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CN116246888A - Manganese dioxide cathode of anti-surge tantalum electrolytic capacitor, capacitor and preparation method thereof - Google Patents

Manganese dioxide cathode of anti-surge tantalum electrolytic capacitor, capacitor and preparation method thereof Download PDF

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CN116246888A
CN116246888A CN202310297806.0A CN202310297806A CN116246888A CN 116246888 A CN116246888 A CN 116246888A CN 202310297806 A CN202310297806 A CN 202310297806A CN 116246888 A CN116246888 A CN 116246888A
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tantalum
manganese dioxide
electrolytic capacitor
manganese
cathode
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林俊鸿
蔡澍炜
陈小吟
王殊源
陈玉坤
孙涛
许坤峰
蔡劲军
郑志杰
陈文凯
吴思杰
潘勋贤
姜添宪
涂航宇
陈领
许俊铭
蔡世扬
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Fujian Torch Electron Technology Co ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G9/00Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
    • H01G9/004Details
    • H01G9/04Electrodes or formation of dielectric layers thereon
    • H01G9/042Electrodes or formation of dielectric layers thereon characterised by the material
    • H01G9/0425Electrodes or formation of dielectric layers thereon characterised by the material specially adapted for cathode
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G9/00Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
    • H01G9/004Details
    • H01G9/04Electrodes or formation of dielectric layers thereon
    • H01G9/048Electrodes or formation of dielectric layers thereon characterised by their structure
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G9/00Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
    • H01G9/004Details
    • H01G9/14Structural combinations or circuits for modifying, or compensating for, electric characteristics of electrolytic capacitors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01GCAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
    • H01G9/00Electrolytic capacitors, rectifiers, detectors, switching devices, light-sensitive or temperature-sensitive devices; Processes of their manufacture
    • H01G9/15Solid electrolytic capacitors
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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    • Y02E60/13Energy storage using capacitors

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Abstract

本发明公开了一种耐浪涌钽电解电容器的二氧化锰阴极、电容器及其制备方法,该二氧化锰阴极的制备方法包括以下步骤:提供已包覆有五氧化二钽介质膜的钽芯阳极,并放入不同比重的硝酸锰溶液中进行浸渍、高温水汽分解,反复多次操作后在五氧化二钽介质膜上形成第一阴极层;采用电化学方式在第一阴极层的表面形成第二阴极层,而后进行热处理,形成二氧化锰阴极。本发明改善了二氧化锰阴极层的完整性和连续性,在保持钽电解电容器优良性能的同时,极大的降低了钽电容器的燃烧和爆炸风险,提高了钽电解电容器的使用安全性。

Figure 202310297806

The invention discloses a manganese dioxide cathode of a surge-resistant tantalum electrolytic capacitor, a capacitor and a preparation method thereof. The preparation method of the manganese dioxide cathode comprises the following steps: providing a tantalum core coated with a tantalum pentoxide dielectric film anode, and put it into manganese nitrate solutions of different specific gravity for impregnation, high-temperature water vapor decomposition, and after repeated operations, the first cathode layer is formed on the tantalum pentoxide dielectric film; the first cathode layer is formed on the surface of the first cathode layer by electrochemical means The second cathode layer is then heat-treated to form the manganese dioxide cathode. The invention improves the integrity and continuity of the manganese dioxide cathode layer, greatly reduces the risk of combustion and explosion of the tantalum electrolytic capacitor while maintaining the excellent performance of the tantalum electrolytic capacitor, and improves the use safety of the tantalum electrolytic capacitor.

Figure 202310297806

Description

耐浪涌钽电解电容器的二氧化锰阴极、电容器及其制备方法Manganese dioxide cathode of anti-surge tantalum electrolytic capacitor, capacitor and preparation method thereof

技术领域technical field

本发明涉及陶瓷电容器领域,特别是一种耐浪涌钽电解电容器的二氧化锰阴极、电容器及其制备方法。The invention relates to the field of ceramic capacitors, in particular to a manganese dioxide cathode of a surge-resistant tantalum electrolytic capacitor, a capacitor and a preparation method thereof.

背景技术Background technique

随着电子信息产业的迅速发展,集成化、小型化、高频化以及高密度化成为电子元件发展的主要趋势。钽电解电容器因其具有更高的体积比容量,以及具有良好的温度稳定性和频率稳定性,被广泛应用于移动通讯、笔记本电脑、掌上电脑、汽车电子等小型整机电子设备,同时在航空、航天、石油钻井等方面也有很好的应用前景。然而,普通片式固体电解质钽电容器的电解质层由二氧化锰组成,现有技术的二氧化锰层是通过使用硝酸锰在一定温度下多次分解堆积而成,存在二氧化锰层结构随机和不连续的问题,导致钽电容器电阻较大,在实际使用过程中容易因电路中存在的浪涌电流而产生燃烧和爆炸的风险。With the rapid development of the electronic information industry, integration, miniaturization, high frequency and high density have become the main trends in the development of electronic components. Tantalum electrolytic capacitors are widely used in small complete electronic equipment such as mobile communications, notebook computers, palmtop computers, and automotive electronics because of their higher volume-specific capacity, good temperature stability, and frequency stability. , aerospace, oil drilling and other aspects also have good application prospects. However, the electrolyte layer of an ordinary chip-type solid electrolyte tantalum capacitor is composed of manganese dioxide. The manganese dioxide layer in the prior art is formed by using manganese nitrate to decompose and accumulate many times at a certain temperature. There are random and The problem of discontinuity leads to a large resistance of the tantalum capacitor, which is prone to the risk of burning and explosion due to the surge current in the circuit during actual use.

有鉴于此,提出一种耐浪涌电流性能优异的钽电解电容器及其制备方法是非常重要的。In view of this, it is very important to propose a tantalum electrolytic capacitor with excellent surge current resistance and a preparation method thereof.

发明内容Contents of the invention

本发明的目的在于克服现有技术存在的不足,提供一种耐浪涌钽电解电容器的二氧化锰阴极、电容器及其制备方法,能够有效提高钽电解电容器的耐浪涌电流性能。The purpose of the present invention is to overcome the deficiencies in the prior art, and provide a manganese dioxide cathode of a surge-resistant tantalum electrolytic capacitor, a capacitor and a preparation method thereof, which can effectively improve the surge current resistance performance of the tantalum electrolytic capacitor.

