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CN116253244A - A prefabricated wall intelligent directional hoisting device - Google Patents

A prefabricated wall intelligent directional hoisting device Download PDF

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Publication number
CN116253244A
CN116253244A CN202310369399.XA CN202310369399A CN116253244A CN 116253244 A CN116253244 A CN 116253244A CN 202310369399 A CN202310369399 A CN 202310369399A CN 116253244 A CN116253244 A CN 116253244A
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China
Prior art keywords
block
spring
assembled
disc
weight
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CN202310369399.XA
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Chinese (zh)
Inventor
陈春来
娄可
王挺
余剑英
汪博诚
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Hangzhou City University
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Hangzhou City University
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Priority to CN202310369399.XA priority Critical patent/CN116253244A/en
Publication of CN116253244A publication Critical patent/CN116253244A/en
Priority to JP2023116416A priority patent/JP7350409B1/en
Withdrawn legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • B66C13/04Auxiliary devices for controlling movements of suspended loads, or preventing cable slack
    • B66C13/08Auxiliary devices for controlling movements of suspended loads, or preventing cable slack for depositing loads in desired attitudes or positions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C1/00Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
    • B66C1/10Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means
    • B66C1/12Slings comprising chains, wires, ropes, or bands; Nets

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Joining Of Building Structures In Genera (AREA)
  • Transmission Devices (AREA)

Abstract

The invention belongs to the field of assembled building wall body hoisting, and particularly relates to intelligent directional hoisting equipment for an assembled wall body. In the position adjustment process of the assembled wall body in the suspended hoisting state, the rotation adjustment of the position of the assembled wall body in the suspended hoisting state can be realized without manual participation, and the safety is higher.

Description

一种装配式墙体智能定向吊装设备A prefabricated wall intelligent directional hoisting device

技术领域technical field

本发明属于装配式建筑墙体吊装领域,尤其涉及一种装配式墙体智能定向吊装设备。The invention belongs to the field of hoisting of prefabricated building walls, in particular to an intelligent directional hoisting device for prefabricated walls.

背景技术Background technique

装配式墙体需要在工程进行加工预成型,之后被运输到现场通过吊装进行组合安装,装配式墙体一般是通过其底板的套筒与底板上外露的竖直钢筋相互嵌套并通过混凝土浇注来实现墙体与底板的固定连接,在墙体底部套筒与底板上钢筋对接时需要通过人工旋转调整处于吊装状态的墙体的位置使得套筒与钢筋准确相对来完成墙体底部套筒与底板上相应钢筋的精准对接。而人工调整处于悬空吊装状态的墙体具有一定危险性。The prefabricated wall needs to be processed and preformed in the project, and then transported to the site for combined installation by hoisting. The prefabricated wall is generally nested with the sleeve of the bottom plate and the exposed vertical steel bars on the bottom plate and poured by concrete. To realize the fixed connection between the wall and the bottom plate, when the bottom sleeve of the wall is docked with the steel bar on the bottom plate, it is necessary to manually adjust the position of the wall in the hoisting state so that the sleeve and the steel bar are accurately opposite to complete the bottom sleeve of the wall. Precise butt joint of corresponding reinforcement on the base plate. However, manual adjustment of the body of wall in the suspended hoisting state has certain risks.

装配式墙体的吊装点一般有两个,在装配式墙体生产完成后,可能存在装配式墙体的重心不在其两个吊装点的对称面上,这样会不仅会影响墙体上套筒与底板上钢筋的对接也会影响处于吊装悬空的墙体进行旋转驱动的机械化实现。There are generally two hoisting points for the prefabricated wall. After the prefabricated wall is produced, the center of gravity of the prefabricated wall may not be on the symmetrical plane of the two hoisting points, which will not only affect the sleeve on the wall The docking with the reinforcement on the bottom plate will also affect the mechanization of the rotating drive of the suspended wall.

本发明设计一种装配式墙体智能定向吊装设备解决如上问题。The present invention designs a prefabricated wall intelligent directional hoisting device to solve the above problems.

发明内容Contents of the invention

为解决现有技术中的所述缺陷,本发明公开一种装配式墙体智能定向吊装设备,它是采用以下技术方案来实现的。In order to solve the above-mentioned defects in the prior art, the present invention discloses a prefabricated wall intelligent directional hoisting device, which is realized by adopting the following technical solutions.

一种装配式墙体智能定向吊装设备,它包括钢丝绳、三角架、连接机构、摆调机构,其中钢丝绳下端三角架的横梁的两端安装有与装配式墙体上端两个钢筋配合且将装配式墙体重心调节至钢丝绳所在竖直线上的连接机构;三角架横梁的中部安装有无需借助外力便可使得处于悬空吊装状态的装配式墙体绕钢丝绳进行旋转调节的摆调机构。An intelligent directional hoisting device for a prefabricated wall, which includes a steel wire rope, a tripod, a connecting mechanism, and a swing adjustment mechanism, wherein the two ends of the beam of the tripod at the lower end of the steel wire rope are installed with two steel bars at the upper end of the prefabricated wall and will be assembled The center of gravity of the wall is adjusted to the connecting mechanism on the vertical line where the wire rope is located; the middle part of the tripod beam is equipped with a pendulum adjustment mechanism that can make the assembled wall in the suspended hoisting state rotate and adjust around the wire rope without external force.

