CN116284514A - Constrained geometry cationic metallocene catalyst, its synthesis method and application - Google Patents
Constrained geometry cationic metallocene catalyst, its synthesis method and application Download PDFInfo
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Abstract
本发明属于烯烃聚合催化剂技术领域,尤其涉及限制几何构型的阳离子茂金属催化剂、及其合成方法和应用。所述合成方法包括惰性气体保护下,有机溶剂中,具有式(I‑1)所示的茂钛双氯化合物与烷基金属化合物进行第一反应,得含具有式(II‑1)所示的茂钛双烷基化合物的第一溶液;直接向上述第一溶液中加入具有式(II‑2)所示的有机硼化合物进行第二反应后,减压蒸馏,得具有式(III‑1)所示的化合物。所得限制几何构型的阳离子催化剂主要用于烯烃聚合反应,具有较高的催化乙烯聚合活性,且具有耐高温性能,适合于大规模工业化生产。
The invention belongs to the technical field of olefin polymerization catalysts, and in particular relates to cationic metallocene catalysts with constrained geometric configurations, synthesis methods and applications thereof. The synthesis method comprises that under the protection of an inert gas, in an organic solvent, the titanocene dichloride compound represented by the formula (I-1) is reacted with an alkyl metal compound to obtain a compound having the formula (II-1). The first solution of the titanocene dialkyl compound; directly add the organoboron compound shown in the formula (II-2) to the above-mentioned first solution and carry out the second reaction, and distill under reduced pressure to obtain the compound having the formula (III-1 ) compounds shown. The obtained cationic catalyst with constrained geometry is mainly used for olefin polymerization reaction, has higher catalytic activity for ethylene polymerization, and has high temperature resistance performance, and is suitable for large-scale industrial production.
Description
技术领域technical field
本发明属于烯烃聚合催化剂技术领域,尤其涉及一种限制几何构型的阳离子茂金属催化剂的合成方法。The invention belongs to the technical field of olefin polymerization catalysts, in particular to a method for synthesizing a cationic metallocene catalyst with restricted geometry.
背景技术Background technique
聚烯烃树脂被广泛地应用于日常生活和工业生产的各个领域。目前,我国对聚烯烃树脂产品的需求量十分巨大且每年递增,工业生产也正面临着从传统的Z-N催化烯烃聚合技术向茂金属催化烯烃聚合技术的工艺转变。Polyolefin resins are widely used in various fields of daily life and industrial production. At present, my country's demand for polyolefin resin products is huge and increasing every year, and industrial production is also facing a process change from traditional Z-N catalyzed olefin polymerization technology to metallocene catalyzed olefin polymerization technology.
茂金属催化剂和Z-N催化剂相比,其具有单一活性中心,催化活性高,聚合物分子量分布窄,共聚性能好等优点。其中,最典型的是限制几何构型茂金属催化剂(GCG),其在乙烯均聚和共聚方面都表现的十分优异。一般来说,这类茂金属催化剂单独使用时,不具有催化烯烃聚合活性,需用助剂(比如甲基铝氧烷MAO、烷基铝/有机硼酸盐试剂)激活,原位转换为阳离子烷基茂金属活性中心,通过烯烃插入和B-H消除反应催化烯烃聚合。Compared with Z-N catalysts, metallocene catalysts have the advantages of single active center, high catalytic activity, narrow polymer molecular weight distribution, and good copolymerization performance. Among them, the most typical one is the constrained geometry metallocene catalyst (GCG), which is excellent in both ethylene homopolymerization and copolymerization. Generally speaking, when this type of metallocene catalyst is used alone, it does not have the activity of catalyzing olefin polymerization, and needs to be activated by an auxiliary agent (such as methylaluminoxane MAO, alkylaluminum/organoborate reagent) to convert it into a cation in situ Alkyl metallocene active centers catalyze olefin polymerization via olefin insertion and B–H elimination reactions.
其中,所述助剂一般选用甲基铝氧烷(MAO)或者烷基铝、有机硼酸盐试剂二者复合。尽管茂金属/MAO催化体系生成阳离子茂金属活性中心相对简单(茂金属烷基化和阳离子催化剂一步生成),但MAO助剂价格昂贵,消耗量大,产品生产成本高。相对而言,茂金属/烷基铝/有机硼催化体系生产成本较低,但体系复杂,需要多步反应才能生成阳离子茂金属烷基活性中心,所得催化剂结构和性质不稳定,长时间放置容易失活,催化剂明显活性降低。Wherein, the auxiliary agent is generally selected from methylaluminoxane (MAO) or alkylaluminum and organic borate reagent. Although the metallocene/MAO catalyst system is relatively simple to generate cationic metallocene active centers (one-step generation of metallocene alkylation and cationic catalyst), the MAO promoter is expensive, consumes a lot, and the product production cost is high. Relatively speaking, the production cost of the metallocene/alkylaluminum/organoboron catalytic system is relatively low, but the system is complex and requires multi-step reactions to generate cationic metallocene alkyl active centers. The structure and properties of the resulting catalyst are unstable and easy to be placed for a long time deactivation, the activity of the catalyst is obviously reduced.
发明内容Contents of the invention
本发明提出了一种限制几何构型的阳离子茂金属催化剂、及其合成方法和应用,采用一锅法合成具有稳定构型的阳离子茂金属催化剂,利用其进行烯烃聚合,无需额外添加其它助剂(如有机硼),可有效避免直接原位反应造成的催化剂不稳定,实现调控产品的稳定性目的。The present invention proposes a cationic metallocene catalyst with a constrained geometric configuration, its synthesis method and application, and adopts a one-pot method to synthesize a cationic metallocene catalyst with a stable configuration, and utilizes it to carry out olefin polymerization without adding other additives (such as organoboron), which can effectively avoid catalyst instability caused by direct in-situ reaction, and achieve the purpose of regulating product stability.
