CN116275294B - A labor-saving cutting device with a slender rod that facilitates power coordination - Google Patents
A labor-saving cutting device with a slender rod that facilitates power coordination Download PDFInfo
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- CN116275294B CN116275294B CN202310163083.5A CN202310163083A CN116275294B CN 116275294 B CN116275294 B CN 116275294B CN 202310163083 A CN202310163083 A CN 202310163083A CN 116275294 B CN116275294 B CN 116275294B
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- 238000005520 cutting process Methods 0.000 title claims abstract description 88
- 230000007246 mechanism Effects 0.000 claims abstract description 69
- 230000005540 biological transmission Effects 0.000 claims description 31
- 230000001681 protective effect Effects 0.000 claims description 11
- 230000001360 synchronised effect Effects 0.000 claims description 9
- 230000006835 compression Effects 0.000 claims description 2
- 238000007906 compression Methods 0.000 claims description 2
- 230000007613 environmental effect Effects 0.000 abstract 1
- 238000003825 pressing Methods 0.000 description 12
- 230000001276 controlling effect Effects 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 238000005096 rolling process Methods 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000003638 chemical reducing agent Substances 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D79/00—Methods, machines, or devices not covered elsewhere, for working metal by removal of material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/062—Work-clamping means adapted for holding workpieces having a special form or being made from a special material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
- B23Q5/02—Driving main working members
- B23Q5/04—Driving main working members rotary shafts, e.g. working-spindles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
- B23Q5/02—Driving main working members
- B23Q5/04—Driving main working members rotary shafts, e.g. working-spindles
- B23Q5/12—Mechanical drives with means for varying the speed ratio
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
- B23Q5/22—Feeding members carrying tools or work
- B23Q5/34—Feeding other members supporting tools or work, e.g. saddles, tool-slides, through mechanical transmission
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
本发明提出了一种便于动力协调的细长杆省力切割装置,包括底座、分别设置在底座两端的两侧夹具、设置在两侧夹具之间的、与两侧夹具同轴的中间夹具和切割装置,以及驱动切割装置旋转和进刀的手摇驱动机构;所述手摇驱动机构包括摇杆、驱动轴、高速轴和低速轴,高速轴通过换向机构传递力矩至卧于底座上的高速空心轴,高速空心轴带动切割装置旋转;低速轴通过换向机构驱动传递力矩至卧于底座另一侧的低速空心轴,低速空心轴与高速空心轴旋转方向相同但存在转速差,低速空心轴和高速空心轴联动驱使切割装置在旋转的同时进刀。本发明可以在电力不便或不足的情况下,以尽可能低的成本对细长杆按规定进行切割,摆脱环境的限制。
The invention proposes a slender rod labor-saving cutting device that facilitates power coordination, including a base, two side clamps respectively provided at both ends of the base, an intermediate clamp coaxial with the two side clamps and a cutting device arranged between the two side clamps. device, and a hand-operated driving mechanism that drives the cutting device to rotate and feed; the hand-operated driving mechanism includes a rocker, a drive shaft, a high-speed shaft and a low-speed shaft. The high-speed shaft transmits torque to the high-speed shaft lying on the base through the reversing mechanism. The hollow shaft and the high-speed hollow shaft drive the cutting device to rotate; the low-speed shaft drives and transmits torque to the low-speed hollow shaft lying on the other side of the base through the reversing mechanism. The low-speed hollow shaft and the high-speed hollow shaft rotate in the same direction but there is a difference in rotation speed. The low-speed hollow shaft It is linked with the high-speed hollow shaft to drive the cutting device to feed while rotating. The invention can cut the slender rod according to regulations at the lowest possible cost when power is inconvenient or insufficient, free from environmental restrictions.
Description
技术领域Technical field
本发明涉及机加工技术领域,具体涉及一种便于动力协调的细长杆省力切割装置。The invention relates to the technical field of machining, and in particular to a slender rod labor-saving cutting device that facilitates power coordination.
背景技术Background technique
截止至2021年,我国的建筑行业和工业在国内生产总值分别是72995.7亿元、313071.1亿元,在国内生产总值中占比很大;来自世界银行的《全球各国工业增长值排行榜》显示,中国工业更是以57718.6亿美元的增长居于世界第一;对细长杆进行加工是这两个建筑业和工业中必不可少的工作。对细长杆切割需要使用切割机来切割,但是传统的细长杆切割机都有着一定的缺陷,比如最常用的砂轮切割机需要接电进行切割,当接电线长度不够或者切割地方缺少接电插座的时候就需要携带发动机才可以使用,在这种情况下就会显得非常的麻烦,特别是在一些极端环境,如潮湿等场合,使用电源会非常的困难和危险。As of 2021, the GDP of my country's construction industry and industry is 7.29957 billion yuan and 31.30711 billion yuan respectively, accounting for a large proportion of the GDP; from the World Bank's "Industrial Growth Value Ranking of Global Countries" It shows that China's industry ranks first in the world with a growth of US$5.77186 billion; processing slender rods is an essential task in both construction and industry. To cut slender rods, you need to use a cutting machine. However, traditional slender rod cutting machines have certain defects. For example, the most commonly used grinding wheel cutting machine needs to be connected to electricity for cutting. When the length of the connecting wire is not enough or the cutting place lacks electricity, When using the socket, you need to carry the engine before you can use it. In this case, it will be very troublesome. Especially in some extreme environments, such as humidity, it will be very difficult and dangerous to use the power supply.
发明内容Contents of the invention
为解决上述技术问题,本发明设计了一种便于动力协调的细长杆省力切割装置。In order to solve the above technical problems, the present invention designs a slender rod labor-saving cutting device that facilitates power coordination.
