CN116246882A - Square magnetic core winding machine - Google Patents
Square magnetic core winding machine Download PDFInfo
- Publication number
- CN116246882A CN116246882A CN202310388139.7A CN202310388139A CN116246882A CN 116246882 A CN116246882 A CN 116246882A CN 202310388139 A CN202310388139 A CN 202310388139A CN 116246882 A CN116246882 A CN 116246882A
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- wire
- feeding
- upper die
- conveying
- die
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- 238000004804 winding Methods 0.000 title claims abstract description 93
- 238000007599 discharging Methods 0.000 claims abstract description 96
- 230000007246 mechanism Effects 0.000 claims abstract description 74
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims abstract description 64
- 239000003973 paint Substances 0.000 claims abstract description 19
- 238000007747 plating Methods 0.000 claims abstract description 11
- 238000005491 wire drawing Methods 0.000 claims description 92
- 210000000078 claw Anatomy 0.000 claims description 40
- 238000003825 pressing Methods 0.000 claims description 37
- 238000009966 trimming Methods 0.000 claims description 33
- 230000007704 transition Effects 0.000 claims description 26
- 239000007788 liquid Substances 0.000 claims description 14
- 230000006978 adaptation Effects 0.000 claims description 12
- 239000000843 powder Substances 0.000 claims description 11
- 230000003044 adaptive effect Effects 0.000 claims description 6
- 239000004922 lacquer Substances 0.000 claims description 6
- 238000003860 storage Methods 0.000 claims description 6
- 238000005520 cutting process Methods 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims 3
- 230000000694 effects Effects 0.000 claims 1
- 238000000034 method Methods 0.000 description 11
- 230000008569 process Effects 0.000 description 8
- 238000007493 shaping process Methods 0.000 description 7
- 230000004907 flux Effects 0.000 description 6
- 238000005476 soldering Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000005611 electricity Effects 0.000 description 3
- 239000002184 metal Substances 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/071—Winding coils of special form
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/077—Deforming the cross section or shape of the winding material while winding
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/096—Dispensing or feeding devices
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/82—Recycling of waste of electrical or electronic equipment [WEEE]
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Wire Processing (AREA)
Abstract
The invention aims to provide a square magnetic core winding machine integrating wire feeding and paint stripping, tin at two end points of a wire section, wire pushing and self-winding, wire arrangement and product feeding and discharging. The automatic wire pushing and drawing machine comprises a main machine table (1), and a wire feeding and paint stripping mechanism, a tin-plating mechanism, a wire inserting and feeding mechanism, a wire pushing and drawing wire, a wire arranging mechanism and a loading and unloading mechanism which are sequentially arranged on the main machine table (1), wherein the tin-plating mechanism is correspondingly and movably connected with the wire feeding and paint stripping mechanism, the wire inserting and feeding mechanism is correspondingly and movably connected with the tin-plating mechanism, and the wire pushing and drawing wire arranging mechanism is respectively and movably connected with the wire inserting and feeding mechanism and the loading and unloading mechanism. The invention is suitable for the square magnetic core winding field.
Description
Technical Field
The invention relates to a square magnetic core winding machine.
Background
The square magnetic core is named as square magnetic core because the two column cores are arranged in parallel and the solid whole appearance is square. At present, no special equipment for winding square magnetic cores exists in the market, and the square magnetic cores need to be wound in the past, if conventional crochet hook wire-bonding winding equipment is adopted, because the double magnetic cores are arranged side by side, the winding action of one magnetic core in the winding process is blocked by the magnetic core on the other side, and the winding is difficult to complete. Therefore, the double core is required to be disassembled, and the double core columns after the winding of the inner core column is completed are assembled together. However, the winding is divided into three procedures of left winding, right winding and assembling, so that the complexity of winding is greatly improved, the cost of multi-step equipment is increased, and the overall efficiency and winding accuracy are reduced due to multiple steps. Therefore, it is necessary to design a winding machine which is capable of winding a square magnetic core coil, avoiding the need for winding wires by a conventional winding machine, and integrating wire feeding and paint stripping, tin plating, winding, wire arrangement and product feeding and discharging.
Disclosure of Invention
The invention aims to solve the technical problem of overcoming the defects of the prior art and providing a square magnetic core winding machine integrating wire feeding, paint stripping, tin at two end points of a wire section, wire pushing, self-winding, wire arranging, wire trimming and product feeding and discharging.
The technical scheme adopted by the invention is as follows: the automatic wire pushing and drawing machine comprises a main machine table, and a wire feeding and paint stripping mechanism, a wire throwing mechanism, a wire inserting and feeding mechanism, a wire pushing and drawing wire, a wire arranging mechanism and a feeding and discharging mechanism which are sequentially arranged on the main machine table, wherein the wire throwing mechanism is correspondingly and movably connected with the wire feeding and paint stripping mechanism, the wire inserting and feeding mechanism is correspondingly and movably connected with the wire throwing mechanism, and the wire pushing and drawing wire arranging mechanism is respectively and movably connected with the wire inserting and feeding mechanism and the feeding and discharging mechanism.
The wire feeding and paint stripping mechanism comprises a wire storage box, a wire guide wheel set frame and a paint stripping and trimming machine table which are correspondingly adapted in sequence, wherein the wire storage box is arranged on one side of the machine table, and the wire guide wheel set frame and the paint stripping and trimming machine table are sequentially arranged on the machine table.
The tin spot mechanism comprises a tin spot wire taking clamp frame body, a tin spot wire taking clamp, a soldering flux and a tin liquid placing table, the tin spot wire taking clamp frame body, the soldering flux and the tin liquid placing table are sequentially arranged on the host table in an adapting mode, a tin spot wire taking traversing cylinder, a tin spot wire taking traversing part, a tin spot wire taking lifting part and a tin spot wire taking rotating motor are arranged on the tin spot wire taking clamp frame body in an adapting mode, and the tin spot wire taking clamp adapting connection is arranged on the rotating output end of the tin spot wire taking rotating motor and is movably adapted to the paint stripping and wire cutting machine table and the upper portion of the soldering flux and the tin liquid placing table respectively.
