CN116235111A - Photosensitive transfer material, manufacturing method of resin pattern, manufacturing method of circuit wiring, and manufacturing method of touch panel - Google Patents
Photosensitive transfer material, manufacturing method of resin pattern, manufacturing method of circuit wiring, and manufacturing method of touch panel Download PDFInfo
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- CN116235111A CN116235111A CN202180063610.4A CN202180063610A CN116235111A CN 116235111 A CN116235111 A CN 116235111A CN 202180063610 A CN202180063610 A CN 202180063610A CN 116235111 A CN116235111 A CN 116235111A
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- resin layer
- photosensitive resin
- meth
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- 229920005989 resin Polymers 0.000 title claims abstract description 623
- 239000011347 resin Substances 0.000 title claims abstract description 623
- 239000000463 material Substances 0.000 title claims abstract description 203
- 238000012546 transfer Methods 0.000 title claims abstract description 190
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 106
- 150000001875 compounds Chemical class 0.000 claims abstract description 371
- 238000000034 method Methods 0.000 claims abstract description 212
- 238000006243 chemical reaction Methods 0.000 claims abstract description 41
- 239000003999 initiator Substances 0.000 claims abstract description 38
- -1 benzophenone compound Chemical class 0.000 claims description 247
- 239000000758 substrate Substances 0.000 claims description 106
- 238000006116 polymerization reaction Methods 0.000 claims description 46
- 239000003112 inhibitor Substances 0.000 claims description 38
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical group C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 claims description 30
- 238000005530 etching Methods 0.000 claims description 22
- 239000012965 benzophenone Substances 0.000 claims description 14
- GDTBXPJZTBHREO-UHFFFAOYSA-N bromine Substances BrBr GDTBXPJZTBHREO-UHFFFAOYSA-N 0.000 claims description 12
- 229910052794 bromium Inorganic materials 0.000 claims description 12
- WKBOTKDWSSQWDR-UHFFFAOYSA-N Bromine atom Chemical compound [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 claims description 10
- 238000001004 secondary ion mass spectrometry Methods 0.000 claims description 10
- WJFKNYWRSNBZNX-UHFFFAOYSA-N 10H-phenothiazine Chemical compound C1=CC=C2NC3=CC=CC=C3SC2=C1 WJFKNYWRSNBZNX-UHFFFAOYSA-N 0.000 claims description 8
- 229950000688 phenothiazine Drugs 0.000 claims description 8
- TZMSYXZUNZXBOL-UHFFFAOYSA-N 10H-phenoxazine Chemical compound C1=CC=C2NC3=CC=CC=C3OC2=C1 TZMSYXZUNZXBOL-UHFFFAOYSA-N 0.000 claims description 5
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims description 3
- 238000010186 staining Methods 0.000 claims 2
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- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 32
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- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 16
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- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 14
- 150000001244 carboxylic acid anhydrides Chemical class 0.000 description 13
- DNIAPMSPPWPWGF-UHFFFAOYSA-N monopropylene glycol Natural products CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 13
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 13
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- 239000005020 polyethylene terephthalate Substances 0.000 description 13
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- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 12
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 12
- 239000000654 additive Substances 0.000 description 12
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- 239000001294 propane Substances 0.000 description 12
- 238000011282 treatment Methods 0.000 description 12
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 11
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- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 10
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- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 9
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- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 9
- VEBCLRKUSAGCDF-UHFFFAOYSA-N ac1mi23b Chemical compound C1C2C3C(COC(=O)C=C)CCC3C1C(COC(=O)C=C)C2 VEBCLRKUSAGCDF-UHFFFAOYSA-N 0.000 description 9
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 9
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- 125000001424 substituent group Chemical group 0.000 description 7
- TXBCBTDQIULDIA-UHFFFAOYSA-N 2-[[3-hydroxy-2,2-bis(hydroxymethyl)propoxy]methyl]-2-(hydroxymethyl)propane-1,3-diol Chemical compound OCC(CO)(CO)COCC(CO)(CO)CO TXBCBTDQIULDIA-UHFFFAOYSA-N 0.000 description 6
- KFJDQPJLANOOOB-UHFFFAOYSA-N 2h-benzotriazole-4-carboxylic acid Chemical class OC(=O)C1=CC=CC2=NNN=C12 KFJDQPJLANOOOB-UHFFFAOYSA-N 0.000 description 6
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Images
Classifications
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
- G03F7/028—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with photosensitivity-increasing substances, e.g. photoinitiators
- G03F7/029—Inorganic compounds; Onium compounds; Organic compounds having hetero atoms other than oxygen, nitrogen or sulfur
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/004—Photosensitive materials
- G03F7/027—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds
- G03F7/028—Non-macromolecular photopolymerisable compounds having carbon-to-carbon double bonds, e.g. ethylenic compounds with photosensitivity-increasing substances, e.g. photoinitiators
- G03F7/031—Organic compounds not covered by group G03F7/029
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/20—Exposure; Apparatus therefor
-
- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F3/00—Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
- G06F3/01—Input arrangements or combined input and output arrangements for interaction between user and computer
- G06F3/03—Arrangements for converting the position or the displacement of a member into a coded form
- G06F3/041—Digitisers, e.g. for touch screens or touch pads, characterised by the transducing means
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/02—Apparatus or processes for manufacturing printed circuits in which the conductive material is applied to the surface of the insulating support and is thereafter removed from such areas of the surface which are not intended for current conducting or shielding
- H05K3/06—Apparatus or processes for manufacturing printed circuits in which the conductive material is applied to the surface of the insulating support and is thereafter removed from such areas of the surface which are not intended for current conducting or shielding the conductive material being removed chemically or electrolytically, e.g. by photo-etch process
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Spectroscopy & Molecular Physics (AREA)
- General Engineering & Computer Science (AREA)
- Theoretical Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Human Computer Interaction (AREA)
- Inorganic Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Materials For Photolithography (AREA)
- Photosensitive Polymer And Photoresist Processing (AREA)
Abstract
Description
技术领域technical field
本发明涉及一种感光性转印材料、树脂图案的制造方法、电路配线的制造方法及触摸面板的制造方法。The present invention relates to a photosensitive transfer material, a method for manufacturing a resin pattern, a method for manufacturing circuit wiring, and a method for manufacturing a touch panel.
背景技术Background technique
在具备静电电容型输入装置等的触摸面板的显示装置(有机电致发光(EL)显示装置及液晶显示装置等)中,在触摸面板内部,设置有相当于视觉辨认部的传感器的电极图案、外围配线部分及引出配线部分的配线等的导电层图案。In a display device (such as an organic electroluminescent (EL) display device, a liquid crystal display device, etc.) equipped with a touch panel such as an electrostatic capacitive input device, the electrode pattern corresponding to the sensor of the visual recognition part is provided inside the touch panel, The conductive layer pattern of the peripheral wiring part and the wiring of the lead-out wiring part.
通常,在图案化的层的形成中,用于获得所需的图案形状的工序数量少,因此广泛使用利用感光性转印材料,隔着具有所期望的图案的掩模,对设置在任意基板上的感光性树脂组合物的层进行曝光之后再进行显影的方法。Generally, in the formation of a patterned layer, the number of steps for obtaining a desired pattern shape is small, so it is widely used to use a photosensitive transfer material to place on any substrate through a mask having a desired pattern. A method in which the upper layer of the photosensitive resin composition is exposed and then developed.
并且,作为以往的感光性树脂组合物,已知有专利文献1中所记载的组合物。Moreover, the composition described in patent document 1 is known as a conventional photosensitive resin composition.
在专利文献1中,记载有一种感光性树脂组合物,其特征在于,以曝光面中的作为感光成分所包含的烯属不饱和化合物的反应率成为70%的方式进行曝光固化反应之后,保存在暗处时,整个版的不饱和化合物的反应率实质上没有变化,并且曝光面与非曝光面中的局部反应率之差在24小时后也保持在20%以上。In Patent Document 1, a photosensitive resin composition is described, which is characterized in that it is stored after being exposed and cured so that the reaction rate of the ethylenically unsaturated compound contained as a photosensitive component in the exposed surface becomes 70%. In the dark, there was substantially no change in the reaction rate of the unsaturated compound throughout the plate, and the difference in the partial reaction rate between the exposed side and the non-exposed side remained at 20% or more after 24 hours.
专利文献1:日本特开2001-356493号公报Patent Document 1: Japanese Patent Laid-Open No. 2001-356493
发明内容Contents of the invention
发明要解决的技术课题The technical problem to be solved by the invention
在使用感光性转印材料的配线形成工艺中,在对贴合在具有导电层的基板上的感光性树脂层进行曝光时,在各个感光性树脂层中,从曝光完成到进行显影为止的经过时间上产生差异,根据情况有时该差异会在数小时左右。并且,有时经曝光的感光性树脂层不会立即显影而是放置一定时间,在这种情况下,自曝光完成的经过时间会进一步延长。关于如上所述的曝光后的放置时间,尤其在进行卷对卷工艺的情况下,从卷的卷出部到卷芯部的输送需要时间,因此存在变大的倾向。In the process of forming wiring using a photosensitive transfer material, when exposing a photosensitive resin layer attached to a substrate having a conductive layer, in each photosensitive resin layer, the time from the completion of exposure to development is There is a difference in the elapsed time, and the difference may be several hours depending on the situation. In addition, the exposed photosensitive resin layer may not be developed immediately but left for a certain period of time, and in this case, the elapsed time from the completion of exposure will be further extended. The above-mentioned standing time after exposure tends to be longer because it takes time to convey from the unwinding portion of the roll to the core portion especially when the roll-to-roll process is performed.
本发明的一实施方式所要解决的课题在于提供一种随着曝光后的放置时间的经过而树脂图案的线宽变化小的感光性转印材料。An object to be solved by one embodiment of the present invention is to provide a photosensitive transfer material in which a change in the line width of a resin pattern is small with the lapse of a standing time after exposure.
并且,本发明的另一实施方式所要解决的课题在于,提供一种使用了上述感光性转印材料的树脂图案的制造方法、电路配线的制造方法及触摸面板的制造方法。Moreover, the problem to be solved by another embodiment of this invention is providing the manufacturing method of the resin pattern using the said photosensitive transfer material, the manufacturing method of a circuit wiring, and the manufacturing method of a touch panel.
用于解决技术课题的手段Means for solving technical problems
在用于解决上述课题的方案中包含以下方式。Means for solving the above-mentioned problems include the following means.
<1>一种感光性转印材料,其具有:临时支承体;以及包含碱溶性树脂、烯属不饱和化合物及光聚合引发剂的感光性树脂层,将上述感光性树脂层用以mJ/cm2为单位的曝光量Ep曝光10μm/10μm的线与空间图案之后,经过3小时时的双键反应区域宽度W3与经过24小时时的双键反应区域宽度W24满足W24/W3≤1.05。<1> A photosensitive transfer material having: a temporary support; and a photosensitive resin layer comprising an alkali-soluble resin, an ethylenically unsaturated compound, and a photopolymerization initiator, wherein the photosensitive resin layer is used in mJ/ After exposing the line and space pattern of 10 μm/10 μm with the exposure amount Ep in cm 2 , the double bond reaction area width W 3 after 3 hours and the double bond reaction area width W 24 after 24 hours satisfy W 24 /W 3 ≤1.05.
W3及W24设为将经曝光的感光性转印材料进行溴染色之后,通过二次离子质谱分析法得到的双键反应区域宽度,W 3 and W 24 are set as the width of the double bond reaction region obtained by secondary ion mass spectrometry after the exposed photosensitive transfer material is dyed with bromine,
上述Ep满足Ep=2×Eb,The above Ep satisfies Ep=2×Eb,
上述Eb设为表示将上述感光性树脂层贴附在基板上之后,隔着15阶阶梯光楔(stepwedge)通过照度20mW/cm2的高压汞灯以曝光量180mJ/cm2进行曝光,赋予显影后的感光性树脂层的层厚±1%的残留层厚的阶数的曝光量。The above-mentioned Eb is set to mean that after the above-mentioned photosensitive resin layer is pasted on the substrate, it is exposed through a high-pressure mercury lamp with an illuminance of 20 mW/cm 2 through a 15-step wedge (stepwedge) at an exposure amount of 180 mJ/cm 2 , and the development is given. After the layer thickness of the photosensitive resin layer ± 1% of the residual layer thickness order of the exposure amount.
<2>根据<1>所述的感光性转印材料,其中,<2> The photosensitive transfer material according to <1>, wherein,
将上述感光性树脂层用上述曝光量Ep并以10μm/10μm的线与空间图案进行曝光之后,经过3小时时的双键反应区域宽度W3与经过72小时时的双键反应区域宽度W72满足W72/W3≤1.10。After exposing the above-mentioned photosensitive resin layer with the above-mentioned exposure amount Ep in a line-and-space pattern of 10 μm/10 μm, the double-bond reaction region width W 3 after 3 hours and the double-bond reaction region width W 72 hours after 72 hours Satisfy W 72 /W 3 ≦1.10.
W72设为将经曝光的感光性转印材料进行溴染色之后,通过二次离子质谱分析法得到的双键反应区域宽度。W 72 is defined as the width of the double bond reaction region obtained by secondary ion mass spectrometry after bromine dyeing the exposed photosensitive transfer material.
<3>根据<1>或<2>所述的感光性转印材料,其中,<3> The photosensitive transfer material according to <1> or <2>, wherein,
上述烯属不饱和化合物包含具有双酚结构的烯属不饱和化合物。The above-mentioned ethylenically unsaturated compound includes an ethylenically unsaturated compound having a bisphenol structure.
<4>根据<1>至<3>中任一项所述的感光性转印材料,其中,<4> The photosensitive transfer material according to any one of <1> to <3>, wherein,
上述光聚合引发剂包含联咪唑化合物及二苯甲酮化合物。The above-mentioned photopolymerization initiator includes a biimidazole compound and a benzophenone compound.
<5>根据<1>至<4>中任一项所述的感光性转印材料,其中,<5> The photosensitive transfer material according to any one of <1> to <4>, wherein,
上述感光性树脂层还包含阻聚剂。The said photosensitive resin layer further contains a polymerization inhibitor.
<6>根据<5>所述的感光性转印材料,其中,<6> The photosensitive transfer material according to <5>, wherein
上述阻聚剂包含选自吩噻嗪、吩噁嗪及具有受阻酚结构的化合物中的至少1种化合物。The polymerization inhibitor includes at least one compound selected from the group consisting of phenothiazine, phenoxazine, and compounds having a hindered phenol structure.
<7>根据<5>或<6>所述的感光性转印材料,其中,<7> The photosensitive transfer material according to <5> or <6>, wherein,
将上述感光性树脂层中的上述光聚合引发剂的含量设为Rc、上述阻聚剂的含量设为Rd的情况下,它们的质量比Rd/Rc的值为0.02以上且0.1以下。When content of the said photoinitiator in the said photosensitive resin layer is made into Rc, and content of the said polymerization inhibitor is made into Rd, the value of these mass ratio Rd/Rc is 0.02-0.1.
<8>根据<7>所述的感光性转印材料,其中,<8> The photosensitive transfer material according to <7>, wherein
上述质量比Rd/Rc的值为0.03以上且0.05以下。The value of the above-mentioned mass ratio Rd/Rc is 0.03 or more and 0.05 or less.
<9>一种树脂图案的制造方法,其依次包括:使<1>至<8>中任一项所述的感光性转印材料中的相对于上述临时支承体具有感光性树脂层的一侧的最外层与基板接触而贴合的工序;对上述感光性树脂层进行图案曝光的工序;及对经曝光的上述感光性树脂层进行显影而形成树脂图案的工序。<9> A method for producing a resin pattern, which sequentially includes: among the photosensitive transfer materials described in any one of <1> to <8>, one of the photosensitive transfer materials having a photosensitive resin layer relative to the temporary support. The step of bonding the outermost layer on the side to the substrate; the step of pattern-exposing the photosensitive resin layer; and the step of developing the exposed photosensitive resin layer to form a resin pattern.
<10>根据<9>所述的树脂图案的制造方法,其中,<10> The method for producing a resin pattern according to <9>, wherein,
上述树脂图案的至少一部分包含线与空间图案,上述线与空间图案中的至少1组的线及空间的宽度合计为20μm以下。At least a part of the resin pattern includes a line and space pattern, and the total width of the line and space of at least one set of the line and space pattern is 20 μm or less.
<11>一种电路配线的制造方法,其依次包括:使<1>至<8>中任一项所述的感光性转印材料中的相对于上述临时支承体具有感光性树脂层的一侧的最外层与具有导电层的基板接触而贴合的工序;对上述感光性树脂层进行图案曝光的工序;对经曝光的上述感光性树脂层进行显影而形成树脂图案的工序;及对未配置有上述树脂图案的区域中的上述基板进行蚀刻处理的工序。<11> A method of manufacturing a circuit wiring, which sequentially includes: among the photosensitive transfer materials described in any one of <1> to <8>, which has a photosensitive resin layer on the temporary support. a step of laminating one outermost layer in contact with a substrate having a conductive layer; a step of pattern-exposing the above-mentioned photosensitive resin layer; a step of developing the exposed photosensitive resin layer to form a resin pattern; and A step of performing an etching process on the substrate in a region where the resin pattern is not arranged.
<12>一种触摸面板的制造方法,其依次包括:使<1>至<8>中任一项所述的感光性转印材料中的相对于上述临时支承体具有感光性树脂层的一侧的最外层与具有导电层的基板接触而贴合的工序;对上述感光性树脂层进行图案曝光的工序;对经曝光的上述感光性树脂层进行显影而形成树脂图案的工序;及对未配置有上述树脂图案的区域中的上述基板进行蚀刻处理的工序。<12> A method for manufacturing a touch panel, comprising sequentially: making one of the photosensitive transfer materials described in any one of <1> to <8> that has a photosensitive resin layer on the temporary support The process of bonding the outermost layer on the side to the substrate with the conductive layer; the process of pattern-exposing the above-mentioned photosensitive resin layer; the process of developing the exposed photosensitive resin layer to form a resin pattern; and A step of performing an etching treatment on the substrate in a region where the resin pattern is not arranged.
发明效果Invention effect
根据本发明的一实施方式,能够提供一种随着曝光后的放置时间的经过而树脂图案的线宽变化小的感光性转印材料。According to one embodiment of the present invention, it is possible to provide a photosensitive transfer material in which a change in the line width of a resin pattern is small with the elapse of a standing time after exposure.
并且,根据本发明的另一实施方式,能够提供一种使用了上述感光性转印材料的树脂图案的制造方法、电路配线的制造方法及触摸面板的制造方法。Moreover, according to another embodiment of this invention, the manufacturing method of the resin pattern using the said photosensitive transfer material, the manufacturing method of circuit wiring, and the manufacturing method of a touch panel can be provided.
附图说明Description of drawings
图1是表示第一实施方式的感光性转印材料的结构的一例的概略图。FIG. 1 is a schematic diagram illustrating an example of the structure of a photosensitive transfer material according to a first embodiment.
图2是表示第二实施方式的感光性转印材料的结构的一例的概略图。FIG. 2 is a schematic diagram illustrating an example of the structure of a photosensitive transfer material according to a second embodiment.
图3是表示图案A的概略俯视图。FIG. 3 is a schematic plan view showing pattern A. FIG.
图4是表示图案B的概略俯视图。FIG. 4 is a schematic plan view showing a pattern B. FIG.
具体实施方式Detailed ways
以下,对本发明的内容进行说明。另外,虽然参考附图进行说明,但有时省略符号。Hereinafter, the contents of the present invention will be described. In addition, although description is made with reference to drawings, a symbol may be abbreviate|omitted.
另外,在本说明书中,使用“~”表示的数值范围是指将记载于“~”前后的数值作为下限值及上限值而包含的范围。In addition, in this specification, the numerical range represented using "-" means the range which includes the numerical value described before and after "-" as a lower limit and an upper limit.
并且,在本说明书中,“(甲基)丙烯酸”表示丙烯酸及甲基丙烯酸这两者或任意一种,“(甲基)丙烯酸酯”表示丙烯酸酯及甲基丙烯酸酯这两者或任意一种,“(甲基)丙烯酰基”表示丙烯酰基及甲基丙烯酰基这两者或任意一种。In addition, in this specification, "(meth)acrylic acid" means both or either of acrylic acid and methacrylic acid, and "(meth)acrylate" means both or either of acrylate and methacrylate. The term “(meth)acryloyl” means both or either of acryloyl and methacryloyl.
此外,在本说明书中,关于组合物中的各成分的量,在组合物中存在多个相当于各成分的物质的情况下,只要没有特别说明,则是指组合物中存在的相应的多个物质的合计量。In addition, in this specification, regarding the amount of each component in a composition, when there exists a plurality of substances corresponding to each component in a composition, unless otherwise specified, it means the amount of the corresponding many in a composition. total amount of the substance.
在本说明书中,“工序”这一术语不仅是指独立的工序,即使在无法与其他工序明确区分的情况下,只要达成工序的所期望的目的,则也包含在本术语中。In this specification, the term "process" not only refers to an independent process, but also includes in this term as long as the desired purpose of the process is achieved even if it cannot be clearly distinguished from other processes.
在本说明书中的基团(原子团)的标记中,未标注经取代及未经取代的标记包含不具有取代基的基团及具有取代基的基团。例如,“烷基”是指不仅包含不具有取代基的烷基(未经取代的烷基),还包含具有取代基的烷基(经取代的烷基)。In the notation of a group (atomic group) in this specification, the notation of substitution and non-substitution includes a group having no substituent and a group having a substituent. For example, "alkyl" includes not only an unsubstituted alkyl group (unsubstituted alkyl group) but also an alkyl group having a substituent (substituted alkyl group).
只要无特别说明,在本说明书中,“曝光”是指不仅包含使用光的曝光,还包含使用电子束、离子束等的粒子束的描绘。并且,作为用于曝光的光,通常可以举出汞灯的明线光谱、以准分子激光为代表的远紫外线、极紫外线(EUV光)、X射线、电子束等的活化光线(活性能量射线)。Unless otherwise specified, "exposure" in this specification includes not only exposure using light but also drawing using particle beams such as electron beams and ion beams. In addition, as the light used for exposure, the bright line spectrum of a mercury lamp, the extreme ultraviolet rays represented by an excimer laser, the extreme ultraviolet rays (EUV light), X-rays, electron beams, etc. .
并且,本说明书中的化学结构式有时也以省略了氢原子的简略结构式记载。In addition, chemical structural formulas in this specification may also be described as abbreviated structural formulas in which hydrogen atoms are omitted.
在本发明中,“质量%”和“重量%”的含义相同,“质量份”和“重量份”的含义相同。In the present invention, "mass %" and "weight %" have the same meaning, and "mass part" and "weight part" have the same meaning.
并且,在本发明中,两个以上的优选方式的组合为更优选的方式。Furthermore, in the present invention, a combination of two or more preferred forms is a more preferred form.
并且,只要无特别说明,关于本发明中的重均分子量(Mw)及数均分子量(Mn)为如下的分子量:通过使用TSKgel GMHxL、TSKgel G4000HxL、TSKgel G2000HxL(均为TOSOHCORPORATION制的商品名)的管柱的凝胶渗透色谱(GPC)分析装置,利用溶剂THF(四氢呋喃)、差示折射计进行检测,并将聚苯乙烯用作标准物质进行换算。In addition, unless otherwise specified, the weight-average molecular weight (Mw) and number-average molecular weight (Mn) in the present invention are molecular weights as follows: The gel permeation chromatography (GPC) analysis device of the column uses the solvent THF (tetrahydrofuran) and a differential refractometer for detection, and polystyrene is used as a standard substance for conversion.
在本说明书中,“总固体成分”是指,从组合物的总组成中去除溶剂后的成分的总质量。并且,如上所述,“固体成分”是指,去除溶剂后的成分,例如,在25℃下可以为固体,也可以为液体。In this specification, "total solid content" refers to the total mass of components excluding the solvent from the total composition of the composition. In addition, as mentioned above, "solid content" means the component after removing a solvent, For example, it may be a solid or a liquid at 25 degreeC.
(感光性转印材料)(photosensitive transfer material)
本发明所涉及的感光性转印材料具有:临时支承体;以及包含碱溶性树脂、烯属不饱和化合物及光聚合引发剂的感光性树脂层,将上述感光性树脂层用以mJ/cm2为单位的曝光量Ep曝光10μm/10μm的线与空间图案之后,经过3小时时的双键反应区域宽度W3与经过24小时时的双键反应区域宽度W24满足W24/W3≤1.05。The photosensitive transfer material related to the present invention has: a temporary support; and a photosensitive resin layer containing an alkali-soluble resin, an ethylenically unsaturated compound, and a photopolymerization initiator, and the photosensitive resin layer is used at mJ/cm 2 After exposing the line and space pattern of 10μm/10μm with the exposure amount Ep as the unit, the double bond reaction area width W 3 after 3 hours and the double bond reaction area width W 24 after 24 hours satisfy W 24 /W 3 ≤1.05 .
W3及W24设为将经曝光的感光性转印材料进行溴染色之后,通过二次离子质谱分析法得到的双键反应区域宽度,W 3 and W 24 are set as the width of the double bond reaction region obtained by secondary ion mass spectrometry after the exposed photosensitive transfer material is dyed with bromine,
上述Ep满足Ep=2×Eb,The above Ep satisfies Ep=2×Eb,
上述Eb设为表示将上述感光性树脂层贴附在基板上之后,隔着15阶阶梯光楔通过照度20mW/cm2的高压汞灯以曝光量180mJ/cm2进行曝光,赋予显影后的感光性树脂层的层厚±1%的残留层厚的阶数的曝光量。The above-mentioned Eb is set to mean that after the above-mentioned photosensitive resin layer is pasted on the substrate, it is exposed through a high-pressure mercury lamp with an illuminance of 20 mW/cm 2 through a 15-step stepped wedge at an exposure amount of 180 mJ/cm 2 , and the photosensitive resin layer after development is given. The exposure amount of the layer thickness of the permanent resin layer ± 1% of the order of the residual layer thickness.
本发明人等详细进行研究的结果,本发明人等发现在由专利文献1中所记载的感光性树脂组合物形成的、具有以往的负型的感光性树脂层的感光性转印材料中,存在随着曝光后的放置时间的经过而树脂图案的线宽变化大的问题。As a result of detailed studies by the present inventors, the present inventors found that in a photosensitive transfer material having a conventional negative-type photosensitive resin layer formed of the photosensitive resin composition described in Patent Document 1, There is a problem that the line width of the resin pattern changes greatly with the elapse of the standing time after exposure.
在本发明所涉及的感光性转印材料中,通过将感光性树脂层用以mJ/cm2为单位的曝光量Ep曝光10μm/10μm的线与空间图案之后,经过3小时时的双键反应区域宽度W3与经过24小时时的双键反应区域宽度W24满足W24/W3≤1.05,如上所述的双键反应区域宽度的时间变化小的感光性树脂层在曝光区域端部的半曝光部中反应得到充分抑制,曝光区域的聚合反应度与未曝光区域的聚合反应度之差变大。因此,估计如下:即使存在曝光后的放置时间等些许显影条件的变动,也抑制聚合反应充分进行的区域的显影时的溶解,随着曝光后的放置时间的经过的树脂图案的线宽变化(也称为“放置时间线宽变化”。)小。In the photosensitive transfer material involved in the present invention, after exposing the photosensitive resin layer to a line and space pattern of 10 μm/10 μm with an exposure dose Ep in mJ/cm 2 , the double bond reaction after 3 hours The region width W 3 and the double bond reaction region width W 24 after 24 hours satisfy W 24 /W 3 ≤ 1.05, and the photosensitive resin layer with a small time change in the double bond reaction region width is at the end of the exposed region The reaction in the half-exposed portion is sufficiently suppressed, and the difference between the degree of polymerization in the exposed region and the degree of polymerization in the unexposed region becomes large. Therefore, it is estimated as follows: Even if there is a slight change in developing conditions such as the standing time after exposure, the dissolution during development of the region where the polymerization reaction has sufficiently progressed is suppressed, and the line width of the resin pattern changes with the passing of the standing time after exposure ( Also known as "Placement Time Line Width Variation".) Small.
本发明所涉及的感光性转印材料中,将上述感光性树脂层用以mJ/cm2为单位的曝光量Ep曝光10μm/10μm的线与空间图案之后,经过3小时时的双键反应区域宽度W3与经过24小时时的双键反应区域宽度W24满足W24/W3≤1.05。In the photosensitive transfer material according to the present invention, after exposing the above-mentioned photosensitive resin layer to a line and space pattern of 10 μm/10 μm at an exposure amount Ep in units of mJ/cm 2 , the double bond reaction area after 3 hours The width W 3 and the width W 24 of the double bond reaction region after 24 hours satisfy W 24 /W 3 ≤ 1.05.
W3及W24设为将经曝光的感光性转印材料进行溴染色之后,通过二次离子质谱分析法得到的双键反应区域宽度,W 3 and W 24 are set as the width of the double bond reaction region obtained by secondary ion mass spectrometry after the exposed photosensitive transfer material is dyed with bromine,
上述Ep满足Ep=2×Eb,The above Ep satisfies Ep=2×Eb,
上述Eb设为表示将上述感光性树脂层贴附在基板上之后,隔着15阶阶梯光楔通过照度20mW/cm2的高压汞灯以曝光量180mJ/cm2进行曝光,赋予显影后的感光性树脂层的层厚±1%的残留层厚的阶数的曝光量。The above-mentioned Eb is set to mean that after the above-mentioned photosensitive resin layer is pasted on the substrate, it is exposed through a high-pressure mercury lamp with an illuminance of 20 mW/cm 2 through a 15-step stepped wedge at an exposure amount of 180 mJ/cm 2 , and the photosensitive resin layer after development is given. The exposure amount of the layer thickness of the permanent resin layer ± 1% of the order of the residual layer thickness.
从放置时间线宽变化、伴随显影温度的变化的树脂图案的线宽变化(也称为“显影温度线宽变化”。)及灵敏度的观点考虑,本发明所涉及的感光性转印材料优选满足W24/W3≤1.04,更优选满足W24/W3≤1.03,尤其优选满足1.00≤W24/W3≤1.03。The photosensitive transfer material according to the present invention preferably satisfies W 24 /W 3 ≤1.04, more preferably satisfying W 24 /W 3 ≤1.03, especially preferably satisfying 1.00≤W 24 /W 3 ≤1.03.
并且,本发明所涉及的感光性转印材料中,从放置时间线宽变化及显影温度线宽变化的观点考虑,将上述感光性树脂层用上述曝光量Ep并以10μm/10μm的线与空间图案进行曝光之后,经过3小时时的双键反应区域宽度W3与经过72小时时的双键反应区域宽度W72优选满足W72/W3≤1.15,更优选满足W72/W3≤1.10,尤其优选满足1.00≤W72/W3≤1.10。In addition, in the photosensitive transfer material according to the present invention, from the standpoint of the change in the line width of the standing time and the change in the line width of the developing temperature, the above-mentioned photosensitive resin layer is treated with the above-mentioned exposure amount Ep at a line-and-space ratio of 10 μm/10 μm. After the pattern is exposed, the width W 3 of the double bond reaction region after 3 hours and the width W 72 of the double bond reaction region after 72 hours preferably satisfy W 72 /W 3 ≤ 1.15, more preferably satisfy W 72 /W 3 ≤ 1.10 , especially preferably satisfying 1.00≦W 72 /W 3 ≦1.10.
另外,W72设为将经曝光的感光性转印材料进行溴染色之后,通过二次离子质谱分析法得到的双键反应区域宽度。In addition, W72 is made into the width|variety of the double bond reaction region obtained by the secondary ion mass spectrometry method after bromine dyeing the exposed photosensitive transfer material.
以下示出本发明中的Eb的测定方法及Ep的计算方法。The measurement method of Eb and the calculation method of Ep in this invention are shown below.
利用薄片层压机将感光性转印材料层压在基板(通过溅射在100μm聚对苯二甲酸乙二酯(PET)膜上制作200nm厚的铜层而成的基板)上。层压条件设为辊温度100℃、层压速度2m/分钟、层压压力0.5MPa。The photosensitive transfer material was laminated on a substrate (a substrate in which a 200 nm-thick copper layer was formed on a 100 μm polyethylene terephthalate (PET) film by sputtering) using a sheet laminator. The lamination conditions were set at a roll temperature of 100° C., a lamination speed of 2 m/min, and a lamination pressure of 0.5 MPa.
在所层压的感光性转印材料的临时支承体上配置15阶阶梯光楔(FujifilmCorporation制),利用20mW/cm2的高压汞灯进行180mJ/cm2的曝光。曝光后,剥离支承体,利用25℃的0.9质量%碳酸钠水溶液显影30秒,并根据各步骤的残留膜厚求出Eb(表示将上述感光性树脂层贴附在基板上之后,隔着15阶阶梯光楔通过照度20mW/cm2的高压汞灯以曝光量180mJ/cm2进行曝光,赋予显影后的感光性树脂层的层厚±1%的残留层厚的阶数的曝光量)。A 15-step wedge (manufactured by Fujifilm Corporation) was arranged on the temporary support of the laminated photosensitive transfer material, and exposure was performed at 180 mJ/cm 2 by a high-pressure mercury lamp of 20 mW/cm 2 . After the exposure, the support was peeled off, developed for 30 seconds by using a 0.9% by mass sodium carbonate aqueous solution at 25° C., and Eb was calculated from the remaining film thickness in each step (meaning that after the above-mentioned photosensitive resin layer was attached to the substrate, it was separated by 15 The stepped wedge was exposed by a high-pressure mercury lamp with an illuminance of 20 mW/cm 2 at an exposure dose of 180 mJ/cm 2 , to give the photosensitive resin layer after development a layer thickness ± 1% of the remaining layer thickness in steps of exposure).
并且,通过所求出的Eb(mJ/cm2),利用下述式计算Ep(mJ/cm2)。And, from the obtained Eb (mJ/cm 2 ), Ep (mJ/cm 2 ) was calculated by the following formula.
Ep=2×EbEp=2×Eb
以下示出,将本发明中的经曝光的感光性转印材料进行溴染色之后,通过二次离子质谱分析法得到的双键反应区域宽度W3、W24及W72的测定方法。The method for measuring the double bond reaction region widths W 3 , W 24 and W 72 obtained by secondary ion mass spectrometry after bromine dyeing the exposed photosensitive transfer material in the present invention is shown below.
利用薄片层压机将感光性转印材料层压在基板(通过溅射在100μmPET膜上制作200nm厚的铜层而成的基板)上。层压条件设为辊温度100℃、层压速度2m/分钟、层压压力0.5MPa。The photosensitive transfer material was laminated on a substrate (a substrate in which a 200 nm-thick copper layer was formed on a 100 μm PET film by sputtering) using a sheet laminator. The lamination conditions were set at a roll temperature of 100° C., a lamination speed of 2 m/min, and a lamination pressure of 0.5 MPa.
使线与空间=10μm/10μm的光掩模与临时支承体接触,并以Ep=2×Eb(mJ/cm2)对层压在上述基板上的感光性转印材料进行曝光。曝光后,经过3小时、24小时或72小时之后,利用胶带剥离临时支承体、热塑性树脂层及中间层,在50mL容器中分取5mL溴水(0.2%),并以不接触分取液的方式在容器内固定试样,在室温(25℃)下静放5分钟。之后,在高真空下保管半天,对残留溴进行除气。由此,制作对碳-碳双键部进行溴修饰的试样。A photomask of line and space=10 μm/10 μm was brought into contact with the temporary support, and the photosensitive transfer material laminated on the above substrate was exposed at Ep=2×Eb (mJ/cm 2 ). After exposure, after 3 hours, 24 hours or 72 hours, use adhesive tape to peel off the temporary support body, thermoplastic resin layer and intermediate layer, take 5mL bromine water (0.2%) in a 50mL container, and use Method Fix the sample in the container and let it stand at room temperature (25°C) for 5 minutes. Thereafter, it was stored under high vacuum for half a day to degas residual bromine. In this way, a sample in which the carbon-carbon double bond portion was modified with bromine was prepared.
对该试样利用二次离子质谱分析法(ION—TOF公司SIMS5、一次离子源:Bi3+(30kV)、测定范围:50mm、面解像力:512×512pixel、积算:32次、测定模式:高空间分辨率模式(Fast Imaging:快速成像)、带电校正:使用电子枪),评价C2HBr-区域部的宽度。测定3处C2HBr-强度小的部分的宽度,获取3处测定值的平均值,设为聚合进行的区域宽度W3、W24或W72。The sample was analyzed by secondary ion mass spectrometry (ION-TOF SIMS5, primary ion source: Bi 3+ (30kV), measurement range: 50mm, surface resolution: 512×512pixel, integration: 32 times, measurement mode: High spatial resolution mode (Fast Imaging: fast imaging), charging correction: using an electron gun), and the width of the C 2 HBr -domain was evaluated. The width of the portion with low C 2 HBr - intensity at three points was measured, and the average value of the measured values at the three points was obtained as the region width W 3 , W 24 or W 72 at which polymerization proceeded.
从放置时间线宽变化、显影温度线宽变化及灵敏度的观点考虑,本发明所涉及的感光性转印材料中的上述Eb的值优选为20mJ/cm2~200mJ/cm2,更优选为30mJ/cm2~150mJ/cm2,进一步优选为35mJ/cm2~100mJ/cm2,尤其优选为35mJ/cm2~70mJ/cm2。The value of Eb in the photosensitive transfer material according to the present invention is preferably 20 mJ/cm 2 to 200 mJ/cm 2 , more preferably 30 mJ, from the viewpoint of line width change with standing time, line width change at developing temperature, and sensitivity. /cm 2 to 150mJ/cm 2 , more preferably 35mJ/cm 2 to 100mJ/cm 2 , especially preferably 35mJ/cm 2 to 70mJ/cm 2 .
并且,从放置时间线宽变化、显影温度线宽变化及灵敏度的观点考虑,本发明所涉及的感光性转印材料中的W3的值优选为9.0μm~10.5μm,更优选为9.2μm~10.3μm,尤其优选为9.5μm~10.2μm。In addition, from the standpoint of line width change with standing time, line width change at developing temperature, and sensitivity, the value of W3 in the photosensitive transfer material according to the present invention is preferably 9.0 μm to 10.5 μm, more preferably 9.2 μm to 10.5 μm. 10.3 μm, especially preferably 9.5 μm to 10.2 μm.
从放置时间线宽变化、显影温度线宽变化及灵敏度的观点考虑,本发明所涉及的感光性转印材料中的W24的值优选为9.0μm~11.0μm,更优选为9.3μm~10.7μm,尤其优选为9.5μm~10.5μm。The value of W24 in the photosensitive transfer material according to the present invention is preferably from 9.0 μm to 11.0 μm, more preferably from 9.3 μm to 10.7 μm, from the standpoint of line width change with standing time, line width change at developing temperature, and sensitivity , especially preferably 9.5 μm to 10.5 μm.
从放置时间线宽变化、显影温度线宽变化及灵敏度的观点考虑,本发明所涉及的感光性转印材料中的W72的值优选为9.0μm~12.0μm,更优选为9.5μm~11.5μm,尤其优选为9.7μm~11.0μm。The value of W 72 in the photosensitive transfer material according to the present invention is preferably from 9.0 μm to 12.0 μm, more preferably from 9.5 μm to 11.5 μm, from the standpoint of line width change with standing time, line width change at developing temperature, and sensitivity , particularly preferably 9.7 μm to 11.0 μm.
本发明所涉及的感光性转印材料具有临时支承体、以及包含碱溶性树脂、烯属不饱和化合物及光聚合引发剂的感光性树脂层。The photosensitive transfer material which concerns on this invention has a temporary support body, and the photosensitive resin layer containing an alkali-soluble resin, an ethylenic unsaturated compound, and a photoinitiator.
感光性转印材料中,临时支承体与感光性树脂层可以不隔着其他层而直接层叠,也可以隔着其他层而层叠。并且,也可以在感光性树脂层的与临时支承体对向的面相反的一侧的面上层叠有其他层。In a photosensitive transfer material, a temporary support body and a photosensitive resin layer may be laminated|stacked directly without interposing another layer, and may be laminated|stacked via another layer. In addition, another layer may be laminated on the surface of the photosensitive resin layer opposite to the surface facing the temporary support.
作为除了临时支承体及感光性树脂层以外的其他层,例如,可以举出热塑性树脂层、中间层及保护膜。As another layer other than a temporary support body and a photosensitive resin layer, a thermoplastic resin layer, an intermediate|middle layer, and a protective film are mentioned, for example.
以下示出本发明所涉及的感光性转印材料的方式的一例,但并不限于此。Although an example of the form of the photosensitive transfer material which concerns on this invention is shown below, it is not limited to this.
(1)“临时支承体/感光性树脂层/折射率调整层/保护膜”(1) "Temporary support/photosensitive resin layer/refractive index adjustment layer/protective film"
(2)“临时支承体/感光性树脂层/保护膜”(2) "Temporary support/photosensitive resin layer/protective film"
(3)“临时支承体/中间层/感光性树脂层/保护膜”(3) "Temporary support body/intermediate layer/photosensitive resin layer/protective film"
(4)“临时支承体/热塑性树脂层/中间层/感光性树脂层/保护膜”(4) "Temporary support/thermoplastic resin layer/intermediate layer/photosensitive resin layer/protective film"
另外,在上述各结构中,感光性树脂层优选为负型感光性树脂层。并且,感光性树脂层优选为着色树脂层。如后所述,本发明所涉及的感光性转印材料可以用作配线保护膜用感光性转印材料,也可以用作蚀刻抗蚀剂用感光性转印材料。In addition, in each of the above structures, the photosensitive resin layer is preferably a negative photosensitive resin layer. In addition, the photosensitive resin layer is preferably a colored resin layer. As will be described later, the photosensitive transfer material according to the present invention can be used as a photosensitive transfer material for wiring protective films, or as a photosensitive transfer material for etching resists.
设为配线保护膜用感光性转印材料的情况下,作为感光性转印材料的结构,例如,优选为上述的(1)或(2)的结构。When it is set as the photosensitive transfer material for wiring protection films, as a structure of a photosensitive transfer material, for example, the structure of said (1) or (2) is preferable.
并且,设为蚀刻抗蚀剂用感光性转印材料的情况下,作为感光性转印材料的结构,例如,优选为上述的(2)~(4)的结构。Moreover, when it is set as the photosensitive transfer material for etching resists, as a structure of a photosensitive transfer material, it is preferable to be the structure of (2)-(4) mentioned above, for example.
在感光性转印材料中,在感光性树脂层的与临时支承体侧相反的一侧还具有其他层的结构的情况下,配置在感光性树脂层的与临时支承体侧相反的一侧的其他层的合计厚度相对于感光性树脂层的层厚,优选为0.1%~30%,更优选为0.1%~20%。In the photosensitive transfer material, in the case where the side of the photosensitive resin layer opposite to the side of the temporary support also has a structure of another layer, the side of the photosensitive resin layer opposite to the side of the temporary support is arranged The total thickness of the other layers is preferably 0.1% to 30%, more preferably 0.1% to 20%, with respect to the layer thickness of the photosensitive resin layer.
以下,举出具体的实施方式的一例,对本发明所涉及的感光性转印材料进行说明。另外,以下的第一实施方式的感光性转印材料是能够优选用于蚀刻抗蚀剂用感光性转印材料的结构,以下的第二实施方式的感光性转印材料是能够优选用于配线保护膜用感光性转印材料的结构。Hereinafter, an example of a specific embodiment will be given and the photosensitive transfer material according to the present invention will be described. In addition, the photosensitive transfer material of the first embodiment below has a structure that can be preferably used for the photosensitive transfer material for etching resist, and the photosensitive transfer material of the second embodiment below is preferably used for the composition. Structure of photosensitive transfer material for line protection film.
〔〔第一实施方式的感光性转印材料〕〕[[Photosensitive Transfer Material of First Embodiment]]
以下,举出一例,对第一实施方式的感光性转印材料进行说明。Hereinafter, an example is given and the photosensitive transfer material of 1st Embodiment is demonstrated.
图1所示的感光性转印材料20依次具有临时支承体11、包含热塑性树脂层13、中间层15及感光性树脂层17的转印层12、以及保护膜19。The
另外,图1所示的感光性转印材料320为配置保护膜19的方式,但也可以不配置保护膜19。In addition, although the photosensitive transfer material 320 shown in FIG. 1 is the form which arrange|positioned the
并且,图1所示的感光性转印材料20为配置热塑性树脂层13及中间层15的方式,但也可以不配置热塑性树脂层13及中间层15。Moreover, although the
以下,对构成第一实施方式的感光性转印材料的各要件进行说明。Hereinafter, each requirement which comprises the photosensitive transfer material of 1st Embodiment is demonstrated.
〔临时支承体〕〔Temporary support body〕
本发明中所使用的感光性转印材料具有临时支承体。The photosensitive transfer material used in this invention has a temporary support body.
临时支承体是支承感光性树脂层或包括感光性树脂层的层叠体且能够剥离的支承体。The temporary support body supports the photosensitive resin layer or the laminated body containing the photosensitive resin layer, and is a peelable support body.
从在对感光性树脂层进行图案曝光时能够进行隔着临时支承体的感光性树脂层的曝光的观点考虑,临时支承体优选具有透光性。另外,在本说明书中,“具有透光性”是指,在图案曝光中所使用的波长的光的透射率为50%以上。It is preferable that a temporary support body has translucency from a viewpoint which can perform exposure of the photosensitive resin layer via a temporary support body at the time of pattern exposure to a photosensitive resin layer. In addition, in this specification, "having translucency" means that the transmittance of the light of the wavelength used for pattern exposure is 50 % or more.
从提高感光性树脂层的曝光灵敏度的观点考虑,临时支承体在图案曝光中所使用的波长(更优选为波长365nm)的光的透射率优选为60%以上,更优选为70%以上。From the viewpoint of improving the exposure sensitivity of the photosensitive resin layer, the temporary support has a transmittance of light of a wavelength (more preferably a wavelength of 365 nm) used for pattern exposure of preferably 60% or more, more preferably 70% or more.
另外,所谓感光性转印材料所具备的层的透射率,是使光沿与层的主表面垂直的方向(厚度方向)入射时的、通过层而射出的射出光的强度相对于入射光的强度的比率,使用0tsuka Electronics Co.,Ltd.制的MCPD Series进行测定。In addition, the so-called transmittance of the layer included in the photosensitive transfer material is the intensity of the emitted light emitted through the layer relative to the incident light when light is incident in a direction (thickness direction) perpendicular to the main surface of the layer. The intensity ratio was measured using MCPD Series manufactured by Otsuka Electronics Co., Ltd.
作为构成临时支承体的材料,例如,可以举出玻璃基板、树脂膜及纸,从强度、挠性及透光性的观点考虑,优选树脂膜。As a material which comprises a temporary support body, a glass substrate, a resin film, and paper are mentioned, for example, A resin film is preferable from a viewpoint of strength, flexibility, and translucency.
作为树脂膜,可以举出聚对苯二甲酸乙二酯(PET:polyethylene terephthalate)膜、三乙酸纤维素膜、聚苯乙烯膜及聚碳酸酯膜。其中,优选PET膜,更优选双轴拉伸PET膜。Examples of the resin film include a polyethylene terephthalate (PET:polyethylene terephthalate) film, a cellulose triacetate film, a polystyrene film, and a polycarbonate film. Among them, a PET film is preferable, and a biaxially stretched PET film is more preferable.
关于临时支承体的厚度(层厚),并没有特别限制,从作为支承体的强度、与电路配线形成用基板的贴合中所要求的挠性及在最初的曝光工序中所要求的透光性的观点考虑,根据材质选择即可。The thickness (layer thickness) of the temporary support is not particularly limited, and it can be obtained from the strength of the support, the flexibility required for bonding with the circuit wiring forming substrate, and the transparency required in the initial exposure process. From the point of view of light, it can be selected according to the material.
临时支承体的厚度优选为5μm~100μm的范围,从易操作性及通用性的观点考虑,更优选为10μm~50μm的范围,进一步优选为10μm~20μm的范围,尤其优选为10μm~16μm的范围。The thickness of the temporary support is preferably in the range of 5 μm to 100 μm, more preferably in the range of 10 μm to 50 μm, still more preferably in the range of 10 μm to 20 μm, and especially preferably in the range of 10 μm to 16 μm from the viewpoint of ease of handling and versatility .
并且,从隔着支承体进行曝光时的分辨率及线性的观点考虑,临时支承体的厚度优选为50μm以下,更优选为25μm以下。In addition, the thickness of the temporary support is preferably 50 μm or less, more preferably 25 μm or less, from the viewpoint of resolution and linearity during exposure through the support.
并且,优选在用作临时支承体的膜中没有褶皱等变形、划痕、缺陷等。Also, it is preferable that there are no deformations such as wrinkles, scratches, defects, etc. in the film used as the temporary support.
从隔着临时支承体进行图案曝光时的图案形成性及临时支承体的透明性的观点考虑,优选临时支承体中所包含的微粒、异物、缺陷、析出物等的数量少。关于直径1μm以上的微粒、异物、缺陷的数量,优选为50个/10mm2以下,更优选为10个/10mm2以下,进一步优选为3个/10mm2以下,尤其优选为0个/10mm2。From the viewpoint of the pattern formation property and the transparency of the temporary support during pattern exposure through the temporary support, it is preferable that the number of fine particles, foreign matter, defects, precipitates, etc. contained in the temporary support is small. The number of fine particles, foreign substances, and defects with a diameter of 1 μm or more is preferably 50 particles/10 mm 2 or less, more preferably 10 particles/10 mm 2 or less, still more preferably 3 particles/10 mm 2 or less, and especially preferably 0 particles/10 mm 2 .
作为临时支承体的优选方式,例如,在日本特开2014—85643号公报的0017段~0018段、日本特开2016-27363号公报的0019~0026段、国际公开第2012/081680号的0041~0057段、国际公开第2018/179370号的0029~0040段、日本特开2019-101405号公报的0012段~0032段中有记载,这些公报的内容被编入本说明书中。As a preferred form of the temporary support, for example, in paragraphs 0017 to 0018 of Japanese Patent Application Publication No. 2014-85643, paragraphs 0019 to 0026 of Japanese Patent Application Publication No. 2016-27363, and paragraphs 0041 to 0041 of International Publication No. 2012/081680 Paragraph 0057, paragraphs 0029 to 0040 of International Publication No. 2018/179370, and paragraphs 0012 to 0032 of Japanese Patent Application Laid-Open No. 2019-101405 are described, and the contents of these publications are incorporated in this specification.
〔感光性树脂层〕〔Photosensitive resin layer〕
本发明中所涉及的感光性转印材料具有感光性树脂层。The photosensitive transfer material concerning this invention has a photosensitive resin layer.
感光性树脂层优选为通过曝光而曝光部对显影液的溶解性下降且非曝光部通过显影而被去除的负型感光性树脂层。The photosensitive resin layer is preferably a negative-type photosensitive resin layer in which the solubility of the exposed portion to the developing solution decreases by exposure and the non-exposed portion is removed by development.
感光性树脂层含有碱溶性树脂、烯属不饱和化合物及光聚合引发剂,从放置时间线宽变化、显影温度线宽变化及灵敏度的观点考虑,优选含有碱溶性树脂、烯属不饱和化合物、联咪唑化合物及二苯甲酮化合物,更优选含有碱溶性树脂、烯属不饱和化合物、六芳基联咪唑化合物及二苯甲酮化合物。The photosensitive resin layer contains an alkali-soluble resin, an ethylenically unsaturated compound, and a photopolymerization initiator, and preferably contains an alkali-soluble resin, an ethylenically unsaturated compound, The biimidazole compound and the benzophenone compound more preferably contain an alkali-soluble resin, an ethylenically unsaturated compound, a hexaarylbiimidazole compound, and a benzophenone compound.
并且,从放置时间线宽变化、显影温度线宽变化及灵敏度的观点考虑,感光性树脂层优选还包含阻聚剂。In addition, it is preferable that the photosensitive resin layer further contains a polymerization inhibitor from the standpoint of line width changes in standing time, development temperature line width changes, and sensitivity.
感光性树脂层相对于上述感光性树脂层的总质量,优选包含碱溶性树脂:10质量%~90质量%;烯属不饱和化合物:5质量%~70质量%;及光聚合引发剂:0.01质量%~20质量%。The photosensitive resin layer preferably contains an alkali-soluble resin: 10% by mass to 90% by mass; an ethylenic unsaturated compound: 5% by mass to 70% by mass; and a photopolymerization initiator: 0.01 % by mass to 20% by mass.
以下,依次对各成分进行说明。Hereinafter, each component is demonstrated sequentially.
<碱溶性树脂><Alkali-soluble resin>
感光性树脂层包含碱溶性树脂。The photosensitive resin layer contains alkali-soluble resin.
另外,在本说明书中,“碱溶性”是指,在22℃下,碳酸钠的1质量%水溶液100g中的溶解度为0.1g以上。In addition, in this specification, "alkali solubility" means that the solubility in 100 g of 1 mass % aqueous solutions of sodium carbonate is 0.1 g or more at 22 degreeC.
作为碱溶性树脂,没有特别限制,例如,可以优选举出蚀刻抗蚀剂中所使用的公知的碱溶性树脂。Although it does not specifically limit as alkali-soluble resin, For example, the well-known alkali-soluble resin used for an etching resist is mentioned preferably.
并且,碱溶性树脂优选为粘合剂聚合物。Also, the alkali-soluble resin is preferably a binder polymer.
作为碱溶性树脂,优选为具有酸基的碱溶性树脂。As the alkali-soluble resin, an alkali-soluble resin having an acidic group is preferable.
其中,作为碱溶性树脂,优选后述的聚合物A。Among them, the polymer A described later is preferable as the alkali-soluble resin.
-聚合物A--Polymer A-
作为碱溶性树脂,优选包含聚合物A。As the alkali-soluble resin, polymer A is preferably included.
从通过抑制因显影液引起的感光性树脂层的溶胀而分辨率更优异的观点考虑,聚合物A的酸值优选为220mgKOH/g以下,更优选小于200mgKOH/g,进一步优选小于190mgKOH/g。The acid value of the polymer A is preferably 220 mgKOH/g or less, more preferably less than 200 mgKOH/g, and still more preferably less than 190 mgKOH/g, from the viewpoint of better resolution by suppressing swelling of the photosensitive resin layer caused by the developer.
关于聚合物A的酸值的下限,并没有特别限制,但从显影性更优异的观点考虑,优选为60mgKOH/g以上,更优选为120mgKOH/g以上,进一步优选为150mgKOH/g以上,尤其优选为170mgKOH/g以上。The lower limit of the acid value of the polymer A is not particularly limited, but from the viewpoint of better developability, it is preferably 60 mgKOH/g or more, more preferably 120 mgKOH/g or more, still more preferably 150 mgKOH/g or more, and especially preferably It is more than 170 mgKOH/g.
另外,酸值是中和试样1g所需要的氢氧化钾的质量[mg],In addition, the acid value is the mass [mg] of potassium hydroxide required to neutralize 1 g of the sample,
在本说明书中,将单位记载为mgKOH/g。关于酸值,例如,能够根据化合物中的酸基的平均含量来计算。In this specification, the unit is described as mgKOH/g. The acid value can be calculated, for example, from the average content of acid groups in the compound.
关于聚合物A的酸值,根据构成聚合物A的结构单元的种类及含有酸基的结构单元的含量来调整即可。The acid value of the polymer A may be adjusted according to the type of structural unit constituting the polymer A and the content of the acid group-containing structural unit.
聚合物A的重均分子量优选为5,000~500,000。从提高分辨率及显影性的观点考虑,优选将重均分子量设为500,000以下。更优选将重均分子量设为100,000以下,进一步优选设为60,000以下,尤其优选设为50,000以下。另一方面,从控制显影凝聚物的性状、以及制成感光性树脂层叠体时的边缘熔融性及切屑性等未曝光膜的性状的观点考虑,优选将重均分子量设为5,000以上。更优选将重均分子量设为10,000以上,进一步优选设为20,000以上,尤其优选设为30,000以上。边缘熔融性是指在将感光性转印材料卷取成卷状的情况下,感光性树脂层从辊的端面溢出的容易程度。切屑性是指在用刀具切割未曝光膜的情况下,切屑飞溅的难易程度。若该切屑附着在感光性树脂层叠体的上表面等,则在之后的曝光工序等中会转印在掩模上而成为不良品的原因。聚合物A的分散度优选为1.0~6.0,更优选为1.0~5.0,进一步优选为1.0~4.0,尤其优选为1.0~3.0。在本发明中,分子量为使用凝胶渗透色谱法测定而得到的值。并且,分散度为重均分子量相对于数均分子量之比(重均分子量/数均分子量)。The weight average molecular weight of polymer A is preferably 5,000 to 500,000. It is preferable to make weight average molecular weight into 500,000 or less from a viewpoint of improvement of resolution and developability. The weight average molecular weight is more preferably 100,000 or less, still more preferably 60,000 or less, and particularly preferably 50,000 or less. On the other hand, it is preferable to set the weight average molecular weight to 5,000 or more from the viewpoint of controlling the properties of the developed aggregates and the properties of the unexposed film such as edge melting and chipping properties when forming a photosensitive resin laminate. The weight average molecular weight is more preferably 10,000 or more, still more preferably 20,000 or more, and particularly preferably 30,000 or more. The edge melting property refers to the ease with which the photosensitive resin layer protrudes from the end surface of the roll when the photosensitive transfer material is wound up into a roll. The chipping property refers to the degree of ease of shavings flying when the unexposed film is cut with a knife. If this swarf adheres to the upper surface of the photosensitive resin laminate, etc., it will be transferred to the mask in the subsequent exposure process etc., and will become a cause of defective products. The degree of dispersion of the polymer A is preferably 1.0 to 6.0, more preferably 1.0 to 5.0, still more preferably 1.0 to 4.0, and especially preferably 1.0 to 3.0. In the present invention, the molecular weight is a value measured using gel permeation chromatography. Also, the degree of dispersion is the ratio of the weight average molecular weight to the number average molecular weight (weight average molecular weight/number average molecular weight).
从抑制曝光时的焦点位置偏移时的线宽变粗或分辨率的恶化的观点考虑,感光性树脂层优选包含具有芳香烃的单体成分作为聚合物A。另外,作为这种芳香烃,例如,可以举出经取代或未经取代的苯基或经取代或未经取代的芳烷基。关于聚合物A中的具有芳香烃的单体成分的含有比例,以总单体成分的合计质量为基准,优选为20质量%以上,更优选为30质量%以上,进一步优选为40质量%以上,尤其优选为45质量%以上,最优选为50质量%以上。作为上限,并没有特别限定,但优选为95质量%以下,更优选为85质量%以下。另外,在含有多种聚合物A时的、具有芳香烃的单体成分的含有比例作为重量平均值而求出。It is preferable that the photosensitive resin layer contains a monomer component containing an aromatic hydrocarbon as the polymer A from the viewpoint of suppressing thickening of the line width and deterioration of the resolution when the focal position shifts during exposure. In addition, examples of such aromatic hydrocarbons include substituted or unsubstituted phenyl groups and substituted or unsubstituted aralkyl groups. The content ratio of the aromatic hydrocarbon-containing monomer component in the polymer A is preferably 20% by mass or more, more preferably 30% by mass or more, and still more preferably 40% by mass or more, based on the total mass of the total monomer components. , especially preferably at least 45% by mass, and most preferably at least 50% by mass. The upper limit is not particularly limited, but is preferably 95% by mass or less, more preferably 85% by mass or less. In addition, when a plurality of polymers A are contained, the content ratio of the monomer component having an aromatic hydrocarbon was obtained as a weight average value.
