Oil-gas separator based on oil disturbance noise suppression structure
Technical Field
The invention belongs to the technical field of noise reduction of fluid machinery, and relates to an oil-gas separator based on an oil disturbance noise suppression structure.
Background
The exhaust gas of the compressor contains a small amount of lubricating oil, enters the oil-gas separator through an exhaust pipeline to perform oil-gas separation, the separated gas is discharged from the oil-gas separator to enter the gas path system, the separated lubricating oil is stored at the bottom of the oil-gas separator, and is discharged from the oil-gas separator to enter the oil path system under the action of pressure, so that the cyclic utilization is realized. Because of the change of the operation condition of the compressor, the content of the lubricating oil in the exhaust gas is changed, and the content of the separated lubricating oil is also changed, so that the liquid level of the lubricating oil at the bottom of the oil-gas separator is fluctuated, and oil disturbing noise is induced.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide an oil-gas separator based on an oil disturbing noise inhibiting structure, so as to solve the problem that the liquid level of lubricating oil at the bottom of the oil-gas separator fluctuates along with the change of the content of the lubricating oil in exhaust gas to induce oil disturbing noise.
In order to achieve the purpose, the invention is realized by adopting the following technical scheme:
The oil-gas separator based on the oil-disturbing noise inhibiting structure comprises a cylinder, wherein the lower end of the cylinder is connected with a base, a coaxial supporting and positioning rod is arranged in the cylinder, the upper end of the supporting and positioning rod is connected with a floating plate, the floating plate and the cylinder are in clearance fit, a plurality of lubricating oil channels are formed in the floating plate, and porous materials are arranged on the upper surface and the lower surface of the floating plate;
An upper groove, a lower groove and a base oil drain hole which are coaxial are sequentially formed in the center of the base from top to bottom, wherein the diameter of the upper groove is larger than that of the lower groove;
The lower part of the supporting and positioning rod is provided with a circle of integrally connected bosses around the circumference, and the side walls of the bosses are provided with a plurality of horizontal through holes;
the lower end surface of the supporting and positioning rod is provided with a coaxial lubricating oil hole upwards, and the horizontal through hole is communicated with the lubricating oil hole;
The lower end of the supporting and positioning rod is provided with a plurality of grooves around the circumference, and the grooves are communicated with the lubricating oil holes;
when the lubricating oil level in the oil-gas separator is low, the lower end part of the supporting and positioning rod is inserted into the lower groove, the supporting and positioning rod is in clearance fit with the lower groove, and the boss is inserted into the upper groove;
when the lubricating oil level in the oil-gas separator is high, the groove protrudes from the lower groove.
The invention further improves that:
preferably, the supporting and positioning rod comprises a supporting rod and a liquid level rod which are coaxially and integrally connected, and the boss is arranged between the supporting rod and the liquid level rod;
The upper end of the supporting rod is connected with the center of the floating plate through threads, and the lower end of the liquid level rod is inserted into the lower groove.
Preferably, the diameter of the boss is larger than the diameter of the liquid level rod, and the diameter of the boss is larger than the diameter of the supporting rod.
Preferably, the floating plate comprises a central column, the upper end of the central column is integrally connected with an annular cavity, and the inside of the annular cavity is a cavity.
Preferably, the joint of the central column and the annular cavity is provided with a plurality of lubricating oil channels, and the lubricating oil channels are equally arranged around the circumference of the central column.
Preferably, the edge of the annular cavity and the edge of the porous material are jointly wrapped by the clamping sleeve.
Preferably, the horizontal through holes are equally arranged around the circumference of the boss, and the number of the horizontal through holes is 1-10.
Preferably, the base oil drain hole is communicated with an oil drain pipe.
Preferably, the effective flow area of the horizontal through hole is 30% -70% of the sectional area of the oil drain pipe, and the effective flow area of the groove is 150% -300% of the sectional area of the oil drain pipe.
Compared with the prior art, the invention has the following beneficial effects:
The invention discloses an oil-gas separator based on an oil-disturbance noise suppression structure, wherein a through hole and a groove are arranged at the lower part of a supporting rod, deposited lubricating oil can flow into a lubricating oil hole from a through hole mixed groove, and the supporting and positioning rod can float when the lubricating oil quantity is large through the matching of the lower end of the supporting and positioning rod and a lower groove and the matching of a boss and an upper groove. After the separator is used, the oil quantity in the cylinder can be maintained at a proper level. The upper surface and the lower surface of the separator are both provided with porous materials, when the separator is used, the optimal state is that the porous materials on the lower surface of the floating plate are always soaked in the lubricating oil liquid level at the bottom of the oil-gas separator, and the porous materials on the upper surface of the floating plate are not soaked in the lubricating oil liquid, so that the oil disturbing noise generated by fluctuation of the lubricating oil liquid level can be restrained, and the noise of the oil-gas separator is reduced.
