CN116256605A - Comprehensive testing device for insulating bearing - Google Patents
Comprehensive testing device for insulating bearing Download PDFInfo
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- CN116256605A CN116256605A CN202310271251.2A CN202310271251A CN116256605A CN 116256605 A CN116256605 A CN 116256605A CN 202310271251 A CN202310271251 A CN 202310271251A CN 116256605 A CN116256605 A CN 116256605A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/12—Testing dielectric strength or breakdown voltage ; Testing or monitoring effectiveness or level of insulation, e.g. of a cable or of an apparatus, for example using partial discharge measurements; Electrostatic testing
- G01R31/1227—Testing dielectric strength or breakdown voltage ; Testing or monitoring effectiveness or level of insulation, e.g. of a cable or of an apparatus, for example using partial discharge measurements; Electrostatic testing of components, parts or materials
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/02—General constructional details
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/02—General constructional details
- G01R1/04—Housings; Supporting members; Arrangements of terminals
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R1/00—Details of instruments or arrangements of the types included in groups G01R5/00 - G01R13/00 and G01R31/00
- G01R1/02—General constructional details
- G01R1/04—Housings; Supporting members; Arrangements of terminals
- G01R1/0408—Test fixtures or contact fields; Connectors or connecting adaptors; Test clips; Test sockets
- G01R1/0425—Test clips, e.g. for IC's
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
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Abstract
Description
技术领域technical field
本发明涉及轴承性能测试的技术领域,具体涉及一种绝缘轴承的综合测试装置。The invention relates to the technical field of bearing performance testing, in particular to a comprehensive testing device for insulating bearings.
背景技术Background technique
随着铁路多次大提速,高铁在南方、北方和高原等领域大面积使用,对铁道车辆用牵引电动机轴承提出了越来越高的要求,特别是对驱动电机的绝缘轴承综合性能测试提出要求。由磁路不平衡产生的轴电流,伴随逆变驱动的脉冲状电压导致的漏泄电流,以及接地回路结构产生的流经牵引电动机的接地电流等,都有可能导致牵引电动机轴承发生电蚀,使轴承寿命大大降低,一旦轴承出现事故,可能导致车毁人亡重大安全事故。在轴承外圈和内圈制备绝缘涂层的绝缘轴承是防止牵引电动机轴承电蚀的有效方式。由于轴承应用工况和应用环境的多样性,从而需要轴承性能可以适应多样的环境,如铁路重载的抗疲劳性能等,这些性能与应用环境密切相关,根据轴承的应用环境,通过对轴承的优化设计,以使轴承的使用寿命满足设备全寿命的要求。With the rapid speed increase of railways, high-speed railways are used in large areas in the south, north and plateau, and higher and higher requirements are put forward for the bearings of traction motors for railway vehicles, especially for the comprehensive performance test of insulating bearings for drive motors. . The shaft current generated by the unbalanced magnetic circuit, the leakage current caused by the pulse-shaped voltage accompanied by the inverter drive, and the ground current flowing through the traction motor generated by the ground loop structure may cause electric corrosion of the traction motor bearing, making the The life of the bearing is greatly reduced. Once an accident occurs in the bearing, it may cause a major safety accident of car crash. Insulated bearings with insulating coatings on the outer and inner rings of the bearings are an effective way to prevent electrical corrosion of traction motor bearings. Due to the diversity of bearing application conditions and application environments, the bearing performance needs to be able to adapt to various environments, such as the fatigue resistance of railway heavy loads, etc. These performances are closely related to the application environment. According to the application environment of the bearing, through the bearing Optimize the design so that the service life of the bearing meets the requirements of the entire life of the equipment.
在现有技术中,绝缘轴承是在耐湿、耐油、高低温等不同环境中单独进行绝缘测试,无法模拟实际服役过程中所处的综合环境,得到的测试结果与实际应用状态相差较大,不利于绝缘轴承的优化设计。In the prior art, insulating bearings are tested separately in different environments such as moisture resistance, oil resistance, high and low temperature, etc., which cannot simulate the comprehensive environment in the actual service process, and the test results obtained are quite different from the actual application state. It is beneficial to the optimal design of insulating bearings.