作为上述具有芳香烃的单体,例如,可以举出具有芳烷基的单体、苯乙烯及能够聚合的苯乙烯衍生物(例如,甲基苯乙烯、乙烯基甲苯、叔丁氧基苯乙烯、乙酰氧基苯乙烯、4-乙烯基苯甲酸、苯乙烯二聚物、苯乙烯三聚物等)。其中,优选具有芳烷基的单体或苯乙烯。在一方式中,在聚合物A中的具有芳香烃的单体成分为苯乙烯的情况下,关于苯乙烯单体成分的含有比例,以总单体成分的合计质量为基准,优选为20质量%~50质量%,更优选为25质量%~45质量%,进一步优选为30质量%~40质量%,尤其优选为30质量%~35质量%。Examples of monomers having aromatic hydrocarbons include monomers having aralkyl groups, styrene, and polymerizable styrene derivatives (for example, methylstyrene, vinyltoluene, tert-butoxystyrene , Acetoxystyrene, 4-vinylbenzoic acid, styrene dimer, styrene trimer, etc.). Among them, monomers having an aralkyl group or styrene are preferable. In one aspect, when the monomer component having an aromatic hydrocarbon in the polymer A is styrene, the content ratio of the styrene monomer component is preferably 20% by mass based on the total mass of the total monomer components. % to 50 mass%, more preferably 25 mass% to 45 mass%, further preferably 30 mass% to 40 mass%, especially preferably 30 mass% to 35 mass%.
作为芳烷基,可以举出经取代或未经取代的苯基烷基(苄基除外)或者经取代或未经取代的苄基等,优选为经取代或未经取代的苄基。Examples of the aralkyl group include substituted or unsubstituted phenylalkyl groups (excluding benzyl), substituted or unsubstituted benzyl groups, etc., preferably substituted or unsubstituted benzyl groups.
作为具有苯基烷基的单体,可以举出(甲基)丙烯酸苯基乙酯等。Examples of the monomer having a phenylalkyl group include phenylethyl (meth)acrylate and the like.
作为具有苄基的单体,可以举出具有苄基的(甲基)丙烯酸酯,例如,(甲基)丙烯酸苄酯、(甲基)丙烯酸氯苄酯等;具有苄基的乙烯基单体,例如,乙烯基苄氯、乙烯基苄醇等。其中,优选(甲基)丙烯酸苄酯。在一方式中,在聚合物A中的具有芳香烃的单体成分为(甲基)丙烯酸苄酯的情况下,(甲基)丙烯酸苄酯单体成分的含有比例以总单体成分的合计质量为基准,优选为50质量%~95质量%,更优选为60质量%~90质量%,进一步优选为70质量%~90质量%,尤其优选为75质量%~90质量%。As a monomer having a benzyl group, (meth)acrylates having a benzyl group, for example, benzyl (meth)acrylate, chlorobenzyl (meth)acrylate, etc.; vinyl monomers having a benzyl group , for example, vinylbenzyl chloride, vinylbenzyl alcohol and the like. Among them, benzyl (meth)acrylate is preferable. In one embodiment, when the monomer component having an aromatic hydrocarbon in the polymer A is benzyl (meth)acrylate, the content ratio of the benzyl (meth)acrylate monomer component is calculated as the total of the total monomer components Based on mass, it is preferably 50% by mass to 95% by mass, more preferably 60% by mass to 90% by mass, still more preferably 70% by mass to 90% by mass, particularly preferably 75% by mass to 90% by mass.
含有具有芳香烃的单体成分的聚合物A优选通过将具有芳香烃的单体与后述的第一单体中的至少1种和/或后述的第二单体中的至少1种聚合而得到。The polymer A containing a monomer component having an aromatic hydrocarbon is preferably obtained by polymerizing a monomer having an aromatic hydrocarbon with at least one of the first monomers described below and/or at least one of the second monomers described below. And get.
不含有具有芳香烃的单体成分的聚合物A优选通过将后述的第一单体中的至少1种聚合而得到,更优选通过将第一单体中的至少1种与后述的第二单体中的至少1种共聚而得到。Polymer A that does not contain a monomer component having an aromatic hydrocarbon is preferably obtained by polymerizing at least one of the first monomers described later, more preferably by combining at least one of the first monomers with a second monomer described later. It is obtained by copolymerizing at least one of dimonomers.
第一单体是在分子中具有羧基的单体。作为第一单体,例如,可以举出(甲基)丙烯酸、富马酸、肉桂酸、巴豆酸、衣康酸、4-乙烯基苯甲酸、马来酸酐、马来酸半酯等。在这些之中,优选(甲基)丙烯酸。The first monomer is a monomer having a carboxyl group in the molecule. Examples of the first monomer include (meth)acrylic acid, fumaric acid, cinnamic acid, crotonic acid, itaconic acid, 4-vinylbenzoic acid, maleic anhydride, maleic acid half ester, and the like. Among these, (meth)acrylic acid is preferable.
关于聚合物A中的第一单体的含有比例,以总单体成分的合计质量为基准,优选为5质量%~50质量%,更优选为10质量%~40质量%,进一步优选为15质量%~30质量%。The content ratio of the first monomer in the polymer A is preferably 5% by mass to 50% by mass, more preferably 10% by mass to 40% by mass, and even more preferably 15% by mass, based on the total mass of the total monomer components. % by mass to 30% by mass.
关于第一单体的共聚比例,以总单体成分的合计质量为基准,优选为10质量%~50质量%。从显现良好的显影性的观点、控制边缘熔融性等观点考虑,优选将上述共聚比例设为10质量%以上,更优选为15质量%以上,进一步优选为20质量%以上。从抗蚀图案的高分辨率及卷边形状的观点考虑,进一步从抗蚀图案的耐化学性的观点考虑,优选将上述共聚比例设为50质量%以下,在这些观点中,更优选为35质量%以下,进一步优选为30质量%以下,尤其优选为27质量%以下。The copolymerization ratio of the first monomer is preferably 10% by mass to 50% by mass based on the total mass of the total monomer components. From the viewpoint of developing good developability and controlling edge melting properties, the copolymerization ratio is preferably 10% by mass or more, more preferably 15% by mass or more, and still more preferably 20% by mass or more. From the viewpoint of the high resolution of the resist pattern and the bead shape, and further from the viewpoint of the chemical resistance of the resist pattern, it is preferable to set the above-mentioned copolymerization ratio to 50% by mass or less, and more preferably 35% by mass in these viewpoints. Mass % or less, More preferably, it is 30 mass % or less, Especially preferably, it is 27 mass % or less.
第二单体是非酸性且在分子中至少具有1个聚合性不饱和基团的单体。作为第二单体,例如,可以举出(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸正丙酯、(甲基)丙烯酸异丙酯、(甲基)丙烯酸正丁酯、(甲基)丙烯酸异丁酯、(甲基)丙烯酸叔丁酯、(甲基)丙烯酸2-羟基乙酯、(甲基)丙烯酸2-羟基丙酯、(甲基)丙烯酸环己酯、(甲基)丙烯酸2-乙基己酯等(甲基)丙烯酸酯类;乙酸乙烯酯等乙烯醇的酯类;以及(甲基)丙烯腈等。其中,优选(甲基)丙烯酸甲酯、(甲基)丙烯酸2-乙基己酯及(甲基)丙烯酸正丁酯,尤其优选(甲基)丙烯酸甲酯。The second monomer is a non-acidic monomer having at least one polymerizable unsaturated group in the molecule. Examples of the second monomer include methyl (meth)acrylate, ethyl (meth)acrylate, n-propyl (meth)acrylate, isopropyl (meth)acrylate, (meth)acrylic acid n-butyl, isobutyl (meth)acrylate, tert-butyl (meth)acrylate, 2-hydroxyethyl (meth)acrylate, 2-hydroxypropyl (meth)acrylate, ring (meth)acrylate (meth)acrylates such as hexyl ester and 2-ethylhexyl (meth)acrylate; esters of vinyl alcohol such as vinyl acetate; and (meth)acrylonitrile. Among these, methyl (meth)acrylate, 2-ethylhexyl (meth)acrylate, and n-butyl (meth)acrylate are preferable, and methyl (meth)acrylate is especially preferable.
关于聚合物A中的第二单体的含有比例,以总单体成分的合计质量为基准,优选为5质量%~60质量%,更优选为15质量%~50质量%,进一步优选为20质量%~45质量%。The content ratio of the second monomer in the polymer A is preferably 5% by mass to 60% by mass, more preferably 15% by mass to 50% by mass, and even more preferably 20% by mass, based on the total mass of the total monomer components. % by mass to 45% by mass.
从抑制曝光时的焦点位置偏移时的线宽变粗或分辨率的恶化的观点考虑,优选含有具有芳烷基的单体和/或苯乙烯作为单体。例如,优选为包含甲基丙烯酸、甲基丙烯酸苄酯及苯乙烯的共聚物、包含甲基丙烯酸、甲基丙烯酸甲酯、甲基丙烯酸苄酯及苯乙烯的共聚物等。From the viewpoint of suppressing thickening of the line width and deterioration of resolution during exposure when the focal position shifts, it is preferable to contain an aralkyl-containing monomer and/or styrene as a monomer. For example, a copolymer containing methacrylic acid, benzyl methacrylate, and styrene, a copolymer containing methacrylic acid, methyl methacrylate, benzyl methacrylate, and styrene, and the like are preferable.
在一方式中,聚合物A优选为包含25质量%~40质量%的具有芳香烃的单体成分、20质量%~35质量%的第一单体成分、30质量%~45质量%的第二单体成分的聚合物。并且,在另一方式中,优选为包含70质量%~90质量%的具有芳香烃的单体成分、10质量%~25质量%的第一单体成分的聚合物。In one embodiment, the polymer A preferably contains 25% by mass to 40% by mass of the aromatic hydrocarbon-containing monomer component, 20% to 35% by mass of the first monomer component, and 30% to 45% by mass of the second monomer component. Polymers of two monomer components. Furthermore, in another aspect, it is preferable that it is a polymer containing 70 mass % - 90 mass % of monomer components containing an aromatic hydrocarbon, and 10 mass % - 25 mass % of a 1st monomer component.
聚合物A能够单独使用1种,或者也可以混合2种以上而使用。在混合2种以上而使用的情况下,优选混合使用2种包含具有芳香烃的单体成分的聚合物A,或者混合使用包含具有芳香烃的单体成分的聚合物A及不包含具有芳香烃的单体成分的聚合物A。后者的情况下,包含具有芳香烃的单体成分的聚合物A的使用比例相对于聚合物A的全部,优选为50质量%以上,更优选为70质量%以上,进一步优选为80质量%以上,尤其优选为90质量%以上。The polymer A can be used individually by 1 type, or can also mix and use 2 or more types. When using two or more types in combination, it is preferable to mix and use two types of polymers A containing monomer components containing aromatic hydrocarbons, or to mix and use polymer A containing monomer components containing aromatic hydrocarbons and polymer A not containing aromatic hydrocarbons. Polymer A of the monomer component. In the latter case, the use ratio of the polymer A containing a monomer component having an aromatic hydrocarbon is preferably 50% by mass or more, more preferably 70% by mass or more, and still more preferably 80% by mass, based on the entire polymer A. or more, especially preferably 90% by mass or more.
聚合物A可以在侧链具有支链结构或脂环结构。并且,聚合物A也可以在侧链具有直链结构。例如,通过使用包含在侧链具有支链结构的基团的单体或包含在侧链具有脂环结构的基团的单体,能够将支链结构或脂环结构导入到聚合物(A)的侧链中。具有脂环结构的基团可以为单环或多环。Polymer A may have a branched structure or an alicyclic structure in a side chain. In addition, the polymer A may have a linear structure in a side chain. For example, by using a monomer containing a group having a branched structure in the side chain or a monomer containing a group having an alicyclic structure in the side chain, a branched structure or an alicyclic structure can be introduced into the polymer (A) in the side chain. A group having an alicyclic structure may be monocyclic or polycyclic.
作为包含在侧链具有支链结构的基团的单体,例如,可以举出(甲基)丙烯酸异丙酯、(甲基)丙烯酸异丁酯、(甲基)丙烯酸仲丁酯、(甲基)丙烯酸叔丁酯、(甲基)丙烯酸异戊酯、(甲基)丙烯酸叔戊酯、(甲基)丙烯酸仲戊酯、(甲基)丙烯酸2-辛酯、(甲基)丙烯酸3-辛酯及(甲基)丙烯酸叔辛酯。上述中,优选(甲基)丙烯酸异丙酯、(甲基)丙烯酸异丁酯、(甲基)丙烯酸叔丁酯,更优选为(甲基)丙烯酸异丙酯或(甲基)丙烯酸叔丁酯。As a monomer containing a group having a branched structure in a side chain, for example, isopropyl (meth)acrylate, isobutyl (meth)acrylate, sec-butyl (meth)acrylate, (meth)acrylate, base) tert-butyl acrylate, isoamyl (meth)acrylate, tert-amyl (meth)acrylate, sec-pentyl (meth)acrylate, 2-octyl (meth)acrylate, 3-(meth)acrylate - Octyl and tert-octyl (meth)acrylate. Among the above, isopropyl (meth)acrylate, isobutyl (meth)acrylate, tert-butyl (meth)acrylate are preferred, isopropyl (meth)acrylate or tert-butyl (meth)acrylate are more preferred ester.
作为包含在侧链具有脂环结构的基团的单体的具体例,可以举出具有单环的脂肪族烃基的单体、具有多环的脂肪族烃基的单体。并且,可以举出具有碳原子数为5~20的脂环式烃基的(甲基)丙烯酸酯。作为包含在侧链具有脂环结构的基团的单体,例如,可以举出(甲基)丙烯酸(双环〔2.2.1]庚基-2)酯、(甲基)丙烯酸-1-金刚烷基酯、(甲基)丙烯酸-2-金刚烷基酯、(甲基)丙烯酸-3-甲基-1-金刚烷基酯、(甲基)丙烯酸-3,5-二甲基-1-金刚烷基酯、(甲基)丙烯酸-3-乙基金刚烷基酯、(甲基)丙烯酸-3-甲基-5-乙基-1-金刚烷基酯、(甲基)丙烯酸-3,5,8-三乙基-1-金刚烷基酯、(甲基)丙烯酸-3,5-二甲基-8-乙基-1-金刚烷基酯、(甲基)丙烯酸2-甲基-2-金刚烷基酯、(甲基)丙烯酸2-乙基-2-金刚烷基酯、(甲基)丙烯酸3-羟基-1-金刚烷基酯、(甲基)丙烯酸八氢-4,7-甲桥茚(methanoindene)-5-基酯、(甲基)丙烯酸八氢-4,7-甲桥茚-1-基甲酯、(甲基)丙烯酸-1-薄荷酯、(甲基)丙烯酸三环癸烷、(甲基)丙烯酸-3-羟基-2,6,6-三甲基-双环〔3.1.1〕庚酯、(甲基)丙烯酸-3,7,7-三甲基-4-羟基-双环〔4.1.0〕庚酯、(甲基)丙烯酸(降)冰片基酯、(甲基)丙烯酸异冰片基酯、(甲基)丙烯酸葑酯、(甲基)丙烯酸-2,2,5-三甲基环己酯及(甲基)丙烯酸环己酯。上述中,优选(甲基)丙烯酸环己酯、(甲基)丙烯酸(降)冰片基酯、(甲基)丙烯酸异冰片基酯、(甲基)丙烯酸-1-金刚烷基酯、(甲基)丙烯酸-2-金刚烷基酯、(甲基)丙烯酸葑酯、(甲基)丙烯酸-1-薄荷酯及(甲基)丙烯酸三环癸烷,更优选(甲基)丙烯酸环己酯、(甲基)丙烯酸(降)冰片基酯、(甲基)丙烯酸异冰片基酯、(甲基)丙烯酸-2-金刚烷基酯及(甲基)丙烯酸三环癸烷。Specific examples of the monomer containing a group having an alicyclic structure in the side chain include a monomer having a monocyclic aliphatic hydrocarbon group and a monomer having a polycyclic aliphatic hydrocarbon group. Furthermore, (meth)acrylate which has an alicyclic hydrocarbon group with 5-20 carbon atoms is mentioned. As a monomer containing a group having an alicyclic structure in the side chain, for example, (meth)acrylate (bicyclo[2.2.1]heptyl-2)ester, (meth)acrylate-1-adamantane base ester, (meth)acrylate-2-adamantyl ester, (meth)acrylate-3-methyl-1-adamantyl ester, (meth)acrylate-3,5-dimethyl-1- Adamantyl ester, (meth)acrylate-3-ethyladamantyl ester, (meth)acrylate-3-methyl-5-ethyl-1-adamantyl ester, (meth)acrylate-3 , 5,8-triethyl-1-adamantyl ester, (meth)acrylate-3,5-dimethyl-8-ethyl-1-adamantyl ester, (meth)acrylate 2-methyl Base-2-adamantyl ester, (meth)acrylate 2-ethyl-2-adamantyl ester, (meth)acrylate 3-hydroxyl-1-adamantyl ester, (meth)acrylate octahydro- 4,7-methanoindene (methanoindene)-5-yl ester, (meth)acrylic acid octahydro-4,7-methanoindene-1-yl methyl ester, (meth)acrylate-1-menthyl ester, ( Meth)acrylic acid tricyclodecane, (meth)acrylic acid-3-hydroxy-2,6,6-trimethyl-bicyclo[3.1.1]heptyl ester, (meth)acrylic acid-3,7,7- Trimethyl-4-hydroxy-bicyclo[4.1.0]heptyl ester, (nor)bornyl (meth)acrylate, isobornyl (meth)acrylate, fecundyl (meth)acrylate, (meth) ) 2,2,5-trimethylcyclohexyl acrylate and cyclohexyl (meth)acrylate. Among the above, cyclohexyl (meth)acrylate, (nor)bornyl (meth)acrylate, isobornyl (meth)acrylate, 1-adamantyl (meth)acrylate, (meth)acrylate, Base) 2-adamantyl acrylate, fenzyl (meth)acrylate, 1-menthyl (meth)acrylate and tricyclodecane (meth)acrylate, more preferably cyclohexyl (meth)acrylate , (nor)bornyl (meth)acrylate, isobornyl (meth)acrylate, 2-adamantyl (meth)acrylate, and tricyclodecane (meth)acrylate.
关于聚合物A的合成,优选如下进行:向用丙酮、甲基乙基酮、异丙醇等溶剂稀释上述中所说明的一种或多种单体而成的溶液中,添加适量过氧化苯甲酰、偶氮异丁腈等自由基聚合引发剂,并进行加热搅拌。有时也会一边将混合物的一部分滴加到反应液中一边进行合成。反应结束后,有时也会进一步加入溶剂而调整成所期望的浓度。作为合成方法,除了溶液聚合以外,还可以使用本体聚合、悬浮聚合或乳化聚合。The synthesis of polymer A is preferably carried out as follows: Add an appropriate amount of benzene peroxide free radical polymerization initiators such as formyl and azoisobutyronitrile, and heated and stirred. Synthesis may also be performed while dropping a part of the mixture into the reaction liquid. After completion of the reaction, a solvent may be further added to adjust to a desired concentration. As a synthesis method, in addition to solution polymerization, bulk polymerization, suspension polymerization, or emulsion polymerization can be used.
聚合物A的玻璃化转变温度Tg优选为30℃以上且135℃以下。通过在感光性树脂层中使用具有135℃以下的Tg的聚合物A,能够抑制曝光时的焦点位置偏移时的线宽变粗或分辨率的恶化。从该观点考虑,聚合物A的Tg更优选为130℃以下,进一步优选为120℃以下,尤其优选为110℃以下。并且,从提高耐边缘熔融性的观点考虑,优选使用具有30℃以上的Tg的聚合物A。从该观点考虑,聚合物A的Tg更优选为40℃以上,进一步优选为50℃以上,尤其优选为60℃以上,最优选为70℃以上。The glass transition temperature Tg of the polymer A is preferably 30°C or higher and 135°C or lower. By using the polymer A having a Tg of 135° C. or less for the photosensitive resin layer, it is possible to suppress the line width from becoming thick and the deterioration of the resolution when the focus position shifts during exposure. From this viewpoint, the Tg of the polymer A is more preferably 130°C or lower, further preferably 120°C or lower, and particularly preferably 110°C or lower. Furthermore, it is preferable to use the polymer A which has Tg of 30 degreeC or more from a viewpoint of edge melting resistance improvement. From this viewpoint, the Tg of the polymer A is more preferably 40°C or higher, still more preferably 50°C or higher, particularly preferably 60°C or higher, and most preferably 70°C or higher.
感光性树脂层也可以含有除碱溶性树脂以外的树脂。The photosensitive resin layer may contain resins other than alkali-soluble resin.
作为除碱溶性树脂以外的树脂,可以举出丙烯酸树脂、苯乙烯-丙烯酸共聚物(其中,苯乙烯含有率为40质量%以下)、聚氨酯树脂、聚乙烯醇、聚乙烯醇缩甲醛、聚酰胺树脂、聚酯树脂、环氧树脂、聚缩醛树脂、聚羟基苯乙烯树脂、聚酰亚胺树脂、聚苯并噁唑树脂、聚硅氧烷树脂、聚乙烯亚胺、聚烯丙基胺及聚亚烷基二醇。Examples of resins other than alkali-soluble resins include acrylic resins, styrene-acrylic acid copolymers (where the styrene content is 40% by mass or less), polyurethane resins, polyvinyl alcohol, polyvinyl formal, polyamide Resin, polyester resin, epoxy resin, polyacetal resin, polyhydroxystyrene resin, polyimide resin, polybenzoxazole resin, polysiloxane resin, polyethyleneimine, polyallylamine and polyalkylene glycols.
碱溶性树脂能够单独使用1种,或者也可以混合2种以上而使用。Alkali-soluble resin can be used individually by 1 type, or may mix and use 2 or more types.
碱溶性树脂相对于感光性树脂层的总质量的比例优选为10质量%~90质量%的范围,更优选为30质量%~70质量%,进一步优选为40质量%~60质量%。从控制显影时间的观点考虑,优选将碱溶性树脂相对于感光性树脂层的比例设为90质量%以下。另一方面,从提高耐边缘熔融性的观点考虑,优选将碱溶性树脂相对于感光性树脂层的比例设为10质量%以上。The ratio of the alkali-soluble resin to the total mass of the photosensitive resin layer is preferably in the range of 10% by mass to 90% by mass, more preferably 30% by mass to 70% by mass, still more preferably 40% by mass to 60% by mass. From the viewpoint of controlling the development time, it is preferable to set the ratio of the alkali-soluble resin to the photosensitive resin layer to be 90% by mass or less. On the other hand, from the viewpoint of improving edge melting resistance, it is preferable to set the ratio of the alkali-soluble resin to the photosensitive resin layer to be 10% by mass or more.
(烯属不饱和化合物)(Ethylenically Unsaturated Compounds)
感光性树脂层含有烯属不饱和化合物。The photosensitive resin layer contains an ethylenic unsaturated compound.
在本说明书中,“烯属不饱和化合物”是指,受到后述的光聚合引发剂的作用而聚合的化合物,并且是与上述的碱溶性树脂不同的化合物。In this specification, an "ethylenically unsaturated compound" refers to a compound that is polymerized by the action of a photopolymerization initiator described later, and is a compound different from the above-mentioned alkali-soluble resin.
作为烯属不饱和化合物,优选为烯属不饱和化合物。As an ethylenic unsaturated compound, an ethylenic unsaturated compound is preferable.
烯属不饱和化合物是有助于负型感光性树脂层的感光性(即,光固化性)及固化膜的强度的成分。An ethylenic unsaturated compound is a component which contributes to the photosensitivity (namely, photocurability) of a negative photosensitive resin layer, and the intensity|strength of a cured film.
并且,烯属不饱和化合物是具有1个以上烯属不饱和基团的化合物。Furthermore, an ethylenically unsaturated compound is a compound which has one or more ethylenically unsaturated groups.
感光性树脂层作为烯属不饱和化合物,优选包含2官能以上的烯属不饱和化合物。The photosensitive resin layer preferably contains a difunctional or higher ethylenically unsaturated compound as the ethylenically unsaturated compound.
在此,2官能以上的烯属不饱和化合物是指,在1个分子中具有2个以上烯属不饱和基团的化合物。Here, the difunctional or more ethylenically unsaturated compound refers to a compound having two or more ethylenically unsaturated groups in one molecule.
作为烯属不饱和基团,更优选为(甲基)丙烯酰基。As an ethylenic unsaturated group, a (meth)acryloyl group is more preferable.
作为烯属不饱和化合物,优选为(甲基)丙烯酸酯化合物。As an ethylenic unsaturated compound, a (meth)acrylate compound is preferable.
并且,从放置时间线宽变化、显影温度线宽变化及灵敏度的观点考虑,烯属不饱和化合物优选包含具有双酚结构的烯属不饱和化合物。Furthermore, the ethylenically unsaturated compound preferably includes an ethylenically unsaturated compound having a bisphenol structure from the standpoint of a change in line width with standing time, a change in line width at developing temperature, and sensitivity.
作为具有双酚结构的烯属不饱和化合物,能够优选例示后述的具有双酚结构的烯属不饱和化合物B1。As an ethylenic unsaturated compound which has a bisphenol structure, the ethylenic unsaturated compound B1 which has a bisphenol structure mentioned later can be illustrated preferably.
感光性树脂层优选含有具有聚合性基团的烯属不饱和化合物。The photosensitive resin layer preferably contains an ethylenically unsaturated compound having a polymerizable group.
作为烯属不饱和化合物所具有的聚合性基团,只要是参与聚合反应的基团,则没有特别限制,例如,可以举出乙烯基、丙烯酰基、甲基丙烯酰基、苯乙烯基、马来酰亚胺基等具有烯属不饱和基团的基团;以及环氧基及氧杂环丁烷基等具有阳离子性聚合性基团的基团。The polymerizable group possessed by the ethylenically unsaturated compound is not particularly limited as long as it is a group that participates in a polymerization reaction, for example, vinyl, acryloyl, methacryloyl, styryl, maleic Groups having an ethylenically unsaturated group, such as an imide group; and groups having a cationic polymerizable group, such as an epoxy group and an oxetanyl group.
作为聚合性基团,优选具有烯属不饱和基团的基团,更优选丙烯酰基或甲基丙烯酰基。As the polymerizable group, a group having an ethylenically unsaturated group is preferable, and an acryloyl group or a methacryloyl group is more preferable.
作为烯属不饱和化合物,从感光性树脂层的感光性更优异的观点考虑,优选含有在1个分子中具有2个以上的烯属不饱和基团的化合物(多官能烯属不饱和化合物)。As the ethylenically unsaturated compound, a compound (polyfunctional ethylenically unsaturated compound) containing two or more ethylenically unsaturated groups in one molecule is preferable from the viewpoint of better photosensitivity of the photosensitive resin layer. .
并且,从分辨率及剥离性更优异的观点考虑,烯属不饱和化合物在1个分子中所具有的烯属不饱和基团的数量优选为6个以下,更优选为3个以下,进一步优选为2个以下。In addition, from the viewpoint of better resolution and peelability, the number of ethylenically unsaturated groups in one molecule of the ethylenically unsaturated compound is preferably 6 or less, more preferably 3 or less, even more preferably 2 or less.
从感光性树脂层的感光性与分辨率及剥离性的平衡更优异的观点考虑,感光性树脂层优选含有在1个分子中具有2个或3个烯属不饱和基团的2官能或3官能烯属不饱和化合物,更优选含有在1个分子中具有2个烯属不饱和基团的2官能烯属不饱和化合物。From the standpoint of a better balance of photosensitivity, resolution, and releasability of the photosensitive resin layer, the photosensitive resin layer preferably contains a bifunctional or trifunctional compound having 2 or 3 ethylenically unsaturated groups in one molecule. The functional ethylenically unsaturated compound more preferably contains a bifunctional ethylenically unsaturated compound having two ethylenically unsaturated groups in one molecule.
从剥离性优异的观点考虑,感光性树脂层中的、2官能烯属不饱和化合物的含量相对于烯属不饱和化合物的含量优选为60质量%以上,更优选超过70质量%,进一步优选为90质量%以上。关于上限,并没有特别限制,可以为100质量%。即,感光性树脂层中所包含的烯属不饱和化合物可以全部为2官能烯属不饱和化合物。From the viewpoint of excellent releasability, the content of the bifunctional ethylenically unsaturated compound in the photosensitive resin layer is preferably 60% by mass or more, more preferably more than 70% by mass, and even more preferably More than 90% by mass. There is no particular limitation on the upper limit, and it may be 100% by mass. That is, all the ethylenically unsaturated compounds contained in the photosensitive resin layer may be bifunctional ethylenically unsaturated compounds.
并且,作为烯属不饱和化合物,优选具有(甲基)丙烯酰基作为聚合性基团的(甲基)丙烯酸酯化合物。Moreover, as an ethylenic unsaturated compound, the (meth)acrylate compound which has a (meth)acryloyl group as a polymeric group is preferable.
-烯属不饱和化合物B1--Ethylenically unsaturated compound B1-
感光性树脂层优选含有具有芳香环及2个烯属不饱和基团的烯属不饱和化合物趴。烯属不饱和化合物B1是上述的烯属不饱和化合物中的在1个分子中具有1个以上的芳香环的2官能烯属不饱和化合物。The photosensitive resin layer preferably contains an ethylenically unsaturated compound having an aromatic ring and two ethylenically unsaturated groups. The ethylenically unsaturated compound B1 is a bifunctional ethylenically unsaturated compound having one or more aromatic rings in one molecule among the above-mentioned ethylenically unsaturated compounds.
从分辨率更优异的观点考虑,感光性树脂层中烯属不饱和化合物B1的含量相对于烯属不饱和化合物的含量的质量比优选为40质量%以上,更优选为50质量%以上,进一步优选为55质量%以上,尤其优选为60质量%以上。关于上限,并没有特别限制,但从剥离性的观点考虑,优选为99质量%以下,更优选为95质量%以下,进一步优选为90质量%以下,尤其优选为85质量%以下。From the viewpoint of better resolution, the mass ratio of the content of the ethylenically unsaturated compound B1 to the content of the ethylenically unsaturated compound in the photosensitive resin layer is preferably 40% by mass or more, more preferably 50% by mass or more, and furthermore Preferably it is 55 mass % or more, Especially preferably, it is 60 mass % or more. The upper limit is not particularly limited, but is preferably 99% by mass or less, more preferably 95% by mass or less, still more preferably 90% by mass or less, particularly preferably 85% by mass or less, from the viewpoint of releasability.
作为烯属不饱和化合物趴所具有的芳香环,例如,可以举出苯环、萘环及蒽环等芳香烃环、噻吩环、呋喃环、吡咯环、咪唑环、三唑环及吡啶环等芳香族杂环、以及它们的稠环,优选芳香烃环,更优选苯环。另外,上述芳香环也可以具有取代基。Examples of the aromatic ring possessed by the ethylenically unsaturated compound include aromatic hydrocarbon rings such as benzene rings, naphthalene rings, and anthracene rings, thiophene rings, furan rings, pyrrole rings, imidazole rings, triazole rings, and pyridine rings. Aromatic heterocycles and their condensed rings are preferably aromatic hydrocarbon rings, more preferably benzene rings. In addition, the above-mentioned aromatic ring may have a substituent.
烯属不饱和化合物趴可以仅具有1个芳香环,也可以具有2个以上的芳香环。The ethylenically unsaturated compound P may have only one aromatic ring, or may have two or more aromatic rings.
从通过抑制因显影液引起的感光性树脂层的溶胀而提高分辨率的观点考虑,烯属不饱和化合物趴优选具有双酚结构。From the viewpoint of improving resolution by suppressing swelling of the photosensitive resin layer due to a developer, the ethylenically
作为双酚结构,例如,可以举出来源于双酚A(2,2-双(4-羟基苯基)丙烷)的双酚A结构、来源于双酚F(2,2-双(4-羟基苯基)甲烷)的双酚F结构及来源于双酚B(2,2-双(4-羟基苯基)丁烷)的双酚B结构,优选双酚A结构。As the bisphenol structure, for example, bisphenol A structure derived from bisphenol A (2,2-bis(4-hydroxyphenyl)propane), bisphenol A structure derived from bisphenol F (2,2-bis(4-hydroxyphenyl)propane), hydroxyphenyl)methane) and bisphenol B structures derived from bisphenol B (2,2-bis(4-hydroxyphenyl)butane), preferably bisphenol A structures.
作为具有双酚结构的烯属不饱和化合物趴,例如,可以举出具有双酚结构和键合于该双酚结构的两端的2个聚合性基团(优选为(甲基)丙烯酰基)的化合物。Examples of the ethylenically unsaturated compound having a bisphenol structure include those having a bisphenol structure and two polymerizable groups (preferably (meth)acryloyl groups) bonded to both ends of the bisphenol structure. compound.
双酚结构的两端和2个聚合性基团可以直接键合,也可以经由1个以上的亚烷基氧基而键合。作为加成到双酚结构的两端的亚烷基氧基,优选亚乙基氧基或亚丙基氧基,更优选亚乙基氧基。关于加成到双酚结构的亚烷基氧基的加成数,并没有特别限制,但在每1个分子中优选4~16个,更优选6~14个。Both ends of the bisphenol structure and two polymerizable groups may be directly bonded, or may be bonded via one or more alkyleneoxy groups. As the alkyleneoxy group added to both ends of the bisphenol structure, an ethyleneoxy group or a propyleneoxy group is preferable, and an ethyleneoxy group is more preferable. The number of alkyleneoxy groups added to the bisphenol structure is not particularly limited, but is preferably 4 to 16 per molecule, more preferably 6 to 14.
对于具有双酚结构的烯属不饱和化合物趴,在日本特开2016-224162号公报的0072~0080段中有记载,该公报中所记载的内容被编入本说明书中。The ethylenically unsaturated compound having a bisphenol structure is described in paragraphs 0072 to 0080 of JP-A-2016-224162, and the content described in the publication is incorporated in this specification.
作为烯属不饱和化合物趴,优选具有双酚A结构的2官能烯属不饱和化合物,更优选2,2-双(4-((甲基)丙烯酰氧基聚烷氧基)苯基)丙烷。As the ethylenically unsaturated compound, preferably a bifunctional ethylenically unsaturated compound having a bisphenol A structure, more preferably 2,2-bis(4-((meth)acryloyloxypolyalkoxy)phenyl) propane.
作为2,2-双(4-((甲基)丙烯酰氧基聚烷氧基)苯基)丙烷,例如,可以举出2,2-双(4-(甲基丙烯酰氧基二乙氧基)苯基)丙烷(FA-324M,Hitachi Chemical Co.,Ltd.制)、2,2-双(4-(甲基丙烯酰氧基乙氧基丙氧基)苯基)丙烷、2,2-双(4-(甲基丙烯酰氧基五乙氧基)苯基)丙烷(BPE-500,Shin-Nakamura Chemical Co.,Ltd.制)、2,2-双(4-(甲基丙烯酰氧基十二乙氧基四丙氧基)苯基)丙烷(FA-3200MY,Hitachi Chemical Co.,Ltd.制)、2,2-双(4-(甲基丙烯酰氧基十五乙氧基)苯基)丙烷(BPE-1300,Shin-Nakamura Chemical Co.,Ltd.制)、2,2-双(4-(甲基丙烯酰氧基二乙氧基)苯基)丙烷(BPE-200,Shin-NakamuraChemical Co.,Ltd.制)及乙氧基化(10)双酚A二丙烯酸酯(NK Ester A-BPE-10,Shin-Nakamura Chemical Co.,Ltd.制)。Examples of 2,2-bis(4-((meth)acryloxypolyalkoxy)phenyl)propane include 2,2-bis(4-(methacryloxydiethyl) oxy)phenyl)propane (FA-324M, manufactured by Hitachi Chemical Co., Ltd.), 2,2-bis(4-(methacryloyloxyethoxypropoxy)phenyl)propane, 2 , 2-bis(4-(methacryloyloxypentaethoxy)phenyl)propane (BPE-500, manufactured by Shin-Nakamura Chemical Co., Ltd.), 2,2-bis(4-(methyl 2,2-bis(4-(methacryloyloxydecamethacryloyloxytetrapropoxy)phenyl)propane (FA-3200MY, manufactured by Hitachi Chemical Co., Ltd. Pentaethoxy)phenyl)propane (BPE-1300, manufactured by Shin-Nakamura Chemical Co., Ltd.), 2,2-bis(4-(methacryloyloxydiethoxy)phenyl)propane (BPE-200, manufactured by Shin-Nakamura Chemical Co., Ltd.) and ethoxylated (10) bisphenol A diacrylate (NK Ester A-BPE-10, manufactured by Shin-Nakamura Chemical Co., Ltd.).
作为烯属不饱和化合物趴,从放置时间线宽变化、显影温度线宽变化及灵敏度的观点考虑,优选包含下述式(Bis)所表示的化合物。The ethylenically
[化学式1][chemical formula 1]
式(Bis)中,R1及R2分别独立地表示氢原子或甲基,A为C2H4,B为C3H6,n1及n3分别独立地为1~39的整数且n1+n3为2~40的整数,n2及n4分别独立地为0~29的整数且n2+n4为0~30的整数,-(A-O)-及-(B-O)-的重复单元的排列可以是无规也可以是嵌段。而且,嵌段的情况下,-(A-O)-与-(B-O)-中的任一个可以在双酚结构侧。In formula (Bis), R 1 and R 2 independently represent a hydrogen atom or a methyl group, A is C 2 H 4 , B is C 3 H 6 , n 1 and n 3 are independently an integer of 1 to 39, and n 1 +n 3 is an integer of 2 to 40, n 2 and n 4 are each independently an integer of 0 to 29 and n 2 +n 4 is an integer of 0 to 30, -(AO)- and -(BO)- The arrangement of repeating units can be random or block. In addition, in the case of a block, either -(AO)- or -(BO)- may be on the side of the bisphenol structure.
在一方式中,n1+n2+n3+n4优选为2~20的整数,更优选为2~16的整数,进一步优选为4~12的整数。并且,n2+n4优选为0~10的整数,更优选为0~4的整数,进一步优选为0~2的整数,尤其优选为0。In one embodiment, n 1 +n 2 +n 3 +n 4 is preferably an integer of 2-20, more preferably an integer of 2-16, and still more preferably an integer of 4-12. In addition, n 2 +n 4 is preferably an integer of 0-10, more preferably an integer of 0-4, still more preferably an integer of 0-2, especially preferably 0.
烯属不饱和化合物B1可以单独使用1种,也可以并用2种以上。The ethylenic unsaturated compound B1 may be used individually by 1 type, and may use 2 or more types together.
从分辨率进一步优异的观点考虑,感光性树脂层中的烯属不饱和化合物B1的含量相对于感光性树脂层的总质量优选为10质量%以上,更优选为20质量%以上。关于上限,并没有特别限制,但从转印性及边缘熔融(感光性树脂层中的成分从感光性转印材料的端部渗出的现象)的观点考虑,优选为70质量%以下,更优选为60质量%以下。From the viewpoint of further excellent resolution, the content of the ethylenically unsaturated compound B1 in the photosensitive resin layer is preferably 10% by mass or more, more preferably 20% by mass or more, based on the total mass of the photosensitive resin layer. The upper limit is not particularly limited, but from the viewpoint of transferability and edge melting (a phenomenon in which components in the photosensitive resin layer bleed out from the end of the photosensitive transfer material), it is preferably 70% by mass or less, more preferably Preferably it is 60 mass % or less.
感光性树脂层也可以含有除上述的烯属不饱和化合物趴以外的烯属不饱和化合物。The photosensitive resin layer may contain ethylenically unsaturated compounds other than the above-mentioned ethylenically unsaturated compounds.
关于除烯属不饱和化合物趴以外的烯属不饱和化合物,并没有特别限制,能够从公知的化合物中适当选择。例如,可以举出在1个分子中具有1个烯属不饱和基团的化合物(单官能烯属不饱和化合物)、不具有芳香环的2官能烯属不饱和化合物及3官能以上的烯属不饱和化合物。The ethylenically unsaturated compound other than the ethylenically unsaturated compound F is not particularly limited, and can be appropriately selected from known compounds. Examples include compounds having one ethylenically unsaturated group in one molecule (monofunctional ethylenically unsaturated compound), bifunctional ethylenically unsaturated compounds not having an aromatic ring, and trifunctional or more functional ethylenically unsaturated compounds. unsaturated compounds.
作为单官能烯属不饱和化合物,例如,可以举出(甲基)丙烯酸乙酯、(甲基)丙烯酸乙基己酯、2-(甲基)丙烯酰氧基乙基琥珀酸酯、聚乙二醇单(甲基)丙烯酸酯、聚丙二醇单(甲基)丙烯酸酯及(甲基)丙烯酸苯氧基乙酯。Examples of monofunctional ethylenically unsaturated compounds include ethyl (meth)acrylate, ethylhexyl (meth)acrylate, 2-(meth)acryloyloxyethylsuccinate, polyethylene Glycol mono(meth)acrylate, polypropylene glycol mono(meth)acrylate, and phenoxyethyl (meth)acrylate.
作为不具有芳香环的2官能烯属不饱和化合物,例如,可以举出亚烷基二醇二(甲基)丙烯酸酯、聚亚烷基二醇二(甲基)丙烯酸酯、氨基甲酸酯二(甲基)丙烯酸酯及三羟甲基丙烷二丙烯酸酯。As bifunctional ethylenically unsaturated compounds not having an aromatic ring, for example, alkylene glycol di(meth)acrylate, polyalkylene glycol di(meth)acrylate, urethane Di(meth)acrylate and trimethylolpropane diacrylate.
作为亚烷基二醇二(甲基)丙烯酸酯,例如,可以举出三环癸烷二甲醇二丙烯酸酯(A-DCP,Shin-Nakamura Chemical Co.,Ltd.制)、三环癸烷二甲醇二甲基丙烯酸酯(DCP,Shin-Nakamura Chemical Co.,Ltd.制)、1,9-壬二醇二丙烯酸酯(A-NOD-N,Shin-NakamuraChemical Co.,Ltd.制)、1,6-己二醇二丙烯酸酯(A-HD-N,Shin-Nakamura Chemical Co.,Ltd.制)、乙二醇二甲基丙烯酸酯、1,10-癸二醇二丙烯酸酯及新戊二醇二(甲基)丙烯酸酯。Examples of the alkylene glycol di(meth)acrylate include tricyclodecane dimethanol diacrylate (A-DCP, manufactured by Shin-Nakamura Chemical Co., Ltd.), tricyclodecane dimethanol diacrylate (A-DCP, manufactured by Shin-Nakamura Chemical Co., Ltd.), Methanol dimethacrylate (DCP, manufactured by Shin-Nakamura Chemical Co., Ltd.), 1,9-nonanediol diacrylate (A-NOD-N, manufactured by Shin-Nakamura Chemical Co., Ltd.), 1 , 6-hexanediol diacrylate (A-HD-N, manufactured by Shin-Nakamura Chemical Co., Ltd.), ethylene glycol dimethacrylate, 1,10-decanediol diacrylate, and neopentyl Diol di(meth)acrylate.
作为聚亚烷基二醇二(甲基)丙烯酸酯,例如,可以举出聚乙二醇二(甲基)丙烯酸酯、二丙二醇二丙烯酸酯、三丙二醇二丙烯酸酯及聚丙二醇二(甲基)丙烯酸酯。Examples of polyalkylene glycol di(meth)acrylate include polyethylene glycol di(meth)acrylate, dipropylene glycol diacrylate, tripropylene glycol diacrylate, and polypropylene glycol di(meth)acrylate. )Acrylate.
作为氨基甲酸酯二(甲基)丙烯酸酯,例如,可以举出环氧丙烷改性氨基甲酸酯二(甲基)丙烯酸酯以及环氧乙烷及环氧丙烷改性氨基甲酸酯二(甲基)丙烯酸酯。作为市售品,例如,可以举出8UX-015A(Taisei Fine Chemical Co.,Ltd.制)、UA-32P(Shin-Nakamura Chemical Co.,Ltd.制)及UA-1100H(Shin-Nakamura Chemical Co.,Ltd.制)。As the urethane di(meth)acrylate, for example, propylene oxide modified urethane di(meth)acrylate, ethylene oxide and propylene oxide modified urethane di(meth)acrylate, (meth)acrylates. As commercially available items, for example, 8UX-015A (manufactured by Taisei Fine Chemical Co., Ltd.), UA-32P (manufactured by Shin-Nakamura Chemical Co., Ltd.) and UA-1100H (manufactured by Shin-Nakamura Chemical Co. ., Ltd.).
作为3官能以上的烯属不饱和化合物,例如,可以举出二季戊四醇(三/四/五/六)(甲基)丙烯酸酯、季戊四醇(三/四)(甲基)丙烯酸酯、三羟甲基丙烷三(甲基)丙烯酸酯、二三羟甲基丙烷四(甲基)丙烯酸酯、三羟甲基乙烷三(甲基)丙烯酸酯、异氰脲酸三(甲基)丙烯酸酯、甘油三(甲基)丙烯酸酯以及它们的环氧烷改性物。Examples of ethylenically unsaturated compounds having three or more functions include dipentaerythritol (tri/tetra/penta/hexa)(meth)acrylate, pentaerythritol (tri/tetra)(meth)acrylate, trimethylol propane tri(meth)acrylate, ditrimethylolpropane tetra(meth)acrylate, trimethylolethane tri(meth)acrylate, isocyanurate tri(meth)acrylate, Glycerol tri(meth)acrylates and their alkylene oxide modifications.
在此,“(三/四/五/六)(甲基)丙烯酸酯”是包含三(甲基)丙烯酸酯、四(甲基)丙烯酸酯、五(甲基)丙烯酸酯及六(甲基)丙烯酸酯的概念,“(三/四)(甲基)丙烯酸酯”是包含三(甲基)丙烯酸酯及四(甲基)丙烯酸酯的概念。在一方式中,感光性树脂层优选包含上述的烯属不饱和化合物趴及3官能以上的烯属不饱和化合物,更优选包含上述的烯属不饱和化合物趴及2种以上的3官能以上的烯属不饱和化合物。在这种情况下,烯属不饱和化合物B1与3官能以上的烯属不饱和化合物的质量比优选为(烯属不饱和化合物趴的合计质量)∶(3官能以上的烯属不饱和化合物的合计质量)=1∶1~5∶1,更优选为1.2∶1~4∶1,进一步优选为1.5∶1~3∶1。Here, "(three/four/five/six) (meth)acrylates" include tri(meth)acrylates, tetra(meth)acrylates, penta(meth)acrylates and hexa(meth)acrylates. ) acrylate concept, "(three/tetra) (meth)acrylate" is a concept including tri(meth)acrylate and tetra(meth)acrylate. In one aspect, the photosensitive resin layer preferably contains the above-mentioned ethylenically
并且,在一方式中,感光性树脂层优选包含上述的烯属不饱和化合物趴及2种以上的3官能的烯属不饱和化合物。Furthermore, in one aspect, the photosensitive resin layer preferably contains the above-mentioned ethylenically unsaturated compound and two or more kinds of trifunctional ethylenically unsaturated compounds.
作为3官能以上的烯属不饱和化合物的环氧烷改性物,可以举出己内酯改性(甲基)丙烯酸酯化合物(Nippon Kayaku Co.,Ltd.制KAYARAD(注册商标)DPCA-20、Shin-Nakamura Chemical Co.,Ltd.制A-9300-1CL等)、环氧烷改性(甲基)丙烯酸酯化合物(Nippon Kayaku Co.,Ltd.制KAYARAD RP-1040、Shin-Nakamura Chemical Co.,Ltd.制ATM-35E及A-9300、DAICEL-ALLNEX LTD.制EBECRYL(注册商标)135等)、乙氧基化甘油三丙烯酸酯(Shin-Nakamura Chemical Co.,Ltd.制A-GLY-9E等)、ARONIX(注册商标)T0-2349(TOAGOSEI CO.,LTD.制)、ARONIX M-520(TOAGOSEI CO.,LTD.制)以及ARONIX M-510(TOAGOSEI CO.,LTD.制)。Examples of alkylene oxide modified products of trifunctional or higher ethylenically unsaturated compounds include caprolactone-modified (meth)acrylate compounds (KAYARAD (registered trademark) DPCA-20 manufactured by Nippon Kayaku Co., Ltd. , Shin-Nakamura Chemical Co., Ltd. A-9300-1CL, etc.), alkylene oxide modified (meth)acrylate compounds (Nippon Kayaku Co., Ltd. KAYARAD RP-1040, Shin-Nakamura Chemical Co. ., Ltd. ATM-35E and A-9300, DAICEL-ALLNEX LTD. EBECRYL (registered trademark) 135, etc.), ethoxylated glycerin triacrylate (Shin-Nakamura Chemical Co., Ltd. A-GLY -9E, etc.), ARONIX (registered trademark) T0-2349 (manufactured by TOAGOSEI CO., LTD.), ARONIX M-520 (manufactured by TOAGOSEI CO., LTD.), and ARONIX M-510 (manufactured by TOAGOSEI CO., LTD.) .
并且,作为除烯属不饱和化合物B1以外的烯属不饱和化合物,可以使用日本特开2004-239942号公报的0025~0030段中所记载的具有酸基的烯属不饱和化合物。Furthermore, as the ethylenically unsaturated compound other than the ethylenically unsaturated compound B1, an ethylenically unsaturated compound having an acid group described in paragraphs 0025 to 0030 of JP-A-2004-239942 can be used.
从分辨率及线性的观点考虑,感光性树脂层中的烯属不饱和化合物的含量Mm与碱溶性树脂的含量Mb之比Mm/Mb的值优选为1.0以下,更优选为0.9以下,尤其优选为0.5以上且0.9以下。From the viewpoint of resolution and linearity, the ratio Mm/Mb of the content Mm of the ethylenically unsaturated compound in the photosensitive resin layer to the content Mb of the alkali-soluble resin is preferably 1.0 or less, more preferably 0.9 or less, and especially preferably It is 0.5 or more and 0.9 or less.
并且,从固化性及分辨率的观点考虑,感光性树脂层中的烯属不饱和化合物优选包含(甲基)丙烯氧化合物。Moreover, it is preferable that the ethylenic unsaturated compound in a photosensitive resin layer contains a (meth)acryloxy compound from a viewpoint of curability and resolution.
此外,从固化性、分辨率及线性的观点考虑,感光性树脂层中的烯属不饱和化合物更优选包含(甲基)丙烯氧化合物,且丙烯氧化合物的含量相对于感光性树脂层中所包含的上述(甲基)丙烯氧化合物的总质量为60质量%以下。In addition, from the viewpoint of curability, resolution and linearity, the ethylenically unsaturated compound in the photosensitive resin layer more preferably contains (meth)propylene oxide compound, and the content of the propylene oxide compound is relative to the content of the photosensitive resin layer. The total mass of the above-mentioned (meth)propylene oxide compound contained is 60 mass % or less.
作为包含烯属不饱和化合物趴的烯属不饱和化合物的分子量(具有分布的情况下,为重均分子量(Mw)),优选为200~3,000,更优选为280~2,200,进一步优选为300~2,200。The molecular weight (weight average molecular weight (Mw) in the case of distribution) of the ethylenically unsaturated compound containing the ethylenically unsaturated compound is preferably 200 to 3,000, more preferably 280 to 2,200, and even more preferably 300 to 2,200.
烯属不饱和化合物可以单独使用1种,也可以并用2种以上。The ethylenic unsaturated compound may be used individually by 1 type, and may use 2 or more types together.
感光性树脂层中的烯属不饱和化合物的含量相对于感光性树脂层的总质量,优选为10质量%~70质量%,更优选为20质量%~60质量%,进一步优选为20质量%~50质量%。The content of the ethylenically unsaturated compound in the photosensitive resin layer is preferably 10% by mass to 70% by mass, more preferably 20% by mass to 60% by mass, and still more preferably 20% by mass, based on the total mass of the photosensitive resin layer ~50% by mass.
<光聚合引发剂><Photopolymerization Initiator>
感光性树脂层含有光聚合引发剂。The photosensitive resin layer contains a photopolymerization initiator.
光聚合引发剂是接受紫外线、可见光线及X射线等活化光线而开始烯属不饱和化合物的聚合的化合物。作为光聚合引发剂,并没有特别限制,能够使用公知的光聚合引发剂。并且,本发明中的光聚合引发剂中还包含增敏剂。A photopolymerization initiator is a compound that initiates polymerization of an ethylenically unsaturated compound upon receiving activating light rays such as ultraviolet rays, visible rays, and X-rays. The photopolymerization initiator is not particularly limited, and known photopolymerization initiators can be used. Moreover, the photoinitiator in this invention contains a sensitizer further.
作为光聚合引发剂,例如,可以举出光自由基聚合引发剂及光阳离子聚合引发剂,优选光自由基聚合引发剂。As a photoinitiator, a photoradical polymerization initiator and a photocationic polymerization initiator are mentioned, for example, A photoradical polymerization initiator is preferable.
作为光自由基聚合引发剂,例如,可以举出具有肟酯结构的光聚合引发剂、具有α-氨基烷基苯酮结构的光聚合引发剂、具有α-羟烷基苯酮结构的光聚合引发剂、具有酰基氧化膦结构的光聚合引发剂、具有N-苯基甘氨酸结构的光聚合引发剂及联咪唑化合物。Examples of photoradical polymerization initiators include photopolymerization initiators having an oxime ester structure, photopolymerization initiators having an α-aminoalkylphenone structure, and photopolymerization initiators having an α-hydroxyalkylphenone structure. Initiator, photopolymerization initiator with acyl phosphine oxide structure, photopolymerization initiator with N-phenylglycine structure and biimidazole compound.
其中,从放置时间线宽变化、显影温度线宽变化及灵敏度的观点考虑,光聚合引发剂优选包含联咪唑化合物,更优选包含联咪唑化合物及二苯甲酮化合物。Among them, the photopolymerization initiator preferably contains a biimidazole compound, more preferably contains a biimidazole compound and a benzophenone compound, from the viewpoint of line width change with standing time, line width change at developing temperature, and sensitivity.
并且,作为联咪唑化合物,可以优选举出六芳基联咪唑化合物。Furthermore, as the biimidazole compound, preferably a hexaarylbiimidazole compound is mentioned.
作为联咪唑化合物,例如,可以举出2-(邻氯苯基)-4,5-二苯基咪唑二聚体、2-(邻氯苯基)-4,5-二(甲氧基苯基)咪唑二聚体、2-(邻氟苯基)-4,5-二苯基咪唑二聚体、2-(邻甲氧基苯基)-4,5-二苯基咪唑二聚体及2-(对甲氧基苯基)-4,5-二苯基咪唑二聚体。Examples of biimidazole compounds include 2-(o-chlorophenyl)-4,5-diphenylimidazole dimer, 2-(o-chlorophenyl)-4,5-bis(methoxybenzene) base) imidazole dimer, 2-(o-fluorophenyl)-4,5-diphenylimidazole dimer, 2-(o-methoxyphenyl)-4,5-diphenylimidazole dimer And 2-(p-methoxyphenyl)-4,5-diphenylimidazole dimer.
感光性树脂层可以单独含有1种联咪唑化合物作为光聚合引发剂,也可以含有2种以上。The photosensitive resin layer may contain 1 type of biimidazole compound independently as a photoinitiator, and may contain 2 or more types.
从放置时间线宽变化、显影温度线宽变化及灵敏度的观点考虑,上述联咪唑化合物的含量相对于上述感光性树脂层的总质量,优选为1质量%以上,更优选为2质量%以上,进一步优选为3质量%~10质量%,尤其优选为5质量%~10质量%。The content of the biimidazole compound is preferably 1% by mass or more, more preferably 2% by mass or more, based on the total mass of the photosensitive resin layer, from the standpoint of line width change over time, development temperature line width change, and sensitivity. More preferably, it is 3 mass % - 10 mass %, Especially preferably, it is 5 mass % - 10 mass %.
从放置时间线宽变化、显影温度线宽变化及灵敏度的观点考虑,光聚合引发剂优选包含二苯甲酮化合物,更优选包含二烷基氨基二苯甲酮化合物。The photopolymerization initiator preferably contains a benzophenone compound, more preferably a dialkylaminobenzophenone compound, from the standpoint of a change in line width with standing time, a change in line width at developing temperature, and sensitivity.
作为二苯甲酮化合物,例如,可以举出二苯甲酮、2-甲基二苯甲酮、3-甲基二苯甲酮、4-甲基二苯甲酮、4-甲氧基二苯甲酮、2-氯二苯甲酮、4-氯二苯甲酮、4-溴二苯甲酮、2-羧基二苯甲酮、2-乙氧基羰基二苯甲酮、二苯甲酮四羧酸或其四甲酯、4,4’-双(二甲基氨基)二苯甲酮、4,4’-双(二环己基氨基)二苯甲酮、4,4’-双(二乙氨基)二苯甲酮、4,4’-双(二羟基乙氨基)二苯甲酮、4-甲氧基-4’-二甲基氨基二苯甲酮、4,4’-二甲氧基二苯甲酮、4-二甲基氨基二苯甲酮、4-苯基二苯甲酮、异二苯代酚酞、4-苯甲酰基-4’-甲基苯基硫醚等。Examples of benzophenone compounds include benzophenone, 2-methylbenzophenone, 3-methylbenzophenone, 4-methylbenzophenone, 4-methoxydiphenone, Benzophenone, 2-Chlorobenzophenone, 4-Chlorobenzophenone, 4-Bromobenzophenone, 2-Carboxybenzophenone, 2-Ethoxycarbonylbenzophenone, Benzophenone Ketonetetracarboxylic acid or its tetramethyl ester, 4,4'-bis(dimethylamino)benzophenone, 4,4'-bis(dicyclohexylamino)benzophenone, 4,4'-bis (Diethylamino)benzophenone, 4,4'-bis(dihydroxyethylamino)benzophenone, 4-methoxy-4'-dimethylaminobenzophenone, 4,4'- Dimethoxybenzophenone, 4-dimethylaminobenzophenone, 4-phenylbenzophenone, isobenzophenolphthalein, 4-benzoyl-4'-methylphenyl sulfide wait.
感光性树脂层可以单独含有1种二苯甲酮化合物作为光聚合引发剂,也可以含有2种以上。The photosensitive resin layer may contain one type of benzophenone compound alone as a photopolymerization initiator, or may contain two or more types.
从放置时间线宽变化、显影温度线宽变化及灵敏度的观点考虑,上述二苯甲酮化合物的含量相对于上述感光性树脂层的总质量,优选为0.05质量%~5质量%,更优选为0.1质量%~2质量%,进一步优选为0.2质量%~1.5质量%,尤其优选为0.4质量%~0.8质量%。The content of the benzophenone compound relative to the total mass of the photosensitive resin layer is preferably 0.05% by mass to 5% by mass, more preferably 0.1% by mass to 2% by mass, more preferably 0.2% by mass to 1.5% by mass, particularly preferably 0.4% by mass to 0.8% by mass.
并且,作为光聚合引发剂,在包含联咪唑化合物及二苯甲酮化合物的情况下,从放置时间线宽变化、显影温度线宽变化及灵敏度的观点考虑,上述二苯甲酮化合物的含量优选比上述联咪唑化合物的含量少。In addition, when a biimidazole compound and a benzophenone compound are included as a photopolymerization initiator, the content of the above-mentioned benzophenone compound is preferably The content of the biimidazole compound is less than that of the above-mentioned biimidazole compound.
作为光自由基聚合引发剂,例如,可以使用日本特开2011-95716号公报的0031~0042段、日本特开2015-14783号公报的0064~0081段中所记载的聚合引发剂。As the photoradical polymerization initiator, for example, polymerization initiators described in paragraphs 0031 to 0042 of JP-A-2011-95716 and paragraphs 0064-0081 of JP-A-2015-14783 can be used.
作为光自由基聚合引发剂,例如,可以举出二甲基氨基苯甲酸乙酯(DBE,CASNo.10287-53-3)、苯偶姻甲醚、(p,p’-二甲氧基苄基)大茴香酯、TAZ-110(商品名:MidoriKagaku Co.,Ltd.制)、二苯甲酮、TAZ-111(商品名:Midori Kagaku Co.,Ltd.制)、IrgacureOXE01、OXE02、OXE03、OXE04(BASF公司制)、Omnirad651及369(商品名:IGM Resins B.V.公司制)及2,2’-双(2-氯苯基)-4,4’,5,5’-四苯基-1,2’-联咪唑(Tokyo Chemical IndustryCo.,Ltd.制)。As the photoradical polymerization initiator, for example, ethyl dimethylaminobenzoate (DBE, CASNo.10287-53-3), benzoin methyl ether, (p, p'-dimethoxybenzyl base) anisyl ester, TAZ-110 (trade name: manufactured by Midori Kagaku Co., Ltd.), benzophenone, TAZ-111 (trade name: manufactured by Midori Kagaku Co., Ltd.), IrgacureOXE01, OXE02, OXE03, OXE04 (manufactured by BASF), Omnirad651 and 369 (trade name: IGM Resins B.V.), and 2,2'-bis(2-chlorophenyl)-4,4',5,5'-tetraphenyl-1 , 2'-biimidazole (manufactured by Tokyo Chemical Industry Co., Ltd.).
