CN116239372B - Preparation method of terahertz material for reducing emission of nitrogen oxides and volatile organic compounds - Google Patents
Preparation method of terahertz material for reducing emission of nitrogen oxides and volatile organic compounds Download PDFInfo
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- MWUXSHHQAYIFBG-UHFFFAOYSA-N nitrogen oxide Inorganic materials O=[N] MWUXSHHQAYIFBG-UHFFFAOYSA-N 0.000 title claims abstract description 135
- 239000000463 material Substances 0.000 title claims abstract description 93
- 239000012855 volatile organic compound Substances 0.000 title claims abstract description 39
- 238000002360 preparation method Methods 0.000 title claims abstract description 22
- 239000000843 powder Substances 0.000 claims abstract description 57
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical class [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 52
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 49
- 239000013078 crystal Substances 0.000 claims abstract description 38
- 239000005543 nano-size silicon particle Substances 0.000 claims abstract description 27
- 239000000377 silicon dioxide Substances 0.000 claims abstract description 22
- 238000005245 sintering Methods 0.000 claims abstract description 22
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N iron oxide Inorganic materials [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 claims abstract description 20
- NDLPOXTZKUMGOV-UHFFFAOYSA-N oxo(oxoferriooxy)iron hydrate Chemical compound O.O=[Fe]O[Fe]=O NDLPOXTZKUMGOV-UHFFFAOYSA-N 0.000 claims abstract description 20
- 239000002994 raw material Substances 0.000 claims abstract description 20
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 claims abstract description 19
- 229910052791 calcium Inorganic materials 0.000 claims abstract description 19
- 239000011575 calcium Substances 0.000 claims abstract description 19
- PBYZMCDFOULPGH-UHFFFAOYSA-N tungstate Chemical compound [O-][W]([O-])(=O)=O PBYZMCDFOULPGH-UHFFFAOYSA-N 0.000 claims abstract description 19
- 238000005728 strengthening Methods 0.000 claims abstract description 17
- 238000010438 heat treatment Methods 0.000 claims abstract description 15
- 238000002844 melting Methods 0.000 claims abstract description 12
- 230000008018 melting Effects 0.000 claims abstract description 12
- 238000002156 mixing Methods 0.000 claims abstract description 11
- 235000012239 silicon dioxide Nutrition 0.000 claims abstract description 6
- 238000003825 pressing Methods 0.000 claims abstract description 5
- 238000001816 cooling Methods 0.000 claims abstract 4
- 230000005855 radiation Effects 0.000 claims description 23
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 22
- 229910021389 graphene Inorganic materials 0.000 claims description 21
- 239000006185 dispersion Substances 0.000 claims description 18
- 238000006243 chemical reaction Methods 0.000 claims description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 15
- 238000003756 stirring Methods 0.000 claims description 13
- CSNNHWWHGAXBCP-UHFFFAOYSA-L Magnesium sulfate Chemical compound [Mg+2].[O-][S+2]([O-])([O-])[O-] CSNNHWWHGAXBCP-UHFFFAOYSA-L 0.000 claims description 12
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 9
- FWDBOZPQNFPOLF-UHFFFAOYSA-N ethenyl(triethoxy)silane Chemical compound CCO[Si](OCC)(OCC)C=C FWDBOZPQNFPOLF-UHFFFAOYSA-N 0.000 claims description 8
- BDNKZNFMNDZQMI-UHFFFAOYSA-N 1,3-diisopropylcarbodiimide Chemical compound CC(C)N=C=NC(C)C BDNKZNFMNDZQMI-UHFFFAOYSA-N 0.000 claims description 6
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 claims description 6
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 claims description 6
- 238000001035 drying Methods 0.000 claims description 6
- 229910052943 magnesium sulfate Inorganic materials 0.000 claims description 6
- 235000019341 magnesium sulphate Nutrition 0.000 claims description 6
- 150000007522 mineralic acids Chemical class 0.000 claims description 6
- 239000000741 silica gel Substances 0.000 claims description 6
- 229910002027 silica gel Inorganic materials 0.000 claims description 6
- 238000000748 compression moulding Methods 0.000 claims description 5
- 230000035484 reaction time Effects 0.000 claims description 4
- 230000007935 neutral effect Effects 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 claims 6
- 239000007788 liquid Substances 0.000 claims 5
- 238000004140 cleaning Methods 0.000 claims 1
- 238000007873 sieving Methods 0.000 claims 1
- 238000002485 combustion reaction Methods 0.000 abstract description 16
- 238000006722 reduction reaction Methods 0.000 description 15
- 230000000052 comparative effect Effects 0.000 description 12
- 239000000203 mixture Substances 0.000 description 8
- 239000002826 coolant Substances 0.000 description 7
- 238000002425 crystallisation Methods 0.000 description 6
- 230000008025 crystallization Effects 0.000 description 6
- 239000005416 organic matter Substances 0.000 description 6
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 4
- 238000001354 calcination Methods 0.000 description 4
- 239000000446 fuel Substances 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 230000001737 promoting effect Effects 0.000 description 4
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 3
- 229910052710 silicon Inorganic materials 0.000 description 3
- 239000010703 silicon Substances 0.000 description 3
- 229910021529 ammonia Inorganic materials 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 238000010531 catalytic reduction reaction Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000004594 Masterbatch (MB) Substances 0.000 description 1
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 description 1
- 239000003570 air Substances 0.000 description 1
- 239000012080 ambient air Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 1
- 238000001228 spectrum Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000002195 synergetic effect Effects 0.000 description 1
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Abstract
Description
技术领域Technical field
本发明涉及太赫兹材料技术领域。具体地说是减少氮氧化物和挥发性有机物排放的太赫兹材料的制备方法。The present invention relates to the technical field of terahertz materials. Specifically, methods for preparing terahertz materials that reduce nitrogen oxide and volatile organic compound emissions.