为了实现以上目的,本发明的技术方案为:In order to achieve the above object, the technical solution of the present invention is:

一种耐浪涌钽电解电容器的二氧化锰阴极的制备方法,包括以下步骤:A preparation method of a manganese dioxide cathode of a surge-resistant tantalum electrolytic capacitor, comprising the following steps:

1)提供已包覆有五氧化二钽介质膜的钽芯阳极,并放入不同比重的硝酸锰溶液中进行浸渍、高温水汽分解,反复多次操作后在五氧化二钽介质膜上形成第一阴极层;1) Provide a tantalum core anode coated with a tantalum pentoxide dielectric film, and put it into manganese nitrate solutions of different specific gravity for impregnation, high-temperature water vapor decomposition, and after repeated operations, the second tantalum pentoxide dielectric film is formed. a cathode layer;

2)采用电化学方式在所述第一阴极层的表面形成第二阴极层;2) forming a second cathode layer on the surface of the first cathode layer by electrochemical means;

3)对步骤2得到的样品进行热处理,形成二氧化锰阴极。3) heat-treating the sample obtained in step 2 to form a manganese dioxide cathode.

作为优选,所述步骤2中的电化学方式具体包括:As preferably, the electrochemical method in the step 2 specifically includes:

通过外电极与步骤1得到的样品中的钽芯阳极相连接作为正极,以石墨板或不锈钢板作为负极,放入以锰的可溶性盐作为溶质的电解质溶液中,在0.1~20mA/cm2的电流密度下进行恒流加电5~60min。The tantalum core anode in the sample obtained in step 1 is connected through the external electrode as the positive electrode, and the graphite plate or stainless steel plate is used as the negative electrode, and put into the electrolyte solution with manganese soluble salt as the solute, at 0.1~20mA/cm 2 Under the current density, carry out constant current energization for 5-60 minutes.

作为优选,所述锰的可溶性盐包括硝酸锰、硫酸锰、氯化锰、醋酸锰,所述电解质溶液中以水作为溶剂,所述锰的可溶性盐的摩尔浓度为0.01~1mol/L。Preferably, the soluble manganese salts include manganese nitrate, manganese sulfate, manganese chloride, and manganese acetate, water is used as a solvent in the electrolyte solution, and the molar concentration of the soluble manganese salts is 0.01-1 mol/L.

作为优选,所述已包覆有五氧化二钽介质膜的钽芯阳极具有从钽芯引出的钽丝,通过所述钽丝与所述外电极连接。Preferably, the tantalum core anode coated with a tantalum pentoxide dielectric film has a tantalum wire drawn from the tantalum core, and is connected to the external electrode through the tantalum wire.

作为优选,所述热处理的温度为250~400℃。Preferably, the temperature of the heat treatment is 250-400°C.

作为优选,所述热处理的时间为5~60min。Preferably, the time for the heat treatment is 5-60 minutes.

作为优选,所述第二阴极层为均匀致密的二氧化锰,并且所述第二阴极层的晶粒表面粗糙度小于所述第一阴极层的晶粒表面粗糙度。Preferably, the second cathode layer is uniform and dense manganese dioxide, and the grain surface roughness of the second cathode layer is smaller than that of the first cathode layer.

一种耐浪涌钽电解电容器的二氧化锰阴极,采用上述的耐浪涌钽电解电容器的二氧化锰阴极的制备方法制备而成。A manganese dioxide cathode for a surge-resistant tantalum electrolytic capacitor is prepared by the above-mentioned preparation method for a manganese dioxide cathode for a surge-resistant tantalum electrolytic capacitor.

一种固体片式钽电解电容器的制备方法,包括钽芯阳极的制备步骤、五氧化二钽介质膜的制备步骤以及上述的耐浪涌钽电解电容器的二氧化锰阴极的制备方法。A method for preparing a solid chip tantalum electrolytic capacitor, comprising a preparation step of a tantalum core anode, a preparation step of a tantalum pentoxide dielectric film, and a preparation method of the manganese dioxide cathode of the surge-resistant tantalum electrolytic capacitor.

一种固体片式钽电解电容器,采用上述的固体片式钽电解电容器的制备方法制备而成。A solid chip tantalum electrolytic capacitor is prepared by the above-mentioned preparation method of the solid chip tantalum electrolytic capacitor.

相比于现有技术,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:

(1)本发明在浸渍、高温水汽分解得到的第一阴极层的基础上进行强化处理,采用电化学方式在第一阴极层上制备得到均匀致密、一致性好的第二阴极层,并通过热处理使二氧化锰性能更好。(1) The present invention performs strengthening treatment on the basis of the first cathode layer obtained by impregnation and high-temperature water vapor decomposition, and prepares a second cathode layer with uniform density and good consistency on the first cathode layer by electrochemical means, and passes Heat treatment makes manganese dioxide perform better.

(2)本发明制备得到固体片式钽电解电容器的第二阴极层的晶粒表面粗糙度小于经浸渍高温分解形成的二氧化锰阴极的晶粒表面粗糙度,表面更平整致密的二氧化锰阴极层,保证了膜层导电层的连贯性,对于提升浪涌电流性能起到关键作用。本发明不仅改善了二氧化锰阴极层的完整性和连续性,在保持钽电解电容器优良性能的同时,避免了因局部电阻较大引起的发热燃烧,而且避免了因表面突起产生的尖端放电风险,还能极大的降低钽电容器的燃烧和爆炸风险,提高钽电解电容器的使用安全性。(2) The grain surface roughness of the second cathode layer of the solid chip tantalum electrolytic capacitor prepared by the present invention is less than the grain surface roughness of the manganese dioxide cathode formed by impregnating pyrolysis, and the surface is smoother and denser manganese dioxide The cathode layer ensures the continuity of the conductive layer of the film layer and plays a key role in improving the surge current performance. The invention not only improves the integrity and continuity of the manganese dioxide cathode layer, but also avoids the heating and burning caused by large local resistance while maintaining the excellent performance of the tantalum electrolytic capacitor, and avoids the risk of tip discharge caused by surface protrusions , It can also greatly reduce the risk of burning and explosion of tantalum capacitors, and improve the safety of tantalum electrolytic capacitors.

(3)本发明制备得到固体片式钽电解电容器的成品老化后合格率更高,经过浪涌电流测试之后产品无漏电流增大或短路失效,有效提高浪涌电流测试后合格率和产品安全性。(3) The finished product of the solid chip tantalum electrolytic capacitor prepared by the present invention has a higher pass rate after aging, and the product has no leakage current increase or short-circuit failure after the surge current test, effectively improving the pass rate and product safety after the surge current test sex.

附图说明Description of drawings

包括附图以提供对实施例的进一步理解并且附图被并入本说明书中并且构成本说明书的一部分。附图图示了实施例并且与描述一起用于解释本发明的原理。将容易认识到其它实施例和实施例的很多预期优点,因为通过引用以下详细描述,它们变得被更好地理解。The accompanying drawings are included to provide a further understanding of the embodiments and are incorporated in and constitute a part of this specification. The drawings illustrate the embodiments and together with the description serve to explain principles of the invention. Other embodiments and many intended advantages of the embodiments will readily be appreciated as they become better understood by reference to the following detailed description.

