CN116275033A - Die press of alloy powder pressed body - Google Patents
Die press of alloy powder pressed body Download PDFInfo
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- CN116275033A CN116275033A CN202310287596.7A CN202310287596A CN116275033A CN 116275033 A CN116275033 A CN 116275033A CN 202310287596 A CN202310287596 A CN 202310287596A CN 116275033 A CN116275033 A CN 116275033A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/02—Compacting only
- B22F3/03—Press-moulding apparatus therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F3/00—Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
- B22F3/02—Compacting only
- B22F3/093—Compacting only using vibrations or friction
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract
本发明公开了一种合金粉末压制体的模压机,属于模压机技术领域,其包括底板,所述底板的顶部固定连接有下模座,所述下模座的内部设置有振动组件,所述振动组件的顶部设置有辅助抽气组件。本发明中,通过第一液压缸带动上模座、上模压头和导柱向下移动,导柱会先带动凸块和矩形滑板对第一弹簧进行挤压,凸块在向下移动的过程中会不断使圆轮和U型圆杆左右移动,使U型圆杆带动限位滑板和振动杆左右移动,通过振动杆对下模的侧壁不断敲击进行振动,使得合金粉末在模腔内尽可能均匀分布,同时便于排出合金粉末中的空气,增加其密实度,进而使模腔内的合金粉末被均匀压实,提升压制体的加工精度和使用性能。
The invention discloses a molding machine for an alloy powder pressed body, which belongs to the technical field of molding machines, and comprises a bottom plate, the top of the bottom plate is fixedly connected with a lower mold base, and a vibrating assembly is arranged inside the lower mold base. The top of the vibrating assembly is provided with an auxiliary air extraction assembly. In the present invention, the first hydraulic cylinder drives the upper mold base, the upper mold pressure head and the guide post to move downward, and the guide post first drives the bump and the rectangular slide plate to squeeze the first spring, and the bump is in the process of moving downward The center will continuously move the round wheel and the U-shaped round rod left and right, so that the U-shaped round rod will drive the limit slide plate and the vibrating rod to move left and right, and the side wall of the lower mold will be continuously knocked through the vibrating rod to vibrate, so that the alloy powder is in the mold cavity. The inner part is distributed as evenly as possible, and at the same time, it is convenient to discharge the air in the alloy powder and increase its compactness, so that the alloy powder in the mold cavity is evenly compacted, and the processing accuracy and performance of the pressed body are improved.
Description
技术领域technical field
本发明属于模压机技术领域,具体为一种合金粉末压制体的模压机。The invention belongs to the technical field of molding machines, in particular to a molding machine for compacting alloy powder bodies.
背景技术Background technique
在合金粉末制造过程中,需要使用模压机对其压制成型,大多数是将合金粉末置于凹模的内腔内,然后利用动力机构带动凸模移动至凹模内部,对合金粉末进行压制,故模压机的整体使用性能关系到合金粉末制品生产的质量、成本、安全和生产率等问题,对合金粉末工艺和零件有极其重要的影响。In the manufacturing process of alloy powder, it is necessary to use a molding machine to press and shape it. Most of them place the alloy powder in the inner cavity of the die, and then use the power mechanism to drive the punch to move to the inside of the die to compress the alloy powder. Therefore, the overall performance of the molding machine is related to the quality, cost, safety and productivity of the production of alloy powder products, and has an extremely important impact on the alloy powder process and parts.
如中国专利网公开了(CN214321824)一种合金粉末压制体的模压装置,包括工作台,所述工作台的上部对称设有两组伺服升降装置,两组伺服升降装置的上部设有模具,模具设有模腔;所述工作台的上部设有支撑柱,支撑柱的上端设有与模腔适配的下压头;所述工作台的上部固定设有上压模,上压模包括液压缸,液压缸的伸缩端设有与模腔适配的上压头;所述模具的上部一侧设有送料装置,送料装置包括送料气缸,送料气缸的伸缩端设有料桶,本实用新型使用效果好,缓慢逐层布料,粉末缓慢填充并充实空腔,解决了传统一次性填料不均匀造成后续压制不实的问题,但该装置在压制成型过程中,其粉末颗粒的不同部位密度不均匀,可能造成压制体局部未被压实,导致对合金粉末的压制加工精度及脱模工作造成影响,同时压制过程中不便将模腔内部的气体及时排出,导致进一步对成型后的粉末制品质量造成影响,因此,需要进行一定的改进。Disclosed as China Patent Network (CN214321824) a molding device of an alloy powder pressed body, including a workbench, two groups of servo lifting devices are symmetrically arranged on the top of the workbench, and molds are arranged on the top of the two groups of servo lifting devices. A mold cavity is provided; the upper part of the workbench is provided with a support column, and the upper end of the support column is provided with a lower pressure head adapted to the mold cavity; the upper part of the workbench is fixed with an upper die, and the upper die includes a hydraulic Cylinder, the telescopic end of the hydraulic cylinder is provided with an upper pressure head adapted to the mold cavity; the upper side of the mold is provided with a feeding device, the feeding device includes a feeding cylinder, and the telescopic end of the feeding cylinder is provided with a bucket. The utility model uses The effect is good, the material is slowly distributed layer by layer, and the powder slowly fills and fills the cavity, which solves the problem of uneven subsequent pressing caused by the traditional disposable filler, but the density of different parts of the powder particles is not uniform during the pressing process of this device , may cause the compacted body to be partially uncompacted, which will affect the processing accuracy of the alloy powder and the demoulding work. At the same time, it is inconvenient to discharge the gas inside the mold cavity in time during the pressing process, resulting in further damage to the quality of the formed powder product. The impact, therefore, requires some improvement.