背景技术Background technique
氮氧化物和挥发性有机物是臭氧和二次PM2.5的前体物,改善环境空气质量必须加强对氮氧化物和挥发性有机物的排放控制。当前我国主要采用选择性催化还原方法(SCR)和选择性非催化还原方法(SNCR)对燃烧源燃烧后产生的氮氧化物进行末端控制,但对燃烧源的挥发性有机物排放几乎未进行控制。末端控制方式尽管能够减少氮氧化物和挥发性有机物的排放,但却增加能耗和氨逃逸,造成碳排放增加,氨逃逸又会造成二次污染。Nitrogen oxides and volatile organic compounds are the precursors of ozone and secondary PM2.5. To improve ambient air quality, it is necessary to strengthen the emission control of nitrogen oxides and volatile organic compounds. At present, our country mainly uses selective catalytic reduction (SCR) and selective non-catalytic reduction (SNCR) to terminally control the nitrogen oxides generated after combustion of combustion sources, but there is almost no control over the emission of volatile organic compounds from combustion sources. Although the terminal control method can reduce the emissions of nitrogen oxides and volatile organic compounds, it increases energy consumption and ammonia escape, resulting in an increase in carbon emissions, and ammonia escape can cause secondary pollution.
近年来的探索中,能够发射太赫兹波谱的材料显示出对燃烧源氮氧化物和挥发性有机物减排具有一定的促进作用。比如专利CN111875819A制备了一种用于汽油车辆减排节油的太赫兹母粒,可以发射太赫兹波对油燃料、空气和冷却液等进行活化,可使车辆HC平均下降90%、NOx平均下降70%,平均节约燃油10%,动力提升8%,可以减少积碳、延长三元催化器寿命,同时降低尾气对PM2.5的贡献90%。In recent years of exploration, materials that can emit terahertz spectrum have been shown to have a certain role in reducing emissions of nitrogen oxides and volatile organic compounds from combustion sources. For example, patent CN111875819A prepares a terahertz masterbatch for gasoline vehicle emission reduction and fuel saving. It can emit terahertz waves to activate oil fuel, air and coolant, etc., which can reduce vehicle HC by 90% on average and NOx on average. 70%, average fuel saving of 10%, power increase of 8%, which can reduce carbon deposits, extend the life of the three-way catalytic converter, and reduce the contribution of exhaust gas to PM2.5 by 90%.
但本申请发明人将上述太赫兹材料应用于柴油车等其它移动源燃料进行了反复测试,发现其促进氮氧化物和挥发性有机物减排的效能不稳定,在有些试验中,尾气中排出了更多的有害物质,具有很大的偏差。因此有必要设计一种能够减少燃烧源氮氧化物和挥发性有机物排放的太赫兹材料的制备方法,并使得制备得到的太赫兹材料具有较稳定的燃烧源氮氧化物和挥发性有机物促减排效能。However, the inventor of the present application has repeatedly tested the above-mentioned terahertz materials in diesel vehicles and other mobile source fuels, and found that its effectiveness in promoting the reduction of nitrogen oxides and volatile organic compounds is unstable. In some tests, the exhaust gas was emitted More harmful substances, with large deviations. Therefore, it is necessary to design a preparation method for terahertz materials that can reduce the emissions of combustion source nitrogen oxides and volatile organic compounds, and make the prepared terahertz materials have more stable combustion source nitrogen oxides and volatile organic compounds to promote the reduction of emissions. efficacy.
发明内容Contents of the invention
为此,本发明所要解决的技术问题在于提供一种能够减少燃烧源氮氧化物和挥发性有机物排放的太赫兹材料的制备方法,以解决现有的太赫兹材料用于燃烧源减少氮氧化物和挥发性有机物排放时,其减排效能稳定性差的问题。To this end, the technical problem to be solved by the present invention is to provide a method for preparing a terahertz material that can reduce the emission of nitrogen oxides and volatile organic compounds from combustion sources, so as to solve the problem of existing terahertz materials being used to reduce nitrogen oxides from combustion sources. The problem of poor stability in emission reduction performance when emitting volatile organic compounds.
为解决上述技术问题,本发明提供如下技术方案:In order to solve the above technical problems, the present invention provides the following technical solutions:
减少氮氧化物和挥发性有机物排放的太赫兹材料的制备方法,包括如下步骤:A method for preparing terahertz materials that reduces nitrogen oxide and volatile organic compound emissions, including the following steps:
步骤(1)、原料混合:将二氧化硅、三氧化二铁和钨酸钙混合均匀,得到混合原料粉;Step (1), mixing raw materials: Mix silica, ferric oxide and calcium tungstate evenly to obtain mixed raw material powder;
步骤(2)、熔融结晶:将混合原料粉进行熔融后冷却结晶,将结晶得到的混合结晶体重新粉碎得到混合结晶粉;Step (2), melt crystallization: melt the mixed raw material powder and then cool it for crystallization, and re-pulverize the mixed crystal obtained by crystallization to obtain mixed crystal powder;
步骤(3)、压制成型:向混合结晶粉中加入改性氧化石墨烯和/或纳米硅基氧化物,混合均匀,得到太赫兹粉体;将太赫兹粉体压制成型,得到太赫兹材料块;Step (3), pressing and molding: add modified graphene oxide and/or nano silicon-based oxide to the mixed crystal powder, mix evenly to obtain terahertz powder; press and mold the terahertz powder to obtain a terahertz material block ;
步骤(4)、加热处理:将太赫兹材料块置于煅烧炉中烧结,烧结结束后冷却并粉碎,得到太赫兹材料;Step (4), heat treatment: Place the terahertz material block in a calcining furnace for sintering. After the sintering is completed, it is cooled and pulverized to obtain the terahertz material;
步骤(5)、辐照强化处理:将太赫兹材料置于太赫兹辐照线环境下进行辐照强化处理。Step (5), radiation strengthening treatment: Place the terahertz material in a terahertz radiation line environment for radiation strengthening treatment.
