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CN116238058B - Efficient low-loss processing method for brittle material - Google Patents

Efficient low-loss processing method for brittle material Download PDF

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CN116238058B
CN116238058B CN202310535750.8A CN202310535750A CN116238058B CN 116238058 B CN116238058 B CN 116238058B CN 202310535750 A CN202310535750 A CN 202310535750A CN 116238058 B CN116238058 B CN 116238058B
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CN116238058A (en
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韩金国
于海强
李世玉
韩新哲
周宗正
李顺康
冯泽奇
田业冰
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Shandong University of Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D5/00Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
    • B28D5/04Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by tools other than rotary type, e.g. reciprocating tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D1/00Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
    • B28D1/22Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates

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Abstract

一种脆性材料高效低损加工方法,属于脆性材料精密加工技术领域。包括以下步骤:1)、确定拟加工脆性材料后,对拟加工的脆性材料进行单向裂纹扩展临界切削深度的确定;2)、确定对拟加工的脆性材料的实际加工深度,实际加工深度小于脆性材料进行单向裂纹扩展临界切削深度;3)、对工件的预加工面进行对刀,调整刀具姿态,使刀具向预走刀进给方向旋转一定角度,并配合刀具沿振动轨迹对拟加工的脆性材料进行切削;利用多次走刀方式,此次走刀产生的已加工表面偏向预走刀进给方向一侧的裂纹,将在下次走刀过程中被去除,循环往复,实现脆性材料的加工。通过该方法,可以有效提高脆性材料低损伤加工的切削深度,切削效率高、成本低。

Figure 202310535750

The invention discloses a high-efficiency and low-loss processing method for brittle materials, which belongs to the technical field of precision processing of brittle materials. It includes the following steps: 1) After determining the brittle material to be processed, determine the critical cutting depth of unidirectional crack propagation for the brittle material to be processed; 2) Determine the actual processing depth of the brittle material to be processed, the actual processing depth is less than The critical depth of cut for unidirectional crack propagation in brittle materials; 3) Perform tool setting on the pre-machined surface of the workpiece, adjust the tool posture, make the tool rotate a certain angle to the feed direction of the pre-feed tool, and cooperate with the tool to adjust the machining along the vibration track The brittle material is cut; using multiple passes, the cracks on the machined surface produced by this pass that are biased toward the feed direction of the pre-feed will be removed in the next pass, and the cycle goes back and forth to achieve brittle materials. processing. Through the method, the cutting depth of low-damage machining of brittle materials can be effectively improved, and the cutting efficiency is high and the cost is low.

Figure 202310535750

Description

一种脆性材料高效低损加工方法A high-efficiency and low-loss processing method for brittle materials

技术领域technical field

一种脆性材料高效低损加工方法,属于脆性材料精密加工技术领域。The invention discloses a high-efficiency and low-loss processing method for brittle materials, which belongs to the technical field of precision processing of brittle materials.

背景技术Background technique

随着超精密加工技术的发展,脆性材料(诸如单晶硅、陶瓷、玻璃等硬脆性材料和碲锌镉、氟化钙、硒化锌等软脆材料)在航空航天、国防军事、微电子信息与光学制造等领域得到了广泛的应用。然而,脆性材料的断裂韧性低,极易在加工过程中产生裂纹,使其可加工性能极差,加工效率和精度受微裂纹等缺陷的影响,限制了其进一步应用的发展。因此,如何实现脆性材料高效、低损伤的精密加工是推动其进一步应用和相关领域快速发展的关键,同时也是当前业界内需要解决的关键问题。针对该问题,众多学者开展了相关方法和装备的研究,取得了许多有益成果。目前,脆性材料的高质量加工仍然依赖于磨抛技术,其加工效率较低。为改善脆性材料的可加工性,有学者提出激光辅助加工、表面改性、振动辅助加工等方式,试图在保证加工质量的前提下,进一步提高加工效率,上述方法的有效性也得到了实验的验证。然而,激光辅助加工受限于装备的复杂性及高成本,表面改性则会在基体材料表面引入其他离子造成表面污染。相比于激光辅助加工和表面改性两种方法,振动辅助加工是实现脆性材料高效、低成本、低损伤创成的有效手段,但其对应的脆塑转变临界切削深度通常较低。当前提高脆性材料加工效率的基本思想是通过提高脆塑转变临界切削深度,将实际切削深度控制在其脆塑转变临界切削深度之内,实现脆性材料的延性去除。采用激光辅助加工、表面改性和振动辅助加工等均是以提高脆性材料的脆塑转变临界切削深度为目的,一定程度上局限了改善脆性材料可加工性的方法与技术的发展。因此,目前针对脆性材料低成本、高效、延性精密加工技术还有待进一步发展,从而满足各相关领域更广泛的应用需求。With the development of ultra-precision processing technology, brittle materials (such as single crystal silicon, ceramics, glass and other hard and brittle materials and cadmium zinc telluride, calcium fluoride, zinc selenide and other soft and brittle materials) are used in aerospace, national defense, microelectronics, etc. Information and optical manufacturing and other fields have been widely used. However, brittle materials have low fracture toughness and are prone to cracks during processing, resulting in extremely poor machinability. The processing efficiency and precision are affected by defects such as microcracks, which limits the development of its further application. Therefore, how to achieve high-efficiency and low-damage precision machining of brittle materials is the key to promoting its further application and the rapid development of related fields, and it is also a key issue that needs to be solved in the industry. In response to this problem, many scholars have carried out research on related methods and equipment, and achieved many beneficial results. At present, the high-quality processing of brittle materials still relies on grinding and polishing technology, and its processing efficiency is low. In order to improve the machinability of brittle materials, some scholars have proposed methods such as laser-assisted processing, surface modification, and vibration-assisted processing, in an attempt to further improve processing efficiency while ensuring processing quality. The effectiveness of the above methods has also been experimentally confirmed. verify. However, laser-assisted processing is limited by the complexity and high cost of equipment, and surface modification will introduce other ions on the surface of the matrix material to cause surface contamination. Compared with laser-assisted machining and surface modification, vibration-assisted machining is an effective means to achieve high-efficiency, low-cost, and low-damage creation of brittle materials, but its corresponding critical depth of cut for brittle-plastic transition is usually lower. At present, the basic idea of improving the processing efficiency of brittle materials is to control the actual cutting depth within the critical cutting depth of brittle-plastic transition by increasing the critical cutting depth of brittle-plastic transition, so as to realize the ductile removal of brittle materials. Laser-assisted machining, surface modification, and vibration-assisted machining are all aimed at improving the critical cutting depth of brittle-plastic transition of brittle materials, which to some extent limits the development of methods and technologies for improving the machinability of brittle materials. Therefore, the current low-cost, high-efficiency, and ductile precision machining technology for brittle materials needs to be further developed, so as to meet the wider application requirements in various related fields.

