CN116262279A - Welding Tooling - Google Patents
Welding Tooling Download PDFInfo
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- CN116262279A CN116262279A CN202111520067.4A CN202111520067A CN116262279A CN 116262279 A CN116262279 A CN 116262279A CN 202111520067 A CN202111520067 A CN 202111520067A CN 116262279 A CN116262279 A CN 116262279A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F15/00—Connecting wire to wire or other metallic material or objects; Connecting parts by means of wire
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- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
- A61M25/00—Catheters; Hollow probes
- A61M25/0009—Making of catheters or other medical or surgical tubes
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
本发明公开了一种焊接工装,用于定位固定环和牵引丝,包括一可供固定环套设其上的衬棒及同轴轴向相对套设于衬棒上的导向套和限位套,导向套上沿其轴向上设有可供牵引丝穿过的通孔,导向套和限位套中的其中一个可相对衬棒轴向移动,使得套设于衬棒上的固定环可被夹设固定于限位套和导向套之间,穿过导向套的牵引丝与位于限位套和导向套之间的固定环上的焊接槽配合。本发明的焊接工装,可在装配过程中对固定环和牵引丝多个自由度的限定,以保证焊接间隙的变化,提高了固定环与牵引丝的对位精度,避免因焊接间隙过大,而造成产品调弯功能失效。
The invention discloses a welding tool for positioning a fixed ring and a drawing wire, which comprises a liner rod for the fixed ring to be sleeved on, and a guide sleeve and a limit sleeve coaxially and axially oppositely sleeved on the liner rod , the guide sleeve is provided with a through hole along its axial direction for the passage of the pulling wire, one of the guide sleeve and the limit sleeve can move axially relative to the liner rod, so that the fixed ring sleeved on the liner rod can be It is clamped and fixed between the limit sleeve and the guide sleeve, and the pulling wire passing through the guide sleeve cooperates with the welding groove on the fixing ring between the limit sleeve and the guide sleeve. The welding tooling of the present invention can limit the multiple degrees of freedom of the fixed ring and the drawing wire during the assembly process, so as to ensure the change of the welding gap, improve the alignment accuracy of the fixing ring and the drawing wire, and avoid excessive welding gaps. As a result, the bending function of the product fails.
Description
技术领域technical field
本发明涉及介入医疗器械技术领域,尤其涉及一种焊接工装。The invention relates to the technical field of interventional medical devices, in particular to a welding tool.
背景技术Background technique
在介入治疗中,导管为最常用的治疗耗材,由于人体结构复杂,导管在进入人体后需要满足一定的弯曲角度才能更好的治疗疾病。目前的技术手段是通过拉线来实现导管远端部分的弯曲,其主要原理是:拉线的远端通过焊接直接固定在拉环上,拉线的近端和控制系统连接,通过控制系统拉动拉线,将力传递到拉线上,拉线在导管轴向上相对运动,通过焊点将力传递给设置在导管上的拉环,从而带动导管远端部分的弹性段弯曲,实现导管的弯曲。In interventional therapy, the catheter is the most commonly used treatment consumable. Due to the complex structure of the human body, the catheter needs to meet a certain bending angle after entering the human body to better treat diseases. The current technical method is to realize the bending of the distal part of the catheter through a pull wire. The main principle is: the far end of the pull wire is directly fixed on the pull ring by welding, the proximal end of the pull wire is connected to the control system, and the pull wire is pulled by the control system to The force is transmitted to the pull wire, and the pull wire moves relatively in the axial direction of the catheter, and transmits the force to the pull ring arranged on the catheter through the welding spot, thereby driving the elastic section at the distal end of the catheter to bend, thereby realizing the bending of the catheter.