本发明的技术方案是这样实现的:The technical solution of the present invention is implemented as follows:
一种便于动力协调的细长杆省力切割装置,包括底座、分别设置在底座两端的两侧夹具、设置在两侧夹具之间的、与两侧夹具同轴的中间夹具和切割装置,以及驱动切割装置旋转和进刀的手摇驱动机构;所述手摇驱动机构包括摇杆、驱动轴、高速轴和低速轴,驱动轴由摇杆直接驱动,驱动轴通过同步轮带动高速轴同步且反向转动,驱动轴通过带传动装置带动低速轴低于驱动轴转速进行转动;高速轴通过90度换向机构传递力矩至卧于底座上的高速空心轴,高速空心轴带动切割装置旋转;低速轴通过90度换向机构驱动传递力矩至卧于底座另一侧的低速空心轴,低速空心轴与高速空心轴在同一条轴线上,旋转方向相反且存在转速差,致使低速空心轴和高速空心轴联动驱使切割装置在旋转的同时进刀。A slender rod labor-saving cutting device that facilitates power coordination, including a base, two side clamps respectively provided at both ends of the base, an intermediate clamp and a cutting device provided between the two side clamps and coaxial with the two side clamps, and a drive A hand-operated driving mechanism for the rotation and feed of the cutting device; the hand-operated driving mechanism includes a rocker, a drive shaft, a high-speed shaft and a low-speed shaft. The drive shaft is directly driven by the rocker, and the drive shaft drives the high-speed shaft through a synchronization wheel to synchronize and reverse The drive shaft drives the low-speed shaft to rotate at a speed lower than the drive shaft through the belt transmission device; the high-speed shaft transmits torque to the high-speed hollow shaft lying on the base through the 90-degree reversing mechanism, and the high-speed hollow shaft drives the cutting device to rotate; the low-speed shaft The torque is transmitted to the low-speed hollow shaft lying on the other side of the base through the 90-degree reversing mechanism. The low-speed hollow shaft and the high-speed hollow shaft are on the same axis, with opposite rotation directions and a speed difference, resulting in the low-speed hollow shaft and the high-speed hollow shaft. The linkage drives the cutting device to feed while rotating.
所述切割装置为机械虹膜结构,包括设置在同一平面的多个弧形刀具,刀具铰接在基架上,基架与低速空心轴固定连接;所述刀具上还设有滑柱,高速空心轴上固定连接有滑槽盘,滑槽盘上设有与滑柱配合的滑槽。The cutting device is a mechanical iris structure, including multiple arc-shaped cutters arranged on the same plane. The cutters are hinged on a base frame, and the base frame is fixedly connected to a low-speed hollow shaft; the cutter is also provided with a sliding column and a high-speed hollow shaft. A chute plate is fixedly connected to the upper part, and the chute plate is provided with a chute that matches the sliding column.
所述换向机构包括互相啮合的小锥齿轮和大锥齿轮,小锥齿轮与高速轴或低速轴联接,大锥齿轮与高速空心轴或低速空心轴联接。The reversing mechanism includes a small bevel gear and a large bevel gear that mesh with each other. The small bevel gear is connected to a high-speed shaft or a low-speed shaft, and the large bevel gear is connected to a high-speed hollow shaft or a low-speed hollow shaft.
所述带传动装置上设有张紧机构调节张紧力。The belt transmission device is provided with a tensioning mechanism to adjust the tensioning force.
所述带传动装置包括设置在驱动轴上的小带轮,以及设置在低速轴上的大带轮,小带轮与大带轮之间通过皮带连接。工作时通过对摇杆施加力矩使带轮运动,再通过带轮和调节张紧轮把力传递给切割装置,并且通过高、低速轴带动虹膜机构转动,而高速轴与低速轴的转速差使弧形刀具收缩,从而切割细长杆,完成工作任务。由于进刀有一定阻力,所以设置成小带轮带动大带轮的省力结构。大带轮和小带轮也可以设置成一样大,如此驱动轴和低速轴之间就通过控制张紧力来实现转速差。The belt transmission device includes a small pulley arranged on the drive shaft and a large pulley arranged on the low speed shaft. The small pulley and the large pulley are connected by a belt. During operation, the pulley is moved by applying torque to the rocker, and then the force is transmitted to the cutting device through the pulley and the adjusting tension pulley, and the iris mechanism is driven to rotate through the high and low speed shafts, and the difference in speed between the high speed shaft and the low speed shaft causes the arc to rotate. The shaped cutter shrinks to cut the slender rod and complete the work task. Since there is a certain resistance to the knife feed, it is set up as a labor-saving structure in which the small pulley drives the large pulley. The large pulley and the small pulley can also be set to the same size, so that the speed difference between the drive shaft and the low-speed shaft is achieved by controlling the tension.
所述底座上设有覆盖带传动装置的上盖,张紧机构固定于上盖上。上盖起到固定张紧机构的作用,也保护操作者的安全。The base is provided with an upper cover covering the belt transmission device, and the tensioning mechanism is fixed on the upper cover. The upper cover plays the role of fixing the tensioning mechanism and also protects the operator's safety.
所述张紧机构包括张紧轮、固定于上盖的固定架、可上下活动的活动件以及固定活动件位置的插销;所述活动件上设置有与插销匹配的卡槽,活动件上端与固定架弹性顶紧,下端铰接张紧轮、压紧皮带。固定架安装在上盖上,活动件穿过上盖,下端的张紧轮压着皮带,上端连接按压杆,往下压动按压杆,插销卡入卡槽内,即可保持张紧力。需要加大张紧力时,只需要通过按压上面的按压杆把张紧力压下去即可,同时两侧会有插销卡住斜齿防止其回弹。当需要归位时拉动两侧的插销。通过弹簧弹力张紧轮即归回原位。The tensioning mechanism includes a tensioning wheel, a fixed frame fixed to the upper cover, a movable part that can move up and down, and a latch that fixes the position of the movable part; the movable part is provided with a slot that matches the latch, and the upper end of the movable part is in contact with the latch. The fixed frame is elastically tightened, and the lower end is hinged with the tensioning wheel and the compression belt. The fixed frame is installed on the upper cover, the movable parts pass through the upper cover, the tension wheel at the lower end presses the belt, the upper end is connected to the pressing rod, press the pressing rod downward, and the latch is inserted into the slot to maintain the tension. When you need to increase the tension, you only need to press the upper pressing lever to lower the tension. At the same time, there will be pins on both sides to block the helical teeth to prevent them from rebounding. When required to return to position, pull the latches on both sides. The tensioning wheel returns to its original position through spring force.