图1为本申请的实施例1制备得到的固体片式钽电解电容器的二氧化锰阴极的扫描电镜图像;Fig. 1 is the scanning electron microscope image of the manganese dioxide cathode of the solid chip tantalum electrolytic capacitor prepared by embodiment 1 of the present application;

图2为本申请的对比例1制备得到的固体片式钽电解电容器的二氧化锰阴极的扫描电镜图像;Fig. 2 is the scanning electron microscope image of the manganese dioxide cathode of the solid chip tantalum electrolytic capacitor prepared by comparative example 1 of the present application;

图3为本申请的对比例3制备得到的固体片式钽电解电容器的二氧化锰阴极的扫描电镜图像;Fig. 3 is the scanning electron microscope image of the manganese dioxide cathode of the solid chip tantalum electrolytic capacitor prepared by comparative example 3 of the present application;

图4为本申请的对比例4制备得到的固体片式钽电解电容器的二氧化锰阴极的扫描电镜图像。FIG. 4 is a scanning electron microscope image of the manganese dioxide cathode of the solid chip tantalum electrolytic capacitor prepared in Comparative Example 4 of the present application.

具体实施方式Detailed ways

下面结合附图和实施例对本申请作进一步的详细说明。可以理解的是,此处所描述的具体实施例仅仅用于解释相关发明,而非对该发明的限定。另外还需要说明的是,为了便于描述,附图中仅示出了与有关发明相关的部分。The application will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain related inventions, rather than to limit the invention. It should also be noted that, for the convenience of description, only the parts related to the related invention are shown in the drawings.

需要说明的是,在不冲突的情况下,本申请中的实施例及实施例中的特征可以相互组合。下面将参考附图并结合实施例来详细说明本申请。It should be noted that, in the case of no conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and embodiments.

本发明的实施例中提出了一种耐浪涌钽电解电容器的二氧化锰阴极的制备方法,包括以下步骤:A method for preparing a manganese dioxide cathode of a surge-resistant tantalum electrolytic capacitor is proposed in an embodiment of the present invention, comprising the following steps:

1)提供已包覆有五氧化二钽介质膜的钽芯阳极,并放入不同比重的硝酸锰溶液中进行浸渍、高温水汽分解,反复多次操作后在五氧化二钽介质膜上形成第一阴极层;1) Provide a tantalum core anode coated with a tantalum pentoxide dielectric film, and put it into manganese nitrate solutions of different specific gravity for impregnation, high-temperature water vapor decomposition, and after repeated operations, the second tantalum pentoxide dielectric film is formed. a cathode layer;

2)采用电化学方式在第一阴极层的表面形成第二阴极层,具体的,通过外电极与步骤1得到的样品中的钽芯阳极相连接作为正极,以石墨板或不锈钢板作为负极,并放入以锰的可溶性盐作为溶质的电解质溶液中,在0.1~20mA/cm2的电流密度下进行恒流加电5~60min。2) The second cathode layer is formed on the surface of the first cathode layer by electrochemical means. Specifically, the external electrode is connected to the tantalum core anode in the sample obtained in step 1 as the positive electrode, and the graphite plate or stainless steel plate is used as the negative electrode. And put it into the electrolytic solution with the soluble salt of manganese as the solute, and carry out constant current charging for 5-60 minutes under the current density of 0.1-20mA/cm 2 .

3)将步骤2的样品在250~400℃的温度下进行热处理5~60min,形成二氧化锰阴极。3) heat-treating the sample in step 2 at a temperature of 250-400° C. for 5-60 minutes to form a manganese dioxide cathode.

在具体的实施例中,锰的可溶性盐包括硝酸锰、硫酸锰、氯化锰、醋酸锰,电解质溶液中以水作为溶剂,锰的可溶性盐的摩尔浓度为0.01~1mol/L。In a specific embodiment, the soluble salt of manganese includes manganese nitrate, manganese sulfate, manganese chloride, and manganese acetate, water is used as a solvent in the electrolyte solution, and the molar concentration of the soluble salt of manganese is 0.01˜1 mol/L.

具体的,已包覆有五氧化二钽介质膜的钽芯阳极具有从钽芯引出的钽丝,通过钽丝与外电极连接。第二阴极层为均匀致密的二氧化锰,并且晶粒表面平滑,并且第二阴极层的晶粒表面粗糙度小于第一阴极层的晶粒表面粗糙度。Specifically, the tantalum core anode coated with the tantalum pentoxide dielectric film has a tantalum wire drawn from the tantalum core, and is connected to the external electrode through the tantalum wire. The second cathode layer is uniform and dense manganese dioxide with a smooth grain surface, and the grain surface roughness of the second cathode layer is smaller than that of the first cathode layer.

一种耐浪涌钽电解电容器的二氧化锰阴极,采用上述的耐浪涌钽电解电容器的二氧化锰阴极的制备方法制备而成。A manganese dioxide cathode for a surge-resistant tantalum electrolytic capacitor is prepared by the above-mentioned preparation method for a manganese dioxide cathode for a surge-resistant tantalum electrolytic capacitor.

一种固体片式钽电解电容器的制备方法,包括钽芯阳极的制备步骤、五氧化二钽介质膜的制备步骤、上述的耐浪涌钽电解电容器的二氧化锰阴极的制备方法以及封装步骤。其中钽芯阳极的制备方法和五氧化二钽介质膜的制备方法均采用现有常规方式,钽芯阳极采用压制成型,并在高温及真空条件下烧结而成。五氧化二钽介质膜采用电化学的方式制备而成。A method for preparing a solid chip tantalum electrolytic capacitor, comprising a preparation step of a tantalum core anode, a preparation step of a tantalum pentoxide dielectric film, a preparation method of the manganese dioxide cathode of the surge-resistant tantalum electrolytic capacitor, and a packaging step. The preparation method of the tantalum core anode and the preparation method of the tantalum pentoxide dielectric film adopt the existing conventional method, and the tantalum core anode is formed by pressing and sintered under high temperature and vacuum conditions. The tantalum pentoxide dielectric film is prepared electrochemically.

一种固体片式钽电解电容器,在结构上与传统的片式固体电解质钽电容器结构方式基本相同,采用上述的固体片式钽电解电容器的制备方法制备而成。即,先按照设计将钽粉颗粒压制成型,进行真空烧结得到钽芯阳极,之后通过电化学方式形成五氧化二钽介质膜,再在上面被覆二氧化锰作为阴极,最后进行芯块组装,用环氧树脂模压塑封出产品。但因为是高安全性产品,在二氧化锰阴极的制备过程中采用上述的耐浪涌钽电解电容器的二氧化锰阴极的制备方法,采取了新的制备工艺和溶液配方,最终制备得到浪涌电流性能优异的钽电解电容器。A solid chip tantalum electrolytic capacitor is basically the same in structure as the traditional chip solid electrolytic tantalum capacitor, and is prepared by the above-mentioned preparation method of the solid chip tantalum electrolytic capacitor. That is, first press the tantalum powder particles according to the design, and carry out vacuum sintering to obtain a tantalum core anode, then electrochemically form a tantalum pentoxide dielectric film, and then cover it with manganese dioxide as a cathode, and finally assemble the pellets. Epoxy resin molded and sealed products. However, because it is a high-safety product, in the preparation process of the manganese dioxide cathode, the above-mentioned preparation method of the manganese dioxide cathode of the surge-resistant tantalum electrolytic capacitor is adopted, and a new preparation process and solution formula are adopted, and finally the surge Tantalum electrolytic capacitors with excellent current performance.