上述减少氮氧化物和挥发性有机物排放的太赫兹材料的制备方法,步骤(1)中,二氧化硅、三氧化二铁和钨酸钙的质量之比为:(3~5):(1~3):(1~2);二氧化硅、三氧化二铁和钨酸钙均过200目筛。In the above-mentioned preparation method of terahertz materials for reducing nitrogen oxide and volatile organic matter emissions, in step (1), the mass ratio of silicon dioxide, ferric oxide and calcium tungstate is: (3~5): (1 ~3): (1~2); Silica, ferric oxide and calcium tungstate are all passed through a 200 mesh sieve.
上述减少氮氧化物和挥发性有机物排放的太赫兹材料的制备方法,步骤(2)中,熔融温度为1600~1800℃,熔融时间为1~1.5h;混合结晶体粉碎后过300目筛,得到混合结晶粉。In the above-mentioned preparation method of terahertz materials for reducing nitrogen oxide and volatile organic matter emissions, in step (2), the melting temperature is 1600-1800°C and the melting time is 1-1.5h; the mixed crystal is crushed and passed through a 300-mesh sieve to obtain Mix crystal powder.
上述减少氮氧化物和挥发性有机物排放的太赫兹材料的制备方法,步骤(3)中,压制成型的压力为3~5MPa,保压时间为10~20mi n;压制成型温度为室温;In the above-mentioned preparation method of terahertz materials that reduce nitrogen oxides and volatile organic matter emissions, in step (3), the pressing pressure is 3 to 5 MPa, the holding time is 10 to 20 min; the pressing temperature is room temperature;
当混合结晶粉中加入的是改性氧化石墨烯时,混合结晶粉与改性氧化石墨烯的质量之比为5~8:1;When modified graphene oxide is added to the mixed crystal powder, the mass ratio of the mixed crystal powder to modified graphene oxide is 5 to 8:1;
当混合结晶粉中加入的是纳米硅基氧化物时,混合结晶粉与纳米硅基氧化物的质量之比为3~5:1;When nano-silicon-based oxide is added to the mixed crystal powder, the mass ratio of the mixed crystal powder to nano-silicon-based oxide is 3 to 5:1;
当混合结晶粉中加入的是改性氧化石墨烯和纳米硅基氧化物时,混合结晶粉的质量与改性氧化石墨烯和纳米硅基氧化物质量之和之比为:2~5:1,且改性氧化石墨烯与纳米硅基氧化物的质量之比为1:2~3。When modified graphene oxide and nano-silicon-based oxide are added to the mixed crystal powder, the ratio of the mass of the mixed crystal powder to the sum of the masses of modified graphene oxide and nano-silicon-based oxide is: 2 to 5:1 , and the mass ratio of modified graphene oxide and nano silicon-based oxide is 1:2~3.
上述减少氮氧化物和挥发性有机物排放的太赫兹材料的制备方法,步骤(3)中改性氧化石墨烯的制备方法为:The above-mentioned preparation method of terahertz materials for reducing nitrogen oxide and volatile organic compound emissions, the preparation method of modified graphene oxide in step (3) is:
步骤(A-1)、将氧化石墨烯超声分散在二甲基亚砜中,得到氧化石墨烯分散液;Step (A-1), ultrasonically disperse graphene oxide in dimethyl sulfoxide to obtain a graphene oxide dispersion;
步骤(A-2)、向氧化石墨烯分散液中加入硅胶和N,N'-二异丙基碳二亚胺,并置于水浴中进行加热反应;Step (A-2): Add silica gel and N,N'-diisopropylcarbodiimide to the graphene oxide dispersion, and place it in a water bath for heating reaction;
步骤(A-3)、将反应得到的产物依次经水和甲醇清洗后烘干,得到改性氧化石墨烯。Step (A-3): The product obtained by the reaction is washed with water and methanol in sequence and then dried to obtain modified graphene oxide.
上述减少氮氧化物和挥发性有机物排放的太赫兹材料的制备方法,步骤(A-1)中,氧化石墨烯分散液中氧化石墨烯的质量分数为15~20wt%;In the above-mentioned preparation method of terahertz materials for reducing nitrogen oxide and volatile organic matter emissions, in step (A-1), the mass fraction of graphene oxide in the graphene oxide dispersion is 15 to 20 wt%;
步骤(A-2)中,氧化石墨烯、硅胶和N,N'-二异丙基碳二亚胺三者的质量之比为:1:(15~20):(2~4);加热反应的温度为30~40℃,加热反应的时间为30~60mi n。In step (A-2), the mass ratio of graphene oxide, silica gel and N,N'-diisopropylcarbodiimide is: 1: (15~20): (2~4); heating The reaction temperature is 30~40℃, and the heating reaction time is 30~60min.