本发明提出一种限制几何构型阳离子催化剂的合成方法,包括:The present invention proposes a synthetic method of a constrained geometry cationic catalyst, comprising:
惰性气体保护下,有机溶剂中,具有式(I-1)所示的茂钛双氯化合物与烷基金属化合物进行第一反应,得含具有式(II-1)所示的茂钛双烷基化合物的第一溶液;Under the protection of an inert gas, in an organic solvent, the titanocene dichloride compound represented by the formula (I-1) is first reacted with an alkyl metal compound to obtain a titanocene bis-alkane compound represented by the formula (II-1). A first solution of the base compound;
直接向上述第一溶液中加入具有式(II-2)所示的有机硼化合物进行第二反应后,减压蒸馏,得具有式(III-1)所示的化合物;After directly adding the organoboron compound represented by the formula (II-2) to the above-mentioned first solution for the second reaction, distilling under reduced pressure to obtain the compound represented by the formula (III-1);
[N(R7)2(R8)-H]+[B(C6F5)4]-式(II-2); [N(R 7 ) 2 (R 8 )-H] + [B(C 6 F 5 ) 4 ] - formula (II-2);
其中,R1选自四氢吡咯或哌啶基;Wherein, R is selected from tetrahydropyrrole or piperidinyl;
R2选自氢或甲基; R is selected from hydrogen or methyl;
R3和R4独立选自取代和未取代的烷基和芳基;R and R are independently selected from substituted and unsubstituted alkyl and aryl;
R5选自叔丁基、环烷基烷基; R is selected from tert-butyl, cycloalkylalkyl;
R6选自取代或未取代的烷基和芳基; R is selected from substituted or unsubstituted alkyl and aryl;
R7选自取代或未取代的C2-C20的烷基;R 7 is selected from substituted or unsubstituted C 2 -C 20 alkyl groups;
R8选自氢原子、甲基和苯基。R 8 is selected from a hydrogen atom, a methyl group and a phenyl group.
进一步地,所述烷基金属化合物为烷基锂、烷基锌和烷基铝。Further, the metal alkyl compound is lithium alkyl, zinc alkyl and aluminum alkyl.
进一步地,具有式(I-1)所示的茂钛双氯化合物与烷基金属化合物的摩尔比为1:1-500。Further, the molar ratio of the titanocene dichloride compound represented by the formula (I-1) to the metal alkyl compound is 1:1-500.
进一步地,具有式(II-1)所示的茂钛双烷基化合物与具有式(II-2)所示的有机硼化合物的摩尔比为1:1-1.5。Further, the molar ratio of the titanocenedialkyl compound represented by the formula (II-1) to the organoboron compound represented by the formula (II-2) is 1:1-1.5.
进一步地,所述有机溶剂为脂肪烃溶剂;优选的,所述脂肪烃溶剂包括芳烃类、醚类和烷烃类中至少一种。Further, the organic solvent is an aliphatic hydrocarbon solvent; preferably, the aliphatic hydrocarbon solvent includes at least one of aromatic hydrocarbons, ethers and alkanes.
本发明还提出上述任一所述的合成方法制备得到的限制几何构型的阳离子催化剂。The present invention also proposes a cationic catalyst with a constrained geometry prepared by any one of the aforementioned synthesis methods.
本发明还提出上述任一所述的限制几何构型的阳离子催化剂在烯烃聚合反应中的应用。The present invention also proposes the application of any one of the above-mentioned constrained geometry cationic catalysts in olefin polymerization.
进一步地,所述烯烃聚合包括乙烯均聚反应、乙烯共聚反应。Further, the olefin polymerization includes ethylene homopolymerization and ethylene copolymerization.
优选的,所述乙烯共聚反应为乙烯与α-烯烃发生共聚反应;更优选的,所述α-烯烃为辛烯。Preferably, the ethylene copolymerization reaction is a copolymerization reaction of ethylene and α-olefin; more preferably, the α-olefin is octene.
进一步地,所述烯烃聚合反应过程中无需加入助剂;Further, no additives need to be added during the olefin polymerization reaction;
优选的,所述助剂为有机硼化合物。Preferably, the auxiliary agent is an organoboron compound.
进一步地,乙烯共聚反应方法包括如下步骤:向反应釜中通入乙烯,再加入脂肪烃溶剂和α-烯烃,加入烷基铝,搅拌,加入阳离子限制几何构型催化剂,升温至反应温度后,加压反应,得产物。Further, the ethylene copolymerization reaction method comprises the following steps: feeding ethylene into the reactor, adding an aliphatic hydrocarbon solvent and an α-olefin, adding an aluminum alkyl, stirring, adding a cationic constrained geometry catalyst, and raising the temperature to the reaction temperature, Pressure reaction, in product.
本发明具有以下优势:The present invention has the following advantages:
本发明提出的稳定的阳离子限制几何构型茂金属催化剂的制备工艺,采用可溶性有机硼化物与茂钛双烷基化合物反应,通过一锅法反应生成溶解性较好的限制几何构型阳离子催化剂,该工艺反应路线简单,条件温和,无需中间体分离,可大大减少所需设备,降低设备投资。并且,制备得到的阳离子催化剂结构稳定,溶解性好,具有较高的催化乙烯聚合活性,且具有耐高温性能,适合于大规模工业化生产。The preparation process of the stable cationic constrained geometry metallocene catalyst proposed by the present invention adopts the reaction of soluble organoboride and titanocene dialkyl compound, and generates a constrained geometry cationic catalyst with better solubility through a one-pot reaction, The reaction route of the process is simple, the conditions are mild, no intermediate separation is required, the required equipment can be greatly reduced, and equipment investment can be reduced. Moreover, the prepared cationic catalyst has a stable structure, good solubility, high catalytic ethylene polymerization activity, high temperature resistance, and is suitable for large-scale industrial production.
本发明将具有稳定结构的限制几何构型阳离子茂金属催化剂用于催化烯烃聚合反应时,不需要额外加入有机硼助剂,仅需添加少量用于除杂的烷基铝试剂即可,具有高的催化剂活性、耐高温性以及共聚性能,所得聚合产物具有较高的分子量。When the present invention uses a constrained geometry cationic metallocene catalyst with a stable structure to catalyze olefin polymerization, it does not need to add additional organoboron additives, and only needs to add a small amount of alkylaluminum reagent for impurity removal, and has high Excellent catalyst activity, high temperature resistance and copolymerization performance, and the obtained polymerization product has a higher molecular weight.