The inserting sheet wire feeding mechanism comprises an inserting sheet wire feeding bottom plate, a wire arranging positioning device and an inserting sheet wire pushing device are arranged on the inserting sheet wire feeding bottom plate in an adapting mode, the inserting sheet wire pushing device is movably arranged in front of the wire arranging positioning device in an adapting mode, the inserting sheet wire pushing device is matched with the wire arranging positioning device in an adapting mode, the wire arranging positioning device comprises a wire arranging positioning fixing seat, a wire arranging box, a wire shifting plate forward moving part, a wire shifting plate lifting cylinder and a wire shifting plate, the wire arranging positioning fixing seat is fixedly arranged on the inserting sheet wire feeding bottom plate in an adapting mode, the wire arranging box is arranged on the front section of the wire arranging positioning fixing seat in an adapting mode, the wire shifting plate forward moving cylinder is fixedly arranged on the rear section of the wire arranging positioning fixing seat, the wire shifting plate forward moving part is connected to the output end of the wire shifting plate forward moving cylinder in an adapting mode, the wire shifting plate lifting cylinder is fixedly arranged on the forward moving part, the wire pulling plate is fixedly connected with the output end of the wire pulling plate lifting cylinder and is vertically movably arranged in the wire placing box in an adapting mode, a wire positioning wire inlet part is arranged at the bottom of the front end of the wire placing box, the wire positioning wire inlet part comprises an upper bottom plate and a lower bottom plate which are sequentially stacked at the bottom of the wire placing box, a wire falling gap is reserved between the front end of the upper bottom plate and the front plate of the wire placing box, an upper half wire passing groove position is arranged at the bottom of the front end of the upper bottom plate, the upper half wire passing groove position is adapted to the lower part of the wire falling gap, a lower half wire passing groove position is arranged at the top of the front end of the lower bottom plate, a wire pushing inserting sheet movable gap groove is reserved between the bottom of the front edge of the upper bottom plate and the top of the front edge of the lower bottom plate, the wire pushing inserting sheet movable slot is adapted between the upper half wire pushing slot position and the lower half wire pushing slot position, the wire pushing device comprises an inserting sheet moving cylinder, an inserting sheet transferring piece, an inserting sheet fixing clamp plate and a wire pushing inserting sheet, the inserting sheet moving cylinder is fixedly arranged on the inserting sheet wire feeding bottom plate and is adapted to be transversely arranged in front of the wire placing box, the inserting sheet transferring piece is adapted to be movably connected to the output end of the inserting sheet moving cylinder, the inserting sheet fixing clamp plate is fixedly arranged on the inserting sheet transferring piece, the wire pushing inserting sheet is adapted to be inserted in the inserting sheet fixing clamp plate, the wire pushing inserting sheet is adapted to one side of the wire placing box and is movably adapted to the wire pushing sheet movable slot, the inserting sheet wire feeding mechanism further comprises an inserting sheet wire feeding device, the feeding device for the inserting sheet wire feeding clamp wire comprises an inserting sheet wire feeding clamp wire feeding frame, an inserting sheet wire feeding clamp wire feeding transverse moving electric cylinder, an inserting sheet wire feeding clamp wire feeding lifting electric cylinder, an inserting sheet wire feeding clamp wire feeding rotating motor and an inserting sheet wire feeding clamp wire feeding pneumatic clamping jaw, wherein the inserting sheet wire feeding clamp wire feeding frame is adaptively arranged on the host platform, the inserting sheet wire feeding clamp wire feeding transverse moving electric cylinder is adaptively and horizontally arranged on the inserting sheet wire feeding clamp wire feeding frame, the inserting sheet wire feeding lifting electric cylinder is movably connected with the output end of the inserting sheet wire feeding clamp wire feeding transverse moving electric cylinder through an inserting sheet wire feeding clamp wire feeding transverse moving part, the inserting sheet wire feeding clamp wire feeding rotating motor is movably connected with the output end of the inserting sheet wire feeding clamp wire feeding lifting electric cylinder through an inserting sheet wire feeding clamp wire feeding lifting part, the feeding pneumatic clamping jaw of the inserting sheet wire feeding clamp is connected to the rotation output end of the feeding rotary motor of the inserting sheet wire feeding clamp in an adaptive and movable mode, and the feeding pneumatic clamping jaw is arranged above the tin-plating wire taking clamp and the wire placing box.
The push-wire winding stay wire and wire trimming mechanism comprises a conveying chassis plate, a conveying top chassis plate, a bottom die conveying device, a push-wire winding bottom die device, a push-wire winding upper die device, a wire trimming upper die device and a wire trimming upper die device, wherein the conveying top chassis plate is fixedly arranged above the conveying chassis plate, the bottom die conveying device is arranged on the conveying chassis plate in an adapting mode, the push-wire winding bottom die device is movably arranged on the bottom die conveying device and is movably arranged above the bottom die jacking device in an adapting mode, the push-wire winding upper die device, the wire trimming upper die device and the wire trimming upper die device are sequentially and fixedly arranged on the conveying top chassis plate in an adapting mode, and the push-wire winding bottom die device is movably arranged below the push-wire winding upper die device, the wire trimming upper die device and the wire trimming upper die device.
The bottom die conveying device comprises a bottom die conveying electric cylinder, a bottom die conveying parallel track, a bottom die electric cylinder conveying member and a bottom die conveying driven member, wherein the bottom die conveying electric cylinder and the bottom die conveying parallel track are adapted, parallel and fixedly arranged on the conveying bottom frame plate, the bottom die electric cylinder conveying member is adapted and movably connected to the output end of the bottom die conveying electric cylinder, and the bottom die conveying driven member is adapted and movably arranged on the bottom die conveying parallel track; the push wire winding bottom die device comprises a bottom die seat and a bottom die which is adaptively arranged in the bottom die seat, a bottom die product placing groove, a bottom die oblique angle wire inlet channel and a bottom die head ring wire inlet guide groove are arranged in the bottom die, the bottom die oblique angle wire inlet channel is adaptively and respectively arranged at two sides of the bottom die product placing groove, the bottom die head ring wire inlet guide groove is adaptively arranged at the lower section of the bottom die product placing groove and is adaptively and correspondingly matched with the wire outlet end of the bottom die oblique angle wire inlet channel, an oblique angle wire inlet wing plate is adaptively and inserted on the bottom die seat, the oblique angle wire inlet wing plate comprises an upper wing plate and a lower wing plate, a wire inlet guide channel is reserved between the upper wing plate and the lower wing plate, the wire outlet end of the positioning wire inlet channel is adaptively and correspondingly connected with the wire inlet end of the wire inlet guide channel, and the wire outlet ends of the bottom die oblique angle wire inlet channel are adaptively and fixedly arranged on the bottom die electric cylinder conveying piece and the bottom die conveying driven piece respectively; the die device comprises a first lower pressing cylinder, a die cover and a die, wherein the die cover and the die are arranged on the push wire winding, the first lower pressing cylinder is fixedly arranged on the conveying top frame plate, the output end of the first lower pressing cylinder vertically downwards passes through the conveying top frame plate, the die cover is fixedly connected to the output end of the first lower pressing cylinder in an adaptive manner, the die is arranged on the push wire winding in an adaptive manner, the die is correspondingly and movably arranged below the die on the push wire winding, an upper die product placing groove, an upper die oblique angle inlet channel and an upper die first coil inlet guide groove are arranged in the die on the push wire winding, the upper die oblique angle inlet guide groove is correspondingly arranged on two sides of the upper die product placing groove, the upper die first coil inlet guide groove is correspondingly arranged on the lower section of the upper die product placing groove and the upper die oblique angle inlet channel, the bottom die is correspondingly arranged in the lower die corresponding to the upper die oblique angle inlet channel, and the upper die guide groove is correspondingly arranged on the upper die oblique angle inlet guide groove.
The wire drawing upper die device comprises a second lower pressing cylinder, a wire drawing upper die cover body, a wire drawing upper die, an upper die wire drawing cylinder and an upper die wire drawing piece, wherein the second lower pressing cylinder is fixedly arranged on the conveying top frame plate, the output end of the second lower pressing cylinder vertically penetrates through the conveying top frame plate, the wire drawing upper die cover body is fixedly connected to the output end of the second lower pressing cylinder, the wire drawing upper die is adaptively arranged in the wire drawing upper die cover body, the bottom die adaption pair is movably arranged below the wire pushing and winding upper die, the two upper die wire drawing cylinders are adaptively and horizontally inserted at two sides of the wire drawing upper die cover body, the two upper die wire drawing pieces are adaptively and movably arranged in the wire drawing upper die cover body and are adaptively and movably inserted in the wire pushing and winding upper die, and the two upper die wire drawing pieces are respectively fixedly connected with the output ends of the two upper die wire drawing cylinders; the upper die wire drawing piece comprises a first upper die wire drawing piece and a second upper die wire drawing piece, wherein the connecting end of the first upper die wire drawing piece is fixedly connected with the output end of the upper die wire drawing cylinder, the connecting end of the second upper die wire drawing piece is fixedly connected with the output end of the upper die wire drawing cylinder, and the wire drawing end of the first upper die wire drawing piece and the wire drawing end of the second upper die wire drawing piece are correspondingly vertically placed in the wire drawing upper die side by side.
The whole line upper die device comprises a third lower air cylinder, a whole line upper die cover body and a whole line upper die, wherein the third lower air cylinder is adapted and fixedly arranged on the conveying top frame plate, the output end of the third lower air cylinder vertically penetrates through the conveying top frame plate, the whole line upper die cover body is fixedly connected to the output end of the third lower air cylinder, the whole line upper die is adapted and connected into the whole line upper die cover body through a buffer spring, and the bottom die adaptation is correspondingly and movably arranged below the whole line upper die; the upper module comprises an upper die top connecting block and four wire trimming pins, the four wire trimming pins are uniformly and vertically arranged at the bottom of the upper die top connecting block, and the bottom of each wire trimming pin is provided with a lower pressing wire trimming position.