当导管的远端部分采用可调弯设计时,拉环和拉线固定连接的可靠性决定了产品的成败。现有的拉线和拉环最常见的固定方式是焊接,通过焊棒与人工结合的方式将拉线与拉环焊接固定,但由于拉线比较细,仅通过焊棒与人工的方式不仅无法保证焊接的间隙,且对焊接过程的工艺要求高,导致焊接后拉线的强度降低,可靠性低,在拉线受到的拉力较大或多次牵拉的情况下,焊点极易出现断裂,致使产品调弯功能失效。When the distal part of the catheter adopts an adjustable bend design, the reliability of the fixed connection of the pull ring and the pull wire determines the success or failure of the product. The most common way to fix the existing pull wires and pull rings is welding. The pull wires and pull rings are welded and fixed by welding rods and manual methods. Gaps, and high requirements for the welding process, resulting in reduced strength and low reliability of the cable after welding. In the case of large tension or multiple pulls on the cable, the solder joints are prone to breakage, resulting in product bending Function fails.
发明内容Contents of the invention
本发明要解决的技术问题在于,针对现有技术中的上述缺陷,提供一种焊接工装。The technical problem to be solved by the present invention is to provide a welding tool for the above-mentioned defects in the prior art.
本发明解决其技术问题所采用的技术方案是:The technical solution adopted by the present invention to solve its technical problems is:
提供一种焊接工装,用于定位固定环和牵引丝,焊接工装包括一可供固定环套设其上的衬棒及同轴轴向相对套设于所述衬棒上的导向套和限位套,所述导向套上设有可供牵引丝穿过的贯穿所述导向套近端端面和远端端面的通孔,所述导向套和所述限位套中的其中一个可相对所述衬棒轴向移动,使得套设于所述衬棒上的固定环可被夹设于所述限位套和所述导向套之间,穿过所述导向套的所述牵引丝与位于所述限位套和所述导向套之间的固定环上的焊接槽配合。A welding tool is provided, which is used for positioning the fixed ring and the drawing wire. The welding tool includes a liner rod for the fixed ring to be sleeved on, and a guide sleeve and a limiter coaxially and axially oppositely sleeved on the liner bar. The guide sleeve is provided with a through hole through the proximal end surface and the distal end surface of the guide sleeve through which the pulling wire can pass, and one of the guide sleeve and the limit sleeve can be opposite to the The liner rod moves axially, so that the fixed ring sleeved on the liner rod can be clamped between the limit sleeve and the guide sleeve, and the pulling wire passing through the guide sleeve is in contact with the guide sleeve. Fit the welding groove on the fixing ring between the limiting sleeve and the guide sleeve.
在其中一个实施例中,所述导向套包括固设于所述衬棒上的第一子套,所述通孔包括贯穿所述第一子套近端端面和远端端面的第一子孔;所述限位套与所述衬棒可拆式活动连接,使得所述限位套可相对所述衬棒轴向移动。In one of the embodiments, the guide sleeve includes a first sub-sleeve fixed on the liner rod, and the through hole includes a first sub-hole passing through the proximal end surface and the distal end surface of the first sub-sleeve ; The spacer sleeve is detachably connected to the liner rod, so that the spacer sleeve can move axially relative to the liner rod.
在其中一个实施例中,所述导向套还包括套设于所述衬棒上并其两端面分别与所述第一子套和所述限位套相对的第二子套,所述通孔还包括贯穿所述第二子套近端端面和远端端面的第二子孔,所述第二子套与所述第一子套可拆卸连接且所述第二子套仅可相对所述第一子套轴向移动,相连接时所述第二子孔与所述第一子孔相对且相通。In one of the embodiments, the guide sleeve further includes a second sub-sleeve sleeved on the liner rod and opposite to the first sub-sleeve and the limiting sleeve at both ends thereof, and the through hole It also includes a second sub-hole passing through the proximal end surface and the distal end surface of the second sub-sleeve, the second sub-sleeve is detachably connected to the first sub-sleeve, and the second sub-sleeve can only be opposite to the The first sub-sleeve moves axially, and when connected, the second sub-hole is opposite to and communicates with the first sub-hole.
在其中一个实施例中,所述第二子孔与所述第一子孔同轴设置,且所述第二子孔的孔径小于所述第一子孔的孔径。In one of the embodiments, the second sub-hole is arranged coaxially with the first sub-hole, and the diameter of the second sub-hole is smaller than the diameter of the first sub-hole.
