CN116255793A - Freeze-drying system - Google Patents
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- CN116255793A CN116255793A CN202211590112.8A CN202211590112A CN116255793A CN 116255793 A CN116255793 A CN 116255793A CN 202211590112 A CN202211590112 A CN 202211590112A CN 116255793 A CN116255793 A CN 116255793A
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- 238000004108 freeze drying Methods 0.000 title claims abstract description 111
- 239000007788 liquid Substances 0.000 claims description 56
- 229910052751 metal Inorganic materials 0.000 claims description 16
- 239000002184 metal Substances 0.000 claims description 16
- 125000006850 spacer group Chemical group 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 12
- 238000007789 sealing Methods 0.000 claims description 11
- 238000007599 discharging Methods 0.000 claims description 3
- 230000013011 mating Effects 0.000 claims 2
- 238000005265 energy consumption Methods 0.000 abstract description 7
- 230000000712 assembly Effects 0.000 abstract 1
- 238000000429 assembly Methods 0.000 abstract 1
- 230000006872 improvement Effects 0.000 description 13
- 238000003466 welding Methods 0.000 description 11
- 229910052782 aluminium Inorganic materials 0.000 description 9
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 9
- 238000010586 diagram Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 230000004308 accommodation Effects 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 230000008569 process Effects 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- 238000009826 distribution Methods 0.000 description 4
- 230000007246 mechanism Effects 0.000 description 4
- 238000003032 molecular docking Methods 0.000 description 4
- 230000005855 radiation Effects 0.000 description 4
- 229910001220 stainless steel Inorganic materials 0.000 description 4
- 239000010935 stainless steel Substances 0.000 description 4
- 229920002545 silicone oil Polymers 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000004891 communication Methods 0.000 description 2
- 230000007423 decrease Effects 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 238000004088 simulation Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005219 brazing Methods 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000004925 denaturation Methods 0.000 description 1
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- 239000002994 raw material Substances 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
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- 230000008022 sublimation Effects 0.000 description 1
- 238000005092 sublimation method Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B5/00—Drying solid materials or objects by processes not involving the application of heat
- F26B5/04—Drying solid materials or objects by processes not involving the application of heat by evaporation or sublimation of moisture under reduced pressure, e.g. in a vacuum
- F26B5/06—Drying solid materials or objects by processes not involving the application of heat by evaporation or sublimation of moisture under reduced pressure, e.g. in a vacuum the process involving freezing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/001—Handling, e.g. loading or unloading arrangements
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/06—Chambers, containers, or receptacles
- F26B25/08—Parts thereof
- F26B25/12—Walls or sides; Doors
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/06—Chambers, containers, or receptacles
- F26B25/14—Chambers, containers, receptacles of simple construction
- F26B25/18—Chambers, containers, receptacles of simple construction mainly open, e.g. dish, tray, pan, rack
- F26B25/185—Spacers; Elements for supporting the goods to be dried, i.e. positioned in-between the goods to build a ventilated stack
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Molecular Biology (AREA)
- Drying Of Solid Materials (AREA)
Abstract
本发明提供一种冻干系统,包括托盘运载小车、循环轨道和冻干箱体;所述循环轨道穿过冻干箱体,以供所述托盘运载小车沿所述循环轨道循环运行;所述冻干箱体内设置有与所述托盘运载小车上的托盘对应设置的冻干板层组件,所述冻干板层组件包括与所述托盘运载小车上的托盘一一对应设置的若干个冻干板层,每个所述冻干板层内的介质通道与所述托盘运载小车在所述冻干箱体内运动方向平行;本发明能够有效解决冻干板层温度均一性差的技术问题,从而降低整个冻干系统的能耗。
The present invention provides a freeze-drying system, comprising a pallet carrying trolley, a circulating track and a freeze-drying box; the circulating track passes through the freeze-drying box, so that the pallet carrying trolley circulates along the circulating track; the The freeze-drying box is provided with a freeze-dried ply assembly corresponding to the pallets on the pallet carrying trolley, and the freeze-dried ply assembly includes several freeze-dried ply assemblies corresponding to the pallets on the pallet carrying trolley. layer, the medium channel in each freeze-dried layer is parallel to the moving direction of the pallet carrying trolley in the freeze-dried box; the present invention can effectively solve the technical problem of poor temperature uniformity of the freeze-dried layer, thereby reducing Energy consumption of the entire freeze-drying system.
Description
技术领域technical field
本发明涉及冻干技术领域,尤其涉及一种冻干系统。The invention relates to the technical field of freeze-drying, in particular to a freeze-drying system.
背景技术Background technique
冷冻干燥是利用升华的原理进行干燥的一种技术,是将被干燥的物质在低温下快速冻结,然后在适当的真空环境,使冻结的水分子直接升华成为水蒸气逸出的过程。冷冻干燥得到的产物称作冻干物(lyophilizer),该过程称作冻干(lyophilization)。物质在干燥前始终处于低温(冻结状态),同时冰晶均匀分布于物质中,升华过程不会因脱水而发生浓缩现象,避免了由水蒸气产生泡沫、氧化等副作用。干燥物质呈干海绵多孔状,体积基本不变,极易溶于水而恢复原状。在最大程度上防止干燥物质的理化和生物学方面的变性。Freeze-drying is a technique of drying using the principle of sublimation. It is a process in which the dried material is quickly frozen at a low temperature, and then in a suitable vacuum environment, the frozen water molecules are directly sublimated into water vapor to escape. The product obtained by lyophilization is called a lyophilizer, and the process is called lyophilization. The substance is always at low temperature (frozen state) before drying, and the ice crystals are evenly distributed in the substance, and the sublimation process will not be concentrated due to dehydration, avoiding side effects such as foam and oxidation caused by water vapor. The dry substance is in the porous shape of a dry sponge, the volume is basically unchanged, and it is very easy to dissolve in water and return to its original shape. Prevents the physicochemical and biological denaturation of the dried material to the greatest extent.