The feeding and discharging mechanism comprises a product tray group, a product clamping and delivering rack claw device, a product transitional placing device and a product feeding and discharging clamping claw device which are sequentially arranged on the main machine table, wherein the product feeding and discharging clamping claw device comprises a first feeding and discharging transverse moving rack, a first feeding and discharging transverse moving cylinder, a first feeding and discharging transverse moving piece, a first feeding and discharging clamping claw lifting cylinder, a second feeding and discharging clamping claw lifting cylinder, a first feeding and discharging pneumatic clamping jaw and a second feeding and discharging pneumatic clamping jaw, the first feeding and discharging transverse moving rack is adapted to be arranged on the main machine table, the first feeding and discharging transverse moving rack is fixedly and transversely arranged on the first feeding and discharging transverse moving rack, the first feeding and discharging transverse moving piece is adapted and movably connected to the output end of the first feeding and discharging transverse moving cylinder, the first feeding and discharging clamping claw lifting cylinder and the second feeding and discharging clamping claw lifting cylinder are vertically and fixedly arranged on the first feeding and discharging transverse moving piece in parallel, the first feeding and discharging pneumatic clamping claw lifting cylinder is fixedly arranged on the first feeding and discharging pneumatic clamping claw lifting cylinder, the first feeding and discharging pneumatic clamping claw lifting cylinder is fixedly arranged on the first feeding and discharging pneumatic clamping claw lifting jaw is fixedly arranged on the bottom of the first feeding and discharging pneumatic clamping jaw lifting seat, and the second feeding and discharging pneumatic clamping claw lifting jaw is fixedly arranged on the bottom of the first feeding and discharging pneumatic clamping jaw lifting seat; the product transition placing device comprises a product transition transverse moving electric cylinder which is arranged on the main machine table in an adapting mode, a product transition transverse moving part is arranged on the product transition transverse moving electric cylinder in an adapting and movable mode, a product transition placing jig strip is fixedly arranged on the product transition transverse moving part, and the first feeding and discharging pneumatic clamping jaw and the second feeding and discharging pneumatic clamping jaw are adapted to be movably arranged above one end of the product transition placing jig strip.
The product clamp is sent a frame claw device and is sent support frame body, product clamp are sent sideslip electricity jar, product clamp and are sent sideslip spare, product clamp and are sent lift cylinder, product clamp is sent lift moving part, product clamp is sent and is increased Cheng Shengjiang cylinder, product clamp is sent and is increased journey lift moving part, product clamp is sent bottom backup pad, product clamp send the antedisplacement cylinder and pneumatic product clamp send the claw, product clamp is sent support frame body adaptation to be set up on the host computer platform, product clamp is sent sideslip electricity jar and is transversely arranged on the product clamp is sent support frame body, product clamp is sent sideslip spare adaptation swing joint to set up on the output of product clamp is sent sideslip electricity jar, product clamp is sent lift cylinder fixed vertical setting and is in on the product clamp is sent the sideslip spare, product clamp is sent lift moving part adaptation to set up on the output of product clamp and is sent the product clamp to increase Cheng Shengjiang cylinder adaptation setting up on the product clamp and send the lift moving part, product clamp is sent the end to be sent the product clamp to increase the journey and is sent the bottom to be connected to send the end of product clamp to send the end to be in order to send the product clamp to send the end to be in the top of product clamp to send the cylinder to send the end to be in front to the product clamp to be connected with the product clamp to send the top of the end of cylinder to be in the product clamp to be sent the cylinder to be transversely arranged on the top of product clamp to be connected with the top clamp.
The beneficial effects are that: according to the invention, the wire feeding and paint stripping mechanism, the tin spot mechanism, the inserting piece wire feeding mechanism, the wire pushing, winding and drawing wire and wire arranging mechanism and the feeding and discharging mechanism are sequentially arranged, so that the working procedures of feeding, wire-drawing and wire drawing and arranging and discharging of the square magnetic cores can be completed in one step;
the magnetic core column of the wire-segment wound product automatically forms a spiral coil to rise to wind by adopting an oblique angle wire pushing mode by the wire pushing and pulling wire and wire arranging mechanism, and the winding efficiency and the winding accuracy of the square magnetic core double magnetic core columns are effectively improved.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is an enlarged schematic view of FIG. 1 at reference number A;
FIG. 3 is an enlarged schematic view of FIG. 1 at reference number B;
FIG. 4 is a schematic diagram of the overall structure of the present invention;
FIG. 5 is a schematic diagram showing the combined structure of the bottom mold device and the upper mold cover;
FIG. 6 is a schematic diagram of a push wire winding bottom die device of the present invention;
FIG. 7 is an enlarged schematic view of FIG. 6 at reference number C;
FIG. 8 is a schematic top view of the push wire winding bottom die apparatus of the present invention;
fig. 9 is an enlarged schematic view of fig. 8 at reference numeral D;
FIG. 10 is a bottom view of the push wire winding upper die cover structure of the present invention;
FIG. 11 is a schematic view showing a combined perspective structure of a wire upper die cover, a wire upper die, an upper die wire cylinder and an upper die wire member of the wire upper die apparatus of the present invention;
FIG. 12 is a schematic view showing a combined three-dimensional structure of a wire upper die, an upper die wire cylinder and an upper die wire member of the wire upper die apparatus of the present invention;
FIG. 13 is a schematic view showing a combined three-dimensional structure of an upper die wire drawing cylinder and an upper die wire drawing member of the wire drawing upper die device of the present invention;
FIG. 14 is a schematic view of the combined side structure of the upper die wire cylinder and upper die wire member of the wire upper die apparatus of the present invention;
FIG. 15 is a schematic view showing the combined structure of the push wire winding bottom die device and the cover of the whole wire upper die;
FIG. 16 is a schematic view showing the combined structure of the push wire winding bottom die device and the whole upper die member of the present invention;
FIG. 17 is an enlarged schematic view of FIG. 16 at reference number E;
FIG. 18 is a schematic view of the overall structure of the in-line module of the present invention;
FIG. 19 is a schematic view of the overall construction of the tab feeding mechanism of the present invention;
FIG. 20 is an enlarged schematic view of the portion F of FIG. 19;
FIG. 21 is a schematic overall side elevational view of the tab feeding mechanism of the present invention;
FIG. 22 is an enlarged schematic view of the portion labeled G in FIG. 21;
fig. 23 is a schematic overall structure of the product gripping claw apparatus of the present invention.
Detailed Description
As shown in fig. 1 to 23, the invention comprises a main machine table 1, and a wire-feeding and paint-stripping mechanism, a tin-plating mechanism, a plug-in wire-feeding mechanism, a push-wire-winding wire-pulling and wire-trimming mechanism and an upper and lower mechanism which are sequentially arranged on the main machine table 1, wherein the tin-plating mechanism is correspondingly and movably connected with the wire-feeding and paint-stripping mechanism, the plug-in wire-feeding mechanism is correspondingly and movably connected with the tin-plating mechanism, and the push-wire-winding wire-pulling and wire-trimming mechanism is respectively and movably connected with the plug-in wire-feeding mechanism and the upper and lower mechanisms.
The wire feeding and paint stripping mechanism comprises a wire storage box 21, a wire guide wheel set frame 22 and a paint stripping and trimming machine table 23 which are correspondingly matched in sequence, wherein the wire storage box 21 is arranged on one side of the main machine table 1, and the wire guide wheel set frame 22 and the paint stripping and trimming machine table 23 are sequentially arranged on the main machine table 1.
The tin spot mechanism comprises a tin spot wire taking clamp frame 31, a tin spot wire taking clamp 32, a soldering flux and tin liquid placing table 33, the tin spot wire taking clamp frame 31, the soldering flux and tin liquid placing table 33 are sequentially arranged on the host table 1 in an adapting mode, a tin spot wire taking traversing cylinder 311, a tin spot wire taking traversing piece 312, a tin spot wire taking lifting cylinder 313, a tin spot wire taking lifting piece 314 and a tin spot wire taking rotating motor 315 are arranged on the tin spot wire taking clamp frame 31 in an adapting mode, and the tin spot wire taking clamp 32 is connected to the rotating output end of the tin spot wire taking rotating motor 315 and is respectively movably adapted to the upper portions of the paint stripping wire cutting machine table 23, the soldering flux and the tin liquid placing table 33.
