CN116237758A - Automatic repair production line for anode guide rod - Google Patents
Automatic repair production line for anode guide rod Download PDFInfo
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- CN116237758A CN116237758A CN202310264531.0A CN202310264531A CN116237758A CN 116237758 A CN116237758 A CN 116237758A CN 202310264531 A CN202310264531 A CN 202310264531A CN 116237758 A CN116237758 A CN 116237758A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 230000008439 repair process Effects 0.000 title claims description 9
- 238000003466 welding Methods 0.000 claims abstract description 98
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 31
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 30
- 238000005520 cutting process Methods 0.000 claims abstract description 24
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 9
- 210000000078 claw Anatomy 0.000 claims abstract description 9
- 239000010959 steel Substances 0.000 claims abstract description 9
- 238000003801 milling Methods 0.000 claims description 25
- 238000004880 explosion Methods 0.000 claims description 20
- 238000001816 cooling Methods 0.000 claims description 12
- 230000001681 protective effect Effects 0.000 claims description 10
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000005096 rolling process Methods 0.000 claims description 3
- 239000004411 aluminium Substances 0.000 claims 1
- 230000007306 turnover Effects 0.000 abstract description 19
- 238000000034 method Methods 0.000 abstract description 9
- 230000008569 process Effects 0.000 abstract description 7
- 238000005336 cracking Methods 0.000 abstract description 3
- 230000007547 defect Effects 0.000 abstract description 3
- 238000005868 electrolysis reaction Methods 0.000 description 3
- 239000002360 explosive Substances 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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Abstract
The invention discloses an automatic anode guide rod repairing production line which comprises a rotary workbench, a cutting machine, a turnover positioner, a ground rail, a disassembling device, a chamfering device, a welding robot, a welding device and an aluminum guide rod, wherein the rotary workbench is arranged on the rotary workbench; the upper surface of the ground rail is connected with a turnover positioner in a sliding way, and a disassembling device is transversely fixed above the turnover positioner; a rotary workbench is fixed at the left end part of the ground rail; a chamfering device is fixed in front of the rotary workbench; an aluminum guide rod is fixedly arranged above the rotary workbench; a welding device is fixed on the left side of the rotary workbench; the welding robot is fixed between the chamfering device and the welding device. The invention can effectively avoid the defects of uneven cutting surface, poor welding precision, uneven vertical connection between the guide rod and the steel claw beam, easy falling or cracking, short service life and the like caused by the limitation of the welding process and manual operation, and improves the welding quality. Meanwhile, automatic cutting and welding are adopted, so that the guide rod transferring time is shortened, and the production efficiency can be greatly improved.
Description
Technical Field
The invention belongs to the field of aluminum electrolysis anode production and the field of automatic aluminum electrolysis anode guide rod repair production lines, and particularly relates to an automatic aluminum electrolysis anode guide rod welding repair production line.
Background
The anode guide rod group is used as a main structure of electrolytic aluminum, is a key link of a current path, has the characteristics of numerous quantity, easy damage, difficult repair and the like, and is an important point of daily maintenance of enterprises. After the anode guide rod is used in a short-term groove, cracking, corrosion and the like can occur at the welding position of the explosion block or the aluminum guide rod and the explosion block. At this time, the guide rod needs to be disassembled and replaced by a new explosion block for reuse. At present, the factory replacement basically adopts a manual mode, and the repair process is as follows: separating the guide rod from the explosion block by using a pulse pile breaker, chamfering four edges of the guide rod by using a polishing machine cutting mode, and manually welding the guide rod and the explosion block with a new explosion block. Because of welding process limitation and uncertainty of manual operation, uneven welding cutting surfaces and poor welding precision can be caused, the guide rod is not perpendicular to the steel claw beam, cold joint occurs, the guide rod is easy to fall off or crack, the service life is short, the operation cost of enterprises is greatly increased, and meanwhile, the number of operators is also increased.
Disclosure of Invention
The invention provides an online automatic cutting and separating, automatic chamfering, automatic alignment and automatic welding method, which avoids welding defects caused by human factors, improves precision, reduces production cost of enterprises and improves productivity through automatic and intelligent operation.
The technical scheme of the invention is as follows: an automatic anode guide rod repairing production line comprises a rotary workbench, a cutting machine, a turnover positioner, a ground rail, a disassembling device, a chamfering device, a welding robot, a welding device and an aluminum guide rod; the ground rail is connected with a turnover positioner in a sliding way; a disassembling device is transversely fixed above the right end part of the ground rail; a rotary workbench is fixed at the left end part of the ground rail; a chamfering device is fixed in front of the rotary workbench; an aluminum guide rod is fixedly arranged above the rotary workbench; a welding device is fixed on the left side of the rotary workbench; the welding robot is fixed between the chamfering device and the welding device.