以下结合具体实施例对本发明做进一步说明,但不限定本发明的范围与应用。The present invention will be further described below in conjunction with specific examples, but the scope and application of the present invention will not be limited.

实施例1Example 1

本实施例提出了一种固体片式钽电解电容器的制备方法,包括以下步骤:This embodiment proposes a method for preparing a solid chip tantalum electrolytic capacitor, comprising the following steps:

1)阳极设计:选用颗粒粒度均匀的钽金属粉末,计算所需钽粉重量,在其中插入钽丝并压制成方块状,然后在高温及真空条件下烧结成多孔基体钽芯阳极。1) Anode design: select tantalum metal powder with uniform particle size, calculate the weight of the required tantalum powder, insert tantalum wire into it and press it into a square shape, and then sinter it into a porous matrix tantalum core anode under high temperature and vacuum conditions.

2)形成介质膜:将硝酸作为电解质配制成的水溶液作为形成液,把上述钽芯阳极在形成液中通过电化学方式,在钽芯阳极表面形成厚度均匀、一致性好的五氧化二钽介质膜。2) Dielectric film formation: use nitric acid as an electrolyte to prepare an aqueous solution as a forming liquid, and electrochemically form the above-mentioned tantalum core anode in the forming liquid to form a tantalum pentoxide medium with uniform thickness and good consistency on the surface of the tantalum core anode membrane.

3)第一阴极层的制备:将上述形成好五氧化二钽介质膜的钽芯阳极放入不同比重的硝酸锰溶液中进行浸渍、高温水汽分解,反复多次操作后形成第一阴极层,第一阴极层为二氧化锰。3) Preparation of the first cathode layer: put the above-mentioned tantalum pentoxide dielectric film-formed tantalum core anode into manganese nitrate solutions of different specific gravity for immersion, high-temperature water vapor decomposition, and repeated operations to form the first cathode layer. The first cathode layer is manganese dioxide.

4)第一阴极层加强处理:将上述已形成第一阴极层的钽芯阳极,放入以硝酸锰(Mn(NO3)2)为电解质,配制成摩尔浓度为0.1mol/L的水溶液。通过外电极与钽芯阳极相连接作为正极,以石墨板作为负极,在20mA/cm2电流密度下进行恒流加电30min,在第一阴极层的制备步骤形成的第一阴极层表面制备一层均匀致密的二氧化锰作为第二阴极层,之后在250℃下热处理20min,最终得到二氧化锰阴极。4) Strengthening treatment of the first cathode layer: Put the above-mentioned tantalum core anode with the first cathode layer into the electrolyte with manganese nitrate (Mn(NO 3 ) 2 ) to prepare an aqueous solution with a molar concentration of 0.1 mol/L. The external electrode is connected to the tantalum core anode as the positive electrode, and the graphite plate is used as the negative electrode, and a constant current is applied for 30 minutes at a current density of 20mA/cm 2 , and a layer is prepared on the surface of the first cathode layer formed in the preparation step of the first cathode layer. A uniform and dense layer of manganese dioxide is used as the second cathode layer, and then heat-treated at 250° C. for 20 minutes to finally obtain a manganese dioxide cathode.

5)组装片式钽电容器:在步骤4后的钽芯阳极外面通过浸渍的方式先后制备一层石墨层和银层,之后将钽芯阳极用银膏贴装在引线框负极上,通过电阻焊的方式将钽芯阳极的钽丝与正极引线框连接,然后通过环氧树脂进行模压封装、老化、测试。5) Assembling chip tantalum capacitors: Prepare a graphite layer and a silver layer successively on the outside of the tantalum core anode after step 4 by dipping, and then mount the tantalum core anode on the negative electrode of the lead frame with silver paste, and weld The tantalum wire of the tantalum core anode is connected to the positive lead frame by the method, and then molded and packaged, aged and tested by epoxy resin.

实施例2Example 2

本实施例提出了一种固体片式钽电解电容器的制备方法,包括以下步骤:This embodiment proposes a method for preparing a solid chip tantalum electrolytic capacitor, comprising the following steps:

1)阳极设计:选用颗粒粒度均匀的钽金属粉末,计算所需钽粉重量,在其中插入钽丝并压制成方块状,然后在高温及真空条件下烧结成多孔基体钽芯阳极;1) Anode design: select tantalum metal powder with uniform particle size, calculate the weight of the required tantalum powder, insert tantalum wire into it and press it into a square shape, and then sinter it into a porous matrix tantalum core anode under high temperature and vacuum conditions;

2)形成介质膜:将硝酸作为电解质配制成的水溶液作为形成液,把上述钽芯阳极在形成液中通过电化学方式在钽芯阳极表面形成厚度均匀、一致性好的五氧化二钽介质膜;2) Dielectric film formation: the aqueous solution prepared with nitric acid as the electrolyte is used as the forming liquid, and the above-mentioned tantalum core anode is electrochemically formed on the surface of the tantalum core anode in the forming liquid to form a tantalum pentoxide dielectric film with uniform thickness and good consistency ;

3)第一阴极层的制备:将上述形成好五氧化二钽介质膜的钽芯阳极放入不同比重的硝酸锰溶液中进行浸渍、高温水汽分解,反复多次操作后形成第一阴极层,第一阴极层为二氧化锰。3) Preparation of the first cathode layer: put the above-mentioned tantalum pentoxide dielectric film-formed tantalum core anode into manganese nitrate solutions of different specific gravity for immersion, high-temperature water vapor decomposition, and repeated operations to form the first cathode layer. The first cathode layer is manganese dioxide.

4)第一阴极层加强处理:将上述已形成第一阴极层的钽芯阳极,放入以氯化锰(MnCl2)为电解质,配制成摩尔浓度为0.01mol/L的水溶液。通过外电极与钽芯阳极相连接作为正极,以石墨板作为负极,在10mA/cm2电流密度下进行恒流加电60min,在第一阴极层的制备步骤形成的第一阴极层表面制备一层均匀致密的二氧化锰作为第二阴极层,之后在350℃下热处理10min,最终得到二氧化锰阴极。4) Strengthening treatment of the first cathode layer: put the above-mentioned tantalum core anode formed with the first cathode layer into an aqueous solution with a molar concentration of 0.01 mol/L using manganese chloride (MnCl 2 ) as electrolyte. The external electrode is connected to the tantalum core anode as the positive electrode, and the graphite plate is used as the negative electrode, and a constant current is applied for 60 minutes at a current density of 10mA/cm 2 , and a layer is prepared on the surface of the first cathode layer formed in the preparation step of the first cathode layer. A uniform and dense layer of manganese dioxide is used as the second cathode layer, and then heat-treated at 350° C. for 10 minutes to finally obtain a manganese dioxide cathode.