作为光自由基聚合引发剂的市售品,例如,可以举出1-[4-(苯硫基)苯基]-1,2-辛二酮-2-(邻苯甲酰肟)(商品名:IRGACURE(注册商标)OXE-01、BASF公司制)、1-[9-乙基-6-(2-甲基苯甲酰基)-9H-咔唑-3-基]乙酮-1-(邻乙酰肟)(商品名:IRGACURE OXE-02、BASF公司制)、IRGACURE 0XE-03(BASF公司制)、2-(二甲基氨基)-2-[(4-甲基苯基)甲基]-1-[4-(4-吗啉基)苯基]-1-丁酮(商品名:Omnirad 379EG,IGM Resins B.V.制)、2-甲基-1-(4-甲硫基苯基)-2-吗啉基丙烷-1-酮(商品名:Omnirad 907、IGM Resins B.V.制)、2-羟基-1-{4-[4-(2-羟基-2-甲基丙酰基)苄基]苯基}-2-甲基丙烷-1-酮(商品名:Omnirad 127、IGMResins B.V.制)、2-苄基-2-二甲基氨基-1-(4-吗啉苯基)丁酮-1(商品名:Omnirad 369、IGM Resins B.V.制)、2-羟基-2-甲基-1-苯基丙烷-1-酮(商品名:Omnirad 1173,IGMResins B.V.制)、1-羟基环己基苯基酮(商品名:Omnirad 184、IGM Resins B.V.制)、2,2-二甲氧基-1,2-二苯基乙烷-1-酮(商品名:Omnirad 651、IGM Resins B.V.制)、2,4,6-三甲基苯甲酰基-二苯基氧化膦(商品名:Omnirad TPO H、IGM Resins B.V.制)、双(2,4,6-三甲基苯甲酰基)苯基氧化膦(商品名:Omnired 819、IGM Resins B.V.制)、肟酯系的光聚合引发剂(商品名:Lunar 6、DKSH Holding Ltd.制)、2,2’-双(2-氯苯基)-4,4’,5,5’-四苯基双咪唑(2-(2-氯苯基)-4,5-二苯基咪唑二聚体)(商品名:B-CIM、Hampford公司制)及2-(邻氯苯基)-4,5-二苯基咪唑二聚体(商品名:BCTB、Tokyo Chemical Industry Co.,Ltd.制)。Commercially available photoradical polymerization initiators include, for example, 1-[4-(phenylthio)phenyl]-1,2-octanedione-2-(o-benzoyl oxime) (commercial Name: IRGACURE (registered trademark) OXE-01, manufactured by BASF Corporation), 1-[9-ethyl-6-(2-methylbenzoyl)-9H-carbazol-3-yl]ethanone-1- (o-acetyloxime) (trade name: IRGACURE OXE-02, manufactured by BASF Corporation), IRGACURE OXE-03 (manufactured by BASF Corporation), 2-(dimethylamino)-2-[(4-methylphenyl)methyl Base]-1-[4-(4-morpholinyl)phenyl]-1-butanone (trade name: Omnirad 379EG, manufactured by IGM Resins B.V.), 2-methyl-1-(4-methylthiobenzene base)-2-morpholinopropan-1-one (trade name: Omnirad 907, manufactured by IGM Resins B.V.), 2-hydroxy-1-{4-[4-(2-hydroxy-2-methylpropionyl) Benzyl]phenyl}-2-methylpropan-1-one (trade name: Omnirad 127, manufactured by IGMResins B.V.), 2-benzyl-2-dimethylamino-1-(4-morpholinephenyl) Butanone-1 (trade name: Omnirad 369, manufactured by IGM Resins B.V.), 2-hydroxy-2-methyl-1-phenylpropan-1-one (trade name: Omnirad 1173, manufactured by IGM Resins B.V.), 1-hydroxy Cyclohexylphenylketone (trade name: Omnirad 184, manufactured by IGM Resins B.V.), 2,2-dimethoxy-1,2-diphenylethan-1-one (trade name: Omnirad 651, manufactured by IGM Resins B.V. ), 2,4,6-trimethylbenzoyl-diphenylphosphine oxide (trade name: Omnirad TPO H, manufactured by IGM Resins B.V.), bis(2,4,6-trimethylbenzoyl) Phenylphosphine oxide (trade name: Omnired 819, manufactured by IGM Resins B.V.), oxime ester-based photopolymerization initiator (trade name: Lunar 6, manufactured by DKSH Holding Ltd.), 2,2'-bis(2-chlorobenzene base)-4,4',5,5'-tetraphenylbisimidazole (2-(2-chlorophenyl)-4,5-diphenylimidazole dimer) (trade name: B-CIM, Hampford manufactured by Tokyo Chemical Industry Co., Ltd.) and 2-(o-chlorophenyl)-4,5-diphenylimidazole dimer (trade name: BCTB, manufactured by Tokyo Chemical Industry Co., Ltd.).
光阳离子聚合引发剂(光产酸剂)是接受活化光线而产生酸的化合物。作为光阳离子聚合引发剂,优选为感应于波长300nm以上,优选为波长300~450nm的活化光线而产生酸的化合物,但对于其化学结构,并没有限制。并且,对于不直接感应于波长300nm以上的活化光线的光阳离子聚合引发剂,只要是通过与增敏剂并用而感应于波长300nm以上的活化光线而产生酸的化合物,则能够与增敏剂组合而优选使用。Photocationic polymerization initiators (photoacid generators) are compounds that generate acid upon receiving activating light. The photocationic polymerization initiator is preferably a compound that generates acid in response to activating light with a wavelength of 300 nm or more, preferably 300 to 450 nm, but its chemical structure is not limited. And, for the photocationic polymerization initiator that is not directly responsive to activating light with a wavelength of 300 nm or more, as long as it is a compound that generates an acid in response to activating light with a wavelength of 300 nm or more by using it in combination with a sensitizer, it can be combined with the sensitizer and preferably used.
作为光阳离子聚合引发剂,优选为产生pKa为4以下的酸的光阳离子聚合引发剂,更优选为产生pKa为3以下的酸的光阳离子聚合引发剂,尤其优选为产生pKa为2以下的酸的光阳离子聚合引发剂。关于pKa的下限值,并没有特别规定,例如优选为-10.0以上。As the photocationic polymerization initiator, preferably a photocationic polymerization initiator that generates an acid with a pKa of 4 or less, more preferably a photocationic polymerization initiator that generates an acid with a pKa of 3 or less, especially preferably an acid that generates a pKa with a value of 2 or less photocationic polymerization initiator. There is no particular limitation on the lower limit of pKa, but it is preferably -10.0 or more, for example.
作为光阳离子聚合引发剂,可以举出离子性光阳离子聚合引发剂及非离子性光阳离子聚合引发剂。As a photocationic polymerization initiator, an ionic photocationic polymerization initiator and a nonionic photocationic polymerization initiator are mentioned.
作为离子性光阳离子聚合引发剂,例如,可以举出二芳基碘鎓盐类及三芳基锍盐类等鎓盐化合物以及季铵盐类。Examples of the ionic photocationic polymerization initiator include onium salt compounds such as diaryliodonium salts and triarylsulfonium salts, and quaternary ammonium salts.
作为离子性光阳离子聚合引发剂,可以使用日本特开2014-85643号公报的0114~0133段中所记载的离子性光阳离子聚合引发剂。As the ionic photocationic polymerization initiator, the ionic photocationic polymerization initiator described in paragraphs 0114 to 0133 of JP-A-2014-85643 can be used.
作为非离子性光阳离子聚合引发剂,例如,可以举出三氯甲基-s-三嗪类、重氮甲烷化合物、酰亚胺磺酸酯化合物及肟磺酸酯化合物。作为三氯甲基-s-三嗪类、重氮甲烷化合物及酰亚胺磺酸酯化合物,可以使用日本特开2011-221494号公报的0083~0088段中所记载的化合物。并且,作为肟磺酸酯化合物,可以使用国际公开第2018/179640号的0084~0088段中所记载的化合物。Examples of the nonionic photocationic polymerization initiator include trichloromethyl-s-triazines, diazomethane compounds, imide sulfonate compounds, and oxime sulfonate compounds. As the trichloromethyl-s-triazines, diazomethane compounds, and imidesulfonate compounds, compounds described in paragraphs 0083 to 0088 of JP-A-2011-221494 can be used. Furthermore, as the oxime sulfonate compound, compounds described in paragraphs 0084 to 0088 of International Publication No. 2018/179640 can be used.
关于增敏剂,并没有特别限制,能够使用公知的增敏剂、染料及颜料。The sensitizer is not particularly limited, and known sensitizers, dyes, and pigments can be used.
作为增敏剂,例如,可以举出二烷基氨基二苯甲酮化合物、吡唑啉化合物、蒽化合物、香豆素化合物、呫吨酮(xanthone)化合物、噻吨酮(thioxanthone)化合物、吖啶酮化合物、噁唑化合物、苯并噁唑化合物、噻唑化合物、苯并噻唑化合物、三唑化合物(例如,1,2,4-三唑)、芪化合物、三嗪化合物、噻吩化合物、萘二甲酰亚胺化合物、三芳基胺化合物及氨基吖啶化合物。As the sensitizer, for example, dialkylaminobenzophenone compound, pyrazoline compound, anthracene compound, coumarin compound, xanthone (xanthone) compound, thioxanthone (thioxanthone) compound, acridine Pyridone compounds, oxazole compounds, benzoxazole compounds, thiazole compounds, benzothiazole compounds, triazole compounds (for example, 1,2,4-triazole), stilbene compounds, triazine compounds, thiophene compounds, naphthalenedi Formimide compounds, triarylamine compounds and aminoacridine compounds.
感光性树脂层可以单独含有1种光聚合引发剂,也可以含有2种以上。The photosensitive resin layer may contain 1 type of photoinitiator independently, and may contain 2 or more types.
关于感光性树脂层中的光聚合引发剂的含量,并没有特别限制,但相对于感光性树脂层的总质量,优选为0.1质量%以上,更优选为0.5质量%以上,进一步优选为1.0质量%以上。关于上限,并没有特别限制,但相对于感光性树脂层的总质量,优选为10质量%以下,更优选为5质量%以下。The content of the photopolymerization initiator in the photosensitive resin layer is not particularly limited, but is preferably 0.1% by mass or more, more preferably 0.5% by mass or more, and still more preferably 1.0% by mass relative to the total mass of the photosensitive resin layer %above. The upper limit is not particularly limited, but is preferably 10% by mass or less, more preferably 5% by mass or less, based on the total mass of the photosensitive resin layer.
<色素><pigment>
从曝光部及非曝光部的视觉辨认度、显影后的图案视觉辨认度及分辨率的观点考虑,感光性树脂层优选含有色素,更优选含有显色时的波长范围400nm~780nm处的最大吸收波长为450nm以上且通过酸、碱或自由基而最大吸收波长发生变化的色素(也简称为“色素N”。)。当含有色素N时,虽然详细的机理尚不明确,但与相邻层(例如,临时支承体及中间层)的密合性提高,并且分辨率更优异。From the viewpoint of the visibility of the exposed part and the non-exposed part, and the pattern visibility and resolution after development, the photosensitive resin layer preferably contains a pigment, and more preferably contains a maximum absorption at a wavelength range of 400nm to 780nm during color development. A dye with a wavelength of 450 nm or more whose maximum absorption wavelength is changed by acid, alkali, or radicals (also referred to simply as "dye N"). When dye N is contained, although the detailed mechanism is not clear, the adhesion with adjacent layers (for example, a temporary support body and an intermediate layer) improves, and resolution becomes more excellent.
在本说明书中,色素“通过酸、碱或自由基而极大吸收波长发生变化”可以是指,处于显色状态的色素通过酸、碱或自由基而脱色的方式、处于脱色状态的色素通过酸、碱或自由基而显色的方式及处于显色状态的色素变为其他色相的显色状态的方式中的任一个方式。In this specification, the pigment "changes the maximum absorption wavelength by acid, alkali or free radical" may mean that the pigment in the color-developing state is decolorized by acid, alkali or free radicals, or the pigment in the decolorized state passes through Either one of the method of developing color by acid, alkali or radicals, and the method of changing the pigment in a color-developed state to a color-developed state of another hue.
具体而言,色素N可以是通过曝光从脱色状态变化而显色的化合物,也可以是通过曝光从显色状态变化而脱色的化合物。在这种情况下,可以是通过曝光而在感光性树脂层内产生酸、碱或自由基并发挥作用,从而显色或脱色的状态发生变化的色素,也可以是通过酸、碱或自由基而感光性树脂层内的状态(例如pH)发生变化,从而显色或脱色的状态发生变化的色素。并且,也可以是不通过曝光而直接受到酸、碱或自由基作为刺激从而显色或脱色的状态发生变化的色素。Specifically, the dye N may be a compound that develops color from a decolorized state upon exposure, or may be a compound that decolorizes from a decolorized state upon exposure. In this case, it may be a pigment that generates and acts on the photosensitive resin layer by exposure to acid, alkali or free radicals to change the state of color development or decolorization, or it may be a pigment that is exposed to light by acid, alkali or free radicals. On the other hand, the state (for example, pH) in the photosensitive resin layer is changed, and the state of color development or decolorization is changed. In addition, it may be a dye that is directly stimulated by an acid, an alkali, or a free radical without exposure to light, thereby changing the state of color development or decolorization.
其中,从曝光部及非曝光部的视觉辨认度以及分辨率的观点考虑,色素N优选为通过酸或自由基而最大吸收波长发生变化的色素,更优选为通过自由基而最大吸收波长发生变化的色素。Among them, from the viewpoint of visibility and resolution of the exposed part and the non-exposed part, the dye N is preferably a dye whose maximum absorption wavelength is changed by an acid or a radical, and more preferably a dye whose maximum absorption wavelength is changed by a radical. of pigment.
从曝光部及非曝光部的视觉辨认度以及分辨率的观点考虑,感光性树脂层优选含有通过自由基而最大吸收波长发生变化的色素作为色素N及光自由基聚合引发剂这两者。From the viewpoint of visibility and resolution of the exposed portion and the non-exposed portion, the photosensitive resin layer preferably contains a dye whose maximum absorption wavelength is changed by radicals as both the dye N and the photoradical polymerization initiator.
并且,从曝光部及非曝光部的视觉辨认度的观点考虑,色素N优选为通过酸、碱或自由基而显色的色素。In addition, the dye N is preferably a dye that develops color with an acid, an alkali, or a radical from the viewpoint of the visibility of the exposed portion and the non-exposed portion.
作为本发明中的色素N的显色机构的例,可以举出如下方式:向感光性树脂层中添加光自由基聚合引发剂、光阳离子聚合引发剂(光产酸剂)或光产碱剂,通过在曝光之后由光自由基聚合引发剂、光阳离子聚合引发剂或光产碱剂产生的自由基、酸或碱而自由基反应性色素、酸反应性色素或碱反应性色素(例如无色色素)显色。As an example of the color development mechanism of the dye N in the present invention, the method of adding a photoradical polymerization initiator, a photocationic polymerization initiator (photoacid generator) or a photobase generator to the photosensitive resin layer can be mentioned. , the radical reactive dye, acid reactive dye or base reactive dye (for example, without color pigment) for color development.
从曝光部及非曝光部的视觉辨认度的观点考虑,色素N的显色时的波长范围400nm~780nm处的极大吸收波长优选为550nm以上,更优选为550nm~700nm,进一步优选为550nm~650nm。From the viewpoint of the visibility of the exposed part and the non-exposed part, the maximum absorption wavelength at the wavelength range of 400 nm to 780 nm during color development of the dye N is preferably 550 nm or more, more preferably 550 nm to 700 nm, and even more preferably 550 nm to 550 nm. 650nm.
并且,色素N可以仅具有1个显色时的波长范围400nm~780nm处的极大吸收波长,也可以具有2个以上。在色素N具有2个以上显色时的波长范围400nm~780nm处的极大吸收波长的情况下,2个以上的极大吸收波长中的吸光度最高的极大吸收波长为450nm以上即可。In addition, the dye N may have only one maximum absorption wavelength in the wavelength range of 400 nm to 780 nm during color development, or may have two or more. When the dye N has two or more maximum absorption wavelengths in the wavelength range of 400 nm to 780 nm for color development, the maximum absorption wavelength having the highest absorbance among the two or more maximum absorption wavelengths may be 450 nm or more.
色素N的极大吸收波长通过如下方式获得:在大气环境气体下,使用分光光度计:UV3100(Shimadzu Corporation制),在400nm~780nm的范围内测定含有色素N的溶液(液温25℃)的透射光谱,并检测光的强度成为极小的波长(极大吸收波长)。The maximum absorption wavelength of the dye N is obtained in the following manner: in the atmospheric environment gas, using a spectrophotometer: UV3100 (manufactured by Shimadzu Corporation), measuring the concentration of the solution (liquid temperature 25° C.) containing the dye N in the range of 400 nm to 780 nm. The transmission spectrum detects the wavelength at which the intensity of light becomes extremely small (maximum absorption wavelength).
作为通过曝光而显色或脱色的色素,例如,可以举出无色化合物。As a coloring matter which develops or decolorizes by exposure, a colorless compound is mentioned, for example.
作为通过曝光而脱色的色素,例如,可以举出无色化合物、二芳基甲烷系色素、恶嗪系色素、呫吨系色素、亚氨基萘醌系色素、偶氮甲碱系色素及蒽醌系色素。Examples of dyes decolorized by exposure include leuco compounds, diarylmethane dyes, oxazine dyes, xanthene dyes, iminonaphthoquinone dyes, azomethine dyes, and anthraquinone dyes. Department of pigment.
作为色素N,从曝光部及非曝光部的视觉辨认度的观点考虑,优选为无色化合物。The dye N is preferably a colorless compound from the viewpoint of the visibility of the exposed portion and the non-exposed portion.
作为无色化合物,例如,可以举出具有三芳基甲烷骨架的无色化合物(三芳基甲烷系色素)、具有螺吡喃骨架的无色化合物(螺吡喃系色素)、具有荧烷骨架的无色化合物(荧烷系色素)、具有二芳基甲烷骨架的无色化合物(二芳基甲烷系色素)、具有罗丹明内酰胺骨架的无色化合物(罗丹明内酰胺系色素)、具有吲哚基苯酞骨架的无色化合物(吲哚基苯酞系色素)及具有无色金胺骨架的无色化合物(无色金胺系色素)。As the colorless compound, for example, a colorless compound having a triarylmethane skeleton (triarylmethane dye), a colorless compound having a spiropyran skeleton (spiropyran dye), a colorless compound having a fluoran skeleton, Chromatic compounds (fluorane pigments), colorless compounds with diarylmethane skeletons (diarylmethane pigments), colorless compounds with rhodamine lactam skeletons (rhodamine lactam pigments), indole A colorless compound (indolylphthalide dye) and a colorless compound (leuco auramine dye) with a leuco auramine skeleton.
其中,优选为三芳基甲烷系色素或荧烷系色素,更优选为具有三苯基甲烷骨架的无色化合物(三苯基甲烷系色素)或荧烷系色素。Among them, triarylmethane-based dyes or fluoran-based dyes are preferable, and colorless compounds (triphenylmethane-based dyes) or fluoran-based dyes having a triphenylmethane skeleton are more preferable.
作为无色化合物,从曝光部及非曝光部的视觉辨认度的观点考虑,优选为具有内酯环、亚磺内酯环(sultine ring)或磺内酯环。由此,能够使无色化合物所具有的内酯环、亚磺内酯环或磺内酯环与由光自由基聚合引发剂产生的自由基或由光阳离子聚合引发剂产生的酸进行反应,从而使无色化合物变为闭环状态而脱色,或者使无色化合物变为开环状态而显色。作为无色化合物,优选为具有内酯环、亚磺内酯环或磺内酯环并且内酯环、亚磺内酯环或磺内酯环通过自由基或酸开环而显色的化合物,更优选为具有内酯环并且内酯环通过自由基或酸开环而显色的化合物。As a colorless compound, it is preferable to have a lactone ring, a sultone ring, or a sultone ring from the viewpoint of the visibility of an exposure part and a non-exposure part. Thereby, the lactone ring, sultone ring or sultone ring possessed by the colorless compound can be reacted with the radical generated by the photoradical polymerization initiator or the acid generated by the photocationic polymerization initiator, Thereby, the colorless compound becomes decolorized in a ring-closed state, or the colorless compound becomes colored in a ring-opened state. As a colorless compound, a compound having a lactone ring, a sultone ring or a sultone ring and the lactone ring, a sultone ring or a sultone ring developing color by radical or acid ring opening is preferred, More preferably, it is a compound having a lactone ring and the lactone ring is opened by a radical or an acid to develop a color.
作为色素N,例如,可以举出以下的染料及无色化合物。Examples of the dye N include the following dyes and leuco compounds.
作为色素N中的染料的具体例,可以举出亮绿(brilliant green)、乙基紫、甲基绿、结晶紫、碱性品红(basic fuchsine)、甲基紫2B、喹纳啶红(quinaldine red)、玫瑰红(rose bengal)、间胺黄(metanil yellow)、百里酚磺酞(thymol sulfonphthalein)、二甲酚(xylenol)蓝、甲基橙、对甲基红、刚果红、苯并红紫(benzopurpurine)4B、α-萘红、尼罗蓝(nile blue)2B、尼罗蓝A、甲基紫、孔雀绿(malachite green)、副品红(parafuchsin)、维多利亚纯蓝(victoria pure blue)-萘磺酸盐、维多利亚纯蓝BOH(Hodogaya Chemical Co.,Ltd.制)、油蓝#603(Orient Chemical Industries Co.,Ltd.制)、油粉红#312(OrientChemical Industries Co.,Ltd.制)、油红5B(Orient Chemical Industries Co.,Ltd.制)、油猩红(oil scarlet)#308(Orient Chemical Industries Co.,Ltd.制)、油红OG(Orient Chemical Industries Co.,Ltd.制)、油红RR(0rient Chemical IndustriesCo.,Ltd.制)、油绿#502(Orient Chemical Industries Co.,Ltd.制)、史必隆红(spilonred)BEH特殊(Hodogaya Chemical Co.,Ltd.制)、间甲酚紫、甲酚红、罗丹明B、罗丹明6G、磺基罗丹明B、金胺、4-对二乙基氨基苯基亚氨基萘醌、2-羧基苯胺基-4-对二乙基氨基苯基亚氨基萘醌、2-羧基十八烷基氨基-4-对-N,N-双(羟基乙基)氨基-苯基亚氨基萘醌、1-苯基-3-甲基-4-对二乙基氨基苯基亚氨基-5-吡唑啉酮及1-β-萘基-4-对二乙基氨基苯基亚氨基-5-吡唑啉酮。Specific examples of dyes in the dye N include brilliant green, ethyl violet, methyl green, crystal violet, basic fuchsine, methyl violet 2B, quinalidine red ( quinaldine red), rose bengal, metanil yellow, thymol sulfonphthalein, xylenol blue, methyl orange, p-methyl red, Congo red, benzene Benzopurpurine 4B, α-naphthalene red, nile blue 2B, nile blue A, methyl violet, malachite green, parafuchsin, victoria pure blue pure blue)-naphthalenesulfonate, Victoria pure blue BOH (manufactured by Hodogaya Chemical Co., Ltd.), oil blue #603 (manufactured by Orient Chemical Industries Co., Ltd.), oil pink #312 (manufactured by Orient Chemical Industries Co., Ltd.), oil red 5B (manufactured by Orient Chemical Industries Co., Ltd.), oil scarlet #308 (manufactured by Orient Chemical Industries Co., Ltd.), oil red OG (manufactured by Orient Chemical Industries Co., Ltd.), oil red RR (manufactured by Orient Chemical Industries Co., Ltd.), oil green #502 (manufactured by Orient Chemical Industries Co., Ltd.), spilonred BEH special (manufactured by Hodogaya Chemical Co., Ltd. ), m-cresyl violet, cresyl red, rhodamine B, rhodamine 6G, sulforhodamine B, auramine, 4-p-diethylaminophenyliminonaphthoquinone, 2-carboxyanilino-4- p-Diethylaminophenyliminonaphthoquinone, 2-carboxyoctadecylamino-4-p-N,N-bis(hydroxyethyl)amino-phenyliminonaphthoquinone, 1-phenyl-3 -Methyl-4-p-diethylaminophenylimino-5-pyrazolone and 1-β-naphthyl-4-p-diethylaminophenylimino-5-pyrazolone.
作为色素N中的无色化合物的具体例,可以举出p,p’,p”-六甲基三氨基三苯基甲烷(无色结晶紫)、Pergascript Blue SRB(Ciba-Geigy公司制)、结晶紫内酯、孔雀绿内酯、苯甲酰无色亚甲基蓝、2-(N-苯基-N-甲基氨基)-6-(N-对甲苯基-N-乙基)氨基荧烷、2-苯胺基-3-甲基-6-(N-乙基-对甲苯胺基)荧烷、3,6-二甲氧荧烷、3-(N,N-二乙基氨基)-5-甲基-7-(N,N-二苄基氨基)荧烷、3-(N-环己基-N-甲基氨基)-6-甲基-7-苯胺基荧烷、3-(N,N-二乙基氨基)-6-甲基-7-苯胺基荧烷、3-(N,N-二乙基氨基)-6-甲基-7-二甲基苯胺基荧烷、3-(N,N-二乙基氨基)-6-甲基-7-氯荧烷、3-(N,N-二乙基氨基)-6-甲氧基-7-氨基荧烷、3-(N,N-二乙基氨基)-7-(4-氯苯胺基)荧烷、3-(N,N-二乙基氨基)-7-氯荧烷、3-(N,N-二乙基氨基)-7-苄基氨基荧烷、3-(N,N-二乙基氨基)-7,8-苯并荧烷、3-(N,N-二丁基氨基)-6-甲基-7-苯胺基荧烷、3-(N,N-二丁基氨基)-6-甲基-7-二甲基苯胺基荧烷、3-氢吡啶基-6-甲基-7-苯胺基荧烷、3-吡咯烷基-6-甲基-7-苯胺基荧烷、3,3-双(1-乙基-2-甲基吲哚-3-基)苯酞、3,3-双(1-正丁基-2-甲基吲哚-3-基)苯酞、3,3-双(对二甲基氨基苯基)-6-二甲基氨基苯酞、3-(4-二乙基氨基-2-乙氧基苯基)-3-(1-乙基-2-甲基吲哚-3-基)-4-氮杂苯酞、3-(4-二乙基氨基苯基)-3-(1-乙基-2-甲基吲哚-3-基)苯酞及3’,6’-双(二苯基氨基)螺异苯并呋喃-1(3H),9’-[9H]呫吨-3-酮。Specific examples of the colorless compound in the dye N include p, p', p"-hexamethyltriaminotriphenylmethane (colorless crystal violet), Pergascript Blue SRB (manufactured by Ciba-Geigy), Crystal violet lactone, malachite green lactone, benzoyl leucomethylene blue, 2-(N-phenyl-N-methylamino)-6-(N-p-tolyl-N-ethyl)aminofluoran, 2-anilino-3-methyl-6-(N-ethyl-p-toluidylamino)fluorane, 3,6-dimethoxyfluorane, 3-(N,N-diethylamino)-5 -Methyl-7-(N,N-dibenzylamino)fluorane, 3-(N-cyclohexyl-N-methylamino)-6-methyl-7-anilinofluorane, 3-(N , N-diethylamino)-6-methyl-7-anilinofluorane, 3-(N, N-diethylamino)-6-methyl-7-dimethylanilinofluorane, 3 -(N,N-diethylamino)-6-methyl-7-chlorofluorane, 3-(N,N-diethylamino)-6-methoxy-7-aminofluorane, 3- (N,N-diethylamino)-7-(4-chloroanilino)fluorane, 3-(N,N-diethylamino)-7-chlorofluoran, 3-(N,N-di Ethylamino)-7-benzylaminofluorane, 3-(N,N-diethylamino)-7,8-benzofluorane, 3-(N,N-dibutylamino)-6- Methyl-7-anilinofluoran, 3-(N,N-dibutylamino)-6-methyl-7-dimethylanilinofluoran, 3-hydropyridyl-6-methyl-7 -anilinofluoran, 3-pyrrolidinyl-6-methyl-7-anilinofluoran, 3,3-bis(1-ethyl-2-methylindol-3-yl)phthalide, 3 , 3-bis(1-n-butyl-2-methylindol-3-yl)phthalide, 3,3-bis(p-dimethylaminophenyl)-6-dimethylaminophthalide, 3 -(4-Diethylamino-2-ethoxyphenyl)-3-(1-ethyl-2-methylindol-3-yl)-4-azaphthalide, 3-(4- Diethylaminophenyl)-3-(1-ethyl-2-methylindol-3-yl)phthalide and 3',6'-bis(diphenylamino)spiroisobenzofuran-1 (3H), 9'-[9H]xanthene-3-one.
从曝光部及非曝光部的视觉辨认度、显影后的图案视觉辨认度、以及分辨率的观点考虑,色素N优选为通过自由基而最大吸收波长发生变化的色素,更优选为通过自由基而显色的色素。From the viewpoint of the visibility of the exposed part and the non-exposed part, the pattern visibility after development, and the resolution, the dye N is preferably a dye whose maximum absorption wavelength changes by radicals, more preferably a dye that changes the maximum absorption wavelength by radicals. Chromogenic pigments.
作为色素N,优选为无色结晶紫、结晶紫内酯、亮绿或维多利亚纯蓝-萘磺酸盐。The dye N is preferably leuco crystal violet, crystal violet lactone, brilliant green or Victoria pure blue-naphthalenesulfonate.
色素可以单独使用1种,也可以使用2种以上。One type of pigment may be used alone, or two or more types may be used.
从曝光部及非曝光部的视觉辨认度、显影后的图案视觉辨认度及分辨率的观点考虑,色素的含量相对于感光性树脂层的总质量优选为0.1质量%以上,更优选为0.1质量%~10质量%,进一步优选为0.1质量%~5质量%,尤其优选为0.1质量%~1质量%。From the viewpoint of the visibility of the exposed portion and the non-exposed portion, and the pattern visibility and resolution after development, the content of the pigment is preferably 0.1% by mass or more, more preferably 0.1% by mass, relative to the total mass of the photosensitive resin layer. % to 10 mass%, more preferably 0.1 mass% to 5 mass%, especially preferably 0.1 mass% to 1 mass%.
并且,从曝光部及非曝光部的视觉辨认度、显影后的图案视觉辨认度及分辨率的观点考虑,色素N的含量相对于感光性树脂层的总质量优选为0.1质量%以上,更优选为0.1质量%~10质量%,进一步优选为0.1质量%~5质量%,尤其优选为0.1质量%~1质量%。In addition, from the viewpoint of the visibility of the exposed part and the non-exposed part, and the pattern visibility and resolution after development, the content of the dye N is preferably 0.1% by mass or more with respect to the total mass of the photosensitive resin layer, more preferably It is 0.1 mass % - 10 mass %, More preferably, it is 0.1 mass % - 5 mass %, Especially preferably, it is 0.1 mass % - 1 mass %.
色素N的含量是指,使感光性树脂层中所包含的所有色素N处于显色状态时的色素的含量。以下,以通过自由基而显色的色素为例,对色素N的含量的定量方法进行说明。The content of the dye N means the content of the dye when all the dye N contained in the photosensitive resin layer is in a colored state. Hereinafter, a method for quantifying the content of the dye N will be described by taking a dye that develops color by radicals as an example.
制备在甲基乙基酮100mL中溶解色素0.001g或0.01g的2种溶液。向所得到的各溶液中加入光自由基聚合引发剂Irgacure OXE01(商品名,BASF Japan Ltd.),并照射365nm的光,由此产生自由基而使所有色素成为显色状态。然后,在大气环境气体下,使用分光光度计(UV3100,Shimadzu Corporation制),测定液温为25℃的各溶液的吸光度,并制作校准曲线。Two solutions in which 0.001 g or 0.01 g of the dye was dissolved in 100 mL of methyl ethyl ketone were prepared. A photoradical polymerization initiator Irgacure OXE01 (trade name, BASF Japan Ltd.) was added to each of the obtained solutions, and 365 nm light was irradiated to generate radicals to bring all the dyes into a color-developed state. Then, the absorbance of each solution at a liquid temperature of 25° C. was measured using a spectrophotometer (UV3100, manufactured by Shimadzu Corporation) under atmospheric atmosphere gas, and a calibration curve was prepared.
接着,除了代替色素而将感光性树脂层3g溶解于甲基乙基酮以外,以与上述相同的方法测定使色素全部显色的溶液的吸光度。根据所得到的含有感光性树脂层的溶液的吸光度,基于校准曲线计算感光性树脂层中所包含的色素的含量。Next, except for dissolving 3 g of the photosensitive resin layer in methyl ethyl ketone instead of the dye, the absorbance of the solution in which all the dye was developed was measured in the same manner as above. From the absorbance of the obtained solution containing the photosensitive resin layer, the content of the dye contained in the photosensitive resin layer was calculated based on the calibration curve.
<阻聚剂><Inhibitor>
从保存稳定性、放置时间线宽变化及显影温度线宽变化的观点考虑,感光性树脂层优选进一步包含阻聚剂。It is preferable that the photosensitive resin layer further contains a polymerization inhibitor from the viewpoint of the storage stability, the line width change of standing time, and the development temperature line width change.
作为阻聚剂,优选包含自由基阻聚剂。As a polymerization inhibitor, it is preferable to contain a radical polymerization inhibitor.
作为阻聚剂,并没有特别限制,能够使用公知的阻聚剂。The polymerization inhibitor is not particularly limited, and known polymerization inhibitors can be used.
作为阻聚剂,可以举出吩噻嗪、吩噁嗪、对苯二酚、四氯苯醌、酚吲哚酚钠、间氨基苯酚、对甲氧基苯酚、二-叔丁基-对甲酚、邻苯三酚、叔丁基邻苯二酚、苯醌、4,4’-硫代双(3-甲基-6-叔丁基苯酚)、2,2’-亚甲基双(4-甲基-6-叔丁基苯酚)、N-亚硝基苯基羟胺盐(铵盐、亚铈盐等)、2,2,6,6-四甲基哌啶-1-氧基等。另外,阻聚剂有时也作为抗氧化剂而发挥作用。Examples of polymerization inhibitors include phenothiazine, phenoxazine, hydroquinone, chlorobenzoquinone, sodium phenindoxylate, m-aminophenol, p-methoxyphenol, di-tert-butyl-p-methyl Phenol, pyrogallol, tert-butylcatechol, benzoquinone, 4,4'-thiobis(3-methyl-6-tert-butylphenol), 2,2'-methylenebis(4- methyl-6-tert-butylphenol), N-nitrosophenyl hydroxylamine salt (ammonium salt, cerous salt, etc.), 2,2,6,6-tetramethylpiperidin-1-oxyl, etc. In addition, a polymerization inhibitor may also function as an antioxidant.
并且,作为阻聚剂,例如,可以举出日本专利第4502784号公报的0018段中所记载的热阻聚剂。Moreover, as a polymerization inhibitor, the thermal polymerization inhibitor described in paragraph 0018 of Japanese Patent No. 4502784 is mentioned, for example.
作为其他阻聚剂,可以举出萘胺、氯化亚铜、亚硝基苯基羟基胺铝盐、二苯基亚硝基胺等。为了不损害感光性树脂层的灵敏度,优选将亚硝基苯基羟基胺铝盐用作自由基阻聚剂。Examples of other polymerization inhibitors include naphthylamine, cuprous chloride, nitrosophenylhydroxylamine aluminum salt, diphenylnitrosoamine, and the like. In order not to impair the sensitivity of the photosensitive resin layer, nitrosophenylhydroxylamine aluminum salt is preferably used as a radical polymerization inhibitor.
其中,作为阻聚剂,从保存稳定性、放置时间线宽变化、显影温度线宽变化及灵敏度的观点考虑,优选包含选自吩噻嗪、吩噁嗪及具有受阻酚结构的化合物中的至少1种化合物,更优选包含选自吩噻嗪及吩噁嗪中的至少1种化合物,尤其优选包含吩噻嗪。Among them, as a polymerization inhibitor, it is preferable to include at least The one compound more preferably contains at least one compound selected from phenothiazine and phenoxazine, and especially preferably contains phenothiazine.
阻聚剂可以单独使用1种,也可以并用2种以上来使用。A polymerization inhibitor may be used individually by 1 type, and may use it in combination of 2 or more types.
从保存稳定性、放置时间线宽变化、显影温度线宽变化及灵敏度的观点考虑,阻聚剂的含量相对于感光性树脂层的总质量优选为0.005质量%~2质量%,更优选为0.01质量%~1质量%,进一步优选为0.05质量%~0.5质量%,尤其优选为0.2质量%~0.4质量%。From the standpoint of storage stability, line width change over time, development temperature line width change, and sensitivity, the content of the polymerization inhibitor is preferably 0.005% by mass to 2% by mass, more preferably 0.01% by mass, relative to the total mass of the photosensitive resin layer. % by mass to 1% by mass, more preferably 0.05% by mass to 0.5% by mass, particularly preferably 0.2% by mass to 0.4% by mass.
并且,在将上述感光性树脂层中的上述光聚合引发剂的含量设为Rc、上述阻聚剂的含量设为Rd的情况下,从放置时间线宽变化、显影温度线宽变化及灵敏度的观点考虑,它们的质量比Rd/Rc的值优选为0.01以上且0.2以下,更优选为0.02以上且0.1以下,尤其优选为0.03以上且0.05以下。In addition, when the content of the above-mentioned photopolymerization initiator in the above-mentioned photosensitive resin layer is represented as Rc, and the content of the above-mentioned polymerization inhibitor is represented as Rd, the changes in the line width of the left time, the development temperature line width, and the sensitivity From a viewpoint, the value of their mass ratio Rd/Rc is preferably 0.01 to 0.2, more preferably 0.02 to 0.1, and particularly preferably 0.03 to 0.05.
<热交联性化合物><Heat-crosslinkable compound>
从所得到的固化膜的强度及所得到的未固化膜的粘结性的观点考虑,感光性树脂层优选包含热交联性化合物。另外,在本说明书中,具有后述的烯属不饱和基团的热交联性化合物不作为烯属不饱和化合物处理,而作为热交联性化合物处理。From the viewpoint of the strength of the cured film to be obtained and the adhesiveness of the uncured film to be obtained, the photosensitive resin layer preferably contains a thermally crosslinkable compound. In addition, in this specification, the heat-crosslinkable compound which has the ethylenically unsaturated group mentioned later is not handled as an ethylenically unsaturated compound, but is handled as a heat-crosslinkable compound.
作为热交联性化合物,可以举出羟甲基化合物及封端异氰酸酯化合物。其中,从所得到的固化膜的强度及所得到的未固化膜的粘结性的观点考虑,优选封端异氰酸酯化合物。Examples of the heat-crosslinkable compound include methylol compounds and blocked isocyanate compounds. Among these, blocked isocyanate compounds are preferred from the viewpoint of the strength of the cured film to be obtained and the adhesiveness of the uncured film to be obtained.
由于封端异氰酸酯化合物与羟基及羧基进行反应,因此例如在碱溶性树脂和/或烯属不饱和化合物等具有羟基及羧基中的至少一个的情况下,所形成的膜的亲水性下降,从而将使感光性树脂层固化而成的膜用作保护膜时的功能趋于增强。Since the blocked isocyanate compound reacts with a hydroxyl group and a carboxyl group, for example, when an alkali-soluble resin and/or an ethylenically unsaturated compound has at least one of a hydroxyl group and a carboxyl group, the hydrophilicity of the formed film decreases, thereby When using the film which hardened the photosensitive resin layer as a protective film, the function tends to strengthen.
另外,封端异氰酸酯化合物是指“具有用封端剂保护(所谓的掩蔽(mask))异氰酸酯的异氰酸酯基的结构的化合物”。In addition, the blocked isocyanate compound means "a compound having a structure in which an isocyanate group of an isocyanate is protected (so-called masked) by a blocking agent."
关于封端异氰酸酯化合物的解离温度,并没有特别限制,优选为100℃~160℃,更优选为130℃~150℃。The dissociation temperature of the blocked isocyanate compound is not particularly limited, but is preferably 100°C to 160°C, more preferably 130°C to 150°C.
封端异氰酸酯的解离温度是指,“使用差示扫描量热计并通过DSC(Differentialscanning calorimetry:差示扫描量热法)分析测定时的伴随封端异氰酸酯的脱保护反应的吸热峰的温度”。The dissociation temperature of blocked isocyanate refers to "the temperature of the endothermic peak accompanying the deprotection reaction of blocked isocyanate when measured by DSC (Differential scanning calorimetry: differential scanning calorimetry) analysis using a differential scanning calorimeter." ".
作为差示扫描量热计,例如,能够优选使用Seiko Instruments Inc.制的差示扫描量热计(型号:DSC6200)。但是,差示扫描量热计并不限定于此。As the differential scanning calorimeter, for example, a differential scanning calorimeter (model number: DSC6200) manufactured by Seiko Instruments Inc. can be preferably used. However, the differential scanning calorimeter is not limited to this.
作为解离温度为100℃~160℃的封端剂,可以举出活性亚甲基化合物〔丙二酸二酯(丙二酸二甲酯、丙二酸二乙酯、丙二酸二正丁酯、丙二酸二2-乙基己酯等)〕、肟化合物(甲醛肟、乙醛肟、丙酮肟、甲基乙基酮肟及环己酮肟等在分子内具有-C(=N-OH)-所表示的结构的化合物)。As an end-capping agent with a dissociation temperature of 100°C to 160°C, active methylene compounds [malonate diesters (dimethyl malonate, diethyl malonate, di-n-butyl malonate, etc.) Esters, di-2-ethylhexyl malonate, etc.)], oxime compounds (formaldoxime, acetaldehyde oxime, acetone oxime, methyl ethyl ketone oxime and cyclohexanone oxime, etc. have -C(=N -OH)- the compound represented by the structure).
在这些之中,作为解离温度为100℃~160℃的封端剂,例如,从保存稳定性的观点考虑,优选包含肟化合物。Among these, as a blocking agent having a dissociation temperature of 100° C. to 160° C., for example, an oxime compound is preferably contained from the viewpoint of storage stability.
例如,从改良膜的脆性、提高与被转印体的密合力等观点考虑,封端异氰酸酯化合物优选具有异氰脲酸酯结构。For example, it is preferable that the blocked isocyanate compound has an isocyanurate structure from the viewpoint of improving film brittleness, improving adhesion to a transfer target, and the like.
具有异氰脲酸酯结构的封端异氰酸酯化合物例如通过将六亚甲基二异氰酸酯进行异氰脲酸酯化来进行保护而得到。A blocked isocyanate compound having an isocyanurate structure is obtained, for example, by isocyanurating and protecting hexamethylene diisocyanate.
在具有异氰脲酸酯结构的封端异氰酸酯化合物中,从与不具有肟结构的化合物相比,更容易将解离温度设在优选范围内,且更容易减少显影残渣的观点考虑,优选具有将肟化合物用作封端剂的肟结构的化合物。Among the blocked isocyanate compounds having an isocyanurate structure, those having A compound of an oxime structure using an oxime compound as a blocking agent.
封端异氰酸酯化合物可以具有聚合性基团。The blocked isocyanate compound may have a polymerizable group.
作为聚合性基团,并没有特别限制,能够使用公知的聚合性基团,优选自由基聚合性基团。The polymerizable group is not particularly limited, and a known polymerizable group can be used, preferably a radical polymerizable group.
作为聚合性基团,可以举出(甲基)丙烯酰氧基、(甲基)丙烯酰胺基及苯乙烯基等烯属不饱和基团以及缩水甘油基等具有环氧基的基团。Examples of the polymerizable group include ethylenically unsaturated groups such as (meth)acryloyloxy groups, (meth)acrylamide groups, and styryl groups, and groups having epoxy groups such as glycidyl groups.
其中,作为聚合性基团,优选烯属不饱和基团,更优选(甲基)丙烯酰氧基,进一步优选丙烯酰氧基。Among them, the polymerizable group is preferably an ethylenically unsaturated group, more preferably a (meth)acryloyloxy group, and even more preferably an acryloyloxy group.
作为封端异氰酸酯化合物,能够使用市售品。As a blocked isocyanate compound, a commercial item can be used.
作为封端异氰酸酯化合物的市售品的例子,可以举出Karenz(注册商标)AOI-BM、Karenz(注册商标)MOI-BM、Karenz(注册商标)MOI-BP等(以上为SHOWA DENKO K.K.制)、封端型的Duranate系列(例如,Duranate(注册商标)TPA-B80E、Duranate(注册商标)WT32-B75P等,Asahi Kasei Chemicals Corporation制)。Examples of commercially available blocked isocyanate compounds include Karenz (registered trademark) AOI-BM, Karenz (registered trademark) MOI-BM, Karenz (registered trademark) MOI-BP, etc. (the above are manufactured by SHOWA DENKO K.K.) . Duranate series of blocked type (for example, Duranate (registered trademark) TPA-B80E, Duranate (registered trademark) WT32-B75P, etc., manufactured by Asahi Kasei Chemicals Corporation).
并且,作为封端异氰酸酯化合物,也能够使用下述结构的化合物。Moreover, the compound of the following structure can also be used as a blocked isocyanate compound.
[化学式2][chemical formula 2]
热交联性化合物可以单独使用1种,也可以使用2种以上。A heat-crosslinkable compound may be used individually by 1 type, and may use 2 or more types.
在感光性树脂层包含热交联性化合物的情况下,热交联性化合物的含量相对于感光性树脂层的总质量优选为1质量%~50质量%,更优选为5质量%~30质量%。When the photosensitive resin layer contains a thermally crosslinkable compound, the content of the thermally crosslinkable compound is preferably 1% by mass to 50% by mass, more preferably 5% by mass to 30% by mass, based on the total mass of the photosensitive resin layer. %.
<其他成分><other ingredients>
感光性树脂层可以含有除了上述的碱溶性树脂、烯属不饱和化合物、光聚合引发剂、色素、阻聚剂及热交联性化合物以外的成分。The photosensitive resin layer may contain components other than the above-mentioned alkali-soluble resin, ethylenically unsaturated compound, photopolymerization initiator, dye, polymerization inhibitor, and thermally crosslinkable compound.
-表面活性剂--Surfactant-
从厚度均匀性的观点考虑,感光性树脂层优选含有表面活性剂。From the viewpoint of thickness uniformity, it is preferable that the photosensitive resin layer contains a surfactant.
作为表面活性剂,例如,可以举出阴离子性表面活性剂、阳离子性表面活性剂、非离子性(Nonion)表面活性剂及两性表面活性剂,优选非离子性表面活性剂。Examples of surfactants include anionic surfactants, cationic surfactants, nonionic surfactants, and amphoteric surfactants, and nonionic surfactants are preferred.
作为表面活性剂,例如,可以举出日本专利第4502784号公报的0017段及日本特开2009-237362号公报的0060~0071段中所记载的表面活性剂。Examples of the surfactant include those described in paragraph 0017 of Japanese Patent No. 4502784 and paragraphs 0060 to 0071 of Japanese Patent Application Laid-Open No. 2009-237362.
作为表面活性剂,优选氟系表面活性剂或硅酮系表面活性剂。As the surfactant, a fluorine-based surfactant or a silicone-based surfactant is preferable.
作为氟系表面活性剂的市售品,例如,可以举出Megafac(商品名)F-171、F-172、F-173、F-176、F-177、F-141、F-142、F-143、F-144、F-437、F-444、F-475、F-477、F-479、F-482、F-551-A、F-552、F-554、F-555-A、F-556、F-557、F-558、F-559、F-560、F-561、F-565、F-563、F-568、F-575、F-780、EXP.MFS-330、EXP.MFS-578、EXP.MFS-578-2、EXP.MFS-579、EXP.MFS-586、EXP.MFS-587、EXP.MFS-628、EXP.MFS-631、EXP.MFS-603、R-41、R-41-LM、R-01、R-40、R-40-LM、RS-43、TF-1956、RS-90、R-94、RS-72-K、DS-21(以上为DIC Corporation制)、Fluorad(商品名)FC430、FC431、FC171(以上为Sumitomo 3M Limited制)、Surflon(商品名)S-382、SC-101、SC-103、SC-104、SC-105、SC-1068、SC-381、SC-383、S-393、KH-40(以上为AGC Inc.制)、PolyFox(商品名)PF636、PF656、PF6320、PF6520、PF7002(以上为OMNOVA SolutionsInc.制)、Ftergent(商品名)710FM、610FM、601AD、601ADH2、602A、215M、245F(以上为NeosCompany Limited制)、U-120E(Uni-chem Co.,Ltd.)等。Examples of commercially available fluorine-based surfactants include Megafac (trade name) F-171, F-172, F-173, F-176, F-177, F-141, F-142, F -143, F-144, F-437, F-444, F-475, F-477, F-479, F-482, F-551-A, F-552, F-554, F-555-A , F-556, F-557, F-558, F-559, F-560, F-561, F-565, F-563, F-568, F-575, F-780, EXP.MFS-330 , EXP.MFS-578, EXP.MFS-578-2, EXP.MFS-579, EXP.MFS-586, EXP.MFS-587, EXP.MFS-628, EXP.MFS-631, EXP.MFS-603 , R-41, R-41-LM, R-01, R-40, R-40-LM, RS-43, TF-1956, RS-90, R-94, RS-72-K, DS-21 (the above are manufactured by DIC Corporation), Fluorad (trade name) FC430, FC431, FC171 (the above are manufactured by Sumitomo 3M Limited), Surflon (trade name) S-382, SC-101, SC-103, SC-104, SC- 105, SC-1068, SC-381, SC-383, S-393, KH-40 (the above are manufactured by AGC Inc.), PolyFox (trade name) PF636, PF656, PF6320, PF6520, PF7002 (the above are OMNOVA Solutions Inc. Ftergent (trade name) 710FM, 610FM, 601AD, 601ADH2, 602A, 215M, 245F (manufactured by Neos Company Limited), U-120E (Uni-chem Co., Ltd.), etc.
并且,氟系表面活性剂也能够优选使用丙烯酸系化合物,该丙烯酸系化合物具有包含含有氟原子的官能团的分子结构,且施加热时含有氟原子的官能团的部分被切断,从而氟原子挥发。作为这种氟系表面活性剂,可以举出DIC Corporation制的Megafac(商品名)DS系列(化学工业日报(2016年2月22日)、日经产业新闻(2016年2月23日)),例如Megafac(商品名)DS-21。Furthermore, as the fluorine-based surfactant, an acrylic compound having a molecular structure including a fluorine-atom-containing functional group and in which the fluorine-atom-containing functional group is cut off when heat is applied to volatilize the fluorine atom can also be preferably used. Examples of such fluorine-based surfactants include DIC Corporation's Megafac (trade name) DS series (Chemical Industry Daily (February 22, 2016), Nikkei Sangyo Shimbun (February 23, 2016)), For example Megafac (trade name) DS-21.
并且,氟系表面活性剂,也优选使用具有氟化烷基或氟化亚烷基醚基的含有氟原子的乙烯基醚化合物及亲水性的乙烯基醚化合物的聚合物。Furthermore, as the fluorine-based surfactant, it is also preferable to use a polymer of a fluorine atom-containing vinyl ether compound and a hydrophilic vinyl ether compound having a fluorinated alkyl group or a fluorinated alkylene ether group.
氟系表面活性剂能够使用嵌段聚合物。氟系表面活性剂也能够优选使用含氟高分子化合物,该含氟高分子化合物包含源自具有氟原子的(甲基)丙烯酸酯化合物的结构单元及源自具有2个以上(优选5个以上)亚烷氧基(优选亚乙氧基、亚丙氧基)的(甲基)丙烯酸酯化合物的结构单元。As the fluorine-based surfactant, a block polymer can be used. The fluorine-based surfactant can also preferably use a fluorine-containing polymer compound containing a structural unit derived from a (meth)acrylate compound having fluorine atoms and a structure unit derived from a compound having 2 or more (preferably 5 or more) ) A structural unit of a (meth)acrylate compound of an alkyleneoxy group (preferably ethyleneoxy group, propyleneoxy group).
氟系表面活性剂也能够使用在侧链具有烯属不饱和基团的含氟聚合物。可以举出Megafac(商品名)RS-101、RS-102、RS-718K、RS-72-K(以上为DIC Corporation制)等。As the fluorine-based surfactant, a fluorine-containing polymer having an ethylenically unsaturated group in a side chain can also be used. Examples thereof include Megafac (trade name) RS-101, RS-102, RS-718K, and RS-72-K (the above are manufactured by DIC Corporation).
作为非离子系表面活性剂,可以举出甘油、三羟甲基丙烷、三羟甲基乙烷以及它们的乙氧基化物及丙氧基化物(例如,甘油丙氧基化物、甘油乙氧基化物等)、聚氧乙烯月桂基醚、聚氧乙烯十八烷基醚、聚氧乙烯油基醚、聚氧乙烯辛基苯基醚、壬基酚聚氧乙烯醚、聚乙二醇二月桂酸酯、聚乙二醇二十八烷酸酯、脱水山梨糖醇脂肪酸酯、Pluronic(商品名)L10、L31、L61、L62、10R5、17R2、25R2(以上为BASF公司制)、Tetronic(商品名)304、701、704、901、904、150R1、HYDROPALAT WE 3323(以上为BASF公司制)、Solsperse(商品名)20000(以上为Lubrizol Japan Limited.制)、NCW-101、NCW-1001、NCW-1002(以上为FUJIFILM Wako PureChemical Corporation制)、PIONIN(商品名)D-1105、D-6112、D-6112-W、D-6315(以上为Takemoto Oil&Fat Co.,Ltd.制)、Olfine E1010、Surfynol104、400、440(以上为NissinChemical Co.,Ltd.制)等。As nonionic surfactants, glycerin, trimethylolpropane, trimethylolethane, and their ethoxylates and propoxylates (for example, glycerin propoxylate, glycerol ethoxylate, etc.) compounds, etc.), polyoxyethylene lauryl ether, polyoxyethylene stearyl ether, polyoxyethylene oleyl ether, polyoxyethylene octylphenyl ether, nonylphenol polyoxyethylene ether, polyethylene glycol dilaurel Ester, polyethylene glycol octacosanoate, sorbitan fatty acid ester, Pluronic (trade name) L10, L31, L61, L62, 10R5, 17R2, 25R2 (manufactured by BASF Corporation), Tetronic ( Product name) 304, 701, 704, 901, 904, 150R1, HYDROPALAT WE 3323 (the above are manufactured by BASF Corporation), Solsperse (product name) 20000 (the above are manufactured by Lubrizol Japan Limited.), NCW-101, NCW-1001, NCW-1002 (manufactured by FUJIFILM Wako Pure Chemical Corporation), PIONIN (trade name) D-1105, D-6112, D-6112-W, D-6315 (manufactured by Takemoto Oil & Fat Co., Ltd.), Olfine E1010 , Surfynol 104, 400, 440 (the above are manufactured by Nissin Chemical Co., Ltd.), etc.
作为氟系表面活性剂,从提高环境适应性的观点考虑,优选为来源于全氟辛酸(PFOA)及全氟辛烷磺酸(PFOS)等具有碳原子数为7以上的直链状全氟烷基的化合物的替代材料的表面活性剂。As the fluorine-based surfactant, from the viewpoint of improving environmental adaptability, it is preferably a linear perfluoroalkyl group having 7 or more carbon atoms derived from perfluorooctanoic acid (PFOA) and perfluorooctanesulfonic acid (PFOS). Alternative materials for compounds of surfactants.
作为硅酮系表面活性剂,可以举出由硅氧烷键构成的直链状聚合物及在侧链或末端导入有有机基团的改性硅氧烷聚合物。Examples of silicone-based surfactants include linear polymers composed of siloxane bonds and modified siloxane polymers having organic groups introduced into side chains or terminals.
作为硅酮系表面活性剂的具体例,可以举出EXP.S-309-2、EXP.S-315、EXP.S-503-2、EXP.S-505-2(以上,DIC Corporation制)、DOWSIL(商品名)8032ADDITIVE、ToraySilicone DC3PA、Toray Silicone SH7PA、Toray Silicone DC11PA、Toray SiliconeSH21PA、Toray Silicone SH28PA、Toray Silicone SH29PA、Toray Silicone SH30PA、Toray Silicone SH8400(以上为Dow Corning Toray Co.,Ltd.制)以及X-22-4952、X-22-4272、X-22-6266、KF-351A、K354L、KF-355A、KF-945、KF-640、KF-642、KF-643、X-22-6191、X-22-4515、KF-6004、KP-341、KF-6001、KF-6002、KP-101、KP-103、KP-104、KP-105、KP-106、KP-109、KP-112、KP-120、KP-121、KP-124、KP-125、KP-301、KP-306、KP-310、KP-322、KP-323、KP-327、KP-341、KP-368、KP-369、KP-611、KP-620、KP-621、KP-626、KP-652(以上为Shin-EtsuChemical Co.,Ltd.制)、F-4440、TSF-4300、TSF-4445、TSF-4460、TSF-4452(以上为Momentive Performance Materials Inc.制造)、BYK300、BYK306、BYK307、BYK310、BYK320、BYK323、BYK325、BYK330、BYK313、BYK315N、BYK331、BYK333、BYK345、BYK347、BYK348、BYK349、BYK370、BYK377、BYK378(以上为BYK Chemie公司制)等。Specific examples of silicone-based surfactants include EXP.S-309-2, EXP.S-315, EXP.S-503-2, and EXP.S-505-2 (manufactured by DIC Corporation) , DOWSIL (trade name) 8032ADDITIVE, Toray Silicone DC3PA, Toray Silicone SH7PA, Toray Silicone DC11PA, Toray Silicone SH21PA, Toray Silicone SH28PA, Toray Silicone SH29PA, Toray Silicone SH30PA, Toray Silicone SH8400 (the above are Dow Corning Toray Co. , Ltd.) and X-22-4952, X-22-4272, X-22-6266, KF-351A, K354L, KF-355A, KF-945, KF-640, KF-642, KF-643, X-22-6191 , X-22-4515, KF-6004, KP-341, KF-6001, KF-6002, KP-101, KP-103, KP-104, KP-105, KP-106, KP-109, KP-112 , KP-120, KP-121, KP-124, KP-125, KP-301, KP-306, KP-310, KP-322, KP-323, KP-327, KP-341, KP-368, KP -369, KP-611, KP-620, KP-621, KP-626, KP-652 (manufactured by Shin-Etsu Chemical Co., Ltd.), F-4440, TSF-4300, TSF-4445, TSF- 4460, TSF-4452 (manufactured by Momentive Performance Materials Inc.), BYK300, BYK306, BYK307, BYK310, BYK320, BYK323, BYK325, BYK330, BYK313, BYK315N, BYK331, BYK333, BYK34 5. BYK347, BYK348, BYK349, BYK370, BYK377, BYK378 (the above are manufactured by BYK Chemie), etc.
并且,近年来,具有碳原子数为7以上的直链状全氟烷基的化合物的环境适应性令人担忧,因此优选使用表面活性剂,所述表面活性剂使用了全氟辛烷酸(PFOA)及全氟辛烷磺酸(PFOS)的代替材料。And, in recent years, the environmental suitability of the compound that has the straight-chain perfluoroalkyl group that has 7 or more carbon atoms is worrying, so it is preferable to use a surfactant using perfluorooctanoic acid ( PFOA) and perfluorooctane sulfonic acid (PFOS) alternative materials.
感光性树脂层可以单独含有1种表面活性剂,也可以含有2种以上。The photosensitive resin layer may contain one type of surfactant alone, or may contain two or more types.