Further, the rotary workbench comprises a cam divider, a universal ball, a rotary table, a lifting roller and a C-shaped deformation machine; the upper part of the cam divider is rotationally connected with a turntable; the universal balls are axially distributed on the annular body in a rolling way; the turntable is fixedly connected with a workbench, and a lifting roller is fixedly connected in the middle of the upper part of the workbench; c-shaped deformation position machines are symmetrically distributed on two sides of the lifting roller.
Further, the cutter includes a disc saw blade; the disc saw blade is rotatably connected with the cutting machine inside the device.
Further, the overturning positioner comprises a frame, a driving motor I, a positioning clamp, a stop block, a manual module, a frame mounting plate, a bearing seat, a gear motor A and a rotating body; the upper surface of the ground rail is connected with a rack mounting plate in a sliding manner; the rack is fixedly connected beside the rack mounting plate; a driving motor I is fixedly arranged in the frame; the bottom of the frame is connected with a travelling wheel through a rotating shaft A; the output shaft of the driving motor I is in transmission connection with the rotating shaft A; bearing seats are symmetrically distributed on the front side and the rear side above the frame; the rotating body rotating shaft B is rotationally connected with the bearing seat; the manual module is fixedly connected to the upper surface of the rotary body; the upper surface of the manual module is fixedly connected with a positioning clamp; the stop block penetrates through the anode steel claw to be connected with the positioning clamp through bolts; the rear side above the rack is fixedly connected with a speed reducing motor A; and an output shaft of the speed reducing motor A is in transmission connection with a rotating shaft B of the rotating body.
Further, the chamfering device comprises a large-diameter cylinder, a hinge joint, a guide rail mounting plate, a heavy guide rail, a chamfering machine frame, a guide rail, a standard cylinder, a mounting plate, a motor, a saw blade, a rotating shaft and a conveyor belt; the guide rail mounting plate is fixedly connected with a heavy guide rail; the upper surface of the heavy guide rail is connected with the chamfering machine frame in a sliding manner; the bottom of the left side surface of the chamfering machine frame is fixedly connected with a hinge joint; the hinge joint is hinged with a telescopic rod of the large-diameter cylinder; the large-diameter air cylinder is fixed at the left end part of the guide rail; the inclined surface above the chamfering machine frame is fixedly connected with a guide rail; the upper surface of the guide rail is connected with the mounting plate in a sliding manner; the motor is fixedly connected to the upper surface of the mounting plate; the motor is connected with the rotating shaft belt through a conveyor belt; the end part of the rotating shaft is axially and fixedly connected with a saw blade; the inside guide rail, standard cylinder, mounting panel, motor, rotation axis and the conveyer belt of being equipped with of protection casing.
Further, the chamfering device further comprises a protective cover; the inclined plane above the chamfering machine frame is fixedly connected with a protective cover; the guide rail, the standard cylinder, the mounting plate, the motor, the rotating shaft and the conveyor belt are arranged in the protective cover.
Further, the welding device comprises a welding frame, a hydraulic pump, a valve block, an oil cylinder, a linear guide rail, a movable supporting frame, a mounting plate, a new explosion block, a circulating cooling block, an air chuck, a bearing, a speed reducing motor II and a fixing plate; the right side of the upper surface of the bottom plate inside the welding frame is fixedly connected with a linear guide rail; the upper surface of the linear guide rail is connected with the mounting plate in a sliding manner; the left side above the mounting plate is fixedly connected with a fixing plate; the left side of the upper surface of the bottom plate inside the welding frame is fixedly connected with a hydraulic pump; the hydraulic pump is connected with an oil way of the oil cylinder through a valve block; the right side of the oil cylinder is fixedly connected with a fixing plate; the middle above the mounting plate is fixedly connected with a movable support frame; the left side panel of the movable support frame is fixedly connected with a speed reducing motor II; the rotating shaft of the gear motor II penetrates through the bearing to be fixedly connected with the air chuck; the air chuck is fixedly clamped with a circulating cooling block; the circulating cooling block is tightly attached to the new explosion block.
Further, the welding robot comprises a mechanical arm, a welding wire conveyor and an offline laser sensor welding gun; the mechanical arm is fixed on the ground; and the mechanical arm is fixedly provided with a welding wire conveyor and an offline laser sensor welding gun.