发明内容Contents of the invention
(一)解决的技术问题(1) Solved technical problems
为了克服现有技术的上述缺陷,本发明提供了一种合金粉末压制体的模压机,解决了在压制成型过程中,其粉末颗粒的不同部位密度不均匀,可能造成压制体局部未被压实,导致对合金粉末的压制加工精度及脱模工作造成影响,同时压制过程中不便将模腔内部的气体及时排出,导致进一步对成型后粉末制品质量造成影响的问题。In order to overcome the above-mentioned defects of the prior art, the present invention provides a molding machine for alloy powder compacts, which solves the problem that the density of different parts of the powder particles is not uniform during the compaction process, which may cause the compacted body to be partially uncompacted. , resulting in an impact on the processing accuracy of the alloy powder and the demoulding work. At the same time, it is inconvenient to discharge the gas inside the mold cavity in time during the pressing process, which further affects the quality of the powder product after molding.
(二)技术方案(2) Technical solutions
为实现上述目的,本发明提供如下技术方案:一种合金粉末压制体的模压机,包括底板,所述底板的顶部固定连接有下模座,所述下模座的内部设置有振动组件,所述振动组件的顶部设置有辅助抽气组件,所述下模座的上方设置有上模座,所述上模座的内部设置有缓冲密封组件,所述缓冲密封组件的一侧设置有清洁组件,所述上模座的底部中心处固定连接有上模压头,所述上模座远离下模座的一侧固定连接有第一液压缸,所述第一液压缸的底部固定连接有顶板,所述顶板的底部四角均固定连接有连接柱,所述连接柱的底端固定连接在底板的顶部;In order to achieve the above object, the present invention provides the following technical solutions: a molding machine for alloy powder pressed bodies, including a bottom plate, the top of the bottom plate is fixedly connected with a lower mold base, and a vibrating assembly is arranged inside the lower mold base. The top of the vibrating assembly is provided with an auxiliary air extraction assembly, an upper mold base is provided above the lower mold base, a buffer seal assembly is provided inside the upper mold base, and a cleaning assembly is provided on one side of the buffer seal assembly , the center of the bottom of the upper mold base is fixedly connected with an upper mold pressure head, the side of the upper mold base away from the lower mold base is fixedly connected with a first hydraulic cylinder, and the bottom of the first hydraulic cylinder is fixedly connected with a top plate, The bottom four corners of the top plate are fixedly connected with connecting columns, and the bottom ends of the connecting columns are fixedly connected to the top of the bottom plate;
所述振动组件包括两个第一内腔,两个第一内腔对称设置在下模座的内部,两个第一内腔相对的一侧均连通有多个第二内腔,所述第一内腔的内部底侧固定连接有第一弹簧,所述第一弹簧的顶部固定连接有矩形滑板,所述矩形滑板的顶部固定连接有凸块,所述凸块和矩形滑板均滑动设置在第一内腔的内部,凸块相对面的一侧设置有多个圆轮,所述圆轮的内部转动连接有U型圆杆,所述U型圆杆的另一端延伸至第二内腔的内部后固定连接有限位滑板,所述限位滑板的另一端固定连接有振动杆,所述振动杆和限位滑板均滑动设置在第二内腔的内部,所述振动杆上套设有第二弹簧,所述第二弹簧的两侧分别与限位滑板和下模座的内侧壁固定连接。The vibrating assembly includes two first inner cavities, the two first inner cavities are symmetrically arranged inside the lower mold base, and the opposite sides of the two first inner cavities are communicated with a plurality of second inner cavities, the first inner cavities The inner bottom side of the inner chamber is fixedly connected with a first spring, the top of the first spring is fixedly connected with a rectangular slide plate, and the top of the rectangular slide plate is fixedly connected with a bump, and the bump and the rectangular slide plate are both slidably arranged at the second Inside the inner chamber, a plurality of round wheels are arranged on the opposite side of the protrusion, and the inside of the round wheel is connected with a U-shaped round rod for rotation, and the other end of the U-shaped round rod extends to the second inner chamber. The inside is fixedly connected with a limit slide plate, and the other end of the limit slide plate is fixedly connected with a vibrating rod. Two springs, the two sides of the second spring are fixedly connected with the limit slide plate and the inner side wall of the lower mold seat respectively.
作为本发明的进一步方案:As a further scheme of the present invention:
所述缓冲密封组件包括第三内腔,所述第三内腔位于上模座的内部,所述第三内腔的内部顶侧设置有多个缓冲弹簧,所述缓冲弹簧的另一侧固定连接有环形板,所述环形板的底部固定连接有环形块,所述环形块的另一侧延伸至上模座的外侧后固定连接有密封座。The buffer seal assembly includes a third inner cavity, the third inner cavity is located inside the upper mold base, a plurality of buffer springs are arranged on the inner top side of the third inner cavity, and the other side of the buffer spring is fixed An annular plate is connected, and the bottom of the annular plate is fixedly connected with an annular block, and the other side of the annular block extends to the outside of the upper mold base and is fixedly connected with a sealing seat.