上述减少氮氧化物和挥发性有机物排放的太赫兹材料的制备方法,步骤(3)中纳米硅基氧化物的制备方法为:The above-mentioned preparation method of terahertz materials for reducing nitrogen oxide and volatile organic compound emissions, the preparation method of nanometer silicon-based oxide in step (3) is:
步骤(B-1)、将硫酸镁和正硅酸乙酯置于水中分散均匀,得到混合分散液;向混合分散液中加入无机酸进行反应,待反应完成后调节pH至中性,静置后得到混合体系A;Step (B-1): Disperse magnesium sulfate and ethyl orthosilicate evenly in water to obtain a mixed dispersion; add inorganic acid to the mixed dispersion to react, adjust the pH to neutral after the reaction is completed, and let it stand. Obtain mixed system A;
步骤(B-2)、向混合体系A中加入丙酮进行搅拌,接着加入乙烯基三乙氧基硅烷,继续搅拌,搅拌结束后得到混合体系B;Step (B-2): Add acetone to mixed system A and stir, then add vinyltriethoxysilane and continue stirring. After stirring, mixed system B is obtained;
步骤(B-3)、将混合体系B干燥,即得到纳米硅基氧化物。Step (B-3): dry the mixed system B to obtain nanometer silicon-based oxide.
上述减少氮氧化物和挥发性有机物排放的太赫兹材料的制备方法,步骤(B-1)中,硫酸镁、正硅酸乙酯和水的质量之比为1:(1~1.5):(2~3);无机酸的加入量以使得混合分散液的pH为4~5为标准;反应时间为4~6h,静置时间为16~24h;In the above-mentioned preparation method of terahertz materials for reducing nitrogen oxide and volatile organic matter emissions, in step (B-1), the mass ratio of magnesium sulfate, ethyl orthosilicate and water is 1: (1~1.5): ( 2~3); The amount of inorganic acid added is such that the pH of the mixed dispersion is 4~5; the reaction time is 4~6h, and the standing time is 16~24h;
步骤(B-2)中丙酮与步骤(B-1)中水的体积之比为1:8~10,乙烯基三乙氧基硅烷与丙酮的体积之比为1.5~2:1;加入丙酮后的搅拌时间为1~1.5h,加入乙烯基三乙氧基硅烷后搅拌时间为2~3h;The volume ratio of acetone in step (B-2) and water in step (B-1) is 1:8~10, and the volume ratio of vinyltriethoxysilane and acetone is 1.5~2:1; add acetone The final stirring time is 1 to 1.5 hours, and the stirring time after adding vinyltriethoxysilane is 2 to 3 hours;
步骤(B-3)中,干燥温度为60~70℃,干燥时间为12~24h。In step (B-3), the drying temperature is 60-70°C, and the drying time is 12-24 hours.
上述减少氮氧化物和挥发性有机物排放的太赫兹材料的制备方法,步骤(4)中,烧结温度为1100~1300℃,烧结时间为1~2h;太赫兹材料的粒径为10~50μm。In the above-mentioned preparation method of terahertz materials for reducing nitrogen oxide and volatile organic matter emissions, in step (4), the sintering temperature is 1100-1300°C, the sintering time is 1-2 hours; the particle size of the terahertz material is 10-50 μm.
上述减少氮氧化物和挥发性有机物排放的太赫兹材料的制备方法,步骤(5)中,辐照强化处理的条件为:先在2.3×1011频段下辐射处理1~3h,然后在5.5×1011频段下辐射处理1~3h,接着在2.3×1012频段下辐射处理1~3h,最后在5.5×1012频段下辐射处理1~3h。In the above-mentioned preparation method of terahertz materials for reducing nitrogen oxide and volatile organic compound emissions, in step (5), the conditions for radiation strengthening treatment are: first irradiate for 1 to 3 hours in the 2.3×10 11 frequency band, and then irradiate at 5.5× Radiation treatment is performed in the 10 11 frequency band for 1 to 3 hours, followed by irradiation treatment in the 2.3×10 12 frequency band for 1 to 3 hours, and finally irradiation treatment in the 5.5×10 12 frequency band for 1 to 3 hours.
本发明的技术方案取得了如下有益的技术效果:The technical solution of the present invention achieves the following beneficial technical effects:
1、本发明将熔点较为接近的三种太赫兹材料先熔融混合,再加入改性氧化石墨烯和/或纳米硅基氧化物,能够制备得到发射率高的太赫兹材料,并且将该太赫兹材料用于燃烧源减少氮氧化物和挥发性有机物排放时,其减排效能稳定性好。1. In the present invention, three terahertz materials with relatively close melting points are first melted and mixed, and then modified graphene oxide and/or nano silicon-based oxide are added to prepare terahertz materials with high emissivity, and the terahertz materials are When the material is used in combustion sources to reduce emissions of nitrogen oxides and volatile organic compounds, its emission reduction performance is stable.
2、本发明中将氧化石墨烯进行改性后使用,能够有效提高制备得到的太赫兹材料的发射率及其减排能效的稳定性,这可能是因为:硅胶键合后的氧化石墨烯能够更好地与二氧化硅、三氧化二铁和钨酸钙等太赫兹材料协同作用,互相激发太赫兹材料的辐射性能,最终得到发射率高的太赫兹材料。2. In the present invention, graphene oxide is modified and used, which can effectively improve the emissivity of the prepared terahertz material and the stability of its emission reduction energy efficiency. This may be because: the silicone-bonded graphene oxide can It can better synergize with terahertz materials such as silicon dioxide, ferric oxide, and calcium tungstate to mutually stimulate the radiation properties of terahertz materials, and ultimately obtain terahertz materials with high emissivity.