The inserting sheet wire feeding mechanism comprises an inserting sheet wire feeding bottom plate 41, a wire arranging positioning device and an inserting sheet wire pushing device are adaptively arranged on the inserting sheet wire feeding bottom plate 41, the inserting sheet wire pushing device is adaptively and movably arranged in front of the wire arranging positioning device, the inserting sheet wire pushing device is adaptively and movably inserted and matched with the wire arranging positioning device, the wire arranging positioning device comprises a wire arranging positioning fixed seat 421, a wire arranging box 422, a wire poking plate advancing cylinder 423, a front pressure moving part 424, a wire poking plate lifting cylinder 425 and a wire poking plate 426, the wire arranging positioning fixed seat 421 is adaptively and fixedly arranged on the inserting sheet wire feeding bottom plate 41, the wire arranging box 422 is adaptively arranged at the front section of the wire arranging positioning fixed seat 421, the wire poking plate advancing cylinder 423 is fixedly arranged at the rear section of the wire arranging positioning fixed seat 421, the front pressure moving part 424 is adaptively connected to the output end of the wire poking plate advancing cylinder 423, the wire poking plate lifting cylinder 425 is fixedly arranged on the front pressure moving part 424, the wire pulling plate 426 is fixedly connected with the output end of the wire pulling plate lifting cylinder 425 and is arranged in the wire placing box 422 in a vertically movable manner, the front end bottom of the wire placing box 422 is provided with a wire positioning wire inlet part, the wire positioning wire inlet part comprises an upper bottom plate 4221 and a lower bottom plate 4222 which are sequentially stacked and arranged at the bottom of the wire placing box 422, a wire falling gap is reserved between the front end of the upper bottom plate 4221 and the front plate 4223 of the wire placing box 422, the front end bottom of the upper bottom plate 4221 is provided with an upper half wire passing groove position 42211, an upper half wire passing groove position 42211 is arranged below the wire falling gap, the front end top of the lower bottom plate 4222 is provided with a lower half wire passing groove position 42221, the upper half wire passing groove position and the lower half wire passing groove are positioned to form a positioning wire passing groove, a wire pushing 4224 is reserved between the front edge bottom of the upper bottom plate 4221 and the front edge top of the lower bottom plate 4222, the wire pushing movable gap groove 24 is adapted between the upper half wire passing groove position 42211 and the lower half wire passing groove position 42221, the inserting sheet pushing device comprises an inserting sheet moving electric cylinder 431, an inserting sheet transferring piece 432, an inserting sheet fixing clamp 433 and a pushing sheet 434, wherein the inserting sheet moving electric cylinder 431 is fixedly arranged on the inserting sheet feeding bottom plate 41 and is adapted to be transversely arranged in front of the wire placing box 422, the inserting sheet transferring piece 432 is adapted to be movably connected to the output end of the inserting sheet moving electric cylinder 431, the inserting sheet fixing clamp 433 is fixedly arranged on the inserting sheet transferring piece 432, the pushing sheet 434 is adapted to be inserted into the inserting sheet fixing clamp 433, the pushing sheet 434 is adapted to be arranged on one side of the wire placing box 422 and is movably matched with the pushing sheet movable gap groove 4224, the inserting sheet feeding mechanism further comprises an inserting sheet wire feeding and wire clamping feeding device, the inserting sheet wire feeding device comprises an inserting sheet wire feeding and clamping feeding frame 44, an inserting sheet wire feeding electric cylinder 45, an inserting sheet wire feeding and lifting electric cylinder 46, an inserting sheet wire feeding and rotating motor 47 and an inserting sheet wire feeding and transversely moving clamping pneumatic clamping jaw 48, the plug-in sheet feeding and wire clamping feeding frame 44 is arranged on the host platform 1 in an adapting mode, the plug-in sheet feeding and wire clamping feeding transverse moving electric cylinder 45 is horizontally arranged on the plug-in sheet feeding and wire clamping feeding frame 44 in an adapting mode, the plug-in sheet feeding and wire clamping feeding lifting electric cylinder 46 is arranged at the output end of the plug-in sheet feeding and wire clamping feeding transverse moving electric cylinder 45 through an adapting movable connection of the plug-in sheet feeding and wire clamping feeding member 451, the plug-in sheet feeding and wire clamping feeding rotary motor 47 is arranged at the output end of the plug-in sheet feeding and wire clamping feeding lifting electric cylinder 46 through an adapting movable connection of the plug-in sheet feeding and wire clamping feeding lifting member 461, and the plug-in sheet feeding and wire clamping feeding pneumatic clamping jaw 48 is connected to the rotary output end of the plug-in sheet feeding and wire clamping feeding rotary motor 47 in an adapting movable mode above the tin-taking clamp 32 and the wire clamping box 422.
The push-wire winding stay wire and wire trimming mechanism comprises a conveying bottom frame plate 51, a conveying top frame plate 52, a bottom die conveying device, a push-wire winding bottom die device, a push-wire winding upper die device, a wire winding upper die device and a wire trimming upper die device, wherein the conveying top frame plate 52 is fixedly arranged above the conveying bottom frame plate 51, the bottom die conveying device is arranged on the conveying bottom frame plate 51 in an adapting mode, the push-wire winding bottom die device is movably arranged on the bottom die conveying device in an adapting mode and is movably arranged above the bottom die jacking device, the push-wire winding upper die device, the wire winding upper die device and the wire trimming upper die device are sequentially and fixedly arranged on the conveying top frame plate 52 in an adapting mode, and the push-wire winding bottom die device is movably arranged below the push-wire winding upper die device, the wire winding upper die device and the wire trimming upper die device.
The bottom die conveying device comprises a bottom die conveying electric cylinder 531, a bottom die conveying parallel track 532, a bottom die electric cylinder conveying member 533 and a bottom die conveying driven member 534, wherein the bottom die conveying electric cylinder 531 and the bottom die conveying parallel track 532 are matched, parallel and fixedly arranged on the conveying bottom frame plate 51, the bottom die electric cylinder conveying member 533 is matched and movably connected to the output end of the bottom die conveying electric cylinder 531, and the bottom die conveying driven member 534 is matched and movably arranged on the bottom die conveying parallel track 532; the push wire winding bottom die device comprises a bottom die seat 541 and a bottom die 542 which is adaptively arranged in the bottom die seat 541, a bottom die product placing groove 5421, a bottom die oblique angle wire inlet channel 5422 and a bottom die head ring wire inlet guide groove 5423 are arranged in the bottom die 542, the bottom die oblique angle wire inlet channel 5422 is adaptively and separately arranged at two sides of the bottom die product placing groove 5421, the bottom die head ring wire inlet guide groove 5423 is adaptively and correspondingly arranged at the lower section of the bottom die product placing groove 5421 and is adaptively and correspondingly matched with the wire outlet end of the bottom die oblique angle wire inlet channel 5422, an oblique angle wire inlet wing plate 545 is adaptively and correspondingly arranged on the bottom die seat 541, the oblique angle wire inlet wing plate 545 comprises an upper wing plate 5451 and a lower wing plate 5452, a wire inlet guide channel 5453 is reserved between the upper wing plate 5451 and the lower wing plate 5452, the wire outlet end of the positioning wire inlet channel 5453 is correspondingly connected with the wire inlet end of the wire inlet guide channel 5453, and the wire outlet end of the wire guide channel 5453 is adaptively and fixedly arranged on a bottom die electric cylinder conveying member 533 and a bottom die conveying follower 534; the push wire winding upper die device comprises a first lower air pressing cylinder 551, a push wire winding upper die cover 552 and a push wire winding upper die 553, wherein the first lower air pressing cylinder 551 is fixedly arranged on the conveying top frame plate 52, the output end of the first lower air pressing cylinder 551 vertically downwards passes through the conveying top frame plate 52, the push wire winding upper die cover 552 is fixedly connected to the output end of the first lower air pressing cylinder 551, the push wire winding upper die 553 is arranged in the push wire winding upper die cover 552 in a matched mode, the bottom die 542 is correspondingly and movably arranged below the push wire winding upper die 553, an upper die product placing groove 531, an upper die bevel angle inlet channel 532 and an upper die head coil inlet guide groove 533 are arranged in the push wire winding upper die 553, the upper die bevel angle inlet channel 532 is correspondingly arranged on two sides of the upper die product placing groove 531, the upper die head coil inlet guide groove 533 is correspondingly arranged on the lower section of the upper die product placing groove 531 and corresponds to the outlet end of the upper die wire channel 532, the bottom die 542 is correspondingly arranged in the push wire winding upper die placing groove 5421 corresponds to the upper die head coil inlet groove 5423, and the upper die bevel angle inlet guide groove 5423 corresponds to the upper die head coil inlet groove 5423.