Further, the disassembling device comprises a servo module, a milling machine head, a hand wheel, a milling cutter and a welding portal frame; the middle side surface of the welding portal frame is fixedly connected with a servo module; a milling machine head is fixedly connected to the sliding block of the servo module; the outer surface of the left side of the milling machine head is rotationally connected with a hand wheel; and a milling cutter is fixedly connected to the rotating shaft of the milling machine head.
In summary, the beneficial effects of the invention are as follows:
1. the defects of uneven cutting surface, poor welding precision, non-perpendicular guide rod and steel claw beam, false welding, easy falling or cracking, short service life and the like caused by the limitation of a welding process and manual operation are avoided, and the welding quality is improved.
2. Cutting and welding errors caused by secondary positioning of the guide rod are reduced.
3. The automatic cutting and welding are adopted, so that the guide rod transferring time is reduced, and the production efficiency can be greatly improved;
4. after the automatic production is adopted, the number of operators can be reduced, and the production cost of enterprises is reduced.
Drawings
FIG. 1 is a layout of an anode guide rod welding repair line;
FIG. 2 is a schematic view of a rotary table;
FIG. 3 is a schematic view of an upper wire cutting apparatus;
FIG. 4 is a schematic view of a chamfering device;
FIG. 5 is a schematic view of a welding apparatus;
FIG. 6 is an enlarged view of a portion of FIG. 5;
fig. 7 is a schematic diagram of an old explosive block dismantling device.
The marks in the drawings are: 1-rotary table, 2-cutting machine, 3-turnover positioner, 4-ground rail, 5-disassembling device, 6-chamfering device, 7-welding robot, 8-welding device, 9-cam divider, 10-universal ball, 11-turntable, 12-lifting roller, 13-C-deformation positioner, 14-aluminum guide bar, 15-rack, 16-disk saw blade, 17-drive motor I, 18-positioning jig, 19-stop dog, 20-manual module, 21-rack mounting plate, 22-bearing housing, 23-speed reducing motor A, 24-ground rail track, 25-portal frame, 26-servo module, 27-milling head, 28-handwheel, 29-large diameter cylinder, 30-articulated head, 31-guide mounting plate, 32-heavy guide rail, 33-chamfering machine rack, 34-guide rail, 35-standard cylinder, 36-mounting plate, 37-motor, 38-rotating shaft, 40-conveyor belt, 41-protective cover, 42-welding rack, 43-hydraulic pump, 44-valve block, 45-cylinder, 46-linear motor, 47-guide rail, 48-moving arm, 48-rotating arm, 52-rotating tool carrier, 55-rotating tool, 52-rotating tool carrier, 52-rotating tool carrier, 55-rotating tool, 52-rotating tool, and/or rotating tool carrier, 55-rotating tool, 52-rotating tool, and/or rotating tool, 61-welding a portal frame.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
Examples
Referring to fig. 1, the automatic repair production line for the anode rod comprises a rotary workbench 1, a cutting machine 2, a turnover positioner 3, a ground rail 4, a disassembling device 5, a chamfering device 6, a welding robot 7, a welding device 8 and an aluminum guide rod 14, and is characterized in that: the ground rail 4 is connected with a turnover positioner 3 in a sliding way; a disassembling device 5 is transversely fixed above the right end part of the ground rail 4; a rotary workbench 1 is fixed at the left end part of the ground rail 4; a chamfering device 6 is fixed in front of the rotary workbench 1; an aluminum guide rod 14 is fixedly arranged above the rotary workbench 1; a welding device 8 is fixed on the left side of the rotary workbench 1; the welding robot 7 is fixed between the chamfering device 6 and the welding device 8. The ground rail 4 can ensure the position accuracy of the overturning positioner 3. The aluminum guide rod 14 is clamped by the rotary workbench 1 to sequentially circulate among the cutting machine 2, the chamfering device 6 and the welding device 8, so that errors caused by secondary positioning of the guide rod and guide rod transferring time can be reduced.
Referring to fig. 2, the rotary table 1 includes a cam divider 9, a universal ball 10, a turntable 11, a lifting roller 12 and a C-shaped deflection machine 13; a turntable 11 is rotatably connected above the cam divider 9; the universal balls 10 are axially distributed on the annular body in a rolling way; the turntable 11 is fixedly connected with a workbench, and a lifting roller 12 is fixedly connected in the middle of the upper part of the workbench; c-shaped deformation position machines 13 are symmetrically distributed on two sides of the lifting roller 12. The cam divider 9 has high precision, can ensure the precision of the rotating position of the rotating workbench 1, the lifting roller 12 can adjust the upper and lower positions of the aluminum guide rod 14, and the C-shaped deformation position machine 13 can clamp the aluminum guide rod 14 so that the state of the C-shaped deformation position machine is kept unchanged.