所述摆调机构包括圆盘、滑块、弹簧A、转轴、重块、活塞、弹簧C、连接杆、弧块、气泵、电机,其中圆盘盘缘上的环形滑槽A内绕竖直绷紧的钢丝绳滑动有弧块和重块,弧块通过连接杆与重块内绕竖直绷紧钢丝绳密封滑动的活塞连接,重块内具有对活塞复位的弹簧C;滑槽A柱面上周向密布的滑槽B内均沿径向滑动有与弧块内壁上棘槽配合的带棘齿滑块;圆盘中部圆槽内旋转有与全部滑块传动连接且被圆盘上电机驱动的转轴;圆盘内具有对滑块复位的三对弹簧A;重块两端分别具有与圆盘上气泵连通的进气孔和与大气连通的出气孔。The pendulum mechanism includes a disc, a slider, a spring A, a rotating shaft, a weight, a piston, a spring C, a connecting rod, an arc block, an air pump, and a motor. The tight steel wire rope slides with an arc block and a heavy block. The arc block is connected with the piston in the heavy block that wraps around the vertical tight steel wire rope and slides tightly through the connecting rod. The heavy block has a spring C that resets the piston; the cylinder surface of the chute A In the chute B densely distributed in the circumferential direction, there are sliders with ratchet teeth that cooperate with the ratchet grooves on the inner wall of the arc block along the radial direction; the circular groove in the middle of the disc rotates in a transmission connection with all the sliders and is driven by the motor on the disc. There are three pairs of springs A for resetting the slider in the disc; the two ends of the weight block respectively have an air inlet connected with the air pump on the disc and an air outlet connected with the atmosphere.

作为本技术的进一步改进,所述连接机构包括n座、圆套、圆块、圆柱、螺栓、内螺纹套,其中固定于三角架横梁的n座的下端具有圆套,圆套内水平滑动有圆块,圆块下端的圆柱上嵌套旋转有与装配式墙体上钢筋螺纹配合的内螺纹套;圆套上的螺纹孔内旋合有与圆块配合的螺栓。As a further improvement of this technology, the connecting mechanism includes n-seats, circular sleeves, round blocks, cylinders, bolts, and internal thread sleeves, wherein the lower end of the n-seats fixed to the tripod crossbeam has a circular sleeve, and there are horizontal slides in the circular sleeve. A round block, the cylinder at the lower end of the round block is nested and rotated with an internal thread sleeve matched with the steel bar thread on the assembled wall; the threaded hole on the round sleeve is internally screwed with a bolt matched with the round block.

作为本技术的进一步改进,所述转轴上安装有齿轮C,齿轮C与电机输出轴上的齿轮D啮合。As a further improvement of this technology, a gear C is installed on the rotating shaft, and the gear C meshes with the gear D on the output shaft of the motor.

作为本技术的进一步改进,所述滑块上具有齿条,齿条与圆盘内的齿轮A啮合,齿轮A所在轴上的齿轮B与圆盘内的齿圈啮合;齿圈内圈的拨块A与安装于转轴的摆杆上的拨块B配合。As a further improvement of this technology, the slider has a rack, the rack meshes with the gear A in the disc, and the gear B on the shaft where the gear A is located meshes with the ring gear in the disc; the dial of the inner ring of the ring gear Block A cooperates with shifting block B installed on the fork of the rotating shaft.

作为本技术的进一步改进,所述拨块B绕转轴嵌套滑动于两个摆杆末端的弧杆上,弧杆上嵌套有对拨块B复位的弹簧B。As a further improvement of this technology, the shifting block B is nested and slid on the arc rods at the ends of the two swing rods around the rotating shaft, and the spring B for restoring the shifting block B is nested on the arc rods.

作为本技术的进一步改进,所述弹簧B为压缩弹簧;弹簧B一端与拨块B连接,另一端与相应侧摆杆连接。As a further improvement of this technology, the spring B is a compression spring; one end of the spring B is connected to the shifting block B, and the other end is connected to the corresponding side swing rod.

作为本技术的进一步改进,所述三对弹簧A均为压缩弹簧;每对弹簧A均与齿圈上的压簧板配合。As a further improvement of the technology, the three pairs of springs A are all compression springs; each pair of springs A cooperates with the compression spring plate on the ring gear.

作为本技术的进一步改进,所述弹簧C为压缩弹簧。As a further improvement of the present technology, the spring C is a compression spring.

作为本技术的进一步改进,所述重块上具有两个导向块A,两个导向块A分别绕转轴滑动于滑槽A内壁的两个导向槽A内。As a further improvement of this technology, the weight has two guide blocks A, and the two guide blocks A slide in the two guide grooves A on the inner wall of the chute A around the rotation axis respectively.

作为本技术的进一步改进,所述弧块上具有两个导向块B,两个导向块B分别绕转轴滑动于滑槽A内壁的两个导向槽B内。As a further improvement of this technology, the arc block has two guide blocks B, and the two guide blocks B slide in the two guide grooves B on the inner wall of the chute A around the rotation axis respectively.

摆调机构的圆盘中具有记录芯片,芯片可以对重块中输入高压空气的信号、圆盘的旋转幅度及装配式墙体的重量之间的关系进行系统记录并对其进行智能分析,从而形成数据库,以实现对后续输入重块内的高压空气信号、圆盘旋转幅度及装配式墙体重量之间的变化关系的精确采集。There is a recording chip in the disc of the pendulum mechanism, which can systematically record and intelligently analyze the relationship between the signal of high-pressure air input into the weight, the rotation range of the disc and the weight of the assembled wall, so that A database is formed to realize the accurate acquisition of the relationship between the high-pressure air signal input into the weight block, the rotation range of the disk, and the weight of the assembled wall.