近期,在原料药及食品冻干上的应用,新型的连续冻干是很受欢迎的,全自动一键启动,便可完成制品生产。但在整个冻干系统中,冻干板层多数采用316L不锈钢板层,在加工不锈钢板层的过程中只能采用钎焊和塞焊以及钩子焊工艺,导致板层重量重、焊接变形大,从而导致在整个冻干过程中,温度均一性不好,最终造成整个冻干系统能耗大。Recently, in the application of raw materials and food freeze-drying, the new type of continuous freeze-drying is very popular, and the automatic one-button start can complete the production of finished products. However, in the entire freeze-drying system, most of the freeze-dried sheets are made of 316L stainless steel sheets. Only brazing, plug welding and hook welding processes can be used in the process of processing stainless steel sheets, resulting in heavy sheet weight and large welding deformation. As a result, in the whole freeze-drying process, the temperature uniformity is not good, and finally the whole freeze-drying system consumes a lot of energy.
因此,亟需一种冻干系统,能够有效解决冻干板层温度均一性差的技术问题,从而降低整个冻干系统的能耗。Therefore, there is an urgent need for a freeze-drying system, which can effectively solve the technical problem of poor temperature uniformity of the freeze-dried plate, thereby reducing the energy consumption of the entire freeze-drying system.
发明内容Contents of the invention
本发明的主要目的是提供一种冻干系统,旨在解决冻干系统中的冻干板层温度均一性差,能耗大的技术问题。The main purpose of the present invention is to provide a freeze-drying system aimed at solving the technical problems of poor temperature uniformity of the freeze-dried plate layer and high energy consumption in the freeze-drying system.
为实现上述目的,本发明提供一种冻干系统,包括托盘运载小车、循环轨道和冻干箱体;In order to achieve the above object, the present invention provides a freeze-drying system, comprising a tray carrying trolley, a circulating track and a freeze-drying box;
所述循环轨道穿过冻干箱体,以供所述托盘运载小车沿所述循环轨道循环运行;The circulating track passes through the freeze-drying box, so that the pallet carrying trolley circulates along the circulating track;
所述冻干箱体内设置有与所述托盘运载小车上的托盘对应设置的冻干板层组件,所述冻干板层组件包括与所述托盘运载小车上的托盘一一对应设置的若干个冻干板层,每个所述冻干板层内的介质通道与所述托盘运载小车在所述冻干箱体内运动方向平行。The freeze-drying box is provided with a freeze-dried ply assembly corresponding to the pallets on the pallet carrying trolley, and the freeze-dried ply assembly includes several pallets corresponding to the pallets on the pallet carrying trolley. The freeze-drying plate layer, the medium channel in each freeze-drying plate layer is parallel to the moving direction of the tray carrying trolley in the freeze-drying box.
作为上述方案进一步的改进,所述冻干板层包括型材板,所述型材板具有中空的介质容纳腔,所述介质容纳腔内设有多个隔条,每个所述隔条均与所述运动方向平行设置,且相邻的所述隔条交错间隔设置,以使所述介质容纳腔分隔成S型介质通道;所述型材板上设有介质进口和介质出口,所述介质进口和所述介质出口相对设置,并分别与所述S型介质通道的首尾连通。As a further improvement of the above scheme, the freeze-dried sheet layer includes a profile plate, the profile plate has a hollow medium accommodation cavity, and a plurality of spacers are arranged in the medium accommodation cavity, and each spacer is connected to the The moving direction is arranged in parallel, and the adjacent spacers are arranged alternately at intervals, so that the medium accommodating chamber is divided into an S-shaped medium channel; the profile plate is provided with a medium inlet and a medium outlet, and the medium inlet and The medium outlets are arranged oppositely, and communicate with the beginning and the end of the S-shaped medium passage respectively.
作为上述方案进一步的改进,所述介质进口和介质出口上分别连接有第一连接导管和第二连接导管,且所述第一连接导管和第二连接导管的材质均与所述型材板一致,优选为铝。As a further improvement of the above solution, the medium inlet and the medium outlet are respectively connected with a first connecting conduit and a second connecting conduit, and the materials of the first connecting conduit and the second connecting conduit are consistent with the profile plate, Aluminum is preferred.
作为上述方案进一步的改进,所述冻干板层组件还包括进液汇流管和出液汇流管,所述进液汇流管和出液汇流管竖直相对设置,并在同一高度上分别对应设置有板层固定支耳,沿所述进液汇流管和所述出液汇流管的高度方向,自上而下设置有若干个所述板层固定支耳;As a further improvement of the above solution, the freeze-dried plate assembly further includes a liquid inlet manifold and a liquid outlet manifold, the liquid inlet manifold and the liquid outlet manifold are arranged vertically opposite each other, and are respectively arranged at the same height There are sheet-layer fixing lugs, along the height direction of the liquid inlet confluence pipe and the liquid outlet confluence pipe, a plurality of the sheet layer fixing lugs are arranged from top to bottom;
每个所述冻干板层分别设置在对应的所述板层固定支耳上。Each of the freeze-dried sheets is respectively arranged on the corresponding sheet fixing lugs.