发明内容Contents of the invention
因此,为了能够为绝缘轴承提供更好的测试环境,模拟绝缘轴承在各种服役环境条件下的电绝缘性能,本发明提供一种绝缘轴承的综合测试装置。Therefore, in order to provide a better testing environment for the insulating bearing and simulate the electrical insulation performance of the insulating bearing under various service environment conditions, the present invention provides a comprehensive testing device for the insulating bearing.
本发明提供的绝缘轴承的综合测试装置包括:The comprehensive testing device of the insulating bearing provided by the present invention comprises:
机座;Machine base;
主轴,可转动的连接在所述机座上,所述主轴空心设置,且所述主轴的侧壁上设有穿孔;The main shaft is rotatably connected to the base, the main shaft is hollow, and the side wall of the main shaft is provided with perforations;
内圈固定器,连接在所述主轴上,其用于将被测的绝缘轴承的内圈固定在主轴上;an inner ring fixer, connected to the main shaft, used to fix the inner ring of the measured insulating bearing on the main shaft;
外圈固定器,连接在所述机座上,其用于将被测绝缘轴承的外圈固定在机座上;An outer ring fixer, connected to the machine base, is used to fix the outer ring of the tested insulated bearing on the machine base;
驱动电机,固定在所述机座上,用于驱动所述主轴转动;a driving motor, fixed on the machine base, for driving the main shaft to rotate;
导电滑环,其包括定子和转子,所述转子连接在主轴上,所述定子与机座相对固定;A conductive slip ring, which includes a stator and a rotor, the rotor is connected to the main shaft, and the stator is relatively fixed to the base;
绝缘测头,其包括固定绝缘测头和移动绝缘测头,所述固定绝缘测头用于粘贴在被测绝缘轴承的外圈上,且所述固定绝缘测头通过导线与所述导电滑环的定子连接;所述移动绝缘测头用于粘贴在被测绝缘轴承的内圈上,且所述移动绝缘测头通过导线穿过所述穿孔经过主轴内部与所述导电滑环的转子连接;An insulating measuring head, which includes a fixed insulating measuring head and a moving insulating measuring head, the fixed insulating measuring head is used to be pasted on the outer ring of the insulating bearing to be tested, and the fixed insulating measuring head is connected to the conductive slip ring through a wire Stator connection; the movable insulating measuring head is used to stick on the inner ring of the measured insulating bearing, and the moving insulating measuring head is connected to the rotor of the conductive slip ring through the through-hole through the main shaft through the wire;
测试罩,固定在所述机座上,所述内圈固定器和所述外圈固定器将被测的绝缘轴承安装在所述测试罩内部,且所述测试罩上设有环境模拟系统。The test cover is fixed on the machine base, the inner ring holder and the outer ring holder install the tested insulating bearing inside the test cover, and the test cover is provided with an environment simulation system.
可选地,所述内圈固定器包括:Optionally, the inner ring fixer includes:
连接环,套接在所述主轴上,与所述主轴相对固定;The connecting ring is sleeved on the main shaft and relatively fixed to the main shaft;
连接板,设有多个并阵列分布在所述连接环的外壁上;The connection plate is provided with a plurality of arrays distributed on the outer wall of the connection ring;
内圈卡块,数量与所述连接板相同并与各连接板一一对应,所述内圈卡块可在所述连接板上沿连接环的径向滑动;The number of inner ring clamping blocks is the same as that of the connecting plates and corresponds to each connecting plate one by one, and the inner ring clamping blocks can slide on the connecting plate along the radial direction of the connecting ring;
固定组件,数量与所述内圈卡块相同并与各内圈卡块一一对应,用于固定所述内圈卡块在所述连接板上的位置。The fixing assembly has the same number as the inner ring clamping blocks and corresponds to each inner ring clamping block one by one, and is used to fix the position of the inner ring clamping blocks on the connecting plate.