相对于传统的装配式墙体吊装设备,本发明通过两个连接机构与装配式墙体上两个钢筋的配合可实现将装配式墙体的重心位于竖直绷紧的钢丝绳所在的直线上,保证装配式墙体与底板垂直且装配式墙体的底部与底板平行,进而使得后续的对装配式墙体与底板连接的工序顺利进行。Compared with the traditional prefabricated wall hoisting equipment, the present invention can realize the center of gravity of the prefabricated wall on the straight line where the vertically tightened steel wire rope is located through the cooperation of the two connecting mechanisms and the two steel bars on the prefabricated wall. Ensure that the prefabricated wall is perpendicular to the bottom plate and the bottom of the prefabricated wall is parallel to the bottom plate, so that the subsequent process of connecting the prefabricated wall to the bottom plate can proceed smoothly.

本发明中的摆调机构通过向重块内快速充气并通过弧块绕钢丝绳带动悬空吊装的装配式墙体旋转调整位置,在装配式墙体位置调整过程中,重块和弧块在内部高压气体的作用下绕钢丝绳反向运动,装配式墙体在弧块带动下进行位置调整,从而使得墙体底部的套筒与底板上的相应钢筋一一对应,从而完成墙体与底板的完好对接。在处于悬空吊装状态的装配式墙体位置调整过程中,无需人工参与便可实现对处于悬空吊装状态的装配式墙体位置的旋转调节,安全性较高。The pendulum adjustment mechanism in the present invention quickly inflates air into the weight and drives the suspended hoisted assembled wall to rotate and adjust the position through the arc block around the steel wire rope. During the position adjustment process of the assembled wall, the heavy block and the arc block are under high pressure inside Under the action of gas, it moves in reverse around the steel wire rope, and the assembled wall is adjusted in position under the drive of the arc block, so that the sleeve at the bottom of the wall corresponds to the corresponding steel bar on the bottom plate, thereby completing the perfect docking of the wall and the bottom plate . In the process of adjusting the position of the prefabricated wall in the suspended hoisting state, the rotational adjustment of the position of the prefabricated wall in the suspended hoisting state can be realized without manual participation, and the safety is high.

本发明结构简单,具有较好的使用效果。The invention has simple structure and better use effect.

附图说明Description of drawings

图1是本发明整体示意图。Fig. 1 is the overall schematic diagram of the present invention.

图2是本发明与装配式墙体配合的两个剖面示意图。Fig. 2 is two cross-sectional schematic diagrams of the present invention cooperating with the prefabricated wall.

图3是摆调机构剖面示意图。Figure 3 is a schematic cross-sectional view of the swing adjustment mechanism.

图4是摆调机构中滑块分布及滑块与弧块配合剖面示意图。Fig. 4 is a schematic diagram of the distribution of the sliders and the cooperation between the sliders and the arc blocks in the swing mechanism.

图5是摆调机构中齿圈驱动结构及拨块A与拨块B配合剖面示意图。Fig. 5 is a schematic cross-sectional view of the driving structure of the ring gear and the cooperation between the shifting block A and the shifting block B in the swing adjustment mechanism.

图6是齿轮A与齿轮B配合剖面示意图。Fig. 6 is a schematic cross-sectional view of gear A and gear B cooperating.

图7是重块、连接杆及弧块配合及其剖面示意图。Fig. 7 is a schematic diagram of the cooperation of the weight block, the connecting rod and the arc block and its cross-section.

图8是圆盘剖面示意图。Fig. 8 is a schematic cross-sectional view of a disc.

图中标号名称:1、钢丝绳;2、三角架;3、横梁;4、连接机构;5、n座;6、圆套;7、圆块;8、圆柱;9、螺栓;10、内螺纹套;11、摆调机构;12、圆盘;13、滑槽A;14、导向槽A;15、导向槽B;16、滑槽B;17、滑块;18、齿条;19、齿轮A;20、齿轮B;21、齿圈;22、拨块A;23、压簧板;24、弹簧A;25、摆杆;26、弧杆;27、拨块B;28、弹簧B;29、转轴;30、重块;31、进气孔;32、出气孔;33、导向条A;34、活塞;35、弹簧C;36、连接杆;37、弧块;38、棘槽;39、导向条B;40、气泵;41、齿轮C;42、齿轮D;43、电机;44、装配式墙体;45、钢筋。Label names in the figure: 1, steel wire rope; 2, tripod; 3, beam; 4, connecting mechanism; 5, n seat; 6, round sleeve; 7, round block; Set; 11, pendulum adjustment mechanism; 12, disk; 13, chute A; 14, guide groove A; 15, guide groove B; 16, chute B; 17, slider; 18, rack; 19, gear A; 20, gear B; 21, ring gear; 22, shifting block A; 23, compression spring plate; 24, spring A; 25, swing rod; 26, arc rod; 27, shifting block B; 28, spring B; 29, rotating shaft; 30, heavy block; 31, air intake hole; 32, air outlet hole; 33, guide strip A; 34, piston; 35, spring C; 36, connecting rod; 37, arc block; 38, ratchet groove; 39. guide bar B; 40. air pump; 41. gear C; 42. gear D; 43. motor; 44. assembled wall; 45. steel bar.

实施方式Implementation

附图均为本发明实施的示意图,以便于理解结构运行原理。具体产品结构及比例尺寸根据使用环境结合常规技术确定即可。The accompanying drawings are all schematic diagrams of the implementation of the present invention, so as to understand the principle of structural operation. The specific product structure and proportional size can be determined according to the use environment and conventional technology.

如图1所示,它包括钢丝绳1、三角架2、连接机构4、摆调机构11,其中如图1、2所示,钢丝绳1下端三角架2的横梁3的两端安装有与装配式墙体44上端两个钢筋45配合且将装配式墙体44重心调节至钢丝绳1所在竖直线上的连接机构4;三角架2横梁3的中部安装有无需借助外力便可使得处于悬空吊装状态的装配式墙体44绕钢丝绳1进行旋转调节的摆调机构11。As shown in Figure 1, it includes a steel wire rope 1, a tripod 2, a connecting mechanism 4, and a swing adjustment mechanism 11. The two steel bars 45 at the upper end of the wall 44 cooperate and the center of gravity of the assembled wall 44 is adjusted to the connecting mechanism 4 on the vertical line where the steel wire rope 1 is located; The prefabricated body of wall 44 carries out the pendulum adjustment mechanism 11 that rotates and adjusts around the wire rope 1.