作为上述方案进一步的改进,所述进液汇流管和所述出液汇流管均具有汇流内腔,其上还分别对应设有与所述汇流内腔连通的若干个进液口和若干个出液口,若干个所述进液口和若干个所述出液口分别自上而下设置在对应的汇流管上;若干个所述进液口和若干个所述出液口分别与对应高度的冻干板层的所述介质进口和所述介质出口连通。As a further improvement of the above scheme, both the liquid inlet manifold and the liquid outlet manifold have a confluence cavity, and there are correspondingly provided with several liquid inlets and several outlets communicating with the confluence cavity respectively. Liquid ports, several of the liquid inlets and several of the liquid outlets are arranged on the corresponding confluence pipes from top to bottom; several of the liquid inlets and several of the liquid outlets are respectively at the same height as The medium inlet and the medium outlet of the freeze-dried lamina are in communication.
作为上述方案进一步的改进,每个所述进液口和每个所述出液口上分别对应连接有金属管。As a further improvement of the above solution, each of the liquid inlets and each of the liquid outlets is respectively connected with a metal pipe.
作为上述方案进一步的改进,所述第一连接导管和进液口的金属管通过第一法兰结构可拆卸连接;所述第二连接导管和出液口的金属软管通过第二法兰结构可拆卸连接。As a further improvement of the above scheme, the first connecting conduit and the metal pipe of the liquid inlet are detachably connected through the first flange structure; the second connecting conduit and the metal hose of the liquid outlet are connected through the second flange structure Detachable connection.
作为上述方案进一步的改进,所述第一法兰结构包括设置在所述第一连接导管远离所述介质进口端的第一连接法兰、设置在所述金属软管的第二连接法兰,所述第一连接法兰和第二连接法兰对应匹配连接,且所述第一连接法兰和第二连接法兰之间还设置有密封垫。As a further improvement of the above solution, the first flange structure includes a first connecting flange arranged on the first connecting conduit away from the medium inlet end, and a second connecting flange arranged on the metal hose, so The first connecting flange and the second connecting flange are matched and connected correspondingly, and a gasket is also arranged between the first connecting flange and the second connecting flange.
作为上述方案进一步的改进,所述第二法兰结构包括设置在所述第二连接导管远离所述介质进口端的第三连接法兰,所述第三连接法兰和第二连接法兰对应匹配连接,且所述第三连接法兰和第二连接法兰之间还设置有密封垫。As a further improvement of the above solution, the second flange structure includes a third connecting flange disposed on the second connecting conduit away from the medium inlet end, and the third connecting flange and the second connecting flange match correspondingly connection, and a gasket is also provided between the third connecting flange and the second connecting flange.
作为上述方案进一步的改进,所述型材板包括板本体,所述型材板本体的正向投影形状能够覆盖所述托盘的长方形或方形,所述型材板本体为两端具有开口的中空板体,两端开口处分别对应堵设有封条,以形成封闭的所述介质容纳腔;且所述封条的材质为与所述第一连接导管和第二连接导管一致,从而确保焊接效果。As a further improvement of the above solution, the profile plate includes a plate body, the shape of the forward projection of the profile plate body can cover the rectangle or square of the tray, and the profile plate body is a hollow plate body with openings at both ends, Sealing strips are correspondingly blocked at the openings at both ends to form a closed medium accommodating cavity; and the material of the sealing strips is consistent with that of the first connecting conduit and the second connecting conduit, so as to ensure the welding effect.
作为上述方案进一步的改进,所述冻干箱体两端部分别对应设置有密封门,所述密封门与对应的端部可滑动连接,且滑动方向与所述托盘运载小车在所述冻干箱体内运动方向垂直;As a further improvement of the above scheme, the two ends of the freeze-drying box body are respectively provided with sealed doors, and the sealed doors are slidably connected to the corresponding ends, and the sliding direction is the same as that of the tray carrying trolley in the freeze-dried container. The direction of movement in the box is vertical;
所述循环轨道包括设置在所述冻干箱体内部的第一段轨道、设置在所述冻干箱体外部的第二段轨道,所述第二段轨道的两端部分别可转动设置有第三段轨道和第四段轨道,所述第三段轨道、所述第四段轨道可操作地与所述第一段轨道的两端部对接,构成所述循环轨道;所述第三段轨道、所述第四段轨道与对应的所述密封门配合实现所述冻干箱体的进料和出料。The circulating track includes a first section of track arranged inside the freeze-drying box, a second section of track arranged outside the freeze-drying box, and the two ends of the second section of track are respectively rotatably provided with The third section of track and the fourth section of track, the third section of track and the fourth section of track are operatively docked with the two ends of the first section of track to form the circular track; the third section of track The track, the fourth section of the track cooperate with the corresponding sealed door to realize the feeding and discharging of the freeze-drying box.
作为上述方案进一步的改进,所述第三段轨道和所述第四段轨道分别与所述第二段轨道的两端部铰接,且所述第三段轨道和所述第四段轨道上还分别设置有转动推动机构,用于推动对应段轨道转动以实现与所述第一段轨道的对接或脱离。As a further improvement of the above solution, the third section of track and the fourth section of track are respectively hinged to the two ends of the second section of track, and the third section of track and the fourth section of track are further A rotation pushing mechanism is respectively provided for pushing the corresponding segment of the track to rotate so as to achieve docking or disengagement with the first segment of the track.
作为上述方案进一步的改进,所述转动推动机构包括推动驱动装置、与所述推动驱动装置的动力输出端连接的第一连杆、设置在所述对应段轨道上的第一连杆,所述第一连杆与所述第二连杆连接。As a further improvement of the above solution, the rotating push mechanism includes a push drive device, a first connecting rod connected to the power output end of the push drive device, and a first connecting rod arranged on the corresponding section of track, the The first link is connected with the second link.