所述高速空心轴和低速空心轴为镜相对称设置,通过轴承支承在底座上,每一边的空心轴都设置两个轴承进行支撑,外端选用滚动轴承,里端选用滑动轴承。The high-speed hollow shaft and the low-speed hollow shaft are arranged mirror-symmetrically and are supported on the base through bearings. The hollow shaft on each side is provided with two bearings for support. A rolling bearing is used at the outer end and a sliding bearing is used at the inner end.
所述两侧夹具和中间夹具为三爪卡盘,两侧夹具是为了固定细长杆,中间夹具是为了支撑细长杆,三个夹具都具有定心的作用。The two side clamps and the middle clamp are three-jaw chucks. The two side clamps are for fixing the slender rod, and the middle clamp is for supporting the slender rod. All three clamps have a centering function.
所述换向机构处设有防护罩,用于防止物料飞溅进入内部,影响装置的运行,也为了保护操作者的安全;所述切割装置下端设有接屑盘,切割完成后将接屑盘拉出倾倒碎屑,方便清理。The reversing mechanism is equipped with a protective cover to prevent materials from splashing into the interior and affecting the operation of the device, and to protect the safety of the operator; the lower end of the cutting device is provided with a chip tray, which will be removed after the cutting is completed. Pulls out dump debris for easy cleanup.
本发明在使用时,将细长杆穿过两侧夹具、空心轴和中间夹具,锁紧两端夹具和中间夹具,摇动摇杆使驱动轴旋转,驱动轴通过同步齿轮带动高速轴旋转,驱动轴通过带传动带动低速轴旋转,力矩通过换向装置传递至高速空心轴和低速空心轴,驱动轴上的带轮小于低速轴上的带轮,所以高速空心轴的转动速度大于低速空心轴的转动速度,低速空心轴与高速空心轴差速旋转时,滑柱从滑槽的一端移动至另一端,机械虹膜结构的刀具从展开状态缩合至合拢状态,对细长杆进行切断,可以保证细长杆切断截面的平整。When the invention is in use, pass the slender rod through the clamps on both sides, the hollow shaft and the middle clamp, lock the clamps at both ends and the middle clamp, rock the rocker to rotate the drive shaft, and the drive shaft drives the high-speed shaft to rotate through the synchronized gear, and the drive The shaft drives the low-speed shaft to rotate through the belt drive, and the torque is transmitted to the high-speed hollow shaft and the low-speed hollow shaft through the reversing device. The pulley on the drive shaft is smaller than the pulley on the low-speed shaft, so the rotation speed of the high-speed hollow shaft is greater than that of the low-speed hollow shaft. Rotation speed, when the low-speed hollow shaft and the high-speed hollow shaft rotate differentially, the sliding column moves from one end of the chute to the other end, and the cutter of the mechanical iris structure condenses from the unfolded state to the closed state, cutting the slender rod, which can ensure the fineness. Smooth cut section of long pole.
本发明采用的带传动有着其他刚性传动没有的调速功能,其通过控制张紧轮的位置,对带轮的张紧力进行调节,实现对带轮传动速度大小的控制,以满足机械虹膜机构对细长杆进行旋转切割需要速度差的要求。除此之外,带传动具有良好的挠性,可缓解冲击,吸收振动;比如转动过快时,产生较大转速差,进刀量较大,过载时皮带就会发生打滑,保护刀具和装置的其他零部件,缓解冲击。The belt drive used in the present invention has a speed regulating function that other rigid drives do not have. By controlling the position of the tension pulley, it adjusts the tension of the pulley to achieve control of the pulley transmission speed to meet the needs of the mechanical iris mechanism. Rotary cutting of slender rods requires speed differential requirements. In addition, the belt drive has good flexibility, which can alleviate impact and absorb vibration; for example, when the rotation is too fast, a large speed difference will occur, the feed amount will be large, and the belt will slip when overloaded, protecting the tools and devices. other parts to cushion the impact.
附图说明Description of the drawings
图1是本发明原理简图;Figure 1 is a schematic diagram of the principle of the present invention;
图2是本发明立体结构图;Figure 2 is a three-dimensional structural view of the present invention;
图3是本发明内部结构图;Figure 3 is an internal structure diagram of the present invention;
图4是本发明剖面图。Figure 4 is a cross-sectional view of the present invention.
图中:1-底座,2-两侧夹具,3-中间夹具,4-切割装置,41-刀具,42-基架,43-滑槽盘,44-滑槽,5-手摇驱动机构,51-摇杆,52-高速轴,53-低速轴,54-小带轮,55-大带轮,56-高速空心轴,57-低速空心轴,58-皮带,59-驱动轴,510-同步齿轮,6-换向机构,61-小锥齿轮,62-大锥齿轮,7-张紧机构,71-张紧轮,72-固定架,73-活动件,74-插销,75-卡槽,76-按压杆,8-上盖,9-接屑盘,10-细长杆,11-防护罩。In the picture: 1-base, 2-side clamps, 3-middle clamp, 4-cutting device, 41-knife, 42-base frame, 43-chute plate, 44-chute, 5-hand drive mechanism, 51-rocker, 52-high-speed shaft, 53-low-speed shaft, 54-small pulley, 55-large pulley, 56-high-speed hollow shaft, 57-low-speed hollow shaft, 58-belt, 59-drive shaft, 510- Synchronous gear, 6-reversing mechanism, 61-small bevel gear, 62-large bevel gear, 7-tensioning mechanism, 71-tension wheel, 72-fixed frame, 73-movable parts, 74-pin, 75-card Slot, 76-pressing rod, 8-upper cover, 9-chip collector, 10-slender rod, 11-protective cover.
具体实施方式Detailed ways
下面将对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be described clearly and completely below. Obviously, the described embodiments are only some of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.