表面活性剂的含量相对于感光性树脂层的总质量,优选为0.001质量%~10质量%,更优选为0.01质量%~3质量%。The content of the surfactant is preferably 0.001% by mass to 10% by mass, more preferably 0.01% by mass to 3% by mass relative to the total mass of the photosensitive resin layer.
-添加剂--additive-
感光性树脂层除了上述成分以外,根据需要还可以含有公知的添加剂。The photosensitive resin layer may contain known additives as needed in addition to the above-mentioned components.
作为添加剂,例如,可以举出增塑剂、杂环状化合物、苯并三唑类、羧基苯并三唑类、吡啶类(异烟酰胺等)、嘌呤碱(腺嘌呤等)及溶剂。感光性树脂层可以单独含有1种各添加剂,也可以含有2种以上。Examples of additives include plasticizers, heterocyclic compounds, benzotriazoles, carboxybenzotriazoles, pyridines (isonicotinamide, etc.), purine bases (adenine, etc.), and solvents. The photosensitive resin layer may contain each additive individually by 1 type, and may contain 2 or more types.
作为苯并三唑类,例如,可以举出1,2,3-苯并三唑、1-氯-1,2,3-苯并三唑、双(N-2-乙基己基)氨基亚甲基-1,2,3-苯并三唑、双(N-2-乙基己基)氨基亚甲基-1,2,3-甲苯基三唑、双(N-2-羟基乙基)氨基亚甲基-1,2,3-苯并三唑等。Examples of benzotriazoles include 1,2,3-benzotriazole, 1-chloro-1,2,3-benzotriazole, bis(N-2-ethylhexyl)aminoimide Methyl-1,2,3-benzotriazole, bis(N-2-ethylhexyl)aminomethylene-1,2,3-tolyltriazole, bis(N-2-hydroxyethyl) Aminomethylene-1,2,3-benzotriazole, etc.
作为羧基苯并三唑类,例如,可以举出4-羧基-1,2,3-苯并三唑、5-羧基-1,2,3-苯并三唑、N-(N,N-二-2-乙基己基)氨基亚甲基羧基苯并三唑、N-(N,N-二-2-羟基乙基)氨基亚甲基羧基苯并三唑、N-(N,N-二-2-乙基己基)氨基亚乙基羧基苯并三唑等。作为羧基苯并三唑类,例如,能够使用CBT-1(JOHOKU CHEMICAL CO.,LTD.,商品名)等市售品。As carboxybenzotriazoles, for example, 4-carboxy-1,2,3-benzotriazole, 5-carboxy-1,2,3-benzotriazole, N-(N,N- Di-2-ethylhexyl)aminomethylenecarboxybenzotriazole, N-(N,N-di-2-hydroxyethyl)aminomethylenecarboxybenzotriazole, N-(N,N- Di-2-ethylhexyl)aminoethylenecarboxybenzotriazole and the like. As carboxybenzotriazoles, for example, commercial items such as CBT-1 (JOHOKU CHEMICAL CO., LTD., brand name) can be used.
苯并三唑类及羧基苯并三唑类的合计含量相对于感光性树脂层的总质量优选为0.01质量%~3质量%,更优选为0.05质量%~1质量%。从对感光性树脂层赋予保存稳定性的观点考虑,优选将上述含量设为0.01质量%以上。另一方面,从维持灵敏度并抑制染料的脱色的观点考虑,优选将上述含量设为3质量%以下。The total content of benzotriazoles and carboxybenzotriazoles is preferably 0.01% by mass to 3% by mass, more preferably 0.05% by mass to 1% by mass relative to the total mass of the photosensitive resin layer. It is preferable to make the said content into 0.01 mass % or more from a viewpoint of providing storage stability to a photosensitive resin layer. On the other hand, from the viewpoint of maintaining sensitivity and suppressing decolorization of the dye, the content is preferably 3% by mass or less.
感光性树脂层可以含有选自增塑剂及杂环状化合物中的至少1种。The photosensitive resin layer may contain at least one selected from plasticizers and heterocyclic compounds.
作为增塑剂及杂环状化合物,可以举出国际公开第2018/179640号的0097~0103及0111~0118段中所记载的化合物。Examples of the plasticizer and the heterocyclic compound include compounds described in paragraphs 0097 to 0103 and 0111 to 0118 of International Publication No. 2018/179640.
感光性树脂层也可以含有溶剂。在由包含溶剂的感光性树脂组合物形成感光性树脂层的情况下,有时溶剂会残留在感光性树脂层中。The photosensitive resin layer may contain a solvent. When forming a photosensitive resin layer from the photosensitive resin composition containing a solvent, a solvent may remain in a photosensitive resin layer.
并且,感光性树脂层还可以含有金属氧化物粒子、抗氧化剂、分散剂、酸增殖剂、显影促进剂、导电性纤维、热自由基聚合引发剂、热产酸剂、紫外线吸收剂、增稠剂、交联剂及有机或无机的防沉淀剂等公知的添加剂。In addition, the photosensitive resin layer may contain metal oxide particles, antioxidants, dispersants, acid multiplying agents, development accelerators, conductive fibers, thermal radical polymerization initiators, thermal acid generators, ultraviolet absorbers, thickeners, etc. known additives such as additives, cross-linking agents and organic or inorganic anti-sedimentation agents.
关于感光性树脂层中所包含的添加剂,在日本特开2014-85643号公报的0165~0184段中有所记载,该公报的内容被编入本说明书中。About the additive contained in a photosensitive resin layer, it describes in paragraphs 0165-0184 of Unexamined-Japanese-Patent No. 2014-85643, and the content of this publication is incorporated in this specification.
<杂质等><Impurities, etc.>
感光性树脂层可以包含规定量的杂质。The photosensitive resin layer may contain a predetermined amount of impurities.
作为杂质的具体例,可以举出钠、钾、镁、钙、铁、锰、铜、铝、钛、铬、钴、镍、锌、锡、卤素及它们的离子。其中,卤化物离子、钠离子及钾离子容易作为杂质而混入,因此优选设为下述含量。Specific examples of impurities include sodium, potassium, magnesium, calcium, iron, manganese, copper, aluminum, titanium, chromium, cobalt, nickel, zinc, tin, halogens, and ions thereof. Among them, since halide ions, sodium ions, and potassium ions are likely to be mixed as impurities, it is preferable to set them to the following content.
感光性树脂层中的杂质的含量以质量基准计优选80ppm以下,更优选10ppm以下,进一步优选2ppm以下。杂质的含量以质量基准计能够设为1ppb以上,也可以设为0.1ppm以上。The content of impurities in the photosensitive resin layer is preferably 80 ppm or less, more preferably 10 ppm or less, and further preferably 2 ppm or less on a mass basis. The content of impurities may be 1 ppb or more on a mass basis, and may be 0.1 ppm or more.
作为将杂质设在上述范围内的方法,可以举出选择杂质的含量少的原料作为组合物的原料的方法、在制作感光性树脂层时防止杂质混入的方法及清洗去除的方法。通过这种方法,能够将杂质量设在上述范围内。Examples of the method of keeping impurities within the above range include a method of selecting a raw material with a low content of impurities as a raw material of the composition, a method of preventing impurities from being mixed in the photosensitive resin layer, and a method of washing and removing them. By this method, the impurity amount can be set within the above-mentioned range.
杂质例如能够通过ICP(Inductively Coupled Plasma:电感耦合等离子体)发光分光分析法、原子吸收分光法及离子色谱法等公知的方法进行定量。Impurities can be quantified by known methods such as ICP (Inductively Coupled Plasma: Inductively Coupled Plasma) emission spectrometry, atomic absorption spectrometry, and ion chromatography, for example.
优选感光性树脂层中的苯、甲醛、三氯乙烯、1,3-丁二烯、四氯化碳、氯仿、N,N-二甲基甲酰胺、N,N-二甲基乙酰胺及己烷等化合物的含量少。作为这些化合物相对于感光性树脂层的总质量的含量,以质量基准计优选为100ppm以下,更优选为20ppm以下,进一步优选为4ppm以下。Benzene, formaldehyde, trichloroethylene, 1,3-butadiene, carbon tetrachloride, chloroform, N,N-dimethylformamide, N,N-dimethylacetamide and The content of compounds such as hexane is small. The content of these compounds with respect to the total mass of the photosensitive resin layer is preferably 100 ppm or less, more preferably 20 ppm or less, and even more preferably 4 ppm or less on a mass basis.
下限以质量基准计相对于感光性树脂层的总质量,能够设为10ppb以上,也能够设为100ppb以上。这些化合物能够通过与上述金属的杂质相同的方法来抑制含量。并且,能够通过公知的测定法进行定量。The lower limit may be 10 ppb or more with respect to the total mass of the photosensitive resin layer on a mass basis, and may be 100 ppb or more. These compounds can suppress the content by the same method as the impurities of the above-mentioned metals. In addition, it can be quantified by a known measurement method.
从提高可靠性及层压性的观点考虑,感光性树脂层中的水的含量优选为0.01质量%~1.0质量%,更优选为0.05质量%~0.5质量%。The content of water in the photosensitive resin layer is preferably from 0.01% by mass to 1.0% by mass, more preferably from 0.05% by mass to 0.5% by mass, from the viewpoint of improving reliability and laminability.
<残留单体><Residual Monomer>
感光性树脂层有时包含与上述的碱溶性树脂的各结构单元对应的残留单体。The photosensitive resin layer may contain residual monomers corresponding to each structural unit of the above-mentioned alkali-soluble resin.
从图案化性及可靠性的观点考虑,残留单体的含量相对于碱溶性树脂总质量优选为5,000质量ppm以下,更优选为2,000质量ppm以下,进一步优选为500质量ppm以下。关于下限,并没有特别限制,但优选为1质量ppm以上,更优选为10质量ppm以上。From the viewpoint of patternability and reliability, the residual monomer content is preferably 5,000 mass ppm or less, more preferably 2,000 mass ppm or less, and still more preferably 500 mass ppm or less, based on the total mass of the alkali-soluble resin. The lower limit is not particularly limited, but is preferably 1 mass ppm or more, more preferably 10 mass ppm or more.
从图案化性及可靠性的观点考虑,碱溶性树脂的各结构单元的残留单体相对于感光性树脂层的总质量优选为3,000质量ppm以下,更优选为600质量ppm以下,进一步优选为100质量ppm以下。关于下限,并没有特别限制,但优选为0.1质量ppm以上,更优选为1质量ppm以上。From the viewpoint of patternability and reliability, the residual monomer of each structural unit of the alkali-soluble resin is preferably 3,000 mass ppm or less, more preferably 600 mass ppm or less, and even more preferably 100 mass ppm with respect to the total mass of the photosensitive resin layer. Mass ppm or less. The lower limit is not particularly limited, but is preferably 0.1 mass ppm or more, more preferably 1 mass ppm or more.
通过高分子反应合成碱溶性树脂时的单体的残留单体量也优选设在上述范围内。例如,在使丙烯酸缩水甘油酯与羧酸侧链进行反应而合成碱溶性树脂的情况下,优选将丙烯酸缩水甘油酯的含量设在上述范围内。It is also preferable to set the residual monomer amount of the monomer in the case of synthesizing the alkali-soluble resin by polymer reaction within the above-mentioned range. For example, when synthesizing an alkali-soluble resin by reacting glycidyl acrylate and a carboxylic acid side chain, it is preferable to make content of glycidyl acrylate into the said range.
残留单体的量能够通过液相色谱及气相色谱等公知的方法进行测定。The amount of residual monomers can be measured by known methods such as liquid chromatography and gas chromatography.
<物性等><Physical properties, etc.>
从显影性及分辨率的观点考虑,感光性树脂层的层厚优选为20μm以下,更优选为10μm以下,进一步优选为8μm以下,尤其优选为1μm以上且5μm以下。From the viewpoint of developability and resolution, the thickness of the photosensitive resin layer is preferably 20 μm or less, more preferably 10 μm or less, still more preferably 8 μm or less, particularly preferably 1 μm or more and 5 μm or less.
关于感光性转印材料所具备的各层的层厚,通过如下进行测定:利用扫描式电子显微镜(SEM:Scanning Electron Microscope)观察相对于感光性转印材料的主表面垂直的方向的剖面,基于所得到的观察图像对各层的厚度测量10点以上,并计算其平均值。The thickness of each layer of the photosensitive transfer material is measured by observing a cross-section in a direction perpendicular to the main surface of the photosensitive transfer material with a scanning electron microscope (SEM: Scanning Electron Microscope), based on In the obtained observation image, the thickness of each layer was measured at 10 points or more, and the average value thereof was calculated.
并且,从密合性更优异的观点考虑,感光性树脂层的波长365nm的光的透射率优选为10%以上,更优选为30%以上,进一步优选为50%以上。关于上限,并没有特别限制,但优选为99.9%以下。Furthermore, from the viewpoint of more excellent adhesiveness, the transmittance of light having a wavelength of 365 nm of the photosensitive resin layer is preferably 10% or more, more preferably 30% or more, and still more preferably 50% or more. The upper limit is not particularly limited, but is preferably 99.9% or less.
<形成方法><Formation method>
关于感光性树脂层的形成方法,只要是能够形成含有上述成分的层的方法,则没有特别限制。The method for forming the photosensitive resin layer is not particularly limited as long as it is a method capable of forming a layer containing the above components.
作为感光性树脂层的形成方法,例如,可以举出如下方法:制备含有碱溶性树脂、烯属不饱和化合物、光聚合引发剂及溶剂等的感光性树脂组合物,在临时支承体等表面上涂布感光性树脂组合物,并通过对感光性树脂组合物的涂膜进行干燥而形成。As a method for forming the photosensitive resin layer, for example, a method of preparing a photosensitive resin composition containing an alkali-soluble resin, an ethylenically unsaturated compound, a photopolymerization initiator, a solvent, etc. The photosensitive resin composition is applied and formed by drying the coating film of the photosensitive resin composition.
作为感光性树脂层的形成中所使用的感光性树脂组合物,例如,可以举出含有碱溶性树脂、烯属不饱和化合物、光聚合引发剂、上述任意成分及溶剂的组合物。As a photosensitive resin composition used for formation of a photosensitive resin layer, the composition containing alkali-soluble resin, an ethylenic unsaturated compound, a photoinitiator, the said arbitrary component, and a solvent is mentioned, for example.
为了调节感光性树脂组合物的粘度而易于形成感光性树脂层,感光性树脂组合物优选含有溶剂。In order to adjust the viscosity of a photosensitive resin composition and form a photosensitive resin layer easily, it is preferable that a photosensitive resin composition contains a solvent.
-溶剂--Solvent-
作为感光性树脂组合物中所含有的溶剂,只要是能够溶解或分散碱溶性树脂、烯属不饱和化合物、光聚合引发剂及上述的任意成分的溶剂,则没有特别限制,能够使用公知的溶剂。The solvent contained in the photosensitive resin composition is not particularly limited as long as it can dissolve or disperse the alkali-soluble resin, ethylenically unsaturated compound, photopolymerization initiator, and any of the above-mentioned components, and known solvents can be used. .
作为溶剂,例如,可以举出亚烷基二醇醚溶剂、亚烷基二醇醚乙酸酯溶剂、醇溶剂(甲醇及乙醇等)、酮溶剂(丙酮及甲基乙基酮等)、芳香烃溶剂(甲苯等)、非质子性极性溶剂(N,N-二甲基甲酰胺等)、环状醚溶剂(四氢呋喃等)、酯溶剂、酰胺溶剂、内酯溶剂以及包含这些中的2种以上的混合溶剂。Examples of solvents include alkylene glycol ether solvents, alkylene glycol ether acetate solvents, alcohol solvents (methanol and ethanol, etc.), ketone solvents (acetone, methyl ethyl ketone, etc.), aromatic Hydrocarbon solvents (toluene, etc.), aprotic polar solvents (N,N-dimethylformamide, etc.), cyclic ether solvents (tetrahydrofuran, etc.), ester solvents, amide solvents, lactone solvents, and 2 solvents including these more than one mixed solvent.
在制作具备临时支承体、热塑性树脂层、中间层及感光性树脂层的感光性转印材料的情况下,感光性树脂组合物优选含有选自亚烷基二醇醚溶剂及亚烷基二醇醚乙酸酯溶剂中的至少1种。其中,更优选包含选自亚烷基二醇醚溶剂及亚烷基二醇醚乙酸酯溶剂中的至少1种和选自酮溶剂及环状醚溶剂中的至少1种混合溶剂,进一步优选至少包含选自亚烷基二醇醚溶剂及亚烷基二醇醚乙酸酯溶剂中的至少1种、酮溶剂以及环状醚溶剂这3种混合溶剂。In the case of producing a photosensitive transfer material with a temporary support, a thermoplastic resin layer, an intermediate layer, and a photosensitive resin layer, the photosensitive resin composition preferably contains an alkylene glycol ether solvent and an alkylene glycol ether solvent. At least one of ether acetate solvents. Among them, it is more preferable to include at least one kind of mixed solvent selected from alkylene glycol ether solvents and alkylene glycol ether acetate solvents and at least one mixed solvent selected from ketone solvents and cyclic ether solvents, and more preferably At least one kind selected from an alkylene glycol ether solvent and an alkylene glycol ether acetate solvent, and three mixed solvents of a ketone solvent and a cyclic ether solvent are included.
作为亚烷基二醇醚溶剂,例如,可以举出乙二醇单烷基醚、乙二醇二烷基醚、丙二醇单烷基醚、丙二醇二烷基醚、二乙二醇二烷基醚、二丙二醇单烷基醚及二丙二醇二烷基醚。Examples of the alkylene glycol ether solvent include ethylene glycol monoalkyl ether, ethylene glycol dialkyl ether, propylene glycol monoalkyl ether, propylene glycol dialkyl ether, and diethylene glycol dialkyl ether. , Dipropylene glycol monoalkyl ether and dipropylene glycol dialkyl ether.
作为亚烷基二醇醚乙酸酯溶剂,例如,可以举出乙二醇单烷基醚乙酸酯、丙二醇单烷基醚乙酸酯、二乙二醇单烷基醚乙酸酯及二丙二醇单烷基醚乙酸酯。Examples of the alkylene glycol ether acetate solvent include ethylene glycol monoalkyl ether acetate, propylene glycol monoalkyl ether acetate, diethylene glycol monoalkyl ether acetate, and diethylene glycol monoalkyl ether acetate. Propylene Glycol Monoalkyl Ether Acetate.
作为溶剂,可以使用国际公开第2018/179640号的0092~0094段中所记载的溶剂及日本特开2018-177889号公报的0014段中所记载的溶剂,这些内容被编入本说明书中。As the solvent, solvents described in paragraphs 0092 to 0094 of International Publication No. 2018/179640 and solvents described in paragraph 0014 of JP-A-2018-177889 can be used, and these contents are incorporated herein.
感光性树脂组合物可以单独含有1种溶剂,也可以含有2种以上。The photosensitive resin composition may contain 1 type of solvent independently, and may contain 2 or more types.
涂布感光性树脂组合物时的溶剂的含量相对于感光性树脂组合物中的总固体成分100质量份,优选为50质量份~1,900质量份,更优选为100质量份~900质量份。The content of the solvent when coating the photosensitive resin composition is preferably 50 to 1,900 parts by mass, more preferably 100 to 900 parts by mass with respect to 100 parts by mass of the total solids in the photosensitive resin composition .
关于感光性树脂组合物的制备方法,并没有特别限制,可以举出如下方法:预先制备将各成分溶解于上述溶剂而成的溶液,将所得到的溶液以规定的比例进行混合,由此制备感光性树脂组合物。The preparation method of the photosensitive resin composition is not particularly limited, and the following method is mentioned: a solution obtained by dissolving each component in the above-mentioned solvent is prepared in advance, and the obtained solution is mixed in a predetermined ratio, thereby preparing Photosensitive resin composition.
在形成感光性树脂层之前,优选使用孔径0.2μm~30μm的过滤器过滤感光性树脂组合物。Before forming the photosensitive resin layer, it is preferable to filter the photosensitive resin composition using a filter having a pore diameter of 0.2 μm to 30 μm.
关于感光性树脂组合物的涂布方法,并没有特别限制,利用公知的方法涂布即可。作为涂布方法,可以举出印刷法、喷涂法、辊涂法、棒涂法、帘涂法、旋涂法及模涂法(即,狭缝涂布法)。The coating method of the photosensitive resin composition is not particularly limited, and it may be coated by a known method. Examples of coating methods include printing, spray coating, roll coating, bar coating, curtain coating, spin coating, and die coating (ie, slit coating).
并且,感光性树脂层也可以通过将感光性树脂组合物涂布在后述的保护膜上并进行干燥而形成。Moreover, the photosensitive resin layer can also be formed by apply|coating and drying the photosensitive resin composition on the protective film mentioned later.
作为感光性树脂组合物的涂膜的干燥方法,优选加热干燥及减压干燥。As a method of drying the coating film of the photosensitive resin composition, heat drying and reduced-pressure drying are preferable.
作为干燥温度,优选为80℃以上,更优选为90℃以上。并且,作为其上限值,优选为130℃以下,更优选为120℃以下。也能够连续地改变温度而使其干燥。The drying temperature is preferably 80°C or higher, more preferably 90°C or higher. In addition, the upper limit thereof is preferably 130°C or lower, more preferably 120°C or lower. It is also possible to continuously change the temperature and dry it.
并且,作为干燥时间,优选为20秒以上,更优选为40秒以上,进一步优选为60秒以上。并且,作为其上限值,并没有特别限制,但优选为600秒以下,更优选为300秒以下。In addition, the drying time is preferably at least 20 seconds, more preferably at least 40 seconds, and even more preferably at least 60 seconds. Also, the upper limit is not particularly limited, but is preferably 600 seconds or less, more preferably 300 seconds or less.
〔热塑性树脂层〕〔Thermoplastic resin layer〕
感光性转印材料也可以具备热塑性树脂层。The photosensitive transfer material may also include a thermoplastic resin layer.
感光性转印材料优选在临时支承体与感光性树脂层之间具备热塑性树脂层。这是因为,通过感光性转印材料在临时支承体与感光性树脂层之间具备热塑性树脂层,与基板的贴合工序中的向基板的追随性得到提高,从而基板与感光性转印材料之间的气泡的混入得到抑制,并且与相邻层(例如临时支承体)的密合性得到提高。The photosensitive transfer material preferably has a thermoplastic resin layer between the temporary support and the photosensitive resin layer. This is because the photosensitive transfer material is equipped with a thermoplastic resin layer between the temporary support body and the photosensitive resin layer, and the followability to the substrate in the bonding process with the substrate is improved, so that the substrate and the photosensitive transfer material The mixing of air bubbles between them is suppressed, and the adhesiveness with the adjacent layer (for example, a temporary support body) is improved.
<碱溶性树脂><Alkali-soluble resin>
热塑性树脂层优选含有碱溶性树脂作为热塑性树脂。The thermoplastic resin layer preferably contains an alkali-soluble resin as the thermoplastic resin.
作为碱溶性树脂,例如,可以举出丙烯酸树脂、聚苯乙烯树脂、苯乙烯-丙烯酸共聚物、聚氨酯树脂、聚乙烯醇、聚乙烯醇缩甲醛、聚酰胺树脂、聚酯树脂、环氧树脂、聚缩醛树脂、聚羟基苯乙烯树脂、聚酰亚胺树脂、聚苯并噁唑树脂、聚硅氧烷树脂、聚乙烯亚胺、聚烯丙基胺及聚亚烷基二醇。Examples of alkali-soluble resins include acrylic resins, polystyrene resins, styrene-acrylic acid copolymers, polyurethane resins, polyvinyl alcohol, polyvinyl formal, polyamide resins, polyester resins, epoxy resins, Polyacetal resins, polyhydroxystyrene resins, polyimide resins, polybenzoxazole resins, polysiloxane resins, polyethyleneimines, polyallylamines, and polyalkylene glycols.
作为碱溶性树脂,从显影性及与相邻层的密合性的观点考虑,优选丙烯酸树脂。As the alkali-soluble resin, an acrylic resin is preferable from the viewpoint of developability and adhesiveness with an adjacent layer.
其中,丙烯酸树脂是指,具有选自来源于(甲基)丙烯酸的结构单元、来源于(甲基)丙烯酸酯的结构单元及来源于(甲基)丙烯酸酰胺的结构单元中的至少1种结构单元的树脂。Here, the acrylic resin means having at least one structure selected from the group consisting of structural units derived from (meth)acrylic acid, structural units derived from (meth)acrylate esters, and structural units derived from (meth)acrylamides. unit resin.
作为丙烯酸树脂,来源于(甲基)丙烯酸的结构单元、来源于(甲基)丙烯酸酯的结构单元及来源于(甲基)丙烯酸酰胺的结构单元的合计含量相对于丙烯酸树脂的总质量优选为50质量%以上。As the acrylic resin, the total content of the structural unit derived from (meth)acrylic acid, the structural unit derived from (meth)acrylate, and the structural unit derived from (meth)acrylamide is preferably More than 50% by mass.
其中,来源于(甲基)丙烯酸的结构单元及来源于(甲基)丙烯酸酯的结构单元的合计含量相对于丙烯酸树脂的总质量优选为30质量%~100质量%,更优选为50质量%~100质量%。Among them, the total content of the structural unit derived from (meth)acrylic acid and the structural unit derived from (meth)acrylate is preferably 30% by mass to 100% by mass, more preferably 50% by mass, based on the total mass of the acrylic resin. ~100% by mass.
并且,碱溶性树脂优选为具有酸基的聚合物。Also, the alkali-soluble resin is preferably a polymer having an acid group.
作为酸基,可以举出羧基、磺基、磷酸基及膦酸基,优选为羧基。Examples of the acid group include a carboxyl group, a sulfo group, a phosphoric acid group and a phosphonic acid group, and a carboxyl group is preferable.
从显影性的观点考虑,碱溶性树脂更优选为酸值60mgKOH/g以上的碱溶性树脂,进一步优选为酸值60mgKOH/g以上的含有羧基的丙烯酸树脂。From the viewpoint of developability, the alkali-soluble resin is more preferably an alkali-soluble resin having an acid value of 60 mgKOH/g or more, and further preferably a carboxyl group-containing acrylic resin having an acid value of 60 mgKOH/g or more.
关于碱溶性树脂的酸值的上限,并没有特别限制,但优选为200mgKOH/g以下,更优选为150mgKOH/g以下。The upper limit of the acid value of the alkali-soluble resin is not particularly limited, but is preferably 200 mgKOH/g or less, more preferably 150 mgKOH/g or less.
作为酸值60mgKOH/g以上的含有羧基的丙烯酸树脂,并没有特别限制,能够从公知的树脂中适当选择而使用。The carboxyl group-containing acrylic resin having an acid value of 60 mgKOH/g or more is not particularly limited, and can be appropriately selected from known resins and used.
例如,可以举出日本特开2011-95716号公报的0025段中所记载的聚合物中作为酸值60mgKOH/g以上的含有羧基的丙烯酸树脂的碱溶性树脂、日本特开2010-237589号公报的0033~0052段中所记载的聚合物中的酸值60mgKOH/g以上的含有羧基的丙烯酸树脂及日本特开2016-224162号公报的0053~0068段中所记载的碱溶性树脂中的酸值60mgKOH/g以上的含有羧基的丙烯酸树脂。For example, among the polymers described in paragraph 0025 of JP-A-2011-95716, alkali-soluble resins of acrylic resins containing carboxyl groups having an acid value of 60 mgKOH/g or more, and JP-A-2010-237589 Carboxyl group-containing acrylic resins having an acid value of 60 mgKOH/g or more in polymers described in paragraphs 0033 to 0052 and acid values of 60 mgKOH in alkali-soluble resins described in paragraphs 0053 to 0068 of JP-A-2016-224162 /g or more carboxyl-containing acrylic resins.
上述含有羧基的丙烯酸树脂中的具有羧基的结构单元的共聚比相对于丙烯酸树脂的总质量,优选为5质量%~50质量%,更优选为10质量%~40质量%,进一步优选为12质量%~30质量%。The copolymerization ratio of the structural unit having a carboxyl group in the above-mentioned carboxyl group-containing acrylic resin is preferably 5% by mass to 50% by mass, more preferably 10% by mass to 40% by mass, and still more preferably 12% by mass, based on the total mass of the acrylic resin. % to 30% by mass.
作为碱溶性树脂,从显影性及与相邻层的密合性的观点考虑,尤其优选为具有来源于(甲基)丙烯酸的结构单元的丙烯酸树脂。As the alkali-soluble resin, an acrylic resin having a structural unit derived from (meth)acrylic acid is particularly preferable from the viewpoint of developability and adhesiveness with an adjacent layer.
碱溶性树脂可以具有反应性基团。作为反应性基团,只要是能够进行加成聚合的基团即可,可以举出烯属不饱和基团;羟基及羧基等缩聚性基团;环氧基、(嵌段)异氰酸酯基等加聚反应性基团。Alkali-soluble resins may have reactive groups. As the reactive group, as long as it is a group capable of addition polymerization, there may be mentioned ethylenically unsaturated groups; polycondensable groups such as hydroxyl groups and carboxyl groups; epoxy groups, (block) isocyanate groups, etc. polyreactive groups.
碱溶性树脂的重均分子量(Mw)优选为1,000以上,更优选为1万~10万,进一步优选为2万~5万。The weight average molecular weight (Mw) of the alkali-soluble resin is preferably 1,000 or more, more preferably 10,000 to 100,000, and still more preferably 20,000 to 50,000.
热塑性树脂层可以单独含有1种碱溶性树脂,也可以含有2种以上。The thermoplastic resin layer may contain one type of alkali-soluble resin alone, or may contain two or more types.
从显影性及与相邻层的密合性的观点考虑,碱溶性树脂的含量相对于热塑性树脂层的总质量,优选为10质量%~99质量%,更优选为20质量%~90质量%,进一步优选为40质量%~80质量%,尤其优选为50质量%~70质量%。The content of the alkali-soluble resin is preferably 10% by mass to 99% by mass, more preferably 20% by mass to 90% by mass, based on the total mass of the thermoplastic resin layer from the viewpoint of developability and adhesiveness to adjacent layers. , more preferably 40% by mass to 80% by mass, particularly preferably 50% by mass to 70% by mass.
<色素><pigment>
热塑性树脂层优选含有色素(也简称为“色素B”。),该色素显色时的波长范围400nm~780nm处的最大吸收波长为450nm以上,并且通过酸、碱或自由基而最大吸收波长发生变化。The thermoplastic resin layer preferably contains a pigment (also simply referred to as "pigment B") whose maximum absorption wavelength is 450nm or more in the wavelength range of 400nm to 780nm when the pigment develops color, and the maximum absorption wavelength occurs due to acid, alkali or free radicals. Variety.
关于色素B的优选方式,除了后述的点以外,与色素N的优选方式相同。A preferred aspect of the dye B is the same as that of the dye N except for the points described below.
从曝光部及非曝光部的视觉辨认度以及分辨率的观点考虑,色素B优选为通过酸或自由基而最大吸收波长发生变化的色素,更优选为通过酸而最大吸收波长发生变化的色素。The dye B is preferably a dye whose maximum absorption wavelength is changed by an acid or a radical, more preferably a dye whose maximum absorption wavelength is changed by an acid, from the viewpoint of visibility and resolution of the exposed part and the non-exposed part.
从曝光部及非曝光部的视觉辨认度以及分辨率的观点考虑,热塑性树脂层优选含有作为色素B的通过酸而最大吸收波长发生变化的色素及后述的通过光而产生酸的化合物这两者。From the viewpoint of the visibility and resolution of the exposed portion and the non-exposed portion, the thermoplastic resin layer preferably contains both a dye that changes the maximum absorption wavelength by an acid as the dye B and a compound that generates an acid by light as described later. By.
色素B可以单独使用1种,也可以使用2种以上。One type of dye B may be used alone, or two or more types may be used.
从曝光部及非曝光部的视觉辨认度的观点考虑,色素B的含量相对于热塑性树脂层的总质量,优选为0.2质量%以上,更优选为0.2质量%~6质量%,进一步优选为0.2质量%~5质量%,尤其优选为0.25质量%~3.0质量%。From the viewpoint of the visibility of the exposed portion and the non-exposed portion, the content of the dye B is preferably 0.2% by mass or more, more preferably 0.2% by mass to 6% by mass, and even more preferably 0.2% by mass relative to the total mass of the thermoplastic resin layer. % by mass to 5% by mass, particularly preferably 0.25% by mass to 3.0% by mass.
在此,色素B的含量是指,使热塑性树脂层中所包含的所有色素B处于显色状态时的色素的含量。以下,以通过自由基而显色的色素为例,对色素B的含量的定量方法进行说明。Here, the content of the dye B refers to the content of the dye when all the dye B contained in the thermoplastic resin layer is in a colored state. Hereinafter, a method for quantifying the content of the dye B will be described by taking a dye that develops color by radicals as an example.
制备在甲基乙基酮100mL中溶解色素0.001g及0.01g而成的溶液。向所得到的各溶液中加入光自由基聚合引发剂Irgacure OXE0 1(商品名,BASF Japan Ltd.),并照射365nm的光,由此产生自由基而使所有色素成为显色状态。然后,在大气环境气体下,使用分光光度计(UV3100,Shimadzu Corporation制),测定液温为25℃的各溶液的吸光度,并制作校准曲线。A solution in which 0.001 g and 0.01 g of a dye were dissolved in 100 mL of methyl ethyl ketone was prepared. A photoradical polymerization initiator Irgacure OXE0 1 (trade name, BASF Japan Ltd.) was added to each of the obtained solutions, and irradiated with light of 365 nm, thereby generating radicals and bringing all the dyes into a color-developed state. Then, the absorbance of each solution at a liquid temperature of 25° C. was measured using a spectrophotometer (UV3100, manufactured by Shimadzu Corporation) under atmospheric atmosphere gas, and a calibration curve was prepared.
接着,代替色素而将热塑性树脂层0.1g溶解于甲基乙基酮中,除此以外,以与上述相同的方法,测定使色素全部显色的溶液的吸光度。根据所得到的含有热塑性树脂层的溶液的吸光度,并基于校准曲线,计算热塑性树脂层中所包含的色素的量。Next, except for dissolving 0.1 g of the thermoplastic resin layer in methyl ethyl ketone instead of the dye, the absorbance of the solution in which all the dye was developed was measured in the same manner as above. From the absorbance of the obtained solution containing the thermoplastic resin layer, and based on the calibration curve, the amount of the dye contained in the thermoplastic resin layer was calculated.
<通过光而产生酸、碱或自由基的化合物><Compounds that generate acids, bases, or radicals by light>
热塑性树脂层可以含有通过光而产生酸、碱或自由基的化合物(也简称为“化合物C”。)。The thermoplastic resin layer may contain a compound (also simply referred to as "compound C") that generates an acid, a base, or a radical by light.
作为化合物C,优选为接受紫外线及可见光线等活化光线而产生酸、碱或自由基的化合物。Compound C is preferably a compound that generates an acid, a base, or a radical upon receiving activating light such as ultraviolet light or visible light.
作为化合物C,能够使用公知的光产酸剂、光产碱剂及光自由基聚合引发剂(光自由基产生剂)。其中,优选光产酸剂。As the compound C, known photoacid generators, photobase generators, and photoradical polymerization initiators (photoradical generators) can be used. Among them, photoacid generators are preferable.
-光产酸剂--Photoacid Generator-
从分辨率的观点考虑,热塑性树脂层优选含有光产酸剂。From the viewpoint of resolution, the thermoplastic resin layer preferably contains a photoacid generator.
作为光产酸剂,可以举出上述的感光性树脂层可以含有的光阳离子聚合引发剂,除了后述的点以外,优选方式也相同。As a photoacid generator, the photocationic polymerization initiator which the above-mentioned photosensitive resin layer may contain is mentioned, and the preferable aspect is the same except the point mentioned later.
作为光产酸剂,从灵敏度及分辨率的观点考虑,优选含有选自鎓盐化合物及肟磺酸酯化合物中的至少1种化合物,从灵敏度、分辨率及密合性的观点考虑,更优选含有肟磺酸酯化合物。The photoacid generator preferably contains at least one compound selected from onium salt compounds and oxime sulfonate compounds from the viewpoint of sensitivity and resolution, and more preferably from the viewpoint of sensitivity, resolution and adhesion. Contains oxime sulfonate compounds.
并且,作为光产酸剂,也优选具有以下结构的光产酸剂。Moreover, as a photoacid generator, the photoacid generator which has the following structure is also preferable.
[化学式3][chemical formula 3]
-光自由基聚合引发剂-- Photoradical polymerization initiator -
热塑性树脂层可以含有光自由基聚合引发剂(光自由基聚合引发剂)。The thermoplastic resin layer may contain a photoradical polymerization initiator (photoradical polymerization initiator).
作为光自由基聚合引发剂,可以举出上述的感光性树脂层可以含有的光自由基聚合引发剂,优选方式也相同。As a photoradical polymerization initiator, the photoradical polymerization initiator which may be contained in the above-mentioned photosensitive resin layer is mentioned, and a preferable aspect is also the same.
-光产碱剂--Photobase Generator-
热塑性树脂层也可以含有光产碱剂。The thermoplastic resin layer may contain a photobase generator.
作为光产碱剂,只要是公知的光产碱剂,则没有特别限制,例如,可以举出2-硝基苄基环己基氨基甲酸酯、三苯基甲醇、邻氨基甲酰基羟基酰胺、邻氨基甲酰基肟、{[(2,6-二硝基苄基)氧基]羰基}环己基胺、双{[(2-硝基苄基)氧基]羰基}己烷-1,6-二胺、4-(甲硫基苯甲酰基)-1-甲基-1-吗啉基乙烷、(4-吗啉基苯甲酰基)-1-苄基-1-二甲基氨基丙烷、N-(2-硝基苄氧基羰基)吡咯烷、六氨基钴(III)三(三苯基甲基硼酸盐)、2-苄基-2-二甲基氨基-1-(4-吗啉基苯基)丁酮、2,6-二甲基-3,5-二乙酰基-4-(2-硝基苯基)-1,4-二氢吡啶及2,6-二甲基-3,5-二乙酰基-4-(2,4-二硝基苯基)-1,4-二氢吡啶。The photobase generator is not particularly limited as long as it is a known photobase generator, for example, 2-nitrobenzylcyclohexyl carbamate, triphenylmethanol, o-carbamoyl hydroxyamide, o-carbamoyl oxime, {[(2,6-dinitrobenzyl)oxy]carbonyl}cyclohexylamine, bis{[(2-nitrobenzyl)oxy]carbonyl}hexane-1,6 -diamine, 4-(methylthiobenzoyl)-1-methyl-1-morpholinoethane, (4-morpholinobenzoyl)-1-benzyl-1-dimethylamino Propane, N-(2-nitrobenzyloxycarbonyl)pyrrolidine, hexaaminocobalt(III) tris(triphenylmethylborate), 2-benzyl-2-dimethylamino-1-( 4-morpholinophenyl) butanone, 2,6-dimethyl-3,5-diacetyl-4-(2-nitrophenyl)-1,4-dihydropyridine and 2,6- Dimethyl-3,5-diacetyl-4-(2,4-dinitrophenyl)-1,4-dihydropyridine.
热塑性树脂层可以单独含有1种也可以含有2种以上化合物C。The thermoplastic resin layer may contain 1 type alone or may contain 2 or more types of compound C.
从曝光部及非曝光部的视觉辨认度以及分辨率的观点考虑,化合物C的含量相对于热塑性树脂层的总质量,优选为0.1质量%~10质量%,更优选为0.5质量%~5质量%。From the viewpoint of visibility and resolution of the exposed portion and the non-exposed portion, the content of the compound C is preferably 0.1% by mass to 10% by mass, more preferably 0.5% by mass to 5% by mass, based on the total mass of the thermoplastic resin layer. %.
<增塑剂><plasticizer>
从分辨率、与相邻层的密合性及显影性的观点考虑,热塑性树脂层优选含有增塑剂。The thermoplastic resin layer preferably contains a plasticizer from the viewpoint of resolution, adhesiveness with adjacent layers, and developability.
优选增塑剂的分子量(低聚物或聚合物的情况下,为重均分子量(Mw))小于碱溶性树脂的分子量。增塑剂的分子量(重均分子量(Mw))优选为200~2,000。The molecular weight of the plasticizer (weight average molecular weight (Mw) in the case of an oligomer or a polymer) is preferably smaller than that of the alkali-soluble resin. The molecular weight (weight average molecular weight (Mw)) of the plasticizer is preferably 200 to 2,000.
关于增塑剂,只要是与碱溶性树脂相溶而显现增塑性的化合物,则并没有特别限制,从赋予增塑性的观点考虑,增塑剂优选在分子中具有亚烷基氧基,更优选为聚亚烷基二醇化合物。增塑剂中所包含的亚烷基氧基更优选具有聚乙烯氧基结构或聚丙烯氧基结构。The plasticizer is not particularly limited as long as it is a compound that is compatible with an alkali-soluble resin and exhibits plasticity. From the viewpoint of imparting plasticity, the plasticizer preferably has an alkyleneoxy group in the molecule, and more preferably It is a polyalkylene glycol compound. The alkyleneoxy group contained in the plasticizer more preferably has a polyethyleneoxy structure or a polypropyleneoxy structure.
并且,从分辨率及保存稳定性的观点考虑,增塑剂优选含有(甲基)丙烯酸酯化合物。从相容性、分辨率及与相邻层的密合性的观点考虑,更优选碱溶性树脂为丙烯酸树脂且增塑剂含有(甲基)丙烯酸酯化合物。In addition, it is preferable that the plasticizer contains a (meth)acrylate compound from the viewpoint of resolution and storage stability. From the viewpoint of compatibility, resolution, and adhesiveness with adjacent layers, it is more preferable that the alkali-soluble resin is an acrylic resin, and the plasticizer contains a (meth)acrylate compound.
作为用作增塑剂的(甲基)丙烯酸酯化合物,可以举出作为上述的感光性树脂层中所含有的烯属不饱和化合物而记载的(甲基)丙烯酸酯化合物。As a (meth)acrylate compound used as a plasticizer, the (meth)acrylate compound described as an ethylenic unsaturated compound contained in the said photosensitive resin layer is mentioned.
在感光性转印材料中,在热塑性树脂层与感光性树脂层直接接触而层叠的情况下,优选热塑性树脂层及感光性树脂层均含有相同的(甲基)丙烯酸酯化合物。这是因为,通过热塑性树脂层及感光性树脂层分别含有相同的(甲基)丙烯酸酯化合物,层间的成分扩散得到抑制,并且保存稳定性得到提高。In the photosensitive transfer material, when the thermoplastic resin layer and the photosensitive resin layer are laminated in direct contact, it is preferable that both the thermoplastic resin layer and the photosensitive resin layer contain the same (meth)acrylate compound. This is because when the thermoplastic resin layer and the photosensitive resin layer each contain the same (meth)acrylate compound, interlayer component diffusion is suppressed and storage stability improves.
在热塑性树脂层含有(甲基)丙烯酸酯化合物作为增塑剂的情况下,从与相邻层的密合性的观点考虑,优选(甲基)丙烯酸酯化合物在曝光后的曝光部也不聚合。When the thermoplastic resin layer contains a (meth)acrylate compound as a plasticizer, it is preferable that the (meth)acrylate compound does not polymerize in the exposed portion after exposure from the viewpoint of adhesion to the adjacent layer. .
并且,从分辨率、与相邻层的密合性及显影性的观点考虑,作为用作增塑剂的(甲基)丙烯酸酯化合物,优选在一个分子中具有2个以上的(甲基)丙烯酰基的多官能(甲基)丙烯酸酯化合物。In addition, from the viewpoint of resolution, adhesion with adjacent layers, and developability, as a (meth)acrylate compound used as a plasticizer, it is preferable to have two or more (methyl) Acryloyl polyfunctional (meth)acrylate compound.
此外,作为用作增塑剂的(甲基)丙烯酸酯化合物,也优选为具有酸基的(甲基)丙烯酸酯化合物或氨基甲酸酯(甲基)丙烯酸酯化合物。Moreover, as a (meth)acrylate compound used as a plasticizer, the (meth)acrylate compound or urethane (meth)acrylate compound which has an acid group is also preferable.
热塑性树脂层可以单独含有1种增塑剂,也可以含有2种以上。The thermoplastic resin layer may contain one type of plasticizer alone, or may contain two or more types.
从分辨率、与相邻层的密合性及显影性的观点考虑,增塑剂的含量相对于热塑性树脂层的总质量优选为1质量%~70质量%,更优选为10质量%~60质量%,尤其优选为20质量%~50质量%。The content of the plasticizer is preferably 1% by mass to 70% by mass, more preferably 10% by mass to 60% by mass, based on the total mass of the thermoplastic resin layer from the viewpoint of resolution, adhesion to adjacent layers, and developability. % by mass is particularly preferably 20% by mass to 50% by mass.
<表面活性剂><Surfactant>
从厚度均匀性的观点考虑,热塑性树脂层优选含有表面活性剂。From the viewpoint of thickness uniformity, the thermoplastic resin layer preferably contains a surfactant.
作为表面活性剂,可以举出上述的感光性树脂层可以含有的表面活性剂,优选方式也相同。Examples of the surfactant include surfactants that may be contained in the above-mentioned photosensitive resin layer, and preferred embodiments are also the same.
热塑性树脂层可以单独含有1种表面活性剂,也可以含有2种以上。The thermoplastic resin layer may contain one type of surfactant alone, or may contain two or more types.
表面活性剂的含量相对于热塑性树脂层的总质量,优选为0.001质量%~10质量%,更优选为0.01质量%~3质量%。The content of the surfactant is preferably 0.001% by mass to 10% by mass, more preferably 0.01% by mass to 3% by mass, based on the total mass of the thermoplastic resin layer.
<增敏剂><Sensitizer>
热塑性树脂层可以含有增敏剂。The thermoplastic resin layer may contain a sensitizer.
作为增敏剂,并没有特别限制,可以举出上述的感光性树脂层可以含有的增敏剂。It does not specifically limit as a sensitizer, The sensitizer which may be contained in the above-mentioned photosensitive resin layer is mentioned.
热塑性树脂层可以单独含有1种增敏剂,也可以含有2种以上。The thermoplastic resin layer may contain one type of sensitizer alone, or may contain two or more types.
增敏剂的含量能够根据目的适当选择,但从相对于光源的灵敏度的提高、以及曝光部及非曝光部的视觉辨认度的观点考虑,相对于热塑性树脂层的总质量优选为0.01质量%~5质量%的范围,更优选为0.05质量%~1质量%的范围。The content of the sensitizer can be appropriately selected according to the purpose, but it is preferably 0.01% by mass to The range of 5% by mass, more preferably the range of 0.05% by mass to 1% by mass.
<添加剂等><Additives, etc.>
热塑性树脂层除了上述成分以外,根据需要还可以含有公知的添加剂。The thermoplastic resin layer may contain known additives as needed in addition to the above components.
并且,关于热塑性树脂层,在日本特开2014-85643号公报的0189~0193段中有所记载,该公报中所记载的内容被编入本说明书中。In addition, the thermoplastic resin layer is described in paragraphs 0189 to 0193 of JP 2014-85643 A, and the contents described in this publication are incorporated in this specification.
<物性等><Physical properties, etc.>
关于热塑性树脂层的层厚,并没有特别限制,但从与相邻层的密合性的观点考虑,优选为1μm以上,更优选为2μm以上。关于上限,并没有特别限制,但从显影性及分辨率的观点考虑,优选为20μm以下,更优选为10μm以下,进一步优选为5μm以下。The layer thickness of the thermoplastic resin layer is not particularly limited, but is preferably 1 μm or more, more preferably 2 μm or more, from the viewpoint of adhesiveness with adjacent layers. The upper limit is not particularly limited, but from the viewpoint of developability and resolution, it is preferably 20 μm or less, more preferably 10 μm or less, and even more preferably 5 μm or less.
<形成方法><Formation method>
关于热塑性树脂层的形成方法,只要是能够形成含有上述成分的层的方法,则没有特别限制。The method for forming the thermoplastic resin layer is not particularly limited as long as it can form a layer containing the above components.
作为热塑性树脂层的形成方法,例如,可以举出如下方法:通过制备含有上述成分和溶剂的热塑性树脂组合物,在支承体等表面上涂布热塑性组合物,并且对热塑性树脂组合物的涂膜进行干燥而形成。As a method of forming a thermoplastic resin layer, for example, the following method can be mentioned: by preparing a thermoplastic resin composition containing the above-mentioned components and a solvent, coating the thermoplastic composition on the surface of a support, etc., and coating the thermoplastic resin composition formed by drying.
为了调节热塑性树脂组合物的粘度而易于形成热塑性树脂层,热塑性树脂组合物优选含有溶剂。In order to adjust the viscosity of the thermoplastic resin composition to facilitate formation of the thermoplastic resin layer, the thermoplastic resin composition preferably contains a solvent.
-溶剂--Solvent-
作为热塑性树脂组合物中所含有的溶剂,只要能够溶解或分散热塑性树脂层中所含有的上述成分,则没有特别限制。The solvent contained in the thermoplastic resin composition is not particularly limited as long as it can dissolve or disperse the above-mentioned components contained in the thermoplastic resin layer.
作为热塑性树脂组合物中所含有的溶剂,可以举出上述的感光性树脂组合物可以含有的溶剂,优选方式也相同。Examples of the solvent contained in the thermoplastic resin composition include solvents that may be contained in the above-mentioned photosensitive resin composition, and preferred embodiments are also the same.
热塑性树脂组合物中所含有的溶剂可以为单独1种,也可以为2种以上。The solvent contained in a thermoplastic resin composition may be single type, or may be two or more types.
涂布热塑性树脂组合物时的溶剂的含量相对于热塑性树脂组合物中的总固体成分100质量份,优选为50质量份~1,900质量份,更优选为100质量份~900质量份。The content of the solvent when coating the thermoplastic resin composition is preferably 50 to 1,900 parts by mass, more preferably 100 to 900 parts by mass relative to 100 parts by mass of the total solids in the thermoplastic resin composition.
关于热塑性树脂组合物的制备及热塑性树脂层的形成,只要遵照上述的感光性树脂组合物的制备方法及感光性树脂层的形成方法进行即可。What is necessary is just to follow the preparation method of the said photosensitive resin composition and the formation method of the photosensitive resin layer about preparation of a thermoplastic resin composition, and formation of a thermoplastic resin layer.
例如,预先制备使热塑性树脂层中所含有的各成分溶解于上述溶剂中的溶液,将所得到的溶液以规定的比例进行混合,由此制备出热塑性树脂组合物之后,在临时支承体的表面上涂布所得到的热塑性树脂组合物,并使热塑性树脂组合物的涂膜干燥,由此形成热塑性树脂层。For example, after preparing in advance a solution in which each component contained in the thermoplastic resin layer is dissolved in the above-mentioned solvent, and mixing the obtained solution at a predetermined ratio to prepare a thermoplastic resin composition, the surface of the temporary support The obtained thermoplastic resin composition is coated on the substrate, and the coating film of the thermoplastic resin composition is dried to form a thermoplastic resin layer.
并且,也可以在后述的保护膜上形成感光性树脂层及中间层之后,在中间层的表面上形成热塑性树脂层。Moreover, after forming a photosensitive resin layer and an intermediate layer on the protective film mentioned later, you may form a thermoplastic resin layer on the surface of an intermediate layer.
〔中间层〕〔middle layer〕
优选感光性转印材料在热塑性树脂层与感光性树脂层之间具备中间层。通过具备中间层,能够抑制涂布多层时及涂布后保存时的成分的混合。The photosensitive transfer material preferably includes an intermediate layer between the thermoplastic resin layer and the photosensitive resin layer. By providing an intermediate layer, it is possible to suppress mixing of components when applying multiple layers and when storing after application.
从显影性、以及抑制涂布多层时及涂布后保存时的成分的混合的观点考虑,中间层优选为水溶性的层。The intermediate layer is preferably a water-soluble layer from the viewpoint of developability and suppression of mixing of components when applying multiple layers and when storing after application.
另外,在本说明书中,“水溶性”是指,对液温为22℃的pH7.0的水100g的溶解度为0.1g以上。In addition, in this specification, "water solubility" means that the solubility with respect to 100 g of water of pH7.0 whose liquid temperature is 22 degreeC is 0.1 g or more.
作为中间层,可以举出在日本特开平5-72724号公报中作为“分离层”所记载的具有阻氧功能的阻氧层。若中间层为阻氧层,则曝光时的灵敏度会提高,曝光机的时间负荷会降低,从而生产率会提高,因此优选。Examples of the intermediate layer include an oxygen barrier layer having an oxygen barrier function described in JP-A-5-72724 as a "separation layer". When the intermediate layer is an oxygen barrier layer, the sensitivity at the time of exposure is improved, the time load of the exposure machine is reduced, and productivity is improved, so it is preferable.
用作中间层的阻氧层从上述公报等中所记载的公知的层中适当选择即可。其中,优选为显示低氧透过性且分散或溶解于水或碱水溶液(22℃的碳酸钠的1质量%水溶液)中的阻氧层。The oxygen barrier layer used as the intermediate layer may be appropriately selected from known layers described in the aforementioned publications and the like. Among them, an oxygen barrier layer that exhibits low oxygen permeability and is dispersed or dissolved in water or an aqueous alkali solution (a 1 mass % aqueous solution of sodium carbonate at 22° C.) is preferable.
中间层优选含有树脂。The intermediate layer preferably contains resin.
作为中间层中所含有的树脂,例如,可以举出聚乙烯醇系树脂、聚乙烯吡咯烷酮系树脂、纤维素系树脂、丙烯酰胺系树脂、聚环氧乙烷系树脂、明胶、乙烯基醚系树脂、聚酰胺系树脂及它们的共聚物等树脂。Examples of the resin contained in the intermediate layer include polyvinyl alcohol-based resins, polyvinylpyrrolidone-based resins, cellulose-based resins, acrylamide-based resins, polyethylene oxide-based resins, gelatin, and vinyl ether-based resins. resins, polyamide resins and their copolymers and other resins.
作为中间层中所含有的树脂,优选为水溶性树脂。The resin contained in the intermediate layer is preferably a water-soluble resin.
并且,从抑制多个层之间的成分的混合的观点考虑,中间层中所含有的树脂优选为与感光性树脂层中所含有的聚合物A及热塑性树脂层中所含有的热塑性树脂(例如,碱溶性树脂)均不同的树脂。In addition, from the viewpoint of suppressing mixing of components between multiple layers, the resin contained in the intermediate layer is preferably a polymer A contained in the photosensitive resin layer and a thermoplastic resin contained in the thermoplastic resin layer (such as , alkali-soluble resin) are different resins.
从阻氧性以及抑制涂布多层时及涂布后保存时的成分的混合的观点考虑,中间层优选含有聚乙烯醇,更优选含有聚乙烯醇及聚乙烯吡咯烷酮这两者。The intermediate layer preferably contains polyvinyl alcohol, and more preferably contains both polyvinyl alcohol and polyvinylpyrrolidone, from the viewpoint of oxygen barrier properties and suppression of mixing of components during multilayer coating and storage after coating.
中间层可以单独含有1种上述树脂,也可以含有2种以上。The intermediate layer may contain one kind of the above-mentioned resins alone, or may contain two or more kinds thereof.
关于中间层中的树脂的含量,并没有特别限制,但从阻氧性以及抑制涂布多层时及涂布后保存时的成分的混合的观点考虑,相对于中间层的总质量优选为50质量%~100质量%,更优选为70质量%~100质量%,进一步优选为80质量%~100质量%,尤其优选为90质量%~100质量%。The content of the resin in the intermediate layer is not particularly limited, but it is preferably 50% to the total mass of the intermediate layer from the viewpoint of oxygen barrier properties and suppression of mixing of components when applying multiple layers and when storing after coating. % by mass to 100% by mass, more preferably 70% by mass to 100% by mass, still more preferably 80% by mass to 100% by mass, particularly preferably 90% by mass to 100% by mass.
并且,中间层根据需要也可以含有表面活性剂等添加剂。In addition, the intermediate layer may contain additives such as surfactants as needed.
关于中间层的层厚,并没有特别限制,但优选为0.1μm~5μm,更优选为0.5μm~3μm。The layer thickness of the intermediate layer is not particularly limited, but is preferably 0.1 μm to 5 μm, more preferably 0.5 μm to 3 μm.
这是因为,若中间层的厚度在上述的范围内,则不会降低阻氧性而能够抑制涂布多层时及涂布后保存时的成分的混合,并且能够抑制显影时的中间层去除时间的增加。This is because, if the thickness of the intermediate layer is within the above range, it is possible to suppress the mixing of components when applying multiple layers and during storage after coating without reducing the oxygen barrier property, and it is possible to suppress the removal of the intermediate layer during development. increase in time.
关于中间层的形成方法,并没有特别限制,例如,可以举出如下方法:制备含有上述树脂及任意的添加剂的中间层组合物,将其涂布在热塑性树脂层或感光性树脂层的表面,并对中间层组合物的涂膜进行干燥,由此形成中间层。There is no particular limitation on the formation method of the intermediate layer. For example, the following method can be mentioned: prepare an intermediate layer composition containing the above resin and any additives, apply it on the surface of the thermoplastic resin layer or the photosensitive resin layer, And the coating film of the intermediate layer composition is dried, thereby forming an intermediate layer.
为了调节中间层组合物的粘度而易于形成中间层,中间层组合物优选含有溶剂。In order to adjust the viscosity of the intermediate layer composition to facilitate formation of the intermediate layer, the intermediate layer composition preferably contains a solvent.
作为中间层组合物中所含有的溶剂,只要能够溶解或分散上述树脂,则没有特别限制,优选为选自水及水混合性有机溶剂中的至少1种,更优选为水或水与水混合性有机溶剂的混合溶剂。The solvent contained in the intermediate layer composition is not particularly limited as long as it can dissolve or disperse the above-mentioned resin, but is preferably at least one selected from water and water-miscible organic solvents, more preferably water or a mixture of water and water Mixed solvents of neutral organic solvents.
作为水混合性有机溶剂,例如,可以举出碳原子数1~3的醇、丙酮、乙二醇及甘油,优选为碳原子数1~3的醇,更优选为甲醇或乙醇。Examples of the water-miscible organic solvent include alcohols having 1 to 3 carbon atoms, acetone, ethylene glycol, and glycerin, preferably alcohols having 1 to 3 carbon atoms, and more preferably methanol or ethanol.
〔保护膜〕〔Protective film〕
感光性转印材料优选具备与感光性树脂层的不与临时支承体对向的面接触的保护膜。It is preferable that a photosensitive transfer material is equipped with the protective film which contacts the surface which does not oppose a temporary support body of a photosensitive resin layer.
作为构成保护膜的材料,可以举出树脂膜及纸,从强度及挠性的观点考虑,优选树脂膜。Examples of the material constituting the protective film include resin films and paper, and resin films are preferred from the viewpoint of strength and flexibility.
作为树脂膜,可以举出聚乙烯膜、聚丙烯膜、聚对苯二甲酸乙二酯膜、三乙酸纤维素膜、聚苯乙烯膜及聚碳酸酯膜。其中,优选聚乙烯膜、聚丙烯膜或聚对苯二甲酸乙二酯膜。As a resin film, a polyethylene film, a polypropylene film, a polyethylene terephthalate film, a cellulose triacetate film, a polystyrene film, and a polycarbonate film are mentioned. Among them, a polyethylene film, a polypropylene film, or a polyethylene terephthalate film is preferable.
关于保护膜的厚度(层厚),并没有特别限制,优选为5μm~100μm,更优选为10~50μm。The thickness (layer thickness) of the protective film is not particularly limited, but is preferably 5 μm to 100 μm, more preferably 10 to 50 μm.