5)组装片式钽电容器:在步骤4后的钽芯阳极外面通过浸渍的方式先后制备一层石墨层和银层,之后将钽芯阳极用银膏贴装在引线框负极上,通过电阻焊的方式将钽芯阳极的钽丝与正极引线框连接,然后通过环氧树脂进行模压封装、老化、测试。5) Assembling chip tantalum capacitors: Prepare a graphite layer and a silver layer successively on the outside of the tantalum core anode after step 4 by dipping, and then mount the tantalum core anode on the negative electrode of the lead frame with silver paste, and weld The tantalum wire of the tantalum core anode is connected to the positive lead frame by the method, and then molded and packaged, aged and tested by epoxy resin.

实施例3Example 3

本实施例提出了一种固体片式钽电解电容器的制备方法,包括以下步骤:This embodiment proposes a method for preparing a solid chip tantalum electrolytic capacitor, comprising the following steps:

1)阳极设计:选用颗粒粒度均匀的钽金属粉末,计算所需钽粉重量,在其中插入钽丝并压制成方块状,然后在高温及真空条件下烧结成多孔基体钽芯阳极;1) Anode design: select tantalum metal powder with uniform particle size, calculate the weight of the required tantalum powder, insert tantalum wire into it and press it into a square shape, and then sinter it into a porous matrix tantalum core anode under high temperature and vacuum conditions;

2)形成介质膜:将硝酸为电解质配制成的水溶液作为形成液,把上述钽芯阳极在形成液中通过电化学方式在钽芯阳极表面形成厚度均匀、一致性好的五氧化二钽介质膜;2) Dielectric film formation: the aqueous solution prepared with nitric acid as the electrolyte is used as the forming liquid, and the above-mentioned tantalum core anode is electrochemically formed on the surface of the tantalum core anode in the forming liquid to form a tantalum pentoxide dielectric film with uniform thickness and good consistency ;

3)第一阴极层的制备:将上述形成好五氧化二钽介质膜的钽芯阳极放入不同比重的硝酸锰溶液中进行浸渍、高温水汽分解,反复多次操作后形成第一阴极层,第一阴极层为二氧化锰。3) Preparation of the first cathode layer: put the above-mentioned tantalum pentoxide dielectric film-formed tantalum core anode into manganese nitrate solutions of different specific gravity for immersion, high-temperature water vapor decomposition, and repeated operations to form the first cathode layer. The first cathode layer is manganese dioxide.

4)第一阴极层加强处理:将上述已形成第一阴极层的钽芯阳极,放入以硫酸锰(MnSO4)为电解质,配制成摩尔浓度为1mol/L的水溶液。通过外电极与钽芯阳极相连接作为正极,以石墨板作为负极,在0.1mA/cm2电流密度下进行恒流加电5min,在第一阴极层的制备步骤形成的第一阴极层表面制备一层均匀致密的二氧化锰作为第二阴极层,之后在400℃下热处理5min,最终得到二氧化锰阴极。4) Strengthening treatment of the first cathode layer: Put the above-mentioned tantalum core anode with the first cathode layer into the electrolyte with manganese sulfate (MnSO 4 ) to prepare an aqueous solution with a molar concentration of 1 mol/L. The external electrode is connected to the tantalum core anode as the positive electrode, and the graphite plate is used as the negative electrode, and the current density of 0.1mA/ cm2 is energized at a constant current for 5 minutes, and the surface of the first cathode layer formed in the preparation step of the first cathode layer is prepared. A layer of uniform and dense manganese dioxide is used as the second cathode layer, and then heat-treated at 400° C. for 5 minutes to finally obtain the manganese dioxide cathode.

5)组装片式钽电容器:在步骤4后的钽芯阳极外面通过浸渍的方式先后制备一层石墨层和银层,之后将钽芯阳极用银膏贴装在引线框负极上,通过电阻焊的方式将钽芯阳极的钽丝与正极引线框连接,然后通过环氧树脂进行模压封装、老化、测试。5) Assembling chip tantalum capacitors: Prepare a graphite layer and a silver layer successively on the outside of the tantalum core anode after step 4 by dipping, and then mount the tantalum core anode on the negative electrode of the lead frame with silver paste, and weld The tantalum wire of the tantalum core anode is connected to the positive lead frame by the method, and then molded and packaged, aged and tested by epoxy resin.

对比例1Comparative example 1

本对比例提出了一种固体片式钽电解电容器的制备方法,包括以下步骤:This comparative example proposes a preparation method of a solid chip tantalum electrolytic capacitor, comprising the following steps:

1)阳极设计:选用颗粒粒度均匀的钽金属粉末,计算所需钽粉重量,在其中插入钽丝并压制成方块状,然后在高温及真空条件下烧结成多孔基体钽芯阳极;1) Anode design: select tantalum metal powder with uniform particle size, calculate the weight of the required tantalum powder, insert tantalum wire into it and press it into a square shape, and then sinter it into a porous matrix tantalum core anode under high temperature and vacuum conditions;

2)形成介质膜:将硝酸为电解质配制成的水溶液作为形成液,把上述钽芯阳极在形成液中通过电化学方式,在钽芯阳极表面形成厚度均匀、一致性好的五氧化二钽介质膜;2) Dielectric film formation: the aqueous solution prepared with nitric acid as the electrolyte is used as the forming liquid, and the above-mentioned tantalum core anode is electrochemically formed in the forming liquid to form a tantalum pentoxide medium with uniform thickness and good consistency on the surface of the tantalum core anode membrane;

3)二氧化锰阴极制造:将上述形成好五氧化二钽介质膜的钽芯阳极放入不同比重的硝酸锰溶液中进行浸渍、高温水汽分解,反复多次操作后形成二氧化锰阴极。3) Manufacturing of manganese dioxide cathode: Put the above-mentioned tantalum core anode formed with tantalum pentoxide dielectric film into manganese nitrate solutions of different specific gravity for immersion, high temperature water vapor decomposition, and form manganese dioxide cathode after repeated operations.

4)组装片式钽电容器:在步骤3后的钽芯阳极外面通过浸渍的方式先后制备一层石墨层和银层,之后将钽芯阳极用银膏贴装在引线框负极上,通过电阻焊的方式将钽芯阳极的钽丝与正极引线框连接,然后通过环氧树脂进行模压封装、老化、测试。4) Assembling chip tantalum capacitors: Prepare a graphite layer and a silver layer successively on the outside of the tantalum core anode after step 3 by dipping, then mount the tantalum core anode on the negative electrode of the lead frame with silver paste, and weld The tantalum wire of the tantalum core anode is connected to the positive lead frame by the method, and then molded and packaged, aged and tested by epoxy resin.