实施例1Example 1
参照图1-4,一种便于动力协调的细长杆省力切割装置,包括底座1、分别设置在底座1两端的两侧夹具2,两侧夹具2均为三爪卡盘,固定在底座1和防护罩11上。三爪卡盘具有自定心功能,夹紧细长杆10时能使细长杆10始终处于虹膜切割装置中心,不仅能方便弧形叶片刀具对细长杆10进行切割,而且可以减少刀具因受力不均衡产生的磨损。底座为镜像布局,每一边都设置一个滚动轴承和一个滑动轴承,用来支承高速空心轴56和低速空心轴57。切割装置4设置在两侧夹具2之间,切割装置4旁边还设置有中间夹具3,细长杆10在两端的两侧夹具2夹紧后,中间靠近切割机构的位置增设一个中间夹具3,支撑和固定细长杆10的位置。中间夹具3固定于基架42内,跟随基架42一起旋转,中间夹具3的夹爪上设置滚珠与细长杆10接触,因此中间夹具3可对细长杆10起到支承定位的作用。Referring to Figure 1-4, a slender rod labor-saving cutting device that facilitates power coordination includes a base 1 and two side clamps 2 respectively provided at both ends of the base 1. The two side clamps 2 are three-claw chucks fixed on the base 1. and protective cover 11. The three-jaw chuck has a self-centering function. When the slender rod 10 is clamped, the slender rod 10 can always be in the center of the iris cutting device. This not only facilitates the arc blade cutter to cut the slender rod 10, but also reduces the risk of cutting the slender rod 10. Wear caused by uneven force. The base has a mirror image layout, with a rolling bearing and a sliding bearing provided on each side to support the high-speed hollow shaft 56 and the low-speed hollow shaft 57. The cutting device 4 is arranged between the clamps 2 on both sides. An intermediate clamp 3 is also arranged next to the cutting device 4. After the slender rod 10 is clamped by the clamps 2 on both ends, an intermediate clamp 3 is added in the middle close to the cutting mechanism. Support and fix the position of the elongated rod 10. The intermediate clamp 3 is fixed in the base frame 42 and rotates together with the base frame 42. Balls are provided on the clamping jaws of the intermediate clamp 3 to contact the elongated rod 10, so the intermediate clamp 3 can support and position the elongated rod 10.
切割装置4采用机械虹膜结构,包括设置在同一平面的多个弧形刀具41,刀具41铰接在基架42上,基架42与低速空心轴57固定连接;刀具41上还设有滑柱,高速空心轴56上固定连接有滑槽盘43,滑槽盘43上设有与滑柱配合的滑槽44。开始切割之前,滑柱位于滑槽44的一端,刀具41为展开状态;在切割时,由于存在转速差,滑柱在滑槽44内滑动,推动刀具41慢慢合拢,直至细长杆10切断,此时滑柱位于滑槽44的另一端,刀具为合拢状态。机械虹膜结构的刀具切割的端面平整,没有披锋和变形。The cutting device 4 adopts a mechanical iris structure and includes multiple arc-shaped cutters 41 arranged on the same plane. The cutters 41 are hinged on the base frame 42, and the base frame 42 is fixedly connected to the low-speed hollow shaft 57; the cutters 41 are also provided with sliding columns. The high-speed hollow shaft 56 is fixedly connected with a chute plate 43, and the chute plate 43 is provided with a chute 44 that matches the sliding column. Before starting cutting, the sliding column is located at one end of the chute 44, and the cutter 41 is in an unfolded state; during cutting, due to the difference in rotational speed, the sliding column slides in the chute 44, pushing the cutter 41 to slowly close until the slender rod 10 is cut off. , at this time, the sliding column is located at the other end of the chute 44, and the tool is in a closed state. The end face cut by the mechanical iris structure cutter is smooth, without ridges or deformation.
切割装置通过手摇驱动机构5驱动实现旋切和进刀,手摇驱动机构5包括摇杆51、驱动轴59、高速轴52和低速轴53,驱动轴59上设有小带轮54和同步齿轮510,高速轴52上设有与驱动轴59上的同步齿轮配对的同步齿轮510,低速轴53上设有大带轮55,小带轮54与大带轮55之间通过皮带58连接,为带传动装置,带传动装置上还设置张紧机构7进行张紧力的调节。工作时通过对摇杆51施加力矩使带轮运动,驱动轴59通过同步齿轮510带动高速轴旋转,同时通过带传动带动低速轴53旋转,高速轴52通过换向机构6传递力矩至卧于底座1上的高速空心轴56,高速空心轴56带动切割装置旋转;低速轴53通过换向机构6驱动传递力矩至卧于底座另一侧的低速空心轴57,低速空心轴57与高速空心轴56旋转方向相同,但是带轮大小不一样,传递速度不一样,所以高速空心轴56的转动速度大于低速空心轴57的转动速度,产生的转速差使低速空心轴57和高速空心轴56联动驱使切割装置在旋转的同时进刀。大带轮55和小带轮54也可以设置成一样大,如此驱动轴59和低速轴53之间就通过控制张紧力来实现转速差。The cutting device is driven by a hand-operated drive mechanism 5 to achieve rotary cutting and knife feeding. The hand-operated drive mechanism 5 includes a rocker 51, a drive shaft 59, a high-speed shaft 52 and a low-speed shaft 53. The drive shaft 59 is provided with a small pulley 54 and a synchronizer. Gear 510, the high-speed shaft 52 is provided with a synchronous gear 510 that matches the synchronous gear on the drive shaft 59, the low-speed shaft 53 is provided with a large pulley 55, and the small pulley 54 and the large pulley 55 are connected by a belt 58. It is a belt transmission device, and a tensioning mechanism 7 is also provided on the belt transmission device to adjust the tension force. During operation, the pulley is moved by applying torque to the rocker 51. The drive shaft 59 drives the high-speed shaft to rotate through the synchronization gear 510. At the same time, the low-speed shaft 53 is driven to rotate through the belt drive. The high-speed shaft 52 transmits torque to the base lying on the base through the reversing mechanism 6. 1, the high-speed hollow shaft 56 drives the cutting device to rotate; the low-speed shaft 53 drives and transmits torque to the low-speed hollow shaft 57 lying on the other side of the base through the reversing mechanism 6, and the low-speed hollow shaft 57 and the high-speed hollow shaft 56 The direction of rotation is the same, but the size of the pulleys is different, and the transmission speed is different. Therefore, the rotation speed of the high-speed hollow shaft 56 is greater than the rotation speed of the low-speed hollow shaft 57. The resulting rotation speed difference causes the low-speed hollow shaft 57 and the high-speed hollow shaft 56 to drive the cutting device in conjunction. Feed while rotating. The large pulley 55 and the small pulley 54 can also be set to have the same size, so that the rotation speed difference between the drive shaft 59 and the low speed shaft 53 can be achieved by controlling the tension.