中国专利CN114226866A公开了一种设定轨迹循环振动切削方法,公开了以下技术内容:实际切削厚度大于临界切削厚度时,若脆性域切削产生的脆性裂纹尚未传播到理想加工面深度,该瞬时裂纹可通过下一振动周期直接切除而不影响最终加工面质量。但是其所说的临界切削厚度其实是脆塑转变临界切削深度,其并未发现还存在单向裂纹扩展临界切削深度,所以其并不能控制裂纹的扩展方向,这就造成刀具横向进给方向的反方向上的裂纹无法消除,如果两个方向加工则导致加工效率降低,并且在此基础上,其切削深度也有限,效率并不能大幅提高。Chinese patent CN114226866A discloses a method of cyclic vibration cutting with set trajectory, which discloses the following technical content: when the actual cutting thickness is greater than the critical cutting thickness, if the brittle crack generated by cutting in the brittle zone has not propagated to the ideal processing surface depth, the instantaneous crack can be Cutting off directly by the next vibration cycle without affecting the quality of the final machined surface. However, the critical cutting thickness it said is actually the critical cutting depth of the brittle-plastic transition, and it has not found that there is a critical cutting depth for unidirectional crack propagation, so it cannot control the direction of crack propagation, which causes the tool to move in the direction of lateral feed. Cracks in the opposite direction cannot be eliminated. If two directions are processed, the processing efficiency will be reduced. On this basis, the cutting depth is limited, and the efficiency cannot be greatly improved.

发明内容Contents of the invention

本发明要解决的技术问题是:克服现有技术的不足,提供一种脆性材料高效低损加工方法,能够主动调控加工过程中微裂纹的扩展方向,实现对脆性材料在脆塑转变临界切削深度限制外的低损伤塑性加工,具有高效率、低成本的优点。The technical problem to be solved by the present invention is: to overcome the deficiencies of the prior art, to provide a high-efficiency and low-loss processing method for brittle materials, which can actively control the propagation direction of micro-cracks in the processing process, and realize the critical cutting depth of brittle materials in the brittle-plastic transition Low-damage plastic processing outside the limit has the advantages of high efficiency and low cost.

本发明解决其技术问题所采用的技术方案是:该脆性材料高效低损加工方法,其特征在于:包括以下步骤:The technical solution adopted by the present invention to solve the technical problem is: the high-efficiency and low-loss processing method for brittle materials, which is characterized in that it includes the following steps:

1)、确定拟加工脆性材料后,对拟加工的脆性材料进行单向裂纹扩展临界切削深度的确定;1) After determining the brittle material to be processed, determine the critical depth of cut for unidirectional crack propagation for the brittle material to be processed;

单向裂纹扩展临界切削深度为刀具加工脆性材料过程中,沟槽表面产生的裂纹仅在沟槽的一侧,且裂纹即将扩展至沟槽最底部位置时的切削深度,加工过程中刀具向一侧偏转,使刀具的切削刃与切削速度方向形成夹角;The critical depth of cut for unidirectional crack growth is the depth of cut when the crack on the surface of the groove is only on one side of the groove and the crack is about to extend to the bottom of the groove when the tool is machining brittle materials. Side deflection, so that the cutting edge of the tool forms an included angle with the cutting speed direction;

2)、确定对拟加工的脆性材料的实际加工深度,实际加工深度大于脆塑转变临界切削深度,小于单向裂纹扩展临界切削深度,脆塑转变临界切削深度即为沟槽内产生第一处裂纹损伤的切削深度,实际切削深度小于单向裂纹扩展临界切削深度,即为达到单向裂纹扩展临界切削深度之前的切削深度,使得在实际切削深度下分布于一侧的加工表面裂纹距离沟槽最底部有一定距离;2) Determine the actual processing depth of the brittle material to be processed. The actual processing depth is greater than the critical cutting depth of the brittle-plastic transition and less than the critical cutting depth of the unidirectional crack propagation. The critical cutting depth of the brittle-plastic transition is the first place in the groove. Depth of cut for crack damage, the actual depth of cut is less than the critical depth of cut for unidirectional crack propagation, that is, the depth of cut before reaching the critical depth of cut for unidirectional crack propagation, so that the cracks on the processed surface distributed on one side under the actual depth of cut are farther away from the groove There is a certain distance from the bottom;

3)、对工件的预加工面进行对刀,并且调整刀具姿态,使刀具向横向进给方向偏转一定角度,刀具的切削刃与切削速度方向形成夹角,并配合刀具沿规划的振动轨迹对拟加工的脆性材料进行切削;利用多次走刀方式,此次走刀产生的已加工表面偏向预走刀进给方向一侧的裂纹,将在下次走刀过程中被去除,循环往复,实现脆性材料的加工。3) Carry out tool setting on the pre-processed surface of the workpiece, and adjust the tool posture to deflect the tool at a certain angle to the lateral feed direction, the cutting edge of the tool forms an included angle with the cutting speed direction, and cooperate with the tool to move along the planned vibration trajectory. The brittle material to be processed is cut; using multiple tool passes, the cracks on the machined surface that are biased toward the feed direction of the pre-feed produced by this pass will be removed during the next pass, and the cycle is repeated to achieve Processing of brittle materials.

