethylene (PTFE emulsion, resin solid content is 60%, the SN-1 of morning light company, addition amount 58.3 parts) and 65 parts by weight Parts of silica (prepared by flame method, D50 is 6.5 μm, D100 is 36 μm, purity is 99.996%, from Jiangsu Lianrui).
本实施例还提供一种树脂膜(厚度为129μm)和覆铜板(中间介质层厚度为0.254mm),具体制备方法与实施例1相同。This embodiment also provides a resin film (with a thickness of 129 μm) and a copper clad laminate (with an intermediate dielectric layer with a thickness of 0.254 mm), the specific preparation method of which is the same as that of Embodiment 1.
比较例1Comparative example 1
本比较例提供一种含氟树脂基树脂组合物,以重量份计包括35份聚四氟乙烯(PTFE乳液,树脂固含量为60%,晨光公司的SN-1,添加量58.3份)和65份二氧化硅(火焰法制备得到,D50为3.7μm,D100为11μm,纯度为99.994%,来自江苏联瑞)。This comparative example provides a kind of fluorine-containing resin-based resin composition, comprises 35 parts of polytetrafluoroethylene (PTFE emulsion, resin solid content is 60%, the SN-1 of morning light company, addition amount 58.3 parts) and 65 parts by weight Parts of silica (prepared by flame method, D50 is 3.7 μm, D100 is 11 μm, purity is 99.994%, from Jiangsu Lianrui).
本比较例还提供一种树脂膜(厚度为129μm)和覆铜板(中间介质层厚度为0.254mm),具体制备方法与实施例1相同。This comparative example also provides a resin film (with a thickness of 129 μm) and a copper clad laminate (with an intermediate dielectric layer with a thickness of 0.254 mm), the specific preparation method of which is the same as that of Example 1.
比较例2Comparative example 2
本比较例提供一种含氟树脂基树脂组合物,以重量份计包括35份聚四氟乙烯(PTFE乳液,树脂固含量为60%,晨光公司的SN-1,添加量58.3份)和65份二氧化硅(火焰法制备得到,D50为14μm,D100为45μm,纯度为99.994%,来自江苏联瑞)。This comparative example provides a kind of fluorine-containing resin-based resin composition, comprises 35 parts of polytetrafluoroethylene (PTFE emulsion, resin solid content is 60%, the SN-1 of morning light company, addition amount 58.3 parts) and 65 parts by weight Parts of silica (prepared by flame method, D50 is 14 μm, D100 is 45 μm, purity is 99.994%, from Jiangsu Lianrui).
本比较例还提供一种树脂膜(厚度为129μm)和覆铜板(中间介质层厚度为0.254mm),具体制备方法与实施例1相同。This comparative example also provides a resin film (with a thickness of 129 μm) and a copper clad laminate (with an intermediate dielectric layer with a thickness of 0.254 mm), the specific preparation method of which is the same as that of Example 1.
比较例3Comparative example 3
本比较例提供一种含氟树脂基树脂组合物,以重量份计包括35份聚四氟乙烯(PTFE乳液,树脂固含量为60%,晨光公司的SN-1,添加量58.3份)和65份二氧化硅(火焰法制备得到,D50为6.9μm,D100为20μm,纯度为99.98%,来自江苏联瑞)。This comparative example provides a kind of fluorine-containing resin-based resin composition, comprises 35 parts of polytetrafluoroethylene (PTFE emulsion, resin solid content is 60%, the SN-1 of morning light company, addition amount 58.3 parts) and 65 parts by weight Part silicon dioxide (prepared by flame method, D50 is 6.9 μm, D100 is 20 μm, purity is 99.98%, from Jiangsu Lianrui).
本比较例还提供一种树脂膜(厚度为129μm)和覆铜板(中间介质层厚度为0.254mm),具体制备方法与实施例1相同。This comparative example also provides a resin film (with a thickness of 129 μm) and a copper clad laminate (with an intermediate dielectric layer with a thickness of 0.254 mm), the specific preparation method of which is the same as that of Example 1.
比较例4Comparative example 4
本比较例提供一种含氟树脂基树脂组合物,以重量份计包括35份聚四氟乙烯(PTFE乳液,树脂固含量为60%,晨光公司的SN-1,添加量58.3份)和65份二氧化硅(火焰法制备得到,D50为6μm,D100为18μm,纯度为99.98%,来自江苏联瑞;表面处理的试剂为环氧基硅烷偶联剂(信越化学的KBM403),试剂的用量为二氧化硅用量的0.3%)。This comparative example provides a kind of fluorine-containing resin-based resin composition, comprises 35 parts of polytetrafluoroethylene (PTFE emulsion, resin solid content is 60%, the SN-1 of morning light company, addition amount 58.3 parts) and 65 parts by weight Parts of silicon dioxide (prepared by flame method, D50 is 6 μm, D100 is 18 μm, purity is 99.98%, comes from Jiangsu Lianrui; the reagent for surface treatment is epoxy silane coupling agent (KBM403 of Shin-Etsu Chemical), the amount of reagent 0.3% of the amount of silicon dioxide).