3、本发明中的纳米硅基氧化物相对于普通的二氧化硅而言,具有特殊的晶格结构,使得太赫兹材料具有较高的发射率;并且采用本发明的制备方法制备的纳米硅基氧化物在钨酸钙的存在下,使得太赫兹材料在不同使用条件下都能保持较高的发射率,且再向太赫兹材料中加入改性氧化石墨时,纳米硅基氧化物和改性氧化石墨协同作用使得钨酸钙的上述作用发挥的更明显。3. Compared with ordinary silicon dioxide, the nano silicon-based oxide in the present invention has a special lattice structure, which makes the terahertz material have a higher emissivity; and the nano silicon prepared by the preparation method of the present invention In the presence of calcium tungstate-based oxide, the terahertz material can maintain a high emissivity under different conditions of use, and when modified graphite oxide is added to the terahertz material, the nano-silicon-based oxide and modified The synergistic effect of graphite oxide makes the above effects of calcium tungstate more obvious.
具体实施方式Detailed ways
实施例1Example 1
本实施例中,减少氮氧化物和挥发性有机物排放的太赫兹材料的制备方法包括如下步骤:In this embodiment, a method for preparing a terahertz material that reduces nitrogen oxide and volatile organic compound emissions includes the following steps:
步骤(1)、原料混合:将二氧化硅、三氧化二铁和钨酸钙混合均匀,得到混合原料粉;二氧化硅、三氧化二铁和钨酸钙的质量之比为3:2:1;二氧化硅、三氧化二铁和钨酸钙均过200目筛。Step (1), mixing of raw materials: Mix silica, ferric oxide and calcium tungstate evenly to obtain mixed raw material powder; the mass ratio of silica, ferric oxide and calcium tungstate is 3:2: 1; Silica, ferric oxide and calcium tungstate are all passed through a 200 mesh sieve.
步骤(2)、熔融结晶:将混合原料粉置于1750℃温度下熔融1h,然后冷却结晶,将结晶得到的混合结晶体重新粉碎后过300目筛,得到混合结晶粉;Step (2), melting and crystallizing: Melt the mixed raw material powder at a temperature of 1750°C for 1 hour, then cool and crystallize, re-pulverize the mixed crystals obtained by crystallization and pass through a 300-mesh sieve to obtain mixed crystal powder;
步骤(3)、压制成型:向混合结晶粉中加入改性氧化石墨烯,混合结晶粉与改性氧化石墨烯的质量之比为5:1,混合均匀后得到太赫兹粉体;将太赫兹粉体于室温下、5MPa压力下保压10mi n,压制成型得到太赫兹材料块;Step (3), compression molding: add modified graphene oxide to the mixed crystal powder, the mass ratio of the mixed crystal powder to modified graphene oxide is 5:1, mix evenly to obtain terahertz powder; add terahertz powder The powder is maintained at room temperature and under a pressure of 5MPa for 10 min, and then pressed and molded to obtain a terahertz material block;
步骤(4)、加热处理:将太赫兹材料块置于煅烧炉中烧结,烧结温度为1200℃,烧结时间为2h;烧结结束后冷却并粉碎,得到太赫兹材料,太赫兹材料的粒径为10~50μm;Step (4), heat treatment: Place the terahertz material block in a calcining furnace for sintering. The sintering temperature is 1200°C and the sintering time is 2 hours. After the sintering is completed, it is cooled and pulverized to obtain the terahertz material. The particle size of the terahertz material is 10~50μm;
步骤(5)、辐照强化处理:将太赫兹材料置于太赫兹辐照线环境下进行辐照强化处理;辐照强化处理的条件为:先在2.3×1011频段下辐射处理1~3h,然后在5.5×1011频段下辐射处理1~3h,接着在2.3×1012频段下辐射处理1~3h,最后在5.5×1012频段下辐射处理1~3h。Step (5), radiation strengthening treatment: place the terahertz material in a terahertz radiation line environment for radiation strengthening treatment; the conditions for radiation strengthening treatment are: first irradiate for 1 to 3 hours in the 2.3×10 11 frequency band , then radiate for 1 to 3 hours under the 5.5×10 11 frequency band, then 1 to 3 hours under the 2.3×10 12 frequency band, and finally 1 to 3 hours under the 5.5×10 12 frequency band.
本实施例步骤(3)中加入的改性氧化石墨烯的制备方法为:The preparation method of the modified graphene oxide added in step (3) of this embodiment is:
步骤(A-1)、将氧化石墨烯超声分散在二甲基亚砜中,得到氧化石墨烯分散液;氧化石墨烯分散液中氧化石墨烯的质量分数为20wt%;Step (A-1), ultrasonically disperse graphene oxide in dimethyl sulfoxide to obtain a graphene oxide dispersion; the mass fraction of graphene oxide in the graphene oxide dispersion is 20wt%;
步骤(A-2)、向氧化石墨烯分散液中加入硅胶和N,N'-二异丙基碳二亚胺,并置于水浴中进行加热反应;氧化石墨烯、硅胶和N,N'-二异丙基碳二亚胺三者的质量之比为:1:15:2,加热反应的温度为38℃,加热反应的时间为50mi n;Step (A-2), add silica gel and N,N'-diisopropylcarbodiimide to the graphene oxide dispersion, and place it in a water bath for heating reaction; graphene oxide, silica gel and N,N' -The mass ratio of the three diisopropylcarbodiimides is: 1:15:2, the temperature of the heating reaction is 38°C, and the time of the heating reaction is 50min;
步骤(A-3)、将反应得到的产物依次经水和甲醇清洗后烘干,得到改性氧化石墨烯。Step (A-3): The product obtained by the reaction is washed with water and methanol in sequence and then dried to obtain modified graphene oxide.