Referring to fig. 3, the cutter 2 includes a disc saw blade 16; the disc saw blade 16 is rotatably connected to the cutter 2 inside the apparatus. The initial position of the disc saw blade 16 is inside the cutting machine 2, so that space can be saved, and interference with other parts during working can be prevented.
The overturning positioner 3 comprises a frame 15, a driving motor I17, a positioning clamp 18, a stop block 19, a manual module 20, a frame mounting plate 21, a bearing seat 22, a gear motor A23 and a rotating body 59; the upper surface of the ground rail 4 is connected with a frame mounting plate 21 in a sliding manner; the frame 15 is fixedly connected beside the frame mounting plate 21; a driving motor I17 is fixedly arranged in the frame 15; the bottom of the frame 15 is connected with a travelling wheel through a rotating shaft A; the output shaft of the driving motor I17 is in transmission connection with the rotating shaft A; bearing seats 22 are symmetrically distributed on the front side and the rear side above the frame 15; the rotating shaft B of the rotating body 59 is rotationally connected with the bearing seat 22; the manual module 20 is fixedly connected to the upper surface of the rotary body 59; the manual module 20 is fixedly connected with the positioning clamp 18; the stop block 19 penetrates through the anode steel claw and is connected with the positioning clamp 18 through bolts; the rear side above the frame 15 is fixedly connected with a speed reducing motor A23; the output shaft of the gear motor A23 is connected with the rotating shaft B of the rotating body 59 in a transmission way. The driving motor I17 can enable the overturning positioner 3 to move back and forth on the ground rail 4; the position of the positioning clamp 18 is adjusted through the manual module 20, so that the aluminum guide rod 14 can be accurately placed; the gear motor I23 turns the rotary body 59 90 ° through the bearing housing 22.
Referring to fig. 4, the chamfering device 6 includes a large diameter cylinder 29, a hinge joint 30, a rail mounting plate 31, a heavy rail 32, a chamfering machine frame 33, a rail 34, a standard cylinder 35, a mounting plate 36, a motor 37, a saw blade 38, a rotating shaft 39 and a conveyor belt 40; the heavy guide rail 32 is fixedly connected to the guide rail mounting plate 31; the heavy guide rail 32 is connected with the chamfering machine frame 33 in a sliding manner; the bottom of the left side surface of the chamfering machine frame 33 is fixedly connected with a hinge joint 30; the hinge joint 30 is hinged with a telescopic rod of the large-diameter cylinder 29; the large-diameter cylinder 29 is fixed at the left end part of the guide rail 32; the inclined surface above the chamfering machine frame 33 is fixedly connected with a guide rail 34; the guide rail 34 is connected with a mounting plate 36 in a sliding manner; the motor 37 is fixedly connected to the mounting plate 36; the motor 37 is connected with a rotating shaft 39 through a conveyor belt 40; the end part of the rotating shaft 39 is axially and fixedly connected with the saw blade 38; the inside of the protective cover 41 is provided with a guide rail 34, a standard cylinder 35, a mounting plate 36, a motor 37, a rotating shaft 39 and a conveyor belt 40. The large-diameter cylinder 29 can enable the chamfering machine frame 33 to move to the waiting position; the standard cylinder 35 moves the saw blade 38 in a feed motion to cut and chamfer the end of the aluminum guide bar 14.
The chamfering device 6 further comprises a protective cover 41; the inclined surface above the chamfering machine frame 33 is fixedly connected with a protective cover 41; the guide rail 34, the standard cylinder 35, the mounting plate 36, the motor 3, the rotating shaft 39 and the conveyor belt 40 are arranged in the protective cover 41, so that the safety of workers can be effectively protected.