附图说明Description of drawings
构成本发明的一部分的附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The drawings constituting a part of the present invention are used to provide a further understanding of the present invention, and the schematic embodiments and descriptions of the present invention are used to explain the present invention, and do not constitute an improper limitation of the present invention. In the attached picture:
图1为本发明实施例1步骤(1)所得茂金属化合物2a的核磁谱图;Fig. 1 is the NMR spectrum of metallocene compound 2a obtained in step (1) of Example 1 of the present invention;
图2为本发明实施例1步骤(2)所得阳离子茂金属化合物4a的核磁谱图。Fig. 2 is the NMR spectrum of the cationic metallocene compound 4a obtained in step (2) of Example 1 of the present invention.
具体实施方式Detailed ways
需要说明的是,在不冲突的情况下,本发明中的实施例及实施例中的特征可以相互组合。It should be noted that, in the case of no conflict, the embodiments of the present invention and the features in the embodiments can be combined with each other.
下面将结合具体实施例详细阐述本发明。The present invention will be described in detail below in conjunction with specific examples.
现有技术中,聚合釜往往需要多管路,分别输送茂金属、MAO、烷基铝(除杂)和有机硼助剂等,增加了实际操作的复杂性。且由于催化体系物料在各个管路流量的不稳定和混合反应的不均匀,易导致生成阳离子烷基茂金属活性中心不稳定,进而使得其有效性下降,影响催化活性和树脂产品性能。In the prior art, the polymerization kettle often needs multiple pipelines to transport metallocene, MAO, alkylaluminum (impurity removal) and organic boron additives separately, which increases the complexity of the actual operation. Moreover, due to the instability of the flow rate of the catalytic system material in each pipeline and the uneven mixing reaction, it is easy to lead to the instability of the active center of the cationic alkyl metallocene, which in turn reduces its effectiveness and affects the catalytic activity and resin product performance.
本发明实施例提出一种限制几何构型阳离子催化剂的合成方法,包括:The embodiment of the present invention proposes a method for synthesizing a constrained geometry cationic catalyst, comprising:
惰性气体保护下,有机溶剂中,具有式(I-1)所示的茂钛双氯化合物与烷基金属化合物进行第一反应,得含具有式(II-1)所示的茂钛双烷基化合物的第一溶液;Under the protection of an inert gas, in an organic solvent, the titanocene dichloride compound represented by the formula (I-1) is first reacted with an alkyl metal compound to obtain a titanocene bis-alkane compound represented by the formula (II-1). A first solution of the base compound;
直接向上述第一溶液中加入具有式(II-2)所示的有机硼化合物进行第二反应后,减压蒸馏,得具有式(III-1)所示的化合物;After directly adding the organoboron compound represented by the formula (II-2) to the above-mentioned first solution for the second reaction, distilling under reduced pressure to obtain the compound represented by the formula (III-1);
[N(R7)2(R8)-H]+[B(C6F5)4]-式(II-2); [N(R 7 ) 2 (R 8 )-H] + [B(C 6 F 5 ) 4 ] - formula (II-2);
其中,R1选自四氢吡咯或哌啶基;R2选自氢或甲基;R3和R4选自取代和未取代的烷基和芳基;R5选自叔丁基、环烷基烷基;R6选自取代或未取代的烷基和芳基;R7选自取代或未取代的C2-C20的烷基;R8选自氢原子、甲基和苯基。Wherein, R 1 is selected from tetrahydropyrrole or piperidinyl; R 2 is selected from hydrogen or methyl; R 3 and R 4 are selected from substituted and unsubstituted alkyl and aryl; R 5 is selected from tert-butyl, ring Alkylalkyl; R6 is selected from substituted or unsubstituted alkyl and aryl; R7 is selected from substituted or unsubstituted C2 - C20 alkyl; R8 is selected from hydrogen atom, methyl and phenyl .
本发明实施例提供了一种一锅法合成可溶性的限制几何构型的阳离子催化剂的方法,采用可溶性的有机硼化物与茂钛双烷基化合物反应,所得阳离子催化剂在脂肪烃溶剂中可溶性和稳定性均较高,用于烯烃聚合时不再需要额外添加有机硼助剂,使得烯烃聚合反应的活性增加,分子量相对提高,分子量分布相对较窄。The embodiment of the present invention provides a one-pot method for synthesizing a soluble cationic catalyst of constrained geometry, using a soluble organoboride to react with a titanocene dialkyl compound, and the resulting cationic catalyst is soluble and stable in an aliphatic hydrocarbon solvent The properties are high, and it is no longer necessary to add additional organic boron additives when used in olefin polymerization, which increases the activity of olefin polymerization, relatively increases the molecular weight, and relatively narrows the molecular weight distribution.
本发明一优选实施例中,R1为四氢吡咯基,R2为氢;R3和R4相同,R3或R4选自甲基或苯基;R5为叔丁基;R6为甲基或异丙基;R7为未取代的C18的烷基;R8选自甲基。In a preferred embodiment of the present invention, R 1 is tetrahydropyrrolyl, R 2 is hydrogen; R 3 and R 4 are the same, R 3 or R 4 are selected from methyl or phenyl; R 5 is tert-butyl; R 6 Is methyl or isopropyl; R 7 is an unsubstituted C 18 alkyl group; R 8 is selected from methyl.
本发明一优选实施例中,烷基金属化合物为烷基锂、烷基锌和烷基铝。所述烷基锂包括甲基锂(LiCH3)、乙基锂、三异丁基锂等。烷基铝可以为三异丁基铝(AliBu3)。In a preferred embodiment of the present invention, the metal alkyl compound is lithium alkyl, zinc alkyl and aluminum alkyl. The alkyllithium includes methyllithium (LiCH 3 ), ethyllithium, triisobutyllithium and the like. The aluminum alkyl may be triisobutylaluminum ( Ali Bu 3 ).
本发明一实施例中,具有式(I-1)所示的茂钛双氯化合物与烷基金属化合物的摩尔比为1:1-500。优选的,具有式(I-1)所示的茂钛双氯化合物与烷基金属化合物的摩尔比为1:2.1。In one embodiment of the present invention, the molar ratio of the titanocene dichloride compound represented by the formula (I-1) to the metal alkyl compound is 1:1-500. Preferably, the molar ratio of the titanocene dichloride compound represented by the formula (I-1) to the metal alkyl compound is 1:2.1.