进一步地,步骤1)中对单向裂纹扩展临界切削深度的确定方法如下:Further, the method for determining the critical depth of cut for unidirectional crack propagation in step 1) is as follows:

刀具对拟加工的脆性材料进行变切削深度的连续刻划,直至刻划沟槽内的裂纹至少扩展至沟槽最底部。The tool performs continuous scoring with variable cutting depth on the brittle material to be processed until the crack in the scored groove extends to at least the bottom of the groove.

进一步地,将拟加工的脆性材料与水平面倾斜一定角度固定,刀具对倾斜固定的拟加工的脆性材料进行连续刻划,使切削深度沿切削方向增加。Further, the brittle material to be processed is fixed at a certain angle to the horizontal plane, and the tool continuously marks the brittle material to be processed at the fixed inclination, so that the cutting depth increases along the cutting direction.

进一步地,步骤3)中刀具的偏转角度与步骤1)中刀具的偏转角度相同。Further, the deflection angle of the tool in step 3) is the same as the deflection angle of the tool in step 1).

进一步地,步骤3)中由精密旋转平台调整刀具的姿态,精密旋转平台在不改变刀尖位置的基础上旋转刀具,实现刀具姿态变化。精密旋转平台安装在加工机床上,将刀具固定在精密旋转平台上,对刀具的姿态进行精确调整。Further, in step 3), the attitude of the tool is adjusted by the precision rotating platform, and the precision rotating platform rotates the tool without changing the position of the tool tip to realize the change of the tool attitude. The precision rotary platform is installed on the processing machine tool, the tool is fixed on the precision rotary platform, and the attitude of the tool is precisely adjusted.

进一步地,步骤2)中还确定刀具的横向进给量,刀具的横向进给量的确定是令连续走刀的刀具轮廓部分重叠,保证下一次走刀将本次走刀残留的加工表面裂纹切削去除。Further, in step 2), the infeed amount of the tool is also determined. The determination of the infeed amount of the tool is to partially overlap the tool contours of the continuous cutting tool, so as to ensure that the next cutting tool will eliminate the residual machining surface cracks in this cutting tool. Chip removal.

根据所选择刀具调制切削方式中刀具的振动轨迹对刀具的姿态进行调整,使刀具旋转一定的角度后实现斜角切削,令斜角切削与刀具的振动轨迹相互配合,使工件加工表面裂纹在一定深度内偏向一侧扩展。According to the vibration trajectory of the tool in the selected tool modulation cutting mode, the attitude of the tool is adjusted, so that the tool can be rotated at a certain angle to achieve bevel cutting, and the bevel cutting and the vibration track of the tool can cooperate with each other, so that the cracks on the workpiece processing surface can be in a certain range. Depth expands to one side.

进一步地,步骤3)中刀具采用椭圆振动轨迹的方式对拟加工的脆性材料进行切削。Further, in step 3), the tool cuts the brittle material to be processed by means of an elliptical vibration trajectory.

进一步地,所述椭圆振动轨迹为二维椭圆振动或三维椭圆振动。Further, the elliptical vibration track is a two-dimensional elliptical vibration or a three-dimensional elliptical vibration.

与现有技术相比,本发明所具有的有益效果是:Compared with prior art, the beneficial effect that the present invention has is:

本发明首先确定拟加工的脆性材料的单向裂纹扩展临界切削深度,实际加工深度大于脆塑转变临界切削深度,从而使得加工过程中产生的裂纹只偏向走刀进给方向一侧,将在下次走刀过程中被去除,循环往复,实现脆性材料在脆塑转变临界切削深度限制外的高效延性低损伤加工,通过该方法,可以有效提高脆性材料低损伤加工的切削深度,切削效率高、成本低。The present invention firstly determines the critical cutting depth of the unidirectional crack propagation of the brittle material to be processed, and the actual processing depth is greater than the critical cutting depth of the brittle-plastic transition, so that the cracks generated during the processing are only biased to one side of the feed direction of the cutting tool, and will be processed in the next time. It is removed during the cutting process and reciprocated to realize efficient ductile and low-damage processing of brittle materials outside the critical cutting depth limit of brittle-plastic transition. Through this method, the cutting depth of brittle materials and low-damage processing can be effectively improved, with high cutting efficiency and low cost. Low.

当刀具的切削刃与切削速度方向垂直时,切削沟槽内所产生的裂纹是向两侧扩展的,而当刀具的切削刃偏转一定角度后,即刀具的切削刃与切削速度方向不垂直,切削沟槽内的裂纹就会集中在沟槽的一侧,并且裂纹位于切削方向一侧,反方向的沟槽内并不存在裂纹,这样就可以找到单向裂纹扩展临界切削深度,提高切削深度的同时通过下一次走刀将本次走刀残留的加工表面裂纹切削去除。When the cutting edge of the tool is perpendicular to the direction of cutting speed, the cracks generated in the cutting groove expand to both sides, and when the cutting edge of the tool is deflected by a certain angle, that is, the cutting edge of the tool is not perpendicular to the direction of cutting speed, The cracks in the cutting groove will be concentrated on one side of the groove, and the cracks are located on one side of the cutting direction, and there are no cracks in the groove in the opposite direction, so that the critical depth of cut for unidirectional crack propagation can be found and the depth of cut can be improved. At the same time, the remaining machining surface cracks left by this cutting pass are removed by the next cutting pass.

还通过确定刀具的横向进给量,保证下一次走刀将本次走刀残留的加工表面裂纹切削去除,仅留下低表面损伤的被加工表面,在保证加工质量的同时,进一步提高加工效率。Also by determining the lateral feed rate of the tool, it is ensured that the next tool pass will remove the machining surface cracks left by this tool pass, leaving only the machined surface with low surface damage, and further improving the processing efficiency while ensuring the processing quality .