Referring to fig. 5 and 6, the welding device 8 includes a welding frame 42, a hydraulic pump 43, a valve block 44, an oil cylinder 45, a linear guide 46, a movable support 47, a mounting plate 48, a new explosion block 50, a circulating cooling block 51, a pneumatic chuck 52, a bearing 55, a gear motor II56 and a fixing plate 60; the right side of the upper surface of the bottom plate inside the welding frame 42 is fixedly connected with a linear guide rail 46; the linear guide rail 46 is connected with a mounting plate 48 in a sliding manner; the left side above the mounting plate 48 is fixedly connected with a fixing plate 60; the left side of the upper surface of the bottom plate inside the welding frame 42 is fixedly connected with a hydraulic pump 43; the hydraulic pump 43 is connected with an oil cylinder 45 through a valve block 44; the right side of the oil cylinder 45 is fixedly connected with a fixing plate 60; the middle part above the mounting plate 48 is fixedly connected with a movable supporting frame 47; a reduction motor II56 is fixedly connected to the left side panel of the movable support frame 47; the rotating shaft of the gear motor II56 is fixedly connected with the air chuck 52 through a bearing 55; the air chuck 52 is fixedly clamped with a circulating cooling block 51; the circulating cooling block 51 is closely attached to the new explosion block 50. The hydraulic pump 43 adjusts the oil quantity of the oil cylinder 45 through the valve block 44 to push the new explosion block 50 on the movable supporting frame 47 to move; the circulation cooling block 51 on the jaw of the air chuck 52 can rapidly cool the heat generated during the welding process.
The welding robot 7 comprises a mechanical arm 49, a welding wire conveyor 53 and an offline laser sensor welding gun 54; the mechanical arm 49 is fixed on the ground; the mechanical arm 49 is fixedly provided with a welding wire conveyor 53 and an offline laser sensor welding gun 54. The offline laser sensor welding gun 54 can detect the welding seam formed by the aluminum guide rod 14 and the new explosion block 50 in a non-contact working mode, quickly acquire accurate information of the position and the shape of the welding seam, compensate offset caused by assembly deviation and welding deformation, and ensure welding quality.
Referring to fig. 7, the disassembling device 5 includes a servo module 26, a milling head 27, a hand wheel 28, a milling cutter 57 and a welding portal frame 61; the middle side surface of the welding portal frame 61 is fixedly connected with a servo module 26; a milling machine head 27 is fixedly connected to the sliding block of the servo module 26; the outer surface of the left side of the milling machine head 27 is rotatably connected with a hand wheel 28; the milling head 27 is fixedly connected with a milling cutter 57 on its rotation axis. The servo module 26 enables the milling cutter 57 to move along the Y-axis direction along with the milling head 27; the hand wheel 28 enables the milling cutter 57 to perform a Z-axis direction feed motion.
The invention works as follows:
the whole working flow comprises the following steps: the anode guide rod group is manually lifted onto the turnover positioner 3 through a travelling crane to be positioned for the first time, a person withdraws to a safe position after the positioning, a welding line program starting button is pressed, the button turnover positioner 3 overturns the guide rod 14 on a tool table of the rotary worktable 1, the front-back distance is adjusted through a driving motor 17 and a lifting roller 12 to align the cutting position of the cutter 2, a disc saw cuts upwards to separate the aluminum guide rod 14 from an old explosion block 58, the turnover positioner 3 automatically returns to a disassembling device 5 after the original point after the separation to disassemble the old explosion block 58, the rotary worktable 1 starts to rotate 90 degrees to reach a chamfering device 6 when receiving a signal that the turnover positioner 3 passes through the original point in the process, the chamfering machine adjusts the cutting chamfering of the turnover positioner through an upper cylinder and a lower cylinder, the C-shaped positioner 13 on the rotary worktable 1 rotates the aluminum guide rod 14, automatic chamfering of four edges of the guide rod is realized, the rotary worktable 1 rotates again by 90 DEG to reach a welding device 8 after the chamfering is finished, the welding robot 7 welds the edges above the welding edges, and the three edges are respectively adjusted under a C-shaped positioner 13 and a speed reducer 56 after the chamfering is finished. And after welding, the rotary workbench rotates 90 degrees again to reach the blanking device for manual blanking.