本发明一实施例中,具有式(II-1)所示的茂钛双烷基化合物与具有式(II-2)所示的有机硼化合物的摩尔比为1:1-1.5。优选的,具有式(II-1)所示的茂钛双烷基化合物与具有式(II-2)所示的有机硼化合物的摩尔比为1:1-1.1。需要指出,具有式(II-1)所示的茂钛双烷基化合物是以具有式(I-1)所示的茂钛双氯化合物为原料基础,按照理论量计算而得。In one embodiment of the present invention, the molar ratio of the titanocenedialkyl compound represented by the formula (II-1) to the organoboron compound represented by the formula (II-2) is 1:1-1.5. Preferably, the molar ratio of the titanocenedialkyl compound represented by formula (II-1) to the organoboron compound represented by formula (II-2) is 1:1-1.1. It should be pointed out that the titanocene dialkyl compound represented by the formula (II-1) is calculated based on the titanocene dichloride compound represented by the formula (I-1) according to the theoretical amount.
本发明实施例中,具有式(II-2)所示的有机硼化合物为含烷基长链的可溶性有机硼化物。可溶性有机硼化物可与茂钛双烷基化合物反应生成溶解性好的限制几何构型阳离子催化剂,此为本发明中确保所得阳离子催化剂结构稳定的关键。相反,当使用在脂肪烃溶剂溶解度较差的硼化合物与茂钛双烷基化合物反应,所得阳离子催化剂稳定性较差,不利于乙烯聚合反应顺利进行,进而影响聚合反应所得产物质量及活性高低。In the embodiment of the present invention, the organoboron compound represented by the formula (II-2) is a soluble organoboron compound containing a long chain of an alkyl group. Soluble organoborides can react with titanocene dialkyl compounds to form cationic catalysts with good solubility and constrained geometry, which is the key to ensure the stability of the structure of the cationic catalysts obtained in the present invention. On the contrary, when boron compounds with poor solubility in aliphatic solvents are used to react with titanocene dialkyl compounds, the resulting cationic catalysts are less stable, which is not conducive to the smooth progress of ethylene polymerization, which in turn affects the quality and activity of the products obtained in the polymerization reaction.
具体地,所述有机溶剂包括芳烃类、醚类和烷烃类中至少一种。本发明实施例中,芳烃类、醚类和烷烃类均为脂肪烃溶剂,具有式(II-2)所示的有机硼化合物在此类溶剂中溶解性较好。优选的,所述有机溶剂包括甲苯、四氢呋喃、乙醚、正己烷中至少一种。Specifically, the organic solvent includes at least one of aromatic hydrocarbons, ethers and alkanes. In the embodiment of the present invention, aromatic hydrocarbons, ethers and alkanes are all aliphatic hydrocarbon solvents, and organoboron compounds represented by formula (II-2) have better solubility in such solvents. Preferably, the organic solvent includes at least one of toluene, tetrahydrofuran, ether, and n-hexane.
具体地,第一反应的反应温度为-78℃-100℃;优选的,第一反应的反应温度为15-35℃。第二反应的反应温度为-78℃-100℃;优选的,第二反应的反应温度为15-35℃。Specifically, the reaction temperature of the first reaction is -78°C-100°C; preferably, the reaction temperature of the first reaction is 15-35°C. The reaction temperature of the second reaction is -78°C-100°C; preferably, the reaction temperature of the second reaction is 15-35°C.
具体地,第一反应的时间为1-10小时,第一反应的时间为1-10小时;优选的,第二反应的时间为5小时,第二反应的时间为3小时。Specifically, the time for the first reaction is 1-10 hours, and the time for the first reaction is 1-10 hours; preferably, the time for the second reaction is 5 hours, and the time for the second reaction is 3 hours.
具体地,所述惰性气体包括氮气、氦气或氩气中至少一种。所述惰性气体保护下具体为:在惰性氮气气氛的手套箱中进行,水和氧含量小于0.1ppm。Specifically, the inert gas includes at least one of nitrogen, helium or argon. Said under the protection of inert gas is specifically: carrying out in a glove box with an inert nitrogen atmosphere, and the content of water and oxygen is less than 0.1ppm.
本发明一实施例还提出上述任一所述的合成方法制备得到的限制几何构型的阳离子催化剂。An embodiment of the present invention also proposes a cationic catalyst with a constrained geometry prepared by any one of the aforementioned synthesis methods.
本发明实施例所述方法制备得到的阳离子茂金属催化剂,本身为棕红色液体,在芳烃类溶剂中具有良好的溶解性。具有稳定的结构,在室温惰性气氛下,可长时间保存。具有较好的耐高温性能,聚合反应温度可达到180℃。The cationic metallocene catalyst prepared by the method described in the embodiment of the present invention is a brownish-red liquid and has good solubility in aromatic hydrocarbon solvents. It has a stable structure and can be stored for a long time under an inert atmosphere at room temperature. It has good high temperature resistance, and the polymerization reaction temperature can reach 180°C.
本发明一实施例还提出上述任一限制几何构型的阳离子催化剂在烯烃聚合反应中的应用。An embodiment of the present invention also proposes the application of any one of the above-mentioned cationic catalysts with constrained geometry in olefin polymerization.
具体地,所述烯烃聚合包括乙烯均聚反应、乙烯共聚反应。Specifically, the olefin polymerization includes ethylene homopolymerization and ethylene copolymerization.
优选的,所述乙烯共聚反应为乙烯与α-烯烃发生共聚反应;更优选的,所述α-烯烃为辛烯。Preferably, the ethylene copolymerization reaction is a copolymerization reaction of ethylene and α-olefin; more preferably, the α-olefin is octene.