换向机构6包括互相啮合的小锥齿轮61和大锥齿轮62,高速轴52和低速轴53上均设置换向机构6,小锥齿轮61通过销键与高速轴52或低速轴53联接,大锥齿轮62通过花键与高速空心轴56或低速空心轴56联接。换向机构6为小锥齿轮61啮合大锥齿轮62,使力矩得到90°换向传递与放大。The reversing mechanism 6 includes a small bevel gear 61 and a large bevel gear 62 that mesh with each other. The reversing mechanism 6 is provided on both the high-speed shaft 52 and the low-speed shaft 53. The small bevel gear 61 is connected to the high-speed shaft 52 or the low-speed shaft 53 through a key. The large bevel gear 62 is connected to the high-speed hollow shaft 56 or the low-speed hollow shaft 56 through splines. The reversing mechanism 6 is a small bevel gear 61 meshing with a large bevel gear 62, so that the torque is transmitted and amplified in 90° reversal.
切割装置4下端设有接屑盘9,切割完成后将接屑盘9拉出倾倒碎屑,方便清理。A chip collecting tray 9 is provided at the lower end of the cutting device 4. After cutting is completed, the chip collecting tray 9 is pulled out and dumped to facilitate cleaning.
底座1上设有覆盖带传动装置的上盖8,换向机构6处设有防护罩11,上盖8和防护罩11是用于保护内部机构,防止在工作时由工作地飞来的杂物影响细长杆的切割,防止在工作过程中因为工作人员操作不当等带来的生产作业危险。The base 1 is provided with an upper cover 8 covering the belt transmission device, and the reversing mechanism 6 is provided with a protective cover 11. The upper cover 8 and the protective cover 11 are used to protect the internal mechanism and prevent debris flying from the work place during work. It prevents objects from affecting the cutting of slender rods and prevents production operation risks caused by improper operation by workers during the work process.
在带轮传动中,有时会发生整体打滑,打滑会加剧带的磨损,降低低速带轮的转速,甚至使传动失效,故应该极力避免这种情况的发生,所以在带传动装置上设计了一个张紧机构7,来控制其打滑。张紧机构7固定于上盖8上,包括张紧轮71、固定于上盖8的固定架72、可上下活动的活动件73以及固定活动件73位置的插销74;所述活动件73上设置有与插销74匹配的卡槽75,活动件73上端与固定架72弹性顶紧,下端铰接张紧轮71、压紧皮带。固定架72安装在上盖8上,活动件73穿过上盖8,下端的张紧轮71压着皮带,上端连接按压杆76,往下压动按压杆76,插销74卡入卡槽75内,即可保持张紧力。卡槽75为板式棘轮,往下压紧时可直接按,需要放松张紧力时,则需要先抽出插销74,按压杆76因为弹簧弹力的缘故会向上弹,选择合适的位置再插入插销74固定即可。本装置在使用过程需要调整张紧力时,可以直接调整,不需要停止工作再进行调整。带轮传动有着齿轮传动没有的调速功能,其通过控制张紧轮的位置,对带轮的张紧力进行调节实现对带轮传动速度大小的控制,以满足机械虹膜机构对细长杆进行旋转切割需要速度差的要求。并且机械虹膜机构的尺寸较大,空心距较大,所以带轮传动运用在此处相比其他传动机构还可节约成本。In pulley transmission, overall slippage sometimes occurs. Slippage will increase the wear of the belt, reduce the speed of the low-speed pulley, and even cause the transmission to fail. Therefore, we should try our best to avoid this situation, so a belt drive is designed. Tensioning mechanism 7 to control its slipping. The tensioning mechanism 7 is fixed on the upper cover 8 and includes a tensioning wheel 71, a fixed frame 72 fixed on the upper cover 8, a movable part 73 that can move up and down, and a latch 74 that fixes the position of the movable part 73; A slot 75 matching the latch 74 is provided, the upper end of the movable member 73 is elastically pressed against the fixed frame 72, and the lower end is hinged to the tensioning wheel 71 to compress the belt. The fixed frame 72 is installed on the upper cover 8, the movable part 73 passes through the upper cover 8, the tension wheel 71 at the lower end presses the belt, the upper end is connected to the pressing rod 76, press the pressing rod 76 downward, and the latch 74 snaps into the slot 75 within to maintain tension. The slot 75 is a plate ratchet. You can press it directly when pressing down. When you need to relax the tension, you need to pull out the latch 74 first. The pressing rod 76 will spring upward due to the elastic force of the spring. Select a suitable position and then insert the latch 74. Just fix it. When the tension of this device needs to be adjusted during use, it can be adjusted directly without stopping the work. Pulley transmission has a speed regulation function that gear transmission does not have. It controls the pulley transmission speed by controlling the position of the tension pulley and adjusting the tension of the pulley to meet the requirements of the mechanical iris mechanism on the slender rod. Rotary cutting requires speed differential requirements. Moreover, the size of the mechanical iris mechanism is larger and the hollow distance is larger, so the use of pulley transmission here can save costs compared with other transmission mechanisms.