作为本发明的进一步方案:As a further scheme of the present invention:
所述环形板、环形块和密封座均滑动连接在上模座的内部,所述环形板的底部固定连接有第一气囊,所述第一气囊的另一侧与上模座的内侧壁固定连接,所述第一气囊的一侧连通有排风管,所述第一气囊的另一侧连通有连接管,连接管和排风管上均设置有单向阀,连接管的另一端延伸至上模座的外侧后连通有抽风腔,所述抽风腔位于密封座的内部底侧,所述抽风腔的一侧呈线性分布有多个抽风口。The annular plate, annular block and sealing seat are all slidably connected to the inside of the upper die base, the bottom of the annular plate is fixedly connected with a first air bag, and the other side of the first air bag is fixed to the inner side wall of the upper die base One side of the first airbag is connected with an exhaust pipe, and the other side of the first airbag is connected with a connecting pipe. Both the connecting pipe and the exhaust pipe are provided with a one-way valve, and the other end of the connecting pipe extends After connecting to the outer side of the upper mold base, there is an air suction chamber, the air suction chamber is located at the inner bottom side of the sealing seat, and one side of the air suction chamber is linearly distributed with a plurality of air suction ports.
作为本发明的进一步方案:As a further scheme of the present invention:
所述清洁组件包括第四内腔,所述第四内腔位于密封座的内部一侧,所述第四内腔的内部滑动连接有连接杆,所述连接杆的一端固定连接有清洁块,所述连接杆远离清洁块的一端固定连接有第一滑动板,所述第一滑动板的另一侧固定连接有第二气囊,所述第二气囊的另一侧与密封座的内侧壁固定连接,所述连接杆上套设有第三弹簧,所述第三弹簧的两侧分别与第一滑动板和密封座的内侧壁固定连接。The cleaning assembly includes a fourth inner cavity, the fourth inner cavity is located on the inner side of the sealing seat, a connecting rod is slidably connected to the inside of the fourth inner cavity, and a cleaning block is fixedly connected to one end of the connecting rod, The end of the connecting rod away from the cleaning block is fixedly connected with a first sliding plate, the other side of the first sliding plate is fixedly connected with a second air bag, and the other side of the second air bag is fixed to the inner side wall of the sealing seat connected, the connecting rod is sleeved with a third spring, and the two sides of the third spring are respectively fixedly connected with the first sliding plate and the inner side wall of the sealing seat.
作为本发明的进一步方案:As a further scheme of the present invention:
所述第二气囊的一侧连通有出风管,所述出风管的另一端延伸至密封座的外侧后连通有弹性气囊,所述弹性气囊设置在环形块内部开设的第五内腔内,所述弹性气囊的顶部固定连接有第二滑动板,所述第二滑动板滑动连接在第五内腔的内部。One side of the second airbag is communicated with an air outlet pipe, and the other end of the air outlet pipe extends to the outside of the sealing seat and communicates with an elastic airbag, and the elastic airbag is arranged in the fifth inner cavity opened inside the annular block , the top of the elastic airbag is fixedly connected with a second sliding plate, and the second sliding plate is slidably connected inside the fifth inner cavity.
作为本发明的进一步方案:As a further scheme of the present invention:
所述第二滑动板的顶部设置有导杆,所述导杆滑动连接在上模座、环形板和环形块开设的圆形通孔内,圆形通孔与第五内腔相连通,所述上模座的顶部四角均固定连接有滑动套,所述上模座通过滑动套滑动连接在连接柱上。The top of the second sliding plate is provided with a guide rod, and the guide rod is slidably connected in the circular through hole provided by the upper mold base, the annular plate and the annular block, and the circular through hole communicates with the fifth inner cavity, so that The top four corners of the upper mold base are fixedly connected with sliding sleeves, and the upper mold base is slidably connected to the connecting column through the sliding sleeves.
作为本发明的进一步方案:As a further scheme of the present invention:
所述上模压头设置在密封座的内部,所述密封座的外部两侧均设置有导柱,所述导柱的顶端固定连接在上模座的底部,所述导柱与凸块设置在同一轴线上。The upper die head is arranged inside the seal seat, and guide posts are arranged on both sides of the outside of the seal seat, the top of the guide post is fixedly connected to the bottom of the upper die seat, and the guide post and the bump are arranged on the on the same axis.
作为本发明的进一步方案:As a further scheme of the present invention:
所述下模座的一侧固定连接有L型安装座,所述L型安装座远离下模座的一侧固定连接有气缸,所述气缸的输出端固定连接有进料箱,所述进料箱滑动设置在下模座和L型安装座上,且进料箱的底部开设有第一通孔。One side of the lower mold base is fixedly connected with an L-shaped mounting base, and the side of the L-shaped mounting base away from the lower mold base is fixedly connected with a cylinder, and the output end of the cylinder is fixedly connected with a feed box. The material box is slidably arranged on the lower mold base and the L-shaped mounting base, and the bottom of the feed box is provided with a first through hole.