本发明一实施例中,所述烯烃聚合反应过程无需加入助剂;优选的,所述助剂为有机硼化合物。采用本发明实施例所述方法制备得到的限制几何构型的阳离子茂金属催化剂,其已将茂钛双烷基化合物与有机硼化合物复合在阳离子催化剂中,因此,聚合反应过程中,无需再添加助剂有机硼酸盐试剂,仅需少量烷基铝用于去除环境中的杂质即可,如此,可有效避免聚合时茂钛双烷基化合物(茂金属)与助剂原位反应产生的催化剂结构和性质不稳定,以及减少原料添加过程中的损失等问题。In an embodiment of the present invention, no auxiliary agent is added during the olefin polymerization reaction; preferably, the auxiliary agent is an organoboron compound. The cationic metallocene catalyst of constrained geometry prepared by the method described in the examples of the present invention has already compounded the titanocene dialkyl compound and the organoboron compound in the cationic catalyst. Therefore, during the polymerization reaction, there is no need to add The auxiliary organic borate reagent only needs a small amount of aluminum alkyl to remove impurities in the environment. In this way, it can effectively avoid the catalyst produced by the in-situ reaction between the titanocene dialkyl compound (metallocene) and the auxiliary agent during polymerization. Unstable structure and properties, and reducing the loss in the process of adding raw materials and other issues.
本发明一实施例中,乙烯共聚反应方法包括如下步骤:In one embodiment of the present invention, the ethylene copolymerization reaction method comprises the steps:
向反应釜中通入乙烯,再加入脂肪烃溶剂和α-烯烃,加入烷基铝,搅拌,加入阳离子限制几何构型催化剂,升温至反应温度后,加压反应,得产物。Feed ethylene into the reaction kettle, add aliphatic hydrocarbon solvent and α-olefin, add aluminum alkyl, stir, add cationic constrained geometry catalyst, heat up to the reaction temperature, pressurize and react to obtain the product.
优选的,待反应釜的温度为60℃时,再加入烷基铝。Preferably, when the temperature of the reactor is 60°C, the aluminum alkyl is added.
具体地,烷基铝中铝、催化剂中钛的摩尔比为50-300;优选的,烷基铝中铝、催化剂中钛的摩尔比为100-150。需要指出,催化剂中钛的摩尔按照反应原料的添加量计。Specifically, the molar ratio of aluminum in the alkylaluminum to titanium in the catalyst is 50-300; preferably, the molar ratio of aluminum in the alkylaluminum to titanium in the catalyst is 100-150. It should be pointed out that the mole of titanium in the catalyst is based on the added amount of the reaction raw materials.
具体地,烷基铝包括三异丁基铝等。其中,烷基铝以溶液的形式添加。所述烷基铝溶液的浓度可以为0.05-0.5mol/L。Specifically, the alkylaluminum includes triisobutylaluminum and the like. Wherein, the alkylaluminum is added in the form of solution. The concentration of the alkyl aluminum solution may be 0.05-0.5 mol/L.
具体地,反应的压力为1-10MPa;优选的,反应的压力为2MPa。反应的时间为5-20min;优选的,反应的时间为10min。乙烯共聚反应的温度为80℃-180℃;优选的,乙烯共聚反应的温度为90℃-140℃。Specifically, the reaction pressure is 1-10 MPa; preferably, the reaction pressure is 2 MPa. The reaction time is 5-20 minutes; preferably, the reaction time is 10 minutes. The temperature of the ethylene copolymerization reaction is 80°C-180°C; preferably, the temperature of the ethylene copolymerization reaction is 90°C-140°C.
具体地,反应所需装置提前需抽真空后通乙烯置换至少3次再使用。如此设置可以使得反应装置内为无水无氧环境,利于反应进行。Specifically, the equipment required for the reaction needs to be evacuated in advance and replaced by ethylene for at least 3 times before use. Such setting can make the reaction device an anhydrous and oxygen-free environment, which is beneficial for the reaction to proceed.
具体地,反应结束后,将聚合液倒入浓盐酸/乙醇体积比为1:9的酸化乙醇中终止反应,经乙醇洗涤、真空干燥得到聚合产物。Specifically, after the reaction, the polymerization solution was poured into acidified ethanol with a volume ratio of concentrated hydrochloric acid/ethanol of 1:9 to terminate the reaction, washed with ethanol, and dried in vacuum to obtain a polymerization product.
下面将结合实施例详细阐述本发明。The present invention will be described in detail below in conjunction with examples.
实施例1一种限制几何构型阳离子催化剂(4a:R3=R4=Ph,R6=Me)的制备方法,包括如下步骤: Example 1 A preparation method of a constrained geometry cationic catalyst (4a: R 3 =R 4 =Ph, R 6 =Me), comprising the following steps:
(1)惰性气体保护下,室温下,将化合物1a(250mg,0.45mmol)置于50mL圆底烧瓶中,加入10mL甲苯,取0.6mL的甲基锂(1.6M,2.1eq)的乙醚溶液加入反应溶液中,室温下搅拌2小时,溶液由黒色变为暗红色,待反应结束后备用;为了检测中间产物,取少许样品过滤掉锂盐,减压蒸馏除去溶剂,得到暗红色固体产物2a,进行核磁表征,结果见图1。(1) Under the protection of inert gas, at room temperature, put compound 1a (250mg, 0.45mmol) in a 50mL round bottom flask, add 10mL of toluene, take 0.6mL of methyllithium (1.6M, 2.1eq) ether solution and add In the reaction solution, stirred at room temperature for 2 hours, the solution changed from black to dark red, and it was ready for use after the reaction was finished; in order to detect the intermediate product, a little sample was taken to filter out the lithium salt, and the solvent was distilled off under reduced pressure to obtain the dark red solid product 2a. NMR characterization was carried out, and the results are shown in Figure 1.
(2)然后将与化合物1a等摩尔量的黄色油状化合物3a(2) Then the yellow oily compound 3a with equimolar amount of compound 1a
[NH(C18H37)2CH3][B(C6F5)4]加入步骤(1)所得溶液中,溶液由暗红色变为棕红色,得阳离子茂金属化合物4a的甲苯溶液。此溶液可直接用于烯烃聚合反应,且具有良好的稳定性。室温放置40天,催化性能基本保持不变。[NH(C 18 H 37 ) 2 CH 3 ][B(C 6 F 5 ) 4 ] was added to the solution obtained in step (1), and the solution changed from dark red to brownish red to obtain a toluene solution of cationic metallocene compound 4a. This solution can be directly used in olefin polymerization reaction, and has good stability. After 40 days at room temperature, the catalytic performance remains basically unchanged.