如图3、4、5所示,所述摆调机构11包括圆盘12、滑块17、弹簧A24、转轴29、重块30、活塞34、弹簧C35、连接杆36、弧块37、气泵40、电机43,其中如图4、5、8所示,圆盘12盘缘上的环形滑槽A13内绕竖直绷紧的钢丝绳1滑动有弧块37和重块30;如图5、7所示,弧块37通过连接杆36与重块30内绕竖直绷紧钢丝绳1密封滑动的活塞34连接,重块30内具有对活塞34复位的弹簧C35;如图4、7、8所示,滑槽A13柱面上周向密布的滑槽B16内均沿径向滑动有与弧块37内壁上棘槽38配合的带棘齿滑块17;如图3、5、8所示,圆盘12中部圆槽内旋转有与全部滑块17传动连接且被圆盘12上电机43驱动的转轴29;圆盘12内具有对滑块17复位的三对弹簧A24;重块30两端分别具有与圆盘12上气泵40连通的进气孔31和与大气连通的出气孔32。As shown in Figures 3, 4, and 5, the swing adjustment mechanism 11 includes a disc 12, a slider 17, a spring A24, a rotating shaft 29, a weight 30, a piston 34, a spring C35, a connecting rod 36, an arc block 37, and an air pump. 40. Motor 43, wherein as shown in Figures 4, 5, and 8, an arc block 37 and a weight 30 are slid around the vertically taut steel wire rope 1 in the annular chute A13 on the disc rim 12; as shown in Figure 5, As shown in 7, the arc block 37 is connected with the piston 34 that seals and slides around the vertically tightened steel wire rope 1 in the weight block 30 through the connecting rod 36, and there is a spring C35 that resets the piston 34 in the weight block 30; as shown in Figures 4, 7, and 8 As shown, in the chute B16 densely distributed on the cylindrical surface of the chute A13, there is a ratchet slide block 17 that cooperates with the ratchet groove 38 on the inner wall of the arc block 37 along the radial slide; as shown in Figures 3, 5, and 8 , the rotating shaft 29 that is connected with all the sliders 17 and driven by the motor 43 on the disc 12 rotates in the circular groove at the middle part of the disc 12; there are three pairs of springs A24 that reset the slider 17 in the disc 12; two weights 30 Each end has an air inlet 31 communicating with the air pump 40 on the disc 12 and an air outlet 32 communicating with the atmosphere.

如图2所示,所述连接机构4包括n座5、圆套6、圆块7、圆柱8、螺栓9、内螺纹套10,其中如图2所示,固定于三角架2横梁3的n座5的下端具有圆套6,圆套6内水平滑动有圆块7,圆块7下端的圆柱8上嵌套旋转有与装配式墙体44上钢筋45螺纹配合的内螺纹套10;圆套6上的螺纹孔内旋合有与圆块7配合的螺栓9。As shown in Figure 2, the connecting mechanism 4 includes an n seat 5, a round sleeve 6, a round block 7, a cylinder 8, a bolt 9, and an internal thread sleeve 10, wherein as shown in Figure 2, the The lower end of the n seat 5 has a circular sleeve 6, and the circular block 7 is horizontally slid in the circular sleeve 6, and the cylinder 8 at the lower end of the circular block 7 is nested and rotated with an internal threaded sleeve 10 that is threadedly matched with the steel bar 45 on the assembled wall body 44; A bolt 9 cooperating with the round block 7 is screwed in the threaded hole on the round sleeve 6 .

如图3所示,所述转轴29上安装有齿轮C41,齿轮C41与电机43输出轴上的齿轮D42啮合。As shown in FIG. 3 , a gear C41 is installed on the rotating shaft 29 , and the gear C41 meshes with the gear D42 on the output shaft of the motor 43 .

如图4、5、6所示,所述滑块17上具有齿条18,齿条18与圆盘12内的齿轮A19啮合,齿轮A19所在轴上的齿轮B20与圆盘12内的齿圈21啮合;齿圈21内圈的拨块A22与安装于转轴29的摆杆25上的拨块B27配合。As shown in Figures 4, 5, and 6, the slider 17 has a rack 18, the rack 18 meshes with the gear A19 in the disc 12, and the gear B20 on the shaft where the gear A19 is located is in contact with the ring gear in the disc 12. 21 meshing; the shifting block A22 of the inner ring of the ring gear 21 cooperates with the shifting block B27 installed on the fork 25 of the rotating shaft 29.

如图5所示,所述拨块B27绕转轴29嵌套滑动于两个摆杆25末端的弧杆26上,弧杆26上嵌套有对拨块B27复位的弹簧B28。As shown in FIG. 5 , the shifting block B27 is nested and slid on the arc rods 26 at the ends of the two swing rods 25 around the rotating shaft 29 , and a spring B28 for resetting the shifting block B27 is nested on the arc rods 26 .

如图5所示,所述弹簧B28为压缩弹簧;弹簧B28一端与拨块B27连接,另一端与相应侧摆杆25连接。As shown in FIG. 5 , the spring B28 is a compression spring; one end of the spring B28 is connected to the shifting block B27 , and the other end is connected to the corresponding side swing link 25 .