在其中一个实施例中,所述第二子套的与所述第一子套相对的一侧设有缺口,所述第二子孔与所述缺口相通。In one of the embodiments, a notch is provided on the side of the second sub-case opposite to the first sub-case, and the second sub-hole communicates with the notch.
在其中一个实施例中,所述第二子套的内径小于固定环的外径。In one of the embodiments, the inner diameter of the second sub-sleeve is smaller than the outer diameter of the fixing ring.
在其中一个实施例中,所述第一子套的与所述第二子套相对的一侧凹设有连接凹槽,所述第二子套的与所述第一子套相对的一侧凸设有连接凸起,所述连接凸起嵌入所述连接凹槽内与所述连接凹槽配合。In one of the embodiments, the side of the first sub-sleeve opposite to the second sub-sleeve is recessed with a connecting groove, and the side of the second sub-sleeve opposite to the first sub-sleeve The protrusion is provided with a connection protrusion, and the connection protrusion is embedded in the connection groove to cooperate with the connection groove.
在其中一个实施例中,所述连接凹槽沿所述第一子套的周向间隔设置多个,所述连接凸起沿所述第一子套的周向间隔设置多个,多个所述连接凸起与多个所述连接凹槽一一配合。In one of the embodiments, a plurality of connecting grooves are arranged at intervals along the circumferential direction of the first sub-sleeve, a plurality of connecting protrusions are arranged at intervals along the circumferential direction of the first sub-sleeve, and the plurality of The connection protrusions cooperate with the plurality of connection grooves one by one.
在其中一个实施例中,在所述限位套可相对所述衬棒轴向移动时,所述衬棒的外周壁上设有外螺纹,所述限位套内孔内设有内螺纹,所述限位套与所述衬棒螺纹连接。In one of the embodiments, when the limit sleeve can move axially relative to the liner rod, the outer peripheral wall of the liner rod is provided with external threads, and the inner hole of the limit sleeve is provided with internal threads, The limiting sleeve is threadedly connected with the liner rod.
在其中一个实施例中,所述限位套的与所述导向套相对的一侧凹设有一非贯通所述限位套外周壁的可供固定环嵌入的限位凹槽,所述限位凹槽的轴向长度大于所述固定环的焊接槽底壁至其远端末端的距离。In one of the embodiments, the side of the limiting sleeve opposite to the guide sleeve is concavely provided with a limiting groove that does not pass through the outer peripheral wall of the limiting sleeve and can be embedded by a fixing ring. The axial length of the groove is greater than the distance from the bottom wall of the welding groove of the fixing ring to the distal end thereof.
在其中一个实施例中,所述衬棒包括套接固定环及所述导向套的第一段以及套接所述限位套的第二段,所述外螺纹设于所述第二段上。In one of the embodiments, the liner rod includes a first section that is sleeved on the fixing ring and the guide sleeve and a second section that is sleeved on the limiting sleeve, and the external thread is provided on the second section .
综上所述,本发明的焊接工装,可在装配过程中对固定环和牵引丝多个自由度的限定,以保证焊接间隙的变化,提高了固定环与牵引丝的对位精度,避免因焊接间隙过大,而造成产品调弯功能失效。To sum up, the welding tooling of the present invention can limit the multiple degrees of freedom of the fixing ring and the drawing wire during the assembly process, so as to ensure the change of the welding gap, improve the alignment accuracy of the fixing ring and the drawing wire, and avoid the If the welding gap is too large, the bending function of the product will fail.