并且,从分辨率更优异的观点考虑,保护膜的与感光性树脂层接触的面(以下,也简称为“保护膜的表面”)的算术平均粗糙度Ra值优选为0.3μm以下,更优选为0.1μm以下,进一步优选为0.05μm以下。认为这是因为,通过保护膜的表面的Ra值在上述范围内,感光性树脂层及所形成的树脂图案的层厚的均匀性会提高。And, from the standpoint of more excellent resolution, the arithmetic average roughness Ra value of the surface of the protective film in contact with the photosensitive resin layer (hereinafter also simply referred to as "the surface of the protective film") is preferably 0.3 μm or less, more preferably It is 0.1 μm or less, more preferably 0.05 μm or less. This is considered to be because the uniformity of the layer thickness of the photosensitive resin layer and the formed resin pattern improves when the Ra value of the surface of a protective film exists in the said range.
关于保护膜的表面的Ra值的下限,并没有特别限制,但优选为0.001μm以上。The lower limit of the Ra value of the surface of the protective film is not particularly limited, but is preferably 0.001 μm or more.
保护膜的表面的Ra值利用以下的方法进行测定。The Ra value of the surface of the protective film was measured by the following method.
使用三维光学轮廓仪(New View7300,Zygo公司制),在以下的条件下,测定保护膜的表面,得到光学膜的表面轮廓。Using a three-dimensional optical profiler (New View7300, manufactured by Zygo Corporation), the surface of the protective film was measured under the following conditions to obtain the surface profile of the optical film.
作为测定·分析软件,使用MetroPro ver8.3.2的Microscope Application。接着,利用上述分析软件显示Surface Map画面,在Surface Map画面中得到直方图数据。根据所得到的直方图数据计算算术平均粗糙度,从而得到保护膜的表面的Ra值。As measurement and analysis software, Microscope Application of MetroPro ver8.3.2 was used. Next, use the above analysis software to display the Surface Map screen, and obtain the histogram data on the Surface Map screen. The arithmetic mean roughness was calculated from the obtained histogram data to obtain the Ra value of the surface of the protective film.
在保护膜贴合于感光性转印材料的情况下,从感光性转印材料剥离保护膜,并测定所剥离的一侧的表面的Ra值即可。When the protective film is bonded to the photosensitive transfer material, the protective film may be peeled from the photosensitive transfer material, and the Ra value of the surface on the peeled side may be measured.
关于将保护膜贴合在感光性树脂层等上的方法,并没有特别限制,可以举出公知的方法。It does not specifically limit about the method of bonding a protective film to a photosensitive resin layer etc., A well-known method is mentioned.
作为将保护膜贴合在感光性树脂层等上的装置,可以举出真空层压机及自动切割层压机等公知的层压机。As an apparatus which bonds a protective film to a photosensitive resin layer etc., well-known laminators, such as a vacuum laminator and an automatic cutting laminator, are mentioned.
层压机优选具备橡胶辊等任意的可加热的辊且能够进行加压及加热。The laminator is preferably equipped with any heatable roller such as a rubber roller, and is capable of pressurization and heating.
感光性转印材料可以具备除了上述的层以外的层(以下,也称为“其他层”。)。作为其他层,例如,可以举出对比度增强层。The photosensitive transfer material may include layers (hereinafter also referred to as "other layers") other than the above-mentioned layers. As other layers, for example, a contrast enhancement layer can be mentioned.
关于对比度增强层,在国际公开第2018/179640号的0134段中有所记载。并且,关于其他层,在日本特开2014-85643号公报的0194~0196段中有所记载。这些公报的内容被编入本说明书中。Regarding the contrast enhancement layer, it is described in paragraph 0134 of International Publication No. 2018/179640. In addition, other layers are described in paragraphs 0194 to 0196 of JP-A-2014-85643. The contents of these gazettes are incorporated into this specification.
从进一步发挥本发明中的效果的观点考虑,感光性转印材料中的除了临时支承体及保护膜以外的各层的总厚度优选为20μm以下,更优选为10μm以下,进一步优选为8μm以下,尤其优选为2μm以上且8μm以下。From the viewpoint of further exhibiting the effects of the present invention, the total thickness of the layers in the photosensitive transfer material other than the temporary support and the protective film is preferably 20 μm or less, more preferably 10 μm or less, even more preferably 8 μm or less, Especially preferably, it is 2 μm or more and 8 μm or less.
并且,从进一步发挥本发明中的效果的观点考虑,感光性转印材料中的感光性树脂层、中间层及热塑性树脂层的总厚度优选为20μm以下,更优选为10μm以下,进一步优选为8μm以下,尤其优选为2μm以上且8μm以下。In addition, from the viewpoint of further exerting the effects of the present invention, the total thickness of the photosensitive resin layer, intermediate layer, and thermoplastic resin layer in the photosensitive transfer material is preferably 20 μm or less, more preferably 10 μm or less, and even more preferably 8 μm or less, especially preferably not less than 2 μm and not more than 8 μm.
本发明所涉及的感光性转印材料能够优选用于需要基于光刻法的精密微细加工的各种用途中。将感光性树脂层进行图案化后,可以将感光性树脂层作为被膜进行蚀刻,也可以进行以电镀为主体的电铸。并且,通过图案化而得到的固化膜可以用作永久膜,例如,可以用作层间绝缘膜、配线保护膜、具有折射率匹配层的配线保护膜等。并且,本发明所涉及的感光性转印材料能够优选使用于半导体封装、印刷基板、传感器基板的各种配线形成用途、触摸面板、电磁屏蔽件材料、膜加热器等导电性膜、液晶密封材料、微机械或微电子领域中的结构物的形成等用途中。The photosensitive transfer material according to the present invention can be preferably used in various applications requiring precise microfabrication by photolithography. After patterning the photosensitive resin layer, the photosensitive resin layer may be etched as a film, or electroforming mainly by electroplating may be performed. Furthermore, the cured film obtained by patterning can be used as a permanent film, for example, an interlayer insulating film, a wiring protection film, a wiring protection film having a refractive index matching layer, and the like. In addition, the photosensitive transfer material according to the present invention can be preferably used in semiconductor packages, printed circuit boards, various wiring formation applications of sensor substrates, touch panels, electromagnetic shield materials, conductive films such as film heaters, liquid crystal sealing, etc. In applications such as the formation of structures in the fields of materials, micromechanics, or microelectronics.
〔感光性转印材料的制造方法〕[Manufacturing method of photosensitive transfer material]
关于本发明中所使用的感光性转印材料的制造方法,并没有特别限制,能够使用公知的制造方法,例如,公知的各层的形成方法。The method for producing the photosensitive transfer material used in the present invention is not particularly limited, and a known production method, for example, a known method for forming each layer can be used.
以下,参考图1,对本发明所涉及的感光性转印材料的制造方法进行说明。但是,本发明所涉及的感光性转印材料不限于具有图1所示的结构的感光性转印材料。Hereinafter, with reference to FIG. 1, the manufacturing method of the photosensitive transfer material which concerns on this invention is demonstrated. However, the photosensitive transfer material according to the present invention is not limited to the photosensitive transfer material having the structure shown in FIG. 1 .
图1是表示本发明所涉及的感光性转印材料的一实施方式中的层结构的一例的概略剖视图。图1所示的感光性转印材料20具有依次层叠有临时支承体11、热塑性树脂层13、水溶性树脂层15、感光性树脂层17及保护膜19而成的结构。FIG. 1 is a schematic cross-sectional view illustrating an example of a layer structure in an embodiment of a photosensitive transfer material according to the present invention. The
作为上述的感光性转印材料20的制造方法,例如,可以举出包括如下工序的方法:在临时支承体11的表面上涂布热塑性树脂组合物之后,使热塑性树脂组合物的涂膜干燥,由此形成热塑性树脂层13的工序;在热塑性树脂层13的表面上涂布水溶性树脂层组合物之后,使水溶性树脂层组合物的涂膜干燥而形成水溶性树脂层15的工序;及在水溶性树脂层15的表面上涂布含有碱溶性树脂及烯属不饱和化合物的感光性树脂组合物之后,使感光性树脂组合物的涂膜干燥而形成感光性树脂层17的工序。As a method for producing the above-mentioned
在上述的制造方法中,优选使用如下组合物:含有选自亚烷基二醇醚溶剂及亚烷基二醇醚乙酸酯溶剂中的至少1种热塑性树脂组合物;含有选自水及水混和性的有机溶剂中的至少1种水溶性树脂层组合物;及含有碱溶性树脂、烯属不饱和化合物、以及选自亚烷基二醇醚溶剂及亚烷基二醇醚乙酸酯溶剂中的至少1种感光性树脂组合物。由此,能够抑制对热塑性树脂层13的表面的水溶性树脂层组合物的涂布和/或在具有水溶性树脂层组合物的涂膜的层叠体的保存期间中的热塑性树脂层13中所含有的成分与水溶性树脂层15中所含有的成分的混合,并且能够抑制对水溶性树脂层15的表面的感光性树脂组合物的涂布和/或在具有感光性树脂组合物的涂膜的层叠体的保存期间中的水溶性树脂层15中所含有的成分与感光性树脂层17中所含有的成分的混合。In the above production method, it is preferable to use the following composition: containing at least one thermoplastic resin composition selected from an alkylene glycol ether solvent and an alkylene glycol ether acetate solvent; At least one water-soluble resin layer composition in miscible organic solvents; and containing alkali-soluble resins, ethylenically unsaturated compounds, and solvents selected from alkylene glycol ether solvents and alkylene glycol ether acetate solvents At least one photosensitive resin composition in. Thereby, the application of the water-soluble resin layer composition to the surface of the
通过使保护膜19压接在利用上述的制造方法制造的层叠体的感光性树脂层17上而制造感光性转印材料20。The
作为本发明中所使用的感光性转印材料的制造方法,优选通过包括以与感光性树脂层17的第二面接触的方式设置保护膜19的工序而制造具备临时支承体11、热塑性树脂层13、水溶性树脂层15、感光性树脂层17及保护膜19的感光性转印材料20。As the method for producing the photosensitive transfer material used in the present invention, it is preferable to manufacture a photosensitive transfer material comprising the
可以在利用上述的制造方法制造感光性转印材料20之后,对感光性转印材料20进行卷取,由此制作及保管卷形态的感光性转印材料。卷形态的感光性转印材料能够以该形态直接提供到后述的卷对卷方式中的与基板的贴合工序中。After the
本发明所涉及的感光性转印材料能够优选用于需要基于光刻法的精密微细加工的各种用途中。将感光性树脂层进行图案化后,可以将感光性树脂层作为被膜进行蚀刻,也可以进行以电镀为主体的电铸。并且,通过图案化而得到的固化膜可以用作永久膜,例如,可以用作层间绝缘膜、配线保护膜、具有折射率匹配层的配线保护膜等。并且,本发明所涉及的感光性转印材料能够优选使用于半导体封装、印刷基板、传感器基板的各种配线形成用途、触摸面板、电磁屏蔽件材料、膜加热器等导电性膜、液晶密封材料、微机械或微电子领域中的结构物的形成等用途中。The photosensitive transfer material according to the present invention can be preferably used in various applications requiring precise microfabrication by photolithography. After patterning the photosensitive resin layer, the photosensitive resin layer may be etched as a film, or electroforming mainly by electroplating may be performed. Furthermore, the cured film obtained by patterning can be used as a permanent film, for example, an interlayer insulating film, a wiring protection film, a wiring protection film having a refractive index matching layer, and the like. In addition, the photosensitive transfer material according to the present invention can be preferably used in semiconductor packages, printed circuit boards, various wiring formation applications of sensor substrates, touch panels, electromagnetic shield materials, conductive films such as film heaters, liquid crystal sealing, etc. In applications such as the formation of structures in the fields of materials, micromechanics, or microelectronics.
并且,第一实施方式的感光性转印材料也可以优选举出感光性树脂层包含颜料的着色树脂层的方式。In addition, the photosensitive transfer material of the first embodiment may preferably include an aspect in which the photosensitive resin layer contains a pigmented colored resin layer.
作为着色树脂层的用途,除了上述以外,例如,适合于形成用于液晶显示装置(LCD)以及固体摄像元件〔例如,CCD(charge-coupled device:电荷耦合器件)及CMOS(complementary metal oxide semiconductor:互补金属氧化物半导体)〕的滤色器等着色像素或黑矩阵的用途。As the use of the colored resin layer, in addition to the above, for example, it is suitable for forming a liquid crystal display device (LCD) and a solid-state imaging element [for example, CCD (charge-coupled device: charge-coupled device) and CMOS (complementary metal oxide semiconductor: Complementary Metal Oxide Semiconductor)] colored pixels or black matrix applications such as color filters.
关于着色树脂层中的除颜料以外的方式,与上述的方式相同。About the aspect other than a pigment in a colored resin layer, it is the same as the above-mentioned aspect.
<颜料><pigment>
感光性树脂层可以为包含颜料的着色树脂层。The photosensitive resin layer may be a colored resin layer containing a pigment.
近年来的电子设备所具有的液晶显示窗中,为了保护液晶显示窗,有时安装有在透明的玻璃基板等背面周缘部形成有黑色的框状遮光层的盖玻璃(cover glass)。为了形成这种遮光层,可以使用着色树脂层。In order to protect the liquid crystal display window included in recent electronic devices, a cover glass in which a black frame-shaped light-shielding layer is formed on the back peripheral portion of a transparent glass substrate or the like is sometimes attached. In order to form such a light-shielding layer, a colored resin layer can be used.
作为颜料,只要根据所期望的色相适当选择即可,能够从黑色颜料、白色颜料、除黑色及白色以外的彩色颜料中选择。其中,在形成黑色系图案的情况下,作为颜料,优选选择黑色颜料。As a pigment, what is necessary is just to select suitably according to desired hue, and can select from black pigment, white pigment, and color pigments other than black and white. Among them, when forming a black-based pattern, it is preferable to select a black pigment as the pigment.
作为黑色颜料,只要在不损害本发明中的效果的范围内,则能够适当选择公知的黑色颜料(有机颜料或无机颜料等)。其中,从光密度的观点考虑,作为黑色颜料,例如,可以优选举出炭黑、氧化钛、碳化钛、氧化铁及石墨等,尤其优选炭黑。作为炭黑,从表面电阻的观点考虑,优选表面的至少一部分被树脂涂覆的炭黑。Known black pigments (organic pigments, inorganic pigments, etc.) can be appropriately selected as the black pigment within a range that does not impair the effects of the present invention. Among them, from the viewpoint of optical density, examples of the black pigment preferably include carbon black, titanium oxide, titanium carbide, iron oxide, graphite, and the like, and carbon black is particularly preferable. As carbon black, carbon black in which at least a part of the surface is coated with a resin is preferable from the viewpoint of surface resistance.
从分散稳定性的观点考虑,黑色颜料的粒径以数均粒径计优选为0.001μm~0.1μm,更优选为0.01μm~0.08μm。From the viewpoint of dispersion stability, the particle size of the black pigment is preferably from 0.001 μm to 0.1 μm, more preferably from 0.01 μm to 0.08 μm, as a number average particle size.
其中,粒径是指根据用电子显微镜拍摄的颜料粒子的照片图像求出颜料粒子的面积并考虑与颜料粒子的面积相同面积的圆时的圆的直径,数均粒径为对任意100个粒子求出上述粒径并将所求出的100个粒径进行平均而得到的平均值。Here, the particle diameter refers to the diameter of a circle when the area of the pigment particle is calculated from the photographic image of the pigment particle taken with an electron microscope and a circle having the same area as the area of the pigment particle is considered, and the number average particle diameter refers to the number average particle diameter for any 100 particles. The above-mentioned particle diameter was obtained, and the average value obtained by averaging 100 obtained particle diameters was obtained.
作为除黑色颜料以外的颜料,关于白色颜料,能够使用日本特开2005-007765号公报的0015及0114段中所记载的白色颜料。具体而言,在白色颜料中,作为无机颜料,优选为氧化钛、氧化锌、锌钡白、轻质碳酸钙、白碳、氧化铝、氢氧化铝或硫酸钡,更优选为氧化钛或氧化锌,进一步优选为氧化钛。作为无机颜料,进一步优选为金红石型或锐钛矿型的氧化钛,尤其优选为金红石型的氧化钛。As the pigments other than the black pigment, the white pigments described in paragraphs 0015 and 0114 of JP-A-2005-007765 can be used as the white pigment. Specifically, among white pigments, titanium oxide, zinc oxide, lithopone, light calcium carbonate, white carbon, aluminum oxide, aluminum hydroxide, or barium sulfate are preferred as inorganic pigments, and titanium oxide or oxide Zinc is more preferably titanium oxide. As the inorganic pigment, rutile-type or anatase-type titanium oxide is more preferable, and rutile-type titanium oxide is especially preferable.
并且,氧化钛的表面可以实施二氧化硅处理、氧化铝处理、二氧化钛处理、二氧化锆处理或有机物处理,也可以实施两种以上的处理。由此,氧化钛的催化活性得到抑制,耐热性及褪光性等得到改善。Furthermore, the surface of titania may be treated with silica, alumina, titania, zirconia, or organic matter, or two or more treatments may be performed. Thereby, the catalytic activity of titanium oxide is suppressed, and heat resistance, delustering properties, and the like are improved.
从使加热后的感光性树脂层的厚度变薄的观点考虑,作为对氧化钛的表面的表面处理,优选氧化铝处理及二氧化锆处理中的至少一个,尤其优选氧化铝处理及二氧化锆处理这两个。From the viewpoint of reducing the thickness of the photosensitive resin layer after heating, as the surface treatment on the surface of titanium oxide, at least one of alumina treatment and zirconia treatment is preferred, and alumina treatment and zirconia treatment are particularly preferred. handle both.
并且,在感光性树脂层为着色树脂层的情况下,从转印性的观点考虑,也优选感光性树脂层还包含除黑色颜料及白色颜料以外的彩色颜料。在包含彩色颜料的情况下,作为彩色颜料的粒径,从分散性更优异的观点考虑,优选为0.1μm以下,更优选为0.08μm以下。Furthermore, when the photosensitive resin layer is a colored resin layer, it is also preferable that the photosensitive resin layer further contains color pigments other than the black pigment and the white pigment from the viewpoint of transferability. When a color pigment is included, the particle size of the color pigment is preferably 0.1 μm or less, more preferably 0.08 μm or less, from the viewpoint of better dispersibility.
作为彩色颜料,例如,可以举出维多利亚纯蓝BO(Color Index(比色指数)(以下C.I.)42595)、金胺(C.I.41000)、脂肪黑(fat black)HB(C.I.26150)、莫诺莱特黄(monolight yellow)GT(C.I.颜料黄12)、永久黄(permanent yellow)GR(C.I.颜料黄17)、永久黄HR(C.I.颜料黄83)、永久胭脂红(permanent carmine)FBB(C.I.颜料红146)、赫斯塔巴姆红(hostaperm red)ESB(C.I.颜料紫19)、永久宝石红(permanent ruby)FBH(C.I.颜料红11)、法斯特尔粉红(pastel pink)B司普拉(supura)(C.I.颜料红81)、莫纳斯特拉坚牢蓝(monastralfast blue)(C.I.颜料蓝15)、莫诺莱特坚牢黑B(C.I.颜料黑1)及碳、C.I.颜料红97、C.I.颜料红122、C.I.颜料红149、C.I.颜料红168、C.I.颜料红177、C.I.颜料红180、C.I.颜料红192、C.I.颜料红215、C.I.颜料绿7、C.I.颜料蓝15:1、C.I.颜料蓝15:4、C.I.颜料蓝22、C.I.颜料蓝60、C.I.颜料蓝64及C.I.颜料紫23等。其中,优选C.I.颜料红177。Examples of color pigments include Victoria Pure Blue BO (Color Index (Color Index) (hereinafter C.I.) 42595), Auramine (C.I. 41000), Fat Black (fat black) HB (C.I. 26150), Monolite Yellow (monolight yellow) GT (C.I. Pigment Yellow 12), permanent yellow (permanent yellow) GR (C.I. Pigment Yellow 17), permanent yellow HR (C.I. Pigment Yellow 83), permanent carmine (permanent carmine) FBB (C.I. Pigment Red 146 ), Herstaperm red (hostaperm red) ESB (C.I. Pigment Violet 19), permanent ruby red (permanent ruby) FBH (C.I. Pigment Red 11), Fastel pink (pastel pink) B Supura (supura ) (C.I. Pigment Red 81), monastralfast blue (C.I. Pigment Blue 15), Monolette Fast Black B (C.I. Pigment Black 1) and Carbon, C.I. Pigment Red 97, C.I. Pigment Red 122, C.I. Pigment Red 149, C.I. Pigment Red 168, C.I. Pigment Red 177, C.I. Pigment Red 180, C.I. Pigment Red 192, C.I. Pigment Red 215, C.I.
在感光性树脂层包含颜料的情况下,作为颜料的含量,相对于感光性树脂层的总质量优选超过3质量%且40质量%以下,更优选超过3质量%且35质量%以下,进一步优选超过5质量%且35质量%以下,尤其优选为10质量%以上且35质量%以下。When the photosensitive resin layer contains a pigment, the content of the pigment is preferably more than 3% by mass and not more than 40% by mass, more preferably more than 3% by mass and not more than 35% by mass, and still more preferably More than 5% by mass and not more than 35% by mass, particularly preferably not less than 10% by mass and not more than 35% by mass.
在感光性树脂层包含除黑色颜料以外的颜料(白色颜料及彩色颜料)的情况下,除黑色颜料以外的颜料的含量相对于黑色颜料优选为30质量%以下,更优选为1质量%~20质量%,进一步优选为3质量%~15质量%。When the photosensitive resin layer contains pigments (white pigments and color pigments) other than black pigments, the content of pigments other than black pigments is preferably 30% by mass or less, more preferably 1% by mass to 20% by mass, based on the black pigment. % by mass, more preferably 3% by mass to 15% by mass.
另外,在感光性树脂层包含黑色颜料,且感光性树脂层由感光性树脂组合物形成的情况下,黑色颜料(优选为炭黑)优选以颜料分散液的方式导入到感光性树脂组合物中。In addition, when the photosensitive resin layer contains a black pigment, and the photosensitive resin layer is formed of a photosensitive resin composition, the black pigment (preferably carbon black) is preferably introduced into the photosensitive resin composition in the form of a pigment dispersion. .
分散液可以通过将预先混合黑色颜料和颜料分散剂而得到的混合物加入到有机溶剂(或载体)中并且用分散机使其分散而制备。颜料分散剂只要根据颜料及溶剂选择即可,例如能够使用市售的分散剂。另外,载体是指制成颜料分散液时使颜料分散的介质部分,其为液状,包含将黑色颜料以分散状态保持的粘合剂成分和溶解及稀释粘合剂成分的溶剂成分(有机溶剂)。The dispersion liquid can be prepared by adding a mixture obtained by mixing a black pigment and a pigment dispersant in advance to an organic solvent (or vehicle) and dispersing it with a disperser. What is necessary is just to select a pigment dispersant according to a pigment and a solvent, For example, a commercially available dispersant can be used. In addition, the carrier refers to the part of the medium that disperses the pigment when preparing the pigment dispersion liquid. It is liquid and contains a binder component that maintains the black pigment in a dispersed state and a solvent component (organic solvent) that dissolves and dilutes the binder component. .
作为分散机,并没有特别限制,例如,可以举出捏合机、辊磨机、磨碎机(attritor)、超级研磨机(super mill)、溶解器(dissolver)、均质混合器(homo mixer)及砂磨机(sand mill)等公知的分散机。此外,也可以通过机械式磨碎,利用摩擦力进行微粉碎。关于分散机及微粉碎,能够参考“颜料词典”(朝仓邦造著,第一版,朝仓书店,2000年,438页,310页)的记载。The dispersing machine is not particularly limited, and examples thereof include a kneader, a roll mill, an attritor, a super mill, a dissolver, and a homo mixer. and a known dispersing machine such as a sand mill. In addition, it is also possible to perform fine pulverization by mechanical pulverization using frictional force. Regarding the disperser and the fine pulverization, the description in "Paint Dictionary" (by Kuni Asakura, first edition, Asakura Shoten, 2000, pages 438 and 310) can be referred to.
〔〔第二实施方式的感光性转印材料〕〕[[Photosensitive Transfer Material of Second Embodiment]]
以下,举出一例,对第二实施方式的感光性转印材料进行说明。Hereinafter, an example is given and the photosensitive transfer material of 2nd Embodiment is demonstrated.
图2所示的感光性转印材料10依次具有临时支承体1、包含感光性树脂层3及折射率调整层5的转印层2、以及保护膜7。The
并且,图2所示的感光性转印材料10为配置折射率调整层5的方式,但也可以不配置折射率调整层5。Moreover, although the
以下,对构成第二实施方式的感光性转印材料的各要件进行说明。Hereinafter, each requirement which comprises the photosensitive transfer material of 2nd Embodiment is demonstrated.
第二实施方式的感光性转印材料中所使用的临时支承体及保护膜与第一实施方式的感光性转印材料中的临时支承体及保护膜相同,优选方式也相同。The temporary support body and protective film used in the photosensitive transfer material of 2nd Embodiment are the same as the temporary support body and protective film in the photosensitive transfer material of 1st Embodiment, and a preferable form is also the same.
〔感光性树脂层〕〔Photosensitive resin layer〕
感光性转印材料具有感光性树脂层。The photosensitive transfer material has a photosensitive resin layer.
在将感光性树脂层转印到被转印体上之后,进行曝光及显影,由此能够在被转印体上形成图案。After the photosensitive resin layer is transferred onto the to-be-transferred body, a pattern can be formed on the to-be-transferred body by exposing and developing.
以下,对感光性树脂层中可以包含的成分进行详细叙述。Hereinafter, components which may be contained in the photosensitive resin layer will be described in detail.
<碱溶性树脂><Alkali-soluble resin>
感光性树脂层包含碱溶性树脂。The photosensitive resin layer contains alkali-soluble resin.
作为碱溶性树脂,例如,可以举出(甲基)丙烯酸树脂、苯乙烯树脂、环氧树脂、酰胺树脂、酰胺环氧树脂、醇酸树脂、酚醛树脂、酯树脂、氨基甲酸酯树脂、通过环氧树脂与(甲基)丙烯酸的反应而得到的环氧丙烯酸酯树脂及通过环氧丙烯酸酯树脂与酸酐的反应而得到的酸改性环氧丙烯酸酯树脂。Examples of alkali-soluble resins include (meth)acrylic resins, styrene resins, epoxy resins, amide resins, amide epoxy resins, alkyd resins, phenolic resins, ester resins, urethane resins, Epoxy acrylate resin obtained by reaction of epoxy resin and (meth)acrylic acid, and acid-modified epoxy acrylate resin obtained by reaction of epoxy acrylate resin and acid anhydride.
作为碱溶性树脂的优选方式之一,从碱显影性及膜形成性优异的观点考虑,可以举出(甲基)丙烯酸树脂。As one of the preferable aspects of alkali-soluble resin, (meth)acrylic resin is mentioned from a viewpoint which is excellent in alkali developability and film formability.
另外,在本说明书中,(甲基)丙烯酸树脂是指具有源自(甲基)丙烯酸化合物的结构单元的树脂。源自(甲基)丙烯酸化合物的结构单元的含量相对于(甲基)丙烯酸树脂的所有结构单元,优选为50质量%以上,更优选为70质量%以上,进一步优选为90质量%以上。In addition, in this specification, a (meth)acrylic resin means resin which has a structural unit derived from a (meth)acrylic compound. The content of the structural unit derived from the (meth)acrylic compound is preferably 50% by mass or more, more preferably 70% by mass or more, and still more preferably 90% by mass or more, based on all the structural units of the (meth)acrylic resin.
(甲基)丙烯酸树脂可以仅由源自(甲基)丙烯酸化合物的结构单元构成,也可以具有源自除(甲基)丙烯酸化合物以外的聚合性单体的结构单元。即,源自(甲基)丙烯酸化合物的结构单元的含量的上限相对于(甲基)丙烯酸树脂的所有结构单元为100质量%以下。A (meth)acrylic resin may consist only of a structural unit derived from a (meth)acrylic compound, or may have a structural unit derived from a polymerizable monomer other than a (meth)acrylic compound. That is, the upper limit of content of the structural unit derived from a (meth)acrylic compound is 100 mass % or less with respect to all the structural units of a (meth)acrylic resin.
作为(甲基)丙烯酸化合物,例如,可以举出(甲基)丙烯酸、(甲基)丙烯酸酯、(甲基)丙烯酰胺及(甲基)丙烯腈。As a (meth)acrylic compound, (meth)acrylic acid, (meth)acrylate, (meth)acrylamide, and (meth)acrylonitrile are mentioned, for example.
作为(甲基)丙烯酸酯,例如,可以举出(甲基)丙烯酸烷基酯、(甲基)丙烯酸四氢糠基酯、(甲基)丙烯酸二甲基氨基乙酯、(甲基)丙烯酸二乙基氨基乙酯、(甲基)丙烯酸缩水甘油酯、(甲基)丙烯酸苄酯、2,2,2-三氟乙基(甲基)丙烯酸酯及2,2,3,3-四氟丙基(甲基)丙烯酸酯,优选(甲基)丙烯酸烷基酯。Examples of (meth)acrylates include alkyl (meth)acrylates, tetrahydrofurfuryl (meth)acrylates, dimethylaminoethyl (meth)acrylates, (meth)acrylic acid Diethylaminoethyl ester, glycidyl (meth)acrylate, benzyl (meth)acrylate, 2,2,2-trifluoroethyl (meth)acrylate and 2,2,3,3-tetra Fluoropropyl (meth)acrylates, preferably alkyl (meth)acrylates.
作为(甲基)丙烯酰胺,例如,可以举出二丙酮丙烯酰胺等丙烯酰胺。As (meth)acrylamide, acrylamides, such as diacetone acrylamide, are mentioned, for example.
作为(甲基)丙烯酸烷基酯,例如,可以举出(甲基)丙烯酸甲酯、(甲基)丙烯酸乙酯、(甲基)丙烯酸丙酯、(甲基)丙烯酸丁酯、(甲基)丙烯酸戊酯、(甲基)丙烯酸己酯、(甲基)丙烯酸庚酯、(甲基)丙烯酸辛酯、(甲基)丙烯酸2-乙基己酯、(甲基)丙烯酸壬酯、(甲基)丙烯酸癸酯、(甲基)丙烯酸十一烷基酯及(甲基)丙烯酸十二烷基酯等具有碳原子数为1~12的烷基的(甲基)丙烯酸烷基酯。Examples of the alkyl (meth)acrylate include methyl (meth)acrylate, ethyl (meth)acrylate, propyl (meth)acrylate, butyl (meth)acrylate, (meth)acrylate, ) pentyl acrylate, hexyl (meth) acrylate, heptyl (meth) acrylate, octyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, nonyl (meth) acrylate, ( Alkyl (meth)acrylates having an alkyl group having 1 to 12 carbon atoms, such as decyl meth)acrylate, undecyl (meth)acrylate, and dodecyl (meth)acrylate.
作为(甲基)丙烯酸酯,优选为具有碳原子数1~4的烷基的(甲基)丙烯酸烷基酯,更优选为(甲基)丙烯酸甲酯或(甲基)丙烯酸乙酯。The (meth)acrylate is preferably an alkyl (meth)acrylate having an alkyl group having 1 to 4 carbon atoms, more preferably methyl (meth)acrylate or ethyl (meth)acrylate.
(甲基)丙烯酸树脂可以具有除了源自(甲基)丙烯酸化合物的结构单元以外的结构单元。The (meth)acrylic resin may have structural units other than the structural unit derived from the (meth)acrylic compound.
作为形成上述结构单元的聚合性单体,只要是能够与(甲基)丙烯酸化合物共聚的除(甲基)丙烯酸化合物以外的化合物,则并没有特别限制,例如,可以举出苯乙烯、乙烯基甲苯及α-甲基苯乙烯等可以在α位或芳香族环上具有取代基的苯乙烯化合物、丙烯腈及乙烯基正丁醚等乙烯醇酯、马来酸、马来酸酐、马来酸单甲酯、马来酸单乙酯及马来酸单异丙酯等马来酸单酯、富马酸、肉桂酸、α-氰基肉桂酸、衣康酸以及巴豆酸。The polymerizable monomer forming the above-mentioned structural unit is not particularly limited as long as it is a compound other than a (meth)acrylic compound that can be copolymerized with a (meth)acrylic compound. For example, styrene, vinyl Styrenic compounds such as toluene and α-methylstyrene that may have substituents at the α position or on the aromatic ring, vinyl alcohol esters such as acrylonitrile and vinyl n-butyl ether, maleic acid, maleic anhydride, maleic acid Maleic acid monoesters such as monomethyl, monoethyl maleate, and monoisopropyl maleate, fumaric acid, cinnamic acid, α-cyanocinnamic acid, itaconic acid, and crotonic acid.
这些聚合性单体可以使用1种或者组合2种以上而使用。These polymerizable monomers may be used alone or in combination of two or more.
并且,从使碱显影性变得更良好的观点考虑,(甲基)丙烯酸树脂优选含有具有酸基的结构单元。作为酸基,例如,可以举出羧基、磺基、磷酸基及膦酸基。Moreover, it is preferable that a (meth)acrylic resin contains the structural unit which has an acid group from a viewpoint of making alkali developability more favorable. As an acidic group, a carboxyl group, a sulfo group, a phosphoric acid group, and a phosphonic acid group are mentioned, for example.
其中,(甲基)丙烯酸树脂更优选含有具有羧基的结构单元,进一步优选具有源自上述(甲基)丙烯酸的结构单元。Among them, the (meth)acrylic resin more preferably contains a structural unit having a carboxyl group, and further preferably has a structural unit derived from the above-mentioned (meth)acrylic acid.
从显影性优异的观点考虑,(甲基)丙烯酸树脂中的具有酸基的结构单元(优选为源自(甲基)丙烯酸的结构单元)的含量相对于(甲基)丙烯酸树脂的总质量优选为10质量%以上。并且,上限值并没有特别限制,但从耐碱性优异的观点考虑,优选为50质量%以下,更优选为40质量%以下。From the viewpoint of excellent developability, the content of the structural unit having an acid group (preferably a structural unit derived from (meth)acrylic acid) in the (meth)acrylic resin is preferably 10% by mass or more. In addition, the upper limit is not particularly limited, but from the viewpoint of excellent alkali resistance, it is preferably 50% by mass or less, more preferably 40% by mass or less.
并且,(甲基)丙烯酸树脂更优选具有源自上述(甲基)丙烯酸烷基酯的结构单元。Moreover, it is more preferable that a (meth)acrylic resin has the structural unit derived from the said alkyl (meth)acrylate.
(甲基)丙烯酸树脂中的源自(甲基)丙烯酸烷基酯的结构单元的含量相对于(甲基)丙烯酸树脂的所有结构单元优选为50质量%~90质量%,更优选为60质量%~90质量%,进一步优选为65质量%~90质量%。The content of the structural unit derived from the alkyl (meth)acrylate in the (meth)acrylic resin is preferably 50% by mass to 90% by mass, more preferably 60% by mass, based on all the structural units of the (meth)acrylic resin % to 90% by mass, more preferably 65% to 90% by mass.
作为(甲基)丙烯酸树脂,优选为具有源自(甲基)丙烯酸的结构单元及源自(甲基)丙烯酸烷基酯的结构单元这两者的树脂,更优选为仅由源自(甲基)丙烯酸的结构单元及源自(甲基)丙烯酸烷基酯的结构单元构成的树脂。The (meth)acrylic resin is preferably a resin having both a structural unit derived from (meth)acrylic acid and a structural unit derived from an alkyl (meth)acrylate, more preferably a resin composed only of (meth)acrylic acid A resin composed of a structural unit derived from acrylic acid and a structural unit derived from an alkyl (meth)acrylate.
并且,作为(甲基)丙烯酸树脂,也优选具有源自甲基丙烯酸的结构单元、源自甲基丙烯酸甲酯的结构单元及源自丙烯酸乙酯的结构单元的丙烯酸树脂。Furthermore, as the (meth)acrylic resin, an acrylic resin having a structural unit derived from methacrylic acid, a structural unit derived from methyl methacrylate, and a structural unit derived from ethyl acrylate is also preferable.
并且,从本发明的效果更优异的观点考虑,(甲基)丙烯酸树脂优选具有选自源自甲基丙烯酸的结构单元及源自甲基丙烯酸烷基酯的结构单元中的至少1种,优选具有源自甲基丙烯酸的结构单元及源自甲基丙烯酸烷基酯的结构单元这两者。Furthermore, from the viewpoint of more excellent effects of the present invention, the (meth)acrylic resin preferably has at least one selected from the group consisting of structural units derived from methacrylic acid and structural units derived from alkyl methacrylates, preferably It has both a structural unit derived from methacrylic acid and a structural unit derived from an alkyl methacrylate.
从本发明的效果更优异的观点考虑,(甲基)丙烯酸树脂中的源自甲基丙烯酸的结构单元及源自甲基丙烯酸烷基酯的结构单元的合计含量相对于(甲基)丙烯酸树脂的所有结构单元优选为40质量%以上,更优选为60质量%以上。关于上限,并没有特别限制,可以为100质量%以下,优选为80质量%以下。From the viewpoint that the effect of the present invention is more excellent, the total content of the structural unit derived from methacrylic acid and the structural unit derived from alkyl methacrylate in the (meth)acrylic resin relative to the (meth)acrylic resin All the structural units of are preferably 40% by mass or more, more preferably 60% by mass or more. The upper limit is not particularly limited, and may be 100% by mass or less, preferably 80% by mass or less.
并且,从本发明的效果更优异的观点考虑,(甲基)丙烯酸树脂也优选具有选自源自甲基丙烯酸的结构单元及源自甲基丙烯酸烷基酯的结构单元中的至少1种和选自源自丙烯酸的结构单元及源自丙烯酸烷基酯的结构单元中的至少1种。In addition, from the viewpoint that the effects of the present invention are more excellent, the (meth)acrylic resin preferably has at least one selected from the group consisting of structural units derived from methacrylic acid and structural units derived from alkyl methacrylates and At least one selected from structural units derived from acrylic acid and structural units derived from alkyl acrylates.
从本发明的效果更优异的观点考虑,源自甲基丙烯酸的结构单元及源自甲基丙烯酸烷基酯的结构单元的合计含量相对于源自丙烯酸的结构单元及源自丙烯酸烷基酯的结构单元的合计含量以质量比计优选为60/40~80/20。From the viewpoint that the effect of the present invention is more excellent, the total content of the structural unit derived from methacrylic acid and the structural unit derived from alkyl methacrylate is relative to the structural unit derived from acrylic acid and the content of alkyl acrylate derived The total content of the structural units is preferably 60/40 to 80/20 by mass ratio.
从转印后的感光性树脂层的显影性优异的观点考虑,(甲基)丙烯酸树脂优选在末端具有酯基。It is preferable that the (meth)acrylic resin has an ester group at the terminal from the viewpoint of being excellent in the developability of the photosensitive resin layer after transfer.
另外,(甲基)丙烯酸树脂的末端部由源自用于合成的聚合引发剂的部位构成。在末端具有酯基的(甲基)丙烯酸树脂能够通过使用产生具有酯基的自由基的聚合引发剂来合成。In addition, the terminal portion of the (meth)acrylic resin is constituted by a portion derived from a polymerization initiator used for synthesis. A (meth)acrylic resin having an ester group at a terminal can be synthesized by using a polymerization initiator that generates a radical having an ester group.
并且,从显影性的观点考虑,碱溶性树脂例如优选为酸值60mgKOH/g以上的碱溶性树脂。In addition, the alkali-soluble resin is preferably an alkali-soluble resin having an acid value of 60 mgKOH/g or more, for example, from the viewpoint of developability.
并且,例如,从通过加热与交联成分进行热交联而容易形成牢固的膜的观点考虑,碱溶性树脂更优选为酸值60mgKOH/g以上的具有羧基的树脂(所谓的含有羧基的树脂),进一步优选为酸值60mgKOH/g以上的具有羧基的(甲基)丙烯酸树脂(所谓的含羧基的(甲基)丙烯酸树脂)。And, for example, from the viewpoint of thermally crosslinking with a crosslinking component by heating to easily form a firm film, the alkali-soluble resin is more preferably a resin having a carboxyl group with an acid value of 60 mgKOH/g or more (so-called carboxyl group-containing resin) , more preferably a (meth)acrylic resin having a carboxyl group (so-called carboxyl group-containing (meth)acrylic resin) having an acid value of 60 mgKOH/g or more.
若碱溶性树脂为具有羧基的树脂,则例如能够通过添加封端异氰酸酯化合物等热交联性化合物进行热交联,提高三维交联密度。并且,若具有羧基的树脂的羧基被脱水而疏水化,则能够改善耐湿热性。If the alkali-soluble resin is a resin having a carboxyl group, for example, by adding a heat-crosslinkable compound such as a blocked isocyanate compound, thermal crosslinking can be performed to increase the three-dimensional crosslink density. Moreover, when the carboxyl group of the resin which has a carboxyl group is dehydrated and hydrophobized, heat-and-moisture resistance can be improved.
作为酸值60mgKOH/g以上的含有羧基的(甲基)丙烯酸树脂,只要满足上述酸值的条件,则并没有特别限制,能够从公知的(甲基)丙烯酸树脂中适当选择。The carboxyl group-containing (meth)acrylic resin having an acid value of 60 mgKOH/g or more is not particularly limited as long as it satisfies the above acid value conditions, and can be appropriately selected from known (meth)acrylic resins.
例如,能够优选使用日本特开2011-095716号公报的0025段中所记载的聚合物中酸值60mgKOH/g以上的含有羧基的丙烯酸树脂、日本特开2010-237589号公报的0033~0052段中所记载的聚合物中酸值60mgKOH/g以上的含有羧基的丙烯酸树脂等。For example, the carboxyl group-containing acrylic resin described in paragraph 0025 of JP-A-2011-095716 and the acrylic resin described in paragraphs 0033-0052 of JP-A-2010-237589 can be preferably used. Among the described polymers are carboxyl group-containing acrylic resins with an acid value of 60 mgKOH/g or more.
作为碱溶性树脂的其他优选方式,可以举出苯乙烯-丙烯酸共聚物。另外,在本说明书中,苯乙烯-丙烯酸共聚物是指具有源自苯乙烯化合物的结构单元和源自(甲基)丙烯酸化合物的结构单元的树脂,源自上述苯乙烯化合物的结构单元及源自上述(甲基)丙烯酸化合物的结构单元的合计含量相对于上述共聚物的所有结构单元优选为30质量%以上,更优选为50质量%以上。As another preferred embodiment of the alkali-soluble resin, a styrene-acrylic acid copolymer is mentioned. In addition, in this specification, a styrene-acrylic acid copolymer refers to a resin having a structural unit derived from a styrene compound and a structural unit derived from a (meth)acrylic compound, and the structural unit derived from the above-mentioned styrene compound and its source The total content of the structural units derived from the (meth)acrylic compound is preferably 30% by mass or more, more preferably 50% by mass or more, relative to all the structural units of the above-mentioned copolymer.
并且,源自苯乙烯化合物的结构单元的含量相对于上述共聚物的所有结构单元,优选为1质量%以上,更优选为5质量%以上,进一步优选为5质量%~80质量%。Furthermore, the content of the structural unit derived from the styrene compound is preferably 1% by mass or more, more preferably 5% by mass or more, and still more preferably 5% by mass to 80% by mass based on all the structural units of the copolymer.
并且,源自上述(甲基)丙烯酸化合物的结构单元的含量相对于上述共聚物的所有结构单元,优选为5质量%以上,更优选为10质量%以上,进一步优选为20质量%~95质量%。In addition, the content of the structural unit derived from the above-mentioned (meth)acrylic compound is preferably 5% by mass or more, more preferably 10% by mass or more, and still more preferably 20% by mass to 95% by mass of all the structural units of the above-mentioned copolymer. %.
从本发明中的效果更优异的观点考虑,碱溶性树脂优选具有芳香环结构,更优选具有包含芳香环结构的结构单元。From the viewpoint of more excellent effects in the present invention, the alkali-soluble resin preferably has an aromatic ring structure, and more preferably has a structural unit including an aromatic ring structure.
作为形成具有芳香环结构的结构单元的单体,可以举出苯乙烯、叔丁氧基苯乙烯、甲基苯乙烯及α-甲基苯乙烯等苯乙烯化合物、以及(甲基)丙烯酸苄酯等。Examples of monomers that form structural units having an aromatic ring structure include styrene compounds such as styrene, tert-butoxystyrene, methylstyrene, and α-methylstyrene, and benzyl (meth)acrylate. wait.
其中,优选苯乙烯化合物,更优选苯乙烯。Among them, styrene compounds are preferable, and styrene is more preferable.
并且,从本发明中的效果更优异的观点考虑,碱溶性树脂更优选具有下述式(S)所表示的结构单元(源自苯乙烯的结构单元)。Moreover, it is more preferable that the alkali-soluble resin has the structural unit (structural unit derived from styrene) represented by following formula (S) from the viewpoint of the more excellent effect in this invention.
[化学式4][chemical formula 4]
在碱溶性树脂包含具有芳香环结构的结构单元的情况下,从本发明中的效果更优异的观点考虑,具有芳香环结构的结构单元的含量相对于碱溶性树脂的所有结构单元,优选为5质量%~90质量%,更优选为10质量%~70质量%,进一步优选为20质量%~60质量%。When the alkali-soluble resin contains a structural unit having an aromatic ring structure, the content of the structural unit having an aromatic ring structure relative to all the structural units of the alkali-soluble resin is preferably 5 from the viewpoint of more excellent effects in the present invention. % by mass to 90% by mass, more preferably 10% by mass to 70% by mass, still more preferably 20% by mass to 60% by mass.
并且,从本发明中的效果更优异的观点考虑,碱溶性树脂中的具有芳香环结构的结构单元的含量相对于碱溶性树脂的所有结构单元,优选为5摩尔%~70摩尔%,更优选为10摩尔%~60摩尔%,进一步优选为20摩尔%~60摩尔%。And, from the viewpoint of more excellent effects in the present invention, the content of the structural unit having an aromatic ring structure in the alkali-soluble resin is preferably 5 mol % to 70 mol %, more preferably It is 10 mol% - 60 mol%, More preferably, it is 20 mol% - 60 mol%.
此外,从本发明中的效果更优异的观点考虑,碱溶性树脂中的上述式(S)所表示的结构单元的含量相对于碱溶性树脂的所有结构单元,优选为5摩尔%~70摩尔%,更优选为10摩尔%~60摩尔%,进一步优选为20摩尔%~60摩尔%,尤其优选为20摩尔%~50摩尔%。In addition, from the viewpoint of more excellent effects in the present invention, the content of the structural unit represented by the above formula (S) in the alkali-soluble resin is preferably 5 mol% to 70 mol% with respect to all the structural units of the alkali-soluble resin. , more preferably 10 mol% to 60 mol%, still more preferably 20 mol% to 60 mol%, especially preferably 20 mol% to 50 mol%.
另外,在本说明书中,在以摩尔比规定“结构单元”的含量的情况下,上述“结构单元”与“单体单元”的含义相同。并且,在本说明书中,上述“单体单元”可以通过高分子反应等进行聚合之后进行修饰。以下也相同。In addition, in this specification, when content of a "structural unit" is prescribed|regulated by molar ratio, the said "structural unit" has the same meaning as a "monomer unit." In addition, in the present specification, the above-mentioned "monomer unit" may be modified after being polymerized by a polymer reaction or the like. The same applies to the following.
从本发明中的效果更优异的观点考虑,碱溶性树脂优选具有脂肪族烃环结构。即,碱溶性树脂优选包含具有脂肪族烃环结构的结构单元。其中,碱溶性树脂更优选具有2环以上的脂肪族烃环稠合而成的环结构。The alkali-soluble resin preferably has an aliphatic hydrocarbon ring structure from the viewpoint of more excellent effects in the present invention. That is, the alkali-soluble resin preferably contains a structural unit having an aliphatic hydrocarbon ring structure. Among them, the alkali-soluble resin more preferably has a ring structure in which two or more aliphatic hydrocarbon rings are condensed.
作为具有脂肪族烃环结构的结构单元中的构成脂肪族烃环结构的环,可以举出三环癸烷环、环己烷环、环戊烷环、降莰烷(norbornane)环及异硼烷环。Examples of the ring constituting the aliphatic hydrocarbon ring structure in the structural unit having the aliphatic hydrocarbon ring structure include a tricyclodecane ring, a cyclohexane ring, a cyclopentane ring, a norbornane (norbornane) ring, and an isoborane ring. alkane ring.
其中,从本发明中的效果更优异的观点考虑,优选为2环以上的脂肪族烃环稠合而成的环,更优选为四氢二环戊二烯环(三环[5.2.1.02,6]癸烷环)。Among them, from the viewpoint of more excellent effects in the present invention, a ring formed by condensing two or more aliphatic hydrocarbon rings is preferable, and a tetrahydrodicyclopentadiene ring (tricyclo[5.2.1.0 2 , 6 ] decane ring).
作为形成具有脂肪族烃环结构的结构单元的单体,可以举出(甲基)丙烯酸二环戊酯、(甲基)丙烯酸环己酯及(甲基)丙烯酸异冰片基酯。As a monomer which forms the structural unit which has an aliphatic hydrocarbon ring structure, dicyclopentyl (meth)acrylate, cyclohexyl (meth)acrylate, and isobornyl (meth)acrylate are mentioned.
并且,从本发明中的效果更优异的观点考虑,碱溶性树脂更优选具有下述式(Cy)所表示的结构单元,更优选具有上述式(S)所表示的结构单元及下述式(Cy)所表示的结构单元。And, from the viewpoint of the more excellent effects in the present invention, the alkali-soluble resin more preferably has the structural unit represented by the following formula (Cy), more preferably has the structural unit represented by the above-mentioned formula (S) and the following formula ( The structural unit represented by Cy).
[化学式5][chemical formula 5]
式(Cy)中,RM表示氢原子或甲基,RCy表示具有脂肪族烃环结构的一价的基团。In formula (Cy), R M represents a hydrogen atom or a methyl group, and R Cy represents a monovalent group having an aliphatic hydrocarbon ring structure.
式(Cy)中的RM优选为甲基。R M in formula (Cy) is preferably methyl.
从本发明中的效果更优异的观点考虑,式(Cy)中的RCy优选为具有碳原子数5~20的脂肪族烃环结构的一价的基团,更优选为具有碳原子数6~16的脂肪族烃环结构的一价的基团,进一步优选为具有碳原子数8~14的脂肪族烃环结构的一价的基团。From the viewpoint of more excellent effects in the present invention, R Cy in the formula (Cy) is preferably a monovalent group having an aliphatic hydrocarbon ring structure having 5 to 20 carbon atoms, more preferably a group having 6 carbon atoms The monovalent group having an aliphatic hydrocarbon ring structure of ∼16 carbon atoms is more preferably a monovalent group having an aliphatic hydrocarbon ring structure having 8 to 14 carbon atoms.
式(Cy)的RCy中的脂肪族烃环结构可以为单环结构,也可以为多环结构。The aliphatic hydrocarbon ring structure in R Cy of the formula (Cy) may be a monocyclic structure or a polycyclic structure.
并且,从本发明中的效果更优异的观点考虑,式(Cy)的RCy中的脂肪族烃环结构,优选为环戊烷环结构、环己烷环结构、四氢二环戊二烯环结构、降莰烷环结构或异硼烷环结构,更优选为环己烷环结构或四氢二环戊二烯环结构,进一步优选为四氢二环戊二烯环结构。And, from the viewpoint of more excellent effects in the present invention, the aliphatic hydrocarbon ring structure in R Cy of formula (Cy) is preferably a cyclopentane ring structure, a cyclohexane ring structure, tetrahydrodicyclopentadiene The ring structure, norbornane ring structure, or isoborane ring structure is more preferably a cyclohexane ring structure or a tetrahydrodicyclopentadiene ring structure, and is still more preferably a tetrahydrodicyclopentadiene ring structure.
此外,从本发明中的效果更优异的观点考虑,式(Cy)的RCy中的脂肪族烃环结构优选为2环以上的脂肪族烃环稠合而成的环结构,更优选为2~4环的脂肪族烃环稠合而成的环。In addition, from the viewpoint of more excellent effects in the present invention, the aliphatic hydrocarbon ring structure in R Cy of formula (Cy) is preferably a ring structure in which two or more aliphatic hydrocarbon rings are condensed, more preferably 2 A ring formed by condensing aliphatic hydrocarbon rings of ~4 rings.
此外,从本发明中的效果更优异的观点考虑,式(Cy)中的RCy优选为式(Cy)中的-C(=O)O-的氧原子与脂肪族烃环结构直接键合的基团即脂肪族烃环基,更优选为环己基或二环戊基,进一步优选为二环戊基。In addition, R Cy in the formula (Cy) is preferably such that the oxygen atom of -C(=O)O- in the formula (Cy) is directly bonded to the aliphatic hydrocarbon ring structure from the viewpoint of a more excellent effect in the present invention. The group is an aliphatic hydrocarbon ring group, more preferably cyclohexyl or dicyclopentyl, even more preferably dicyclopentyl.
碱溶性树脂可以单独具有1种具有脂肪族烃环结构的结构单元,也可以具有2种以上。Alkali-soluble resin may have 1 type of structural unit which has an aliphatic hydrocarbon ring structure independently, and may have 2 or more types.
在碱溶性树脂包含具有脂肪族烃环结构的结构单元的情况下,从本发明中的效果更优异的观点考虑,具有脂肪族烃环结构的结构单元的含量相对于碱溶性树脂的所有结构单元优选为5质量%~90质量%,更优选为10质量%~80质量%,进一步优选为20质量%~70质量%。In the case where the alkali-soluble resin contains a structural unit having an aliphatic hydrocarbon ring structure, the content of the structural unit having an aliphatic hydrocarbon ring structure relative to all the structural units of the alkali-soluble resin is Preferably it is 5 mass % - 90 mass %, More preferably, it is 10 mass % - 80 mass %, More preferably, it is 20 mass % - 70 mass %.
并且,从本发明中的效果更优异的观点考虑,碱溶性树脂中的具有脂肪族烃环结构的结构单元的含量相对于碱溶性树脂的所有结构单元,优选为5摩尔%~70摩尔%,更优选为10摩尔%~60摩尔%,进一步优选为20摩尔%~50摩尔%。And, from the viewpoint of more excellent effects in the present invention, the content of the structural unit having the aliphatic hydrocarbon ring structure in the alkali-soluble resin is preferably 5 mol% to 70 mol% with respect to all the structural units of the alkali-soluble resin, More preferably, it is 10 mol% - 60 mol%, More preferably, it is 20 mol% - 50 mol%.
此外,从本发明中的效果更优异的观点考虑,碱溶性树脂中的上述式(Cy)所表示的结构单元的含量相对于碱溶性树脂的所有结构单元,优选为5摩尔%~70摩尔%,更优选为10摩尔%~60摩尔%,进一步优选为20摩尔%~50摩尔%。In addition, from the viewpoint of more excellent effects in the present invention, the content of the structural unit represented by the above formula (Cy) in the alkali-soluble resin is preferably 5 mol% to 70 mol% with respect to all the structural units of the alkali-soluble resin. , more preferably 10 mol % to 60 mol %, still more preferably 20 mol % to 50 mol %.
在碱溶性树脂包含具有芳香环结构的结构单元及具有脂肪族烃环结构的结构单元的情况下,从本发明中的效果更优异的观点考虑,具有芳香环结构的结构单元及具有脂肪族烃环结构的结构单元的总含量相对于碱溶性树脂的所有结构单元,优选为10质量%~90质量%,更优选为20质量%~80质量%,进一步优选为40质量%~75质量%。In the case where the alkali-soluble resin includes a structural unit having an aromatic ring structure and a structural unit having an aliphatic hydrocarbon ring structure, from the viewpoint of more excellent effects in the present invention, the structural unit having an aromatic ring structure and the structural unit having an aliphatic hydrocarbon The total content of structural units of the ring structure is preferably 10% by mass to 90% by mass, more preferably 20% by mass to 80% by mass, and still more preferably 40% by mass to 75% by mass, based on all the structural units of the alkali-soluble resin.
并且,从本发明中的效果更优异的观点考虑,碱溶性树脂中的具有芳香环结构的结构单元及具有脂肪族烃环结构的结构单元的总含量相对于碱溶性树脂的所有结构单元,优选为10摩尔%~80摩尔%,更优选为20摩尔%~70摩尔%,进一步优选为40摩尔%~60摩尔%。And, from the viewpoint of more excellent effects in the present invention, the total content of structural units having an aromatic ring structure and structural units having an aliphatic hydrocarbon ring structure in the alkali-soluble resin is preferably It is 10 mol% - 80 mol%, More preferably, it is 20 mol% - 70 mol%, More preferably, it is 40 mol% - 60 mol%.
此外,从本发明中的效果更优异的观点考虑,碱溶性树脂中的上述式(S)所表示的结构单元及上述式(Cy)所表示的结构单元的总含量相对于碱溶性树脂的所有结构单元,优选为10摩尔%~80摩尔%,更优选为20摩尔%~70摩尔%,进一步优选为40摩尔%~60摩尔%。In addition, from the viewpoint of more excellent effects in the present invention, the total content of the structural unit represented by the above-mentioned formula (S) and the structural unit represented by the above-mentioned formula (Cy) in the alkali-soluble resin is relative to the total content of the alkali-soluble resin. The structural unit is preferably 10 mol% to 80 mol%, more preferably 20 mol% to 70 mol%, and still more preferably 40 mol% to 60 mol%.
并且,从本发明中的效果更优异的观点考虑,碱溶性树脂中的上述式(S)所表示的结构单元的摩尔量nS与上述式(Cy)所表示的结构单元的摩尔量nCy,优选满足下述式(SCy)所示的关系,更优选满足下述式(SCy-1),进一步优选满足下述式(SCy-2)。And, from the viewpoint of more excellent effects in the present invention, the molar amount nS of the structural unit represented by the above-mentioned formula (S) in the alkali-soluble resin and the molar amount nCy of the structural unit represented by the above-mentioned formula (Cy) are preferably It satisfies the relationship represented by the following formula (SCy), more preferably satisfies the following formula (SCy-1), and further preferably satisfies the following formula (SCy-2).
0.2≤nS/(nS+nCy)≤0.8 式(SCy)0.2≤nS/(nS+nCy)≤0.8 Formula (SCy)
0.30≤nS/(nS+nCy)≤0.75 式(SCy-1)0.30≤nS/(nS+nCy)≤0.75 Formula (SCy-1)
0.40≤nS/(nS+nCy)≤0.70 式(SCy-2)0.40≤nS/(nS+nCy)≤0.70 Formula (SCy-2)
从本发明中的效果更优异的观点考虑,碱溶性树脂优选包含具有酸基的结构单元。From the viewpoint of more excellent effects in the present invention, the alkali-soluble resin preferably includes a structural unit having an acidic group.
作为上述酸基,可以举出羧基、磺基、膦酸基及磷酸基,优选为羧基。Examples of the above-mentioned acid groups include carboxyl groups, sulfo groups, phosphonic acid groups, and phosphoric acid groups, and carboxyl groups are preferred.
作为上述具有酸基的结构单元,优选下述所示的源自(甲基)丙烯酸的结构单元,更优选源自甲基丙烯酸的结构单元。As the above-mentioned structural unit having an acid group, a structural unit derived from (meth)acrylic acid shown below is preferable, and a structural unit derived from methacrylic acid is more preferable.
[化学式6][chemical formula 6]
碱溶性树脂可以单独具有1种具有酸基的结构单元,也可以具有2种以上。Alkali-soluble resins may have one type of structural unit having an acid group alone, or may have two or more types.
在碱溶性树脂包含具有酸基的结构单元的情况下,从本发明中的效果更优异的观点考虑,具有酸基的结构单元的含量相对于碱溶性树脂的所有结构单元,优选为5质量%~50质量%,更优选为5质量%~40质量%,进一步优选为10质量%~30质量%。When the alkali-soluble resin contains a structural unit having an acid group, the content of the structural unit having an acid group is preferably 5% by mass relative to all the structural units of the alkali-soluble resin from the viewpoint of a more excellent effect in the present invention. -50% by mass, more preferably 5% by mass to 40% by mass, still more preferably 10% by mass to 30% by mass.