The specific working flow of each device is as follows:
referring to fig. 1, an anode guide rod group is manually lifted onto a turnover positioner 3 through a travelling crane to perform primary positioning, a person withdraws to a safe position after the positioning to press a welding line procedure starting button, the turnover positioner 3 turns the guide rod on a tool table of a rotary table 1, the front-rear distance is adjusted through a driving motor 17 and a lifting roller 12 to align the guide rod with the cutting position of a cutting machine 2, a disc saw blade 16 is cut upwards to separate an aluminum guide rod 14 from an old explosion block, the turnover positioner 3 automatically returns to a disassembling device 5 after the original point after the separation to disassemble the old explosion block, the rotary table 1 starts to rotate 90 degrees to reach a chamfering device 6 when receiving a signal that the turnover positioner 3 passes through the original point in the process, the chamfering machine cuts and chamfer through an upper cylinder large-diameter cylinder 29 and a lower cylinder standard cylinder 35, the aluminum guide rod 14 rotates through a C-shaped positioner 13 on the rotary table 1, four edges of the guide rod are welded, after the chamfer is finished, the rotary table 1 rotates 90 degrees again to reach a welding device 8, a welding robot 7 welds the upper edge, and three edges are welded under a reduction gear 13 respectively. And after welding, the rotary workbench rotates 90 degrees again to reach the blanking device for manual blanking.
Referring to fig. 2, an aluminum guide rod 14 is placed into a notch of a C-shaped deflection machine 13 through a turnover positioner 3, then is clamped and can rotate under the drive of a motor of the C-shaped deflection machine, and the tooling table and the aluminum guide rod 14 are driven to flow between the devices together under the rotation of a turntable 11.
Referring to fig. 3, the roll-over positioner 3 is at the origin and the disk saw blade 16 of the cutter 2 is inside the apparatus in the initial position. The anode guide rod group is manually hung on the turnover positioner 3, the handle of the module is rocked, the positioning clamp 18 moves forwards and clamps the steel claw heads of the guide rod group, then the brake stop block 19 is locked by bolts, after people withdraw, the starting button is pressed down, the turnover positioner 3 turns over, and the aluminum guide rod 14 enters the C-shaped positioner 13 on the tool table to fixedly clamp the C-shaped positioner. The disc saw blade 16 rotates at a high speed and moves upwards to cut the aluminum guide rod 14 and the steel claw head apart, the disc saw blade 16 is retracted to stop rotating after being separated, the overturning positioner 3 automatically withdraws to the original point and rotates the steel claw head upwards, and the rotary workbench rotates to the next device after receiving an original point signal.
Referring to fig. 4, when the aluminum guide bar 14 reaches the chamfering device 6, the large diameter cylinder 29 is extended forward to reach the designated position 1, the motor 37 is started to drive the rotation shaft 39 to rotate by the conveyor belt 40, and cutting feed is realized by extension of the standard cylinder 35. After cutting a prism, the aluminum guide rod 14 rotates 90 degrees, and extends out to the designated position 2 through the large-diameter cylinder 29 for cutting. The device can finish the processing of four edges of the guide rod by only using two positions.
Referring to fig. 5 and 6, after the aluminum guide rod 14 is in place, the oil cylinder 45 extends out of the new explosion speed 50 to contact with the section of the aluminum guide rod 14, the robot welds under the guidance of the off-light sensor welding gun 54, and the heat generated in the welding process is absorbed by the circulating cooling block 51 to achieve the purpose of rapid cooling. The welding in the up-down, left-right directions is realized under the action of the C positioner 13 and the gear motor II56, the air chuck 52 is opened after the welding is finished, the oil cylinder 45 is retracted to drive the air chuck 52 to retract, and the rotary workbench 1 is rotated to the next device for blanking. A new explosive block 50 is manually reloaded into the chuck to await the next weld.
Referring to fig. 7, after the turning positioner 3 carries the workpiece to be disassembled to reach the disassembling device 5, the hand wheel 28 on the milling machine head 27 is manually rocked to adjust the vertical direction of the milling cutter 57, so that the milling cutter 57 mills the welding point to be milled, and the plane machining under the whole old explosion block is realized in three directions by X, Y, Z.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements and changes may be made without departing from the spirit and principle of the present invention.
Claims (8)
1. The utility model provides an automatic repair production line of positive pole guide arm, includes swivel work head (1), cutting machine (2), upset machine of shifting (3), ground rail (4), dismounting device (5), chamfer device (6), welding robot (7), welding set (8) and aluminium guide arm (14), its characterized in that: the overturning positioner (3) is connected on the ground rail (4) in a sliding way; a disassembling device (5) is transversely fixed above the right end part of the ground rail (4); a rotary workbench (1) is fixed at the left end part of the ground rail (4); a chamfering device (6) is fixed in front of the rotary workbench (1); a welding device (8) is fixed on the left side of the rotary workbench (1); the welding robot (7) is fixed between the chamfering device (6) and the welding device (8).