可选地,所述固定组件包括:Optionally, the fixing assembly includes:
连接块,连接在内圈卡块上;Connecting block, connected to the inner ring clamping block;
固定螺杆,与所述内圈卡块的滑动方向平行,并螺纹连接在所述连接块上,其一端抵靠在所述主轴的外壁上。The fixing screw is parallel to the sliding direction of the inner ring clamping block, and is threadedly connected to the connecting block, and one end thereof abuts against the outer wall of the main shaft.
可选地,所述连接板上开设有沿连接环径向设置的滑槽,所述内圈卡块朝向连接板的端面设有凸起结构,所述凸起结构可滑动的嵌入在所述滑槽内;Optionally, the connecting plate is provided with slide grooves arranged radially along the connecting ring, and the end surface of the inner ring block facing the connecting plate is provided with a protruding structure, and the protruding structure is slidably embedded in the inside the chute;
所述连接块和所述内圈卡块分别位于连接板的两侧,所述连接块上设有连接螺栓,所述连接螺栓穿过滑槽与所述内圈卡块连接。The connecting block and the inner ring clamping block are respectively located on both sides of the connecting plate, and the connecting block is provided with a connecting bolt, and the connecting bolt passes through the slide groove and is connected with the inner ring clamping block.
可选地,所述主轴上设有第一螺纹段和第二螺纹段,所述导向滑环通过所述第一螺纹段连接在主轴上,所述连接环通过所述第二螺纹段连接在主轴上。Optionally, the main shaft is provided with a first threaded segment and a second threaded segment, the guide slip ring is connected to the main shaft through the first threaded segment, and the connecting ring is connected to the main shaft through the second threaded segment on the spindle.
可选地,所述外圈固定器包括:Optionally, the outer ring fixer includes:
支撑杆,沿所述主轴的轴向设置;a support rod arranged along the axial direction of the main shaft;
安装座,连接在所述机座上,所述支撑杆的一端固定在安装座上;The mounting base is connected to the machine base, and one end of the support rod is fixed on the mounting base;
固定卡板,固定在所述支撑杆上;The clamping plate is fixed on the support rod;
活动卡板,可滑动的连接在所述支撑杆上,以通过所述活动卡板将被测绝缘轴承的外圈夹紧在所述固定卡板上。A movable clamping plate is slidably connected to the support rod, so as to clamp the outer ring of the measured insulating bearing on the fixed clamping plate through the movable clamping plate.
可选地,所述支撑杆的外壁上设有平切面,所述平切面与支撑杆的轴向平行;Optionally, a tangent surface is provided on the outer wall of the support rod, and the tangent surface is parallel to the axial direction of the support rod;
所述活动卡板上开设有活动孔,所述活动孔包括直径大于支撑杆外径的弧形端和贴合在所述平切面上的直线段,所述活动卡板通过所述活动孔套接在所述支撑杆上;There is a movable hole on the movable clamp plate, and the movable hole includes an arc-shaped end with a diameter larger than the outer diameter of the support rod and a straight line segment attached to the flat section, and the movable clamp plate passes through the movable hole sleeve connected to the support rod;
所述支撑杆上还设有螺纹,并设有螺纹配合的锁紧螺母,所述锁紧螺母抵靠在所述活动卡板背离固定卡板的一侧。The support rod is also provided with a screw thread and a locking nut engaged with the screw thread, and the locking nut abuts against the side of the movable clamping plate away from the fixed clamping plate.
可选地,所述安装座上开设有连接孔,且所述连接孔的一侧开口设置,且所述安装座于所述连接孔的开口处设有紧固螺栓,所述支撑杆穿设在所述连接孔内。Optionally, a connecting hole is opened on the mounting seat, and one side of the connecting hole is opened, and the mounting seat is provided with a fastening bolt at the opening of the connecting hole, and the support rod passes through in the connecting hole.