并且,从本发明中的效果更优异的观点考虑,碱溶性树脂中的具有酸基的结构单元的含量相对于碱溶性树脂的所有结构单元,优选为5摩尔%~70摩尔%,更优选为10摩尔%~50摩尔%,进一步优选为20摩尔%~40摩尔%。And, from the viewpoint of more excellent effects in the present invention, the content of the structural unit having an acid group in the alkali-soluble resin is preferably 5 mol % to 70 mol %, more preferably 10 mol% to 50 mol%, more preferably 20 mol% to 40 mol%.
此外,从本发明中的效果更优异的观点考虑,碱溶性树脂中的源自(甲基)丙烯酸的结构单元的含量相对于碱溶性树脂的所有结构单元,优选为5摩尔%~70摩尔%,更优选为10摩尔%~50摩尔%,进一步优选为20摩尔%~40摩尔%。In addition, from the viewpoint of more excellent effects in the present invention, the content of the structural unit derived from (meth)acrylic acid in the alkali-soluble resin is preferably 5 mol % to 70 mol % with respect to all the structural units of the alkali-soluble resin. , more preferably 10 mol % to 50 mol %, still more preferably 20 mol % to 40 mol %.
从本发明中的效果更优异的观点考虑,碱溶性树脂优选具有反应性基团,更优选包含具有反应性基团的结构单元。From the viewpoint of more excellent effects in the present invention, the alkali-soluble resin preferably has a reactive group, and more preferably contains a structural unit having a reactive group.
作为反应性基团,优选为自由基聚合性基团,更优选为烯属不饱和基团。并且,在碱溶性树脂具有烯属不饱和基团的情况下,碱溶性树脂优选在侧链包含具有烯属不饱和基团的结构单元。The reactive group is preferably a radical polymerizable group, more preferably an ethylenically unsaturated group. Furthermore, when the alkali-soluble resin has an ethylenically unsaturated group, the alkali-soluble resin preferably includes a structural unit having an ethylenically unsaturated group in the side chain.
在本说明书中,“主链”表示构成树脂的高分子化合物的分子中相对最长的连接链,“侧链”表示从主链分支的原子团。In this specification, "main chain" means the relatively longest linking chain in the molecule of the polymer compound constituting the resin, and "side chain" means an atomic group branched from the main chain.
作为烯属不饱和基团,更优选烯丙基或(甲基)丙烯酰氧基。As the ethylenically unsaturated group, an allyl group or a (meth)acryloyloxy group is more preferable.
作为具有反应性基团的结构单元的一例,可以举出下述所示的结构单元,但并不限定于这些。As an example of the structural unit which has a reactive group, the structural unit shown below is mentioned, However, It is not limited to these.
[化学式7][chemical formula 7]
碱溶性树脂可以单独具有1种具有反应性基团的结构单元,也可以具有2种以上。The alkali-soluble resin may have one type of structural unit having a reactive group alone, or may have two or more types.
在碱溶性树脂包含具有反应性基团的结构单元的情况下,从本发明中的效果更优异的观点考虑,具有反应性基团的结构单元的含量相对于碱溶性树脂的所有结构单元,优选为5质量%~70质量%,更优选为10质量%~50质量%,进一步优选为20质量%~40质量%。In the case where the alkali-soluble resin contains a structural unit having a reactive group, from the viewpoint of a more excellent effect in the present invention, the content of the structural unit having a reactive group is preferably It is 5 mass % - 70 mass %, More preferably, it is 10 mass % - 50 mass %, More preferably, it is 20 mass % - 40 mass %.
并且,从本发明的效果更优异的观点考虑,碱溶性树脂中的具有反应性基团的结构单元的含量相对于碱溶性树脂的所有结构单元,优选为5摩尔%~70摩尔%,更优选为10摩尔%~60摩尔%,进一步优选为20摩尔%~50摩尔%。In addition, from the viewpoint that the effect of the present invention is more excellent, the content of the structural unit having a reactive group in the alkali-soluble resin is preferably 5 mol % to 70 mol %, more preferably It is 10 mol% - 60 mol%, More preferably, it is 20 mol% - 50 mol%.
作为将反应性基团导入到碱溶性树脂中的方法,可以举出使环氧化合物、封端异氰酸酯化合物、异氰酸酯化合物、乙烯基砜化合物、醛化合物、羟甲基化合物及羧酸酐等化合物与羟基、羧基、伯氨基、仲氨基、乙酰乙酰基(acetoacetyl group)及磺基等官能团进行反应的方法。As a method for introducing reactive groups into alkali-soluble resins, compounds such as epoxy compounds, blocked isocyanate compounds, isocyanate compounds, vinyl sulfone compounds, aldehyde compounds, methylol compounds, and carboxylic anhydrides, etc. , carboxyl group, primary amino group, secondary amino group, acetoacetyl group (acetoacetyl group) and sulfo group and other functional groups to react.
作为将反应性基团导入到碱溶性树脂中的方法的优选例,可以举出通过聚合反应合成具有羧基的聚合物之后,通过高分子反应使(甲基)丙烯酸缩水甘油酯与所得到的树脂的羧基的一部分进行反应而将(甲基)丙烯酰氧基导入到聚合物中的方法。通过该方法,能够得到在侧链具有(甲基)丙烯酰氧基的碱溶性树脂。As a preferred example of the method for introducing reactive groups into alkali-soluble resins, after synthesizing a polymer having a carboxyl group by polymerization reaction, reacting glycidyl (meth)acrylate with the obtained resin by polymer reaction A method of introducing a (meth)acryloyloxy group into a polymer by reacting a part of the carboxyl group. By this method, the alkali-soluble resin which has a (meth)acryloyloxy group in a side chain can be obtained.
上述聚合反应优选在70℃~100℃的温度条件下进行,更优选在80℃~90℃的温度条件下进行。作为用于上述聚合反应的聚合引发剂,优选偶氮系引发剂,例如,更优选FUJIFILM Wako Pure Chemical Corporation制的V-601(商品名)或V-65(商品名)。上述高分子反应优选在80℃~110℃的温度条件下进行。在上述高分子反应中,优选使用铵盐等催化剂。The above-mentioned polymerization reaction is preferably carried out at a temperature of 70°C to 100°C, more preferably at a temperature of 80°C to 90°C. As the polymerization initiator used in the above-mentioned polymerization reaction, an azo-based initiator is preferable, for example, V-601 (trade name) or V-65 (trade name) manufactured by FUJIFILM Wako Pure Chemical Corporation is more preferable. The above polymer reaction is preferably carried out at a temperature of 80°C to 110°C. In the above polymer reaction, it is preferable to use a catalyst such as an ammonium salt.
作为碱溶性树脂,从本发明中的效果更优异的观点考虑,优选以下所示的树脂。另外,以下所示的各结构单元的含有比率(a~d)及重均分子量Mw等能够根据目的而适当变更。As the alkali-soluble resin, the resins shown below are preferable from the viewpoint that the effect in the present invention is more excellent. In addition, the content ratio (a-d) of each structural unit shown below, weight average molecular weight Mw, etc. can be changed suitably according to the objective.
[化学式8][chemical formula 8]
[化学式9][chemical formula 9]
并且,碱溶性树脂可以包含包括具有羧酸酐结构的结构单元的聚合物(以下,也称为“聚合物X”。)。In addition, the alkali-soluble resin may contain a polymer (hereinafter also referred to as "polymer X") including a structural unit having a carboxylic anhydride structure.
羧酸酐结构可以为链状羧酸酐结构及环状羧酸酐结构中的任一种,但优选为环状羧酸酐结构。The carboxylic anhydride structure may be either a chain carboxylic anhydride structure or a cyclic carboxylic anhydride structure, but is preferably a cyclic carboxylic anhydride structure.
作为环状羧酸酐结构的环,优选为5元环~7元环,更优选为5元环或6元环,进一步优选为5元环。The ring of the cyclic carboxylic acid anhydride structure is preferably a 5- to 7-membered ring, more preferably a 5-membered ring or a 6-membered ring, and even more preferably a 5-membered ring.
具有羧酸酐结构的结构单元优选为在主链中包含从下述式P-1所表示的化合物中去除2个氢原子而成的2价的基团的结构单元、或从下述式P-1所表示的化合物中去除1个氢原子而成的1价的基团与主链直接或经由2价的连结基团键合的结构单元。The structural unit having a carboxylic anhydride structure is preferably a structural unit comprising a divalent group formed by removing two hydrogen atoms from a compound represented by the following formula P-1 in the main chain, or a structural unit derived from the following formula P-1. In the compound represented by 1, a structural unit in which a monovalent group obtained by removing one hydrogen atom is bonded to the main chain directly or via a divalent linking group.
[化学式10][chemical formula 10]
式P-1中,RA1a表示取代基,n1a个的RA1a可以相同也可以不同,Z1a表示形成包含-C(=O)-O-C(=O)-的环的2价的基团,n1a表示0以上的整数。In formula P-1, R A1a represents a substituent, n 1a of R A1a may be the same or different, and Z 1a represents a divalent group forming a ring including -C(=O)-OC(=O)- , n 1a represents an integer of 0 or more.
作为RA1a所表示的取代基,例如,可以举出烷基。As a substituent represented by R A1a , an alkyl group is mentioned, for example.
作为Z1a,优选为碳原子数2~4的亚烷基,更优选为碳原子数2或3的亚烷基,进一步优选为碳原子数2的亚烷基。Z 1a is preferably an alkylene group having 2 to 4 carbon atoms, more preferably an alkylene group having 2 or 3 carbon atoms, and even more preferably an alkylene group having 2 carbon atoms.
n1a表示0以上的整数。在Z1a表示碳原子数2~4的亚烷基的情况下,n1a优选为0~4的整数,更优选为0~2的整数,进一步优选为0。n 1a represents an integer of 0 or more. When Z 1a represents an alkylene group having 2 to 4 carbon atoms, n 1a is preferably an integer of 0 to 4, more preferably an integer of 0 to 2, and still more preferably 0.
在n1a表示2以上的整数的情况下,存在多个的RA1a可以相同也可以不同。并且,存在多个的RA1a可以彼此键合而形成环,但优选不彼此键合而形成环。When n 1a represents an integer of 2 or greater, the plurality of R A1a may be the same or different. In addition, a plurality of R A1a may be bonded to each other to form a ring, but it is preferable not to bond to each other to form a ring.
作为具有羧酸酐结构的结构单元,优选为源自不饱和羧酸酐的结构单元,更优选为源自不饱和环式羧酸酐的结构单元,进一步优选为源自不饱和脂肪族环式羧酸酐的结构单元,尤其优选为源自马来酸酐或衣康酸酐的结构单元,最优选为源自马来酸酐的结构单元。The structural unit having a carboxylic anhydride structure is preferably a structural unit derived from an unsaturated carboxylic anhydride, more preferably a structural unit derived from an unsaturated cyclic carboxylic anhydride, and even more preferably a structural unit derived from an unsaturated aliphatic cyclic carboxylic anhydride. The structural unit is particularly preferably a structural unit derived from maleic anhydride or itaconic anhydride, most preferably a structural unit derived from maleic anhydride.
以下,举出具有羧酸酐结构的结构单元的具体例,但具有羧酸酐结构的结构单元并不限定于这些具体例。下述的结构单元中,Rx表示氢原子、甲基、CH2OH基或CF3基,Me表示甲基。Hereinafter, although the specific example of the structural unit which has a carboxylic anhydride structure is mentioned, the structural unit which has a carboxylic anhydride structure is not limited to these specific examples. In the following structural units, Rx represents a hydrogen atom, a methyl group, a CH 2 OH group or a CF 3 group, and Me represents a methyl group.
[化学式11][chemical formula 11]
[化学式12][chemical formula 12]
聚合物X中的具有羧酸酐结构的结构单元可以为单独1种,也可以为2种以上。The structural unit having a carboxylic anhydride structure in the polymer X may be a single type, or may be two or more types.
具有羧酸酐结构的结构单元的总含量相对于聚合物X的所有结构单元,优选为0摩尔%~60摩尔%,更优选为5摩尔%~40摩尔%,进一步优选为10摩尔%~35摩尔%。The total content of structural units having a carboxylic anhydride structure is preferably 0 mol% to 60 mol%, more preferably 5 mol% to 40 mol%, and still more preferably 10 mol% to 35 mol% with respect to all structural units of the polymer X %.
感光性树脂层可以仅包含1种聚合物X,也可以包含2种以上。The photosensitive resin layer may contain only 1 type of polymer X, and may contain 2 or more types.
在感光性树脂层包含聚合物X的情况下,从本发明中的效果更优异的观点考虑,聚合物X的含量相对于感光性树脂层的总质量,优选为0.1质量%~30质量%,更优选为0.2质量%~20质量%,进一步优选为0.5质量%~20质量%,进一步优选为1质量%~20质量%。When the photosensitive resin layer contains the polymer X, the content of the polymer X is preferably 0.1% by mass to 30% by mass relative to the total mass of the photosensitive resin layer, from the viewpoint of a more excellent effect in the present invention, More preferably, it is 0.2 mass % - 20 mass %, More preferably, it is 0.5 mass % - 20 mass %, More preferably, it is 1 mass % - 20 mass %.
从本发明中的效果更优异的观点考虑,碱溶性树脂的重均分子量(Mw)优选为5,000以上,更优选为10,000以上,进一步优选为10,000~50,000,尤其优选为20,000~30,000。The weight average molecular weight (Mw) of the alkali-soluble resin is preferably 5,000 or more, more preferably 10,000 or more, still more preferably 10,000 to 50,000, particularly preferably 20,000 to 30,000, from the viewpoint of more excellent effects in the present invention.
碱溶性树脂的酸值优选为10mgKOH/g~200mgKOH/g,更优选为60mgKOH/g~200mgKOH/g,进一步优选为60mgKOH/g~150mgKOH/g,尤其优选为60mgKOH/g~110mgKOH/g。The acid value of the alkali-soluble resin is preferably 10 mgKOH/g to 200 mgKOH/g, more preferably 60 mgKOH/g to 200 mgKOH/g, even more preferably 60 mgKOH/g to 150 mgKOH/g, and especially preferably 60 mgKOH/g to 110 mgKOH/g.
另外,碱溶性树脂的酸值是根据JIS K0070:1992中所记载的方法进行测定的值。In addition, the acid value of alkali-soluble resin is the value measured according to the method described in JISK0070:1992.
感光性树脂层可以仅包含1种碱溶性树脂,也可以包含2种以上。The photosensitive resin layer may contain only 1 type of alkali-soluble resin, and may contain 2 or more types.
从本发明中的效果更优异的观点考虑,碱溶性树脂的含量相对于感光性树脂层的总质量,优选为10质量%~9()质量%,更优选为20质量%~80质量%,进一步优选为30质量%~70质量%。From the viewpoint of more excellent effects in the present invention, the content of the alkali-soluble resin is preferably 10% by mass to 90% by mass, more preferably 20% by mass to 80% by mass, relative to the total mass of the photosensitive resin layer, More preferably, it is 30 mass % - 70 mass %.
<烯属不饱和化合物><Ethylenically unsaturated compound>
感光性树脂层包含烯属不饱和化合物。The photosensitive resin layer contains an ethylenically unsaturated compound.
作为烯属不饱和基团,优选(甲基)丙烯酰氧基。As the ethylenically unsaturated group, a (meth)acryloyloxy group is preferable.
另外,本说明书中的烯属不饱和化合物为上述碱溶性树脂以外的化合物,优选为分子量小于5,000。In addition, the ethylenically unsaturated compound in this specification is a compound other than the said alkali-soluble resin, Preferably it is a molecular weight less than 5,000.
并且,作为第二实施方式中所使用的烯属不饱和化合物的优选方式,可以举出上述第一实施方式中所使用的烯属不饱和化合物的优选方式。Furthermore, as a preferable aspect of the ethylenic unsaturated compound used in 2nd Embodiment, the preferable aspect of the ethylenic unsaturated compound used in 1st Embodiment mentioned above is mentioned.
作为烯属不饱和化合物的优选方式之一,可以举出下述式(M)所表示的化合物(也简称为“化合物M”。)。As one of the preferred embodiments of the ethylenically unsaturated compound, a compound represented by the following formula (M) (also simply referred to as "compound M") is exemplified.
Q2-R1-Q1 式(M)Q 2 -R 1 -Q 1 formula (M)
式(M)中,Q1及Q2分别独立地表示(甲基)丙烯酰氧基,R1表示具有链状结构的二价的连结基团。In the formula (M), Q 1 and Q 2 each independently represent a (meth)acryloyloxy group, and R 1 represents a divalent linking group having a chain structure.
关于式(M)中的Q1及Q2,从合成容易性的观点考虑,优选为相同基团。Q 1 and Q 2 in the formula (M) are preferably the same group from the viewpoint of easiness of synthesis.
并且,从反应性的观点考虑,式(M)中的Q1及Q2优选为丙烯酰氧基。In addition, Q 1 and Q 2 in the formula (M) are preferably acryloyloxy groups from the viewpoint of reactivity.
作为式(M)中的R1,从本发明中的效果更优异的观点考虑,优选为亚烷基、亚烷氧基亚烷基(-L1-O-L1-)或聚亚烷氧基亚烷基(-(L1-O)p-L1-),更优选为碳原子数2~20的烃基或聚亚烷氧基亚烷基,进一步优选为碳原子数4~20的亚烷基,尤其优选为碳原子数6~18的直链亚烷基。R 1 in the formula (M) is preferably an alkylene group, an alkyleneoxyalkylene group (-L 1 -OL 1 -) or a polyalkyleneoxy group from the viewpoint of more excellent effects in the present invention. An alkylene group (-(L 1 -O) p -L 1 -), more preferably a hydrocarbon group or a polyalkyleneoxyalkylene group having 2 to 20 carbon atoms, more preferably an alkylene group having 4 to 20 carbon atoms The alkyl group is particularly preferably a linear alkylene group having 6 to 18 carbon atoms.
上述烃基只要在至少一部分具有链状结构即可,作为除上述链状结构以外的部分,并没有特别限制,例如,可以为支链状、环状或碳原子数1~5的直链状亚烷基、亚芳基、醚键及它们的组合中的任一个,优选亚烷基或将2个以上的亚烷基和1个以上的亚芳基组合而成的基团,更优选亚烷基,进一步优选直链亚烷基。The above-mentioned hydrocarbon group is not particularly limited as long as at least a part thereof has a chain structure, and the part other than the above-mentioned chain structure is not particularly limited. Any one of an alkyl group, an arylene group, an ether bond, and combinations thereof, preferably an alkylene group or a combination of two or more alkylene groups and one or more arylene groups, more preferably an alkylene group group, more preferably a linear alkylene group.
另外,上述L1分别独立地表示亚烷基,优选亚乙基、亚丙基或亚丁基,更优选亚乙基或1,2-亚丙基。In addition, the above L 1 each independently represent an alkylene group, preferably an ethylene group, a propylene group or a butylene group, more preferably an ethylene group or a 1,2-propylene group.
p表示2以上的整数,优选为2~10的整数。p represents an integer of 2 or more, preferably an integer of 2-10.
并且,从本发明中的效果更优异的观点考虑,化合物M中的连结Q1与Q2之间的最短的连结链的原子数优选为3个~50个,更优选为4个~40个,进一步优选为6个~20个,尤其优选为8个~12个。In addition, from the viewpoint of more excellent effects in the present invention, the number of atoms in the shortest connecting chain connecting Q1 and Q2 in compound M is preferably 3 to 50, and more preferably 4 to 40. , more preferably 6 to 20, particularly preferably 8 to 12.
在本说明书中,“连结Q1与Q2之间的最短的连结链的原子数”是连结从与Q1连结的R1中的原子到与Q2连结的R1中的原子的最短的原子数。In this specification, "the number of atoms of the shortest link linking Q1 and Q2 " is the shortest link linking from the atom in R1 linking to Q1 to the atom in R1 linking Q2 atomic number.
作为化合物M的具体例,可以举出1,3-丁二醇二(甲基)丙烯酸酯、四亚甲基二醇二(甲基)丙烯酸酯、新戊二醇二(甲基)丙烯酸酯、1,6-己二醇二(甲基)丙烯酸酯、1,7-庚二醇二(甲基)丙烯酸酯、1,8-辛二醇二(甲基)丙烯酸酯、1,9-壬二醇二(甲基)丙烯酸酯、1,10-癸烷二醇二(甲基)丙烯酸酯、1,4-环己二醇二(甲基)丙烯酸酯、三环癸烷二甲醇二(甲基)丙烯酸酯、氢化双酚A的二(甲基)丙烯酸酯、氢化双酚F的二(甲基)丙烯酸酯、聚乙二醇二(甲基)丙烯酸酯、聚丙二醇二(甲基)丙烯酸酯、聚(乙二醇/丙二醇)二(甲基)丙烯酸酯及聚丁二醇二(甲基)丙烯酸酯。上述酯单体也能够用作混合物。Specific examples of compound M include 1,3-butanediol di(meth)acrylate, tetramethylene glycol di(meth)acrylate, neopentyl glycol di(meth)acrylate , 1,6-hexanediol di(meth)acrylate, 1,7-heptanediol di(meth)acrylate, 1,8-octanediol di(meth)acrylate, 1,9- Nonanediol di(meth)acrylate, 1,10-decanediol di(meth)acrylate, 1,4-cyclohexanediol di(meth)acrylate, tricyclodecane dimethanol dimethacrylate (meth)acrylate, di(meth)acrylate of hydrogenated bisphenol A, di(meth)acrylate of hydrogenated bisphenol F, polyethylene glycol di(meth)acrylate, polypropylene glycol di(meth)acrylate base) acrylate, poly(ethylene glycol/propylene glycol) di(meth)acrylate and polytetramethylene glycol di(meth)acrylate. The aforementioned ester monomers can also be used as mixtures.
在上述化合物之中,从本发明中的效果更优异的观点考虑,优选为选自1,6-己二醇二(甲基)丙烯酸酯、1,9-壬二醇二(甲基)丙烯酸酯、1,10-癸二醇二(甲基)丙烯酸酯及新戊二醇二(甲基)丙烯酸酯中的至少1种化合物,更优选为选自1,6-己二醇二(甲基)丙烯酸酯、1,9-壬二醇二(甲基)丙烯酸酯及1,10-癸二醇二(甲基)丙烯酸酯中的至少1种化合物,进一步优选为选自1,9-壬二醇二(甲基)丙烯酸酯及1,10-癸二醇二(甲基)丙烯酸酯中的至少1种化合物。Among the above-mentioned compounds, from the viewpoint of more excellent effects in the present invention, preferably selected from 1,6-hexanediol di(meth)acrylate, 1,9-nonanediol di(meth)acrylate At least one compound selected from esters, 1,10-decanediol di(meth)acrylate and neopentyl glycol di(meth)acrylate, more preferably selected from 1,6-hexanediol di(meth)acrylate base) acrylate, 1,9-nonanediol di(meth)acrylate and 1,10-decanediol di(meth)acrylate, more preferably selected from 1,9- At least one compound selected from nonanediol di(meth)acrylate and 1,10-decanediol di(meth)acrylate.
并且,作为烯属不饱和化合物的优选方式之一,可以举出2官能以上的烯属不饱和化合物。Moreover, as one of the preferable aspects of an ethylenic unsaturated compound, the ethylenic unsaturated compound more than bifunctional is mentioned.
在本说明书中,“2官能以上的烯属不饱和化合物”是指在一个分子中具有2个以上的烯属不饱和基团的化合物。In this specification, a "difunctional or higher ethylenically unsaturated compound" means a compound having two or more ethylenically unsaturated groups in one molecule.
作为烯属不饱和化合物中的烯属不饱和基团,优选(甲基)丙烯酰基。As the ethylenically unsaturated group in the ethylenically unsaturated compound, a (meth)acryloyl group is preferable.
作为烯属不饱和化合物,优选为(甲基)丙烯酸酯化合物。As an ethylenic unsaturated compound, a (meth)acrylate compound is preferable.
作为2官能的烯属不饱和化合物,并没有特别限制,能够从公知的化合物中适当选择。The bifunctional ethylenically unsaturated compound is not particularly limited, and can be appropriately selected from known compounds.
作为除上述化合物M以外的2官能的烯属不饱和化合物,可以举出三环癸烷二甲醇二(甲基)丙烯酸酯及三环癸烷二甲醇二(甲基)丙烯酸酯。Tricyclodecane dimethanol di(meth)acrylate and tricyclodecane dimethanol di(meth)acrylate are mentioned as a bifunctional ethylenically unsaturated compound other than the said compound M.
作为2官能的烯属不饱和化合物的市售品,可以举出三环癸烷二甲醇二丙烯酸酯(商品名:NK Ester A-DCP,Shin-Nakamura Chemical Co.,Ltd.制)、三环癸烷二甲醇二甲基丙烯酸酯(商品名:NK Ester DCP、Shin-Nakamura Chemical Co.,Ltd.制)、1,9-壬二醇二丙烯酸酯(商品名:NK Ester A-NOD-N,Shin-Nakamura Chemical Co.,Ltd.制)、1,6-己二醇二丙烯酸酯(商品名:NK Ester A-HD-N,Shin-Nakamura Chemical Co.,Ltd.制)。Commercially available difunctional ethylenically unsaturated compounds include tricyclodecane dimethanol diacrylate (trade name: NK Ester A-DCP, manufactured by Shin-Nakamura Chemical Co., Ltd.), tricyclodecane Decane dimethanol dimethacrylate (trade name: NK Ester DCP, manufactured by Shin-Nakamura Chemical Co., Ltd.), 1,9-nonanediol diacrylate (trade name: NK Ester A-NOD-N , manufactured by Shin-Nakamura Chemical Co., Ltd.), 1,6-hexanediol diacrylate (trade name: NK Ester A-HD-N, manufactured by Shin-Nakamura Chemical Co., Ltd.).
作为3官能以上的烯属不饱和化合物,并没有特别限制,能够从公知的化合物中适当选择。It does not specifically limit as a trifunctional or more ethylenically unsaturated compound, It can select suitably from well-known compounds.
作为3官能以上的烯属不饱和化合物,可以举出二季戊四醇(三/四/五/六)(甲基)丙烯酸酯、季戊四醇(三/四)(甲基)丙烯酸酯、三羟甲基丙烷三(甲基)丙烯酸酯、二三羟甲基丙烷四(甲基)丙烯酸酯、异氰脲酸(甲基)丙烯酸酯及甘油三(甲基)丙烯酸酯骨架的(甲基)丙烯酸酯化合物。Examples of ethylenically unsaturated compounds having trifunctional or higher functions include dipentaerythritol (tri/tetra/penta/hexa)(meth)acrylate, pentaerythritol (tri/tetra)(meth)acrylate, trimethylolpropane Tri(meth)acrylate, ditrimethylolpropane tetra(meth)acrylate, isocyanuric acid (meth)acrylate, and glycerol tri(meth)acrylate skeleton (meth)acrylate compound .
在此,“(三/四/五/六)(甲基)丙烯酸酯”是包含三(甲基)丙烯酸酯、四(甲基)丙烯酸酯、五(甲基)丙烯酸酯及六(甲基)丙烯酸酯的概念,“(三/四)(甲基)丙烯酸酯”是包含三(甲基)丙烯酸酯及四(甲基)丙烯酸酯的概念。Here, "(three/four/five/six) (meth)acrylates" include tri(meth)acrylates, tetra(meth)acrylates, penta(meth)acrylates and hexa(meth)acrylates. ) acrylate concept, "(three/tetra) (meth)acrylate" is a concept including tri(meth)acrylate and tetra(meth)acrylate.
作为烯属不饱和化合物,还可以举出(甲基)丙烯酸酯化合物的己内酯改性化合物(Nippon Kayaku Co.,Ltd.制KAYARAD(注册商标)DPCA-20,Shin-Nakamura Chemical Co.,Ltd.制A-9300-1CL等)、(甲基)丙烯酸酯化合物的环氧烷改性化合物(Nippon Kayaku Co.,Ltd.制KAYARAD(注册商标)RP-1040,Shin-Nakamura Chemical Co.,Ltd.制ATM-35E、A-9300、DAICEL-ALLNEX LTD.的EBECRYL(注册商标)135等)、乙氧基化甘油三丙烯酸酯(Shin-Nakamura Chemical Co.,Ltd.制NK Ester A-GLY-9E等)。Examples of ethylenically unsaturated compounds include caprolactone-modified compounds of (meth)acrylate compounds (KAYARAD (registered trademark) DPCA-20 manufactured by Nippon Kayaku Co., Ltd., Shin-Nakamura Chemical Co., Ltd., A-9300-1CL, etc.), alkylene oxide-modified compounds of (meth)acrylate compounds (KAYARAD (registered trademark) RP-1040 manufactured by Nippon Kayaku Co., Ltd., Shin-Nakamura Chemical Co., Ltd. ATM-35E, A-9300, EBECRYL (registered trademark) 135 of DAICEL-ALLNEX LTD., etc.), ethoxylated glycerin triacrylate (NK Ester A-GLY manufactured by Shin-Nakamura Chemical Co., Ltd. -9E etc.).
作为烯属不饱和化合物,还可以举出氨基甲酸酯(甲基)丙烯酸酯化合物。As an ethylenic unsaturated compound, a urethane (meth)acrylate compound is also mentioned.
作为氨基甲酸酯(甲基)丙烯酸酯,可以举出氨基甲酸酯二(甲基)丙烯酸酯,例如,可以举出环氧丙烷改性氨基甲酸酯二(甲基)丙烯酸酯以及环氧乙烷及环氧丙烷改性氨基甲酸酯二(甲基)丙烯酸酯。Urethane (meth)acrylates include urethane di(meth)acrylates, for example, propylene oxide-modified urethane di(meth)acrylates and cyclic Ethylene oxide and propylene oxide modified urethane di(meth)acrylate.
并且,作为氨基甲酸酯(甲基)丙烯酸酯,还可以举出3官能以上的氨基甲酸酯(甲基)丙烯酸酯。作为官能团数的下限,更优选6官能以上,进一步优选8官能以上。另外,作为官能团数的上限,优选20官能以下。作为3官能以上的氨基甲酸酯(甲基)丙烯酸酯,例如,可以举出8UX-015A(Taisei Fine Chemical Co.,Ltd.制)、UA-32P(Shin-Nakamura ChemicalCo.,Ltd.制)、U-15HA(Shin-Nakamura ChemicalCo.,Ltd.制)、UA-1100H(Shin-NakamuraChemical Co.,Ltd.制)、Kyoeisha Chemical Co.,Ltd.制造的AH-600(商品名)、以及UA-306H、UA-306T、UA-306I、UA-51OH及UX-5000(均为Nippon Kayaku Co.,Ltd.制)等。Furthermore, examples of the urethane (meth)acrylate include trifunctional or higher urethane (meth)acrylates. The lower limit of the number of functional groups is more preferably hexafunctional or more, and still more preferably octafunctional or more. In addition, the upper limit of the number of functional groups is preferably 20 functional groups or less. Urethane (meth)acrylates with more than trifunctionality include, for example, 8UX-015A (manufactured by Taisei Fine Chemical Co., Ltd.), UA-32P (manufactured by Shin-Nakamura Chemical Co., Ltd.) , U-15HA (manufactured by Shin-Nakamura Chemical Co., Ltd.), UA-1100H (manufactured by Shin-Nakamura Chemical Co., Ltd.), AH-600 (trade name) manufactured by Kyoeisha Chemical Co., Ltd., and UA -306H, UA-306T, UA-306I, UA-51OH, and UX-5000 (all manufactured by Nippon Kayaku Co., Ltd.), etc.
作为烯属不饱和化合物的优选方式之一,可以举出具有酸基的烯属不饱和化合物。As one of the preferable aspects of an ethylenic unsaturated compound, the ethylenic unsaturated compound which has an acidic group is mentioned.
作为酸基,可以举出磷酸基、磺基及羧基。Examples of the acid group include a phosphoric acid group, a sulfo group, and a carboxyl group.
在这些之中,作为酸基,优选羧基。Among these, as the acid group, a carboxyl group is preferable.
作为具有酸基的烯属不饱和化合物,可以举出具有酸基的3官能~4官能的烯属不饱和化合物〔在季戊四醇三及四丙烯酸酯(PETA)骨架中导入羧基的烯属不饱和化合物(酸值:80mgKOH/g~120mgKOH/g)〕、具有酸基的5官能~6官能的烯属不饱和化合物(在二季戊四醇五及六丙烯酸酯(DPHA)骨架中导入羧基的烯属不饱和化合物〔酸值:25mgKOH/g~70mgKOH/g)〕等。Examples of the ethylenically unsaturated compound having an acid group include a trifunctional to tetrafunctional ethylenically unsaturated compound having an acid group [the ethylenically unsaturated compound having a carboxyl group introduced into the skeleton of pentaerythritol tri- and tetraacrylate (PETA) (acid value: 80mgKOH/g~120mgKOH/g)], five- to six-functional ethylenically unsaturated compounds with acid groups (ethylenically unsaturated compounds with carboxyl groups introduced into dipentaerythritol penta- and hexaacrylate (DPHA) Compound [acid value: 25mgKOH/g~70mgKOH/g)], etc.
这些具有酸基的3官能以上的烯属不饱和化合物根据需要可以与具有酸基的2官能的烯属不饱和化合物并用。These trifunctional or more functional ethylenically unsaturated compounds having an acid group can be used in combination with a bifunctional ethylenically unsaturated compound having an acid group as needed.
作为具有酸基的烯属不饱和化合物,优选选自具有羧基的2官能以上的烯属不饱和化合物及其羧酸酐中的至少1种。As the ethylenically unsaturated compound having an acid group, at least one selected from difunctional or higher ethylenically unsaturated compounds having a carboxyl group and their carboxylic acid anhydrides are preferable.
若具有酸基的烯属不饱和化合物为选自具有羧基的2官能以上的烯属不饱和化合物及其羧酸酐中的至少1种,则显影性及膜强度进一步提高。When the ethylenically unsaturated compound which has an acidic group is at least 1 sort(s) chosen from the ethylenically unsaturated compound which has a carboxyl group and more than a function, and its carboxylic acid anhydride, developability and film strength will improve further.
关于具有羧基的2官能以上的烯属不饱和化合物,并没有特别限制,能够从公知的化合物中适当选择。There are no particular limitations on the difunctional or higher ethylenically unsaturated compound having a carboxyl group, and it can be appropriately selected from known compounds.
作为具有羧基的2官能以上的烯属不饱和化合物,可以举出ARONIX(注册商标)TO-2349(TOAGOSEI CO.,LTD.制)、ARONIX(注册商标)M-520(TOAGOSEI CO.,LTD.制)、ARONIX(注册商标)M-510(TOAGOSEI CO.,LTD.制)。Examples of difunctional or higher ethylenically unsaturated compounds having a carboxyl group include ARONIX (registered trademark) TO-2349 (manufactured by TOAGOSEI CO., LTD.), ARONIX (registered trademark) M-520 (TOAGOSEI CO., LTD. Manufactured by ARONIX (registered trademark) M-510 (manufactured by TOAGOSEI CO., LTD.).
作为具有酸基的烯属不饱和化合物,优选日本特开2004-239942号公报的0025~0030段中所记载的具有酸基的聚合性化合物,该公报中所记载的内容被编入本说明书中。As the ethylenically unsaturated compound having an acid group, polymerizable compounds having an acid group described in paragraphs 0025 to 0030 of JP-A-2004-239942 are preferred, and the contents described in this publication are incorporated in this specification. .
作为烯属不饱和化合物,例如,还可以举出使α,β-不饱和羧酸与多元醇进行反应而得到的化合物、使α,β-不饱和羧酸与含有缩水甘油基的化合物进行反应而得到的化合物、具有氨基甲酸酯键的(甲基)丙烯酸酯化合物等氨基甲酸酯单体、γ-氯-β-羟基丙基-β’-(甲基)丙烯酰氧基乙基-邻苯二甲酸酯、β-羟基乙基-β’-(甲基)丙烯酰氧基乙基-邻苯二甲酸酯及β-羟基丙基-β’-(甲基)丙烯酰氧基乙基-邻苯二甲酸酯等邻苯二甲酸系化合物以及(甲基)丙烯酸烷基酯。Examples of ethylenically unsaturated compounds include compounds obtained by reacting an α,β-unsaturated carboxylic acid with a polyhydric alcohol, and compounds obtained by reacting an α,β-unsaturated carboxylic acid with a glycidyl group-containing compound. The resulting compound, a urethane monomer such as a (meth)acrylate compound having a urethane bond, γ-chloro-β-hydroxypropyl-β'-(meth)acryloyloxyethyl - Phthalate, β-Hydroxyethyl-β'-(meth)acryloyloxyethyl-phthalate and β-Hydroxypropyl-β'-(meth)acryloyl Phthalate-based compounds such as oxyethyl-phthalate and alkyl (meth)acrylates.
这些可以单独使用或者组合使用2种以上。These can be used individually or in combination of 2 or more types.
作为使α,β-不饱和羧酸与多元醇进行反应而得到的化合物,例如,可以举出2,2-双(4-((甲基)丙烯酰氧基聚乙氧基)苯基)丙烷、2,2-双(4-((甲基)丙烯酰氧基聚丙氧基)苯基)丙烷及2,2-双(4-((甲基)丙烯酰氧基聚乙氧基聚丙氧基)苯基)丙烷等双酚A系(甲基)丙烯酸酯化合物、环氧乙烷基的数量为2~14的聚乙二醇二(甲基)丙烯酸酯、环氧丙烷基的数量为2~14的聚丙二醇二(甲基)丙烯酸酯、环氧乙烷基的数量为2~14且环氧丙烷基的数量为2~14的聚乙烯聚丙二醇二(甲基)丙烯酸酯、三羟甲基丙烷二(甲基)丙烯酸酯、三羟甲基丙烷三(甲基)丙烯酸酯、三羟甲基丙烷乙氧基三(甲基)丙烯酸酯、三羟甲基丙烷二乙氧基三(甲基)丙烯酸酯、三羟甲基丙烷三乙氧基三(甲基)丙烯酸酯、三羟甲基丙烷四乙氧基三(甲基)丙烯酸酯、三羟甲基丙烷五乙氧基三(甲基)丙烯酸酯、二(三羟甲基丙烷)四丙烯酸酯、四羟甲基甲烷三(甲基)丙烯酸酯、四羟甲基甲烷四(甲基)丙烯酸酯、二季戊四醇四(甲基)丙烯酸酯、二季戊四醇五(甲基)丙烯酸酯、以及二季戊四醇六(甲基)丙烯酸酯。Examples of compounds obtained by reacting an α,β-unsaturated carboxylic acid with a polyhydric alcohol include 2,2-bis(4-((meth)acryloyloxypolyethoxy)phenyl) Propane, 2,2-bis(4-((meth)acryloxypolypropoxy)phenyl)propane and 2,2-bis(4-((meth)acryloxypolyethoxypolypropylene) Bisphenol A-based (meth)acrylate compounds such as oxy)phenyl)propane, polyethylene glycol di(meth)acrylate with 2 to 14 oxirane groups, and the number of propylene oxide groups Polypropylene glycol di(meth)acrylate with 2 to 14, polyethylene polypropylene glycol di(meth)acrylate with 2 to 14 ethylene oxide groups and 2 to 14 propylene oxide groups, Trimethylolpropane Di(meth)acrylate, Trimethylolpropane Tri(meth)acrylate, Trimethylolpropane Ethoxylate Tri(meth)acrylate, Trimethylolpropane Diethoxylate trimethylolpropane triethoxytri(meth)acrylate, trimethylolpropane tetraethoxytri(meth)acrylate, trimethylolpropane pentaethyl Oxytri(meth)acrylate, Di(trimethylolpropane)tetraacrylate, Tetramethylolmethane tri(meth)acrylate, Tetramethylolmethane tetra(meth)acrylate, Dipentaerythritol Tetra(meth)acrylate, dipentaerythritol penta(meth)acrylate, and dipentaerythritol hexa(meth)acrylate.
其中,优选具有四羟甲基甲烷结构或三羟甲基丙烷结构的烯属不饱和化合物,更优选四羟甲基甲烷三(甲基)丙烯酸酯、四羟甲基甲烷四(甲基)丙烯酸酯、三羟甲基丙烷三(甲基)丙烯酸酯或二(三羟甲基丙烷)四丙烯酸酯。Among them, preferred are ethylenically unsaturated compounds having a tetramethylolmethane structure or a trimethylolpropane structure, more preferably tetramethylolmethane tri(meth)acrylate, tetramethylolmethane tetra(meth)acrylic acid ester, trimethylolpropane tri(meth)acrylate or di(trimethylolpropane)tetraacrylate.
作为烯属不饱和化合物,还可以举出烯属不饱和化合物的己内酯改性化合物(例如,Nippon Kayaku Co.,Ltd.制KAYARAD(注册商标)DPCA-20、Shin-Nakamura ChemicalCo.,Ltd.制A-9300-1CL等)、烯属不饱和化合物的环氧烷改性化合物(例如,Nippon KayakuCo.,Ltd.制KAYARAD RP-1040、Shin-Nakamura Chemical Co.,Ltd.制ATM-35E、A-9300、DAICEL-ALLNEX LTD.制EBECRYL(注册商标)135等)、乙氧基化甘油三丙烯酸酯(Shin-Nakamura Chemical Co.,Ltd.制A-GLY-9E等)等。As the ethylenically unsaturated compound, caprolactone-modified compounds of the ethylenically unsaturated compound (for example, Nippon Kayaku Co., Ltd. KAYARAD (registered trademark) DPCA-20, Shin-Nakamura Chemical Co., Ltd. .A-9300-1CL, etc.), alkylene oxide-modified compounds of ethylenically unsaturated compounds (for example, KAYARAD RP-1040 manufactured by Nippon Kayaku Co., Ltd., ATM-35E manufactured by Shin-Nakamura Chemical Co., Ltd. , A-9300, EBECRYL (registered trademark) 135, etc. manufactured by DAICEL-ALLNEX LTD.), ethoxylated glycerin triacrylate (A-GLY-9E, etc. manufactured by Shin-Nakamura Chemical Co., Ltd.) and the like.
作为烯属不饱和化合物,从转印后的感光性树脂层的显影性优异的观点考虑,其中,还优选包含酯键的烯属不饱和化合物。Among them, ethylenic unsaturated compounds containing an ester bond are also preferable from the viewpoint of excellent developability of the photosensitive resin layer after transfer as the ethylenic unsaturated compound.
作为包含酯键的烯属不饱和化合物,只要在分子内包含酯键,则没有特别限制,但从本发明中的效果优异的观点考虑,优选具有四羟甲基甲烷结构或三羟甲基丙烷结构的烯属不饱和化合物,更优选四羟甲基甲烷三(甲基)丙烯酸酯、四羟甲基甲烷四(甲基)丙烯酸酯、三羟甲基丙烷三(甲基)丙烯酸酯或二(三羟甲基丙烷)四丙烯酸酯。The ethylenically unsaturated compound containing an ester bond is not particularly limited as long as it contains an ester bond in the molecule, but it preferably has a tetramethylolmethane structure or trimethylolpropane from the viewpoint of excellent effects in the present invention. Structure ethylenically unsaturated compounds, more preferably tetramethylolmethane tri(meth)acrylate, tetramethylolmethane tetra(meth)acrylate, trimethylolpropane tri(meth)acrylate or di (Trimethylolpropane) tetraacrylate.
从赋予可靠性的观点考虑,作为烯属不饱和化合物,优选包含具有碳原子数6~20的脂肪族基团的烯属不饱和化合物和上述具有四羟甲基甲烷结构或三羟甲基丙烷结构的烯属不饱和化合物。From the viewpoint of imparting reliability, the ethylenically unsaturated compound preferably contains an ethylenically unsaturated compound having an aliphatic group having 6 to 20 carbon atoms and the aforementioned tetramethylolmethane structure or trimethylolpropane structure of ethylenically unsaturated compounds.
作为具有碳原子数6以上的脂肪族结构的烯属不饱和化合物,可以举出1,9-壬二醇二(甲基)丙烯酸酯、1,10-癸二醇二(甲基)丙烯酸酯及三环癸烷二甲醇二(甲基)丙烯酸酯。Examples of the ethylenically unsaturated compound having an aliphatic structure having 6 or more carbon atoms include 1,9-nonanediol di(meth)acrylate and 1,10-decanediol di(meth)acrylate. and tricyclodecane dimethanol di(meth)acrylate.
作为烯属不饱和化合物的优选方式之一,可以举出具有脂肪族烃环结构的烯属不饱和化合物(优选2官能烯属不饱和化合物)。As one of the preferable aspects of an ethylenically unsaturated compound, the ethylenically unsaturated compound (preferably a bifunctional ethylenically unsaturated compound) which has an aliphatic hydrocarbon ring structure is mentioned.
作为上述烯属不饱和化合物,优选为具有2环以上的脂肪族烃环稠合的环结构(优选为选自三环癸烷结构及三环癸烯结构中的结构)的烯属不饱和化合物,更优选为具有2环以上的脂肪族烃环稠合的环结构的2官能烯属不饱和化合物,进一步优选为三环癸烷二甲醇二(甲基)丙烯酸酯。The above-mentioned ethylenically unsaturated compound is preferably an ethylenically unsaturated compound having a ring structure (preferably a structure selected from a tricyclodecane structure and a tricyclodecene structure) in which two or more rings are condensed with aliphatic hydrocarbon rings. , more preferably a bifunctional ethylenically unsaturated compound having a ring structure in which two or more aliphatic hydrocarbon rings are condensed, and even more preferably tricyclodecane dimethanol di(meth)acrylate.
作为上述脂肪族烃环结构,从本发明中的效果更优异的观点考虑,优选为环戊烷结构、环己烷结构、三环癸烷结构、三环癸烯结构、降莰烷结构或异硼烷结构。The aliphatic hydrocarbon ring structure is preferably a cyclopentane structure, a cyclohexane structure, a tricyclodecane structure, a tricyclodecene structure, a norbornane structure, or an iso Borane structure.
烯属不饱和化合物的分子量优选为200~3,000,更优选为250~2,600,进一步优选为280~2,200,尤其优选为300~2,200。The molecular weight of the ethylenically unsaturated compound is preferably 200 to 3,000, more preferably 250 to 2,600, still more preferably 280 to 2,200, particularly preferably 300 to 2,200.
感光性树脂层中所包含的烯属不饱和化合物中分子量300以下的烯属不饱和化合物的含量的比例相对于感光性树脂层中所包含的所有烯属不饱和化合物的含量,优选为30质量%以下,更优选为25质量%以下,进一步优选为20质量%以下。The ratio of the content of ethylenically unsaturated compounds with a molecular weight of 300 or less among the ethylenically unsaturated compounds contained in the photosensitive resin layer is preferably 30% by mass relative to the content of all ethylenically unsaturated compounds contained in the photosensitive resin layer % or less, more preferably 25 mass % or less, even more preferably 20 mass % or less.
作为感光性树脂层的优选方式之一,感光性树脂层优选包含2官能以上的烯属不饱和化合物,更优选包含3官能以上的烯属不饱和化合物,进一步优选包含3官能或4官能的烯属不饱和化合物。As one of the preferred forms of the photosensitive resin layer, the photosensitive resin layer preferably contains a difunctional or higher ethylenically unsaturated compound, more preferably a trifunctional or higher ethylenically unsaturated compound, and further preferably a trifunctional or tetrafunctional ethylenic unsaturated compound. It is an unsaturated compound.
并且,作为感光性树脂层的优选方式之一,感光性树脂层优选包含具有脂肪族烃环结构的2官能烯属不饱和化合物及包括具有脂肪族烃环的结构单元的碱溶性树脂。Furthermore, as one of the preferred embodiments of the photosensitive resin layer, the photosensitive resin layer preferably contains a bifunctional ethylenically unsaturated compound having an aliphatic hydrocarbon ring structure and an alkali-soluble resin including a structural unit having an aliphatic hydrocarbon ring.
并且,作为感光性树脂层的优选方式之一,感光性树脂层优选包含式(M)所表示的化合物及具有酸基的烯属不饱和化合物,更优选包含1,9-壬二醇二丙烯酸酯、三环癸烷二甲醇二丙烯酸酯及具有羧酸基的多官能烯属不饱和化合物,进一步优选包含1,9-壬二醇二丙烯酸酯、三环癸烷二甲醇二丙烯酸酯及二季戊四醇五丙烯酸酯的琥珀酸改性体。And, as one of the preferred forms of the photosensitive resin layer, the photosensitive resin layer preferably contains the compound represented by formula (M) and an ethylenically unsaturated compound having an acid group, and more preferably contains 1,9-nonanediol diacrylic acid ester, tricyclodecane dimethanol diacrylate and polyfunctional ethylenically unsaturated compounds with carboxylic acid groups, further preferably including 1,9-nonanediol diacrylate, tricyclodecane dimethanol diacrylate and dimethanol diacrylate A succinic acid modified form of pentaerythritol pentaacrylate.
并且,作为感光性树脂层的优选方式之一,感光性树脂层优选包含式(M)所表示的化合物、具有酸基的烯属不饱和化合物及后述的热交联性化合物,更优选包含式(M)所表示的化合物、具有酸基的烯属不饱和化合物及后述的封端异氰酸酯化合物。And, as one of the preferred forms of the photosensitive resin layer, the photosensitive resin layer preferably contains a compound represented by formula (M), an ethylenically unsaturated compound having an acid group, and a heat-crosslinkable compound described later, more preferably A compound represented by formula (M), an ethylenically unsaturated compound having an acid group, and a blocked isocyanate compound described later.
并且,作为感光性树脂层的优选方式之一,感光性树脂层优选包含2官能的烯属不饱和化合物(优选为2官能的(甲基)丙烯酸酯化合物)、3官能以上的烯属不饱和化合物(优选为3官能以上的(甲基)丙烯酸酯化合物)。And, as one of the preferred forms of the photosensitive resin layer, the photosensitive resin layer preferably contains a bifunctional ethylenically unsaturated compound (preferably a bifunctional (meth)acrylate compound), a trifunctional or higher ethylenically unsaturated compound, compound (preferably a trifunctional or higher (meth)acrylate compound).
并且,作为感光性树脂层的优选方式之一,从防锈性的观点考虑,感光性树脂层优选包含化合物M及具有脂肪族烃环结构的2官能烯属不饱和化合物。Furthermore, as one of the preferred aspects of the photosensitive resin layer, it is preferable that the photosensitive resin layer contains the compound M and a bifunctional ethylenically unsaturated compound having an aliphatic hydrocarbon ring structure from the viewpoint of rust resistance.
并且,作为感光性树脂层的优选方式之一,从基板密合性、显影残渣抑制性及防锈性的观点考虑,感光性树脂层优选包含化合物M及具有酸基的烯属不饱和化合物,更优选包含化合物M、具有脂肪族烃环结构的2官能烯属不饱和化合物及具有酸基的烯属不饱和化合物,进一步优选包含化合物M、具有脂肪族烃环结构的2官能烯属不饱和化合物、3官能以上的烯属不饱和化合物及具有酸基的烯属不饱和化合物,尤其优选包含化合物M、具有脂肪族烃环结构的2官能烯属不饱和化合物、3官能以上的烯属不饱和化合物、具有酸基的烯属不饱和化合物及氨基甲酸酯(甲基)丙烯酸酯化合物。In addition, as one of the preferred forms of the photosensitive resin layer, from the viewpoint of substrate adhesion, development residue suppression and rust prevention, the photosensitive resin layer preferably contains compound M and an ethylenically unsaturated compound having an acidic group, More preferably, it contains compound M, a bifunctional ethylenically unsaturated compound having an aliphatic hydrocarbon ring structure, and an ethylenically unsaturated compound having an acidic group, and further preferably contains compound M, a bifunctional ethylenically unsaturated compound having an aliphatic hydrocarbon ring structure. Compounds, trifunctional or higher ethylenically unsaturated compounds and ethylenically unsaturated compounds with acid groups, particularly preferably compounds including compound M, bifunctional ethylenically unsaturated compounds with aliphatic hydrocarbon ring structures, trifunctional or higher ethylenically unsaturated compounds Saturated compounds, ethylenically unsaturated compounds having acid groups, and urethane (meth)acrylate compounds.
并且,作为感光性树脂层的优选方式之一,从基板密合性、显影残渣抑制性及防锈性的观点考虑,感光性树脂层优选包含1,9-壬二醇二丙烯酸酯及具有羧酸基的多官能烯属不饱和化合物,更优选包含1,9-壬二醇二丙烯酸酯、三环癸烷二甲醇二丙烯酸酯及具有羧酸基的多官能烯属不饱和化合物,进一步优选包含1,9-壬二醇二丙烯酸酯、三环癸烷二甲醇二丙烯酸酯、二季戊四醇六丙烯酸酯及具有羧酸基的烯属不饱和化合物,尤其优选包含1,9-壬二醇二丙烯酸酯、三环癸烷二甲醇二丙烯酸酯、具有羧酸基的烯属不饱和化合物及氨基甲酸酯丙烯酸酯化合物。In addition, as one of the preferred forms of the photosensitive resin layer, the photosensitive resin layer preferably contains 1,9-nonanediol diacrylate and carboxylated Polyfunctional ethylenically unsaturated compounds with acid groups, more preferably 1,9-nonanediol diacrylate, tricyclodecane dimethanol diacrylate and polyfunctional ethylenically unsaturated compounds with carboxylic acid groups, more preferably Containing 1,9-nonanediol diacrylate, tricyclodecane dimethanol diacrylate, dipentaerythritol hexaacrylate and ethylenically unsaturated compounds with carboxylic acid groups, especially preferably containing 1,9-nonanediol diacrylate Acrylates, tricyclodecanedimethanol diacrylate, ethylenically unsaturated compounds having carboxylic acid groups, and urethane acrylate compounds.
感光性树脂层可以包含单官能烯属不饱和化合物作为烯属不饱和化合物。The photosensitive resin layer may contain a monofunctional ethylenically unsaturated compound as the ethylenically unsaturated compound.
上述烯属不饱和化合物中的2官能以上的烯属不饱和化合物的含量相对于感光性树脂层中所包含的所有烯属不饱和化合物的总含量,优选为60质量%~100质量%,更优选为80质量%~100质量%,进一步优选为90质量%~100质量%。The content of the difunctional or higher ethylenically unsaturated compound among the above-mentioned ethylenically unsaturated compounds is preferably 60 mass % to 100 mass % with respect to the total content of all the ethylenically unsaturated compounds contained in the photosensitive resin layer, more preferably Preferably it is 80 mass % - 100 mass %, More preferably, it is 90 mass % - 100 mass %.
烯属不饱和化合物可以单独使用1种,也可以并用2种以上。The ethylenic unsaturated compound may be used individually by 1 type, and may use 2 or more types together.
感光性树脂层中的烯属不饱和化合物的含量相对于感光性树脂层的总质量,优选为1质量%~70质量%,更优选为5质量%~70质量%,进一步优选为5质量%~60质量%,尤其优选为5质量%~50质量%。The content of the ethylenically unsaturated compound in the photosensitive resin layer is preferably 1% by mass to 70% by mass, more preferably 5% by mass to 70% by mass, and still more preferably 5% by mass, based on the total mass of the photosensitive resin layer ~60% by mass, especially preferably 5% to 50% by mass.
<光聚合引发剂><Photopolymerization Initiator>
感光性树脂层包含光聚合引发剂。The photosensitive resin layer contains a photopolymerization initiator.
作为第二实施方式中所使用的光聚合引发剂的优选方式,可以举出上述的第一实施方式中所使用的光聚合引发剂的优选方式。As a preferable aspect of the photoinitiator used in 2nd Embodiment, the preferable aspect of the photoinitiator used in 1st Embodiment mentioned above is mentioned.
光聚合引发剂可以单独使用1种,也可以并用2种以上。A photopolymerization initiator may be used individually by 1 type, and may use 2 or more types together.
光聚合引发剂的含量相对于感光性树脂层的总质量,优选为0.1质量%以上,更优选为0.5质量%以上,进一步优选为1.0质量%以上。并且,作为其上限值,相对于感光性树脂层的总质量优选为10质量%以下,更优选为5质量%以下。The content of the photopolymerization initiator is preferably at least 0.1% by mass, more preferably at least 0.5% by mass, and still more preferably at least 1.0% by mass, based on the total mass of the photosensitive resin layer. And as the upper limit, it is preferable that it is 10 mass % or less with respect to the total mass of a photosensitive resin layer, and it is more preferable that it is 5 mass % or less.
<杂环化合物><Heterocyclic compound>
感光性树脂层可以包含杂环化合物。The photosensitive resin layer may contain a heterocyclic compound.
杂环化合物所具有的杂环可以为单环及多环中的任一杂环。The heterocyclic ring possessed by the heterocyclic compound may be any of monocyclic and polycyclic heterocyclic rings.
作为杂环化合物所具有的杂原子,可以举出氮原子、氧原子及硫原子。杂环化合物优选具有选自氮原子、氧原子及硫原子中的至少1种原子,更优选具有氮原子。Examples of the hetero atom contained in the heterocyclic compound include a nitrogen atom, an oxygen atom, and a sulfur atom. The heterocyclic compound preferably has at least one atom selected from a nitrogen atom, an oxygen atom, and a sulfur atom, and more preferably has a nitrogen atom.
作为杂环化合物,例如,可以举出三唑化合物、苯并三唑化合物、四唑化合物、噻二唑化合物、三嗪化合物、罗丹宁化合物、噻唑化合物、苯并噻唑化合物、苯并咪唑化合物、苯并噁唑化合物及嘧啶化合物。Examples of heterocyclic compounds include triazole compounds, benzotriazole compounds, tetrazole compounds, thiadiazole compounds, triazine compounds, rhodanine compounds, thiazole compounds, benzothiazole compounds, benzimidazole compounds, Benzoxazole compounds and pyrimidine compounds.
在上述之中,作为杂环化合物,优选选自三唑化合物、苯并三唑化合物、四唑化合物、噻二唑化合物、三嗪化合物、罗丹宁化合物、噻唑化合物、苯并咪唑化合物及苯并噁唑化合物中的至少1种化合物,更优选选自三唑化合物、苯并三唑化合物、四唑化合物、噻二唑化合物、噻唑化合物、苯并噻唑化合物、苯并咪唑化合物及苯并噁唑化合物中的至少1种化合物。Among the above, the heterocyclic compound is preferably selected from triazole compounds, benzotriazole compounds, tetrazole compounds, thiadiazole compounds, triazine compounds, rhodanine compounds, thiazole compounds, benzimidazole compounds, and benzo At least one compound among oxazole compounds, more preferably selected from triazole compounds, benzotriazole compounds, tetrazole compounds, thiadiazole compounds, thiazole compounds, benzothiazole compounds, benzimidazole compounds, and benzoxazole compounds at least 1 of the compounds.
以下示出杂环化合物的优选具体例。作为三唑化合物及苯并三唑化合物,能够例示出以下化合物。Preferred specific examples of heterocyclic compounds are shown below. Examples of the triazole compound and the benzotriazole compound include the following compounds.
[化学式13][chemical formula 13]
[化学式14][chemical formula 14]
作为四唑化合物,能够例示出以下化合物。As the tetrazole compound, the following compounds can be exemplified.
[化学式15][chemical formula 15]
[化学式16][chemical formula 16]
作为噻二唑化合物,能够例示出以下化合物。As the thiadiazole compound, the following compounds can be illustrated.
[化学式17][chemical formula 17]
作为三嗪化合物,能够例示出以下化合物。As the triazine compound, the following compounds can be exemplified.
[化学式18][chemical formula 18]
作为罗丹宁化合物,能够例示出以下化合物。As the rhodanine compound, the following compounds can be exemplified.
[化学式19][chemical formula 19]
作为噻唑化合物,能够例示出以下化合物。As the thiazole compound, the following compounds can be exemplified.
[化学式20][chemical formula 20]
作为苯并噻唑化合物,能够例示出以下化合物。As the benzothiazole compound, the following compounds can be exemplified.
[化学式21][chemical formula 21]
作为苯并咪唑化合物,能够例示出以下化合物。As the benzimidazole compound, the following compounds can be exemplified.
[化学式22][chemical formula 22]
[化学式23][chemical formula 23]
作为苯并噁唑化合物,能够例示出以下化合物。As the benzoxazole compound, the following compounds can be exemplified.