实施例2Example 2
本实施例在实施例1的基础上,改变高速轴和低速轴的传动方式,具体为:一种便于动力协调的细长杆省力切割装置,包括底座1、分别设置在底座1两端的两侧夹具2,两侧夹具2均为三爪卡盘,固定在底座1和防护罩11上。三爪卡盘具有自定心功能,夹紧细长杆10时能使细长杆10始终处于虹膜切割装置中心,不仅能方便弧形叶片刀具对细长杆10进行切割,而且可以减少刀具因受力不均衡产生的磨损。底座为镜像布局,每一边都设置一个滚动轴承和一个滑动轴承,各用来支承高速空心轴56和低速空心轴57。切割装置4设置在两侧夹具2之间,切割装置4旁边还设置有中间夹具3,细长杆10在两端的两侧夹具2夹紧后,中间靠近切割机构的位置增设一个中间夹具3,支撑和固定细长杆10的位置。中间夹具3固定于基架42内,跟随基架42一起旋转,中间夹具3的夹爪上设置滚珠与细长杆10接触,因此中间夹具3可对细长杆10起到支承定位的作用。This embodiment is based on Embodiment 1 and changes the transmission mode of the high-speed shaft and the low-speed shaft. Specifically, it is: a slender rod labor-saving cutting device that facilitates power coordination, including a base 1, respectively arranged on both sides of both ends of the base 1 Clamp 2, the clamps 2 on both sides are three-jaw chucks, fixed on the base 1 and the protective cover 11. The three-jaw chuck has a self-centering function. When the slender rod 10 is clamped, the slender rod 10 can always be in the center of the iris cutting device. This not only facilitates the arc blade cutter to cut the slender rod 10, but also reduces the risk of cutting the slender rod 10. Wear caused by uneven force. The base has a mirror-image layout, with a rolling bearing and a sliding bearing provided on each side, respectively used to support the high-speed hollow shaft 56 and the low-speed hollow shaft 57 . The cutting device 4 is arranged between the clamps 2 on both sides. An intermediate clamp 3 is also arranged next to the cutting device 4. After the slender rod 10 is clamped by the clamps 2 on both ends, an intermediate clamp 3 is added in the middle close to the cutting mechanism. Support and secure the position of the elongated rod 10. The intermediate clamp 3 is fixed in the base frame 42 and rotates together with the base frame 42. Balls are provided on the clamping jaws of the intermediate clamp 3 to contact the elongated rod 10, so the intermediate clamp 3 can support and position the elongated rod 10.
切割装置4采用机械虹膜结构,包括设置在同一平面的多个弧形刀具41,刀具41铰接在基架42上,基架42与低速空心轴57固定连接;刀具41上还设有滑柱,高速空心轴56上固定连接有滑槽盘43,滑槽盘43上设有与滑柱配合的滑槽44。开始切割之前,滑柱位于滑槽44的一端,刀具41为展开状态;在切割时,由于存在转速差,滑柱在滑槽44内滑动,推动刀具41慢慢合拢,直至细长杆10切断,此时滑柱位于滑槽44的另一端,刀具为合拢状态。机械虹膜结构的刀具切割的端面平整,没有披锋和变形。The cutting device 4 adopts a mechanical iris structure and includes multiple arc-shaped cutters 41 arranged on the same plane. The cutters 41 are hinged on the base frame 42, and the base frame 42 is fixedly connected to the low-speed hollow shaft 57; the cutters 41 are also provided with sliding columns. The high-speed hollow shaft 56 is fixedly connected with a chute plate 43, and the chute plate 43 is provided with a chute 44 that matches the sliding column. Before starting cutting, the sliding column is located at one end of the chute 44, and the cutter 41 is in an unfolded state; during cutting, due to the difference in rotational speed, the sliding column slides in the chute 44, pushing the cutter 41 to slowly close until the slender rod 10 is cut off. , at this time, the sliding column is located at the other end of the chute 44, and the tool is in a closed state. The end face cut by the mechanical iris structure cutter is smooth, without ridges or deformation.
切割装置通过手摇驱动机构5驱动实现旋切和进刀,手摇驱动机构5包括摇杆51、驱动轴59、高速轴52和低速轴53,高速轴52上设有与驱动轴59上的同步齿轮配对的同步齿轮510,驱动轴59和低速轴53之间通过行星齿轮减速器连接,高速轴52的转速大于低速轴53的转速,从而低速空心轴57与高速空心轴56旋转方向相同,但高速空心轴56的转动速度大于低速空心轴57的转动速度,产生的转速差使低速空心轴57和高速空心轴56联动驱使切割装置在旋转的同时进刀。The cutting device is driven by a hand drive mechanism 5 to realize rotary cutting and knife feeding. The hand drive mechanism 5 includes a rocker 51, a drive shaft 59, a high-speed shaft 52 and a low-speed shaft 53. The synchronous gear 510 of the synchronous gear pair, the drive shaft 59 and the low-speed shaft 53 are connected through a planetary gear reducer. The rotation speed of the high-speed shaft 52 is greater than the rotation speed of the low-speed shaft 53, so the low-speed hollow shaft 57 and the high-speed hollow shaft 56 rotate in the same direction. However, the rotation speed of the high-speed hollow shaft 56 is greater than the rotation speed of the low-speed hollow shaft 57. The resulting rotation speed difference causes the low-speed hollow shaft 57 and the high-speed hollow shaft 56 to drive the cutting device to feed while rotating.
切割装置4下端设有接屑盘9,切割完成后将接屑盘9拉出倾倒碎屑,方便清理。A chip collecting tray 9 is provided at the lower end of the cutting device 4. After cutting is completed, the chip collecting tray 9 is pulled out and dumped to facilitate cleaning.
换向机构6包括互相啮合的小锥齿轮61和大锥齿轮62,高速轴52和低速轴53上均设置换向机构6,小锥齿轮61通过销键与高速轴52或低速轴53联接,大锥齿轮62通过花键与高速空心轴56或低速空心轴56联接。换向机构6为小锥齿轮61啮合大锥齿轮62,使力矩得到90°换向传递与放大。The reversing mechanism 6 includes a small bevel gear 61 and a large bevel gear 62 that mesh with each other. The reversing mechanism 6 is provided on both the high-speed shaft 52 and the low-speed shaft 53. The small bevel gear 61 is connected to the high-speed shaft 52 or the low-speed shaft 53 through a key. The large bevel gear 62 is connected to the high-speed hollow shaft 56 or the low-speed hollow shaft 56 through splines. The reversing mechanism 6 is a small bevel gear 61 meshing with a large bevel gear 62, so that the torque is transmitted and amplified in 90° reversal.
底座1上设有覆盖行星齿轮减速器的上盖8,换向机构6处设有防护罩11,上盖8和防护罩11是用于保护内部机构,防止在工作时由工作地飞来的杂物影响细长杆的切割,防止在工作过程中因为工作人员操作不当等带来的生产作业危险。The base 1 is provided with an upper cover 8 covering the planetary gear reducer, and the reversing mechanism 6 is provided with a protective cover 11. The upper cover 8 and the protective cover 11 are used to protect the internal mechanism and prevent flying particles from the work place during work. Debris affects the cutting of the slender rod, preventing production operation risks caused by improper operation by workers during the work process.