附图说明Description of drawings

图1为该脆性材料高效低损加工方法的三维原理示意图。Figure 1 is a three-dimensional schematic diagram of the high-efficiency and low-loss processing method for brittle materials.

图2为该脆性材料高效低损加工方法的原理示意图的俯视图。Fig. 2 is a top view of the principle schematic diagram of the high-efficiency and low-loss processing method for brittle materials.

图3为确定单向裂纹扩展临界切削深度的变切削深度连续刻划示意图。Fig. 3 is a schematic diagram of continuous scribing with variable depth of cut to determine the critical depth of cut for unidirectional crack propagation.

图4为三维椭圆振动辅助斜角切削方式变切削深度刻划的光学显微镜下单晶硅沟槽的图像。Fig. 4 is an image of a single crystal silicon groove under an optical microscope scribed by a three-dimensional elliptical vibration-assisted oblique cutting method with a variable cutting depth.

图5为平板类工件的平面高效低损伤加工原理示意图。Fig. 5 is a schematic diagram of the principle of planar high-efficiency and low-damage machining of flat workpieces.

图6为圆柱类工件的端面高效低损伤加工原理示意图。Fig. 6 is a schematic diagram of the principle of high-efficiency and low-damage machining of the end face of a cylindrical workpiece.

图7为圆柱类工件的圆柱面高效低损伤加工原理示意图。Fig. 7 is a schematic diagram of the principle of high-efficiency and low-damage machining of cylindrical workpieces.

其中:1、刀具 2、脆性材料 3、脆塑转变临界切削深度 4、单向裂纹扩展临界切削深度 5、裂纹;Among them: 1. Tool 2. Brittle material 3. Critical depth of cut for brittle-plastic transition 4. Critical depth of cut for unidirectional crack propagation 5. Cracks;

图中,θ为刀具刀面朝向与切削速度方向的夹角,a为切削方向,b为刀具振动轨迹,C为机床C轴,L1为单向裂纹扩展临界切削深度所处位置,L2为脆塑转变临界切削深度所处位置, S为裂纹损伤区域,c1为刀具切削时的第一次走刀,c2为第二次走刀,c3为第三次走刀,c4为第四次走刀。In the figure, θ is the angle between the orientation of the tool face and the cutting speed direction, a is the cutting direction, b is the tool vibration trajectory, C is the C axis of the machine tool, L1 is the position of the critical depth of cut for unidirectional crack propagation, and L2 is the brittle The position of the critical cutting depth of plastic transformation, S is the crack damage area, c1 is the first cutting tool cutting, c2 is the second cutting cutting, c3 is the third cutting cutting, c4 is the fourth cutting cutting .

具体实施方式Detailed ways

图1~7是该脆性材料高效低损加工方法的最佳实施例,下面结合附图1~7对本发明做进一步说明。Figures 1 to 7 are the best embodiments of the high-efficiency and low-loss processing method for brittle materials, and the present invention will be further described below in conjunction with accompanying drawings 1 to 7.

参见图1~2,该脆性材料高效低损加工方法,具体包括以下步骤:Referring to Figures 1-2, the high-efficiency and low-loss processing method for brittle materials specifically includes the following steps:

1)确定拟加工面形,选定待加工的脆性材料2和刀具1;拟加工面形可选为平面、圆柱面和圆柱端面,待加工的脆性材料2可选择为单晶硅、陶瓷、光学玻璃、蓝宝石、KDP晶体等硬脆材料或软脆材料,切削刀具1一般采用金刚石刀具。1) Determine the surface shape to be processed, select the brittle material 2 and tool 1 to be processed; the surface shape to be processed can be selected as plane, cylindrical surface and cylindrical end surface, and the brittle material 2 to be processed can be selected from single crystal silicon, ceramics, For hard and brittle materials or soft and brittle materials such as optical glass, sapphire, and KDP crystal, the cutting tool 1 generally adopts a diamond tool.

2)将待加工的工件根据拟加工面形固定于超精密机床的运动轴,选择合适的刀具1配置形式;采用四轴xyz、C轴超精密机床进行优选实施例中不同面形的切削,根据加工面形为平面、圆柱面和圆柱端面,分别将工件固定于C轴合适位置,调整刀具1姿态令前刀面朝向走刀进给方向并与切削速度方向成θ角,然后可控制x轴、y轴和z轴方向的刀具1运动进行对刀并实现如图1和图2所示的加工原理。2) Fix the workpiece to be processed on the movement axis of the ultra-precision machine tool according to the surface shape to be processed, and select the appropriate configuration form of the tool 1; use the four-axis x , y , z , and c-axis ultra-precision machine tool to perform different surface processing in the preferred embodiment According to the shape of the machined surface, which is plane, cylindrical surface and cylindrical end surface, respectively fix the workpiece at a suitable position on the C-axis, adjust the attitude of the tool 1 so that the rake face faces the feed direction of the tool and forms an angle θ with the direction of the cutting speed, Then the movement of the tool 1 in the directions of x- axis, y -axis and z -axis can be controlled to perform tool setting and realize the processing principle shown in Fig. 1 and Fig. 2 .

3)对刀具1的调制切削方式进行选择。3) Select the modulation cutting mode of tool 1.

4)对刀具1的姿态进行调整,令刀具1旋转一定的角度使得刀具1的切削刃与切削速度方向不垂直。4) Adjust the attitude of the tool 1 to rotate the tool 1 at a certain angle so that the cutting edge of the tool 1 is not perpendicular to the direction of the cutting speed.

5)调整加工工艺参数,对拟加工的脆性材料2进行脆塑转变临界切削深度3和单向裂纹扩展临界切削深度4的确定。5) Adjust the processing parameters, and determine the critical depth of cut 3 for the brittle-plastic transition and the critical depth of cut 4 for unidirectional crack growth for the brittle material 2 to be processed.