作为本发明的进一步方案:As a further scheme of the present invention:
所述下模座的顶部四角均固定连接有固定套,所述下模座通过固定套固定连接在连接柱上,所述下模座的内部中心处设置有下模,所述下模设置在多个振动杆之间,所述下模的内部设置有模腔,所述模腔的内部底侧固定连接有下模压头,所述下模压头的底部固定连接有第二液压缸,所述第二液压缸设置在下模座内部开设的第六内腔内。The top four corners of the lower mold base are fixedly connected with fixing sleeves, the lower mold base is fixedly connected to the connecting column through the fixing sleeves, the inner center of the lower mold base is provided with a lower mold, and the lower mold is arranged on Between a plurality of vibrating rods, a mold cavity is provided inside the lower mold, and a lower mold indenter is fixedly connected to the inner bottom side of the mold cavity, and a second hydraulic cylinder is fixedly connected to the bottom of the lower mold indenter. The second hydraulic cylinder is arranged in the sixth inner cavity provided inside the lower mold base.
作为本发明的进一步方案:As a further scheme of the present invention:
所述辅助抽气组件包括抽风气囊,所述抽风气囊的两侧分别与矩形滑板和下模座的内侧壁固定连接,所述抽风气囊的一侧连通有排气管,所述抽风气囊的另一侧连通有抽风管,所述抽风管和排气管上均设置有单向阀,所述抽风管的另一端连通有通道,所述通道设置在下模的内部,且通道远离抽风管的一侧设置有滤网。The auxiliary air extraction assembly includes an air extraction air bag, the two sides of the air extraction air bag are fixedly connected with the rectangular slide plate and the inner side wall of the lower mold base respectively, one side of the air extraction air bag is connected with an exhaust pipe, and the other side of the air extraction air bag One side is communicated with an exhaust pipe, the exhaust pipe and the exhaust pipe are provided with a one-way valve, and the other end of the exhaust pipe is communicated with a channel, and the channel is arranged inside the lower die, and the channel is far away from the exhaust pipe. One side of the air duct is provided with a filter screen.
(三)有益效果(3) Beneficial effects
与现有技术相比,本发明的有益效果在于:Compared with prior art, the beneficial effect of the present invention is:
1、该合金粉末压制体的模压机,通过第一液压缸带动上模座在连接柱上向下进行移动,通过连接柱保证了上模座在上下移动时的稳定性,使上模压头和导柱向下移动,导柱会先带动凸块和矩形滑板向下移动对第一弹簧进行挤压,凸块在向下移动的过程中会不断使圆轮、U型圆杆、限位滑板和振动杆左右移动,通过振动杆对下模的侧壁不断敲击进行振动,使得合金粉末在模腔内尽可能均匀分布,同时便于排出合金粉末中的空气,增加其密实度,进而使模腔内的合金粉末被均匀压实,提升压制体的加工精度和使用性能。1. The molding machine of the alloy powder pressed body drives the upper mold base to move downward on the connecting column through the first hydraulic cylinder, and ensures the stability of the upper mold base when moving up and down through the connecting column, so that the upper mold head and When the guide post moves downward, the guide post will first drive the bump and the rectangular sliding plate to move downward to squeeze the first spring. During the downward movement of the bump, the round wheel, U-shaped round rod, and limit slide plate will be continuously pressed. and the vibrating rod move left and right, and vibrate the side wall of the lower mold continuously through the vibrating rod, so that the alloy powder can be evenly distributed in the mold cavity as much as possible, and at the same time, it is convenient to discharge the air in the alloy powder and increase its compactness, thereby making the mold The alloy powder in the cavity is uniformly compacted, improving the processing accuracy and performance of the pressed body.
2、该合金粉末压制体的模压机,矩形滑板在向下移动的过程中会对抽风气囊进行拉伸,抽风气囊会通过抽风管和通道对模腔内部的空气进行辅助抽取,辅助减少了模腔内部的空气含量,防止上模压头在模腔内部向下移动时产生的空气流动,导致模腔内部的合金粉末从其缝隙处流出,同时在上模压头下移压制过程中,通道仍然会通过抽风管和通道对模腔内部的空气进行抽取,便于对压制过程中气体进行排出,进一步辅助提高了设备的压制加工精度。2. For the molding machine of the alloy powder pressed body, the rectangular slide plate will stretch the air bag during the downward movement, and the air bag will assist in extracting the air inside the mold cavity through the air pipe and the channel, which will help reduce the The air content inside the mold cavity prevents the air flow generated when the upper mold indenter moves downward inside the mold cavity, causing the alloy powder inside the mold cavity to flow out from its gap, and at the same time, the passage remains during the downward movement of the upper mold indenter. The air inside the mold cavity will be extracted through the exhaust pipe and the channel, which is convenient to discharge the gas during the pressing process, and further assists in improving the pressing precision of the equipment.