如图5所示,所述三对弹簧A24均为压缩弹簧;每对弹簧A24均与齿圈21上的压簧板23配合。As shown in FIG. 5 , the three pairs of springs A24 are compression springs; each pair of springs A24 cooperates with the compression spring plate 23 on the ring gear 21 .

如图7所示,所述弹簧C35为压缩弹簧。As shown in FIG. 7 , the spring C35 is a compression spring.

如图7、8所示,所述重块30上具有两个导向块A,两个导向块A分别绕转轴29滑动于滑槽A13内壁的两个导向槽A14内。As shown in FIGS. 7 and 8 , the weight 30 has two guide blocks A, and the two guide blocks A respectively slide around the rotating shaft 29 in the two guide grooves A14 on the inner wall of the chute A13 .

如图7、8所示,所述弧块37上具有两个导向块B,两个导向块B分别绕转轴29滑动于滑槽A13内壁的两个导向槽B15内。As shown in FIGS. 7 and 8 , the arc block 37 has two guide blocks B, and the two guide blocks B respectively slide around the rotating shaft 29 in the two guide grooves B15 on the inner wall of the chute A13 .

本发明的工作流程:在初始状态,全部滑块17上的棘齿均处于不完全插入弧块37上棘槽38的状态,棘齿与棘槽38的配合状态使得弧块37通过棘齿带动圆盘12绕钢丝绳1旋转一定角度后在弹簧C35复位作用下能够相对于圆盘12复位。活塞34在弹簧C35作用下靠近重块30上的进气孔31,齿圈21上的拨块A22与拨块B27之间绕转轴29具有一定的轴向距离。每一对弹簧A24均处于压缩状态。The working process of the present invention: in the initial state, the ratchets on all the sliders 17 are not fully inserted into the ratchet groove 38 on the arc block 37, and the matching state of the ratchet and the ratchet groove 38 makes the arc block 37 driven by the ratchet. After the disc 12 rotates around the wire rope 1 at a certain angle, it can be reset relative to the disc 12 under the reset action of the spring C35. The piston 34 approaches the intake hole 31 on the weight 30 under the action of the spring C35 , and there is a certain axial distance between the shifting block A22 and the shifting block B27 on the ring gear 21 around the rotating shaft 29 . Each pair of springs A24 is in a compressed state.

当需要使用本发明对装配式墙体44进行吊装安装并与底板进行对接时,先分别将两个连接机构4中的内螺纹套10分别紧紧嵌套旋合于装配式墙体44的两个钢筋45上,然后,通过钢丝绳1将与两个连接机构4连接的装配式墙体44吊装起来进行悬空。When it is necessary to use the present invention to hoist and install the prefabricated wall 44 and dock it with the bottom plate, the internal thread sleeves 10 in the two connecting mechanisms 4 are respectively tightly nested and screwed to the two ends of the prefabricated wall 44. Then, the assembled wall body 44 connected with the two connection mechanisms 4 is hoisted by the steel wire rope 1 for suspension.

待装配式墙体44悬空后,观察装配式墙体44是否垂直于底板且装配式墙体44的下端面是否与底板平行,如果装配式墙体44不垂直于底板且装配式墙体44的下端面不与底板平行,那么说明此时装配式墙体44的重心不位于钢丝绳1或转轴29所在的竖直轴线上。此时,通过铁锤沿与横梁3垂直的方向水平敲击两个连接机构4中的内螺纹套10,两个内螺纹套10分别带动相应圆柱8上的圆块7在相应圆套6内沿与横梁3垂直的方向水平运动并带动装配式墙体44的重心沿与横梁3垂直的方向水平运动至转轴29或钢丝绳1所在的竖直轴线上,从而使得装配式墙体44与底板垂直。After the assembled wall 44 is suspended, observe whether the assembled wall 44 is perpendicular to the base plate and whether the lower end surface of the assembled wall 44 is parallel to the base plate. If the assembled wall 44 is not perpendicular to the base plate and the assembled wall 44 If the lower end surface is not parallel to the bottom plate, it means that the center of gravity of the assembled wall body 44 is not located on the vertical axis where the steel wire rope 1 or the rotating shaft 29 is located. At this time, the internal thread sleeves 10 in the two connecting mechanisms 4 are knocked horizontally by the hammer along the direction perpendicular to the beam 3, and the two internal thread sleeves 10 respectively drive the round blocks 7 on the corresponding cylinders 8 in the corresponding round sleeves 6. Move horizontally along the direction perpendicular to the beam 3 and drive the center of gravity of the assembled wall 44 to move horizontally along the direction perpendicular to the beam 3 to the vertical axis where the rotating shaft 29 or the wire rope 1 is located, so that the assembled wall 44 is perpendicular to the bottom plate .

接着,通过铁锤沿与横梁3平行的方向水平敲击两个连接机构4中的内螺纹套10,两个内螺纹套10分别带动相应圆柱8上的圆块7在相应圆套6内沿与横梁3平行的方向水平运动并带动装配式墙体44的重心沿与横梁3水平的方向水平运动至转轴29或钢丝绳1所在的竖直轴线上,从而使得装配式墙体44下端面与底板平行。Then, the internal thread sleeves 10 in the two connecting mechanisms 4 are knocked horizontally with a hammer along the direction parallel to the crossbeam 3, and the two internal thread sleeves 10 drive the round blocks 7 on the corresponding cylinders 8 to move along the inner edges of the corresponding round sleeves 6 respectively. Move horizontally in the direction parallel to the beam 3 and drive the center of gravity of the assembled wall 44 to move horizontally in the direction horizontal to the beam 3 to the vertical axis where the rotating shaft 29 or the wire rope 1 is located, so that the lower end surface of the assembled wall 44 is in contact with the bottom plate parallel.