可选地,所述机座包括固定支架,所述固定支架上开设有竖向的安装槽,所述安装座通过螺栓穿过安装槽连接在固定支架上。Optionally, the machine base includes a fixed bracket, and a vertical installation groove is opened on the fixed bracket, and the installation base is connected to the fixed bracket through bolts passing through the installation groove.
可选地,所述测试罩包括相对设置的上罩体和下罩体,所述下罩体固定在所述机座上,所述上罩体可拆卸连接在所述下罩体上。Optionally, the test cover includes an upper cover and a lower cover oppositely arranged, the lower cover is fixed on the base, and the upper cover is detachably connected to the lower cover.
本发明技术方案,具有如下优点:The technical solution of the present invention has the following advantages:
1.本发明提供的综合测试装置,通过使用内圈固定器和外圈固定器将被测的绝缘轴承固定在测试罩内,并使绝缘轴承的内圈可随主轴同步转动,再使用移动绝缘测头和固定绝缘测头分别粘贴在绝缘轴承的内圈和外圈上,导电滑环使主轴转动过程中移动绝缘测头与外接检测仪器保持连通,实现对绝缘轴承的电绝缘性能测试。在测试过程中,测试罩内部为绝缘轴承的测试提供封闭环境,并由测试罩上的环境模拟系统在测试罩内模拟绝缘轴承服役过程中所面临的综合环境,例如不同温湿度、盐雾、油雾等综合环境因素,从而使测试得到的结果更加真实可靠,为绝缘轴承的优化设计提供更精确的测试结果。1. The comprehensive test device provided by the present invention fixes the tested insulating bearing in the test cover by using the inner ring fixer and the outer ring fixer, and makes the inner ring of the insulating bearing rotate synchronously with the main shaft, and then uses the mobile insulation The measuring head and the fixed insulating measuring head are pasted on the inner ring and outer ring of the insulating bearing respectively, and the conductive slip ring keeps the moving insulating measuring head connected with the external testing instrument during the rotation of the main shaft, so as to realize the electrical insulation performance test of the insulating bearing. During the test, the inside of the test cover provides a closed environment for the test of the insulated bearing, and the environment simulation system on the test cover simulates the comprehensive environment faced by the insulated bearing during its service in the test cover, such as different temperature and humidity, salt spray, Comprehensive environmental factors such as oil mist, so that the test results are more real and reliable, and provide more accurate test results for the optimal design of insulated bearings.
2.本发明提供的综合测试装置,内圈固定器中通过多个内圈卡块的移动,使所有的内圈卡块涨紧在绝缘轴承的内圈中,再使用固定组件固定内圈卡块的位置,实现对绝缘轴承内圈的固定,并能够固定不同内径的绝缘轴承。2. In the comprehensive test device provided by the present invention, through the movement of multiple inner ring blocks in the inner ring holder, all the inner ring blocks are tightened in the inner ring of the insulating bearing, and then the inner ring blocks are fixed by the fixing component The position of the block realizes the fixation of the inner ring of the insulating bearing, and can fix the insulating bearings with different inner diameters.
3.本发明提供的综合测试装置,外圈固定器中通过使用活动卡板将绝缘轴承的外圈夹紧在固定卡板上,实现对绝缘轴承外圈的固定,并能够根据活动卡板的移动对不同厚度的绝缘轴承进行固定,同时,配合连接座在固定支架上的高度调节,可使固定卡板和活动卡板基于绝缘轴承的外圈外径进行高度调节,从而能够用于对多种型号尺寸的绝缘轴承的测试。3. In the comprehensive test device provided by the present invention, the outer ring of the insulating bearing is clamped on the fixed clamping plate by using the movable clamping plate in the outer ring holder, so as to realize the fixing of the insulating bearing outer ring, and can according to the position of the movable clamping plate Move and fix insulating bearings of different thicknesses. At the same time, with the height adjustment of the connecting seat on the fixed bracket, the height of the fixed clamp and the movable clamp can be adjusted based on the outer diameter of the outer ring of the insulating bearing, so that it can be used for multiple Testing of insulated bearings of various types and sizes.