本实施例制备得到的太赫兹材料的红外发射率达到91.3%,将本实施例制备的太赫兹材料加入到汽油车和柴油车的冷却液中分别进行重复试验,结果发现加入太赫兹材料后的汽油车和柴油车,其燃烧排放的氮氧化物和挥发性有机物的量均有显著降低;太赫兹材料促进氮氧化物和挥发性有机物减排效能稳定好。The infrared emissivity of the terahertz material prepared in this example reached 91.3%. The terahertz material prepared in this example was added to the coolant of gasoline vehicles and diesel vehicles for repeated tests. It was found that after adding the terahertz material, The amount of nitrogen oxides and volatile organic compounds emitted by combustion of gasoline and diesel vehicles has been significantly reduced; terahertz materials have stable and good performance in promoting the emission reduction of nitrogen oxides and volatile organic compounds.
实施例2Example 2
本实施例中,减少氮氧化物和挥发性有机物排放的太赫兹材料的制备方法包括如下步骤:In this embodiment, a method for preparing a terahertz material that reduces nitrogen oxide and volatile organic compound emissions includes the following steps:
步骤(1)、原料混合:将二氧化硅、三氧化二铁和钨酸钙混合均匀,得到混合原料粉;二氧化硅、三氧化二铁和钨酸钙的质量之比为5:3:2;二氧化硅、三氧化二铁和钨酸钙均过200目筛。Step (1), raw material mixing: mix silica, ferric oxide and calcium tungstate evenly to obtain mixed raw material powder; the mass ratio of silica, ferric oxide and calcium tungstate is 5:3: 2; Silica, ferric oxide and calcium tungstate are all passed through a 200 mesh sieve.
步骤(2)、熔融结晶:将混合原料粉置于1600℃温度下熔融1.5h,然后冷却结晶,将结晶得到的混合结晶体重新粉碎后过300目筛,得到混合结晶粉;Step (2), melting and crystallizing: melt the mixed raw material powder at a temperature of 1600°C for 1.5 hours, then cool and crystallize, re-pulverize the mixed crystals obtained by crystallization and pass through a 300-mesh sieve to obtain mixed crystal powder;
步骤(3)、压制成型:向混合结晶粉中加入纳米硅基氧化物,混合结晶粉与纳米硅基氧化物的质量之比为5:1,混合均匀后得到太赫兹粉体;将太赫兹粉体于室温下、3MPa压力下保压20mi n,压制成型得到太赫兹材料块;Step (3), compression molding: add nano silicon-based oxide to the mixed crystal powder, the mass ratio of the mixed crystal powder and nano silicon-based oxide is 5:1, mix evenly to obtain terahertz powder; add the terahertz powder The powder is maintained at room temperature and under a pressure of 3MPa for 20 min, and then pressed and molded to obtain a terahertz material block;
步骤(4)、加热处理:将太赫兹材料块置于煅烧炉中烧结,烧结温度为1300℃,烧结时间为1h;烧结结束后冷却并粉碎,得到太赫兹材料,太赫兹材料的粒径为10~50μm;Step (4), heat treatment: Place the terahertz material block in a calcining furnace for sintering. The sintering temperature is 1300°C and the sintering time is 1 hour. After the sintering is completed, it is cooled and pulverized to obtain the terahertz material. The particle size of the terahertz material is 10~50μm;
步骤(5)、辐照强化处理:将太赫兹材料置于太赫兹辐照线环境下进行辐照强化处理;辐照强化处理的条件为:先在2.3×1011频段下辐射处理1~3h,然后在5.5×1011频段下辐射处理1~3h,接着在2.3×1012频段下辐射处理1~3h,最后在5.5×1012频段下辐射处理1~3h。Step (5), radiation strengthening treatment: place the terahertz material in a terahertz radiation line environment for radiation strengthening treatment; the conditions for radiation strengthening treatment are: first, irradiation treatment in the 2.3×10 11 frequency band for 1 to 3 hours , then radiate for 1 to 3 hours under the 5.5×10 11 frequency band, then 1 to 3 hours under the 2.3×10 12 frequency band, and finally 1 to 3 hours under the 5.5×10 12 frequency band.
本实施例步骤(3)中加入的纳米硅基氧化物的制备方法为:The preparation method of the nano silicon-based oxide added in step (3) of this embodiment is:
步骤(B-1)、将硫酸镁和正硅酸乙酯置于水中分散均匀,得到混合分散液;向混合分散液中加入无机酸进行反应,待反应完成后调节pH至中性,静置后得到混合体系A;硫酸镁、正硅酸乙酯和水的质量之比为1:1.5:3;无机酸的加入量以使得混合分散液的pH为4为标准;反应时间为5h,静置时间为20h;Step (B-1): Disperse magnesium sulfate and ethyl orthosilicate evenly in water to obtain a mixed dispersion; add inorganic acid to the mixed dispersion to react, adjust the pH to neutral after the reaction is completed, and let it stand. Obtain mixed system A; the mass ratio of magnesium sulfate, ethyl orthosilicate and water is 1:1.5:3; the amount of inorganic acid added is such that the pH of the mixed dispersion is 4 as a standard; the reaction time is 5h, let stand The time is 20h;
步骤(B-2)、向混合体系A中加入丙酮进行搅拌1.5h,接着加入乙烯基三乙氧基硅烷,继续搅拌3h,搅拌结束后得到混合体系B;丙酮与步骤(B-1)中水的体积之比为1:10,乙烯基三乙氧基硅烷与丙酮的体积之比为1.5:1;Step (B-2), add acetone to mixed system A and stir for 1.5h, then add vinyltriethoxysilane and continue stirring for 3h. After stirring, mixed system B is obtained; acetone and step (B-1) The volume ratio of water is 1:10, and the volume ratio of vinyltriethoxysilane to acetone is 1.5:1;
步骤(B-3)、将混合体系B置于70℃温度下干燥24h,即得到纳米硅基氧化物。Step (B-3): Dry the mixed system B at 70°C for 24 hours to obtain nanometer silicon-based oxide.