3、该合金粉末压制体的模压机,随着上模压头的持续向下移动,此时密封座会与下模座的顶部进行接触,并使密封座、环形块和环形板向上移动,对缓冲弹簧进行挤压,通过缓冲弹簧和第一弹簧对上模压头向下压制过程中的冲击力进行缓冲,防止长时间使用后导致对设备的整体使用寿命和使用精度造成影响。3. The molding machine of the alloy powder pressed body, with the continuous downward movement of the upper die head, the sealing seat will come into contact with the top of the lower die seat at this time, and the sealing seat, ring block and ring plate will move upwards. The buffer spring is used for extrusion, and the impact force during the downward pressing process of the upper die ram is buffered by the buffer spring and the first spring, so as to prevent the overall service life and use accuracy of the equipment from being affected after long-term use.
4、该合金粉末压制体的模压机,当第一液压缸带动上模座与顶板的底部进行接触时,此时导杆会进入到上模座、环形板和环形块内部开设的圆形通孔内,并使第二滑动板将弹性气囊内部的气体输送至第二气囊的内部,使第二气囊产生膨胀带动连接杆和清洁块向上模压头的方向进行移动,通过清洁块自动对上模压头的底部进行清洁,防止其底部附着有合金粉末,导致对下工序的和合金粉末压制体的加工精度造成影响,进一步保证了设备的加工精度和使用性能。4. For the molding machine of the alloy powder pressed body, when the first hydraulic cylinder drives the upper mold base to contact the bottom of the top plate, the guide rod will enter the circular passage opened inside the upper mold base, the ring plate and the ring block. hole, and the second sliding plate transports the gas inside the elastic airbag to the inside of the second airbag, causing the second airbag to expand and drive the connecting rod and the cleaning block to move upward toward the molding head, and automatically press the upper molding through the cleaning block Clean the bottom of the head to prevent the alloy powder from adhering to the bottom, which will affect the processing accuracy of the next process and the alloy powder compact, further ensuring the processing accuracy and performance of the equipment.
附图说明Description of drawings
图1为本发明的整体立体结构示意图;Fig. 1 is a schematic diagram of the overall three-dimensional structure of the present invention;
图2为本发明中下模座的整体立体结构示意图;Fig. 2 is a schematic diagram of the overall three-dimensional structure of the lower mold base in the present invention;
图3为本发明中下模座的内部剖视结构示意图;Fig. 3 is a schematic diagram of the internal sectional structure of the lower mold base in the present invention;
图4为本发明中图3的A处局部放大结构示意图;Fig. 4 is a schematic diagram of a partially enlarged structure at A of Fig. 3 in the present invention;
图5为本发明中图3的B处局部放大结构示意图;Fig. 5 is a schematic diagram of a partially enlarged structure at B of Fig. 3 in the present invention;
图6为本发明中上模座的结构示意图;Fig. 6 is the structural representation of die base among the present invention;
图7为本发明中上模座的内部剖视结构示意图;Fig. 7 is a schematic diagram of the internal sectional structure of the upper mold base in the present invention;
图8为本发明中图7的C处局部放大结构示意图。FIG. 8 is a schematic diagram of a partially enlarged structure at C in FIG. 7 in the present invention.
图中:1、底板;2、下模座;3、振动组件;301、第一内腔;302、第一弹簧;303、矩形滑板;304、凸块;305、圆轮;306、U型圆杆;307、限位滑板;308、振动杆;309、第二弹簧;310、第二内腔;4、辅助抽气组件;401、抽风气囊;402、抽风管;403、通道;5、上模座;6、缓冲密封组件;601、第三内腔;602、缓冲弹簧;603、环形板;604、环形块;605、密封座;606、第一气囊;607、抽风腔;7、清洁组件;701、第四内腔;702、连接杆;703、清洁块;704、第三弹簧;705、滑动板;706、第二气囊;707、出风管;708、弹性气囊;709、滑动板;710、导杆;8、上模压头;9、第一液压缸;10、导柱;11、顶板;12、连接柱;13、下模;14、模腔;15、下模压头;16、第二液压缸;17、L型安装座;18、气缸;19、进料箱。In the figure: 1, bottom plate; 2, lower mold base; 3, vibration assembly; 301, first inner cavity; 302, first spring; 303, rectangular slide plate; 304, bump; 305, round wheel; 306, U-shaped Round rod; 307, limit slide plate; 308, vibrating rod; 309, second spring; 310, second inner chamber; 4, auxiliary air extraction assembly; , upper mold base; 6, buffer sealing assembly; 601, third inner cavity; 602, buffer spring; 603, annular plate; 604, annular block; 605, sealing seat; 606, first air bag; , cleaning assembly; 701, fourth inner cavity; 702, connecting rod; 703, cleaning block; 704, third spring; 705, sliding plate; 706, second air bag; 707, air outlet pipe; 708, elastic air bag; 709 , sliding plate; 710, guide rod; 8, upper mold pressure head; 9, first hydraulic cylinder; 10, guide column; 11, top plate; 12, connecting column; 13, lower mold; 14, mold cavity; 15, lower mold pressure 16, the second hydraulic cylinder; 17, the L-shaped mounting seat; 18, the cylinder; 19, the feed box.
具体实施方式Detailed ways
下面结合具体实施方式对本专利的技术方案作进一步详细地说明。The technical solution of this patent will be further described in detail below in conjunction with specific embodiments.