附图说明Description of drawings
下面将结合附图及实施例对本发明作进一步说明,附图中:The present invention will be further described below in conjunction with accompanying drawing and embodiment, in the accompanying drawing:
图1是现有固定环及牵引丝的结构示意图;Fig. 1 is the structural representation of existing fixed ring and pulling wire;
图2是本发明示例性的焊接工装的整体示意图;其中,该整体示意图中示意出有固定环和牵引丝;Fig. 2 is an overall schematic diagram of an exemplary welding tool of the present invention; wherein, a fixed ring and a drawing wire are shown in the overall schematic diagram;
图3是图2的爆炸示意图;Fig. 3 is the explosion diagram of Fig. 2;
图4是采用本发明示例性的焊接工装定位固定环和牵引丝后的正视图;Fig. 4 is the front view after adopting the exemplary welding tool of the present invention to locate the fixed ring and the drawing wire;
图5是图4的A-A剖视图;其中,该剖视图中含局部放大部分;Fig. 5 is a sectional view of A-A of Fig. 4; wherein, the sectional view contains a partially enlarged part;
图6是本发明示例性的焊接工装中限位套的结构示意图;Fig. 6 is a structural schematic diagram of a limit sleeve in an exemplary welding tool of the present invention;
图7是采用本发明示例性的焊接工装定位固定环和牵引丝后的结构示意图。Fig. 7 is a structural schematic view of the positioning of the fixing ring and the pulling wire by using the exemplary welding tool of the present invention.
具体实施方式Detailed ways
为了使本发明的目的、技术方案及优点更加清楚明白,下面将参照附图更详细地描述本公开的示例性实施方式。虽然附图中显示了本公开的示例性实施方式,然而应当理解,可以以各种形式实现本公开而不应被这里阐述的实施方式所限制。相反,提供这些实施方式是为了能够更透彻地理解本公开,并且能够将本公开的范围完整的传达给本领域的技术人员。In order to make the objects, technical solutions and advantages of the present invention more clear, exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although exemplary embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure may be embodied in various forms and should not be limited by the embodiments set forth herein. Rather, these embodiments are provided for more thorough understanding of the present disclosure and to fully convey the scope of the present disclosure to those skilled in the art.
应理解的是,文中使用的术语仅出于描述特定示例实施方式的目的,而无意于进行限制。除非上下文另外明确地指出,否则如文中使用的单数形式“一”、“一个”以及“所述”也可以表示包括复数形式。术语“包括”、“包含”、“含有”以及“具有”是包含性的,并且因此指明所陈述的特征、步骤、操作、元件和/或部件的存在,但并不排除存在或者添加一个或多个其它特征、步骤、操作、元件、部件、和/或它们的组合。文中描述的方法步骤、过程、以及操作不解释为必须要求它们以所描述或说明的特定顺序执行,除非明确指出执行顺序。还应当理解,可以使用另外或者替代的步骤。It should be understood that the terminology used herein is for the purpose of describing particular example embodiments only and is not intended to be limiting. As used herein, the singular forms "a", "an" and "the" may also be meant to include the plural forms unless the context clearly dictates otherwise. The terms "comprising", "comprising", "containing" and "having" are inclusive and thus indicate the presence of stated features, steps, operations, elements and/or parts but do not exclude the presence or addition of one or Various other features, steps, operations, elements, components, and/or combinations thereof. The method steps, processes, and operations described herein are not to be construed as necessarily requiring their performance in the particular order described or illustrated, unless an order of performance is specifically indicated. It should also be understood that additional or alternative steps may be used.
尽管可以在文中使用术语第一、第二、第三等来描述多个元件、部件、区域、层和/或部段,但是,这些元件、部件、区域、层和/或部段不应被这些术语所限制。这些术语可以仅用来将一个元件、部件、区域、层或部段与另一区域、层或部段区分开。除非上下文明确地指出,否则诸如“第一”、“第二”之类的术语以及其它数字术语在文中使用时并不暗示顺序或者次序。因此,以下讨论的第一元件、部件、区域、层或部段在不脱离示例实施方式的教导的情况下可以被称作第二元件、部件、区域、层或部段。Although the terms first, second, third, etc. may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be referred to as These terms are limited. These terms may be only used to distinguish one element, component, region, layer or section from another region, layer or section. Terms such as "first," "second," and other numerical terms when used herein do not imply a sequence or order unless clearly indicated by the context. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of the example embodiments.