[化学式24][chemical formula 24]
杂环化合物可以单独使用1种,也可以并用2种以上。The heterocyclic compound may be used alone or in combination of two or more.
在感光性树脂层包含杂环化合物的情况下,杂环化合物的含量相对于感光性树脂层的总质量,优选为0.01质量%~20.0质量%,更优选为0.10质量%~10.0质量%,进一步优选为0.30质量%~8.0质量%,尤其优选为0.50质量%~5.0质量%。When the photosensitive resin layer contains a heterocyclic compound, the content of the heterocyclic compound is preferably 0.01% by mass to 20.0% by mass, more preferably 0.10% by mass to 10.0% by mass, and furthermore, relative to the total mass of the photosensitive resin layer. Preferably it is 0.30 mass % - 8.0 mass %, Especially preferably, it is 0.50 mass % - 5.0 mass %.
<脂肪族硫醇化合物><Aliphatic Thiol Compound>
感光性树脂层可以包含脂肪族硫醇化合物。The photosensitive resin layer may contain an aliphatic thiol compound.
通过感光性树脂层包含脂肪族硫醇化合物,在脂肪族硫醇化合物与烯属不饱和化合物之间进行烯-硫醇反应,由此所形成的膜的固化收缩得到抑制,应力被松弛。When the photosensitive resin layer contains the aliphatic thiol compound, ene-thiol reaction proceeds between the aliphatic thiol compound and the ethylenically unsaturated compound, thereby suppressing cure shrinkage of the formed film and relaxing stress.
作为脂肪族硫醇化合物,优选单官能的脂肪族硫醇化合物或多官能的脂肪族硫醇化合物(即,2官能以上的脂肪族硫醇化合物)。As the aliphatic thiol compound, a monofunctional aliphatic thiol compound or a polyfunctional aliphatic thiol compound (that is, a difunctional or more functional aliphatic thiol compound) is preferable.
在上述之中,作为脂肪族硫醇化合物,从所形成的图案的密合性(尤其是曝光后的密合性)的观点考虑,更优选多官能的脂肪族硫醇化合物。Among the above, the aliphatic thiol compound is more preferably a polyfunctional aliphatic thiol compound from the viewpoint of the adhesiveness of the formed pattern (especially the adhesiveness after exposure).
在本说明书中,“多官能的脂肪族硫醇化合物”是指在分子内具有2个以上的硫醇基(也称为“巯基”。)的脂肪族化合物。In this specification, a "polyfunctional aliphatic thiol compound" means the aliphatic compound which has 2 or more thiol groups (it is also called a "mercapto group") in a molecule|numerator.
作为多官能的脂肪族硫醇化合物,优选分子量为100以上的低分子化合物。具体而言,多官能的脂肪族硫醇化合物的分子量更优选为100~1,500,进一步优选为150~1,000。As the polyfunctional aliphatic thiol compound, a low-molecular compound having a molecular weight of 100 or more is preferable. Specifically, the molecular weight of the polyfunctional aliphatic thiol compound is more preferably 100 to 1,500, and still more preferably 150 to 1,000.
作为多官能的脂肪族硫醇化合物的官能团数,例如从所形成的图案的密合性的观点考虑,优选为2官能~10官能,更优选为2官能~8官能,进一步优选为2官能~6官能。As the number of functional groups of the polyfunctional aliphatic thiol compound, for example, from the viewpoint of the adhesiveness of the formed pattern, it is preferably bifunctional to decafunctional, more preferably bifunctional to octafunctional, and even more preferably bifunctional to octafunctional. 6 functions.
作为多官能的脂肪族硫醇化合物,例如,可以举出三羟甲基丙烷三(3-巯基丁酸酯)、1,4-双(3-巯基丁酰氧基)丁烷、季戊四醇四(3-巯基丁酸酯)、1,3,5-三(3-巯基丁酰氧基乙基)-1,3,5-三嗪-2,4,6(1H,3H,5H)-三酮、三羟甲基乙烷三(3-巯基丁酸酯)、三[(3-巯基丙酰氧基)乙基]异氰脲酸酯、三羟甲基丙烷三(3-巯基丙酸酯)、季戊四醇四(3-巯基丙酸酯)、四乙二醇双(3-巯基丙酸酯)、二季戊四醇六(3-巯基丙酸酯)、乙二醇双硫代丙酸酯、1,4-双(3-巯基丁酰氧基)丁烷、1,2-乙烷二硫醇、1,3-丙烷二硫醇、1,6-六亚甲基二硫醇、2,2’-(亚乙基二硫基)二乙烷硫醇、内消旋(mes0)-2,3-二巯基琥珀酸及二(巯基乙基)醚。As polyfunctional aliphatic thiol compounds, for example, trimethylolpropane tris(3-mercaptobutyrate), 1,4-bis(3-mercaptobutyryloxy)butane, pentaerythritol tetrakis( 3-mercaptobutyrate), 1,3,5-tris(3-mercaptobutyryloxyethyl)-1,3,5-triazine-2,4,6(1H,3H,5H)-tri Ketone, trimethylolethane tris(3-mercaptobutyrate), tris[(3-mercaptopropionyloxy)ethyl]isocyanurate, trimethylolpropane tris(3-mercaptopropionic acid) ester), pentaerythritol tetrakis(3-mercaptopropionate), tetraethylene glycol bis(3-mercaptopropionate), dipentaerythritol hexa(3-mercaptopropionate), ethylene glycol dithiopropionate, 1,4-bis(3-mercaptobutyryloxy)butane, 1,2-ethanedithiol, 1,3-propanedithiol, 1,6-hexamethylenedithiol, 2, 2'-(ethylenedithio)diethanethiol, meso (mes 0 )-2,3-dimercaptosuccinic acid and bis(mercaptoethyl)ether.
在上述之中,作为多官能的脂肪族硫醇化合物,优选选自三羟甲基丙烷三(3-巯基丁酸酯)、1,4-双(3-巯基丁酰氧基)丁烷及1,3,5-三(3-巯基丁酰氧基乙基)-1,3,5-三嗪-2,4,6(1H,3H,5H)-三酮中的至少1种化合物。Among the above, as the polyfunctional aliphatic thiol compound, it is preferably selected from trimethylolpropane tris(3-mercaptobutyrate), 1,4-bis(3-mercaptobutyryloxy)butane and At least one compound of 1,3,5-tris(3-mercaptobutyryloxyethyl)-1,3,5-triazine-2,4,6(1H,3H,5H)-trione.
作为单官能的脂肪族硫醇化合物,例如,可以举出1-辛硫醇、1-十二硫醇、β-巯基丙酸、甲基-3-巯基丙酸酯、2-乙基己基-3-巯基丙酸酯、正辛基-3-巯基丙酸酯、甲氧基丁基-3-巯基丙酸酯及十八烷基-3-巯基丙酸酯。Examples of monofunctional aliphatic thiol compounds include 1-octyl mercaptan, 1-dodecanethiol, β-mercaptopropionic acid, methyl-3-mercaptopropionate, 2-ethylhexyl- 3-mercaptopropionate, n-octyl-3-mercaptopropionate, methoxybutyl-3-mercaptopropionate and octadecyl-3-mercaptopropionate.
感光性树脂层可以包含单独1种脂肪族硫醇化合物,也可以包含2种以上的脂肪族硫醇化合物。The photosensitive resin layer may contain one type of aliphatic thiol compound alone, or may contain two or more types of aliphatic thiol compounds.
在感光性树脂层包含脂肪族硫醇化合物的情况下,脂肪族硫醇化合物的含量相对于感光性树脂层的总质量优选为5质量%以上,更优选为5质量%~50质量%,进一步优选为5质量%~30质量%,尤其优选为8质量%~20质量%。When the photosensitive resin layer contains an aliphatic thiol compound, the content of the aliphatic thiol compound is preferably 5% by mass or more, more preferably 5% by mass to 50% by mass, and further preferably 5% by mass to the total mass of the photosensitive resin layer. Preferably it is 5 mass % - 30 mass %, Especially preferably, it is 8 mass % - 20 mass %.
<热交联性化合物><Heat-crosslinkable compound>
从所得到的固化膜的强度及所得到的未固化膜的粘结性的观点考虑,感光性树脂层优选包含热交联性化合物。From the viewpoint of the strength of the cured film to be obtained and the adhesiveness of the uncured film to be obtained, the photosensitive resin layer preferably contains a thermally crosslinkable compound.
作为第二实施方式的感光性树脂层中所使用的热交联性化合物,优选使用在第一实施方式的感光性树脂层中上述的热交联性化合物。As the thermally crosslinkable compound used in the photosensitive resin layer of the second embodiment, it is preferable to use the thermally crosslinkable compound described above in the photosensitive resin layer of the first embodiment.
热交联性化合物可以单独使用1种,也可以并用2种以上。A heat-crosslinkable compound may be used individually by 1 type, and may use 2 or more types together.
在感光性树脂层包含热交联性化合物的情况下,热交联性化合物的含量相对于感光性树脂层的总质量优选为1质量%~50质量%,更优选为5质量%~30质量%。When the photosensitive resin layer contains a thermally crosslinkable compound, the content of the thermally crosslinkable compound is preferably 1% by mass to 50% by mass, more preferably 5% by mass to 30% by mass, based on the total mass of the photosensitive resin layer. %.
<表面活性剂><Surfactant>
感光性树脂层可以包含表面活性剂。The photosensitive resin layer may contain a surfactant.
作为第二实施方式的感光性树脂层中所使用的表面活性剂,优选使用在第一实施方式的感光性树脂层中上述的表面活性剂。As the surfactant used in the photosensitive resin layer of the second embodiment, it is preferable to use the surfactant described above in the photosensitive resin layer of the first embodiment.
表面活性剂可以单独使用1种,也可以并用2种以上。Surfactants may be used alone or in combination of two or more.
在感光性树脂层包含表面活性剂的情况下,表面活性剂的含量相对于感光性树脂层的总质量优选为0.01质量%~3.0质量%,更优选为0.01质量%~1.0质量%,进一步优选为0.05质量%~0.80质量%。When the photosensitive resin layer contains a surfactant, the content of the surfactant is preferably 0.01% by mass to 3.0% by mass, more preferably 0.01% by mass to 1.0% by mass, and even more preferably It is 0.05 mass % - 0.80 mass %.
<阻聚剂><Inhibitor>
感光性树脂层可以包含阻聚剂。The photosensitive resin layer may contain a polymerization inhibitor.
阻聚剂是指,具有使聚合反应延迟或禁止的功能的化合物。作为阻聚剂,例如,能够使用用作阻聚剂的公知的化合物。The polymerization inhibitor refers to a compound having a function of delaying or prohibiting a polymerization reaction. As a polymerization inhibitor, the well-known compound used as a polymerization inhibitor can be used, for example.
作为阻聚剂,例如,可以举出吩噻嗪、双-(1-二甲基苄基)吩噻嗪及3,7-二辛基吩噻嗪等吩噻嗪化合物;双[3-(3-叔丁基-4-羟基-5-甲基苯基)丙酸][亚乙基双(氧乙烯)]2,4一双〔(月桂硫基)甲基〕-邻甲酚、1,3,5一三(3,5-二-叔丁基-4-羟基苄基)、1,3,5-三(4-叔丁基-3-羟基-2,6-二甲基苄基)、2,4-双-(正辛硫基)-6-(4-羟基-3,5-二-叔丁基苯胺基)-1,3,5-三嗪及季戊四醇四3-(3,5-二-叔丁基-4-羟基苯基)丙酸酯等的受阻酚化合物;4-亚硝基苯酚、N-亚硝基二苯胺、N-亚硝基环己基羟基胺及N-亚硝基苯基羟基胺等亚硝基化合物或其盐;甲基氢醌、叔丁基氢醌、2,5-二-叔丁基氢醌及4-苯醌等醌化合物;4-甲氧基苯酚、4-甲氧基-1-萘酚及叔丁基邻苯二酚等酚化合物;二丁基二硫代氨基甲酸铜、二乙基二硫代氨基甲酸铜、二乙基二硫代氨基甲酸锰及二苯基二硫代氨基甲酸锰等金属盐化合物。As a polymerization inhibitor, for example, phenothiazine compounds such as phenothiazine, bis-(1-dimethylbenzyl) phenothiazine and 3,7-dioctyl phenothiazine; bis[3-( 3-tert-butyl-4-hydroxy-5-methylphenyl)propanoic acid][ethylenebis(oxyethylene)]2,4-bis[(laurylthio)methyl]-o-cresol, 1, 3,5-tris(3,5-di-tert-butyl-4-hydroxybenzyl), 1,3,5-tris(4-tert-butyl-3-hydroxy-2,6-dimethylbenzyl ), 2,4-bis-(n-octylthio)-6-(4-hydroxy-3,5-di-tert-butylanilino)-1,3,5-triazine and pentaerythritol tetra-3-(3 , 5-di-tert-butyl-4-hydroxyphenyl) propionate and other hindered phenolic compounds; 4-nitrosophenol, N-nitrosodiphenylamine, N-nitrosocyclohexyl hydroxylamine and N -Nitroso compounds such as nitrosophenylhydroxylamine or their salts; quinone compounds such as methylhydroquinone, tert-butylhydroquinone, 2,5-di-tert-butylhydroquinone and 4-benzoquinone; 4-methoxyphenol , 4-methoxy-1-naphthol and tert-butylcatechol and other phenolic compounds; copper dibutyldithiocarbamate, copper diethyldithiocarbamate, manganese diethyldithiocarbamate And metal salt compounds such as manganese diphenyldithiocarbamate.
其中,从本发明中的效果更优异的观点考虑,作为阻聚剂,优选为选自吩噻嗪化合物、亚硝基化合物或其盐及受阻酚化合物中的至少1种,更优选为吩噻嗪、双[3-(3-叔丁基-4-羟基-5-甲基苯基)丙酸][亚乙基双(氧乙烯)]2,4-双〔(月桂硫基)甲基〕-邻甲酚、1,3,5-三(3,5-二-叔丁基-4-羟基苄基)及N-亚硝基苯基羟基胺铝盐。Among them, from the viewpoint of more excellent effects in the present invention, the polymerization inhibitor is preferably at least one selected from the group consisting of phenothiazine compounds, nitroso compounds or their salts, and hindered phenol compounds, and more preferably phenothiazine compounds. Oxyzine, bis[3-(3-tert-butyl-4-hydroxy-5-methylphenyl)propanoic acid][ethylenebis(oxyethylene)]2,4-bis[(laurylthio)methyl ]-o-cresol, 1,3,5-tris(3,5-di-tert-butyl-4-hydroxybenzyl) and N-nitrosophenylhydroxylamine aluminum salt.
阻聚剂可以单独使用1种,也可以并用2种以上。A polymerization inhibitor may be used individually by 1 type, and may use 2 or more types together.
在感光性树脂层包含阻聚剂的情况下,阻聚剂的含量相对于感光性树脂层的总质量,优选为0.01质量%~10.0质量%,更优选为0.01质量%~5.0质量%,进一步优选为0.04质量%~3.0质量%。When the photosensitive resin layer contains a polymerization inhibitor, the content of the polymerization inhibitor is preferably 0.01% by mass to 10.0% by mass, more preferably 0.01% by mass to 5.0% by mass with respect to the total mass of the photosensitive resin layer, and furthermore Preferably, it is 0.04 mass % - 3.0 mass %.
<供氢性化合物><Hydrogen donating compound>
感光性树脂层可以包含供氢性化合物。The photosensitive resin layer may contain a hydrogen donating compound.
供氢性化合物具有进一步提高光聚合引发剂对活性光线的灵敏度及抑制由氧引起的烯属不饱和化合物的聚合阻碍等作用。The hydrogen-donating compound has the functions of further improving the sensitivity of the photopolymerization initiator to active light and suppressing the polymerization hindrance of the ethylenically unsaturated compound caused by oxygen.
作为供氢性化合物,例如,可以举出胺类及氨基酸化合物。Examples of hydrogen-donating compounds include amines and amino acid compounds.
作为胺类,例如,可以举出M.R.Sander等著“Journal of Polymer Society”第10卷3173页(1972)、日本特公昭44-020189号公报、日本特开昭51-082102号公报、日本特开昭52-134692号公报、日本特开昭59-138205号公报、日本特开昭60-084305号公报、日本特开昭62-018537号公报、日本特开昭64-033104号公报及Research Disclosure 33825号等中所记载的化合物。更具体而言,可以举出4,4’-双(二乙基氨基)二苯甲酮、三(4-二甲基氨基苯基)甲烷(别名:无色结晶紫)、三乙醇胺、对二甲基氨基苯甲酸乙酯、对甲酰基二甲基苯胺及对甲硫基二甲基苯胺。Examples of the amines include M.R. Sander et al. "Journal of Polymer Society", Vol. 10, p. 3173 (1972), Japanese Patent Application Publication No. 44-020189, Japanese Patent Application Laid-Open Publication No. 51-082102, Japanese Patent Application Laid-Open Publication No. 51-082102, JP-A-52-134692, JP-A-59-138205, JP-A-60-084305, JP-A-62-018537, JP-A-64-033104 and Research Disclosure 33825 Compounds described in No. etc. More specifically, 4,4'-bis(diethylamino)benzophenone, tris(4-dimethylaminophenyl)methane (another name: leuco crystal violet), triethanolamine, p- Ethyl Dimethylaminobenzoate, p-Formyldimethylaniline, and p-Methylthiodimethylaniline.
其中,从本发明中的效果更优异的观点考虑,作为胺类,优选为选自4,4’-双(二乙氨基)二苯甲酮及三(4-二甲基氨基苯基)甲烷中的至少1种。Among them, the amines are preferably selected from the group consisting of 4,4'-bis(diethylamino)benzophenone and tris(4-dimethylaminophenyl)methane from the viewpoint of more excellent effects in the present invention. At least 1 of them.
作为氨基酸化合物,例如,可以举出N-苯基甘氨酸、N-甲基-N-苯基甘氨酸、N-乙基-N-苯基甘氨酸。Examples of amino acid compounds include N-phenylglycine, N-methyl-N-phenylglycine, and N-ethyl-N-phenylglycine.
其中,从本发明中的效果更优异的观点考虑,作为氨基酸化合物,优选为N-苯基甘氨酸。Among them, N-phenylglycine is preferable as the amino acid compound from the viewpoint of more excellent effects in the present invention.
并且,作为供氢性化合物,例如,还可以举出日本特公昭48-042965号公报中所记载的有机金属化合物(乙酸三丁锡等)、日本特公昭55-034414号公报中所记载的供氢体及日本特开平6-308727号公报中所记载的硫化合物(三噻烷等)。In addition, as the hydrogen-donating compound, for example, organometallic compounds (tributyltin acetate, etc.) described in Japanese Patent Publication No. 48-042965, and organometallic compounds described in Japanese Patent Publication No. 55-034414 can also be mentioned. Hydrogen and sulfur compounds (trithiane, etc.) described in JP-A-6-308727.
供氢性化合物可以单独使用1种,也可以并用2种以上。The hydrogen-donating compound may be used alone or in combination of two or more.
在感光性树脂层包含供氢性化合物的情况下,从通过聚合生长速度与链转移的平衡提高固化速度的观点考虑,供氢性化合物的含量相对于感光性树脂层的总质量优选为0.01质量%~10.0质量%,更优选为0.01质量%~8.0质量%,进一步优选为0.03质量%~5.0质量%。When the photosensitive resin layer contains a hydrogen-donating compound, the content of the hydrogen-donating compound is preferably 0.01 mass by mass relative to the total mass of the photosensitive resin layer from the viewpoint of increasing the curing rate by the balance between the polymerization growth rate and chain transfer % to 10.0% by mass, more preferably 0.01% by mass to 8.0% by mass, still more preferably 0.03% by mass to 5.0% by mass.
<杂质等><Impurities, etc.>
感光性树脂层可以包含规定量的杂质。The photosensitive resin layer may contain a predetermined amount of impurities.
对于第二实施方式的感光性树脂层中的杂质,与在第一实施方式的感光性树脂层中上述的杂质的优选方式相同。About the impurity in the photosensitive resin layer of 2nd Embodiment, it is the same as the preferable aspect of the said impurity in the photosensitive resin layer of 1st Embodiment.
<残留单体><Residual Monomer>
感光性树脂层有时包含与上述的碱溶性树脂的各结构单元对应的残留单体。The photosensitive resin layer may contain residual monomers corresponding to each structural unit of the above-mentioned alkali-soluble resin.
对于与第二实施方式的感光性树脂层中的碱溶性树脂的各结构单元对应的残留单体,和与在第一实施方式的感光性树脂层中上述的碱溶性树脂的各结构单元对应的残留单体的优选方式相同。For the residual monomer corresponding to each structural unit of the alkali-soluble resin in the photosensitive resin layer of the second embodiment, and the residual monomer corresponding to each structural unit of the above-mentioned alkali-soluble resin in the photosensitive resin layer of the first embodiment The preferred mode of the residual monomer is the same.
<其他成分><other ingredients>
感光性树脂层可以包含除已叙述的成分以外的成分(以下,也称为“其他成分”。)。作为其他成分,例如,可以举出着色剂、抗氧化剂及粒子(例如,金属氧化物粒子)。并且,作为其他成分,还可以举出日本特开2000-310706号公报的0058~0071段中所记载的其他添加剂。The photosensitive resin layer may contain components (hereinafter also referred to as "other components") other than the above-described components. Examples of other components include colorants, antioxidants, and particles (eg, metal oxide particles). Furthermore, as other components, other additives described in paragraphs 0058 to 0071 of JP-A-2000-310706 can also be mentioned.
-粒子--particle-
作为粒子,优选金属氧化物粒子。As the particles, metal oxide particles are preferable.
金属氧化物粒子中的金属中,还包括B、Si、Ge、As、Sb及Te等半金属。Metals in the metal oxide particles also include semimetals such as B, Si, Ge, As, Sb, and Te.
例如,从固化膜的透明性的观点考虑,粒子的平均一次粒径优选为1nm~200nm,更优选为3nm~80nm。For example, the average primary particle diameter of the particles is preferably from 1 nm to 200 nm, more preferably from 3 nm to 80 nm, from the viewpoint of transparency of the cured film.
粒子的平均一次粒径通过使用电子显微镜测定任意200个粒子的粒径并对测定结果进行算术平均来计算。另外,在粒子的形状不是球形的情况下,将最长的边设为粒径。The average primary particle diameter of the particles is calculated by measuring the particle diameters of arbitrary 200 particles using an electron microscope and calculating the arithmetic mean of the measurement results. In addition, when the shape of a particle is not spherical, let the longest side be a particle diameter.
在感光性树脂层包含粒子的情况下,可以仅包含1种金属种类及大小等不同的粒子,也可以包含2种以上。When the photosensitive resin layer contains particles, it may contain only one type of particles different in metal type and size, or may contain two or more types.
优选感光性树脂层不包含粒子或者感光性树脂层包含粒子的情况下,粒子的含量相对于感光性树脂层的总质量超过0质量%且35质量%以下,更优选不包含粒子或者粒子的含量相对于感光性树脂层的总质量超过0质量%且10质量%以下,进一步优选不包含粒子或者粒子的含量相对于感光性树脂层的总质量超过0质量%且5质量%以下,进一步优选不包含粒子或者粒子的含量相对于感光性树脂层的总质量超过0质量%且1质量%以下,尤其优选不包含粒子。Preferably, when the photosensitive resin layer does not contain particles or the photosensitive resin layer contains particles, the content of the particles is more than 0% by mass and not more than 35% by mass relative to the total mass of the photosensitive resin layer, more preferably no particles or the content of the particles Relative to the total mass of the photosensitive resin layer, it is more than 0% by mass and not more than 10% by mass, more preferably no particles or the content of particles is more than 0% by mass and not more than 5% by mass relative to the total mass of the photosensitive resin layer, more preferably not Particles are contained or the content of particles is more than 0 mass % and 1 mass % or less with respect to the total mass of the photosensitive resin layer, and it is particularly preferable not to contain particles.
-着色剂--Colorant-
感光性树脂层可以包含着色剂(颜料、染料等),但是例如从透明性的观点考虑,优选实质上不包含着色剂。The photosensitive resin layer may contain a colorant (pigment, dye, etc.), but preferably does not substantially contain a colorant, for example, from the viewpoint of transparency.
在感光性树脂层包含着色剂的情况下,着色剂的含量相对于感光性树脂层的总质量,优选小于1质量%,更优选小于0.1质量%。When the photosensitive resin layer contains a colorant, the content of the colorant is preferably less than 1% by mass, more preferably less than 0.1% by mass, based on the total mass of the photosensitive resin layer.
-抗氧化剂--Antioxidants-
作为抗氧化剂,例如,可以举出1-苯基-3-吡唑烷酮(别名:菲尼酮)、1-苯基-4,4-二甲基-3-吡唑烷酮及1-苯基-4-甲基-4-羟基甲基-3-吡唑烷酮等3-吡唑烷酮类;氢醌、邻苯二酚、邻苯三酚、甲基氢醌及氯氢醌等聚羟基苯类;对甲基氨基苯酚、对氨基苯酚、对羟基苯基甘氨酸及对苯二胺。As an antioxidant, for example, 1-phenyl-3-pyrazolidone (alias: phenidone), 1-phenyl-4,4-dimethyl-3-pyrazolidone and 1-phenyl Phenyl-4-methyl-4-hydroxymethyl-3-pyrazolidinone and other 3-pyrazolidinones; hydroquinone, catechol, pyrogallol, methylhydroquinone and chlorhydroquinone and other polyhydroxybenzenes; p-methylaminophenol, p-aminophenol, p-hydroxyphenylglycine and p-phenylenediamine.
其中,从本发明中的效果更优异的观点考虑,作为抗氧化剂,优选为3-吡唑烷酮类,更优选为1-苯基-3-吡唑烷酮。Among these, 3-pyrazolidinones are preferred as antioxidants, and 1-phenyl-3-pyrazolidinone is more preferred from the viewpoint of more excellent effects in the present invention.
在感光性树脂层包含抗氧化剂的情况下,抗氧化剂的含量相对于感光性树脂层的总质量优选为0.001质量%以上,更优选为0.005质量%以上,进一步优选为0.01质量%以上。关于上限,并没有特别限制,但优选为1质量%以下。When the photosensitive resin layer contains an antioxidant, the content of the antioxidant is preferably 0.001% by mass or more, more preferably 0.005% by mass or more, and still more preferably 0.01% by mass or more, based on the total mass of the photosensitive resin layer. The upper limit is not particularly limited, but is preferably 1% by mass or less.
<感光性树脂层的层厚><Layer thickness of photosensitive resin layer>
关于感光性树脂层的层厚,并没有特别限制,但30μm以下的情况较多,从本发明中的效果更优异的观点考虑,优选为20μm以下,更优选为15μm以下,进一步优选为10μm以下,尤其优选为5.0μm以下。作为下限,从使感光性树脂层固化而得到的膜的强度优异的观点考虑,优选为0.60μm以上,更优选为1.5μm以上。The layer thickness of the photosensitive resin layer is not particularly limited, but it is often 30 μm or less, and from the viewpoint of more excellent effects in the present invention, it is preferably 20 μm or less, more preferably 15 μm or less, even more preferably 10 μm or less , especially preferably 5.0 μm or less. The lower limit is preferably 0.60 μm or more, more preferably 1.5 μm or more, from the viewpoint of excellent strength of a film obtained by curing the photosensitive resin layer.
感光性树脂层的厚度例如能够作为通过基于扫描型电子显微镜(SEM)的剖面观察测定的任意5个点的平均值而计算。The thickness of the photosensitive resin layer can be calculated as an average value of arbitrary five points measured by cross-sectional observation with a scanning electron microscope (SEM), for example.
<感光性树脂层的折射率><Refractive Index of Photosensitive Resin Layer>
感光性树脂层的折射率优选为1.47~1.56,更优选为1.49~1.54。The refractive index of the photosensitive resin layer is preferably 1.47 to 1.56, more preferably 1.49 to 1.54.
<感光性树脂层的颜色><Color of photosensitive resin layer>
感光性树脂层优选为无彩色。具体而言,全反射(入射角8°、光源:D-65(2°视场))在CIE1976(L*,a*,b*)颜色空间中,L*值优选为10~90,a*值优选为-1.0~1.0,b*值优选为-1.0~1.0。The photosensitive resin layer is preferably achromatic. Specifically, total reflection (incident angle 8°, light source: D-65 (2° field of view)) in the CIE1976 (L * , a * , b * ) color space, the L * value is preferably 10 to 90, a The * value is preferably -1.0 to 1.0, and the b * value is preferably -1.0 to 1.0.
另外,使感光性树脂层固化而得到的图案(感光性树脂层的固化膜)优选为无彩色。Moreover, it is preferable that the pattern obtained by hardening a photosensitive resin layer (cured film of a photosensitive resin layer) is achromatic.
具体而言,全反射(入射角8°、光源:D-65(2°视场))在CIE1976(L*,a*,b*)颜色空间中,图案的L*值优选为10~90,图案的a*值优选为-1.0~1.0,图案的b*值优选为-1.0~1.0。Specifically, total reflection (incident angle 8°, light source: D-65 (2° field of view)) in the CIE1976 (L * , a * , b * ) color space, the L * value of the pattern is preferably 10 to 90 , the a * value of the pattern is preferably -1.0 to 1.0, and the b * value of the pattern is preferably -1.0 to 1.0.
〔折射率调整层〕[Refractive index adjustment layer]
感光性转印材料优选具有折射率调整层。The photosensitive transfer material preferably has a refractive index adjustment layer.
作为折射率调整层,能够适用公知的折射率调整层。作为折射率调整层中所包含的材料,例如,可以举出碱溶性树脂、烯属不饱和化合物、金属盐及粒子。As the refractive index adjustment layer, known refractive index adjustment layers can be applied. Examples of materials contained in the refractive index adjusting layer include alkali-soluble resins, ethylenically unsaturated compounds, metal salts, and particles.
关于控制折射率调整层的折射率的方法,并没有特别限制,例如,可以举出单独使用规定折射率的树脂的方法、使用树脂和粒子的方法及使用金属盐与树脂的复合体的方法。The method of controlling the refractive index of the refractive index adjusting layer is not particularly limited, and examples thereof include a method of using a resin having a predetermined refractive index alone, a method of using resin and particles, and a method of using a composite of a metal salt and a resin.
作为碱溶性树脂及烯属不饱和化合物,例如,可以举出在上述“感光性树脂层”的项中说明的碱溶性树脂及烯属不饱和化合物。As an alkali-soluble resin and an ethylenic unsaturated compound, the alkali-soluble resin and ethylenic unsaturated compound demonstrated in the said "photosensitive resin layer" section are mentioned, for example.
作为粒子,例如,可以举出金属氧化物粒子及金属粒子。Examples of the particles include metal oxide particles and metal particles.
关于金属氧化物粒子的种类,并没有特别限制,可以举出公知的金属氧化物粒子。金属氧化物粒子中的金属中,还包括B、Si、Ge、As、Sb及Te等半金属。The type of metal oxide particles is not particularly limited, and known metal oxide particles can be used. Metals in the metal oxide particles also include semimetals such as B, Si, Ge, As, Sb, and Te.
例如,从固化膜的透明性的观点考虑,粒子的平均一次粒径优选为1nm~200nm,更优选为3nm~80nm。For example, the average primary particle diameter of the particles is preferably from 1 nm to 200 nm, more preferably from 3 nm to 80 nm, from the viewpoint of transparency of the cured film.
粒子的平均一次粒径通过使用电子显微镜测定任意200个粒子的粒径并对测定结果进行算术平均来计算。另外,在粒子的形状不是球形的情况下,将最长的边设为粒径。The average primary particle diameter of the particles is calculated by measuring the particle diameters of arbitrary 200 particles using an electron microscope and calculating the arithmetic mean of the measurement results. In addition, when the shape of a particle is not spherical, let the longest side be a particle diameter.
作为金属氧化物粒子,具体而言,优选为选自氧化锆粒子(ZrO2粒子)、Nb2O5粒子、氧化钛粒子(TiO2粒子)、二氧化硅粒子(SiO2粒子)及它们的复合粒子中的至少1种。Specifically, the metal oxide particles are preferably selected from zirconia particles (ZrO 2 particles), Nb 2 O 5 particles, titanium oxide particles (TiO 2 particles), silica particles (SiO 2 particles) and those. at least one of the composite particles.
在这些之中,作为金属氧化物粒子,例如,从容易调整折射率的观点考虑,更优选为选自氧化锆粒子及氧化钛粒子中的至少1种。Among these, the metal oxide particles are more preferably at least one kind selected from zirconia particles and titania particles, for example, from the viewpoint of easy adjustment of the refractive index.
作为金属氧化物粒子的市售品,可以举出煅烧氧化锆粒子(CIK NanoTekCorporation制,产品名:ZRPGM15WT%-F04)、煅烧氧化锆粒子(CIK NanoTek Corporation制,产品名:ZRPGM15WT%-F74)、煅烧氧化锆粒子(CIK NanoTek Corporation制,产品名:ZRPGM15WT%-F75)、煅烧氧化锆粒子(CIK NanoTek Corporation制,产品名:ZRPGM15WT%-F76)、氧化锆粒子(NanoUse OZ-S30M,Nissan Chemical Industries,Ltd.制)及氧化锆粒子(NanoUse OZ-S30K,Nissan Chemical Industries,Ltd.制)。Commercially available metal oxide particles include calcined zirconia particles (manufactured by CIK NanoTek Corporation, product name: ZRPGM15WT%-F04), calcined zirconia particles (manufactured by CIK NanoTek Corporation, product name: ZRPGM15WT%-F74), Calcined zirconia particles (manufactured by CIK NanoTek Corporation, product name: ZRPGM15WT%-F75), calcined zirconia particles (manufactured by CIK NanoTek Corporation, product name: ZRPGM15WT%-F76), zirconia particles (NanoUse OZ-S30M, Nissan Chemical Industries , Ltd.) and zirconia particles (NanoUse OZ-S30K, Nissan Chemical Industries, Ltd.).
粒子可以单独使用1种,也可以并用2种以上。The particles may be used alone or in combination of two or more.
折射率调整层中的粒子的含量相对于折射率调整层的总质量,优选为1质量%~95质量%,更优选为20质量%~90质量%,进一步优选为40质量%~85质量%。The content of the particles in the refractive index adjusting layer is preferably 1% by mass to 95% by mass, more preferably 20% by mass to 90% by mass, and even more preferably 40% by mass to 85% by mass, based on the total mass of the refractive index adjusting layer. .
在使用氧化钛作为金属氧化物粒子的情况下,氧化钛粒子的含量相对于折射率调整层的总质量,优选为1质量%~95质量%,更优选为20质量%~90质量%,进一步优选为40质量%~85质量%。When titanium oxide is used as the metal oxide particles, the content of the titanium oxide particles is preferably 1% by mass to 95% by mass, more preferably 20% by mass to 90% by mass with respect to the total mass of the refractive index adjusting layer, and furthermore Preferably it is 40 mass % - 85 mass %.
折射率调整层的折射率优选高于感光性树脂层的折射率。The refractive index of the refractive index adjustment layer is preferably higher than the refractive index of the photosensitive resin layer.
折射率调整层的折射率优选为1.50以上,更优选为1.55以上,进一步优选为1.60以上,尤其优选为1.65以上。关于折射率调整层的折射率的上限,优选为2.10以下,更优选为1.85以下,进一步优选为1.78以下,尤其优选为1.74以下。The refractive index of the refractive index adjusting layer is preferably 1.50 or higher, more preferably 1.55 or higher, still more preferably 1.60 or higher, and particularly preferably 1.65 or higher. The upper limit of the refractive index of the refractive index adjusting layer is preferably 2.10 or less, more preferably 1.85 or less, further preferably 1.78 or less, and particularly preferably 1.74 or less.
折射率调整层的层厚优选为50nm~500nm,更优选为55nm~110nm,进一步优选为60nm~100nm。The layer thickness of the refractive index adjusting layer is preferably 50 nm to 500 nm, more preferably 55 nm to 110 nm, and still more preferably 60 nm to 100 nm.
<第二实施方式的感光性转印材料的制造方法><Method for Manufacturing Photosensitive Transfer Material of Second Embodiment>
关于第二实施方式的感光性转印材料的制造方法,并没有特别限制,能够使用公知的方法。The method for producing the photosensitive transfer material of the second embodiment is not particularly limited, and a known method can be used.
作为图2所示的感光性转印材料10的制造方法,例如,可以举出包括如下工序的方法:在临时支承体1的表面涂布感光性树脂组合物而形成涂膜,进一步将该涂膜进行干燥而形成感光性树脂层3;及在感光性树脂层3的表面涂布折射率调整层形成用组合物而形成涂膜,进一步将该涂膜进行干燥而形成折射率调整层5。As a method of manufacturing the
在通过上述的制造方法制造的层叠体的折射率调整层5上压接保护膜7,由此制造感光性转印材料10。The
作为第一实施方式的感光性转印材料的制造方法,优选通过包括以折射率调整层5的与具有临时支承体1的一侧相反的一侧的面接触的方式设置保护膜7的工序来制造具备临时支承体1、感光性树脂层3、折射率调整层5及保护膜7的感光性转印材料10。As the method of manufacturing the photosensitive transfer material of the first embodiment, it is preferable to include the step of providing the
可以在上述的制造方法制造感光性转印材料10之后,通过对感光性转印材料10进行卷取,由此制作及保管卷形态的感光性转印材料。卷形态的感光性转印材料能够以该形态直接提供到后述的卷对卷方式中的与基板的贴合工序中。The
并且,作为上述的感光性转印材料10的制造方法,可以为在保护膜7上形成折射率调整层5之后,在折射率调整层5的表面形成感光性树脂层3的方法。Furthermore, as a method of manufacturing the
并且,作为上述的感光性转印材料10的制造方法,可以为在临时支承体1上形成感光性树脂层3,另外在保护膜7上形成折射率调整层5,并将感光性树脂层3与折射率调整层5贴合而形成的方法。And, as the manufacturing method of the above-mentioned
关于第二实施方式中的感光性树脂组合物及感光性树脂层的形成方法,与在第一实施方式中上述的感光性树脂组合物及感光性树脂层的形成方法相同,优选方式也相同。The formation method of the photosensitive resin composition and photosensitive resin layer in 2nd Embodiment is the same as the formation method of the photosensitive resin composition and photosensitive resin layer mentioned above in 1st Embodiment, and a preferable form is also the same.
<折射率调整层形成用组合物及折射率调整层的形成方法><Composition for Refractive Index Adjustment Layer Formation and Method for Forming Refractive Index Adjustment Layer>
作为折射率调整层形成用组合物,优选包含形成上述的折射率调整层的各种成分和溶剂。另外,在折射率调整层形成用组合物中,各成分相对于组合物的总固体成分的含量的优选范围与上述的各成分的含量相对于折射率调整层的总质量的优选范围相同。The composition for forming a refractive index adjusting layer preferably contains various components and a solvent for forming the above-mentioned refractive index adjusting layer. In addition, in the composition for forming a refractive index adjusting layer, the preferred ranges of the content of each component relative to the total solid content of the composition are the same as the above-mentioned preferred ranges of the content of each component relative to the total mass of the refractive index adjusting layer.
作为溶剂,只要能够溶解或分散折射率调整层中所包含的成分,则并没有特别限制,优选选自水及水混合性有机溶剂中的至少1种,更优选水或水与水混合性有机溶剂的混合溶剂。The solvent is not particularly limited as long as it can dissolve or disperse the components contained in the refractive index adjusting layer. It is preferably at least one selected from water and water-miscible organic solvents, more preferably water or water-water-miscible organic solvents. solvent mixtures.
作为水混合性有机溶剂,例如,可以举出碳原子数1~3的醇、丙酮、乙二醇及甘油,优选为碳原子数1~3的醇,更优选为甲醇或乙醇。Examples of the water-miscible organic solvent include alcohols having 1 to 3 carbon atoms, acetone, ethylene glycol, and glycerin, preferably alcohols having 1 to 3 carbon atoms, and more preferably methanol or ethanol.
溶剂可以单独使用1种,也可以使用2种以上。A solvent may be used individually by 1 type, and may use 2 or more types.
溶剂的含量相对于组合物的总固体成分100质量份,优选为50质量份~2,500质量份,更优选为50质量份~1,900质量份,进一步优选为100质量份~900质量份。The content of the solvent is preferably 50 to 2,500 parts by mass, more preferably 50 to 1,900 parts by mass, and even more preferably 100 to 900 parts by mass with respect to 100 parts by mass of the total solid content of the composition. .
关于折射率调整层的形成方法,只要是能够形成包含上述成分的层的方法,则并没有特别限制,例如,可以举出公知的涂布方法(狭缝涂布、旋涂、帘涂及喷墨涂布等)。The method for forming the refractive index adjusting layer is not particularly limited as long as it is a method capable of forming a layer containing the above components. For example, known coating methods (slit coating, spin coating, curtain coating, and spray coating) can be mentioned. ink coating, etc.).
并且,通过将保护膜贴合在折射率调整层上,能够制造第二实施方式的感光性转印材料。And the photosensitive transfer material of 2nd Embodiment can be manufactured by bonding a protective film to a refractive index adjustment layer.
关于将保护膜贴合在折射率调整层上的方法,并没有特别限制,可以举出公知的方法。The method of bonding the protective film to the refractive index adjustment layer is not particularly limited, and known methods can be used.
作为将保护膜贴合在折射率调整层上的装置,可以举出真空层压机及自动切割层压机等公知的层压机。As an apparatus for bonding the protective film to the refractive index adjusting layer, known laminators such as a vacuum laminator and an automatic cutting laminator can be mentioned.
层压机优选具备橡胶辊等任意的可加热的辊,并且能够加压及加热。The laminator is preferably equipped with any heatable roller such as a rubber roller, and can be pressurized and heated.
(树脂图案的制造方法及层叠体的制造方法)(Manufacturing method of resin pattern and manufacturing method of laminated body)
本发明所涉及的树脂图案的制造方法是使用具有临时支承体及感光性树脂层的感光性转印材料,在基板上形成树脂图案的树脂图案的制造方法。The manufacturing method of the resin pattern which concerns on this invention is a manufacturing method of the resin pattern which forms a resin pattern on a board|substrate using the photosensitive transfer material which has a temporary support body and a photosensitive resin layer.
作为树脂图案的制造方法,优选为依次包括如下工序的方法:使本发明所涉及的感光性转印材料中的相对于上述临时支承体具有感光性树脂层的一侧的最外层与基板接触而贴合的工序(以下,也称为“贴合工序”。);对感光性树脂层进行图案曝光的工序(以下,也称为“曝光工序”。);及对经曝光的感光性树脂层进行显影而形成树脂图案的工序(以下,也称为“显影工序”。)。As a method for producing a resin pattern, it is preferable to sequentially include the steps of bringing the outermost layer of the photosensitive transfer material according to the present invention on the side having the photosensitive resin layer with respect to the temporary support body into contact with the substrate. The process of bonding (hereinafter also referred to as "bonding process"); the process of pattern exposure of the photosensitive resin layer (hereinafter also referred to as "exposure process"); and the exposed photosensitive resin A layer is developed to form a resin pattern (hereinafter also referred to as "development process").
并且,关于本发明所涉及的树脂图案的制造方法,从进一步发挥本发明中的效果的观点考虑,优选在上述树脂图案的至少一部分中包含线与空间图案,更优选在上述树脂图案的至少一部分中包含线与空间图案,且上述线与空间图案中的至少1组的线及空间的宽度的合计为20μm以下。In addition, in the method for producing a resin pattern according to the present invention, from the viewpoint of further exerting the effects of the present invention, it is preferable to include a line and space pattern in at least a part of the resin pattern, and it is more preferable to include a line and space pattern in at least a part of the resin pattern. The line and space pattern is included in , and the total width of the line and space of at least one set of the line and space pattern is 20 μm or less.
本发明所涉及的层叠体的制造方法为使用本发明所涉及的感光性转印材料在基板上具有树脂图案的层叠体的制造方法。The manufacturing method of the laminated body which concerns on this invention is a manufacturing method of the laminated body which has a resin pattern on a board|substrate using the photosensitive transfer material which concerns on this invention.
作为层叠体的制造方法,优选依次包括上述保护膜剥离工序、上述贴合工序、上述曝光工序及上述显影工序的方法。As a manufacturing method of a laminated body, the method which sequentially includes the said protective film peeling process, the said bonding process, the said exposure process, and the said image development process is preferable.
<贴合工序><Laminating process>
树脂图案的制造方法或层叠体的制造方法优选包括贴合工序。It is preferable that the manufacturing method of the resin pattern or the manufacturing method of a laminated body includes a bonding process.
在贴合工序中,优选使感光性转印材料中的相对于上述临时支承体具有感光性树脂层的一侧的最外层与基板(在基板的表面设置有导电层的情况下,为导电层)接触,从而使感光性转印材料与基板压接。若为上述方式,则感光性转印材料中的相对于上述临时支承体具有感光性树脂层的一侧的最外层与基板的密合性会提高,因此能够优选用作对曝光及显影后的图案形成的感光性树脂层导电层进行蚀刻时的蚀刻抗蚀剂。In the bonding step, it is preferable to make the outermost layer on the side having the photosensitive resin layer with respect to the above-mentioned temporary support in the photosensitive transfer material and the substrate (when a conductive layer is provided on the surface of the substrate, it is conductive). layer) contact, so that the photosensitive transfer material is pressed against the substrate. According to the above aspect, the adhesiveness between the outermost layer on the side of the photosensitive transfer material having the photosensitive resin layer on the above-mentioned temporary support body and the substrate will be improved, so it can be preferably used as a substrate after exposure and development. Etching resist when patterning the conductive layer of the photosensitive resin layer for etching.
另外,在感光性转印材料具备保护膜的情况下,可以从感光性树脂层的表面去除保护膜之后进行贴合。Moreover, when a photosensitive transfer material is equipped with a protective film, you may bond after removing a protective film from the surface of a photosensitive resin layer.
并且,贴合工序中,在感光性转印材料在感光性树脂层的不与临时支承体对向的一侧的表面进一步具备除了保护膜以外的层(例如高折射率层和/或低折射率层)的情况下,成为感光性树脂层的不具有临时支承体的一侧的表面与基板隔着该层而贴合的方式。And, in the bonding step, the photosensitive transfer material is further provided with a layer other than the protective film (for example, a high refractive index layer and/or a low refractive index layer) on the surface of the photosensitive resin layer that is not opposed to the temporary support. In the case of the layer), the surface of the photosensitive resin layer on the side not having the temporary support body and the substrate are bonded via the layer.
作为使基板与感光性转印材料压接的方法,并没有特别限制,能够使用公知的转印方法及层压方法。The method of pressure-bonding the substrate and the photosensitive transfer material is not particularly limited, and known transfer methods and lamination methods can be used.
关于感光性转印材料向基板的贴合,优选通过使感光性转印材料中的相对于上述临时支承体具有感光性树脂层的一侧的最外层与基板重叠,并利用辊等机构进行加压及加热而进行。在贴合中,能够使用层压机、真空层压机及能够进一步提高生产率的自动切割层压机等公知的层压机。The bonding of the photosensitive transfer material to the substrate is preferably carried out by overlapping the outermost layer of the photosensitive transfer material on the side having the photosensitive resin layer with respect to the above-mentioned temporary support with the substrate, and using a mechanism such as a roller. Pressurized and heated. For bonding, a known laminator such as a laminator, a vacuum laminator, and an automatic cutting laminator capable of further improving productivity can be used.
作为层压温度,并没有特别限制,例如,优选为70℃~130℃。Although it does not specifically limit as lamination temperature, For example, 70 degreeC - 130 degreeC is preferable.
关于包括贴合工序的树脂图案的制造方法及电路配线的制造方法,优选通过卷对卷方式来进行。It is preferable to carry out by the roll-to-roll system about the manufacturing method of the resin pattern which includes a bonding process, and the manufacturing method of circuit wiring.
以下,对卷对卷方式进行说明。Next, the roll-to-roll method will be described.
所谓卷对卷方式,是指如下方式:作为基板使用能够卷取及卷出的基板,在树脂图案的制造方法或电路配线的制造方法中所包括的任一工序之前包括卷出基板或包含基板的结构体的工序(也称为“卷出工序”。)、以及在任一工序之后包括卷取基板或包含基板的结构体的工序(也称为“卷取工序”。),并且一边运载基板或包含基板的结构体一边进行至少任一工序(优选为所有的工序、或除了加热工序以外的所有的工序)。The roll-to-roll method refers to a method in which a substrate that can be rolled up and unwound is used as the substrate, and the method of manufacturing a resin pattern or the method of manufacturing a circuit wiring includes either unwinding the substrate or including The process of the structure of the substrate (also referred to as the "unwinding process"), and the process of winding the substrate or the structure including the substrate after any of the processes (also referred to as the "winding process"), and while carrying The substrate or the structure including the substrate is subjected to at least any one of the steps (preferably all the steps, or all the steps except the heating step).
作为卷出工序中的卷出方法及卷取工序中的卷取方法,并没有特别限制,,在适用卷对卷方式的制造方法中,使用公知的方法即可。The unwinding method in the unwinding step and the winding method in the winding step are not particularly limited, and known methods may be used in the production method to which the roll-to-roll method is applied.
<基板><substrate>
作为本发明所涉及的树脂图案的制造方法或层叠体的制造方法中所使用的基板,可以使用公知的基板,但优选为具有导电层的基板,更优选为在基板的表面具有导电层。As the substrate used in the method for producing a resin pattern or the method for producing a laminate according to the present invention, known substrates can be used, but preferably have a conductive layer, and more preferably have a conductive layer on the surface of the substrate.
基板根据需要可以具有除了导电层以外的任意的层。The substrate may have any layer other than the conductive layer as needed.
作为基板,例如,可以举出树脂基板、玻璃基板及半导体基板。As a substrate, a resin substrate, a glass substrate, and a semiconductor substrate are mentioned, for example.
作为基板的优选方式,例如,可以举出国际公开第2018/155193号的0140段中所记载的方式,其内容被编入本说明书中。As a preferred embodiment of the substrate, for example, the embodiment described in paragraph 0140 of International Publication No. 2018/155193 can be mentioned, and the content thereof is incorporated in this specification.
作为构成基板的基材,例如,可以举出玻璃、硅及膜。Examples of base materials constituting the substrate include glass, silicon, and films.
构成基板的基材优选透明。在本说明书中,所谓“透明”是指波长400nm~700nm的光的透射率为80%以上。The base material constituting the substrate is preferably transparent. In this specification, "transparent" means that the transmittance of light having a wavelength of 400 nm to 700 nm is 80% or more.
并且,构成基板的基板的折射率优选为1.50~1.52。In addition, the refractive index of the substrate constituting the substrate is preferably 1.50 to 1.52.
作为透明的玻璃基板,可以举出以Corning Incorporated的大猩猩玻璃为代表的钢化玻璃。并且,作为透明的玻璃基板,能够使用日本特开2010—86684号公报、日本特开2010-152809号公报及日本特开2010—257492号公报中所使用的材料。Examples of the transparent glass substrate include tempered glass represented by Corning Incorporated's Gorilla Glass. Furthermore, as the transparent glass substrate, materials used in JP-A-2010-86684, JP-A-2010-152809, and JP-A-2010-257492 can be used.
在使用膜基板作为基板的情况下,优选使用光学应变小和/或透明度高的膜基板。作为这样的膜基板,例如,可以举出聚对苯二甲酸乙二酯(PET)、聚萘二甲酸乙二醇酯、聚碳酸酯、三乙酰纤维素及环烯烃聚合物。In the case of using a film substrate as the substrate, it is preferable to use a film substrate with small optical strain and/or high transparency. Examples of such film substrates include polyethylene terephthalate (PET), polyethylene naphthalate, polycarbonate, triacetyl cellulose, and cycloolefin polymers.
作为基板,在利用卷对卷方式制造的情况下,优选为膜基板。并且,在通过卷对卷方式制造触摸面板用的电路配线的情况下,优选基板为薄片状树脂组合物。As a board|substrate, when manufacturing by a roll-to-roll method, it is preferable that it is a film board|substrate. Moreover, when manufacturing the circuit wiring for touch panels by a roll-to-roll system, it is preferable that a board|substrate is a sheet-shaped resin composition.
作为基板所具有的导电层,可以举出通常的电路配线或触摸面板配线中所使用的导电层。As a conductive layer which a board|substrate has, the conductive layer used for normal circuit wiring and touch panel wiring is mentioned.
作为导电层,从导电性及细线形成性的观点考虑,优选为选自金属层、导电性金属氧化物层、石墨烯层、碳纳米管层及导电聚合物层中的至少1种层,更优选为金属层,进一步优选为铜层或银层。The conductive layer is preferably at least one layer selected from the group consisting of a metal layer, a conductive metal oxide layer, a graphene layer, a carbon nanotube layer, and a conductive polymer layer from the viewpoint of conductivity and fine line formation, It is more preferably a metal layer, still more preferably a copper layer or a silver layer.
基板可以单独具有1层导电层,也可以具有2层以上。在具有2层以上的导电层的情况下,优选具有不同材质的导电层。The substrate may have one conductive layer alone, or may have two or more layers. When having two or more conductive layers, it is preferable to have conductive layers of different materials.
作为导电层的材料,可以举出金属及导电性金属氧化物。Examples of the material of the conductive layer include metals and conductive metal oxides.
作为金属,可以举出Al、Zn、Cu、Fe、Ni、Cr、Mo、Ag及Au。Examples of the metal include Al, Zn, Cu, Fe, Ni, Cr, Mo, Ag, and Au.
作为导电性金属氧化物,可以举出ITO(氧化铟锡)、IZ0(氧化铟锌)及Si02。Examples of conductive metal oxides include ITO (indium tin oxide), IZ0 (indium zinc oxide), and Si0 2 .
另外,在本说明书中,所谓“导电性”是指体积电阻率小于1×106Ωcm。导电性金属氧化物的体积电阻率优选小于1×104Ωcm。In addition, in this specification, "conductivity" means that the volume resistivity is less than 1×10 6 Ωcm. The volume resistivity of the conductive metal oxide is preferably less than 1×10 4 Ωcm.
在使用具有多个导电层的基板来制造树脂图案的情况下,多个导电层中的至少一个导电层优选含有导电性金属氧化物。When producing a resin pattern using a substrate having a plurality of conductive layers, at least one conductive layer among the plurality of conductive layers preferably contains a conductive metal oxide.
作为导电层,优选相当于静电电容型触摸面板中所使用的视觉辨认部的传感器的电极图案或外围引出部的配线。As the conductive layer, an electrode pattern of a sensor corresponding to a viewing portion used in a capacitive touch panel or wiring of a peripheral lead-out portion is preferable.
作为导电层的优选方式,例如,可以举出国际公开第2018/155193号的0141段中所记载的方式,其内容被编入本说明书中。As a preferred embodiment of the conductive layer, for example, the embodiment described in paragraph 0141 of International Publication No. 2018/155193 can be mentioned, and the contents thereof are incorporated in this specification.
作为具有导电层的基板,优选为具有透明电极及迂回布线中的至少一个的基板。如上所述的基板能够优选用作触摸面板用基板。As a substrate having a conductive layer, a substrate having at least one of a transparent electrode and routing wiring is preferable. The substrate as described above can be preferably used as a substrate for a touch panel.
透明电极能够优选作为触摸面板用电极发挥作用。透明电极优选由ITO(氧化铟锡)及IZO(氧化铟锌)等金属氧化膜、以及金属网及银纳米线等金属细线构成。The transparent electrode can preferably function as an electrode for a touch panel. The transparent electrode is preferably composed of a metal oxide film such as ITO (indium tin oxide) or IZO (indium zinc oxide), and metal thin wires such as a metal mesh and silver nanowires.
作为金属细线,可以举出银、铜等细线。其中,优选银网、银纳米线等银导电性材料。Examples of thin metal wires include thin wires such as silver and copper. Among them, silver conductive materials such as silver mesh and silver nanowire are preferable.
作为迂回布线的材质,优选金属。As a material of the routing wiring, metal is preferable.
作为迂回布线的材质的金属,可以举出金、银、铜、钼、铝、钛、铬、锌及锰以及由这些金属元素中的2种以上构成的合金。作为迂回布线的材质,优选铜、钼、铝或钛,尤其优选铜。Examples of the metal used as a material for the routing wiring include gold, silver, copper, molybdenum, aluminum, titanium, chromium, zinc, and manganese, and alloys composed of two or more of these metal elements. As a material of the routing wiring, copper, molybdenum, aluminum, or titanium is preferable, and copper is particularly preferable.
以保护电极等(即,触摸面板用电极及触摸面板用配线的至少一方)为目的,使用本发明所涉及的感光性转印材料所形成的触摸面板用电极保护膜优选以直接或经由其他层而覆盖电极等的方式进行设置。For the purpose of protecting electrodes and the like (that is, at least one of touch panel electrodes and touch panel wiring), the electrode protective film for touch panels formed using the photosensitive transfer material according to the present invention is preferably directly or via other layer to cover electrodes and the like.
<曝光工序><Exposure process>
树脂图案的制造方法或层叠体的制造方法优选在上述贴合工序之后,包括对感光性树脂层进行图案曝光的工序(曝光工序)。It is preferable that the manufacturing method of the resin pattern or the manufacturing method of a laminated body include the process (exposure process) of exposing a pattern to a photosensitive resin layer after the said bonding process.
另外,在此,“图案曝光”是指,以图案状曝光的方式,即,存在曝光部与非曝光部的方式的曝光。In addition, here, "pattern exposure" means exposure in the form of pattern exposure, ie, the exposure in which the exposed part and the non-exposed part exist.
关于图案曝光中的曝光区域与未曝光区域的位置关系,并没有特别限制,可以适当调整。The positional relationship between the exposed area and the unexposed area in the pattern exposure is not particularly limited, and can be appropriately adjusted.
关于图案曝光中的图案的详细的配置及具体的尺寸,并没有特别限制。例如,为了提高具备具有通过电路配线的制造方法制造的电路配线的输入装置的显示装置(例如触摸面板)的显示品质,并且减小引出配线所占的面积,图案的至少一部分(优选为触摸面板的电极图案和/或引出配线的部分)优选包含宽度为20μm以下的细线,更优选包含宽度为10μm以下的细线。There are no particular limitations on the detailed arrangement and specific dimensions of the patterns in the pattern exposure. For example, in order to improve the display quality of a display device (such as a touch panel) provided with an input device having a circuit wiring manufactured by a method of manufacturing a circuit wiring, and to reduce the area occupied by the lead wiring, at least a part of the pattern (preferably The electrode pattern of the touch panel and/or the lead wiring portion) preferably includes thin lines with a width of 20 μm or less, and more preferably includes thin lines with a width of 10 μm or less.
关于曝光中所使用的光源,只要是照射能够对感光性树脂层进行曝光的波长的光(例如,365nm或405nm)的光源,则能够适当选定而使用。具体而言,可以举出超高压汞灯、高压汞灯、金属卤化物灯及LED(Light Emitting Diode:发光二极管)。The light source used for exposure can be suitably selected and used as long as it irradiates the light (for example, 365 nm or 405 nm) of the wavelength which can expose a photosensitive resin layer. Specifically, an ultra-high pressure mercury lamp, a high pressure mercury lamp, a metal halide lamp, and an LED (Light Emitting Diode: light emitting diode) are mentioned.
作为曝光量,优选为5mJ/cm2~200mJ/cm2,更优选为10mJ/cm2~100mJ/cm2。The exposure amount is preferably 5 mJ/cm 2 to 200 mJ/cm 2 , more preferably 10 mJ/cm 2 to 100 mJ/cm 2 .
作为曝光中所使用的光源、曝光量及曝光方法的优选方式,例如,可以举出在国际公开第2018/155193号的0146~0147段中所记载的方式,这些内容被编入本说明书中。As a preferable aspect of the light source used for exposure, exposure amount, and an exposure method, the aspect described in paragraph 0146-0147 of international publication 2018/155193 is mentioned, for example, These content is incorporated in this specification.