对比例2Comparative example 2

本对比例提出了一种固体片式钽电解电容器的制备方法,包括以下步骤:This comparative example proposes a preparation method of a solid chip tantalum electrolytic capacitor, comprising the following steps:

1)阳极设计:选用颗粒粒度均匀的钽金属粉末,计算所需钽粉重量,在其中插入钽丝并压制成方块状,然后在高温及真空条件下烧结成多孔基体钽芯阳极;1) Anode design: select tantalum metal powder with uniform particle size, calculate the weight of the required tantalum powder, insert tantalum wire into it and press it into a square shape, and then sinter it into a porous matrix tantalum core anode under high temperature and vacuum conditions;

2)形成介质膜:将硝酸为电解质配制成的水溶液作为形成液,把上述钽芯阳极在形成液中通过电化学方式在钽芯阳极表面形成厚度均匀、一致性好的五氧化二钽介质膜;2) Dielectric film formation: the aqueous solution prepared with nitric acid as the electrolyte is used as the forming liquid, and the above-mentioned tantalum core anode is electrochemically formed on the surface of the tantalum core anode in the forming liquid to form a tantalum pentoxide dielectric film with uniform thickness and good consistency ;

3)第一阴极层的制备:将上述形成好五氧化二钽介质膜的钽芯阳极放入不同比重的硝酸锰溶液中进行浸渍、高温水汽分解,反复多次操作后形成第一阴极层,第一阴极层为二氧化锰。3) Preparation of the first cathode layer: put the above-mentioned tantalum pentoxide dielectric film-formed tantalum core anode into manganese nitrate solutions of different specific gravity for immersion, high-temperature water vapor decomposition, and repeated operations to form the first cathode layer. The first cathode layer is manganese dioxide.

4)第一阴极层加强处理:将上述已形成第一阴极层的钽芯阳极,放入以硫酸锰(MnSO4)为电解质,配制成摩尔浓度为1mol/L的水溶液。通过外电极与钽芯阳极相连接作为正极,以石墨板作为负极,在0.1mA/cm2电流密度下进行恒流加电5min,在第一阴极层的制备步骤形成的第一阴极层表面制备一层均匀致密的二氧化锰作为第二阴极层,得到二氧化锰阴极。4) Strengthening treatment of the first cathode layer: Put the above-mentioned tantalum core anode with the first cathode layer into the electrolyte with manganese sulfate (MnSO 4 ) to prepare an aqueous solution with a molar concentration of 1 mol/L. The external electrode is connected to the tantalum core anode as the positive electrode, and the graphite plate is used as the negative electrode, and the current density of 0.1mA/ cm2 is energized at a constant current for 5 minutes, and the surface of the first cathode layer formed in the preparation step of the first cathode layer is prepared. A layer of uniform and dense manganese dioxide is used as the second cathode layer to obtain a manganese dioxide cathode.

5)组装片式钽电容器:在步骤4后的钽芯阳极外面通过浸渍的方式先后制备一层石墨层和银层,之后将钽芯阳极用银膏贴装在引线框负极上,通过电阻焊的方式将钽芯阳极的钽丝与正极引线框连接,然后通过环氧树脂进行模压封装、老化、测试。5) Assembling chip tantalum capacitors: Prepare a graphite layer and a silver layer successively on the outside of the tantalum core anode after step 4 by dipping, and then mount the tantalum core anode on the negative electrode of the lead frame with silver paste, and weld The tantalum wire of the tantalum core anode is connected to the positive lead frame by the method, and then molded and packaged, aged and tested by epoxy resin.

对比例3Comparative example 3

本对比例提出了一种固体片式钽电解电容器的制备方法,包括以下步骤:This comparative example proposes a preparation method of a solid chip tantalum electrolytic capacitor, comprising the following steps:

1)阳极设计:选用颗粒粒度均匀的钽金属粉末,计算所需钽粉重量,在其中插入钽丝并压制成方块状,然后在高温及真空条件下烧结成多孔基体钽芯阳极;1) Anode design: select tantalum metal powder with uniform particle size, calculate the weight of the required tantalum powder, insert tantalum wire into it and press it into a square shape, and then sinter it into a porous matrix tantalum core anode under high temperature and vacuum conditions;

2)形成介质膜:将硝酸为电解质配制成的水溶液作为形成液,把上述钽芯阳极在形成液中通过电化学方式在钽芯阳极表面形成厚度均匀、一致性好的五氧化二钽介质膜;2) Dielectric film formation: the aqueous solution prepared with nitric acid as the electrolyte is used as the forming liquid, and the above-mentioned tantalum core anode is electrochemically formed on the surface of the tantalum core anode in the forming liquid to form a tantalum pentoxide dielectric film with uniform thickness and good consistency ;

3)阴极层的制备:将上述形成好五氧化二钽介质膜的钽芯阳极放入不同比重的硝酸锰溶液中进行浸渍、高温水汽分解,反复多次操作后形成二氧化锰层,之后对二氧化锰在400℃下热处理10min,最终得到二氧化锰阴极。3) Preparation of the cathode layer: put the above-mentioned tantalum core anode formed with the tantalum pentoxide dielectric film into manganese nitrate solutions of different specific gravity for immersion, high-temperature water vapor decomposition, and form a manganese dioxide layer after repeated operations. The manganese dioxide was heat-treated at 400° C. for 10 minutes to finally obtain the manganese dioxide cathode.

4)组装片式钽电容器:在步骤3后的钽芯阳极外面通过浸渍的方式先后制备一层石墨层和银层,之后将钽芯阳极用银膏贴装在引线框负极上,通过电阻焊的方式将钽芯阳极的钽丝与正极引线框连接,然后通过环氧树脂进行模压封装、老化、测试。4) Assembling chip tantalum capacitors: Prepare a graphite layer and a silver layer successively on the outside of the tantalum core anode after step 3 by dipping, then mount the tantalum core anode on the negative electrode of the lead frame with silver paste, and weld The tantalum wire of the tantalum core anode is connected to the positive lead frame by the method, and then molded and packaged, aged and tested by epoxy resin.