至此,装配式墙体44垂直于底板且装配式墙体44的下端面与底板平行,装配式墙体44下端面的套筒绕钢丝绳1的半径等于底板上相应的钢筋45绕钢丝绳1的半径,而装配式墙体44下端面的套筒与底板上相应的钢筋45之间绕钢丝绳1具有一定轴向间距。So far, the prefabricated wall 44 is perpendicular to the bottom plate and the lower end surface of the prefabricated wall 44 is parallel to the bottom plate, and the radius of the steel wire rope 1 wound by the sleeve on the lower end face of the prefabricated wall body 44 is equal to the radius of the corresponding steel bar 45 on the bottom plate around the steel wire rope 1 , and there is a certain axial distance around the steel wire rope 1 between the sleeve on the lower end surface of the assembled wall body 44 and the corresponding steel bar 45 on the bottom plate.

然后,通过气泵40多次向重块30内快速输气,在每次向重块30内输气过程中,进入重块30内的高压空气通过活塞34和连接杆36带动弧块37绕钢丝绳1运动,弧块37通过与其上棘槽38配合的若干棘齿带动圆盘12绕钢丝绳1同步旋转,因存在作用力与反作用力的关系,重块30在反作用力作用下在滑槽A13内绕钢丝绳1向相反的方向运动,弹簧C35被压缩。绕钢丝绳1旋转的圆盘12通过三角架2的横梁3和与装配式墙体44上两个钢筋45连接的连接机构4带动装配式墙体44同步绕钢丝绳1旋转一定幅度。Then, through the air pump 40 times to quickly deliver air to the weight 30, during each time the air is delivered to the weight 30, the high-pressure air entering the weight 30 drives the arc block 37 to wind the wire rope through the piston 34 and the connecting rod 36 1 movement, the arc block 37 drives the disc 12 to rotate synchronously around the wire rope 1 through a number of ratchet teeth matched with the upper ratchet groove 38. Due to the relationship between the action force and the reaction force, the weight 30 is in the chute A13 under the action of the reaction force. Moving in the opposite direction around the wire rope 1, the spring C35 is compressed. The disc 12 rotating around the steel wire rope 1 drives the assembled wall body 44 to rotate around the steel wire rope 1 to a certain extent synchronously through the beam 3 of the tripod 2 and the connection mechanism 4 connected with the two steel bars 45 on the assembled wall body 44 .

在每次向重块30内输气结束与第二次向重块30内输气之间的时间间隙内,重块30内的活塞34在弹簧C35复位作用下,活塞34通过连接杆36带动弧块37相对于重块30复位,弧块37将其经过的棘齿压入滑槽B16内,被弧块37压入滑槽B16内的棘齿通过相应滑块17、相应齿条18、齿轮A19、齿轮B20带动齿圈21旋转一定幅度,三对弹簧A24发生相应形变,齿圈21上的拨块A22与拨块B27不发生相互作用。In the time gap between the end of each gas delivery to the weight 30 and the second gas delivery to the weight 30, the piston 34 in the weight 30 is driven by the connecting rod 36 under the reset action of the spring C35. The arc block 37 resets relative to the weight block 30, and the arc block 37 presses the ratchet it passes into the chute B16, and the ratchet pressed into the chute B16 by the arc block 37 passes through the corresponding slider 17, the corresponding rack 18, The gear A19 and the gear B20 drive the ring gear 21 to rotate to a certain extent, and the three pairs of springs A24 are deformed accordingly, and the shifting block A22 on the ring gear 21 does not interact with the shifting block B27.

如此往复若干次向重块30内输入高压空气,使得弧块37在高压空气冲击下带动装配式墙体44绕钢丝绳1连续若干次进行一定幅度的持续摆动并最终使得装配式墙体44下端的套筒分别到达底板上的相应钢筋45上方。In this way, the high-pressure air is input into the heavy block 30 for several times, so that the arc block 37 drives the assembled wall 44 to continuously swing around the steel wire rope 1 for several times under the impact of the high-pressure air, and finally makes the lower end of the assembled wall 44 The sleeves respectively reach above the corresponding reinforcement bars 45 on the base plate.

待装配式墙体44下端的套筒完全到达底板上的相应钢筋45上方并一一相对时,启动电机43,电机43通过齿轮D42、齿轮C41、转轴29、摆杆25、弧杆26和弹簧B28带动拨块B27快速与拨块A22相互作用并带动齿圈21在圆盘12内旋转一定幅度,齿圈21通过齿轮B20、齿轮A19和齿条18带动全部滑块17上的棘齿沿径向向滑槽B16外滑动,使得位于弧块37上棘槽38内的棘齿完全进入弧块37上的棘槽38内并对弧块37在弹簧C35相对于重块30的复位形成阻止,由于此时重块30在惯性作用下依然绕钢丝绳1相对于圆盘12滑动,重块30通过弹簧C35、活塞34、连接杆36、弧块37和完全插入棘槽38的棘齿带动圆盘12和安装在横梁3下的装配式墙体44绕钢丝绳1的旋转停止并保持装配式墙体44下端的套筒与底板上的钢筋45一一对应。When the sleeve at the lower end of the assembled wall body 44 reaches the corresponding reinforcing bar 45 on the base plate completely and one by one, start the motor 43, and the motor 43 passes through the gear D42, the gear C41, the rotating shaft 29, the fork 25, the arc rod 26 and the spring. B28 drives the shifting block B27 to quickly interact with the shifting block A22 and drives the ring gear 21 to rotate in the disc 12 to a certain extent. Sliding to the outside of the chute B16, so that the ratchet in the ratchet groove 38 on the arc block 37 completely enters the ratchet groove 38 on the arc block 37 and prevents the reset of the arc block 37 in the spring C35 relative to the weight 30, Since the weight 30 still slides around the steel wire rope 1 relative to the disk 12 under the action of inertia at this time, the weight 30 drives the disk through the spring C35, the piston 34, the connecting rod 36, the arc block 37 and the ratchet fully inserted into the ratchet groove 38. 12 and the prefabricated body of wall 44 installed under the beam 3 stop around the rotation of the wire rope 1 and keep the sleeve at the lower end of the prefabricated body of wall 44 corresponding to the reinforcing bar 45 on the base plate.