为了便于描述,可以在文中使用空间相对关系术语来描述如图中示出的一个元件或者特征相对于另一元件或者特征的关系,这些相对关系术语例如为“内部”、“外部”、“内侧”、“外侧”、“下面”、“下方”、“上面”、“上方”等。这种空间相对关系术语意于包括除图中描绘的方位之外的在使用或者操作中装置的不同方位。例如,如果在图中的装置翻转,那么描述为“在其它元件或者特征下面”或者“在其它元件或者特征下方”的元件将随后定向为“在其它元件或者特征上面”或者“在其它元件或者特征上方”。因此,示例术语“在……下方”可以包括在上和在下的方位。装置可以另外定向(旋转90度或者在其它方向)并且文中使用的空间相对关系描述符相应地进行解释。For the convenience of description, spatial relative terms may be used herein to describe the relationship of one element or feature as shown in the figures with respect to another element or feature, such as "inner", "outer", "inner". ", "Outside", "Below", "Below", "Above", "Above", etc. Such spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as "below" or "beneath" other elements or features would then be oriented "above" or "beneath" the other elements or features. feature above". Thus, the example term "below" can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
另外,需要说明的是,在介入医疗器械领域,一般将植入人体或动物体内的医疗器械或者输送该医疗器械的输送系统的距离操作者较近的一端称为“近端”,将距离操作者较远的一端称为“远端”,并依据此原理定义医疗器械或者输送系统的任一部件的“近端”和“远端”。“轴向”一般是指医疗器械在被输送时的长度方向,“径向”一般是指医疗器械的与其“轴向”垂直的方向,并依据此原理定义医疗器械的任一部件的“轴向”和“径向”。In addition, it should be noted that in the field of interventional medical devices, the end of the medical device implanted in the human body or animal body or the delivery system that transports the medical device that is closer to the operator is generally referred to as the "proximal end", and the distance from the operator The far end is called the "distal end", and according to this principle, the "proximal end" and "distal end" of any part of the medical device or delivery system are defined. "Axial" generally refers to the length direction of the medical device when it is being transported, and "radial" generally refers to the direction perpendicular to the "axial" of the medical device, and the "axis" of any part of the medical device is defined according to this principle to" and "radial".
鉴于本实施例的焊接工装100主要用于在焊接过程中对固定环a与牵引丝进行定位,因此,在提供本申请的焊接工装100的具体实施方式之前,本实施例对现有的固定环a及牵引丝的结构做示例性说明,应当说明的是,该示例出的固定环a及牵引丝的结构并不局限于此。In view of the fact that the
参阅图1所示,固定环a包括一环体a1,环体a1的靠近近端的一侧上凹设有焊接槽a2,在焊接过程中,需要将牵引丝b插入焊接槽a2中与环体a1配合。示例性的,牵引丝的材料为不锈钢和/或镍钛合金和/或其他钢材。一般的,在实现双向调弯的过程中,焊接槽a2相对的在环体a1上设置两个,牵引丝b对应设两个,两个牵引丝b的远端分别嵌入两个焊接槽a2中。应当说明,焊接槽a2以及牵引丝的设置数量以及设置方式并不局限于此。As shown in Fig. 1, the fixed ring a includes a ring body a1, and a welding groove a2 is recessed on the side of the ring body a1 close to the proximal end. During the welding process, the pulling wire b needs to be inserted into the welding groove a2 and the Body a1 cooperates. Exemplarily, the material of the pulling wire is stainless steel and/or nickel-titanium alloy and/or other steel materials. Generally, in the process of realizing two-way bending adjustment, two welding grooves a2 are provided on the ring body a1 opposite to each other, and two drawing wires b are correspondingly arranged, and the distal ends of the two drawing wires b are respectively embedded in two welding grooves a2 . It should be noted that the number and arrangement of the welding slots a2 and the drawing wires are not limited thereto.