本实施例制备得到的太赫兹材料的红外发射率达到92.5%,将本实施例制备的太赫兹材料加入到汽油车和柴油车的冷却液中分别进行重复试验,结果发现加入太赫兹材料后的汽油车和柴油车,其燃烧排放的氮氧化物和挥发性有机物的量均有显著降低;太赫兹材料促进氮氧化物和挥发性有机物减排效能稳定好,但其效能的稳定性与实施例1相比稍好。The infrared emissivity of the terahertz material prepared in this example reached 92.5%. The terahertz material prepared in this example was added to the coolant of gasoline vehicles and diesel vehicles for repeated tests. It was found that after adding the terahertz material, The amount of nitrogen oxides and volatile organic compounds emitted by the combustion of gasoline vehicles and diesel vehicles has been significantly reduced; the terahertz material has a stable and good performance in promoting the emission reduction of nitrogen oxides and volatile organic compounds, but the stability of its performance is different from the embodiment 1 is slightly better than 1.
实施例3Example 3
本实施例中,减少氮氧化物和挥发性有机物排放的太赫兹材料的制备方法包括如下步骤:In this embodiment, a method for preparing a terahertz material that reduces nitrogen oxide and volatile organic compound emissions includes the following steps:
步骤(1)、原料混合:将二氧化硅、三氧化二铁和钨酸钙混合均匀,得到混合原料粉;二氧化硅、三氧化二铁和钨酸钙的质量之比为4:1:1;二氧化硅、三氧化二铁和钨酸钙均过200目筛。Step (1), mixing of raw materials: Mix silica, ferric oxide and calcium tungstate evenly to obtain mixed raw material powder; the mass ratio of silica, ferric oxide and calcium tungstate is 4:1: 1; Silica, ferric oxide and calcium tungstate are all passed through a 200 mesh sieve.
步骤(2)、熔融结晶:将混合原料粉置于1800℃温度下熔融1h,然后冷却结晶,将结晶得到的混合结晶体重新粉碎后过300目筛,得到混合结晶粉;Step (2), melting and crystallizing: Melt the mixed raw material powder at a temperature of 1800°C for 1 hour, then cool and crystallize, re-pulverize the mixed crystals obtained by crystallization and pass through a 300-mesh sieve to obtain mixed crystal powder;
步骤(3)、压制成型:向混合结晶粉中加入改性氧化石墨烯和纳米硅基氧化物,混合结晶粉与改性氧化石墨烯和纳米硅基氧化物的质量之比为5:1,改性氧化石墨烯与纳米硅基氧化物的质量之比为1:2;混合均匀后得到太赫兹粉体;将太赫兹粉体于室温、4MPa压力下保压15mi n,压制成型得到太赫兹材料块;Step (3), compression molding: add modified graphene oxide and nano-silicon-based oxide to the mixed crystal powder, and the mass ratio of the mixed crystal powder to modified graphene oxide and nano-silicon-based oxide is 5:1. The mass ratio of modified graphene oxide and nano-silicon-based oxide is 1:2; after mixing evenly, terahertz powder is obtained; the terahertz powder is maintained at room temperature and 4MPa pressure for 15 min, and pressed and molded to obtain terahertz powder block of material;
步骤(4)、加热处理:将太赫兹材料块置于煅烧炉中烧结,烧结温度为1100℃,烧结时间为2h;烧结结束后冷却并粉碎,得到太赫兹材料,太赫兹材料的粒径为10~50μm;Step (4), heat treatment: Place the terahertz material block in a calcining furnace for sintering. The sintering temperature is 1100°C and the sintering time is 2 hours. After the sintering is completed, it is cooled and pulverized to obtain the terahertz material. The particle size of the terahertz material is 10~50μm;
步骤(5)、辐照强化处理:将太赫兹材料置于太赫兹辐照线环境下进行辐照强化处理;辐照强化处理的条件为:先在2.3×1011频段下辐射处理1~3h,然后在5.5×1011频段下辐射处理1~3h,接着在2.3×1012频段下辐射处理1~3h,最后在5.5×1012频段下辐射处理1~3h。Step (5), radiation strengthening treatment: place the terahertz material in a terahertz radiation line environment for radiation strengthening treatment; the conditions for radiation strengthening treatment are: first, irradiation treatment in the 2.3×10 11 frequency band for 1 to 3 hours , then radiate for 1 to 3 hours under the 5.5×10 11 frequency band, then 1 to 3 hours under the 2.3×10 12 frequency band, and finally 1 to 3 hours under the 5.5×10 12 frequency band.