作为上述方案进一步的改进,所述推动驱动装置包括但不限于气缸或电缸。As a further improvement of the above solution, the push drive device includes but is not limited to a cylinder or an electric cylinder.
由于本发明采用了以上技术方案,使本申请具备的有益效果在于:Because the present invention has adopted above technical scheme, the beneficial effect that makes this application possess is:
1、本发明提供一种冻干系统,包括托盘运载小车、循环轨道和冻干箱体;所述循环轨道穿过冻干箱体,以供所述托盘运载小车沿所述循环轨道循环运行;所述冻干箱体内设置有与所述托盘运载小车上的托盘对应设置的冻干板层组件,所述冻干板层组件包括与所述托盘运载小车上的托盘一一对应设置的若干个冻干板层,每个所述冻干板层内的介质通道与所述托盘运载小车在所述冻干箱体内运动方向平行;如此的设置,所述托盘转运小车为搭载托盘进行辐射传热冻干,随轨道循环运输;在本发明中将冻干板层内介质通道与托盘运载小车在所述冻干箱体内运动方向平行设置,能够降低冻干板层进出口温差,保证了最大换热量,确保冻干板层的均一性,使得搭载托盘内产品能够被快递有效的辐射传热冻干,从而降低了本冻干系统的能耗。1. The present invention provides a freeze-drying system, comprising a pallet carrying trolley, a circulating track and a freeze-drying box; the circulating track passes through the freeze-drying box, so that the pallet carrying trolley circulates along the circulating track; The freeze-drying box is provided with a freeze-dried ply assembly corresponding to the pallets on the pallet carrying trolley, and the freeze-dried ply assembly includes several pallets corresponding to the pallets on the pallet carrying trolley. The freeze-dried board layer, the medium channel in each freeze-dried board layer is parallel to the moving direction of the pallet carrying trolley in the freeze-drying box; in such a setting, the pallet transfer trolley carries out radiation heat transfer for carrying trays Freeze-dried and transported circularly with the track; in the present invention, the medium channel in the freeze-dried slab is set parallel to the moving direction of the pallet carrying trolley in the freeze-dried box, which can reduce the temperature difference between the inlet and outlet of the lyophilized slab and ensure the maximum exchange rate. The heat ensures the uniformity of the freeze-drying plate layer, so that the products in the tray can be freeze-dried by the effective radiation heat transfer of the express delivery, thereby reducing the energy consumption of the freeze-drying system.
2、本发明提供一种冻干系统,所述冻干板层包括型材板,所述型材板具有中空的介质容纳腔,所述介质容纳腔内设有多个隔条,每个所述隔条均与所述运动方向平行设置,且相邻的所述隔条交错间隔设置,以使所述介质容纳腔分隔成S型介质通道;所述型材板上设有介质进口和介质出口,所述介质进口和所述介质出口相对设置,并分别与所述S型介质通道的首尾连通;本发明的冻干板层包括型材板,且所述型材板具有中空的介质容纳腔,所述型材板可以定制化生产,采用一次模具挤压成型,相当于传统的不锈钢板层,采用型材板的冻干板层加工难度低,降低了加工成本;2. The present invention provides a freeze-drying system, the freeze-dried plate layer includes a profile plate, the profile plate has a hollow medium accommodation cavity, and a plurality of spacers are arranged in the medium accommodation cavity, each of the spacers The bars are all arranged parallel to the moving direction, and the adjacent spacers are arranged alternately at intervals, so that the medium accommodating chamber is divided into an S-shaped medium channel; the profile plate is provided with a medium inlet and a medium outlet, so that The medium inlet and the medium outlet are arranged oppositely, and communicate with the head and tail of the S-shaped medium channel respectively; the freeze-dried sheet layer of the present invention includes a profile plate, and the profile plate has a hollow medium accommodation cavity, and the profile plate The board can be customized and formed by one-time extrusion molding, which is equivalent to the traditional stainless steel board layer. The processing difficulty of the freeze-dried board layer using the profile board is low, which reduces the processing cost;
另外铝的导热性,能够快速的将热量辐射到对应的产品中,从而降低了整个冻干系统的能耗,更进一步的,冻干板层的介质通道为S型介质通道,使得冻干板层的导热均一性更好;且在某些优选的实施例中,为了进一步的提高冻干板层的刚度,控制冻干板层的变形量,可沿S型介质通道布置加强筋,在增加冻干板层刚度的同时,不会降低冻干板层的均一性。In addition, the thermal conductivity of aluminum can quickly radiate heat to the corresponding products, thereby reducing the energy consumption of the entire freeze-drying system. Furthermore, the medium channel of the freeze-dried plate layer is an S-shaped medium channel, making the freeze-dried plate The heat conduction uniformity of the layer is better; and in some preferred embodiments, in order to further improve the stiffness of the freeze-dried board layer and control the deformation of the freeze-dried board layer, reinforcing ribs can be arranged along the S-shaped medium channel, increasing The stiffness of the freeze-dried ply does not decrease the uniformity of the freeze-dried ply.
附图说明Description of drawings
为了更清楚地说明本发明实施方式或现有技术中的技术方案,下面将对实施方式或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施方式,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的结构获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the drawings in the following description are only These are some implementations of the present invention. For those skilled in the art, other drawings can also be obtained according to the structures shown in these drawings without creative effort.