为了检测结果的准确性,取出小部分4a溶液,过滤掉锂盐,减压抽干溶剂,得棕红色粘稠油状产物4a,进行核磁表征,结果见图2。由图2可得,0.1ppm处存在Ti上的一个甲基峰,另外一个甲基峰已经被取代,与结果相符。In order to test the accuracy of the results, a small part of the 4a solution was taken out, the lithium salt was filtered out, and the solvent was dried under reduced pressure to obtain the brown-red viscous oily product 4a, which was characterized by NMR. The results are shown in Figure 2. It can be seen from Figure 2 that there is a methyl peak on Ti at 0.1ppm, and another methyl peak has been replaced, which is consistent with the result.
实施例2一种限制几何构型阳离子催化剂(4b:R3=R4=Me,R6=Me)的制备方法,包括如下步骤: Example 2 A preparation method of a constrained geometry cationic catalyst (4b: R 3 =R 4 =Me, R 6 =Me), comprising the following steps:
(1)惰性气体保护下,室温下,将化合物1b(400mg,0.89mmol)置于50mL圆底烧瓶中,加入10mL甲苯,取1.21mL的甲基锂(1.6M,2.1eq)的乙醚溶液加入反应溶液中,室温下搅拌2小时,溶液由黒色变为暗红色,待反应结束后备用;(1) Under the protection of an inert gas, at room temperature, put compound 1b (400mg, 0.89mmol) in a 50mL round bottom flask, add 10mL of toluene, take 1.21mL of methyllithium (1.6M, 2.1eq) ether solution and add In the reaction solution, stir at room temperature for 2 hours, the solution turns from black to dark red, and it is ready to use after the reaction is finished;
(2)然后将与化合物1b等摩尔量的黄色油状化合物3a加入步骤(1)所得溶液中,温下搅拌6小时,溶液由暗红色变为棕红色,得阳离子茂金属化合物4b的甲苯溶液。此溶液可直接用于烯烃聚合反应,并且具有良好的稳定性。室温放置40天,催化性能基本保持不变。(2) Then, an equimolar amount of yellow oily compound 3a and compound 1b was added to the solution obtained in step (1), and stirred at room temperature for 6 hours, the solution changed from dark red to brownish red, and a toluene solution of cationic metallocene compound 4b was obtained. This solution can be directly used in olefin polymerization reaction and has good stability. After 40 days at room temperature, the catalytic performance remains basically unchanged.
实施例3一种限制几何构型阳离子催化剂(4c:R3=R4=Ph,R6=iBu)的制备方法,包括如下步骤: Example 3 A preparation method of a constrained geometry cationic catalyst (4c: R 3 =R 4 =Ph, R 6 = i Bu), comprising the following steps:
(1)惰性气体保护下,室温下,将化合物1a(250mg,0.45mmol)置于50mL圆底烧瓶中,加入10mL甲苯,取0.9mL的AliBu3(1M,2.1eq)的己烷溶液加入反应溶液中,室温下搅拌5小时,溶液由黒色变为暗红色,生成双烷基茂金属,待反应结束后备用;(1) Under the protection of an inert gas, at room temperature, put compound 1a (250mg, 0.45mmol) in a 50mL round bottom flask, add 10mL of toluene, and take 0.9mL of Ali Bu 3 (1M, 2.1eq) in hexane Added in the reaction solution, stirred at room temperature for 5 hours, the solution changed from black to dark red, and a dialkyl metallocene was generated, which was ready for use after the reaction was completed;
(2)缓慢滴加与化合物1a等摩尔量的3a的甲苯(10mL)溶液至步骤(1)所得溶液中,常温反应3小时,得棕色的阳离子茂金属催化剂4c的甲苯溶液。此阳离子茂金属溶液可直接用于催化烯烃聚合反应,并且具有良好的稳定性。室温放置40天,催化性能基本保持不变。(2) Slowly drop a toluene (10 mL) solution of 3a in an equimolar amount to compound 1a into the solution obtained in step (1), and react at room temperature for 3 hours to obtain a brown toluene solution of cationic metallocene catalyst 4c. The cationic metallocene solution can be directly used to catalyze olefin polymerization reaction, and has good stability. After 40 days at room temperature, the catalytic performance remains basically unchanged.
实施例4一种限制几何构型阳离子催化剂(4d:R3=R4=Me,R6=iBu)的制备方法,包括如下步骤: Example 4 A preparation method of a constrained geometry cationic catalyst (4d: R 3 =R 4 =Me, R 6 = i Bu), comprising the following steps:
(1)惰性气体保护下,室温下,将化合物1b(400mg,0.89mmol)置于50mL圆底烧瓶中,加入10mL甲苯,取1.21mL的AliBu3(1M,2.1eq)的己烷溶液加入反应溶液中,室温下搅拌5小时,溶液由黒色变为暗红色,生成双烷基茂金属,待反应结束后备用;(1) Under the protection of an inert gas, at room temperature, put compound 1b (400mg, 0.89mmol) in a 50mL round bottom flask, add 10mL of toluene, and take 1.21mL of Ali Bu 3 (1M, 2.1eq) in hexane Added in the reaction solution, stirred at room temperature for 5 hours, the solution changed from black to dark red, and a dialkyl metallocene was generated, which was ready for use after the reaction was completed;
(2)缓慢滴加与化合物1b等摩尔量的3a的甲苯(10mL)溶液至步骤(1)所得溶液中,常温反应3小时,得棕色的阳离子茂金属催化剂4d的甲苯溶液。此阳离子茂金属溶液可直接用于催化烯烃聚合反应,并且具有良好的稳定性。室温放置40天,用于催化烯烃聚合反应测试,催化活性和性能基本保持不变。(2) Slowly add a toluene (10 mL) solution of 3a in an equimolar amount to compound 1b to the solution obtained in step (1), and react at room temperature for 3 hours to obtain a brown toluene solution of cationic metallocene catalyst 4d. The cationic metallocene solution can be directly used to catalyze olefin polymerization reaction, and has good stability. It was placed at room temperature for 40 days and used for catalytic olefin polymerization test, and the catalytic activity and performance remained basically unchanged.