2. The automatic anode rod repairing line according to claim 1, wherein: the rotary workbench (1) comprises a cam divider (9), a universal ball (10), a rotary table (11), a lifting roller (12) and a C-shaped deformation position machine (13); a rotary table (11) is rotatably connected above the cam divider (9); the universal balls (10) are axially distributed on the annular body in a rolling way; the turntable (11) is fixedly connected with a workbench, and a lifting roller (12) is fixedly connected with the middle of the upper part of the workbench; c-shaped deformation position machines (13) are symmetrically distributed on two sides of the lifting roller (12).
3. The automatic anode rod repairing line according to claim 1, wherein: the overturning positioner (3) comprises a frame (15), a driving motor I (17), a positioning clamp (18), a stop block (19), a manual module (20), a frame mounting plate (21), a bearing seat (22), a gear motor A (23) and a rotating body (59); the upper surface of the ground rail (4) is connected with a rack mounting plate (21) in a sliding manner; the side of the frame mounting plate (21) is fixedly connected with the frame (15); a driving motor I (17) is fixedly arranged in the frame (15); the bottom of the frame (15) is connected with a travelling wheel through a rotating shaft A; an output shaft of the driving motor I (17) is in transmission connection with the rotating shaft A; bearing seats (22) are symmetrically distributed on the front side and the rear side above the frame (15); the rotating shaft B of the rotating body (59) is rotationally connected with the bearing seat (22); the manual module (20) is fixedly connected to the upper surface of the rotary body (59); the manual module (20) is fixedly connected with a positioning clamp (18); the stop block (19) penetrates through the anode steel claw and is connected with the positioning clamp (18) through bolts; the rear side above the frame (15) is fixedly connected with a gear motor A (23); an output shaft of the gear motor A (23) is in transmission connection with a rotating shaft B of the rotating body (59).
4. The automatic anode rod repairing line according to claim 1, wherein: the chamfering device (6) comprises a large-diameter cylinder (29), a hinge joint (30), a guide rail mounting plate (31), a heavy guide rail (32), a chamfering machine frame (33), a guide rail (34), a standard cylinder (35), a mounting plate (36), a motor (37), a saw blade (38), a rotating shaft (39) and a conveyor belt (40); the heavy guide rail (32) is fixedly connected to the guide rail mounting plate (31); the upper surface of the heavy guide rail (32) is connected with a chamfering machine frame (33) in a sliding manner; the bottom of the left side surface of the chamfering machine frame (33) is fixedly connected with a hinge joint (30); the hinge joint (30) is hinged with a telescopic rod of the large-diameter air cylinder (29); the large-diameter cylinder (29) is fixed at the left end part of the guide rail (32); the inclined surface above the chamfering machine frame (33) is fixedly connected with a guide rail (34); the upper surface of the guide rail (34) is connected with a mounting plate (36) in a sliding manner; a motor (37) is fixedly connected to the upper surface of the mounting plate (36); the motor (37) is connected with a rotating shaft (39) through a belt of a conveyor belt (40); the end part of the rotating shaft (39) is axially and fixedly connected with the saw blade (38).
5. The automatic anode rod repairing line according to claim 5, wherein: the chamfering device (6) further comprises a protective cover (41); the inclined plane above the chamfering machine frame (33) is fixedly connected with a protective cover (41); the protective cover (41) is internally provided with a guide rail (34), a standard cylinder (35), a mounting plate (36), a motor (37), a rotating shaft (39) and a conveying belt (40).
6. The automatic anode rod repairing line according to claim 1, wherein: the welding device (8) comprises a welding frame (42), a hydraulic pump (43), a valve block (44), an oil cylinder (45), a linear guide rail (46), a movable supporting frame (47), a mounting plate (48), a new explosion block (50), a circulating cooling block (51), a pneumatic chuck (52), a bearing (55), a speed reducing motor II (56) and a fixing plate (60); the right side of the upper surface of the inner bottom plate of the welding frame (42) is fixedly connected with a linear guide rail (46); the upper surface of the linear guide rail (46) is connected with a mounting plate (48) in a sliding manner; the left side above the mounting plate (48) is fixedly connected with a fixing plate (60); the left side of the upper surface of the inner bottom plate of the welding frame (42) is fixedly connected with a hydraulic pump (43); the hydraulic pump (43) is connected with an oil way of the oil cylinder (45) through a valve block (44); the right side of the oil cylinder (45) is fixedly connected with a fixing plate (60); a movable support frame (47) is fixedly connected with the middle part above the mounting plate (48); a gear motor II (56) is fixedly connected to the left side panel of the movable support frame (47); the rotating shaft of the gear motor II (56) penetrates through the bearing (55) to be fixedly connected with the pneumatic chuck (52); a circulating cooling block (51) is clamped and fixed on the pneumatic chuck (52); the circulating cooling block (51) is closely attached to the new explosion block (50).