Further analysis, the liquid level fluctuation generates bubbles on one hand, the bubbles break to generate noise, and on the other hand, the liquid level fluctuation impacts the structural member to generate vibration radiation noise, and the vibration radiation noise is induced by the liquid level fluctuation and is called oil disturbing noise. The porous material at the lower part just contacts the liquid surface or is partially immersed in the liquid surface, on the one hand, bubbles are not easy to generate due to the existence of the porous material, and even a small amount of bubbles are generated, the bubbles are easily absorbed by the porous material, on the other hand, when the porous material is immersed in the liquid surface of the lubricating oil, the fluctuation of the liquid surface can be reduced. In contrast, if the level of the lubricating oil exceeds the upper porous material, the phenomenon of air bubbles and liquid level fluctuation will continue to occur, and the oil noise suppressing structure at this time is immersed in the lubricating oil as if it were a solid structure, and only the liquid level is increased, but a certain effect is lost in reducing the oil noise.
Further, the supporting and positioning rod is divided into a supporting rod at the upper part and a liquid level rod at the lower part, the supporting rod is used for being connected with the floating plate, and the lower end of the liquid level rod is used for being matched with the groove to realize flow control.
Further, the diameter of the boss is larger than that of the liquid level rod, so that when the quantity of lubricating oil is small, the lower surface of the boss is attached to the upper surface of the lower groove, and a part of oil is prevented from entering the lower groove, so that lubricating oil can only flow into the lubricating oil hole through the horizontal through hole in the boss.
Further, the annular cavity of the floating plate is a cavity, so that when the amount of lubricating oil is small, the volume of the annular cavity of the floating plate immersed in lubricating oil is reduced, buoyancy is reduced, the oil disturbing noise structure is restrained from moving downwards, the lower end of the liquid level rod is inserted into the lower groove, and lubricating oil can only be discharged into the oil drain hole through the through hole in the boss. Because the effective through flow area of the through hole on the boss is smaller, the lubricating oil at the bottom of the oil content barrel is gradually increased, the liquid level is increased, the volume of the annular cavity of the floating plate immersed in the lubricating oil is increased, the buoyancy is increased, the oil disturbing noise structure is restrained from moving upwards, the groove at the lower part of the supporting rod is protruded out of the lower groove, the lubricating oil can be discharged from the through hole on the boss and the groove at the lower part of the supporting rod at the same time, the oil discharge sectional area is increased, the liquid level of the lubricating oil is reduced, and the dynamic balance of the liquid level of the lubricating oil is realized.
Further, the annular cavity is provided with a lubricating oil channel, so that lubricating oil can flow into the lower part above the floating plate.
Further, porous materials are arranged on the upper surface and the lower surface of the annular cavity and are always soaked in the lubricating oil liquid level at the bottom of the oil-gas separator, so that bubbles in the lubricating oil can be absorbed.
Further, the limit portion of annular cavity and porous material's limit portion are wrapped up by the cutting ferrule jointly, on the one hand can make porous material be difficult to remove on annular cavity, on the other hand cutting ferrule can seal the gap between annular cavity and the barrel.
Further, the horizontal through holes are arranged around the boss in an equal mode, so that the number and the positions of the through holes can meet the requirement of lubricating oil outflow.
Further, the effective flow area of the horizontal through hole and the groove is limited, and outflow of liquid is ensured.
Drawings
Fig. 1 is a schematic structural diagram of a structure for suppressing oil noise in the present invention.
Fig. 2 is a cross-sectional view of one of the oil noise suppressing structures of fig. 1.
Fig. 3 is a schematic structural view of an oil-gas separator with a structure for suppressing oil disturbing noise.
Fig. 4 is a cross-sectional view of an oil separator having a structure for suppressing oil noise in fig. 3.
Fig. 5 is a schematic structural view of a base of the oil-gas separator.