对比例1一种限制几何构型阳离子催化剂(4e:硼助剂为在脂肪烃溶剂中溶解度较差的[Ph3C]+[B(C6F5)4]-)的制备方法,包括如下步骤: Comparative Example 1 A preparation method of a constrained geometry cationic catalyst (4e: the boron promoter is [Ph 3 C] + [B(C 6 F 5 ) 4 ] - ) with poor solubility in aliphatic hydrocarbon solvents, including Follow the steps below:
(1)惰性气体保护下,室温下,将化合物1a(200mg,0.35mmol)置于50mL圆底烧瓶中,加入10mL甲苯,之后溶液缓慢变为暗红色,待反应结束后备用;(1) Under the protection of an inert gas, put compound 1a (200mg, 0.35mmol) in a 50mL round bottom flask at room temperature, add 10mL of toluene, and then the solution slowly turns dark red, and set aside after the reaction is completed;
(2)缓慢滴加与化合物1a等摩尔量的[Ph3C]+[B(C6F5)4]-的甲苯(10mL)溶液至步骤(1)所得溶液中,常温反应3小时,过滤锂盐,抽干溶剂,得棕色的阳离子茂金属催化剂4e的甲苯溶液。(2) Slowly add [Ph 3 C] + [B(C 6 F 5 ) 4 ] -toluene (10mL) solution in an equimolar amount to compound 1a dropwise to the solution obtained in step (1), and react at room temperature for 3 hours, The lithium salt was filtered, and the solvent was drained to obtain a brown toluene solution of cationic metallocene catalyst 4e.
试验例1乙烯-辛烯聚合反应 Test example 1 ethylene-octene polymerization reaction
(1)反应装置提前在120℃下反复抽真空-通乙烯置换3次,然后通入乙烯。(1) The reaction device was repeatedly evacuated at 120°C and replaced by ethylene for 3 times in advance, and then ethylene was introduced.
(2)向反应釜(30mL)中加入17.8ml经金属钠回流脱水脱氧的正己烷和7.2ml(1.5M)辛烯。(2) Add 17.8ml of n-hexane and 7.2ml (1.5M) octene to the reaction kettle (30mL) which have been dehydrated and deoxygenated by sodium metal reflux.
(3)待反应釜温度降至60℃,持续搅拌下加入3mL,0.1mol/L的三异丁基铝溶液(三异丁基的正己烷溶液)。(3) After the temperature of the reaction kettle drops to 60°C, add 3 mL of 0.1 mol/L triisobutylaluminum solution (triisobutyl n-hexane solution) under continuous stirring.
(4)搅拌半分钟后,加入1mL(3umol/mL)阳离子限制几何构型催化剂(4a),升温至反应温度(90℃)后,在2MP压力下反应10min。(4) After stirring for half a minute, add 1mL (3umol/mL) cationic constrained geometry catalyst (4a), heat up to the reaction temperature (90°C), and react under 2MP pressure for 10min.
(5)反应结束后,将聚合液倒入浓盐酸/乙醇体积比为1:9的酸化乙醇中终止反应,经乙醇洗涤、真空干燥得到聚合产物。(5) After the reaction, pour the polymerization solution into acidified ethanol with a volume ratio of concentrated hydrochloric acid/ethanol of 1:9 to terminate the reaction, wash with ethanol, and dry in vacuum to obtain the polymerization product.
试验例2-4乙烯-辛烯聚合反应 Test example 2-4 ethylene-octene polymerization reaction
同试验例1,不同之处在于,试验例2-4的步骤(4)中,分别加入的是阳离子限制几何构型催化剂4b、4c、4d,替换4a。Same as Test Example 1, the difference is that in Step (4) of Test Examples 2-4, cationic constrained geometry catalysts 4b, 4c, 4d were added to replace 4a.
试验例5-8乙烯-辛烯聚合反应(140℃高温反应) Test Example 5-8 Ethylene-Octene Polymerization Reaction (140°C High Temperature Reaction)
同试验例1,不同之处在于,步骤(4)中分别加入的是阳离子限制几何构型催化剂4a、4b、4c、4d,且步骤(4)中反应温度为140℃。Same as Test Example 1, the difference is that the cationic constrained geometry catalysts 4a, 4b, 4c, 4d were added in step (4), and the reaction temperature in step (4) was 140°C.
试验例9-12乙烯-辛烯聚合反应(催化剂4a、4b、4c、4d久置40天后再用) Test Example 9-12 Ethylene-Octene Polymerization Reaction (Catalysts 4a, 4b, 4c, 4d are used after 40 days of storage)
同试验例1,不同之处在于,步骤(4)中,阳离子限制几何构型催化剂4a、4b、4c、4d在手套箱保存40天后(标记为4a-40、4b-40、4c-40、4d-40)。With Test Example 1, the difference is that in step (4), the cationic constrained geometry catalysts 4a, 4b, 4c, 4d are stored in the glove box for 40 days (marked as 4a-40, 4b-40, 4c-40, 4d-40).
试验例13-16乙烯-辛烯聚合反应(催化剂4a、4b、4c、4d久置4天后140℃高温反应) Test Example 13-16 Ethylene-Octene Polymerization Reaction (Catalysts 4a, 4b, 4c, 4d left for 4 days and reacted at a high temperature of 140°C)
同试验例1,不同之处在于,步骤(4)中分别加入的是阳离子限制几何构型催化剂4a、4b、4c、4d,且步骤(4)中反应温度为140℃。Same as Test Example 1, the difference is that the cationic constrained geometry catalysts 4a, 4b, 4c, 4d were added in step (4), and the reaction temperature in step (4) was 140°C.
对比试验例1-1Comparative test example 1-1
同试验例1,不同之处在于,步骤(4)中,采用对比例1制备得到的催化剂4e替代4a。Same as Test Example 1, except that in step (4), the catalyst 4e prepared in Comparative Example 1 was used instead of 4a.
对比试验例1-2Comparative test example 1-2
同试验例1,不同之处在于,步骤(4)中,采用对比例1制备得到的催化剂4e替代4a,步骤(4)中反应温度为140℃。Same as Test Example 1, except that in step (4), the catalyst 4e prepared in Comparative Example 1 was used instead of 4a, and the reaction temperature in step (4) was 140°C.
对比试验例1-3Comparative test example 1-3
同试验例1,不同之处在于,步骤(4)中,采用对比例1制备得到的催化剂4e在手套箱保存40天后(标记为4e-40)再用,替代4a。Same as Test Example 1, except that in step (4), the catalyst 4e prepared in Comparative Example 1 was stored in a glove box for 40 days (marked as 4e-40) and used again to replace 4a.