图1为本发明公开的一种冻干系统立体示意图;Fig. 1 is a three-dimensional schematic diagram of a freeze-drying system disclosed by the present invention;
图2为本发明公开的一种冻干系统的局部立体示意图;Fig. 2 is a partial three-dimensional schematic diagram of a freeze-drying system disclosed in the present invention;
图3为本发明公开的一种冻干系统的托盘运载小车进入冻干箱体状态的主视示意图;Fig. 3 is a schematic front view of a tray carrying trolley of a freeze-drying system disclosed by the present invention in a state of entering a freeze-drying box;
图4为本发明公开的一种冻干系统的冻干板层组件的立体示意图;Fig. 4 is a schematic perspective view of a freeze-drying plate assembly of a freeze-drying system disclosed in the present invention;
图5为本发明公开的一种冻干系统的冻干板层的立体示意图;Fig. 5 is a three-dimensional schematic diagram of a freeze-drying plate layer of a freeze-drying system disclosed in the present invention;
图6为本发明公开的一种冻干系统的冻干板层的侧视示意图;6 is a schematic side view of a freeze-drying plate layer of a freeze-drying system disclosed in the present invention;
图7为图6的A-A剖视示意图;Fig. 7 is a schematic cross-sectional view of A-A of Fig. 6;
图8为图7的B-B剖视示意图;Fig. 8 is a schematic cross-sectional view of B-B in Fig. 7;
图9为本发明公开的一种冻干系统的第三段轨道与第一段轨道对接的立体示意图;Fig. 9 is a three-dimensional schematic diagram of the docking of the third track and the first track of a freeze-drying system disclosed in the present invention;
图10为本发明公开的一种冻干系统的第三段轨道与第一段轨道脱离的立体示意图;Fig. 10 is a three-dimensional schematic diagram of the separation between the third track and the first track of a freeze-drying system disclosed in the present invention;
图11为本发明公开的一种冻干系统的冻干板层组件的流场整体分布仿真图;Fig. 11 is a simulation diagram of the overall flow field distribution of the freeze-drying plate assembly of a freeze-drying system disclosed in the present invention;
图12为本发明公开的一种冻干系统的冻干板层组件的表面温度场分布仿真图;Fig. 12 is a simulation diagram of surface temperature field distribution of a freeze-drying plate assembly of a freeze-drying system disclosed in the present invention;
附图标号说明:Explanation of reference numbers:
1、托盘运载小车;2、循环轨道;21、第一段轨道、22、第二段轨道、23、第三段轨道;24、第四段轨道;3、冻干箱体;1. Pallet carrying trolley; 2. Circular track; 21. First section of track; 22. Second section of track; 23. Third section of track; 24. Fourth section of track; 3. Freeze-drying box;
4、冻干板层组件,41、冻干板层;42、介质容纳腔;43、隔条;44、第一连接导管;45、第二连接导管;46、进液汇流管;47、出液汇流管;48、板层固定支耳;49、金属软管;51、第一连接法兰;52、第二连接法兰;53、密封垫;54、第三连接法兰;55、封条;6、密封门;7、转动推动机构。4. Freeze-dried laminate assembly, 41. Freeze-dried laminate; 42. Medium chamber; 43. Spacer; 44. First connecting conduit; 45. Second connecting conduit; 46. Inlet manifold; 47. Outlet Liquid manifold; 48. Laminate fixed lug; 49. Metal hose; 51. First connecting flange; 52. Second connecting flange; 53. Gasket; 54. Third connecting flange; 55. Seal ; 6. Sealed door; 7. Rotate the push mechanism.
本发明目的的实现、功能特点及优点将结合实施方式,参照附图做进一步说明。The realization of the purpose of the present invention, functional characteristics and advantages will be further described with reference to the accompanying drawings in combination with the implementation modes.
具体实施方式Detailed ways
下面将结合本发明实施方式中的附图,对本发明实施方式中的技术方案进行清楚、完整地描述,显然,所描述的实施方式仅仅是本发明的一部分实施方式,而不是全部的实施方式。基于本发明中的实施方式,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施方式,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the implementation manners in the present invention, all other implementation manners obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
需要说明,本发明实施方式中所有方向性指示(诸如上、下……)仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。It should be noted that all directional indications (such as up, down, etc.) in the embodiments of the present invention are only used to explain the relative positional relationship, movement conditions, etc. between the components in a certain posture (as shown in the drawings), If the specific posture changes, the directional indication also changes accordingly.
另外,在本发明中如涉及“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。In addition, in the present invention, descriptions such as "first", "second" and so on are used for description purposes only, and should not be understood as indicating or implying their relative importance or implicitly indicating the quantity of indicated technical features. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of these features.
并且,本发明各个实施方式之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本发明要求的保护范围之内。Moreover, the technical solutions of the various embodiments of the present invention can be combined with each other, but it must be based on the realization of those skilled in the art. When the combination of technical solutions is contradictory or cannot be realized, it should be considered as a combination of technical solutions. Does not exist, nor is it within the scope of protection required by the present invention.
以上实施例中,本领域技术人员对于软件控制可以采用现有技术,本发明仅保护一种冻干系统的结构以及相互的连接关系。In the above embodiments, those skilled in the art can use the prior art for software control, and the present invention only protects the structure of a freeze-drying system and the mutual connection relationship.