对比例4Comparative example 4

本对比例提出了一种固体片式钽电解电容器的制备方法,包括以下步骤:This comparative example proposes a preparation method of a solid chip tantalum electrolytic capacitor, comprising the following steps:

1)阳极设计:选用颗粒粒度均匀的钽金属粉末,计算所需钽粉重量,在其中插入钽丝并压制成方块状,然后在高温及真空条件下烧结成多孔基体钽芯阳极;1) Anode design: select tantalum metal powder with uniform particle size, calculate the weight of the required tantalum powder, insert tantalum wire into it and press it into a square shape, and then sinter it into a porous matrix tantalum core anode under high temperature and vacuum conditions;

2)形成介质膜:将硝酸为电解质配制成的水溶液作为形成液,把上述钽芯阳极在形成液中通过电化学方式在钽芯阳极表面形成厚度均匀、一致性好的五氧化二钽介质膜;2) Dielectric film formation: the aqueous solution prepared with nitric acid as the electrolyte is used as the forming liquid, and the above-mentioned tantalum core anode is electrochemically formed on the surface of the tantalum core anode in the forming liquid to form a tantalum pentoxide dielectric film with uniform thickness and good consistency ;

3)第一阴极层的制备:将上述形成好五氧化二钽介质膜的钽芯阳极放入不同比重的硝酸锰溶液中进行浸渍、高温水汽分解,反复多次操作后形成二氧化锰层,最终得到二氧化锰第一阴极层。3) Preparation of the first cathode layer: put the tantalum core anode formed with the tantalum pentoxide dielectric film above into manganese nitrate solutions of different specific gravity for immersion, high-temperature water vapor decomposition, and form a manganese dioxide layer after repeated operations. Finally, the first cathode layer of manganese dioxide is obtained.

4)第一阴极层加强处理:将上述已形成第一阴极层的钽芯阳极,放入以含有0.03wt%壬基酚聚氧乙烯醚乙酸铵作为降粘剂,0.1wt%乙醇作为分散剂的比重为1.3g/cm3的硝酸锰溶液中,浸渍一次,之后把钽芯在温度为260℃,水蒸气压强为0.05MPa,氧气质量百分浓度9%条件下分解6分钟,得到二氧化锰阴极。4) Strengthening treatment of the first cathode layer: put the above-mentioned tantalum core anode that has formed the first cathode layer into the ammonium acetate containing 0.03wt% nonylphenol polyoxyethylene ether as a viscosity reducer, and 0.1wt% ethanol as a dispersant The manganese nitrate solution with specific gravity of 1.3g/cm 3 is immersed once, and then the tantalum core is decomposed for 6 minutes at a temperature of 260°C, a water vapor pressure of 0.05MPa, and an oxygen mass percentage concentration of 9% to obtain carbon dioxide manganese cathode.

5)组装片式钽电容器:在步骤4后的钽芯阳极外面通过浸渍的方式先后制备一层石墨层和银层,之后将钽芯阳极用银膏贴装在引线框负极上,通过电阻焊的方式将钽芯阳极的钽丝与正极引线框连接,然后通过环氧树脂进行模压封装、老化、测试。5) Assembling chip tantalum capacitors: Prepare a graphite layer and a silver layer successively on the outside of the tantalum core anode after step 4 by dipping, and then mount the tantalum core anode on the negative electrode of the lead frame with silver paste, and weld The tantalum wire of the tantalum core anode is connected to the positive lead frame by the method, and then molded and packaged, aged and tested by epoxy resin.

将实施例1~3和对比例制备得到的固体片式钽电解电容器进行老化测试和浪涌电流测试,得到如表1所示的结果。The solid chip tantalum electrolytic capacitors prepared in Examples 1-3 and Comparative Example were subjected to aging test and surge current test, and the results shown in Table 1 were obtained.

表1对比例与实施例的浪涌电流测试合格率统计Table 1 comparative example and the surge current test qualified rate statistics of embodiment

Figure BDA0004143780260000071
Figure BDA0004143780260000071

Figure BDA0004143780260000081
Figure BDA0004143780260000081

如图1所示为实施例1的步骤4中通过电化学方式制备得到的第二阴极层的扫描电镜图像,如图2-4所示分别为对比例1以及对比例3和4制备得到的二氧化锰阴极的扫描电镜图像。由图中可以看出,本申请的实施例在第一阴极层的基础上采用电化学方式进行强化处理,得到晶粒表面粗糙度更小的二氧化锰层,并且均匀致密,二氧化锰层更加连贯和完整,因此能够使耐浪涌电流性能更加优异。而对比例1以及对比例3和4制备得到的二氧化锰阴极的晶粒表面较为粗糙,导致耐浪涌电流性能较差。而对比例2中只通过电化学制备的二氧化锰层导电性比较差,通过热处理可以使导电性得到明显的改善。通过电化学方式结合热处理可有效降低固体片式钽电解电容器的ESR,提高电性能。As shown in Figure 1, it is a scanning electron microscope image of the second cathode layer prepared by electrochemical means in step 4 of Example 1, and as shown in Figure 2-4, it is prepared by Comparative Example 1 and Comparative Examples 3 and 4 respectively Scanning electron microscope image of a manganese dioxide cathode. It can be seen from the figure that the embodiment of the present application adopts electrochemical strengthening treatment on the basis of the first cathode layer to obtain a manganese dioxide layer with a smaller grain surface roughness, and is uniform and dense, and the manganese dioxide layer It is more coherent and complete, so it can make the surge current resistance performance more excellent. However, the manganese dioxide cathodes prepared in Comparative Example 1 and Comparative Examples 3 and 4 had relatively rough grain surfaces, resulting in poor surge current resistance. However, in comparative example 2, the conductivity of the manganese dioxide layer prepared only electrochemically is relatively poor, and the conductivity can be significantly improved by heat treatment. The ESR of the solid chip tantalum electrolytic capacitor can be effectively reduced and the electrical performance can be improved by combining the electrochemical method with heat treatment.

本发明提出的钽电解电容器的二氧化锰阴极、钽电解电容器及其制备方法,在钽电容器表面的二氧化锰层均匀致密,一致性好,成品老化后合格率更高,均达到90%以上,经过浪涌电流测试之后产品无漏电流增大或短路失效,浪涌电流测试后合格率可高达100%,有效提高钽电解电容器的使用安全性。The manganese dioxide cathode of the tantalum electrolytic capacitor proposed by the present invention, the tantalum electrolytic capacitor and the preparation method thereof, the manganese dioxide layer on the surface of the tantalum capacitor is uniform and dense, the consistency is good, and the qualified rate of the finished product after aging is higher, reaching more than 90%. , After the surge current test, the product has no leakage current increase or short-circuit failure, and the pass rate after the surge current test can be as high as 100%, which effectively improves the safety of tantalum electrolytic capacitors.

以上描述了本申请的具体实施方式,但本申请的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本申请揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本申请的保护范围之内。因此,本申请的保护范围应以所述权利要求的保护范围为准。The specific implementation of the present application has been described above, but the protection scope of the present application is not limited thereto. Anyone familiar with the technical field can easily think of changes or replacements within the technical scope disclosed in the present application, and should be included in the scope of the present application. Within the protection scope of this application. Therefore, the protection scope of the present application should be determined by the protection scope of the claims.