然后,将装配式墙体44下落,使得装配式墙体44上的套筒分别嵌套于底板上的相应钢筋45上完成对接。Then, the prefabricated wall 44 is dropped, so that the sleeves on the prefabricated wall 44 are respectively nested on the corresponding steel bars 45 on the bottom plate to complete the docking.

待装配式墙体44完成与底板的连接后,将两个连接机构4上的内螺纹套10分别旋离装配式墙体44上端的两个钢筋45,然后,启动电机43,电机43通过一系列传动带动拨块B27复位,齿圈21在三对弹簧A24的复位作用下通过一系列传动带动全部的滑块17完全收缩入滑槽B16内复位并对弧块37相对于重块30的复位不行成阻挡。弧块37在弹簧C35复位作用下相对于重块30复位。After the prefabricated wall 44 completes the connection with the base plate, the internal thread sleeves 10 on the two connecting mechanisms 4 are respectively rotated away from the two steel bars 45 on the upper end of the prefabricated wall 44, and then the motor 43 is started, and the motor 43 passes through a The series transmission drives the dial block B27 to reset, and the ring gear 21 drives all the sliders 17 to completely shrink into the chute B16 through a series of transmissions under the reset action of the three pairs of springs A24 to reset and reset the arc block 37 relative to the weight 30 Can't be blocked. The arc block 37 resets relative to the weight 30 under the reset action of the spring C35.

弧杆26上的弹簧B28在拨块B27与拨块A22相遇时,对拨块B27与拨块A22的冲击进行有效缓冲。The spring B28 on the arc rod 26 effectively buffers the impact of the shifting block B27 and the shifting block A22 when the shifting block B27 and the shifting block A22 meet.

摆调机构11通过向重块30内快速充气并通过弧块37绕钢丝绳1带动悬空吊装的装配式墙体44旋转调整位置,在装配式墙体44位置调整过程中,重块30和弧块37在内部高压气体的作用下绕钢丝绳1反向运动,装配式墙体44在弧块37带动下进行位置调整,从而使得墙体底部的套筒与底板上的相应钢筋45一一对应,从而完成墙体与底板的完好对接。在处于悬空吊装状态的装配式墙体44位置调整过程中,无需人工参与便可实现对处于悬空吊装状态的装配式墙体44位置的旋转调节,安全性较高。The pendulum adjustment mechanism 11 quickly inflates the weight 30 and drives the suspended hoisted assembled wall 44 to rotate and adjust its position through the arc 37 around the steel wire rope 1. During the position adjustment process of the assembled wall 44, the weight 30 and the arc 37 reversely moves around the steel wire rope 1 under the action of internal high-pressure gas, and the assembled wall 44 is adjusted in position under the drive of the arc block 37, so that the sleeve at the bottom of the wall corresponds to the corresponding steel bar 45 on the bottom plate, thereby Complete the perfect butt joint between the wall and the bottom plate. In the process of adjusting the position of the prefabricated wall 44 in the suspended hoisting state, the rotational adjustment of the position of the prefabricated wall 44 in the suspended hoisting state can be realized without manual participation, and the safety is high.

摆调机构11的圆盘12中具有记录芯片,芯片可以对重块30中输入高压空气的信号、圆盘12的旋转幅度及装配式墙体44的重量之间的关系进行系统记录并对其进行智能分析,从而形成数据库,以实现对后续输入重块30内的高压空气信号、圆盘12旋转幅度及装配式墙体44重量之间的变化关系的精确采集。There is a recording chip in the disk 12 of the pendulum mechanism 11, and the chip can systematically record the relationship between the signal of the high-pressure air input in the weight 30, the rotation range of the disk 12, and the weight of the assembled wall body 44 and compare them. Intelligent analysis is carried out to form a database, so as to realize the accurate collection of the relationship between the subsequent high-pressure air signal input into the weight 30 , the rotation range of the disk 12 and the weight of the assembled wall 44 .

综上所述,本发明的有益效果为:本发明通过两个连接机构4与装配式墙体44上两个钢筋45的配合可实现将装配式墙体44的重心位于竖直绷紧的钢丝绳1所在的直线上,保证装配式墙体44与底板垂直且装配式墙体44的底部与底板平行,进而使得后续的对装配式墙体44与底板连接的工序顺利进行。In summary, the beneficial effects of the present invention are: the present invention can realize the center of gravity of the prefabricated wall 44 at the vertical tensioned steel wire rope through the cooperation of the two connecting mechanisms 4 and the two steel bars 45 on the prefabricated wall 44 . 1, ensure that the prefabricated wall 44 is perpendicular to the bottom plate and the bottom of the prefabricated wall 44 is parallel to the bottom plate, so that the subsequent process of connecting the prefabricated wall 44 to the bottom plate can proceed smoothly.