参照图1-图10,本发明提供一种冻干系统,包括托盘运载小车1、循环轨道2和冻干箱体3;Referring to Fig. 1-Fig. 10, the present invention provides a kind of freeze-drying system, comprises
所述循环轨道2穿过冻干箱体3,以供所述托盘运载小车1沿所述循环轨道2循环运行;The
所述冻干箱体3内设置有与所述托盘运载小车1上的托盘对应设置的冻干板层41组件4,所述冻干板层41组件4包括与所述托盘运载小车1上的托盘一一对应设置的若干个冻干板层41,每个所述冻干板层41内的介质通道与所述托盘运载小车1在所述冻干箱体3内运动方向平行;The freeze-
具体的,所述冻干箱体3两端部分别对应设置有密封门6,所述密封门6与对应的端部可滑动连接,且滑动方向与所述托盘运载小车1在所述冻干箱体3内运动方向垂直;Specifically, the two ends of the freeze-
所述循环轨道2包括设置在所述冻干箱体3内部的第一段轨道21、设置在所述冻干箱体3外部的第二段轨道22,所述第二段轨道22的两端部分别可转动设置有第三段轨道23和第四段轨道24,所述第三段轨道23、所述第四段轨道24可操作地与所述第一段轨道21的两端部对接,构成所述循环轨道2;所述第三段轨道23、所述第四段轨道24与对应的所述密封门6配合实现所述冻干箱体3的进料和出料;所述冻干箱体3进料口的密封门6处于关闭状态下,所述第三段轨道23与所述第一段轨道21处于脱离状态下;当需要进料时,所述冻干箱体3进料端口的密封门6沿与所述托盘运载小车1在所述冻干箱体3内运动方向垂直的方向滑动打开,然后所述冻干箱体3进料端口的第三段轨道23在对应的动力驱动下正向转动,使得所述第三段轨道23与所述第一段轨道21的对接,再然后,搭载有待冻干产品的所述托盘运载小车1上在对应驱动力的作用下沿所述第三段轨道23进入所述冻干箱体3内进行冻干;当进料完成后,所述第三段轨道23在对应的动力驱动下反向转动,使得所述第三段轨道23脱离与所述第一段轨道21的对接,然后所述冻干箱体3进料端口的密封门6关闭;对应的,所述冻干箱体3的出料端的密封门6和第四段轨道24也进行上述配合操作;如此的设置,使得所述托盘转运小车随循环轨道2连接连续运输,为搭载托盘进行辐射传热冻干;The circulation track 2 includes a first section track 21 arranged inside the freeze-drying box 3, a second section track 22 arranged outside the freeze-dry box 3, and two ends of the second section track 22 Parts are rotatably provided with a third section of track 23 and a fourth section of track 24, the third section of track 23 and the fourth section of track 24 are operatively docked with the two ends of the first section of track 21, Constitute the circulation track 2; the third section track 23, the fourth section track 24 cooperate with the corresponding sealed door 6 to realize the feeding and discharging of the freeze-drying box 3; the freeze-drying When the airtight door 6 of the feed port of the box body 3 is in a closed state, the third section track 23 is in a disengaged state from the first section track 21; when feeding is required, the freeze-dried box body 3 feeds The sealing door 6 of the port is slid open along the direction perpendicular to the moving direction of the tray carrying trolley 1 in the freeze-drying box 3, and then the third section track 23 of the feed port of the freeze-drying box 3 is on the corresponding Driven by power, it rotates in the forward direction, so that the third section of track 23 is docked with the first section of track 21, and then, the tray carrying trolley 1 carrying the product to be freeze-dried is moved along under the action of the corresponding driving force. The third section of the
在本发明中将冻干板层41内介质通道与托盘运载小车1在所述冻干箱体3内运动方向平行设置,能够降低冻干板层41进出口的温差,保证了最大换热量,从而保证冻干板层41的均一性,使得搭载托盘内产品能够被快递有效的辐射传热冻干,从而降低本冻干系统的能耗。In the present invention, the medium channel in the freeze-dried
作为优选的实施例,所述冻干板层41包括型材板,所述型材板具有中空的介质容纳腔42,所述介质容纳腔42内设有多个隔条43,每个所述隔条43均与所述运动方向平行设置,且相邻的所述隔条43交错间隔设置,以使所述介质容纳腔42分隔成S型介质通道;所述型材板上设有介质进口和介质出口,所述介质进口和所述介质出口相对设置,并分别与所述S型介质通道的首尾连通;As a preferred embodiment, the freeze-dried
本发明的冻干板层41包括型材板,且所述型材板具有中空的介质容纳腔42,所述型材板可以定制化生产,采用一次模具挤压成型,,采用型材板的冻干板层41加工难度低,降低了加工成本;The freeze-dried
另外型材板的材质为铝,铝的导热性好,因此能够快速的将热量辐射到对应的产品中,从而降低了整个冻干系统的能耗,更进一步的,冻干板层41的介质通道为S型介质通道,使得冻干板层41的导热均一性更好;且在某些优选的实施例中,为了进一步的提高冻干板层41的刚度,控制冻干板层41的变形量,可沿S型介质通道布置加强筋,在增加冻干板层41刚度的同时,不会降低冻干板层41的均一性。In addition, the profile plate is made of aluminum, which has good thermal conductivity, so it can quickly radiate heat to the corresponding product, thereby reducing the energy consumption of the entire freeze-drying system. Further, the medium channel of the freeze-
作为优选的实施例,所述介质进口和介质出口上分别连接有第一连接导管44和第二连接导管45,且所述第一连接导管44和第二连接导管45的材质均采用铝;由于所述冻干层板采用的材质为铝,也即其介质进口和介质出口处的材质也为铝,当与其连接第一连接导管44和第二连接导管45同样采用铝,同一材质情况下,便于两个连接导管的焊接,且能够有效保证焊接效果;相对于传统的不锈钢连接导管与所述铝材质的冻干板层41焊接,统一采用铝材质,大大的降低了焊接难度,以及避免了不同材料之间焊接容易造成虚焊等焊接缺陷的出现。As a preferred embodiment, the medium inlet and the medium outlet are respectively connected with a first connecting