6)根据加工目标的尺寸特征和单向裂纹扩展临界切削深度4确定实际加工的切削深度,确定每次走刀的横向进给量,结合所选用刀具1的规格对刀具1的运动路径进行规划,优化工艺参数并形成数控代码,将代码导入超精密机床控制系统。6) According to the dimensional characteristics of the processing target and the critical depth of cut for unidirectional crack growth 4, determine the actual machining depth of cut, determine the lateral feed of each tool pass, and plan the movement path of the tool 1 in combination with the specifications of the selected tool 1 , optimize the process parameters and form NC codes, and import the codes into the ultra-precision machine tool control system.

7)对工件的预加工面进行对刀,开始加工。7) Perform tool setting on the pre-processed surface of the workpiece and start processing.

8)根据上述步骤基于超精密机床开展脆性材料2高效低损伤的加工,通过刀具1姿态的调整与刀具1振动轨迹的协同配合,利用多次走刀方式,实现脆性材料2的高效低损伤加工。8) Carry out high-efficiency and low-damage processing of brittle material 2 based on the above steps based on ultra-precision machine tools. Through the adjustment of tool 1 attitude and the coordination of tool 1 vibration trajectory, multiple tool passes are used to achieve high-efficiency and low-damage processing of brittle material 2 .

上述步骤8)中,由精密旋转平台调整刀具1的姿态,精密旋转平台在不改变刀尖位置的基础上旋转刀具1,实现刀具1姿态变化。精密旋转平台安装在加工机床上,将刀具1固定在精密旋转平台上,对刀具1的姿态进行精确调整。刀具1采用振动轨迹的方式对拟加工的脆性材料2进行切削,振动轨迹包括但不限于二维椭圆振动、三维椭圆振动,根据拟加工面形选择合适的刀具1调制切削方式。In the above step 8), the attitude of the tool 1 is adjusted by the precision rotating platform, and the precision rotating platform rotates the tool 1 without changing the position of the tool tip to realize the change of the attitude of the tool 1. The precision rotary platform is installed on the processing machine tool, the tool 1 is fixed on the precision rotary platform, and the attitude of the tool 1 is precisely adjusted. The tool 1 cuts the brittle material 2 to be processed by means of a vibration trajectory. The vibration trajectory includes but is not limited to two-dimensional elliptical vibration and three-dimensional elliptical vibration. The appropriate tool 1 modulation cutting method is selected according to the shape of the surface to be processed.

经过试验可以发现当刀具1偏转使得刀具1的切削刃与切削速度方向不垂直后,切削深度在一定范围内时,刀具1加工工件所产生的裂纹5仅向刀具1偏转的一侧扩展,而不会向另一侧扩展,该深度范围就是脆塑转变临界切削深度3至单向裂纹扩展临界切削深度4,而每一种材料的脆塑转变临界切削深度3与单向裂纹扩展临界切削深度4均不相同,需要对每一种材料进行试验。After testing, it can be found that when the tool 1 deflects so that the cutting edge of the tool 1 is not perpendicular to the cutting speed direction, and the cutting depth is within a certain range, the crack 5 generated by the tool 1 processing the workpiece only expands to the side where the tool 1 is deflected, while the cutting depth is within a certain range. It will not expand to the other side, the depth range is the critical depth of cut for brittle-plastic transition 3 to the critical depth of cut for unidirectional crack growth 4, and the critical depth of cut for brittle-plastic transition 3 and the critical depth of cut for unidirectional crack growth for each material 4 are all different and need to be tested for each material.

参见图3~4,上述步骤5)单向裂纹扩展临界切削深度4的确定方法如下:See Figures 3~4, the above step 5) The method for determining the critical depth of cut 4 for unidirectional crack growth is as follows:

刀具1向预走刀进给方向旋转一定角度,对拟加工的脆性材料2进行变切削深度的连续刻划,单向裂纹扩展临界切削深度4为工件加工表面裂纹5分布于刻划沟槽最底部一侧即将到达沟槽最底部的深度,脆塑转变临界切削深度3为脆性材料2切削时产生第一处裂纹损伤的切削深度。The cutting tool 1 is rotated at a certain angle to the feed direction of the pre-feed, and the brittle material 2 to be processed is continuously marked with variable depth of cut. The bottom side is about to reach the depth of the bottom of the groove, and the critical depth of cut 3 for the brittle-plastic transition is the cutting depth at which the first crack damage occurs when the brittle material 2 is cut.

本实施例以单晶硅工件为脆性材料2为例,采用调整刀具1姿态配合三维椭圆振动辅助切削的加工方式对典型脆性材料2单晶硅的平面进行沟槽的变切削深度加工,图3中箭头a为切削方向,箭头b为刀具1振动轨迹,通过给刀具1施加一个三维椭圆振动位移信号,锁定C轴,令单晶硅工件倾斜0.1°使切削深度沿切削方向增加,调整刀具1的倾斜角度为30°,进行变切削深度加工,便得到如图4所示的沟槽表面形貌,图4中虚线L2即为脆塑转变临界切削深度3所处位置,是产生第一处裂纹损伤的位置,在切削深度小于单晶硅的脆塑转变临界切削深度3时,沟槽的表面无裂纹5损伤产生,在切削深度大于单晶硅的脆塑转变临界切削深度3时,沟槽的表面产生裂纹5损伤,但裂纹5损伤仅在沟槽一侧产生,且沟槽的最底部无裂纹5损伤,图4中虚线L1即为单向裂纹扩展临界切削深度4所处位置,此时裂纹损伤即将扩展至沟槽最底部位置,图4中可以看出区域S中裂纹损伤偏向加工表面的一侧,说明在单向裂纹扩展临界切削深度4之内,可通过该加工参数设定,利用多次走刀方式,使得下次走刀可去除本次走刀产生的裂纹5损伤,循环往复,便可高效、低成本、低损伤地加工出光滑表面。刀具1的倾斜角度并不局限于30°,还可以进行其他角度的选择。In this embodiment, the monocrystalline silicon workpiece is the brittle material 2 as an example, and the machining method of adjusting the attitude of the tool 1 and assisting cutting with three-dimensional elliptical vibration is used to process grooves of the typical brittle material 2 monocrystalline silicon plane with variable cutting depth, as shown in Fig. 3 The middle arrow a is the cutting direction, and the arrow b is the vibration trajectory of tool 1. By applying a three-dimensional elliptical vibration displacement signal to tool 1, locking the C axis, tilting the monocrystalline silicon workpiece by 0.1°, increasing the cutting depth along the cutting direction, and adjusting tool 1 The inclination angle is 30°, and the groove surface morphology shown in Figure 4 is obtained by performing variable cutting depth machining. The dotted line L2 in Figure 4 is the critical depth of cut 3 for the brittle-plastic transition. The position of the crack damage, when the cutting depth is less than the critical cutting depth 3 of the brittle-plastic transition of single crystal silicon, no crack 5 damage occurs on the surface of the groove, and when the cutting depth is greater than the brittle-plastic transition critical cutting depth 3 of single crystal silicon, the groove Crack 5 damage occurs on the surface of the groove, but the crack 5 damage occurs only on one side of the groove, and there is no crack 5 damage at the bottom of the groove. The dotted line L1 in Figure 4 is the position of the critical depth of cut 4 for unidirectional crack propagation. At this time, the crack damage is about to extend to the bottom of the groove. It can be seen from Fig. 4 that the crack damage in area S is biased towards the side of the machined surface, indicating that within the critical depth of cut 4 for unidirectional crack propagation, the processing parameters can be set to Fixed, using multiple passes, the next pass can remove the crack 5 damage caused by this pass, and the cycle goes back and forth to process a smooth surface with high efficiency, low cost and low damage. The inclination angle of the tool 1 is not limited to 30°, and other angles can also be selected.