如图1-8共同所示,本发明提供一种技术方案:一种合金粉末压制体的模压机,包括底板1,底板1的顶部固定连接有下模座2,下模座2的内部设置有振动组件3,振动组件3的顶部设置有辅助抽气组件4,下模座2的上方设置有上模座5,上模座5的内部设置有缓冲密封组件6,缓冲密封组件6的一侧设置有清洁组件7,上模座5的底部中心处固定连接有上模压头8,上模座5远离下模座2的一侧固定连接有第一液压缸9,第一液压缸9的底部固定连接有顶板11,顶板11的底部四角均固定连接有连接柱12,连接柱12的底端固定连接在底板1的顶部;As shown together in Figures 1-8, the present invention provides a technical solution: a molding machine for an alloy powder pressed body, including a bottom plate 1, the top of the bottom plate 1 is fixedly connected with a
振动组件3包括两个第一内腔301,两个第一内腔301对称设置在下模座2的内部,两个第一内腔301相对的一侧均连通有多个第二内腔310,第一内腔301的内部底侧固定连接有第一弹簧302,第一弹簧302的顶部固定连接有矩形滑板303,矩形滑板303的顶部固定连接有凸块304,凸块304和矩形滑板303均滑动设置在第一内腔301的内部,凸块304相对面的一侧设置有多个圆轮305,圆轮305的内部转动连接有U型圆杆306,U型圆杆306的另一端延伸至第二内腔310的内部后固定连接有限位滑板307,限位滑板307的另一端固定连接有振动杆308,振动杆308和限位滑板307均滑动设置在第二内腔310的内部,振动杆308上套设有第二弹簧309,第二弹簧309的两侧分别与限位滑板307和下模座2的内侧壁固定连接。The vibration assembly 3 includes two first inner cavities 301, the two first inner cavities 301 are symmetrically arranged inside the lower mold base 2, and the opposite sides of the two first inner cavities 301 are communicated with a plurality of second inner cavities 310, The inner bottom side of the first inner cavity 301 is fixedly connected with a first spring 302, the top of the first spring 302 is fixedly connected with a rectangular slide plate 303, and the top of the rectangular slide plate 303 is fixedly connected with a bump 304, the bump 304 and the rectangular slide plate 303 are both Slidingly arranged inside the first inner cavity 301, a plurality of round wheels 305 are arranged on the opposite side of the protruding block 304, and a U-shaped round rod 306 is connected to the inside of the round wheel 305 for rotation, and the other end of the U-shaped round rod 306 extends After reaching the inside of the second inner chamber 310, the limit slide plate 307 is fixedly connected, and the other end of the limit slide plate 307 is fixedly connected with a vibrating rod 308, and the vibrating rod 308 and the limit slide plate 307 are both slidably arranged inside the second inner cavity 310 A second spring 309 is sheathed on the vibrating rod 308 , and both sides of the second spring 309 are fixedly connected with the limit slide plate 307 and the inner side wall of the lower mold base 2 respectively.
具体实施方式:通过第一液压缸9带动上模座5在连接柱12上进行滑动,通过连接柱12保证了上模座5在上下移动时的稳定性,利用上模座5、上模压头8和导柱10之间的联动效应,将动力传递到上模压头8和导柱10上,使上模压头8和导柱10向下进行移动,首先导柱10会与凸块304进行接触,并带动凸块304向下移动,利用凸块304和矩形滑板303之间的联动效应,将动力传递到矩形滑板303上,使矩形滑板303对第一弹簧302进行挤压,凸块304在向下移动的过程中会不断使圆轮305左右移动,利用圆轮305和U型圆杆306之间的联动效应,将动力传递到U型圆杆306上,使U型圆杆306带动限位滑板307和振动杆308左右移动,通过振动杆308对下模13的侧壁不断敲击进行振动,使得合金粉末在模腔14内尽可能均匀分布,同时便于排出合金粉末中的空气,增加其密实度,进而使模腔14内的合金粉末被均匀压实,提升压制体的加工精度和使用性能,在压制完成后,通过第一液压缸9带动上模压头8向上移动进行复位,此时第一弹簧302的反作用力会带动矩形滑板303和凸块304向上移动,凸块304在移动的过程中仍会带动圆轮305、U型圆杆306、限位滑板307和振动杆308对下模13的侧壁进行敲击,使模腔14内部的合金粉末压制体与下模13的内侧壁进行脱离,辅助提高了合金粉末压制体的脱模效率,然后启动第二液压缸16,通过第二液压缸16带动下模压头15向上移动,对合金粉末压制体进行快速出料。The specific embodiment: the first
如图6-图8所示,缓冲密封组件6包括第三内腔601,第三内腔601位于上模座5的内部,第三内腔601的内部顶侧设置有多个缓冲弹簧602,缓冲弹簧602的另一侧固定连接有环形板603,环形板603的底部固定连接有环形块604,环形块604的另一侧延伸至上模座5的外侧后固定连接有密封座605,环形板603、环形块604和密封座605均滑动连接在上模座5的内部,环形板603的底部固定连接有第一气囊606,第一气囊606的另一侧与上模座5的内侧壁固定连接,第一气囊606的一侧连通有排风管,第一气囊606的另一侧连通有连接管,连接管和排风管上均设置有单向阀,连接管的另一端延伸至上模座5的外侧后连通有抽风腔607,抽风腔607位于密封座605的内部底侧,抽风腔607的一侧呈线性分布有多个抽风口。As shown in Figures 6-8, the