Claims (10)

1.一种耐浪涌钽电解电容器的二氧化锰阴极的制备方法,其特征在于,包括以下步骤:1. a preparation method of the manganese dioxide negative electrode of anti-surge tantalum electrolytic capacitor, is characterized in that, comprises the following steps: 1)提供已包覆有五氧化二钽介质膜的钽芯阳极,并放入不同比重的硝酸锰溶液中进行浸渍、高温水汽分解,反复多次操作后在五氧化二钽介质膜上形成第一阴极层;1) Provide a tantalum core anode coated with a tantalum pentoxide dielectric film, and put it into manganese nitrate solutions of different specific gravity for impregnation, high-temperature water vapor decomposition, and after repeated operations, the second tantalum pentoxide dielectric film is formed. a cathode layer; 2)采用电化学方式在所述第一阴极层的表面形成第二阴极层;2) forming a second cathode layer on the surface of the first cathode layer by electrochemical means; 3)对步骤2得到的样品进行热处理,形成二氧化锰阴极。3) heat-treating the sample obtained in step 2 to form a manganese dioxide cathode. 2.根据权利要求1所述的耐浪涌钽电解电容器的二氧化锰阴极的制备方法,其特征在于,所述步骤2中的电化学方式具体包括:2. the preparation method of the manganese dioxide negative electrode of anti-surge tantalum electrolytic capacitor according to claim 1, is characterized in that, the electrochemical mode in described step 2 specifically comprises: 通过外电极与步骤1得到的样品中的钽芯阳极相连接作为正极,以石墨板或不锈钢板作为负极,放入以锰的可溶性盐作为溶质的电解质溶液中,在0.1~20mA/cm2的电流密度下进行恒流加电5~60min。The tantalum core anode in the sample obtained in step 1 is connected through the external electrode as the positive electrode, and the graphite plate or stainless steel plate is used as the negative electrode, and put into the electrolyte solution with manganese soluble salt as the solute, at 0.1~20mA/cm 2 Under the current density, carry out constant current energization for 5-60 minutes. 3.根据权利要求2所述的耐浪涌钽电解电容器的二氧化锰阴极的制备方法,其特征在于,所述锰的可溶性盐包括硝酸锰、硫酸锰、氯化锰、醋酸锰,所述电解质溶液中以水作为溶剂,所述锰的可溶性盐的摩尔浓度为0.01~1mol/L。3. the preparation method of the manganese dioxide negative electrode of anti-surge tantalum electrolytic capacitor according to claim 2, is characterized in that, the soluble salt of described manganese comprises manganese nitrate, manganese sulfate, manganese chloride, manganese acetate, described Water is used as a solvent in the electrolyte solution, and the molar concentration of the soluble manganese salt is 0.01˜1 mol/L. 4.根据权利要求2所述的耐浪涌钽电解电容器的二氧化锰阴极的制备方法,其特征在于,所述已包覆有五氧化二钽介质膜的钽芯阳极具有从钽芯引出的钽丝,通过所述钽丝与所述外电极连接。4. the preparation method of the manganese dioxide negative electrode of anti-surge tantalum electrolytic capacitor according to claim 2 is characterized in that, the tantalum core anode that described has been coated with tantalum pentoxide dielectric film has the tantalum core anode that draws from tantalum core A tantalum wire connected to the external electrode through the tantalum wire. 5.根据权利要求1所述的耐浪涌钽电解电容器的二氧化锰阴极的制备方法,其特征在于,所述热处理的温度为250~400℃。5 . The method for preparing the manganese dioxide cathode of a surge-resistant tantalum electrolytic capacitor according to claim 1 , wherein the temperature of the heat treatment is 250-400° C. 6.根据权利要求1所述的耐浪涌钽电解电容器的二氧化锰阴极的制备方法,其特征在于,所述热处理的时间为5~60min。6 . The method for preparing the manganese dioxide cathode of a surge-resistant tantalum electrolytic capacitor according to claim 1 , wherein the heat treatment time is 5 to 60 minutes. 7.根据权利要求1所述的耐浪涌钽电解电容器的二氧化锰阴极的制备方法,其特征在于,所述第二阴极层为均匀致密的二氧化锰,并且所述第二阴极层的晶粒表面粗糙度小于所述第一阴极层的晶粒表面粗糙度。7. the preparation method of the manganese dioxide negative electrode of anti-surge tantalum electrolytic capacitor according to claim 1, is characterized in that, described second cathode layer is the manganese dioxide of uniform density, and the manganese dioxide of described second cathode layer The grain surface roughness is smaller than the grain surface roughness of the first cathode layer. 8.一种耐浪涌钽电解电容器的二氧化锰阴极,其特征在于,采用权利要求1-7中任一项所述的耐浪涌钽电解电容器的二氧化锰阴极的制备方法制备而成。8. A manganese dioxide cathode of a surge-resistant tantalum electrolytic capacitor, characterized in that it is prepared by the preparation method of the manganese dioxide cathode of a surge-resistant tantalum electrolytic capacitor according to any one of claims 1-7 . 9.一种固体片式钽电解电容器的制备方法,其特征在于,包括钽芯阳极的制备步骤、五氧化二钽介质膜的制备步骤以及权利要求1-7中任一项所述的耐浪涌钽电解电容器的二氧化锰阴极的制备方法。9. A method for preparing a solid chip tantalum electrolytic capacitor, characterized in that it comprises a preparation step of a tantalum core anode, a preparation step of a tantalum pentoxide dielectric film, and the wave-resistant method described in any one of claims 1-7. A method for preparing a manganese dioxide cathode of a tantalum electrolytic capacitor. 10.一种固体片式钽电解电容器,其特征在于,采用权利要求9所述的固体片式钽电解电容器的制备方法制备而成。10. A solid chip tantalum electrolytic capacitor, characterized in that it is prepared by the method for preparing a solid chip tantalum electrolytic capacitor according to claim 9.
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FR2236027A1 (en) * 1973-06-12 1975-01-31 Titanium Metals Corp Insoluble anode with good electrical characteristics - comprises a sintered titanium substrate with separately deposited manganese dioxide coatings
CN101866750A (en) * 2010-06-23 2010-10-20 福建国光电子科技股份有限公司 Electrochemical polymerization process for forming solid electrolyte layer on solid electrolytic capacitor
CN103366963A (en) * 2013-07-22 2013-10-23 株洲宏达电子有限公司 High-temperature sheet-type tantalum capacitor and manufacturing method thereof
CN103426640A (en) * 2013-07-16 2013-12-04 电子科技大学 Method for manufacturing thin film composite material

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2236027A1 (en) * 1973-06-12 1975-01-31 Titanium Metals Corp Insoluble anode with good electrical characteristics - comprises a sintered titanium substrate with separately deposited manganese dioxide coatings
CN101866750A (en) * 2010-06-23 2010-10-20 福建国光电子科技股份有限公司 Electrochemical polymerization process for forming solid electrolyte layer on solid electrolytic capacitor
CN103426640A (en) * 2013-07-16 2013-12-04 电子科技大学 Method for manufacturing thin film composite material
CN103366963A (en) * 2013-07-22 2013-10-23 株洲宏达电子有限公司 High-temperature sheet-type tantalum capacitor and manufacturing method thereof

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