7. The automatic anode rod repairing line according to claim 1, wherein: the welding robot (7) comprises a mechanical arm (49), a welding wire conveyor (53) and an off-line laser sensor welding gun (54); the mechanical arm (49) is fixed on the ground; and a welding wire conveyor (53) and an offline laser sensor welding gun (54) are fixedly arranged on the mechanical arm (49).
8. The automatic anode rod repairing line according to claim 1, wherein: the disassembling device (5) comprises a servo module (26), a milling machine head (27), a hand wheel (28), a milling cutter (57) and a welding portal frame (61); the middle side surface of the welding portal frame (61) is fixedly connected with a servo module (26); a milling machine head (27) is fixedly connected to the sliding block of the servo module (26); the outer surface of the left side of the milling machine head (27) is rotationally connected with a hand wheel (28); and a milling cutter (57) is fixedly connected to the rotating shaft of the milling machine head (27).
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310264531.0A CN116237758A (en) | 2023-03-17 | 2023-03-17 | Automatic repair production line for anode guide rod |
| PCT/CN2023/140474 WO2024193146A1 (en) | 2023-03-17 | 2023-12-21 | Automatic repair production line for anode rod |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310264531.0A CN116237758A (en) | 2023-03-17 | 2023-03-17 | Automatic repair production line for anode guide rod |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116237758A true CN116237758A (en) | 2023-06-09 |
Family
ID=86626061
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310264531.0A Pending CN116237758A (en) | 2023-03-17 | 2023-03-17 | Automatic repair production line for anode guide rod |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN116237758A (en) |
| WO (1) | WO2024193146A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2024193146A1 (en) * | 2023-03-17 | 2024-09-26 | 中铝国际工程股份有限公司 | Automatic repair production line for anode rod |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN120095504A (en) * | 2025-05-07 | 2025-06-06 | 汕头市俊国机电科技有限公司 | Automatic repair equipment for anode aluminum guide rod |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3032525C2 (en) * | 1980-08-29 | 1982-11-18 | Hamburger Aluminium-Werk GmbH, 2103 Hamburg | Device for cleaning anode residues |
| CN101712131B (en) * | 2009-12-18 | 2011-10-05 | 江苏华盛天龙光电设备股份有限公司 | Multistage monocrystalline silicon square rod surface grinding device |
| CN106424924B (en) * | 2016-11-09 | 2018-08-17 | 云南云铝润鑫铝业有限公司 | A kind of aluminum guide sawing all-in-one machine |
| CN108746816A (en) * | 2018-05-05 | 2018-11-06 | 安徽特斯艾尔机电设备有限公司 | A kind of cutting of pipe and end face are polished all-in-one machine |
| CN110774009B (en) * | 2019-11-08 | 2024-11-19 | 贵阳铝镁设计研究院有限公司 | A kind of aluminum electrolysis anode guide rod automatic repair ring production line and repair method |
| CN110814839A (en) * | 2019-12-20 | 2020-02-21 | 贵阳铝镁设计研究院有限公司 | Aluminum electrolysis double-anode guide rod overturning and position changing mechanism |
| CN110936234B (en) * | 2019-12-31 | 2024-12-27 | 云南云铝润鑫铝业有限公司 | An automatic production line for repairing aluminum guide rods |
| CN112159992A (en) * | 2020-05-26 | 2021-01-01 | 贵阳铝镁设计研究院有限公司 | Automatic repair production line and repair method for flow-splitting aluminum electrolysis anode steel claw |
| CN219853128U (en) * | 2023-03-17 | 2023-10-20 | 贵阳铝镁设计研究院有限公司 | Automatic repair production equipment for anode guide rod |
| CN116237758A (en) * | 2023-03-17 | 2023-06-09 | 贵阳铝镁设计研究院有限公司 | Automatic repair production line for anode guide rod |
-
2023
- 2023-03-17 CN CN202310264531.0A patent/CN116237758A/en active Pending
- 2023-12-21 WO PCT/CN2023/140474 patent/WO2024193146A1/en unknown
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2024193146A1 (en) * | 2023-03-17 | 2024-09-26 | 中铝国际工程股份有限公司 | Automatic repair production line for anode rod |
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| Publication number | Publication date |
|---|---|
| WO2024193146A1 (en) | 2024-09-26 |
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