采用调整刀具1姿态配合二维或三维椭圆振动辅助切削的加工方式对脆性材料2进行加工,通过给刀具1施加一个二维或三维椭圆振动位移信号,配合刀具1沿x轴向的移动,便形成如图1所示的刀具1运动轨迹,在单向裂纹扩展临界切削深度4之内的深度进行加工会使工件表面产生集中于一侧的裂纹损伤,如图2所示,另一侧为光滑表面,利用多次走刀方式,此次走刀产生的已加工表面偏向预走刀进给方向一侧的裂纹5,将在下次走刀过程中被去除,循环往复,便高效、低成本、低损伤地加工出光滑脆性材料2表面。The brittle material 2 is processed by adjusting the attitude of the tool 1 and assisting the cutting with two-dimensional or three-dimensional elliptical vibration. By applying a two-dimensional or three-dimensional elliptical vibration displacement signal to the tool 1, it is convenient to move the tool 1 along the x-axis. Forming the motion track of tool 1 as shown in Figure 1, machining at a depth within the critical depth of cut 4 for unidirectional crack propagation will cause crack damage concentrated on one side of the workpiece surface, as shown in Figure 2, and the other side is Smooth surface, using multiple passes, the cracks 5 on the machined surface produced by this pass that are biased towards the feed direction of the pre-feed will be removed in the next pass, and the cycle is repeated, which is efficient and low-cost , Process the surface of smooth and brittle materials with low damage.

参见图5,图中c1为第一次走刀,c2为第二次走刀,c3为第三次走刀,采用调整刀具1姿态配合二维或三维椭圆振动辅助切削的加工方式对平板类脆性材料2的平面进行加工,通过给刀具1施加一个二维或三维椭圆振动位移信号,配合刀具1沿x向的移动,便可以通过多次走刀方式实现脆性材料2在脆塑转变临界切削深度3限制外的高效低损伤加工,对平板类工件的平面进行切削,令刀具1向着工件未加工表面偏转,因为实时切深大于对应参数下的脆塑转变临界切削深度3,所以在第二次走刀过程中靠近未加工表面的一侧残留了裂纹5损伤,此时这些脆裂损伤并没有扩展至该次走刀所加工的沟槽底部,因此通过控制横向进给,在第三次走刀过程中可以完全地把上次走刀引起的裂纹5损伤去除,图5中横向进给第一次走刀残留的裂纹5损伤已被第二次走刀去除,仅留下光滑已加工表面,往复循环,便得到平面脆性材料2工件的高效、低成本、延性加工。See Figure 5. In the figure, c1 is the first tool pass, c2 is the second tool pass, and c3 is the third tool pass. The processing method of adjusting the tool 1 attitude and assisting cutting with two-dimensional or three-dimensional elliptical vibration is used to process flat plates. The plane of the brittle material 2 is processed. By applying a two-dimensional or three-dimensional elliptical vibration displacement signal to the tool 1 and cooperating with the movement of the tool 1 along the x direction, the brittle material 2 can be cut at the critical point of the brittle-plastic transition through multiple tool passes. High-efficiency and low-damage machining beyond the limit of depth 3, cutting the plane of the flat workpiece, so that the tool 1 deflects toward the unprocessed surface of the workpiece, because the real-time cutting depth is greater than the critical cutting depth 3 of the brittle-plastic transition under the corresponding parameters, so in the second Cracks 5 damage remained on the side close to the unprocessed surface during the first pass. At this time, these brittle cracks did not extend to the bottom of the groove processed by this pass. Therefore, by controlling the lateral feed, in the third pass During the cutting process, the crack 5 damage caused by the last cutting pass can be completely removed. In Figure 5, the crack 5 damage left by the first cross-feed cutting has been removed by the second cutting pass, leaving only smooth processed Surface, reciprocating cycle, just obtain the efficient, low-cost, ductile processing of planar brittle material 2 workpieces.