In the figure, 1-oil noise suppressing structure, 11-supporting positioning rod, 1101-supporting rod, 1102-boss, 1103-liquid level rod, 1104-horizontal through hole, 1105-groove, 1106-lubricating oil hole, 1107-positioning hole, 12-floating plate, 1201-annular cavity, 1202-threaded hole, 1203-lubricating oil channel, 13-porous material, 14-clamping sleeve, 21-cylinder, 22-base, 2201-upper groove, 2202-lower groove, 2203-base oil drain hole, 2204-threaded hole, 23-upper cover, 24-support leg, 25-liquid viewing mirror, 26-flange, 27-air inlet pipe, 28-inner insertion pipe and 29-oil drain pipe.
Detailed Description
The invention is described in further detail below with reference to the attached drawing figures:
In the description of the present invention, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," "outer," and the like are merely for convenience of description and to simplify the description of the present invention, but rather to indicate or imply that the apparatus or elements being referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention, the terms "first," "second," "third," are used for descriptive purposes only and should not be construed as indicating or implying relative importance, and furthermore, the terms "mounted," "connected," or "coupled" should be construed broadly, for example, as being fixedly connected or as being detachably connected, or as being indirectly connected through intermediaries, or as being in communication with the inside of two elements unless otherwise specifically stated or defined. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
Referring to fig. 1-5, fig. 1 is a schematic structural diagram of a structure for suppressing oil noise according to the present invention. Fig. 2 is a cross-sectional view of one of the oil noise suppressing structures of fig. 1. Fig. 3 is a schematic structural view of an oil-gas separator with a structure for suppressing oil disturbing noise. Fig. 4 is a cross-sectional view of an oil separator having a structure for suppressing oil noise in fig. 3. Fig. 5 is a schematic structural view of a base of the oil-gas separator.
Referring to fig. 1 and 2, the invention discloses an oil-gas separator based on an oil noise suppression structure, and the main structure of the oil-gas separator comprises an oil noise suppression structure 1, a cylinder 21, a base 22, an upper cover 23, a support leg 24, a liquid viewing mirror 25, a flange 26, an air inlet pipe 27, an inner pipe 28 and an oil drain pipe 29. The upper cover 23 covers the upper end of the cylinder 21, an air inlet is formed in the upper cover 23, an air inlet pipe 27 is communicated with the outer side wall of the cylinder 21, a flange 26 is arranged at the outer end part of the air inlet pipe 27, an oil disturbing noise suppressing structure 1 is arranged in the cylinder 21, a base 22 is arranged at the bottom of the cylinder 21, a liquid viewing mirror 25 is arranged on the side wall of the cylinder 21, an inner inserting pipe 28 is communicated with the air inlet in the upper cover 23, and an oil discharging pipe 29 is communicated with a base oil discharging hole 2203 in the base 22. In the structure of the invention, the core enables the oil disturbing noise suppressing structure 1 to float up and down through the cooperation of the oil disturbing noise suppressing structure 1 and the base 22, thereby realizing the effect of noise suppression.
The oil noise suppression structure 1 mainly comprises a supporting and positioning rod 11, a floating plate 12, a porous material 13 and a clamping sleeve 14.
Specifically, the supporting and positioning rod 11 includes a supporting rod 1101, a boss 1102, a liquid level rod 1103, a horizontal through hole 1104, a groove 1105, a lubrication hole 1106, and a positioning hole 1107. The upper end face of bracing piece 1101 and boss 1102 is integrative to be connected, and the lower terminal surface of liquid level pole 1103 and boss 1102 is integrative to be connected, bracing piece 1101, boss 1102 and liquid level pole 1103 coaxial line set up. The diameter of boss 1102 is greater than the diameter of bracing piece 1101, and the diameter of boss 1102 is greater than the diameter of liquid level pole 1103, has seted up horizontal through-hole 1104 around its circumference on the lateral wall of boss 1102, and horizontal through-hole 1104 is equispaced around the lateral wall of boss 1102. The boss 1102 is provided with a vertical positioning hole 1107, the vertical positioning hole 1107 and the horizontal through hole 1104 are staggered, and the inside is not communicated. The liquid level rod 1103 is vertically provided with a lubricating oil hole 1106, the lubricating oil hole 1106 is formed upwards from the lower end face of the liquid level rod 1103, the liquid level rod 1103 is circumferentially provided with a bevel 1105, the bevel 1105 is a bevel formed upwards from the lower end face of the liquid level rod 1103, the horizontal through hole 1104 and the bevel 1105 are vertically arranged, and the horizontal through hole 1104 and the bevel 1105 are both communicated with the lubricating oil hole 1106. The length of the supporting and positioning rod or the position of the floating plate at the cylinder height is generally 10% -40% of the cylinder height, depending on the oil circuit system design of the compressor.