在曝光工序中,可以在从感光性树脂层剥离临时支承体之后进行图案曝光,也可以在剥离临时支承体之前隔着临时支承体进行图案曝光,然后剥离临时支承体。在曝光前剥离临时支承体的情况下,掩模可以与感光性树脂层接触而进行曝光,也可以不接触而使其靠近进行曝光。在不剥离临时支承体而进行曝光的情况下,掩模可以与临时支承体接触而进行曝光,也可以不接触而使其靠近进行曝光。为了防止由感光性树脂层与掩模的接触引起的掩模污染及避免因附着在掩模上的异物而对曝光的影响,优选不剥离临时支承体而进行图案曝光。另外,关于曝光方式,在接触曝光的情况下,能够适当选择并使用接触曝光方式,在非接触曝光方式的情况下,能够适当选择并使用接近式曝光方式、透镜系统或反射镜系统的投影曝光方式、使用了曝光激光等的直接曝光方式。在透镜系统或反射镜系统的投影曝光的情况下,根据所需的分辨率、焦点深度,能够使用具有适当的透镜的开口数(NA)的曝光机。在直接曝光方式的情况下,可以直接对感光性树脂层进行描绘,也可以经由透镜对感光性树脂层进行缩小投影曝光。并且,曝光不仅可以在大气下进行,也可以在减压、真空下进行,并且,也可以在光源与感光性树脂层之间隔着水等液体而进行曝光。In the exposure process, pattern exposure may be performed after the temporary support is peeled off from the photosensitive resin layer, or pattern exposure may be performed through the temporary support before peeling the temporary support, and then the temporary support may be peeled off. When peeling off a temporary support body before exposure, a mask may contact and expose to a photosensitive resin layer, and may expose without contacting and bringing it close. When performing exposure without peeling off a temporary support body, a mask may contact a temporary support body, and may expose, and may expose without contacting and bringing it close. In order to prevent contamination of the mask due to contact between the photosensitive resin layer and the mask and to avoid influence on exposure due to foreign matter adhering to the mask, it is preferable to perform pattern exposure without peeling off the temporary support. In addition, regarding the exposure method, in the case of contact exposure, a contact exposure method can be appropriately selected and used, and in the case of a non-contact exposure method, a proximity exposure method, projection exposure of a lens system, or a mirror system can be appropriately selected and used. method, a direct exposure method using an exposure laser or the like. In the case of projection exposure by a lens system or a mirror system, an exposure machine having an appropriate number of apertures (NA) of lenses can be used depending on required resolution and depth of focus. In the case of the direct exposure method, the photosensitive resin layer may be drawn directly, or the photosensitive resin layer may be subjected to reduced projection exposure through a lens. In addition, exposure may be performed not only in air, but also under reduced pressure or vacuum, and may also be performed with a liquid such as water interposed between the light source and the photosensitive resin layer.
<剥离工序><Peel off process>
树脂图案的制造方法或层叠体的制造方法可以在贴合工序与曝光工序之间或在曝光工序与显影工序之间,包括剥离临时支承体的剥离工序。The manufacturing method of the resin pattern or the manufacturing method of a laminated body may include the peeling process of peeling off a temporary support body between a bonding process and an exposure process, or between an exposure process and a development process.
关于临时支承体的剥离方法,并没有特别限制,能够使用与日本特开2010-072589号公报的0161~0162段中所记载的覆盖膜剥离机构相同的机构。The peeling method of the temporary support body is not particularly limited, and the same mechanism as the cover film peeling mechanism described in paragraphs 0161 to 0162 of JP-A-2010-072589 can be used.
<显影工序><Development process>
树脂图案的制造方法中,优选在上述曝光工序之后,包括对经曝光的感光性树脂层进行显影而形成树脂图案的工序(显影工序)。In the manufacturing method of a resin pattern, it is preferable to include the process (development process) of developing the exposed photosensitive resin layer and forming a resin pattern after the said exposure process.
在感光性转印材料具有热塑性树脂及中间层的情况下,在显影工序中,非曝光部的热塑性树脂层及中间层也与非曝光部的感光性树脂层一同被去除。并且,在显影工序中,曝光部的热塑性树脂层及中间层也可以以溶解或分散于显影液的形式被去除。When the photosensitive transfer material has a thermoplastic resin and an intermediate layer, the thermoplastic resin layer and intermediate layer in the non-exposed area are also removed together with the photosensitive resin layer in the non-exposed area in the image development process. In addition, in the developing step, the thermoplastic resin layer and the intermediate layer in the exposed portion may be removed in the form of being dissolved or dispersed in the developing solution.
能够利用显影液来进行显影工序中的经曝光的感光性树脂层的显影。The image development of the exposed photosensitive resin layer in an image development process can be performed with a developing solution.
作为显影液,只要能够去除感光性树脂层的非图像部(非曝光部),则没有特别限制,例如,能够使用日本特开平5-72724号公报中所记载的显影液等公知的显影液。The developer is not particularly limited as long as it can remove the non-image portion (non-exposed portion) of the photosensitive resin layer. For example, known developers such as those described in JP-A-5-72724 can be used.
作为显影液,优选为以0.05mol/L~5mol/L(升)的浓度包含pKa=7~13的化合物的碱水溶液系的显影液。显影液可以含有水溶性的有机溶剂和/或表面活性剂。The developing solution is preferably an alkaline aqueous developing solution containing a compound having pKa=7 to 13 at a concentration of 0.05 mol/L to 5 mol/L (liter). The developer may contain a water-soluble organic solvent and/or a surfactant.
作为碱性水溶液中可以包含的碱性化合物,例如,可以举出氢氧化钠、氢氧化钾、碳酸钠、碳酸钾、碳酸氢钠、碳酸氢钾、氢氧化四甲基铵、氢氧化四乙基铵、氢氧化四丙基铵、氢氧化四丁基铵及胆碱(2-羟基乙基三甲基氢氧化铵)。As the basic compound that can be contained in the alkaline aqueous solution, for example, sodium hydroxide, potassium hydroxide, sodium carbonate, potassium carbonate, sodium bicarbonate, potassium bicarbonate, tetramethylammonium hydroxide, tetraethyl hydroxide ammonium hydroxide, tetrapropylammonium hydroxide, tetrabutylammonium hydroxide and choline (2-hydroxyethyltrimethylammonium hydroxide).
作为显影液,也优选举出国际公开第2015/093271号的0194段中所记载的显影液。作为优选使用的显影方式,例如,可以举出国际公开第2015/093271号的0195段中所记载的显影方式。As the developing solution, those described in paragraph 0194 of International Publication No. 2015/093271 are also preferably used. As an image development method preferably used, for example, the image development method described in paragraph 0195 of International Publication No. 2015/093271 can be mentioned.
作为显影方式,没有特别限制,可以为旋覆浸没式显影、喷淋显影、喷淋及旋转显影以及浸渍显影中的任一种。所谓喷淋显影,是通过利用喷淋将显影液喷射到曝光后的感光性树脂层而去除非曝光部的显影处理。The image development method is not particularly limited, and may be any of spin-on-submerge image development, shower image development, shower-and-rotary image image development, and immersion image image development. The shower development is a development process of removing a non-exposed portion by spraying a developing solution onto the exposed photosensitive resin layer by a shower.
优选在显影工序之后,通过喷淋喷射清洗剂,一边利用刷子擦拭,一边去除显影残渣。It is preferable to remove development residues while wiping with a brush after spraying a cleaning agent with a shower after the development step.
关于显影液的液温,并没有特别限制,优选为20℃~40℃。The liquid temperature of the developer is not particularly limited, but is preferably 20°C to 40°C.
<保护膜剥离工序><Protective film peeling process>
在感光性转印材料具备保护膜的情况下,树脂图案的制造方法或层叠体的制造方法优选包括从感光性转印材料剥离保护膜的工序。关于剥离保护膜的方法,并没有限制,能够适用公知的方法。When the photosensitive transfer material is equipped with a protective film, it is preferable that the manufacturing method of a resin pattern or the manufacturing method of a laminated body includes the process of peeling a protective film from a photosensitive transfer material. There is no limitation on the method of peeling off the protective film, and a known method can be applied.
<后曝光工序及后烘干工序><Post-exposure process and post-drying process>
树脂图案的制造方法或层叠体的制造方法可以具有将通过上述显影工序所得到的树脂图案进行曝光的工序(后曝光工序)和/或进行加热的工序(后烘干工序)。The manufacturing method of the resin pattern or the manufacturing method of a laminated body may have the process of exposing the resin pattern obtained by the said developing process (post-exposure process) and/or the process of heating (post-baking process).
在包括后曝光工序及后烘干工序这两者的情况下,优选在后曝光之后实施后烘干。When including both the post-exposure process and the post-baking process, it is preferable to perform post-baking after post-exposure.
<其他工序><Other processes>
树脂图案的制造方法或层叠体的制造方法可以包括除了上述工序以外的任意的工序(其他工序)。例如,可以举出以下所示的电路配线的制造方法或触摸面板的制造方法中所记载的工序等,但并不限于这些工序。The manufacturing method of the resin pattern or the manufacturing method of a laminated body may include arbitrary process (other process) other than the said process. For example, the steps described in the manufacturing method of the circuit wiring shown below or the manufacturing method of the touch panel etc. are mentioned below, However, It is not limited to these steps.
<用途><purpose>
通过本发明所涉及的树脂图案的制造方法制造的树脂图案及通过本发明所涉及的层叠体的制造方法制造的层叠体能够适用于各种装置中。作为具备上述层叠体的装置,例如,可以举出输入装置等,优选为触摸面板,更优选为静电电容型触摸面板。并且,上述输入装置能够适用于,有机电致发光显示装置、液晶显示装置等显示装置中。The resin pattern manufactured by the manufacturing method of the resin pattern which concerns on this invention, and the laminated body manufactured by the manufacturing method of the laminated body which concerns on this invention can be applied to various apparatuses. As a device provided with the said laminated body, an input device etc. are mentioned, for example, Preferably it is a touch panel, More preferably, it is a capacitance type touch panel. Furthermore, the above-mentioned input device can be applied to display devices such as organic electroluminescence display devices and liquid crystal display devices.
在层叠体适用于触摸面板的情况下,所形成的树脂图案优选用作触摸面板用电极或触摸面板用配线的保护膜。即,本发明所涉及的感光性转印材料优选用于形成触摸面板用电极保护膜或触摸面板用配线。When the laminate is applied to a touch panel, the formed resin pattern is preferably used as a protective film for touch panel electrodes or touch panel wiring. That is, the photosensitive transfer material according to the present invention is preferably used to form an electrode protective film for a touch panel or wiring for a touch panel.
(电路配线的制造方法)(Manufacturing method of circuit wiring)
关于本发明所涉及的电路配线的制造方法,只要是使用本发明所涉及的感光性转印材料的方法,则没有特别限制。The method for producing the circuit wiring according to the present invention is not particularly limited as long as it is a method using the photosensitive transfer material according to the present invention.
作为本发明所涉及的电路配线的制造方法,优选依次包括如下工序:使本发明所涉及的感光性转印材料中的相对于上述临时支承体具有感光性树脂层的一侧的最外层与具有导电层的基板接触而贴合的工序;对上述感光性树脂层进行图案曝光的工序;对经曝光的上述感光性树脂层进行显影而形成树脂图案的工序;及对未配置有上述树脂图案的区域中的上述基板进行蚀刻处理的工序(以下,也称为“蚀刻工序”。)。The method for producing circuit wiring according to the present invention preferably sequentially includes the step of forming the outermost layer on the side having the photosensitive resin layer with respect to the temporary support in the photosensitive transfer material according to the present invention. A step of bonding the substrate having a conductive layer in contact with it; a step of pattern-exposing the above-mentioned photosensitive resin layer; a step of developing the exposed photosensitive resin layer to form a resin pattern; A step (hereinafter, also referred to as "etching step") of performing an etching process on the above-mentioned substrate in a pattern region.
以下,对电路配线的制造方法所包括的各工序进行说明,但除了特别提及的情况以外,对树脂图案的制造方法中所包括的各工序进行说明的内容也适用于电路配线的制造方法中所包括的各工序。Hereinafter, each step included in the manufacturing method of the circuit wiring will be described, but the content described for each step included in the manufacturing method of the resin pattern is also applicable to the manufacturing of the circuit wiring steps involved in the method.
<蚀刻工序><Etching process>
电路配线的制造方法优选包括对未配置有上述树脂图案的区域中的上述基板进行蚀刻处理的工序(蚀刻工序)。It is preferable that the manufacturing method of circuit wiring includes the process (etching process) of etching the said board|substrate in the area|region where the said resin pattern is not arrange|positioned.
在蚀刻工序中,将由感光性树脂层形成的树脂图案用作蚀刻抗蚀剂,并进行导电层的蚀刻处理。In an etching process, the etching process of a conductive layer is performed using the resin pattern formed from the photosensitive resin layer as an etching resist.
作为蚀刻处理的方法,能够适用公知的方法,例如,可以举出日本特开2017-120435号公报的0209段~0210段中所记载的方法、日本特开2010-152155号公报的0048段~0054段中所记载的方法、浸渍于蚀刻液的湿式蚀刻法及基于等离子体蚀刻等的干式蚀刻的方法。As the method of etching treatment, known methods can be applied, for example, the method described in paragraphs 0209 to 0210 of Japanese Patent Application Laid-Open No. 2017-120435, the method described in paragraphs 0048 to 0054 of Japanese Patent Laid-Open No. 2010-152155, etc. The method described in the paragraph, the wet etching method of immersing in an etchant, and the method of dry etching by plasma etching or the like.
湿式蚀刻中所使用的蚀刻液可以根据蚀刻的对象而适当选择酸性或碱性的蚀刻液。As the etchant used in wet etching, an acidic or alkaline etchant can be appropriately selected according to the object to be etched.
作为酸性的蚀刻液,例如,可以举出选自盐酸、硫酸、硝酸、乙酸、氢氟酸、草酸及磷酸中的酸性成分单独的水溶液,以及酸性成分与选自氯化铁、氟化铵及高锰酸钾中的盐的混合水溶液。酸性成分也可以为将多个酸性成分组合而成的成分。As an acidic etchant, for example, an aqueous solution of an acidic component selected from hydrochloric acid, sulfuric acid, nitric acid, acetic acid, hydrofluoric acid, oxalic acid, and phosphoric acid, and an acidic component selected from ferric chloride, ammonium fluoride, and A mixed aqueous solution of salts in potassium permanganate. An acidic component may be a combination of some acidic components.
作为碱性的蚀刻液,可以举出选自氢氧化钠、氢氧化钾、氨、有机胺及有机胺的盐(四甲基氢氧化铵等)中的碱成分单独的水溶液,以及碱成分与盐(高锰酸钾等)的混合水溶液。碱成分也可以为将多个碱成分组合而成的成分。As an alkaline etchant, an aqueous solution of an alkali component alone selected from sodium hydroxide, potassium hydroxide, ammonia, organic amines, and salts of organic amines (tetramethylammonium hydroxide, etc.), and an alkali component and A mixed aqueous solution of salt (potassium permanganate, etc.). The alkali component may be a combination of a plurality of alkali components.
<去除工序><Removal process>
在电路配线的制造方法中,优选进行去除残留的树脂图案的工序(去除工序)。In the manufacturing method of circuit wiring, it is preferable to perform the process (removal process) of removing the remaining resin pattern.
关于去除工序,并没有特别限制,能够根据需要进行,但优选在蚀刻工序之后进行。The removal step is not particularly limited and can be performed as needed, but is preferably performed after the etching step.
作为去除残留的树脂图案的方法,并没有特别限制,可以举出通过化学处理而去除的方法,优选为使用去除液而进行去除的方法。The method of removing the remaining resin pattern is not particularly limited, and a method of removing it by chemical treatment is mentioned, and a method of removing it using a removing liquid is preferable.
作为感光性树脂层的去除方法,可以举出在液温优选为30℃~80℃、更优选为50℃~80℃的搅拌中的去除液中,将具有残留的树脂图案的基板浸渍1分钟~30分钟的方法。As a method for removing the photosensitive resin layer, immersing the substrate having the remaining resin pattern in a stirring removal solution having a liquid temperature of preferably 30°C to 80°C, more preferably 50°C to 80°C, for 1 minute ~30 minutes method.
作为去除液,例如,可以举出使无机碱成分或有机碱成分溶解于水、二甲基亚砜、N-甲基吡咯烷酮或它们的混合溶液而成的去除液。作为无机碱成分,例如,可以举出氢氧化钠及氢氧化钾。作为有机碱成分,可以举出伯胺化合物、仲胺化合物、叔胺化合物及季铵盐化合物。Examples of the removal liquid include those obtained by dissolving an inorganic base component or an organic base component in water, dimethyl sulfoxide, N-methylpyrrolidone, or a mixed solution thereof. As an inorganic base component, sodium hydroxide and potassium hydroxide are mentioned, for example. Examples of the organic base component include primary amine compounds, secondary amine compounds, tertiary amine compounds, and quaternary ammonium compounds.
并且,也可以使用去除液,通过喷涂法、喷淋法及旋覆浸没法等公知的方法来去除。In addition, it may be removed by a known method such as a spraying method, a shower method, or a spin-on-dip method using a removing liquid.
<其他工序><Other processes>
电路配线的制造方法可以包括除了上述工序以外的任意的工序(其他工序)。例如,可以举出以下的工序,但并不限于这些工序。The manufacturing method of the circuit wiring may include arbitrary steps (other steps) other than the above-mentioned steps. For example, the following steps can be mentioned, but it is not limited to these steps.
并且,作为能够适用于电路配线的制造方法的曝光工序、显影工序及其他工序,可以举出日本特开2006—23696号公报的0035~0051段中所记载的工序。Moreover, as an exposure process, a development process, and other processes applicable to the manufacturing method of a circuit wiring, the process described in paragraph 0035-0051 of Unexamined-Japanese-Patent No. 2006-23696 is mentioned.
此外,作为其他工序,例如,可以举出国际公开第2019/022089号的0172段中所记载的降低可见光线反射率的工序、国际公开第2019/022089号的0172段中所记载的在绝缘膜上形成新的导电层的工序等,但并不限于这些工序。In addition, as other steps, for example, the step of reducing the reflectance of visible light described in paragraph 0172 of International Publication No. 2019/022089, the step of reducing the reflectance of the insulating film described in paragraph 0172 of International Publication No. 2019/022089, The process of forming a new conductive layer on it, etc., but is not limited to these processes.
-降低可见光线反射率的工序--Process of reducing reflectance of visible light-
电路配线的制造方法可以包括进行降低基板所具有的多个导电层的一部分或全部的可见光线反射率的处理的工序。The method of manufacturing the circuit wiring may include the step of performing a process of reducing the visible light reflectance of a part or all of the plurality of conductive layers included in the substrate.
作为降低可见光线反射率的处理,可以举出氧化处理。在基板具有含有铜的导电层的情况下,将铜进行氧化处理而制成氧化铜,并对导电层进行黑化,由此能够降低导电层的可见光线反射率。An oxidation treatment is mentioned as a treatment for reducing the reflectance of visible light. When the substrate has a conductive layer containing copper, the visible light reflectance of the conductive layer can be reduced by oxidizing the copper to form copper oxide and blackening the conductive layer.
关于降低可见光线反射率的处理,在日本特开2014-150118号公报的0017~0025段、以及日本特开2013-206315号公报的0041段、0042段、0048段及0058段中有所记载,这些公报中所记载的内容被并入本说明书中。The treatment for reducing the reflectance of visible light is described in paragraphs 0017 to 0025 of JP-A-2014-150118, and paragraphs 0041, 0042, 0048, and 0058 of JP-A-2013-206315. The content described in these gazettes is incorporated into this specification.
-形成绝缘膜的工序、在绝缘膜的表面上形成新的导电层的工序--Step of forming an insulating film, and step of forming a new conductive layer on the surface of the insulating film-
电路配线的制造方法优选包括在电路配线的表面上形成绝缘膜的工序及在绝缘膜的表面上形成新的导电层的工序。The method of manufacturing the circuit wiring preferably includes the step of forming an insulating film on the surface of the circuit wiring and the step of forming a new conductive layer on the surface of the insulating film.
通过上述的工序,能够形成与第一电极图案绝缘的第二电极图案。Through the above steps, the second electrode pattern insulated from the first electrode pattern can be formed.
作为形成绝缘膜的工序,并没有特别限制,可以举出公知的形成永久膜的方法。并且,可以使用具有绝缘性的感光性材料,并通过光刻法来形成所期望的图案的绝缘膜。The step of forming an insulating film is not particularly limited, and a known method for forming a permanent film can be used. In addition, an insulating film having a desired pattern can be formed by photolithography using an insulating photosensitive material.
关于在绝缘膜上形成新的导电层的工序,并没有特别限制,例如,可以使用具有导电性的感光性材料,并通过光刻法来形成所期望的图案的新的导电层。The step of forming a new conductive layer on the insulating film is not particularly limited. For example, a photosensitive material having conductivity may be used to form a new conductive layer in a desired pattern by photolithography.
关于电路配线的制造方法,也优选使用在基板的两个表面分别具有多个导电层的基板,并对形成于基板的两个表面上的导电层逐次或同时形成电路。通过这种结构,能够形成在基板的一个表面形成有第一导电图案且在另一个表面形成有第二导电图案的触摸面板用电路配线。并且,也优选以卷对卷方式从基板的两面形成这种结构的触摸面板用电路配线。Also in the method of manufacturing circuit wiring, it is preferable to use a substrate having a plurality of conductive layers on both surfaces of the substrate, and to sequentially or simultaneously form circuits on the conductive layers formed on both surfaces of the substrate. With such a configuration, it is possible to form circuit wiring for a touch panel in which the first conductive pattern is formed on one surface of the substrate and the second conductive pattern is formed on the other surface. Furthermore, it is also preferable to form the circuit wiring for a touch panel having such a structure from both surfaces of the substrate in a roll-to-roll manner.
<电路配线的用途><Applications of Circuit Wiring>
通过电路配线的制造方法制造的电路配线能够适用于各种装置中。作为具备通过上述的制造方法制造的电路配线的装置,例如,可以举出输入装置,优选为触摸面板,更优选为静电电容型触摸面板。并且,上述输入装置能够适用于有机EL显示装置及液晶显示装置等显示装置中。The circuit wiring manufactured by the manufacturing method of circuit wiring can be applied to various apparatuses. As a device provided with the circuit wiring manufactured by the above-mentioned manufacturing method, an input device is mentioned, for example, Preferably it is a touch panel, More preferably, it is a capacitive type touch panel. Furthermore, the input device described above can be applied to display devices such as organic EL display devices and liquid crystal display devices.
(触摸面板的制造方法)(Manufacturing method of touch panel)
关于本发明所涉及的触摸面板的制造方法,只要是使用本发明所涉及的感光性转印材料的方法,则没有特别限制。The method for manufacturing the touch panel according to the present invention is not particularly limited as long as it is a method using the photosensitive transfer material according to the present invention.
作为本发明所涉及的触摸面板的制造方法,优选依次包括如下工序:使本发明所涉及的感光性转印材料中的相对于上述临时支承体具有感光性树脂层的一侧的最外层与具有导电层的基板接触而贴合的工序;对上述感光性树脂层进行图案曝光的工序;对经曝光的上述感光性树脂层进行显影而形成树脂图案的工序;及对未配置有上述树脂图案的区域中的上述基板进行蚀刻处理的工序。As the manufacturing method of the touch panel concerning this invention, it is preferable to include the following process sequentially: The outermost layer of the side which has a photosensitive resin layer with respect to the said temporary support body in the photosensitive transfer material concerning this invention and The process of bonding the substrates with the conductive layer in contact; the process of pattern-exposing the photosensitive resin layer; the process of developing the exposed photosensitive resin layer to form a resin pattern; The above-mentioned substrate in the area is subjected to the process of etching treatment.
关于触摸面板的制造方法中的各工序的具体的方式及进行各工序的顺序等的实施方式,如在上述的“树脂图案的制造方法”及“电路配线的制造方法”的项中所说明的那样,优选方式也相同。The specific form of each step in the manufacturing method of the touch panel and the order in which the respective steps are performed are as described in the above-mentioned "Manufacturing method of resin pattern" and "Manufacturing method of circuit wiring" The preferred way is also the same.
关于触摸面板的制造方法,除了通过上述的方法来形成触摸面板用配线以外,还可以参考公知的触摸面板的制造方法。Regarding the manufacturing method of the touch panel, in addition to forming the wiring for a touch panel by the above-mentioned method, reference can also be made to a known manufacturing method of the touch panel.
并且,触摸面板的制造方法也可以包括除了上述以外的任意的工序(其他工序)。Furthermore, the manufacturing method of the touch panel may include arbitrary steps (other steps) other than the above.
在图3及图4中示出触摸面板的制造中所使用的掩模的图案的一例。An example of the pattern of the mask used for manufacture of a touch panel is shown in FIG.3 and FIG.4.
在图3所示的图案A及图4所示的图案B中,GR为非图像部(遮光部),EX为图像部(曝光部),DL虚拟表示对准框。在触摸面板的制造方法中,例如,通过隔着具有图3所示的图案A的掩模而对上述感光性树脂层进行曝光,能够制造形成有具有与EX对应的图案A的电路配线的触摸面板。具体而言,能够通过国际公开第2016/190405号的图1中所记载的方法进行制作。在所制造的触摸面板的一例中,曝光部EX的中央部(四角连结而成的图案部分)是形成透明电极(触摸面板用电极)的部分,曝光部EX的周缘部(细线部分)是形成外围引出部的配线的部分。In the pattern A shown in FIG. 3 and the pattern B shown in FIG. 4 , GR is a non-image portion (shielding portion), EX is an image portion (exposed portion), and DL is a virtual alignment frame. In the manufacturing method of the touch panel, for example, by exposing the above-mentioned photosensitive resin layer through a mask having the pattern A shown in FIG. touch panel. Specifically, it can be produced by the method described in FIG. 1 of International Publication No. 2016/190405. In an example of the manufactured touch panel, the central part (pattern part where the four corners are connected) of the exposure part EX is a part where a transparent electrode (electrode for a touch panel) is formed, and the peripheral part (thin line part) of the exposure part EX is The part that forms the wiring of the peripheral lead-out part.
通过上述的触摸面板的制造方法制造至少具有触摸面板用配线的触摸面板。触摸面板优选具有透明基板、电极、绝缘层或保护层。A touch panel having at least wiring for a touch panel is manufactured by the above-mentioned method of manufacturing a touch panel. The touch panel preferably has a transparent substrate, electrodes, insulating layer or protective layer.
作为触摸面板中的检测方法,可以举出电阻膜方式、静电电容方式、超声波方式、电磁感应方式及光学方式等公知的方式。其中,优选静电电容方式。Examples of the detection method in the touch panel include known methods such as a resistive film method, a capacitive method, an ultrasonic method, an electromagnetic induction method, and an optical method. Among them, the capacitive method is preferable.
作为触摸面板型,可以举出所谓的内嵌型(例如,日本特表2012-517051号公报的图5、图6、图7、图8中所记载的内容)、所谓的外嵌型(例如,日本特开2013-168125号公报的图19中所记载的内容、以及日本特开2012-89102号公报的图1及图5中所记载的内容)、OGS(One Glass Solution:单片玻璃触控技术)型、TOL(Touch-on-Lens:覆盖层触摸)型(例如,日本特开2013-54727号公报的图2中所记载的内容)、各种外挂型(所谓的GG、G1·G2、GFF、GF2、GF1及G1F等)以及其他结构(例如,日本特开2013-164871号公报的图6中所记载的内容)。As the touch panel type, the so-called built-in type (for example, the content described in Fig. 5, Fig. 6, Fig. 7, and Fig. 8 of JP2012-517051A), the so-called , the content described in Figure 19 of Japanese Patent Application Laid-Open No. 2013-168125, and the content recorded in Figure 1 and Figure 5 of Japanese Patent Application Publication No. 2012-89102), OGS (One Glass Solution: single glass contact control technology) type, TOL (Touch-on-Lens: overlay touch) type (for example, the content described in Fig. 2 of Japanese Patent Application Laid-Open No. G2, GFF, GF2, GF1, G1F, etc.) and other structures (for example, the content described in FIG. 6 of Japanese Patent Laid-Open No. 2013-164871).
作为触摸面板,例如,可以举出日本特开2017-120435号公报的0229段中所记载的触摸面板。As a touch panel, the touch panel described in paragraph 0229 of Unexamined-Japanese-Patent No. 2017-120435 is mentioned, for example.
实施例Example
以下举出实施例对本发明的实施方式进行更具体的说明。以下的实施例所示的材料、使用量、比例、处理内容及处理顺序等只要不脱离本发明的实施方式的主旨,则能够适当进行变更。因此,本发明的实施方式的范围并不限定于以下所示的具体例。另外,只要无特别说明,则“份”、“%”为质量标准。Below, an Example is given and the embodiment of this invention is demonstrated more concretely. Materials, usage amounts, ratios, processing contents, processing procedures, and the like shown in the following examples can be appropriately changed as long as they do not deviate from the spirit of the embodiments of the present invention. Therefore, the scope of the embodiments of the present invention is not limited to the specific examples shown below. In addition, unless otherwise specified, "part" and "%" are mass standards.
以下示出实施例及比较例中所使用的化合物的缩写的详细情况。The details of the abbreviations of the compounds used in Examples and Comparative Examples are shown below.
<碱溶性树脂><Alkali-soluble resin>
A-1:苯乙烯/甲基丙烯酸/甲基丙烯酸甲酯=32/28/40(质量%)、Mw=40,000A-1: Styrene/methacrylic acid/methyl methacrylate=32/28/40 (mass %), Mw=40,000
A-2:苯乙烯/甲基丙烯酸/甲基丙烯酸甲酯=52/29/19(质量%)、Mw=60,000A-2: Styrene/methacrylic acid/methyl methacrylate=52/29/19 (mass %), Mw=60,000
A-3:甲基丙烯酸苄酯/甲基丙烯酸=81/19(质量%)、Mw=40,000A-3: benzyl methacrylate/methacrylic acid=81/19 (mass %), Mw=40,000
A-4:甲基丙烯酸苄酯/甲基丙烯酸/丙烯酸=75/10/15的共聚物的丙二醇单甲醚乙酸酯溶液(固体成分浓度30.0%、Mw=30,000、酸值153mgKOH/g)A-4: Propylene glycol monomethyl ether acetate solution of a copolymer of benzyl methacrylate/methacrylic acid/acrylic acid=75/10/15 (solid content concentration: 30.0%, Mw=30,000, acid value: 153 mgKOH/g)
A-5:Kuraray Poval PVA-205(聚乙烯醇、KURARAY CO.,LTD.制)A-5: Kuraray Poval PVA-205 (polyvinyl alcohol, manufactured by KURARAY CO., LTD.)
A-6:聚乙烯吡咯烷酮K-30(NIPPON SHOKUBAI CO.,LTD.制)A-6: Polyvinylpyrrolidone K-30 (manufactured by NIPPON SHOKUBAI CO., LTD.)
<烯属不饱和化合物><Ethylenically unsaturated compound>
B-1:NK酯BPE-500(2,2-双(4-(甲基丙烯酰氧基五乙氧基)苯基)丙烷,Shin-Nakamura Chemical Co.,Ltd.制)B-1: NK ester BPE-500 (2,2-bis(4-(methacryloyloxypentaethoxy)phenyl)propane, manufactured by Shin-Nakamura Chemical Co., Ltd.)
B-2:NK酯BPE-200(2,2-双(4-(甲基丙烯酰氧基二乙氧基)苯基)丙烷,Shin-Nakamura ChemicalCo.,Ltd.制)B-2: NK ester BPE-200 (2,2-bis(4-(methacryloyloxydiethoxy)phenyl)propane, manufactured by Shin-Nakamura Chemical Co., Ltd.)
B-3:在双酚A的两端分别加成有平均1 5摩尔的环氧乙烷和平均2摩尔的环氧丙烷的聚乙二醇的二甲基丙烯酸酯B-3: Dimethacrylate of polyethylene glycol with an average of 1 to 5 moles of ethylene oxide and an average of 2 moles of propylene oxide added to both ends of bisphenol A
B-4:LIGHT ACRYLATE DPE-6A(二季戊四醇六丙烯酸酯,KYOEISHA CHEMICAL CO.,LTD.制)B-4: LIGHT ACRYLATE DPE-6A (dipentaerythritol hexaacrylate, manufactured by KYOEISHA CHEMICAL CO., LTD.)
B-5:ARONIX M-270(聚丙二醇二丙烯酸酯、TOAGOSEI CO.,LTD.制)B-5: ARONIX M-270 (polypropylene glycol diacrylate, manufactured by TOAGOSEI CO., LTD.)
B-6:NK酯A-TMPT(三羟甲基丙烷三丙烯酸酯,Shin-Nakamura Chemical Co.,Ltd.制)B-6: NK ester A-TMPT (trimethylolpropane triacrylate, manufactured by Shin-Nakamura Chemical Co., Ltd.)
B-7:Sartomer SR-454(乙氧基化(3)三羟甲基丙烷三丙烯酸酯,Arkema公司制)B-7: Sartomer SR-454 (ethoxylated (3) trimethylolpropane triacrylate, manufactured by Arkema)
B-8:Sartomer SR-502(乙氧基化(9)三羟甲基丙烷三丙烯酸酯,Arkema公司制)B-8: Sartomer SR-502 (ethoxylated (9) trimethylolpropane triacrylate, manufactured by Arkema)
B-9:NK酯A-9300-CL1(ε-己内酯改性三-(2-丙烯酰氧基乙基)异氰脲酸酯,Shin-Nakamura Chemical Co.,Ltd.制)B-9: NK ester A-9300-CL1 (ε-caprolactone-modified tris-(2-acryloyloxyethyl)isocyanurate, manufactured by Shin-Nakamura Chemical Co., Ltd.)
B-10:NK酯A—DCP(三环癸烷二甲醇二丙烯酸酯、Shin—Nakamura Chemical Co.,Ltd.制)B-10: NK ester A—DCP (tricyclodecane dimethanol diacrylate, manufactured by Shin—Nakamura Chemical Co., Ltd.)
B-11:8UX-015A(氨基甲酸酯丙烯酸酯、TAISEI FINE CHEMICAL CO,.LTD.制)B-11: 8UX-015A (urethane acrylate, TAISEI FINE CHEMICAL CO, .LTD.)
B-12:ARONIX TO-2349(具有羧酸基的多官能烯属不饱和化合物,TOAGOSEI CO.,LTD.制)B-12: ARONIX TO-2349 (polyfunctional ethylenically unsaturated compound having a carboxylic acid group, manufactured by TOAGOSEI CO., LTD.)
<光聚合引发剂><Photopolymerization Initiator>
C-1:B-CIM(2-(2-氯苯基)-4,5-二苯基咪唑二聚体,KUROGANE KASEI Co.,Ltd.制)C-1: B-CIM (2-(2-chlorophenyl)-4,5-diphenylimidazole dimer, manufactured by KUROGANE KASEI Co., Ltd.)
C-2:SB-PI 701(4,4’-双(二乙氨基)二苯甲酮,由Sanyo Trading Co.,Ltd.获得)C-2: SB-PI 701 (4,4'-bis(diethylamino)benzophenone, available from Sanyo Trading Co., Ltd.)
C-3:Omnifad 907(2-甲基-1-(4-甲硫基苯基)-2-吗啉基丙烷-1-酮,IGM ResinsB.V.制)C-3: Omnifad 907 (2-methyl-1-(4-methylthiophenyl)-2-morpholinopropan-1-one, manufactured by IGM Resins B.V.)
C-4:Irgacure OXE02(1-[9-乙基-6-(2-甲基苯甲酰基)-9H-咔唑-3-基]乙酮-1-(邻乙酰肟),BASF公司制)、C-4: Irgacure OXE02 (1-[9-ethyl-6-(2-methylbenzoyl)-9H-carbazol-3-yl]ethanone-1-(o-acetyl oxime), manufactured by BASF Corporation ),
C-5:4,4’-双(二乙氨基)二苯甲酮(KANTO CHEMICAL CO.,INC.制)C-5: 4,4'-bis(diethylamino)benzophenone (manufactured by KANTO CHEMICAL CO., INC.)
<阻聚剂><Inhibitor>
D-1:TDP-G(吩噻嗪,Kawaguchi ChemicalIndustry Co.,LTD.制)D-1: TDP-G (phenothiazine, manufactured by Kawaguchi Chemical Industry Co., LTD.)
D-2:吩噁嗪(Tokyo ChemicalIndustry Co.,Ltd.制)D-2: Phenoxazine (manufactured by Tokyo Chemical Industry Co., Ltd.)
D-3:Irganox245(受阻酚系阻聚剂,BASF公司制)D-3: Irganox245 (hindered phenolic polymerization inhibitor, manufactured by BASF Corporation)
D-4:N-亚硝基苯基羟基胺铝盐(FUJIFILM Wako Pure Chemical Corporation制)D-4: N-nitrosophenylhydroxylamine aluminum salt (manufactured by FUJIFILM Wako Pure Chemical Corporation)
D-5:MQ(4-甲氧基苯酚,Kawaguchi Chemical Industry Co.,LTD.制)D-5: MQ (4-methoxyphenol, manufactured by Kawaguchi Chemical Industry Co., LTD.)
<其他添加剂><Other additives>
E-1:无色结晶紫(显色剂,Tokyo Chemical Industry Co.,Ltd.制)E-1: Colorless crystal violet (color developer, manufactured by Tokyo Chemical Industry Co., Ltd.)
E-2:N-苯基氨基甲酰甲基-N-羧甲基苯胺(显色剂,FUJIFILM Wako PureChemical Corporation制)E-2: N-phenylcarbamoylmethyl-N-carboxymethylaniline (color developer, manufactured by FUJIFILM Wako Pure Chemical Corporation)
E-3:亮绿(显色剂,Tokyo Chemical Industry Co.,Ltd.制)E-3: bright green (color developer, manufactured by Tokyo Chemical Industry Co., Ltd.)
E-4:CBT-1(防锈剂,羧基苯并三唑,JOHOKU CHEMICAL CO.,LTD制)E-4: CBT-1 (rust inhibitor, carboxybenzotriazole, manufactured by JOHOKU CHEMICAL CO., LTD)
E-5:1-(2-二-正丁基氨基甲基)-5-羧基苯并三唑与1-(2-二-正丁基氨基甲基)-6-羧基苯并三唑的1:1(质量比)混合物、防锈剂E-5: 1-(2-di-n-butylaminomethyl)-5-carboxybenzotriazole and 1-(2-di-n-butylaminomethyl)-6-carboxybenzotriazole 1:1 (mass ratio) mixture, rust inhibitor
E-6:菲尼酮(抗氧化剂,Tokyo Chemical Industry Co.,Ltd.制)E-6: phenidone (antioxidant, manufactured by Tokyo Chemical Industry Co., Ltd.)
E-7:Megafac F-552(氟系表面活性剂,DIC Corporation制)E-7: Megafac F-552 (fluorosurfactant, manufactured by DIC Corporation)
E-8:Megafac F-444(氟系表面活性剂,DIC Corporation制)E-8: Megafac F-444 (fluorosurfactant, manufactured by DIC Corporation)
<溶剂><solvent>
F-1:甲基乙基酮(SANKYO CHEMICAL Co.,Ltd.制)F-1: methyl ethyl ketone (manufactured by SANKYO CHEMICAL Co., Ltd.)
F-2:丙二醇单甲醚乙酸酯(SHOWA DENKO K.K.制)F-2: Propylene glycol monomethyl ether acetate (manufactured by SHOWA DENKO K.K.)
F-3:离子交换水F-3: Ion exchanged water
F-4:甲醇(Mitsubishi Gas Chemical Company,Inc.制)F-4: Methanol (manufactured by Mitsubishi Gas Chemical Company, Inc.)
<热塑性树脂组合物的制备><Preparation of thermoplastic resin composition>
将以下的成分进行混合而制备了热塑性树脂组合物。The following components were mixed to prepare a thermoplastic resin composition.
·A-4:42.85份A-4: 42.85 copies
·B-10:4.63份B-10: 4.63 copies
·B-11:2.31份B-11: 2.31 copies
·B-12:0.77份· B-12: 0.77 copies
·E-7:0.03份E-7: 0.03 parts
·F-1:39.50份· F-1: 39.50 copies
·F-2:9.51份· F-2: 9.51 copies
·下述所示的结构的化合物(光产酸剂,按照日本特开2013-47765号公报的0227段中所记载的方法进行合成的化合物。):0.32份A compound (photoacid generator, a compound synthesized according to the method described in paragraph 0227 of JP-A-2013-47765) of the structure shown below: 0.32 parts
[化学式25][chemical formula 25]
·下述所示的结构的化合物(通过酸而显色的色素):0.08份・Compound with the structure shown below (pigment that develops color with acid): 0.08 part
[化学式26][chemical formula 26]
<中间层组合物的制备><Preparation of Intermediate Layer Composition>
将以下的成分进行混合而制备了中间层组合物。The following components were mixed to prepare an intermediate layer composition.
·A-5:3.22份A-5: 3.22 parts
·A-6:1.49份A-6: 1.49 copies
·E-8:0.0015份E-8: 0.0015 copies
·F-3:38.12份· F-3: 38.12 copies
·F-4:57.17份· F-4: 57.17 copies
<感光性树脂组合物的制备><Preparation of Photosensitive Resin Composition>
以后述的表1中所记载的组成,制备了在实施例及比较例中使用的各感光性树脂组合物。Each photosensitive resin composition used in the Example and the comparative example was prepared with the composition described in Table 1 mentioned later.
(实施例1~16及比较例1~3)(Examples 1-16 and Comparative Examples 1-3)
<感光性转印材料的制作><Production of photosensitive transfer material>
作为临时支承体,准备了厚度30μm的聚对苯二甲酸乙二酯(PET)膜。在临时支承体的表面,使用狭缝状喷嘴,以涂布宽度成为1.0m且干燥后的层厚成为4.0μm的方式,涂布了上述的热塑性树脂组合物。将所形成的热塑性树脂组合物的涂膜在80℃下干燥40秒钟,从而形成了热塑性树脂层。As a temporary support, a polyethylene terephthalate (PET) film with a thickness of 30 μm was prepared. On the surface of the temporary support body, the above-mentioned thermoplastic resin composition was applied using a slit-shaped nozzle so that the coating width would be 1.0 m and the layer thickness after drying would be 4.0 μm. The formed coating film of the thermoplastic resin composition was dried at 80° C. for 40 seconds to form a thermoplastic resin layer.
在所形成的热塑性树脂层的表面,使用狭缝状喷嘴,以涂布宽度成为1.0m且干燥后的层厚成为1.2μm的方式,涂布了上述的中间层组合物。将中间层组合物的涂膜在80℃下干燥40秒钟,从而形成了中间层。On the surface of the formed thermoplastic resin layer, the above-mentioned intermediate layer composition was applied using a slit-shaped nozzle so that the coating width would be 1.0 m and the layer thickness after drying would be 1.2 μm. The coating film of the intermediate layer composition was dried at 80° C. for 40 seconds to form an intermediate layer.
在所形成的中间层的表面,使用狭缝状喷嘴,以涂布宽度成为1.0m且干燥后的层厚成为表1中所记载的层厚的方式,涂布了表1中所记载的组成的感光性树脂组合物。将感光性树脂组合物的涂膜在80℃下干燥40秒钟,从而形成了感光性树脂层。On the surface of the formed intermediate layer, the composition described in Table 1 was applied using a slit nozzle so that the coating width became 1.0 m and the layer thickness after drying became the layer thickness described in Table 1. photosensitive resin composition. The photosensitive resin layer was formed by drying the coating film of the photosensitive resin composition at 80 degreeC for 40 second.
在所形成的感光性树脂层的表面,压接PET膜(TORAY INDUSTRIES,INC.制,Lumirror16QS62)作为保护膜,分别制作了实施例及比较例的感光性转印材料。On the surface of the formed photosensitive resin layer, a PET film (manufactured by TORAY INDUSTRIES, INC., Lumirror 16QS62) was pressure-bonded as a protective film, and photosensitive transfer materials of Examples and Comparative Examples were produced, respectively.
<感光性转印材料的评价><Evaluation of photosensitive transfer material>
-层压--laminated-
从所得到的感光性转印材料剥离保护膜,将所剥离的感光性转印材料用薄片层压机层压在基板(在100μmPET膜上,通过溅射制作200nm厚的铜层)上。层压条件设为辊温度100℃、层压速度2m/分钟、层压压力0.5MPa。The protective film was peeled off from the obtained photosensitive transfer material, and the peeled photosensitive transfer material was laminated on a substrate (a 200 nm-thick copper layer was formed by sputtering on a 100 μm PET film) using a sheet laminator. The lamination conditions were set at a roll temperature of 100° C., a lamination speed of 2 m/min, and a lamination pressure of 0.5 MPa.
-Eb的测定及灵敏度的评价--Measurement of Eb and Evaluation of Sensitivity-
在所层压的感光性转印材料的临时支承体上配置15阶阶梯光楔(FujifilmCorporation制),利用20mW/cm2的高压汞灯进行180mJ/cm2的曝光。曝光后,剥离支承体,在25℃的0.9质量%碳酸钠水溶液中显影30秒,根据各步骤的残留膜厚求出Eb。A 15-step wedge (manufactured by Fujifilm Corporation) was arranged on the temporary support of the laminated photosensitive transfer material, and exposure was performed at 180 mJ/cm 2 by a high-pressure mercury lamp of 20 mW/cm 2 . After exposure, the support was peeled off, developed in a 0.9% by mass sodium carbonate aqueous solution at 25° C. for 30 seconds, and Eb was calculated from the remaining film thickness in each step.
另外,作为Eb的值,从对一般的光刻工艺的适应性的观点考虑,存在优选值的范围。若Eb为25mJ/cm2以上,则灵敏度适中,装置的追随性优异,并且,若Eb为90mJ/cm2以下,则能够缩短曝光时间,生产率优异。In addition, as the value of Eb, there is a range of preferable values from the viewpoint of adaptability to general photolithography processes. When Eb is 25 mJ/cm 2 or more, the sensitivity is moderate and the followability of the device is excellent, and when Eb is 90 mJ/cm 2 or less, the exposure time can be shortened and the productivity is excellent.
对于灵敏度,基于Eb(mJ/cm2)的值,按照以下的基准进行了评价。作为感光性转印材料,优选为A~C,更优选为A或B。The sensitivity was evaluated according to the following criteria based on the value of Eb (mJ/cm 2 ). As the photosensitive transfer material, A to C are preferable, and A or B is more preferable.
A:35≤Eb(mJ/cm2)≤70A: 35≤Eb(mJ/cm 2 )≤70
B:25≤Eb(mJ/cm2)<35或70<Eb(mJ/cm2)≤90B: 25≤Eb(mJ/cm 2 )<35 or 70<Eb(mJ/cm 2 )≤90
C:90<Eb(mJ/cm2)C: 90<Eb(mJ/cm 2 )
D:Eb(mJ/cm2)<25D: Eb(mJ/cm 2 )<25
-W3的测定--Measurement of W3-
使线与空间=10μm/10μm的光掩模与临时支承体接触,并以Ep=2×Fb(mJ/cm2)对层压在上述基板上的感光性转印材料进行曝光。曝光后,经过3小时之后,利用胶带剥离临时支承体、热塑性树脂层及中间层,在50mL容器中分取5mL溴水(0.2%),并以不与分取液接触的方式在容器内固定试样,在室温(25℃)下静放5分钟。之后,在高真空下保管半天,对残留溴进行除气。由此,制作了对碳-碳双键部进行溴修饰的试样。A photomask of line and space=10 μm/10 μm was brought into contact with the temporary support, and the photosensitive transfer material laminated on the above substrate was exposed at Ep=2×Fb (mJ/cm 2 ). After exposure, after 3 hours, the temporary support body, thermoplastic resin layer, and intermediate layer were peeled off with adhesive tape, and 5 mL of bromine water (0.2%) was separated into a 50 mL container, and fixed in the container so that it did not come into contact with the separation liquid. The sample was allowed to stand at room temperature (25° C.) for 5 minutes. Thereafter, it was stored under high vacuum for half a day to degas residual bromine. Thus, a sample in which a carbon-carbon double bond portion was modified with bromine was produced.
对该试样利用二次离子质谱分析法(ION-TOF公司SIMS5、一次离子源:Bi3+(30kV)、测定范围:50mm、面解像力:512×512pixel、积算:32次、测定模式:高空间分辨率模式(FastImaging:快速成像)、带电校正:使用电子枪),评价了C2HBr-区域部的宽度。将C2HBr-强度小的部分设为聚合进行的区域宽度。对3处测定聚合进行的区域宽度,将其平均值设为W3。The sample was analyzed by secondary ion mass spectrometry (SIMS5 of ION-TOF Company, primary ion source: Bi 3+ (30kV), measurement range: 50mm, surface resolution: 512×512pixel, integration: 32 times, measurement mode: In high spatial resolution mode (FastImaging: fast imaging), charging correction: using an electron gun), the width of the C 2 HBr -domain was evaluated. The portion where the C 2 HBr - intensity is low is defined as the region width in which the polymerization proceeds. The region width in which the polymerization proceeded was measured at three places, and the average value thereof was defined as W 3 .
-W24的测定-- Determination of W 24 -
变更了曝光后的经过时间,除此以外,以与W3的测定相同的方式,求出了图案曝光后经过24小时后的聚合进行区域宽度W24。并且,计算了W24/W3的值。Except for changing the elapsed time after exposure, the width W 24 of the polymerization progress region 24 hours after the pattern exposure was obtained in the same manner as the measurement of W 3 . And, the value of W 24 /W 3 was calculated.
-W72的测定-- Determination of W 72 -
变更了曝光后的经过时间,除此以外,以与W3的测定相同的方式,求出了图案曝光后经过72小时后的聚合进行区域宽度W72。并且,计算了W72/W3的值。Except for changing the elapsed time after exposure, the polymerization progress region width W 72 after 72 hours after the pattern exposure was obtained in the same manner as the measurement of W 3 . And, the value of W 72 /W 3 was calculated.
<曝光后放置24小时时的线宽变化><Change in line width when left for 24 hours after exposure>
使线与空间=10μm/10μm的光掩模与临时支承体接触,并以Ep=2×Fb(mJ/cm2)对层压在上述基板上的感光性转印材料进行曝光。曝光后,经过3小时或24小时之后,剥离临时支承体,喷淋25℃的1%碳酸钠水溶液,溶解未曝光部而得到了抗蚀图案。根据所得到的抗蚀图案的截面的扫描型电子显微镜(SEM)图像,测定了感光性树脂层与基板接触的部分的线宽。将曝光后3小时后显影的线宽设为Wr3、24小时后显影的线宽设为Wr24,求出了Wr24/Wr3。该比越接近1,曝光后放置时的线宽变化越小,可以说具有优选性能。按照以下的基准对Wr24/Wr3进行了评价。作为感光性转印材料,优选为A或B。A photomask of line and space=10 μm/10 μm was brought into contact with the temporary support, and the photosensitive transfer material laminated on the above substrate was exposed at Ep=2×Fb (mJ/cm 2 ). After 3 hours or 24 hours after the exposure, the temporary support was peeled off, and a 1% sodium carbonate aqueous solution at 25° C. was sprayed to dissolve the unexposed portion to obtain a resist pattern. From the scanning electron microscope (SEM) image of the cross section of the obtained resist pattern, the line width of the part where the photosensitive resin layer contacts a board|substrate was measured. Wr 24 /Wr 3 was obtained by setting the line width developed 3 hours after exposure to Wr 3 and the line width developed 24 hours after development to Wr 24 . The closer this ratio is to 1, the smaller the change in line width when left to stand after exposure, which can be said to have preferable performance. Wr 24 /Wr 3 was evaluated according to the following criteria. As a photosensitive transfer material, A or B is preferable.
A:Wr24/Wr3<1.03A: Wr 24 /Wr 3 <1.03
B:1.03≤Wr24/Wr3<1.05B: 1.03≤Wr 24 /Wr 3 <1.05
C:1.05≤Wr24/Wr3<1.1C: 1.05≤Wr 24 /Wr 3 <1.1
D:1.1≤Wr24/Wr3 D: 1.1≤Wr 24 /Wr 3
<显影温度变化时的线宽变化><Change in line width when developing temperature changes>
使线与空间=10μm/10μm的光掩模与临时支承体接触,并以Ep=2×Eb(mJ/cm2)对层压在上述基板上的感光性转印材料进行曝光。曝光后,经过3小时之后,剥离临时支承体,喷淋30℃的1%碳酸钠水溶液,溶解未曝光部而得到了抗蚀图案。根据所得到的抗蚀图案的截面SEM图像测定线宽Wr3b,求出了Wr3b/Wr3。该比越接近1,显影温度变动时的线宽变化越小,工艺鲁棒性越宽,可以说优选。将Wr3b/Wr3以以下的基准进行了评价。作为感光性转印材料,优选为A或B。A photomask of line and space=10 μm/10 μm was brought into contact with the temporary support, and the photosensitive transfer material laminated on the above substrate was exposed at Ep=2×Eb (mJ/cm 2 ). After exposure, 3 hours later, the temporary support body was peeled off, and the 1% sodium carbonate aqueous solution of 30 degreeC was sprayed, and the unexposed part was melt|dissolved, and the resist pattern was obtained. The line width Wr 3b was measured from the cross-sectional SEM image of the obtained resist pattern to obtain Wr 3b /Wr 3 . The closer this ratio is to 1, the smaller the change in line width when the developing temperature fluctuates, and the wider the process robustness, which is preferable. Wr 3b /Wr 3 was evaluated based on the following criteria. As a photosensitive transfer material, A or B is preferable.
A:Wr3b/Wr3<1.03A: Wr 3b /Wr 3 <1.03
B:1.03≤Wr3b/Wr3<1.05B: 1.03≤Wr 3b /Wr 3 <1.05
C:1.05≤Wr3b/Wr3 C: 1.05≤Wr 3b /Wr 3
将测定结果及评价结果总结并示于表2。The measurement results and evaluation results are summarized in Table 2.
[表1][Table 1]
[表2][Table 2]
如上述表1及表2所示,实施例1~16的感光性转印材料与比较例1~3的感光性转印材料相比,随着曝光后的放置时间的经过而树脂图案的线宽变化小。As shown in Table 1 and Table 2 above, compared with the photosensitive transfer materials of Comparative Examples 1 to 3, the photosensitive transfer materials of Examples 1 to 16 showed that the line of the resin pattern decreased with the elapse of the standing time after exposure. Width variation is small.
并且,实施例1~16的感光性转印材料中,伴随显影温度变化的树脂图案的线宽变化小且灵敏度也优异。Moreover, in the photosensitive transfer material of Examples 1-16, the line width change of the resin pattern accompanying the change of image development temperature was small, and it was excellent also in sensitivity.
(实施例101(第二次:PET剥离曝光))(Example 101 (second time: PET peeling exposure))
在100微米厚PET基材上,通过溅射以150nm厚形成ITO膜作为第二层的导电层,在其上,通过真空蒸镀法以200nm厚形成铜膜作为第一层的导电层,制成了电路形成用基板。On a PET substrate with a thickness of 100 micrometers, an ITO film was formed as a conductive layer of the second layer with a thickness of 150 nm by sputtering, and a copper film was formed as a conductive layer of the first layer with a thickness of 200 nm by a vacuum evaporation method. It became a substrate for circuit formation.
在铜层上层压了实施例1中所得到的感光性转印材料(层压辊温度120℃、线压0.8MPa、线速度1.0m/分钟.)。使用设有图3所示的图案A的光掩模对所层压的层叠体进行了接触图案曝光,所述图案A具有不剥离临时支承体而在一个方向上连结有导电层焊盘的结构。之后剥离临时支承体,进行显影、水洗而获得了图案A。接着,使用铜蚀刻液(KANTOCHEMICAL CO.,INC.制Cu-02)对铜层进行蚀刻之后,使用ITO蚀刻液(KANTO CHEMICAL CO.,INC.制ITO-02)对ITO层进行蚀刻,由此得到了铜与ITO均利用图案A描绘的基板。The photosensitive transfer material obtained in Example 1 was laminated on the copper layer (lamination roll temperature 120° C., line pressure 0.8 MPa, line speed 1.0 m/min.). The laminated laminate was subjected to contact pattern exposure using a photomask provided with pattern A shown in FIG. 3 , which has a structure in which conductive layer pads are bonded in one direction without peeling off the temporary support. . After that, the temporary support was peeled off, image development and water washing were performed, and pattern A was obtained. Next, after etching the copper layer using a copper etchant (KANTOCHEMICAL CO., Cu-02 manufactured by INC.), the ITO layer was etched using an ITO etchant (ITO-02 manufactured by KANTO CHEMICAL CO., INC.), thereby A substrate in which both copper and ITO were drawn by the pattern A was obtained.
使用剥离液(KANTO CHEMICAL CO.,INC.制KP-301)剥离残留的感光性树脂层(图案A),并再次在铜层上层压了实施例1中所得到的感光性转印材料(层压辊温度120℃、线压0.8MPa、线速度1.0m/分钟.)。The remaining photosensitive resin layer (pattern A) was peeled off using a stripping liquid (KP-301 manufactured by KANTO CHEMICAL CO., INC.), and the photosensitive transfer material (layer A) obtained in Example 1 was laminated again on the copper layer. Roller temperature 120°C, line pressure 0.8MPa, line speed 1.0m/min.).
接着,在对准状态下,使用图4所示的图案B的光掩模进行图案曝光,并进行了显影、水洗。之后,使用Cu-02对铜层进行蚀刻,使用剥离液(KANTO CHEMICAL CO.,INC.制KP-301)剥离残留的感光性树脂层(图案B),从而得到了电路配线基板。Next, in an aligned state, pattern exposure was performed using the photomask of pattern B shown in FIG. 4 , and development and water washing were performed. Thereafter, the copper layer was etched using Cu-02, and the remaining photosensitive resin layer (pattern B) was peeled off using a stripping solution (KP-301 manufactured by Kanto Chemical Co., Inc.) to obtain a circuit wiring board.
利用显微镜观察所获得的电路配线基板的结果,没有剥离或缺损等,为完美的图案。As a result of observing the obtained circuit wiring board with a microscope, there were no peeling, chipping, etc., and it was a perfect pattern.
另外,图3所示的图案A中,灰色部分即GR为遮光部,EX为曝光部,虚线部分即DL虚拟表示对准框。In addition, in pattern A shown in FIG. 3 , GR, which is a gray part, is a light-shielding part, EX is an exposure part, and DL, which is a dotted line part, represents an alignment frame virtually.
并且,图4所示的图案B中,与图3同样地,灰色部分即GR为遮光部,EX为曝光部,虚线部分即DL虚拟表示对准框。In the pattern B shown in FIG. 4 , similarly to FIG. 3 , GR, which is a gray part, is a light-shielding part, EX is an exposure part, and DL, which is a dotted line part, represents an alignment frame virtually.
关于2020年9月17日申请的日本专利申请第2020-156353号的公开,其全部内容通过参考被编入本说明书中。Regarding the disclosure of Japanese Patent Application No. 2020-156353 filed on September 17, 2020, the entire contents thereof are incorporated herein by reference.
本说明书中所记载的所有文献、专利申请及技术标准与具体地且分别地记载通过参考而被并入的各个文献、专利申请及技术标准的情况相同程度地,通过参考而被并入本说明书中。All documents, patent applications and technical standards described in this specification are incorporated by reference to the same extent as if each document, patent application and technical standard incorporated by reference is specifically and individually stated. middle.
符号说明Symbol Description
1、11-临时支承体,2、12-转印层,3、17-感光性树脂层,5-折射率调整层,13-热塑性树脂层,15-中间层,10、20-感光性转印材料,GR-遮光部(非图像部),EX-曝光部(图像部),DL-对准框。1, 11-temporary support, 2, 12-transfer layer, 3, 17-photosensitive resin layer, 5-refractive index adjustment layer, 13-thermoplastic resin layer, 15-intermediate layer, 10, 20-photosensitive transfer layer Printing material, GR-shading part (non-image part), EX-exposure part (image part), DL-alignment frame.
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JP2001356493A (en) | 2000-06-16 | 2001-12-26 | Toyobo Co Ltd | Photosensitive resin composition |
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