参阅图2所示,本发明示例性的提供一种焊接工装100,该工装用于在焊接过程中对固定环a和牵引丝b进行高精度的定位固定,从而提高焊接强度,保证产品可靠性。Referring to Fig. 2, the present invention exemplarily provides a
参照图2~图4所示,焊接工装100包括衬棒10、导向套20和限位套30。导向套20和限位套30同轴轴向相对套设于衬棒10上,且导向套20和限位套30中的其中一个可相对衬棒10轴向移动,导向套20上沿其轴向上设有可供牵引丝穿过的贯穿导向套20近端端面和远端端面的通孔20a。其中,导向套20和限位套30中的其中一个可相对衬棒10轴向移动包括导向套20可相对衬棒10轴向移动而限位套30相对衬棒10固定、或限位套30可相对衬棒10轴向移动而导向套20相对衬棒10固定、或导向套20和限位套30均可相对衬棒10轴向移动。应当说明,本实施例的可相对衬棒10轴向移动指在外力作用下可轴向移动,而在不施加外力时,则与衬棒10相对固定。另外,通孔20a的形状可根据牵引丝的形状而定。Referring to FIGS. 2 to 4 , the
在焊接过程中,将可相对衬棒10轴向移动的导向套20和/或限位套30移动直至脱离衬棒10,将固定环a套设于衬棒10上后再将脱离衬棒10的导向套20和/或限位套30再次移动,使得套设于衬棒10上的固定环a可被夹设固定于限位套30和导向套20之间,此时穿过导向套20的牵引丝与位于限位套30和导向套20之间的固定环a上的焊接槽a2配合。During the welding process, the
在本实施例中,为了便于安装,采用限位套30可相对衬棒10轴向移动而导向套20相对衬棒10固定的方式,该方式避免了在调整过程中导向套20需要带着牵引丝移动。优选的,导向套20相对衬棒10固定的方式可为导向套20相与衬棒10一体设置,整体作为一构件。In this embodiment, in order to facilitate installation, the way that the
继续参照图2~图4所示,作为导向套20与衬棒10相对固定的一种方式,导向套20包括固设于衬棒10上的第一子套21,示例性的,第一子套21与衬棒10一体设置,整体可作为一构件。通孔20a包括轴向上贯穿第一子套21近端端面和远端端面的的第一子孔21a,第一子孔21a可供牵引丝b穿过。优选的,为了便于牵引丝b穿插进入第一子孔21a,第一子套21同轴套接固定于衬棒10的一端部,在该实施方式下,套设于衬棒10上的固定环a则可被夹设固定于限位套30和第一子套21之间,此时穿过第一子套21上的第一子孔21a的牵引丝b与位于限位套30和第一子套21之间的固定环a的焊接槽a2配合。Continuing to refer to Figures 2 to 4, as a way of relatively fixing the
在另一实施方式中,导向套20还包括套设于衬棒10上并其两端面分别与第一子套21和限位套30相对的第二子套22,通孔20a还包括轴向上贯穿第二子套22近端端面和远端端面的的第二子孔22a,第二子孔22a可供牵引丝b穿过,第二子套22与第一子套21可拆卸连接且第二子套22仅可相对第一子套21轴向移动,相连接时第二子孔22a与第一子孔21a相对且相通。也就是说,该实施方式中,导向套20包括两部分,固定于衬棒10上的第一子套21和与第一子套21可拆卸连接且可轴向活动的第二子套22。示例性的,第二子套22的内径小于固定环a的外径,可使得套设于衬棒10上的第二子套22和固定环a的两相对面可抵接。In another embodiment, the
本实施例将导向套20一分为二采取一固一动的设置方式,一方面,便于加工可供牵引丝b穿过的通孔20a。因为在实际设计过程中发现,导向套20不仅仅需要实现对牵引丝b的轴向导向作用,而且需要借助导向套20来避免焊接过程中的冲击造成牵引丝b发生形变,同时还需借助导向套20对牵引丝b进行径向和周向的限位,以提高精度,因此,需借助导向套20对固定环a进行压制限位,那么导向套20则需要一定的轴向长度,而且还要使得在导向套20上开设的通孔20a的孔径尽可能接近牵引丝b的直径,但实际中牵引丝b的直径通常很小,这就导致在具有较长轴向长度的导向套20上轴向开设孔径较小的通孔20a的难度很大。为此,本实施例将导向套20一分为二,以将一个具有较长轴向长度的导向套20的分为两个具有较段轴向长度的两个子套,从而极大的降低了轴向上开小孔的难度,便于制作加工。另一方面,在完成固定环a与牵引丝b的焊接后,有时会因为焊接过程穿孔等问题导致完成焊接的固定环a和牵引丝b很难从衬棒10上卸除,即很难将焊接完成的固定环a及牵引丝b从衬棒10上脱离,而固定环a通常壁薄其强度相对较弱,若采用外力来脱离,会导致固定环a发生形变,影响与鞘管的配合。至此,本实施例通过移动可拆卸连接的第二子套22,通过第二子套22推动焊接后的固定环a和牵引丝b从衬棒10上脱离。本实施例通过这一结构,不仅解决了工艺加工困难的问题,而且巧妙的解决了焊接后的固定环a和牵引丝b与衬棒10脱离困难的问题。优选的,第二子套22的轴向长度大于第一子套21的轴向长度,以便在借助第二子套22脱离焊接后的固定环a和牵引丝b时,第二子套22上可以有足够的操作空间。In this embodiment, the