Preferably, the number of the horizontal through holes 1104 is 1-10, and the sum of the effective flow areas of the horizontal through holes 1104 is 30% -70% of the sectional area of the oil drain pipe 29. The number of grooves 1105 is 1-8, and the sum of the effective flow areas of the grooves 1105 is 150% -300% of the sectional area of the oil drain pipe 29. Furthermore, the height of the liquid level is adjusted through the arrangement of the through flow area of the horizontal through hole and the effective through flow area of the groove, so that the liquid level can reach the optimal height, for example, the porous material on the lower surface of the floating plate is always soaked in the lubricating oil liquid level at the bottom of the oil-gas separator, and the porous material on the upper surface of the floating plate is not soaked in the lubricating oil.
Referring to fig. 5, the base 22 is provided with an upper groove 2201, a lower groove 2202, a base drain hole 2203 and a screw hole 2204. The base 22 is a disc structure, and an upper groove 2201, a lower groove 2202 and a base oil drain hole 2203 which are coaxial and communicated are sequentially formed at the center point of the base from top to bottom, the diameter of the upper groove 2201 is larger than that of the lower groove 2202, the diameter of the lower groove 2202 is larger than that of the base oil drain hole 2203, and the base oil drain hole 2203 is communicated with the outside. Four threaded holes 2204 are formed in the outer side of the upper groove 2201 in an equal portion around the circumference of the upper groove 2201, the upper groove 2201 is coaxially assembled with the liquid level rod 1103, the threaded holes 2204 are connected with the positioning holes 1107 through bolts, so that the support rod 1101 is connected with the base 22, the bolts are used for limiting connection between the boss 1102 and the base 22, namely, when the whole support rod 1101 floats to a certain position, limiting can be performed through the bolts, and the whole support rod 1101 is prevented from floating to be too high.
In the above structure, the liquid level rod 1103 is coaxial with the lower groove 2202, the outer diameter of the liquid level rod 1103 is equal to the diameter of the lower groove 2202, and when the liquid level rod 1103 is assembled together, the liquid level rod 1103 and the lower groove 2202 are in clearance fit, and lubricating oil flows into the lubricating oil hole 1106 through the groove 1105 after not passing through the lower groove 2202. Boss 1102 is coaxial with upper groove 2201, and boss 1102 has a diameter smaller than that of upper groove 2201, and lubricating oil in the gap between lubricating oil boss 1102 and upper groove 2201 flows into lubricating oil hole 1106 through horizontal through hole 1104.
When the oil level of the lubricating oil is low, the lubricating oil is communicated with the lubricating oil hole 1106 through the clearance between the boss 1102 and the upper groove 2201 via the horizontal through hole 1104, and the effective flow area of the horizontal through hole 1104 on the boss 1102 is smaller, so that the lubricating oil at the bottom of the oil barrel is gradually increased, and the liquid level is increased. When the oil level of the lubricating oil rises, the volume of the annular cavity of the floating plate 12 immersed in the lubricating oil increases, the buoyancy increases, the whole oil noise suppression structure 1 slightly floats under the buoyancy action of the lubricating oil, and the groove 1105 protrudes out of the lower groove 2202 to be communicated with the gap between the boss 1102 and the upper groove 2201, so that the lubricating oil can be communicated with the lubricating oil hole 1106 through the groove 1105 in addition to the horizontal through hole 1104, the oil discharge sectional area of the lubricating oil is increased, the oil discharge speed is increased, the oil level is reduced, and dynamic balance is realized. The design of the groove 1105 is also used for quickly adjusting the oil discharging sectional area and accelerating the oil discharging speed.
Further, the circumferential direction of the oil disturbing noise suppressing structure 1 is in clearance fit with the inner side wall of the cylinder 21, so that lubricating oil can flow downwards through the lubricating oil channel 1203, the clamping sleeve 14 plays a certain role in buffering, and contact vibration noise of the oil disturbing noise suppressing structure 1 and the cylinder 21 is reduced.