具体实施方式:随着上模压头8的持续向下移动,此时密封座605会与下模座2的顶部进行接触,并使密封座605向上进行移动,利用密封座605和环形块604之间的联动效应,将动力传递到环形块604上,使环形块604带动环形板603向上移动,对缓冲弹簧602进行挤压,通过缓冲弹簧602和第一弹簧302对上模压头8向下压制过程中的冲击力进行缓冲,防止长时间使用后导致对设备的整体使用寿命和使用精度造成影响。Specific implementation method: as the
如图6-图8所示,清洁组件7包括第四内腔701,第四内腔701位于密封座605的内部一侧,第四内腔701的内部滑动连接有连接杆702,连接杆702的一端固定连接有清洁块703,连接杆702远离清洁块703的一端固定连接有第一滑动板705,第一滑动板705的另一侧固定连接有第二气囊706,第二气囊706的另一侧与密封座605的内侧壁固定连接,连接杆702上套设有第三弹簧704,第三弹簧704的两侧分别与第一滑动板705和密封座605的内侧壁固定连接,第二气囊706的一侧连通有出风管707,出风管707的另一端延伸至密封座605的外侧后连通有弹性气囊708,弹性气囊708设置在环形块604内部开设的第五内腔内,弹性气囊708的顶部固定连接有第二滑动板709,第二滑动板709滑动连接在第五内腔的内部,第二滑动板709的顶部设置有导杆710,导杆710滑动连接在上模座5、环形板603和环形块604开设的圆形通孔内,圆形通孔与第五内腔相连通,上模座5的顶部四角均固定连接有滑动套,上模座5通过滑动套滑动连接在连接柱12上。As shown in Figures 6-8, the cleaning
具体实施方式:当第一液压缸9带动上模座5与顶板11的底部进行接触时,此时导杆710会进入到上模座5、环形板603和环形块604内部开设的圆形通孔内,并使第二滑动板709向下移动对弹性气囊708进行挤压,将弹性气囊708内部的气体通过出风管707输送至第二气囊706的内部,使第二气囊706产生膨胀,当其膨胀力大于第三弹簧704的弹力时,会使第一滑动板705带动连接杆702和清洁块703向上模压头8的方向进行移动,通过清洁块703自动对上模压头8的底部进行清洁,防止其底部附着有合金粉末,导致对下工序的和合金粉末压制体的加工精度造成影响,进一步保证了设备的加工精度和使用性能。Specific embodiments: when the first
如图1-图5所示,上模压头8设置在密封座605的内部,密封座605的外部两侧均设置有导柱10,导柱10的顶端固定连接在上模座5的底部,导柱10与凸块304设置在同一轴线上,下模座2的一侧固定连接有L型安装座17,L型安装座17远离下模座2的一侧固定连接有气缸18,气缸18的输出端固定连接有进料箱19,进料箱19滑动设置在下模座2和L型安装座17上,且进料箱19的底部开设有第一通孔,下模座2的顶部四角均固定连接有固定套,下模座2通过固定套固定连接在连接柱12上,下模座2的内部中心处设置有下模13,下模13设置在多个振动杆308之间,下模13的内部设置有模腔14,模腔14的内部底侧固定连接有下模压头15,下模压头15的底部固定连接有第二液压缸16,第二液压缸16设置在下模座2内部开设的第六内腔内,辅助抽气组件4包括抽风气囊401,抽风气囊401的两侧分别与矩形滑板303和下模座2的内侧壁固定连接,抽风气囊401的一侧连通有排气管,抽风气囊401的另一侧连通有抽风管402,抽风管402和排气管上均设置有单向阀,抽风管402的另一端连通有通道403,通道403设置在下模13的内部,且通道403远离抽风管402的一侧设置有滤网。As shown in Figures 1 to 5, the upper die head 8 is arranged inside the sealing seat 605, and guide posts 10 are provided on both sides of the outer seal seat 605, and the top ends of the guide posts 10 are fixedly connected to the bottom of the upper die seat 5, The guide post 10 and the bump 304 are arranged on the same axis, and one side of the lower mold base 2 is fixedly connected with an L-shaped mounting seat 17, and the side of the L-shaped mounting base 17 away from the lower mold base 2 is fixedly connected with a cylinder 18, and the cylinder 18 The output end of the feed box 19 is fixedly connected with the feed box 19, and the feed box 19 is slidably arranged on the lower mold base 2 and the L-shaped mounting seat 17, and the bottom of the feed box 19 is provided with a first through hole, and the top four corners of the lower mold base 2 Both are fixedly connected with a fixed sleeve, the lower mold base 2 is fixedly connected on the connecting column 12 through the fixed sleeve, the inner center of the lower mold base 2 is provided with a lower mold 13, and the lower mold 13 is arranged between a plurality of vibrating rods 308. The inside of the