对比试验例1-4Comparative test example 1-4
同试验例1,不同之处在于,步骤(4)中,采用对比例1制备得到的催化剂4e在手套箱保存40天后再用(标记为4e-40),替代4a;且步骤(4)中反应温度为140℃。With Test Example 1, the difference is that in step (4), the catalyst 4e prepared by Comparative Example 1 is stored in the glove box for 40 days before using (marked as 4e-40) to replace 4a; and in step (4) The reaction temperature was 140°C.
对比试验例2乙烯-辛烯聚合反应(主催化剂和助催化剂分别加入) Comparative test example 2 ethylene-octene polymerization reaction (main catalyst and cocatalyst add respectively)
(1)反应装置提前在120℃下反复抽真空-通乙烯置换3次,然后通入乙烯。(1) The reaction device was repeatedly evacuated at 120°C and replaced by ethylene for 3 times in advance, and then ethylene was introduced.
(2)向反应釜(30mL)中加入16.3ml一定量经金属钠回流脱水脱氧的正己烷和7.2mL辛烯。(2) Add 16.3ml of a certain amount of n-hexane dehydrated and deoxygenated by metal sodium reflux and 7.2mL of octene into the reaction kettle (30mL).
(3)待反应釜温度降至60℃,持续搅拌下加入3mL,0.1mol/L的三异丁基铝,使得Al/Ti摩尔比为100。(3) After the temperature of the reaction kettle dropped to 60° C., 3 mL of 0.1 mol/L triisobutylaluminum was added under continuous stirring, so that the Al/Ti molar ratio was 100.
(4)搅拌半分钟后,加入1mL主催化剂1a(3umol/mL),以及1mL助催化剂B1(3.3umol/mL)([NH(C18H37)2CH3][B(C6F5)4]浓度为3.3umol/mL的甲苯溶液),升温至反应温度后,在2MP压力下反应10min。(4) After stirring for half a minute, add 1mL main catalyst 1a (3umol/mL), and 1mL cocatalyst B1 (3.3umol/mL) ([NH(C 18 H 37 ) 2 CH 3 ][B(C 6 F 5 ) 4 ] Concentration is the toluene solution of 3.3umol/mL), after being warmed up to reaction temperature, react 10min under 2MP pressure.
(5)反应结束后,将聚合液倒入浓盐酸/乙醇体积比为1:9的酸化乙醇中终止反应,经乙醇洗涤、真空干燥得到聚合产物。(5) After the reaction, pour the polymerization solution into acidified ethanol with a volume ratio of concentrated hydrochloric acid/ethanol of 1:9 to terminate the reaction, wash with ethanol, and dry in vacuum to obtain the polymerization product.
对比试验例3乙烯-辛烯聚合反应 Comparative Test Example 3 Ethylene-Octene Polymerization Reaction
同对比试验例2,不同之处在于,步骤(3)中加入4.5mL,0.1mol/L的三异丁基铝,使得Al/Ti摩尔比为150。The same as Comparative Test Example 2, except that 4.5 mL of 0.1 mol/L triisobutylaluminum was added in step (3), so that the Al/Ti molar ratio was 150.
对比试验例4乙烯-辛烯聚合反应 Comparative Test Example 4 Ethylene-Octene Polymerization Reaction
同对比试验例1,不同之处在于,将主催化剂1a在手套箱放置40天后(标记为1a-40)再用。The same as Comparative Test Example 1, the difference is that the main catalyst 1a was placed in the glove box for 40 days (marked as 1a-40) before use.
上述试验例所得数据见下表1。The data obtained in the above test examples are shown in Table 1 below.
表1Table 1
由表1聚合数据可得,在不额外添加有机硼助剂且烷基铝使用量较少情况下,限制几何茂金属阳离子催化剂(试验例1~4、试验例5~8)比相同条件下非阳离子型的限制几何构型催化剂(对比试验例2~3)展现出更佳优异的催化活性,分子量分布也较窄。From the polymerization data in Table 1, it can be concluded that the restricted geometry metallocene cationic catalysts (Test Examples 1-4, Test Examples 5-8) were more efficient than those under the same conditions without additional addition of organoboron additives and a small amount of alkylaluminum. The non-cationic constrained geometry catalysts (comparative test examples 2-3) exhibit better catalytic activity and narrower molecular weight distribution.
放置40天之后,4种阳离子催化剂依然能保持较高的催化剂活性,说明该构型有良好的稳定性。而使用在脂肪烃溶剂溶解度较差的硼化合物[Ph3C]+[B(C6F5)4]-时候(对比试验例1-3和对比试验例1-4),阳离子催化剂不稳定,在40天后反应活性明显下降。After standing for 40 days, the four cationic catalysts can still maintain high catalytic activity, indicating that the configuration has good stability. And when using the boron compound [Ph 3 C] + [B(C 6 F 5 ) 4 ] -time (comparative test example 1-3 and comparative test example 1-4) with poor solubility in aliphatic hydrocarbon solvent, the cationic catalyst is unstable , the reactivity decreased significantly after 40 days.
非阳离子的限制几何构型催化剂(对比试验例2~4)在少量的烷基铝试剂活化下,催化活性较低,其可能是因为烷基铝试剂除去杂质后,对催化剂的烷基化作用不足;且B1助催化剂原位反应,使得活化不完全;另外,主催化剂和助催化剂等添加过程中,也会在管路中造成一定量损失,导致催化剂活性降低。The non-cationic constrained geometry catalysts (comparative test examples 2-4) have low catalytic activity under the activation of a small amount of alkylaluminum reagent, which may be due to the alkylation of the catalyst after the alkylaluminum reagent removes impurities. Insufficient; and the in-situ reaction of the B1 co-catalyst makes the activation incomplete; in addition, a certain amount of loss will be caused in the pipeline during the addition of the main catalyst and co-catalyst, resulting in a decrease in catalyst activity.
因此,本发明提供了一种稳定性阳离子几何构型催化剂的合成方法,为降低工业成本,减少反应步骤,促进工业化生产奠定了基础。Therefore, the present invention provides a synthesis method of a stable cationic geometric configuration catalyst, which lays a foundation for reducing industrial costs, reducing reaction steps, and promoting industrial production.
以上仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention within.
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