The wire-drawing upper die device comprises a second lower pressing cylinder 561, a wire-drawing upper die cover 562, a wire-drawing upper die 563, an upper die wire-drawing cylinder 564 and an upper die wire-drawing member, wherein the second lower pressing cylinder 561 is fixedly arranged on the conveying top frame plate 52, the output end of the second lower pressing cylinder 561 vertically penetrates through the conveying top frame plate 52, the wire-drawing upper die cover 562 is fixedly connected to the output end of the second lower pressing cylinder 561, the wire-drawing upper die 563 is adaptively arranged in the wire-drawing upper die cover 562, the bottom die 542 is adaptively and movably arranged below the wire-pushing upper die 553, the two upper die wire-drawing cylinders 564 are adaptively and horizontally inserted at two sides of the wire-drawing upper die cover 562, the two upper die wire-drawing members are adaptively and movably arranged in the wire-drawing upper die cover 562 and are adaptively and movably inserted in the wire-pushing upper die 553, and the two upper die wire-drawing members are respectively connected with the output ends of the two upper die wire-drawing cylinders 564; the upper die wire drawing members include a first upper die wire drawing member 5651 and a second upper die wire drawing member 5652, wherein a connection end of the first upper die wire drawing member 5651 is fixedly connected with an output end of one upper die wire drawing cylinder 564, a connection end of the second upper die wire drawing member 5652 is fixedly connected with an output end of the other upper die wire drawing cylinder 564, and a wire drawing end of the first upper die wire drawing member 5651 and a wire drawing end of the second upper die wire drawing member 5652 are vertically placed in the wire drawing upper die 563 correspondingly side by side.
The line-shaping upper die device comprises a third lower air pressing cylinder, a line-shaping upper die cover 572 and a line-shaping upper die 573, wherein the third lower air pressing cylinder is adapted and fixedly arranged on the conveying top frame plate 52, the output end of the third lower air pressing cylinder vertically penetrates through the conveying top frame plate 52, the line-shaping upper die cover 572 is fixedly connected to the output end of the third lower air pressing cylinder, the line-shaping upper die 573 is adapted and connected in the line-shaping upper die cover 572 through a buffer spring 574, and the bottom die 542 is adapted and correspondingly movably arranged below the line-shaping upper die 573; the module 573 on the whole line includes a connecting block 5731 on the top of the upper mould on the whole line and four whole line pins 5732, the four whole line pins 5732 are uniformly and vertically arranged at the bottom of the connecting block 5731 on the top of the upper mould on the whole line, and the bottom end of each whole line pin 5732 is provided with a pressing line position 5733.
The feeding and discharging mechanism comprises a product tray group 61, a product clamping and delivering rack claw device, a product transitional placing device and a product feeding and discharging clamping claw device which are sequentially arranged on the main machine table 1, the product feeding and discharging clamping claw device comprises a first feeding and discharging transverse moving rack 621, a first feeding and discharging transverse moving electric cylinder 622, a first feeding and discharging transverse moving piece 623, a first feeding and discharging clamping claw lifting cylinder 624, a second feeding and discharging clamping claw lifting cylinder 625, a first feeding and discharging pneumatic clamping claw 626 and a second feeding and discharging pneumatic clamping claw 627, the first feeding and discharging transverse moving rack 621 is arranged on the main machine table 1 in an adapting way, the first feeding and discharging transverse moving electric cylinder 622 is fixedly transversely arranged on the first feeding and discharging transverse moving rack 621, the first feeding and discharging transverse moving member 623 is adapted to be movably connected to the output end of the first feeding and discharging transverse moving cylinder 622, the first feeding and discharging gripper lifting cylinder 624 and the second feeding and discharging gripper lifting cylinder 625 are vertically and fixedly arranged on the first feeding and discharging transverse moving member 623 side by side, the first feeding and discharging pneumatic gripper 626 is adapted to be fixedly connected to the bottom output end of the first feeding and discharging gripper lifting cylinder 624, the second feeding and discharging pneumatic gripper 627 is adapted to be fixedly connected to the bottom output end of the second feeding and discharging gripper lifting cylinder 625, and the first feeding and discharging pneumatic gripper 626 and the second feeding and discharging pneumatic gripper 627 are adapted to be movably arranged above the conveying chassis plate 51 and the bottom die seat 541; the product transition placing device comprises a product transition transverse moving electric cylinder 631 which is arranged on the main machine table 1 in an adapting mode, a product transition transverse moving part 632 is arranged on the product transition transverse moving electric cylinder 631 in an adapting and movable mode, a product transition placing jig strip 633 is fixedly arranged on the product transition transverse moving part 632, and the first feeding and discharging pneumatic clamping jaw 626 and the second feeding and discharging pneumatic clamping jaw 627 are adapted and movably arranged above one end of the product transition placing jig strip 633.
The product gripping and feeding rack claw device comprises a product gripping and feeding support frame body 641, a product gripping and feeding transverse moving electric cylinder 642, a product gripping and feeding transverse moving part 643, a product gripping and feeding lifting cylinder 644, a product gripping and feeding lifting moving part 645, a product gripping and feeding stroke increasing lifting cylinder 646, a product gripping and feeding stroke increasing lifting moving part 647, a product gripping and feeding bottom end support plate 648, a product gripping and feeding forward moving cylinder 649 and a pneumatic product gripping and feeding claw 650, wherein the product gripping and feeding support frame body 641 is adapted to be arranged on the host computer 1, the product gripping and feeding transverse moving electric cylinder 642 is adapted to be transversely arranged on the product gripping and feeding support frame body 641, the product gripping and feeding transverse moving part 643 is adapted to be movably connected to be arranged on the output end of the product gripping and feeding transverse moving electric cylinder 642, the product gripping and feeding lifting cylinder 644 is fixedly and vertically arranged on the product gripping and feeding transverse moving part 643, the product clamping lifting moving member 645 is movably connected to the output end of the product clamping lifting cylinder 644, the product clamping stroke increasing lifting cylinder 646 is fixedly connected to the product clamping lifting moving member 645, the product clamping stroke increasing lifting moving member 647 is connected to the output end of the product clamping stroke increasing Cheng Shengjiang cylinder 646, the product clamping bottom support plate 648 is fixedly and transversely arranged at the bottom of the product clamping stroke increasing lifting moving member 647, the product clamping advancing cylinder 649 is transversely arranged at the bottom of the product clamping bottom support plate 648, and the pneumatic product clamping claw 650 is connected to the output end of the product clamping advancing cylinder 649 and is respectively and movably arranged above the product transition placing jig strip 633 and above the product tray group 61.
Working principle:
the wire rod is on line from wire rod bin 21 and in wire rod guiding wheel group frame 22 gets into to shell lacquer and cut the line board 23, the wire rod section is in shell lacquer and cut the line after accomplishing in the line board 23 and shell lacquer and cut the line, then get the fastener 32 to get the fastener by the point tin, transfer the fastener 32 to the scaling powder and tin liquid and place the top of the scaling powder of platform 33 place the dish, point tin gets the fastener 32 and turn the wire rod section to vertical to under the rotation drive of the rotation motor 315 of line that gets the point tin, then descend, one end of wire rod section enters scaling powder and tin liquid place the scaling powder of platform 33, then rise and turn 180 degrees and descend, in scaling powder and tin liquid place the scaling powder of platform 33 for the other end of wire rod section, accomplish the point scaling powder process at wire rod section both ends, then point tin gets the fastener 32 and takes the wire rod section to the scaling powder and place the top of the tin liquid of platform 33 place the tin liquid, turn the wire rod section to the vertical to the back descend, for the one end point tin of wire rod section, then rise and turn 180 degrees and then descend again to another end tin of wire rod section.