参见图4和图5,其中,为了便于牵引丝b穿过第一子孔21a和第二子孔22a,连接后的第一子套21上的第一子孔21a与第二子套22上的第二子孔22a同轴设置。进一步的,在其他实施例中,第二子孔22a的孔径小于第一子孔21a的孔径。位于端部的第一子套21上的第一子孔21a孔径较大,便于牵引丝b端部插入,而靠近固定环a的第二子套22上的第二子孔22a孔径相对较小,这样就使得穿过第二子套22的牵引丝b与第二子套22套壁之间的间隙更小,更利于第二子套22对牵引丝b进行径向上的限位,从而提高对位以及焊接过程中的精准度。Referring to Fig. 4 and Fig. 5, wherein, in order to facilitate the pulling wire b to pass through the first sub-hole 21a and the second sub-hole 22a, the first sub-hole 21a on the connected first sub-case 21 and the
参见图2~图5,在其他实施例中,由于导向套20可拆卸的两部分设置,因此,为了能够及时的知晓及判断牵引丝b的穿过情况,第二子套22的与第一子套21相对的一侧设有缺口22c,第二子孔22a与缺口22c相对且相通,应当理解,该缺口22c起到窗口的作用,因此,其贯通了第二子套22的内外壁。通过该缺口22c可快速清楚的观察到牵引丝b是否已穿出第一子套21,是否准确的穿入了第二子套22的第二子孔22a。Referring to Fig. 2 to Fig. 5, in other embodiments, since the
结合图2和图3所示,示例性的,作为第二子套22与第一子套21可拆卸连接且第二子套22仅可相对第一子套21轴向移动的一种实施方式,第一子套21的与第二子套22相对的一侧凹设有连接凹槽21b,第二子套22的与第一子套21相对的一侧凸设有连接凸起22b,连接凸起22b嵌入连接凹槽21b内与连接凹槽21b配合。应当说明的是,该方式仅为连接方式的一种,并不局限于此,例如,也可在第二子套22上设置凹槽,而在第一子套21上设置于该凹槽配合的凸起。As shown in FIG. 2 and FIG. 3 , as an example, as an embodiment in which the second sub-sleeve 22 is detachably connected to the first sub-sleeve 21 and the second sub-sleeve 22 can only move axially relative to the first sub-sleeve 21 The side of the
在其他实施例中,为了保证限位的稳定性,连接凹槽21b沿第一子套21的周向间隔设置多个,连接凸起22b沿第一子套21的周向间隔设置多个,多个连接凸起22b与多个连接凹槽21b一一配合。其中,本实施例的多个指两个及两个以上。示例性的,连接凹槽21b沿第一子套21的周向间隔设置两个,连接凸起22b沿第一子套21的周向间隔设置两个,两个连接凸起22b与两个连接凹槽21b一一配合。优选的,两个连接凹槽21b和两个连接凸起22b之间的夹角均为180°。In other embodiments, in order to ensure the stability of the limit position, a plurality of connecting
参见图2~图5所示,作为限位套30可相对衬棒10轴向移动的一种实施方式,衬棒10的外周壁上设有外螺纹,限位套30内孔内设有内螺纹,限位套30与衬棒10螺纹连接。应当说明,该实施方式仅为示例性说明,并不局限于此,例如,还可通过滑槽与滑轨以及锁止结构来实现限位套30可在外力作用下相对衬棒10轴向移动而在不施加外力时与衬棒10相对固定。Referring to Figures 2 to 5, as an embodiment in which the
参见图3所示,其中,为了保证在焊接过程中固定环a底部的平整性,衬棒10包括套接固定环a及导向套20的第一段11以及套接限位套30的第二段12,外螺纹设于第二段12上。优选的,为了既保证平滑性同时保证限位套30能够在移动过程中夹紧固定环a,限位套30内的内螺纹局部设置,在靠近固定环a的一段上未设有内螺纹,在远离固定环a的一段上设置内螺纹。Referring to Fig. 3, in which, in order to ensure the flatness of the bottom of the fixing ring a during the welding process, the lining