作为优选的实施例,所述冻干板层41组件4还包括进液汇流管46和出液汇流管47,所述进液汇流管46和出液汇流管47竖直相对设置,并在同一高度上分别对应设置有板层固定支耳48,沿所述进液汇流管46和所述出液汇流管47的高度方向,自上而下设置有若干个所述板层固定支耳48;As a preferred embodiment, the freeze-dried
每个所述冻干板层41分别设置在对应的所述板层固定支耳48上;在本实施例中,所述板层固定支耳48具有U型凹槽,所述冻干板层41卡设在对应高度上的U型凹槽内;如此的设置,便于所述冻干板层41的拆装,且无需再所述冻干板层41上设置复杂的安装结构,进一步的降低了冻干板层41的加工难度;Each of the freeze-dried
所述进液汇流管46和所述出液汇流管均具有汇流内腔,其上还分别对应设有与所述汇流内腔连通的若干个进液口和若干个出液口,若干个所述进液口和若干个所述出液口分别自上而下设置在对应的汇流管上;若干个所述进液口和若干个所述出液口分别与对应高度的冻干板层41的所述介质进口和所述介质出口连通;每个所述进液口和每个所述出液口上分别对应连接有金属管49;Both the liquid
所述第一连接导管44和进液口的金属管49通过第一法兰结构可拆卸连接;所述第二连接导管45和出液口的金属管49通过第二法兰结构可拆卸连接;所述冻干板层41上第一连接导管44和第二连接导管45分别通过对应的法兰结构与对应汇流管上的金属管49可拆卸连接,如此的设置,方便了冻干板层41的拆卸,只需要拆除或安装对应法兰便可实现冻干板层41与汇流管的脱离或连接。The first connecting
作为优选的实施例,所述第一法兰结构包括设置在所述第一连接导管远离所述介质进口端的第一连接法兰51、设置在所述金属软管的第二连接法兰52,所述第一连接法兰51和进液口金属管的所述第二连接法兰52对应匹配连接,且所述第一连接法兰51和第二连接法兰52之间还设置有密封垫53;在本实施例中,所述第二连接法兰52上设有第一凹槽,所述密封垫53设置在所述第一凹槽内,对应的,所述第一连接法兰51上设有与所述第一凹槽匹配的第一凸台,如此设置,确保第一连接导管和进液汇流管之间的密封可拆卸连接;As a preferred embodiment, the first flange structure includes a first connecting
所述第二法兰结构包括设置在所述第二连接导管远离所述介质进口端的第三连接法兰54,所述第三连接法兰54和出液口金属软管的所述第二连接法兰52对应匹配连接,且所述第三连接法兰54和第二连接法兰52之间还设置有密封垫53;所述密封垫53设置在对应的所述第一凹槽内,所述第三连接法兰54上设有与所述第一凹槽匹配的第二凸台,如此设置,确保第二连接导管和出液汇流管之间的密封可拆卸连接。The second flange structure includes a third connecting
作为优选的实施例,所述型材板包括板本体,所述板本体的正向投影形状能够覆盖所述托盘的长方形或方形,所述板本体为两端具有开口的中空板体,两端开口处分别对应堵设有封条55,以形成封闭的所述介质容纳腔42;且所述封条55的材质为与所述第一连接导管44和第二连接导管45一致,从而确保焊接效果;在本实施例中,所述板本体为长方形,且所述开口设置在所述长方形的短边上,所述板内的隔条43与所述长方形的长边平行,所述介质进口和所述介质出口分别设置在所述长方形的短边上,并与所述S型介质通道连通;如此的设置,冻干板层41的介质流道方向为从长边进入,长边出,且介质流道布置为S型布置,整体冻干板层41受力均衡,冻干板层41制作变形小,还便于将所述冻干板层41的介质通道布置成与所述托盘运载小车1在所述冻干箱体3内运动方向平行的方式,进而确保冻干板层41的均一性。As a preferred embodiment, the profile plate includes a plate body whose forward projection shape can cover the rectangle or square shape of the tray, the plate body is a hollow plate body with openings at both ends, and the two ends are open Sealing strips 55 are correspondingly blocked at the places to form a closed medium containing chamber 42; and the material of the sealing strips 55 is consistent with the first connecting conduit 44 and the second connecting conduit 45, so as to ensure the welding effect; In this embodiment, the board body is rectangular, and the opening is arranged on the short side of the rectangle, the spacer 43 in the board is parallel to the long side of the rectangle, the medium inlet and the The media outlets are respectively arranged on the short sides of the rectangle, and are communicated with the S-shaped media channel; in such a setting, the direction of the medium flow channel of the freeze-dried plate layer 41 is to enter from the long side and exit from the long side, and the medium flow The layout of the lanes is S-shaped, the force on the whole freeze-dried board layer 41 is balanced, the deformation of the freeze-dried board layer 41 is small, and it is also convenient to arrange the medium channel of the freeze-dried board layer 41 in the same position as the pallet carrying trolley 1. The method in which the moving direction in the freeze-
进一步的,冻干板层中间截面速度云图如图11,图中由红到蓝速度逐渐降低,从图11-a可以看出硅油在冻干板层内沿方钢管分割出的流道来回往复流动,整体流动与预期一致,入口第一根管和与上下两端边框连接的方钢管内部存在低流速区域,从局部放大图11-b与横截面速度图11-c可以更清楚的观察到这种现象。低流速区域的雷诺数较低,在传热时的对流换热系数也会较低,热量可能无法及时通过硅油带走,导致低流速区域温度较高,但入口第一根管流速低是不可避免的;结合图12可知,整体上本发明提供的冻干板层的温度场的分别相对较均匀,具体的,在0.25辐射率,-40℃硅油进口条件下的冻干板层表面温度场分布如图12,可以看出冻干板层四周的温度相对较高,流场分析中的进口侧边框与直角部位的低速区不利于传热也得到了验证,在实际应用中,由于冻干板层组件通常能够完全覆盖且超出托盘边缘处,因此冻干板层四周的较高温度对冻干效果的影响较小,除去冻干板层四周以及入口处的底流速区域,整个冻干板层组件的温度场分布较为均匀,浮动范围在0.05℃之内,可见,本发明提供的冻干板层组件的均一性很好。