After the tin plating process is completed, the tin plating wire taking clamp 32 drives the wire segments to horizontally arranged, the inserting sheet wire feeding pneumatic clamping jaw 48 descends and clamps the wire segments, then the wire is transferred and placed in the wire placing box 422, the wire pulling plate lifting cylinder 425 drives the wire pulling plate 426 to descend until the wire pulling plate is tightly attached to the upper surface of the upper base plate 4221 of the wire placing box 422, then the wire pulling plate advancing cylinder 423 drives the wire pulling plate 426 to move forward, the wire pulling plate 426 dials the wire segments in the wire placing box 422 to the front part of the wire placing box 422, and a wire falling gap of the wire is located in the wire placing box. At this time, the insert moving cylinder 431 is started and drives the insert fixing clamp 433 to move along the length direction of the wire placing box 422 through the insert transferring piece 432, and in the process, the wire pushing insert 434 enters from the left end of the wire pushing insert movable slot 4224 of the wire placing box 422 and pushes the wire segment placed in the positioning wire slot to move along the right side of the wire placing box 422, so that the wire segment is straightly pushed to the wire guiding channel 4453 of the bevel wire inlet wing plate 445.
Meanwhile, the pneumatic product clamping claw 650 grabs the square magnetic core product to be wound in the product tray set 61 and transfers the square magnetic core product to the product transitional placing jig bar 633, and after the product transitional placing jig bar 633 is filled with the product to be wound, the product transitional placing jig bar 633 moves to the lower parts of the first feeding and discharging pneumatic clamping claw 626 and the second feeding and discharging pneumatic clamping claw 627. At this time, the bottom die holder 541 is driven by the bottom die conveying cylinder 531 to be placed below the sides of the first feeding and discharging pneumatic clamping jaw 626 and the second feeding and discharging pneumatic clamping jaw 627, and is to be fed. When the material is taken for the first time, the first feeding and discharging pneumatic clamping jaw 626 and the second feeding and discharging pneumatic clamping jaw 627 are sequentially lowered to grab the square magnetic core product to be wound, then move to the upper side of the bottom die seat 541, and then the first feeding and discharging pneumatic clamping jaw 626 descends the product and places the product on the bottom die product placing groove 5421 in the bottom die 542. Then, the bottom die holder 541 is driven by the bottom die conveying electric cylinder 531 to reset to one side of the wire placing box 422, so that the wire outlet end of the positioning wire slot is correspondingly connected with the wire inlet end of the wire inlet guide channel 5453 in an adaptive manner.
The push wire winding upper die cover 552 is driven by the first lower pressure cylinder 551 to press down and fit on the bottom die seat 541, that is, the push wire winding upper die 553 is fit and pressed on the bottom die 542, and meanwhile, the upper die product placing groove 531 is fit and arranged on the square magnetic core 8.
Wire 9 is pushed by wire pushing insertion piece 434 in the positioning wire passing groove, sequentially enters the module oblique angle wire inlet channel and the first coil of wire thread groove through wire inlet guide channel 4453, and the first section of wire 9 advances along the first coil of wire thread groove and forms a layer of thread coil around the magnetic core column of the product, and surrounds the magnetic core column of the product. The external wire feeding equipment continuously feeds and pushes wires, the wires continuously advance along the first coil of the lead wire thread groove and form thread coils around the product magnetic core column, the originally formed thread coils are pushed by post forming to rotationally rise along the thread of the product magnetic core column until all threads surround the product magnetic core column, and the push wire winding forming of the two magnetic core columns of the square magnetic core 8 is completed. Then, the push wire winding upper die cover 552 is reset under the drive of the first push cylinder 551.
The bottom die conveying electric cylinder 531 drives the bottom die holder 541 to move below the pull wire upper die cover 562, and the second lower pressing cylinder 561 drives the pull wire upper die cover 562 to press and fit on the bottom die holder 541, so that the pull wire upper die 563 is fit and pressed on the bottom die 542. At this time, the wire ends of the first upper die wire drawing member 5651 and the wire ends of the second upper die wire drawing member 5652 are respectively disposed between the transverse wire pins at two ends of the square magnetic core 8, then the two upper die wire drawing cylinders 564 are simultaneously started and respectively drive the first upper die wire drawing member 5651 and the second upper die wire drawing member 5652 to perform a separation action, and in the separation process, the wire ends of the first upper die wire drawing member 5651 and the wire ends of the second upper die wire drawing member 5652 respectively straighten the wire pins at two ends of the square magnetic core 8, so that the wire ends at two ends of the wire pins are respectively vertically distributed along two ends of the square magnetic core 8, to complete the wire drawing action of the wire pins at two ends of the square magnetic core 8, and then the wire drawing upper die cover 562 is reset under the driving of the second lower pressure cylinder 561.
The bottom die conveying electric cylinder 531 drives the bottom die holder 541 to move to the lower side of the whole upper die cover 572, the third lower air cylinder drives the whole upper die cover 572 to press and fit on the bottom die holder 541, so that the whole upper die 573 is fit and pressed on the bottom die 542, in the pressing process, four whole wire pins 5732 on the whole upper die 573 are respectively aligned with four wire pins on two ends of the square magnetic core 8 and four metal clamping pieces 81 on two ends of the square magnetic core 8, in the early stage of the pressing process, the four wire pins respectively fall into four lower pressing wire pins 5733 along cambered surface diagonal edges on the lower pressing wire pins 5733, in the later stage of the pressing process, the four wire pins are respectively guided and pressed in the four metal clamping pieces 81 on two ends of the square magnetic core 8 by the four lower pressing wire pins 5733, the whole upper die cover is reset under the driving of the third lower air cylinder. During the pressing down process, the buffer spring 574 plays a role in buffering the over-line module 573, so that the over-line module 573 is prevented from being hard pressed on the bottom die 542, and the square magnetic core 8 is prevented from being damaged. After finishing the wire-arrangement, the upper die cover 572 is reset, the bottom die conveying electric cylinder 531 drives the bottom die holder 541 to move to the lower side of the first upper and lower pneumatic clamping jaw 626, the first upper and lower pneumatic clamping jaw 626 descends to clamp and lift the product for wire-arrangement, then the second lower pneumatic clamping jaw 627 clamps the product to be wound to advance to the upper side of the bottom die 542 and descends to be discharged into the bottom die 542, and the bottom die conveying electric cylinder 531 drives the bottom die holder 541 to reset to the wire pushing forming station end and sequentially completes wire pushing, wire winding, wire pulling and wire arrangement procedures.
The first feeding and discharging pneumatic clamping jaw 626 transfers the product with the winding and pulling wire being completed to the product transitional placement jig strip 633, meanwhile, the second feeding and discharging pneumatic clamping jaw 627 descends and grabs the product to be wound, and then the empty first feeding and discharging pneumatic clamping jaw 626 and the second feeding and discharging pneumatic clamping jaw 627 grab the product to be wound move to the upper part of the discharging station of the bottom die seat 541.
When the product transition placing jig bar 633 is fully loaded with the wound square magnetic core product, the product transition placing jig bar 633 moves below the pneumatic product clamping and conveying claw 650, and the pneumatic product clamping and conveying claw 650 sequentially clamps and conveys the wound square magnetic core product back to the product production grade of the product tray set 61.
The invention is suitable for the square magnetic core winding field.
Claims (10)
1. Square magnetic core coiling machine, its characterized in that: including host computer platform (1) and set gradually inlet wire on host computer platform (1) shell lacquer mechanism, some tin mechanism, inserted sheet send line mechanism, push-wire stay wire and whole line mechanism and last unloading mechanism, some tin mechanism with inlet wire shell lacquer mechanism corresponds swing joint, inserted sheet send line mechanism with some tin mechanism corresponds swing joint, push-wire stay wire and whole line mechanism respectively with inserted sheet send line mechanism and go up unloading mechanism and correspond swing joint.
2. The square core winder of claim 1, wherein: the wire feeding and paint stripping mechanism comprises a wire storage box (21), a wire guide wheel set frame (22) and a paint stripping and trimming machine (23) which are correspondingly matched in sequence, wherein the wire storage box (21) is arranged on one side of the main machine table (1), and the wire guide wheel set frame (22) and the paint stripping and trimming machine (23) are sequentially arranged on the main machine table (1).