本实施例步骤(3)中加入的改性氧化石墨烯的制备方法同实施例1,加入的纳米硅基氧化物的制备方法同实施例2。The preparation method of the modified graphene oxide added in step (3) of this embodiment is the same as that of Example 1, and the preparation method of the nano silicon-based oxide added is the same as that of Example 2.
本实施例制备得到的太赫兹材料的红外发射率达到95.8%,将本实施例制备的太赫兹材料加入到汽油车和柴油车的冷却液中分别进行重复试验,结果发现加入太赫兹材料后的汽油车和柴油车,其燃烧排放的氮氧化物和挥发性有机物的量均有显著降低;太赫兹材料促进氮氧化物和挥发性有机物减排效能稳定好,但其效能的稳定性与实施例2相比更好。The infrared emissivity of the terahertz material prepared in this example reached 95.8%. The terahertz material prepared in this example was added to the coolant of gasoline vehicles and diesel vehicles for repeated tests. It was found that after adding the terahertz material, The amount of nitrogen oxides and volatile organic compounds emitted by the combustion of gasoline vehicles and diesel vehicles has been significantly reduced; the terahertz material has a stable and good performance in promoting the emission reduction of nitrogen oxides and volatile organic compounds, but the stability of its performance is different from the embodiment 2 compared to better.
对比例1Comparative example 1
本对比例与实施例1的区别仅在于:步骤(3)中用市售氧化石墨烯代替实施例1中的改性氧化石墨烯。The only difference between this comparative example and Example 1 is that in step (3), commercially available graphene oxide is used instead of the modified graphene oxide in Example 1.
本对比例制备得到的太赫兹材料的红外发射率达到85.6%,将本对比例制备的太赫兹材料加入到汽油车和柴油车的冷却液中分别进行重复试验,结果发现加入太赫兹材料后的汽油车和柴油车,其燃烧排放的氮氧化物和挥发性有机物的量均有降低,但不同试验其降低幅度偏差较大;其减排效能的稳定性与实施例1相比明显较差。The infrared emissivity of the terahertz material prepared in this comparative example reached 85.6%. The terahertz material prepared in this comparative example was added to the coolant of gasoline vehicles and diesel vehicles for repeated tests. It was found that after adding the terahertz material, The amounts of nitrogen oxides and volatile organic compounds emitted by combustion of gasoline vehicles and diesel vehicles are both reduced, but the reduction amplitudes vary greatly in different tests; the stability of their emission reduction performance is significantly worse than that of Example 1.
对比例2Comparative example 2
本对比例与实施例2的区别仅在于:步骤(3)中加入市售的纳米二氧化硅代替实施例2中的纳米硅基氧化物。The only difference between this comparative example and Example 2 is that commercially available nano-silica is added in step (3) instead of the nano-silicon-based oxide in Example 2.
本对比例制备得到的太赫兹材料的红外发射率达到81.9%,将本对比例制备的太赫兹材料加入到汽油车和柴油车的冷却液中分别进行重复试验,结果发现加入太赫兹材料后的汽油车和柴油车,其燃烧排放的氮氧化物和挥发性有机物的量均有降低,但不同试验其降低幅度偏差较大;其减排效能的稳定性与实施例2相比明显较差。The infrared emissivity of the terahertz material prepared in this comparative example reached 81.9%. The terahertz material prepared in this comparative example was added to the coolant of gasoline vehicles and diesel vehicles for repeated tests. It was found that after adding the terahertz material, The amounts of nitrogen oxides and volatile organic compounds emitted by combustion of gasoline vehicles and diesel vehicles are both reduced, but the reduction amplitudes vary greatly in different tests; the stability of their emission reduction performance is significantly worse than that of Example 2.
对比例3Comparative example 3
本对比例与实施例3的区别仅在于:步骤(1)中原料混合:将二氧化硅和三氧化二铁混合均匀,得到混合原料粉;二氧化硅和三氧化二铁的质量之比为4:2;二氧化硅和三氧化二铁均过200目筛。The only difference between this comparative example and Example 3 is that: in step (1), the raw materials are mixed: silica and ferric oxide are mixed evenly to obtain mixed raw material powder; the mass ratio of silica and ferric oxide is: 4:2; both silica and ferric oxide pass through a 200 mesh sieve.
本对比例制备得到的太赫兹材料的红外发射率达到89.7%,将本对比例制备的太赫兹材料加入到汽油车和柴油车的冷却液中分别进行重复试验,结果发现加入太赫兹材料后的汽油车和柴油车,其燃烧排放的氮氧化物和挥发性有机物的量均有降低,但不同试验其降低幅度偏差较大;其减排效能的稳定性与实施例1相比明显较差。The infrared emissivity of the terahertz material prepared in this comparative example reached 89.7%. The terahertz material prepared in this comparative example was added to the coolant of gasoline vehicles and diesel vehicles for repeated tests. It was found that after adding the terahertz material, The amounts of nitrogen oxides and volatile organic compounds emitted by combustion of gasoline vehicles and diesel vehicles are both reduced, but the reduction amplitudes vary greatly in different tests; the stability of their emission reduction performance is significantly worse than that of Example 1.
显然,上述实施例仅仅是为清楚地说明所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引伸出的显而易见的变化或变动仍处于本专利申请权利要求的保护范围之中。Obviously, the above-mentioned embodiments are only examples for clear explanation and are not intended to limit the implementation. For those of ordinary skill in the art, other different forms of changes or modifications can be made based on the above description. An exhaustive list of all implementations is neither necessary nor possible. The obvious changes or modifications derived therefrom are still within the protection scope of the claims of this patent application.
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