实施例3Example 3
本实施例在实施例1的基础上,改变中间夹具3的固定方式,参照图1-4,一种便于动力协调的细长杆省力切割装置,包括底座1、分别设置在底座1两端的两侧夹具2,两侧夹具2均为三爪卡盘,固定在底座1和防护罩11上。三爪卡盘具有自定心功能,夹紧细长杆10时能使细长杆10始终处于虹膜切割装置中心,不仅能方便弧形叶片刀具对细长杆10进行切割,而且可以减少刀具因受力不均衡产生的磨损。底座为镜像布局,每一边都设置一个滚动轴承和一个滑动轴承,用来支承高速空心轴56和低速空心轴57。切割装置4设置在两侧夹具2之间,切割装置4旁边还设置有中间夹具3,细长杆10在两端的两侧夹具2夹紧后,中间靠近切割机构的位置增设一个中间夹具3,支撑和固定细长杆10的位置。中间夹具3固定于滑动轴承座上,不跟随基架42一起旋转,中间夹具3的夹爪上设置滚珠与细长杆10接触,因此中间夹具3可对细长杆10起到支承定位的作用。This embodiment is based on Embodiment 1 and changes the fixing method of the intermediate clamp 3. Referring to Figures 1-4, a slender rod labor-saving cutting device that facilitates power coordination includes a base 1 and two Side clamp 2, both sides of the clamp 2 are three-jaw chucks, fixed on the base 1 and the protective cover 11. The three-jaw chuck has a self-centering function. When the slender rod 10 is clamped, the slender rod 10 can always be in the center of the iris cutting device. This not only facilitates the arc blade cutter to cut the slender rod 10, but also reduces the risk of cutting the slender rod 10. Wear caused by uneven force. The base has a mirror image layout, with a rolling bearing and a sliding bearing provided on each side to support the high-speed hollow shaft 56 and the low-speed hollow shaft 57. The cutting device 4 is arranged between the clamps 2 on both sides. An intermediate clamp 3 is also arranged next to the cutting device 4. After the slender rod 10 is clamped by the clamps 2 on both ends, an intermediate clamp 3 is added in the middle close to the cutting mechanism. Support and secure the position of the elongated rod 10. The intermediate clamp 3 is fixed on the sliding bearing seat and does not rotate together with the base frame 42. The clamping jaws of the intermediate clamp 3 are provided with balls to contact the elongated rod 10, so the intermediate clamp 3 can support and position the elongated rod 10. .
切割装置4采用机械虹膜结构,包括设置在同一平面的多个弧形刀具41,刀具41铰接在基架42上,基架42与低速空心轴57固定连接;刀具41上还设有滑柱,高速空心轴56上固定连接有滑槽盘43,滑槽盘43上设有与滑柱配合的滑槽44。开始切割之前,滑柱位于滑槽44的一端,刀具41为展开状态;在切割时,由于存在转速差,滑柱在滑槽44内滑动,推动刀具41慢慢合拢,直至细长杆10切断,此时滑柱位于滑槽44的另一端,刀具为合拢状态。机械虹膜结构的刀具切割的端面平整,没有披锋和变形。The cutting device 4 adopts a mechanical iris structure and includes multiple arc-shaped cutters 41 arranged on the same plane. The cutters 41 are hinged on the base frame 42, and the base frame 42 is fixedly connected to the low-speed hollow shaft 57; the cutters 41 are also provided with sliding columns. The high-speed hollow shaft 56 is fixedly connected with a chute plate 43, and the chute plate 43 is provided with a chute 44 that matches the sliding column. Before starting cutting, the sliding column is located at one end of the chute 44, and the cutter 41 is in an unfolded state; during cutting, due to the difference in rotational speed, the sliding column slides in the chute 44, pushing the cutter 41 to slowly close until the slender rod 10 is cut off. , at this time, the sliding column is located at the other end of the chute 44, and the tool is in a closed state. The end face cut by the mechanical iris structure cutter is smooth, without ridges or deformation.
切割装置通过手摇驱动机构5驱动实现旋切和进刀,手摇驱动机构5包括摇杆51、驱动轴59、高速轴52和低速轴53,驱动轴59上设有小带轮54和同步齿轮510,高速轴52上设有与驱动轴59上的同步齿轮配对的同步齿轮510,低速轴53上设有大带轮55,小带轮54与大带轮55之间通过皮带58连接,为带传动装置,带传动装置上还设置张紧机构7进行张紧力的调节。工作时通过对摇杆51施加力矩使带轮运动,驱动轴59通过同步齿轮510带动高速轴旋转,同时通过带传动带动低速轴53旋转,高速轴52通过换向机构6传递力矩至卧于底座1上的高速空心轴56,高速空心轴56带动切割装置旋转;低速轴53通过换向机构6驱动传递力矩至卧于底座另一侧的低速空心轴57,低速空心轴57与高速空心轴56旋转方向相同,但是带轮大小不一样,传递速度不一样,所以高速空心轴56的转动速度大于低速空心轴57的转动速度,产生的转速差使低速空心轴57和高速空心轴56联动驱使切割装置在旋转的同时进刀。大带轮55和小带轮54也可以设置成一样大,如此驱动轴59和低速轴53之间就通过控制张紧力来实现转速差。The cutting device is driven by a hand-operated drive mechanism 5 to achieve rotary cutting and knife feeding. The hand-operated drive mechanism 5 includes a rocker 51, a drive shaft 59, a high-speed shaft 52 and a low-speed shaft 53. The drive shaft 59 is provided with a small pulley 54 and a synchronizer. Gear 510, the high-speed shaft 52 is provided with a synchronous gear 510 that matches the synchronous gear on the drive shaft 59, the low-speed shaft 53 is provided with a large pulley 55, and the small pulley 54 and the large pulley 55 are connected by a belt 58. It is a belt transmission device, and a tensioning mechanism 7 is also provided on the belt transmission device to adjust the tension force. During operation, the pulley is moved by applying torque to the rocker 51. The drive shaft 59 drives the high-speed shaft to rotate through the synchronization gear 510. At the same time, the low-speed shaft 53 is driven to rotate through the belt drive. The high-speed shaft 52 transmits torque to the base lying on the base through the reversing mechanism 6. 1, the high-speed hollow shaft 56 drives the cutting device to rotate; the low-speed shaft 53 drives and transmits torque to the low-speed hollow shaft 57 lying on the other side of the base through the reversing mechanism 6, and the low-speed hollow shaft 57 and the high-speed hollow shaft 56 The direction of rotation is the same, but the size of the pulleys is different, and the transmission speed is different. Therefore, the rotation speed of the high-speed hollow shaft 56 is greater than the rotation speed of the low-speed hollow shaft 57. The resulting rotation speed difference causes the low-speed hollow shaft 57 and the high-speed hollow shaft 56 to drive the cutting device in conjunction. Feed while rotating. The large pulley 55 and the small pulley 54 can also be set to have the same size, so that the rotation speed difference between the drive shaft 59 and the low speed shaft 53 can be achieved by controlling the tension.