具体实施方式:将合金粉末通过进料箱19上的进料口,输送至进料箱19的内部,启动气缸18,通过气缸18带动进料箱19向下模13的方向进行移动,将合金粉末通过第一通孔输送至模腔14的内部,矩形滑板303在向下移动的过程中会对抽风气囊401进行拉伸,抽风气囊401会通过抽风管402使通道403的内部呈负压状态,通道403会对模腔14内部的空气进行辅助抽取,辅助减少了模腔14内部的空气含量,防止上模压头8在模腔14内部向下移动时产生的空气流动,导致模腔14内部的合金粉末从其缝隙处流出,同时在上模压头8下移压制过程中,通道403仍然会通过抽风管402和通道403对模腔14内部的空气进行抽取,便于对压制过程中气体进行排出,进一步辅助提高了设备的压制加工精度。The specific implementation method: the alloy powder is transported to the inside of the
本发明的工作原理为:将合金粉末通过进料箱19上的进料口,输送至进料箱19的内部,启动气缸18,通过气缸18带动进料箱19向下模13的方向进行移动,将合金粉末通过第一通孔输送至模腔14的内部,然后启动第一液压缸9,通过第一液压缸9带动上模座5在连接柱12上向下进行移动,利用上模座5、上模压头8和导柱10之间的联动效应,将动力传递到上模压头8和导柱10上,使上模压头8和导柱10向下进行移动,首先导柱10会与凸块304进行接触,并带动凸块304向下移动,利用凸块304和矩形滑板303之间的联动效应,将动力传递到矩形滑板303上,使矩形滑板303对第一弹簧302进行挤压,凸块304在向下移动的过程中会不断使圆轮305左右移动,利用圆轮305和U型圆杆306之间的联动效应,将动力传递到U型圆杆306上,使U型圆杆306带动限位滑板307和振动杆308左右移动,通过振动杆308对下模13的侧壁不断敲击进行振动,同时矩形滑板303会对抽风气囊401进行拉伸,抽风气囊401会通过抽风管402使通道403的内部呈负压状态,通道403会对模腔14内部的空气进行辅助抽取,辅助减少了模腔14内部的空气含量,随着上模压头8的持续向下移动,此时密封座605会与下模座2的顶部进行接触,并使密封座605向上进行移动,利用密封座605和环形块604之间的联动效应,将动力传递到环形块604上,使环形块604带动环形板603向上移动,对缓冲弹簧602进行挤压,通过缓冲弹簧602和第一弹簧302对上模压头8向下压制过程中的冲击力进行缓冲;The working principle of the present invention is: the alloy powder is transported to the inside of the
在压制完成后,通过第一液压缸9带动上模压头8向上移动进行复位,此时第一弹簧302的反作用力会带动矩形滑板303和凸块304向上移动,凸块304在移动的过程中仍会带动圆轮305、U型圆杆306、限位滑板307和振动杆308对下模13的侧壁进行敲击,使模腔14内部的合金粉末压制体与下模13的内侧壁进行脱离,然后启动第二液压缸16,通过第二液压缸16带动下模压头15向上移动,当第一液压缸9带动上模座5与顶板11的底部进行接触时,此时导杆710会进入到上模座5、环形板603和环形块604内部开设的圆形通孔内,并使第二滑动板709向下移动对弹性气囊708进行挤压,将弹性气囊708内部的气体通过出风管707输送至第二气囊706的内部,使第二气囊706产生膨胀,当其膨胀力大于第三弹簧704的弹力时,会使第一滑动板705带动连接杆702和清洁块703向上模压头8的方向进行移动,通过清洁块703自动对上模压头8的底部进行自动清洁。After the pressing is completed, the first
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以通过具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention based on specific situations.
上面对本专利的较佳实施方式作了详细说明,但是本专利并不限于上述实施方式,在本领域的普通技术人员所具备的知识范围内,还可以在不脱离本专利宗旨的前提下作出各种变化。The preferred implementation of this patent has been described in detail above, but this patent is not limited to the above-mentioned implementation. Within the scope of knowledge of those of ordinary skill in the art, various implementations can be made without departing from the purpose of this patent. kind of change.
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CN116618667A (en) * | 2023-07-24 | 2023-08-22 | 河南工学院 | A fine treatment equipment for tungsten-cobalt alloy powder |
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CN116618667A (en) * | 2023-07-24 | 2023-08-22 | 河南工学院 | A fine treatment equipment for tungsten-cobalt alloy powder |
CN116618667B (en) * | 2023-07-24 | 2023-09-29 | 河南工学院 | Fine treatment equipment for tungsten-cobalt alloy powder |
CN117340245A (en) * | 2023-11-09 | 2024-01-05 | 安徽众成合金科技有限公司 | Alloy powder extrusion molding device and method based on operation feedback |
CN117340245B (en) * | 2023-11-09 | 2024-07-09 | 东莞市瑞元通粉末冶金科技有限公司 | Alloy powder extrusion molding device and method |
CN117696714A (en) * | 2023-12-30 | 2024-03-15 | 南通鑫生派智能科技有限公司 | Stamping forming device for laser mechanical equipment accessories |
CN117753976A (en) * | 2024-02-20 | 2024-03-26 | 都江堰市恒通磁电有限公司 | Powder auxiliary forming device for magnet production |
CN117753976B (en) * | 2024-02-20 | 2024-06-18 | 都江堰市恒通磁电有限公司 | Powder auxiliary forming device for magnet production |
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