4.本发明提供的综合测试装置,整体结构简单便于装配,在测试中能够对被测绝缘轴承进行快速的安装和拆卸,提高了对绝缘轴承的测试效率。4. The comprehensive testing device provided by the present invention has a simple overall structure and is easy to assemble, and can quickly install and disassemble the tested insulating bearing during the test, which improves the testing efficiency of the insulating bearing.
附图说明Description of drawings
为了更清楚地说明本发明具体实施方式或现有技术中的技术方案,下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings that need to be used in the description of the specific embodiments or the prior art. Obviously, the accompanying drawings in the following description The drawings show some implementations of the present invention, and those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1为本发明实施例中综合测试装置的结构示意图;Fig. 1 is the structural representation of comprehensive testing device in the embodiment of the present invention;
图2为综合测试装置中的测试罩结构以及测试罩内部结构的爆炸图;Fig. 2 is the exploded view of the structure of the test cover in the comprehensive test device and the internal structure of the test cover;
图3为综合测试装置中的主轴、内圈固定器和外圈固定器结构的示意图;Fig. 3 is a schematic diagram of the structure of the main shaft, the inner ring holder and the outer ring holder in the comprehensive test device;
图4为综合测试装置中的主轴、内圈固定器和外圈固定器结构的剖视图;Fig. 4 is the cross-sectional view of the structure of the main shaft, the inner ring holder and the outer ring holder in the comprehensive test device;
图5为综合测试装置中的主轴与导电滑环、驱动电机和内圈固定器连接关系的爆炸图;Figure 5 is an exploded view of the connection relationship between the main shaft and the conductive slip ring, the drive motor and the inner ring holder in the comprehensive test device;
图6为内圈固定器中内圈卡块、连接板、连接块和固定螺杆连接关系的爆炸图;Fig. 6 is an exploded view of the connection relationship between the inner ring block, the connecting plate, the connecting block and the fixing screw in the inner ring retainer;
图7为外圈固定器中支撑杆、安装座、固定卡板和活动卡板连接关系的爆炸图。Fig. 7 is an exploded view of the connection relationship between the support rod, the mounting seat, the fixed clamp and the movable clamp in the outer ring holder.
附图标记说明:10、机座;11、底板;12、轴承支架;13、轴承座;14、电机支架;15、固定支架;16、支撑地脚;Explanation of reference signs: 10, machine base; 11, bottom plate; 12, bearing bracket; 13, bearing seat; 14, motor bracket; 15, fixed bracket; 16, supporting feet;
20、测试罩;21、上罩体;22、下罩体;20. Test cover; 21. Upper cover; 22. Lower cover;
30、主轴;31、穿孔;32、第一螺纹段;33、第二螺纹段;34、支撑轴承;30, main shaft; 31, perforation; 32, first thread segment; 33, second thread segment; 34, support bearing;
40、内圈固定器;41、连接环;42、连接板;43、内圈卡块;44、凸起结构;45、连接块;46、固定螺杆;40. Inner ring retainer; 41. Connecting ring; 42. Connecting plate; 43. Inner ring block; 44. Protruding structure; 45. Connecting block; 46. Fixing screw;
50、外圈固定器;51、支撑杆;52、固定卡板;53、活动卡板;54、安装座;55、锁紧螺母;56、限位端板;57、紧固螺栓;50. Outer ring fixer; 51. Support rod; 52. Fixed clamping plate; 53. Movable clamping plate; 54. Mounting seat; 55. Locking nut; 56. Limiting end plate; 57. Fastening bolt;
60、导电滑环;60. Conductive slip ring;
70、驱动电机。70. Driving motor.