参见图6,图中c1为第一次走刀,c2为第二次走刀,c3为第三次走刀,采用调整刀具1姿态配合二维或三维椭圆振动辅助切削的加工方式对圆柱类脆性材料2的端面进行加工,通过给刀具1施加一个二维或三维椭圆振动位移信号,配合C轴的旋转运动,便可以通过依次进给走刀方式实现脆性材料2在延性切削深度限制外的高效延性加工,如图6对圆柱类工件的端面进行切削,令刀具1向着工件未加工一侧偏转,控制切削深度在单向裂纹扩展临界切削深度4之内进行加工,使已加工表面裂纹5向一侧扩展,另一侧为光滑表面,此时这些脆裂损伤并没有触及到该次走刀所加工的沟槽底部,因此通过控制走刀进给量,在第三次走刀过程中可以完全地把第二次走刀引起的裂纹5损伤去除,往复循环,便得到圆柱端面脆性材料2工件的高效、低成本、低损伤加工。See Figure 6. In the figure, c1 is the first tool pass, c2 is the second tool pass, and c3 is the third tool pass. The processing method of adjusting the tool 1 attitude and assisting cutting with two-dimensional or three-dimensional elliptical vibration is used for cylindrical The end face of the brittle material 2 is processed. By applying a two-dimensional or three-dimensional elliptical vibration displacement signal to the tool 1 and cooperating with the rotational movement of the C axis, the brittle material 2 can be cut outside the ductile cutting depth limit by sequentially feeding the tool. High-efficiency ductile machining, as shown in Figure 6, cuts the end face of a cylindrical workpiece, deflects the tool 1 toward the unprocessed side of the workpiece, controls the cutting depth within the critical cutting depth 4 of the unidirectional crack propagation, and makes the processed surface crack 5 Expanding to one side, the other side is a smooth surface. At this time, these brittle cracks have not touched the bottom of the groove processed by this pass. Therefore, by controlling the feed rate, during the third pass The crack 5 damage caused by the second cutting tool can be completely removed, and the reciprocating cycle can obtain the high-efficiency, low-cost, and low-damage processing of the brittle material 2 workpiece on the cylindrical end surface.

参见图7,图中c1为第一次走刀,c2为第二次走刀,c3为第三次走刀,c4为第四次走刀,采用调整刀具1姿态配合二维或三维椭圆振动轨迹的加工方式对圆柱类脆性材料2的外圆面进行加工,通过给刀具1施加一个二维或三维椭圆振动位移信号,配合C轴的旋转运动,便可以通过依次进给走刀方式实现脆性材料2在延性切削深度限制外的高效延性加工,如图7对圆柱类工件的外圆面进行切削,令刀具1向着工件未加工一侧偏转,控制切削深度在脆塑转变临界切削深度3和单向裂纹扩展临界切削深度4之间进行加工,使已加工表面裂纹5偏向预走刀进给方向的一侧扩展,另一侧为光滑表面,此时这些脆裂损伤并未扩展至该次走刀所加工的沟槽底部,因此通过控制走刀进给量,在第四次走刀过程中可以完全地把第三次走刀引起的裂纹5损伤去除,往复循环,便得到圆柱外圆面脆性材料工件的高效、低成本、低损伤加工。See Figure 7, c1 in the figure is the first tool pass, c2 is the second tool pass, c3 is the third tool pass, c4 is the fourth tool pass, and the attitude of tool 1 is adjusted to cooperate with two-dimensional or three-dimensional elliptical vibration The processing method of the trajectory processes the outer surface of the cylindrical brittle material 2. By applying a two-dimensional or three-dimensional elliptical vibration displacement signal to the tool 1 and coordinating with the rotational movement of the C axis, the brittleness can be achieved by sequentially feeding the tool. High-efficiency ductile machining of material 2 outside the ductile depth of cut limit, as shown in Figure 7, cutting the outer circular surface of a cylindrical workpiece, so that the tool 1 is deflected toward the unprocessed side of the workpiece, and the cutting depth is controlled between the critical depth of cut for brittle-plastic transition 3 and Machining between the critical depth of cut 4 for unidirectional crack propagation makes the processed surface crack 5 propagate toward one side of the feed direction of the pre-feed, and the other side is a smooth surface. The bottom of the groove processed by the tool pass, so by controlling the feed rate of the tool pass, the crack 5 damage caused by the third pass can be completely removed in the fourth pass, and the cylindrical outer circle can be obtained by reciprocating cycles. High-efficiency, low-cost, and low-damage machining of workpieces with brittle surfaces.

当刀具1的切削刃与切削速度方向垂直时,切削沟槽内所产生的裂纹5是向两侧扩展的,而当刀具1的切削刃偏转一定角度后,即刀具1的切削刃与切削速度方向不垂直,切削沟槽内的裂纹5就会集中在沟槽的一侧,并且裂纹5位于切削方向一侧,反方向的沟槽内并不存在裂纹,这样就可以通过试验找到该材料的单向裂纹扩展临界切削深度4,提高切削深度的同时通过下一次走刀将本次走刀残留的加工表面裂纹切削去除,从而有效提高加工效率。When the cutting edge of the tool 1 is perpendicular to the direction of the cutting speed, the crack 5 generated in the cutting groove expands to both sides, and when the cutting edge of the tool 1 is deflected by a certain angle, that is, the cutting edge of the tool 1 and the cutting speed If the direction is not vertical, the cracks 5 in the cutting groove will be concentrated on one side of the groove, and the cracks 5 are located on one side of the cutting direction, and there are no cracks in the groove in the opposite direction, so that the material can be found by testing. The critical depth of cut for unidirectional crack propagation is 4. While increasing the depth of cut, the residual cracks on the machined surface of this cutting pass are removed through the next cutting pass, thereby effectively improving the processing efficiency.

以上所述,仅是本发明的较佳实施例而已,并非是对本发明作其它形式的限制,任何熟悉本专业的技术人员可能利用上述揭示的技术内容加以变更或改型为等同变化的等效实施例。但是凡是未脱离本发明技术方案内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与改型,仍属于本发明技术方案的保护范围。The above is only a preferred embodiment of the present invention, and is not intended to limit the present invention to other forms. Any skilled person who is familiar with this profession may use the technical content disclosed above to change or modify the equivalent of equivalent changes. Example. However, any simple modifications, equivalent changes and modifications made to the above embodiments according to the technical essence of the present invention without departing from the content of the technical solution of the present invention still belong to the protection scope of the technical solution of the present invention.