3. The square core winder of claim 2, wherein: the tin spot mechanism includes that some tin get line clamp support body (31), some tin get fastener (32) and scaling powder and tin liquid place platform (33), some tin get fastener support body (31) with scaling powder and tin liquid place platform (33) in proper order the adaptation setting in host computer platform (1), some tin get on fastener support body (31) the adaptation be provided with some tin get line sideslip electric cylinder (311), some tin get line sideslip piece (312), some tin get line lift electric cylinder (313), some tin get line lifter (314) and some tin get line rotation motor (315), some tin get fastener (32) adaptation connection set up on the rotation output of some tin get line rotation motor (315) and respectively movable adaptation in the top of shelling lacquer line cutting machine platform (23) and scaling powder and tin liquid place platform (33).
4. A square core winder as claimed in claim 3, wherein: the inserting piece wire feeding mechanism comprises an inserting piece wire feeding bottom plate (41), a wire arranging positioning device and an inserting piece wire pushing device are arranged on the inserting piece wire feeding bottom plate (41) in an adapting mode, the inserting piece wire pushing device is movably arranged in front of the wire arranging positioning device in an adapting mode, the inserting piece wire pushing device is in adapting mode with the wire arranging positioning device in an adapting mode, the wire arranging positioning device comprises a wire arranging positioning fixing seat (421), a wire placing box (422), a wire shifting plate advancing cylinder (423), a front pressing moving part (424), a wire shifting plate lifting cylinder (425) and a wire shifting plate (426), the wire arranging positioning fixing seat (421) is fixedly arranged on the inserting piece wire feeding bottom plate (41), the wire arranging box (422) is adaptively arranged on the front section of the wire arranging positioning fixing seat (421), the wire shifting plate advancing cylinder (423) is fixedly arranged on the rear section of the wire arranging positioning fixing seat (421), the front pressing moving part (424) is adaptively connected to the output end of the wire shifting plate advancing cylinder (423), the wire shifting plate (425) is fixedly arranged on the wire shifting plate (426) and is fixedly arranged on the wire shifting plate (426), the wire positioning and feeding part comprises an upper bottom plate (4221) and a lower bottom plate (4222) which are sequentially stacked at the bottom of the wire placing box (422), a wire falling gap is reserved between the front end of the upper bottom plate (4221) and the front edge top of the wire placing box (422), an upper half wire groove position (42211) is arranged at the bottom of the front end of the upper bottom plate (4221), the upper half wire groove position (42211) is adapted to the lower part of the wire falling gap, a lower half wire groove position (42221) is arranged at the top of the front end of the lower bottom plate (4222), the upper half wire groove position and the lower half wire groove position form a positioning wire passing groove, a wire pushing insert movable groove (4224) is reserved between the bottom of the front edge of the upper bottom plate (4221) and the front edge top of the lower bottom plate (4222), the wire pushing insert movable gap groove (24) is adapted to the upper half wire groove position (42211) and the lower half wire groove (42221), the wire pushing insert (431) is arranged between the wire pushing groove (431) and the wire pushing cylinder (433) is connected to the fixed and the movable insert (433) at the front end of the wire feeding box (433), the inserting piece fixing clamp plate (433) is fixedly arranged on the inserting piece transferring piece (432), the wire pushing inserting piece (434) is adaptively inserted into the inserting piece fixing clamp plate (433), the wire pushing inserting piece (434) is adaptively arranged on one side of the wire placing box (422) and movably matched with the wire pushing inserting piece movable clearance groove (4224), the inserting piece wire feeding mechanism further comprises an inserting piece wire feeding and clamping wire feeding device, the inserting piece wire feeding and clamping wire feeding device comprises an inserting piece wire feeding and clamping feeding rack (44), an inserting piece wire feeding and clamping transverse moving electric cylinder (45), an inserting piece wire feeding and clamping wire lifting electric cylinder (46), an inserting piece wire feeding and clamping wire feeding and rotating motor (47) and an inserting piece wire feeding and clamping pneumatic clamping jaw (48), the feeding and clamping wire feeding rack (44) is arranged on the host platform (1) in an adapting way, the feeding and transverse moving electric cylinder (45) is arranged on the feeding and clamping wire feeding rack (44) in an adapting way, the feeding and lifting electric cylinder (46) is arranged on the output end of the feeding and transverse moving electric cylinder (45) in an adapting and movable way through the feeding and clamping wire feeding and transverse moving part (451), the feeding and clamping wire feeding rotary motor (47) is arranged on the output end of the feeding and lifting electric cylinder (46) in an adapting and movable way through the feeding and clamping wire feeding and transverse moving part (461), the pneumatic clamping jaw (48) for feeding the insert wire feeding clamp is connected to the rotary output end of the rotary motor (47) for feeding the insert wire feeding clamp in an adaptive and rotary mode and is arranged above the tin-plating wire taking clamp (32) and the wire placing box (422) in an adaptive and movable mode.
5. The square core winder of claim 4, wherein: the push-wire winding stay wire and wire trimming mechanism comprises a conveying bottom frame plate (51), a conveying top frame plate (52), a bottom die conveying device, a push-wire winding bottom die device, a push-wire winding upper die device, a wire trimming upper die device and a wire trimming upper die device, wherein the conveying top frame plate (52) is adapted and fixedly arranged above the conveying bottom frame plate (51), the bottom die conveying device is adapted and arranged on the conveying bottom frame plate (51), the push-wire winding bottom die device is adapted and movably arranged on the bottom die conveying device and is movably arranged above the bottom die jacking device, the push-wire winding upper die device, the wire winding upper die device and the wire trimming upper die device are sequentially and fixedly arranged on the conveying top frame plate (52), and the push-wire winding bottom die device is adapted and movably arranged below the push-wire winding upper die device, the wire winding upper die device and the wire trimming upper die device.
6. The square core winder of claim 5, wherein: the bottom die conveying device comprises a bottom die conveying electric cylinder (531), a bottom die conveying parallel track (532), a bottom die electric cylinder conveying member (533) and a bottom die conveying driven member (534), wherein the bottom die conveying electric cylinder (531) and the bottom die conveying parallel track (532) are fixedly arranged on the conveying bottom frame plate (51) in an adapting and parallel manner, the bottom die electric cylinder conveying member (533) is movably connected to the output end of the bottom die conveying electric cylinder (531) in an adapting and movable manner, and the bottom die conveying driven member (534) is movably arranged on the bottom die conveying parallel track (532) in an adapting and parallel manner; the push wire winding bottom die device comprises a bottom die seat (541) and a bottom die (542) which is adaptively arranged in the bottom die seat (541), a bottom die product placing groove (5421), a bottom die oblique angle wire inlet channel (5422) and a bottom die head coil wire inlet guide groove (5423) are arranged in the bottom die (542), the bottom die oblique angle wire inlet channel (5422) is adaptively and respectively arranged at two sides of the bottom die product placing groove (5421), the bottom die head coil wire inlet guide groove (5423) is adaptively arranged at the lower section of the bottom die product placing groove (5421) and is adaptively and correspondingly matched with the wire outlet end of the bottom die wire inlet channel (5422), oblique angle wire inlet wing plates (545) are adaptively and respectively inserted on the bottom die seat (541), the oblique angle wire inlet wing plates (545) comprise upper wing plates (5451) and lower wing plates (5452), wire outlet ends of the positioning wire grooves are adaptively and correspondingly provided with wire inlet guide grooves (5453) which are correspondingly connected with wire inlet guide grooves (534) of the bottom die (5422) of the bottom die, and the wire inlet guide grooves (5453) are correspondingly arranged at the bottom die (533), and the wire inlet ends of the two wire inlet guide grooves are correspondingly connected with the wire inlet ends of the bottom die (5452) respectively; the push wire winding upper die device comprises a first lower air cylinder (551), a push wire winding upper die cover (552) and a push wire winding upper die (553), wherein the first lower air cylinder (551) is fixedly arranged on the conveying top frame plate (52), the output end of the first lower air cylinder (551) vertically downwards passes through the conveying top frame plate (52), the push wire winding upper die cover (552) is fixedly connected to the output end of the first lower air cylinder (551), the push wire winding upper die (553) is adaptively arranged in the push wire winding upper die cover (552), the bottom die (542) is adaptively and movably arranged below the push wire winding upper die (553), an upper die product placing groove (531), an upper die bevel angle feed channel (532) and an upper die head coil inlet guide groove (533) are arranged in the push wire winding upper die (553), the upper die bevel angle feed channel (532) is adaptively and fixedly connected to the output end of the first lower air cylinder (551), the upper die bevel angle feed channel (532) is adaptively arranged on the upper die placing groove (531) and corresponds to the upper die (532) and corresponds to the upper die (5421) bevel angle feed channel corresponding to the upper die (532), the upper die (532) and the upper die bevel angle feed channel (531) is correspondingly arranged on the upper die (532), the wire outlet end of the wire inlet guide channel (5453) is connected with the wire inlet end of the upper die oblique angle wire inlet channel (532) in an adapting mode, the bottom die first-ring wire inlet guide groove (5423) is correspondingly adapted with the upper die first-ring wire inlet guide arc groove (533), and the bottom die first-ring wire inlet guide groove (5423) is matched with the upper die first-ring wire inlet guide arc groove (533) to form a first-ring wire lead thread groove.