具体实施方式Detailed ways
下面将结合附图对本发明的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Apparently, the described embodiments are part of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, or in a specific orientation. construction and operation, therefore, should not be construed as limiting the invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention according to specific situations.
此外,下面所描述的本发明不同实施方式中所涉及的技术特征只要彼此之间未构成冲突就可以相互结合。In addition, the technical features involved in the different embodiments of the present invention described below may be combined with each other as long as there is no conflict with each other.
本发明实施例提供一种绝缘轴承的综合测试装置,结合图1至图7所示,综合测试装置包括:机座10、测试罩20、主轴30、内圈固定器40、外圈固定器50、导电滑环60、驱动电机70和绝缘测头。The embodiment of the present invention provides a comprehensive testing device for insulated bearings. As shown in FIGS. ,
其中,主轴30为水平设置的空心轴,主轴30可转动的连接在机座10上,驱动电机70固定在机座10上并通过联轴器与主轴30的一端连接,可驱动主轴30在机座10上旋转。内圈固定器40用于固定被测绝缘轴承的内圈,内圈固定器40连接在主轴30上,使其能够随主轴30同步转动;外圈固定器50用于固定被测绝缘轴承的外圈,外圈固定器50连接在机座10上。通过将被测绝缘轴承的内外圈分别固定在内圈固定器40和外圈固定器50上,再由驱动电机70带动主轴30转动,即可使被测绝缘轴承的内圈与外圈相对转动。Wherein, the
主轴30远离驱动电机70的一端设有第一螺纹段32,导电滑环60的转子通过第一螺纹段32连接在主轴30上,导电滑环60的定子相对于机座10位置固定。绝缘测头包括固定绝缘测头和移动绝缘测头,固定绝缘测头用于粘贴在被测绝缘轴承的外圈上,移动绝缘测头用于粘贴在被测绝缘轴承的内圈上,主轴30上开设有穿孔31,移动绝缘测头的导线穿过穿孔31伸入主轴30内侧,并与导电滑环60的转子连接,从而使移动绝缘测头及其导线能够随主轴30和被测绝缘轴承的内圈一同转动,进而实现对绝缘轴承的测试。The end of the
测试罩20固定在机座10上,内圈固定器40和外圈固定器50将被测的绝缘轴承支撑在测试罩20内部,测试罩20上设置有环境模拟系统,可通过环境模拟系统在测试罩20内模拟不同温度、湿度、油雾或灰尘等综合测试环境,并配合驱动电机70控制被测绝缘轴承的转速条件,可分析各因素对绝缘轴承寿命的影响,测试所得的绝缘轴承性能与寿命更加真实可靠。The
具体的,如图3所示,机座10包括底板11、轴承支架12、电机支架14和固定支架15。Specifically, as shown in FIG. 3 , the
底板11为为水平的平板结构,且底板11上设有多个均匀布置的支撑地脚16,将底板11稳定的支撑在地面上,为整个设备的运作提供稳定的支撑作用。轴承支架12、电机支架14和固定支架15均为钢架结构,并均通过螺栓或焊接的方式固定在底板11上,其中,轴承支架12设有两个并沿主轴30的轴向间隔布置,每个轴承支架12的顶部均设有轴承座13,每个轴承座13内均安装有支撑轴承34,主轴30连接在两个支撑轴承34上,使主轴30可平稳的在机座10上转动。电机支架14位于主轴30的一侧,驱动电机70固定在电机支架14的顶部,使电机的输出轴与主轴30同轴设置,并通过联轴器连接。固定支架15位于导电滑环60的下方,外圈固定器50连接在固定支架15上,将外圈固定器50稳定的支撑在主轴30下方。The
结合图4和图5所示,内圈固定器40包括:连接环41、连接板42、内圈卡块43和固定组件。As shown in FIG. 4 and FIG. 5 , the