本比较例还提供一种树脂膜(厚度为129μm)和覆铜板(中间介质层厚度为0.254mm),具体制备方法与实施例1相同。This comparative example also provides a resin film (with a thickness of 129 μm) and a copper clad laminate (with an intermediate dielectric layer with a thickness of 0.254 mm), the specific preparation method of which is the same as that of Example 1.
比较例5Comparative Example 5
本比较例提供一种含氟树脂基树脂组合物,以重量份计包括35份聚四氟乙烯(PTFE乳液,树脂固含量为60%,晨光公司的SN-1,添加量58.3份)和65份二氧化硅(有机硅水解法制备得到,平均粒径D50为0.5μm,D100为3μm,纯度为99.996%,来自江苏辉迈)。This comparative example provides a kind of fluorine-containing resin-based resin composition, comprises 35 parts of polytetrafluoroethylene (PTFE emulsion, resin solid content is 60%, the SN-1 of morning light company, addition amount 58.3 parts) and 65 parts by weight Parts of silicon dioxide (prepared by organosilicon hydrolysis, average particle size D50 is 0.5 μm, D100 is 3 μm, purity is 99.996%, from Jiangsu Huimai).
本比较例还提供一种树脂膜(厚度为129μm)和覆铜板(中间介质层厚度为0.254mm),具体制备方法与实施例1相同。This comparative example also provides a resin film (with a thickness of 129 μm) and a copper clad laminate (with an intermediate dielectric layer with a thickness of 0.254 mm), the specific preparation method of which is the same as that of Example 1.
对实施例1~9、比较例1~5提供的覆铜板进行性能测试,具体方法如下:Carry out performance test to the copper-clad board that embodiment 1~9, comparative example 1~5 provide, specific method is as follows:
(1)介电常数Dk和介电损耗Df:采用SPDR(Split Post Dielectric Resonator)法进行测试,测试条件为A态,频率为10GHz;(1) Dielectric constant Dk and dielectric loss Df: Tested by SPDR (Split Post Dielectric Resonator) method, the test condition is A state, and the frequency is 10GHz;
(2)电气强度:采用IPC-TM-650 2.5.6.2A方法进行测试;(2) Electric strength: tested by IPC-TM-650 2.5.6.2A method;
性能测试数据如表1所示。The performance test data are shown in Table 1.
表1Table 1
从表1可以看出,相较于比较例1-5,本发明实施例1-9通过采用高纯(纯度大于99.99%)的火焰法二氧化硅,并对二氧化硅粒径限定在D50为5-10μm,二氧化硅的纯度和粒径协同作用下,可以获得更低的介电损耗(在0.00048以下)和更高的电气强度性能(在70以上),并且具有较低的介电常数(3.8以下)。从实施例1-9可以看出,当D50优选为5-6.9μm时,在得到超低介电损耗的同时,电气强度也明显提高,当D50优选为5.5-6.9μm时,板材介电损耗和电气强度进一步优化。As can be seen from Table 1, compared with Comparative Examples 1-5, Examples 1-9 of the present invention adopt high-purity (purity greater than 99.99%) flame-process silica, and limit the silica particle size to D50 5-10μm, under the synergistic effect of the purity and particle size of silica, lower dielectric loss (below 0.00048) and higher electric strength performance (above 70) can be obtained, and has a lower dielectric loss Constant (below 3.8). It can be seen from Examples 1-9 that when D50 is preferably 5-6.9 μm, while ultra-low dielectric loss is obtained, the electric strength is also significantly improved. When D50 is preferably 5.5-6.9 μm, the dielectric loss of the plate And electric strength is further optimized.
申请人声明,本发明通过上述实施例来说明本发明的含氟树脂基树脂组合物及其应用,但本发明并不局限于上述实施例,即不意味着本发明必须依赖上述实施例才能实施。所属技术领域的技术人员应该明了,对本发明的任何改进,对本发明产品各原料的等效替换及辅助成分的添加、具体方式的选择等,均落在本发明的保护范围和公开范围之内。The applicant declares that the present invention illustrates the fluorine-containing resin-based resin composition of the present invention and its application through the above examples, but the present invention is not limited to the above examples, that is, it does not mean that the present invention must rely on the above examples to implement . Those skilled in the art should understand that any improvement of the present invention, the equivalent replacement of each raw material of the product of the present invention, the addition of auxiliary components, the selection of specific methods, etc., all fall within the scope of protection and disclosure of the present invention.
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CN113493602A (en) * | 2020-03-20 | 2021-10-12 | 江西联茂电子科技有限公司 | Resin composition, prepreg and printed wiring board |
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