7. The square core winder of claim 6, wherein: the wire drawing upper die device comprises a second lower pressing cylinder (561), a wire drawing upper die cover body (562), a wire drawing upper die (563), an upper die wire drawing cylinder (564) and an upper die wire drawing piece, wherein the second lower pressing cylinder (561) is fixedly arranged on the conveying top frame plate (52), the output end of the second lower pressing cylinder (561) vertically penetrates through the conveying top frame plate (52), the wire drawing upper die cover body (562) is fixedly connected to the output end of the second lower pressing cylinder (561), the wire drawing upper die (563) is adaptively arranged in the wire drawing upper die cover body (562), the bottom die (542) is adaptively and correspondingly movably arranged below the wire pushing upper die (553), the two upper die wire drawing cylinders (564) are adaptively and fixedly and horizontally inserted at two sides of the wire drawing upper die cover body (562), the two upper die wire drawing pieces are adaptively and movably arranged in the wire drawing upper die cover body (562) and are correspondingly and movably inserted at two sides of the wire pushing upper die cover body (553), and the two upper die wire drawing units (562) are respectively connected with the wire drawing upper die units (562; the upper die wire drawing piece comprises a first upper die wire drawing piece (5651) and a second upper die wire drawing piece (5652), wherein the connecting end of the first upper die wire drawing piece (5651) is fixedly connected with the output end of the upper die wire drawing cylinder (564), the connecting end of the second upper die wire drawing piece (5652) is fixedly connected with the output end of the upper die wire drawing cylinder (564), and the wire drawing end of the first upper die wire drawing piece (5651) and the wire drawing end of the second upper die wire drawing piece (5652) are correspondingly vertically placed in the wire drawing upper die (563) side by side.
8. The square core winder of claim 7, wherein: the line-straightening upper die device comprises a third lower air cylinder, a line-straightening upper die cover body (572) and a line-straightening upper die (573), wherein the third lower air cylinder is fixedly arranged on the conveying top frame plate (52) in an adapting mode, the output end of the third lower air cylinder vertically penetrates through the conveying top frame plate (52), the line-straightening upper die cover body (572) is fixedly connected to the output end of the third lower air cylinder, the line-straightening upper die (573) is connected into the line-straightening upper die cover body (572) in an adapting mode through a buffer spring (74), and the bottom die (542) is movably arranged below the line-straightening upper die (573) in an adapting mode; the upper molding piece (573) comprises an upper molding top connecting block (5731) and four wire trimming pins (5732), the four wire trimming pins (5732) are uniformly and vertically arranged at the bottom of the upper molding top connecting block (5731), and a lower pressing wire trimming position (5733) is arranged at the bottom of each wire trimming pin (5732).
9. The square core winder of claim 8, wherein: the feeding and discharging mechanism comprises a product tray group (61), a product clamping and delivering rack claw device, a product transition placing device and a product feeding and discharging clamping claw device which are sequentially arranged on the main machine table (1), the product feeding and discharging clamping claw device comprises a first feeding and discharging transverse moving rack (621), a first feeding and discharging transverse moving electric cylinder (622), a first feeding and discharging transverse moving part (623), a first feeding and discharging clamping claw lifting cylinder (624), a second feeding and discharging clamping claw lifting cylinder (625), a first feeding and discharging pneumatic clamping claw (626) and a second feeding and discharging pneumatic clamping claw (627), the first feeding and discharging transverse moving rack (621) is adaptively arranged on the main machine table (1), the first feeding and discharging transverse moving electric cylinder (622) is fixedly transversely arranged on the first feeding and discharging transverse moving rack (621), the first feeding and discharging transverse moving electric cylinder (622) is movably connected to the output end of the first feeding and discharging transverse moving electric cylinder (622), the first feeding and discharging transverse moving electric cylinder (625) is connected to the first feeding and discharging transverse moving cylinder (624) by the first feeding and discharging transverse moving electric cylinder (627), the first feeding and discharging transverse moving electric cylinder (624) is fixedly arranged at the first feeding and discharging transverse moving cylinder (627) is connected to the first feeding and discharging transverse moving cylinder (624) by the first feeding and discharging transverse moving electric cylinder (622), the first feeding and discharging pneumatic clamping jaw (626) and the second feeding and discharging pneumatic clamping jaw (627) are movably arranged above the conveying bottom frame plate (51) and the bottom die seat (541) in an adapting mode; product transition placer is in including the adaptation setting product transition sideslip electronic jar (631) on host computer platform (1), adaptation swing joint is provided with product transition sideslip piece (632) on product transition sideslip piece (632), fixed being provided with product transition on product transition sideslip piece (632) and placing tool strip (633), pneumatic clamping jaw (626) in first unloading and pneumatic clamping jaw (627) adaptation activity in the second go up the top of the one end of tool strip (633) is placed in the product transition.
10. The square core winder of claim 9, wherein: the product clamping and conveying rack claw device comprises a product clamping and conveying support rack body (641), a product clamping and conveying transverse moving electric cylinder (642), a product clamping and conveying transverse moving part (643), a product clamping and conveying lifting cylinder (644), a product clamping and conveying transverse moving part (645), a product clamping and conveying Cheng Shengjiang cylinder (646), a product clamping and conveying stroke increasing lifting transfer part (647), a product clamping and conveying bottom end supporting plate (648), a product clamping and conveying front moving cylinder (649) and a pneumatic product clamping and conveying claw (650), wherein the product clamping and conveying support rack body (641) is adaptively arranged on the host machine table (1), the product clamping and conveying transverse moving part (642) is adaptively and transversely arranged on the product clamping and conveying support rack body (641), the product clamping and conveying transverse moving part (643) is adaptively and movably arranged on the output end of the product clamping and conveying transverse moving electric cylinder (642), the product clamping and conveying lifting cylinder (644) is fixedly and vertically arranged on the product clamping conveying part (643), the product lifting and lifting moving part (645) is adaptively and movably connected with the product clamping and conveying lifting cylinder (646) is movably arranged on the output end of the product clamping and conveying transverse moving part (643), the bottom support plate (648) is fixed and transversely arranged at the bottom of the product clamping and conveying stroke-increasing lifting transfer piece (647), the product clamping and conveying advancing cylinder (649) is adapted and transversely arranged at the bottom of the product clamping and conveying bottom support plate (648), and the pneumatic product clamping and conveying claw (650) is adapted and connected and arranged at the output end of the product clamping and conveying advancing cylinder (649) and is respectively and movably arranged above the product transition placement jig strip (633) and above the product tray group (61).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310388139.7A CN116246882B (en) | 2023-04-12 | 2023-04-12 | Square magnetic core winding machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310388139.7A CN116246882B (en) | 2023-04-12 | 2023-04-12 | Square magnetic core winding machine |
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| CN116246882A true CN116246882A (en) | 2023-06-09 |
| CN116246882B CN116246882B (en) | 2023-12-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202310388139.7A Active CN116246882B (en) | 2023-04-12 | 2023-04-12 | Square magnetic core winding machine |
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| Country | Link |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN118016443A (en) * | 2023-10-24 | 2024-05-10 | 珠海科瑞思科技股份有限公司 | Double-magnetic-ring multi-wire hybrid winding machine |
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|---|---|
| CN116246882B (en) | 2023-12-12 |
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