主轴30位于两个支撑轴承34之间的部位设有第二螺纹段33,连接环41通过第二螺纹段33固定在主轴30上。连接板42设有多个并沿圆周方向间隔分布在连接环41的外周面上,且连接板42沿着连接环41的径向设置。内圈卡块43和固定组件的数量与连接板42相同,每个连接板42上均设置内圈卡块43和固定组件,内圈卡块43可在连接板42上沿连接环41的径向滑动,固定组件与内圈卡块43相连接,用于固定内圈卡块43在连接板42上的位置。The
在固定在被测的绝缘轴承内圈时,将主轴30两侧的支撑轴承34从轴承座13中拆下,并将主轴30端部的导电滑环60拆下,再将被测的绝缘轴承从主轴30的端部套入,使各内圈卡块43均置于内圈的内侧,并调整内圈卡块43位置,使所有内圈卡块43均抵紧在绝缘轴承的内圈中,同时令固定组件固定内圈卡块43的位置,即可通过多个内圈卡块43的涨紧力将内圈固定在主轴30上。并且,通过调整各个内圈卡块43的相对位置,能够将绝缘轴承的内圈调节至于主轴30同轴状态,保证绝缘轴承的内圈转动稳定。When fixing the inner ring of the insulated bearing under test, remove the
其中,连接板42的数量以及分布形式不做限制,保证对绝缘轴承内圈的固定效果即可,在本实施例中,连接板42设有三个并均匀分布在连接环41上。Wherein, the number and distribution form of the connecting
在本实施例中,如图6所示,固定组件包括连接块45和固定螺杆46,连接块45与内圈卡块43连接,固定螺杆46螺纹连接在连接块45上,固定螺杆46沿对应连接板42的延伸方向设置,固定螺杆46的一端抵靠在主轴30的外周面上,固定螺杆46的另一端设有驱动螺帽。内圈卡块43的位置调整好后,转动固定螺杆46使其端部抵紧在主轴30上,利用反作用力使内圈卡块43涨紧在被测绝缘轴承的内圈上,实现内圈卡块43的位置固定,并利用螺纹连接的自锁性提供稳定的涨紧力,还能够通过转动各个固定螺杆46微调各个内圈卡块43的位置,利于调整被测绝缘轴承与主轴30的同轴度。In this embodiment, as shown in Figure 6, the fixing assembly includes a connecting
具体地,如图4和图6所示,连接板42上开设有沿连接环41径向的滑槽,内圈卡块43朝向连接板42的端面设有凸起结构44,凸起结构44的两侧设有导向平面,凸起结构44嵌入在滑槽内,使两侧的导向平面与滑槽的两侧内壁贴合,使内圈卡块43能够沿着滑槽滑动。连接块45位于连接板42背离内圈卡块43的一侧,连接块45上设有连接螺栓,连接螺栓穿过滑槽与内圈卡块43连接,从而使连接块45与内圈卡块43相互连接,并限制内圈卡块43无法从滑槽中脱出。Specifically, as shown in FIG. 4 and FIG. 6 , the connecting
结合图4和图7所示,外圈固定器50包括:支撑杆51、安装座54、固定卡板52和活动卡板53。As shown in FIG. 4 and FIG. 7 , the
支撑杆51位于主轴30下方,并与主轴30轴线平行,支撑杆51的一端延伸至内圈固定器40的下方,固定卡板52和活动卡板53间隔设置在支撑杆51上,固定卡板52的位置固定,活动卡板53可在支撑杆51上滑动,使固定卡板52与活动卡板53的间距可调。支撑杆51的另一端通过安装座54固定在固定支架15上,且安装座54能够在固定支架15上下移动,以调节支撑杆51的高度。The supporting
通过将被测的绝缘轴承的外圈置于固定卡板52和活动卡板53之间,并利用活动卡板53将绝缘轴承的外圈端面夹紧在固定卡板52上,即可实现对外圈的固定,并能够根据绝缘轴承的外圈宽度进行适应性调节,以及调节支撑杆51的高度适应绝缘轴承的外圈不同外径。By placing the outer ring of the insulated bearing to be tested between the fixed
具体地,如图7所示,支撑杆51的外周面上设有螺纹,且支撑杆51上还设有与其轴线平行的平切面,固定卡板52和活动卡板53上均开设有活动孔,活动孔包括弧形段和直线段,弧形段的内径大于支撑杆51的直径,直线段贴合在平切面上,从而使固定卡板52和活动卡板53均可在支撑杆51上轴向移动。Specifically, as shown in Figure 7, the outer peripheral surface of the