Further, the velocity cloud diagram of the middle section of the freeze-dried slab is shown in Figure 11. In the figure, the velocity gradually decreases from red to blue. From Figure 11-a, it can be seen that the silicone oil reciprocates in the freeze-dried slab along the flow channel divided by the square steel pipe Flow, the overall flow is consistent with expectations, there is a low flow velocity area inside the first pipe at the inlet and the square steel pipe connected to the upper and lower ends of the frame, which can be more clearly observed from the partially enlarged Figure 11-b and the cross-sectional velocity Figure 11-c this phenomenon. The Reynolds number in the low flow rate area is low, and the convective heat transfer coefficient during heat transfer will also be low. The heat may not be taken away through the silicone oil in time, resulting in a higher temperature in the low flow rate area, but the flow rate of the first pipe at the inlet is low. Avoided; combined with Figure 12, it can be seen that the temperature field of the freeze-dried laminate provided by the present invention is relatively uniform on the whole, specifically, the surface temperature field of the freeze-dried laminate under the condition of 0.25 emissivity and -40°C silicone oil inlet The distribution is shown in Figure 12. It can be seen that the temperature around the freeze-dried slab is relatively high. In the flow field analysis, the low-velocity zone between the inlet side frame and the right angle is not conducive to heat transfer. In practical applications, due to freeze-drying The plate assembly is usually able to completely cover and extend beyond the edge of the tray, so the higher temperature around the freeze-drying plate has little effect on the freeze-drying effect. The temperature field distribution of the layer assembly is relatively uniform, and the floating range is within 0.05°C. It can be seen that the uniformity of the freeze-dried sheet layer assembly provided by the present invention is very good.
作为优选的实施例,所述第三段轨道23和所述第四段轨道24分别与所述第二段轨道22的两端部铰接,且所述第三段轨道23和所述第四段轨道24上还分别设置有转动推动机构7,用于推动对应段轨道转动以实现与所述第一段轨道21的对接或脱离;所述转动推动机构7包括推动驱动装置、与所述推动驱动装置的动力输出端连接的第一连杆、设置在所述对应段轨道上的第一连杆,所述第一连杆与所述第二连杆连接;所述推动驱动装置包括但不限于气缸或电缸;在本实施例中,所述第一连杆和第二连杆上沿其长度方向均设置有若干个连接孔,如此的设置,可根据推动驱动装置的功率,以及对应的所述第三段轨道23长度和第四段轨道24长度,选择在最优的连接孔实现所述第一连杆与所述第二连杆连接安装,以达到省力的目的。As a preferred embodiment, the third section of
以上仅为本发明的优选实施例,并非因此限制本发明的专利范围,凡是在本发明的发明构思下,利用本发明说明书及附图内容所作的等效结构变换,或直接/间接运用在其他相关的技术领域均包括在本发明的专利保护范围。The above are only preferred embodiments of the present invention, and are not intended to limit the patent scope of the present invention. Under the inventive concept of the present invention, the equivalent structural transformation made by using the description of the present invention and the contents of the accompanying drawings, or directly/indirectly used in other Related technical fields are all included in the patent protection scope of the present invention.
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US6233962B1 (en) * | 1997-05-12 | 2001-05-22 | Sir Worldwide, Llc | Channeled freeze processing of non-solid materials |
CN105091508A (en) * | 2015-08-26 | 2015-11-25 | 楚天科技股份有限公司 | Freeze dryer |
CN208419383U (en) * | 2018-05-14 | 2019-01-22 | 宿迁市第一人民医院 | A kind of vacuum freeze drier for nano-carrier preparation |
CN214120545U (en) * | 2021-01-13 | 2021-09-03 | 上海田枫实业有限公司 | Freeze dryer with material transfer frame |
CN113558074A (en) * | 2021-07-23 | 2021-10-29 | 全氏食品机械(上海)有限公司 | Vacuum freeze drying baking machine |
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US6233962B1 (en) * | 1997-05-12 | 2001-05-22 | Sir Worldwide, Llc | Channeled freeze processing of non-solid materials |
CN105091508A (en) * | 2015-08-26 | 2015-11-25 | 楚天科技股份有限公司 | Freeze dryer |
CN208419383U (en) * | 2018-05-14 | 2019-01-22 | 宿迁市第一人民医院 | A kind of vacuum freeze drier for nano-carrier preparation |
CN214120545U (en) * | 2021-01-13 | 2021-09-03 | 上海田枫实业有限公司 | Freeze dryer with material transfer frame |
CN113558074A (en) * | 2021-07-23 | 2021-10-29 | 全氏食品机械(上海)有限公司 | Vacuum freeze drying baking machine |
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