本发明中的摆调机构11通过向重块30内快速充气并通过弧块37绕钢丝绳1带动悬空吊装的装配式墙体44旋转调整位置,在装配式墙体44位置调整过程中,重块30和弧块37在内部高压气体的作用下绕钢丝绳1反向运动,装配式墙体44在弧块37带动下进行位置调整,从而使得墙体底部的套筒与底板上的相应钢筋45一一对应,从而完成墙体与底板的完好对接。在处于悬空吊装状态的装配式墙体44位置调整过程中,无需人工参与便可实现对处于悬空吊装状态的装配式墙体44位置的旋转调节,安全性较高。The pendulum adjustment mechanism 11 in the present invention quickly inflates the weight 30 and drives the assembled wall 44 suspended in the air to adjust the position through the arc block 37 around the steel wire rope 1. During the position adjustment process of the assembled wall 44, the weight 30 and the arc block 37 reversely move around the steel wire rope 1 under the action of internal high-pressure gas, and the assembled wall body 44 is adjusted in position under the drive of the arc block 37, so that the sleeve at the bottom of the wall body is aligned with the corresponding steel bar 45 on the bottom plate. One-to-one correspondence, so as to complete the perfect connection between the wall and the bottom plate. In the process of adjusting the position of the prefabricated wall 44 in the suspended hoisting state, the rotational adjustment of the position of the prefabricated wall 44 in the suspended hoisting state can be realized without manual participation, and the safety is high.

Claims (10)

1. An intelligent directional lifting device for an assembled wall body, which is characterized in that: the device comprises a steel wire rope, a tripod, a connecting mechanism and a swing adjusting mechanism, wherein the connecting mechanism which is matched with two steel bars at the upper end of an assembled wall body and adjusts the weight center of the assembled wall body to the vertical line where the steel wire rope is positioned is arranged at two ends of a cross beam of the tripod at the lower end of the steel wire rope; the middle part of the tripod cross beam is provided with a swing mechanism which can enable the assembled wall body in a suspended and lifted state to rotate around the steel wire rope without external force;
the swing mechanism comprises a disc, a sliding block, a spring A, a rotating shaft, a weight, a piston, a spring C, a connecting rod, an arc block, an air pump and a motor, wherein the arc block and the weight are arranged in an annular sliding groove A on the edge of the disc in a sliding manner around a vertically tightened steel wire rope, the arc block is connected with the piston in the weight in a sealing sliding manner around the vertically tightened steel wire rope through the connecting rod, and the spring C for resetting the piston is arranged in the weight; the sliding blocks with ratchets matched with ratchets on the inner wall of the arc block are respectively and radially slid in the sliding grooves B circumferentially densely distributed on the cylindrical surface of the sliding groove A; a rotating shaft which is in transmission connection with all the sliding blocks and is driven by a motor on the disc is rotated in the circular groove in the middle of the disc; three pairs of springs A for resetting the sliding block are arranged in the disc; the two ends of the weight are respectively provided with an air inlet hole communicated with the air pump on the disc and an air outlet hole communicated with the atmosphere.
2. The intelligent directional lifting device for assembled walls according to claim 1, wherein: the connecting mechanism comprises n seats, round sleeves, round blocks, cylinders, bolts and internal thread sleeves, wherein the round sleeves are arranged at the lower ends of the n seats fixed on the tripod cross beam, the round blocks horizontally slide in the round sleeves, and the internal thread sleeves which are in threaded fit with the reinforcing steel bars on the assembled wall body are nested and rotated on the cylinders at the lower ends of the round blocks; the threaded hole on the round sleeve is internally screwed with a bolt matched with the round block.
3. The intelligent directional lifting device for assembled walls according to claim 1, wherein: and a gear C is arranged on the rotating shaft and meshed with a gear D on the motor output shaft.
4. The intelligent directional lifting device for assembled walls according to claim 1, wherein: the sliding block is provided with a rack, the rack is meshed with a gear A in the disc, and a gear B on a shaft where the gear A is positioned is meshed with a gear ring in the disc; the shifting block A of the inner ring of the gear ring is matched with the shifting block B arranged on the swinging rod of the rotating shaft.
5. The intelligent directional lifting device for assembled walls according to claim 4, wherein: the shifting block B is nested and slid on arc rods at the tail ends of the two swing rods around the rotating shaft, and a spring B for resetting the shifting block B is nested on the arc rods.
6. The intelligent directional lifting device for assembled walls according to claim 5, wherein: the spring B is a compression spring; one end of the spring B is connected with the shifting block B, and the other end is connected with the corresponding side swinging rod.
7. The intelligent directional lifting device for assembled walls according to claim 1, wherein: the three pairs of springs A are compression springs; each pair of springs A is matched with a pressure spring plate on the gear ring.
8. The intelligent directional lifting device for assembled walls according to claim 1, wherein: the spring C is a compression spring.
9. The intelligent directional lifting device for assembled walls according to claim 1, wherein: the weight is provided with two guide blocks A, and the two guide blocks A slide in the two guide grooves A on the inner wall of the chute A around the rotating shaft respectively.
10. The intelligent directional lifting device for assembled walls according to claim 1, wherein: the arc block is provided with two guide blocks B, and the two guide blocks B slide in the two guide grooves B on the inner wall of the chute A around the rotating shaft respectively.
CN202310369399.XA 2023-04-07 2023-04-07 A prefabricated wall intelligent directional hoisting device Withdrawn CN116253244A (en)

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JP2023116416A JP7350409B1 (en) 2023-04-07 2023-07-18 Wall surface treatment equipment and wall surface treatment method for prefabricated buildings

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JPH08209812A (en) * 1995-02-01 1996-08-13 Takeshige Shimonohara Connecting method and connecting structure for member
KR100958387B1 (en) * 2009-02-20 2010-06-08 (주)삼선판넬 Prefabricated panel for construction and method for installation of panel
CN113323165B (en) * 2021-06-18 2022-08-26 浙大城市学院 Waterproof sealing construction equipment and construction method for assembly type building outer wall joint

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Application publication date: 20230613