支撑杆51上还设有两个与其螺纹配合的锁紧螺母55,支撑杆51背离安装座54的一端固定有限位端板56,其中一个锁紧螺母55将固定卡板52抵紧在限位端板56上,将固定卡板52的位置固定;另一个锁紧螺母55位于活动卡板53背离固定卡板52的一侧,以通过该锁紧螺母55将活动卡板53抵紧在绝缘轴承的外圈上。The
安装座54上开设有连接孔,并在连接孔的一侧设置开口,安装座54的开口处连接有紧固螺栓57,可通过转动紧固螺栓57控制开口扩大或缩小。支撑杆51的一端穿设在连接孔内,通过使用紧固螺栓57缩小连接孔的开口,将外圈固定螺杆46夹紧在安装座54上,实现对外圈固定螺杆46的固定。固定支架15上开设有竖向的安装槽,安装座54抵靠在固定支架15上,并通过螺栓穿过安装槽的方式固定在固定支架15上,从而可调整安装座54和支撑杆51的高度。The mounting
如图1和图2所示,测试罩20整体采用透明PVC材料制作,便于观察测试罩20内部的运转状态,测试罩20包括上罩体21和下罩体22,上罩体21和下罩体22相对设置,下罩体22固定在机座10上,上罩体21通过螺栓可拆卸连接在下罩体22上,从而便于将上罩体21拆下后对绝缘轴承进行安装和拆卸的工作。As shown in Figures 1 and 2, the
另外,在本实施例中环境模拟系统不做具体限制,其用于控制测试罩20内部环境的变化。例如,通过设置温湿度系统向测试罩20内部喷洒一定温度的水雾,来控制测试罩20内部的温度和湿度;通过设置油雾系统向测试罩20内喷洒定量的油雾,模拟绝缘轴承运转过程中的油雾环境;通过设置盐雾系统,将含有盐分的水雾喷向测试罩20内,模拟绝缘轴承运转过程中的盐雾环境。当然,还可设置其他系统来模拟绝缘轴承运转过程中的多种环境,以便于分析各因素对绝缘轴承寿命的影响,提高测试数据的真实性和可靠性。In addition, the environment simulation system is not specifically limited in this embodiment, and it is used to control the change of the internal environment of the
显然,上述实施例仅仅是为清楚地说明所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其他不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引申出的显而易见的变化或变动仍处于本发明创造的保护范围之中。Apparently, the above-mentioned embodiments are only examples for clear description, rather than limiting the implementation. For those of ordinary skill in the art, other changes or changes in different forms can be made on the basis of the above description. It is not necessary and impossible to exhaustively list all the implementation manners here. However, the obvious changes or changes derived therefrom are still within the scope of protection of the present invention.
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| CN118090578A (en) * | 2024-04-10 | 2024-05-28 | 中南大学 | A corrosion test equipment for ultra-high temperature ceramic materials |
| CN118090578B (en) * | 2024-04-10 | 2025-02-18 | 中南大学 | A corrosion test equipment for ultra-high temperature ceramic materials |
| CN118243021A (en) * | 2024-05-28 | 2024-06-25 | 中机凯博表面技术江苏有限公司 | Concentricity detection device for outer ring of insulating bearing |
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