参见图5和图6所示,由于在焊接过程中通常先焊接轴向长度的两侧,这就会存在牵引丝b远端末端翘起的问题,影响焊接精度,因此,在其他实施例中,限位套30的与导向套20相对的一侧凹设有一非贯通限位套30外周壁的可供固定环嵌入的限位凹槽30a,限位凹槽30a的轴向长度L1大于固定环的焊接槽底壁至其远端末端的距离L2。参见图5和图7所示,该设置,可使得在安装完成固定环a和牵引丝b后,远端侧的固定环a和远端一部分牵引丝b会同时嵌入限位凹槽30a内,使得限位凹槽30a的槽壁可对固定环和牵引丝b进行径向的限位。使得在焊接过程中,限位凹槽30a的槽壁可以限制牵引丝b末端翘起。Referring to Figures 5 and 6, since the two sides of the axial length are usually welded first in the welding process, there will be a problem that the distal end of the drawing wire b is lifted, which will affect the welding accuracy. Therefore, in other embodiments The side of the
在实际操作过程中,可先轴向移动限位套30,使得固定环a的远端以及牵引丝b远端同时嵌于限位凹槽30a内,然后将焊接槽a1与牵引丝b的两侧进行焊接,待焊接完成后进一步移动限位套30进行后移,使得仅固定环b的远端嵌于限位凹槽30a内,而牵引丝b的远端完全露出,再将焊接槽a1以及牵引丝b的远端进行焊接。待远端焊接完成后再进一步移动限位套30使其脱离衬棒10,最后可直接或借助工具移动第二子套22,通过第二子套22推动焊接完成后的固定环a和牵引丝b脱离衬棒10。本实施例的焊接工装,通过在装配过程中对固定环和牵引丝b多个自由度的限定,以保证焊接间隙的变化,提高了固定环与牵引丝b的对位精度,避免因焊接间隙过大,而造成产品调弯功能失效。In the actual operation process, the
本发明的焊接工装,可在装配过程中对固定环和牵引丝多个自由度的限定,以保证焊接间隙的变化,提高了固定环与牵引丝的对位精度,避免因焊接间隙过大,而造成产品调弯功能失效。The welding tooling of the present invention can limit the multiple degrees of freedom of the fixed ring and the drawing wire during the assembly process, so as to ensure the change of the welding gap, improve the alignment accuracy of the fixing ring and the drawing wire, and avoid excessive welding gaps. As a result, the bending function of the product fails.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-mentioned embodiments can be combined arbitrarily. To make the description concise, all possible combinations of the technical features in the above-mentioned embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, should be considered as within the scope of this specification.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the present invention, and the descriptions thereof are relatively specific and detailed, but should not be construed as limiting the patent scope of the invention. It should be noted that, for those skilled in the art, several modifications and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent for the present invention should be based on the appended claims.
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