切割装置4下端设有接屑盘9,切割完成后将接屑盘9拉出倾倒碎屑,方便清理。A chip collecting tray 9 is provided at the lower end of the cutting device 4. After cutting is completed, the chip collecting tray 9 is pulled out and dumped to facilitate cleaning.
换向机构6包括互相啮合的小锥齿轮61和大锥齿轮62,高速轴52和低速轴53上均设置换向机构6,小锥齿轮61通过销键与高速轴52或低速轴53联接,大锥齿轮62通过花键与高速空心轴56或低速空心轴56联接。换向机构6为小锥齿轮61啮合大锥齿轮62,使力矩得到90°换向传递与放大。The reversing mechanism 6 includes a small bevel gear 61 and a large bevel gear 62 that mesh with each other. The reversing mechanism 6 is provided on both the high-speed shaft 52 and the low-speed shaft 53. The small bevel gear 61 is connected to the high-speed shaft 52 or the low-speed shaft 53 through a key. The large bevel gear 62 is connected to the high-speed hollow shaft 56 or the low-speed hollow shaft 56 through splines. The reversing mechanism 6 is a small bevel gear 61 meshing with a large bevel gear 62, so that the torque is transmitted and amplified in 90° reversal.
底座1上设有覆盖带传动装置的上盖8,换向机构6处设有防护罩11,上盖8和防护罩11是用于保护内部机构,防止在工作时由工作地飞来的杂物影响细长杆的切割,防止在工作过程中因为工作人员操作不当等带来的生产作业危险。The base 1 is provided with an upper cover 8 covering the belt transmission device, and the reversing mechanism 6 is provided with a protective cover 11. The upper cover 8 and the protective cover 11 are used to protect the internal mechanism and prevent debris flying from the work place during work. It prevents objects from affecting the cutting of slender rods and prevents production operation risks caused by improper operation by workers during the work process.
在带轮传动中,有时会发生整体打滑,打滑会加剧带的磨损,降低低速带轮的转速,甚至使传动失效,故应该极力避免这种情况的发生,所以在带传动装置上设计了一个张紧机构7,来控制其打滑。张紧机构7固定于上盖8上,包括张紧轮71、固定于上盖8的固定架72、可上下活动的活动件73以及固定活动件73位置的插销74;所述活动件73上设置有与插销74匹配的卡槽75,活动件73上端与固定架72弹性顶紧,下端铰接张紧轮71、压紧皮带。固定架72安装在上盖8上,活动件73穿过上盖8,下端的张紧轮71压着皮带,上端连接按压杆76,往下压动按压杆76,插销74卡入卡槽75内,即可保持张紧力。卡槽75为板式棘轮,往下压紧时可直接按,需要放松张紧力时,则需要先抽出插销74,按压杆76因为弹簧弹力的缘故会向上弹,选择合适的位置再插入插销74固定即可。本装置在使用过程需要调整张紧力时,可以直接调整,不需要停止工作再进行调整。带轮传动有着齿轮传动没有的调速功能,其通过控制张紧轮的位置,对带轮的张紧力进行调节实现对带轮传动速度大小的控制,以满足机械虹膜机构对细长杆进行旋转切割需要速度差的要求。并且机械虹膜机构的尺寸较大,空心距较大,所以带轮传动运用在此处相比其他传动机构还可节约成本。In pulley transmission, overall slippage sometimes occurs. Slippage will increase the wear of the belt, reduce the speed of the low-speed pulley, and even cause the transmission to fail. Therefore, we should try our best to avoid this situation, so a belt drive is designed. Tensioning mechanism 7 to control its slipping. The tensioning mechanism 7 is fixed on the upper cover 8 and includes a tensioning wheel 71, a fixed frame 72 fixed on the upper cover 8, a movable part 73 that can move up and down, and a latch 74 that fixes the position of the movable part 73; A slot 75 matching the latch 74 is provided, the upper end of the movable member 73 is elastically pressed against the fixed frame 72, and the lower end is hinged to the tensioning wheel 71 to compress the belt. The fixed frame 72 is installed on the upper cover 8, the movable part 73 passes through the upper cover 8, the tension wheel 71 at the lower end presses the belt, the upper end is connected to the pressing rod 76, press the pressing rod 76 downward, and the latch 74 is inserted into the slot 75 within to maintain tension. The slot 75 is a plate ratchet. You can press it directly when pressing down. When you need to relax the tension, you need to pull out the latch 74 first. The pressing rod 76 will spring upward due to the elastic force of the spring. Select a suitable position and then insert the latch 74. Just fix it. When the tension of this device needs to be adjusted during use, it can be adjusted directly without stopping the work. Pulley transmission has a speed regulation function that gear transmission does not have. It controls the pulley transmission speed by controlling the position of the tension pulley and adjusting the tension of the pulley to meet the requirements of the mechanical iris mechanism on the slender rod. Rotary cutting requires speed differential requirements. Moreover, the size of the mechanical iris mechanism is larger and the hollow distance is larger, so the use of pulley transmission here can save costs compared with other transmission mechanisms.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the present invention. within the scope of protection.
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