Further, the floating plate 12 comprises an annular cavity 1201 and a central column 1204, the diameter of the central column 1204 is larger than that of the liquid level rod 1103, the inner surface of the annular cavity 1201 is integrally connected with the circumferential outer side wall of the central column 1204, the inside of the annular cavity 1201 is a cavity, the periphery of the cavity is surrounded by the cavity plate, and the hollow annular structure is formed, so that the oil disturbing noise structure 1 is prevented from floating upwards when the floating plate is convenient to float. The lower end surface of the center column 1204 is provided with a threaded hole 1202 inwards, the outer side wall of the center column 1204 is provided with a lubricating oil channel 1203 equally divided around the circumference of the center column, the lubricating oil channel 1203 penetrates through the upper surface and the lower surface of the center column 1204, the threaded hole 1202 is tightly connected with threads on the support rod 1101, and the annular cavity 1201 is sealed and isolated from the lubricating oil channel 1203.
Preferably, the floating plate 12 is made of low-density materials, such as light alloy like aluminum alloy and functional plastic like polytetrafluoroethylene, so as to reduce self-gravity. The material of the floating plate 12 can be selected according to the actual oil quantity, so that the mass gravity applied to the supporting and positioning rod 11 by the floating plate 12 is ensured to be balanced with the received buoyancy, namely, the quantity of the liquid level rod 1103 protruding out of the lower groove 2202 can be adjusted, and the quantity of the lubricating oil flowing out is adjusted, therefore, the set mass of the floating plate 12 can be matched with the set quantity and area of the grooves 1105 and the set quantity and area of the horizontal through holes 1104, and the whole discharged lubricating oil quantity is adjusted.
The upper and lower surfaces of the annular cavity 1201 are respectively attached with bubbles of porous material 13 absorbing lubricant, and directly contact with the lubricant stored at the bottom of the oil separator to absorb bubbles on the lubricant level. The circumferential edge of the annular cavity 1201 and the circumferential edge of the porous material 13 are together wrapped with a ferrule 14.
Preferably, the porosity of the porous material 13 is greater than 50%, such as aluminum foam, wire mesh, etc., for absorbing bubbles on the surface of the lubricating oil, and improving the noise of the lubricating oil. The clamping sleeve 14 is wrapped on the circumference edges of the floating plate 12 and the porous material 13, and the clamping sleeve 14 is made of rubber or functional plastic.
The supporting rod 1101 on the supporting and positioning rod 11 is tightly connected with the threaded hole 1202 on the floating plate 12, lubricating oil enters the lubricating oil hole 1106 through the horizontal through hole 1104 and/or the bevel 1105, and is discharged from the base oil discharge hole 2203. The groove 1105 allows the lubricating oil to flow into the lubricating oil hole 1106 while serving as a support.
Referring to fig. 3 and 4, one of the disclosed embodiments of the present invention discloses an oil-gas separator including a structure for suppressing oil noise,
The working process of the invention is as follows:
the oil-gas mixture enters a cavity mainly composed of the cylinder 21, the base 22 and the upper cover 23 from the flange 26 and the air inlet pipe 27 for oil-gas separation, the separated gas is discharged from the upper cover 23 into the gas path system, and the separated lubricating oil is firstly stored at the bottom of the cylinder 21 through the lubricating oil channel 1203 and then discharged into the oil path system through the oil discharge pipe 29.
When the liquid level of the lubricating oil rises, the volume of the oil disturbing noise structure 1 immersed in the lubricating oil increases, the buoyancy received increases, the oil disturbing noise structure 1 is restrained from moving upwards, the effective flow area of the lubricating oil passing through the horizontal through hole 1104 and/or the groove 1105 increases, the oil discharge amount increases, and the liquid level of the lubricating oil decreases. When the lubricating oil level falls, the volume of the oil noise suppressing structure 1 immersed in the lubricating oil level is reduced, the buoyancy received is reduced, the oil noise suppressing structure 1 is suppressed from moving downward, the liquid level rod 1103 falls into the lower groove 2202, and simultaneously the boss 1102 falls into the upper groove 2201, at this time, the effective flow area of the lubricating oil through the horizontal through hole 1104 and/or the groove 1105 is reduced, the oil discharge amount is slowed down, and the lubricating oil level rises. By designing the relative positions of the horizontal through hole 1104 and the bevel 1105 in the vertical direction of the supporting and positioning rod 11, the liquid level height of the lubricating oil is controlled, the dynamic balance of the liquid level of the lubricating oil is realized, and the oil disturbing noise induced by fluctuation of the liquid level of the lubricating oil is restrained.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the invention.