Claims (8)

1.一种脆性材料高效低损加工方法,其特征在于:包括以下步骤:1. A high-efficiency and low-loss processing method for brittle materials, characterized in that: comprising the following steps: 1)、确定拟加工脆性材料(2)后,对拟加工的脆性材料(2)进行单向裂纹扩展临界切削深度(4)的确定;1) After determining the brittle material (2) to be processed, determine the critical depth of cut (4) for unidirectional crack propagation for the brittle material (2) to be processed; 单向裂纹扩展临界切削深度(4)为刀具(1)加工脆性材料(2)过程中,沟槽表面产生的裂纹(5)仅在沟槽的一侧,且裂纹(5)即将扩展至沟槽最底部位置时的切削深度,加工过程中刀具(1)向一侧偏转,使刀具(1)的切削刃与切削速度方向形成夹角;The critical depth of cut for unidirectional crack growth (4) is the process of tool (1) machining brittle materials (2), the crack (5) generated on the surface of the groove is only on one side of the groove, and the crack (5) is about to extend to the groove Cutting depth at the bottommost position of the groove, the tool (1) deflects to one side during machining, so that the cutting edge of the tool (1) forms an included angle with the cutting speed direction; 2)、确定对拟加工的脆性材料(2)的实际加工深度,实际加工深度小于单向裂纹扩展临界切削深度(4);2) Determine the actual processing depth of the brittle material (2) to be processed, and the actual processing depth is less than the critical depth of cut for unidirectional crack propagation (4); 3)、对工件的预加工面进行对刀,并且调整刀具(1)姿态,使刀具(1)向横向进给方向偏转一定角度,刀具(1)的切削刃与切削速度方向形成夹角,并配合刀具(1)沿规划的振动轨迹对拟加工的脆性材料(2)进行切削;利用多次走刀方式,此次走刀产生的裂纹(5),将在下次走刀过程中被去除,循环往复,实现脆性材料(2)的加工。3) Perform tool setting on the pre-processed surface of the workpiece, and adjust the attitude of the tool (1) so that the tool (1) deflects a certain angle in the direction of lateral feed, and the cutting edge of the tool (1) forms an included angle with the cutting speed direction, And cooperate with the tool (1) to cut the brittle material (2) to be processed along the planned vibration trajectory; using multiple tool passes, the cracks (5) generated by this tool pass will be removed in the next tool pass , reciprocating, to realize the processing of brittle materials (2). 2.根据权利要求1所述的脆性材料高效低损加工方法,其特征在于:步骤1)中对单向裂纹扩展临界切削深度(4)的确定方法如下:2. The high-efficiency and low-damage processing method for brittle materials according to claim 1, characterized in that: in step 1), the method for determining the critical depth of cut (4) for unidirectional crack propagation is as follows: 刀具(1)对拟加工的脆性材料(2)进行变切削深度的连续刻划,直至刻划沟槽内的裂纹(5)至少扩展至沟槽最底部。The tool (1) continuously marks the brittle material (2) to be processed with variable cutting depth until the crack (5) in the scored groove extends to at least the bottom of the groove. 3.根据权利要求2所述的脆性材料高效低损加工方法,其特征在于:将拟加工的脆性材料(2)与水平面倾斜一定角度固定,刀具(1)对拟加工的脆性材料(2)进行连续刻划,使切削深度沿切削方向增加。3. The high-efficiency and low-loss processing method for brittle materials according to claim 2, characterized in that: the brittle material (2) to be processed is fixed at a certain angle to the horizontal plane, and the tool (1) is fixed against the brittle material (2) to be processed Continuous scoring is performed so that the depth of cut increases in the cutting direction. 4.根据权利要求1所述的脆性材料高效低损加工方法,其特征在于:步骤3)中刀具(1)的偏转角度与步骤1)中刀具(1)的偏转角度相同。4. The high-efficiency and low-loss machining method for brittle materials according to claim 1, characterized in that: the deflection angle of the tool (1) in step 3) is the same as the deflection angle of the tool (1) in step 1). 5.根据权利要求1所述的脆性材料高效低损加工方法,其特征在于:步骤3)中由精密旋转平台调整刀具(1)的姿态,精密旋转平台在不改变刀尖位置的基础上旋转刀具(1),实现刀具(1)姿态变化。5. The high-efficiency and low-loss processing method for brittle materials according to claim 1, characterized in that: in step 3), the posture of the tool (1) is adjusted by the precision rotating platform, and the precision rotating platform rotates without changing the position of the tool tip The tool (1) realizes the attitude change of the tool (1). 6.根据权利要求1所述的脆性材料高效低损加工方法,其特征在于:步骤2)中还确定刀具(1)的横向进给量,刀具(1)的横向进给量的确定是令连续走刀的刀具轮廓部分重叠,保证下一次走刀将本次走刀残留的加工表面裂纹(5)切削去除。6. The high-efficiency and low-loss processing method for brittle materials according to claim 1, characterized in that: in step 2), the infeed of the tool (1) is also determined, and the infeed of the tool (1) is determined by making The tool contours of the continuous cutting tool overlap partially to ensure that the next cutting tool cutting will remove the machining surface cracks (5) remaining in this cutting tool cutting. 7.根据权利要求1所述的脆性材料高效低损加工方法,其特征在于:步骤3)中刀具(1)采用椭圆振动轨迹的方式对拟加工的脆性材料(2)进行切削。7. The high-efficiency and low-loss processing method for brittle materials according to claim 1, characterized in that: in step 3), the tool (1) cuts the brittle material (2) to be processed by adopting an elliptical vibration trajectory. 8.根据权利要求7所述的脆性材料高效低损加工方法,其特征在于:所述椭圆振动轨迹为二维椭圆振动或三维椭圆振动。8. The high-efficiency and low-loss processing method for brittle materials according to claim 7, wherein the elliptical vibration track is a two-dimensional elliptical vibration or a three-dimensional elliptical vibration.
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